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The International Journal Of Engineering And Science (IJES) || Volume || 3 || Issue || 6 || Pages || 15-22 || 2014 || ISSN (e): 2319 – 1813 ISSN (p): 2319 – 1805

Solving Machine Shops Scheduling Problemsusing Priority Sequencing Rules Techniques Engr. Dr. A.C. Uzorh 1* and Nnanna Innocent 2* 1

* Department of Mechanical Engineering, Federal University of Technology Owerri, Imo State *2Department of Mechanical Engineering Akanu Ibiam Federal Polytechnic Unwana, Ebonyi State Nigeria

--------------------------------------------------ABSTRACT-------------------------------------------------------This paper considers a scheduling problem with component availability constraints in a machine shop of only one engine expert. The instruments used were personal interview and observations along the production line. Two priority sequencing rules were compared in an extensive numerical study. Results show that the Earliest Due Date(EDD) rule is better than theShortest Processing Time(SPT) rule with respect to average past due (keeping promises to customers), but worse with respect to average flow time for the set of jobs in this study. Also EDD schedule gave better customer service, as measured by the average hours past due, and a lower maximum hours past due (22 versus 24).However, the SPT schedule provided a lower average flow time. In general, the SPT priority rule will push most jobs through the system to completion more quickly than will the other rules.Speed can be an advantage—but only if jobs can be delivered sooner than promised and revenue collected earlier. If they cannot, the completed job must stay in finished inventory. Consequently, the priority rule chosen can help or hinder the firm in meeting its competitive priorities, therefore, management’s choice depends on which performance measure it values the most. More experimentation should be conducted before a final choice is made.

KEY WORDS: Job scheduling, Machine Shop, processing time, Optimization scheduling ----------------------------------------------------------------------------------------------------------------------------- ---------Date of Submission: 14 May 2014 Date of Publication: 10 June 2014 ----------------------------------------------------------------------------------------------------------------------------- ----------

I.

INTRODUCTION

Scheduling is the allocation of shared resources over time to competing activities. It can also be defined as prescribing of when and where each operation necessary to manufacture a product is to be performed. The principle aim of scheduling is to plan the sequence of work so that production can be systematically arranged towards the end of completion of all products by due date (Suresh and Chaudhuri, 1993). Emphasis has been on investigating machine scheduling problems where jobs represent activities and machines represent resources; each machine can process at most one job at a time. This paper was motivated bythe current scheduling problem of Engr. Oformba Machine Shop located at No23 Anukwuru street owerri, Imo state. The machine shop presently rebores engine blocks. However, five engine blocks are waiting for processing. At any time, the company has only one engine expert on duty who can do this type of work. The engine problems have been diagnosed, and the processing times for the jobs have been estimated. Expected completion times have been agreed upon with the shop‘s customers. Theworkshop open‘s from 8:00 A.M. until 5:00 P.M. each weekday, plus weekend hours as needed, the customer pickup times are measured in business hours from the current time. The management is faced with this new challenge because of the number of the engine expert available. Considering this situation this paper developed two scheduling decision rules namely: (a) the EDD rule and (b) the SPT rule. The essence is to compare the EDD and SPT rules and finally arrived at acceptable decision point. 1.1 The process of scheduling Finite-capacity scheduling systems are available for virtually all types of production environments— job-shop, repetitive, repetitive-batch, continuous-process, process-batch, and mixed mode. Obviously, it is important to select a system specifically suited to the manufacturing mission of the plant to be scheduled. Two major categories of systems are available: single plant and multiple-plant scheduling (Suresh and Chaudhuri, 1993). Multi-plant systems are considerably more complex and are best considered as extended planning systems since they involve high-level (MPS) allocation of orders to multiple facilities. Plant scheduling systems usually use one of four basic methods of processing orders through the plant. Each method involves modeling the plant, each schedules to finite capacity, and each uses one or more prioritization rule(s).

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