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SCHLEICHERUSA Automation & Safety Solutions
SCHLEICHER AUTOMATION & SAFETY SOLUTIONS
Product & Solution Overview
SCHLEICHERUSA Automation & Safety Solutions
Safety and measuring technology for machinery and systems
INNOVATION AND QUALITY BRING SUCCESS
SchleicherUSA Relay Technology Schleicher relays have been a standard on the market for decades and are produced and supplied for renowned international OEM goods. Advantages: • Committed after-sales service • Active life-cycle management • Adjustments, expansions and alterations at any time • Guaranteed service life of more than 25 years
Safety Relays
Measurement Relays SCHLEICHER Automation & Safety Solutions A HIGH-TECH DRIVING FORCE STEEPED IN TRADITION
Established in Berlin Germany in 1937, Schleicher has stood for quality, innovation and experience. Its four core skills include high performance control systems, safety relays and timers, electronic engineering services (EES) and electronic manufacturing services (EMS). In 2015, SchleicherUSA was established to bring these same qualities to the North American marketplace.
Timer Relays
SCHLEICHER RELAYS Evaluation units for emergency stop buttons and safety gates • Emergency stop, safety gates, safety mats and light grid applications • Devices are also suitable for use in processing signals from the output switching elements (OSSD) of a light grid in accordance with DIN EN 61496-1 • Devices are also suitable for evaluation of safety mats in accordance with DIN EN 1760-1
End-position monitoring of moving machinery components • Protection of people and machines • In conjunction with automation systems • For immediate interruption of the power supply – stop category 0 • Monitoring of sliding safety gates • Protective measures in safety subsections • Extensive plants (e.g. sewage treatment)
Monitoring of two-handed operation • Protection of operating personnel from risks associated with moving parts • For immediate interruption of the energy supply • Monitoring of two-hand applications • Monitoring of safety guards • Protection of people and machines
Safety switches Innovation and quality bring success The EU Machinery Directive stipulates that machinery must not pose any immediate danger to its surroundings. This requires safety concepts that ensure maximum protections for operators and machines on a variety of levels. Safety relays must be easy to use and very reliable. Schleicher high quality safety relays meet these requirements. Schleicher safety relays meet DIN ISO 13849 and DIN EN 61062 standards. In addition they fulfill the technical requirements for relay technology with positive driven contacts in accordance with EN 50205.
Overview of Safety Switches
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Controlled shutdown Access delay
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Type III C two-handed monitoring
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Contact output extension
CATEGORY
Emergency stop
4
4
4
3
4
4
4
4
3
4/31 4/32
4
•
•
•
–3
–3
–3
e
e
e
e
e
d
e
e
e
e
d
e
e
e
–3
–3
–3
SILCLC
3
3
3
3
3
2
3
3
3
3
2
3
3
3
–3
–3
–3
0
0
0
0
0
0
0
0
0
0
0
0/1
0
0
–
–
3
13
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Semiconductors
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Close release, instantaneous
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4
3
4
3
3
2
2
3
3
2
2
2
2
3
4
1
2
3
D
Single-channel contacts Semiconductors Dual-channel contacts
OUTPUTS
4
Device categoryA Stop category
INPUTS
4
Close release, on-delayed Open indicator, undelayed
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3
1
Close release, off-delayed
1 1
1
1
1
1
4
1
Open indicator, off-delayed
NOMINAL VOLTAGE
4
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DC 12 V DC 24 V AC 24 V AC/DC 24 V
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AC 115 V AC 115 - 120 V AC 120 V AC 230 V
SPECIAL FEATURES
Manual start function Automatic start function Automatic start function in operation Compatible with semiconductors
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Reset button monitoring Short-circuit detection Simultaneity monitoring
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22.5 mm / 0.9 in 45.0 mm / 1.8 in
A = safety category EN ISO 13849-1 B = performance level EN ISO 13849-1 C = SIl IEC 62061 D = stop category EN 60204-1
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Off-delay
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Response delay Secure isolation between circuits
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Input debouncing
HOUSING WIDTH
SNE 4004 KV
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Light grids, inductive sensors
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SNE 4004 K
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Safety mats, strips, edges, bumpers
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SNE 4003 K
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SNZ4052 K plus
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SNV 4063 KP
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SNV 4063 KL
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SNO 5002 K plus
SNO 4062 K
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SNO 4063 KM
SNO 4003 K plus
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SNO 4063 K
SNO 2005
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SNO 4062 KM
SNA 4064 K
Safety gate
SNA 4063 K
Emergency stop
SNA 4044 K
APPLICATION
SNA 4043 K
This overview includes a selection of current safety switches. Additional products are available on request.
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1 = instantaneous / off-delayed enabling current paths 2 = instantaneous / on-delayed enabling current paths 3 = category independent of the base unit and wiring
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SCHLEICHER RELAYS Time relay • • • •
On-delayed Off-delayed On-delayed and off-delayed On and/or off-wipe (impulse generator)
Function relays • • • • • •
Impulse generator Blinker relay Relay for a star-delta switch Impulse counter Coupling relays Latching relays
Timer & switching devices “Technical intermediary” between the power and control level Timer and switching devices are tried and tested as intermediaries between the intelligent logic level – e.g. a control device or other computer system – and the high-performance isolation between the low-voltage range in which the logic works, and the machine operation, which has high electrical power consumption. Schleicher supplies a wide range of timer and switching relays with a variety of performance features and functions. This range of equipment, which was developed through dialogue with the market, facilitates precise component selection in accordance with the requirements of your field of application.
Overview of Timer & Switching Devices
Monofunction
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Multi-range Single-range
• • 7
10
Response delay
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SSY 12
UZD 51
SSPE 56
NGZP 72
NGZP 32
NGZ 720
NGZ 320
NGZ 120
3
8
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NGZ 72
NGZ 12-S
NGZ 12
NGS 12
NGM 1004
NGM 1600 8
• • • • 7
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NGMP 1001
NGD 32
10 10
Fixed time
TIME RELAY
NGD 31
8
NGB 12
4
KZTH 11
KSP 12
KPT 11 KD
DZD 92 L 8
KMZ 92
Multifunction
KMZ 72
LAYOUT
DZE 34-SL
DZE 12-SL
This overview includes a selection of current timer & switching devices. Additional products are available on request.
16 13 13 16
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16
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8
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Response delay (impulse control) Off-delay
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Off-delay without auxiliary voltage Response & off-delay, symmetrical interval Wiper switch-on Wiper off
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Wiper on & off
IMPULSEGENER
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Start of pause, symmetrical & adjustable Start of pause, pause & impulse adjusted separately
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Start of impulse, symmetrically adjustable
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Start of puase & impulse, symmetrical & fixed cycle time adjustment range
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Impulse generator, response delay, impulse output
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Impulse generator, pauses & impulse time adjustable
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IImpulse generator (wiper switch-on)
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Blinking relay, start of pause, symmetr., fixed adjustment
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Coupling relays with instantaneous changeover
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Latching relays, zero-voltage
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Latching relays, zero-voltage Delayed switch-over
1
22
1
22 22
13
2
1
12
1
1
Delayed make-break contacts
1
12
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12
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+
+
Ready signal via B1 (B) or Reset (R) Digital (D) & analogue (A) adjustment
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1
2
2
2
2
2
2
2
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+
A A/D A
A
A
A
A
A
A
A
Built-on enclosure: 22.5 mm / 0.9 in
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3
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B A
1
1
R A
A
A
A
A
A
A
A
A
D
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Rack: 48.0 x 48.0 mm / 1.9 x 1.9 in 72.0 x 72.0 mm / 2.8 x 2.8 in
1
3
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Zero-voltage
HOUSING
22
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1
12
Remote potentiometer connection
Adding (+) or adding/subtracting (±)
1
1
Immediate make-break contacts
Multi-voltage AC/DC 24 - 230V
SPECIAL FEATURES
1 2
Closer/opener per
Separate voltage ranges
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1
Timer relay Instantaneous changeover
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Impulse generator, start of pause, adjustable pause time, fixed impulse time
CONTACTS
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Start of impulse, symmetrical & fixed adjustment
FUNCT.-RELAYS
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45.0 mm / 1.8 in
1 = 1 timed and instantaneous changeover contact or 2 timed changeover contacts, depending on the function 2 = 1 timed and instantaneous changeover contact or 2 timed changeover contacts, adjustable 3 = semiconductors
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SCHLEICHER RELAYS Current and voltage monitors • Detection of low or excess voltages and • currents by comparison with a preset • threshold value
Phase sequence and phase failure monitoring • Detection of incorrect phase sequence • Detection of dangerous phase voltage imbalance • Detection of voltage feedback
Monitoring of two-handed operation • Protection of operating personnel from risks associated with moving parts • For immediate interruption of the energy supply • Monitoring of two-hand applications • Monitoring of safety guards • Protection of people and machines
Measurement & monitoring devices Measurement and monitoring relays for high system availability A high level of equipment availability plays a crucial role in efficiency. All machine facilities should be fitted with rapidresponse measuring and monitoring devices that continuously review and evaluate all electrical and physical states. This facilitates a quick and accurate response in the event of an error, for example proactive switch-off of the affected part of the system before the damage spreads to other unit components. The Schleicher range of measurement and monitoring relays includes devices for all potential configurations.
Overview of Measurement & monitoring devices
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Low or excess current
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Three-phase sequence (clockwise rotation) Three-phase failure Three-phase voltage imbalance Three-phase voltage feedback Three-phase undervoltage Motor protection underload detection cos
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Motor protection overload detection cos
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Motor protection PTC temperature monitor
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Temperature monitor for Pt 100
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Temperature monitor for NiCr-Ni
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Contact protection relays with electrical isolation
OUTPUTS
NOMIN. VOLTAGE
Changer
2
Closer
1
1
Opener
1
1
2
2
2
2
1
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AC/DC 24 V AC 110 - 127 V AC 115 V
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AC 220 - 240 V AC 230 V
2
2
1
1
1
1
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3 x AC 220 V
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3 x AC 380 - 415 V 3 x AC 440 - 480 V No auxiliary voltage Error / fault memory Restart interlock Adjustable hysteresis Adjustable response time
1
2
2
1
1
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2
2
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OPERATION
Digital (D) & analogue (A) adjustment
A
Operating current
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Standby current
DEVICE WIDTH
45.0 mm / 1.8 in
A
A
A
A
A
2
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Adjustable response / off time Fixed response / off time
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3 x AC 400 V
SPECIAL FEATURES
1
DC 24 V AC 24 V
SST 12
STW 1002
STW 1001
STW 1102
STW 1101
SMS 1006
SMS 1005
SMS 1002 - 101
SMS 1002
SBW 1007
SBW 1005
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SBW 1004
SUW 3001
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SAP 1003
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SAP 1002
SUW 1001
SXT 32
SXT 12
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SPW 1005
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Low & excess voltage
SPW 1004
Low or excess voltage
SAM 1001
APPLICATION
SIM 1001
SUM 1001
This overview includes a selection of current measurement & monitoring devices. Additional products are available on request.
A
A
A
A
A
A
D
D
D
D
A
SCHLEICHERUSA Automation & Safety Solutions
Automation
INNOVATION AND QUALITY BRING SUCCESS
SchleicherUSA Automation Schleicher provides powerful modular control systems for all requirements of modern machine manufacturing. Open systems allow individual functions to be realized for high-performance machines, thus achieving faster and simpler connections between networks or various components. Schleicher relies on the newest CNC and PLC technology and uses EtherCAT®, Sercos® and the newest Windows variants, amongst others. An • • • • • • •
overview of your benefits: Maintenance free Robust Flexible Highly-efficient kinesic behavior Programmed for long life Simple operation Tailored to individual customers
Controls
HMI
I/O
Software
Controllers The automation systems XCx have a modular structure. Racks with different numbers of slots ensure application adapted design. Basic racks with control system and expansion modules. Expansion rack for further extension, if there is increased current demand, with its own mains sections up to 128 modules on a maximum of 8 racks with full system extension over 4000 I/O points.
PRONUMERIC XCx 400
PRONUMERIC XCx 800
PRONUMERIC XCx 1200
PRONUMERIC XCI 600
An entry-level rack-based control system
Extends the equipment of the XCx 400
A powerful, fully-fledged Programmable Automation Controller (PAC)
Very compact industrial PC control in book-PC format
• As a CNC, with up to 16 NC axes in max. 8 subsystems with an interpolation cycle from 1 ms • Interfaces: Ethernet, CANopen, RS232, RS422/485, 2 x USB, XRIO
• As a CNC, with up to 32 NC axes in max. 16 subsystems with an interpolation cycle from 1 ms • Interfaces: Ethernet, CANopen, RS232, RS422/485, 2 x USB, XRIO, Sercos® III
• Up to 64 NC axes in max. 32 sub-systems • Interpolation cycle from 1 ms • Interfaces: Ethernet with triple switch, CANopen, RS232, RS422/RS485, 4 x USB, Sercos® III, DVI-I
• Up to 32 NC axes in max. 16 subsystems • Interpolation cycle from 1 ms • Interfaces: 3 x GB-Ethernet, 7 x USB, EtherCAT®, DVI-I
I/O Systems With an increase in plant complexity, peripheral connection via fieldbus has long been standard in most automated infrastructures. This is why Schleicher has equipped its “RIO” I/O system with comprehensive modules that pick up, route and output the necessary process-specific signal mix.
RIO
RIO I/O – INDUSTRIAL LINE
Equipped with comprehensive modules that pick up, route and output the necessary process-specific signal mix
The Schleicher “RIO IL” (Industrial Line) operating device is a decentral I/O system suitable for current Sercos III and CANopen interfaces
• Bus connectors for linking modules with Profibus-DP and CANopen fieldbuses • Digital I/O modules with 4, 8 or 16 channels using vibrostable springforce clamping technology • Analog I/O modules for recording measured values and transferring actuating signals to the field peripheral
• Bus connectors for linking modules with Profibus-DP and CANopen fieldbuses • Digital I/O modules with 4, 8 or 16 channels • Analog I/O modules with 2, 4 or 8 channels
• Instantaneous transmission of key commands • Operation with gloves possible • Good illumination • Fatigue-free working • Easy to use
Human Machine Interface The ProNumeric OP50 is an optimized human-machine interaction employing the Sercos III and EtherCat realtime field bus systems, combined in one single hand-held control device. Schleicher finally makes it possible to connect a universal hand held device to the controls of different manufacturers. A three position enabling switch allows for safe working in dangerous zones.
PRONUMERIC OP50HZ
COP HC65
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• Emergency stop button • 2 three-Enabling button • Additional machine-specific user interfaces by micro browser and “WIN CE” • User Interface: CE dialogue for all automated setup functions
Interfaces: EtherCAT and Sercos III High-resolution hand-wheel with 100 increments per rotation Resistive 5” Touch display Integrated flashlight Robust membrane keypad
Software Using the software tool Sim:one, users can test and analyze real CNC programs and the sequence of movements in the machine locally on their PC. The software not only enables potential risks to be detected and eliminated at an early stage, but the productivity of the machine can also be increased to the maximum.
SIM:ONE – SIMULATION SOFTWARE
SCHLEICHER GRED
The Sim:one software tool tests and analyses real CNC programs and the sequence of movements in the machine.
Schleicher GRED is a new software for so-called retain data. The software reduces the memory requirements and therefore needs less memory capacity
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Individually scalable 3D simulationin OpenGL graphics Integration of various machines, work pieces and tools Support for complex machine kinematics Offline mode for analyzing recorded machine logs Online mode for monitoring real machine movements, even from a distance
Requires less memory capacity Reduces costs Smooth real-time processes Protect the hard disk