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The BPMA Directory & Buyers Guide 2013/14
Specialists in the Design, Manufacture & Global Supply of Diesel Engine Cooling Pumps Bespoke Mechanical & Hydraulic Cooling Pump Design
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Pump Design using the latest 3D Solid Modelling Technology Aftermarket Support, Spares and Pump Service Kits Original Manufacturer of Pegson Pumps
LFH Engineering Ltd Aberdeen UK Jopca Marine Singapore
ISO 9001 2008 Approved
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Tr a d e N a m e s Level Control LEWIS LIBERATOR LINATEX LiqTec LoadSure LOWARA LOWARA TRAINING
STERLING FULL PAGE AD
MAGMO Magmo MAGNA MAGNA1 MAGNA3 Magnochem MagTecta Marprene MasoSine Mather and Platt Matic Maxa Maxana Max-E Boost MAXIMATOR MCI (Iron) MERCURY MERLIN METASTREAM MGI (Iron) MGS (316 Stainless Steel) MI Pumps Mirrlees Mixmaster Range MLI MONO MONO Monocompact Monopress MONSOON MONSOON EXTRA MOUVEX Movitec Multi Eco Multitec MUNCHER MUTUP Myson Novalobe Omega Omega OmegaDrive OmegaFlex One Nut P 2000 PCF101 PCF102 PCF103 Pentacompact Perfecta Piusi PLANET Plenty Pleuger POWERSTREAM PP Horizontal Range PPM Horizontal Range PPS Plant Performance Services PPS Vertical Range Prerostal PRESFIX ALFA PRESFIX BETA ProCast PROTECH Pullen PULSA - PULSAR PULSAFEEDER Pump Control Pump Drive Pump Expert Pump Plan PUMPPAC PumpSil PumpSmart PUMPWATCHER Quadcompact R100 RAINWATER HARVESTING RDS Reciprocating Power (Various) RESFIX RESVARI RHP Pump (Right House Pump) Rio Rio Eco Riotec Riotherm RSP Pump (Right Shower Pump) SAFEMATIC SAI Salmson SAMSON Sanitaire SATURN
SBWM Scienco SCUSI SE Range SEALOL SEALTEC Secochem Selcoperm Selectric SERIES 1000 SERIES 4000 Sewatec SHOWERMATE SHOWERMATE ECO Showermate Extra Showermate Extra Sier-Bath SIHI SimFlex SINGLE / DOUBLE PACKAGED PUMPING STATIONS SIPLA SLACK & PARR Slimline SMSS Solar Star SOLOLIFT2 Specialist Nuclear Products Speroni SQFlex SSE10 SSP STANHOPE Sterling STORMSCREEN STUART Super Selectric Swallowglide SWFF-TF Swing Amajet
KSB Limited Weir Minerals Europe Limited T-T Pumps Limited Weir Minerals Europe Limited Grundfos Pumps Ltd Watson-Marlow Pumps Group Xylem, Lowara UK Limited Xylem, Lowara UK Limited Plenty Mirrlees Pumps, An SPX Brand Plenty Mirrlees Pumps, An SPX Brand Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd KSB Limited AESSEAL Plc Watson-Marlow Pumps Group Watson-Marlow Pumps Group Wilo (U.K.) Ltd Obart Pumps Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd AxFlow Limited Tuthill UK T-T Pumps Limited NOV Mono (Mono Pumps Ltd) John Crane Tuthill UK Tuthill UK MI Pumps Plenty Mirrlees Pumps, An SPX Brand AESSEAL Plc Tuthill UK NOV Mono (Mono Pumps Ltd) AxFlow Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Stuart Turner Limited Stuart Turner Limited AxFlow Limited KSB Limited KSB Limited KSB Limited NOV Mono (Mono Pumps Ltd) ClydeUnion Pumps, an SPX Brand Wilo (U.K.) Ltd Grundfos Pumps Ltd Smedegaard Pumps Limited KSB Limited Smedegaard Pumps Limited Smedegaard Pumps Limited Flotronic Pumps Limited Plenty Mirrlees Pumps, An SPX Brand Lanson Polymers Limited Lanson Polymers Limited Lanson Polymers Limited Grundfos Pumps Ltd Wilo (U.K.) Ltd Obart Pumps Limited T-T Pumps Limited Plenty Mirrlees Pumps, An SPX Brand Flowserve GB Ltd John Crane Crest Pumps Limited Crest Pumps Limited Goulds Pumps a Division of ITT Industries Ltd Crest Pumps Limited Hidrostal Ltd Xylem, Lowara UK Limited Xylem, Lowara UK Limited Goulds Pumps a Division of ITT Industries Ltd John Crane Armstrong Integrated Ltd AxFlow Limited AxFlow Limited KSB Limited KSB Limited KSB Limited Grundfos Pumps Ltd AESSEAL Plc Watson-Marlow Pumps Group Goulds Pumps a Division of ITT Industries Ltd Xylem, Lowara UK Limited
T Tamar TECHNAFLO TEKNOSPEED TEKNOSPEED BOOSTER UNITS Tellarinni TEXTTEL THOM LAMONT THRUSTREAM TLC SERIES TotalSealCare TP1 CONDENSATE REMOVAL PUMP TPC100 TPC200 Tricompact TRIRO TSURUMI Tsurumi T-T CONTROLS T-T PUMPS Turbomat TWINRO
Brook Crompton Smedegaard Pumps Limited Tuthill UK Xylem, Lowara UK Limited Xylem, Lowara UK Limited Obart Pumps Limited T-T Pumps Limited Dawson Downie Lamont SPP Pumps Xylem, Lowara UK Limited EagleBurgmann Industries UK LP Xylem, Lowara UK Limited Lanson Polymers Limited Lanson Polymers Limited Grundfos Pumps Ltd Plenty Mirrlees Pumps, An SPX Brand T-T Pumps Limited Obart Pumps Limited T-T Pumps Limited T-T Pumps Limited Calpeda Plenty Mirrlees Pumps, An SPX Brand
U 2000 Ulectriglide Umbra Uniglide Unilift UNISTREAM United USI
Plenty Mirrlees Pumps, An SPX Brand ClydeUnion Pumps, an SPX Brand Obart Pumps Limited ClydeUnion Pumps, an SPX Brand Grundfos Pumps Ltd SPP Pumps Flowserve GB Ltd AESSEAL Plc
VCM VENUS V-FLOW Vo2 VOGEL PUMPEN VS1 VS6 VSL Vertical Range VSM VULCO W WARMAN WARWICK WASTEFLO WasteMate WasteMate Plus WATER GUARD WaterMate WAUKESHA WAUKESHA CHERRY-BURRELL Weda Wedeco WEIR MINERALS WEMCO WERNERT Western Land Roller Whale Whale Seaward WILDEN WILO Wilson-Snyder Worthington Worthington Simpson WP WSP
Grundfos Pumps Ltd Grundfos Pumps Ltd Xylem, Lowara UK Limited AESSEAL Plc ClydeUnion Pumps, an SPX Brand Xylem, Lowara UK Limited Xylem, Lowara UK Limited Salamander Pumps KSB Limited KSB Limited KSB Limited KSB Limited Salamander Pumps John Crane AESSEAL Plc Wilo (U.K.) Ltd T-T Pumps Limited Xylem Water Solutions UK Ltd T-T Pumps Limited
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ClydeUnion Pumps, an SPX Brand Flowserve GB Ltd AESSEAL Plc Circulating Pumps Ltd John Crane AESSEAL Plc KSB Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Tuthill UK Tuthill UK KSB Limited Stuart Turner Limited Stuart Turner Limited Stuart Turner Limited Stuart Turner Limited Flowserve GB Ltd Sterling-SIHI Smedegaard Pumps Limited Xylem, Lowara UK Limited Grundfos Pumps Ltd AxFlow Limited Flotronic Pumps Limited AESSEAL Plc Grundfos Pumps Ltd Grundfos Pumps Ltd ClydeUnion Pumps, an SPX Brand Obart Pumps Limited Grundfos Pumps Ltd AESSEAL Plc Alfa Laval Limited Albany Engineering Co. Limited Sterling-SIHI NOV Mono (Mono Pumps Ltd) Stuart Turner Limited Grundfos Pumps Ltd ClydeUnion Pumps, an SPX Brand AESSEAL Plc KSB Limited
ClydeUnion Pumps, an SPX Brand T-T Pumps Limited T-T Pumps Limited Hidrostal Ltd Xylem, Lowara UK Limited ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand Crest Pumps Limited Brook Crompton Weir Minerals Europe Limited Brook Crompton Weir Minerals Europe Limited Albany Engineering Co. Limited Stuart Turner Limited Grundfos Pumps Ltd Grundfos Pumps Ltd T-T Pumps Limited Grundfos Pumps Ltd AxFlow Limited AxFlow Limited Atlas Copco Construction Technique Xylem Water Solutions UK Ltd Weir Minerals Europe Limited AxFlow Limited AxFlow Limited Flowserve GB Ltd Whale (Munster Simms Engineering Limited) Whale (Munster Simms Engineering Limited) AxFlow Limited Wilo (U.K.) Ltd Flowserve GB Ltd Flowserve GB Ltd Flowserve GB Ltd Brook Crompton Wilo (U.K.) Ltd
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The BPMA Directory & Buyers Guide 2013/14 A Message From Ken Hall - BPMA President
I do trust you will find our Directory and Buyers Guide to be both informative and useful.
It is with great pleasure that I introduce this 2013/14 edition of the BPMA Directory and Buyers Guide. It contains information about BPMA activities, useful articles, UK pump market data and details of the products and services offered by our members. The BPMA with its long and proud history continues to work with its members to provide training, technical advice on standards and legislation and marketing support and acts as a focal point in representing the UK industry with both the UK government and the European parliament.
Ken Hall Managing Director Calpeda Ltd
Whether you are a pump user, supplier, or manufacturer, the BPMA can help you achieve the desired result. This publication is published by: British Pump Manufacturers Association Limited (BPMA) National Metalforming Centre, 47 Birmingham Road,West Bromwich, West Midlands B70 6PY Tel: +44 (0)121 601 6350 Fax: +44 (0)121 601 6387 E-mail: enquiry@bpma.org.uk Web site: www.bpma.org.uk COPYRIGHTŠ BRITISH PUMP MANUFACTURER’S ASSOCIATION LIMITED 2010
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BPMA Directory & Buyers Guide 2013/14 Contents Chairman’s foreword BPMA Activity Highlights 2013 Energy Efficiency Developments Building Information Modelling (BIM)/Apprenticeships/Regulations BPMA Golf Day /MDS Conference. BPMA News Mandated Energy Audits for Pumping Systems ECODESIGN requirements for water pumps Other activities Pump Industry Awards European Directives Update BPMA representation on external committees European, international and miscellaneous standards World Pump Market Summary BPMA New products section UK Pump Market Prospects 2013-2017 Reducing energy costs with the latest pumping technology Accelerating Product Development Timescales in the Pump Industry Better than Bronze: Using Non-Metallic Wear Parts in Vertical Water Intake Pumps ErP Directive - Up and Running and Beginning to Take Effect Pumps motor on‌.. Dry-running vacuum pumps handling corrosive media Synchronous reluctance motor takes pumping efficiency to new levels Pump Over-sizing Pumps used as turbines Environmental Concerns Drive Progressing Cavity Pump Technology Forward Guide to pump types Pump types Pump applications Seals & Couplings Motors Total Pump Management \Sealing & Wear Components\Cast Components\Software\Services Vacuum pumps\ Mixers\Hydro turbines Member companies List Member company profiles Index of trade names
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BPMA Activity Highlights 2012/13 BPMA Technical Committee Chairman
BPMA COUNCIL
President Ken Hall
Calpeda Ltd
John Veness
ITT Goulds
Ian Wallace Martyn Swaffield Peter Reynolds Robert Went Colin Ure Andy Ratcliffe Duncan Lewis Paul Naylon Chris Barrett Richard Whiteley Garry Mannus Andy Freer Alok Kirloskar Dick Collings
AESPUMP Ltd Albany Engineering Company Ltd Grundfos Pumps Ltd Xylem Water Solutions John Crane KSB Ltd Lowara UK Ltd Mono Pumps Ltd Smedegaard Pumps Sulzer Pumps (UK) Ltd Wilo (UK) Ltd Flowserve SPP Pumps Weir Minerals
Past President Members
John Bower
Flowserve Pump Division
Shaun Hampson
Sterling Fluid Systems
Ken Hall
Calpeda Ltd
John Veness
ITT Goulds
BPMA Marketing Forum Chairman Europump Council Representative & Europump Energy Czar Europump Marketing Commission Chairman
BPMA Staff
Director & Chief Executive Executive Director Assistant Director
Steve Schofield Brian Huxley Jeanne Page
On contract P.R, Training Economic, Marketing and Accounts staff
• To satisfy the needs of the members • To encourage active participation of the members • To maximise the membership of the Association
ABOUT THE BPMA
Established in 1941, and incorporated as a company limited by guarantee in 2009 the British Pump Manufacturers’ Association Limited (BPMA) is the UK Trade Association representing the interests of UK manufacturers of liquid pumps.
Membership of the BPMA is open to any company large, medium or small, involved in liquid pumping equipment, including key suppliers. BPMA itself is a member of the European Association of Pump Manufacturers (Europump).
BPMA’s prime mission is to influence the business environment in the interests of the competitiveness and profitability of the UK Pump Industry.
BPMA members account for approximately 85% of total UK production of pumps and the UK Pump Industry is a ‘net’ exporter.
Its principal objectives are:
• To be the effective voice of the pump industry
BPMA MEMBERSHIP
BPMA continues to develop and present innovative, added value services for its members and it is pleasing that during recent months, the following new members have joined us: •
Anglo Pumps
•
M Barnwell Services Ltd
•
Hayward Tyler Ltd
•
PumpLogic
• •
Fletcher Moorland
•
Lafert Electric Motors Ltd
MI Pumps
BPMA MEMBERSHIP - AN INVESTMENT, NOT A COST! Pump manufacturers, contractors, distributors, seal, bearing, motor, castings suppliers etc involved in the UK market for pumps and pumping equipment can all participate as members of the trade body for the UK Pump industry (BPMA). Keep abreast of Technical Standards and EU Directives affecting the industry, participate in industry events and marketing initiatives, access free membership services. Invest in business support for your company by taking advantage of introductory offers for membership of BPMA. Visit the BPMA website www.bpma.org.uk and download our latest BPMA membership benefits brochure.
BPMA WEBSITES
The ever popular BPMA website is now even more user friendly with many new and exciting features. Weekly general news items are published and also there is provision for the publication of members’ press releases. In addition there are listings of global exhibitions and events and the unique on-line selection tool for sourcing members products. Indeed this service has been enhanced by the new “Tender service” whereby potential buyers can submit their requirements and BPMA staff will ensure appropriate members respond direct to such requests - a great time saving service for companies wishing to source particular products. The website also offers great opportunities for members and non member suppliers to advertise their products and services. All in all a great support tool for the pump industry with, of course, full details of our members and links to their own websites.
Take a look at www.bpma.org.uk and don’t forget www.bpma-cpsa.co.uk and www.bpma-elearning.co.uk 3
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BPMA Activity Highlights 2012/13 modelling should eradicate oversizing in the future, however for many years to come the installed base which is believed to be 10 times the size of the pumps sold each year will require attention.
Energy Efficiency Developments For many years it has been recognised that the installed base of pumps across all industries and sectors are generally oversized. If a pump has a control valve or orifice place on or close to the discharge of the pump then it is oversized and these components are being fitted to restrict the flow of the pump. Unfortunately in many systems this is not identified and the pump operates inefficiently wasting energy and affecting the reliability of the pump.
To this end the BPMA visited Defra and DECC advising of the potential energy savings possible within pumping systems installed base. The request from UK Government was to bring together a training structure that could be used and subsequently prove that a trained student could identify potential energy savings within pumping systems. The BPMA recognised the importance of using independent training and exam and subsequently developed the Certified Pump System Auditor Scheme which incorporates the DOE QSPSAT training. Please see our website http://www.bpmacpsa.co.uk/ which offers details of the scheme and training.
So why does this happen?
Many studies have been carried out to see why pumps are purchased oversized and unfortunately it comes down to human indecision throughout the engineering and purchasing process. When it is recognised that a pump will be required to move a liquid from A to B generally a process engineer will size the system requirements and also the pump . To ensure the pump will meet its duty requirements a little extra is added and unfortunately this happens at each point during the purchasing process and it is not unusual to have pumps 20 -30% larger than the system actually requires.
This structure was put together and subsequent audits carried out at 3 major end users. The results which included two audits offering >90% savings were presented to EEDO (DECC) in July 2012. The BPMA chose to use the only known independent pump system training which was developed by the Department of Energy (DOE) in the USA. This uses a “free” downloadable piece of software see http://www1.eere.energy.gov/ manufacturing/tech_deployment/software_psat.html
This is not something specific to one sector it is across all pumping systems in the installed base across the world . The potential energy savings in resolving this issue across Europe alone are estimated to be in the region of 59 TWh (i.e. 6 large power stations).
The BPMA have an agreement with the DOE and currently bring their approved trainers to the UK to carry out the pump system training. Since the concept of the CPSA scheme the BPMA have now trained over 70 Individuals.
The training is suitable for those who work with pump systems or are looking to make considerable savings within their respective industry. These are likely to be but not restricted to Manufacturers, Distributors, Energy Consultants, Contractors and End Users. ■
IE2 HIGH-EFFICIENCY ATEX MOTORS
So what is and has already been done to resolve this huge problem?
4942 en - 2012.05 / a
In Europe the Commission has and will continue to introduce product related legislation(ErP) on energy efficiency that will slowly improve the installed base and help the pump operate at its Best Efficiency Point ( Extended Product Approach). It has also been recognised that the installed base needs to be dramatically improved and during 2012 the European Commission introduced the Energy Efficiency Directive which Mandates Energy Audits within;
Leroy-Somer, the leading manufacturer of high-efficiency drive systems, is offering innovative high performance IE2 solutions designed for ATEX environments, IE3 premium efficiency motors and Dyneo® super premium permanent magnet synchronous variable speed drive systems.
• Industrial Processes • Buildings • Transportation
To ensure member states have adequate information Guidelines and a series of EN 16247 standards are currently being written by experts. In the UK the government are actively working with “Building Information Modelling” which will become mandatory on all Publically Procured Projects by 2015 . This multi dimensional
www.leroy-somer.co.uk
E M E R S O N. C O N S I D E R I T S O L V E D . TM
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Motors | Automation | Energy | Transmission & Distribution | Coatings
Lowering energy usage isn’t just about cutting costs.
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For advice and testing, visit wegreducingenergy.com
Strength, Efficiency and Reliability.
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BPMA Activity Highlights 2012/13
BUILDING INFORMATION MODELLING (BIM)
APPRENTICESHIPS
In early 2013 we were contacted by The Chartered Institution of Building Services Engineers (CIBSE) with regards to Building Information Modelling.
MAKING THE MOST OF THE “AGE“GRANT
The Apprenticeship Grant for Employers (AGE) which aims to assist employers of 16 to 24 year olds has now been improved to give more eligible employers a helping hand in order to offer young people employment through the Apprenticeship programme.
Level 1 Building Information Modelling has been used in UK for some time. It involves 3-D modelling, often termed 3-D CAD. UK construction now faces Level 2 Building Information Modelling (BIM). It promises to transform the design, construction and operation of buildings by involving all participants in a ‘complete’ digital model of a building. Here, ‘complete’ means that the geometry of Level 1 BIM ‘objects’ is augmented by full supporting data in the common model. Thus the Level 2 model ‘tells the whole story’ - by containing (alongside 3-D spatial information) product specification and performance data. It becomes the repository of all data - of immense value in design, construction, commissioning, operational management and decision making at every stage.
Skills Minister John Hayes has announced that a number of the restrictions on the scheme have now been eased, meaning the AGE grant is now available to many more SME’s - and for the hire of more than one apprentice.
The National Apprenticeship Service will provide a grant of £1,500 for up to 40,000 Apprenticeships with employers that have up to 1000 employees, who are recruiting 16 to 24 year olds. The move is expected to encourage employers to take on new apprentices, with the £1,500 payment being made in addition to the training costs of the Apprenticeship framework which are met in full for young people aged 16 to 18 and 50% for those aged 19 to 24.
The UK Government has announced that it will require BIM to be used on all public projects (about 40% of the UK construction market) before the end of 2015. Some private sector clients have already adopted it, albeit in less data-rich form, but they and others will likely follow Government’s lead.
The AGE Grant: What’s new?
* Companies with up to 1000 employees are now eligible to apply (this has been increased from the previous limit which was for companies with up to 250 employees)
BPMA members (variously) offer Level 1 BIM (3-D CAD) models of their products. But at the moment none offers product models with the fulsome embedded data required by Level 2.
* Companies can now claim for up to 10 apprentices, not just 1 as was previously the case
As Level 2 BIM crystallises, it is time that UK manufacturers seriously engage with it. Otherwise they face the threat that their products will not be used where Level 2 BIM is mandated because procurers, required to provide full BIM data to their clients, will inevitably turn to those whom provide it.
* The £1,500 will come as a single payment, not in two payments as it was done previously * Eligibility was previously restricted to companies who had never taken on an apprentice, however now companies are eligible if they have not taken on an apprentice in the last year
The CIBSE Group is developing a simple means of ‘capturing’ product data electronically. It involves creating product data templates - standard questionnaires. Manufacturers, by completing the questionnaire for their products, effectively produce an ‘electronic catalogue’, directly usable in Level 2 BIM. The templates will be written in Excel, so manufacturers will not need much BIM ‘know how’ to involve. Further, they’ll only have to describe a product once to serve all BIM software systems and users. Manufacturer’s IPR in their algorithms should not be compromised in the way that the draft ISO standard appears to seek.
Where can I find out more information? To get more information about taking on an apprentice and the AGE grant, visit the Apprenticeships website—www.apprenticeships.org.uk/ Employers/Steps-to-make-it-happen/Incentive.aspx or call the National Apprenticeships Service Employer helpline on 08000 150 600.
• WEEE & RoHS DIRECTIVES 2002/96/EC & 2002/95/EC
However, it is crucial, if CIBSE’s templates are to get traction, that they are quickly embraced by UK manufacturing and construction. CIBSE representatives attended a BPMA meeting to explain the current situation and their proposals on how to get BPMA member feedback and support. ■
The new RoHS Directive (2011/65/EU) had now been adopted by the European Parliament. The conclusion of scope is that swimming pool pumps will now be included, other pumps are the same as the original RoSH Directive.
Regarding WEEE the European Council has now finally adopted the recast Directive. It is believed that the scope will be the same as the original WEEE Directive until 2018, i.e. pumps are not in scope. It is believed that the scope will be extended to any electrical item after 2018.
Why not consider taking an advertisement in next year’s
• CONSTRUCTION PRODUCTS REGULATION 305/2011
The UK and German pump industry have previously stated that pumps are excluded from the Construction Products Directive 89/106 /EEC. The Construction Products Directive has now been superseded by the Construction Products Regulation. Subsequently the BPMA and VDMA still believe that pumps are excluded from this regulation.
Directory & Buyers Guide
Here are three good reasons why you should advertise 1. Carefully targeted circulation 2. High quality readership 3. Highly competitive cost per thousand readers
In France however the French Pump industry has chosen to work to the Construction Products Regulation and will subsequently be required to supply a Carbon Footprint of a bare shaft pump and Pump Assembly by 2013
The perfect advertising medium to reach everyone involved with the British pump industry
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BPMA Activity Highlights 2012/13
BPMA Golf Day The Forest Pines Golf Resort in North Lincolnshire was the venue this year for our annual Golf Day which was held on 9 May. More players than ever attended the event this year and with the weather holding good, and an excellent course, everyone reported having a great day.
Our usual well deserved dinner in the evening concluded with the prizegiving. Winners this year were Grundfos with Smedegaard coming second and Xylem third. Ian Wallace of AESPUMP won the “longest drive” competition with Andy Cropper (Wilo UK) winning the “nearest the pin”. This year the venue kindly organised a putting competition as well. Dean Dickens (Smedegaard) won a bottle of champagne. Congratulations to all!
John Bennett of Calpeda (left) presenting to members of the Grundfos team
A special thanks to our sponsors this year
Motor Driven Systems Conference hits the Road in 2013 The Motor Driven Systems (MDS) Conference takes to the road in 2013 with a series of regional events aimed at helping industry professionals generate huge savings from motor driven apparatus - pumps, fans and compressors. Now in its third year, MDS continues to break new ground by assembling some of the world’s most qualified experts to highlight the importance of adopting a systems approach to motor driven systems for optimum energy efficiency. Covering key areas of Regulation, Systems Engineering and Product Technology, MDS focuses on real life examples of how industry and commerce are delivering huge financial savings through the application of ‘energy efficient motor driven systems’. Plant managers, engineering staff and financial heads within end-user organisations find enormous value in learning how others are developing increased efficiencies across their operations, a theme that will form an important part of the 2013 Roadshow. Each regional conference includes key representatives from UK government, end-user organisations, product manufacturers and technical experts, each expressing their views on the impact of electrical motor systems on energy and the environment. This year, in addition to our ‘founding five stakeholders’, we are delighted to have the support of the IET and EEF who will be helping to promote each event in the series to their respective memberships. The MDS 2013 Roadshow will be stopping in: Scotland, Wednesday, 9th October – Broxburn North, Wednesday, 23rd October – Rotherham Midlands, Tuesday, 5th November - Redditch South East, Wednesday, 20th November – Hatfield South West, Wednesday, 4th December - Bristol To submit papers for presentation at each of the five events, please send a one-page abstract to the event organiser at andrew@touchwavemedia.co.uk For further information on the MDS 2013 series of events, visit the website at www.motordrivensystems.com 7
LAFERT
www.lafert.com
HIGH PERFORMANCE MOTORS SIGNIFICANTLY REDUCE ENERGY COSTS, SAVE WEIGHT AND SPACE
IE4
TWO VERSIONS AVAILABLE:
HPI INTEGRAL DRIVE
HPS STAND ALONE SEPARATE DRIVE
REDUCTION OF WEIGHT AND DIMENSIONS
AC motor size 112 -5.5 kW -34 kg
HPS motor size 90 -5.5 kW -16 kg
Lafert have merged the permanent magnet motor with the AC induction motor to produce a package that saves weight and space, can be run on most standard drives and is IE4 compliant • IE4 compliant and high efficiencies across the speed range • Space and weight saving of around 50% • Sensorless motor control that can be driven by most standard drives • HPS version available from stock
Lafert Electric Motors Ltd Electra House, Electra Way, Crewe. CW1 6GL T: 01270 270022 E: lafertuk@lafert.com
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BPMA Activity Highlights 2012/13 BPMA E-learning
Visit to Minworth
Many congratulations to KSB employees who have successfully completed the BPMA’s e-learning Introduction and Essentials courses
Many thanks go to Severn Trent’s Minworth Water Treatment Plant for hosting our member visit and meeting on 20 September.
After a short presentation, members were shown a mere glimpse of the extensive water treatment operations that are carried out daily at Minworth. Minworth STW is Severn Trent’s largest Sewage Treatment Works and serves a population equivalent of 1.75million. The plant treats sludge from a population equivalent of 2.5million, due to the large volume of imports it receives from the surrounding areas.
KSB employees receiving their certificates.
From left to right: Gemma Finney, Sarah Chambers, Tom Jalland, Amy Powell, Paul Wilde, Abbigayle Morris, Kevin Pickering, Veronica Bailey.
Following a second batch of successful employees completing courses congratulations go especially to Joe Langham who has achieved the highest scores so far recorded (92.29%). He also completed the course within one month of starting.
Following the tour and lunch BPMA held their Marketing Forum meeting
From left to right: Steve Howell, Gemma Finney, Tom Jalland, Joe Langham and Greg Nelmes.
BPMA celebrates high levels of training This year, BPMA has seen a big increase in the number of students either attending our pump training lecture-based courses held here at the National Metalforming centre or “in-house” and also registering for our e-learning pump technology courses. Of our e-learning essentials course one student stated:
For full details of all training courses available please visit www.bpma-elearning.co.uk and www.bpma.org.uk/training
“I found the course to be informative and helpful in both refreshing my memory on some subjects, and giving me new insight into areas I have not covered before. Overall I consider the Essentials of Pump Technology course be a very worthwhile tool providing a broad foundation on pump theory and best practice which I believe will be of benefit to all who undertake it”
Sustainability Live
Praise indeed for our relatively new foray into the world of “distance learning”. For more information visit www.bpma.org.uk/training
In April 2013, BPMA exhibited at the IWEX show which is part of Sustainability Live. The exhibition held at the NEC, Birmingham attracted a large number of visitors. Several of our members who were also exhibiting reported good attendances on their stands Sustainability Live is the ‘no 1’ event for sustainable business management, providing a comprehensive showcase of the latest products and services across the energy, water and energy from waste sectors.
Europump Guides and Guidelines
With three shows all under one roof, NEMEX energy Live, IWEX water Live and the new EfW Expo energy from waste Live work alongside each other to provide a focused world class environment in which to do business. With the latest solutions, the chance to network with like minded individuals and a comprehensive seminar programme highlighting the latest industry challenges and opportunities, this free to attend event was a must for anyone who works across these fast moving sectors.
Latest Europump Guides and Guidelines including the ErP Directive in regard to Circulators and Water Pumps were made accessible direct from the BPMA website www.bpma.org.uk by simply clicking the “Europump Latest Guidelines” box on the home page 9
Pumping Technology
TM
Pumps and Circulators Break Tank/Category 5 Booster Sets
Pressurisation Sets
TM
BPMA A4 Advert 2013-14.indd 1
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BPMA Activity Highlights 2012/13 The course focuses on industry proven methods for assessing the actual system demand. These are subsequently tested with an exam after 3 days study . Students will also be trained on the benefits of;
Mandated Energy Audits for Pumping Systems BPMA responded to the auditing requirements of the Energy Efficiency Directive (2012/27/EU)
• Load profiling • System curves • Valve CV sizing
Plus many other important system related issues.
Furthermore BPMA was able to offer a “one off” subsidised opportunity to become CPSA qualified by attending a 5-day residential CPSA courses in June 2013
The Energy Efficiency Directive came into effect on the 4 December 2012 and is currently in its transition period. During this time the UK Government needs to put in place schemes to ensure those carrying out an audit are sufficiently competent. The mandated audits will be applicable within buildings and industrial processes - remember, Pumps consume 20% of global motive power and Pumping System improvements can deliver up to 40% reduction in energy costs.
Courses were held at the National Metalforming Centre, West Bromwich
The British Pump Manufacturers’ Association Ltd (BPMA), as referenced in UK Government Energy Strategy documents developed CPSA Scheme (Certified Pump System Auditor) an independent training package to fulfil the requirements of mandated energy audits for pumping systems. CPSA is a new industry specific professional qualification designed to equip individuals with the skills to conduct a Pumping System Audit.
For more information please visit www.bpma-cpsa.co.uk
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BPMA Activity Highlights 2012/13 ECODESIGN REQUIREMENTS FOR WATER PUMPS IN ACCORDANCE WITH IMPLEMENTING DIRECTIVE 2009/125/EC We set out the information available for the requirements for Water Pumps under the Energy Related Products Directive 2009/125/EC. The types of pumps that are within scope are categorised as follows; — — — — —
End suction own bearing (ESOB), End suction close coupled (ESCC), End suction close coupled inline (ESCCi), Vertical multistage (MS-V), Submersible multistage (MSS);
NORD AD
The size and range of pumps that are within the scope of the regulation are explained within three documents. The most important of these documents is Com Reg EU No 547 this is the is EU Regulation document and it was posted in the European Union Official Journal on 25th June 2012 and is used as legal text. The second most important document is the prEN WI 197077. This document will eventually become standard EN 16480 and is currently going through the CEN Process and may change slightly, however it currently offers information and methods on how to evaluate pumps to see if they meet the necessary criteria.
HALF PAGE VERTICAL
The third document is from Europump and is called the “Guideline for Water pumps”, again this document is not yet complete but offers useful information. (Documents available from BPMA) The first phase of this legislation came into effect on 1st January 2013 and pumps within scope will need to meet a Mean Efficiency Index of - 0.1 (10% Cut off). In effect what this means is that 10% of the pumps within the scope and data collection will no longer be able to be sold unless manufacturers improve their hydraulic efficiency to take them to or above an MEI of 0.1. The second phase of this legislation will come into effect on 1st January 2015 and pumps within scope need to meet a Mean Efficiency Index of - 0.4 ( 40% Cut off). In effect what this means is that 40% of the pumps within the scope and data collection will no longer be able to be sold unless manufacturers improve their hydraulic efficiency to take them to or above an MEI of 0.4.
Certified Pump System Auditor Scheme from BPMA CPSA (Certified Pump System Auditor) - a new industry specific professional qualification developed by the BPMA (British Pump Manufacturers Association Limited) which is already an established and highly regarded body within the industry. The objective of the scheme is to help improve the levels of professionalism in the sector by creating a universally recognised and respected industry ‘standard’ for individuals assessing the performance of a pumping system. For details go to http://www.bpma-cpsa.co.uk
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BPMA Activity Highlights 2012/13 Commission. Accordingly, revisions to the relevant Europump Guideline were necessary and BPMA members were provided with clarification. Similarly issues within the legal test of the ErP relevant to Circulators in regard to the supply of parts post January 2013 were identified. Again clarification was sought from the European Commission and BPMA Circulator members were kept advised of developments
A quick review of some of our other activities • Some 100 meetings (Technical, Marketing, Energy, Council, Training etc) have been held over the past twelve months within BPMA, Europump, BSI, CEN and ISO
• Some 20 + CEN, ISO & API standards are currently active and have been monitored by BPMA over the past twelve months
• Work continued within the Europump ErP Lot 28 and 29 working groups. Data collection to facilitate energy savings potential proved difficult but nevertheless a view was developing that Lot 29 “Swimming Pool Pumps and large clean water pumps” evidence suggested there would be limited value in “product” legislation pertinent to such pumps.
• Some 15 European Directives are currently active and have been monitored by BPMA over the past twelve months • BPMA “Standards and Directives Updates” have been published three times in the past twelve months
• Work continued on the “Systems Approach” with BPMA being successful (on Europump’s behalf) in ensuring the Pump System Assessments Standard (ISO 14414), competency of Auditors etc were encompassed in the ISO 5000 Energy Management Standard and Energy Efficiency Directive mandated Standard (EN 16247).
• Four editions of the BPMA News have been published to a circulation base of 16,000
• Some 41 separate presentations of the BPMA Training modules with some 263 delegates have been delivered in the past 12 months
• Some 36 students registered for Level 1 and 16 for Level 2 of the BPMA e-learning courses in the past 12 months
It was noted too that Audits were to become mandatory under the Energy Efficiency Directive
• Revised Group Insurance Product was promoted to members
• Very successful Europump Standards and Technical Commission meetings, hosted by BPMA were held in Glasgow in September 2012
• Some 50 project tender/pump enquiries were circulated in the last 12 months • Some 150 e-mail circulars were issued to members, including weekly BPMA News link, in the past 12 months
• Europump SME/Marketing Commission meetings were held in Belgium at Ensival Moret premises on 15/16 November 2012. It was pleasing to report, too, that Mr John Veness, of ITT Goulds had now been appointed EuropumpMarketing Commission Chairman following Mr Bill Newton’s (Flowserve) retirement from the position. ■
• BPMA Circulator manufacturers have met many times to resolve current discrepancies within UK SAP document (standard assessment procedure). Recent meetings with Bre should promote reduced annual kW usage figures for Circulators within the 2013 SAP document. • Circulator manufacturers have worked on the inclusion of circulators within the UK Green Deal scheme
• Work has already commenced on the wording in regard to pumps in the 2013 UK Building Regulations
• The second Motor Driven Systems Conference organised by BPMA and Touchwave Media on 8th November 2012 proved to be a great success • After meetings with Defra and Decc regarding energy savings within the pump installed base, the request was made of BPMA to identify independent training and standards and subsequently carry out pump system energy audits in different sectors to see if this approach would identify potential savings in operating pumping systems.
– Training identified: Department of Energy (DOE) Qualified Specialist Pump System Training (QSPSAT) – Standards identified: ASME EA -2 -2009 ( ISO 14414)
– Free Energy Audits were conducted at three sites.
And considerable potential savings were identified
• Meetings were held with Energy Efficiency Deployment Office (EEDO) and proved very positive
• The new EEDO energy strategy document was issued and the following is an extract from Page 56: “B.62 A number of trade associations, are also active in providing information on energy efficiency opportunities, including energy efficiency audits to identify opportunities on a site-specific basis. For example, the British Pump Manufacturers Association (BPMA) provides energy audits through its Certified Pump System Auditor Scheme”
• Certain issues were identified within the legal text in regard to the ErP Directive and Water Pumps and indeed the “cut-off” methodology within the related prEN Standard. This was deeply regretted and was addressed with the European
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BPMA Activity Highlights 2012/13
The 10th Anniversary Pump Industry Awards The 2013 PI Awards held in association with the BPMA once again achieved its goal in bringing together the entire pump industry for a celebration of business and professional excellence. Sponsored by some of the leading brands in the pumps sector including World Pumps, Sterling Fluid Systems, WEG Electric Motors, Process Industry Informer, John Crane, SPP Pumps, KSB Limited, ABB Limited and Empowering Pumps the 2013 event has been heralded as “the best PI Awards yet”
Held at the St John’s Hotel in Solihull on Thursday 14 March the gala awards evening was attended by some 200 pump industry professionals who raised £1,795.00 for WaterAid, the BPMA’s chosen charity.
Entertainment was provided by Gareth Chilcott, the ex Bath and England rugby player and as always the evening encouraged a great deal of networking in a competitive but friendly atmosphere, where the 2013 winners were revealed by celebrity compere, BBC World News Presenter, Naga Munchetty.
Meet the winners
Technical Innovation – Products
Distributor of the Year
Winner: The Grundfos S Tube, Grundfos Pumps
Winner: Pumps UK
Sponsored by: World Pumps
Sponsored by: SPP Pumps
Technical Innovation – Projects
Supplier of the Year
Winner: Repowering of Tranque El Mauro Reclaim Water System Chile, Neptuno Pumps
Winner: WEG Electric Motors
Sponsored by: Sterling Fluid Systems
Environmental Contribution of the Year
Sponsored by: Process Industry Informer
Engineer of the Year Sponsored by: KSB Limited
Sponsored by: WEG Electric Motors
Winner: Tata Steel – ABB Limited
Winner: Nicholas Alexander, ClydeUnion Pumps, an SPX brand
Manufacturer of the Year
Lifetime Achievement Award
Winner: SPP Pumps
Winner: Owen Shevlin, SPP Pumps
Sponsored by: John Crane
Sponsored by: BPMA
For further information about the Pump Industry Awards, and to view the photo gallery of this year’s event please visit the website at http://pumpindustryawards.com. If you are interested in sponsoring, nominating and/or attending the 2014 event please contact Andrew Castle on andrew@touchwavemedia.co.uk
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BPMA Activity Highlights 2012/13 text of standard EN 809 1998 +A1:2009 which was published by BSi February 2010. A preliminary version of the proposed revision of the existing Europump Guideline has now been Circulated ( 3 pages ) . This ensures that the pump industry fully understand its obligations. The Regulatory Committee on Machinery endorsed the second edition of the guide on the Machinery directive on 2 June 2010. This second edition covers all annexes and is available in English on the Commission website. It will be translated into all EU languages and these translations should be made available by the end of 2010. CEN TC 197 Previously issued a Resolution C3/2007 which concerns the result of a questionnaires on drafts and standards under the New Machinery Directive. The Standards which required work are EN 809, EN13951 , EN12162 prEN ISO 20361, prEN13386, prEN1829-1 and 2. This work is now completed. Europump Guideline In line with 2006/42/EC • Highlights the specifics of pumps • Interpretation of partly completed machinery vs. Complete machinery • Definition – Pump without motor is machinery • Fasteners for guards (differences between a guard and a protective device) • Available on the Europump website
European Directives BPMA continues to provide an exclusive service to members in regard to the monitoring of European Directives and legislation affecting the pump industry. The February 2013 “Directives Update” follows:
“New strategy for the single market” -
On 9 May 2010 Professor Mario Monti (formerly Commissioner for the Internal Market and for Competition) presented to the European Commission a report on a new strategy for the Single Market, which should be the basis for a Commission initiative to re-launch the Single Market. While analysing the shortcomings of (and reasons behind) a full completion of the EU single market, the report also contains a series of proposals (mainly legislative) to fill the gaps in nine identified areas: • Make the single market work for citizens, consumers and SMEs, speed up implementation of the Small Business Act and adopt the Statute for a European Private Company • Shape Europe’s digital single market, create a regulatory framework for electronic communication and for ecommerce (for both consumers and providers) and adopt an EU copyright law • In the areas of energy, climate change and environment, establish new EU regulatory frameworks for the large-scale deployment of renewable sources, smart metering, smart grids and transparent wholesale energy markets, set up a single market for green products (EU-wide standards for measuring and auditing carbon footprints and for energy efficient products, including trade certificates for renewable energy products); step up targeted EU funding for energy infrastructure • On the single market for goods, review the EU standard setting system (striking the right balance between EU and national levels); adopt the EU patent and a single patent jurisdiction as a matter of urgency Advance the physical infrastructure of the single market: facilitate the combination of public-private partnerships with the use of structural funds; examine whether an ad hoc European regulatory framework would be needed to encourage long term investors’ focus on infrastructure projects; provide maximum legal security as regards competition policy in the area of infrastructure investment and financing. The report also recommends completing the Services directive in the area of industrial services, making recognition of professional qualifications faster and easier and encouraging mobility of researchers and highly mobile individuals by coordinating social security systems.
PRESSURE EQUIPMENT DIRECTIVE 97/23/EC
(no significant change since last Directives update)
Europump Position paper have now been modified to insert the new Machinery Directive and Atex numbers and are available on the Europump website http://www.europump.org/
The 5th annual meeting of the EU-China working group on pressure equipment took place in November in Brussels. The main objective of this EU-China Regulatory Dialogue is to ensure regulatory convergence between the EU and China in the long term, with a view to eliminating obstacles to trade and investment. Points of discussion included the follow-up of the exchange of legislation and supporting documents agreed in previous meetings (Licensing guide; Office CSEI in Europe; Comparison of standards); an introduction of regulatory developments (EU side: TPED, new legislative framework package,…China side: WTO matters (boilers: BT/WTO/CHN/407); an exchange of view on market surveillance/export control; cooperation at ISO level; energy efficiency (Boiler); and a working plan for 2009. As pumps are excluded within Europe the BPMA through Europump and Orgalime will attempt to ensure the same position is taken in China . PED Directive 97/23/EC, and reorganisation of the working group and its chairmanship. The PED is expected to be revised during 2012, so the preparation of the revision should start in 2009. This potential revision has been subject to discussions and consultations by the Commission over the past few months. There will therefore be no integration of the Simple Pressure Vessels Directive 87/404/EEC (SPVD), the Pressure Equipment Directive 97/23/EC (PED) and the Transportable Pressure Equipment Directive 99/36/EC (TPED) at this point in time, as previously foreseen by the Commission
INTERNAL MARKET MACHINERY DIRECTIVE Old (98/37/EC) New 2006/42/EC
The last Commission Machinery Working Group meeting took place on 6 and 7 November 2012. Working documents are available from the secretariat. Apart from sector-specific issues, the Working Group discussed the status of the NOMAD (Noise Machinery Directive) project, which aims at assessing the compliance and quality of noise declarations in accordance with the Machinery and Outdoor Noise directive requirements (presentation available from the secretariat). Following the analysis of more than 1500 DoCs and technical documentation provided by 800 manufacturers for around 40 types of products, initial findings conclude that only 20% of the analysed documents are compliant. The new Directive 2006/42/EC came into effect as from 29 December 2009. The BPMA have now issued useful information on the requirements of the New Machinery Directive and also captive screws for guards. To comply fully with the new directive members should work to the revised
ATEX (EXPLOSIVE ATMOSPHERES ) 94/9/EC ATEX Directive 94/09/EC
The alignment of the Directive on equipment and protective systems for potentially explosive atmospheres (ATEX 94/9/EC) with the New Legislative Framework (Regulation 765/2008) calls for an update of the guidelines on the measures manufacturers should take in the event of
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BPMA Activity Highlights 2012/13 LOW VOLTAGE DIRECTIVE 2006 /95/ EC
continued
On the alignment of the LVD 2006/95/EEC with the New Legislative Framework, the European Parliament reports introduced positive amendments such as the use of in-house accredited bodies and the publication of the Declaration of Conformity (DoC) in electronic form and without a colour image. The European Commission has now published the updated guidance document on the Low Voltage Directive 2006/95/EC The amendments to the current guide deal with the codification of the previous Directive 73/23/EEC and the interface with the “new” Machinery Directive 2006/42/EC. The guidance document highlights the editorial corrigendum to Directive 1993/68/EC that clarifies Article 10 (1) regarding the placing of the CE marking and also touches on the interface with the General Product Safety Directive 2001/95/EC, reflecting guidance issued by EC DG Health & Consumer Protection. To reconfirm that any reference to the LOW VOLTAGE DIRECTIVE should be to – 2006/95/EC no reference to the old numbers should made. New references of harmonised standards for low voltage were published in the Official Journal of the European Union in June 2008 (OJ C144 of 2008-06-10).
publication of a new edition of a harmonised standard relevant to their products. These are not legally binding guidelines, but merely assist manufacturers in adapting to the principles of the New Legislative Framework. Orgalime has prepared a guidance paper to be submitted to the next ATEX Working Group meeting at the Commission. The latest version of the ATEX guidelines (September 2012) is available from the secretariat– To reiterate on the 5th March 2012 Orgalime issued a position paper on the Commission proposals package for the alignment of nine Directives with the New Legislative Framework which contains specific comments relating to the ATEX Directive 94/9/EC. These comments relate to the inconsistency in the definitions of “component” and “equipment” with the general meaning of “products”; the absence of an obligation to carry out sample testing of marketed products; the difference in the order of markings; language requirement of the documents for notified bodies; and supporting evidence for adequacy of the technical design solution. The package is being discussed in the European Parliament and Council, and final adoption is foreseen at the beginning of 2013. The Europump Atex Guideline is currently being updated to reflect any changes . To reiterate the document has now been split into two parts .
EMC DIRECTIVE 89/336/EEC 2004/108/EC
• Part 1 being the background to the directive and will be useful to companies moving into Atex applications. • Part 2 will be more specific to particular areas that have affected the pump industry since the Directive came into force in July 2003. Modifications are ongoing to this guideline in particular to certain wording in part 7 ( mechanical seals ) and new directive number references.
(no significant change since last Directives update)
The vote of the IMCO Committee of the European Parliament on the alignment of 9 Directives with the New Legislative Framework which contains specific comments relating to the EMCD 2004/108/EC took place on 10 July 2012. The vast majority of Ms Roithová’s amendments and all the compromised amendments were carried out. Orgalime has received the reports of the IMCO Committee in draft form, as these will only be published before the vote in the plenary in December. The reports are available from the secretariat As a reminder, on 5 March 2012 Orgalime issued a position paper on the Commission proposals package for the alignment of nine Directives with the New Legislative Framework which contains specific comments relating to the EMCD 2004/108/EC: the choice of the conformity assessment procedure that should remain with the manufacturer, and the need to clarify who is to issue the declaration of conformity. The package is being discussed in the European Parliament and Council and final adoption is expected at the beginning of 2013. The next EMC Working Party was announced for November 2012 (though there is no precise date yet). In view of the specific objective of the Directive (to guarantee the electromagnetic compatibility of electrical apparatus and installations by imitating disturbances, not protecting the health and safety of users), the concepts of “risk” and “serious risk” will be clarified. The language of the safeguard clause has been adapted to fit the specific objective of the Directive. A full alignment with the provisions on notified bodies is envisaged, but the existing version of the modules should be kept. An updated list of harmonised standards was published in the OJEU on 11 November 2010 (C 306/1). The European Commission has finally published the implementation guidelines of the EMC Directive 2004/108/EC on its website.
The European Guidelines on the application of Directive 94/9/EC –are available . Work continues on the revision of standard EN 13463-5 (protection of construction safety) This is expected to be circulated shortly for formal vote. Finally, new references of harmonized standards (consolidated list) under the ATEX Directive have been published in the Official Journal. These are available on the Commission website. The Lisbon Treaty and New Legislative Framework will cause substantial changes to manufacturers in the future. Due to the Lisbon Treaty Articles will change from 95 to 114 for manufacturers and 137 to 153 for end users. The New legislative framework will affect the declaration of conformity, documentation and the marking of products. The marking of electric products will change mid 2012 and are a result of new IEC standards being produced in particular IEC 60079 whih introduces equipment in Group III valid for electrical equipment to be used in dust explosive areas. Also introduces classes of dust. For now it is believed there will be no change in marking of mechanical equipment. Members should start checking that electrical suppliers are working to IEC 60079. There are also discussions taking place regarding the development of future international standards to ensure mechanical equipment can be operated around the world in explosive environments , however the consequence of such a standard could be 3 party inspection of manufactured mechanical goods. Other changes to standards include EN13463 to IEC 80079 EN13463-1 to IEC 80079-36 EN 13463 (others) to IEC 80079-37
Electro Magnetic Fields Directive (EMFD) Directive 2004/40/EC
On 4 October 2012, the EU Council reached a “general approach” on a Commission proposal (tabled in June 2011) for a new directive on the minimum health and safety requirements regarding the exposure of workers to the risks arising from electromagnetic fields (EMF). This directive will
BPMA members who wish to receive a copies of the Europump revised Guideline should contact S Schofield at the BPMA
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BPMA Activity Highlights 2012/13
continued
replace Directive 2004/40/EC, which cannot be implemented, due to difficulties encountered by the medical community and several industry sectors. The directive stipulates an obligation for employers to carry out risk assessments and, if necessary, measure or calculate the levels of electromagnetic fields to which workers are exposed. Employers must ensure that the exposure of workers is compliant with a series of exposure limit values regarding thermal and non-thermal effects of electromagnetic fields both on health and senses, take corrective measures if such values are exceeded, and take measures aimed at avoiding or reducing risks to a minimum. Exposure limit values are indicated in the annexes to the directive The Cyprus Presidency is currently working towards finding an agreement on a general approach on a revised directive on EMF at the Employment and Social Affairs Council (EPSCO) on 4 October. Prior to this, two Social Questions Working Parties took place to discuss the issue, on 6 September and 18 September. The European Parliament has also restarted its work on this dossier. An exchange of views on the dossier in the European Parliament Employment Committee (EMPL) was foreseen for 18 September. This will be on the basis of the report which was tabled in November 2011. It will be working on compromise amendments, which are due to be considered in the committee on 8 October. The vote in the Employment Committee will take place on 9 October and the plenary vote is scheduled for 20 November. There is a risk that if the European Parliament moves ahead on this dossier without the Council having come to an agreement (which is possible at the EPSCO on 4 October), that the two institutions would be working in different directions. This should be avoided if the directive is to be amended in a satisfactory way. As a reminder, the Council had not reached an agreement on the Commission’s proposal for a Directive amending Directive 2004/40/EC. Therefore the deadline for the transposition of the Directive originally set for 30 April 2012 has been extended by 18 months, i.e. to 31 October 2013 The aim of this proposal is to amend Directive 2004/40/EC on the minimum health and safety requirements regarding the exposure of workers to the risks arising from physical agents (electromagnetic fields). It relates to the short-term adverse health effects on workers exposed to electromagnetic fields during their work. The provisions of the Directive are minimum requirements, with each Member State free to adopt stricter rules. The Directive establishes exposure limit values for electric, magnetic and electromagnetic fields varying in time at frequencies of between 0 and 300 GHz3; action values and orientation values for time-varying and static fields. These values are directly measurable and indicate a threshold above which employers must take one or more of the actions provided for in the Directive. Following the Commission proposal for a Directive amending Directive 2004/40/EC on the protection of workers from electromagnetic fields (EMF) in June, and despite progress in the discussions, the Council announced in early December that there is still a need for further consultations with experts on two main issues: the way of expressing exposure limitations and derogation(s) to binding exposure limits. Industry highlighted concerns that the speed of work in the Council did not allow for the necessary analysis of the impact on industry of the changes being proposed. As a reminder, and despite the lobbying efforts developed at the time of discussion, this directive sets exposure limit values and action values, and defines employers’ obligations to determine the exposure and assess the associated risks. The manufacturers and employers organisations insist that many working processes will be disturbed by the application of this physical agents directive, and it may even render the use of some machines or processes impossible e.g. Magnetic Resonance Imaging (MRI) scanners, spot and seam welding.
WEIR AD HALF PAGE VERTICAL
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BPMA Activity Highlights 2012/13 concerning organic and metallic materials, possibly this summer.
continued
The 4MS (France, Germany, Netherlands, UK) public seminar on harmonisation of hygienic requirements for materials and products in contact with drinking water took place in Berlin on 2 March 2011. The 4MS formalised their cooperation with a declaration of intent to harmonise their national regulations and at least adopt a common approach. They invited other EU countries to join. On metals, they are expected to issue a revised version of their report on metallic materials, which would include accepted (assessed) composition lists for alloys (brass, gunmetal, stainless steel) and which would provide a methodology for acceptance of metallic products. On organic materials, they intend to align their national positive lists, but no results are expected before 2016 (with a possible intermediary list in 2012). On non-metallic materials testing, they are looking at organoleptic parameters (taste & odour), colour & turbidity, microbial growth… As a reminder, the new Construction Products Regulation (EU) No 305/2011 does not foresee harmonisation of hygienic requirements for materials and products in contact with drinking water, nor will the Drinking Water directive. In the meantime CEPMC (construction products association) is collecting facts on the barriers and difficulties faced by industry due to the lack of harmonisation in preparation for a possible action towards the European Commission
Construction Products Regulation (CPR) – Revision Orgalime continues to work on drafting its own Construction Products Regulation No 305/2011 (CPR) guide which should be ready at the beginning of 2013 (latest draft available from the secretariat). This guide will help the sector to be well prepared for the application of the CPR which starts on 1 July 2013. As a reminder, regarding the Council of European Producers of Materials for Construction (CEPMC) guide on the Construction Products Regulation No 305/2011 (CPR), a meeting took place on 9 May in the CEPMC premises in order to comment and finally validate the draft CEPMC. Although Orgalime participated in the elaboration of certain chapters, the general feeling in reading the guide led to an impression of confusion (some chapters are too long, others are not relevant to the manufacturers, some clear mistakes were included). Therefore, Orgalime decided to draw up its own guide of interpretation. On 31 July 2012, the European Commission has published a Communication on the “strategy for the sustainable competitiveness of the construction sector and its enterprises The British Construction Products’ Regulation Guide published by the British Association for Construction Products is available from S. Schofield .
As a reminder, the task group aims at developing a note on the current problems met by industry, collect cases of problems linked to the current situation of non-harmonised national EAS schemes, prioritise the main problems, and propose possible ways to make progress. Two main points should be highlighted: the current systems constitute a barrier to free circulation of goods and they substantially limit innovation for the products concerned. This “white paper” is meant to be issued in the spring of 2011 and presented to the Commission with the objective of re-launching discussions at EU level.
The new Construction Products Regulation (EU) No 305/2011 (repealing Council Directive 89/106/EEC) was published in the OJEU (all language versions) on 4 April 2011. It entered into force on 24 April 2011, and is directly applicable in the Member States. However, most of the provisions (Articles 3 to 28, 36 to 38, 56 to 63, 65 and 66, and Annexes I, II, III and V) will apply from 1 July 2013, and transitional provisions are foreseen under article 66. The European Commission should now embark on the drafting of a guideline, and CEPMC (construction products association) will actively contribute to it.
Developments to date • In a letter of March 2009 the Commission stated that the EAS had been cancelled. • The Commission confirmed that the EAS was not proceeding. The CPD continued to offer a framework for harmonization of practice at the European level, but Mandate M136 should be revised.
As a reminder the Commission have proposed this new text to remove the existing Directive with regulation. This could affect the pump industry has it is currently believed within Europump that pumps are not part of the Construction Products Directive Industry met in November 2009 to discuss the new proposed text. The BPMA and Europump will monitor this position closely
The use of the Provisions of the CPD The construction products directive does not introduces new practices , it simply identifies common elements such as test methods to be used in conjunction with national arrangements There are however disadvantages:
DRINKING WATER DIRECTIVE 99/83/EC
The 4MS – soon to be 5MS with Portugal - published a new document on their website in the summer: a compilation of the positive lists of substances used for organic materials acceptance for contact with drinking water. This spreadsheet is not yet a harmonised list, but clearly shows what is authorised in France, Germany and the Netherlands (the UK does not use such positive lists). An update of the positive list of metallic alloys is still awaited. On standardisation issues, DG Enterprise has sent guidance to CEN on regulatory aspects. CEN should be able to formally accept Mandate M/136 early next year and consult each concerned TC/WG for the drafting of harmonised standards. With regards to the CE marking of construction products in contact with drinking water, the standardization process is still ongoing. Regulatory guidance to the Technical Committees is still under progress and should be issued by the end of year, after consultation of national experts. In parallel, the 4MS have issued a new document on their website (hosted by the German Federal Environment Agency, UBA): “Assessment of Cementitious Products in Contact with Drinking Water”. This document reflects the common view between UK, Germany, France and the Netherlands on the assessment of such products. New documents are awaited
• It covers only national regulations • It does not cover all products • It does not eliminate differences in national schemes and acceptance levels are not laid down. The 4 MS Initiative Faced with no EAS and limited benefits from the CPD the 4 member states (D, F, NL, UK) committed themselves to try to gain the advantages offered by the EAS by adopting common practices in their four countries. It is believed that this activity will offer wider benefits. Other member states could voluntarily adopt the practice being developed. The common practices will be offered to the commission as a possible basis for the regulatory guidance to CEN under M136. It is now reported that : • Some test methods are accepted by the commission • Further dialogue is taking place • Metallic products assessment practices now largely agreed with the commission and industry Mandate M136 and future CEN work A second revised draft of M136 was presented to SCC in Jan
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BPMA Activity Highlights 2012/13 DG Enterprise and the GPSD revision by DG SANCO, both DGs being co-leaders on the package in order to achieve consistency. Orgalime has published a position paper on its expectations for this package, including the establishment of proportionate and coordinated enforcement measures against infringement of all EU product legislation, the clarification that market surveillance should not only consider risks to health and safety but also compliance on a wider basis with all applicable European legislation, the establishment of a common procedure for risk assessment and compliance for all national market surveillance authorities, the setting-up of a Horizontal Forum of national market surveillance authorities and an Advisory Board of relevant EU stakeholders (especially manufacturers and importers) to ensure a regular dialogue with the market surveillance Forum and facilitate the setting of priorities and the sharing of expertise, and the facilitation of national implementation of market surveillance by a further pooling and sharing of resources among Member States and funding projects at EU level. As a reminder, DG Enterprise and Industry (ENTR) and DG Public Health and Consumers (SANCO) have embarked on the preparation of a “Market Surveillance Package” with the aim to streamline all market surveillance-related requirements and procedures from the New Legislative Framework and the General Product Safety Directive 2000/139/EC. In theory, the GPSD covers market surveillance in the non-harmonised area for consumer products, while the NLF covers market surveillance in harmonised areas for consumer and industrial products. In practice, there is an obvious overlap in coverage (some products can fall under both directives) and consequently of procedures, which creates confusion for Member States authorities as well as economic actors. At this stage, the European Commission faces difficulties in defining the scope of and responsibilities for this package, and a legislative proposal is unlikely to be issued before the end of 2012. In theory, the GPSD covers market surveillance in the nonharmonised area for consumer products, while the NLF covers market surveillance in harmonised areas for consumer and industrial products. In practice, there is an obvious overlap in coverage (some products can fall under both directives) and consequently of procedures, which creates confusion for Member States authorities as well as economic actors. At this stage, the European Commission faces difficulties in defining the scope of and responsibilities for this package, and a legislative proposal is unlikely to be issued before the end of 2012.
continued
2010 and accepted . Main changes were the withdrawal of Annex IV on Dangerous substances and Annex V on EAS. A new Annex IV is to be written to : • Refer to WG3 work • Provide a general framework of regularity guidance to CEN harmonized standards.
The Goal The CPD harmonization and MS voluntary cooperation whilst providing real benefits, will not themselves achieve common practice across Europe. Most stakeholders support the introduction of a single scheme. During the recent Europump meetings in September 2011 it was reported by Profluid (French Association) that the Goal was to specify what test will be required so CE Marking could be placed on the products . The response from members of the group was they believed it would not be possible to CE products to the Drinking water directive and acceptance levels would stay at national level . It was agreed to contact the CEN Rappoteur Bill Harper for clarification on this issue . Below please find the response from Bill Harper As regards CE Marking, it is used with products to signify compliance with notified national regulations – in this case regulations covering the acceptance of products in contact with drinking water. The CE Marking can be applied in those countries (the 4MS and a few others) that have such regulations. It is not relevant in countries (the majority) that do not have (formal) regulations. The problem is that since national regulations vary, the CE Marking relevant to where the product is placed on the market is likely to be applicable only to that single country. There will be some benefit from the use of common test methods (and the results should accepted in different countries), but The CE Marking will not be a “universal passport” across all MS. New Legislative Framework (NLF) The Internal Market and Consumer Affairs Committee of the European Parliament (IMCO) has adopted the 9 reports on the alignment of Directives (including ATEX, EMCD, LVD, MID, SPVD) with the New Legislative Framework (NLF). The Council is currently scrutinising the 9 recast proposals and trialogues with the Parliament and the Commission are starting. The Council confirmed its intention to adopt the proposals all together as a package in the course of the first semester of 2013. A few issues remain open in the discussions at the level of the Council, such as the identification number of the product in the Declaration of Conformity (DoC), the concept of “reasonably foreseeable conditions of use”, and the web address on the product. As a reminder, on 5 March 2012 Orgalime issued a position paper on the Commission proposals package for the alignment of nine Directives with the New Legislative Framework. (Low Voltage Directive 2006/95/EEC; Electromagnetic Compatibility Directive 2004/108/EC; Simple Pressure Vessels Directive 2009/105/EC; Measuring Instruments Directive 2004/22/EC; Non-automatic Weighing Instruments Directive 2009/23/EC; Civil Explosives Directive 93/15/EEC; Pyrotechnic Articles Directive 2007/23/EC; ATEX Directive 94/9/EC on equipment and protective systems intended for use in potentially explosive atmospheres; Lifts Directive 95/16/EC).
Dual-use items On 23 October 2012, the European Parliament sitting in Plenary approved the International Trade Committee’s report by Rapporteur Christofer Fjellner (EPP, Sweden) on the Commission proposal amending Regulation (EC) No 428/2009. As a reminder, the Commission proposal focuses on procedural adaptation of the Regulation which sets up a Community regime for the control of export, transfer, brokering and transit of dual-use items. It notably introduces delegated acts in order to allow the Commission to rapidly remove destinations and/or items from the scope of existing EU General Export Authorisations. Following the 2011 Green Paper on the EU dual-use export control system, the European Commission is still preparing policy options proposals to rethink the patterns of the export controls system, address the various implementation issues, and establish a system that could ensure equal requirements of exporters at EU level. As a reminder, this Regulation set up a Community regime for the control of exports, transfer, brokering and transit of dualuse items. The 2011 proposal updates the EU control list (Annex I), makes modifications to the EU General Export Authorisations (Annex II) and introduces delegated acts in order to allow the Commission to rapidly remove destinations and/or items from the scope of existing EU General Export Authorisations.
European Parliament work will start in the Internal Market and Consumer Protection Committee in early 2012 and the package could be adopted in late 2012. The Directives could then be expected to come into force at the end of 2014 after a transition period. Market Surveillance The Regulation on market surveillance is being drafted by
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BPMA Activity Highlights 2012/13 At the recent Europump meeting the discussion was again raised on would pumps be within scope of the revised directive . It is believed that the scope will be the same as the original WEEE Directive until 2018 , i.e. pumps are not in scope. The scope will be extended to any electrical item after 2018.
continued
ENVIRONMENT WEEE AND ROHS DIRECTIVES 2012/19/EU & 2011/65/EU
CHEMICALS (REACH) Amendment of directives 67/548/EEC &199/45/EC
On RoHS, The new RoHS directive came into force as of 2nd January 2012. Monitoring and control equipment will be effective as of 22/7/14. Industrial monitoring and control equipment as of 22/7/17 . New Standard now available for the assessment of electrical equipment EN 50581. The European Commission and Member States’ representatives are still drafting a FAQs document on RoHS2. Orgalime issued a position paper on “suggestions to improve the wording of the draft RoHS2 FAQs in relation to the application of the New Legislative Framework” (NLF). In particular, the position urges the Commission to align as much as possible the interpretation of NLF provisions in the FAQ on RoHS with the Blue Guide. Orgalime also issued a position paper on “Industry’s Common Understanding of the scope provisions of Directive 2011/65/EU (RoHS2)”. The stakeholder online consultation will start end of June and run for 8 weeks Recast RoHS Directive 2011/65/EU has been published in the OJEU on 01.07.2011. It will enter into force on 21 July 2011. . It will then have to be transposed into national law and will be applicable 18 months after entry into force, on 2 January 2013. Equipment that was outside the scope of Directive 2002/95/EC, but which would not comply with this Directive, may continue to be made available on the market until 22 July 2019. The new RoHS Directive 2011/65/EU had now been adopted by parliament. Swimming pool pumps will be included in scope other pumps are the same as the original RoHS directive. Monitoring and Control instrumentation will become part of the scope 22/07/2014. Industrial monitoring equipment will be part of the scope 22/07/2017 . No new substances are banned in the revised Directive. On WEEE, The Recast WEEE Directive 2012/19/EU has finally been published in the Official Journal of the European Union (L 197/38 – 24.07.2012) on 24 July 2012 and entered into force on 13 August. Member States will have to transpose the Recast WEEE Directive into national law by 14 February 2014 at the latest. In the UK BEAMA have been approached by the Environmental Agency with regards to Shower pumps . The EA believe shower pumps should be part of the scope of WEEE. To date no contact has been made with the BPMA who will dismiss this claim if approached on the basis of the existing Europump Position paper. Members should contact the BPMA if any issues should arise As a reminder and in summary, the Council agreed a closed scope for 6 years (Parliament agreed an open scope) after entry into force of the recast directive, meaning that recast WEEE would apply only to the 10 existing categories for 6 years. After 6 years, there will be an open scope including in principle “all EEE” with a possible shift to fewer product categories (Parliament agreed 5 categories), but a greater number of products within these categories, also possibly in the mechanical sector. Exclusions from the directive would include equipment designed to be sent into space or for research and development; large-scale stationary industrial tools; large-scale fixed installations; means of transport for persons or goods, excluding electric two-wheel vehicles which are not type-approved; non-road mobile machinery made available exclusively for professional use; medical devices, in vitro diagnostic medical devices and active implantable medical devices. The Commission can propose changes to the scope after an impact assessment during 3 years after entry into force (including the parameters to distinguish between large and small equipment).
On 3 October 2012 the Commission published a Communication on the Second Regulatory Review on Nanomaterials. The accompanying Staff Working Paper gives a detailed overview of available information on manufactured nanomaterials on the market, including their benefits and risks. The second regulatory review assesses the adequacy and implementation of EU legislation for nanomaterials. The main conclusions and findings of the Communication include: The annual quantity of nanomaterials on the global market is estimated at around 11 million tonnes (market value of roughly €20bn): 85 % Carbon black and 12% amorphous silica. REACH & CLP (Classification, Labelling and Packaging of substances and mixtures) regulations both apply on all substances, including nanomaterials. REACH is the best possible framework for the risk management of nanomaterials but more specific requirements within the framework have proven necessary. It is essential to access transparent information on nanomaterials and products containing them, but there is no immediate need to require information about all products in which nanomaterials are used. A main challenge is to establish validated methods and instrumentation for detection, characterisation and analysis, completing information on the hazards of nanomaterials and
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BPMA Activity Highlights 2012/13 documents (RIPs), and in particular the ECHA guidance on the requirements for substances in articles The BPMA have been working with other members of Europump to come up with Guideline for downstream users in the Pump industry. The final version of this document is available from S Schofield BPMA .
continued
developing methods to assess exposure to them. The next regulatory review will take place in 2015 at the latest. On the Candidate list, on 3 September, ECHA launched a public consultation on 54 potential Substances of Very High Concern (SVHC). The deadline for interested parties to submit comments is 18 October. ECHA has published an updated FAQ about REACH (see new Q&A in the chapter on information in the supply chain), a FAQ on the Implementation of Annex XVII to REACH on restrictions and a Guideline on the interpretation of the concept “which can be placed in the mouth” as laid down in the entry 52 of Annex XVII. Four Commission Regulations amending Annex XVII REACH (restriction on the manufacture, placing on the market and use of certain dangerous substances, preparations and articles) have recently been published in the Official Journal of the EU (L.252/1 (cadmium), L252/4 (lead) - 19.09.2012 & L.253/1 (mercury), L253/5 (phenylmercury) - 20.09.2012). The Downstream Users of Chemicals Co-ordination group (DUCC) has published a report on experience gained with the development of Downstream User Chemical Safety (DU CSA) and DU Chemical Safety Report (DU CSR). On 20 June, ECHA launched a public consultation on its draft recommendation of ten new priority substances to be included in the Authorisation List. The deadline for interested parties to submit comments is 19 September 2012. On authorisation and the potential inclusion of Chromium Trioxide in Annex XIV REACH (list of substances subject to authorisation), the Commission replied (DG ENTR) to Orgalime’s letter regarding the ECHA recommendation to include Chromium Trioxide in Annex XIV REACH. DG ENTR’s reply is limited to a strict clarification of the objectives and process of authorization under REACH. It confirmed that an authorization may be granted if no suitable alternatives exist. According to Article 64(4) of REACH, an assessment of the socio-economic costs and benefits of granting an authorization is to be done by a Socio-economic analysis (“SEAC”) at the stage of evaluating individual authorisation applications. Such an assessment is not foreseen by REACH at the stage of prioritizing substances for inclusion in Annex XIV.
Chromium Trioxide This is not law yet and the product can still be used! ECHA recommended that Chromates should be authorized, but it is up to the Commission to take the final decision. There are many consortiums attempting to influence the Commission on the use of Chromium Trioxide. The main consortium is an organization called laxness. For now members who wish to continue using this substance they need to apply to continue using Chromium Trioxide before November 2014 . If you miss this date you will not be able to use this substance after May 2016 Further Guidances: http://ecb.jrc.it/reach/rip/ http://reach.jrc.it/navigator_en.htm http://www.hse.gov.uk/reach/resources.htm
EU INTEGRATED POLLUTION PREVENTION AND CONTROL DIRECTIVE 96/61/EC
Horizontal BREF on efficient energy techniques (IPPC) In the context of the implementation of the Industrial Emissions Directive (IED), the European Commission/European IPPC Bureau has proposed a work programme for the drawing-up and reviewing of Best Available Techniques Reference documents for 2013. Orgalime has sent a letter to the European Commission asking it to continue a thorough and inclusive preparatory process for BREFs and refrain from drastic simplification, to refrain from focusing on BAT conclusions only with the risk of overlooking other essential technical and economic information and the confidentiality of certain business information, and to carefully assess the added value, scope and objectives of a possible resource efficiency BREF announced by the Commission. The European Commission is currently assessing the possibility of extending the scope of the Industrial Emissions Directive (IED) to small combustion installations below 50MW. According to the Commission’s proposal, the expected benefits of the revision will affect health and environment, with the inclusion of large combustion plants, reduction of administrative burden, unified application of BAT, and no impact on competitiveness, Completion of first reading in the European Parliament and Council is expected for January 2009, while the end of the co-decision process and publication of the directive is scheduled for December 2010. The transposition of the directive to the Members States should be completed by July 2012 Europump proposal for Pumps and Pumps Systems which is expected to be incorporated.
On registration, the first deadline expired on 30 November 2010 for substances produced or imported in large volumes as well as certain volumes of carcinogenic, mutagenic and reprotoxic (CMR) substances and chemicals that are toxic to the aquatic environment. Around 4900 substances were estimated to be registered by the end of November but only 3400 phase-in substances have been registered. 24,675 registration dossiers have been submitted for 4300 substances (including 3400 phase-in substances). Approximately 86% of registrations were made by large companies and 14% by SMEs. Representatives (companies representing non-EU manufacturers) made 19% of registrations. Most of the registrations were made by companies based in Germany, the UK, the Netherlands, France and Belgium. Precise figures are available on the ECHA website. On the Candidate list, the Member State Committee (MSC) meeting in early December agreed unanimously to add eight Substances of Very High Concern (SVHCs) to the Candidate List. These substances include Chromium trioxide, acids generated from chromium trioxide and their oligomers, cobalt(II)sulphate, cobalt(II)dinitrate, cobalt(II)carbonate, cobalt(II)diacetate, 2-methoxyethanol and 2-ethoxyethanol, which are either carcinogenic, mutagenic or reprotoxic (CMR) substances. However the MSC unanimously agreed that the three isomers of trichlorbenzene could not be identified as “PBT-like” substances under Article 57 (f) of REACH and should not be added to the candidate list. These decisions will soon be published on the ECHA website. Guidance documents can be found at REACH guidance
ENERGY EUROPEAN COMMISSION PROPOSALS FOR AN ECODESIGN FOR ENERGY-USING PRODUCTS (EUP) FRAMEWORK DIRECTIVE – Directive 2005/32/EC Energy related Products (ErP) Directive 2009/125/EC
On 11 March 2009, the EcoDesign Regulatory Committee approved new eco-design rules setting efficiency standards for industrial electric motors. Motors will have to meet minimum efficiency standards from 2011. The first phase will be introduced 16th June and motors must comply to IE2 efficiency levels. Tougher standards will apply to large motors from 2015 and all motors two years later, thus cutting the annual energy consumption of these engines by around 135 terawatt hours. A guideline has now been developed by Europump for
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BPMA Activity Highlights 2012/13 Energy Performance of Buildings Directive, the text of the directive comes from an agreement reached by the Council and European Parliament on the Commission proposal for the recast of the Energy Labelling Directive. As a reminder, the main aspects of the agreed text include an extension to energyrelated products having direct or indirect impact on energy consumption or other essential resources during use, and the layout of the label to remain an A to G colour scale, with the creation of three additional efficiency classes (A+, A++ and A+++) with a limit of seven. A rescaling of classes must take place when a significant proportion of products on the market achieve the two highest energy efficiency classes and when additional savings may be achieved by further differentiating products. The effectiveness of the Directive and the implementing measures must be reviewed by the end of 2014.
continued
Circulators and Water pumps and is available from S Schofield upon request . Circulators The first phase came into effect as of January 1st 2013. After sustained lobbying efforts, the European Pump Manufacturers Association EUROPUMP succeeded in negotiating an acceptable text with some important modifications introduced at the last minute: the date of the second stage was set at 1 August 2015 instead of 1 January 2015; the Annex I benchmark was set at 0.20 instead of 0.18 which was technically incorrect; and the mention “putting into service” in article 1 (scope) was deleted as it would have meant that millions of circulators in wholesale stock would go to waste because they had already been placed on the market but not yet put into service at the time of implementation of the regulation. Water Pumps Whilst the first phase was introduced January 1st 2013 unfortunately technical issues with the EN standard have meant that a transition paper has been required from the Commission . It is hoped that this will be replace by the standard during the summer of 2013
Suppliers’ information obligations under article 4 provide for the display of the label, a technical fiche in application of the directive and implementing measure (including built-in or installed products). BPMA need to ascertain if this will affect the labelling of Circulator Pumps. Suppliers will also be obliged to establish technical documentation, design calculations, test reports... and may use documentation already established in accordance with relevant Community legislation (i.e. the Ecodesign Directive). http://ec.europa.eu/energy/demand/legislation/doc/2008_02_ 22/2008_consultation_energy_labelling_document_en.pdf
• Phase 1 by January 1st 2013 and have a MEI of 0.1 ( 10% cut off) • Phase 2 would be introduced January 1st 2015 and would be a MEI of 0.4 ( 40% cut off) .
Directive on Energy Efficiency Directive 2012/27/EU
The bench mark set by the commission is MEI of 0.7 ( 70% cut off) .
The Energy Efficiency Directive (EED) was adopted on 25 October 2012 and published in the Official Journal of the EU L315 of 14 November under number 2012/27/EU.
Copies of the prEN 16480 standard on how to work out the MEI of a water pump and also the Europump guideline are available from S Schofield upon request. The contract for the new work items has been given to Atkins UK and Bio Intelligence France ( Dr Hugh Falkner) for the following lots ;
I ey
Lot 28: Pumps (extended product approach including motors, VSD and controls, where appropriate) for private and public waste water (including all stages including buildings, networks and treatment facilities) and for fluids with high solids content
The
Lot 29: Pumps (extended product approach including motors, VSD and controls, where appropriate) for private and public swimming pools, ponds, fountains and aquariums, as well as clean water pumps larger than those regulated under Lot 11
NOV MONO AD
to success
The initial kick off meeting took place in March 2012. Since this time there have been numerous meetings to try and define the scope of each Lot . Pre-screening of industry is still ongoing within Lot 28 and 29 to define products within scope The 2nd stakeholder meeting due for end of February /early March has been postponed until further notice . Third and fourth meetings are expected in 2013. The final report is expected for June 2014.
is simplicity
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In the UK we have now been advised that the National Measurements Office has been appointed as the market surveillance authority.
Energy Labelling Directive (no significant change since last Directives update) Directive 2010/30/EU of 19 May 2010 on the indication by labelling and standard product information of the consumption of energy and other resources by energy-related products has been published in the Official Journal (L 153 – 18.06.2010). The directive entered into force on 20 May 2010, and will apply from 20 July 2011. Points (d), (g) and (h) of Article 5 (responsibilities of suppliers) will apply from 31 July 2011. Similarly to the
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BPMA Activity Highlights 2012/13 integrated into the MD, the latter will also be aligned with the New Legislative Framework. A meeting to start discussions is still expected after the summer. No further details on such discussions are available to date The European Commission proposal for a revision of Directive 2000/14/EC is not expected before 2012.
continued
The Directive entered into force December 4th 2012 and member states need to transpose into national law by 5th June 2014 . The European Commission has started the preparation of implementation guidelines, with the objective to ensure a timely and correct implementation of the EED. These guidelines, currently developed in close cooperation with Member States through the EED Committee, are expected to be finalised and published in the first half of 2013 Under article 8 of the Directive enterprises that are non SME are “subject to an energy audit carried out in an independent and cost-effective manner by qualified and/or accredited experts or implemented and supervised by independent authorities under national legislation by –three years after entry into force of this Directive- and at least every four years from the date of the previous energy audit The directive establishes a common framework of measures for the promotion of energy efficiency within the EU in order to achieve the 20% energy efficiency target by 2020 and contains provisions for further improvements beyond that date. Each Member State will have to set an indicative national energy efficiency target, based on, primary or final energy consumption, primary or final energy savings or energy intensity. By 30 June 2014, the Commission will assess the progress achieved and decide whether the Union is likely to achieve energy consumption of no more than 1474 Mtoe of primary energy and/or no more than 1078 Mtoe of final energy consumption in 2020. In relation to public buildings, Member States will have to ensure that as from 1 January 2014, 3 % of the total floor area of heated and/or cooled buildings owned by their central government is renovated each year. The European Parliament, the Council and the Commission agreed to submit themselves to a comparable voluntary undertaking (subject to budgetary and procurement rules). In addition, Member States are required to establish a longterm strategy for mobilising investment in the renovation of the national stock of residential and commercial buildings. Member State will set up an energy efficiency obligation scheme ensuring that, energy distributors and/or retail energy sales companies, achieve a cumulative end-use energy savings target of 1.5 % of the annual energy sales to final consumers (by the end of 2020), with some flexibility on how to achieve this target as long as these do not lead to a reduction of more than 25 % of the amount of the energy savings target. The directive also contains provisions on energy audits and energy management systems, energy metering, billing information, and promotion of efficiency in heating and cooling, energy transformation, transmission and distribution and energy services. The directive should result in a 17% improvement in energy efficiency by 2020 compared to the 20% target, and will be completed by other measures. Both the Council and the European Parliament still have to formally endorse the agreement. Publication in the OJEU is expected for October 2012.
Energy Performance of Buildings Directive (EPBD) The European Commission published a report on its public consultation launched in February 2012 on “Financial Support for Energy Efficiency in Buildings”. The consultation was based on three topics: addressing market failures, improving access to finance and strengthening the regulatory framework. Answers were extremely varied, but very often insisted on the need to develop long-term schemes and to improve information (using the concept of “one-stop-shop”). The European Commission intends to present shortly a set of proposals taking into account the outcome of the consultation
Environmental footprint initiative The final publication of methodologies for calculating the Product Environmental Footprint (PEF) and the Organisation Environmental Footprint (OEF) in the context of the Sustainable Consumption and Production Action Plan is still awaited either in December 2012 or in early 2013. Following publication of the final draft methodologies, the Commission is carrying out an impact assessment and an internal service consultation on both methodologies. Water Blueprint On 14 October, the European Commission adopted the blueprint to Safeguard Europe’s Water Resources (COM(2012)673). In the building sector, the Commission suggests setting up binding Ecodesign measures for water-related products, developing voluntary ecolabel and green public procurement criteria, better enforcement of the Water Framework Directive and especially a search for water pricing/cost-recovery, raising consumer/user awareness regarding water uses through footprinting, voluntary labelling and certification schemes, and encouraging water re-use from wastewater plants and industrial installations for irrigation and industrial processes, including a regulation establishing common standards. For water-related products, the Commission announces the development of a voluntary EU Ecolabel and Green Public Procurement criteria for key water-related products and the inclusion of water-related products in the Eco-design Working Plan. Appendix 1
Position regarding Waste Electrical and Electronic Equipment Directive in Europe Members of Europump gave the following position during a meeting in September 2006. United Kingdom - Out of scope
Germany – Garden pumps included in scope other pumps out of scope Belgium – Garden pumps included ( definition given with electrical plug)
Bulgeria- Currently looking at Circulators to be within scope
France – No list of products given so it is assumed pumps are excluded
INTERNAL MARKET OUTDOOR NOISE DIRECTIVE
Directive 2000/14/EC (amended by the Directive 2005/88/EC). The study on the inclusion of Directive 2000/14/EC on Outdoor Noise into the Machinery Directive was due to start soon. However the European Commission is holding internal discussions and no revision of the Machinery Directive is foreseen in the next 2 years. The planned study should be carried out by the Centre for European Policy Studies is still It also confirmed that if a merger takes place, and the OND is
Italy – Pumps currently out of scope
Czech rep - Small submersible pumps included Poland – Pumps not included in scope
Sweden – Pumps currently out of scope
Austria – Pumps less than 50 mm currently included in scope
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Netherlands – most domestic pumps included in scope
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BPMA Activity Highlights 2012/13 BPMA Representation on External Committees BRITISH STANDARDS INSTITUTION Pumps and Pump Testing (MCE/6)
Chairman Delegates
Chairman Chairman Chairman Delegate Delegates Delegate Delegate Delegate Delegate Delegate Delegate Delegate
J Bower L Warren G Maxted A O’Brien J. Hollins A. Yates S McCann S. Shaw H. Lloyd S Schofield L. Warren S Schofield A O’Brien J Bower S Schofield A O’Brien S McCann L Warren S Schofield S Schofield S Schofield S Schofield S Schofield S Schofield S Schofield S Schofield
Flowserve Consultant Albany Engineering John Crane UK SPP Pumps AGMS ClydeUnion AESSEAL Grundfos BPMA Consultant BPMA John Crane UK Flowserve BPMA John Crane UK ClydeUnion Consultant BPMA BPMA BPMA BPMA BPMA BPMA BPMA BPMA
Pumps Safety 6/-/1
Chairman Delegate Chairman Delegates
Chairman Delegate Chairman Delegate
J Bower S Schofield J Bower S Schofield
Flowserve BPMA Flowserve BPMA
CEN/TC197
Delegates
CEN/TC197/SC1/SAFETY CEN/TC197/SC2 Terminology CEN/TC197SCS Testing CEN/TC197SC4 Rotodynamic Pumps
Delegate Delegate Delegate Delegates
S Schofield J Bower S Schofield S Schofield S Schofield S Schofield
BPMA Flowserve BPMA BPMA BPMA BPMA
K Hall B. Newton S Schofield J Bower S Schofield J Bower J Veness B Huxley
Calpeda Flowserve BPMA Flowserve BPMA Flowserve ITT Gould BPMA
S Schofield A O’Brien S Shaw J Houston S McCann G Kennedy S Schofield G Maxted S Schofield A O’Brien S Shaw S McCann S Schofield T Houston S Schofield
BPMA John Crane UK AESSEAL Plenty Mirrlees Pumps ClydeUnion Dawson Downie Lamont BPMA Albany Pumps BPMA John Crane UK AESSEAL ClydeUnion BPMA Plenty Mirrlees Pumps BPMA
Dimension and Technical Specification of Rotodynamic Pumps MCE/6/2
Pump Testing MCE/6/3 Pump Seals MC/6/4 Refiner/Pumps MCE/6/5 Dimension and Specification PD Pumps MCE/6/6 Electrical Safety CPL 61-01 Steel Castings ISE/6 Drinking Water TC164 Waste Water B/505/21 Vibration of Machines GME/021/05 Process Equipment & Systems for Petroleum and Natural Gas PSE/0117/0 Non Electrical Equipment in Explosive Atmospheres FSH/023 Energy Management Systems SEM/001
INTERNATIONAL STANDARDS ORGANISATION Pumps ISO TC115 Pump Dimension and Technical Specifications ISO TC115/SC1
EUROPEAN COMMITTEE FOR STANDARDISATION
EUROPUMP Executive Council Technical Commission
Energy Czar Delegate Delegates
Standards Commission
Delegates
Marketing Commission
Chairman Secretary
API SUB COMMITTEES (UK) API 610/ISO 13709 Rotodynamic Pumps
Members
API 674 Reciprocating Positive Displacement Pumps
UK Delegate Members
API 676 Rotary Positive Displacement Pumps
Members
API 682 Mechanical Seals
Members
API 685 Sealless Pumps
Members
27
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BPMA Activity Highlights 2012/13 EUROPEAN (EN), INTERNATIONAL (ISO) AND MISCELLANEOUS STANDARDS PROGRESS AND PRIORITY SITUATION AS AT 6th FEBRUARY 2013 1. SAFETY - Committee CEN TC 197 No.
Working Group and Latest Document
Subject
Situation
TC 197 W.Item
Members Involved
No current work items
2. TERMINOLOGY - Committee CEN TC 197 No current work items
3. TESTING - Committee CEN TC 197 WG1 3/1 3/2
Pr -EN 16480: Minimum required efficiency of rotodynamic (For water pumps within ErP Directive) water pumps and methods of qualification and verification New work item Pump Gland Packing Testing Procedure
Document circulated for comment and vote. Major technical issues found and a negative vote was submitted to CEN . New draft expected mid March CEN enquiry in July CENT C 197 agrees to circulate the new work item for vote and experts. BSi MCE/6 to vote. This could be for slurry or fire fighting applications
UK experts required - S Schofield / J Bower UK expert required
4. ROTODYNAMIC PUMPS - Committee CEN TC 197 4 /1
EN 1151-1 (revision)
4 /2
EN 1151-2 WI 001970984
4 /3
EN16297-1
4 /4
EN16297 -2
4 /5
EN16297 -3
4 /6
xxxxxxxxxxxxxx
Pumps –Circulation not exceeding 200W Pt 1 Testing & Marking Pumps –Circulation not exceeding 200W Pt 2 Noise Circulation pumps 1w- 2500w - Part 1 – Procedures for testing & Calculation of Energy Efficiency IndexCirculation pumps 1w- 2500w Part 2 – Calculation of Energy Efficiency IndexStandalone Circulators Circulation pumps 1w- 2500w Part 3 – Calculation of Energy Efficiency IndexIntegrated in products Dimensional standard for “Duck Foot” type pumps
To be deleted as soon as pr EN16297-1 is published – see below Will now be developed by activating WI 00197084 . 5 countries agreed. France Germany, Sweden, Italy and the UK Published November 2012
New UK Technical Expert required
Published November 2012
New UK Technical Expert required
Published October 2012
New UK Technical Expert required
Vote carried out at January 2012 CEN TC 197 meeting . It is believed that this may affect the new Lot 28 results; Vote = 6 No, 1 abstention and 1 Yes. At recent Europump mtgs this was discussed and position may have been misunderstood and may change.
UK experts required
Currently circulated for comments, no UK Comments received . Positive vote expected
SJS – BPMA Expert required SJS – BPMA Expert required SJS – BPMA Expert required
New UK Technical Expert required
5. CEN TC165 /WG21 5.1
E N 12 0 5 0 - 1
5.2 5.3
E N 12 0 5 0 - 2
Part 1 – Lifting plants for wastewater containing Faecal matter Part 2 – Lifting plants for faecal free wastewater
Currently circulated for comments, no UK Comments received . Positive vote expected
E N 12 0 5 0 - 3
Part 3 – Lifting plants for wastewater
Currently circulated for comments, no UK Comments received . Positive vote expected
6 .PUMPS –DIMENSIONS AND TECHNICAL SPECIFICATIONS – Committee ISO/TC115/ No current work items
7. METHODS OF MEASUREMENT AND TESTING - Committee ISO/TC115SC2 No current work items
8. ISO TC115/SC1 3 JWG (Hydraulic Institute hold secretariat) 8/1
API 610 12th Edition
Centrifugal Pumps
Rotodynamic Pumps- Pump Piping Guide
Work just starting on the 12th Edition. BPMA UK API 610 sub group formed API have now ceased work on ALL joint standards due to Iran. This will be discussed at the API mtg in November API have now ceased work on ALL joint standards due to Iran. This will be discussed at the API mtg in November API have now ceased work on ALL joint standards due to Iran. This will be discussed at the API mtg in November Awaiting Gregg Romanyshyn ( HI)
8/1
API 674/ISO 13710
8/2
API 682/ ISO 21049
Reciprocating PD pumps for the petroleum industry Mechanical seals for the Petroleum industry
8/3
API 685
Sealess Centrifugal pumps for Petroleum industry
8/4
ISO TC115 SC3 ISO/TR 17767
SJS
BPMA API Sub Group Lez Warren Alan Obrien / Peter Bowden John Crane UK Sub Group
9. MISC STANDARDS No.
Working Group and Latest Document
Subject
Situation
Members involved
9/1
CEN TC 191
9/2
CEN TC 305 /WG2 prEN ISO /IEC 80079-36 Basic methods and requirements
pr EN 12259-12 Fixed fire fighting systems Prt 12 Sprinkler pumps Explosive atmospheres – part 36 Non-Electrical equipment for use in Explosive atmospheres –
Work item now registered to proceed to CEN enquiry by February 09. The formal vote is due May 2010 and published by Dec 2010. No Further news Replaces EN 13463 Conflicts with marking codes have been identified. These will be addressed in Paris, December, 2012. Voting on the documents had resulted in both being accepted by the IEC and rejected by ISO. Forecast Publication July 2013
SJS
28
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BPMA Activity Highlights 2012/13 9/3
CEN TC 305 /WG2 prEN ISO /IEC 80079-37
Explosive atmospheres – part 37 Non-Electrical type of protection construction safety “c”control of ignition sources “b” Liquid immersion “k”
Replaces EN 13463 Conflicts with marking codes have been identified. These will be addressed in Paris, December, 2012. Voting on the documents had resulted in both being accepted by the IEC and rejected by ISO. Forecast Publication July 2013
SJS
Members Involved
10. RELATED STANDARDS WITHIN ISO /EN No.
Working Group and Latest Document
Subject
Situation
W.Item No.
10 /1
ISO 14414 WG7
Pump System Assessment Standard
Currently being circulated to WG7 members for approval to move to DIS circulation for 5 months
J. Bower – Flowserve S.Schofield – BPMA B. Went- Xylem J. Hollins -SPP A. Yates – AEMS
End Suction Pumps Dimensions & Cavities
CENT C 197 January 2013 agrees to delete this work item.
Alan Obrien – John Crane & Phil Riley -Flowserve
Published Comments on committee Draft Until end of January 2013 Comments on committee Draft Until end of January 2013 Draft not yet Available Comments reviewed in Japan Nov 2012. Should go for DIS circulation March 2013 Comments on Committee draft until Mid February.
S Schofield S Schofield S Schofield S Schofield S Schofield
11. ISO / EN Standards for review 11/1
Pr EN ISO 3069
12. ISO/ CEN/CLG/JWG1 AND BSi SEM 1 12/1 12/2 12/3 12/4 12/5
EN 16247-1 prEN 16247-2 prEN 16247-3 prEN 16247-5 ISO CD50002
Energy Audits Energy Audits Energy Audits Energy Audits Energy Audits
Gen req Buildings Processes Competency. Of the auditor Processes
12/6
ISO WD50003
Energy Audits Competency of the Auditor
S Schofield
Published standards within last 10 years 1 2 3 4 5 6 7 8 9 10 11 12
BS ISO 3069 BS EN 12756 BS EN 12723 BS EN 1151 BS EN 12483 BS EN ISO 14847 BS EN 12639 EN ISO 9906 BS EN 12157 BS EN 12262 BS EN 12162 BS EN 809
Cavities for Mech seals ( end suct pumps) Mechanical seal dimensions Liquid pumps –General Terms Testing Marking Heating pumps < 200kw Pump with inverters tests Rotary PD pumps Tech Requirements Liquid pumps Noise test codes Rotodynamic pumps tests GD 1&2 Rotodynamic coolant pumps Rotodynamic Technical documents Liquid Pumps (Safety) Procedure for Hydrostatic Testing Pumps & Pump units for liquids- Common safety requirements
13 14 15 16 17 18
BS EN 1092 BS EN ISO 5199 BS EN ISO 15783 BS EN 13951 EN ISO 16330 BS EN ISO 13709
Flanges & Joints for pipes valves and fittings . Part 1 steel flanges Technical specification for centrifugal pumps Class II Centrifugal Pumps – Technical Requirements – Magnetic Drive Pumps and Canned Pumps Liquid pumps – Safety requirements – Agrifoodstuffs equipment Reciprocating positive displacement pumps .Technical requirements Centrifugal Pumps for Petroleum, petrochemical and natural gas industries
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
ISO 21049 BS EN ISO 13710 BS EN 12845 EN 13463-5 EN 13463-8 BS EN 60335-1 BS EN 60335-2-41 BS EN 60335-2-51 EN 1028-1 EN 1028-2 EN 13463-2 EN 13463-3 PD ISO TR 17766 BS EN 14343 BS EN 9905 (1998) BS EN 1151-1 BS EN 1151-2 BS ISO 17613 EN13463-6 EN ISO 20361 BS ISO 21630 BS EN 1829-2
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
PD CEN/TR 13930 PD CEN/TR 13931 PD CEN/TR 13932 BS EN 13463 -1 ISO/TC67 ISO 14691 ISO 10816-7. BS EN 1829-1 API 676 EN ISO 2858 EN ISO 3661 BS EN ISO 17769-1 BS EN ISO 17769-2 EN16297-1 EN16297-2 EN16297-3
Shaft Sealing Systems for centrifugal and rotary pumps for the Petroleum and Natural Gas Industries. Petroleum, petrochemical and natural gas industries – Reciprocating positive displacement pumps Fixed firefighting systems-Automatic Sprinkler systems –Design, installation and maintenance. Protection by construction safety Protection by liquid immersion “K” Household & Similar electrical appliances – Safety- Gen requirements ll ll requirements for pumps ll ll requirements for circulation pumps Fire fighting, General safety. Fire fighting, Testing Part 2: Protection by flow restricting enclosures Part 3: Protection by flameproof enclosures Centrifugal Pumps handling viscous liquids – Performance corrections Rotary positive displacement pumps – Performance tests for acceptance Technical specification for centrifugal pumps – Class 1 ( title revised) Pumps –Circulation not exceeding 200W Pt 1 Testing & Marking Pumps –Circulation not exceeding 200W Pt 2 Noise test code Manual Operated Pumps for drinking water – Selection and Acceptance Part 1 – Southeast Asia Part 6: Protection by control of ignition Liquid pumps Noise test codes Grades 2 & 3 Testing Submersible mixers for waste water and similar applications High Pressure Water jet machines – safety requirements, Part 2 Hoses, Hose lines and connectors Rotodynamic pumps. Design of pump intakes. Recommendations for installation of pumps Rotodynamic pumps. Forces and moments on flanges. Centrifugal, mixed flow and axial flow horizontal and vertical shafts pumps Rotodynamic pumps. Recommendations for fitting of inlet and outlet on piping Non-electrical equipment for use in potentially explosive atmospheres. Basic method and requirements Petroleum and natural gas industries — Flexible couplings for mechanical power transmission Mechanical vibration — Part 7: Rotodynamic pumps for industrial applications, including measurements on rotating shafts High Pressure water Jet machines – Safety Requirements Rotary Positive Displacement Pumps for Petroleum, petrochemical and natural gas industries Centrifugal Pumps 16 bar dimensional standard (ISO 22858 withdrawn) End Suction Pumps Baseplate Dimensions (ISO 23661 withdrawn) Liquid pumps and installation -General terms, definitions, quantities, letter symbols, and units Part 1 :Liquid pumps Part 2: Pumping System Circulation pumps 1w- 2500w - Part 1 – Procedures for testing & Calculation of Energy Efficiency IndexCirculation pumps 1w- 2500w -Part 2 – Calculation of Energy Efficiency Index- Standalone Circulators Circulation pumps 1w- 2500w-Part 3 – Calculation of Energy Efficiency Index- Integrated in products
29
Nov 2000 Dec 2000 May 2000 Feb 1999 May 1999 April 1999 Feb 2000 Dec 1999 revised May 2012 May 1999 May 2000 April 2001 July 2001 Revision Feb 2010 December 2001 March 2002 March 2003 revision 09 March 2003 revision April 2012 2003 February 2004 2nd edition published December 2009 February 2004 July 2004 September 2004 Revision 2012 2002 2003 2003 2004 2004 2005 2005 2005 2006 2006 2006 2006 2006 2006 2007 2007 (Nov) 2008 2009 2009 2009 2009 2009 2009 (FEB) 2010 (FEB) 2009 (Nov) 2010 2010 August 2012 August 2012 November 2012 November 2012 October 2012
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BPMA Activity Highlights 2012/13 World Pump Market Summary BPMA maintains a close working relationship with European Industrial Forecasting Ltd (EIF), authors of the acknowledged World Pump Market Report. EIF views of the current market and growth potential over the next 5 years have been considered at BPMA/EIF meetings and certain extracts from the 500 page EIF 2012 World Pump Market report covering 63 countries are reproduced herewith
Sub-division of Pump Market in General Industry Complete pumps, inc. drivers, exc. parts
General Industry Sub-Division Mineral Mining/Processing Food
Drink
Pharmaceuticals Pulp & Paper
$million 2012 Current Prices
CAGR% 2006-2011
CAGR % 2012-2017
1326
7.4
7.1
4174 672 420
114
8.8
Shipbuilding
856
Building Services
2347
Other Industry
4524
Domestic
General Industry Total
3.5
-1.7
1412
Construction dewatering
6.9
837
Metal Manufacturing
Harbours, docks, canals
14.4
1806 3347
21834
$million 2012 Current prices
CAGR% 2006-2011
CAGR % 2012-2017
1412
16.6
6.3
Africa
1354
11.8
4.9
China
7846
12.3
7.5
2734
-6.1
1481
9.1
6.6
Other East Europe
2.9
6.1
6.0
4.7
6.2
816
Middle East
5.5
4.5
9247
Russia
2.3
6.5
6.5
Market by World Region West Europe
5.8
6.2
Complete pumps, inc. drivers, exc. parts
2.1
8.6
5.8
World Pump Market by Region and End Use
3594
India
1867
Japan
Pacific Rim (1)
5.7
3437
Other Asia (2) USA/Canada
5.9
5416
Latin America
5.2
2.2 0.2 9.6 6.0
4.1
4.7
9.2 6.5
2.2
7.4
5.2
0.5
5.4
5.7
Total World Market
2893
42096
15.6
Oil, Gas, Refining
8387
4.9
6.6
Power Generation
3016
6.9
7.6
Market by End Use Chemicals
3964
Water/Wastewater (Municipal)
4895
General Industry
21834
5.2
2.0 2.4 6.5
4.1
5.6
4.3 5.9
5.2
1. Thailand, South Korea, Taiwan, Singapore, Indonesia, Malaysia, Hong Kong, Philippines, Vietnam 2. Pakistan, Australia, New Zealand
World Market by Pump Type
Complete pumps, inc. drivers, exc. parts
Market by Pump Type
World Pump Market for Water/Wastewater etc Complete pumps, inc. drivers, exc. parts
All Water/Wastewater
Water/Wastewater-Industrial (3) Water/Wastewater-Municipal
Water/Wastewater-Total
$million 2012 Current Prices
CAGR% 2006-2011
CAGR % 2012-2017
4895
2.4
5.9
9433
14328
6.7
5.0
Centrifugal
$million 2012 Current Prices
CAGR% 2006-2011
CAGR % 2012-2017
6231
4.8
6.1
Reciprocating
5.3
Rotary Other
5.5
Total Pump Market
3. Shown as applications in separate industrial end uses Note that construction dewatering, building services and domestic i.e. residential (shown separately in general industry) are excluded from the above figures for water/wastewater-total
Source: European Industrial Forecasting Ltd 2012 30
24065 3549 8252
42096
5.1 3.8 6.5
5.2
5.8 5.0 5.2
5.6
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New Products and Innovations Smedegaard Pumps Limited
ABB Limited
Magneta The exceptionally compact Magneta, with leading edge technology, adds a new dimension for energy efficient circulators. No gimmicks, just a straightforward press and turn dial to choose from multiple operational modes. Integrated display and operating symbols are standard. Magneta, designed by engineers for engineers who require reliability, efficiency and quality.
IE4 synchronous reluctance motor and drive package ABB introduces its highly energyefficient synchronous reluctance motor and drive package (SynRM). An innovative motor design that has no rotor windings ensures the rotor has virtually no power losses. The package includes a matched motor and drive with dedicated software and offers smooth, efficient process control and optimal use of energy.
Flotronic Pumps Limited
MiniFlexx MiniFlexx provides WRc Category 5 protection with single or twin pump packages. An extremely compact unit with variable speed inverter control and wall/floor mounted options. MiniFlexx, with 85 litre of storage, is the smallest unit in the BoostAFlexx family. Larger models with storage capacities up to 5000 litres are available.
Flotronic Pumps are putting the ‘H’ into Hygiene – with 3-A SSI The launch of its brand new ‘H’ Series of 10” pumps has further cemented Flotronic Pumps Ltd’s relationship with the food and beverage industry. The new pumps are designed and manufactured to the specific license requirements of 3A SSI, confirming the level of thoroughness with which the pump’s product ‘contact’ and ‘non-contact’ parts can be cleaned and the provenance of parts and raw materials.
Sundyne HMD Kontro Sealless Pumps Sundyne HMD Kontro Introduces New High Pressure Sealless Pumps Enjoying an enviable reputation for providing pumps to suit high pressure applications, Sundyne HMD Kontro has launched the new HPGSP magnetic drive sealless pump, the top end pump in its high pressure range. Capable of easily handling system pressures up to 185 bar and higher, dependent upon temperature extremes, HMD Kontro HPGSP pumps are exceptionally versatile yet safe and secure. With no seals, the pumps have no leaks, less maintenance, reduced downtime and offer substantial cost savings.
KSB Limited KSB launches a maintenance-free, high-efficiency wet rotor pump In February 2013 KSB launched a newly developed, maintenance-free, highefficiency wet rotor pump (glandless) named Calio. The pump meets the energy efficiency requirements taking effect in 2015 already today. The new pump series consists of a total of 25 sizes. The units deliver up to 13 cubic metres per hour of fluid at a maximum head of 10 metres. A phased product introduction is planned.
Reduce Costs With A Sundyne HMD Kontro Sealless Sump Pump Sundyne HMD Kontro has extended its range of vertical inline sealless pumps with the development of a sump pump variant. The new GSPVS, which meets the requirements of API 685 (as applicable to this style of pump) and is fully ATEX compliant, has been designed for use in tank farms for tank fuel transfer, as well as in oil and gas refineries, chemical and petrochemical processing plants.
Lafert Electric Motors Ltd Lafert has combined permanent magnet motor and AC induction motor technologies to produce a motor that saves weight by up to 50%, reduces size by two frame sizes and cuts running costs. It’s IE4 compliant with high efficiencies across the speed range, and operates with most standard drives. Available ex-stock.
Whale (Munster Simms Engineering Limited) Power, Performance plus Protection – Whale delivers all three with the new Watermaster Automatic Pressure Pump Range. Whale are delighted to announce the release of their Watermaster Automatic Pressure Pump range. The new design products high flow rates at multiple outlets and smooth consistent flow. In addition, the pump is fully protected against water ingress to ensure longer life in harsh marine conditions.
Micropump Introducing the new EagleDrive™ for Micropump mag-drive gear pumps. The fifth generation electromagnetic EagleDrive features greater torque, faster speed, higher operating temperatures, and easier design integration. The EagleDrive combine with Micropump gear pumps provides a highly efficient, compact pumping solution. For details visit www.micropump.com or call +44 1480 356600.
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UK Pump Market Prospects 2013-2017 UK Pump Imports 2003, 2011, 2012 – Top countries * $ million, current prices
By Vivian Woodward of European Industrial Forecasting Ltd Market size averages around $1.5 billion per year (around £975 million at 2010 exchange rates), with parts and repair accounting for almost 39% of the total. Overall market growth is relatively slow and dependent on replacement demand because the installed base is large in relation to the need for expanded plant capacity. Replacement demand is therefore much more important than suggested by parts and repair, and may account for as much as 75% of the market.
Although overall market growth is slow, there can be shifts in the structure of demand because of changes in the relative growth rates of different end uses. For example, public sector construction resulted in a huge growth of demand since 1997 owing to the election of a Labour government, but has already begun to unwind. The rapid build-up of chemical plant capacity in the Middle East and Asia has adversely affected investment in the UK chemical industry. Exports probably account for around 60% of sales, although measurement problems prevent a clear comparison of exports with the level of total sales. The pattern of exports by destination 2003-2012 (see table) shows some marked changes. Exports grew by 7.8% per year 2003-11, compared with 9% per year for imports. Exports grew by 8.8% in 2012, whereas import fell by 11.5%.
World USA Germany France China Russian Federation Saudi Arabia Italy United Arab Emirates Netherlands Ireland Norway Spain Belgium India Singapore Rep. of Korea Australia Denmark
2443 411 202 146 162 65 66 73 86 102 36 65 42 51 51 48 57 39 24
2246 288 243 136 111 38 48 82 71 164 49 56 51 55 40 39 52 40 28
1236 189 129 156 40 12 19 48 26 43 38 27 50 23 24 13 7 13 24
2206 681 319 165 171 110 34 62 92 40 33 42 42 80 38 22 16 29 14
2493 730 338 183 203 169 56 66 87 48 35 52 48 105 39 31 19 26 22
1251 357 202 118 82 72 11 53 10 95 15 37 20 6 9 12 8 10 15
% Growth % Growth 2012/2011 2011/2003 (annual) -11.5 9 -6.7 9.4 -5.6 6.6 -9.8 5.6 -15.8 12 -34.9 11.3 -39.3 22.6 -6.1 2.8 5.7 31.1 -16.7 -8.2 -5.7 11.2 -19.2 4.3 -12.5 11.6 -23.8 43 -2.6 20.1 -29 12.6 -15.8 11.4 11.5 12.7 -36.4 4.9
Imports from China grew by 31.1% per year 2003-2011 but only by 5.7% in 2012. China aside, the main sources of imports are Germany, USA, Italy, France and Japan. Imports from all of these countries fell in 2012.
Future Prospects
Although the US economy has recently shown signs of improvement, and there are good prospects for continued growth in China, recession in the Euro area remains a major source of instability. The attempt, by austerity alone, to improve the competitiveness of France Spain and Italy, relative to Germany, may be doomed to failure, in which case the Euro currency will collapse. How long can Spain tolerate 27% unemployment?
UK Pump Exports 2003, 2011, 2012 – Top countries * $ million, current prices 2003 $million
2003 $million
* Customs and Excise basis, including pump parts
The Importance of Exports and Imports
2011 $million
2011 $million
World Germany USA France Italy Japan Hungary Denmark China Spain Sweden Netherlands Belgium Czech Rep. India Brazil Turkey Norway Switzerland
Historical Market Size and Growth – Long-Run Trends
2012 $million
2012 $million
% Growth % Growth 2012/2011 2011/2003 (annual) 8.8 7.8 42.7 5.4 -16.9 8.2 7.4 -1.7 45.9 13.6 71.1 15.5 37.5 12.3 -11 6.9 21.1 13.4 -37.8 18.2 -26.5 3.2 16.1 9.5 -17.6 0.2 -7.3 11.5 27.5 6.6 23.1 14.7 9.6 28.5 -2.5 15.1 -14.3 1.9
UK Pump Market Total market, including prime movers, excluding parts $ million current prices, 2010 exchange rates
* Customs and Excise basis, including pump parts
On the export side, the leading markets are USA, Germany, France and China. In 2012 exports to all EU countries fell sharply, but this was offset by increased exports to other countries. Exports to China grew by 45.9% and to the USA by 42.7%. There were also large increases in exports to Russia and Saudi Arabia.
Source: EIF estimates Exchange rate in 2010: $1.545 per £ sterling
Our forecast assumes that the Euro will survive over the next five years, but that growth will remain subdued in the Euro area and also in the UK. For the UK, the chart shows a sharp fall in the pump market (excluding parts and repair) 2008-9. Although there was a recovery in 2010/11, it is expected that market size will not reach the level last seen in 2006 until 2017.
32
continued on page 35
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Reducing energy costs with the latest pumping technology Matching output to demand
Pump speed control offers by far the greatest savings potential. What is perfectly normal in other fields of application, i.e. matching power input to actual demand, is still far from standard practice in many branches of industry. In practice, a detailed analysis of a pump’s operating behaviour often reveals that it is not running at its optimum, energy-efficient operating point. A common cause for this is operation at off-design conditions due to either system over sizing or normal temporary variations in flow rate arising from system processes. If pump output is not adjusted to demand via some form of system control, valuable energy is wasted. In the case of closed-circuit systems, energy savings of up to 60 percent can be achieved depending on load profile. Altering the speed means that the pump’s power input can be matched to the precise requirements of the system. The industry offers a variety of technical options which allow energy consumption to be influenced via speed control. There is no need to add tolerances and safety margins when sizing the pump.
Reducing energy costs with the latest pumping technology By Daniel Gontermann of KSB Against a background of rising energy prices and urgent requirements to reduce CO2 emissions, it is becoming increasingly important to consider pump systems’ energy consumption. In addition, a Europe-wide study has concluded that improved product configuration could facilitate a ten percent saving on energy consumption. Using pumps and motors with high efficiencies could save around another three percent.
In order to maximise energy efficiency, the entire hydromechartronic system needs to be considered
No universal solution
However, there is no universal solution for exploiting economic potential in any and every application. Basically, four different technical approaches are available that can help lower a pump system’s energy requirements. Pump manufacturers can contribute to a reduction in electricity consumption by providing pump selection software, matching impeller diameter to actual operating conditions, offering variable speed pumps sets and using extremely energy-efficient motors. Hydraulic optimisation of a planned system begins with correct pump selection in order to avoid the common mistake of oversizing. In this context, pump selection software plays a crucial role. It allows the user to gain access to expert know-how: pump systems can be designed and selected according to commercial or technical parameters. Specialised IT tools developed on the basis of practical experience also allow details to be taken into consideration. The consultant can, for example, calculate a piping system using a special module. This takes into account not only energy costs, but also criteria such as price and efficiency.
Pump speed control by far offers the greatest saving potential.
Pump manufacturers offer specific solutions
Standard frequency inverters are devices which can be employed in all kinds of applications and offer a variety of different settings. They are typically used in systems which employ three-phase motors as drives. Matching such devices to the characteristics of a pump requires in-depth know-how regarding the hydraulic behaviour of centrifugal pumps. Energy-saving operation is, for example, dependent on the ability to set the frequency inverter’s V/f curve to a quadratic characteristic. After all, operating a conveyor belt loaded with gravel, which requires a high torque directly after the system has been switched on, is different from running a centrifugal pump which has a very low starting torque.
Matching the impeller diameter to the operating point
This is why pump manufacturers offer specific solutions with fully mounted and operational speed control units featuring parameters and configuration menu options that are matched to pump applications. Commissioning then only involves entering a few parameters specifically related to the application, such as the controller’s response speed. Additional hydraulic functions such as “dynamic pipe friction loss compensation” or “sensorless dry running protection” and warnings signalling that the pump is operating under low flow conditions protect pumps and systems.
When compared with a pump whose impeller for commercial or manufacturing reasons has a fixed standard diameter, a pump whose impeller diameter has been matched to its operating point can achieve energy savings of several thousand pounds, as its performance is tailored to the needs of the system.
33
continued on page 35
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Accelerating Product Development Timescales in the Pump Industry Figure 2 Median Timescales for Total Development Time of New Auto Platform
Accelerating Product Development Timescales in the Pump Industry By Bill Newton of Flowserve Corporation Development timescales for a new pump range typically can be between 3 and 5 years. These timescales have not changed significantly over the last 15 to 20 years. Compared with other mechanical engineering products such as cars or aircraft, pumps are much less complex (see Table 1) yet new models of cars and aircraft are often introduced at a faster rate. Figure 1 Product Development Timescales
Source: Center for Automotive Research
Are there any lessons that we can learn from other industries and their approach to product development?
Some pump specialists would perhaps argue that, as critical components, there is an inherent conservatism among end users to major changes in the pump technology they use. Operators of, for example, a chemical plant cannot afford the commercial, legal and environmental consequences of moving to a new pump product that has not undergone rigorous testing and field evaluation. However, surely the same argument applies to car or aircraft manufacturers as the Ford Pinto scandal of the 1970s or the de Havilland Comet disasters of the early 1950s testify, yet this has not stopped their respective industries cutting significantly development times.
continued on next page
Source: Artemis Inc, industry discussions Table 1 Development Cycle Times/Product Complexity Product
Industrial Pump
Commercial Aircraft
Automobile (New Platform) Auto Component (Auto-Transmission)
Devt. Cycle Time (years) 3-5
No. of Parts
45-501
4
6,000,000+2
2-3
900-10004
2.5-3.0
30,0003
Source: Boeing, Flowserve, Toyota, Chrysler Notes: 1 Single stage centrif pump. Up to 1500 â&#x20AC;&#x201C; 1800 parts for pump range 2 Refers to Boeing 747. (50% are fasteners) 3 Standard Toyota saloon 4 5 Speed auto transmission Additionally, driven by more demanding customers, competitive intensity, regulatory pressures and technical development (both in-house and by suppliers), development timescales in parts of the mechanical engineering industry are reducing. For cars, times to develop new auto platforms have reduced by over one third since the mid 1990s with additional savings projected for the future (Figure 2).
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Accelerating Product Development Timescales in the Pump Industry
UK Pump Market Prospects 2013-2017
UK Pump Market Prospects 2013-2017 continued from page 32
Accelerating Product Development Timescales in the Pump Industry continued from previous page
New product development in the pump industry traditionally has been a sequential process (also known as “waterfall development”). This involves working up a full specification of “Requirements” based upon internal discussions, review of competitor products, contact with the market place etc. Only when this stage is complete or near complete, does the next stage (Design) comence. This is followed by Implementation, Verification and Testing stages
Demand from oil and gas in the North Sea, although in longrun decline, has been boosted recently by some major new projects coupled with expansion of investment in refurbishment. A recent assessment of shale gas prospects indicates large potential, but this is not expected to lead to an early increase in gas supply - mineral rights are owned by the state rather than individuals (unlike in the US), which is a major disincentive.
An alternative approach is the concept of iterative development. Known also by the term concurrent “engineering”, this is something of a misnomer since it applies not just to the engineering of the product but to all of the disciplines involved including sourcing, manufacturing, marketing and sales. The idea is that disciplines operate in parallel, each moving through a continous process of planning, analysis, testing, evaluation and implementation, operating on an iterative basis until the desired outcome is achieved. (Figure 3).
The end use sectors hit hardest by recession were chemicals and general industry. Within general industry, demand from construction related sectors, such as building services and construction dewatering, were worst affected. Power generation is the only end use sector expected to grow significantly relative to other sectors, owing to the urgent need to replace existing coal and nuclear plant capacity. However, construction has still not started on new nuclear power plants, a delay of over 10 years owing to government vacillation over energy policy. The UK is committed to the closure of coal fired power stations over the next few years and power blackouts are a real possibility. Demand from new gas and nuclear plants is expected to grow strongly towards the end of the forecast period. ■
Figure 3 Waterfall vs. Iterative New Product Development
Reducing energy costs with the latest pumping technology continued from page 33
The advantage of this is that it enables modifications to be incorporated as the process continues whilst minimising delays. These modifications might arise for example if testing has highlighted performance issues that need to be addressed. Using a sequential product development process would involve significant additional delays since these changes could involve elements of redesign.
Intelligent differential pressure transmitters may record the load profile of the pump in order to indicate any potential for optimising energy efficiency.
New technology for old systems
The motor-mounted system, which allows frequency inverters to be added to any electric motor, can be retrospectively fitted to existing systems – a solution not possible using readymade integral motors. And this can be done regardless of manufacturer or efficiency class. In addition, the system’s interface will often allow it to be integrated into a process control system. Figure 4 Durco Mark 3 ISO Chemical Process Pump
EU pushes energy-efficient motors
Energy-efficient motors have become very popular in recent years and are heavily promoted by the European Union. The rather one-sided legislative approach regarding these motors resembles that concerning the energy-saving light bulb. Using larger amounts of copper and iron results in decreased electric and magnetic resistance and, in turn, higher efficiency. However, the larger proportion of high-grade raw materials required for these motors results in markedly higher production costs when compared with conventional drive types. By using IE2 motors, energy consumption can be improved by an average of 3.5 percent in terms of overall efficiency. Nevertheless, making use of energy-efficient motors only really makes sense if the other options to exploit savings potential have been implemented. No energy-efficient motor can achieve reasonable levels of energy consumption with a pump that is operating far off its best efficiency point. In order to generate the greatest efficiency gains, it is therefore necessary to utilise all savings potential. ■
Using this alternative approach depends for success on a range of measures including: • Setting up a multi-disciplinary team drawn from engineering, manufacturing, sourcing, marketing and product management, ideally, dedicated to the project • “Hands-on” project management with extensive use of project management software • Tight control of costs • Regular reviews of project progress (including design reviews) • Top management commitment.
Many of the elements of concurrent engineering were applied to the development of a new ISO chemical process pump launched in June 2-12 at ACHEMA, the major process industry exhibition. As a result, “time to market” was cut by around 30% compared to the launch of the previous chemical process pump which had less than half the number of sizes. ■
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B e t t e r t h a n B r o n z e : U s i n g N o n - M e t a l l i c We a r P a r t s i n Ve r t i c a l W a t e r I n t a k e P u m p s composites. Composites are a blend of two or more components: typically a fiber (filler) and a polymer (matrix). Joining fibers with a polymer produces unique properties that neither could achieve by itself.
Better than Bronze: Using Non-Metallic Wear Parts in Vertical Water Intake Pumps
Due to the many forms of fiber available, filler selection is critical when engineering a composite for a specific application. In this instance, a chopped-carbon-fiberreinforced, PEEK-based thermoplastic composite was chosen. This material is thermally stable and used up to 121°C (250°F) with a CTE of ~2,5 x steel. It is recommended for stationary components such as bushings, line shaft bearings, and bowl wear rings in sump or river-water pumps containing sand and other abrasives.
By Martin Swierczek of Greene, Tweed & Co. GmbH When pumping river or well water, abrasive particles such as sand and other debris can erode hardware quickly, leading to poor performance and costly, frequent repairs. Historically, sacrificial bronze components have been used as wear materials in these applications. But the poor tribological nature of bronze requires generous running clearances between dynamic components, hampering reliability from lack of rotor support. In addition, the lack of resistance to particulates in the media stream significantly shortens product life.
Examples of Wear: Thermoplastic Composite Bearing on a 304 SS Shaft
Design Considerations and Calculations
Bearings were designed with interference of 0.0015 mm/housing mm diameter with a minimum of 0.102 mm interference fit and then mechanically secured. For retrofit applications such as this, the radial (or wall) thickness of the thermoplastic composite is generally dictated by the existing hardware. For new equipment, standard practice is to design with a minimum radial wall thickness of 3 mm. Use of a metal casing may be considered with a radial wall thicker than 6.35 mm.
Examples of Wear: Leaded Tin Bronze Bearing on a 304 SS Shaft
A refinery based in northeast Germany struggled with this problem in the water pumps of their collector wells. Designed and built in the early 1970s, the pumps had to be taken out of service every two years due to bearing failures. In an effort to overcome this, the refinery partnered with a supplier of thermoplastic wear components and selected a polyetheretherketone(PEEK)-based wear part solution. By doing so, the refinery was able to increase mean time between failure (MTBF) from two to over five years, saving over €100.0001 in repairs. How this was achieved, and the design process involved, is presented here.
continued on page 38
Technical Description
Media: Water with abrassive particles such as sand, shell and other debris Q = 250 to 400 m3/h
Pressure = 4 bar
Impeller = 0 257 to 335mm Speed = 1480 rpm
Motor power = 75 to 90 kW Maintenance Costs
Open the roof of pump station: € 400,-
2 Cranes + Truck for dismantling: € 1200,Refurbishing of pump: € 7000,-
2 Cranes + Truck for assembly: € 1200,Close the roof of pump station: € 400,Total: € 100000,- for one pump
Material Search
Based on the available data and failures experienced, a new bearing material was needed which could withstand “off curve” conditions, start up, dry run, high-impact vibration and abrasive fluids. Low friction was also desired to prevent product flashing during upsets. The selected material group in this case was thermoplastic
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ErP Directive - Up and Running and Beginning to take effect glandless circulating pumps that were on the market in 2009. The reality is that the new efficiency requirements will be practically impossible to achieve without using high-efficiency pumps with EC motor technology.
ErP Directive - Up and Running and Beginning to take effect
Electronically controlled glandless circulation pumps with maintenance-free frequency converters automatically adjust their power to the changing operating status of the heating system. Especially in the partial load range, which makes up as much as 94% of the operating time of a heating pump, a considerable reduction in power consumption can be achieved compared to an uncontrolled pump. Their electronically commutated motors (ECMs) make it possible to double the efficiency compared to electronically controlled pumps with conventional drives.
By Richard Harden of Wilo UK 2013 has seen the start of a pumping revolution. And its every bit as important as that statement sounds. The European Union has recognised that in order to achieve anywhere near its requirements for carbon emission reductions, and to see significant reductions in the energy needed to power heating and hot water systems across the twenty seven member states, it has to lay down the law. The UK Government has set out very ambitious targets for energy and carbon reduction and it is looking for significant help from the heating and hot water and air conditioning sectors to achieve these. Having addressed the issues relating to the energy efficiency of boilers, and begun the process of encouraging the introduction of renewables on a wider scale, it has had to turn its attention to other components of the heating system to find other sources of savings that will make a healthy contribution to the totals required to make a dent in the targets with which it’s faced.
Clearly one of the key components of a heating or cooling system that currently uses too much energy - although quite small in size and overlooked by many as a key user of electricity – is the circulating pump.
The total electricity consumption of all glandless circulating pumps operated in the European Union for heating and air conditioning – the normal small circulating pumps - has to be halved by 2020. This is the objective of an EU ordinance under the European ErP (Eco-Design) Directive which regulates the energy efficiency of this type of pump, from 1 January 2013 onwards, with a further tightening of requirements planned for 1 August 2015. Overall, these changes are thought to be likely to provide an energy saving of 23 terawatt hours for the EU as a whole. This corresponds to the electricity generated by about six medium-sized coalfired power stations, or a reduction in EU-wide carbon dioxide (CO2) emissions of about 11 million tonnes per year.
Installing the Connector - simple!
The important new yardstick for determining which pump models can continue to be used in future is referred to as the energy efficiency index (EEI). This is calculated using a process defined in the ordinance - (EC) 641/2009. The average electrical power of a pump is calculated on the basis of a load profile in relation to a reference pump, that is, an average pump with the same hydraulic output.
Showing the customer how it works
From January 2013, the limit EEI value of glandless circulating pumps installed outside the heat generator external pumps – not those incorporated in combi or system boilers at this stage – has been defined as 0.27. The energy efficiency classes previously specified are now superfluous, because as a rule, pumps are better than the minimum requirements of the previously A rated pumps. From August 2015, the EEI limit value will be reduced to 0.23. This will also apply to glandless circulation pumps, designed to
Stratos Pico installer
In order to achieve this goal set by the European Commission, the EU ordinance prohibits the sale of technically outmoded, inefficient pump models from 2013 onwards. This will mean a ban on sales of about 90% of the
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Better than Bronze: Using NonMetallic Wear Parts in Vertical Water Intake Pumps
ErP Directive - Up and Running and Beginning to take effect
Better than Bronze: Using Non-Metallic Wear Parts in Vertical Water Intake Pumps continued from page 36
ErP Directive - Up and Running and Beginning to take effect continued from page 37
In general, rounded axial grooves along the bearing’s inner surface are recommended to help flush media when abrasives are present. Spiral and circumferential grooves are an alternative to slow the flow of media through the bearing and assist with lubrication.
operate in newly installed heat generators or solar thermal systems (integrated pumps). In the last implementation stage, the regulations starting from 2020 will also apply to the replacement of integrated pumps in existing heat generators. The regulations apply to all glandless circulating pumps in heating and air conditioning applications with the exception of drinking water circulation pumps.
Softer metals can show a high rate of wear when operating in low lubrication environments against this composite material. In order to maximize the life of the composite and mating components, a surface hardness minimum of 40 Rockwell C is recommended. For applications containing suspended solids, a higher hardness will help maximize shaft life by reducing damage caused by hard particles scratching the surface. In these cases, dynamic surfaces should be treated to be harder than the abrasives being pumped.
Looking at the current pump population, there are still many heating and air conditioning systems which are equipped with pumps that have no speed control. Because of this, an unnecessarily high amount of electricity is consumed – up to ten times more than the newest pump generation requires. Models with extremely low electricity consumption are already available. These not only benefit the environment but also clearly, offer significant benefits to the building owner and the consumer because of lower electricity bills, whilst making no concessions in terms of comfort and performance.
While the applications in which thermoplastic composite products are applied are generally lubricated, there are circumstances during which sufficient lubrication is not present. With that in mind, this subject must be considered. Most importantly, the clearance must be large enough to allow a fluid film to develop. Without the fluid film, efficiency and reliability improvements are eliminated and wear rate increases dramatically. Fluid flow also serves to remove the heat generated at the dynamic surfaces. Therefore, higher load applications may require more clearance for lubrication and heat dissipation.
Life cycle costings have become more important considerations than ever before. With advanced technology comes more expensive purchase prices but, when the new pump is saving 90% of the electricity costs year on year, its clear to see that the new more expensive pump can actually pay for itself within two to three years and with a life span of some fifteen years, that’s a significant on-going saving for the following twelve to thirteen years simply by replacing an elderly uncontrolled pump by one that responds very specifically to the demands put on it by the heating system it is helping to ‘drive’.
By using thermoplastic composite bearings, the housing-toshaft clearance is significantly reduced compared to bronze bearings. The reduced clearance creates a higher fluid film pressure, leading to a more stable shaft with lower vibration; thus, a more reliable pump is achieved. Additionally, thermoplastic composite materials are less prone to corrosion than bronze, extending product life.
It still comes as surprise to many that the energy consumed by small circulating pumps on heating systems across the UK can ‘guzzle’ quite so much electricity. The reality is that the old, uncontrolled pumps that are still operating on millions of domestic and small commercial heating systems in this country are responsible for much higher energy bills, far higher CO2 emissions and far higher energy usage than is necessary today. But because in many cases they are “out of sight, out of mind”, the very simple act of replacing them with a new high efficiency pump that can reduce the costs of the energy the pump is using by up to 90% - tends to get overlooked.
To determine ambient clearance (machine dimensions) for the composite, the value should be adjusted for the application temperature. That adjustment is made based on the following: Ambient Clearance = C+(A•B•D) – (G•H•D) + (E•F•D) A = ambient shaft diameter B = CTE for shaft C = clearance from chart D = change in temperature
E = radial thickness (or OD – ID) F = CTE for WR material G = housing/carrier ID H = CTE for housing/carrier
There are currently about 140 million small circulators in Europe running constantly, whether they are needed or not – unless they are turned off. This is resulting in a major waste of energy and huge and unnecessary greenhouse gas emissions, generated for no good reason. It simply makes sense that all small circulators should respond to the needs of the heating or cooling system they are part of, using the minimum necessary energy to run them - and none at all when they aren’t required to operate.
When properly designed, thermoplastic composites can be installed directly into pump housings or into metallic carriers if the need arises.
Results
At the refinery in northeast Germany, the first pump was upgraded to thermoplastic composite components over five years ago, and to date eight pumps have been retrofitted. None of the eight pumps have gone out of service with bearing issues since being retrofitted with the thermoplastic composite bearings. The MTBF has been increased from two years to over five years, leading to cost savings of approximately €100.000 over the last six years.
The EU Commission estimates that inefficient circulators are responsible for about a 20% share of household energy bills and removing them and replacing them with intelligent circulators could save as much as €2.2 billion by 2020 across the 27 European member states – equivalent to the total annual electricity consumption of Ireland! The age of the energy efficient pump is very much here and here to stay! ■
In the past, virgin polymer materials have been used in pumps with limited results. However, success has been achieved with the development of thermoplastic composites which combine the non-seizing, non-galling properties of thermoplastic materials with the mechanical and wear properties of composites. Due to their strong performance, they have now been recognized by API Standard 610 as suitable wear materials. ■
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Pumps motor on ...... This means there are major opportunities for energy savings by utilising a more efficient pump technology.
Pumps motor on …….
In fact if electronic speed control and energy efficient motors were introduced, Europe’s CO2 emissions would be reduced by 69 million tonnes.
By: Linda Dingley of Grundfos Pumps Ltd. Did you know that pumps currently consume 10% of global electricity and most are needlessly inefficient?
The history of pumps can be traced back to irrigation pumps c3000 BC. These early pumps were made from a series of water wheels and chutes and the energy to drive them was provided by animals, in fact systems like these can still be seen in use in remote areas today.
Significant change was only made possible after 1831 when Michael Faraday discovered electromagnetic induction – the principle behind the electric transformer and generator – this would prove to be one of the most significant discoveries of the era.
Full speed ahead
It was in the 1950s that pump design started to find alternative solutions that would move pumps from the piston pump concept that were big, heavy and consumed large amounts of parts and components. And during the second half of the 20th Century pump design continued to become more compact and sophisticated. This opened up whole new markets and possibilities and volume pump manufacture started to take place for the first time.
A modern plantroom with energy efficient pumps
So the benefits of getting it right are obvious and various tools have been developed to demonstrate this such as Life Cycle Costs analysis (LCC). The chart below looks at the pump during the ‘use’ phase and shows that whether the pump is been run 8, 16 or 24 hours a day, getting the efficiency right is of paramount importance to the resultant outlay on energy:
However, at this stage scant regard was paid to the efficiency and size of the motors, which is where the overall energy efficiency of the pump is derived. For example back in the late 50s it would not have been unusual for a domestic circulator to consume 60 watt as opposed to todays’ equivalent pump that operates at just 5 watt.
Operating hours per year Purchase Price Maintenance/repair Energy costs
Things slowly started to change with the growing awareness of climate change and increasing energy prices and in 1991 the first circulator pumps appeared that incorporated an integrated frequency converter. These pumps combined the advantages of speed control and energy saving in one unit. They were the first wave of the new generation of speed controlled pumps that started the intelligent pump genre still seen today as they are capable of adapting themselves to match the needs of the system.
2000h 3.8% 1.0% 95.2%
4000h 1.9% 1.0% 97.1%
6000h 1.3% 1.0% 97.7%
Against this background the recent introduction of the EuP Directive in January 2013, which defines the eco-design requirements of energy-using products, makes perfect sense. Alongside this change there are also new international standards for low voltage three-phase, cage-induction motors with a power range from 0.75kW to 375kW. This International Efficiency or IE standard uses an open numbering system and standards are currently defined as IE1 = standard efficiency, IE2 = high efficiency, IE3 and above = premium efficiency. This now supercedes the previous European EFF voluntary agreement for motors.
Magnetically drawn
The dawn of the new millennium saw the first circulator pump that combined a permanent magnet motor appear on the market. This technology works by automatically controlling its own speed, the pump continuously regulates the pressure (head), so that it is optimally adapted to the speed of the water (flow). These pumps – initially aimed at the light commercial/commercial markets - offered significant saving opportunities of up to 80% energy compared to other similar sized pumps. This innovation quickly evolved into domestic circulators, which was an important breakthrough as this meant that automatic control, easy installation and many new features became a reality. These new pumps were recognised and heralded around the world by winning multiple local and international awards.
A pump audit can assess pump efficiency
Full speed ahead?
Despite these introductions much of the energy consumed by pump motors today still goes to waste. This is because most pumps currently installed are larger than necessary and they run continuously at their top speed regardless of the actual system requirements. However, the reality is that most pump motors only have to run at their full speed 5% of the time. This is true for all kinds of pumps: in commercial buildings, industrial applications, public buildings and water utilities.
Motoring on
One thing is certain, there will be no slowing down in the quest to continue to develop innovative products at the cutting edge of technology which will help to ensure an improved quality of life, whilst minimising the energy these products require. ■
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Dry-running vacuum pumps handling corrosive media the cooling phase. Once the process is complete, the suction-line valve should be closed whilst the pump continues to run for a given time. However, with the suction-line valve closed there is insufficient inert gas flow needed to remove all remaining corrosive substances. For this reason, it is important to flush the machine with an inert media such as nitrogen. Only when the nitrogen inertisation is complete, should the pump be switched off. In many process plants, several vacuum pumps are connected in parallel and linked together by means of a common exhaust manifold. A cold vacuum pump that is open to the exhaust, acts as a condenser. In order to avoid warm vapour saturated corrosive gas from getting into a cold static machine, suitable isolation measures are advisable. This is possible by incorporating an isolation valve on the discharge side of the each vacuum pump.
Dry-running vacuum pumps handling corrosive media By Shaun Hampson of Sterling-SIHI The cost of contaminated waste disposal from non-dry vacuum technology during a manufacturing process has increased and is a significant cost to the chemical and pharmaceutical industries. Dry-running designs of vacuum pump are increasingly becoming the dominant choice of vacuum generating machine within the pharmaceutical industry. The decision to adopt such technology generally being on the basis of reduced effluent/abatement costs. No service liquid or internal lubricant within the machine results in no contaminated waste disposal costs. How to protect the pump with no service liquids or lubricating oil? Arguably, vacuum pumps with a uniform temperature control throughout, offer the best solution against accelerated degradation and polymerisation. Reliance upon corrosion resistant metals and polymers provide a degree of protection, but can be susceptible to the thermal conditions that are particularly arduous within dry running vacuum pump technology. Additionally, high nickel coatings on ferritic base metals can accelerate galvanic corrosion as soon as any flaws appear. It is widely recognized that highly corrosive media can be handled without the need for such susceptible exotic materials. Machines specifically designed for reliable temperature control ensure that corrosive media remains in the vapour phase, therefore, ductile irons provide a good metallurgical solution. Machines with a uniform temperature profile throughout, offer the ability to control heat-accelerated degradation as well as polymerisation.
Fig. 2 Temperature control with gas dilution
Variable speed for efficiency and cost saving: Many fields of application do not permanently require a vacuum pump. Although continuous running is ideal for the pump, this would be a blatant disregard of cost. Because of the necessary warm-up and shutdown cycles, it is only worth switching off the pump if it is to be idle for long periods. Pumps with variable speed operation, and those with switched phase modes of operation, provide the optimal solution. In other words, when there is no requirement for vacuum the pump automatically switches to a stand-by speed in order to retain heat while ensuring that the pump is inertised. During such times, the suction valve remains closed. Importantly, the power absorbed is significantly reduced in order to save energy and subsequent cost. As soon as vacuum is required, the suction valve can immediately be opened to corrosive flow without the need for additional warm-up cycles.
Fig. 1 Easy strip down in situ of dry Vacuum pump
Practical mode of operation: The key to pumping corrosive media with dry-running vacuum pumps is to avoid condensation. This is achieved by utilizing the heat associated with very high compression ratios within the pump. A prerequisite, however, is that the pump is always at the required operating temperature when corrosive media is introduced. Control of such temperatures is predominantly important during periods of start-up and shutdown. The process should always commence with an adequate warming-up cycle. Generally, this is achieved by running the pump against a closed suction-line valve for a pre-defined period of time. Once the desired internal pump temperature is correct, then the suction line valve can be opened in order to introduce the corrosive media. When shutting down the pump and process, it is important that the pump/system is completely clear of any residual corrosive media. Otherwise, condensation can occur within the pump and/or surrounding pipe-work and valves during
Market demands: Distillation is a method of separating mixtures based on their different levels of volatility. The process involves boiling a liquid mixture to the point where one or more (but generally not all) constituents evaporate leaving another behind. Distillation can roughly be divided in four groups: Laboratory scale, industrial distillation, aromatic distillation, and food processing. Some substances being distilled have thermally sensitive media in solution and can degrade when too much heat is employed. Distillation of heat-sensitive media usually takes place under vacuum to reduce the boiling temperature. Vacuum distillation results in a vent-stream of solvent-laden inert gas which must be cleaned in which to protect the environment and for safety. In many cases there is a pre-condenser located upstream of the vacuum pump in order to reduce the volumetric flow rate by condensing the vapour into a liquid. The purpose of the vacuum pump is, therefore, not really to cope with the
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Dry-running vacuum pumps handling corrosive media corrosion. Consequently, it can be deduced that dryrunning vacuum pumps in excess of 250 m³/h must employ a heat dissipation mechanism more advanced than simple jacket cooling, if they are to be suitable for multipurpose plants. Internal rotor cooling provides a solution to this problem when utilized in conjunction with the typical jacket cooled system. Figure 4 illustrates the principle of dissipating heat from all gas-contact surfaces. Importantly, the jacket temperature can subsequently be increased in order to remove problematic quench zones, whilst maintaining internal temperatures of less than 200°C. As discussed earlier, however, the heat transfer rate per displacement volume becomes detrimentally affected as the vacuum pump size is increased. Moreover, peak temperatures below 200°C are seen to be achievable only with a suction capacities less than 400 m³/h. The third, and most effective, way of cooling is through direct gas cooling and is shown in figure 4. This system feeds cold gas directly into the compression cycle, and permits heat transportation through the unit. Such effective cooling is not only achieved through the mixing of hot and cold gas, but also by two additional aspects: (1) The coefficient of heat transfer (Cp) is improved with an increase in gas density, and (2) The increased mass flow enhances heat dissipation. The result is a very homogeneous temperature profile that allows further elevated jacket temperatures without reaching detrimentally high internal gas temperatures.
continued
excessive free vapour and gas load, but rather to handle an optimum flow of unsaturated gas. The pharmaceutical and fine chemical industries are particularly reliant on multi-purpose plants, i.e. manufacturing plants designed for continuously changing media and process conditions. The list of demands placed upon a vacuum pump that must be reliable, in this field, are extensive and can be prioritised as follows: • Safe operation with flammable vapours (Low gas temperature, no mechanical ignition source) • Problem-free handling of corrosive media (elevated gas temperatures avoid condensation, as corrosion occurs only in the liquid phase, pumping of thermally sensitive media / covering agents) • Reliable temperature profile that ensures (1) gas temperatures that is suitably low enough to avoid cracking, while (2) high enough gas temperatures to avoid crystallization (easy rinsing / flushing, easy maintenance / clean in place (figure. 1)) From these demands it is easy to deduce that the ideal temperature condition inside of the vacuum pump is very important. It must neither be too cold nor too warm!
Fig. 3 Distillation process
Optimum cooling for wide ranging applications: Dryrunning vacuum pumps are characterized by almost adiabatic compression with very small mass flow rates. Since the mass flow rate is almost zero during operation at very low suction pressures, and there are no service liquids present, the compression-generated heat cannot be automatically dissipated. Furthermore, the heat created by the extremely high (1,000,000:1) compression ratios is exacerbated further because of the low density of the gas under such levels of vacuum. The simplest way to remove the heat is through jacket cooling of the pump. Figure 4, however, illustrates that the low gas density adversely affects heat dissipation through convection to the cooled jacket. In other words, the temperature distribution throughout the pump is relatively inhomogeneous. As the pump becomes larger, so does the heat transfer rate per displacement volume. Peak temperatures in excess of 200° C are common place with pump capacities in the region of 250 m³/h. Since elevated temperatures can cause “cracking” products to suffer accelerated polymerisation, degradation, or simple sublimation, there exists an increased danger of an active ignition source. In other words, as the clearances within the machine are consumed by product deposition, friction can generate hotspots to the extent of localized ignition. Lowering the peak temperature is only possible if the coolant temperature is extremely low. Along with practical constraints of providing coolant at such low temperatures, problems occur with condensation at the inner wall of the jacket. The cold inner surface of the casing chills any corrosive vapours, as they enter the pump, and causes condensation that leads to
Fig. 4 Temperature profiles of dry vacuum pumps
With regard to the pumping of corrosive media, this solution offers additional advantages. As stated earlier; corrosion will not occur in whilst it remains in the gas/vapour phase. It will only take place if the media is allowed to condense. Furthermore, condensation will only take place if the partial pressure of the condensable component reaches saturation during compression from vacuum to atmospheric pressure. The dilution effect of the Direct Gas Cooling system reduces the partial pressure of the condensable(s) within the pump and actually prevents condensation. Should the vacuum pump be equipped with a post (abatement) condenser, relatively cold gas can be taken from the exhaust flow. Importantly, this downstream condenser must be constructed from suitable corrosionresistant materials. As figure 2 shows; the cold gas is injected into the machine at a point where compression is greatest. Because this point is significantly downstream of the pump suction, neither suction pressure nor flow rate is compromised. ■
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Synchronous reluctance motor takes pumping efficiency to new levels At Somerford Pumping Station, the company needed to replace a 20-year old, 115 kW induction motor used to control a single vertical shaft driven borehole pump which abstracts 2.5 million litres of water each day. The IE2 motor was already using a variable-speed drive and was achieving the maximum potential energy saving by using the driveâ&#x20AC;&#x2122;s flux optimization function. The utility was interested in trialling a SynRM to take advantage of the many benefits it could offer.
Synchronous reluctance motor takes pumping efficiency to new levels By Ian Allan of ABB Limited The hunt for ever greater energy efficiency has produced an innovative new motor design, used by South Staffs Water to make even further savings on an already efficient pumping application.
The installation meant removing the existing ABB drive and replacing it with another whose more powerful core processor was ideally suited to operation with the SynRM.
With electricity prices showing no signs of reversing their upward trend, users of energy intensive applications such as pumping for water treatment processes are faced with finding new ways to cut their energy costs.
The results achieved with the SynRM package far exceeded South Staffs Waterâ&#x20AC;&#x2122;s hopes.
Although many companies are making use of variable-speed drives and high efficiency motors, which greatly improve energy efficiency, the inexorable rise of energy prices demands they cut their use still further. Squeezing every last percentage of efficiency from a pumping application demands some radical re-evaluation of such fundamentals and seemingly basic components as the motors that power the pumps.
This was the reasoning behind a back-to-basics approach that took a fresh look at one of the earliest designs for motors, dating back to 1923. This is the synchronous motor, which unlike the induction motors more familiar today, can rotate in synchronism with the supply. One particular type of synchronous motor, known as a synchronous reluctance motor or SynRM, has neither a conducting short circuit cage as with the induction motor, nor permanent magnets or a field excitation winding as with other synchronous motors. Instead, it makes use of the magnetic principle of reluctance.
The SynRM motor and drive package is saving South Staffs Water an additional six percent
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Loss distribution and efficiency
This minimalist approach to rotor structure eliminates rotor cage losses, increasing efficiency and giving a smaller motor overall. With lower losses, the SynRM also runs cooler, cutting maintenance costs by extending the lifetime of the motor insulation and lengthening the bearing lifetime or greasing intervals. The SynRM motor is specifically designed to work with variable torque loads being controlled by variable-speed drives. Traditional induction motors are designed for fixed speed operation, which accounts for some 90 percent of the market. For the first time ever, a motor technology has been developed, from the outset, to specifically work with the variable-speed demands of pumps and fans.
South Staffs Water gets more than it bargained for A SynRM was used to great effect by South Staffs Water, improving on an already efficient process.
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P u m p O v e r- s i z i n g without harm, and maybe only 50% of its maximum running speed to increase longevity. Thus, there is a trade off between initial purchase cost and long term running costs. However, even if the pump is twice as large and running at half speed, the energy consumption is still the same and even the size (and cost) of the drive motor will be unchanged.
Pump Over-sizing By Brian Hubbard of Cat Pumps (UK) Ltd In the context of reciprocating pumps, sizing is a matter of judgement and no-one can say definitively if a pump has been oversized or not. This is because the operating efficiency of a reciprocating pump is largely constant over a wide range of operating speeds.
In a nutshell, although the initial capital investment cost will be higher for a larger reciprocating pump, the energy consumption will remain about the same as for a smaller, faster-running pump. The advantage is that long-term operating costs can actually be reduced, as consumption of spare parts will be lower, reliability will be higher and downtime will be lessened, leading to lower life cycle costs. ■
When selecting the optimum pump size, there are major differences in philosophy between roto-dynamic and reciprocating pumps. Whereas over-sizing a centrifugal pump has disadvantages both operationally and in energy consumption, choosing a reciprocating pump that is larger than is strictly necessary for the application and then running it at a lower speed to achieve the required flow rate offers a number or advantages. Whereas the efficiency of an oversized roto-dynamic pump can be way off the optimum, the energy consumption of a reciprocating positive displacement pump varies very little between sizes for a specific performance duty. It is only when running a reciprocating pump at less than 20% of its maximum pressure rating that its energy efficiency starts to reduce significantly.
Synchronous reluctance motor takes pumping efficiency to new levels continued from page 42
“The biggest benefit, above all others, is the six percent reduction in energy,” explains Keith Marshall, Supply Director at South Staffs Water. “While being one of the most efficient companies in the industry, our electricity bill is more than £9 million per year and rising through increases in wholesale energy prices. Pumping water accounts for some 90 percent of this spend as we have one of the highest pumping head of any UK water utility because of the deep boreholes and hilly terrain within our area of supply. So a six percent reduction on one pump in a system that was already very efficient is massive news for us. “Including the UK government’s Enhanced Capital Allowances (ECAs), we estimate the return on investment to be between five to six years. Given that the existing drive and motor were already fairly efficient and therefore squeezing more savings was always going to be difficult, then this is a very acceptable return.”
Like for like comparison
The application was designed, installed and commissioned by ABB Drives Alliance member Sentridge Control: “What is significant is that we chose to trial the SynRM on an application that was already using leading edge drive technology, although it was controlling a 20-year old high efficiency induction motor,” explains Sentridge’s Glen Hickman.
Cat Pumps’ 3507 Series triplex plunger pump.
Conversely, compared to a roto-dynamic pump, there are big advantages to specifying an ‘oversized’ slower running reciprocating positive displacement pump. NPSH required is lower, the working life of core components will be longer, the amount of consumables will be fewer, as well as there being a reduction in both the risk of break-down and in noise levels.
“We could have reduced the size of the motor but for the purpose of a like-for-like comparison we opted to retain the same frame size,” says Hickman. “The additional six percent energy saving is incredible given that the application was already deemed to be extremely energy efficient. If we choose an older motor and drive combination elsewhere on the plant we believe the energy savings could easily reach 10 to 15 percent. We are now looking at applications that are using really old drive technology or where a motor-drive combination is deemed suitable.”
If a customer is going to use the pump intermittently, then Cat Pumps can recommend a smaller pump to run at a higher speed. And if the initial purchase price or space considerations are more important that life-time costs then again we can suggest a much smaller, faster-running pump. But if the priority is long-term reliability over extended running periods, then we would always recommend a larger, slower running pump. It can be of benefit to oversize.
South Staffs Water has brought forward its investment programme to extend the benefits of the SynRM across more of its operations. “This is such a sizable leap forward in technology over traditional induction motors that we are now considering other applications across our sites,” says Marshall. “Suddenly other applications that might have had low priority become easy targets within our investment programme.” ■
Experience shows that even if an end-user operates a premium brand reciprocating pump at 100% of its maximum flow and pressure, it will run satisfactorily for long periods of time and still demonstrate good durability and life. However, eventually its long-term reliability and consumption of spares will be affected. In arduous, critical applications, we might select a pump at say 75% of its maximum pressure to give a generous margin for misuse
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Pumps used as turbines greater than 10m) but where the local electricity supplies are inadequate or unreliable. An example of this is Brazil (with the exception of the semi-arid areas in its north east) where it is almost impossible to find a location that does not feature a small waterway or rapids. At the same time, the country’s geography/topography makes it difficult to supply remote settlements with electricity. It therefore makes sense to use these widely available hydropower sources to produce electricity locally rather than relying on diesel generators for which fuel has to be purchased and with their attendant risks to the environment.
Pumps used as turbines By Mark Ellis of KSB Ltd Rising energy prices and limited energy resources call for alternative solutions that help save money and are environmentally friendly. Utilising pumps as turbines (or PaTs for short) is a well-known concept in the pumping industry. It offers huge advantages such as low investment outlay as well as low service and maintenance costs, with the added benefit of pumps being more straightforward to operate and maintain than conventional turbines.
PaTs also have a role to play in locations where power is both available and reliable. The need for cleaner, renewable energy that is cost effective means that PaTs open up the opportunity for water utility companies to look at exploiting smaller flows within their asset base, previously considered uneconomical, as well as replacing existing conventional hydroturbines. Typical examples of this are compensation flows and spill flows from dams, but other flows such as final effluent outfalls from sewage treatment works can be considered. The lower procurement costs of PaTs coupled with high (and increasing) energy prices means that the payback period of PaT systems are usually between 3 and 5 years. The power generated by these PaTs offsets the overall costs of the infrastructure and puts power back into the national grid.
The principle of a pump used as a turbine is to pass a flow of water the “wrong way” through a pump, allowing the head (pressure) in the flow to act on the impeller blades, so running it in reverse and providing a torque on the output shaft which can be used to drive something. Most commonly, that “something” is an asynchronous generator (a standard squirrel cage induction motor driven in reverse) converting the mechanical energy to electricity, which can be consumed on site and/or fed into the local grid (sold to the local power supply company). But that “something” could equally be another piece of machinery, even a pump.
Some would argue that, unlike conventional turbines, PaTs do not have adjustable guide vanes/blades for adapting to fluctuating water supply and cite this as a disadvantage. However adjustment to fluctuating water flows is possible by splitting the total volume amongst several PaTs of different sizes, bringing them into and out of service according to changing demand. The running of multiple units requires minimal control, so it is not surprising that PaTs are starting to create significant interest in the current economic climate, where reducing energy costs are becoming a top priority. The fact that the turbine and the generator are both widely used pieces of equipment, so can be operated and maintained by existing staff without the need for any specialist training, adds to their attraction.
End suction pump as turbines
Hydraulically a pump in turbine mode can handle a larger flow of water than when in conventional pumping mode and more importantly the energy output can be higher than that used to run the same unit as a pump. As a result of this characteristic PaTs have been used in various parts of the world in preference to, or to replace, conventional hydroturbines.
Split volute casing pump run as turbine
Many types of pumps - end suction, axially split case and multistage ring section, for example - can be used as turbines, both in horizontal and vertical configurations, so there is plenty of flexibility in adapting this technology to suit specific flows, heads, site conditions and space constraints. Couple this to that fact that a single PaT can be used to generate from as little as 1kW up to hundreds of kilowatts, even megawatts, only serves to underline the usefulness of the technology. There is also scope to use PaTs in pumped storage schemes, where low cost energy is used outside peak hours to run the units as pumps, lifting flows to a higher level, where it is stored to be used to generate electricity at times of high demand by returning the flow through the same units. This concept is also being considered as a way of dealing with energy generated from renewable sources such as wind power, where the power is not necessarily generated when demand exists. ■
Avon Dam energy recovery system successfully uses the pump as turbines solution.
PaTs can be seen at their best where there is a relatively constant water supply with suitable available head (typically
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Environmental concerns drive Progessing Cavity P u m p Te c h n o l o g y F o r w a r d Environmental concerns drive Progressing Cavity Pump Technology Forward By Simon Lambert of NOV Mono® The movement towards environmentally friendly technologies and recycling is helping to change the face of the modern pump and driving the creation of new and improved products. Simon Lambert looks at some of the factors involved. An excellent example of a rapidly emerging environmental technology that places new and very specific demands on the pumps involved is thermal hydrolysis. In simple terms, this involves the process of heating and treating waste sludge from WWT plants in order to liberate the biogas (usually methane) it contains, which can then be used as a fuel to generate power and heat. Progressing cavity pumps are ideal for transferring the waste sludge through the process and this is where challenges can arise.
The problems of high temperatures and especially aggressive liquids have been overcome in the new generation of progressing cavity pumps designed for biogas production applications.
There’s even hope for biogas producers who are using progressing cavity pumps which are not currently up to the task. Some pump manufacturers now offer spares designed for thermal hydrolysis applications which can be retrofitted to existing pumps, allowing the operator to bring their equipment into line with the stringent demands of waste recycling.
At the heart of the problems is the high temperature that is usually involved, which can be anywhere between 70oC and 130oC. The temperature is necessary to generate a higher biogas yield, but it can have a detrimental effect on the pumps involved, especially as it is combined with the high pressures involved, plus the aggressive, organic and acidic nature of the hydrolysed sludge itself. The sludge has a low viscosity, and often a high solids content, and this has lead to biogas producers reporting frequent problems with the progressing cavity pump stator separating from the pump casing in as little as 6 months, not to mention mechanical seal failures, gearbox failures, joint leakages, long lead-times and expensive spares costs. Clearly there has been a need for a progressing cavity pump that is specifically built for this purpose, and able to deliver a significantly longer operating life than the conventional alternatives.
Fortunately, some pump manufacturers have responded rapidly to this need. Modified rotor geometry designs have been created which allow the progressing cavity pump to provide the reliable performance demanded by the thermal hydrolysis process. Using knowledge and experience gained from providing pumps for use on demanding offshore applications, new rubber stator compounds have been developed which are extremely resistant to the temperatures and aggressive liquids involved. New ways of anchoring the stator inside the pump casing have also helped eliminate problems that previously existed in this area, while solutions have also been found to handle the higher solids loadings which are required for greater biogas production capacities.
While the basic principles behind today’s pumps have remained unchanged for centuries, they continue to adapt to meet today’s new demands.
While the basic principles behind today’s pumps have remained unchanged for centuries, the modern trend towards environmental friendliness has once again illustrated that the pump industry remains as resilient, innovative and able to meet new challenges as it ever was. ■
Many of this new generation of thermal hydrolysis pumps have now reached the stage where they have been thoroughly tested on real-world applications. Durability, performance and reliability have all been proven, and an ongoing process of monitoring, developing, improving and testing will ensure that these parameters continue to improve as time goes on. The progressing cavity pump can now offer an extremely practical and reliable solution for the biogas production process, but there are other factors still to consider.
Every pump requires periodic maintenance, and those involved in biogas production are no exception. Fortunately, pump manufacturers have again come to the rescue on this point, and there are now progressing cavity pumps designed specifically for thermal hydrolysis applications which offer impressive maintenance capabilities. Some of those on today’s market are designed to be stripped, unblocked and maintained in placed in a fraction of the time that might be expected. Not only does this simplify the maintenance work, but it also dramatically reduces downtime. It also allows these pumps to make their contribution to the green agenda by encouraging more efficient recycling of waste and contributing towards higher biogas yields (as well as shortening the payback period!).
BPMA Job Seeker Service
Attention – Are you currently seeking a career within the pump industry?
BPMA has launched a new service for talented individuals seeking a career in the pump industry. Our members have interesting positions to fulfill within their company structures. Simply forward your CV j.page@bpma.org.uk and we will do the rest.
A profile and details of the career you are looking for will be posted on our website free of charge for a maximum of three months. No personal details will appear, only a reference number. We will also include your profile on our weekly News-link bulletin which is circulated to key personnel at member companies.
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G u i d e t o P u m p Ty p e s The numbered titles of the many pump types available from BPMA member companies correspond to the appropriate section Pump Types (pages 50-51).
Die numerierten Titel der vielen, von BPMA-Mitgliedsfirmen erhältichen Pumpentypen entsprechen dem jewelligen Abschnitt in der Hersteller der Pumpenbaureinen Seite bis 50-51).
Les désignations numérotées des nombreaux types de pompes disponsibles auprés des compagnies membres de la BPMA y correspondent à la section appropriée Types de Pompes (pages 50-51).
Los títulos numerados de los muchos tipos de bomba que ofrecen las compañías miambro de la BPMA corresponde a la sección apropiada de la Guia de los Tipos de BombasCompreadores (paginas 50-51)
Rotodynamic Single Stage - Horizontal - General Duty
1 Close Coupled
6 Mixed Flow
11 Sludge Pump
Pompe Monoblock
Pompe Hélicocentrifuge
Pompe á Boues
Bomba Monobloc
Bomba Helicocentrifuga
Bomba Para Agua Fangosa
Blockpumpe
2 End Suction Back Pullout
A Rotor Démontable Côté Commande
Mit Zur Antriebsseide Ausbarem Laüfer
Halbaxialkreiselpumpe
7 Axial Flow
12 Abrasive Handling
Pompe Hélice
Axialkreiselpumpe Bomba de Hélice
Con El Rotor Desmontable Por El Lado De Accionamineto
3 Double Entry
Double Flux
Doppelströmige Flujo Doble
4 Glandless-Submerged Motor
Electro Pompe À Stator Chemisé
Spaltrohrmotorpumpe Electrobomba Con Estator Encamisado
5 Glandless-Magnetic Drive
Electro Pompe À Bobinage Noyè
Nassmotorpumpe
Electrobomba Con Bobinado Inundado
Schlammpumpe
- Special Purpose
Pompe Résistant á L’Abrasion
Verschleissfestepumpe Bomba Resistente a La Abrasión
13 Vortex Pump
8 Chemical Pump
Pompe à Vortex
Chemiepumpe
Bomba de Torbellino
Pompe Chimie
Freistrompumpe
Bomba Quimica
9 Process
14 Regenerative
Process
Pompe à Accélération Périphérique
Prozesspumpe
Peripheralpumpe
Proceso
Bomba Periferica
10 Solids-Handling
Pompe á Corps Solides Feststoffpumpe
Bomba Para Cuerpos Solidos
46
15 Side Channel
Pompe á Canal Latéral
Seitenkanalpumpe Bomba de Canal Lateral
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G u i d e t o P u m p Ty p e s 16 Self-Priming Pump
Pompe Autoamorcante Selbstansaugende Autocebante
17 Hygienic Pump
Pour Produits Alimentaires
Nahrungsmittelpumpe Para Productos Alimenticios
18 Swimming Pool
Pompe de Circulation Pour Piscine Schwimmbad Umwälzpumpe
22 Glandless Submerged Motor
Electro Pompe á Stator Chemisé
Spaltrohrmotorpumpe Electrobomba Con Estator Encamisado
23 Axial Flow
Pompe de Douche Duschpumpe
Duchabomba
Pompe Hélice
Axialkreiselpumpe Bomba de Hélice
24 Mixed Flow
Pompe Hélicocentrifuge Halbaxialkreiselpumpe
Bomba Hecocentrifuga
25 Mixed Flow-Volute
Pompe Helicocentrifuge á Volute Halbaxial Spiralgehäusepumpe
Bomba Helicocentrifug de Volute Rotodynamic Single Stage - Vertical - General Duty
26 Concrete Volute Pump
20 In-Line Close-Coupled
Pompe a Volute Beton
Blockpumpe - Inline Ausführung
Bomba con Volut de Hormigon
Pompe Monobloc en Ligne
Bomba Monobloc en Linea
21 In-Line Pump
Pompe in Line Inlinepumpe Bomba en Linea
Pompe de Circulation Unwälzpumpe
Bomba Decirculacion
29 Borehole Shaft-Driven
Bomba de Circulacion Para Piscina
19 Shower Pump
28 Hot Water Circulator
Pumpe mit Betonspirale
- Special Purpose
27 Process, Double Entry Pump
Pompe Process á Double Entree
Doppelströmige Pumpe in Prozess
Bomba de Proceso de dos Entradas
47
Pompe de Forage à Ligne D’arbre
Bohrlochwellenpumpe Bomba Centrifuga Para Pozo Profundo
30 Reactor
Pompe De Reactuer Nuclèaire Reaktorpumpe
Bomba Para Reacto Atomico
31 Sump Pump
De Vidange de Fosses Grubenentleerungspumpe
Para Achique de Fosas
32 Barrel Emptying
Vide Fúts
Fasspumpe
Para Vaciado de Barriles
33 Solids Handling Pump
Pompe a Liquide Charge Feststoffpumpe
Bomba Para Liquios Cargados
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G u i d e t o P u m p Ty p e s 34 Sludge Pump
40 Aquarium Pump
Pompe A Boues
Pompe D’Aquarium
Bomba Para Agua Fangosa
Bomba de Acuario
Schlammpumpe
- Submersible Motor
35 Borehole
Groupe Immergé de Forage
Unterwässermotorpumpe
Aquariumpumpe
41 Fountain Pump
Pompe de Fontainerie Springbrunnenpumpe Bomba Fuente
Vide Cave
Kellerrentwässerungspumpe Bomba de Achique
37 Sewage
Groupe Submersible Abwassertauchmotorpumpe
Bomba Sumergible Para Aguas Cargedas
38 Contractor
Submersible de Chantier
Schmutzwassertauchmotorpumpe Bomba Sumergible de Obre
39 Solids Handling
Submersible á Corps Solides Felststoffitauchmotorpumpe
Bomba Sumergible Para Cuerpos Solidos
Pompe de Puits Grubenentleerungspumpe
Bomba Sumergida
47 Caisson
Multicellulaire à Cuve de Charge
Mehrstufige Mantelgehäusepumpe Multicelular con Cuba de Carga
Bomba Sumergible Para Pozo Perforado
36 Cellar Pump
46 Sump Pump
42 Bilge
48 Borehole Shaft Driven
Pompe Avec Pot Damorcage
Pompe de Forage à Ligne D’Arbe
Bomba De Sentina
Bomba Centrifuga Para Pozo Profundo
Kelleraumentwässerungspumpe
- Rotodynamic Multi-Stage
43 Radially Split
Bohrlochwellenpumpe
Positive Displacement - Rotary
49 Flexible Vane
Multicellulaire á Simple Flux
Pompe á Palettes Flexibles
Multicelular de Flugo simple
Bombas de Paletas Flexibles
Flügelzellenpumpe mit Elastischem Verdränger
Mehrstufige Einströmige
44 Axially Split
Multicellulaire á Joint Longitudinal Mehrstufige Längsgeteilte Pumpe
50 Internal Gear
Pompe á Engrenages Zahnradpumpe
Bomba de Engranajes
Multicelular Con Junta Longitudinal
45 Barrel Insert
Multicellulaire á Double Enveloppe Mantelgehäusepumpe Multicelular De Doble Envoltura
48
51 External Gear
Pompe á Engrenages Zahnradpumpe Bomba de Engranajes
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G u i d e t o P u m p Ty p e s 52 Sliding Vane
- Miscellaneous
58 Peristaltic
Pompe á Palette Retinue
Pompe Peristaltique
Bomba de Paletas Retenidas
Bomba de Paletas Flexibles
Trennflügelpumpe
53 Lobe
Pompe à Lobes
Kreiskolbenpumpe Bomba Lobular
Schlauchpumpe
59 Rotary Diaphragm Pump
Pompe Volumetrique Rotative á Diaphragme Rotierende Membranpumpe
64 Jet
Ejecteur á Liquide Flüssigkeitsstrahlpumpe Eyector por Liquido
65 Proportion & Dosing
Pompe Doseuse Dosierpumpe
Bomba Dosificadora
Bomba De Diafraoma Rotativa
54 Orbital Lobe
Pompe á Rotor Excentrique
DrehkolbenMembranpumpe
Bomba Con el Rotor Excentrico
55 Screw
Pompe á Vis
Schraubenspindelpumpe Bomba de Tornillo
56 Helical Rotor
Pompe á Vis Excentrée
Exzenterschneckenpumpe Bomba de Tornillo Excéntrico
57 Archimedian Screw
Vis D’Archimède
Schneckentrogpumpe
Tornillo de Arquimedes
- Reciprocating
66 Liquid Ring
60 Diaphragm Single/Double Acting
Pompe á Membrane á Single et á Double Effet Einfach Und Zweifachwirkende Mebranpumpe
Bomba de Membrana de Effecto Simple y Double
61 Diaphragm Oil Free
Pompe á Membrane Exempt d’Huile
Membranpumpe Ölfrei Bomba de Membrana Exento de Aceite
62 Piston
Pompe á Anneau Liquid
Flüssigkeitsringpumpe Bomba de Anillo Liquido
67 Hand Pump
Pompe á Main Handpumpe
Bomba De Mano
68 Macerator
Pompe á Pistons
Pompe Dilaceratrice
Bomba de Pistones
Bomba de Desmenuzamiento
Kolbenpumpe
Zerhackerpumpe
63 Plunger/Ram
Pompe á Pistons Plongeurs
Tauchkolbenpumpe Bomba de Pistón Plongeur
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Xylem, Lowara UK Limited
Xylem Water Solutions UK Ltd
Wilo (UK) Ltd
Whale (Munster Simms Engineering Limited)
Weir Minerals Europe Limited
Watson-Marlow Pumps Group
Tuthill UK
T-T Pumps Limited
Sundyne HMD Kontro Sealless Pumps
Sulzer Pumps (UK) Limited
Stuart Turner Limited
Sterling-SIHI
SPP Pumps
Salamander Pumps
Ram Pumps Ltd
Plenty Mirrlees Pumps, An SPX Brand
Obart Pumps Limited
NOV Mono (Mono Pumps Ltd)
Micropump
MDM Pumps Ltd
Mackley Pumps - The Clarke Chapman Group Ltd
KSB Limited
Hidrostal Ltd
Grundfos Pumps Ltd
Goulds Pumps a Division of ITT Industries Ltd
Flowserve GB Ltd
Flotronic Pumps Limited
Ebara Pumps (UK) Limited
Dawson Downie Lamont
Crest Pumps Limited
Crane ChemPharma & Energy Flow Solutions
ClydeUnion Pumps, an SPX Brand
Chemquip Limited
Caprari Pumps (UK) Ltd
Calpeda
AxFlow Limited
Atlas Copco Construction Technique
Armstrong Integrated Ltd
Alfa Laval Limited
Albany Engineering Co Limited
P u m p Ty p e s
Rotodynamic Single Stage - Horizontal (General Duty) 1
Close Coupled
●
●
2
Back Pull-Out
●
●
3
Double Entry
4
Glandless Submerged Motor
5
Glandless Magnetic Drive
6
Mixed Flow
7
Axial Flow
● ● ● ● ● ●
● ●
●
●
● ● ● ● ●
●
●
● ● ● ● ●
●
● ●
●
●
●
●
●
●
●
● ●
● ● ●
● ●
●
●
●
●
● ● ●
●
● ●
● ● ●
● ●
● ● ●
● ● ●
●
●
●
●
●
●
● ●
●
●
●
● ●
● ●
●
●
Rotodynamic Single Stage - Horizontal (Special Purpose) 8
Chemical
●
●
● ●
●
● ●
9
Process
●
●
● ●
●
●
10 Solids Handling
●
11
● ●
Sludge ●
12 Abrasive Handling
●
●
●
●
●
●
●
●
●
● ●
●
● ●
●
● ●
● ●
● ●
● ●
●
● ●
● ●
●
●
●
●
●
● ●
●
● ●
● ● ● ● ● ● ● ● ●
● ●
13 Vortex 14 Regenerative
●
● ●
● ●
●
●
●
● ●
● ●
●
●
16 Self-Priming ●
17 Hygienic
●
●
● ●
● ●
●
●
●
●
18 Swimming Pool
●
19 Shower
●
●
●
●
15 Side Channel
● ●
● ●
●
● ●
●
● ● ●
● ●
●
●
●
●
● ●
●
●
●
Rotodynamic Single Stage -Vertical (General Duty) 20 In-Line Close-Coupled
●
●
21 In-Line Long-Coupled
●
●
● ● ● ● ● ●
22 Glandless
● ●
23 Axial Flow
●
24 Mixed Flow ●
25 Mixed Flow-Volute
● ● ●
●
● ●
●
●
●
●
●
● ●
●
●
●
●
●
●
●
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●
● ●
●
●
●
●
●
● ●
●
● ●
●
● ●
●
●
●
26 Concrete Volute Rotodynamic Single Stage -Vertical (Special Purpose)
●
27 Process, Double Entry ●
28 Hot Water Circulator
● ●
29 Borehole Shaft Driven
●
●
● ● ● ● ●
●
●
●
●
●
●
●
● ●
●
●
●
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●
●
●
●
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●
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●
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●
●
32 Barrel Emptying 33 Solids Handling
●
●
30 Reactor 31 Sump
●
●
●
●
34 Sludge
50
●
● ● ●
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Xylem, Lowara UK Limited
Xylem Water Solutions UK Ltd
Wilo (UK) Ltd
Whale (Munster Simms Engineering Limited)
Weir Minerals Europe Limited
Watson-Marlow Pumps Group
Tuthill UK
T-T Pumps Limited
Sundyne HMD Kontro Sealless Pumps
Sulzer Pumps (UK) Limited
Stuart Turner Limited
Sterling-SIHI
SPP Pumps
Salamander Pumps
Ram Pumps Ltd
Plenty Mirrlees Pumps, An SPX Brand
Obart Pumps Limited
NOV Mono (Mono Pumps Ltd)
Micropump
MDM Pumps Ltd
Mackley Pumps - The Clarke Chapman Group Ltd
KSB Limited
Hidrostal Ltd
Grundfos Pumps Ltd
Goulds Pumps a Division of ITT Industries Ltd
Flowserve GB Ltd
Flotronic Pumps Limited
Ebara Pumps (UK) Limited
Dawson Downie Lamont
Crest Pumps Limited
Crane ChemPharma & Energy Flow Solutions
ClydeUnion Pumps, an SPX Brand
Chemquip Limited
Caprari Pumps (UK) Ltd
Calpeda
AxFlow Limited
Atlas Copco Construction Technique
Armstrong Integrated Ltd
Alfa Laval Limited
Albany Engineering Co Limited
P u m p Ty p e s
Rotodynamic Single Stage (Submersible Motor) 35 Borehole
● ●
36 Cellar
● ●
●
● ●
37 Sewage 38 Contractor
●
●
39 Solids Handling
●
● ●
●
●
●
●
●
●
●
●
●
●
●
●
● ● ●
●
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●
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●
40 Aquarium
● ●
●
41 Fountain
● ●
●
●
●
●
●
42 Bilge
●
●
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●
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●
●
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●
●
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●
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●
●
●
●
Rotodynamic Multi-Stage ●
43 Radially Split
●
●
●
45 Barrel Insert 46 Sump
● ● ●
●
44 Axially Split
●
47 Caisson ●
48 Borehole Shaft Driven
● ●
● ●
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●
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●
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●
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●
Positive Displacement Rotary ●
49 Flexible Vane ●
50 Internal Gear ●
●
53 Lobe
● ●
●
54 Screw
●
51 External Gear
●
● ●
●
●
●
52 Sliding Vane
●
●
● ●
●
●
●
●
●
55 Helical Rotor
● ●
● ●
56 Archimedian Screw ● ●
57 Peristaltic
●
Positive Displacement Reciprocating ●
58 Diaphragm Single/Double Acting
●
●
59 Diaphragm Oil Free
●
●
60 Piston
●
●
61 Plunger/Ram
●
●
●
● ●
●
●
●
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●
●
●
●
Miscellaneous ●
62 Jet 63 Proportioning & Dosing 64 Liquid Ring
●
●
●
●
●
●
●
● ●
●
● ●
65 Hand Pump 66 Macerator
●
●
●
51
● ●
●
●
BPMA 2013-14.qxd:BPMA 10/11
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Albany Engineering Co. Limited Alfa Laval Limited AMS Pumps, BSS Industrial Armstrong Integrated Ltd Atlas Copco Construction Technique AxFlow Limited Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Circulating Pumps Ltd ClydeUnion Pumps, an SPX Brand Crane ChemPharma & Energy Flow Solutions Crest Pumps Limited Dawson Downie Lamont EagleBurgmann Industries UK LP Ebara Pumps (UK) Limited Flotronic Pumps Limited Flowserve GB Ltd Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd Hardide Coatings Ltd Hidrostal Ltd KSB Limited Lafert Electric Motors Ltd LFH Engineering M Barnwell Services Ltd Mackley Pumps - The Clarke Chapman Group Ltd MDM Pumps Ltd MI Pumps Micropump NOV Mono (Mono Pumps Ltd) Obart Pumps Limited Patterson Pump Ireland Plenty Mirrlees Pumps, An SPX Brand Pumps (UK) Ltd Ram Pumps Ltd Salamander Pumps Smedegaard Pumps Limited SPP Pumps Sterling-SIHI Stuart Turner Limited Sulzer Pumps (UK) Limited Sundyne HMD Kontro Sealless Pumps T-T Pumps Limited Tuthill UK Watson-Marlow Pumps Group Weir Minerals Europe Limited Whale (Munster Simms Engineering Limited) Wilo (U.K.) Ltd Xylem Water Solutions UK Ltd Xylem, Lowara UK Limited
Pump Applications
● ● ●
● ●
●
1
Animal fats
2
Ash handling
●
3
Ballast
●
4
Beer dispensing
●
5
Beverage dispensing
●
6
Bilge
● ●
● ● ●
7
Biotech Foods
● ●
●
8
Boiler Circulating
●
9
Boiler Circulation
●
10
Boiler Feed
●
11
Boiler Feed - Industrial
●
12
Boiler feed, etc
13
● ●
● ● ● ●
●
●
●
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Booster
● ●
● ●
●
● ●
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● ●
●
● ●
14
Booster priming
●
●
●
● ●
● ●
● ●
●
●
15
Borehole
●
● ●
●
● ●
● ● ●
● ●
16
Brewery stuff
● ● ● ●
● ●
17
Caravan services
18
Carbonated drinks
19
Cargo oils
20
Cargo stripping
21
Cellar drainage
●
22
Cement slurry
●
23
Chemical abrasives
24
Chiller circuit
25
Cleaning
26
Coal washing
27
Concentrate
28
Concrete handling
29
Condensate extraction
●
● ●
30
Contaminated effluents
●
● ● ● ●
31
Cooking oils
32
Cooling water
33
Cryogenics (liquid gases)
34
Dairy products
35
Demineralised water
● ● ● ●
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●
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52
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BPMA 2013-14.qxd:BPMA 10/11
19/6/13
11:01
Page 53
Albany Engineering Co. Limited Alfa Laval Limited AMS Pumps, BSS Industrial Armstrong Integrated Ltd Atlas Copco Construction Technique AxFlow Limited Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Circulating Pumps Ltd ClydeUnion Pumps, an SPX Brand Crane ChemPharma & Energy Flow Solutions Crest Pumps Limited Dawson Downie Lamont EagleBurgmann Industries UK LP Ebara Pumps (UK) Limited Flotronic Pumps Limited Flowserve GB Ltd Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd Hardide Coatings Ltd Hidrostal Ltd KSB Limited Lafert Electric Motors Ltd LFH Engineering M Barnwell Services Ltd Mackley Pumps - The Clarke Chapman Group Ltd MDM Pumps Ltd MI Pumps Micropump NOV Mono (Mono Pumps Ltd) Obart Pumps Limited Patterson Pump Ireland Plenty Mirrlees Pumps, An SPX Brand Pumps (UK) Ltd Ram Pumps Ltd Salamander Pumps Smedegaard Pumps Limited SPP Pumps Sterling-SIHI Stuart Turner Limited Sulzer Pumps (UK) Limited Sundyne HMD Kontro Sealless Pumps T-T Pumps Limited Tuthill UK Watson-Marlow Pumps Group Weir Minerals Europe Limited Whale (Munster Simms Engineering Limited) Wilo (U.K.) Ltd Xylem Water Solutions UK Ltd Xylem, Lowara UK Limited
Pump Applications
●
●
●
● ●
● ●
●
●
● ●
●
●
● ● ●
● ● ●
●
●
● ●
●
●
● ●
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● ●
●
● ●
● ●
●
● ●
●
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● ● ●
●
● ●
●
● ● ● ●
● ●
● ●
●
●
●
●
●
● ●
36
Descaling
37
Distribution - mains
●
38
Distribution package sets
● ●
● ●
● ●
39
Domestic
●
●
● ●
40
Drainage
●
● ● ●
41
Dredging
●
42
Dry and floating docks
●
43
Effluent
44
Filtration
45
Fire
46
Fire monitors
47
Fire pump (certificated) - elect motor
48
Fire pump (certificated) - ic engine
49
Fire sets fixed
50
Fire sets portable
51
Fish pumping
52
Fish tanks
●
53
Floculation
●
54
Flue gas reaction
55
Flue gas wash
56
Flume/water play
57
Fuel injection - heavy
●
●
●
●
●
58
Fuel injection - light
● ●
●
●
●
●
●
59
Fuel oil
● ● ●
●
60
Garden fountains
●
● ●
61
Garden irrigation
●
● ●
62
General naval
● ●
63
General foodstuffs and drinks
● ● ●
● ●
64
General process
● ● ●
●
65
Glazes
● ●
●
66
Glue
● ● ●
●
67
Gravel, sand
68
Grease
●
●
●
●
●
69
Grease lubricating oil
● ● ●
●
● ●
●
70
Heating circulation
● ● ● ●
● ●
●
● ● ● ●
● ●
● ● ● ●
●
●
●
● ● ● ● ● ●
● ● ● ●
●
●
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●
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● ● ●
●
●
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● ●
53
● ●
● ●
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●
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● ●
●
● ●
●
● ●
● ● ●
● ● ● ● ●
●
●
BPMA 2013-14.qxd:BPMA 10/11
19/6/13
11:01
Page 54
Albany Engineering Co. Limited Alfa Laval Limited AMS Pumps, BSS Industrial Armstrong Integrated Ltd Atlas Copco Construction Technique AxFlow Limited Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Circulating Pumps Ltd ClydeUnion Pumps, an SPX Brand Crane ChemPharma & Energy Flow Solutions Crest Pumps Limited Dawson Downie Lamont EagleBurgmann Industries UK LP Ebara Pumps (UK) Limited Flotronic Pumps Limited Flowserve GB Ltd Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd Hardide Coatings Ltd Hidrostal Ltd KSB Limited Lafert Electric Motors Ltd LFH Engineering M Barnwell Services Ltd Mackley Pumps - The Clarke Chapman Group Ltd MDM Pumps Ltd MI Pumps Micropump NOV Mono (Mono Pumps Ltd) Obart Pumps Limited Patterson Pump Ireland Plenty Mirrlees Pumps, An SPX Brand Pumps (UK) Ltd Ram Pumps Ltd Salamander Pumps Smedegaard Pumps Limited SPP Pumps Sterling-SIHI Stuart Turner Limited Sulzer Pumps (UK) Limited Sundyne HMD Kontro Sealless Pumps T-T Pumps Limited Tuthill UK Watson-Marlow Pumps Group Weir Minerals Europe Limited Whale (Munster Simms Engineering Limited) Wilo (U.K.) Ltd Xylem Water Solutions UK Ltd Xylem, Lowara UK Limited
Pump Applications
71
Heavy fuel oils
● ● ●
●
72
Heavy oil transfer/distribution
●
●
73
Hot water
74
Hydraulic system
75
Hydro pneumatic booster
●
●
●
●
● ●
●
●
76
Hydro-pneumatic booster
●
●
●
●
● ●
● ●
●
77
Irrigation - Intake
● ●
● ●
● ● ●
● ● ●
78
Irrigation - Spray
● ●
● ●
● ●
● ●
79
Laboratory
●
●
80
Land drainage
●
● ● ●
● ● ●
●
81
light fuel oils/petroleum
● ● ●
●
●
● ● ● ●
●
82
Light oil transfer/distribution
● ● ●
● ●
●
● ●
83
Liquid metals
●
●
●
84
Lubricating oil
● ● ●
●
● ●
●
● ● ●
85
Lubrication
●
●
● ●
●
● ● ● ●
86
Machine tool lubrication - suds
●
87
Meat products
88
Mine draining and dewatering
89
Mine tailings
90
Molasses
91
Mud
92
Oil burner - heavy
●
●
93
Oil burner - light
●
● ●
94
Oil extraction
●
95
Oil injection
96
Oil pipeline
97
Oil transfer
● ● ●
● ●
98
Paints and resins
● ● ●
●
99
Paper stock
●
Petrol light oils solvents
102
Pharmaceuticals
103
Potable water
104 Pressure booster systems 105
Printer’s inks
●
●
● ●
● ●
●
●
●
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100 Pastes 101
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●
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54
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● ●
BPMA 2013-14.qxd:BPMA 10/11
19/6/13
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Albany Engineering Co. Limited Alfa Laval Limited AMS Pumps, BSS Industrial Armstrong Integrated Ltd Atlas Copco Construction Technique AxFlow Limited Calpeda Caprari Pumps (UK) Ltd Chemquip Limited Circulating Pumps Ltd ClydeUnion Pumps, an SPX Brand Crane ChemPharma & Energy Flow Solutions Crest Pumps Limited Dawson Downie Lamont EagleBurgmann Industries UK LP Ebara Pumps (UK) Limited Flotronic Pumps Limited Flowserve GB Ltd Goulds Pumps a Division of ITT Industries Ltd Grundfos Pumps Ltd Hardide Coatings Ltd Hidrostal Ltd KSB Limited Lafert Electric Motors Ltd LFH Engineering M Barnwell Services Ltd Mackley Pumps - The Clarke Chapman Group Ltd MDM Pumps Ltd MI Pumps Micropump NOV Mono (Mono Pumps Ltd) Obart Pumps Limited Patterson Pump Ireland Plenty Mirrlees Pumps, An SPX Brand Pumps (UK) Ltd Ram Pumps Ltd Salamander Pumps Smedegaard Pumps Limited SPP Pumps Sterling-SIHI Stuart Turner Limited Sulzer Pumps (UK) Limited Sundyne HMD Kontro Sealless Pumps T-T Pumps Limited Tuthill UK Watson-Marlow Pumps Group Weir Minerals Europe Limited Whale (Munster Simms Engineering Limited) Wilo (U.K.) Ltd Xylem Water Solutions UK Ltd Xylem, Lowara UK Limited
Pump Applications
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106 Pulp 107
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Radio-active liquid
108 Rainwater 109 Raw sewage
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Raw water
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Regenerator lift
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Resins
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Reverse Osmosis
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Sampling
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Sampling - liquid
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Sampling - gas
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Sauces
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Sea water cargo oil
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Sea-water lift
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Sewage
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Site dewatering
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Sludge
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Slurries
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Snow cannon
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Solvents
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Soups
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Storm water
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Swimming pool
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Tannery fleshings
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Tar and liquors
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Treatment
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Whisky, other spirits
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Yachts/boats - bilge
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Mechanical Seals & Couplings PUSHER SEAL
BELLOWS SEALS
Several forms of pusher seals are available using a single spring or multispring configuration to suit a wide range of industries. Available in a wide range of materials for pumps compressors and mixers. Balanced and unbalanced options available to meet National and International standards.
Rubber bellows seal are commonly used in aqueous and
BEARING ISOLATOR SEALS
SPLIT SEALS
Designed to protect bearings by eliminating lubricant leakage
In many installations it is impractical or inconvenient to
wide range of designs are available including standard flanged,
Split seals allow for easy installation and maintenance of the
general chemical duties. PTFE externally mounted versions are available for highly corrosive services. Edge welded and
formed metal bellows are available in a variety of corrosion resistant materials to suit medium and high temperature applications.
dismantle equipment for the replacement of worn seal parts.
and excluding contaminants from entering into the bearing. A
mechanical seal. Split seals are ideally suited for sealing water,
non-flanged, multiport and split plummer block design.
oil, petroleum products etc. In applications where small leakage of the pumped product can be tolerated.
STANDBY SEALS
GAS SEALS
Used as a backup to the primary seal, standby seals provide
Single and dual seal arrangements available for a wide variety
national and international standards. Several forms are
compressors. Gas seals operate on the principle of grooved
of applications including pumps, steam turbines, fans and
additional protection to contain V.O.C. in compliance with
faced technology operating with a constant supply of regulated
available including non-contacting and contacting dry run
filtered gas.
seals. Usually no liquid barrier or buffer system is required.
Flexible Couplings CARTRIDGE SEALS
FLEXIBOX (METASTREAM)
All seal types can be assembled into cartridges in addition
Type MHSS - reduced mass space coupling with non-sparking
installation and maintenance simpler.
â&#x20AC;&#x2DC;waisted link membraneâ&#x20AC;&#x2122; type spacer coupling with overload
guard bush for safety, reliability and unlimited life. Type TSKS
there are standard designs, the purpose of which is to make
drive protection. For use on all types of rotating equipment drives
56
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Mechanical Seals & Couplings Seals
● ● ■ ■
● ● ■ ■
● ● ■
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● ● ■ ■ ▲ ▼
● ● ■ ■ ▲ ▼
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● ● ■ ■ ▲ ▼
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● ● ■ ■ ▲ ▼
Xylem Water Solutions UK Ltd
Split Seals
● ● ▲ ▼
Bearing Isolator Seal
● ■
●
Special Design Seals
Metal - Med / High Temperature
● ● ■ ■
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● ■
Gas Seals - Buffer Systems
Metal - Low Temperature
●
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● ● ■ ■
Gas Seals
PTFE
● ● ■ ■
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Dry - Running Standby Seal
Elastomer
● ● ■ ■
PTFE
● ● ■ ■
Elastomer
M Barnwell Services Ltd
Other
■ ■ ▲ ▼
● ● ■ ■
EagleBurgmann Industries UK LP
Bellows Seal
● ● ■ ■
● ● ■ ■
AESSEAL Plc
John Crane
Pusher Seal
Gland Packing
Packing
● ●
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■
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● ■
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● Single Seal
■ Single Seal Available also in cartridge form
▲ Single Flushed Lantern ring
● Multiple Seal
■ Multiple Seal also in cartridge form
▼ Multiple Flushed Lantern ring
Couplings General Industrial Coupling
High Performance Coupling
EagleBurgmann Industries UK LP
Ring Form, Stainless Steel Membrane
Spoke Form, Stainless Steel Membrane
◆
Eriks UK
◆
◆
◆
◆
John Crane
◆
◆
◆
◆
Plenty Mirrlees Pumps An SPX Brand
◆
SPP Pumps
◆
Sterling-SIHI
◆
◆
◆
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M o t o r Ty p e / C o n s t r u c t i o n
Frame Size W range * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Brook Crompton Aerator specification Lafert Electric Motors Ltd Aerator specification Siemens IA/DT Aerator specification ABB Limited Drive end bearing location Brook Crompton Drive end bearing location ERIKS UK Drive end bearing location Lafert Electric Motors Ltd Drive end bearing location Leroy-Somer Drive end bearing location Siemens IA/DT Drive end bearing location ABB Limited Dust Ignition Proof Brook Crompton Dust Ignition Proof ERIKS UK Dust Ignition Proof Lafert Electric Motors Ltd Dust Ignition Proof Leroy-Somer Dust Ignition Proof Siemens IA/DT Dust Ignition Proof WEG Electric Motors (UK) Ltd Dust Ignition Proof ABB Limited EEx e Brook Crompton EEx e ERIKS UK EEx e Lafert Electric Motors Ltd EEx e Leroy-Somer EEx e Siemens IA/DT EEx e WEG Electric Motors (UK) Ltd EEx e Xylem, Lowara UK Limited EEx e ABB Limited Ex N Brook Crompton Ex N ERIKS UK Ex N Lafert Electric Motors Ltd Ex N Leroy-Somer Ex N Siemens IA/DT Ex N WEG Electric Motors (UK) Ltd Ex N Xylem, Lowara UK Limited Ex N ABB Limited Flange Mountings Brook Crompton Flange Mountings ERIKS UK Flange Mountings Lafert Electric Motors Ltd Flange Mountings Leroy-Somer Flange Mountings Siemens IA/DT Flange Mountings WEG Electric Motors (UK) Ltd Flange Mountings Xylem, Lowara UK Limited Flange Mountings ABB Limited Forced ventilation
Aluminium
Cast Iron
Drip-Proof
Flame Proof
63 to 200 71 to 180
90 to 355 200 to 355
160 to 355
90 to 315
Stator Rotor Units
Steel
Steel Energy Effic
225 to 355
255 to 355
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M o t o r Ty p e / C o n s t r u c t i o n
Frame Size W range * 42 Brook Crompton Forced ventilation 43 ERIKS UK Forced ventilation 44 Lafert Electric Motors Ltd Forced ventilation 45 Leroy-Somer Forced ventilation 46 Siemens IA/DT Forced ventilation 47 WEG Electric Motors (UK) Ltd Forced ventilation 48 ABB Limited High thrust bearings 49 Brook Crompton High thrust bearings 50 ERIKS UK High thrust bearings 51 Lafert Electric Motors Ltd High thrust bearings 52 Leroy-Somer High thrust bearings 53 Siemens IA/DT High thrust bearings 54 ABB Limited IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 55 Brook Crompton IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 56 ERIKS UK IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 57 Leroy-Somer IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 58 Siemens IA/DT IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 59 WEG Electric Motors (UK) Ltd IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 60 Xylem, Lowara UK Limited IEC, BS, DIN, NF, CSA, NEMA, EEMAC standards 61 ABB Limited Inverter Friendly 62 Brook Crompton Inverter Friendly 63 ERIKS UK Inverter Friendly 64 Lafert Electric Motors Ltd Inverter Friendly 65 Leroy-Somer Inverter Friendly 66 Siemens IA/DT Inverter Friendly 67 WEG Electric Motors (UK) Ltd Inverter Friendly 68 Xylem, Lowara UK Limited Inverter Friendly 69 ABB Limited Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping 70 Brook Crompton Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping 71 Lafert Electric Motors Ltd Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping 72 Leroy-Somer Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping 73 Siemens IA/DT Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping 74 WEG Electric Motors (UK) Ltd Marine standards Lloyds, DNV, ABS, BV, Nippon, Kaili, Kyokai, Korean Register of Shipping 75 Brook Crompton Monsoon Tropical Treatment 76 ERIKS UK Monsoon Tropical Treatment 77 Lafert Electric Motors Ltd Monsoon Tropical Treatment 78 Leroy-Somer Monsoon Tropical Treatment 79 Siemens IA/DT Monsoon Tropical Treatment
Aluminium
Cast Iron
Drip-Proof
Flame Proof
63 to 200 71 to 180
90 to 355 200 to 355
160 to 355
90 to 315
◆
◆
◆
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Stator Rotor Units
Steel
Steel Energy Effic
225 to 355
255 to 355
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M o t o r Ty p e / C o n s t r u c t i o n
Frame Size W range * 80 WEG Electric Motors (UK) Ltd Monsoon Tropical Treatment 81 Brook Crompton Multi Mount** 82 ERIKS UK Multi Mount** 83 Lafert Electric Motors Ltd Multi Mount** 84 Leroy-Somer Multi Mount** 85 Siemens IA/DT Multi Mount** 86 WEG Electric Motors (UK) Ltd Multi Mount** 87 Xylem, Lowara UK Limited Multi Mount** 88 ABB Limited NEMA 89 Brook Crompton NEMA 90 ERIKS UK NEMA 91 Leroy-Somer NEMA 92 Siemens IA/DT NEMA 93 WEG Electric Motors (UK) Ltd NEMA 94 Xylem, Lowara UK Limited NEMA 95 Brook Crompton Special seals Labyrinth, Impro etc 96 ERIKS UK Special seals Labyrinth, Impro etc 97 Lafert Electric Motors Ltd Special seals Labyrinth, Impro etc 98 Leroy-Somer Special seals Labyrinth, Impro etc 99 Siemens IA/DT Special seals Labyrinth, Impro etc 100 Brook Crompton Special vibration limits 101 Lafert Electric Motors Ltd Special vibration limits 102 Leroy-Somer Special vibration limits 103 Siemens IA/DT Special vibration limits 104 ABB Limited Tacho/Encoders 105 Brook Crompton Tacho/Encoders” 106 ERIKS UK Tacho/Encoders 107 Lafert Electric Motors Ltd Tacho/Encoders 108 Leroy-Somer Tacho/Encoders 109 Siemens IA/DT Tacho/Encoders 110 WEG Electric Motors (UK) Ltd Tacho/Encoders 111 ABB Limited Totally Enclosed Enclosures, IP55, 56, 67 112 Brook Crompton Totally Enclosed Enclosures, IP55, 56, 67 113 ERIKS UK Totally Enclosed Enclosures, IP55, 56, 67 114 Lafert Electric Motors Ltd Totally Enclosed Enclosures, IP55, 56, 67 115 Leroy-Somer Totally Enclosed Enclosures, IP55, 56, 67 116 Siemens IA/DT Totally Enclosed Enclosures, IP55, 56, 67 117 WEG Electric Motors (UK) Ltd Totally Enclosed Enclosures, IP55, 56, 67 118 Xylem, Lowara UK Limited Totally Enclosed Enclosures, IP55, 56, 67
Aluminium
Cast Iron
Drip-Proof
Flame Proof
63 to 200 71 to 180
90 to 355 200 to 355
160 to 355
90 to 315
Stator Rotor Units
Steel
Steel Energy Effic
225 to 355
255 to 355
◆ ◆
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* High efficiency, low noise standard range of motors. ** Terminal box can be positioned top, right or left hand side of box by means of repositioning bolt on mounting feet. *** NEMA frame sizes.
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Total Pump Management/Sealing & Wear Components/Cast Components/Software/Services
1 Advanced Energy Monitoring Systems Ltd
■
2 Armstrong Integrated Ltd
■
■
■
3 AxFlow Limited
■
■
■
4 ClydeUnion Pumps, an SPX Brand
■
■
■
5 Flotronic Pumps Limited
■
■
6 Grundfos Pumps Ltd
■
■
7 LFH Engineering
■
■
■
■
■
■ ■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■ ■
■
■
■
■
■ ■
■
24 hour call out 365 days per year
Fault diagnosis
Spare parts rationalization
Turnkey projects
On site maintenance and shutdowns
Laser alignment and condition monitoring
Complete overhaul and repair
Pump specification and supply
Total Pump Management
8 MDM Pumps Ltd
■
■
9 NOV Mono (Mono Pumps Ltd)
■
■
■
10 Ram Pumps Ltd
■
■
■
■
■
11 Sterling-SIHI
■
■
■
■
■
12 T-T Pumps Limited
■
■
■
■
13 Watson-Marlow Pumps Group
■
■
14 Whale (Munster Simms Engineering Limited)
■
15 Xylem Water Solutions UK Ltd
■
■
■
■ ■
■ ■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
FEPM elastomers
WRAS approved composites
■
Thrust pads
■
Static wear rings
■
O’ Rings
■
FKM elastomers
■
FFKM Perfluoroelastomers
FDA & USP certified elastomers ■
FDA certified composites
EPDM elastomers ■
Dynamic wear rings
Diaphragms
Bushings/bearings
ATEX approved composites
Anti explosive decompression elastomers
Sealing & Wear Components
■
ABB Limited EagleBurgmann Industries UK LP
■
Lanson Polymers Limited
■
■
■
■
M Barnwell Services Ltd
■
■
■
■
Cast & Machined Components Investment castings
Precision castings
Special alloys
Brafe Engineering Ltd
■
■
■
Darwins Holdings Ltd
■
■
■
Machined components ■ ■ ■
Torkington Engineers Ltd
Flow Calculations
Pressure Drop Calculations
Pump NPSHa Calculations
Pump Curve Modeling
Component Modeling
Pipe Materials Database
Fittings Database
Fluids Database
Free Trial Software
Sterling-SIHI
Piping System Design
Software for Fluid Flow and Pressure Drop Calculations
■
■
■
■
■
■
■
■
■
■
Services Legal Services Collyer Bristow LLP
Market Research
Online Media & Events
Publications
■ ■
European Industrial Forecasting Ltd (EIF)
■
Process Industry Informer ■
Touchwave Media Limited
61
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Va c u u m P u m p s / M i x e r / H y d r o Tu r b i n e s Vacuum Pumps
Diaphragm
Reciprocating
Rotary Diaphragm
Pastes
Dispersion
Roots Type
Air Ejectors
Close-Coupled
Packaged Sets
Oil Free
High Viscosity
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Sterling-SIHI
Mobile
Ceramic
Other Features
Plastic / Rubber
Special Alloys
Copper Alloys
Stainless Steel
Carbon Steel
300 - 3000
50 - 300
0 - 50
200 - 900
30 - 200
1-30
Less than 1
1000+
150 - 1000
60 - 150
▲ Vertical
32 - 50
■ Horizontal
Materials
Iron
Flow Rate (m3h)
Over 10000
Suction Pressure (mbarabs)
3000 - 10000
Discharge Diameter (mm)
■ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲
Mixers
Solid Suspension
Blending
Gas Dispersion
Liquid
Hygenic
Homogenising
Low Shear
High Shear
Ribbon
Hydrafoil (Low Energy)
Jet
Type of Application
Contra-rotatine
Helical Screw
Gate
Anchor
Impeller
Paddle
Turbine
Propellor
Variable Drive (Speed)
Blade Type or Stirrer
In-Line (Dynamic)
In-Line (Static)
Bottom Entry
▲ Vertical only
Top Entry
■ Horizontal only
Side Entry
Mixer Type
Axflow Limited
▲
▲ ▲
Caprari Pumps (UK) Ltd
■ ▲
■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲
Chemquip Limited
▲ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ▲ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ▲ ■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
▲
■ ■ ▲
▲
▲
Plenty Mirrlees Pumps, An SPX Brand
■ ▲
▲ ■ ■
■ ■ ■ ▲ ▲ ▲
■ ▲ ■ ▲ ▲
■ ▲
▲ ▲
▲
▲ ▲
▲
■ ▲
■ ■ ■ ■
■ ▲
■ ■ ■ ▲ ▲ ▲
■ ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
■ ▲
T-T Pumps Limited
Xylem Water Solutions UK Ltd
■ ■ ▲ ▲
■ ■ ■ ▲ ▲
KSB Limited
Sterling-SIHI
▲
■
■ ■ ▲ ▲
■ ▲
■ ▲
■ ■ ■ ▲ ▲ ▲
■ ▲
■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
▲ ▲ ▲
■ ▲
■ ▲
■ ▲
■ ■ ■
■
■ ■
▲
■
■
Hydro Turbines
■ ■
62
■ ■ ■ ■
■ ■ ■
■ ■
■ ■ ■ ■ ■ ■ ■
■
Power recovery
Synchronous
Induction
Type Generator
Propellor
Kaplan
Pelton
Francis vane
Type
Above 1000
500 - 1000
100 - 500
0 - 100
Output Range kW
High
Medium
Low
Ultra Low
Above 2000
500 - 2000
250 - 500
50 - 250
Head (m)
■ ■
Chemquip Limited CLYDEUNION Pumps, An SPX Brand
Size Guide kW
up to 50
Vertical
Horizontal
Config.
■ ■ ■ ■ ■
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BPMA Member Companies The following is a list of BPMA members. The profiles of many of these companies will be found on the next 18 pages ABB Limited ACE Cranfield Ltd Advanced Energy Monitoring Systems Ltd AESPUMP Ltd AESSEAL Plc Albany Engineering Co. Limited Alfa Laval Limited AMS Pumps, BSS Industrial Anglo Pumps Armstrong Integrated Ltd Atlas Copco Construction Technique AxFlow Limited Brafe Engineering Ltd Brook Crompton Calpeda Caprari Pumps (UK) Ltd Cat Pumps (U.K.) Limited Chemquip Limited Circulating Pumps Ltd ClydeUnion Pumps, an SPX Brand Crane ChemPharma & Energy Flow Solutions Crest Pumps Limited Darwins Holdings ltd Dawson Downie Lamont EagleBurgmann Industries UK LP Ebara Pumps (UK) Limited ERIKS UK Fletcher Moorland Flotronic Pumps Limited Flowserve GB Ltd Goulds Pumps a Division of ITT Industries Ltd Greene, Tweed & Co Limited Grundfos Pumps Ltd Hardide Coatings Ltd Hayward Tyler Ltd Hidrostal Ltd John Crane KSB Limited Lafert Electric Motors Ltd Lanson Polymers Limited Leroy-Somer
LFH Engineering M Barnwell Services Ltd Mackley Pumps - The Clarke Chapman Group Ltd MDM Pumps Ltd MI Pumps Micropump NOV Mono (Mono Pumps Ltd) Obart Pumps Limited Patterson Pump Ireland Plenty Mirrlees Pumps, An SPX Brand Primaflow PumpLogic Pumps (UK) Ltd Ram Pumps Ltd Salamander Pumps Siemens IA/DT Smedegaard Pumps Limited SPP Pumps Sterling-SIHI Stuart Turner Limited Sulzer Pumps (UK) Limited Sundyne HMD Kontro Sealless Pumps Torkington Engineers Ltd T-T Pumps Limited Tuthill UK Watson-Marlow Pumps Group WEG Electric Motors (UK) Ltd Weir Minerals Europe Limited Whale (Munster Simms Engineering Limited) Wilo (U.K.) Ltd Wright Flow Technologies Ltd Xylem Water Solutions UK Ltd Xylem, Lowara UK Limited Associate Members Collyer Bristow LLP European Industrial Forecasting Ltd (EIF) Process Industry Informer Touchwave Media Limited World Pumps 63
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Company Profiles
ABB Limited
ACE Cranfield Ltd
Drives, Motors and Generators Daresbury Park Daresbury Warrington Cheshire WA4 4BT
1 Crane Way Cranfield Bedford MK43 0HW Telephone: 01234 751163 Mobile: 07719 552241 Fax: 01234 751163 E-mail: rhodesia@lineone.net
Telephone: 01925 741111 Fax: 01925 741212 E-mail: brian.austick@gb.abb.com Web site: http://www.abb.co.uk/energy
No of Employees: 4 Turnover Category: A
No of Employees: 75 Turnover Category: E Quality Assurance: BS EN ISO 9001 Standards: All production units are certified to the ISO 14001 Environmental standard as well as the OHSAS 18001 standard for Occupational Health & Safety. All products conform to the applicable European Directives appropriate to the product
ABB can meet requirements of international standards from around the world. All the company’s factories are certified to ISO 14001 for environmental management.
ACE is an association of professional consulting engineers specialising in the design, development and operation of fluid flow machines and related equipment. Our consultants offer a very broad range of services relevant to such machinery. Each consultant has over 30 years experience of the design, manufacture, development, testing and operation of compressors, pumps, and gearboxes. Their experience also includes drive systems, bearing and sealing systems. ACE members have given many in-house training courses and workshops; internationally recognised manufacturers and plant operators are clients. Listed below are some of the cost-effective services provided: • Expert witness service in appropriate areas of expertise. • Forensic engineering failure investigations. • Site performance testing of pumps, blowers and compressors. • Energy and maintenance audits. • Troubleshooting of machinery performance problems. • Operation and control investigations for optimum energy efficiency. • Flow system design and analysis including transient flows. • Mechanical design of pumps, compressors, valves, gearboxes, transmissions and related systems. • Hydraulic design and performance prediction. • High speed rotating machinery design. • Vibration measurement and analysis of behaviour. • Analysis of mechanical and flow induced stresses, vibrations and fatigue. • Design reviews/audits. • Design, manufacture and development of lubricating systems. • Prototype manufacture including rapid prototyping. • Component instrumentation and testing. • Bespoke tailored training courses on the above areas of expertise. ACE Cranfield Ltd is the UK distributor for Robertson Technology’s pump efficiency and flow measuring system. http://www.pumpmonitor.com/
Advanced Energy Monitoring Systems Ltd
AESSEAL Plc
The Energy Centre South Bristol Business Park Roman Farm Road Bristol BS4 1UP
Bradmarsh Business Park Templeborough, Rotherham S60 1BZ
ABB offers the widest selection of motors and drives from any manufacturer. Drives range from 0.12 kW to 80 MW and motors from 0.06 kW to over 60 MW. Motors are available for low and high voltage duty, in aluminium and cast iron frames, as well as with enclosures for hazardous areas. An extensive range of NEMA motors including general purpose (1/8 to 400 hp), severe duty (1 to 400 hp) and explosion proof (1/4 to 300 hp). Drive and motor combinations for hazardous areas are also available. The ABB drive for water and wastewater is rated from 0.37 kW to 500 kW and features built-in control functions including soft pipe filling, pump auto change, redundancy, pump protection, flow calculation, multi-pump control, pump priority, sleep-boost, level control and pump cleaning. The ABB industrial drives, rated from 0.55 kW to 5,600 kW eliminates the need for an external PLC, saves energy and reduces downtime. New technology includes the highly energy-efficient synchronous reluctance motor and drive package (SynRM). An innovative motor design that has no rotor windings ensures the rotor has virtually no power losses. The package includes a matched motor and drive with dedicated software and offers smooth, efficient process control and optimal use of energy.
Telephone: + 44 (0) 117 9788786 Fax: + 44 (0) 117 9788701 E-mail: info@aems.co.uk Web site: http://www.aems.co.uk
Telephone: 01709 369 966 Fax: 01709 720 788 E-mail: marketing@aesseal.com Web site: http://www.aesseal.com No of Employees: 1300 (Worldwide)
No of Employees: 14 Turnover Category: B (AEMS) E (Group) Standards: ISO9001
Turnover Category: E Quality Assurance: ISO 9001 - ISO 14001 - OHSAS 18001
Advanced Energy Monitoring Systems (AEMS) is part of the Secure group of companies, with our head office in Bristol, with regional coverage based in Scotland, the South West, the Midlands and the South East. With 30 years experience, AEMS is a leading provider of equipment, services and solutions for monitoring and improving the efficiency of pumps, blowers and hydro turbines.
AESSEAL plc are a world leading provider of quality mechanical seals - but we’re far more than just a supplier of new and replacement parts. Established in 1983, our focus on quality and customer service has seen us grow steadily.
Our expertise in providing innovative energy saving solutions spans a worldwide customer base involving many different industries, helping our clients to reduce carbon emissions.
Today, we have 212 locations worldwide, supply customers in some 110 countries, and employ an international network of sales engineers and technical support specialists. Our HQ is in Rotherham and, as well as global repair facilities, we have manufacturing capability in the UK, India and China.
So far, AEMS’s own patented thermodynamic technique has been successfully used for testing more than 14,000 pumps worldwide. The technology can be applied to all types of pumps and has been used, so far, for pumps up to 70 MW working singly or in series / parallel combinations.
We’re an industry pioneer with a total and utter focus on achieving exceptional quality: in terms of products, technical innovation, customer service and after sales support.
The meter has been used by such UK organisations as The Water Research Centre, National Engineering Laboratory, Central Electricity Generating Board, Exeter University and overseas bodies such as Darmstadt University in Germany and FCRI (Fluid Control Research Institute) in India. In addition, it has been used by many of the world’s major pump manufacturers including Torishima, Flowserve, Weir, KSB, Ebara and SPP.
We’ve developed innovative products and a simplified ordering process which has redefined the customer experience for good - and forever.
AEMS also undertakes the project management, energy monitoring & targeting services and quality audits for new and refurbished pumping stations.
We operate across all market sectors, including Oil & Gas, Pharmaceutical, Chemical, Biofuels, Ethanol, Power Generation, Pulp & Paper, Corn Wet Milling, Waste Water, Food & Beverage, Mining, Steel Production and more.
AEMS has been recognised by UK’s Department of Trade and Industry (DTI) with four prestigious SMART AWARDS.
Our whole approach brings powerful long-term reliability solutions to our customers, whatever their sector.
AEMS is a Company Member of The Energy Institute (UK), Member of British Standards Institution, British Pump Manufacturers Association and Europump.
Once they have tried our approach they need never, look for an alternative source of supply. We are achieving growth by consistently surpassing expectation: for delivery, quality, reliability and service.
AEMS has been accredited by AFNOR for BS EN ISO 9001:2008.
The Turnover Category Code shown is: A - up to £1m B - £1-£5m C - £5-£10m E - £15m+
AESSEAL hold one of the world’s most comprehensive ‘standard inventory’ portfolios of mechanical seals, bearing seals, seal support systems and packing. In addition, we have made a £multi-million up-front investment in creating an industry defining range of products which are challenging convention and changing the face of seal procurement.
D - £10m-15m
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Company Profiles
Albany Engineering Co. Limited
Alfa Laval Limited
Church Road, Lydney Gloucestershire GL15 SEQ
Birch Road Eastbourne East Sussex BN23 6PQ
Telephone: 01594 842275 Fax: 01594 842574 E-mail: sales@albany-pumps.co.uk Web site: http://www.albany-pumps.co.uk
Telephone: 01323 412555 Fax: 01323 412515 E-mail: russell.jones@alfalaval.com Web site: http://www.alfalaval.com
No of Employees: 65 Turnover Category: B Quality Assurance: BS EN ISO 9001:2000 Standards: A range of Fire Fighting Foam Pumps to VdS 2344en: 2005-12. Generally in accordance with international standard API 676.
No of Employees: 130 Turnover Category: D Quality Assurance: ISO 9001:2000 Standards: USA 3A, EHEDG, ATEX Directive 94/9/EC, Regulation (EC) 1935/2004 and ISO 14001:2004
Albany Pumps makes standard, customised and special positive displacement pumps from 5L/min to 500 M3/hr. We manufacture external gear pumps, twin screw pumps and rotary lobe pumps. We supply large OEMs and direct to users, last year exporting to more than 40 countries. Notable is the new range of twin screw pumps manufactured by Albany and developed from the well respected Stothert & Pitt range, which sold around the world. Albany supply spares and exact replacements for Stothert and Pitt pumps using all their original records, dating back to the 1930s. Albany also support pumps from five other brands which the company has taken over, and supply pumps and spares for Shin Nippon pumps in the UK and Leistritz Triple Screw Pumps in the UK apart from Scotland.
Alfa Laval Ltd based in Eastbourne represents the positive displacement pump manufacturing unit within Alfa Laval, incorporating both the Alfa Laval and SSP ranges of rotary lobe, circumferential piston and disc pumps. Process and transfer pump applications are to be found within the food, beverage, brewing, dairy, bakery, confectionery, pharmaceutical, chemical, petroleum, paper, sewage and water treatment industries. Fluids of a wide ranging viscosity can be handled including those that are of a semi-solid nature, shear sensitive or with solids or particles in suspension. The company has worldwide representation through Alfa Laval sales companies as well as an established Independent Distributor network. Alfa Laval Ltd offers services to cover pump selection design and development, as well as comprehensive after-sales for the supply of spares and repairs to be undertaken. Originally founded in 1958 as Stainless Steel Pumps Ltd the company was acquired in 1987 by Alfa Laval of Sweden.
A wide range of markets are supplied, including: Lubrication: pumps are supplied for lubrication in large machines, notably turbines and compressors. We manufacture customised pumps for OEM customers who install product across the world. Bitumen: Albany supply heated gear and screw pumps for every stage of the bitumen process. Albany have developed a simple leak free cartridge system which eliminate leaks from pumps. Foam Concentrate: we manufacture pumps for Fire Fighting Foam duties for a world wide market. We have the German VdS approval for a range of foam pumps. For the ultimate in safety, we can supply Pelton Wheel driven pumps. Armed Forces: Albany has supplied Gear, Screw, Centrifugal and Lobe Pumps to the Army, Royal Navy and the Air Force as well as other forces across the world. Food: Albany Pumps are used for Molasses, chocolate and other food products.
AMS Pumps, BSS Industrial
Armstrong Integrated Ltd
c/o BSS Industrial Martin Close Blenheim Industrial Estate Bulwell Nottingham NG6 8UW
Wenlock Way Manchester M12 5JL Telephone: 08444 145 145 Fax: 08444 145 146 E-mail: marketing@armlink.com Web site: http://www.armstrongintegrated.co.uk
Telephone: 08706 092101 Fax: 08708 502017 E-mail: amspumps@bssgroup.com Web site: http://www.bssindustrial.co.uk
No of Employees: 100 Turnover Category: E Quality Assurance: ISO 9001-2000, ISO 14001
No of Employees: 25 Turnover Category: C Quality Assurance: BS EN ISO 9001
Armstrong is a leading designer and manufacturer of HVAC equipment, packaged systems and integrated plant rooms. It also leads the market in the area of low and zero carbon solutions with expertise in the integration of any combination of biomass, heat pumps, solar thermal and condensing boiler technology.
AMS Pumps is a specialist division of BSS Industrial and is the largest UK distributor of pumps and associated equipment, working with over 150 different manufacturers and offering a complete sales, servicing, commissioning and engineering facility for customers.
The Armstrong HVAC product range includes: pumps (vertical in-line, end suction, horizontal split case, fixed and variable speed); booster sets (fixed and variable speed) and Armex expansion equipment; pump accessories (FloTrex valves, Suction guides, commissioning valves etc); sealed system expansion equipment (Pulpress pressurisation and GLA glycol make-up units); heat exchangers; chillers; and fire pumps.
The national technical sales office has dedicated trained experts who can offer technical support & advice on any pumping application.
Armstrong LZC (low and zero carbon) solutions can incorporate on-site generation from solar thermal, biomass or heat pump devices and integrate these effectively with other high efficiency system components such as condensing boilers and variable speed pumps.
AMS Pumps also offer a comprehensive after sales service via a dedicated AMS Aftersales team based in Nottingham and have access to service partners enabling after sales support across the UK.
Armstrong is a market leader in the off-site manufacture of integrated plant rooms and fire pump houses, with a purpose-designed factory in Halesowen. A number of integrated solutions, such as the MBS heating solution, the IPP-CHW chilled water integrated plant package, and the IPS integrated pumping system for multi-pump, multi-zone applications, have been developed in Halesowen and launched as stand-alone products, with installations across the UK.
The AMS Pumps offer includes the following services - pump selection and sizing, technical quotations, supply of industrial and specialist pumps, spares, commissioning, repairs, service agreements and hold the largest stock of pumps and spares in the UK.
Armstrong in the UK grew out of the merger of the British-based operations of S A Armstrong Limited of Toronto, Canada (founded 1934) with Holden Brooke Pullen. In 2004 Halesowen-based Plant Energy Systems (established 1978) was brought into the group forming Armstrong Integrated Systems. S A Armstrong remains in family ownership and sells into over 50 countries from manufacturing bases in the UK (Manchester and Halesowen), Canada and the USA.
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Company Profiles
Atlas Copco Construction Technique
AxFlow Limited
Swallowdale Lane Hemel Hempstead Hertfordshire HP2 7EA
Orion Park Northfield Avenue Ealing London W13 9SJ
Telephone: + 44 (0) 845 6010001 Fax: + 44 (0) 1442 234467 E-mail: ac.cmtuk@uk.atlascopco.com Web site: www.atlascopco.co.uk
Telephone: 0208 579 2111 Fax: 0208 579 7326 E-mail: tony.peters@axflow.co.uk Web site: http://www.axflow.co.uk
Quality Assurance: ISO 9001:2008
No of Employees: 80 Turnover Category: D Quality Assurance: ISO 9001: 2000 Standards: Safe Contractor
The Atlas Copco Construction Technique business area (part of the Atlas Copco Group) provides construction and demolition tools, portable compressors, pumps and generators, lighting towers, and compaction and paving equipment. It offers service through a global network. Construction Technique innovates for sustainable productivity in infrastructure, civil works and road construction projects.
AxFlow provide a technical bridge between the manufacturers product and the customer’s need, ensuring they can be confident of obtaining the optimum operating solution. AxFlow Limited is part of the PanEuropean AxFlow Group which employs more than 400 staff in 20 operating companies serving the fluid handling requirements of all industries. Whether it’s a ‘pump-in-a-box’ or a complex custom-built system AxFlow’s specialist engineers provide a complete product and service package with total responsibility from initial concept through to installation and commissioning. Experienced engineers offering the very best technical advice together with pump products from world leading manufacturers, ensure that pumps of the highest quality are selected to provide the most precise, cost-effective and reliable solution to fluid handling requirements. AxFlow provides long term service-repair either on-site or as factory return units. Extensive stockholdings of pumps and spares in our London, Windsor, Huddersfield, Durham and Aberdeen locations ensure reliable and rapid response to customer needs.
With 60 years of expertise in pumps, we manufacture a selection of electric, hydraulic and pneumatic submersible pumps and vacuum pumps. Our professional range of portable WEDA submersible pumps have been designed to meet the demands of the mining, quarrying, construction, rental and defence industry sectors and are renowned for their easy to maintain and easy to use features: • Lightweight & compact design, easy to transport and perfect for confined areas • Hardened high chrome impellers, wear resistant rubber diffusers & corrosion-free coatings are available • Flow rates range from 250 - 20,200 l/m • Easily maintained on site in minutes • Designed and tested to ISO 9001 standards and CE approved
Brafe Engineering Ltd
Brook Crompton
Grundisburgh Road Woodbridge Suffolk IP13 6HX
St Thomas’ Road Huddersfield West Yorkshire HD1 3LJ
Telephone: 01394 380 000 Fax: 01394 380 300 E-mail: info@brafe.com Web site: http://www.brafe.com
Telephone: +44 (0) 1484 557200 Fax: +44 (0) 1484 557201 E-mail: csc@brookcrompton.com Web site: http://www.brookcrompton.com
No of Employees: 100 Turnover Category: C Quality Assurance: ISO 9001-2000. Lloyds register of Shipping. American Bureau of Shipping. Pressurised equipment directive. Germanisher Lloyd. TUV. Bureau Veritas (Mode II, Marine division). Standards: ASTM. NACE. ASME. ASME III (Nuclear). ASME IX (Welding). API. ATEX. NORSOK M-650. Rev 3. AKER-KVAERNER Statoil
No of Employees: 38 Turnover Category: E Quality Assurance: BS EN ISO 9001:2000 Brook Crompton currently supply motors to the pump industry, and have done for over 100 years. The comprehensive range of motors, with outputs up to 900 kW, is especially suited to a diverse range of applications including the following: • Food industry pumps (subject to hosing down) • Slurry pumps with suspended solids (e.g. china clay) • Crude Oil Distribution (a severe duty at high pressures) • Boiler feeds • Chemical process pumps • Pumps storage energy systems • Mine pumps to prevent flooding • Circulating cooling water condensers in power stations • Sewerage, storm water pumps (often vertical) • Bore hole submersible pumps. The motor business has evolved alongside the pumps industry, and custom solutions have become industry specifications or requirements. Typical of these are EEMUA, Shell, ICI, & Lloyds. All Brook Crompton motors are manufactured in ISO9001 assured factories. The comprehensive range includes single, three phase; safe area, hazardous area; totally enclosed and explosion proof enclosures; cast iron or aluminium construction, and special bespoke motors, e.g. stator rotor units. Brook Crompton motors comply with the latest harmonised standards (IEC 60034-30) with IE2 and IE3 motors available from stock. Brook Crompton is a true international company with manufacturing facilities and sales offices worldwide.
Manufacturing of castings and Repliwax investment castings, including machining and associated testing, with full traceability in stainless steels, nickel alloys, titanium alloys and copper alloys, including aluminium bronzes. • Materials for corrosive, abrasive and other hostile environments • High alloy castings with full traceability and certification • One off and small batch production of castings or finished parts • National and international accreditations Solving the problems other engineers cannot reach Brafe Engineering has supplied high quality, cast components world-wide for over thirty years. Supporting our precision foundry and complimentary Repliwax® processes, newly expanded premises provide an efficient high quality machine shop environment with the best available CNC and precision manual machining facilities and, of course, inspection and certification to match your highest expectations. We produce components from ounces to 2500 pounds a wide range of special materials including Duplex and Super Duplex Stainless Steels, High Nickel alloys (Hastelloys®, Monels, Inconels, Incoloys) and Aluminium Bronzes. Our Standards include: ISO 9001-2000, ASTM, NACE, ASME, ASME III (Nuclear), ASME IX Welding, API, ATEX, NORSOK M-650. Rev 3. Other accreditations include Lloyds Register of Shipping, Bureau Veritas (Mode II, Marine Division), Germanisher Lloyd and TUV.
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Company Profiles
Calpeda
Caprari Pumps (UK) Ltd
Wedgewood Road Ind. Estate Bicester Oxfordshire OX26 4UL
Caprari House Bakewell Road Orton Southgate Peterborough Cambridgeshire PE2 6XU
Telephone: 01869 241 441 Fax: 01869 240 681 E-mail: pumps@calpeda.co.uk Web site: http://www.calpeda.co.uk
Telephone: 01733 371605 Fax: 01733 371607 E-mail: info.uk@caprari.com Web site: http://www.caprari.com
No of Employees: 20 Turnover Category: B Standards: ISO9906, EN733, IEC60034, EN60335.
No of Employees: 21 Turnover Category: B
Manufacturers a wide range of pumps in cast iron, bronze, stainless steel and specialist polymers. High technology manufacturing, coupled with our own cast iron and bronze foundries, facilitates high volume production with total flexibility and fast lead times. Every pump is subject to a full production ‘wet’ test, unusual in such a high volume production environment. Calpeda products are available throughout the world via over 30 sales service and distribution centres including some 16 directly owned subsidiaries. Calpeda has been part of the UK pump market for over 40 years, with Calpeda Limited being a directly owned subsidiary of Calpeda S.p.A. Our centrally located Bicester headquarters and regional offices in Castleford and Dublin, provide technical sales, service and distribution with a complete pump packaging service, specialising in the production of fixed and variable speed automatic pump sets along with pump and tank assemblies complient with current legislation.
Caprari manufactures a comprehensive range of centrifugal, vortex and electric submersible pumps for Cleanwater, Wastewater and Irrigation applications. Caprari have over 50 years’ experience in development and manufacture of pumps, supplying to over 60 countries worldwide. Caprari culture is based on organisational structure, advanced technologies, design innovation and continued investment in production excellence. Caprari, one of the largest independent pump manufacturers in the world, provide expertise in installation, maintenance and refurbishment. Caprari pumps suitable for use in water treatment and supply, land reclamation, fountains, irrigation, landscaping, sports turf and industry. Caprari is quality assured to ISO9001:2008. Submersible Wastewater Pumps The K series electric submersible pumps suitable for pumping sewage and stormwater in temporary or permanent installations. Caprari Water Supply and Boosting Pumps Several ranges of centrifugal pumps available including single and multi stage with horizontal and vertical shafts and a wide range of pumping capacity. Caprari Borehole Pumps Conventional lineshaft or electric submersible pumps capable of depths up to 600 metres. Caprari Packaged Pumping Stations complete with shredder, torque flow or single channel impeller, sewage pumps. Package stations available in a variety of sizes ranging from single pump applications for households to large dual pump stations for sewage and stormwater from restaurants, shops, housing estates. Stations are prefabricated in a range of sizes to suit site applications. Technical advice on selection of pumps for specific applications available from Caprari. Spare parts and maintenance contracts also available.
Chemquip Limited
Circulating Pumps Ltd
Torr Vale Mills Torr Vale Road New Mills High Peak SK22 3HS UK
21 Tuesday Market Place King’s Lynn Norfolk PE30 1JW
Telephone: +44(0)1663 741753 Fax: +44(0)1663 743532 E-mail: enquiries@chemquip.co.uk Web site: http://www.chemquip.co.uk
Telephone: 01553 764821 Fax: 01553 760965 E-mail: info@circulatingpumps.co.uk Web site: http://www.circulatingpumps.co.uk
No of Employees: 20 Turnover Category: B Quality Assurance: BS EN ISO 9001 Standards: BS, ISO, ANSI, BS 5500, ASME.
No of Employees: 40 Turnover Category: D Quality Assurance: Yes Standards: Yes
Chemquip is the U.K.’s leading independent manufacturer of mechanical seal and magnetic drive Stainless Steel and P.T.F.E. / P.F.A. [fluoroplastic] lined pumps.
Circulating Pumps Limited is a leading manufacturer of domestic circulating pumps and has over forty years experience of providing cost effective pumping solutions to domestic heating installers.
As a leading supplier to the major chemical and pharmaceutical companies for corrosive and environmentally critical services, Chemquip is quality assured to BS EN ISO 9001 and offers a design and engineering capability for both standard and custom made pumps in any materials of construction including hastelloy, titanium and other exotic alloys as well as advanced ceramics.
From it’s Kings Lynn base, the company manufactures a wide range of easy to install pumps which are compatible with a variety of system requirements;the range also extends to pumps for drainage, chilled water and air conditioning applications.
Specialist seal-less pump design work to suit individual customer requirements caters for all the needs of the growing trend for process intensification. Applications include high pressure, low flow pumps, all fully compliant with the Pressure Equipment Directive and ATEX regulations.
All CP Pumps are tested in accordance with EN60335-1 and EN60335-2-51 and EN1151 - the British Kite mark. They carry a 30 month warranty allowing customers to be confident in the CPL quality with the peace of mind this kind of extended warranty provides.
Our pressure vessel division also allows us to offer the finest Pressure Equipment Directive compliant seal flush pots available on the market today, designed and Certified to ASME VIII/BS.5500.
The company ensures its production site carries ISO 14001 and ISO 9001:2000 demonstrating that CPL manufacturing meets all our customer and UK/European regulatory and quality requirements.
Our comprehensive range of horizontal, in-line and vertical cantilever pumps incorporate all the positive design advantages desired in a modern pump with self-priming and solids handling Vortex pumps with capacities to 400 m3/hr and heads to 200 m. operating at temperatures from -80 deg. C to +315 deg. C. and pressures from full vacuum to 2000 kPa. In addition to pumps Chemquip manufactures mixers and agitators for all industrial applications. As a fluid engineering company we also supply and manufacture a full range of valves and vessels.
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Company Profiles
Crane ChemPharma & Energy Flow Solutions ClydeUnion Pumps, an SPX Brand
Crane ChemPharma & Energy Flow Solutions
149 Newlands Road Cathcart Glasgow G44 4EX
Grange Road Cwmbran Gwent NP44 3XX
Telephone: 0141 637 7141 Fax: 0141 633 2399 E-mail: cu.sales@spx.com Web site: http://www.clydeunion.com
Telephone: 0800 10 777 10
No of Employees: 2000 Turnover Category: E Quality Assurance: BS EN ISO 9001: 2000, BS EN ISO 14001: 2004 Standards: ASME N, NS & NPT Certification; Achilles JQS Certification; Achilles UVDB; First Point Assessment;GOST Certification
No of Employees: 295 Turnover Category: A
E-mail: david.lindsay@craneflow.com Web site: www.depapumps.co.uk
Crane ChemPharma & Energy Flow Solutions is one of Europe’s leading manufacturers of high quality, positive displacement pumps and specialist flow-related equipment for the pharmaceutical, petrochemical, commodity and biotechnology industries. Using the latest technology and advanced production methods, the company’s DEPA® Air Operated Diaphragm and ELRO® Peristaltic Pumps are used across all applications, and provide the ultimate transfer control for liquid, viscous and sheer sensitive products, often in the toughest conditions. DEPA® and ELRO® products are available in the UK from Teesside-based national distributor, Tomlinson Hall & Co Ltd. Clients benefit from a dedicated, one-stop-shop purchasing, distribution and customer care facility which offers a highly coordinated ordering and delivery service system all under one roof.
ClydeUnion Pumps has over 140 years of experience in pumping technologies and has a rich heritage of product brands. May 2007 saw the formation of Clyde Pumps through the acquisition of Weir Pumps, a long-standing engineering company with roots dating back to 1871. Following was the acquisition of Union Pumps in November 2008, which formed ClydeUnion Pumps. The joining of these companies brought together some of the most respected products, people and heritage brands in the business including the more recent addition, S&N Pumps, who specialise in technologies for exploration and marine markets. In December 2011, ClydeUnion Pumps, became part of SPX Corporation allowing SPX to grow its network of pump expertise and operations including eight additional manufacturing facilities and 25 global service centres. The purchase of the company is consistent with SPX’s long-term strategy to expand its flow technology capabilities and establish a global platform in the power and energy sector. The ClydeUnion Pumps product range compliments the existing SPX portfolio of brands which include APV, Bran + Luebbe, Johnson Pump, Plenty and Lightnin.
Crest Pumps Limited
Darwins Holdings Ltd
7 Queensway Stem Lane Industrial Estate New Milton Hants BH25 5NN
Sheffield Road Tinsley Sheffield S9 1RL Telephone: +44(0)114 244 8421 Fax: +44(0)114 256 1775 E-mail: info@darwinsholdings.co.uk Web site: www.darwinscastings.com
Telephone: 01425 627700 Fax: 01425 627711 E-mail: info@crestpumps.co.uk Web site: http://www.crestpumps.co.uk
No of Employees: 60 Turnover Category: C Quality Assurance: ISO 9001 Standards: Lloyds, Norsok
No of Employees: 15 Turnover Category: A Quality Assurance: Full in house QA system based on IS0 9000
Casting Stainless, High Alloy Steels and Nickel-Based Alloys....
Founded in 1973, Crest Pumps has specialised in the manufacture of corrosion resistant centrifugal pumps for a number of different industries including chemical, nuclear, electronic, effluent treatment and allied industries.
Darwins is one of the UK’s leading manufacturers of castings in stainless, high alloy steels and nickelbased alloys from 1kg to > 3000kg. Our high-performance products are designed to withstand even the most demanding applications and offer high levels of durability in contact with corrosive and erosive fluids.
Crest Pumps have a wide range of horizontal and vertical pumps that can be produced to meet most requirements. Construction is from solid polypropylene, PTFE, PVC, PVDF or stainless steel to ensure long lasting quality and robustness in its corrosive environment. All pumps are available as mechanically sealed or magnetically driven units.
Darwins Castings works closely with a range of industries, and produces sand castings for all kinds of pumps, valves and process equipment. Our highly skilled workforce provides solutions at the initial design stage right through to pattern making, manufacturing and testing. Markets served include: Oil & Gas, Power Generation, Nuclear, Chemical Process, Marine, Desalination, and Pulp & Paper.
The Vertical range are seal-less and because none of the bearings come into contact with the pumped liquid, they are ideal for sump emptying and effluent treatment duties . These are also able to run dry indefinitely.
Complex castings weighing up to 3000kg, of high alloy material, are an everyday process for the Darwins quality manufacturing operation.
We pride ourselves in our dedication to excellent service at very competitive prices. Our flexible manufacturing systems also enable Crest to produce tailor made pumps without any increase in what are already competitively fast lead times.
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Company Profiles
Dawson Downie Lamont
EagleBurgmann Industries UK LP
13 Faraday Road Southfield Industrial Estate Glenrothes Fife KY6 2RU
3 Wilton drive Tournament Fields Warwick CV34 6RG Telephone: 01926 417600 Fax: 01926 417617 E-mail: sales@uk.eagleburgmann.co.uk Web site: http://www.eagleburgmann.co.uk
Telephone: +44 (0) 1592 775 577 Fax: +44 (0) 1592 775 517 E-mail: sales@ddl-ltd.com Web site: http://www.ddl-ltd.com
No of Employees: 42 Turnover Category: D Quality Assurance: BS EN IS0 9001:2008
No of Employees: 15 Turnover Category: B Quality Assurance: BS EN ISO 9002 Standards: Pump design, manufacture and testing to API 674.
EagleBurgmann is one of the world’s leading sealing technology providers. Approx 6000 employees, 60 subsidiaries and 250 production and service facilities give us worldwide proximity to our customers. Our excellent reputation is founded on superb quality, high innovative power and an extensive portfolio of products and services for every industrial process and virtually all sectors and spheres of application. Our spectrum ranges from all types of mechanical seals and supply systems right through to magnetic couplings, expansion joints and a diversity of services. Our membership of Germany’s Freudenberg Group and Japan’s EKK Group gives us the economic resources to ensure a soundly based, reliable partnership with our customers.
Dawson Downie Lamont manufacture a comprehensive range of Reciprocating Pumps for various applications within the Oil and Gas, Petrochemical and Marine Industries. With over 100 years of experience in pumping technology, Dawson Downie Lamont offer a wide ranging expertise in the pumping of various liquids within the oil industry. The customer base of the Company has been built up over this period and includes most of the worlds leading oil companies and engineering contractors. The product range of the Company includes high pressure Triplex Plunger pumps for high efficiency, high pressure applications and electric motor or diesel engine driven Piston pumps for high volume, lower pressure duties particularly suited to the pumping of crude and refined oils. However, the major product of the Company is the Direct-Acting, Steam/Gas Driven Reciprocating pump of which Dawson Downie Lamont are of the world’s few manufacturers of this specialised type of pumping equipment. All DDL pumps are designed, manufactured and tested in accordance with API 674 and standard designs are modified to meet individual customers specifications and material preferences. Certified to ISO 9902, the Quality Assurance system and procedures of the Company ensure that all orders, whether for new pumps or spare parts, conform to a consistently high standard of workmanship with a fully recorded documentation system.
In the UK we support the major industrial sectors of the marketplace from 5 fully functioning sales & service centres located across the country. Our experienced and knowledgeable people assist with technical, logistic and commercial issues. Our expertise in sealing technology extends to installation, reliability and maintenance of all seal types for all forms of rotating equipment. The range includes liquid or gas lubricated mechanical seals, carbon Espey rings and components, seal supply systems (liquid or gas), magnetic or diaphragm couplings, metal, rubber and fabric expansion joints, and all related equipment.
Ebara Pumps (UK) Limited
ERIKS UK
Unit 7 Zodiac Business Park High Road Cowley Uxbridge Middlesex UB8 2GU
Technology Centre - Drives Crackley Way Peartree Industrial Park Dudley West Midlands DY2 0UW
Telephone: 01895 439027 Fax: 01895 439028 E-mail: rick_monahan@ebaraeurope.com Web site: http://www.ebaraeurope.com
Telephone: 01384 246100 Fax: 01384 246246 E-mail: drives.tech@eriks.co.uk Web site: http://fptgroup.com
No of Employees: 11 Turnover Category: B Quality Assurance: ISO 9001, as part of world-wide corporate policy. Standards: DIN 24255, WRC approvals.
No of Employees: 27 Turnover Category: A Quality Assurance: ISO 14001 ISO 9001 ERIKS UK is the leading industrial services distributor serving both OEM and MRO markets. ERIKS offers much more than just replacement products, their expertise in application engineering is essential to improving your competitiveness - from consistent level of performance to minimal energy consumption, ERIKS can provide you the correct drives solution for your requirements.
Ebara Pumps UK Limited is a branch office of Ebara Pumps Europe SpA. We at Ebara Pumps UK Limited are very much aware that in a fiercely competitive market place, delivery and service as well as price and quality are of paramount importance. Thus all our efforts go to ensure that our customers receive a first class service throughout. Ebara has a fully operational network of distribution throughout the UK which offers both sales and service support, backed by extensive stocks and technical support at Ebara House near Heathrow.
ERIKS range includes shaft fixings, belt drives, motors, gearboxes and chain drives. ERIKS also provide couplings, from their dedicated coupling centre, to ATEX standards, both torsionally rigid and torsionally resilient and are exclusive Falk and Fenner distributors. In addition, ERIKS install and commission inverters with precise AC motor control to provide energy savings and as part of your process optimization. Further to this, ERIKS provide a range of IE3 (Fenner, WEG and Brook Cromtpon) motors designed to reduce energy usage, whilst meeting EU MEPS legislation, as well as the new Fenner QD:NEO Inverter, designed for use with permanent magnet motors.
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Company Profiles
Flotronic Pumps Limited
Flowserve GB Ltd
Ricebridge Works Brighton Road, Bolney West Sussex RH17 5NA
Lowfield Works Newark Nottinghamshire NG24 3BU
Telephone: 01444 881 871 Fax: 01444 881 860 E-mail: sales@flotronicpumps.co.uk Web site: http://www.flotronicpumps.co.uk
Telephone: 01636 494600 Fax: 01636 494889 (Sales) E-mail: newark@flowserve.com Web site: http://www.flowserve.com
No of Employees: 35 Turnover Category: B
No of Employees: 450 (UK) 15,000 (Worldwide) Turnover Category: E Quality Assurance: BS EN ISO 9001 Standards: ISO 2548, ISO 2858, ISO 5199, ISO 3661, ISO13709, ANSI B73.1
Founded in 1981, UK-based Flotronic Pumps enjoys an international reputation for its unique ‘ONE-NUT’ air-operated double-diaphragm pump design which allows rapid disassembly for maintenance and parts replacement. The doublediaphragm design also provides compelling advantages over alternative pump types including ‘self-prime’, ‘dry-run’, ‘dead-head’ and solids handling capabilities.
Flowserve is the world’s premier supplier of industrial flow management services. The Company produces engineered pumps, precision mechanical seals, automated and manual quarter turn valves and actuators and provides a range of related flow management services, primarily for the process industries. We are the largest pump manufacturer in the world for the Petroleum, Chemical and Power Generation industries.
Flotronic’s success also comes from a willingness to be flexible and adaptable, qualities reflected in the company’s ability to accessorise and customise to a client’s precise specification. In fact, the Flotronic product range boasts as many as 60 million variations! There are also upgrades including leak protection, alarm systems, pulsation dampers, counter systems and two and four wheel support trolleys.
With 65 manufacturing and service repair facilities spanning over 50 countries, we sell our products and services to more than 1,000 companies. Our installed base exceeds 1,100,000 pumps worldwide. Flowserve, Newark is the UK’s largest manufacturer of industrial pumps. There are dedicated business units for the manufacture of end suction, double suction, electro-submersible and non-metallic pumps for the chemical, pharmaceutical, water, power and general industrial applications. Our Newark Facility is approved to ISO 9001 by LRQA (Lloyds Register Quality Assurance).
Flotronic has always been pioneering and the recently launched Minichem and ‘H’ Series pumps are great examples of the company’s appetite for innovation in the face of new challenges. The Minichem is machined from one solid block of PTFE, a unique concept based on the ‘ONE-NUT’ air-operated double diaphragm design. A key benefit of the ‘ONE-BLOCK’ design is that it avoids the need for separate manifolds. This means no manifold seals and therefore no potential leak paths. The Minichem is ideal for the chemical, pharmaceutical and similar industries, pilot plants (in sampling lines, for example) and as an emergency pump for hazardous chemical recovery.
Versatility is key to Flotronic Pumps’ approach to design. The company’s products can be used in almost any application including pumping aggressive chemicals, transferring foodstuffs and providing constant liquid feeds. They are also able to transfer thin or viscous liquids including aggressive chemicals, adhesives, cosmetics, drinks, dyes, foodstuffs, paints, pharmaceuticals, solvents, slurry and water.
Principal products include chemical process pumps e.g. Durco Mark 3 ISO, Durco Mark 3 ANSI, Polychem, split case end suction pumps such as LR, LNN, LN, overhung impeller, end suction pumps for water applications such as MEN. Other product ranges include D-Line, vertical in-line pumps and Pleuger submersible pumps. Flowserve supplies pumps in a wide range of materials including cast iron, ductile cast iron, bronze, stainless steel, duplex stainless steel, alloy 20, stainless steel, ni-resist and high nickel alloys, Hastelloy, monel, titanium and zirconium. Also produced are high silicon iron, fiberglass reinforced, modified epoxy resin and fully PTFE lined pumps. Products are designed in accordance with ISO 2858, ISO 5199, ISO13709 (API 610), ISO 3661 and ANSI B73.1. Interchangeability leading to reduced spares stock and cost is incorporated into both the ISO and ANSI designs.
Compliance-mindful customers will be reassured to know that any pump in the Flotronic range can be made ATEXcompliant for use in atmospheric groups IIA and IIB and also to the more demanding requirements of IIC. Reassurance is also provide the company’s achievement of ISO 9001 accreditation, recognition of Flotronic’s commitment to high quality process management.
We have a dedicated UK sales and service operation, aimed at providing maximum customer support for the whole operating life of the pump unit. We install, commission, service and repair all pumping products, including non Flowserve manufacture. Strategically located service facilities in the UK and worldwide provide complete after sales support for all our products and customers.
Goulds Pumps a Division of ITT Industries Ltd
Grundfos Pumps Ltd
Millwey Rise Industrial Estate Axminster Devon EX13 5HU
Grovebury Road Leighton Buzzard Beds LU7 4TL
Flotronic’s ‘H’ Series pumps are designed and manufactured to the specific license requirements of 3-A SSI, offering tremendous benefits for the food, beverage and pharmaceutical industries and any environment or process where maintaining product integrity is paramount.
Telephone: 01297 639100 Fax: 01297 630476 E-mail: Axminster.Sales@itt.com Web site: http://www.gouldspumps.com
Telephone: 01525 850000 Fax: 01525 850011 E-mail: grundfosuk@grundfos.com Web site: http://www.grundfos.co.uk
No of Employees: 42 Quality Assurance: ISO 9001:2008 - Manufacture and Distribution of Centrifugal Pumps and Systems, including After Sales support ( Certified by DNV) Standards: ANSI/ISO/API
No of Employees: 165 Turnover Category: E Quality Assurance: YES Standards: ISO 9001 ISO 14001
Goulds Pumps are a wholly owned subsidiary of ITT, one of the largest suppliers of pumping equipment in the world. The headquarters of the Company are located in New York State, USA and have factories world wide. The Axminster facility is responsible for the manufacture and assembly of pumps and systems for the European, Middle East and Africa areas, orders being received through direct Sales or through Distributors. The facility is approved to ISO 9001:2008 by DNV. The company produces engineered pumps and systems, primarily for the Chemical, Pharmaceutical and Oil Industries, but also targeted towards the Pulp and Paper, Water Industries, Power, and General Industry with products available for the majority of applications. These will include end suction, double suction, submersible, vertical, magnetic drive, non metallic, lined and API pumps, with full manufacture and testing capabilities. ITT include in their portfolio, Goulds Pumps, PumpSmart, ProCast and Plant Performance Services. Pump materials include Ductile Iron, Stainless Steel, Duplex Stainless Steels, CD4, Alloy 20, Hastelloy, Monel, Nickel Alloys, Titanium, and Zirconium. We also manufacture magnetic drive pumps, nonmetallic pumps and PTFE lined pumps. The ranges of pumps are designed to API 610, ISO 2858, 5199, ANSI 73.1M, and others. The Axminster facility holds extensive inventory of both ANSI and ISO ranges to enable a quick build programme for pumps to be supported, and for spares. We also hold consignment stocks of mechanical seals. A team of very experienced and dedicated Sales personnel ensure that maximum customer support and response in maintained. We have a Sales office in Basingstoke with engineers dedicated to Contractor support. A similar team of Order processing, major Contracts handling, CAD and Documentation Engineers ensure timely response to customer orders. After Sales support is achieved by repair procedures in Axminster or by a dedicated team of experienced Service personnel. Energy saving and pump reliability is a major focus within the group with emphasis on the Pumpsmart variable speed drive and energy monitor and the availability of Goulds unique five year guarrantee on its i-Frame products which measure temperature and vibration and give visual indication of potential pump failure. We also offer Plant Surveys and Energy audits to reduce cost of ownership..
Grundfos Pumps Ltd are a UK leader in the supply of pumps and pump systems for domestic, commercial building services and process industry applications, as well as being a major supplier to the water supply and treatment industries and provider of packaged fire sets. We are part of the Grundfos Group that employ 17,500 people in sales and production roles in 80 companies worldwide. Founded in Denmark in 1945, the Group now has an annual turnover of £2.6 billion and produces 16 million pumps per year. As only the second sales company to be set up outside of Denmark, we have been in the UK since 1964, and moved to our current premises in Leighton Buzzard in 1972. We employ 165+ staff who are engaged in supporting the sales and marketing effort and who geographically cover the UK and Northern Ireland. We achieved a turnover of £130m in 2012. Our business head office is in Leighton Buzzard with regional sales offices located in Leigh, Birmingham and Livingston in Scotland. We work very closely with other UK based subsidiary companies, Grundfos Manufacturing who are based in Sunderland, Grundfos Service, our national service provider and Grundfos Watermill who supply shower pumps. Leighton Buzzard is also HQ of the Grundfos Western European Region.
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Company Profiles
Hardide Coatings Ltd
Hidrostal Ltd
7-11 Wedgwood Road Bicester Oxfordshire OX26 4UL
4/5 The Galloway Centre Hambridge Lane Newbury RG14 5TL
Telephone: 01869 353830 Fax: 01869 353831 E-mail: info@hardide.com Web site: http://www.hardide.com
Telephone: 01635 550440 Fax: 01635 550140 E-mail: sales@hidrostal.co.uk Web site: http://www.hidrostal.co.uk
No of Employees: 30 Turnover Category: B Quality Assurance: ISO 9001 Standards: AS 9100
No of Employees: 46 Turnover Category: C Quality Assurance: BS EN ISO 9001:2008 Standards: BS EN ISO 14001: 2004 BS EN ISO DIN, ATEX, WIMES Hidrostal has unrivalled experience in pumps and pumping. We have a proven track record of delivering high quality pumps and pumping systems to all sectors in particular the water and waste water industry. We have a passion for our business and this is reflected in the quality of our staff and in a loyal customer base that keeps on growing.
Hardide advanced surface cobalt- and binder-free coatings give unparalleled protection to the internal and external surfaces of metal parts that are subject to wear, erosion, corrosion and chemical attack. Applied by low temperature gas-phase deposition of nano-particulate tungsten carbide/tungsten, the coatings offer a unique combination of abrasion, erosion and chemical resistant properties while being tough, ductile and impact resistant.
We invented the screw centrifugal impeller in the 1960s and are a company totally dedicated to its development and improvement. Our continuous research and development programme has led to a family of pumps being developed all incorporating the screw centrifugal impeller which has become synonymous with solving pumping problems. Whilst all Hidrostal designs deliver low life cycle costs they have the ability to handle sewage sludges up to 8% DSC and pump unscreened sewage without blockages, making them truly ‘fit for purpose’.
These 3D coatings can be applied to internal surfaces and complex geometries, giving a key advantage over conventional line-of-sight coatings and enabling design engineers to consider radical new-part design possibilities.
Whilst our main market is municipal sewage and sludge, we operate in many niches in the industrial sector where the requirement is for solids handling, pumping viscous liquids or gentle/low shear pumping. Some practical examples of this are pumping fruit and vegetables, oily water mixtures, crystalline slurries, etc.
The properties of the coating give rise to exceptional wear and erosion resistance in pump applications, and operational efficiency can be improved on positive displacement pumps, drilling mud pumps, reciprocating pumps, progressive cavity pumps, multi-stage centrifugal pumps, lobe pumps and vane pumps.
For all markets we can supply submersible/immersible pumps in standard or ATEX construction, end suction pumps for horizontal or vertical mounting and portable self priming pumps with electric or diesel engine drives.. All pumps can be supplied in a variety of materials which best suit the application.
Typical pump applications for Hardide coatings include impellers, housing, vanes, shafts, cylinders, plungers, neck/wear rings, rotors and sleeve bearings. In addition to hardness, wear and chemical resistance properties, the other key attributes for these uses are acid resistance, zero porosity, and antigalling.
Hidrostal will design and supply complete pumping installations, including pumps, pipework, valves and motor control centres, etc. We also offer a specialist pump hire service for large or complex schemes.
Hardide offers a range of standard coatings and our technical and engineering teams can work in partnership with customers to develop custom coating solutions for the most challenging of erosion, wear, abrasion, corrosion, galling or fretting problems.
Our in-house design and engineering teams have an excellent reputation for their high level of technical ability together with the quality of their workmanship. We are justifiably proud of our well-earned reputation for providing both innovative and cost effective pumping solutions that really do work!
John Crane
KSB Limited
31 Nash Road Trafford Park Manchester M17 1SS
2 Cotton Way Loughborough Leicestershire LE11 5TF
Telephone: +44 (0) 161 872 2484 Fax: +44 (0) 161 872 1654 E-mail: enquiries@johncrane.co.uk Web site: http://www.johncrane.com
Telephone: +44 (0) 1509 231 872 Fax: +44 (0) 1509 215 228 E-mail: sales@ksb.com Web site: http://www.ksb.com
No of Employees: 7000 Turnover Category: E Quality Assurance: ISO 9001 ISO 14001 OHSAS 18001 (Quality Management, Environmental Management, Health and Safety Management). Standards: API, DIN, ISO, ANSI, ASME, Aerospace, MOD
No of Employees: 100+ Turnover Category: E Quality Assurance: BS ISO 9001:2008 Standards: BS ISO 14001:2004 OHAS 18001:2007 The KSB Group is one of the world’s leading producers of pumps, valves and related systems. Annual turnover is greater than 2 billion euro. KSB employ directly 16,000 employees around the world who work for maximum customer satisfaction in building services, industry and water utilities, the energy sector and mining. KSB is increasingly a strategic partner and provides complete hydraulic systems for every application. KSB has more than 30 manufacturing sites in 19 countries. At each of them, we produce our pumps and valves to global quality standards. The pump range covers a vast spectrum from domestic circulating pumps to process pumps or power station boiler feed units. Valves come in a choice of designs, sizes and materials for a whole spread of applications. Whether it’s product development, manufacturing, sales or service, KSB employees aim to be faster and better than their competitors. KSB Limited is centrally located in Loughborough, Leicestershire with regional service centres based throughout the UK. The Loughborough site has extensive service facilities and modern test facilities. Services offered from the UK include complete M&E project engineering, installation, stock holdings, repair and service.
John Crane is part of Smiths Group, a global technology business. John Crane designs and manufactures seals and associated products mainly for the oil & gas, chemical, pharmaceutical, pulp & paper and mining sectors. Since being established over 95 years ago John Crane has become the acknowledged global leader in its field. Today it provides the most complete selection of engineered mechanical seals and fluid control systems for use in pumps, compressors and other rotating equipment, complemented by an expanding range of advanced hydrodynamic bearings, filtration systems and power transmission couplings all of which are supported by the global John Crane sales and service network. John Crane is a globally recognised and trusted name. The John Crane business has over 20 manufacturing sites and more than 6,000 employees, located in over 50 countries. For further information visit http://www.johncrane.com/
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Company Profiles
Lafert Electric Motors Ltd
Lanson Polymers Limited
Electra House Electra Way Crewe, Cheshire CW1 6GL
Millennium Building The Dairy Farm Pinkney Park Malmesbury Wiltshire SN16 0NX
Telephone: 01270 270022 Fax: 01270 270023 E-mail: lafertuk@lafert.com Web site: http://www.lafert.com
Telephone: 01666 825559 Fax: 01666 841695 E-mail: enquiries@lansonpolymers.com Web site: http://www.lansonpolymers.com
No of Employees: 8 Quality Assurance: ISO9001 Standards: IE2 IE3 IE4 EISA CURUS CSA UL ATEX
Quality Assurance: ISO9001:2008 Standards: ISO9001:2008
Lafert Electric Motors Ltd is a wholly owned subsidiary of the highly respected and leading European motor manufacturer based just outside of Venice in Italy.
Lanson Polymers provide pump manufacturers and users with innovative engineering solutions, utilising our advanced range of elastomeric and thermoplastic materials.
Our manufacturing factories produce in excess of 3000 motors per day of which around 90% are customised or special in some way be it electrical or mechanical.
We work in partnership with our customers to enhance performance and reliability, increasing pump efficiency and reducing the overall cost of ownership.
Special shafts, flanges, step up and step down mountings are just part of our daily business. The various mechanical adaptations are available throughout our painted aluminium motor range whether it is single phase or three phase IE1, IE2, IE3 and even permanent magnet IE4
Our products include:
As market leaders with our innovative and highly efficient permanent magnet IE4 motor range we are able to supply any interested pump manufacturers wishing to do performance trials HPS IE4 motors from European stock within a few days and at very affordable prices. These can be used with many standard inverter/controllers and are very easy to set up and achieve a weight and space saving benefit of around 50%
HIGH PERFORMANCE POLYMER SEALS ADVANCED THERMOPLASTIC COMPONENTS INCLUDING PTFE AND PEEK THERMOPLASTIC COMPOSITE WEAR RINGS, BEARINGS AND THRUST PLATES
Another market leading range that has been designed specifically with food, pharmaceutical and chemical applications in mind is our all stainless steel IP66 range (Marlin), these motors are hygienic and washdown tolerant thanks to their smooth bodies and viton sealing. Further info can be seen at www.marlinstainless.com and a comprehensive stock from 0.18kW to 7.5kW is available here in the UK Please do not hesitate to get in touch if we can be of any assistance with any of these products or any other electric motor requirements that you may have.
Leroy-Somer
LFH Engineering
8 The Square Stockley Park Uxbridge UB11 1FW
Unit 1, Castle Street Castlepark Industrial Estate Ellon Aberdeen AB41 9RF
Telephone: 0208 610 6572 E-mail: peter.clifton@emerson.com Web site: http://www.leroy-somer.co.uk
Telephone: 01358 726310 Fax: 01358 725237 E-mail: sales@lfhengineering.com Web site: http://www.lfhengineering.com
No of Employees: 35 Turnover Category: E Quality Assurance: ISO9001 ISO14001
No of Employees: 32 Turnover Category: Category B Quality Assurance: ISO 9001:2008
Leroy-Somer is one of the world’s leading manufacturers in electromechanical and electronic drive systems and the world leader in industrial alternators. A business unit of the Emerson Group, LeroySomer employs 9300 people in 30 production units and 470 sales and service outlets worldwide.
LFH Engineering Limited prides itself on providing the highest Quality Level of Service in the Design, Manufacture and Supply of Diesel Engine Coolant Pumps, supporting a wide cross section of industry including Ship Propulsion, Diesel Power Plants and Rail Traction Installations.
Leroy Somer offers an extensive range of energy-saving equipment suitable for pumping applications: Permanent magnet synchronous motor IP55 construction in accordance with IEC, very high-efficiency (above IE3) permanent magnet synchronous motors, to 400kW, over a speed range of up to 5500 rpm, in conjunction with our Powerdrive range of inverters.
The company also offers an extensive range of support services to Diesel Engine Manufacturers and Diesel Engine Maintenance Departments - from the Design of new Cooling Pumps through to the Repair and Refurbishment of In-Service Units. As part of this service, the firm’s in-house certification, BV Mode1, CCS & RMRS enables LFH to offer its Customers a Prompt and Economic Testing Service as and when required.
Induction motors IE3 motors up to 200kW in 2 & 4 pole. Up to 900 kW, IP55 enclosed or IP23 protection.
LFH Engineering in 2010 completed a Management buyout of PEGSON Pumps and is proud to be continuing the tradition of producing PEGSON World class Diesel Cooling Pumps, maintaining its firstclass level of Product & Service Globally for both new and existing Customers.
ATEX Dust: Zone 21 (to 400kW) & 22 (to 630kW), Gas Ex d (to 400kW), Ex N (to 675kW), Ex e (to 45kW) Drives Leroy Somer’s range of inverters (with Control Techniques) includes Digidrive SK (open loop - up to 132kW), Unidrive SP (closed loop and servo- up to 1900kW), Proxidrive (closed loop and servo, IP66 up to 7.5kW), Powerdrive (closed loop and servo up to 2800kW) which can be offered with additional control hardware to integrate into the customer’s product, as well as the Varmeca drive in a terminal box, up to 11kW.
Based at Castlepark Industrial Estate, Ellon, Aberdeenshire, the company has established an impressive worldwide client list including Rolls Royce, MAN Diesel and Caterpillar.
Leroy Somer and Control Techniques will be introducing the new Unidrive M range of inverters during 2013.
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Company Profiles
M Barnwell Services Ltd
Mackley Pumps - The Clarke Chapman Group Ltd
Reginald Road Smethwick West Midlands B67 5AS
PO Box 9 Saltmeadows Road Gateshead Tyne & Wear NE8 1SW
Telephone: +44 (0) 121 429 8011 Fax: + 44 (0) 121 434 3016 E-mail: sales@barnwell.co.uk Web site: http://www.barnwell.co.uk
Telephone: 0191 477 2271 Fax: 0191 477 1009 E-mail: brian.tait@clarkechapman.co.uk Web site: http://www.mackleypumps.co.uk
Quality Assurance: ISO9001: 2008 stockist No of Employees: 100 Turnover Category: B Quality Assurance: BS EN ISO 9001 and MOD and Norwegian equivalent Standards: All Pumps are tested in Mackley’s own test facility; performance tested in compliance with BS EN ISO 9906 2000, API 610 or the customers specific pump test standard.
The company was founded in 1972 by the chairman and Managing Director Michael Barnwell and has grown from its humble beginnings in Smethwick to become the largest distributor of fluid sealing products in the UK, with Customer Service Centres in Bellshill, Bristol, Dartford and Manchester. The Barnwell family, with several of its members working in sales, distribution and administration, is rightfully proud of its status as the country’s No 1 distributor. Quality and customer service are the foundations upon which our success has been built.
Specialising in a variety of application: mine de-watering, water supply/sewage services, power stations, chemical/process industries, irrigation and fire fighting and gas/petroleum industries. The Mackley range incorporates multi-stage ring section pumps for moderate flow rates and high heads, single and twin stage horizontal split casing pumps for high liquid flow rates and vertical sump pumps with drive shaft lengths up to 12m manufactured in any machinable alloy from cast iron to acid resistant bronze and duplex stainless steels to meet the requirements of each installation. Mackley - capability to design pump packages in-house, including pumps, motors, pipework, valves and control systems, and advise clients on all aspects of liquid pumping. Comprehensive spares back up service and overhaul and repair facilities, including re-manufacturing of pumps to as-new standards. Mackley Pumps is part of the Clarke Chapman Group, a Langley Holdings Company.
Our central warehouse in Smethwick holds the largest stock of sealing products under one roof in the UK, replenishing stocks for our branch network and providing a first class service to local industry. Specialist knowledge of sealing devices, combined with over 35,000 quality product lines available from stock and a UK network of 5 Customer Service Outlets, means that Barnwell is able to provide sealing solutions to over 3000 Customers - quickly and reliably. We also export our products across the globe. Barnwell is an accredited ISO9001: 2008 stockist. Our commitment to quality is well known in the industry. We source products from the world’s leading manufacturers and operate stringent quality and testing procedures. Barnwell is much more than a seal supplier. Our special services include a unique Image Branding and Packaging Service, Seal Maker Service and Clean Room Service.
MDM Pumps Ltd
MI Pumps
Spring Lane Malvern Worcestershire WR14 1BP
The Admirals Offices Chatham Historic Dockyard Rochester Kent ME4 4TZ
Telephone: 01684 892 678 Fax: 01684 892 841 E-mail: info@mdmpumps.co.uk Web site: http://www.mdmpumps.co.uk
Telephone: 01634 818503 E-mail: office@mipumps.co.uk Web site: http://www.mipumps.co.uk No of Employees: Turnover Category: A
No of Employees: 20 Turnover Category: A Quality Assurance: ISO 9001:2008 Standards: ATEX, FDA, ASME: BPE, EHEDG, 3-A
MI Pumps (Marine and Industrial Pump Services Ltd) is a UK based pump repair, service and installation company that has been a prominent pump service company for 20 years. Service projects that range from installations and repairs for some of the largest companies worldwide, to many SMEs nationwide.
MDM Pumps Ltd manufactures hygienic centrifugal pumps for the brewing, soft drinks, dairy, food and pharmaceutical industries. The close coupled pumps are manufactured from stainless steel and are used for handling product and CIP liquid. They are available in flooded suction, air separator (AS) and liquid ring selfpriming versions. The pumps can be electropolished internally and are available with free-standing stainless steel cowls.
We are a team of highly skilled pump engineers that can offer a national and international service of pumps ranging from submersible pumps to industrial sized fire and water circulation units. We are also here to service and repair existing units and make replacements where necessary. We pride ourselves on the extensive knowledge we have developed over our years of service and are confident that we have the unrivaled capability to repair, service and install a broad spectrum of pumps, so get in contact to see how we can help you.
• ‘H’ Hygienic range: which are high quality stainless steel centrifugal pumps manufactured from solid bar. The latest models are highly efficient pumps - up to 33% more efficient than previous models. • ‘CR’ Liquid ring self-priming pump range: competitively priced pumps specifically designed to handle a wide range of liquids including liquids with air bubbles and foam. The pumps are capable of self-priming even if the suction pipe is empty.
Pump services include: • Fire pump and sprinkler installation, service and repair. • Booster pump installation, service and maintenance. • Complete circulation pump services. • Pressure vessel services. • Pressurisation unit services. • Pump refurbishment and problem solving. • Pump seal replacement services. • Submersible pump installation and repair services.
• ‘CH’ range: these have been independently assessed to the EHEDG (European Hygienic Equipment Design Group) in-place cleanability protocol. • ‘AS’ range: specially developed for emptying product from road tankers, or for scavenging of vessels and pipelines in a CIP (Cleaning in Place) system. This centrifugal pump has been designed to handle a mixture of air and liquid. • Two-way: these models can pump in either direction and have been designed for use as fermentation vessel sample pumps in the brewing industry.
Most service projects are priced at a competitive hourly rate. Other pump services not listed may also be available. Please contact us for more information.
• MDM Pumps Ltd also manufactures: hygienic stainless steel pipeline strainers and hygienic stainless steel air venting valves.
Being a pump supplier we can cut out the middle man and save you or your client costs when it comes to projects that require new or replacement pumps.
MDM Pumps Ltd is a private company founded in 1922 and is registered to ISO 9001.
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Company Profiles
Micropump
NOV Mono (Mono Pumps Ltd)
IDEX Unit 3 Dairy Court 97 Huntingdon Street St Neots, CAMBS PE19 1DU
Martin Street Audenshaw Manchester M34 5JA Telephone: 0161 339 9000 Fax: 0161 344 0727 E-mail: info-web@nov.com Web site: http://www.mono-pumps.com
Telephone: +44 1480 356600 Fax: +44 1480 356300 E-mail: mplsales.micropump@idexcorp.com Web site: http://www.micropump.com
No of Employees: 840 Turnover Category: E Quality Assurance: ISO 9001:2000 ISO 14001:2004 CEMARS ISO 14064:2006
No of Employees: 5 Turnover Category: D Quality Assurance: BS EN ISO 9002
NOV Mono (Mono Pumps Ltd) is a UK manufacturer of progressing cavity pumps and parts and has a wide product range suitable for the pumping of fluids within the waste water, chemical, food, beverage, paper, mining, mineral processing, marine, agricultural and oil and gas sectors.
With over 40 years of experience in the fluid handling industry, Micropump is the leader in seal-less, low flow gear pumps, offering standard models, configure to order models and custom OEM configurations. Flows range from as low as 1 ml/min to a maximum of 40L/min. Outlet pressures of 8.6 bar can be achieved. Micropump pumps are used in a wide range of markets including: medical, chemical, aeronautical, semi conductor, water purification, printing, pulp and paper, industrial processing, and solvent delivery and recovery.
We are also the inventors of the EZstrip™ family of products which provide a true Maintain-In-Place solution for the maintenance of pumps and Munchers. NOV Mono also supplies rotary lobe pumps, grinders, screens and packaged pumping systems, ideally suited for the efficient maceration, screening and pumping of waste water flows. A full range of progressing cavity pump parts are available 24 hours a day, 365 days a year and can be ordered online or through NOV Mono’s authorized distributor network, to ensure minimum downtime of your equipment. Maintenance, technical assistance and on-site chemical and metallurgical laboratories, to test and confirm the correct pump selection for difficult fluids, are other areas of expertise available from NOV Mono. For turnkey projects, NOV Mono’s dedicated Projects & Installation Team can manage all aspects of a project, from initial 3D design of a pumping station through to installation and commissioning, including all necessary control equipment and pipework. NOV Mono is part of National Oilwell Varco, a worldwide leader in the design and manufacture of equipment to the oil and gas industries. Manufacturing and distribution plants are located in the U.K., France, North America, Argentina, Australia, New Zealand, Africa and China, and supported by a global distribution network.
Obart Pumps Limited
Patterson Pump Ireland
Obart House Liphook Way 20/20 Industrial Estate Maidstone Kent ME16 0FZ
Unit 14 Mullingar Business Park Mullingar Co Westmeath Ireland Telephone: 353 44 9347078 Fax: 353 44 9347896 E-mail: info@ie.pattersonpumps.com Web site: http://www.ie.pattersonpumps.com
Telephone: 01622 355000 Fax: 01622 355019 E-mail: john@obartpumps.co.uk Web site: http://www.obartpumps.co.uk
No of Employees: 33 Quality Assurance: ISO9001:2008 Standards: FM, UL, NFPA, LPCB, CNBOP, EN12845, OKF, PAVUS, VDS Patterson Pump Ireland Limited provides a range of pumping solutions for all water-based applications from clean freshwater through seawater to sewage installations.
No of Employees: 10 Turnover Category: B
Our manufacturing facility based in Mullingar, Ireland includes full sales, technical and after-market support which is supplemented by a network of sales and service personnel across Europe.
Obart Pumps is a privately owned company, founded in 1972. We are based in Maidstone, in Kent, with a 15,000²ft warehouse with stock worth £1.5m. Our portfolio of pumps include electric submersibles, electric and engine powered close coupled sets and fuel transfer units.
Patterson Pump Ireland Limited is a wholly-owned subsidiary of the Patterson Pump Company USA and our facility in Europe was established over ten years ago specifically to service European requirements with a complete awareness to local European directives, regulations and standards.
We are principally UK agents for Tsurumi Manufacturing Company of Japan and have grown to become their largest European distributor. We supply from stock a comprehensive range of submersibles, which range from the small domestic 0.15kW sump pumps up to 11kW heavy duty drainage and sewage pumps. Larger models up to 110kW are available on a 5 day lead time, via stock holding in Belgium.
We are a fully ISO9001 accredited company and in addition maintain current certifications from FM Approvals, UL Laboratories, Loss Prevention Certification Board (LPCB), VdS, Pavus, CNBOP and the Hungarian Fire Authorities. Whilst our primary market sector is pumping solutions for the fire protection industry, we also serve other water industry sectors including water/waste water treatment, booster stations, etc..
Our single and three phase contractor pumps have an unrivalled global reputation for quality, durability and reliability in drainage and sewage markets, offering a genuine, robust alternative to the traditional European brands. These submersibles have consistently proven themselves to be successful in applications that their competitor’s have found difficult and gone on to reward owners with minimal wear, simple maintenance and low running costs.
Our pump ranges include end suction, horizontal split case, vertical in-line, vertical turbine, axial/mixed flow pump designs which can be provided with a wide range of electric motor and diesel engine drivers.
We offer a genuine choice or brands to our customers, which include Honda, Speroni, Umbra, Dab, Tellarinni,APP, Arven and Patay. In addition to these products we supply a comprehensive range of control equipment, valves, pipe fittings and hoses.
For the fire protection industry, we design, manufacture, test and provide after-market care for firewater pump packages designed to a variety of international and European standards including NFPA No 20, FM/UL, EN12845, LPCB, VdS, Pavus and CNBOP.
In addition, our specialist engineering facilities enable us to offer complete pre-packaged pumping solutions, either in open pre-packaged configuration for installing into an existing building or fully enclosed solutions using a prefabricated building design that is unique to Patterson Pump.
Our installations can be found in every area across Europe and we pride ourselves on a reputation of providing a reliable, first-class quality product at a competitive price within a respectable delivery period. Our numerous ‘bluechip’ clients provide us with repeat business because of this business approach.
Our enthusiastic staff have direct experience of many our products, having used them themselves in their previous careers. This has given them a deep knowledge of the products and, in turn, an understanding of our customer’s needs. We are, therefore, skilled in the selection and specification of pumps for many and varied applications, and friendly advice is always freely available.
Full details of specifications, pricing and availability for any of these new products can be obtained by contacting Patterson Pump Ireland Limited’s sales team direct.
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Company Profiles
Plenty Mirrlees Pumps, An SPX Brand
Pumps (UK) Ltd
Earl Haig Road Hillington Glasgow G52 4JN
A2 Chaucer Business Park Watery Lane Kemsing Sevenoaks Kent TN15 6PW
Telephone: 0141 883 0314 Fax: 0141 882 2752 E-mail: plentypumps@spx.com Web site: http://www.spxft.com
Telephone: 01732 762541 Fax: 01732 763523 E-mail: info@pumpsukltd.com Web site: http://www.pumpsukltd.com
No of Employees: 60 Turnover Category: C Quality Assurance: ISO 900 1 : 2000 Standards: BS, ISO, DIN, ANSI and API.
No of Employees: 6 Standards: Safe-contractor
SPX Flow Technology designs and manufactures Plenty Mirrlees rotary positive displacement pumps for use primarily in the oil, power generation, marine and sugar industries. The Plenty name, founded in 1790, is recognised worldwide as a mark of excellence in the field of reliable engineering. The product range includes :- Triple Screw Pumps for lubricating liquids on applications such as forced lubrication, seal oil circulation, oil firing and general liquid transfer; Twin Screw Pumps for bulk liquid transfer and ship, rail and road loading/unloading, including non-lubricating liquids; a unique range of Vane pumps for lubricating oils and fuel oils, grease, bitumen asphalt, molasses and other viscous liquids. The vane pump range includes a version capable of an infinitely variable flow rate. The flow rate can be varied manually, by remote control, or automatically using the patented Constant Pressure Control (CPC) method. Lobe Pumps designed specifically for the sugar industry to handle Massecuite and Magma are also included in the product range. Other services include field commissioning and repair, factory pump repair, refurbishment and conversion, system design and consultancy services. SPX Flow Technology’s other brands include Bran+Luebbe, WCB, Johnson Pumps, Lightnin and now also Clyde Union Pumps, specialising in the design and manufacture of reciprocating pumps, metering pumps, metering systems, rotary lobe pumps, gear and centrifugal pumps and mixing equipment. We have manufacturing facilities in Europe, Asia, USA and offices worldwide.
Pumps UK LTD was founded in 2002 and quickly became a prominent independent distributor. In 2006 the company branched out and Pumps UK Online LTD was established with an aim to supply branded pumping products to customers throughout the UK. Today this pioneering website is one of the biggest in the country and set the bar for on-line distribution. The company was also recently nominated for the prestigious “distributor of the year” award at the pump awards in Coventry.
Ram Pumps Ltd
Salamander Pumps
Ram Pumps Ltd Unit 14 Hazelwood Trading Estate Worthing West Sussex BN14 8NP
Unit 2c Colima Avenue Enterprise Park West Sunderland Tyne & Wear SR5 3XE
Telephone: 01903 206622 Fax: 01903 205511 E-mail: sales@rampumps.co.uk Web site: http://www.rampumps.co.uk/
Telephone: + 44 (0) 191 516 2002 Fax: + 44 (0) 191 548 4445 E-mail: sales@salamanderpumps.co.uk Web site: http://www.salamanderpumps.co.uk
Year on year Pumps UK has grown, resulting in the need to move to a larger 4000 square foot business unit in Kemsing Kent, and most recently in the separation of the companies successful pump service side leading to the creation of Pumps UK Service. Pumps UK Service, the latest arm of the Pumps UK group, was created to focus on pump service, installation & maintenance. With a team of experienced engineers and an all new fully equipped workshop based in Dartford the company aims to offer cost-effective & reliable solutions to any pumping problem. Years of reliable customer service has allowed Pumps UK to develop excellent relationships with all major pump manufactures including companies such as; Lowara, DAB, Ebara, Calpeda, Wilo, Armstrong, ABS, KSB and many more. With Pumps UK’s focus on customer service and value for money we look forward to the future knowing that with our loyal suppliers and customers we can only continue to grow and further improve our service.
No of Employees: 62 Turnover Category: C Quality Assurance: Yes
No of Employees: 18 Turnover Category: B Quality Assurance: ISO 9001:2008 Standards: API 674 PED ATEX Norsok GOST
Choose a Salamander pump and enjoy stimulating power from your shower. Our comprehensive range of pumps brings you the latest technology and an assurance of quality and reliability - all at exceptional value for money.
Ram Pumps specify, design, manufacture and install high quality, efficient and reliable pumps both into the current market and within our solution based project packages. All pump units meet the requirements of the most demanding industry applications, environments and specifications as well as our core design basis for API674 and Non API units.
Salamander pumps are manufactured in the UK from top quality components, the majority of which are sourced from the EU. Each component is extensively tested for long life and every pump is subject to strict quality controls before it leaves our factory in Sunderland.
Ram Pumps has an almost infinite variation of build options due to more than 40 years experience in constructing special purpose projects and packaged pumping equipment. The full range of pumps have been purposely designed without integral gearboxes to ensure we can provide the exact speed and power to meet the required duty point.
New! Salamander Home Boost Pump - Giving Your Mains Water the Boost it Needs Home Boost is an intelligent pump. It recognises when flow is less then 12ltrs/min and automatically boosts the performance of the incoming water up to 12 ltrs/min. As a result you can enjoy full flowing showers, speedy bath fill and improved effectiveness of your combi boiler.
Suitable rated standard electric motor or any degree of special build or flame proof motors are selected in accordance with our client’s specification. Special drives inclusive of DC Motors, Torque Converters from AC Inverters to Diesel, Petrol or Gas Engines, to variable capacity mechanical or hydraulic power packs are available. Should a further transmissions step downs be required these can be provided by a gearbox, V-belt or timing belt drive.
• Boosts main water pressure and flow • Simple to install • Compact in size • WRAS approved • Water Fitting Regulations compliant • Very quiet operation
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Company Profiles
Siemens IA/DT
Smedegaard Pumps Limited
Sir William Siemens House Pricess Road Manchester M20 2UR
10 Beech Business Park Bristol Road Bridgwater Somerset TA6 4FF
Telephone: 0161 446 6400 Fax: 0161 446 5302 E-mail: ian.welsh@siemens.com Web site: www.siemens.co.uk/drives
Telephone: 01278 458686 Fax: 01278 452454 E-mail: info@smedegaard.co.uk Web site: http://www.smedegaard.co.uk
No of Employees: 550 Turnover Category: E Quality Assurance: ISO 9001
No of Employees: 22 Turnover Category: B Quality Assurance: ISO9002
Siemens are one of the worlds largest suppliers of motors and drives with a wide selection of both products and engineered solutions.
Manufacturer and supplier of; Commercial and industrial in-line and end suction glanded pumps with both fixed speed and inverter variable speed control variants, ErP IE compliant.
Motors and drives range from 0.12kW to 100MW and can be engineered to provide the optimum solution for the given application. Motors are available for LV, MV and HV applications in both safe area and hazardous area configurations and can be manufactured in aluminium, cast iron or steel.
Domestic and commercial glandless circulators fixed and variable speed, ErP EEI compliant. Vertical multistage stainless steel and end suction stainless steel pumps, with or without variable speed drives, ErP IE compliant.
As well as motor and drive combinations, Siemens also offer a wide range of gearboxes and couplings making us a “one stop shop” for all your drive train requirements.
Pressurisation sets, Spill sets, Expansion Vessels all suitable for domestic, commercial and industrial applications.
From a 0.12kW module to a 100MW Siemens have a drive solution for every application
Commercial and industrial Cold Water Booster sets, break tank packaged booster sets for all applications and built to Cat 5 compliancy with type AB air gap. All sets can be DOL or Inverter controlled. Point of use domestic and commercial Cold Water Booster sets with type AF or Cat 5 (AB) Compliancy. Rainwater harvesting packages. Waste water pumps and pump packages.
SPP Pumps
Sterling-SIHI
1420 Lakeview Arlington Business Park Theale Reading Berkshire RG7 4SA
Atlantic Street Altrincham Cheshire WA14 5DH Telephone: 0161 928 6371 Fax: 0161 925 2129 E-mail: uksales@sterlingfluid.com Web site: http://www.sterlingsihi.com
Telephone: 0118 932 3123 Fax: 0118 932 3302 E-mail: enquiries@spppumps.com Web site: http://www.spppumps.com
No of Employees: 30 Turnover Category: C Quality Assurance: ISO 9000:2000
No of Employees: 350 Turnover Category: E Quality Assurance: BS EN ISO 9001/2/3 Standards: BS, ISO, DIN, ANSI, API, FM, NFPA
Our Power to Save Your Energy... Liquid, gas, and vapour handling expertise underpins the unique ability of the SIHI Group to provide its clients with the optimum pumping system. Whether there is a requirement to process chemicals, create vacuum, handle hygienic products, generate energy, recover VOC emissions, or simply optimise life-cycle cost, our team has a reliable solution.
SPP specialise in the design, manufacture, supply and service of pumps, pump packages and associated equipment for a diverse range of applications and industries. SPP’s Water Division supply a range of split case, end suction and vertical turbine pumps for applications such as municipal and domestic water supply, sewage and storm water handling, HVAC, mains boosting, irrigation and drainage, and well pumping. In addition, SPP can offer a complete project design, manufacture, supply, installation and commissioning service, covering complete pumping systems for environmental projects. SPP’s Autoprime range of contractor/mobile pumps are designed for de-watering and drainage, well pointing, over-pumping, sewage handling, emergency spillage and flood relief. Features include open and canopied sets, high and extra high heads, sound attenuation and extra flow models. SPP’s Industrial Fire Division boast “world leadership” in “approved” fixed fire protection pumps and packages. SPP packages and systems can be found protecting buildings and installations in more than 90 countries around the world. SPP’s Engineered Packages Division design, manufacture and supply pump packages including generators and control systems for a variety of applications within the offshore and onshore oil, gas and petrochemical industries. SPP’s Service Division operate a network of service centres specialising in the repair and refurbishment of pumps, valves and associated mechanical and electrical equipment. These Service Centres are supported by strategically located and highly trained field service engineers who provide a full range of on-site planned and emergency servicing, installation, commissioning and testing services that cover all types and makes of pumps and related equipment. SPP Pumps Energy Division promotes the benefits of auditing complete pump systems, producing recommendations to minimise the energy consumption of pumps and their associated systems. Ongoing monitoring and validation of pump systems through their asset life by regular auditing will also be necessary to maintain energy reduction benefits.
With some of industry’s strongest vacuum and liquid centrifugal pumps brands like SIHI, LaBour and Halberg, the organisation serves most avenues of industry. Additional to the highly regarding range of pumps, the vast array of aftercare packages include: A whole-system approach to energy saving, on-site service, in-house repairs, installation, condition based monitoring, testing, and general upgrading of pump technology. Positioned in Cheshire, Sterling-SIHI provides its UK based customers with a strategic approach to dealing with an award winning Global Manufacturer. Application engineering is a particular asset of the Sterling-SIHI UK facility, where all types of pumps are matched to specific customer demands. • Highly efficient hydraulic designs • Whole-system / application approach to energy optimisation • High-end reliability approach to product design • Continual people development *Awards include: Environmental/Energy Saving, Manufacturer of the Year, Technical innovation of the Year, Technical innovation of the Year - Products and Technical innovation of the Year - Projects.
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Company Profiles
Stuart Turner Limited
Sulzer Pumps (UK) Limited
The Market Place Henley-on-Thames Oxfordshire RG9 2AD
Manor Mill Lane Leeds Yorkshire LS11 8BR Telephone: 01132 701244 Fax: 01132 724404 E-mail: pumpsales.leeds@sulzer.com Web site: http://www.sulzerpumps.com
Telephone: + 44 (0) 1491 572 655 Fax: + 44 (0) 1491 573 704 E-mail: pumps@stuart-turner.co.uk Web site: http://www.stuart-turner.co.uk
No of Employees: 450 Turnover Category: £180m approx Quality Assurance: BS EN ISO 9001
No of Employees: 70 Turnover Category: E Quality Assurance: BS EN ISO 9001:2008
Sulzer Pumps (UK) Ltd is a world leader in the design and manufacture of engineered and semi engineered pump sets. The main markets served are oil and gas, power generation and hydrocarbon processing. As part of the Sulzer Technology Corporation of Switzerland the company has access to a major corporate R & D facility giving benefits in terms of material technology, rotodynamic analysis, fluid dynamics etc. Recent proven innovations include a full range of heli coaxial multiphase pumps for surface and subsea applications and a full range of vertical, barrel casing multi stage pumps for high pressure water injection service offshore. As part of our full line capability, the Leeds site also includes a centrifugal compressor test bed and packaging facility. Our range of engineered, semi engineered products can be supplemented by pumps (including standard designs) from sister pump companies in France, Germany, Finland, USA, Canada, Mexico, Brazil, India China and South Africa, we are able to offer local manufacture in these locations when required. With almost 50 service centres worldwide, Sulzer Pumps offers local repair and manufacture facilities to new equipment standard as well as a full range of services including healthcare packages.
Stuart Turner Limited has a long and distinguished history of design innovation and manufacturing capability, so when you choose a Stuart Turner pump you can be confident that you are investing in a name you can trust. Established in 1906, Stuart Turner Limited has over 100 years of engineering excellence and has earned a market leading reputation for quality and reliability both in the UK and overseas. They offer an extensive range of pump products and solutions, catering for almost every application, from domestic shower and whole house water boosting pumps to range of macerator pumps to remove waste water. The company also has the capability to design pumps to meet specific OEM requirements in various materials including brass, stainless steel and plastic and for a variety of commercial applications. Each pump is fully tested before leaving the factory and is supported by WRAS approved products, ISO9001:2008 quality assurance and an extensive guarantee period, 5 years in the case of Monsoon, which comes with both a brass body and impellers. Stuart Turner is also renowned for its customer service which is enhanced by Pump Assist. A team of experienced engineers and repair technicians who are on hand to offer help and advice including guidance on choosing the correct pump for any application, installation assistance and can also put you in touch with a local stockist or installer. Stuart Turner Ltd is a privately owned company.
Sundyne HMD Kontro Sealless Pumps
Torkington Engineers Ltd
Marshall Road Hampden Park Ind. Estate Eastbourne East Sussex BN22 9AN
Bailey Road Trafford Park Manchester M17 1SA Telephone: 0161 872 8931 Fax: 0161 872 9873 E-mail: sales@torkingtonengineers.co.uk Web site: http://www.torkingtonengineers.co.uk
Telephone: +44 (0)1323 452000 Fax: +44 (0)1323 503369 E-mail: info@hmdkontro.com Web site: http://www.hmdkontro.com
No of Employees: 39 Turnover Category: B Quality Assurance: ISO 9001:2008 Standards: ISO 14001:2004 BS OHSAS 18001:2007
No of Employees: 100+ Turnover Category: E Quality Assurance: ISO 9001 : 2000
Torkington Engineers Ltd is a strategic partner to the OEM pump industry.
Sundyne HMD Kontro are the pioneers of zero leakage, magnetic drive sealless pumps, having been the first to develop the concept and supplied their first pump in 1947.
The company was established in 1949 and has an unrivalled reputation for consistently achieving the highest levels of quality, customer service and on-time delivery performance.
Sealless pumps are now suited to a wide variety of applications from standard pumps for use in many industrial processes, particularly those in the chemical pharmaceutical and biochemical sectors through to specialist, engineered pumps for use in the petrochemical, oil and gas industries, including sealless pumps that comply with API 685 and the appropriate elements of API 610.
The company has a modern equipped CNC and conventional machine shop facility and a team of highly skilled engineers which specialise in the precision machining of one-offs through to medium batch parts in all metalic and non-metalic materials including the full range of exotic nickel and heat resistant alloys.
Sealless pumps from Sundyne HMD Kontro can now accommodate flow rates of up to 686 m³/hour and differential heads in excess of 240 metres. Sealless pumps are also ideally suited to low and high temperature applications, from -80ºC to +450°C, with system pressures from vacuum to 185 bar. Sundyne HMD Kontro can also provide pumps of the highest integrity utilising secondary control or secondary containment options.
The key component parts manufactured include pump shafts, line shafts, column pipes, pump bowls, diffusers, impellers, wear rings, thrust collars, muff couplings and bed plates. The company is certified to ISO 9001:2008 (Quality), ISO 14001:(Environment), & BS OHSAS 18001:2007 (H&S) and is also a fully registered supplier on the First Point Assesment database used by the Oil & Gas industry.
Sundyne HMD Kontro have installed thousands of pumps worldwide in many hostile environments. Particular benefits include low maintenance costs (no seals to replace), environmental safety (no leaks) and durability, with many pumps still operating after several decades of use.
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Company Profiles
T-T Pumps Limited
Tuthill UK
Onneley Works Newcastle Road Woore, Cheshire CW3 9RU
Birkdale Close Manners Industrial Estate Ilkeston Derbyshire DE7 8YA
Telephone: 01630 647200 Fax: 01630 642100 E-mail: response@ttpumps.com Web site: http://www.ttpumps.com
Telephone: 01159 325 226 Fax: 01159 324 816 E-mail: tuthilluk@tuthill.com Web site: http://www.pump.tuthill.com/
No of Employees: 80+ Turnover Category: C Quality Assurance: BS EN ISO 9001:2000 Standards: BBA Approval on most standard Package Pumping Stations
No of Employees: 41 Turnover Category: B Quality Assurance: BS EN ISO 9001-2008 (Last updated 2 November 2011) Q05536 Standards: Caterpillar/Perkins and Rockwell Intl approvals.
Who are T-T? With over 50 years experience, Cheshire based T-T, is one of the UK’s leading companies in the design, manufacture, supply and installation of pumps, controls, valves, environmental products and systems. These products are complimented by our support services, including project assistance from concept to handover, after-sales support and service agreements.
Tuthill UK manufacturers a wide range of Gear Pumps for lubrication, oil burning and petrochem/process industries. Heavy Duty Circumferential Piston Pumps are manufactured for aggressive process applications where viscosity’s, pressures and temperatures are usually above standard Rotary Lobe Pump performance. Leak Free Magnetic Drive products are available in Cast Iron, 316 Stainless Steel, PPS (plastic) materials and Hastelloy “C”. Tuthill remains one of the few pump manufacturers to offer a customised design service to OEM clients. Tuthill also supplies Oval Gear Meters. Maximum Pump Flowrate = 120 m³/Hr and Maximum Meter Flowrate = 60m³/hr
About us A British owned company with true independence that can only serve its clients’ best interest. It maintains the highest standard of professionalism and quality in design, selection and economy. The company is divided into six divisions, which integrate to supply from a single source making T-T one of the most competitive and responsive companies. Our Divisions • T-T Pumps - manufacturers and distributors of a wide range of specialised products including 1000 pump models • T-T Projects - provides comprehensive Pumping Station schemes • T-T Controls - specialists in bespoke electrical projects, we are also suppliers of a range of standard control products and systems • T-T Enviro- combines the company’s expertise with effluent treatment and anti-pollution products • T-T Service - efficient and cost effective pump maintenance and after-sales service • Aquafloe - providing engineered waterworks valves, related products and services.
Tuthill UK is wholly owned by Tuthill Corporation USA.
Applications Our products and services are available for a diverse range of applications including: • Clean water supply • Water and Sewage • Building and Construction • Hire Industry • Manufacturing • Agriculture • Food Processing • Chemical Industry • Ceramic Industry
Watson-Marlow Pumps Group
WEG Electric Motors (UK) Ltd
Falmouth Cornwall TR11 4RU
Broad Ground Road Lakeside Redditch Worcestershire B98 8YP
Telephone: 01326 370370 Fax: 01326 376009 E-mail: info@wmpg.co.uk Web site: http://www.wmpg.co.uk
Telephone: +44 (0) 1527 513800 Fax: +44 (0) 1527 513810 E-mail: wegsales@wegelectricmotors.co.uk Web site: http://www.weg.net/uk
No of Employees: 400 Turnover Category: 45 Million pounds Quality Assurance: ISO9001 ISO14001
A WORLD LEADER IN ENERGY SAVING FOR PUMPING APPLICATIONS... A world leader in motor and drive technology, WEG supplies its energy saving motor-inverter packages and turnkey automation systems to control some of the most prestigious pumping projects in the world: desalination plants, hydro electric facilities, irrigation systems, water and waste treatment plants, cavity pumping applications, oil extraction and major testing facilities - to name but a few. WEG supplies low voltage, medium voltage and high voltage motors - including ATEX- compliant hazardous area machines - and the new WQuattro LV line of super premium efficiency motors, which achieves the highest efficiency in the market, exceeding the requirements of the impending IE4 Super Premium Efficiency classification across its entire output range.
Watson-Marlow Pumps Group is the world’s largest manufacturer of tube and hose pumps. Peristaltic pumps have no valves , seals or glands - the fluid contacts only the bore of the hose or tube. Simple to install, easy to use and quick to maintain, they are the world’s fastest-growing pump type. Following recent acquisitions, aseptic filling and capping systems specialist Flexicon, and sinusoidal pump company MasoSine, significantly strengthen the company’s offering to the process and packaging machinery industries.
WEG have also recently launched the W22 WIMES motor which covers the Water Industry specification and is available as IE2 or IE3.
MasoSine pumps enable Watson-Marlow to increase its flow rate range and handle higher viscosities without shear or cavitation.
The operation of these energy saving motors is further optimised with WEG’s inverter drives, which can save up to 50% in running costs in some pumping applications. For example, WEG’s new CFW-08 Multipump AC drive saves substantial amounts of energy, by allowing the control of up to four pumps from one variable frequency drive (VFD). Complementing this efficiency, WEG’s IP56 ‘Wash’ inverter provides greater protection against contaminants in pumping applications, in food, beverage, and chemical industries.
Watson-Marlow Flexicon bring aseptic liquid filling, plugging and crimp capping systems to users in pharmaceutical and diagnostics applications where high precision and efficiency are required. The new pump portfolio will enhance end-user processes through reduced product damage, flow rates to 90 cubic metre/hr and pressures to 15 bar, and minimal maintenance downtime, thereby delivering savings on process and equipment running costs.
WEG is an ISO 14001 certified manufacturer, and has a truly global presence with representatives on every continent, in over 60 countries; and a network of 1100 service centres worldwide.
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Company Profiles
National Metalforming Centre 47 Birmingham Road West Bromwich Birmingham B70 6PY Tel: +44 (0)121 601 6350 Fax: +44 (0)121 601 6387 www.bpma.org.uk enquiry@bpma.org.uk
Weir Minerals Europe Limited Halifax Road Todmorden, Lancashire OL14 5RT Telephone: 01706 814251 Fax: 01706 815350 E-mail: sales.uk@weirminerals.com Web site: http://www.weirminerals.com
NEW BPMA SERVICE Free access to a Business Support Helpline - just call 08445 618133 We understand that running a business is hard work and that keeping up with legal requirements can be a major drain on resources. To help our valued members operate more efficiently we have negotiated a very attractive package with Croner Consulting that can now provide telephone access to expert commercial and legal advice completely free of charge. Available weekdays between the hours of 8am and 6pm the Helpline should be your first port of call with any queries relating to issues including: • Commercial and contract law • Company law • Debts and debt recovery • Employment and personnel • Health and safety issues • Licensing • PAYE • Payroll • Tax and VAT There are no time limits on calls to the Helpline so you can rest assured that you'll get the best possible advice. The consultants who man the Helpline draw on their own extensive experience to provide practical solutions and guidance on complex compliance issues. The team includes solicitors, charted accountants and personnel managers; all of who will provide straightforward answers in clear, straightforward language - with no legal jargon. Why wait for in-house questions or concerns to be answered when the Helpline can provide an immediate response? Whether you simply want a second opinion to put your mind at rest, or need to make more time to concentrate on your core activities just call the Helpline. You can then be confident that you've got the right answer. For expert advice as and when it's needed, call the Business Support Helpline on 08445 618133 and quote the BPMA Scheme Number We trust this new BPMA service will be of value to your company
No of Employees: 430 Turnover Category: E Quality Assurance: ISO 9001:2000 Standards: ISO 14001:2007 BSOHAS 18001:2007 Weir Minerals Europe are specialists in delivering and supporting slurry equipment and mine dewatering solutions for global mining and mineral processing, the power sector and general industry including; • Pumps • Hydrocyclones • Valves • Screens and Screen Media • Rubber and Wear Resistant Linings • Dewatering equipment and belt tensioning systems Our products strength lies in the superiority of our hydraulic designs and wear and corrosion and abrasion resistant materials. In slurry pumping, processing and control applications where the cost of ownership often outweighs capital cost as a priority, we help our customers address such issues as longevity, capacity, efficiency of operation, and maintenance. We are there for you and your operation, every step of the way providing Expertise where it countsSM. Our product portfolio includes Warman Slurry Pumps, Linatex Rubber products, Vulco Wear Resistant Linings, Cavex Hydrocyclones, Floway Vertical Turbine Pumps, Isogate Slurry Valves, Multiflow Mine Dewatering Systems and Weir Minerals Services. WARMAN is a registered trademark of Weir Minerals Australia Ltd and Weir Group African IP Ltd; CAVEX, HAZLETON, MULTIFLO are registered trademarks of Weir Minerals Australia Ltd; LEWIS PUMPS is a registered trademark of Envirotech PumpSystems Inc; GEHO are registered trademarks of Weir Minerals Netherlands bv; FLOWAY is a registered trademark of Weir Floway Inc.; VULCO is a registered trademark of Vulco SA; ISOGATE is a registered trademark of Weir do Brasil Ltda. LINATEX is a registered trademark of LINATEX Ltd; GEMEX is a registered trademark of Gema Industri AB.
Whale (Munster Simms Engineering Limited)
Wilo (U.K.) Ltd
Old Belfast Road Bangor N. Ireland BT19 1LT
Centrum 100 Burton-on-Trent Staffordshire DE14 2WJ
Telephone: +44 (0)28 91270531 Fax: +44 (0)28 91466421 E-mail: info@whalepumps.com Web site: http://www.whalepumps.com
Telephone: 01283 523000 Fax: 01283 523099 E-mail: sales@wilo.co.uk Web site: http://www.wilo.co.uk/
No of Employees: 150 Turnover Category: E Quality Assurance: ISO 9001:2008, Quality Management System. 2011 winner of the NIQA (based on the European Framework for Quality). Standards: ISO14001:2004, Environment Management System. BS OHSAS 18001: 2007 Health and Safety Management System.
No of Employees: Turnover Category: E Standards: ISO9001 ISO14001 SAFE Contractor Wilo SE with headquarters in Dortumund and Wilo UK based in Burton Upon Trent is one of the world’s leading manufacturers of pumps and pump systems for heating, air conditioning and cooling technology, as well as for water supplies and sewage treatment and disposal. Founded in 1872 as Kupfer - und Messingwarenfabrik Louis Oplander, the company has almost 70 branches worldwide and over 6,200 employees. Turnover amounted to 1,021.4 million EUR in 2010.
Munster Simms Engineering Limited better known by their brand name Whale is a key player in the leisure marine, caravan and healthcare industry. They specialise in the design and manufacture of water and waste products including manual and electric freshwater, bilge and waste pumps, Quick Connect plumbing systems, faucets, showers and accessories.
Wilo pumps and systems set global standards for efficiency and technical performance: with high efficiency solutions for all applications in the segments.
While being market leaders in the marine and caravan markets, the products are also sold into many different markets such as construction, agriculture, medical and the vending industry.
Highest efficiency at the lowest life cycle costs.
The company combines innovative products with excellent customer service to supply the world’s largest power and sailboat manufacturers, and has a worldwide distribution to retail network. Whale is an ISO certified company. In Whale have been included in the Sunday Times Best Companies to work for survey for the past four years and have also been awarded the Northern Ireland Quality award.
Product is available through a nation-wide network of distributors and merchants . For further information, please contact Martyn Andreoli Head of Residential Building Services, Wilo (U.K.) Ltd, Centrum 100, Burton-upon-Trent, Staffordshire, DE14 2WJ. Tel. 01283 523000, Fax. 01283 523099. Email. sales@wilo.co.uk or visit the Wilo website at : http://www.wilo.co.uk/
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Company Profiles
Xylem Water Solutions UK Ltd
Xylem, Lowara UK Limited
Private Road No.1 Colwick Nottingham NG4 2AN
Millwey Rise Industrial Estate Axminster Devon EX13 5HU
Telephone: +44 (0)115 940 0111 Fax: +44 (0)115 940 0444 E-mail: sales@flygt.co.uk Web site: http://www.xylemwatersolutions.com/uk
Telephone: 01297 630230 Fax: 01297 630270 E-mail: lowaraukenquiries@xyleminc.com Web site: http://www.lowara.co.uk
No of Employees: 315 Turnover Category: E Quality Assurance: Quality - BS EN ISO 9001:2008. Environmental - BS EN ISO 14001:2004. Health & Safety - OHAS 18001:2007. CEMARS – ISO 14064-1:2006. Accredited by; Safecontractor Achilles UVDB Achilles Verify CHAS Exor Link-Up Constructionline Standards: NICEIC Approved Contractor British Safety Council members ROSPA members Xylem Water Solutions UK Ltd comprises seven major product brands, Flygt, Godwin, Leopold, MultiTrode, PIMS, Sanitaire and Wedeco - the UK’s leading provider of products, systems and services specialising in the transport and treatment of water and wastewater. Our products and services include pumps, mixers, aeration, filtration, ozone and UV disinfection through our brands; all leaders in their fields, and each investing heavily in research and development. Our professional people are here to help - from design and engineering to after sales support. Whether your business is in construction, public utilities, industry, mining or other sectors, our experts give you the right equipment to get the job done and keep your business moving. Flygt World-leading submersible heavy duty pumping and mixing technology offering outstanding life-long performance and added value. Also offering pump rental, monitoring and control capabilities including products from the newly acquired MultiTrode brand and full aftermarket services from the newly acquired PIMS group. Godwin Diesel pumps used worldwide in construction, industry, oil refineries, chemical plants, mines, specialist offshore pumping, irrigation and water distribution. Godwin Pumps are renowned for their quality, reliability and long life, and are now available direct. Leopold Filtration systems for both potable and wastewater treatment applications. Each of our tertiary filters is designed and engineered, based on extensive systems knowledge and application experience, to achieve the specific performance characteristics of individual treatment plants. Using Computational Fluid Dynamics (CFD), we can model a customer’s application requirements in our hydraulics laboratory. Sanitaire A world leader in diffused aeration systems, SBR technology, instrumentation and monitoring for municipal and industrial facilities, including diffused aerators, packaged plants, oxidation ditches, clarifiers, airlifts and ozone dissolution systems. Wedeco UV Disinfection and Ozone Oxidation, for chemical-free, environmentally friendly treatment of drinking water, wastewater and process water. Our highly efficient UV Systems provide chemical free disinfection solutions to many applications, including municipal drinking water, wastewater, industrial processes and residential water treatment. Wedeco Ozone Oxidation Systems are used to oxidize harmful contaminants in industrial wastewater and to eliminate colour, taste and odour in drinking water. Monitoring & Control Systems and products to remotely monitor and control essential equipment, providing cost effective intelligent solutions. As well as supplying the hardware such as pump controllers, sensors, electrical start equipment and control panels; we also have software for running the system. The Flygt AquaView supervision software provides PC based SCADA (Supervision, Control and Data Acquisition) know-how. Applications range from wastewater treatment plants and pump stations to ground water from building sites. We can help to ensure the on-going quality and life of customers’ pumps,whilst weekly electronic preventative checks increase the pumps operational effectiveness. Project Management At Xylem Water Solutions UK, a dedicated Projects Team focuses primarily on municipal and industrial schemes. The Projects Team is experienced in acting as principal contractor under CDM regulations, as well as subcontracting to other entities. Our design capability runs across our full product portfolio, from pump stations through to full treatment works and secondary biological treatment, involving aeration and mixing products through to filtration, UV or Ozone disinfection systems. TotalCare Solutions Xylem TotalCare is a portfolio of services that ensures your business keeps running. Our suite of 12 complementary services includes Design & Consultancy, Installation & Commissioning and Asset Refurbishment. Our portfolio comes backed by deep systems knowledge and expertise in water and wastewater applications, giving you operational security.
No of Employees: 83 Turnover Category: E Standards: ISO 2548, DIN 2458, DIN 24960, EN 733, ISO 9001 Lowara UK Limited is committed to studying, developing, manufacturing and distributing energy saving pumps and pumping systems for water technology applications. Lowara pumps are made in fabricated stainless steel, which keeps the water free of contamination. The laser welding technology creates pumps that are resistant to aggressive chemicals and guarantees that the production process respects the natural environment. Sales of the complete product range are carried out by technically trained staff of engineers who provide assistance from initial pump selection to after sales on-line technical support. Lowara products, which are continually expanding include the end suction centrifugal, vertical multistage, submersible, drainage, sewage, borehole, peripheral turbine, self priming pumps and variable speed controls together with a full range of expansion vessels and accessories, for the complete range visit our web site www.lowara.co.uk We have a wide range of commercial and industrial water pumps in the market place. The products include heavier duty end suction units, together with multi-stage vertical pumps for larger capacities. As the needs of our customers constantly change in various applications from Building Services, Domestic HVAC through to Irrigation systems, we invest in research and development to ensure that our products change to reflect those needs. We are committed to the introduction of new products and extensions to existing ranges. In this way we maintain our position as one of the leading pump manufacturers in the world.
Project Tender Service As a Trade Association, BPMA receive via their website both pump enquiries and project tenders from the UK and abroad which we are then able to pass on to our members. These enquiries are sent by email circular to all members headed up ‘Pump Enquiry’ or ‘Project Tender Opportunity’ with the request that the contact details provided are used to get in touch direct with the enquirer if they are able to assist. It is appreciated that not all enquiries will be relevant to you, but always take a moment to read the details – don’t miss an opportunity! BPMA provide this service to all members completely free of charge.
Visit www.bpma.org.uk
‘I have had three calls this morning already from companies and can now finally proceed with this project – Phillips Consulting SA’
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‘An excellent response! Many thanks – Costain’
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Company Profiles Associate Members
Collyer Bristow LLP
European Industrial Forecasting Ltd (EIF)
4 Bedford Row London WC1R 4TF
Almack House Hall Street Long Melford Suffolk CO10 9JT
Telephone: 020 7468 7261 Fax: 020 7468 7377 E-mail: joe.cohen@collyerbristow.com Web site: http://www.collyerbristow.com
Telephone: 44 + (0)1787 311006 Fax: 44 + (0)207 9006 360 E-mail: vwoodward@eif4cast.com Web site: http://www.eif4cast.com
No of Employees: 140 Turnover Category: D Quality Assurance: Ranked in Legal 500 and in Chambers Guide to the Legal Profession Specialist Legal Services for BPMA Members At Collyer Bristow we recognise that knowing a client’s business is just as important as our legal knowledge. We therefore pride ourselves on getting to know the industries in which our clients operate. We have acted for companies within the pump industry for many years and we are associate members of the BPMA. Recently one of our lawyers has enrolled for the BPMA course on an Introduction to Pumping Technology. We can advise you on a wide range of matters, including:Commercial Law - Conditions of sale and contract issues - Manufacturing and Supply - R&D - Patent (and other IP) licensing and exploitation - Distribution and agency - Advertising, marketing and sponsorship - Competition law Intellectual Property - Dispute resolution/litigation/mediation - New business/product advice and infringement risk advice - Acquisition/disposal of IP rights - Brand management Corporate Law - Acquisition/disposal of companies - Joint ventures
European Industrial Forecasting Ltd (EIF) is the world’s leading specialist economic consultancy for energy and process industries. Founded in 1977, EIF provide regular reports and customised market research on markets for pumps, valves and compressors. Both Europump and the Hydraulic Institute currently sponsor the annual EIF World Pump Market Report, which has been produced for over 25 years, giving historical analysis and a rolling 5-year forecast for pump markets in 63 countries.
Employment Law - Employment contracts, policies and handbooks - Misconduct and poor performance - Handling disciplinary and grievance situations - TUPE - Restructure/Redundancies - Managing employment disputes to Tribunal Commercial Real Estate - Buying/selling - Planning/management - Joint ventures - Construction - Dispute resolution Reputation Management - Corporate reputation - Anti-bribery policies
Customised market research is carried out for major pump companies. Many assignments have involved in-depth analysis of pump requirements by oil & gas, chemicals, power generation and other process industries. Interview programmes, with a high technical content and covering both end users and pump suppliers, have been conducted world-wide, with specialisation on China and South-East Asia in recent years.
Discounts are available for BPMA members. Where appropriate we can agree capped or fixed fees. For further information please contact Joe Cohen, Partner on +44 (0) 20 7468 7261 joe.cohen@collyerbristow.com
Process Industry Informer
Touchwave Media Limited
Passfield Business Centre Lynchborough Road Passfield, Liphook Hants, GU30 7SB
Anderson House PO Box 523 Eastleigh Road Eastleigh Hampshire SO50 0DW
Telephone: 01428 751188 Fax: 01428 751199 E-mail: peterullmann@piimag.com Web site: http://www.piimag.com
Telephone: 07785 290034 E-mail: andrew@touchwavemedia.co.uk Web site: www.touchwavemedia.co.uk
No of Employees: 4
No of Employees: 7 Turnover Category: A
Published 6 times each year & now in its twentieth year of publication, Process Industry Informer as the name implies, is all about the provision of relevant information to the managers & engineers working in the manufacturing process industries.
An online media and events business, delivering sector-specific news-feed websites and associated ‘live’ events - awards dinners, conferences, seminars and product launches.
Information is reflected through a series of generic editorial articles, industry news, case studies and product introductions & updates.
The projects undertaken in relation to the pump sector include, the annual Pump Industry Awards programme - www.pumpindustryawards.com - the annual motor driven systems conference www.motordrivensystems.com and the aggregated news feed website - www.pumps.skoopr.com.
Via our daily updated website visitors can read recent editions and also keep abreast with relevant industry news, forthcoming events and suppliers press information as it is announced, all categorised in easily identified and accessible sections.
Every single day, 24-7, thousands of headlines are discovered by Skoopr, the clever software which now powers a portfolio of thirteen sector-specific news feeds - www.skoopr.com.
The site also offers a product/suppliers sourcing directory that includes suppliers corporate & product profiles.
The latest addition to the suite of products is www.feedgrabbr.com, a unique software tool which allows website owners to embed customised RSS-powered news-feed widgets into their own website.
Process Industry Informer is proud to also include in its January/February, May, September and October/November issue The Pump Industry’s quarterly newsletter BPMA News.
Should you need an event producing, or wish to participate in one of our existing events, or you would like to have your very own news-feed streamed directly into your website, please call Andrew Castle on 07785 290034.
For reader registration or information about editorial contribution or advertising in both Process Industry Informer and BPMA News please call or e-mail Peter Ullmann
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Tr a d e N a m e s AESSEAL Plc AES15 AESSEAL CAPI CDSA CONVERTOR II CRCO CSWIB CURC CURE DMSF IASC LabTecta MagTecta Mixmaster Range PUMPPAC RDS SAI SCUSI SEALTEC SMSS SSE10 SWFF-TF USI Albany Engineering Co. Limited ALBANY BARCLAY KELLETT BROOKE CROWN HANDOLL STANHOPE WARWICK Alfa Laval Limited ALFA LAVAL SSP AMS Pumps, BSS Industrial BOSS Armstrong Integrated Ltd Baric pumps Holden & Brooke Pullen Atlas Copco Construction Technique Weda AxFlow Limited ALMATEC BLACKMER BORGER BUNGARTZ BURTON - CORBLIN COPPUS CUCCHI ECO - ISOCHEM FMC HERMETIC ISOCHEM LAWRENCE MAXIMATOR MONO MOUVEX PULSA - PULSAR PULSAFEEDER SLACK & PARR WAUKESHA WAUKESHA CHERRY-BURRELL WEMCO WERNERT WILDEN Brook Crompton ARGUS 55 Fumex T VSM W WP
Calpeda
Flotronic Pumps Limited CHEMFLO One Nut Slimline
Centrimat Centrinox Electromat Idromat Jettomat Turbomat Circulating Pumps Ltd CP Range SE Range ClydeUnion Pumps, an SPX Brand Aquaglide CP System CUP-BB1 CUP-BB2 CUP-BB2 CUP-BB3 CUP-BB5HP CUP-BB5V CUP-CEP CUP-CVP CUP-CW CUP-CW CUP-FK CUP-FT CUP-FT/FK CUP-FWP CUP-OH2 CUP-OH3 CUP-OH4 CUP-OH5 CUP-TWL CUP-TWL CUP-VS4 CUP-VSM DB62C Duoglide HPRO HSP IMO Isoglide MUTUP Reciprocating Power (Various) SBWM Specialist Nuclear Products Swallowglide Ulectriglide Uniglide VCM VS1 VS6 Crane ChemPharma & Energy Flow Solutions DEPA ELRO Crest Pumps Limited CSS Vertical Range CVS Vertical Range ECB Horizontal Range ECC Horizontal Range PP Horizontal Range PPM Horizontal Range PPS Vertical Range VSL Vertical Range Dawson Downie Lamont DAWSON & DOWNIE THOM LAMONT EagleBurgmann Industries UK LP Burmann DiamondFaces Eagle EagleBurgmann eCartex KE-Burgmann TotalSealCare
Flowserve GB Ltd ACEC Aldrich Byron Jackson Cameron Durco Flowserve IDP Jeumont-Schneider Pleuger Scienco Sier-Bath United Western Land Roller Wilson-Snyder Worthington Worthington Simpson Goulds Pumps a Division of ITT Industries Ltd Goulds Pumps i-Frame PPS Plant Performance Services ProCast PumpSmart Grundfos Pumps Ltd ALPHA ALPHA+ ALPHA2 ALPHA2L Byepac Comfort Conlift Contra CUE Digital Dosing Drainaway Duocompact Duopress Euro-HYGIA Freeflow Powerflush GO Hexacompact Home Booster Hydro Multi-E IMpress LiqTec MAGNA MAGNA1 MAGNA3 Maxa Maxana Max-E Boost Monocompact Monopress Novalobe Pentacompact Pump Plan Quadcompact R100 Selcoperm Selectric SIPLA Solar Star SOLOLIFT2 SQFlex Super Selectric Tricompact Unilift WasteMate WasteMate Plus WaterMate Hardide Coatings Ltd Hardide Hidrostal Ltd Betsy Prerostal Vo2
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Tr a d e N a m e s John Crane FLEXIBOX JOHN CRANE LEMCO METASTREAM POWERSTREAM PROTECH SAFEMATIC SEALOL KSB Limited Ama Drainer Ama Porter Ama Porter ICS Amajet Amarex KRT Amarex N Amtronic Boa Boa Control IMS Boa-Systronic Boax Boax B Boostermat CK Pump Station CPK-N Danais Duojet Etabloc Etaline Etanorm Hya Solo Hyamat Hya-Rain Isoria Level Control Magnochem Movitec Multi Eco Multitec Omega Pump Control Pump Drive Pump Expert Rio Rio Eco Riotec Riotherm Secochem Sewatec Swing Amajet Lanson Polymers Limited PCF101 PCF102 PCF103 TPC100 TPC200 MI Pumps MI Pumps NOV Mono (Mono Pumps Ltd) DISCREEN EZSTRIP FLEXISHAFT MERLIN MONO MUNCHER STORMSCREEN Obart Pumps Limited Alma Honda Matic Piusi Speroni Tellarinni Tsurumi Umbra
Plenty Mirrlees Pumps, An SPX Brand CPC G 2000 Magmo MAGMO Mirrlees P 2000 Plenty TRIRO TWINRO U 2000 Salamander Pumps CT Pump ESP Pump Force Brass Ended RHP Pump (Right House Pump) RSP Pump (Right Shower Pump) Smedegaard Pumps Limited Avon Brue Chew Dart & DartPlus EV FlowFlex IsoBar Omega OmegaDrive OmegaFlex SimFlex Tamar
Tuthill UK GLOBALGEAR HD SERIES MCI (Iron) MGI (Iron) MGS (316 Stainless Steel) MLI SERIES 1000 SERIES 4000 TECHNAFLO Watson-Marlow Pumps Group Bioprene Bredel Flexicon LaserTraceability LoadSure Marprene MasoSine PumpSil Weir Minerals Europe Limited CAVEX FLOWAY GEHO ISOGATE LEWIS LINATEX VULCO WARMAN WEIR MINERALS Whale (Munster Simms Engineering Limited) Henderson Whale Whale Seaward
SPP Pumps AQUASTREAM AUTOPRIME EUROSTREAM FREESTREAM HYDROLIFT HYDROSTREAM INSTREAM THRUSTREAM UNISTREAM
Wilo (U.K.) Ltd Circulating Pumps Limited (CPL) EMU EMUPORT Euramo Mather and Platt Myson Perfecta Salmson WILO WSP
Sterling-SIHI LaBour SIHI Sterling Stuart Turner Limited BOOSTAMATIC FLOMATE MONSOON MONSOON EXTRA SHOWERMATE SHOWERMATE ECO Showermate Extra Showermate Extra STUART WASTEFLO
Xylem Water Solutions UK Ltd Flygt Godwin Leopold Sanitaire Wedeco
Sundyne HMD Kontro Sealless Pumps Caster HMD Seal/less Kontro T-T Pumps Limited ALARM-TEL ALERT AQUAFLOW VALVES DRAGFLOW E-FLOW GOLIATH SUPER JUPITER KINO TITAN LIBERATOR MERCURY PLANET SAMSON SATURN TEXTTEL TSURUMI T-T CONTROLS T-T PUMPS VENUS V-FLOW WATER GUARD
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Xylem, Lowara UK Limited AQUADA UV SYSTEMS BELL & GOSSETT D5 SOLAR PUMP ECOCIRC PLUS CIRCULATORS HYDROAIR SWIMMING POOL PUMPS HYDROQUENCH HYDROVAR LOWARA LOWARA TRAINING PRESFIX ALFA PRESFIX BETA PUMPWATCHER RAINWATER HARVESTING RESFIX RESVARI SINGLE / DOUBLE PACKAGED PUMPING STATIONS TEKNOSPEED TEKNOSPEED BOOSTER UNITS TLC SERIES TP1 CONDENSATE REMOVAL PUMP VOGEL PUMPEN
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Tr a d e N a m e s ACEC AES15 AESSEAL ALARM-TEL ALBANY Aldrich ALERT ALFA LAVAL Alma ALMATEC ALPHA ALPHA+ ALPHA2 ALPHA2L Ama Drainer Ama Porter Ama Porter ICS Amajet Amarex KRT Amarex N Amtronic AQUADA UV SYSTEMS AQUAFLOW VALVES Aquaglide AQUASTREAM ARGUS 55 AUTOPRIME Avon
Flowserve GB Ltd AESSEAL Plc AESSEAL Plc T-T Pumps Limited Albany Engineering Co. Limited Flowserve GB Ltd T-T Pumps Limited Alfa Laval Limited Obart Pumps Limited AxFlow Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited Xylem, Lowara UK Limited T-T Pumps Limited ClydeUnion Pumps, an SPX Brand SPP Pumps Brook Crompton SPP Pumps Smedegaard Pumps Limited
BARCLAY KELLETT Baric pumps BELL & GOSSETT Betsy Bioprene BLACKMER Boa Boa Control IMS Boa-Systronic Boax Boax B BOOSTAMATIC Boostermat BORGER BOSS Bredel BROOKE Brue BUNGARTZ Burmann BURTON - CORBLIN Byepac Byron Jackson
Albany Engineering Co. Limited Armstrong Integrated Ltd Xylem, Lowara UK Limited Hidrostal Ltd Watson-Marlow Pumps Group AxFlow Limited KSB Limited KSB Limited KSB Limited KSB Limited KSB Limited Stuart Turner Limited KSB Limited AxFlow Limited AMS Pumps, BSS Industrial Watson-Marlow Pumps Group Albany Engineering Co. Limited Smedegaard Pumps Limited AxFlow Limited EagleBurgmann Industries UK LP AxFlow Limited Grundfos Pumps Ltd Flowserve GB Ltd
Cameron CAPI Caster CAVEX CDSA Centrimat Centrinox CHEMFLO Chew Circulating Pumps Limited (CPL) CK Pump Station Comfort Conlift Contra CONVERTOR II COPPUS CP Range CP System CPC CPK-N CRCO CROWN CSS Vertical Range CSWIB CT Pump CUCCHI CUE CUP-BB1 CUP-BB2 CUP-BB2 CUP-BB3 CUP-BB5HP CUP-BB5V CUP-CEP CUP-CVP CUP-CW CUP-CW CUP-FK CUP-FT CUP-FT/FK CUP-FWP CUP-OH2 CUP-OH3 CUP-OH4 CUP-OH5 CUP-TWL CUP-TWL CUP-VS4 CUP-VSM CURC CURE CVS Vertical Range D5 SOLAR PUMP Danais Dart & DartPlus
DAWSON & DOWNIE DB62C DEPA DiamondFaces Digital Dosing DISCREEN DMSF DRAGFLOW Drainaway Duocompact Duoglide Duojet Duopress Durco
Dawson Downie Lamont ClydeUnion Pumps, an SPX Brand Crane ChemPharma & Energy Flow Solutions EagleBurgmann Industries UK LP Grundfos Pumps Ltd NOV Mono (Mono Pumps Ltd) AESSEAL Plc T-T Pumps Limited Grundfos Pumps Ltd Grundfos Pumps Ltd ClydeUnion Pumps, an SPX Brand KSB Limited Grundfos Pumps Ltd Flowserve GB Ltd
Eagle EagleBurgmann eCartex ECB Horizontal Range ECC Horizontal Range ECO - ISOCHEM ECOCIRC PLUS CIRCULATORS E-FLOW Electromat ELRO EMU EMUPORT ESP Pump Etabloc Etaline Etanorm Euramo Euro-HYGIA EUROSTREAM EV EZSTRIP
EagleBurgmann Industries UK LP EagleBurgmann Industries UK LP EagleBurgmann Industries UK LP Crest Pumps Limited Crest Pumps Limited AxFlow Limited Xylem, Lowara UK Limited T-T Pumps Limited Calpeda Crane ChemPharma & Energy Flow Solutions Wilo (U.K.) Ltd Wilo (U.K.) Ltd Salamander Pumps KSB Limited KSB Limited KSB Limited Wilo (U.K.) Ltd Grundfos Pumps Ltd SPP Pumps Smedegaard Pumps Limited NOV Mono (Mono Pumps Ltd)
FMC FLEXIBOX Flexicon FLEXISHAFT FLOMATE FLOWAY FlowFlex Flowserve Flygt Force Brass Ended Freeflow Powerflush FREESTREAM Fumex
Flowserve GB Ltd AESSEAL Plc Sundyne HMD Kontro Sealless Pumps Weir Minerals Europe Limited AESSEAL Plc Calpeda Calpeda Flotronic Pumps Limited Smedegaard Pumps Limited Wilo (U.K.) Ltd KSB Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Grundfos Pumps Ltd AESSEAL Plc AxFlow Limited Circulating Pumps Ltd ClydeUnion Pumps, an SPX Brand Plenty Mirrlees Pumps, An SPX Brand KSB Limited AESSEAL Plc Albany Engineering Co. Limited Crest Pumps Limited AESSEAL Plc Salamander Pumps AxFlow Limited Grundfos Pumps Ltd ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand AESSEAL Plc AESSEAL Plc Crest Pumps Limited
G 2000 GEHO GLOBALGEAR GO Godwin GOLIATH SUPER Goulds Pumps
Plenty Mirrlees Pumps, An SPX Brand Weir Minerals Europe Limited Tuthill UK Grundfos Pumps Ltd Xylem Water Solutions UK Ltd T-T Pumps Limited Goulds Pumps a Division of ITT Industries Ltd
HANDOLL Hardide HD SERIES Henderson HERMETIC Hexacompact HMD Seal/less Holden & Brooke Home Booster Honda HPRO HSP Hya Solo Hyamat Hya-Rain Hydro Multi-E HYDROAIR SWIMMING POOL PUMPS HYDROLIFT HYDROQUENCH HYDROSTREAM HYDROVAR
Albany Engineering Co. Limited Hardide Coatings Ltd Tuthill UK Whale (Munster Simms Engineering Limited) AxFlow Limited Grundfos Pumps Ltd Sundyne HMD Kontro Sealless Pumps Armstrong Integrated Ltd Grundfos Pumps Ltd Obart Pumps Limited ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand KSB Limited KSB Limited KSB Limited Grundfos Pumps Ltd Xylem, Lowara UK Limited SPP Pumps Xylem, Lowara UK Limited SPP Pumps Xylem, Lowara UK Limited
IASC IDP Idromat i-Frame IMO IMpress INSTREAM IsoBar ISOCHEM ISOGATE Isoglide Isoria
AESSEAL Plc Flowserve GB Ltd Calpeda Goulds Pumps a Division of ITT Industries Ltd ClydeUnion Pumps, an SPX Brand Grundfos Pumps Ltd SPP Pumps Smedegaard Pumps Limited AxFlow Limited Weir Minerals Europe Limited ClydeUnion Pumps, an SPX Brand KSB Limited
Jettomat Jeumont-Schneider JOHN CRANE JUPITER KE-Burgmann KINO TITAN Kontro LaBour LabTecta LaserTraceability LAWRENCE LEMCO Leopold
Xylem, Lowara UK Limited KSB Limited Smedegaard Pumps Limited
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AxFlow Limited John Crane Watson-Marlow Pumps Group NOV Mono (Mono Pumps Ltd) Stuart Turner Limited Weir Minerals Europe Limited Smedegaard Pumps Limited Flowserve GB Ltd Xylem Water Solutions UK Ltd Salamander Pumps Grundfos Pumps Ltd SPP Pumps Brook Crompton
Calpeda Flowserve GB Ltd John Crane T-T Pumps Limited EagleBurgmann Industries UK LP T-T Pumps Limited Sundyne HMD Kontro Sealless Pumps Sterling-SIHI AESSEAL Plc Watson-Marlow Pumps Group AxFlow Limited John Crane Xylem Water Solutions UK Ltd
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Tr a d e N a m e s Level Control LEWIS LIBERATOR LINATEX LiqTec LoadSure LOWARA LOWARA TRAINING
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T Tamar TECHNAFLO TEKNOSPEED TEKNOSPEED BOOSTER UNITS Tellarinni TEXTTEL THOM LAMONT THRUSTREAM TLC SERIES TotalSealCare TP1 CONDENSATE REMOVAL PUMP TPC100 TPC200 Tricompact TRIRO TSURUMI Tsurumi T-T CONTROLS T-T PUMPS Turbomat TWINRO
Brook Crompton Smedegaard Pumps Limited Tuthill UK Xylem, Lowara UK Limited Xylem, Lowara UK Limited Obart Pumps Limited T-T Pumps Limited Dawson Downie Lamont SPP Pumps Xylem, Lowara UK Limited EagleBurgmann Industries UK LP Xylem, Lowara UK Limited Lanson Polymers Limited Lanson Polymers Limited Grundfos Pumps Ltd Plenty Mirrlees Pumps, An SPX Brand T-T Pumps Limited Obart Pumps Limited T-T Pumps Limited T-T Pumps Limited Calpeda Plenty Mirrlees Pumps, An SPX Brand
U 2000 Ulectriglide Umbra Uniglide Unilift UNISTREAM United USI
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VCM VENUS V-FLOW Vo2 VOGEL PUMPEN VS1 VS6 VSL Vertical Range VSM VULCO W WARMAN WARWICK WASTEFLO WasteMate WasteMate Plus WATER GUARD WaterMate WAUKESHA WAUKESHA CHERRY-BURRELL Weda Wedeco WEIR MINERALS WEMCO WERNERT Western Land Roller Whale Whale Seaward WILDEN WILO Wilson-Snyder Worthington Worthington Simpson WP WSP
Grundfos Pumps Ltd Grundfos Pumps Ltd Xylem, Lowara UK Limited AESSEAL Plc ClydeUnion Pumps, an SPX Brand Xylem, Lowara UK Limited Xylem, Lowara UK Limited Salamander Pumps KSB Limited KSB Limited KSB Limited KSB Limited Salamander Pumps John Crane AESSEAL Plc Wilo (U.K.) Ltd T-T Pumps Limited Xylem Water Solutions UK Ltd T-T Pumps Limited
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ClydeUnion Pumps, an SPX Brand Flowserve GB Ltd AESSEAL Plc Circulating Pumps Ltd John Crane AESSEAL Plc KSB Limited Grundfos Pumps Ltd Grundfos Pumps Ltd Tuthill UK Tuthill UK KSB Limited Stuart Turner Limited Stuart Turner Limited Stuart Turner Limited Stuart Turner Limited Flowserve GB Ltd Sterling-SIHI Smedegaard Pumps Limited Xylem, Lowara UK Limited Grundfos Pumps Ltd AxFlow Limited Flotronic Pumps Limited AESSEAL Plc Grundfos Pumps Ltd Grundfos Pumps Ltd ClydeUnion Pumps, an SPX Brand Obart Pumps Limited Grundfos Pumps Ltd AESSEAL Plc Alfa Laval Limited Albany Engineering Co. Limited Sterling-SIHI NOV Mono (Mono Pumps Ltd) Stuart Turner Limited Grundfos Pumps Ltd ClydeUnion Pumps, an SPX Brand AESSEAL Plc KSB Limited
ClydeUnion Pumps, an SPX Brand T-T Pumps Limited T-T Pumps Limited Hidrostal Ltd Xylem, Lowara UK Limited ClydeUnion Pumps, an SPX Brand ClydeUnion Pumps, an SPX Brand Crest Pumps Limited Brook Crompton Weir Minerals Europe Limited Brook Crompton Weir Minerals Europe Limited Albany Engineering Co. Limited Stuart Turner Limited Grundfos Pumps Ltd Grundfos Pumps Ltd T-T Pumps Limited Grundfos Pumps Ltd AxFlow Limited AxFlow Limited Atlas Copco Construction Technique Xylem Water Solutions UK Ltd Weir Minerals Europe Limited AxFlow Limited AxFlow Limited Flowserve GB Ltd Whale (Munster Simms Engineering Limited) Whale (Munster Simms Engineering Limited) AxFlow Limited Wilo (U.K.) Ltd Flowserve GB Ltd Flowserve GB Ltd Flowserve GB Ltd Brook Crompton Wilo (U.K.) Ltd
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The BPMA Directory & Buyers Guide 2013/14
Specialists in the Design, Manufacture & Global Supply of Diesel Engine Cooling Pumps Bespoke Mechanical & Hydraulic Cooling Pump Design
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