01 AUTUMN 2017 www.timbermedia.co.uk
How EGGER is building on its success OFFSITE CONSTRUCTION: The answer to the housing crisis? PAGE 11 CERTIFICATION: How can you ensure that the timber you are buying has been responsibly sourced?
PREVIEW: Timber Expo PAGE 22
PAGE 18
Owatrol’s powerful, yet eco-friendly varnish, paint and stain removers can always be relied on to bring old timber back to life. Try Prepdeck for your decking or Dilunett gel on your external, vertical wood surfaces - you’ll be amazed at the results.
Has your wood silvered down through exposure to the climate? Then restore its beauty by using Net-trol Wood Cleaner & Colour Restorer for outstanding results. Need to protect your newly laid timber from warping and splitting? Then Seasonite is your answer.
Our high quality finishes not only look great but protect your wood for the long term. The range includes penetrating oils to enhance the natural beauty of soft and hardwood, semi-transparent coloured finishes and opaque paints in a wide range of colours.
CONTENTS AUTUMN 2017 02
WWW.TIMBERMEDIA.CO.UK 02 NEWS
08
The latest news from the timber and wider construction sector
08 COVER STORY: EGGER UK Strengthening its position and reaffirming its commitment within the UK construction market, through investment, is a key objective for EGGER UK
11 OFFSITE CONSTRUCTION 11
Offsite construction could hold the key to solving the housing crisis but does the
14
sector have the skills and capacity to deliver the homes that are needed to keep up with demand?
14 RESIDENTIAL MARKET Timber frame homes now account for over a quarter of new-build properties in the UK and that number is continuing to rise as developers look to turn projects around more quickly
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18 CERTIFICATION
22
Sustainably managed forests can protect wildlife, local communities and the wider environment from the devastating consequences of deforestation but how can you ensure that the timber you are buying has been responsibly sourced?
22 PREVIEW: TIMBER EXPO There will be a focus on addressing safety and quality in buildings when Timber Expo, the UK’s only event dedicated exclusively to timber, returns in October
31
31 INSULATION
34
Robin Lancashire, senior timber frame consultant at Exova BM TRADA, offers guidance on best practice for party wall thermal bypass when building with timber frame
34 FIRE PROTECTION Gordon Ewbank, technical director at the Wood Protection Association, looks at how flame-retardant treatments enhance the fire performance of wood and wood-based panel products
EDITOR Michelle Gordon michelle.gordon@timbermedia.co.uk
SALES DIRECTOR Terry Hanlon terry.hanlon@timbermedia.co.uk 01925 270093
DESIGN Pete Awad artwork@timbermedia.co.uk
Registered address: 73 Cross Lane, Newton-Le-Willows, Merseyside WA12 9QA Registered in England and Wales. Company Number 10839173. VAT registration number 271 5498 81
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01
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AUTUMN 2017
NEWS
OPTIMISTIC OUTLOOK ON CONSTRUCTION GENDER PAY GAP BUT SEXISM HOLDING 30% OF WOMEN BACK Almost a third of women are afraid of sexism holding them back from pursuing senior roles in construction and 38% of men believe their skills are better suited to the sector than womens, according to a OnePoll survey commissioned by the Royal Institution of Chartered Surveyors (RICS). Nearly 39% of workers believe companies aren’t doing enough to attract females into the sector and 42% believe companies need to invest more in training their existing female employees. Equally, those in the sector want to see businesses investing in the future pipeline of talent to build a diverse workforce, with 40% recognising that companies need to invest more in encouraging young girls to pursue a career in construction, so that more women enter the profession. However, the sector remains optimistic about closing the gender pay gap, with 46% of construction workers saying the gap will be less than 15% by April 2018 and 12% predicting that there will be no gender pay gap at all by this date. “Although it’s great to see the sector expects the gender pay gap to be lower than the national average, today’s findings highlight that achieving gender equality in the construction sector requires significant commitment from organisations,” said Sean Tompkins, RICS chief executive officer. “Encouragingly, there is a collective agreement from over a third of both men
Companies can’t afford to not have a diverse workforce today and for
and women across the industry that companies are not doing enough to attract
the future, he said and will need a diversity of visible role models to win the
females into the sector. The findings reveal that it is primarily the responsibility of
war for talent.
individual organisations, to invest in schemes and nurture more inclusive cultures that support women to hold more senior roles in the construction industry.
ACCOYA WOOD RETAINS GOLD STATUS FOR SEVENTH YEAR
Flexible working is key, with over a third of women identifying more flexible hours as a means to encourage them to stay in the sector, he added.
TIMBER TOPS THE LIST OF SOARING MATERIAL PRICES SINCE EU REFERENDUM
Accoya Wood has retained its Gold standard status from the Cradle to Cradle (C2C) Product Innovation Institute for the seventh year running. Gold status recognises the wood’s sustainable credentials across its lifespan and the recertification, which is valid until June 2019, comes as more rigorous assessment processes have been introduced for 2017. Accoya was awarded the C2C Gold certificate – the industry standard for a product’s environmental performance and societal impact – for its A third of small building firms say that soaring material prices are
sustainable wood sourcing strategy. It highlights the importance of using the Cradle to Cradle philosophy in construction and joinery products and demonstrates the positive impact of C2C products on the environment.
squeezing their margins, with timber topping the list, according to new research by the Federation of Master Builders (FMB). Construction SMEs have reported that prices for a range of materials
Accoya, has also retained Platinum standard (the highest possible certification level in the category) in the Cradle to Cradle Material Health
have risen since the depreciation of sterling, following the EU referendum. Timber tops the list, followed by insulation, bricks, blocks and
classification. This accreditation, which was issued as a separate certificate,
windows, with plasterboard/slate in joint sixth place followed by boilers
highlights that the product does no danger to either the environment or
and radiators and finally porcelain products.
human health.
A third (32%) of construction SMEs have had their margins squeezed,
Non-toxic and free from hazardous chemicals, it is ranked amongst one
22% have been forced to pass material price increases onto their clients
of the top products on Google’s Healthy Materials Portal Portico. Accoya is
and more than one-in-ten builders have reported making losses on their
the only structural building material to achieve the accolade to date.
building projects due to material price increases.
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AUTUMN 2017
BRITISH WOODWORKING FEDERATION LAUNCHES WEATHER TESTING GUIDANCE FOR WINDOWS AND DOORS The British Woodworking Federation (BWF) has launched a new guide for window and door manufacturers explaining weather testing requirements and providing advice to help BWF members to get their products tested. Weather performance testing is a means of assessing a product’s ability to achieve specific requirements as set out in British Standards and/or European Standards. Windows and doors can be tested for air permeability, water tightness and resistance to wind load. The publication covers the relevant standards for weather tightness and how to determine what performance level is required, as well as what needs to be considered before testing takes place. For more information visit: http://bwf.org.uk/publications/windows
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FINE OVER FAILURE TO CORRECTLY PLAN CONSTRUCTION OF TIMBER FRAME HOUSES A construction company has been fined for failing to ensure that work on a development of timber frame houses was properly planned and managed, despite previous warnings. North Somerset Magistrates’ Court heard how Bristol-based Ikon Construction Ltd didn’t ensure that the construction phase of nine timber frame town houses was planned, managed and monitored correctly. The company had been given previous advice after earlier action was taken by the Health and Safety Executive (HSE) at other sites. Following a complaint from a member of the public, an investigation by HSE identified several risks to health and safety, including risks from the timber frame development, as well as those relating to work at height, plant, temporary works and spoil piles. Ikon Construction Ltd of Clifton Road, Clifton, pleaded guilty to breaching Regulation 33(1) (c) of the Health & Safety at Work Act 1974 and Regulation 13(1) of the Construction (Design and Management) Regulations 2015. The company has been fined £145,000 and ordered
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03
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8/17/17 3:14 PM AUTUMN 2017
Egger Protect. We’ve got you covered for longer... www.egger.com/lifetime
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No matter the reason for the delay on-site, whether it be material shortages or lack of skilled tradesman, once laid, EGGER Protect can now be exposed to the British weather for up to 60 days ‌ so we have got you covered! For more information on this product and the EGGER Advanced Structural Flooring System with Lifetime Guarantee call our Building Products Hotline on t 0845 602 4444, visit www.egger.com/lifetime or email building.uk@egger.com
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AUTUMN 2017
NEWS
REPUBLIC OF CONGO JOINS PEFC ALLIANCE of Congo marks an important move forward for the development of certification in the basin”. Brice Séverin Pongui, chairman of PAFCCongo added: “There have been strong evolutions in the way forests are managed in the Republic of Congo, but certification is struggling to develop and become widespread. “PAFC is set to help promote sustainable forest management, making it more accessible and inclusive, thanks to its development respecting the local context. “With its careful balance of the environmental, social and economic benefits forests provide to the local forest owners and communities as well as society at large, we are convinced that PEFC certification is the right choice for our country.” The PEFC is strengthening the capacity Republic of Congo has become the latest
“The forests in the Congo Basin are home to
of PAFC-Congo, mapping all respective
member of the PEFC alliance, joining recent
more than 10,000 species. They provide food,
stakeholders and developing and validating
recruits the Council for Sustainable Forest
water and shelter to more than 75 million people,
the national sustainable forest management
Management and Certification in Bulgaria and
and are of significant economic importance,” said
standard.
the South African Forestry Assurance Scheme
Ben Gunneberg, CEO of PEFC International.
(SAFAS).
“With PAFC-Congo becoming a member of
“This will all be done through a transparent and inclusive process, involving everyone
PEFC and their work on developing a national
interested, through departmental and national
several initiatives to promote uptake of forest
forest certification system, we are taking a huge
workshops,” said Séverin Pongui.
certification in Africa, with a particular focus on
step towards safeguarding the benefits the
Central Africa. Working under the common name
forests in the region provide. We are thrilled to
international PEFC requirements, as well as the
Pan-African Forest Certification (PAFC), there are
welcome PAFC-Congo into the PEFC alliance.
PAFC standards in Gabon and Cameroon, in
Since 2011, PEFC has been engaged in
now three PEFC members in the region: PAFC Cameroon, PAFC-Congo and PAFC Gabon.
“We have been working in the Congo Basin for several years, and the addition of the Republic
“We will also study and analyse the
order to best develop our national certification system”.
KIER LIVING COMMITS TO PLANTING 45,000 TREES BY 2020 TO OFFSET ITS CARBON USAGE Kier Living, part of the Kier Group, has committed to planting 45,000 trees by 2020 to offset its carbon usage. As part of its new Greener Living campaign, it has partnered with Forest Carbon, a company leading the way in voluntary carbon woodland creation in the UK to create new woodlands over the next three years – to balance, in time, its annual 3,500 tonne CO2 footprint.
Kier Living is also implementing greener
working practices across its development sites and
committed to achieve, and we’re looking forward
on top of carbon capture. Kier Living’s tremendous
helping new home buyers at its developments to
to becoming a more carbon efficient house builder
contribution is across all these project types.”
become more energy efficient in everyday life.
by 2020.”
John Anderson, executive director, Kier Living,
Forest Carbon has planted 5.5 million trees
Stephen Prior, director at Forest Carbon,
in the UK since 2006 and is removing over 1.2m tonnes of CO2 from the atmosphere. Its efforts
said: “Although we are pleased to be leading by
added: “UK forestry is in desperate need of
example and to be the first UK housebuilder to
expansion. We are among the least forested
also support flood mitigation, river improvement
commit to this initiative with Forest Carbon, we
countries in Europe, and yet for example a
and public access and are assured by the UK
know that we – and the house building industry
staggering 80% of the timber we use is imported.
government’s Woodland Carbon Code (WCC)
– need to do more for the environment. It is a
We also need new woodlands for habitat, flood
for important areas such as additionality, risk
major undertaking but one which we are 100%
mitigation, cleaner rivers and community access, all
management and carbon capture estimates.
05
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AUTUMN 2017
NEWS
JOINERY INDUSTRY OPTIMISTIC DESPITE RISING MATERIAL COSTS Its Joinery State of Trade Survey for the second
followed by demand (25%) and capacity (20%).
quarter of 2017 revealed that 42% of respondents
Half of respondents anticipated an increased
reported an increase in sales volumes over the last
labour force over the next year with 38% reporting
quarter, with 52% reporting an increase over the
increasing their labour force in the last year. Raw material costs were noted as an
last year. Manufacturers felt that sales volumes would
inflationary factor for unit costs for 97% of
improve in the next quarter, with a balance of 61%
respondents, with wages & salary increases pushing
predicting an increase for the next quarter and a balance
up unit costs for 76% of respondents on balance.
of 60% predicting an increase over the next year. A current order book of future work extending
Exchange rates were a factor in inflating unit costs for 63% of respondents. Over the previous
Although rising raw materials costs and labour
beyond three months was reported by 42% of
year a balance of 64% of respondents had invested
availability are exerting pressure on joinery
companies – up 13% from the previous quarter,
in improving their products with 60% spending on
manufacturers, the industry is optimistic
with 41% saying that their order book extended
plant/equipment. Product improvement was set for
over sales figures and product investment
from between one and three months.
the highest capital investment over the next year,
opportunities, according to the British Woodworking Federation.
Labour availability was listed as the most likely constraint on output by 27% of respondents,
with a balance of 70% planning to invest and with 60% set to spend on plant/equipment.
GENERAL MANAGER APPOINTED Donaldson Timber Engineering (DTE) has appointed
at Gang-Nail Systems in 1996 as a trainee design
forward to leading the team at Andover,” he said.
Sean Annells as general manager of its branch in
engineer and was there for 16 years, working his
“Over the least two decades, I feel like I’ve picked up
Andover, Hampshire.
way up through the design team before becoming a
many of the best practices for customer service and
technical support representative. He later worked at
operational management and I can’t wait to make a
Consultec Timber Frame and Scandia Hus.
start at building on the already terrific work we do at
Annells, who joined the truss manufacturer in 2015 as a design technician, has more than 20 years’ experience in the industry. He started his career
06
“This is a great opportunity and I’m really looking
WWW.TIMBERMEDIA.CO.UK
Andover, and across all of DTE’s branches.”
AUTUMN 2017
ncentrate to 5 parts water. The ouring system has been devel the world leader in timber preservation technology r R&D department offering lo our life. A wide range of colo ailable to meet every customer
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tnut, Brown, Bronze, Mahogany & Moss Gre FOR MORE INFORMATION Visit: www.kopperspc.eu Email: kpc@koppers.eu
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*Registered Trademarks of Koppers Performance Chemicals Inc. Protim Solignum Limited is a Koppers company trades as Koppers Performance Chemicals. Koppers is a registered Trademark of Koppers Delware, Inc. All products are produced by independently owned and operated wood processing facilities. All other trademarks are trademarks of their respective owners. Registered England - Reg. 3037845
07
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by Appointment to Her Majesty The Queen Manufacturers Of Wood Preservatives Protim Solignum Ltd Marlow, Buckinghamshire
AUTUMN 2017
COVER STORY: EGGER
BUILDING ON SUCCESS products division which included a new tongue
allowed EGGER to grow production capabilities
and groove (T&G) panel processing and packaging
of melamine faced boards by up to 30%,
ailure to invest in any business can
line, a lamination line and the development of an
including EGGER Protect, its market-leading
ultimately lead to the demise of even the
onsite demonstration rig and testing area for its
structural flooring product.
most successful operation.
structural flooring products.
INVEST, INVEST, INVEST........
F
new technology and the production of
market-leading products EGGER aims to give its customers confidence in the knowledge that they are being supplied with the best quality materials.
NEW TECHNOLOGY TO DRIVE PRODUCTIVITY Bob Livesey, commercial director at EGGER UK, explains: “Investment in our new T&G line means we are utilising the very latest technology
EGGER MAKES £10 MILLION CAPITAL INVESTMENT IN THE FUTURE OF UK BUILDING PRODUCTS Strengthening its position and reaffirming its commitment within the UK construction market, through investment, is a key objective for EGGER UK.
The previous line started life in 1986 and has served EGGER and the market well, pressing over
Through continued investment in
19 million boards. This 200 million m2 of production is equivalent to 28,500 football pitches worth of board if laid end to end, and enough to stretch around the world over two and a half times. The new lamination line increases output and
to boost productivity, which also gives us the
board quality at a time when the housebuilding
capacity to further secure supply to the UK
market needs to grow quickly in order to meet
market for many years to come. This enables us
government targets and public needs.
to lead the way in a challenging market place and reinforces our commitment to our customers. “The new T&G investment also involves
CHANGING WITH THE MARKET Driven by the needs of housebuilders, the
the installation of a new Peel Clean surfacing
construction market has witnessed a change
facility to bring production of our EGGER Peel
in demand from basic raw P5 flooring to more
EGGER’s Hexham plant is home to one of the
Clean Xtra boards in-house. This means we
innovative products such as EGGER Peel Clean
most technically advanced manufacturing
can continue to develop our product portfolio
Xtra and EGGER Protect.
facilities in Europe, supplying chipboard products
for UK housebuilders at a time when there is a
to the UK construction and furniture industries.
recognised need to build more homes.”
Located in the heart of Northumberland,
The company recently commissioned a multi-million-pound investment within its building
This has prompted further development of these value added materials, to deliver higher
A further investment of approximately £6
results and further peace of mind onsite. These are
million to replace one of five lamination lines has
trying times for builders, with delays to the building process causing issues. Aside from the great British weather, builders are also suffering from material shortages and lack of skilled tradesmen. These delays can mean floors are left exposed for longer and at risk of becoming structurally unsound. New research and rigorous testing of EGGER’s flagship flooring product, EGGER Protect, has shown that the structural board can remain exposed to the elements for 60 days. This is a substantial increase on the previously cited 42 days and is unrivalled in the industry. As well as the 60-day protection, the board
All EGGER flooring boards have enhanced moisture-resistant properties with a precision T&G profile created using diamond-tipped tooling.
has a hard-wearing, anti-slip surface, is quick to install, and can be used with underfloor heating systems and tiles.
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AUTUMN 2017
One of the latest Hexham upgrading lines.
A new and improved woven film used on EGGER’s Peel Clean Xtra board has also been developed.
By laying the floor properly they benefit from
for growth from these areas may be restricted.
finish, which means no post-installation painting
the EGGER Advanced Structural Flooring System
Add the fact there’s been a significant shift
is required. EGGER Protect can also be installed
lifetime guarantee – another industry first.
from flats and apartments to larger four to five
Time saving features include a concrete-effect
during light rain conditions and is easily cleaned in preparation for handover to the customer. A new and improved woven film used on
The Advanced Structural Flooring System
bedroom properties, the actual number of units
is designed to save time, money and manpower
built year-on-year is not getting us close to where
on projects without compromising on quality. It
we need to be. “Therefore, growth must come from SME
EGGER’s Peel Clean Xtra board has also been
is based on the EGGER portfolio of structural P5
developed. This has made the covering stronger
grade flooring boards – EGGER P5, EGGER Peel
housebuilders, with government support to help
and offers better slip resistance contributing to
Clean Xtra and EGGER Protect and suitable for
deliver more housing. Our new investments,
onsite safety.
traditional masonry, offsite modular and timber-
particularly in the value-added structural
frame builds.
flooring boards EGGER Protect and EGGER Peel
Nick Dyke, divisional head of group procurement at Taylor Wimpey, commented
All EGGER flooring boards have enhanced
Clean Xtra, come at a time when the UK needs housebuilding to increase dramatically.
on EGGER’s leading building product: “Taylor
moisture-resistant properties with a precision
Wimpey have been working in partnership with
T&G profile created using diamond-tipped tooling.
Egger for over 10 years and recognise the true
This strong, tight fitting joint minimises air gaps
detailed in the recent white paper ‘Fixing our
value of quality materials in our homes. Egger’s
preventing water entering the core of the board.
broken housing market’. Since the 1970s, the UK
Peel Clean Xtra was used as our standard flooring
Unique in the market, it provides a consistent
“It is high on the government’s agenda as
has averaged around 160,000 homes per year. We
until the introduction of Egger Protect, which is
joint on every board, giving customers the
now need 250,000 - 275,000 annually to catch up
now used on over 30% of our sites. Egger Protect
confidence that every EGGER T&G panel will fit
and keep up with demand.
gives us the added benefit of a ‘finished’ floor
together perfectly. This is only possible due to the
“The various incentives and funds set up by
and crucially up to 60 days protection from the
high-grade formula used to make EGGER’s P5
the government show how serious the UK is about
elements before our roofs are complete – no other
core board which provides the market with the
building more homes, and being more innovative
manufacturer can offer this comfort.”
best possible structural flooring boards to meet
in the ways in which we build. From traditional
their needs.
masonry, to increasing timber frame and offsite
EGGER UK has also invested in a new
construction, now more than ever is the time for
customer demonstration area and testing rig, so as to replicate onsite conditions. The rig has a concrete base with a joist system, typical of those
STEP UP AND SECURE SUPPLY Dan Soulsby, category manager for EGGER
manufacturers of key products in the market to step up and secure the supply of these products as
found on building sites. This allows EGGER to
Building Products, keeps his eye on what is
well as continuing to develop and be innovative to
run real-time condition tests on all its structural
happening in the construction market and told
assist the builders in achieving these numbers.”
flooring products, providing the market with
us: “Housebuilding in the UK does appear to be
EGGER UK is well placed to step up and
the assurance that EGGER boards are the best
growing, with higher numbers in both starts and
secure supply of its products thanks to the recent
available for the job.
completions, however we still remain far behind
investment in new technology and innovative
the figures required to meet the housing demand
product development. With its users in mind,
and government aspirations.
EGGER UK has positioned itself clearly in the
The testing rig is also used for customer demonstrations and hands-on training. Customers can observe how easy EGGER structural flooring panels are to lay, and have a go themselves.
“With around 75% of all private sector starts delivered by the top 50 housebuilders, the room
market as a leading provider of value added flooring products.
To find out more about EGGER Protect contact the EGGER building products hotline on 0845 602 4444, email building.uk@egger.com or visit egger.com/building.
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AUTUMN 2017
The preferred design software for Timber Frame Manufacturers, Engineers & Designers • • • •
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AUTUMN 2017
FEATURE: OFFSITE CONSTRUCTION
IS OFFSITE THE ANSWER TO THE HOUSING CRISIS? Offsite construction could hold the key to solving the housing crisis but does the sector have the skills and capacity to deliver the homes that are needed to keep up with demand? By Michelle Gordon
T
he UK is failing, despite the best efforts of successive governments, to build enough homes but could a renewed focus on offsite construction be the key? Offsite construction techniques have
come a long way since the pre-fabricated buildings of the post-war era and today’s precision engineered factory-built homes are constructed to the highest standards with excellent environmental credentials. Offsite construction currently accounts for less than 10% of total output but as the housing crisis worsens and Brexit threatens to exacerbate the skills shortage, there is a real opportunity to boost its use. Mark Farmer’s Modernise or Die report into the construction skills shortage, published last year, recommended a focus on offsite manufacturing and
Homes being built at Liverpool Mutual Homes’ development at Belle Vale
manufacturing and construction than many people
the industrialisation of construction. “If you buy a new car, you expect it to have been built in a factory to exacting standards, to be delivered on time, to an agreed price and to a
are led to believe and this perception needs to change, starting in the housing market.” There has been an increased Government focus
per year from eight production lines. Earlier this year Rosie Toogood, former business development director for Rolls Royce’s Civil Aerospace Business, was appointed as CEO of the
in recent years and more firms are investing in offsite
modular housing business. Nigel Wilson CEO of
manufacturing methods, such as Swan Housing
Legal and General said: “Almost every other industry
so that the investors, developers or building owners
Association and Legal & General (L&G) Modular
has seen radical innovation brought about by digital
hiring construction firms increasingly dictate the
Homes, which have both invested in new factories
technology advancements. And yet we continue to
use of modern methods of delivery and invest
for building modular homes.
build houses the same way that the Victorians did.
predetermined quality,” said Farmer. “This needs to happen more in construction,
appropriately in the skills agenda to grow this part of the industry. “There are more similarities between
L&G wants to “do for housing what Henry Ford
“We need more entrants to the sector, new
did for the modern automotive industry” and is
technologies and business models to deliver the
building the capacity to produce up to 3,500 homes
100,000 shortfall of new homes. Just as the car
FIRST FOR SOCIAL LANDLORD Liverpool Mutual Homes’ (LMH) development of 33 two and three-bedroom
built in a controlled
houses in Belle Vale is through to be one the largest modular home schemes
indoor environment and
in the UK from a social housing landlord.
not exposed to the wet
The properties were produced in a factory by Bowsall and craned into place. Ground floors, upper floors and roofs were constructed in sequence before utility supplies were connected and interiors were fitted out. The £3.5 million project was part funded by the Homes and Communities
winter. “It has great potential, not just for
Agency and LMH bid for funding via JV North, a consortium of nine other
our tenants but also the
housing associations.
country as a whole. If
“This is the first time we have carried out a scheme building homes offsite and the results are tremendous,” said Steve Coffey, chief executive at
this type of construction method can be rolled out on a large scale, we could speed up the entire housing building process significantly. “Given the national housing shortage, landlords and developers have a
Liverpool Mutual Homes. “The quality is second to none as the majority of each home has been
11
weather we endured last
duty to look at alternative methods to build homes more efficiently.”
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AUTUMN 2017
FEATURE: OFFSITE CONSTRUCTION as shallow foundations, lightweight construction and acoustic performance, which lend themselves to constrained sites. “These buildings are high quality and outstanding in terms of performance,” said the report. “Their construction is more environmentally-friendly than traditional construction methods and they are a far cry from their prefabricated predecessors. “The lack of a single design standard or mass market demand has held back the sector’s growth. This is a once in a generation opportunity to work collaboratively with investors, developers and policy makers at a time where experts, central and local
London Mayor Sadiq Khan has been urged to back offsite manufacturing to meet housing demand in the capital
government are all calling for the same thing to happen. The Mayor is ideally placed to respond to the
industry was automated, so the UK’s traditional
which needs a minimum of 50,000 homes a year to
house building sector now needs to step up. We
keep up with demand.
need to build houses faster and more efficiently than ever before. Rosie has a mandate to deliver this.” L&G has since unveiled its turnkey modular
But the sector must be galvanised to fully
An “innovative approach to delivering new
harness the benefits and one of the biggest setbacks
homes is vital” said Nicky Gavron, chair of the London
to the growth of offsite construction could be an
Assembly Planning Committee but a change of
inadequately trained workforce.
housing prototype for a two-storey, two-bedroom
mindset, collaboration between the construction and
home and expects to deliver its first homes in the first
housing sectors and bold political leadership is needed. The report’s recommendations include providing
half of 2018.
report’s recommendations and call to action.”
A recent research report from the Construction Industry Training Board (CITB) says that offsite construction could revolutionise the construction
“Modular construction is set to revolutionise
clear and strong leadership in raising the awareness
industry and provide a solution to the UK housing
the house building sector bringing new materials
of offsite construction’s potential; working towards
shortage if the sector develops the right skills.
along with methods and processes used in industries
defining and adopting a Manufactured Housing
such as car-making to raise productivity and help to
Design Code, looking at the potential of using TfL-
Offsite Construction’ follows the recommendations
address the UK’s chronic shortfall of new homes,”
owned land to stimulate the offsite manufacturing
set out in the Farmer Review and assesses how the
said Toogood.
sector and setting up a dedicated offsite
adoption of offsite is changing the skills and training
manufacturing-specific procurement framework for
landscape for construction.
While not a panacea, offsite manufacturing will be critical in bridging the gap between the number
‘Faster, Smarter, More Efficient: Building Skills for
“The growth of offsite has seen a blurring of
London. “Meeting London’s housebuilding target is a
the lines between manufacturing, engineering and
industry can deliver and the level of housing need
huge task and traditional construction techniques will
construction, creating the need for new skills and
that is anticipated in the next 20 years says a
only take us so far. Offsite manufactured housing is
redefining existing ones,” it says.
new report from the London Assembly Planning
an innovative, forward-looking and exciting way to
Committee.
close the gap,” said the report.
of new homes that the traditional construction
“We need to not only train the entrants in a range of new skills but also upskill our existing
‘Designed, sealed, delivered: The contribution
Modern precision-manufactured homes can
workforce. The digitalisation of the construction
of offsite manufactured homes to solving London’s
offer an increased level of consistency and quality
industry and the link that provides to offsite also
housing crisis’ calls upon Mayor Sadiq Khan to give
control with additional benefits in terms of speed of
offers a chance to attract a new cohort of skilled
his support to offsite manufacturing in the capital,
delivery, cost efficiencies and safety on site, as well
workers.”
THINKING OUTSIDE THE BOX Estonian developer Kodasema is launching its KODA house to the UK
would provide a cost-effective option to house those on the waiting list
on the BRE’s Innovation Park in Watford.
for affordable accommodation or offer temporary rental apartments for
Already in use across Holland and Estonia the factory-made
young professionals, students and those looking to downsize.”
modular home, which can be erected on site in a day for as little as £150,000, doesn’t require extensive digging or laying foundations and materials can be disassembled and used easily. The 25m2 building has been designed to allow stacking, with multistorey modules scheduled for release in 2018. John O’Brien, associate director for construction innovation at the BRE said: “The simple yet effective design could help alleviate the pressures of the housing crisis on local authorities, providing temporary homes or workspaces on empty sites. This trend of short-term use of derelict land, which can be left untouched for years, even during the planning stages, is becoming more common, especially in London. KODA
12
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
FEATURE: OFFSITE CONSTRUCTION In a sector characterised by an ageing and migrant
Workers will increasingly need the skills to
such as the Construction Leadership Council, to
dependent workforce, the skills shortage is sure to
move between offsite and onsite environments
drive innovation and create ‘centres of excellence’
worsen as skilled workers retire and Brexit begins to
and so the training for these areas must evolve to
for skills and knowledge.
affect the flow of labour coming into the UK.
meet the changing demand, it says but there are
Future activity, following the development of
significant barriers including a shortage of qualified
standards will include ensuring support is in place
homegrown workforce to drive forward offsite
training providers and assessors and a lack of
for the delivery of training for onsite elements,
construction and how do we make the sector
awareness of available training and qualifications.
working with industry to develop new qualification
So how do we ensure that we have a
attractive and accessible to young people?
Existing training does not include the required
units and standalone knowledge courses and
offsite and some companies are delivering their
linking new standards and qualifications to the
that an industry-wide move towards offsite
own ‘in-house’ training, which leads to non-standard
CITB training grants. As well as supporting the
manufacturing could make a career in the
approaches.
development of bespoke teaching materials for
The London Planning Committee believes
construction sector more attractive to young
In partnership with employers, the CITB will
schools, FE and HE; promoting offsite training to
people. “Being able to offer professional careers in
lead a review of National Occupation Standards
encourage the uptake of standardised courses and
a permanent place of work should help the industry
(NOS) to identify the need for new standards for
funding industry experts to deliver training and
to attract a broader pool of talent – especially
roles that are core to the CITB scope.
assessments.
women and young people,” its report says.
It will also work with the design, engineering
It is clear that there is an appetite for offsite
and manufacturing sectors to apply the standards
manufacturing and great strides are being made in
functions required for successful implementation of
developed in these areas to a construction context,
terms of training and changing attitudes but there
offsite, what skills are needed, the gaps in training
to support key offsite functions, as well as working
is still much to be done if factory-built homes are to
provision and what industry and CITB can do to
with industry to develop a competency framework
become the norm.
address these challenges.
for offsite construction, focusing on attitudes and
The CITB report identifies the different
“We identified the need to understand the specific changes to skills and new skill requirements
behaviours, to embed in training for all functions. CITB will help to promote career opportunities
at that individual level and really asking that question
in offsite using existing avenues such as Go
– to what extent are they new skills and new roles
Construct and will work alongside other bodies,
Photo courtesy of Stewart Milne Timber Systems (SMTS), which designs and manufactures a range of timber build systems and has over 40 years’ experience in offsite construction.
versus tweaking or updating and adapting existing skills and roles? And how does that vary across the different functions involved in an offsite build?” said Ben Lever, future skills strategy manager at CITB. The findings of the report provide the CITB and industry with the intelligence to establish what is needed and how that stacks up against existing training provision and qualifications, and to act accordingly said Lever. The report outlines six key skills areas related to offsite construction: digital design; estimating/ commercial; offsite manufacturing; logistics; site management and integration and onsite placement and assembly. How to build com
pliant
RAISING THE ROOF The Trussed Rafter Association (TRA) is publishing new roofing guidance, endorsed by the NHBC, to boost housebuilders’ use of offsite components. A recent NHBC survey of 8,000 new homes sites revealed that about 17% were already using spandrel panels and trussed roof manufacturers report
“We have collaborated with the STA and NHBC to so the standard of installation is as high as possible. The guide has been developed by the TRA in association with the NHBC and the Structural
volume housebuilders building low-rise housing and apartments.
Timber Association (STA) and will receive further
costs and waste from poor spandrel panel construction by housebuilders. It provides evidence-based technical best practice on the design, structural
Guidance on building and instal for party walls ling spandrel panels above masonry
ensure the challenges housebuilders face are covered
increasing interest in these offsite components, especially from large and The new guide for masonry-built homes is designed to reduce the risks,
SPANDREL PANELS
Version 2 May 2017
updates following the outcome of further fire testing. The TRA and NHBC will also be providing further updates on gable detailing later this year. Paul Cribbens, NHBC standards manager, said: “As the housebuilding
requirements, fire and acoustic performance, weather protection and safe
industry moves evermore towards innovative methods of construction, it is
installation of spandrel panels.
encouraging to see the supply chain embracing the challenges and ensuring
“TRA members and NHBC inspectors have shared concerns about the quality of construction in some areas, so it’s vital that housebuilders understand
that products perform as expected. This document represents a first significant step towards standardising this innovative method of construction.”
best practice in design and installation to achieve the best results,” said Jonathan Fellingham, chairman of the TRA.
13
The guide is free to download from the TRA website tra.org.uk
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
FEATURE: RESIDENTIAL MARKET
AT HOME IN THE MARKET Timber frame homes now account for over a quarter of the new-build properties in the UK and that number is continuing to rise as developers look to turn projects around more quickly By Michelle Gordon
T
imber had somewhat fallen out of fashion
Factory-built homes are also precision engineered,
frustration amongst architects and engineers that
as a building material but in recent years
meaning that they meet consistently high
many clients still think brick and block first rather
it has started to make a comeback driven
standards and have excellent environmental
than being open to new approaches,” said Lellig.
by its excellent environmental credentials,
credentials.
“We need to understand concerns and
Speed of build is a huge driver for growth
versatility and speedy build times.
Figures released by the Structural Timber
Association (STA) last year showed that the market share for new-build timber frame homes
co-develop solutions, where necessary and
said Christiane Lellig, campaign director for
possible,” she said. “Where we are dealing with
Wood for Good.
genuine misperceptions, we will need to provide
The advancement of custom-build plots
evidence in the form of performance data and
had increased to 27.6% – a figure that is expected
throughout England is also contributing to growth,
because numbers can’t overcome emotionally
to have risen to nearer 30% when the STA
she said, as is a lack of bricks and blocks.
rooted ‘prejudice’, we will need to offer physical
“Change is happening faster than ever before
releases its latest data in October.
experience with the timber construction
with the Modernise or Die report leading the
process and the completed timber buildings. In
timber frame and a typical home can be built
way,” said Lellig and there is a growing appetite
short, exposure to successful projects, in-depth
in a matter of weeks, saving money onsite, and
for offsite construction among architects and
discussions with peers using timber solutions etc.”
allowing homes to be sold or rented out sooner,
engineers with an increasing number of leading
giving a quicker return on investment.
developers using offsite methods.
There are many benefits of building with
There are fewer vehicles to site, with quieter
But while use of timber is continuing to grow
There is still some way to go before timber is considered as a mainstream building material but its use in high-profile projects can only boost its
and less hazardous conditions, as well as less
its market share remains relatively small compared
appeal and introduce a whole new audience to the
waste than with other construction methods.
to other building materials and “there is some
benefits of building with wood.
A RIVER RUNS THROUGH IT Development: Aldcliffe Yard Location: Lancaster The scheme located within a conservation area alongside the Lancaster Canal was masterminded by H2O Urban, a joint venture between private property developer Bloc and charity the Canal and River Trust and profits from the development will be reinvested to maintain waterways across Britain for future generations. The local planning department gave clear specifications about the materials to be used and the footprint of the buildings, to ensure that the new properties remained sympathetic to the local surroundings and they Aldcliffe Yard is an award-winning development of custom-build houses
were built with natural stone walls, timber cladding, slate roofs and timber
and refurbished homes located in a British Waterways conservation area in
sash windows. H2O gained planning permission for the development’s external design
central Lancaster. The development on the site of a former British Waterways office and yard includes one detached, two semi-detached and five terraced properties, making it the first terraced custom-build scheme to be delivered Alongside the three and four-bedroom new-build houses, there are six
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layouts and hand the build project management back to H2O specialists. The properties were built using timber frame, enabling fast and cost-effective construction and allowing buyers to move internal walls to
in the UK. homes, which were created from heritage canal-side buildings.
and then purchasers bought plots outright and were able design their own
create kitchen-diners or to add or remove ensuite bathrooms, during the design phase.
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
NOT ALL OSB IS CREATED EQUAL
CUT IT, DRILL IT, FIX IT. www.mdfosb.com info@mdfosb.com 15
Whatever you do to SMARTPLY FR OSB, it will still maintain it’s CE mark and certification due to the flame retardancy being built into the panel, not applied as a coating or impregnated after manufacture. WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
FEATURE: RESIDENTIAL MARKET
GOING GREEN Development: Exemplar, NW Bicester Eco Town Location: North West Bicester, Oxfordshire to generate electricity. This will include freestanding photovoltaic (PV) panels, overlaid PV panels and inset PV tiles, with some garages benefiting from green roofs. It will also include a range of additional features, aiming to minimise its residents’ impact on the local environment. These will include rainwater harvesting systems to recycle water; home information systems displaying energy, water consumption, and real-time information on local public transport; an electric car club and eco-pub; optional electric car charging points; and high-speed fibre-optic broadband to promote home A2Dominion’s development in North West Bicester is a 393-home project,
working and reduce car journeys.
aiming to deliver the most sustainable living in the UK for its residents and 94 homes were built as part of the first “Exemplar” phase.
BUILD PROCESS AND KEY BENEFITS OF PROJECT
With the homes designed to achieve true zero carbon rating, delivering
The timber frame system was precision engineered offsite, which limits
energy efficient, good-quality affordable housing was crucial to the project’s
defects and means there is less preliminary site preparation, which in turn
success and timber frame was an ideal fit for the priorities of the scheme.
reduces costs. Other benefits included reduced health and safety risks and avoiding weather interruptions. The first phase was designed with a fabric first approach, complemented
PROJECT BRIEF Stewart Milne Timber Systems was appointed to work with A2Dominion
by renewable technologies, keeping the build fabric central to creating a
and Willmott Dixon, the main contractor, on the project which will be the
sustainable community. The homes will attain Code for Sustainable Homes
only eco town still to adhere to the Government’s original Eco Town Policy
(CSH) Level 5 through excellent heat retention and air tightness, with a 0.15
Planning Statement.
U-value, air tightness of 3 and thermal bridging of 0.04.
Stewart Milne Timber Systems’ role in the project was to provide its
Much of this is achieved through the build fabric, with pre-assembled
Sigma II Build System, with novel C-stud technology, for 94 of the first 393
flat roof modules and insulated floor cassette edges, meaning a pair of semi-
homes, as part of the “Exemplar” phase of the project. Initial infrastructure
detached homes can be weather tight, air tight, secure and fully insulated
work began in April 2014, and construction work on the homes commenced
within 72 hours. Air testing is also conducted prior to first fixing, building in
in the summer of 2014. The first residents moved in to this phase of the
assured performance of the fabric. Stewart Milne Timber Systems’ ‘fabric first’ approach is a critical element
project in 2015. The development will feature the UK’s largest domestic solar panel array, with 17,500 square metres mounted across the rooftops of all homes
of achieving high levels of environmental performance, with energy efficiency built into the fabric of the building.
MODERN TWIST Development: The Serpentine Location: Aylesbury all of the boxes and SMTS played a crucial role in the project, from the initial design through to the supply and erection of the closed panel timber build system. The end result is a sustainable development of homes featuring energy efficient U-values of 0.15 W/m2K in the external walls, 0.15 W/ m2K in the ceilings (pre-insulated cassettes), and 1.4 W/m2K windows, pre-fitted to the external walls. The experience and expertise of SMTS’ technical and design teams Designed by Make Architects for Thames Valley Housing (TVH), The
was integral to the viability of The Serpentine. It identified design and
Serpentine is a modern interpretation of the traditional Victorian terrace with
structural solutions, which enabled the company to meet the brief
an ‘S’ shaped building, which comprises 94 houses and flats over three floors.
while keeping costs under control. For example, the whole building is
Meeting the highest standards of energy efficiency was important to
segmental, with straight walls, and in each house type all internal walls
TVH, a registered social landlord, as was speed of delivery and a build cost of
are set at right angles to one of the party walls. That allowed SMTS to
less than £60,000 per home.
manufacture all of the floor and ceiling cassettes in its factory on its fully
Stewart Milne Timber Systems’ (SMTS) Sigma II Build System ticked
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automated lines.
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
ADVERTORIAL
SCOTFRAME CASE STUDY MILLBANK HOUSE, UDNY With a one acre plot of breath taking countryside in Aberdeenshire, Leanne and James Duncan had a very simple brief when they approached Cairnrowan Custom Homes - a stylish, bespoke, energy efficient house. After reviewing the initial architect designs, Cairnrowan suggested they go to a more innovative, modern and rural sympathetic architect, Annie Kenyon Architects. A contemporary timber frame house grew to life in only 13 weeks, giving the Duncans a; 309m² home including a 54m² garage A Val-U-Therm PLUS pre-injected wall panels and roof cassette with a posi-joist panel system floor supplied by Scotframe Timber Engineering Ltd Achieving A 99% ‘as built’ EPC (Energy Performance Certificate) rating of A(99) Achieving A 99% ‘as built’ Environmental Impact (CO2) rating of A(99)
Siberian Larch rain screen cladding home with a seamless thin silicone based pale grey render
Air tightness of 0.59 ACH (air changes per hour)
Heat source from a Daikin air source heat pump with combined internal unit
This project was completed within time (allowing the customers to move
Mechanical heat recovery and ventilation system, Zender Q 350 unit
in two weeks before their wedding) and budget and exceeded the customers’
Solar PV, 4.8KW of panels fitted to the garage
expectations in terms energy efficiency and airtightness. By using a structural
Underfloor heating throughout the ground floor combined with a
engineered system Cairnrowan were able to erect the timber frame to a wind and water tight stage within 5 days. This is advantageous when working in
radiator system to the first floor and separate towel rail High efficiency aluclad NorDan windows and doors which greatly
areas such as Scotland when weather conditions are a huge contributing factor to lost program time in a build project.
reduces maintenance costs and improves lifespan
Fabric First Scotframe manufacture Val-U-Therm PLUS the unique factory injected PU closed panel wall, roof and floor system.
2017 SHORTLISTED Best Eco Home
AIRTIGHTNESS
THERMAL PERFORMANCE
2017 SHORTLISTED Best Timber Frame
ENERGY EFFICIENCY
SPEED OF CONSTRUCTION
www.scotframetimberengineering.co.uk Inverurie Tel: 01467 624440
17
Cumbernauld Tel: 01236 861200
Dundee Tel: 01382 561772
Inverness Tel: 01463 717328
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
FEATURE: CERTIFICATION
PROTECTING FORESTS FOR THE FUTURE
Sustainably managed forests can protect wildlife, local communities and the wider environment from the devastating consequences of deforestation but how can you ensure that the timber you are buying has been responsibly sourced? Michelle Gordon talks to the PEFC and FSC about what to look out for
A
round 129 million hectares of forest – an
timber and paper come from, you could be part of
area almost equivalent in size to South
the problem.”
Africa – have been lost since 1990 with
Sourcing certified material enables you
The only companies that can use a PEFC logo are those that are 3rd party certified and hold a chain of custody certificate or forest management
huge swathes of forest being illegally
to become part of the solution, said Teasdale,
certificate which means they buy their material from
cleared in some areas for conversion to
supporting responsible forestry and reducing the
a sustainable source.
agricultural crops such as palm oil or soy bean. Deforestation can lead to issues such as
soil erosion and increased flooding and can have
market for products that are the result of damaging forestry practices. Both organisations have developed systems
devastating consequences for wildlife, local
of forest certification, working with governments
communities and the wider environment.
and local communities to ensure that forests are
“Forests are under threat and disappearing at an alarming rate,” said Rosie Teasdale, executive director of the Forest Stewardship Council (FSC),
sustainably managed and that trees are planted to replace those that have been cut down. They also run product labelling schemes that
which was established in 1993 to promote
enable people to identify responsibly sourced wood,
responsible management of the world’s forests.
paper and other forest products.
“Deforestation accounts for more greenhouse
The PEFC has 30 endorsed schemes around
gas emissions than the global transport sector. In
the world covering 300 million hectares of forests,
areas where systems are not in place to ensure that
with several countries currently working towards
timber is sourced responsibly the damage caused by
having their national forest schemes endorsed.
illegal logging, habitat destruction and expansion of
“We work from a bottom up approach so each
FSC runs a global forest certification system with two key components: forest management and chain of custody. The certification process is
TIMBER PROCUREMENT TIPS Make sure the timber you are using is certified by: Specifying PEFC/FSC certified materials when placing your order
agricultural land is now reaching a critical stage. We
country has to have a national forest certification
and let your supplier know that you
have already lost half of the world’s natural forests
scheme that has been developed through
need them to make a PEFC/FSC
and this loss is continuing.”
stakeholder engagement,” explained Alun Watkins,
The FSC and international forestry certification scheme the Programme for the Endorsement of
executive director, PEFC UK Ltd. “Each national scheme could be slightly
claim on their sale documents Sourcing from a certified supplier. Both PEFC and FSC have lists of certified
Forest Certification (PEFC), which was formed in
different because forestry in Finland is different to
1999, are working across the globe to ensure that
forestry in Africa but they still have to meet the core
forests are sustainably managed and protected for
sustainability requirements of forest management
invoice clearly identifies the PEFC/
future generations.
and standard setting etc.
FSC certified products and includes
“Finding a balanced way to both utilise and
“If they meet those requirements it will then
organisations on their websites Check that the delivery note and/or
the supplier’s PEFC/FSC certificate
protect our forests has become critical,” said
be approved by the PEFC Council and sent to
Teasdale. “Those who buy timber, paper and other
the other PEFC members for a vote and those
forest products could be rewarding damaging
members will look at their scheme and make sure
that it covers the appropriate product
and destructive practices if they do not source
that they are acceptable as we don’t want a weak
categories using online databases
responsibly. Basically, if you don’t know where your
link anywhere.”
18
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code Check that the certificate is valid and
AUTUMN 2017
Working with nature Sioo:x are leaders in wood protection using silicate technology. We provide a highly effective proven system to protect wood of all types. It gives long life and a beautiful natural surface with even colouration and is friendly to people and the environment. An example is the summerhouse by architect Leo Quarsebo, Sweden.
Made in Sweden
Sioo Wood Protection AB | Tel: +44(0)7788 542859 | E: sioouk@icloud.com | www.sioo.co.uk
Photo courtesy of Richard Burbidge
Online resources to help you specify and build robust and long lasting decking and cladding structures in wood.
Photo courtesy of Silva Timber
Your route to independently accredited materials, accessories, designers and installers.
Environmentally friendly
Photo courtesy of Simpson Strong-Tie
Independent inspection and expert witness services.
5C Flemming Court, Castleford, WF10 5HW 01977 558147 info@tdca.org.uk www. tdca.org.uk The TDCA is an independent, technical and advisory body for the timber decking and timber cladding industry. It was established to promote the materials, design and installation practices required to create good quality decks, associated landscape structures and cladding on buildings.
19
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
FEATURE: CERTIFICATION
to ensure that everyone in the organisation knows what timber and timber products are acceptable for use. It can also help companies to make and meet Corporate Social Responsibility targets. The use of timber as a building material is growing in popularity and most organisations are ensuring that they only use certified products “Those who buy timber, paper and other forest products could be rewarding damaging and destructive practices if they do not source responsibly,” Rosie Teasdale, executive director of the FSC
but Watkins believes that the sector is missing a trick with project certification, which is available for buildings, which have been constructed from sustainable timber.
carried out by independent certification bodies,
A logo will be easy to spot on a piece of
People are clearly starting to get the message
which assess forest managers and forest product
furniture, for example, but is unlikely to be
when it comes to the importance of certification
companies against FSC standards. Each link in the
marked on raw materials for building projects, so
but the total volume of certified forest in the
supply chain is audited.
invoices and delivery notes should be checked for
world only stands at about 11% and there is still a
appropriate certification codes.
long way to go.
“Our vision is to ensure that the world’s forests meet the social, ecological and economic
Both organisations have online databases where
“We can’t rest on our laurels,” said Watkins.
rights and needs of the present generation
you can check the validity of certification numbers
“If everyone wanted certified wood tomorrow
without compromising those of future
and recommend regular checks on suppliers.
there probably wouldn’t be enough to go around
generations and our mission is to promote
“Many timber suppliers will tell you, often in
so we have to keep expanding on that 11% to meet demand.
environmentally appropriate, socially beneficial,
good faith, that their supplies are from ‘sustainable’
and economically viable management of the
or ‘managed’ sources, or from plantations,” said
world’s forests,” explained Teasdale.
Teasdale. “Without an independent certification
get people to sign up to it and specify it we have to
system, there is often no way of verifying this or of
make sure that there is enough timber for them to
product is your assurance that it is made with, or
demonstrating to your clients that you have met
buy, so it is a bit chicken and egg. We have to keep
contains, wood that comes from FSC certified
their expectations in terms of responsible sourcing.”
pushing from the specification side but we also
“The FSC logo on a wood or wood-based
forests or from post-consumer waste.”
Timber procurement policies are recommended
“So the more we sell certification and try and
need to keep pace with demand.”
FOR TIMBER THAT KEEPS OUR FORESTS STRONG,
CHOOSE FSC.
www.fsc.org
PEFC/16-01-01
PEFC: YOUR ASSURANCE OF RESPONSIBLY-SOURCED
TIMBER www.pefc.co.uk PEFC - Programme for the Endorsement of Forest Certification FSC®F000231
20
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AUTUMN 2017
MOD ULAR HOU SING CNC MACHINING CENTRES FOR HOUSING
Innovative technology for machining solid wood beams, CLT panels, structural insulated panels and prefabricated buildings.
SEE US AT TIMBER EXPO
Birmingham NEC, 10 - 12 October Stand T220
info@biesse.co.uk, +44 (0) 1327 300 366
biesse.com 21
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AUTUMN 2017
PREVIEW: TIMBER EXPO
SAFETY FIRST FOR TIMBER EXPO There will be a focus on addressing safety and quality in buildings when Timber Expo, the UK’s only event dedicated exclusively to timber, returns in October
good health, technical timber, and how designers are working directly with fabricators. Students from the Emergent Technologies and Design Programme at the Architectural Association are also developing an innovative timber installation, coordinated by TRADA and sponsored by Hanson Plywood. The design derives from extensive research on plywood composite material systems, focused on the integration of doubly curved plywood forms and tensile cables. There has never been a more important time to learn about building materials and regulations, which is why the show has introduced a series of free CPDs bringing together leading authorities to deliver advice and guidance on key issues including: Up-to-date advice on fire prevention in all types of buildings Changes to legislation on safety Advice and guidance on construction product safety Your responsibilities in the construction process
S
upported by Confor, Confederation of Timber
and protecting you and your employees
Industries (CTI), Timber Decking and Cladding Association (TDCA), and the Timber Research
which runs the show, said: “In addition to showcasing
the show will cover a wide range of timber
the latest products and innovations across the
applications, from timber frame through to plywood,
timber sector, the Timber Expo will deliver the latest
CLT and timber cladding, while exploring the latest
information on safety and quality in buildings for all in
developments across the industry.
the built environment, from architects, contractors, local
There will be thousands of new products on offer
current climate and only by coming together, through
their wares, including fastenings and fixings provider,
shared knowledge and learning, will we be able to tackle
Schmid Scrauben Hainfield; manufacturer, Intumescent
the issues surrounding building safety head on.” the largest gathering of the UK’s built environment
Sawmill, Latvia, which will showcase the newest form
community, which brings together nine specialist shows
of sawmilling technology at the show; Gaujas Koks Ltd,
under one roof. Consisting of Build Show, Civils Expo, Plant &
two major sawmills with a total output of 300,000m3 of
Machinery Live, Energy 2017, Smart Buildings 2017,
finished products and Steico will showcase its European
Surface & Materials Show (featuring Kitchens &
Technical Approval-awarded product SteicoFloc, a high-
Bathrooms Live), HVAC 2017 and Grand Designs Live,
quality air-injected cellulose insulation, manufactured
as well as Timber Expo, UK Construction Week caters
from recycled paper.
for the entire spectrum of the industry.
In addition to new products on offer, there is
Each show provides exhibitors with the opportunity
also plenty of scope to learn and pick up tips. This
to network alongside decision makers and purchasers
year, in collaboration with TRADA, the leading
while showcasing their services and products to
authority dedicated to informing best practice design,
thousands of visitors and there is a stellar line up
specification and use of wood and timber in the built
of speakers secured including Urban Splash, NHS,
environment, the Timber Focus Theatre will welcome
Heathrow, Cast Consultancy, Kier and Network Rail.
speakers onto the stage to discuss how the industry is pushing the boundaries on the use of wood, wood for
22
Timber Expo is part of UK Construction Week,
distributor of plywood and packing, Orlimex; Vudlande
which has 25 years of CLT manufacturing and operates
www.timber-expo.co.uk www.ukconstructionweek.com
housing authorities, and developers. This is crucial in the
and exhibitors from across Europe will be showing
Systems, a leader in fire containment technology; Czech
TIMBER EXPO 10–12 October 2017 Birmingham NEC
Nathan Garnett, event director at Media 10,
and Development Association (TRADA),
WWW.TIMBERMEDIA.CO.UK
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AUTUMN 2017
Timber Expo will deliver the latest information on safety and quality in buildings for all in the built environment, from architects, contractors, local housing authorities, and developers.
Steico showcases SteicoFloc, a high-quality air-injected cellulose insulation, manufactured from recycled paper.
Nathan Garnett
the industry’s leading issues and trends, including
including architect and TV star George Clarke,
moving towards a new age of innovation
the housing shortage, diversity, how to tackle
broadcaster Steph McGovern and architecture
and change with topics such as offsite
the skills crisis, building in a pre- and post-Brexit
critic Tom Dyckhoff, while the individual shows
construction, modular and BIM driving so many
Britain, and adopting modern methods of
will explore sector-specific issues and solutions.
conversations. This will be our biggest event
construction.
“The UK’s construction industry is more
to date, and we’re looking forward to bringing
Commanding audiences of more than
topical than ever,” said Garnett. “Not only
the industry together to debate, learn and do
300, the panel discussions will be anchored by
is it at the forefront of political debate and
business, as well as showcase a diverse range of
leading journalists and industry commentators
public opinion, it’s also clear that we’re
products and services.”
THE BUILD SHOW The largest of the shows within UK Construction Week is the Build Show, which is aimed at tradespeople, housebuilders and contractors and look forward to bringing everyone together
member for homes at Bristol City Council,
for what is set to be the most significant show
Edward Rowberry, chief executive of Bristol
yet.”
and Bath Regional Capital CIC, and Jamie Kerr, Safety, quality and fire prevention in
buildings has become a topic for national
A new and improved layout for 2017 will
debate, since the tragic fire at Grenfell Tower
feature additional zones and theatres, including
and the Build Show is offering free one-hour
health and safety, windows & doors, roofing
workshops from industry experts covering
& insulation, tools, as well as the Builders
the latest regulation on building materials and
Merchants Federation Pavilion, Offsite Theatre
advice on fire prevention.
in association with the Modular and Portable
In addition to leading industry debate and discussion, The Build Show will also focus on educational opportunities for the sector with
Building Association, and the BIM Prospects Theatre delivered by BRE. Nathan Garnett, event director at Media
a ‘How to Theatre’ sponsored by Trimaco, that
10, said: “The Build Show 2017 comes at a
“Since launching three years ago, The Build
will feature product demonstrations and advice
crucial time when there are many questions
Show has managed to carve out a reputation
for SMEs.
in people’s minds over building safety, quality
as one of the largest and most popular trade
An Education Hub will offer CPDs in
and regulation. The Build Show can provide
events in the country,” said Jamie Govier,
partnership with BSI and there will be a
the industry with a much-needed space to
managing director of Easy-Trim Roofing &
dedicated hub to provide free education,
network, develop and learn. We aim to bring
Construction Products Ltd, which has just
guidance and advice on building safety and
people together from across construction
signed a four-year deal as headline sponsor of
quality.
so they can benefit from the new solutions
the event.
Other new features for 2017 include a
and products on offer that will enhance their
Regional Development Hub, which will explore
businesses. We can already tell that this
the latest products and innovation in the
development opportunities in the Northern
will be our busiest show to date and we’re
construction sector, and the opportunity to
Powerhouse, Midlands Engine, and major cities
committed to making it the best platform for
meet with leaders in the built environment.
across the UK. Speakers already confirmed to
collaboration, innovation and education in the
We’re proud to be supporting The Build Show
appear include Pat Smith, councillor & cabinet
built environment.”
“Its popularity is based on showcasing
24
managing director of HS2 Growth Partnership.
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AUTUMN 2017
ADVERTORIAL
AMERICAN SOFTWOODS PLEASED TO ANNOUNCE ITS PARTICIPATION ONCE AGAIN AT TIMBER EXPO American Softwoods (AMSO), the promotional partnership formed by three major U.S. softwood trade associations, has announced its participation at Timber Expo, which will be held at the National Exhibition Centre in Birmingham from October 10 to 12 2017. AMSO’s participation is aimed at encouraging
“We are particularly keen to promote the
participating softwood exporters to interact
the use of American softwoods for both
use of treated Southern Yellow Pine (SYP) for
directly with decision-makers in the wood
internal and external projects and increasing
outdoor use, especially for decking, gazebos
industry and further promote the strength,
awareness of its commercially available species.
and pergolas. Treated SYP is already well known
flexibility, versatility and beauty of American
The announcement follows an encouraging
in the UK where it has a loyal and enthusiastic
softwoods. The participating companies
increase in sales of American softwood lumber
following. We would like to translate this
include United Forst Products, BCH Timber, LB
to the European Union of $13.5 million for the
success to the rest of the European Union,
Timber, Almond Lumber, Boise Cascade and
first six months of 2017, achieved despite the
which represents a significant potential market
Gulf Trading.
continued strength of the US Dollar.
for treated SYP and we are very keen to tap
“American softwoods have been exported
into the opportunities it has to offer through
for almost 200 years, and it is our role to
the United States Department of Agriculture
our participation at Timber Expo and next year
make sure the industry is fully aware of the
(USDA), the total value of American softwood
at Carrefour Internationale du Bois.”
advantages, opportunities and benefits of
According to the latest data released by
At Timber Expo, the American Softwoods
species such as Southern Yellow Pine, Douglas
to June 2017 grew to $13.5 million from $13
pavilion will showcase the strength and variety
fir, Hemlock and Eastern White Pine in a wide
million in the same period in 2016. In terms of
of the different U.S. softwood species in
range of applications, both commercial and
species, Southern Yellow Pine accounted for
addition to distributing technical publications
domestic. Owing to its sustainability, durability,
45 percent of the total value of U.S. softwood
on the applications of American softwoods.
and beauty, interest in and demand for timber
lumber exports to the European Union.
The show will provide a platform for the
across the globe is increasing.”
lumber exports to India for the period of January
“I only use Southern Yellow Pine for our decking” “I’ve built the success of my company on only using Southern Yellow Pine. It’s more beautiful, harder and takes preservative more readily. No wonder it’s America’s favourite.” Chris Lowe, Managing Director, The Manchester Deck Company
For Chris’ top ten tips on decking, visit SouthernPineGlobal.com/decking
25
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AUTUMN 2017
THE UK’S ONLY TIMBER EVENT
WHY ATTEND? Source hundreds of new timber products
Network with the entire timber supply chain
Attend free CPD workshops on building safety & fire prevention
Learn about the latest trends & regulation on the market
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AUTUMN 2017
NEW FOR 2017 DEDICATED OFFSITE ZONE
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timber-expo.co.uk REGISTRATION INCLUDES ACCESS TO:
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AUTUMN 2017
PREVIEW: TIMBER EXPO One of UK Construction Week’s main aims
A number of new, specialist awards will also
International Casino with exclusive discounts for
is to act as a showcase for innovation in the
feature at this year’s event. These include: Low
exhibitors and visitors, a dodgeball tournament
industry, whether it’s new ways of working,
Carbon Vehicles Awards, BIM Awards, Offsite
and the return of the popular beer and ale
sustainable products or evolving technologies.
Awards and the WAN Transport, Concrete in
festival.
The Innovation Trail will bring visitors the
Architecture and Adaptive Reuse Awards. The
latest products, services and innovations
UK’s best companies in the industry will also be
by organisations including The Chartered
that are changing the way we build and have
recognised at the Construction Enquirer Awards
Institute of Building (CIOB), Royal Institute of
never previously been showcased in the UK.
on the opening night of the show.
British Architects (RIBA), Construction Products
Companies can apply for their product to feature on the Innovation Trail by visiting the website.
Running into the evening, entertainment will include a casino night at the Genting
UK Construction Week 2017 is supported
Association (CPA) and Builders Merchants Federation (BMF).
TIMBER FOCUS THEATRE The Timber Focus Theatre organised by TRADA will host a series of debates on the issues affecting the sector and will act as a showcase for outstanding timber buildings timber is to provide solutions to the challenge of building enough homes in the right locations. This session also explores timber’s strengths and where there are areas for improvement.
12th October 11am – 1pm • Wood for good health We all instinctively feel that wood creates a relaxing and comfortable environment for both work, study and relaxation. But what are the
10th October
11th October
11am – 1pm • Stretching wood
11am – 1pm • Simplifying the complicated
evidence to support the claims? Three speakers
What you can do with wood is changing all of
With wood pushing so many boundaries it’s a
share their understanding in this relatively new
the time, thanks to a wide range of innovative
challenge to ensure that practical, authoritative
but important area and its consequences for
thinking and action by designers, researchers
guidance is produced to enable all practitioners
wood.
and suppliers. TRADA has picked three topics
and clients to benefit from all that wood can
2pm – 4pm • Don’t just design it – make it
including designs for digital manufacturing by
offer. Speakers including Andrew Lawrence,
As the digital age progresses it provides
Jon Shanks of Buro Happold and, following
director at Arup, provide hands on specification
architects and engineers with the possibility
last year, a further look at pioneering research
guidance and advice on: CLT and standardising
of going much further than just design. By
into the dynamics of tall timber buildings.
structural timber (hardwood and softwood)
partnering with a good fabricator you can
specification. There is also a masterclass in how
effectively be the one to make the end
2pm – 4pm • Funky wood
to design the Eiffel Tower in timber by Simon
product by developing the manufacturing
Every year, TRADA selects some
Smith of Smith & Wallwork.
code and timber is the best material to do this.
methods of measuring this? And what is the
extraordinary case studies to demonstrate
Experienced designers in this field from the
the versatility and beauty of wood. This year
2pm – 4pm • A timber bullet to ‘fix our broken
Architectural Association and Ralph Parker,
the buildings include Maggie’s at the Robert
housing market’?
architect behind ‘Slipstream’, Europe’s longest
Parfett by Foster & Partners and drmm’s
Speakers including David Birkbeck, CEO at
sculpture, share what is possible for those that
Hastings Pier.
Design For Homes, look at how well poised
dare to step out.
See The Affordable Aluminium Clad Timber Window System at Timber Expo
Envirograf® branded coatings have been in the vanguard of the fire prevention industry for 26 years, epitomising the brand’s ethos of providing highly-effective and up to date fire protection coatings and related products, as demanded by its discerning customers. New Envirograf® initiatives involving emerging technologies are opening up fresh opportunities for the business, allowing it to enhance its long established reputation for high-quality products which are kind to both the environment and applicators. Coatings are an important part of the ever expanding Envirograf portfolio of innovative, high-quality passive fire protection products at the cutting edge of the industry. The Envirograf® brand is committed to the continuous research and development in order to provide advanced solutions tailored to the specific needs of the market. Who makes the Envirograf® brand? It’s a British company – Intumescent Systems Ltd.
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Joinery manufacturers and fabricators looking for a low cost, aluminium clad timber window system, should visit the AluWood Windows stand, T438 at Timber Expo, part of UK Construction Week from 10-12 October.
AluWood’s aluminium clad timber window and door system is easy-to-manufacture and it offers the strength of aluminium on the outside and warmth of timber on the inside. The flush casement system can be top or side hung, as well as fully reversible. With the durability of aluminium on the outside and the insulating benefits of timber on the inside, the system is a very popular choice for self-builders and commercial projects such as hotels or offices. For more information visit our website at www.aluwoodwindows.co.uk
WWW.TIMBERMEDIA.CO.UK
AUTUMN 2017
SEE US AT
STAND T430
29
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AUTUMN 2017
PREVIEW: TIMBER EXPO
THE YEAR’S MUST-VISIT TIMBER CONSTRUCTION EVENT PROMISES MORE THAN EVER If there’s one event that’s a priority in the calendar of any built environment professional specialising in wood, it’s Timber Expo. This year, the dates to mark up in the diary are Tuesday 10th, Wednesday 11th and Thursday 12th October - running from 10am to 5pm at the Birmingham NEC.
Timber Expo is the country’s only specialist
TRADA, the leading authority dedicated to
supported by the Modular and Portable Building
event dedicated to timber. And there’s a huge
informing best-practice design, specification and
Association (MPBA) and the Structural Timber
optimism in the sector, with a great many projects
use of wood and timber in the built environment,
Association (STA).
underway UK-wide which feature timber as a
has collaborated on the Timber Focus Theatre.
pivotal part of their plans. All of timber’s governing
Here, speakers including Zaha Hadid Architects,
bodies and associations will be represented at
drMM, Arup, Pier Architects and Design for
the exhibition including Confor, Confederation
Homes will reveal how the boundaries of what is
innovative products and services, visitors can
of Timber Industries (CTI), Timber Decking and
done with wood are being stretched.
attend an exciting array of debates, seminars and
Cladding Association (TDCA), and the Timber
Students from the Emergent Technologies
WHAT ELSE IS HAPPENING? In between exploring the industry’s most
specialist building safety workshops hosted at six
and Design Programme at the Architectural
hubs and the UKCW main stage. The workshops,
Association are also developing an innovative
all of which are free and CPD-certified, run on
show including fastenings and fixings provider,
timber installation, co-ordinated by TRADA and
all three exhibition days, but will book up fast, so
Schmid Scrauben Hainfield; manufacturer,
sponsored by Hanson Plywood. The design
visitors are advised to register as soon as possible.
Intumescent Systems, a leader in fire containment
derives from extensive research on plywood
technology; Czech distributor of plywood and
composite material systems, focused on the
including Health and Safety, Windows & Doors,
packing, Orlimex; Latvian sawmill, Vudlande
integration of doubly curved plywood forms and
Roofing & Insulation, and Tools, plus the Builders
Sawmill, which will showcase the newest form
tensile cables. The design is a development from
Merchants Federation Pavilion, Offsite Theatre
of sawmilling technology at the show, and
an initial understanding of ‘tensegrity’ (or floating
and the BIM Prospects Theatre delivered by BRE.
Gaujas Koks Ltd, which has 25 years of CLT
compression) systems and departs from a pure
manufacturing and will operate two major
tensegrity through a three-dimensional structure,
– the Ministry of Building and Innovation.
sawmills with a total output of 300,000m3 of
where doubly-curved plywood members coexist
It includes the first ever Further and Higher
finished products. This top quality product is not
in equilibrium.
Education courses in home construction;
Research and Development Association (TRADA). Exhibitors from across Europe will be at the
one to be missed.
Attending this October might just be more
This year there are extra zones and theatres,
George Clarke will be launching MOBI
a regional roll-out of inspiring, innovative
important than ever before. The UK housing
and creative construction hubs. George
developments throughout the industry, plus
shortage and simultaneous skills shortage are
will be chairing debates on innovation
products and innovations from around the
conflicting challenges in need of well-through-
and collaboration, sure to get you thinking
world. The entire reach of timber applications
through solutions; offsite construction is growing
differently at a time when industry challenges
will feature, from timber frame through to
rapidly and features heavily in this year’s UK
require a disruption to the status quo.
plywood, glulam and timber cladding, and
Construction Week; it’s the future of the way
include sawmills, merchants, SIPs, CLT, fixings
we build, and visitors will find more exhibitors
To book your free tickets and guarantee a space
and fastenings, doors and windows, mouldings,
focusing on offsite and modular construction
at your preferred seminars and workshops, visit
skirtings and flooring.
than any other area. This part of the event is
www.timber-expo.co.uk.
The show will explore the latest
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AUTUMN 2017
FOR WEBSITE AND MAGAZINE ADVERTISING OPPORTUNITIES CONTACT TERRY HANLON 01925 270093 Advertising space
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AUTUMN 2017
PREVIEW: TIMBER EXPO
OFFSITE CONSTRUCTION With offsite construction methods becoming increasingly popular it
The theme is being supported by the Modular and Portable
seems inevitable that the future of the building industry will include a
Building Association (MPBA) and Structural Timber Association (STA) –
significant element of prefabrication, offsite assembly, volumetric modular
organisations heavily involved in promoting the benefits and advantages
building and automation.
of offsite and volumetric modular construction.
This year’s event will include a dedicated Offsite Theatre, and there is
“Timber Expo 2017 represents a massive opportunity for the MPBA to educate the wider industry in the significant advantages of volumetric
a special offsite construction category at the exhibition awards.
modular construction,” said Jackie Maginnis, CEO of MPBA. There are more exhibitors specialising in this area of construction at the show than any other, including Wernick Group, Portakabin, GTX Containex, Tufeco and Modularize. It’s also likely that many of the breakout products to be found on the Innovation Trail will be aimed at this fastdeveloping area of construction Timber Expo will seek to educate and inform visitors to the show on the key design and build considerations, ongoing and future challenges and the quality of products and components. Must-attend seminars and talks will be given on volumetric construction, with several keynote speeches concerning the residential sector, plus insights into the training and skills shortages faced by the housebuilding industry.
For all Timber Construction magazine and online advertising enquiries contact Terry Hanlon on 01925 270093
CONSTRUCTION
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AUTUMN 2017
FEATURE: INSULATION
KEEPING THE RAIN OUT – BEST SITE PRACTICE FOR TIMBER FRAME BUILDINGS Robin Lancashire, senior timber frame consultant at Exova BM TRADA, offers guidance on best practice for party wall thermal bypass when building with timber frame
I
t has long been recognised that when building with timber frame, energy performance can be achieved primarily through the external structure, using a secure envelope. Historically, party wall heat loss was not considered in energy-use calculations. However, building regulations now state that it is only permissible to ignore heat loss
through party walls and declare it to have a heat loss factor (U-value) of 0.00W/m2K heat loss if the cavity is fully filled with insulation and has effective cavity edge sealing. The result is that, to comply with difficult to achieve and expensive thermal performance regulations, many party wall cavities in timber frame buildings are now filled with mineral wool. Before ‘party wall thermal bypass’ was identified as a phenomenon, open panel timber frames were erected over a number of weeks, often getting a little damp in the process, thanks to the British weather. The roof covering would then go on and the timber frame would begin to dry again, because it was well ventilated and any moisture absorbed into the timber frame materials was given time to escape. Only then did the insulation, polythene vapour control layer and linings get installed in a dry environment. The timber would stay dry and remain dry to deliver a good service life. These days, in order to meet current thermal performance requirements, the trend is to install party wall insulation during the timber frame erection process. A sheathed party wall leaf is put up, it has mineral wool fixed to its face and then the adjacent party wall leaf is erected next to it, sandwiching the mineral wool in place. While this is
Remove and replace non-combustible boards
an effective way of negating party wall thermal bypass, extra care must
On large sites where a lot of timber frame construction is ongoing, it
be taken onsite to ensure that the mineral wool is not exposed to rain –
is now common for non-combustible boards to be installed to provide
particularly with our typical British climate.
both site fire resistance and racking resistance. However, these may
Fortunately, with our tips for good practice onsite, this problem can
need to be removed and replaced board by board to allow access to the
be avoided:
cavity at the appropriate time.
Insulate when building is weather-tight
Utilise effective perimeter edge sealing
First and foremost, any method of insulation needs to be conducted
effective perimeter edge sealing. Edge sealing of the party wall cavity
below 20%. There are two main ways in which this can be achieved.
can be achieved in a number of ways; however, for timber frame
The first being coordination of installation of insulation and fixing of
construction it is normally achieved with the use of flexible cavity
the sheathing boards, and the second being use of injected or blown
barriers and lapping of breather membranes over the end of the party
fibre insulation.
wall cavity.
Plan the location of OSB with insulation in mind
And finally, to reduce heat loss from the party wall cavity, consider
once the building is weather tight and timber moisture content is
For more detailed guidance, Exova BM TRADA’s popular book ‘Timber
Many party walls have OSB sheathing installed on both leafs, but not
Frame Construction (5th edition)’, discusses the issue of party thermal wall
all of it is required structurally. Using OSB only where it is required
bypass and the potential risks involved, and looks at alternative methods.
structurally – and planning its location with insulation in mind – will
This is a must read for those considering building with timber frame,
allow easier access to the party wall cavity, so that the insulation can
offering advice and best practice for the entire build process.
be installed once a weathertight shell is achieved. Consider blown fibre insulation
Exova BM TRADA provides independent certification, inspection, technical
and training services.
33
Blown fibre insulation may offer solutions to otherwise inaccessible areas.
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AUTUMN 2017
PRODUCTS IN PRACTICE
Story Homes chooses Roofshield to endorse quality and excellence CONDENSATION CONTROL
Award winning property developer Story Homes has chosen Roofshield, the unique vapour and air permeable pitched roof underlay as a key product in their strategy for continuous improvement in the quality of build. The developer’s passion for quality and excellence has enabled Story Homes to become recognised for building aspirational, modern, high specification homes. In 2017-18, Story Homes hopes to sell more than 1000 homes across three regions. With expansion plans to build 700 houses in Cumbria, South West Scotland, Lancashire and the North of England, all sites from the beginning of 2017 will be constructed using Roofshield from the A. Proctor Group. An important area which Story Homes wanted to improve was the ventilation of their cold roof spaces, particularly given the complexity of the roof designs on their 4/5-bedroom house types. Following initial meetings between the A. Proctor Group’s technical team and the developer’s design team, Roofshield was selected. It’s high performance air permeability means that the roof space has five times more air changes than using traditional eaves/ridge ventilation. In line with guidelines and a statement issued by the NHBC, independently certified air and vapour permeable underlays can be used without additional ridge ventilation in cold roofs. The use of Roofshield vapour and air permeable membrane will lead to savings in labour and material costs, and avoid the risk of ventilation being blocked by insulation or household storage. As we look to create buildings which are better insulated, and more energy efficient, taking the management of moisture into account in the design process becomes more critical. Roofshield pitched roof underlay, which is both air and vapour permeable, was chosen for the roof because it has an extremely high degree of vapour permeability, as well as air permeability, so will still perform in conditions in which airtight alternatives will not. The A. Proctor Group developed Roofshield 21 years ago in response to problems caused by the requirements of the UK’s demand for cold-pitched roof construction, and the drive towards ever increasing thermal performance requirements. Today, trusted by architects, developers and contractors, the Roofshield brand is synonymous with the highest quality, providing a pitched roof underlay, which is both air and vapour permeable.
View more Case Studies on our website... www.proctorgroup.com @proctorgroup
contact@proctorgroup.com +44 (0) 1250 872261
TECHNOLOGY YOU CAN RELY ON FROM A BRAND YOU CAN TRUST
Use PIR? Why? The Hangar, Worminghall Road, Oakley, Buckinghamshire HP18 9UL 01844 338338 info@natural-building.co.uk www.natural-building.co.uk
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AUTUMN 2017
ADVERTORIAL
PUSHING THE ENVELOPE FOR
Thermal Performance
Andy Mitchell from Pavatex woodfibre insulation supplier, NBT, discusses the benefits of woodfibre insulation and why it’s moving beyond the specialist timber and ‘eco’ construction market and into the mainstream. Amongst the many timber products available to specifiers, woodfibre insulation like Pavatex is a material with extraordinary potential. Manufactured from the offcuts of timber grown in sustainably managed forests, Pavatex woodfibre insulation locks up 1-1.2 tonnes of carbon for a design life of 60-100+ years for every tonne of material produced; a calculation that includes the CO2 emissions associated with the manufacturing process and transportation. All of this makes a compelling case for environmental projects, Passivhaus builds and timber construction. Indeed, the Structural Timber Association has recently advised that only ‘breathable’ insulation, such as Pavatex woodfibre, should be used for projects of solid wood construction, such as CLT. Despite its many environmental benefits, however, it would be a mistake to think that ‘eco-friendly’ is woodfibre insulation’s only USP. Far from it. In fact, it’s the performance, ease of use and installed cost benefits of woodfibre insulation that are really making specifiers sit up and take notice of Pavatex, supporting a transition from niche solution to mainstream option. A natural insulator, Pavatex not only delivers high levels of thermal performance, but it is lightweight, breathable, offers excellent acoustic management properties and has good levels of fire resistance. And because woodfibre insulation is 100% renewable and recyclable, there are never any question marks about security of supply for the product or materials needed in its manufacture. It is a common mistake to think woodfibre is a more costly insulation solution due to its sustainable credentials. However, the unique way in which woodfibre is deployed as a wrap around the building envelope means that thermal performance is significantly enhanced in comparison to conventional insulation materials, making it directly comparable in cost too. POTENTIAL FOR GROWTH Woodfibre insulation currently represents a very small segment of the UK insulation sector. However, construction practices in many European countries, where woodfibre is increasingly used as a preferred alternative to conventional insulation, suggests that specification levels are set to rise. The number of contractors we currently train to ensure that they can install Pavatex correctly on site without waste or overspecification also supports the view that there is a strong UK appetite for woodfibre insulation as part of a culture of embracing MMC.
Part L building regulations have introduced increasingly demanding U-value requirements alongside measures to reduce energy consumption but, as more than 50% of properties fail to deliver their designed U-values due to poor thermal detailing, these intended improvements are failing to deliver the energy efficiency benefits required. Consequently, inefficient homes and thermally poor buildings are not quite such an historic issue as we might expect. When we consider that 66% of the average UK home’s energy consumption is space heating and 65% of heat loss is through external walls, the roof and air leakage, it’s clear that improvements need to be made in the way we specify and construct the building envelope. Only then can we genuinely improve thermal performance, reduce heating bills and deliver enhanced comfort with the insulated fabric performing to its ‘as designed’ values and woodfibre insulation products like Pavatex provide an ideal solution. IMPROVING COMFORT & PERFORMANCE In the same way that old fashioned anoraks appeared to do a good job of keeping us dry in the rain until breathable Gortex-style fabrics were invented, it’s hard to imagine what real building comfort feels like until you’ve actually experienced it. By allowing moisture to escape and preventing the internal temperature from becoming excessive during summer months of warmer weather, Pavatex insulation provides a more comfortable indoor environment all year round, as well as preventing heat loss during the winter. Alongside its thermal performance and breathability benefits, Pavatex insulation also has excellent noise absorption properties. This is particularly useful in multi-occupancy buildings such as apartment blocks, student living and hotels, where lightweight timber or steel frame structures are far more prone to noise issues. Pavatex’s advantages as a natural acoustic barrier mean that specifiers can reduce both airborne and impact noise as part of the insulated wall build up, reducing the costs associated with additional acoustic baffling. Moreover, Pavatex woodfibre insulation is suitable for both conventional builds and modular, offsite techniques, which are increasingly used for hotel and student projects. COMPELLING BENEFITS As we continue to address the issues of climate change and rising energy costs it’s clear that more attention needs to be placed on the role of increased thermal efficiency in the building fabric to prevent wasted energy through heat loss and air leakage. Pavatex is the ideal solution for achieving this for lightweight construction projects, such as timber and steel frame, delivering excellent levels of comfort, acoustic and overheating protection, while providing a failsafe solution to the risk of moisture becoming trapped in the building fabric... and all at a reduced installed cost.
For more information about Pavatex or to enquire about CPDs or installation training, visit www.natural-building.co.uk
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AUTUMN 2017
FEATURE: FIRE PROTECTION
TURNING UP THE HEAT ON THE PERFORMANCE OF WOOD IN A FIRE Timber is an increasingly popular building material and, as is the case with all construction technologies, as its use grows there has been the need to effectively communicate its fire protection credentials to construction professionals. Gordon Ewbank, technical director at the Wood Protection Association, looks at how flame-retardant treatments enhance the fire performance of wood and wood-based panel products
I
n the critical early stages of a fire, it is the reaction to fire properties
These are:
of the various materials and substrates exposed that are vital i.e.
1. A flame-retardant formulation product approval scheme
ignitability, heat, smoke, burning particle release. From a Building
2. A treatment process quality assurance scheme called ‘WPA Benchmark FR.’
Regulations perspective, this imposes a requirement for the internal linings to adequately resist spread of flame over their surface and have,
if ignited, a rate of heat release or fire growth, which is reasonable in the circumstances.
The product approval scheme involves an in-depth review of fire test data on particular flame retardant formulations by an independent panel of experts. The ‘WPA Benchmark FR‘ scheme includes an independent audit and
Once a fire is more developed, then containment becomes the top
quality assurance check on companies applying these formulations or
priority in design with the use of compartmentation a common strategy. At
building them in at the time of panel manufacture. The WPA also publishes
this stage, it is the fire resistance ratings of building elements such as walls,
a concise specifiers checklist and full flame-retardant technical manual for
floors and fire doors that then becomes critical.
timber flame retardants to help designers, contractors and building control to ensure they get the flame-retardant performance required.
WOOD IS A LONG-ESTABLISHED CONSTRUCTION MATERIAL The performance of wood in a fire is well understood, for instance
More information and the technical manual can be downloaded at the WPA website www.wood-protection.org
we know untreated softwood will typically burn approximately 19mm on each exposed face in 30 minutes. Rigorous testing regimes such as those required to meet the ‘Euroclass’ reaction to fire standard (BS EN13501) have added to this understanding.
FLAME RETARDANT TREATMENTS Flame retardants work by making wood more difficult to ignite and by slowing the rate at which a fire can develop. This improves its performance and can improve its reaction to fire rating from a typical Euroclass D rating
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to either Euroclass C (limited lateral spread of flame, similar to a BS476 class 1 rating) or B (very limited lateral spread of flame, similar to BS476 class 0). There are two tried and tested ways that flame-retardant treatments can be used effectively on wood-based materials: 1. The surface treatment or impregnation of finished products under factory-controlled conditions that are independently quality assured 2. The incorporation of an appropriate flame retardant as an integral part of the product manufacture (eg. FR MDF, OSB or plywood). A third method, using brush or spray application onsite is not recommended. This is because products used for surface treatment depend on correct application rates and/or film thicknesses being achieved and can only be reliably achieved by application under factory-controlled conditions. Fire performance can only be assured when application is through
SPECIALLY MIXED TO ANY RAL OR NCS COLOUR
an independent certification and accreditation scheme for installers. You should always ensure this will be provided.
FLAME RETARDANT PRODUCT AND PROCESS QUALITY ASSURANCE The Wood Protection Association (WPA) operates two complementary, independent quality schemes to verify that flame-retardant treated wood
CUSTOM COLOURS: Highest quality colour and protection for wood
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MICROPOROUS
has been treated/manufactured appropriately for its end use.
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DURABLE UV-RESISANT OIL-BASED HIGH COVERAGE
AUTUMN 2017
Protection from the elements Timber preservation • Fire retardants • Decorative and protective coatings
The new Sentrin range of timber protection technologies, only from PTG
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Tried, tested and trusted fire protection for timber cladding.
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INTERIOR
INTERIOR
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LONDON BUILD 2017 25+26 October
INTERIOR
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EXTERIOR
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Stand F10 New Specification Website RIBA CPD Available NBS Plus & RIBA Product Selector listed
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AUTUMN 2017
Center Parcs specifies JB Shingles and Shakes for luxury treehouses Four luxury treehouses at Center Parcs, Elveden Forest in Suffolk have welcomed their first guests following completion using JB Western Red Cedar Shingles and Shakes from leading roof systems manufacturer Marley Eternit.
UNMISSABLE! THE NATIONAL PAINTING AND DECORATING SHOW This year’s National Painting and Decorating Show (RICOH ARENA, COVENTRY, 28th and 29th NOVEMBER) is a must-see! The biggest and best yet, it is your opportunity to see the latest products, proven best sellers, preparation tips and finishing techniques that will be making the news in 2018 and beyond. Lookout for the latest colours, materials and textures – as well as the best tools to get every job done quickly and profitably.
In addition to JB Cedar Shingles, the project also used Marley Eternit’s ShingleFix, which uses specially designed stainless steel staples to fix the shingles instead of using the traditional nail, reducing the installation time of the project - by up to 50% on larger builds.
Big discounts The major manufacturers use the show to bring new products to market, while stockists tempt visitors with big discounts, and suppliers pack their stands with extensive selections of tools, ancillaries and workday essentials.
To find out more about using JB Shingles from Marley Eternit, visit: www.marleyeternit.co.uk/shingles.
For more information visit www.paintshow.co.uk
SterlingOSB StrongFix - for heavyweight fixtures and fittings in dry lining applications from Norbord The new SterlingOSB StrongFix panel has been designed to strengthen and provide secure anchorage areas in metal C-stud dry lining applications, for fixtures and fittings up to 400kg - such as cabinets, radiators, wash basins and railings.
RCM to exhibit at Timber Expo, Stand T230 RCM are excited to be exhibiting at Timber Expo for the first time this year. The event, which forms part of UK Construction Week 2017, will allow RCM to showcase its building boards and facades ideally suited to timber frame constructions.
Simple to fit, SterlingOSB StrongFix is precision-engineered to fit metal C-stud walls with 600mm centres. A continuous recess down one side allows quick installation and ensures a seamless finish, ready for hanging plasterboard without adding extra thickness to the stud wall.
Offering complete through-wall solutions, RCM are able to supply all the necessary materials, including airtightness solutions.
The pre-prepared panels boast the same inherent qualities as SterlingOSB 3 which, unlike ply, has no knots or voids and a consistent density throughout that allows fixings to hold securely at any point across the board.
RCM’s extensive product range has been installed on many of the largest construction projects throughout the UK and are specified for use in sheathing, fire protection, acoustic external facades and full through wall solutions. We welcome you to our stand T230 and look forward to meeting you.
For further information on Norbord, please call 01786 812 921 or visit www.norbord.co.uk
For more information, please visit our website: www.buildingboards.co.uk
For all Timber Construction magazine and online advertising enquiries contact Terry Hanlon on 01925 270093
FOR TIMBER NEWS AND VIEWS ON THE MOVE...
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SEE US AT
www.timbermedia.co.uk
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STAND T340
AUTUMN 2017
Complete range of high performance offsite solutions
Offsite manufacturing demands product that is proven, consistent, reliable and robust. British Gypsum has a range of products and services which offer tangible benefits to the manufacturing process, including: −
Savings in manufacturing cost through process reduction
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Predictability in product quality and dimensional accuracy
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Durability of product to ensure it satisfies offsite applications
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Compliance with National Building Regulations
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An innovative range of accessories that can improve process times and construction speeds
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Unrivalled technical advice and expert support for design, development and implementation
For more information visit british-gypsum.com/offsite or contact Andy Watts, Business Development Manager, on 07889 321692 or andy.watts@bpb.com
ACOUSTIC PERFORMANCE MOISTURE PERFORMANCE FIRE PERFORMANCE ROBUST PERFORMANCE RACKING STRENGTH INDOOR AIR QUALITY
The OSB with built-in strength KronobuildÂŽ OSB Range Engineered for strength, OSB brings dimensional stability and load bearing capabilities to building structures. OSB2 is strong, uniform, dense and very workable, with OSB3 for humid conditions. The flooring stands out with high load-bearing capacity, durability and resistance. Further range innovation includes OSB Firestop designed to resist burn through and reduce flame spread and OSB Airstop saves energy by forming an airtight barrier. As all have environmental, quality and performance accreditation the range is a strong contender for any project. To order your free samples, email: samplerequests@kronospan.co.uk or visit: www.kronospan-express.com KronobuildÂŽ product range: OSB: OSB 2, OSB 3, OSB 3 Flooring, OSB Firestop, OSB Airstop. Particleboard: P5 Particleboard Flooring, P2 Particleboard, Fast Clean, Weatherprotect, Fibreboard: MDF, Lightweight MDF, MR MDF, FR MDF, Deep Router MDF, HDF
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