MULTI VARIATE OPTIMIZATION OF THE INFLUENCE OF EDGE GEOMETRY IN ORTHOGONAL MACHINING OF Ti6Al4V USIN

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International Journal of Mechanical and Production Engineering Research and Development (IJMPERD) ISSN (P): 2249–6890; ISSN (E): 2249–8001 Vol. 10, Issue 3, Jun 2020, 9–20 © TJPRC Pvt. Ltd.

MULTI VARIATE OPTIMIZATION OF THE INFLUENCE OF EDGE GEOMETRY IN ORTHOGONAL MACHINING OF Ti6Al4V USING PCBN INSERTS BY TAGUCHI AND GREY RELATIONAL ANALYSIS V. VEERANAATH Assistant Professor, Department of Mechanical Engineering, Faculty of Engineering and Technology, SRM Institute of Science and Technology, Kattankulathur, India ABSTRACT High hardened and resistant metals are of great requirement in aeronautical industries but metal cutting of these said metals are unfeasible and also not cost efficient. Hence, for machining the above said materials, special purpose machining and inserts are required. In addition, during metal cutting the insert damage is chiefly triggered by the development of a sticking together layer and built-Up Edge (BUE) necessitating a lessening of the insert life. The creation of sticking together layer on the insert lessens the effectiveness and efficiency of machining insert and degrades surface finish and measurement accurateness of the ended job. The cutting nose radius of the insert straight impact the

in the similar direction of scale. In this paper, orthogonal cutting tests on Ti6Al4V were performed to learn the influence of edge geometry on the machinability using PCBN tool inserts. Machining forces, temperature, surface roughness and tool wear were studied and analysed for comparison before and after insert tip modification. Nose radius of the insert in these experiments are concocted and altered by means of wire EDM machine. Also, a range of experiments by varying machining peed and feed rate were conducted for comparative study. Grey Relation analysis is employed to find the optimum values.

Original Article

chip development contrivance in orthogonal machining where the insert tip radius and the machined chip thickness are

KEYWORDS: Orthogonal Machining, Ti6Al4V, Edge Geometry, Grey Relation Analysis & ANNOVA

Received: Mar 02, 2020; Accepted: Mar 22, 2020; Published: Apr 21, 2020; Paper Id.: IJMPERDJUN20202

INTRODUCTION Titanium alloys like Ti6Al4V play a major role in aeronautical, vehicle, oil and many industries because of its remarkable properties like improved strength and other mechanical properties [1]. But the only disadvantage with these alloys is they are very hard to metal removal because of high stress, strain, temperature and machining forces [2]. This can be comparatively reduced to a greater extent by uses of coolants but they are not eco viable which induces to avoid the usage of it. This gives a pathway for the use of special type of inserts to machine these alloys. The commonly observed issue in the usage of these inserts is the development of sticky metal edge which degrades the quality of tool by increasing tool wear and reducing tool life [3]. These kinds of sticky layers of material formed by the deposition of work material can be comparatively reduced by modifying the tool nose dimension. The dimensions of edge of the insert may affect the surface veracity also [4]. Therefore, more research is oriented to modification of nose radius of the tool towards the attained better output responses [5]. Fatih Hayati Cakir [6] developed a finite element analysis model to understand the turning process on this Titanium alloy. He also studied the variation of tool wear and exterior quality based on the various output

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