colorkeyed_spec by Thomas & Betts

In This Section…

Compression Connection by Compression ...............................................B-2–B-5 Color-Keyed® Connectors....................................................B-6–B-9 Connectors for Copper Conductor...................................B-10–B-42 C-Tap Connectors for Copper Conductor.........................B-43–B-44 Copper H-Tap Connectors for Copper Conductor.............B-45–B-46 Aluminum H-Tap Connectors....................................................B-47 Interlocking Insulating Covers for H- and C-Type Compression Taps.....................................................B-48–B-50 Wire Joints for Copper Conductor.............................................B-51 Motor Pigtail Connectors ................................................B-53–B-57 KUBE® Connectors..........................................................B-58–B-60 Copper Disconnects .................................................................B-61 Connector Kits..........................................................................B-62 Connectors for Aluminum/Copper Code Conductor .........B-63–B-66 Connectors for Aluminum Code Conductor ...............................B-67 Splice Connectors for Aluminum/Copper Code Conductor.........B-68 Transformer Lug Kits for Aluminum Code Conductor ................B-69 Pin Connectors for Aluminum/Copper Code Conductor .............B-70 Flag Lugs for Aluminum/Copper Code Conductor .....................B-71 Heavy-Duty Battery Connectors......................................B-72–B-74 Battery Cables, Heavy-Duty Battery Cables ..............................B-75 Mechanical Compression Tools: #8 to 250 MCM and #8 to 500 MCM..................................................B-76–B-77 Power-Assisted Compression Tools: #8 to 500 MCM #8 to 600 MCM; #8 to 750 MCM; #8 to 900 MCM; #8 to 1500 MCM; and #8 to 2000 MCM ................B-78–B-84 Hydraulic Pumps ............................................................B-85–B-87 Battery Connector Tools ...........................................................B-87 Strippers, Cutters and Other Tools ..................................B-88–B-92 Seals and Lubricants................................................................B-92 Installing Dies.................................................................B-93–B-95 Connectors for Copper Conductors (Metric) ....................B-96–B-99 Metric Compression Tools ......................................................B-100 Tool Services..........................................................................B-101

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Compression

Cast Copper Bus Taps for Copper Conductor ............................B-52

Connection by Compression

Compression

The Thomas & Betts Method is Better. The Thomas & Betts method of installing compression connectors on power cables is designed to provide a high degree of reliability in electrical wiring. This method allows electrical workers to make installations with little effort and at a considerable savings in time. The benefit, of course, is a high quality connection at a low installed cost.

Just Four Easy Steps to a Perfect Connection! Step 1 Strip the insulation carefully to avoid nicking or cutting conductors (wire brush if required). Strands Cut

Nicked Strands

Good Strip

Strip the insulation to the proper length so that conductors can be fully inserted into the connector barrel. Strip Length Too Long

Strip Length Too Short

Strip Length Just Right

Step 2 Determine the proper Color-Keyed® Connector for the cable size being used. Connectors are marked to show cable size.

Cable Size

• Connectors marked with just cable size or CU should be used on copper conductors only. • Connectors marked “AL9”* with the cable size should be used on aluminum conductors only. • Connectors marked “AL9CU” with the cable size may be used on the aluminum or copper conductors. * Aluminum lugs with a “9” indicate 90°C rating.

B-2

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Connection by Compression

Step 3 Select the proper installing die and appropriate tool.

Connectors and dies also have a die code number marked or stamped on them. Dies have a code number engraved in the crimp surface. Die Code Engraving

Colored Codes

Die Code Marking

Colored Bands

Compression

Color-Keyed® Connectors have colored bands or colored dots that correspond to color markings on the dies.

Colored Strip

Step 4 Locate tool with correct die in proper position on connector and activate tool. When making multiple crimps, make the first crimp nearest the tongue and work towards the barrel end.

Copper

Aluminum

Die located BETWEEN bands

Die located ON Bands

When properly crimped, the die code number will be embossed on the connector for easy inspection to determine if correct die and connector combination were used. Die location for compression

Colored bands

Tongue

Barrel

Color-Keyed® Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression.

1st crimp 2nd crimp

Die code embossed

Thomas & Betts uses “full-width” and “half-width” dies dependent on connector size and tool used. “Half-width” dies are marked with the letter “H” after the die code number. Refer to the instruction sheet supplied with the connectors for information regarding strip length, die selection and number of compressions required.

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B-3

Connection by Compression

Compression

Precision Dies form a Solid Homogenous Mass… The T&B method utilizing compression tools with matching dies forms the connector and conductor into a solid, homogenous mass to provide an optimum electrical bond between connector and conductor. Thomas & Betts method dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the Thomas & Betts method. The precision hardened steel dies exert tremendous, controlled pressure on the connector and conductor. The dies compress the connector around the cable, converting the round strands to hexagonal or diamond shapes and forming the strands and connector into a solid mass. Each die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high pressure contact between cable and connector which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it.

Thomas & Betts’ System Tells You Where to Place the Installing Die. Color-Keyed® connectors not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the connector. This is done by the bands of color on the connector which match the color on the dies. Compression is made between or on these color bands. The color name is also spelled on the connector as an added means of identification. Before compression, a typical cross section of cable and connector consists of about 75% metal and 25% air.

After air compression by the T&B Method, the cross section looks like this, nearly 100% metal with virtually no air spaces.

Thomas & Betts Dies Offer Inspection Capability. Copper

Aluminum

Die located BETWEEN bands

Die located ON Bands

Dies that are used in Thomas & Betts hand and hydraulic tools contain the “die code” numbers which are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection for inspection purposes. The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed with the correct die for that particular size conductor. Colored bands

Color-Keyed® Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression. Die code embossed

B-4

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Connection by Compression Quality Tooling with the Shure-Stake® Mechanism

Compression

T&B manual tools with the exclusive, Shure-Stake® mechanism take the guesswork out of making compression connections. The Shure-Stake® mechanism provides a full cycle compression stroke every time. Once the stroke has started, the tool will not release the connector until the proper amount of force has been applied. This is your assurance of a fully compressed connection. T&B compression tools develop uniform, controlled pressure to each connector within their size range. Thomas & Betts offers electric and battery-powered hydraulic pumps with a Shure-Stake® feature that guarantees a full cycle compression.

TBM62BSCR Single-handed batterypowered compression tool, features rotating head and comfortable balance. For connectors up to 500MCM CU, 350MCM AL.

Battpac LT Pump The newest battery-powered hydraulic pump, rated for 10,000 PSI. Portable power for all T&B hydraulic heads, using just one Ni-MH 24V rechargeable battery. ®

TBM6S Hand-operated crimping tool features Shure-Stake® mechanism to ensure a completed crimp. For connectors up to 500 MCM CU, 350 MCM AL.

Thomas & Betts Method Components Meet Industry Standards.

High Grade Materials Incorporated in Thomas & Betts Method.

Depending on the application, all Thomas & Betts copper connectors meet U.L. Std. 486A for code stranded and 24 gauge flex, CSA Std. C22.2, No. 65.600 V. requirements for power and U.L. Std. 467, CSA Std. 22.2 No. 0.4 requirements for direct buried grounding.

Low installed cost connections of superior quality can be achieved only through the use of high grade components. That is an important part of the T&B method — quality products you can depend on.

T&B method connectors are available in a range of sizes and styles to accommodate No. 8AWG through 1000 kcmil and larger copper or 2000 kcmil and larger aluminum cable. They may be compressed on cable with either manual or hydraulic tools. They are offered with standard length or long barrels, with one bolt or two bolt holes, or in two-way styles, for splicing applications. Two-way connectors are compact, providing high pullout values with low resistance.

Copper Color-Keyed® connectors are made of high conductivity wrought copper, and are electro-tin plated to prevent corrosion and to improve conductivity. Thomas & Betts Color-Keyed® connectors offer the thickest tin-plating in the industry. Other copper connectors for heavy duty use and grid grounding applications are made of high conductivity cast copper, bright finished. High conductivity cast aluminum connectors are available for heavy-duty application.

Color-Keyed® two-hole lugs are ideal for bus bar applications that require two bolts to prevent lug rotation. The T&B method is the most efficient, highest quality connection that has been engineered and delivers the best electrical performance and highest reliability. T&B Compression Connectors eliminate risk of problems relating to loose connections when installed properly.

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B-5

Compression

Color-Keyed® Connectors Color-Keyed® Special Lugs for Special Problems — Angled, Shaped and Trimmed the Way You Need Them Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type lug you need, shaped the way you need.

• Straight, 45° and 90° angle • Stacking or non-stacking • Narrow tongue or standard • Tin, silver, lead, nickel Thomas & Betts offers an extensive line of copper Color-Keyed® lugs for #8 AWG through 1000 kcmil flex and code cables. The lug tongues are modified in several different configurations to meet your exact needs: 45° and 90° bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables, and special stud hole drilling. These special configurations let you:

run cable directly to the bus bar with no bending,

terminate into very narrow spaces, and

utilize minimal bus bar space.

The specially designed lugs help you “clean up” your cabling in crowded enclosures. The photographs show some examples of how and where the lugs can be used.

Customized Color-Keyed® Connectors for Copper Cables • Standard and special tongue angles, stacking and nonstacking, bolt holes sizes and centers, protective platings. • Specially modified one and two hole copper Color-Keyed® compression lugs, Series 54100, 54200, 54850BE and 54930BE for flex and code copper stranded cables. Material high conductivity wrought copper. • Minimum order quantity: Standard package quantity by cable size. Consult factory for price and delivery. All customized lugs are made to order. A.R.O. Non-cancelable.

B-6

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Color-Keyed® Connectors Order Form Catalog No. _______________________

Qty. _______________________

(For 54100, 54200, 54800 & 54900 Series Copper Lugs Only)

Design Controls and Requirements

NOTES: 1) Lack of any of the extra features on the “MADE-UP” catalog number means that the standard Cat. No. features are prevalent. 2) If either bolt hole size or distance between bolt holes needs to be changed from standard Cat. No., both code numbers will appear on the “MADE-UP” Cat. No. (See example below)

CAT. NO. 54212UB0416BSP 54212

2 hole 4/0 cu. lug basic cat. no.

90° bend

1 ⁄4" bolt hole

1" hole spacing

Compression

All “MADE-UP” catalog numbers start with a standard or basic catalog number and are followed by the customer-required extra features: tongue shape, bolt hole size, distance between bolt holes, stacking, plating and inspection hole (peep hole). A code letter or a number has been assigned to each extra feature. See CODE TABLE.

bottom stack

CODE TABLE TONGUE SHAPE TYPE CODE

45° 90° Blank (No Bolt Hole)

UF UB BT

BOLT HOLES SIZE .020

#8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" 5 ⁄8" 3 ⁄4" 7 ⁄8" 1"

.173 .204 .281 .344 .406 .531 .656 .812 .937 1.062

CODE

02 03 04 05 06 08 10 12 14 16

BOLT HOLE CENTERS DISTANCE .015 CODE

⁄2" ⁄8" 3 ⁄4" 7 ⁄8" 1" 11⁄8" 11⁄4" 13⁄8" 11⁄2" 15⁄8" 13⁄4" *17⁄8" *2" 1 5

08 10 12 14 16 18 20 22 24 26 28 30 32

STACKING TYPE CODE

Top Bottom

T** B

FINISH (PLATING) TYPE 1 CODE

Silver Plate Lead Plate Nickel Plate Plain Finish No Marking Not QTP if suffix other than - PF or standard tin plate

SP LP NP PF NM

INSPECTION HOLE INSPECTION HOLE (LONG BARREL) (SHORT BARREL) I.D. CODE I.D. CODE

Peep Hole

Blind End

* These bolt centers not available for bolt holes larger than 13⁄16". ** Not required for 45° & 90° Top Stacking.

Bolt/Stud Size Peep Hole

Yes No

Tongue Width

Cable

Code K Weld K

K #4 K #8 K #6 K #2 K #1 K 1/0 K 2/0 K 3/0 K 4/0 K 250 kcmil & up (Code Only)

Hole Offset

Barrel I.D.

Bolt Spacing

Wrench Clearance

“If required”

Tongue Length “For Blank Tongue”

Tongue Thickness

Barrel O.D.

Barrel Length Plus Transition

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Long or Short

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B-7

Color-Keyed® Connectors Tongue Specifications — See Chart “A” For Dimensions Compression

Stud Sizes

K #8 K ⁄" K ⁄" K 1" 5

K #10 K ⁄" K ⁄" 3

K K K

⁄4"

⁄2"

⁄8"

K Double Hole Double Hole

K Single Hole Single Hole

KBlank Blank

Chart A NOMINAL BOLT HOLE SIZE .015

HOLE WRENCH OFFSET CLEARANCE .030 MIN.

#8 .173 #10 .204 1 ⁄4 .281 5 ⁄16 .344 3 ⁄8 .406 1 ⁄2 .531 5 ⁄8 .656 3 ⁄4 .812 *7 ⁄ 8 .937 *1 1.062

.200 .218 .250 .375 .375 .500 .812 .750 .875 .937

.240 .250 .312 .406 .440 .562 .875 .770 .890 1.000

TONGUE WIDTH CABLE SIZE #1 CODE 1/0 CODE #2 WELD #1 WELD

#8 CODE #8 WELD

#6 CODE #6 WELD

#4 CODE

#2 CODE #4 WELD

.406 .406 .469 .562 .578 — — — — —

.437 .437 .500 .562 .578 — — — — —

.562 .562 .562 .562 .594 — — — — —

.593 .593 .593 .675 .675 .750 — — — —

.672 .672 .672 .672 .672 .750 — — — —

DIM “X” STACKED LUGS 45° 90°

.750 .750 .750 .750 .750 .750 — — — —

2/0 CODE 1/0 WELD

3/0 CODE 2/0 WELD

4/0 CODE 3/0 WELD

250 CODE

.825 .825 .825 .825 .825 .825 — — — —

.937 .937 .937 .937 .937 .937 .937 — — —

1.030 1.030 1.030 1.030 1.030 1.030 1.030 — — —

1.125 1.125 1.125 1.125 1.125 1.125 1.125 — — —

* These bolt holes available in one hole lug only.

Chart B CABLE SIZE

TONGUE THICKNESS

#8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1,000

.080 .081 .099 .108 .106 .125 .125 .125 .137 .137 .153 .177 .173 .218 .244 .228 .270 .266 .313 .297

STRAIGHT LUG BARREL LENGTH PLUS TRANSITION SHORT LONG

.635 .675 .685 .815 .825 .975 .965 1.085 1.255 1.375 1.900 2.090 2.460 2.670 2.900 2.784 3.050 3.213 3.450 3.356

.935 .975 .985 1.115 1.275 1.325 1.315 1.435 1.705 1.925 2.675 2.896 2.980 3.610 3.490 3.925 4.550 4.500

BARREL O.D.

I.D.

STRAIGHT

.260 .296 .365 .410 .467 .520 .571 .632 .701 .766 .850 .926 .960 1.100 1.200 1.255 1.330 1.375 1.500 1.550

.180 .215 .266 .302 .361 .396 .446 .507 .564 .629 .660 .720 .757 .852 .926 .997 1.030 1.079 1.145 1.203

.158 .134 .175 .216 .212 .250 .250 .250 .274 .274 .459 .531 .519 .654 .732 .684 .810 .800 .940 .890

.478 .544 .622 .649 .731 .789 .859 .946 1.031 1.123 1.226 1.333 1.370 1.514 1.630 1.662 1.745 1.728 1.900 2.070

NOTE: Stacking lugs are available for one bolt only. Consult Factory: Straight: 700 kcmil & up 45°: 400 kcmil & up 90°: 500 kcmil & up

B-8

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.394 .432 .502 .535 .592 .646 .696 .757 .826 .891 .975 1.103 1.085 1.225 1.325 1.375 1.455 1.625 1.650 1.675

DIM “Y” SHORT LONG

SHORT

DIM “H” LONG

.595 .587 .637 .711 .710 .794 .829 .900 1.015 1.085 1.180 1.267 1.551 1.629 1.762 1.780 1.827 1.952 2.065 2.031

.779 .767 .838 .958 .956 1.075 1.125 1.225 1.387 1.487 1.924 2.096 2.484 2.669 2.897 3.011 3.050 3.213 1.387 1.487

1.079 1.067 1.138 1.258 1.406 1.425 1.475 1.575 1.837 2.037 2.679 2.896 2.984 3.619 3.497 — 3.925 4.554 — 4.506

.808 .799 .849 .923 1.028 1.042 1.077 1.148 1.333 1.474 1.726 1.830 1.913 2.266 2.147 — 2.434 2.787 — 2.787

Color-Keyed® Connectors Tongue Specifications — See Chart “A” For Dimensions K Straight Stack

K 45º Stack

K 90º Stack

K 45º

K 90º

Compression

Formula 1 = (.125 + 2 (OD) + .037 – Tongue Thickness)

Chart C TONGUE WIDTH .030 CODE CABLE SIZE BOLT HOLE SIZE

300 KCMIL 4/0 WELD

350 KCMIL

400 KCMIL

500 KCMIL 400 WELD

600 KCMIL 500 WELD

1325/24

700 KCMIL

750 KCMIL

800 KCMIL

900 KCMIL

1000 KCMIL

#8 #10 1 ⁄4 5 ⁄ 16 3 ⁄8 1 ⁄2 5 ⁄8 3 ⁄4 *7⁄ 8 *1

— — 1.250 1.250 1.250 1.250 1.250 1.250 — —

— — 1.355 1.355 1.355 1.355 1.355 1.355 — —

— — 1.410 1.410 1.410 1.410 1.410 1.410 — —

— — 1.605 1.605 1.605 1.605 1.605 1.605 1.605 —

— — 1.745 1.745 1.745 1.745 1.745 1.745 1.745 1.745

— — 1.805 1.805 1.805 1.805 1.805 1.805 1.805 1.805

— — 1.840 1.840 1.840 1.840 1.840 1.840 1.840 1.840

— — 1.935 1.935 1.935 1.935 1.935 1.935 1.935 1.935

— — 2.010 2.010 2.010 2.010 2.010 2.010 2.010 2.010

— — 2.180 2.180 2.180 2.180 2.180 2.180 2.180 2.180

— — 2.265 2.265 2.265 2.265 2.265 2.265 2.265 2.265

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B-9

Connectors for Copper Conductor

Compression

One-Hole Lugs — Standard Barrel 600V to 35KV

Tongue Marking: UL, CSA, T&B Logo and Cable Size Cable Inspection Hole

Bolt Size

B E

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate

CAT. NO.

CODE

54101 256-30695-1351 256-30695-1352 256-30695-263 54104 54130 54131 54132 256-30695-424 256-30695-1361 54134 54105 54135 54136 256-30695-282 256-30695-422 256-30695-1362 54138 54106 54139 54140 256-30695-233 256-30695-264 54107 54142-TB 54143-TB 54145-TB 54108 54147 54148 54150 54152-TB 54153-TB 54109 54155-TB 256-30695-1383 54157 54158 54110 54160 256-30695-131

WIRE SIZE FLEX CLASS G, H, I, K, M † BOLT SIZE

⁄4 #8 1 ⁄4 1 ⁄4 #10 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 #12 #10 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2 #12 #10 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8 1

#14-10 AWG

#8 AWG

23 Navy #8 Weld 37/24 = 14.9 kcmil

#6 AWG

#30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014

#4 AWG

40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029

#2 AWG

#60 Navy 125/24 = 50.5 kcmil #4 Weld

#1 AWG

75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223

1/0 AWG

#100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254

2/0 AWG

125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155 133/.0282

DIMENSIONS (IN.) D

1.23 1.36 1.36 1.69 1.16 1.20 1.33 1.33 1.75 1.23 1.23 1.23 1.41 1.41 1.41 1.75 1.38 1.38 1.38 1.42 1.42 1.56 2.20 1.50 1.73 1.65 1.92 1.50 1.73 1.78 2.10 1.60 1.83 1.88 2.20 2.54 1.65 1.88 1.93 2.25 2.56

.56 .68 .68 .81 .50 .61 .64 .64 1.31 .53 .53 .53 .67 .67 .75 1.31 .60 .60 .60 .66 .66 .75 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 1.50 .65 .88 .93 1.25 1.50

.50 .36 .41 .50 .39 .45 .56 .56 1.00 .44 .44 .44 .60 .60 .56 1.00 .55 .55 .55 .61 .61 .59 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .88 .83 .83 .83 .83 .83

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

B-10

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Die Selector Chart: pp. B93–B95

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.05 .05 .05 .07 .08 .07 .05 .05 .13 .07 .07 .07 .07 .07 .06 .13 .09 .09 .09 .07 .07 .06 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13

.20 .20 .20 .20 .25 .25 .25 .25 .25 .31 .31 .31 .31 .31 .31 .31 .37 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57

⁄4 1 ⁄4 1 ⁄4 1 ⁄4 7 ⁄32 1 ⁄4 9 ⁄32 9 ⁄32 1 ⁄2 7 ⁄32 7 ⁄32 7 ⁄32 5 ⁄16 5 ⁄16 5 ⁄16 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 5 ⁄16 5 ⁄16 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 5 ⁄8 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 5 ⁄8

DIE CODE

ERG2002, ERG2005 21 21 21 21 21 24 24 24 24 24 24 24 29 29 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 42 45 45 45 45 45

DIE COLOR

“C” NEST “C” NEST “C” NEST “C” NEST RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE BLUE GRAY GRAY GRAY GRAY GRAY GRAY GRAY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK

Connectors for Copper Conductor One-Hole Lugs — Standard Barrel 600V to 35KV

Tongue Marking: UL, CSA, T&B Logo and Cable Size Cable Inspection Hole

Bolt Size

A B

(continued)

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate

CODE

WIRE SIZE FLEX CLASS G, H, I, K, M †

54162-TB 54163-TB 54111 3/0 AWG 54165-TB 54167 54168 54112 4/0 AWG 54170 256-30695-1174 58161 58162 58163 58165 58166 54172-TB 54173 250 kcmil 54174 54113

200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183 250 Navy 250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189

58168 54178 54179 54114 54181

150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177

DIE CODE

DIE COLOR

⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2

1.75 1.98 2.03 2.35 1.90 2.13 2.18 2.50 2.86 2.23 2.33 2.38 2.76 3.03 2.00 2.23 2.28 2.60

.65 .88 .93 1.25 .65 .87 .93 1.25 1.56 .78 .88 .93 1.25 1.58 .65 .88 .93 1.25

.92 .92 .92 .92 1.03 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25 1.13 1.13 1.13 1.13

.13 .13 .13 .13 .14 .14 .14 .14 .14 .15 .15 .15 .15 .15 .14 .14 .14 .14

.63 .63 .63 .63 .70 .70 .70 .70 .70 .79 .79 .79 .79 .79 .77 .77 .77 .77

⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2

50 50 50 50 54 54 54 54 54 62 62 62 62 62 62 62 62 62

ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW

⁄2

2.70

1.25

.15

.85

⁄2

WHITE

⁄16 ⁄8 1 ⁄2 5 ⁄8

2.33 2.43 2.70 3.03

.88 .93 1.25 1.58

1.25 1.25 1.25 1.25

.15 .15 .15 .15

.85 .85 .85 .85

⁄8 ⁄8 1 ⁄2 3 ⁄4

66 66 66 66

WHITE WHITE WHITE WHITE

⁄2

2.85

1.25

1.36

.18

.93

⁄2

RED

⁄8 ⁄2 3 ⁄4

2.90 2.85 3.21

1.25 1.25 1.58

1.36 1.36 1.36

.18 .18 .18

.93 .93 .93

⁄2 ⁄2 3 ⁄4

71 71 71

RED RED RED

⁄2

3.35

1.25

1.61

.22

1.09

⁄2

BLUE

⁄2 ⁄8

3.20 3.53

1.25 1.58

1.41 1.41

.17 .17

.96 .96

⁄2 ⁄4

76 76

BLUE BLUE

300 Navy 300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil

58171 256-30695-112 54115 350 kcmil 54183 58174 54116 54185

300 kcmil

350 Navy

350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201

400 kcmil

400 Navy

DIMENSIONS (IN.) C D

BOLT SIZE

Compression

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-11

Connectors for Copper Conductor One-Hole Lugs — Standard Barrel 600V to 35KV

Tongue Marking: UL, CSA, T&B Logo and Cable Size Cable Inspection Hole

Compression

(continued)

Bolt Size

B E

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate

CAT. NO.

CODE

WIRE SIZE FLEX CLASS G, H, I, K, M †

400 Weld 925/24 = 373 kcmil 259/.0393 or 427/.0306

256-30695-1403 58177 256-30695-339 54118 54187

500 kcmil

256-30695-1370 54120 54122-TB 256-30695-1404 256-30695-1405 256-30695-840 58182 256-30695-193 54123-TB 58184 54124-TB 256-30695-843 54126 54128

DIMENSIONS (IN.) C D

BOLT SIZE

⁄8 ⁄2

3.31 3.31

1.31 1.25

1.61 1.61

⁄8 ⁄2 5 ⁄8

3.10 3.30 3.63

1.00 1.25 1.58

3 1

58180

DIE CODE

DIE COLOR

.22 .22

1.04 1.04

⁄8 ⁄2

80 80

N/A N/A

1.61 1.61 1.61

.22 .22 .22

1.10 1.10 1.10

⁄8 ⁄2 5 ⁄8

87 87 87

BROWN BROWN BROWN

⁄8

GREEN

⁄64 ⁄8 5 ⁄8 21 ⁄32 21 ⁄32 31 ⁄64 5 ⁄8 31 ⁄64 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8 5 ⁄8 5 ⁄8

94 94 99 99 99 99 99 106 106 106 107 115 115 125

GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK ORANGE YELLOW YELLOW N/A

500 Navy

1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253

⁄8

3.79

1.58

1.75

.24

1.20

⁄2 ⁄8 5 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8

3.65 3.79 3.68 3.29 3.29 4.00 3.83 4.00 3.87 3.80 4.04 4.31 4.15 4.09

1.44 1.58 1.58 1.29 1.29 1.69 1.58 1.69 1.58 1.58 1.58 1.81 1.58 1.58

1.75 1.75 1.84 1.81 1.81 1.81 1.81 1.94 1.94 1.94 2.01 2.17 2.17 2.27

.24 .24 .23 .28 .28 .28 .28 .27 .27 .27 .27 .31 .31 .30

1.20 1.20 1.26 1.25 1.25 1.25 1.25 1.33 1.33 1.33 1.38 1.50 1.50 1.55

600 kcmil

1 5

700 kcmil 1325/24 = 535 kcmil 427/.0342 750 kcmil

800 kcmil 900 kcmil

1600/24 = 646 kcmil 800 Navy 1925/24 = 777 kcmil

1000 kcmil

1000 Navy

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95 NOTE: Angled Lugs can be readily available as: 15º, 30º, 45º,60º, and 90º

B-12

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

31 5

Connectors for Copper Conductor One-Hole Lugs — 45° Standard Barrel 600V to 35KV

C 45° ± 3°

Material: High-Conductivity

Bolt size

Wrought Copper

Finish: Electro Tin Plate

54104UF 54130UF 54131UF 54132UF 54134UF 54105UF 54135UF 54136UF 54138UF 54106UF 54139UF 54140UF 256-30695-264UF 54107UF 54142UF 54143UF 54145UF 54108UF 54147UF 54148UF 54150UF 54152UF 54153UF 54109UF 54155UF 54157UF 54158UF 54110UF 54160UF 54162UF 54163UF 54111UF 54165UF 54167UF 54168UF 54112UF 54170UF 58161UF 58162UF 58163UF 58165UF 58166UF

CODE

WIRE SIZE FLEX CLASS G, H, I, K, M †

#8 AWG

23 Navy #8 Weld 37/24 = 14.9 kcmil

#6 AWG

30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014

#4 AWG

40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029

#2 AWG

60 Navy 125/24 = 50.4 kcmil #4 Weld

#1 AWG

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155, 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183

BOLT SIZE

#10 1 ⁄4 5 ⁄16 3 ⁄8 #10 1 ⁄4 5 ⁄16 3 ⁄8 #10 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8

.50 .61 .64 .64 .53 .53 .67 .67 .60 .60 .66 .66 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .87 .93 1.25 .78 .88 .93 1.25 1.58

.39 .45 .56 .56 .44 .44 .60 .60 .55 .55 .61 .61 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .83 .83 .83 .83 .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25

DIMENSIONS (IN.) D E

.08 .07 .05 .05 .07 .07 .07 .07 .09 .09 .07 .07 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .15 .15 .15 .15

.25 .25 .25 .25 .31 .31 .31 .31 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .63 .70 .70 .70 .70 .79 .79 .79 .79 .79

DIE CODE

DIE COLOR

⁄32 1 ⁄4 9 ⁄32 9 ⁄32 7 ⁄32 7 ⁄32 5 ⁄16 5 ⁄16 1 ⁄4 1 ⁄4 5 ⁄16 5 ⁄16 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 5 ⁄8

21 21 21 21 24 24 24 24 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 50 54 54 54 54 62 62 62 62 62

RED RED RED RED BLUE BLUE BLUE BLUE GRAY GRAY GRAY GRAY GRAY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW

Compression

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-13

Connectors for Copper Conductor

Compression

One-Hole Lugs — 45° Standard Barrel 600V to 35KV

(continued)

45° ± 3° Bolt size

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate CAT. NO.

CODE

54172UF 54173UF 54174UF 54113UF

WIRE SIZE FLEX CLASS G, H, I, K, M †

250 kcmil

250 Navy 250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189

54178UF 54179UF 54114UF 54181UF

⁄4 5 ⁄16 3 ⁄8 1 ⁄2

.65 .88 .93 1.25

1.13 1.13 1.13 1.13

.14 .14 .14 .14

.77 .77 .77 .77

⁄2

1.25

.15

.85

⁄16 ⁄8 1 ⁄2 5 ⁄8

.88 .93 1.25 1.58

1.25 1.25 1.25 1.25

.15 .15 .15 .15

.85 .85 .85 .85

⁄2

1.25

1.36

.18

.93

⁄8 ⁄2 5 ⁄8

1.25 1.25 1.58

1.36 1.36 1.36

.18 .18 .18

.93 .93 .93

300 kcmil

300 Navy 300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil

58171UF 256-30695-112UF 54115UF 350 kcmil 54183UF 58174UF 54116UF 54185UF 400 kcmil 256-30695-1403UF 58177UF 54118UF 54187UF 500 kcmil 58180UF 54120UF 54122UF 256-30695-840UF 58182UF 54123UF 58184UF 54124UF 54126UF 54128UF

DIE CODE

DIE COLOR

⁄4 3 ⁄8 3 ⁄8 1 ⁄2

62 62 62 62

YELLOW YELLOW YELLOW YELLOW

⁄2

WHITE

⁄8 ⁄8 1 ⁄2 5 ⁄8

66 66 66 66

WHITE WHITE WHITE WHITE

⁄2

ºß

⁄2 ⁄2 5 ⁄8

71 71 71

RED RED RED

350 Navy

350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201

⁄2

1.25

1.61

.22

1.09

⁄2

BLUE

⁄2 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8

1.25 1.58 1.31 1.25 1.25 1.58

1.41 1.41 1.61 1.61 1.61 1.61

.17 .17 .22 .22 .22 .22

.96 .96 1.04 1.04 1.10 1.10

⁄2 ⁄8 5 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8

76 76 80 80 87 87

BLUE BLUE N/A N/A BROWN BROWN

⁄8

1.58

1.75

.24

1.20

⁄2

GREEN

⁄8 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

1.58 1.58 1.69 1.58 1.58 1.58 1.58 1.58 1.58

1.75 1.84 1.81 1.81 1.94 1.94 2.01 2.17 2.27

.24 .23 .28 .28 .27 .27 .27 .31 .30

1.20 1.26 1.25 1.25 1.33 1.33 1.38 1.50 1.55

⁄2 ⁄2 13 ⁄16 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

94 99 99 99 106 106 107 115 125

GREEN PINK PINK PINK BLACK BLACK ORANGE YELLOW N/A

400 Navy 400 Weld 925/24 = 373 kcmil 500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253

600 kcmil 700 kcmil

5 5

1325/24 = 535 kcmil 427/.0342 750 kcmil 800 kcmil 900 kcmil 1000 kcmil

DIMENSIONS (IN.) D E

BOLT SIZE 1

58168UF

1600/24 = 646 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-14

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

1 1

Connectors for Copper Conductor One-Hole Lugs — 90° Standard Barrel 600V to 35KV

90° ± 3° C

B D

Material: High-Conductivity

Bolt Size

Wrought Copper

Finish: Electro Tin Plate

54104UB 54130UB 54131UB 54132UB 54134UB 54105UB 54135UB 54136UB 54138UB 54106UB 54139UB 54140UB 256-30695-264UB 54107UB 54142UB 54143UB 54145UB 54108UB 54147UB 54148UB 54150UB 54152UB 54153UB 54109UB 54155UB 54157UB 54158UB 54110UB 54160UB 54162UB 54163UB 54111UB 54165UB 54167UB 54168UB 54112UB 54170UB 58161UB 58162UB 58163UB 58165UB 58166UB

WIRE SIZE FLEX CLASS G, H, I, K, M †

CODE

#8 AWG

23 Navy #8 Weld 37/24 = 14.9 kcmil

#6 AWG

30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014

#4 AWG

40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029

#2 AWG

60 Navy 125/24 = 50.4 kcmil #4 Weld

#1 AWG

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

BOLT SIZE

DIMENSIONS (IN.) D

.50 .61 .64 .64 .53 .53 .67 .67 .60 .60 .66 .66 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .87 .93 1.25 .78 .88 .93 1.25 1.58

.39 .45 .56 .56 .44 .44 .60 .60 .55 .55 .61 .61 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .83 .83 .83 .83 .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25

.08 .07 .05 .05 .07 .07 .07 .07 .09 .09 .07 .07 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .15 .15 .15 .15

.25 .25 .25 .25 .31 .31 .31 .31 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .63 .70 .70 .70 .70 .79 .79 .79 .79 .79

DIE CODE

DIE COLOR

21 21 21 21 24 24 24 24 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 50 54 54 54 54 62 62 62 62 62

Compression

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-15

Connectors for Copper Conductor

Compression

One-Hole Lugs — 90° Standard Barrel 600V to 35KV

90° ± 3° C

(continued)

E F

Bolt Size

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate CAT. NO.

CODE

54172UB 54173UB 54174UB 54113UB

WIRE SIZE FLEX CLASS G, H, I, K, M †

250 kcmil

54178UB 54179UB 54114UB 54181UB

.65 .88 .93 1.25

1.13 1.13 1.13 1.13

.14 .14 .14 .14

.77 .77 .77 .77

250 Navy

⁄4 5 ⁄16 3 ⁄8 1 ⁄2

250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189

⁄2

1.25

.15

.85

⁄16 ⁄8 1 ⁄2 5 ⁄8

.88 .93 1.25 1.58

1.25 1.25 1.25 1.25

.15 .15 .15 .15

.85 .85 .85 .85

⁄2

1.25

1.36

.18

.93

⁄8 ⁄2 5 ⁄8

1.25 1.25 1.58

1.36 1.36 1.36

.18 .18 .18

.93 .93 .93

300 kcmil

58171UB

300 Navy 300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil

256-30695-112UB 54115UB 350 kcmil 54183UB 58174UB

DIMENSIONS (IN.) D E

BOLT SIZE 1

58168UB

DIE CODE

DIE COLOR

⁄4 3 ⁄8 3 ⁄8 1 ⁄2

62 62 62 62

YELLOW YELLOW YELLOW YELLOW

⁄2

WHITE

⁄8 ⁄8 1 ⁄2 5 ⁄8

66 66 66 66

WHITE WHITE WHITE WHITE

⁄2

RED

⁄2 ⁄2 5 ⁄8

71 71 71

RED RED RED

350 Navy

350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201

⁄2

1.25

1.61

.22

1.09

⁄2

BLUE

⁄2 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8

1.25 1.58 1.31 1.25 1.25 1.58

1.41 1.41 1.61 1.61 1.61 1.61

.17 .17 .22 .22 .22 .22

.96 .96 1.04 1.04 1.10 1.10

⁄2 ⁄8 5 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8

76 76 80 80 87 87

BLUE BLUE N/A N/A BROWN BROWN

⁄8

1.58

1.75

.24

1.20

⁄8

GREEN

⁄8 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

1.58 1.58 1.69 1.58 1.58 1.58 1.58 1.58 1.58

1.75 1.84 1.81 1.81 1.94 1.94 2.01 2.17 2.27

.24 .23 .28 .28 .27 .27 .27 .31 .30

1.20 1.26 1.25 1.25 1.33 1.33 1.38 1.50 1.55

⁄8 ⁄8 13 ⁄16 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

94 99 99 99 106 106 107 115 125

GREEN PINK PINK PINK BLACK BLACK ORANGE YELLOW N/A

54116UB 400 kcmil 400 Navy 54185UB 256-30695-1403UB 400 Weld, 925/24 = 373 kcmil 58177UB 259/.0393, 427/.0306 54118UB 500 kcmil 500 Navy 54187UB 1100/24 = 444 kcmil, 58180UB 500 Weld, 259/.0417, 427/.0325, 703/.0253 54120UB 600 kcmil 54122UB 700 kcmil 256-30695-840UB 1325/24 = 535 kcmil 58182UB 427/.0342 54123UB 750 kcmil 58184UB 1600/24 = 646 kcmil 54124UB 800 kcmil 800 Navy 54126UB 900 kcmil 1925/24 = 777 kcmil 54128UB 1000 kcmil 1000 Navy

1 5

5 5

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-16

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

5 5

Connectors for Copper Conductor Two-Hole Lugs — Standard Barrel 600V to 35KV

Tongue Marking: UL, CSA, T&B Logo and Cable Size

Cable Inspection Hole

Bolt Size

A D

B E

Material: High-Conductivity

Wrought Copper

Finish: Electro Tin Plate

CODE

54201 256-30695-1302 54204 256-31426-33* 256-31426-33PH 542040410 542040416 256-30695-1094 256-30695-251 256-30695-1070 256-30695-1153 256-30695-1183 54205 256-30695-1095 256-30695-252 256-30695-372 256-30695-913 256-30695-253 54206 256-30695-1184 256-30695-255 54207 256-30695-1355 256-30695-1185 256-30695-257 256-30695-1049 54208 256-30695-1233 256-30695-1236 256-30695-329 54255 256-30695-1234 54209 256-30695-1265 256-30695-886 256-30695-1175 54261 256-30695-832 54210 54260 54266 54211 54265

⁄4 #14-10 AWG 3 ⁄8 #10 #10 23 Navy #10 1 8 AWG #8 Weld ⁄4 1 37/24 = 14.9 kcmil ⁄4 1 ⁄4 3 ⁄8 #12 #10 #10 1 30 Navy ⁄4 1 #6 AWG #6 Weld ⁄4 1 61/24 = 24.6 kcmil ⁄4 1 133/.014 ⁄4 1 ⁄4 3 ⁄8 1 40-50 Navy ⁄4 5 #4 AWG 91/24 = 36.7 kcmil ⁄16 3 133/.0177, 49/.029 ⁄8 1 ⁄4 1 60 Navy ⁄4 1 #2 AWG 125/24 = 50.4 kcmil ⁄4 3 #4 Weld ⁄8 1 ⁄2 1 75 Navy ⁄4 5 #1 AWG 150/24 = 60.5 kcmil ⁄16 175/24 = 70.6 kcmil, 133/.0223 3⁄8 1 ⁄4 5 100 Navy ⁄16 5 #1 Weld ⁄16 3 1/0 AWG 225/24 = 90.8 kcmil ⁄8 3 133/.0254 ⁄8 1 ⁄2 1 ⁄4 125 Navy 5 1/0 Weld ⁄16 5 2/0 AWG 275/24 = 111 kcmil ⁄16 3 133/.0282 ⁄8 1 ⁄2 5 150 Navy, 2/0 Weld ⁄16 3 3/0 AWG 325/24 = 131 kcmil ⁄8 133/.0316, 259/.0227, 427/.0177 1⁄2 1

1.86 2.48 1.88 1.88 1.88 2.01 2.38 2.50 2.50 1.81 1.98 1.98 1.98 2.13 2.38 2.13 2.38 2.58 2.03 2.31 2.56 2.13 2.15 2.38 2.67 3.75 2.13 2.69 2.75 2.75 2.56 2.75 2.88 3.50 3.78 2.45 2.70 2.88 2.93 3.83 2.88 2.94 3.94

1.19 1.81 1.18 1.18 1.18 1.31 1.68 1.81 1.81 1.19 1.28 1.19 1.28 1.31 1.63 1.43 1.75 1.81 1.28 1.63 1.81 1.28 1.31 1.53 1.81 2.88 1.28 1.62 1.81 1.81 1.56 1.78 1.93 2.57 2.83 1.44 1.63 1.81 1.93 2.81 1.75 1.81 2.81

.50 .56 .42 .41 .41 .42 .42 .56 .56 .44 .44 .44 .44 .43 .43 .43 .43 .55 .52 .52 .59 .59 .59 .59 .60 .75 .68 .69 .68 .75 .75 .75 .75 .75 .75 .83 .83 .81 .83 .83 .94 .94 .94

DIMENSIONS (IN.) D E

.05 .04 .08 .06 .06 .08 .08 .05 .05 .11 .08 .08 .08 .08 .08 .08 .08 .08 .10 .10 .09 .11 .13 .11 .1 .09 .11 .13 .11 .14 .14 .14 .13 .14 .13 .14 .14 .14 .13 .14 .14 .14 .14

.20 .22 .26 .26 .26 .26 .26 .26 .26 .30 .30 .30 .30 .30 .30 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41 .41 .47 .47 .47 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57 .63 .63 .63

DIE CODE

DIE COLOR

⁄4 3 ⁄8 1 ⁄4 7 ⁄32 7 ⁄32 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 7 ⁄32 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 5 ⁄16 1 ⁄4 11 ⁄32 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄3 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄3 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄3 3 ⁄8 1 ⁄2

⁄8 1 5 ⁄8 3 ⁄4 3 ⁄4 5 ⁄8 1 3 ⁄4 1 1 5 ⁄2 - ⁄8 1 ⁄2 5 ⁄8- 3⁄4 5 ⁄8 3 ⁄4 1 3 ⁄4 1 1 5 ⁄8 1 1 5 ⁄8 3 ⁄4 1 1 13⁄4 5 ⁄8 1 1 3 ⁄4 7 ⁄8 1 1 13⁄4 13⁄4 3 ⁄4 7 ⁄8 1 1 13⁄4 1 1 13⁄4

ERG2002, ERG2005 21 21 21 21 21 21 21 24 24 24 24 24 24 24 24 24 29 29 29 33 33 33 33 33 37 37 37 42 42 42 42 42 42 45 45 45 45 45 50 50 50

“C” NEST “C” NEST RED RED RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE BLUE BLUE BLUE GRAY GRAY GRAY BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE

Compression

WIRE SIZE FLEX CLASS G, H, I, K, M † BOLT SIZE

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

Die Selector Chart: pp. B93–B95

* Blind End

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-17

Connectors for Copper Conductor

Compression

Two-Hole Lugs — Standard Barrel 600V to 35KV

Tongue Marking: UL, CSA, T&B Logo and Cable Size

Cable Inspection Hole

Bolt Size

B E

(continued)

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate

CAT. NO.

WIRE SIZE FLEX CLASS G, H, I, K, M † BOLT SIZE

CODE

54212 54270 256-30695-1247 256-30695-331 256-30695-1261 54213 54275 256-30695-345 256-30695-835 256-30695-452 58265 54214 54280 256-30695-332 256-30695-1240 54215 54282 54216 54283 256-30695-439 58277 256-30695-839 54218 54286 256-30695-188 54220 54289 256-30695-1406 256-30695-842 256-30695-898 54291 58281 256-30695-237 54223 256-30695-1376 54224 256-30695-694 54226 256-30695-846 256-30695-844 54228

⁄8 1 ⁄2 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 5 ⁄8 1 ⁄2 3

250 kcmil

200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 250 Navy

300 kcmil

4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286, 637/.018 300 Navy

350 kcmil

350 Navy

4/0 AWG

400 kcmil 400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil

500 Navy

600 kcmil

1100/24 = 444 kcmil

700 kcmil

1325/24 = 535 kcmil 535, 1325/24

750 kcmil 800 kcmil

900 kcmil

1925/24 = 777 kcmil

1000 kcmil

1000 Navy

3.18 4.25 3.06 3.06 3.18 3.28 4.19 3.25 4.25 3.13 3.94 3.45 4.45 3.40 4.18 3.51 4.60 3.93 3.88 4.35 5.06 4.09 3.96 5.07 4.06 4.13 5.23 4.05 4.30 4.30 5.18 5.23 5.10 5.32 4.78 5.50 4.65 5.59 4.60 5.00 5.45

1.93 3.00 1.44 1.81 1.93 1.93 2.81 1.69 2.80 1.88 2.81 1.93 3.00 1.81 2.63 1.93 3.00 1.93 1.93 2.25 3.00 2.06 1.93 3.00 2.31 1.93 3.00 2.11 2.06 2.06 3.00 3.00 2.80 3.00 2.28 3.00 2.06 3.00 2.06 2.63 3.00

1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.25 1.25 1.25 .94 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.61 1.61 1.61 1.61 1.61 1.63 1.75 1.75 1.78 1.80 1.80 1.84 1.80 1.94 1.94 2.01 2.01 2.18 2.18 2.12 2.18 2.27

DIMENSIONS (IN.) D E

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

B-18

Die Selector Chart: pp. B93–B95

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

.14 .14 .16 .14 .14 .14 .18 .15 .15 .16 .14 .15 .15 .18 .18 .18 .18 .17 .17 .22 .22 .22 .22 .22 .22 .24 .24 .24 .28 .28 .23 .28 .27 .27 .27 .27 .31 .31 .31 .31 .30

.70 .70 .70 .70 .70 .77 .77 .79 .79 .79 .79 .85 .85 .93 .93 .93 .93 .96 .96 1.04 1.04 1.04 1.10 1.10 1.10 1.20 1.20 1.25 1.25 1.25 1.25 1.25 1.33 1.33 1.38 1.38 1.50 1.50 1.50 1.50 1.55

DIE CODE

DIE COLOR

⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 5 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 7 ⁄16 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 9 ⁄16 1 ⁄2

1 13⁄4 5 ⁄8 3 ⁄4 1 1 13⁄4 7 ⁄8 1 7 ⁄8 13⁄4 1 13⁄4 3 ⁄4 13⁄4 1 13⁄4 1 11⁄16 1 13⁄4 1 1 13⁄4 1 1⁄4 1 13⁄4 1 1 1 13⁄4 13⁄4 1 13⁄4 11⁄8 13⁄4 1 13⁄4 1 11⁄2 13⁄4

54 54 54 54 54 62 62 62 62 62 62 66 66 71 71 71 71 76 76 80 80 80 87 87 87 94 94 99 99 99 99 99 106 106 107 107 115 115 115 115 125

PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE N/A N/A N/A BROWN BROWN BROWN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK ORANGE ORANGE YELLOW YELLOW YELLOW YELLOW N/A

Connectors for Copper Conductor Two-Hole Lugs — 45° Standard Barrel 600V to 35KV

Bolt Size

Material: High-Conductivity

45° ± 3°

Wrought Copper

Finish: Electro Tin Plate

CODE

256-31426-9

#14-10 AWG

DIMENSIONS (IN.) D E

BOLT SIZE

#10

1.22

.37

.05

.2.00

1.18

.42

.08

.26

1.19 1.28 1.56

.44 .44 .43

.08 .08 .08

.30 .30 .30

1.28

.52

.10

.37

1.28 1.81

.59 .60

.11 .1?

.41 .41

1.28

.68

.11

.47

1.93 1.55

.75 .75

.13 .13

.52 .52

1.63 1.93 2.81

.83 .83 .83

.14 .13 .14

.57 .57 .57

1.75 1.81 2.81

.94 .94 .94

.14 .14 .14

.63 .63 .63

1.93 3.00

1.03 1.03

.14 .14

.70 .70

1.93 2.81

1.13 1.13

.14 .18

.77 .77

2.80 2.81

1.25 .94

.15 .14

.79 .79

23 Navy 54204UF #8 AWG #8 Weld #10 37/24 = 14.9 kcmil 256-30695-1183UF 30 Navy, #6 Weld #10 1 54205UF #6 AWG 61/24 = 24.6 kcmil ⁄4 1 54205UF0416 133/.014 ⁄4 40-50 Navy 1 54206UF #4 AWG 91/24 = 36.7 kcmil ⁄4 133/.0177, 49/.029 1 54207UF 60 Navy, #4 Weld ⁄4 3 256-30695-257UF #2 AWG 125/24 = 50.4 kcmil ⁄8 75 Navy 1 54208UF #1 AWG 150/24 = 60.5 kcmil ⁄4 175/24 = 70.6 kcmil, 133/.0223 100 Navy 3 54209UF #1 Weld ⁄8 1 54209UF0412 1/0 AWG 225/24 = 90.8 kcmil ⁄4 133/.0254 5 54261UF 125 Navy, 1/0 Weld ⁄16 3 54210UF 2/0 AWG 275/24 = 111 kcmil ⁄8 1 54260UF 133/.0282 ⁄2 150 Navy, 2/0 Weld 5 54266UF 325/24 = 131 kcmil ⁄16 3 54211UF 3/0 AWG 133/.0316 ⁄8 1 54265UF 259/.0227 ⁄2 427/.0177 200 Navy 3 54212UF 4/0 AWG 3/0 Weld ⁄8 1 54270UF 450/24 = 182 kcmil ⁄2 703/.0154 3 54213UF ⁄8 1 54275UF 250 kcmil 250 Navy ⁄2 4/0 Weld 3 256-30695-399UF 550/24 = 222 kcmil ⁄8 1 58265UF 133/.0399, 259/.0286 ⁄2 637/.018

DIE CODE

DIE COLOR

⁄8

N/A

⁄8

RED

⁄8 -3⁄4 5 ⁄8 1

24 24 24

BLUE BLUE BLUE

⁄4

⁄32 ⁄4 1 ⁄4 1

⁄4

⁄8

GRAY

⁄4 ⁄8

⁄8 1

33 33

BROWN BROWN

⁄4

⁄8

GREEN

⁄8 ⁄4

1 ⁄4

42 42

PINK PINK

⁄3 ⁄8 3 ⁄8

⁄8 1 13⁄4

45 45 45

BLACK BLACK BLACK

⁄3 ⁄8 1 ⁄2

1 1 13⁄4

50 50 50

ORANGE ORANGE ORANGE

⁄8 ⁄2

1 13⁄4

54 54

PURPLE PURPLE

⁄8 ⁄2

1 13⁄4

62 62

YELLOW YELLOW

⁄8 ⁄2

1 13⁄4

62 62

YELLOW YELLOW

Compression

WIRE SIZE FLEX CLASS G, H, I, K, M †

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-19

Connectors for Copper Conductor Two-Hole Lugs — 45° Standard Barrel 600V to 35KV

Compression

(continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate E

Bolt Size

CAT. NO.

CODE

54214UF 54280UF 54215UF 54282UF 54216UF 54283UF

DIMENSIONS (IN.) D E

1.93 3.00 1.93 3.00 1.93 1.93

1.25 1.25 1.36 1.36 1.41 1.41

.15 .15 .18 .18 .17 .17

.85 .85 .93 .93 .96 .96

F 3

DIE CODE

DIE COLOR

⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8

1 13⁄4 1 13⁄4 1 11⁄16

66 66 71 71 76 76

WHITE WHITE RED RED BLUE BLUE

300 kcmil

300 Navy

350 kcmil

350 Navy

⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8

400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306

⁄2

3.00

1.61

.22

1.04

⁄2

13⁄4

N/A

⁄8 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

1.93 3.00 1.93 3.00 3.00 3.00 2.80 3.00 3.00 3.00 3.00

1.61 1.61 1.75 1.75 1.84 1.8 1.94 1.94 2.01 2.18 2.27

.22 .22 .24 .24 .23 .28 .27 .27 .27 .31 .30

1.10 1.10 1.20 1.20 1.25 1.25 1.33 1.33 1.38 1.50 1.55

⁄8 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

1 13⁄4 1 13⁄4 13⁄4 13⁄4 1 13⁄4 13⁄4 13⁄4 13⁄4

87 87 94 94 99 99 106 106 106 115 125

BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK BLACK YELLOW N/A

400 kcmil

58277UF

500 kcmil

500 Navy

600 kcmil

1100/24 = 444 kcmil

700 kcmil

1325/24 = 535 kcmil

750 kcmil 800 kcmil 900 kcmil 1925/24 = 777 kcmil 1000 kcmil 1000 Navy

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95 NOTE: Angled Lugs can be readily available as: 15º, 30º, 45º,60º, and 90º

B-20

BOLT SIZE 3

54218UF 54286UF 54220UF 54289UF 54291UF 58281UF 256-30695-237UF 54223UF 54224UF 54226UF 54228UF

WIRE SIZE FLEX CLASS G, H, I, K, M †

45° ± 3°

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

3 1

Connectors for Copper Conductor Two-Hole Lugs — 90° Standard Barrel 600V to 35KV Applications Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate

90° ± 3° C

Bolt Size

WIRE SIZE FLEX CLASS G, H, I, K, M †

CODE

256-31426-141 256-31426-6SPH #14-10 AWG 256-31426-6 256-31426-6S 256-30695-1409 54204UB #8 AWG 256-31426-33UB* 256-31426-33UBPH 256-30695-1411 256-30695-1183B 256-30695-1356 #6 AWG 54205UB 256-30695-252UB 54206UB

#4 AWG

54207UB

#2 AWG

54208UB

#1 AWG

54209UB 54209UB0412

1/0 AWG

54261UB 54210UB 54260UB 54266UB 54211UB 54265UB 54212UB 54270UB 54213UB 54275UB 256-30695-399UB 58265UB

2/0 AWG

3/0 AWG 4/0 AWG 250 kcmil

DIMENSIONS (IN.) D E

BOLT SIZE

#10 #10 #10 #10 #10 #10 #10 #10 #10 #10 #10 1 ⁄4 1 ⁄4

1.25 1.30 1.30 1.30 1.19 1.25 1.19 1.19 1.19 1.19 1.19 1.28 1.56

.37 .37 .37 .37 .41 .42 .41 .41 .44 .44 .43 .44 .43

.07 .07 .07 .07 .06 .08 .06 .06 .08 .08 .08 .08 .08

.20 .20 .20 .20 .26 .26 .26 .26 .30 .30 .30 .30 .30

⁄4

1.28

.52

.10

.37

⁄4

1.28

.59

.11

.41

⁄4

1.28

.68

.11

.47

⁄8 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2

1.93 1.55 1.63 1.93 2.81 1.75 1.81 2.81 1.93 3.00 1.93 2.81 2.80 2.81

.75 .75 .83 .83 .83 .94 .94 .94 1.03 1.03 1.13 1.13 1.25 .94

.13 .13 .14 .13 .14 .14 .14 .14 .14 .14 .14 .18 .15 .14

.52 .52 .57 .57 .57 .63 .63 .63 .70 .70 .77 .77 .79 .79

23 Navy, #8 Weld 37/24 = 14.9 kcmil

30 Navy #6 Weld 133/.014

40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy #4 Weld 125/24 = 50.4 kcmil 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy, #1 Weld 225/24 = 90.8 kcmil, 133/.0254 225/24 = 90.8 kcmil, 133/.0254 125 Navy, 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227, 427/.0177 200 Navy, 3/0 Weld 450/24 = 182 kcmil, 703/.0154 250 Navy 4/0 Weld, 550/24 = 222 kcmil 133/.0399, 259/.0286, 637/.018

3 1

⁄32 ⁄32 7 ⁄32 7 ⁄32 7 ⁄32 1 ⁄4 7 ⁄32 7 ⁄32 7 ⁄32 7 ⁄32 7 ⁄32 1 ⁄4 1 ⁄4

⁄8 ⁄8 -3⁄4 5 ⁄8 5 3 ⁄8 - ⁄4 5 3 ⁄8 - ⁄4 5 ⁄8 5 3 ⁄8 - ⁄4 5 3 ⁄8 - ⁄4 5 3 ⁄8 - ⁄4 5 3 ⁄8 - ⁄4 5 ⁄8 5 ⁄8 1

DIE CODE

DIE COLOR

21 21 21 21 24 24 24 24 24

“C” NEST “C” NEST “C” NEST “C” NEST RED RED RED RED BLUE BLUE BLUE BLUE BLUE

⁄8

GRAY

⁄8

BROWN

ERG2002, ERG2005

⁄4

⁄8

GREEN

⁄8 ⁄4 11 ⁄32 3 ⁄8 3 ⁄8 11 ⁄32 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2

1 ⁄4 7 ⁄8 1 13⁄4 1 1 13⁄4 1 13⁄4 1 13⁄4 1 13⁄4

42 42 45 45 45 50 50 50 54 54 62 62 62 62

PINK PINK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW

3 1

Compression

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95 * Blind End

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-21

Connectors for Copper Conductor

Compression

Two-Hole Lugs — 90° Standard Barrel 600V to 35KV Applications (continued) Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate

90° ± 3° C

Bolt Size

CAT. NO.

WIRE SIZE FLEX CLASS G, H, I, K, M †

CODE

54214UB 54280UB 54215UB 54282UB 54216UB 54283UB 58277UB 54218UB 54286UB 256-30695-1221B 54220UB 54289UB 54291UB 58281UB 54223UB 54224UB 54226UB 54228UB

300 kcmil

300 Navy

350 kcmil

350 Navy

400 kcmil

500 kcmil

400 Weld, 925/24 = 373 kcmil 259/.0393, 427/.0306 500 Navy

DIE CODE

DIE COLOR

⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2

1.93 3.00 1.93 3.00 1.93 1.93 3.00

1.25 1.25 1.36 1.36 1.41 1.41 1.61

.15 .15 .18 .18 .17 .17 .22

.85 .85 .93 .93 .96 .96 1.04

⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2

1 13⁄4 1 13⁄4 1 11⁄16 13⁄4

66 66 71 71 76 76 80

WHITE WHITE RED RED BLUE BLUE N/A

⁄8 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

1.93 3.00

1.61 1.61 1.61 1.75 1.75 1.84 1.80 1.94 2.01 2.18 2.27

.22 .22 .22 .24 .24 .23 .28 .27 .27 .31 .30

1.10 1.10 1.10 1.20 1.20 1.25 1.25 1.33 1.38 1.50 1.55

⁄8 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

1 13⁄4 1 1 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4

87 87 87 94 94 99 99 106 106 115 125

BROWN BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK YELLOW N/A

3 1

600 kcmil

1100/24 = 444 kcmil

700 kcmil

1325/24 = 535 kcmil

750 kcmil 800 kcmil 900 kcmil 1000 kcmil

1925/24 = 777 kcmil 1000 Navy

DIMENSIONS (IN.) D E

BOLT SIZE

1.93 3.00 3.00 3.00 3.00 3.00 3.00 3.00

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-22

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Connectors for Copper Conductor Ideal for confined-space terminations. Narrow-Tongue Lugs — One- and Two-Hole, Standard Barrel, 600V Applications

NEW!

Material: High-Conductivity Wrought Copper CAT. NO.

Bolt Hole

A E

C One-Hole Lug

Bolt Hole A

C Two-Hole Lug

One-Hole and Two-Hole Lug

CAT. NO.

TYPE

5 4 2 1 2 N T __* __ = To Order 45˚ and 90˚ Angle Lugs UF = 45˚ UB = 90˚ Other options include silver plating (add SP to catalog number), blind end (add BE to catalog number) and peep holes (add PH to catalog number). Catalog No. Example:

54108NTUB is a 90˚ angled one-hole narrow-tongue lug for #1 AWG. * Special lugs may have other catalog number constructions. Please contact Technical Services.

WIRE SIZE FLEX CLASS CODE G, H, I, K, M †

BOLT SIZE

DIMENSIONS (IN.) C D E

One-Hole Narrow-Tongue Lugs 54138NT #4 AWG 91/24 #10 1 54107NT #2-3 AWG 125/24 ⁄4 1 54108NT #1 AWG 150,175/24 ⁄4 1 54152NT 1/0 AWG 225/24 ⁄4 1 54157NT 2/0 AWG 275/24 ⁄4 1 54162NT 3/0 AWG 325/24 ⁄4 1 54167NT 4/0 AWG 450/24 ⁄4 1 54172NT 250 kcmil — ⁄4 1 54178NT04 300 kcmil — ⁄4 1 54115NT 350 kcmil — ⁄2 3 54115NT06 350 kcmil — ⁄8 1 54118NT 500 kcmil — ⁄2 1 54123NT08 750 kcmil — ⁄2 5 54123NT 750 kcmil — ⁄8 54223NT0616 750 kcmil 1325/24 = 535 kcmil 3⁄8 58825NT 900 kcmil 1925/24 = 777 kcmil 3⁄8 58825NT0828 900 kcmil 1925/24 = 777 kcmil 1⁄2

1.31 1.50 1.50 1.60 1.60 1.68 1.90 2.00 2.33 2.75 2.50 3.25 3.48 3.80 5.00 5.00 5.75

.56 .65 .65 .65 .65 .65 .65 .65 .88 1.25 1.00 1.25 1.25 1.58 2.02 2.13 2.88

.37 .41 .47 .52 .57 .63 .70 .77 .85 .93 .93 1.10 1.33 1.33 1.66 1.66 1.66

.10 .07 .11 .13 .13 .13 .14 .14 .15 .18 .18 .22 .27 .27 .27 .31 .31

Two-Hole Narrow-Tongue Lugs 54206NT0310 #4 AWG 91/24 54207NT #2-3 AWG 125/24 54207NT0412 #2-3 AWG 125/24 54207NT0416 #2-3 AWG 125/24 54208NT #1 AWG 150,175/24 54208NT0516 #1 AWG 150,175/24 54255NT 1/0 AWG 225/24 54261NT 2/0 AWG 275/24 54210NT 2/0 AWG 275/24 54266NT 3/0 AWG 325/24 54211NT 3/0 AWG 325/24 54212NT 4/0 AWG 450/24 54213NT 250 MCM — 54275NT 250 MCM — 54282NT 350 MCM — 54218NT 500 MCM — 54286NT 500 MCM — 54878BENTPH 600 MCM — 54223NT0628 750 MCM — 54223NT 750 MCM — 58884BENTPH — 1600/24

1.88 2.04 2.16 2.41 2.04 2.63 2.61 2.66 2.82 2.88 2.92 3.07 3.17 4.16 4.36 4.57 4.81 5.83 4.79 5.04 6.16

1.13 1.19 1.31 1.56 1.19 1.78 1.66 1.66 1.82 1.78 1.82 1.82 1.82 2.81 2.81 2.57 2.81 3.00 2.57 2.81 3.00

.37 .41 .41 .41 .47 .47 .52 .57 .57 .63 .63 .70 .77 .77 .93 1.10 1.10 1.20 1.33 1.33 1.33

.10 .11 .11 .11 .11 .11 .14 .14 .14 .13 .13 .14 .14 .14 .18 .22 .22 .24 .27 .27 .24

#10 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄ 16 5 ⁄ 16 5 ⁄ 16 3 ⁄8 5 ⁄ 16 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2

DIE DIE CODE COLOR

.37 .41 .47 .52 .57 .63 .70 .77 .85 .93 .93 1.10 1.33 1.33 1.33 1.50 1.50

.25 .25 .25 .25 .25 .25 .25 .25 .25 .50 .38 .50 .50 .63 .38 .50 .50

— — — — — — — — — — — — — — — — —

29 33 37 42 45 50 54 62 66 71 71 87 106 106 106 115 115

GRAY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW WHITE RED RED BROWN BLACK BLACK BLACK YELLOW YELLOW

.37 .41 .41 .41 .47 .47 .52 .57 .57 .63 .63 .70 .77 .77 .93 1.10 1.10 1.20 1.33 1.33 1.20

.25 .25 .25 .25 .25 .38 .38 .38 .38 .38 .38 .38 .38 .50 .50 .38 .50 .50 .38 .50 .50

.63 .63 .75 1.00 .63 1.00 .88 .88 1.00 1.00 1.00 1.00 1.00 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75

29 33 33 33 37 37 42 45 45 50 50 54 62 62 71H 87 87 94 106H 106H 106H

GRAY BROWN BROWN BROWN GREEN GREEN PINK BLACK BLACK ORANGE ORANGE PURPLE YELLOW YELLOW RED BROWN BROWN GREEN BLACK BLACK BLACK

Compression

Finish: Electro Tin Plate

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-23

Connectors for Copper Conductor

Compression

One-Hole Lugs — Long Barrel 600V to 35KV

Peep Holes Available! Add suffix -PH

Material: High-Conductivity

Wrought Copper B

Finish: Electro Tin Plate

CAT. NO.

CODE

54901BE

WIRE SIZE FLEX CLASS G, H, I, K, M †

#14–10 AWG

54929BE* 54930BE* 54904BE* 54905BE* 54908BE* 54906BE* 54933BE* 54942BE* 54945BE 54947BE 54946BE 54949BE 54909BE 54950BE 54910BE 54951BE 54965BE 256-30695-1252 256-30695-1253 54970BE 54913BE 54914BE 54915BE 54916BE 54917BE 54918BE 54919BE 54921BE 54920BE 54979BE 54922BE 54923BE 58984BE 58926BE 54928BE 256-30695-918

#8 AWG #6 AWG

37/24 = 14.9 kcmil 61/24 = 24.6 kcmil

#4 AWG #2-3 AWG

91/24 = 36.7 kcmil 125/24 = 50.4 kcmil

#1 AWG

150/24 = 60.5 kcmil

1/0 AWG

225/24 = 90.8 kcmil

2/0 AWG 3/0 AWG

275/24 = 111 kcmil 325/24 = 131 kcmil

4/0 AWG

300 kcmil 350 kcmil

450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil

400 kcmil 500 kcmil

775/24 = 313 kcmil 925/24 = 373 kcmil

600 kcmil 750 kcmil

1100/24 = 444 kcmil 1325/24 = 535 kcmil 1325/24 = 535 kcmil

900 kcmil

1600/24 = 646 kcmil 1925/24 = 777 kcmil

250 kcmil

1000 kcmil

† Contact Technical Services for specific stranding listings

BOLT SIZE

DIMENSIONS (IN.) C D

DIE CODE

⁄4

1.23

.56

.50

.05

.20

#10 1 ⁄4 #10 1 ⁄4 #10 1 ⁄4 #10 5 ⁄16 #10 5 ⁄16 #10 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄2

1.65 1.65 1.65 1.65 1.70 1.70 1.88 2.03 1.95 2.18 1.95 2.18 2.23 2.55 2.28 2.60 2.70 2.35 2.95 2.95 3.15

.65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 .65 1.25 1.25 1.25

.42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13

.08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14

.26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77

⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 3 ⁄8 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄2

⁄2 1 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8

3.50 3.68 3.75 4.03 4.25 4.57 4.10 4.39 4.40 4.40 4.72 4.73 5.23 5.24 5.42

1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.25 1.58 1.58 1.58 1.58 1.82

1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.80 1.94 1.94 1.94 2.17 2.27 2.37

.15 .18 .17 .17 .22 .22 .24 .24 .24 .27 .27 .27 .310 .30 .30

.85 .93 .96 .96 1.10 1.10 1.20 1.20 1.25 1.33 1.33 1.33 1.50 1.55 1.55

⁄2 1 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8

66 71 76 76 87 87 94 94 99 106 106 106 115 125 125

* UL Listed for direct burial applications

Die Selector Chart: pp. B93–B95

www.tnb.com

ERG2002, ERG2005 21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62

Tooling: pp. B76–B92

B-24

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

⁄4

DIE COLOR

“C” Nest RED RED BLUE BLUE GRAY GRAY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE PURPLE PURPLE PURPLE YELLOW WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN PINK BLACK BLACK BLACK YELLOW N/A N/A

Connectors for Copper Conductor One-Hole Lugs — 45° Long Barrel 600V to 35KV

Peep Holes Available! Add suffix -PH

Material: High-Conductivity Wrought Copper

45° ± 3°

Finish: Electro Tin Plate Bolt size

54929BEUF 54930BEUF 54904BEUF 54905BEUF 54908BEUF 54906BEUF 54933BEUF 54942BEUF 54945BEUF 54947BEUF 54946BEUF 54949BEUF 54909BEUF 54950BEUF 54910BEUF 54951BEUF 54965BEUF 54970BEUF04 54970BEUF06 54970BEUF 54913BEUF 54914BEUF 54915BEUF 54916BEUF 54917BEUF 54918BEUF 54919BEUF 54921BEUF 54920BEUF 54922BEUF 54923BEUF 58984BEUF 58926BEUF 54928BEUF 54928BEUF12

CODE

WIRE SIZE FLEX CLASS G, H, I, K, M †

#8 AWG #6 AWG

37/24 = 14.9 kcmil 61/24 = 24.6 kcmil

#4 AWG #2-3 AWG

91/24 = 36.7 kcmil 125/24 = 50.4 kcmil

#1 AWG

150/24 = 60.5 kcmil

1/0 AWG

225/24 = 90.8 kcmil

2/0 AWG 3/0 AWG

275/24 = 111 kcmil 325/24 = 131 kcmil

4/0 AWG

300 kcmil 350 kcmil

450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil

400 kcmil 500 kcmil

775/24 = 313 kcmil 925/24 = 373 kcmil

600 kcmil 750 kcmil

1100/24 = 444 kcmil 1325/24 = 535 kcmil

900 kcmil

1600/24 = 646 kcmil 1925/24 = 777 kcmil

250 kcmil

1000 kcmil

DIMENSIONS (IN.) D E

BOLT SIZE

#10 1 ⁄4 #10 1 ⁄4 #10 1 ⁄4 #10 5 ⁄16 #10 5 ⁄16 #10 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄2

.65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 1.00 1.13 1.25 1.25

.42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13

.08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14

.26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77

⁄2 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8

1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.83

1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37

.15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .31 .30 .30

.85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55

1 1

DIE CODE

DIE COLOR

⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 3 ⁄8 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄2

21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62

RED RED BLUE BLUE GRAY GRAY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE PURPLE PURPLE PURPLE YELLOW

⁄2 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8

66 71 76 76 87 87 94 94 106 106 106 115 125 125

WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN BLACK BLACK BLACK YELLOW N/A N/A

Compression

CAT. NO.

B F

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-25

Connectors for Copper Conductor

Compression

One-Hole Lugs — 90° Long Barrel 600V to 35KV

Peep Holes Available! Add suffix -PH

Material: High-Conductivity Wrought Copper B

CODE

54929BEUB 54930BEUB 54904BEUB 54905BEUB 54908BEUB 54906BEUB 54933BEUB 54942BEUB 54945BEUB 54947BEUB 54946BEUB 54949BEUB 54909BEUB 54950BEUB 54910BEUB 54951BEUB 54965BEUB 54970BEUB04 54970BEUB06 54970BEUB 54913BEUB 54914BEUB 54915BEUB 54916BEUB 54917BEUB 54918BEUB 54919BEUB 54921BEUB 54920BEUB 54922BEUB 54923BEUB 58984BEUB 58926BEUB 54928BEUB 54928BEUB12

WIRE SIZE FLEX CLASS G, H, I, K, M †

#8 AWG #6 AWG

37/24 = 14.9 kcmil 61/24 = 24.6 kcmil

#4 AWG #2-3 AWG

91/24 = 36.7 kcmil 125/24 = 50.4 kcmil

#1 AWG

150/24 = 60.5 kcmil

1/0 AWG

225/24 = 90.8 kcmil

2/0 AWG 3/0 AWG

275/24 = 111 kcmil 325/24 = 131 kcmil

4/0 AWG

300 kcmil 350 kcmil

450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil

400 kcmil 500 kcmil

775/24 = 313 kcmil 925/24 = 373 kcmil

600 kcmil 750 kcmil

1100/24 = 444 kcmil 1325/24 = 535 kcmil

900 kcmil

1600/24 = 646 kcmil 1925/24 = 777 kcmil

250 kcmil

1000 kcmil

DIMENSIONS (IN.) D E

BOLT SIZE

DIE CODE

DIE COLOR

#10 1 ⁄4 #10 1 ⁄4 #10 1 ⁄4 #10 5 ⁄16 #10 5 ⁄16 #10 5 ⁄16 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄2

.65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 1.00 1.13 1.25 1.25

.42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13

.08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14

.26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77

⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 3 ⁄8 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄2

21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62

RED RED BLUE BLUE GRAY GRAY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE BLACK BLACK BLACK YELLOW

⁄2 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8

1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.83

1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37

.15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .31 .30 .30

.85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55

⁄2 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 7 ⁄8

66 71 76 76 87 87 94 94 106 106 106 115 125 125

WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN BLACK BLACK BLACK YELLOW N/A N/A

1 1

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

www.tnb.com

E Bolt Size

CAT. NO.

B-26

90° ± 3°

Finish: Electro Tin Plate

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Connectors for Copper Conductor Two-Hole Lugs — Long Barrel 600V to 35KV

Peep Holes Available! Add suffix -PH

Material: High-Conductivity

Wrought Copper

Finish: Electro Tin Plate

D A

CODE

54801BE 256-31426-3 256-31426-3SPH 256-30695-1298 256-30695-1730 54850BE* 54851BE* 256-30695-1157 54852BE* 256-30695-1014 256-30695-1225* 256-30695-1158* 256-30695-868* 54854BE* 256-30695-1246* 256-30695-1015 256-30695-1337 256-30695-1159* 256-30695-733* 256-30695-1016 54855BE* 256-30695-1300* 54856BE* 54810BE 256-30695-1160* 256-30695-869 54811BE* 54809BE 54812BE 54858BE 256-30695-1161 54857BE 256-30695-1018 256-30695-1018P 54859BE 54813BE 54860BE 256-30695-1162P 256-30695-1162 256-30695-593*

#14-10 AWG #14-10 AWG #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG

DIMENSIONS (IN.) D E

⁄4 #10 #10 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2

1.86 2.00 2.00 1.89 1.98 2.19 2.31 3.00 2.28 2.63 2.43 2.93 4.18 2.31 2.31 2.88 2.75 3.13 4.18 3.06 2.43 2.63 2.78 3.80 3.08 4.02 4.28 2.88 2.75 2.97 3.30 4.43 3.63 3.63 2.63 2.71 2.97 3.25 3.23 4.33

1.19 1.25 1.25 1.22 1.31 1.89 1.29 2.10 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 2.88 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 1.93 3.00

.50 .37 .37 .50 .50 .42 .47 .56 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .75 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .75

.05 .07 .07 .05 .05 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .09 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13

⁄4 1 ⁄4 7 ⁄32 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 11 ⁄32 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 5 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 5 ⁄8

⁄8 5 ⁄8 5 ⁄8 –3⁄4 5 ⁄8 5 ⁄8 –3⁄4 5 ⁄8 3 ⁄4 1 5 ⁄8 1 3 ⁄4 1 13⁄4 5 ⁄8 3 ⁄4 1 1 1 13⁄4 1 5 ⁄8 3 ⁄4 3 ⁄4 13⁄4 1 13⁄4 13⁄4 5 ⁄8 3 ⁄4 7 ⁄8 1 13⁄4 1 1 5 ⁄8 3 ⁄4 7 ⁄8 1 1 13⁄4

37/24 = 14.9 kcmil #8 Weld

61/24 = 24.6 kcmil #6 Weld

91/24 = 36.7 kcmil #4 Weld

125/24 = 50.4 kcmil

150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, #2 Weld

225/24 = 90.8 kcmil

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

BOLT SIZE

.20 .20 .20 .20 .20 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .52

DIE CODE

ERG2002, ERG2005 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 42

DIE COLOR

“C” Nest “C” Nest “C” Nest “C” Nest “C” Nest RED RED RED BLUE BLUE BLUE BLUE BLUE GRAY GRAY GRAY GRAY GRAY GRAY BROWN BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK PINK

Compression

WIRE SIZE FLEX CLASS G, H, I, K, M †

CAT. NO.

* UL Listed for direct burial applications

Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-27

Connectors for Copper Conductor

Compression

Two-Hole Lugs — Long Barrel 600V to 35KV (continued)

Peep Holes Available! Add suffix -PH

Material: High-Conductivity

Wrought Copper

Finish: Electro Tin Plate

D A

CAT. NO.

CODE

54814BE 256-30695-1299 256-30695-1116 256-30695-1116P 54862BE* 54815BE 54816BE 54864BE 54817BE 54818BE 256-30695-1117 256-30695-1117P 54866BE* 256-30695-1245 256-30695-1245P 54868BE* 54819BE 54870BE 54820BE 256-30695-1118 256-30695-1118P 54872BE 54822BE 54821BE 54874BE 54823BE 256-30695-1119 256-30695-1119P 54876BE 54824BE 54878BE 54879BE 256-30695-1222 256-30695-1222P 54880BE 58884BE 58826BE 54826BE 54882BE 54888BE

2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil — 750 kcmil 750 kcmil 750 kcmil

WIRE SIZE FLEX CLASS G, H, I, K, M †

900 kcmil 1000 kcmil 1000 kcmil 1250 kcmil

275/24 = 111 kcmil 1/0 Weld 2/0 Weld 325/24 = 131 kcmil

450/24 = 182 kcmil 3/0 Weld

550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil

775/24 = 313 kcmil

925/24 = 373 kcmil

1100/24 = 444 kcmil 1325/24 = 535 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil

DIMENSIONS (IN.) D E

BOLT SIZE

⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2

2.62 2.69 3.19 3.19 4.20 2.89 3.25 4.48 3.15 4.38 3.35 3.50 4.70 3.83 3.83 4.92 5.04 5.23 4.29 4.33 4.33 5.40 4.38 4.43 5.51 4.93 5.00 5.00 6.00 5.70 5.83 5.83 5.25 5.25 6.20 6.16 6.74 6.49 6.66 7.88

1.25 1.31 1.81 1.81 2.81 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 3.00

.83 .81 .83 .83 .83 .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.80 1.94 1.94 1.94 1.94 2.18 2.27 2.27 2.42

† Contact Technical Services for specific stranding listings

* UL Listed for direct burial applications

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-28

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

.13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .24 .27 .27 .27 .27 .31 .30 .30 .35

.57 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.25 1.33 1.33 1.33 1.33 1.50 1.55 1.55 1.67

DIE CODE

DIE COLOR

⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 3 ⁄8 5 ⁄8

⁄8 3 ⁄4 1 1 13⁄4 3 ⁄4 1 13⁄4 3 ⁄4 13⁄4 1 1 13⁄4 1 1 13⁄4 1 13⁄4 3 ⁄4 1 1 13⁄4 3 ⁄4 1 13⁄4 3 ⁄4 1 1 13⁄4 1 13⁄4 13⁄4 1 1 13⁄4 13⁄4 13⁄4 1 13⁄4 13⁄4

45 45 45 45 45 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 99 106 106 106 106 115 125 125 140

BLACK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN PINK BLACK BLACK BLACK BLACK YELLOW N/A N/A N/A

Connectors for Copper Conductor Two-Hole Lugs — 45° Long Barrel 600V to 35KV Material: High-Conductivity

Peep Holes Available! Add suffix -PH C

Wrought Copper

45° ± 3° B Bolt Size

Finish: Electro Tin Plate

CODE

256-31426-3SPHUF 256-30695-1298UF 256-30695-1055UF 54850BEUF 54851BEUF 54851BEUF0612 54852BEUF 54852BEUF0416 54852BEUF0412 54852BEUF0616 54852BEUF0828 54854BEUF 54854BEUF0412 54854BEUF0416 54854BEUF0516 54854BEUF0616 54854BEUF0828 54855BEUF0416 54855BEUF 54855BEUF0412 54856BEUF 54810BEUF 54810BEUF0616 54811BEUF 54809BEUF 54812BEUF 54858BEUF 54857BEUF0616 54857BEUF 54859BEUF0416 54859BEUF0416PH 54859BEUF 54813BEUF 54860BEUF 54860BEUF0616 54860BEUF0616PH 54860BEUF0828 54814BEUF 54814BEUF0412 54862BEUF0616 54862BEUF0616PH 54862BEUF

#14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG

37/24 = 14.9 kcmil #8 Weld

61/24 = 24.6 kcmil #6 Weld

91/24 = 36.7 kcmil #4 Weld

125/24 = 50.4 kcmil

150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, #2 Weld

225/24 = 90.8 kcmil

275/24 = 111 kcmil 1/0 Weld

BOLT SIZE

#10 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2

1.25 1.22 1.31 1.89 1.29 1.42 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 1.93 3.00 1.25 1.31 1.81 1.81 2.81

.37 .50 .50 .42 .47 .47 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .75 .83 .81 .83 .83 .83

DIMENSIONS (IN.) D E

.07 .05 .13 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13

.20 .20 .36 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57

⁄32 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 11 ⁄32 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 5 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 7

DIE CODE

⁄8 – ⁄4 5 ⁄8 5 ⁄8 –3⁄4 5 ⁄8 3 ⁄4 3 ⁄4 5 ⁄8 1 3 ⁄4 1 13⁄4 5 ⁄8 3 ⁄4 1 1 1 13⁄4 1 5 ⁄8 3 ⁄4 3 ⁄4 13⁄4 1 13⁄4 5 ⁄8 3 ⁄4 7 ⁄8 1 13⁄4 1 1 5 ⁄8 3 ⁄4 7 ⁄8 1 1 13⁄4 5 ⁄8 3 ⁄4 1 1 13⁄4

ERG2002, ERG2005 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 42 45 45 45 45 45

DIE COLOR

“C” NEST “C” NEST “C” NEST RED RED RED BLUE BLUE BLUE BLUE BLUE GRAY GRAY GRAY GRAY GRAY GRAY BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK

Compression

WIRE SIZE FLEX CLASS G, H, I, K, M †

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-29

Connectors for Copper Conductor Two-Hole Lugs — 45° Long Barrel 600V to 35KV

Peep Holes Available! Add suffix -PH

Compression

(continued) C

Material: High-Conductivity

45° ± 3°

Wrought Copper

B Bolt Size

Finish: Electro Tin Plate

CAT. NO.

CODE

54815BEUF 54816BEUF 54864BEUF 54817BEUF 54818BEUF 54818BEUF0616 54818BEUF0616PH 54866BEUF 54868BEUF0616 54868BEUF0616PH 54868BEUF 54819BEUF 54870BEUF 54820BEUF 54872BEUF0616 54872BEUF0616PH 54872BEUF 54822BEUF 54821BEUF 54874BEUF 54823BEUF 54876BEUF0616 54876BEUF0616PH 54876BEUF 54824BEUF 54878BEUF 54880BEUF0616 54880BEUF0616PH 54880BEUF 58884BEUF 58826BEUF 54826BEUF 54882BEUF

3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil 900 kcmil 1000 kcmil 1000 kcmil

WIRE SIZE FLEX CLASS G, H, I, K, M † BOLT SIZE

2/0 Weld 325/24 = 131 kcmil

450/24 = 182 kcmil 3/0 Weld

550/24 = 222 kcmil 4/0 Weld 250

650/24 = 262 kcmil

775/24 = 313 kcmil

925/24 = 373 kcmil

1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil

⁄4 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2 1 3

1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00

.92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27

DIMENSIONS (IN.) D E

.13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-30

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

.63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55

DIE CODE

DIE COLOR

⁄4 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2

⁄4 1 13⁄4 3 ⁄4 13⁄4 1 1 13⁄4 1 1 13⁄4 1 13⁄4 3 ⁄4 1 1 13⁄4 3 ⁄4 1 13⁄4 3 ⁄4 1 1 13⁄4 1 13⁄4 1 1 13⁄4 13⁄4 13⁄4 1 13⁄4

50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125

ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A

1 3

Connectors for Copper Conductor Two-Hole Lugs — 90° Long Barrel 600V to 35KV Applications

Peep Holes Available! Add suffix -PH

Material: High-Conductivity

90° ± 3°

Wrought Copper

D E

Finish: Electro Tin Plate

Bolt Size

CODE

256-31426-3SPHUB 256-30695-1298UB 256-30695-1055UB 54850BEUB 54851BEUB 54851BEUB0616 54852BEUB 256306951014B 54852BEUB0412 54852BEUB0616 54852BEUB0828 54854BEUB 54854BEUB0412 54854BEUB0416 54854BEUB0516 54854BEUB0616 54854BEUB0828 54858BEUB0416 54855BEUB 54855BEUB0412 54856BEUB 54810BEUB 54810BEUB0616 54811BEUB 54809BEUB 54812BEUB 54858BEUB 54857BEUB0616 54857BEUB 54859BEUB0416 54859BEUB0416PH 54859BEUB 54813BEUB 54860BEUB 54860BEUB0616 54860BEUB0828 54814BEUB 54814BEUB0412 54862BEUB0616 54862BEUB0616PH 54862BEUB

37/24 = 14.9 kcmil #8 Weld

61/24 = 24.6 kcmil #6 Weld

91/24 = 36.7 kcmil #4 Weld

125/24 = 50.4 kcmil

150/24 = 60.5 kcmil 175/24 = 70.6 kcmil #2 Weld

225/24 = 90.8 kcmil

275/24 = 111 kcmil 1/0 Weld

#10 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2

1.25 1.22 1.31 1.89 1.29 2.10 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 3.00 1.25 1.31 1.81 1.81 2.81

.37 .50 .50 .42 .47 .56 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .83 .81 .83 .83 .83

DIMENSIONS (IN.) D E

.07 .05 .13 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13

.20 .20 .36 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57

⁄32 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 11 ⁄32 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 5 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2

⁄ ⁄ 5 ⁄8 5 ⁄8 –3⁄4 13 ⁄16 3 ⁄4 1 5 ⁄8 1 3 ⁄4 1 13⁄4 5 ⁄8 3 ⁄4 1 1 1 13⁄4 1 5 ⁄8 3 ⁄4 3 ⁄4 13⁄4 1 13⁄4 5 ⁄8 3 ⁄4 7 ⁄8 1 13⁄4 1 1 5 ⁄8 3 ⁄4 7 ⁄8 1 13⁄4 5 ⁄8 3 ⁄4 1 1 13⁄4

5 3 8– 4

DIE CODE

ERG2002, ERG2005 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 45 45 45 45 45

DIE COLOR

Compression

WIRE SIZE FLEX CLASS G, H, I, K, M † BOLT SIZE

CAT. NO.

† Contact Technical Services for specific stranding listings

Tooling: pp. B76–B92

Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-31

Connectors for Copper Conductor Two-Hole Lugs — 90° Long Barrel 600V to 35KV Applications (continued)

Peep Holes Available!

Compression

Add suffix -PH

Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate C

B D

E G

Bolt Size

CAT. NO.

CODE

54815BEUB 54816BEUB 54864BEUB 54817BEUB 54818BEUB 54818BEUB0616 54818BEUB0616PH 54866BEUB 54868BEUB0616 54868BEUB0616PH 54868BEUB 54819BEUB 54870BEUB 54820BEUB 54872BEUB0616 54872BEUB0616PH 54872BEUB 54822BEUB 54821BEUB 54874BEUB 54823BEUB 54823BEUB0616 54876BEUB0616PH 54876BEUB 54824BEUB 54878BEUB 54880BEUB0616 54880BEUB0616PH 54880BEUB 58884BEUB 58826BEUB 54826BEUB 54882BEUB

WIRE SIZE FLEX CLASS G, H, I, K, M † BOLT SIZE

⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 3 ⁄8 1

2/0 Weld 325/24 = 131 kcmil

450/24 = 182 kcmil 3/0 Weld

550/24 = 222 kcmil 4/0 Weld 250

650/24 = 262 kcmil

775/24 = 313 kcmil

925/24 = 373 kcmil

1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil

1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00

.92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27

.13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30

† Contact Technical Services for specific stranding listings

Die Selector Chart: pp. B93–B95

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

DIMENSIONS (IN.) D E

Tooling: pp. B76–B92

B-32

90° ± 3°

Technical Services Tel: 888.862.3289

.63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55

DIE CODE

DIE COLOR

⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄8 1 ⁄2

⁄4 3 ⁄4 13⁄4 3 ⁄4 13⁄4 1 1 13⁄4 1 1 13⁄4 1 13⁄4 3 ⁄4 1 1 13⁄4 3 ⁄4 1 13⁄4 3 ⁄4 1 1 13⁄4 1 13⁄4 1 1 13⁄4 13⁄4 13⁄4 1 13⁄4

50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125

ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A

Connectors for Copper Conductor Copper One-Hole Lugs for 600V to 35KV Applications D B

Bolt Size

CAT. NO. 54440 54443 54448 54409 54460 54465 54470 54413

#4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil

DIMENSIONS (IN.) B C D

⁄8 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

2.08 2.25 2.36 2.38 2.73 2.81 2.78 3.19

3 3

.81 .81 .81 .81 1.06 1.06 1.06 1.06

.58 .66 .69 .75 .83 .94 1.00 1.07

.08 .09 .10 .12 .12 .12 .13 .14

INSTALLING TOOLS 13100A, TBM15I* & TBM14M DIE SET STRIP COLOR CAT. NO. LENGTH (IN.) CODE

⁄8 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

⁄2 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R

17⁄16 17⁄16 119⁄32 15⁄8 15⁄8 13⁄4 113⁄16 21⁄32

GRAY BROWN GREEN PINK BLACK ORANGE PURPLE RUBY

Compression

These Color-Keyed® Connectors are recommended for up to 15 KV applications. Installed with standard T&B Cat. No. TBM15I, 13100A, TBM14M hydraulic compression tools with special rounding dies. The compression forms the connector and conductor into a solid mass to provide an optimum electrical bond between connector and conductor. The rounding die overlapped compressions provide a smooth round surface. This, combined with the tapered barrel ends, addresses the controlling of potentially damaging electrical stresses of high voltages.

CABLE SIZE† STUD SIZE (IN.)

† Cable size: Concentric and compact strandings * Cat. No. TB15500 Die Adaptor required for TBM15I

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

Copper Two-Hole Lugs for 600V to 35KV Application 5.011 D B

Bolt Size

G A

CAT. NO. 54475 54476 54478 54479 54480 54481 54482 54483 54484 54485 54487 54490

CABLE SIZE† STUD SIZE (IN.)

1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil

⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3

DIMENSIONS (IN.) C D E F

3.56 17⁄32 .77 4.67 9⁄16 .83 4.75 5⁄8 .94 4.64 11⁄16 1.00 5.17 3⁄4 1.08 5.16 13⁄16 1.19 5.35 7⁄8 1.29 5.35 59⁄64∂ 1.36 5.60 11⁄16 1.54 5.83 111⁄64 1.70 6.13 17⁄64∫ 1.89 6.60 11⁄2 2.18

.12 .12 .12 .13 .14 .16 .19 .18 .23 .24 .27 .31

⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3

1.00 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75

INSTALLING TOOLS 13100A, TBM15I* & TBM14M DIE SET STRIP COLOR CAT. NO. LENGTH (IN.) CODE

15CA42R 15CA45R 15CA49R 15CA54R 15CA60R 15CA66R 15CA71R 15CA76R 15CA87R 15CA94R 15CA106R •15C125R

15⁄8 15⁄8 13⁄4 113⁄16 21⁄32 23 ⁄32 213⁄32 213⁄32 213⁄32 29⁄16 23⁄4 229⁄32

PINK BLACK ORANGE PURPLE RUBY WHITE RED BLUE BROWN GREEN BLACK –

• No adaptor required – TBM15I only † Cable size: Concentric and compact strandings

TBM14M and 13100A UL Listing limited to 1/0 AWG 500 kcmil cable sizes * Cat. No. TB15500 Die Adaptor required for TBM15I

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-33

Connectors for Copper Conductor

Compression

Bell-Ended Lugs — Standard Barrel

B D C

Bolt Size

Bell-Shaped Barrel CAT. NO.

CODE

54104BS 54105BS 54106BS 54139BS 54142BS 54147BS 54153BS 54110BS 54165BS 54170BS 58165BS 54114BS 54152BS 54185BS 58177BS 58180BS 54122BS 54123BS 54124BS 54126BS

8 6 4 3&4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900

WIRE SIZE* NAVY

FLEX

23 37/24 30 61/24 40-50 91/24 40-50 91/24 60 125/24 75 150, 175/24 100 225/24 125 275/24 150 325/24 200 450/24 — 550/24 300 — 350 650/24 400 775/24 — 925/24 — 1100/24 — 1325/24 — — 800 — — 1925/24

CLASS G

8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 — 300 400 – 500 600 — —

CLASS CLASS H I

8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 — 300 400 – 500 — — —

— 5 5 4 3 2 1 1/0 2/0 3/0 — 4/0 250 300 400 450 500 — — —

CLASS K

8 5 5 4 3 2 1 1/0 2/0 3/0 — 4/0 250 300 350 450 500 — 600 —

CLASS BOLT M SIZE (IN.)

8 5 5 4 3 2 1 1/0 2/0 3/0 — 4/0 250 300 350 450 500 550 — —

#10 1 ⁄4 1 ⁄4 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-34

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

11⁄16 13⁄16 19⁄32 17⁄16 117⁄32 121⁄23 1 5⁄8 17⁄8 27⁄32 2 5⁄16 215⁄32 2 3⁄8 2 5⁄8 37⁄16 3 3 5⁄8 3 5⁄8 3 5⁄8 313⁄16 41⁄8

DIMENSIONS (IN.) B C D

⁄32 ⁄16 9 ⁄16 25 ⁄32 23 ⁄32 23 ⁄32 23 ⁄32 13 ⁄16 11⁄16 11⁄16 11⁄8 11⁄8 13⁄16 111⁄16 1 5⁄16 111⁄16 111⁄16 111⁄16 111⁄16 113⁄16 15 9

⁄32 ⁄16 9 ⁄16 19 ⁄32 21 ⁄32 43 ⁄64 3 ⁄4 13 ⁄16 15 ⁄16 11⁄32 11⁄4 11⁄4 13⁄8 113⁄32 15⁄8 125⁄32 125⁄32 115⁄16 2 23⁄16 13 7

⁄64 ⁄64 7 ⁄64 5 ⁄64 5 ⁄64 1 ⁄8 9 ⁄64 9 ⁄64 9 ⁄64 5 ⁄32 3 ⁄16 3 ⁄16 13 ⁄64 7 ⁄32 1 ⁄4 17 ⁄64 9 ⁄32 5 ⁄16 5 ⁄16 11 ⁄32 5 7

DIE CODE

DIE COLOR

⁄32 ⁄4 1 ⁄4 11 ⁄32 11 ⁄32 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 9 ⁄16 13 ⁄16 13 ⁄16 13 ⁄16 13 ⁄16 13 ⁄16 5 ⁄8 7 ⁄8

21 24 29 29 33 37 42 45 50 54 62 66 66 76 80 94 99 106 107 115

RED BLUE GRAY GRAY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW WHITE WHITE BLUE N/A GREEN PINK BLACK ORANGE YELLOW

Connectors for Copper Conductor Bell-Ended Lugs — Long Barrel

B D E

Bolt Size

Bell-Shaped Copper Lugs with Two Bolt Holes CODE

54850BEBS 54851BEBS 54851BE0616BS 54852BE0616BS 54852BEBS 54852BE0412BS 54854BEBS 54854BE0412BS 54854BE0616BS 54855BE0412BS 54855BEBS 54856BEBS 54810BE0616BS 54811BEBS 54809BEBS 54812BEBS 54858BEBS 54857BEBS 54859BEBS 54813BEBS 54860BEBS 54860BE0616BS 5414BEBS 54814BE0412BS 54862BE0616BS 54862BEBS 54815BEBS 54816BEBS 54864BEBS 54817BEBS 54818BE0616BS 54818BEBS 54866BEBS 54868BE0616BS 54868BEBS 54819BEBS 54870BEBS 54822BEBS 54821BEBS 54874BEBS 54823BEBS 54876BE0616BS 54876BEBS 54824BEBS 54878BEBS 54880BEBS 58826BEBS

8 8 8 6 6 6 4-3 4-3 4-3 2 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 250 250 300 300 400 400 400 500 500 500 — — 700 900

WIRE SIZE* NAVY FLEX

23 23 23 30 30 30 40-50 40-50 40-50 60 60 60 60 60 75 75 75 75 100 100 100 100 125 125 125 125 150 150 150 200 200 200 200 — — 300 300 400 400 400 — — — — — — —

8 8 8 6 6 6 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 262 kcmil 262 kcmil 313 kcmil 313 kcmil 313 kcmil 373 kcmil 373 kcmil 373 kcmil 444 kcmil 444 kcmil 535 kcmil 777 kcmil

CLASS G

8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 kcmil 250 kcmil 300 kcmil 300 kcmil 300 kcmil 400 kcmil 400 kcmil 400 kcmil — — 500 kcmil —

CLASS CLASS H I

8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 400 400 400 — — 500 —

— — — 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 400 400 400 450 450 500 —

CLASS CLASS BOLT K M SIZE (IN.)

8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 350 350 350 450 450 500 —

— — — — — — — — — 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 — — — — — — — — — — — —

⁄4 ⁄4 3 ⁄8 3 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 1 ⁄4 5 ⁄16 1 ⁄2 1 ⁄4 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄4 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 1 ⁄4 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 3 ⁄8 1 1

2.19 2.31 3.00 2.93 2.28 2.43 2.31 2.31 3.13 2.63 2.43 2.78 3.08 4.28 2.88 2.75 2.97 4.43 2.63 2.71 2.97 3.23 2.62 2.69 3.19 4.20 2.89 3.25 4.45 3.15 3.35 4.38 4.70 3.83 4.92 5.04 5.23 4.38 4.43 5.51 4.93 5.00 6.00 5.70 5.83 6.20 6.49

1.88 1.29 2.10 1.93 1.28 1.43 1.19 1.31 1.98 1.35 1.28 1.63 1.94 3.00 1.19 1.40 1.63 3.00 1.19 1.38 1.63 1.93 1.25 1.31 1.81 2.81 1.45 1.63 3.00 1.38 1.81 2.63 3.00 1.93 3.00 2.80 3.00 1.93 1.93 3.00 1.94 1.93 3.00 2.80 3.00 3.00 2.80

DIMENSIONS (IN.) C D E

.42 .47 .56 .59 .44 .43 .52 .56 .59 .68 .59 .59 .59 .88 .67 .67 .67 .88 .75 .75 .75 .75 .83 .81 .83 .83 .92 .92 .92 1.03 1.03 1.03 1.03 1.13 1.13 1.25 1.25 1.41 1.41 1.41 1.61 1.61 1.61 1.75 1.75 1.94 2.27

.07 .06 .06 .06 .08 .07 .10 .09 .09 .11 .11 .11 .11 .09 .11 .11 .11 .10 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .15 .15 .17 .17 .17 .22 .22 .22 .24 .24 .27 .30

.26 .26 .26 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41. .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .77 .77 .85 .85 .96 .96 .96 1.10 1.10 1.10 1.20 1.20 1.33 1.50

DIE CODE

DIE COLOR

.25 .25 .38 .38 .25 .25 .25 .25 .38 .25 .25 ..38 .38 .50 .25 .25 .38 .50 .25 .25 .38 .38 .25 .25 .38 .50 .25 .38 .50 .50 .25 .38 .50 .50 .50 .50 .50 .63 .63 .63 .50 .50 .50 .63 .63 .63 .63

.63 .75 1.00 1.00 .63 .75 .63 .75 1.00 .75 .63 .75 1.00 1.75 .63 .75 .88 1.75 .63 .75 .88 1.00 .63 .75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.75 1.00 1.75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.00 1.75 1.75 1.00

21 21 21 24 24 24 29 29 29 33 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 54 54 54 54 62 62 66 66 76 76 76 87 87 87 94 94 106 115

RED RED RED BLUE BLUE BLUE GRAY GRAY GRAY BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW WHITE WHITE BLUE BLUE BLUE BROWN BROWN BROWN GREEN GREEN BLACK YELLOW

Compression

CAT. NO.

* = Cat 58180 is made of the same tubing as Cat. 54120. Cat. 54120 is listed for 600 mcm.

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-35

Connectors for Copper Conductor

Compression

Two-Barrel Lugs 600V to 35KV Applications Material: High-Conductivity Wrought Copper

Finish: Electro Tin Plate

Figure 1

CAT. NO.

WIRE SIZE CODE

FLEX

256-30695-828 256-30695-1227

6 6

61/24 61/24

Figure 2

HOLE SIZE (IN.)

FIG. NO.

⁄4 ⁄4

1 2

215⁄16 33⁄8

1 1

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-36

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Technical Services Tel: 888.862.3289

DIMENSIONS (IN.) W

⁄16 ⁄16

DIE CODE

COLOR KEY

⁄16 ⁄16

24 24

BLUE BLUE

Connectors for Copper Conductor Cast Copper One-Hole Lugs 600V to 35KV Applications — Heavy-Duty Material: Cast Copper Finish: Electro Tin Plate

Compression

CAT. NO.

CABLE SIZE

DIMENSIONS (IN.) C

BOLT SIZE (IN.)

DIE CODE

53104 53105 53106 53107 53108 53109 53161** 53110 53111 53112 53165** 53113 53114 53115 53116 53118 53168** 53169** 53123 53173**

8 6 4 2 1 1/0 325/24 2/0 3/0 4/0 650/24 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 1100/24 1325/24 750 kcmil 2750/24*

17⁄16 17⁄16 17⁄16 2 2 2 23⁄16 25⁄8 25⁄8 25⁄8 31⁄16 31⁄16 31⁄16 313⁄16 313⁄16 313⁄16 315⁄16 35⁄16 43⁄16 51⁄16

⁄4 ⁄4 3 ⁄4 1 1 1 3 ⁄4 11⁄4 11⁄4 11⁄4 13⁄8 11⁄2 11⁄2 2 2 2 15⁄8 15⁄8 21⁄8 17⁄8

⁄2 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 13 ⁄16 1 1 1 13⁄16 13⁄16 13⁄16 13⁄8 13⁄8 13⁄8 15⁄8 15⁄8 15⁄8 21⁄8

⁄8 ⁄8 1 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 7 ⁄32 9 ⁄32 9 ⁄32 9 ⁄32 5 ⁄16 5 ⁄16 5 ⁄16 3 ⁄8 3 ⁄8 3 ⁄8 13 ⁄32 13 ⁄32 7 ⁄16 9 ⁄16

⁄32 ⁄32 9 ⁄32 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 17 ⁄32 17 ⁄32 17 ⁄32 3 ⁄4 3 ⁄4 3 ⁄4 13 ⁄16 13 ⁄16 13 ⁄16 7 ⁄8 7 ⁄8 1 13⁄16

#10 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2

29 29 29 45 45 45 54 66 66 66 76 76 76 99 99 99 107 107 112 150

3 3

1 1

9 9

All other Cat Nos.: Use hydraulic tools with hex dies. ** No UL/CSA Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-37

Compression

Connectors for Copper Conductor A

Cast Copper Two-Hole Lugs for Code Copper Cable 600V to 35KV

B C

D Bolt Size

Figure 1

Material: Cast Copper Finish: Electro Tin Plate

Figure 2 CODE CABLE SIZE

CAT. NO. 256-30695-1055 53204 53205 53206 53207 53208 53209 53210 53211 53212 53213 53214 53215 53216 53218 53220M 53222M 53223M 53269 53224 53226 53228 53273 53233 53233L 53433L** 251-30485-1275 251-30485-1211 251-30485-1212 53239 53239L

53439L**

#14-10 #8 #8 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1325/24 800 kcmil 900 kcmil 1000 kcmil 1111 kcmil 2750/24 1500 kcmil 1500 kcmil 1500 kcmil 1250 kcmil 1750 kcmil 1750 kcmil 2000 kcmil 169/110 178/.104 2000 kcmil 169/.110 178/.104 2000 kcmil

BOLT G SIZE (IN.)

A B APPROX. (IN.)

DIMENSIONS (IN.) D E

⁄8 ⁄32* 1 ⁄8 1 ⁄8 1 ⁄ 8* 1 ⁄4 1 ⁄4 3 ⁄16* 9 ⁄ 32 9 ⁄32 3 ⁄ 16* 5 ⁄16 1 ⁄ 4* 3 ⁄8 3 ⁄8 17 ⁄32 ±1⁄ 32 ±1⁄32 13 ⁄ 32 5 ⁄16* 15 ⁄ 32 15 ⁄32

⁄8 ⁄8 3 ⁄8 3 ⁄8 19⁄ 32 19 ⁄32 19⁄ 32 27 ⁄32 27⁄ 32 27 ⁄32 15⁄ 16 15 ⁄16 17⁄ 32 17⁄32 17⁄ 32 123⁄64 123⁄ 64 123⁄64 13⁄ 8 19⁄16 19⁄ 16 19⁄16

⁄4 ⁄4 1 ⁄4 1 ⁄4 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

12 TON

⁄ 8 – 3⁄ 4 5 ⁄8 5 ⁄8 5 ⁄8 3 ⁄4 1 1 13⁄4 13⁄ 4 13⁄4 13⁄ 4 13⁄4 13⁄ 4 13⁄4 13⁄ 4 13⁄4 13⁄ 4 13⁄4 13⁄ 4 13⁄4 13⁄ 4 3 ⁄4

29 29 29 29 45 45 45 66 66 66 76 76 99 99 99 112 112 112 107 130 130 130

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 3 3 3 45⁄16 45⁄ 16 45⁄16 49⁄ 16 49⁄16 55⁄ 16 55⁄16 55⁄ 16 55⁄16 55⁄ 16 55⁄16 5 1⁄ 2 6 6 6

15 ⁄ 16 15⁄16 15 ⁄ 16 15⁄16 2 2 2 3 3 3 3 3 31⁄ 2 31⁄2 31⁄ 2 31⁄2 31⁄ 2 31⁄2 31⁄ 2 31⁄2 31⁄ 2 31⁄2

⁄2 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 1 1 13⁄ 16 13⁄16 13⁄ 8 13⁄8 13⁄ 8 15⁄8 15⁄ 8 15⁄8 15⁄ 8 17⁄8 17⁄ 8 17⁄8

⁄2

63⁄ 16

31⁄ 2

21⁄ 8

⁄ 16

129⁄ 32

⁄8

13⁄ 4

150

—

⁄2 1 ⁄2 1 ⁄2 1 ⁄2 — — 1 ⁄2

61⁄4 75⁄ 16 75⁄16 63⁄ 16 63⁄8 63 ⁄ 8 63⁄16

31⁄2 31⁄ 2 31⁄8 31⁄ 2 31⁄8 31⁄ 2 31⁄2

21⁄4 2 3 21⁄ 8 3 21⁄ 4 23⁄4

⁄2* 1 ⁄2 1 ⁄2 9 ⁄ 16 1 ⁄2 1 ⁄2 1 ⁄2

129⁄32 17⁄ 8 17⁄8 129⁄ 32 23⁄16 23⁄ 16 23⁄16

⁄8 5 ⁄8 5 ⁄8 5 ⁄8 — — 5 ⁄8

13⁄4 13⁄ 4 13⁄4 13⁄ 4 — — 13⁄4

150 150 150 150 175 175 175

— — — — — — —

1 1 1 — — — —

1 — — — 2 (Fig. 2) 2 (Fig. 1) —

⁄2

75⁄ 16

31⁄ 8

21⁄ 4

⁄2

215⁄ 32

⁄8

13⁄ 4

175

—

⁄2

75⁄16

31⁄8

⁄2

23⁄16

⁄8

13⁄4

175

—

11421 Die

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

www.tnb.com

DIE CODE

⁄4 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1

* Denotes tongue thickness of alternate construction (Brazed wrought copper tongue). ** Figure 2. All others Figure 1.

B-38

NO. OF CRIMPS 15 40 TON TON

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Connectors for Copper Conductor Two-Way Splice Connectors — Standard Barrel 600V to 35KV

Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate

Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost.

CAT. NO.

WIRE SIZE FLEX CLASS G, H, I, K, M †

CODE

#8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil 1250 kcmil

37/24 = 14.9 kcmil, #8 Weld 61/24 = 24.6 kcmil, #6 Weld, 133/.014 91/24 = 36.7 kcmil, 133/.0177, 49/.029 125/24 = 50.4 kcmil, #4 Weld 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld, 133/.0223 225/24 = 90.8 kcmil, #1 Weld, 133/.0254 275/24 = 111 kcmil, 1/0 Weld, 427/.0155, 133/.0282 325/24 = 131kcmil, 2/0 Weld, 133/.0316, 259/.0227, 427/.0177 375/24 = 179 kcmil, 133/.0355, 259/.0255, 427/.0199 450/24 = 182 kcmil, 3/0 Weld, 703/.0154

1.00 1.00 1.00 1.25 1.50 1.63 1.75 1.75 1.81 1.88 2.25 2.13 2.13 2.25 2.75 3.00 2.75 3.00 3.25 3.00 3.00 3.63 4.13

550/24 = 222 kcmil, 4/0 Weld, 133/.0399, 259/.0286, 637/.0183 — — — 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253 — — — 1325/24 = 535 kcmil, 427/.0342 — — —

.27 .30 .37 .41 .47 .52 .57 .63 .70 .70 .77 .79 .83 .90 .93 1.13 1.11 1.18 1.23 1.24 1.30 1.50 1.67

DIE CODE

DIE COLOR

21 24 29 33 37 42 45 50 50 54 62 62 66 71 76 87 87 94 99 99 106 125 140

RED BLUE GRAY BROWN GREEN PINK BLACK ORANGE ORANGE PURPLE YELLOW YELLOW WHITE RED BLUE BROWN BROWN GREEN PINK PINK BLACK N/A N/A

Compression

54504 54505 54506 54507 54508 54509 54510 54511 53962 54512 54513 53964 54514 54515 54516 53968 54518 54520 54522-TB 53969 54523-TB 54528 54530

DIMENSIONS (IN.) A E

† Contact Technical Services for specific stranding listings

Die Selector Chart: pp. B93–B95

54804 54805 54806 54807

#8 AWG #6 AWG #4 AWG #2 AWG

54808

#1 AWG

54809* 54810* 54811 54812* 54813*

1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil

37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil 225/24 = 90.8 kcmil 275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 550/24 = 222 kcmil

DIMENSIONS (IN.) A E

DIE CODE

DIE COLOR

1.75 1.75 1.75 1.88

.27 .31 .39 .43

21 24 29 33

RED BLUE GRAY BROWN

2.00

.49

GREEN

2.00 2.13 2.25 2.75 3.38

.54 .59 .65 .72 .79

42 45 50 54 62

PINK BLACK ORANGE PURPLE YELLOW

† Contact Technical Services for specific stranding listings * UL Listed for direct burial applications

54 DIE

PURPLE

54 DIE

WIRE SIZE

CAT. NO. CODE FLEX CLASS G, H, I, K, M †

PURPLE

54 DIE

Finish: Electro Tin Plate

PURPLE

Material: High-Conductivity Wrought Copper

A T&B 4/0

Two-Way Splice Connectors — Long Barrel 600V to 35KV Applications

PURPLE

Tooling: pp. B76–B92

E DIA.

WIRE SIZE

CAT. NO. CODE 54814 300 kcmil 54815 350 kcmil 54816 400 kcmil 54818* 500 kcmil 54820 600 kcmil 54823 750 kcmil 58524 58526 900 kcmil 54828 1000 kcmil 54833 1500 kcmil 54839 2000 kcmil

FLEX

— 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil — — —

DIMENSIONS (IN.) A E

3.50 3.75 3.75 4.75 4.25 4.75 5.00 5.50 5.63 5.63 7.06

.87 .95 .98 1.11 1.21 1.34 1.39 1.51 1.56 1.56 2.125

DIE CODE

DIE COLOR

66 71 76 87 94 106 106 115 125 125 –

WHITE RED BLUE BROWN GREEN BLACK BLACK YELLOW N/A N/A N/A

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-39

Connectors for Copper Conductor Copper Two-Way Splicers for 600V to 35KV Applications

Compression

A A

B B

CAT. NO.

CABLE+ SIZE

DIMENSIONS (IN.) A B

54006 54007 54008 54009 54010 54011 54012 54013 54015 54018 54023

#4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 350 kcmil 500 kcmil 750 kcmil

2.00 2.13 2.25 2.38 2.38 2.63 2.69 3.19 4.13 4.13 4.75

.37 .41 .47 .52 .57 .63 .69 .74 .89 1.06 1.30

DIE SET CAT. NO.

INSTALLING TOOLS 13100A, TBM15I* & TBM14M STRIP COLOR LENGTH (IN.) CODE

15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R 15CA71R 15CA87R 15CA106R

* Cat. No. 15500-TB Die Adaptor required for TBM15I + Cable Size: Concentric and Compact strandings

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

Cast-Copper Two-Way Splice Connectors for 600V to 35KV Applications — Heavy-Duty CAT. NO.

Material: Cast Copper Finish: Electro Tin Plate Satisfies requirements of NEC250-81 and 250-91 for connecting to the grounding electrode system.

53504 53505 53506 53507 53508 53509 53510 53511 53512 53513 53515 53518 53523

CABLE SIZE

DIE CODE

8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 350 kcmil 500 kcmil 750 kcmil

29 29 29 45 45 45 66 66 66 76 99 99 112

Use hydraulic tools with hex dies. Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-40

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Technical Services Tel: 888.862.3289

11⁄2 15⁄8 15⁄8 13⁄4 13⁄4 113⁄16 113⁄16 21⁄8 25⁄8 25⁄8 27⁄8

GRAY BROWN GREEN PINK BLACK ORANGE PURPLE RUBY RED BROWN BLACK

Connectors for Copper Conductor Compact design for low-profile installation. Copper Reducing Splices Thomas & Betts copper reducing splices are the most recent addition to the telecom line of copper compression lugs and connectors. They are designed for use in Central Office Equipment Installations in place of H-Taps in applications where the main cable is stepped down. When space is at a premium and standard H-Tap splicing options are too cumbersome, the Thomas & Betts reducing splices can be the right choice. These splices are available for a range of cables from 750 Flex to 6 Code.

Compression

• Requires less “real estate” in a Central Office • Does not require a cover other than clear heat shrink • One-person installation. Each side crimped separately • Utilizes standard lug crimping dies. More standard tooling options. Lower tonnage tools can now install even the largest splice • Hand tools can be used on splices for 500 Code/350 Flex and smaller • Inspection holes verify cable is fully inserted into each barrel

Splices for the following cable combinations are available. Appropriate quantities of pre-cut lengths of UL listed clear heat shrink are provided with each splice: CAT. NO. TBRS75F-75C50FHS TBRS75F-50C35FHS TBRS75F-25C4/0FHS TBRS75C50F-75C50FHS TBRS75C50F-50C35FHS TBRS75C50F-25C4/0FHS TBRS75C50F-4/0CHS TBRS4/0C-2CHS TBRS4/0C-6CHS TBRS2/0C1/0F-2CHS TBRS2/0C1/0F-6CHS TBRS1/0C1F-2CHS TBRS1/0C1F-6CHS TBRS2C-6CHS

MAIN

COLOR CODE

BRANCH

COLOR CODE

750 Flex 750 Flex 750 Flex 750 Code/500 Flex 750 Code/500 Flex 750 Code/500 Flex 750 Code/500 Flex 4/0 Code 4/0 Code 2/0 Code/1/0 Flex 2/0 Code/1/0 Flex 1/0 Code/1 Flex 1/0 Code/1 Flex 2 Code

YELLOW YELLOW YELLOW BLACK BLACK BLACK BLACK PURPLE PURPLE BLACK BLACK PINK PINK BROWN

750 Code/500 Flex 500 Code/350 Flex 250 Code/4/0 Flex 750 Code/500 Flex 500 Code/350 Flex 250 Code/4/0 Flex 4/0 Code 2 Code 6 Code 2 Code 6 Code 2 Code 6 Code 6 Code

BLACK BROWN YELLOW BLACK BROWN YELLOW PURPLE BROWN BLUE BROWN BLUE BROWN BLUE BLUE

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-41

Compression

Connectors for Copper Conductor Constant O.D. enables faster, easier installation than contoured design. NEW! Cast-Copper Reducing Splices CAT. NO.

Thomas & Betts takes the splicing of different-sized conductors to a new level of economy and efficiency with Color-Keyed Cast-Copper Reducing Splices. In addition to a lower cost, the key benefit to these splices is in their constant outer diameter. Unlike screw-machined, externally contoured splices, Cast-Copper Reducing Splices require no change of tool or die between crimping each end. Just slide each wire easily into the chamfered barrel, and use the same Color-Keyed tool and die to crimp both ends. The consistent O.D. also makes these splices faster and easier to insulate with clear heat-shrink wrap than a contoured splice. Sand-cast construction ensures high tensile strength for heavy-duty applications, and tin-plated copper material provides high conductivity and superior corrosion-resistance.

• Ideal for telecom (inside office/outside plant), commercial, industrial MRO, and any other 600V-35KV applications requiring splicing of different-sized conductors • Tin-plated, sand-cast copper construction provides superior tensile strength, high conductivity, and excellent corrosion-resistance • Easier to install and insulate than screw-machined, contour-designed reducing splices • Constant O.D. saves time on installation by eliminating the need for crimp-tool/die change • Fast and simple to insulate with clear or colored heat-shrink wrap • Chamfered barrel facilitates easy wire insertion • Compact, low-profile design takes up minimal space in cable tray or wire run • Simple installation with Color-Keyed® crimp tools

251-30485-19 251-30485-91 251-30485-229 251-30485-247 251-30485-294 251-30485-295 251-30485-331 251-30485-445 251-30485-495 251-30485-610 251-30485-611 251-30485-612 251-30485-613 251-30485-640 251-30485-653 251-30485-739 251-30485-882 251-30485-950 251-30485-951 251-30485-1027 251-30485-1029 251-30485-1030 251-30485-1031 251-30485-1032 251-30485-1033 251-30485-1034 251-30485-1035 251-30485-1044 251-30485-1045 251-30485-1085 251-30485-1086 251-30485-1087 251-30485-1088 251-30485-1089 251-30485-1090 251-30485-1091 251-30485-1092 251-30485-1093 251-30485-1094 251-30485-1095 251-30485-1096 251-30485-1097 251-30485-1098 251-30485-1099 251-30485-1100 251-30485-1130 251-30485-1245 251-30485-1246

COND. 1 SIZE

COND. 2 SIZE

DIM. A

4/0 Str. 500mcm Str. 2/0 Str. 2 Str. 4 Str. 4/0 Str. 4/0 Str. 4/0 Str. 1/0 Str. 6 Str. 4 Str. 4 Str. 2 Str. 4/0 Str. 2 Str. 1/0 Str. 400mcm Str. 1/0 Str. 6 Str. 1/0 Str. 1/0 Str. 10 Str. 12 Str. #6 Str. 12 Str. 14 Str. 1 Str. 10 Str. 12 Str. 10 Str. 10 Str. 4 Str. 400mcm Str. 14 Str. 12 Str. 10 Str. 12 Str. 8 Str. 4 Str. 2 Str. 12 Str. 10 Str. 8 Str. 6 Str. 1/0 Str. Cast Solid* 1/0 Flex

2 Str. 300mcm Str. 250mcm Str. 8 Str. 2/0 Str. 4 Str. 350mcm Str. 2/0 Str. 2 Str. 8 Str. 8 Str. 6 Str. 6 Str. 1/0 Str. 250mcm Str. 250mcm Str. 350mcm Str. 6 Str. 2/0 Str. 4 Str. #12 Str. 4 Str. 4 Str. #10 Str. 6 Str. 8 Str. 1/0 Str. 8 Str. 8 Str. 1/0 Str. 2/0 Str. 250mcm Str. 250mcm Str. 8 Sol. 8 Sol. 8 Sol. 6 Sol. 6 Sol. 6 Sol. 6 Sol. 4 Sol. 4 Sol. 4 Sol. 4 Sol. 4 Sol. 12-4 Str. #4 Flex

21⁄4" 35⁄16" 23⁄8" 19 ⁄16" 21⁄4" 21⁄4" 35⁄16" 21⁄4" 19⁄16" 17⁄32" 17⁄32" 17⁄32" 19⁄16" 21⁄4" 23⁄8" 23⁄8" 35⁄16" 19⁄16" 21⁄4" 19⁄16" 19⁄16" 17⁄32" 17⁄32" 17⁄32" 17⁄32" 17⁄32" 19⁄16" 17⁄32" 17⁄32" 19⁄16" 21⁄4" 23⁄8" 35⁄16" 17⁄32" 17⁄32" 17⁄32" 17⁄32" 17⁄32" 17⁄32" 19⁄16" 17⁄32" 17⁄32" 17⁄32" 17⁄32" 19⁄16" 19⁄32" 21⁄4"

#4 Flex

#8 Flex

19⁄16"

*Cast Solid — Field Modifiable Special

B-42

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

DIM. E

DIE DIE CODE COLOR

⁄16" ⁄16" 15 ⁄16" 19 ⁄32" 27 ⁄32" 13 ⁄16" 17 ⁄32" 13 ⁄16" 19 ⁄32" 3 ⁄8" 3 ⁄8" 3 ⁄8" 19 ⁄32" 13 ⁄16" 15 ⁄16" 15 ⁄16" 17 ⁄32" 19 ⁄32" 27 ⁄32" 19 ⁄32" 37 ⁄64" 3 ⁄8" 3 ⁄8" 3 ⁄8" 3 ⁄8" 3 ⁄8" 19 ⁄32" 3 ⁄8" 3 ⁄8" 19 ⁄32" 27 ⁄32" 15 ⁄16" 17 ⁄32" 3 ⁄8" 3 ⁄8" 3 ⁄8" 3 ⁄8" 3 ⁄8" 3 ⁄8" 19 ⁄32" 3 ⁄8" 3 ⁄8" 3 ⁄8" 3 ⁄8" 19 ⁄32" 3 ⁄8" 13 ⁄16"

66 99 76 45 66 66 99 66 45 29 29 29 45 66 76 76 99 45 66 45 45 29 29 29 29 29 45 29 29 45 66 76 99 29 29 29 29 29 29 45 29 29 29 29 45 29 1 66

⁄64"

WHITE PINK BLUE BLACK WHITE WHITE PINK WHITE BLACK GRAY GRAY GRAY BLACK WHITE BLUE BLUE PINK BLACK WHITE BLACK BLACK GRAY GRAY GRAY GRAY GRAY BLACK GRAY GRAY BLACK WHITE BLUE PINK GRAY GRAY GRAY GRAY GRAY GRAY BLACK GRAY GRAY GRAY GRAY BLACK BLACK WHITE BLACK

C-Tap Connectors for Copper Conductor Positive, all-around compression with low resistance and high pull-out values. C-Taps for 600V Applications • Ideal for pigtailing, 2-way splicing or tapping to an unbroken continuous main • Heavy reinforcing ribs help locate compression dies and strengthen compressed joint

Compression

Material: High-Conductivity Wrought Copper Finish: Plain

Figure 3

Figure 1

“E” represents gap in side

CAT. NO. 54705 54710 54715 54720 54725 54730 54735 54740 54745 54750

Figure 2

FIG. NO.

1 1 1 2 2 2 3 3 3 3

⁄16 ⁄16 9 ⁄16 15⁄32 15⁄32 15⁄32 111⁄16 111⁄16 111⁄16 111⁄16 5 9

DIMENSIONS (IN.) H E

⁄16 ⁄16 5 ⁄8 11 ⁄16 13 ⁄16 27 ⁄32 7 ⁄8 31 ⁄32 11⁄16 13⁄16 5 7

⁄64 ⁄64 11 ⁄64 7 ⁄32 1 ⁄4 9 ⁄32 21 ⁄64 23 ⁄64 13 ⁄32 15 ⁄32 7 9

COLOR KEY

RED BLUE GRAY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW

UL approved for direct burial. For covers see page B48. Taps can be supplied tin-plated. Add suffix ”TP” to any catalog number (i.e., 54725TP).

Typical Cable Combinations BRANCH MAIN

#10 Sol. or Str. #8 Sol. or Str. #6 Sol. or Str. #4 Str. #2 Str. #1 Str. 1/0 Str. 2/0 Str. 3/0 Str.

#12 SOL. OR STR.

#10 SOL. OR STR.

#8 SOL. OR STR.

#6 SOL. OR STR.

#4 STR.

#2 STR.

#1 STR.

1/0 STR.

54705 54710 54715 54720 54730 54735 54740 54745 54750

54710 54715 54715 54720 54730 54735 54740 54745 54750

54715 54715 54720 54720 54730 54735 54740 54745 54750

54715 54720 54720 54725 54730 54735 54740 54745 54750

54720 54720 54725 54730 54735 54740 5i740 54745 54750

54730 54730 54730 54735 54740 54745 54745 54750 54750

54735 54735 54735 54740 54745 54745 54750 54750

54740 54740 54740 54740 54745 54750 54750

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-43

C-Tap Connectors for Copper Conductor

Compression

Easy to work with in tight spaces. C-Taps — Large Size for 600V Applications • More economical than other taps and split bolts in terms of purchase, inventory, installation time, insulation and maintenance • Color-coded for easy matching with proper die E

• Barely larger than conductor insulation once installed

Material: High-Conductivity Wrought Copper Finish: Plain

D WIRE SIZE MAIN BRANCH

CAT. NO.

#1 1/0 2/0 3/0 4/0 2/0 3/0 4/0 250 kcmil 2/0 3/0 4/0 250 kcmil 300 kcmil 4/0 250 kcmil 300 kcmil 350 kcmil 250 kcmil 300 kcmil 350 kcmil 400 kcmil 450 kcmil 500 kcmil 350 kcmil 400 kcmil 450 kcmil 500 kcmil 750 kcmil 750 kcmil

54755

54760

54765

54770

54775**

54780 54785 54790

#1 1/0-#2 2/0-#4 1/0-#6 #1-#8 2/0-#1 3/0-#3 4/0-#4 #1-#8 2/0-#1 3/0-#2 4/0-#4 3/0-#6 2/0-#8 4/0-2/0 250-#1 4/0-#4 3/0-#6 250 kcmil 300-3/0 350-1/0 300-#2 250-#4 250-#6 350-4/0 400-2/0 450-#1 500-#2 4/0-#6 750-4/0

DIMENSIONS (IN.) D

⁄4

BLUE

BROWN

PINK

TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A

15505 15505* TBM12D-2 15505 15515 15515* TBM12D-2 15515

99H 99H 99H 99H 106H 106H 106H 106H

TBM14M TBM15I TBM12 13100A

15504 15504* TBM12D-1 15504

115H 115H 115H 115H

⁄64

TBM15I

15603

125H

N/A

1 15⁄16

TBM15I TBM15I

15603 15603

125H 125H

3 3

N/A N/A

17⁄ 16

111⁄16

17⁄8

11⁄4

23⁄16

11⁄4

21⁄8 211⁄16

2 2

19⁄32

⁄64

⁄16

UL approved for direct burial. Taps can be supplied tin-plated. Add suffix “TP” to any catalog number (i.e., 54725TP). * Cat. No. 15500-TB adapter required if using TBM15I and 155XX series dies. ** #6 AWG branch must be doubled.

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

www.tnb.com

COLOR KEY

76 76 76 76 87H 87H 87H 87H

⁄32

For covers see page B48.

B-44

NO. OF CRIMPS

15512 15512* TBM12D-4 15512 15506 15506* TBM12D-3 15506

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

DIE CODE

TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A

115⁄16

⁄4

INSTALLING DIE TOOL CAT NO.

Technical Services Tel: 888.862.3289

BLACK

YELLOW

Copper H-Tap Connectors for Copper Conductor Copper H-Taps — 600V Application

Compression

CAT. NO.

FIG. NO.

CHT750350-1F

CHT750350-2

CHT75010-3

CHT50040-4

CHT50010-5

CHT2502-6

CHT25014-7

CHT250214-8

CHT214-9

CHT814-10

CHT75040-11

COLOR CODE

CONDUCTOR SIZE CODE (FLEX CABLE) MAIN BRANCH 1 BRANCH 2 BRANCH 3

(750-500) (750) Flex Only 750-500 YELLOW YELLOW (550-500) 750-350 YELLOW YELLOW (550-500) 500-250 BROWN (350-4/0) 500-4/0 BROWN (350-4/0) 250-2 PURPLE PURPLE (4/0-2) 250-2 PURPLE PURPLE (4/0-2) 250-2 PURPLE PURPLE (4/0-2)

(750-500) (350) Flex Only 750-500 (550-350) 4/0-1/0 (250-1/0) 500-4/0 (350-4/0) 250-1/0 (4/0-1/0) 250-2 (4/0-2) 2-6 Str/Sol (2-8) 8-14 (8-14)

BROWN

2-6 Str/Sol (2-8)

8-14 (8-14)

GREEN

8-14 (8-14)

—

750 Str. YELLOW YELLOW (750-500)

350-4/0 Str. Cu. & Flex

—

WHITE WHITE

—

HYDRAULIC HEAD

CRIMPING INFORMATION INSTALLING # OF COLOR DIE STRIP INSULATING DIE CRIMPS CODE CODE LENGTH COVERS

TBM15I

15620CHF

WHITE WHITE

11⁄8"

—

TBM15I

15620CH

YELLOW YELLOW

13⁄8"

1 Str. 2-6 AWG (1-8)

2-14 (2-14)

TBM15I

15620CH

YELLOW YELLOW

11⁄8"

—

TBM15I

15612CH

BROWN

11⁄8"

1 Str. 2-6 AWG (1-8)

8-14 (8-14)

TBM15I

15612CH

BROWN

11⁄8"

—

15CA80RCH

PURPLE PURPLE

80R

15CA80RCH

PURPLE PURPLE

80R

11⁄8"

15CA80RCH

PURPLE PURPLE

80R

11⁄8"

15CA71RCH

BROWN

71R

15CA37RCH

GREEN

37R

15620CH

YELLOW YELLOW

8-14 (8-14) 8-14 (8-14)

— —

•TBM15I TBM14M •TBM15I TBM14M •TBM15I TBM14M •TBM15I TBM14M 13100A •TBM15I TBM14M 13100A TBM15I

HTC1000

HTC500

⁄16"

HTC40

⁄8"

⁄2"

HTC2S

11⁄8"

HTC500

• Requires adapter Cat. No. 15500-TB when used with hydraulic head TBM15I. Material: Copper per ASTM designation B-124-55 Alloy 12 Available packaged with HTC series covers Add “WC” to standard catalog number.

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-45

Copper H-Tap Connectors for Copper Conductor Copper H-Taps — 600V Application (continued) Compression

Material: High-Conductivity Extruded Copper Finish: Electro Tin Plate Main (TYP)

Main (TYP)

A Both sides

D Both sides

H D Both sides

L 1 Branch 1

Branch (TYP)

Figure 3

Figure 2

Figure 1 Main (TYP)

D Both sides

Main (TYP)

Branch 1 W

Figure 6

Figure 5

Figure 4

W D

A Both sides

D Both Sides

A D3 Branch 3 D2 Branch 2

H A

Branch 1

Figure 8

FIG. NO.

CHT750350-1F CHT750350-2 CHT75010-3 CHT75040-11

1 2 9 8

3.46 3.24 3.13 3.19

1.66 1.50 1.50 (1) 1.65

CHT50040-4 CHT50010-5 CHT2502-6 CHT25014-7 CHT250214-8 CHT214-9 CHT814-10

2 3 2 4 5 6 7

2.64 2.28 1.99 1.63 1.63 1.35 .62

1.18 1.30 0.90 .90 .90 .60 0.60

1.10 1.25 1.00 1.00 (2) 1.05 1.00 1.00 0.66 .90 .90 0.75 0.37

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Figure 9

DIMENSIONS (IN.) A D

1.73 1.62 1.54 (1) 1.61 1.32 1.20 1.00 .96 .96 0.50 0.25

D1 Branch 1

Figure 7

CAT. NO.

D2 Branch 3

Branch 2

L D2 Branch 2

B-46

D1 Branch 2

Branch 1

Main

D Both Sides

D1 Branch 1

D3 Branch 3 D2 Branch 2

Branch (TYP)

1.23 1.02 1.00 (1) 1.24 (2) 1.29 .80 .80 0.62 .52 0.62 0.33 0.16

Technical Services Tel: 888.862.3289

STRIP LENGTH (IN.)

INSULATING COVERS

— — .40 — (2).80 — .67 — 0.35 0.19 0.19 —

— — 0.35 —

— — 0.41 —

11⁄8 13⁄8 11⁄8 11⁄8

HTC1000

— .19 — 0.19 0.19 0.19 —

— 0.43 — — — — —

1 ⁄8 11⁄8 13 ⁄16 11⁄8 11⁄8 7 ⁄8 1 ⁄2

HTC500

HTC40 HTC2S

Aluminum H-Tap Connectors Exclusive FILLERLOK tab design. Compression Taps for 600V — 90° C Applications • H-type compression taps • For aluminum-to-aluminum, aluminum-to-copper and copper-to-copper stranded-conductor applications • Concentric and compact code strandings

Compression

Material: High-Conductivity Wrought Aluminum

COMBINATIONS

CAT. NO. 63105†

MAIN

BRANCH

SIDE TAP

2-6

8-14

—

LENGTH (IN.)

⁄4

COLOR KEY

ORANGE

ORANGE 63110 63118 63125 63140 63148• 63160 63169 63170 63180

4-6 2/0-2 2/0-2 4/0-2/0 4/0-2/0 500-4/0 750-4/0 1000-500 750-350

4-6 8-14 1/0-6 2-10 3/0-1 4/0-2 750-4/0 1000-1/0 350-1/0

— — — — 8-14 2-6 — — 1-6

11⁄2 3 ⁄4 11⁄2 11⁄2 3 23⁄4 3 6 3

* Use with adaptor Cat. No. 15500-TB † 63105 also installed by TBM5/TBM5S with 13455 die or TBM8/TBM8S with 13462 die. • 63148 – #1 CU or AL - wire bent double (hairpin)

GREEN GREEN GREEN BLUE BLUE RED BLACK BLACK BLACK BLACK BLACK BLACK

TBM6TBM6S TBM60RS

13474 upper 13477 lower 13470 13470 13470 13471 — — — — —

For Smart Tool Installation 63110, 63118, 63125: 63140, 63148:

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

DIE CODE CAT. NO. HYDRAULIC TBM12 TBM14M 12-TON 13100A HEAD

15530 15501A 15501A 15501A 15502 15502 — — — —

TBM12D-4 TBM12D-H TBM12D-H TBM12D-H TBM12D-H TBM12D-H — — — —

TBM15I 15-TON HEAD

15530* 15001A* 15501A* 15501A* 15502* 15502 15612 15620 15620 15620

Tooling: pp. B76–B92 Use TBM8-750HG Use TBM8-750BH

Die Selector Chart: pp. B93–B95

Technical Services Tel: 888.862.3289 www.tnb.com

B-47

Compression

Interlocking Insulating Covers for H- and C-Type Compression Taps Better covers for taps. Soft Shell H-Tap/ C-Tap Covers Thomas & Betts offers an improved design for one-piece covers of H-Tap and C-Tap connectors. The new design is more size-efficient and includes an easy latch mechanism. The new covers also contain flash barriers to help protect against electrical flashovers. The covers are molded from high impact polypropylene (UL94V-1) and are UL listed, CSA certified to 600V applications at 105° C. Color-Keyed® Soft Shell Covers include these features: • Size-efficient design Won’t take up as much room in the enclosure or vault, easier to store and carry to the job site • Easy Latch Mechanism Quick but sturdy cover latch for optimum insulation • Flash Barriers Provides protection from electrical flashovers

Smaller size requires less space in enclosure

• 105° C Rating Offers maximum performance and higher than many competitor’s temperature ratings

High-impact polypropylene for rugged, dependable use

• High-Impact Polypropylene Constructed from rugged materials for long-lasting protection Also available in clear, impact-resistant and flame-retardant polycarbonate (UL94 V-0). The clear version includes an internal pocket for a visible identification label without opening the cover. Contact Customer Service for shipping and availability. See HTCV2CLRFR-SD in table.

Easy latch mechanism

Clear, polycarbonate (UL94V-0) version available

CAT. NO. HTCV1 HTCV2 HTCV3

FOR C-TAPS

CHT814-10 CHT214-9, CHT250214-8, CHT25014-7, CHT2502-6

54705, 54710, 54715

13⁄4

54770, 54775, 54780

CHT50010-5, CHT50040-4

CHT75010-3, CHT750350-2, CHT750350-1F, CHT75040-11 CHT214-9, CHT250214-8, HTCV2CLRFR CHT25014-7, CHT2502-6 HTCV4

B-48

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

DIMENSIONS (IN.) A B C

FOR H-TAPS

Technical Services Tel: 888.862.3289

PKG. QTY.

⁄8

⁄16

3 ⁄8

1 ⁄8

54740, 54745, 54750, 54755, 54760, 54765

327⁄32

15⁄8

15⁄16

N/A

55⁄8

111⁄16

N/A

33⁄8

13⁄8

Interlocking Insulating Covers for H-Type Compression Taps Quick and easy insulation for H-type compression taps. Tap Insulating Covers (Soft Cover) • Eliminates taping • Provided with three positive locking latches and overlapping fringe for maximum cable insulation

Compression

. . . . . . . . . . . . . Specifications . . . . . . . . . . . . . • Rating: 90° C, 600V. Made of flame-retardant, high-impact polypropylene. • Material: Polypropylene • Color: Black • Voltage Rating: 600V max. • Temperature: 90° C

B A

CAT. NO. HT20C

WIRE RANGE MAX. MIN.

2/0

HT40C HT600C

4/0 6 500 MCM 2 1000 MCM 250 MCM HT1000C to 500 MCM to 1/0 AWG 250 MCM HT1000C-L 1000 MCM to 500 MCM to 250 MCM

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

AL H-TAPS

63110/63115 63125/63120 63140 63148 63160 63180 63170

USE TO INSULATE

DIMENSIONS (IN.) A B C

—

4 ⁄2

1 ⁄4

1 ⁄8

— 63169

—

“A” DIM. “B” DIM.

—

5 ⁄64 1 ⁄32 1 ⁄16 613⁄16 21⁄8 139⁄64

— — [184.15MM] — 7.250 — [263.40MM] 10.374

— — — 2.330 +.060 2.330 +.060

Technical Services Tel: 888.862.3289 www.tnb.com

B-49

Interlocking Insulating Covers for H-Type Compression Taps

Compression

H-Tap Insulating Covers (Hard Covers) • For use in splice boxes, indoors or in tray indoors • Easy to use — simply place H-Tap in cover and snap cover closed • Consult factory for available flame-retardant version • Hard shell outer covers guard against impact… inner seal keeps out dust • Installs quickly and easily without special tools — simply snaps together • Eliminates time-consuming taping • Provides high-quality, neat, uniform installations • Range-taking design reduces inventory

1 AA+_± 1/8 ⁄8"

CAT. NO.

A (LENGTH)

DIMENSIONS (IN.) B (THICK)

C (WIDTH)

2 31⁄2 41⁄4 53⁄4 6 7 10

1 ⁄8 11⁄8 19⁄16 19⁄16 13⁄4 23⁄8 23⁄8

17⁄16 17⁄16 2 2 23⁄4 37⁄8 37⁄8

HTC2S HTC2 HTC40 HTC40L2 HTC500 HTC1000 HTC1000L

Interlocking insulating covers for “H” type compression taps. For use in splice boxes, indoors or in tray indoors. Place the H-Tap in the cover. Snap the cover closed. Consult factory for flame-retardant version. Technical Data: HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal. Connector Cat. Nos. 54755 through 54790 and 63148 through 63180 require hydraulic crimping tools. Refer to instruction sheets. Outer Hard Shell Covers — High Impact Black Thermoplastic (Noryl) Flammability Class, UL 94V-1 Inner seal — Black neoprene sponge soft closed cell, oxygen index 28% UL 94 HBF Temperature Rating — 90° C Maximum Voltage Rating — 600V maximum Uses insulation wrap instead of end cushions for inner seal. NOTE: Insulation covers are not reusable.

1 B+_±1/8 ⁄8" B

For H-Tap Applications CAT. NO. HTC2 HTC2S HTC40

These insulating covers provide hard shell insulated protection for “H” type compression taps and splices, and because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range taking capability. Only five H-tap insulating catalog cover numbers accommodate the range of 6 AWG — 1000 kcmil in the main, and 12 AWG — 500 kcmil in the branch.

AL H-TAP

CU H-TAP

63105

63110 63118 63125 63140 HTC500 63148 63160 HTC1000L 63170 HTC1000 63180/63169

CHT814-10 CHT214-9 CHT250214-8 CHT2514-7 CHT2502-6 CHT50010-5/CHT50040-4 CHT75010-3/CHT750350-2 CHT750350-1F

For C-Tap Applications CAT. NO.

C-TAP

COLOR CODE

HTC40

54720 54725 54730 54755 54760 54735 54740 54745 54750 54765 54770 54775 54780 54785 54790

BROWN GREEN PINK BLUE BROWN BLACK ORANGE PURPLE YELLOW PINK BLACK YELLOW WHITE N/A N/A

HTC40L2

HTC500

HTC1000

B-50

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Wire Joints for Copper Conductor All-around compression ensures high conductivity, low resistance and high pull-out values exceeding UL requirements. Compression Wire Joints for Copper Conductor

• Ideal for pigtailing, tapping multiple conductors or 2-way splicing

Compression

• Form a permanent installation in minimal space • Easily insulated • Offer lowest installed cost • Made of high-conductivity copper and electro-tin-plated • Colored-coded to dies for positive matching and compression

CAT. NO.

CIRCULAR MIL AREA MIN. MAX.

54610 54615 54620 54625-TB 54630 54635 54640 54645-TB 54650

19,590 31,140 49,530 66,040 83,480 99,060 125,220 166,960 189,190

27,290 43,400 65,560 87,130 99,990 124,220 166,120 193,630 244,020

CONNECTOR RANGE CABLE COMBINATION MIN. MAX.

DIM. (IN.)

3 #12 sol. or str. 2 #10 w/1 #12 sol. or str. 3 #10 sol. or str. 4 #10 sol or str. 3 #8 sol. or str. 1 #4 w/2 #10 sol. or str. 4 #8 sol. or str. 1 #2 str w/2 #12 sol. or str. 2 #4 sol. or str. 2 #4 w/1 #10 sol. or str. 6 #8 str. 2 #4 w/2 #8 sol. or str. 3 #4 sol. or str. 3 #4 w/2 #10 sol. or str. 4 #4 sol. or str. 2 #1 w/2 #10 sol. or str. 3 #2 str. 2 #1/0 w/2 #8 str.

COLOR CODE

.407 .407 .417 .479 .479 .762 .762 .824 .887

.370 .430 .475 .545 .585 .620 .695 .770 .830

BLUE GRAY BROWN GREEN PINK BLACK BLACK ORANGE PURPLE PURPLE YELLOW YELLOW

INSTALLING TOOLS HAND TOOLS TBM25S/21E TBM8/8S TBM5/5S TBM6 & TBM6S DIE CAT. NO. DIE CAT. NO. DIE CAT. NO. UPPER LOWER

Included Included Included — — — — — —

— 13461 — — 13462 — — 13463 —

— 13454 — — 13455 — — 13456 —

13475 13472 13474 — 13475 13474 — 13475 13473

13477 13476 — — 13477 — — — 13476

Hand tools only. UL Listed E9809 — code stranded Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-51

Compression

Cast Copper Bus Taps for Copper Conductor Clamps onto bus bar — no drilling required. Heavy-Duty Bus Bar Taps — Straight Barrel Angle for 600V to 35KV Applications • For bus bars up to 1⁄4" thick, 3-6" wide and code copper cable • Takes up less than 11⁄4" of bus bar space • Convex shape of connector tongue exerts great contact pressure on bus bar • Installs with hydraulic tools and hex crimp dies Material: High-Conductivity Cast Copper Alloy 1"

1-3/8 Approx.

Finish: Electro Tin Plate Contact Material: Beryllium Copper “T” Dim. 1/2 Nom. For All Parts Listed (See Chart)

Finish: Silver

A Approx. 3/8-16 Copper Plated Steel Brazed Bolts and Nuts B Approx.

Bronze Palnut

Figure 1

“T” Dim. 1/2 Nom. For All Parts Listed (See Chart)

1-3/8 Approx. A Approx. 3/8-16 Copper Plated Steel Brazed Bolts and Nuts B Approx.

Bronze Palnut

Figure 1 WIRE FLEX

CAT. NO.

CODE

251-31446-1 251-31446-7 251-31446-13 251-31446-8 251-31446-14 251-31446-23 251-31446-22 251-31446-19 251-31446-29 251-31446-30 251-31446-31 251-31446-3 251-31446-9 251-31446-15 251-31446-4 251-31446-10 251-31446-16 251-31446-17 251-31446-21 251-31446-6 251-31446-12 251-31446-18 251-31446-36

FLEX

1/0

225/24

2/0

1/0 275/24

4/0

450/24

250 kcmil

4/0 550/24

350 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil

350 925/24

500 1325/24 750 1925/24

FIG. NO.

BUSBAR WIDTH

DIMENSIONS (IN.) B

DIE CODE

1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 1 2 2

3 4 5 or 6 4 5 or 6 3 4 6 3 4 5 or 6 3 4 5 or 6 3 4 5 or 6 5 or 6

61⁄8 71⁄8 91⁄8 71⁄8 91⁄8 61⁄8 71⁄8 91⁄8 511⁄16 71⁄8 91⁄8 65⁄8 75⁄8 95⁄8 65⁄8 75⁄8 95⁄8 93⁄4

29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄32 29⁄16 29⁄16 29⁄16 29⁄16 29⁄16 29⁄16 23⁄4

31⁄2 41⁄2 63⁄8 41⁄2 63⁄8 31⁄2 41⁄2 64⁄9 33⁄8 41⁄2 67⁄16 31⁄2 41⁄2 63⁄8 31⁄2 41⁄2 63⁄8 63⁄8

66H 66H 66H 66H 66H 66H 66H 66H 66H 66H 66H 99H 99H 99H 99H 99H 99H 112H

93⁄4

23⁄4

67⁄16

112H

1 2 2 2

3 4 5 or 6 5 or 6

63⁄4 73⁄4 93⁄4 93⁄4

23⁄4 23⁄4 23⁄4 23⁄4

31⁄2 41⁄2 63⁄8 67⁄16

112H 112H 112H 112H

Styles shown have cable tap on one portion of clamp assembly. Clamp assemblies with cable taps on both portions (top & bottom identical) are also available. These assemblies are identified by adding suffix “AD” to part numbers shown. Example: 251-31446-1AD Only use hydraulic tools with hex crimp dies. Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95 Double Cable—Use AD Suffix

B-52

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Figure 2

Technical Services Tel: 888.862.3289

Motor Pigtail Connectors Quick, reliable change-out of electric motors with no bolting, taping or loose connections. Motor Lead Disconnects • Complete line of motor lead disconnects for 600V and 5kv applications, covering wire range from #16 AWG through 500 kcmil • Fast, snap-together assembly offers maximum labor savings

• Total assembly fits into tight motor housings • Quick disconnect — no knife cutting of melted tape, eliminating the risk of accidental cutting of wire insulation, resulting motor downtime andinstaller exposure

• Constructed of high-conductivity copper with tin-plating • Female disconnects equipped with beryllium copper interface band for dependable connections

Compression

• No need for nuts, bolts and washers or insulating tape — simply slide on reusable boot

• Meet or exceed electrical and mechanical performance of bolted connections

Motor Pigtail Connector — One Line to One Load (2 Wire)

D B

Female Disconnect

Male Disconnect

CAT. NO. FEMALE DISCONNECT

MALE DISCONNECT

MD1614F-0 MD1614F-1 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 MD40F-4 MD250F-4 MD350F-4 MD500F-4

MD1614M-0 MD1614M-1 MD1210M-1 MD1210M-2 MD8M-1 MD8M-2 MD6M-1 MD6M-2 MD4M-2 MD2M-2 MD2M-3 MD1M-2 MD1M-3 MD10M-3 MD20M-3 MD30M-3 MD40M-3 MD40M-4 MD250M-4 MD350M-4 MD500M-4

WIRE SIZE

BODY SIZE

COLOR CODE

BOOT INSULATION

16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 8 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 350 kcmil 500 kcmil

0 1 1 2 1 2 1 2 2 2 3 2 3 3 3 3 3 4 4 4 4

BLUE BLUE YELLOW YELLOW RED RED YELLOW BLUE BLUE GRAY Gray BROWN BROWN GREEN GREEN PINK BLACK ORANGE PURPLE PURPLE YELLOW RED BROWN

MDBOOT-0 MDBOOT-1 MDBOOT-1 MDBOOT-2 MDBOOT-1 MDBOOT-2 MDBOOT-1 MDBOOT-2 MDBOOT-2 MDBOOT-2 MDBOOT-3 MDBOOT-2 MDBOOT-3 MDBOOT-3 MDBOOT-3 MDBOOT-3 MDBOOT-3 MDBOOT-4 MDBOOT-4 MDBOOT-4 MDBOOT-4

.25 .38 .38 .50 .38 .50 .38 .50 .50 .50 .88 .50 .88 .88 .88 .88 .88 1.25 1.25 1.25 1.25

DIMENSIONS (IN.) C D E

.63 .78 .78 .90 .82 .95 .88 1.02 1.06 1.09 1.46 1.23 1.56 1.56 1.59 1.71 1.81 2.89 2.89 2.89 2.89

.52 .75 .75 1.00 .75 1.00 .75 1.00 1.00 1.00 1.75 1.00 1.75 1.75 1.75 1.75 1.75 2.69 2.69 2.69 2.69

.25 .38 .38 .50 .38 .50 .38 .50 .50 .50 .88 .50 .88 .88 .88 .88 .88 1.25 1.25 1.25 1.25

STRIP LENGTH (IN.)

.125 .250 .250 .370 .250 .370 .250 .370 .370 .370 .500 .370 .500 .500 .500 .500 .500 .813 .813 .813 .813

⁄8 ⁄8 3 ⁄8 3 ⁄8 7 ⁄16 7 ⁄16 1 ⁄2 1 ⁄2 1 ⁄2 17 ⁄32 17 ⁄32 9 ⁄16 9 ⁄16 9 ⁄16 5 ⁄8 11 ⁄16 3 ⁄4 — — — — 3 3

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-53

Motor Pigtail Connectors Motor Pigtail Connector — One Line to One Load (2 Wire)

Compression

(continued)

Quick, easy installation! 1

Choose appropriate Color-Keyed® disconnect for conductor size to be terminated. Note color of bands on disconnect barrel.

Select proper installing die by matching die color to disconnect barrel color bands.

Install die in T&B tool, insert stripped wire into barrel of disconnect and compress between color bands. Repeat for mating half.

Snap the two halves together and slip on insulator over mated connection. Secure insulator with TY-RAP® cable ties provided with the insulators.

600V Version

Material: High-Conductivity Copper Plating: Tin

5KV Version

Insulator: Thermoplastic Elastomer

FEMALE DISCONNECT

MALE DISCONNECT

WT112M WT111M WT2000 ERG2002

MD1614F-0 MD1614F-1 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 MD40F-4 MD250F-4 MD350F-4 MD500F-4

MD1614M-0 MD1614M-1 MD1210M-1 MD1210M-2 MD8M-1 MD8M-2 MD6M-1 MD6M-2 MD4M-2 MD2M-2 MD2M-3 MD1M-2 MD1M-3 MD10M-3 MD20M-3 MD30M-3 MD40M-3 MD40M-4 MD250M-4 MD350M-4 MD500M-4

X X X X — — — — — — — — — — — — — — — — —

CAT. NO.

TBM25S

TBM6, TBM6S UPPER DIE

LOWER DIE

INSTALLING TOOLS TBM5 TBM5S DIE SET

— — — — X X X X X X X — — — — — — — — — —

— — — — 13475 13475 13475 13475 13472 13474 13474 13474 13474 13475 13474 13474 13475 13475 13473 13472 13478

— — — — 13477 13477 13477 13477 13476 13477 13477 13477 13477 13477 13477 13477 13477 13477 13476 13476 13478

— — — — 13454 13454 13454 13454 13454 13454 13454 13455 13455 13455 13455 13455 13456 13456 13456 13458 13458

Specifications: Wire range: No. 16 to 4/0 AWG Rating: 600V, 90°C Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-54

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

TBM8 TBM8S DIE SET

— — — — 13461 13461 13461 13461 13461 13461 13461 13462 13462 13462 13462 13462 13463 13463 13463 13466 13468

HYDRAULIC TOOLS DIE CODE COLOR

— — — — 21 21 24 24 29 33 33 37 37 42 45 50 54 54 62 71H 87H

— — — — RED RED BLUE BLUE GRAY BROWN BROWN GREEN GREEN PINK BLACK ORANGE PURPLE PURPLE YELLOW RED BROWN

Motor Pigtail Connectors Motor Pigtail Connector — One Line to Two Load (3 Wire) TM

• KON-TOUR louvered contact bands • Color-coded to match installing dies Material: High-Conductivity Wrought Copper Finish: Electro-Tin Plate EE

B B

Compression

A A C C

D D B B

A A C C

CAT. NO. FEMALE DISCONNECT

MALE DISCONNECT

MD1614F-0 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3

M2D1614M-0 M2D1210M-1 M2D1210M-2 M2D8M-1 M2D8M-2 M2D6M-1 M2D6M-2 M2D4M-2 M2D2M-2 M2D2M-3 M2D1M-2 M2D1M-3 M2D10M-3 M2D20M-3 M2D30M-3 M2D40M-3

WIRE SIZE

BODY SIZE

COLOR CODE

BOOT INSULATION

16-14 AWG 12-10 AWG 12-10 AWG 8 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG

0 1 2 1 2 1 2 2 2 3 2 3 3 3 3 3

BLUE YELLOW YELLOW YELLOW YELLOW RED RED BLUE BLUE GRAY GRAY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK BLACK BLACK ORANGE ORANGE PURPLE PURPLE

MDBOOT-1 M2DBOOT-1 M2DBOOT-2 M2DBOOT-1 M2DBOOT-2 M2DBOOT-1 M2DBOOT-2 M2DBOOT-2 M2DBOOT-2 M2DBOOT-3 M2DBOOT-2 M2DBOOT-3 M2DBOOT-3 M2DBOOT-3 M2DBOOT-3 M2DBOOT-3

.250 .380 .500 .380 .500 .380 .500 .500 .500 .875 .50 .875 .875 .875 .875 .875

DIMENSIONS (IN.) C D

.63 .780 .900 .820 .950 .875 1.020 1.060 1.090 1.460 1.230 1.560 1.560 1.590 1.710 1.810

.77 .750 1.500 1.125 1.500 1.125 1.500 1.500 1.500 2.630 1.500 2.630 2.630 2.630 2.630 2.630

STRIP LENGTH (IN.)

.25 .380 .500 .380 .500 .380 .500 .500 .500 .875 .500 .875 .875 .875 .875 .875

.12 .25 .37 .25 .37 .25 .37 .37 .37 .50 .37 .50 .50 .50 .50 .50

⁄8 ⁄8 3 ⁄8 7 ⁄16 7 ⁄16 1 ⁄2 1 ⁄2 1 ⁄2 17 ⁄32 17 ⁄32 9 ⁄16 9 ⁄16 9 ⁄16 5 ⁄8 11 ⁄16 3 ⁄4 3 3

Operating Range: 600V max., 1000V max. in signs and fixtures. Listing: UL Listed and CSA Certified for 12–8 AWG solid copper conductors and stranded copper conductors in the sizes shown. Selection: Always use the same body size when selecting male and female disconnects. For example, to connect a 2 AWG male to an 8 AWG female, select Catalog Numbers M2D2M-2 and MD8F-2. Both have body size 2. Insulation: Use insulating boots matching the disconnect body size as indicated in the chart. To protect the connection from moisture and dirt use sealing compound Catalog Number MDBOOT-SEAL. Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-55

Motor Pigtail Connectors Motor Pigtail Connector — One Line to Two Load (3 Wire) (continued) TM

Compression

• KON-TOUR louvered contact bands • Color-coded to match installing dies Material: High-Conductivity Wrought Copper Finish: Electro-Tin Plate E

A C

D B

A C

FEMALE DISCONNECT

MALE DISCONNECT

WT112M WT111M ERG 2002 WT2000

MD1614F-0 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3

M2D1614M-0 M2D1210M-1 M2D1210M-2 M2D8M-1 M2D8M-2 M2D6M-1 M2D6M-2 M2D4M-2 M2D2M-2 M2D2M-3 M2D1M-2 M2D1M-3 M2D10M-3 M2D20M-3 M2D30M-3 M2D40M-3

X X X — — — — — — — — — — — — —

CAT. NO.

TBM25S

— — — X X X X X X X — — — — — —

INSTALLING TOOLS TBM5 TBM6, TBM6S TBM5S UPPER DIE LOWER DIE DIE SET

— — — 13475 13475 13475 13475 13472 13474 13474 13474 13474 13475 13474 13474 13475

— — — 13477 13477 13477 13477 13476 13477 13477 13477 13477 13477 13477 13477 13477

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-56

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

— — — 13454 13454 13454 13454 13454 13454 13454 13455 13455 13455 13455 13455 13456

TBM8 TBM8S DIE SET

— — — 13461 13461 13461 13461 13461 13461 13461 13462 13462 13462 13462 13462 13463

HYDRAULIC TOOLS DIE CODE COLOR

— — — 21 21 24 24 29 33 33 37 37 42 45 50 54

BLUE YELLOW YELLOW RED RED BLUE BLUE GRAY BROWN BROWN GREEN GREEN PINK PINK ORANGE PURPLE

Motor Pigtail Connectors 5KV Motor Pigtail Connector Supplied with Boot, Pin, Silicon Gel (Two Female Connectors Required) Double Male Pin

4.50

1.44

2.25

5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L

WIRE RANGE AWG.

FEMALE DISCONNECT CAT. NO.

COLOR CODE

DIMENSIONS (IN.) W H

#8 #6 #4 #2 #1 #2 #1 1/0 2/0 3/0 4/0

MD8F-2 MD6F-2 MD4F-2 MD2F-2 MD1F-2 MD2F-3 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3

RED BLUE GRAY BROWN GREEN BROWN GREEN PINK BLACK BLACK ORANGE PURPLE PURPLE

4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50

2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25

BODY SIZE

1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44

2 2 2 2 2 3 3 3 3 3 3

Compression

CAT. NO.

For easy, reliable sealing of motor-disconnect boots. Sealant End

Start

Start End

Sealant should be used with T&B MOTOR-DISCONNECT Boots: MDBOOT-0, MDBOOT-1, MDBOOT-2 and MDBOOT-3. The cable should be clean and free of grease,and other foreign substances.

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • • • • • • • • •

Description: Polybutene Compound Application Temperature: 40° F to 100° F Service Temperature: -40° F to 180° F Dimensions: Width 1", Thickness 1⁄8", Length (Std. Roll) 10', wrapped on release liner Environmental Resistance: Resists normal aging process Chemical Resistance: Resists acids, bases and alcohols Dielectric Strength: 200 v/mil minimum Volume Resistivity: 1013 ohms/cm Flame Retardancy: Pass VO Vertical Flame Test

Apply two layers around each cable at the same distance from the connector. Slide the assembly into boot, apply TY-RAP® cable ties and work sealant around wires at end of boot to eliminate voids. CAT. NO.

DESCRIPTION

MDBOOT-SEAL

Sealant

For water-tight applications, contact technical services. Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-57

KUBE ® Connectors

Compression

Make economical, field-constructible, UL Listed multiple-tap electrical connections! KUBE® Connectors Multi-Tap Leave it to Thomas & Betts to bring you the most versatile, affordable solution for multiple-load installations from a single main conductor. The KUBE® Multi-Tap system gangs multiple permanent, dependable compression taps mounted on a high-conductivity copper rod to achieve a space- and cost-efficient UL Listed multiple-tap connection you configure in the field. For even more flexibility, you can rotate connectors individually on the Multi-Tap rod to accommodate the bends and angles necessary to install equipment or complete circuitry – without the high cost of flexibleconductor cable. • Lowest installed cost for the application – eliminates the need for expensive flexible-conductor cable • Individual connectors can be rotated 360º on rod for multi-directional connections • Versatile, modular design supports a myriad of connection possibilities • UL 486AB Listed and CSA Certified for field installation • Compression connections maintain integrity even under vibration and high temperatures • Supports wire sizes from #16 to 4/0 AWG • Suitable for applications up to 600 volts (1000 volts in signs and fixtures) • Rods constructed of high-conductivity copper with corrosion-resistant tin plating • Connectors constructed of electro-tin-plated high-conductivity copper with louvered contact bands for reliable connections and color coding for easy selection of crimping die • Two-piece, UL94-V0-rated, polycarbonate insulators snap onto connectors easily for fast, safe installation Typical Applications • Commercial construction • Specialized installations for entertainment applications • Gutter taps for all applications • Any other application requiring the running of multiple loads from a main conductor

This Multi-Tap installation connects 4/0, 1 and 2 AWG cables using MD40F-3, MD1F-3 and MD2F-3 connectors with REC-3 insulators on an R3-6 rod.

B-58

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

KUBE ® Connectors KUBE® Multi-Tap makes field installation fast and easy.

2. Snap Multi-Tap insulators over connectors.

3. Remove one end nut and spacers from Multi-Tap rod.

4. Slide connector/insulator assemblies onto rod.

5. If any rod positions remain empty, slide on appropriate number of spacers to fill rod.

6. Reapply end nut and tighten.

Compression

1. Crimp Multi-Tap connectors onto cables.

How to Order KUBE® Multi-Tap • Choose your connectors. Note that connectors to be mounted on a single Multi-Tap rod can be for different wire sizes but must be of the same body size. • Choose insulators of the appropriate body size for the connectors. (One insulator required for each connector.)

KUBE ® Multi-Tap Insulators One insulator required for each connector.

• Choose a Multi-Tap rod that matches the body size of your connectors and that has enough positions for the number of connections you need.

KUBE® Multi-Tap Connectors

KUBE ® Multi-Tap Rods

CAT. NO.

WIRE SIZE

BODY SIZE

COLOR CODE

MD1614F-0 MD1614F-1 MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3

16-14 AWG 16-14 AWG 12-10 AWG 12-10 AWG 8 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG

0 1 1 2 1 2 1 2 2 2 3 2 3 3 3 3 3

BLUE BLUE YELLOW YELLOW RED RED BLUE BLUE GRAY BROWN BROWN GREEN GREEN PINK BLACK ORANGE PURPLE

Includes rod with spacers and end nuts. Rod positions indicate the maximum number of connectors the rod can hold. Spacers are provided to fill any unused positions left open for future connections. Body size of connectors, insulators and rod must match.

Please note that these connectors are the same as our female motor pigtail connectors. For more information on dimensions, compression tool selection and required strip length, see pages B-53 to B-56.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

CAT. NO.

FOR CONNECTOR BODY SIZE

REC-0 REC-1 REC-2 REC-3

CAT. NO. R0-4 R0-6 R0-8 R0-10 R0-12 R1-4 R1-6 R1-8 R1-10 R1-12 R2-4 R2-6 R2-8 R2-10 R2-12 R3-4 R3-6 R3-8 R3-10 R3-12

0 1 2 3

FOR CONNECTOR BODY SIZE

NO. OF ROD POSTITIONS

0 0 0 0 0 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3

4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12

Technical Services Tel: 888.862.3289 www.tnb.com

B-59

Compression

KUBE ® Connectors

NEW! A cost-saving breakthrough in 90˚, T and cross connections. KUBE® Flag, Tee and Cross Connectors Finally there’s a fast, easy and affordable way to make those 90˚, T and cross electrical connections whenever and wherever you need them. Color-Keyed® Flags, Tees and Crosses are designed — and UL/CSA approved — to be used with standard Color-Keyed® lugs and splices in field-assembled configurations. Now you don’t need to use high-cost flexible conductor for connections requiring 90˚ bending radius or expensive brazed or welded connectors for T or cross connections!

• Offers lowest installed cost for the application • Versatile, modular design enables thousands of field-constructible connection possibilities, including multi-circuit configurations

. . . . . . . . Specifications . . . . . . . • Connector: Tin-plated copper • Insulation: Halogen-free polypropylene • Standards: UL 486, CSA 22.2 #65

• UL Listed and CSA Certified for field installation • Insulated for fast, safe termination and installation

Flags, Tees and Crosses

• Used with standard Color-Keyed® lugs and splices

CAT. NO.

• Color coded for easy selection of correct crimping die and easy verification of proper crimp

FLAG1614 FLAG1210 FLAG8 FLAG6 FLAG4 FLAG2 FLAG1 FLAG10 FLAG20 FLAG30 FLAG40 FLAG250 FLAG350 FLAG500

Flag & Tee Kit Contents: • Steel carrying case • TBM25S crimp tool • 25 each #8, #6 and #4 AWG flag bodies • 25 each #8, #6 and #4 AWG one-hole lugs • 10 each #2, #1, 1/0, 2/0, 3/0 and 4/0 AWG flag bodies • 10 each #2, #1, 1/0, 2/0, 3/0 and 4/0 AWG one-hole lugs • 50 size 1 flag insulators • 45 size 2 flag insulators • 40 size 3 flag insulators • 10 each #8 and #6 AWG tee bodies • 20 each #8 and #6 AWG two-way splices • 6 each #4, #2 and #1 AWG tee bodies • 12 each #4, #2 and #1 AWG two-way splices • 3 each 1/0, 2/0, 3/0 and 4/0 AWG tee bodies • 6 each 1/0, 2/0, 3/0 and 4/0 AWG two-way splices

B-60

www.tnb.com

WIRE SIZE (AWG)

INSULATOR

STD. PKG. QTY.

#16-14 #12-10 #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 350 kcmil 500 kcmil

F-INSUL-0 F-INSUL-0 F-INSUL-1 F-INSUL-1 F-INSUL-2 F-INSUL-2 F-INSUL-2 F-INSUL-3 F-INSUL-3 F-INSUL-3 F-INSUL-3 F-INSUL-4 F-INSUL-4 F-INSUL-4

20 10 10 10 6 6 6 3 3 3 3 3/15 3/15 3/15

CAT. NO.

WIRE SIZE (AWG)

INSULATOR

STD. PKG. QTY.

#16-14 #12-10 #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0

— — — — — — — — — — —

20/200 10/100 10/100 10/100 6/60 6/60 6/60 3/30 3/30 3/30 3/30

Crosses

Flags

Tees TEE1614 #16-14 TEE1210 #12-10 TEE8 #8 TEE6 #6 TEE4 #4 TEE2 #2 TEE1 #1 TEE10 1/0 TEE20 2/0 TEE30 3/0 TEE40 4/0 TEE250 250 kcmil TEE350 350 kcmil TEE500 500 kcmil

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

— — — — — — — — — — — — — —

Technical Services Tel: 888.862.3289

20 10 3 10 6 6 6 3 3 3 3 3/15 3/15 3/15

CROSS1614 CROSS1210 CROSS8 CROSS6 CROSS4 CROSS2 CROSS1 CROSS10 CROSS20 CROSS30 CROSS40

Flag Insulators CAT. NO.

DESCRIPTION

F-INSUL-0 F-INSUL-1 F-INSUL-2 F-INSUL-3 F-INSUL-4

For #16-10 AWG For #8, #6 AWG For #4, #2, #1 AWG For 1/0, 2/0, 3/0, 4/0 AWG For 250, 350, 500 kcmil

STD. PKG. QTY.

20/200 10/100 6/60 3/30 10/50

Flag and Tee Kit CAT. NO.

DESCRIPTION

FLAGTEEKIT Flag and Tee Kit Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

STD. PKG. QTY.

Copper Disconnects Making connections for high-amperage loads has never been easier!

High-Amperage Quick Power Disconnects • Designed to be the fastest “off-load” connection possible, while maintaining system integrity • Uses a multicontact approach to provide low insertion and extraction forces with low resistance and temperature rise • Enables multiple connections and disconnection without changing or degrading performance characteristics

Compression

• Unique construction: - Made from 99.9% conductive copper, silver plated - Contact design features louvered band of beryllium copper - All raised edges of louvered band are deflected, producing a multitude of high-force contact points CAT. NO.

- Each contact point is typically in the force range of 8,000 to 10,000 psi - High currents, caused by short circuits or sudden surges, make contact interface even more efficient by increasing contact pressure

MALE

FEMALE

DIE CONDUCTOR

CODE

272-32175M Future Design Future Design Future Design

272-32175F — — —

777 MCM 646 MCM 535 MCM 444MCM

115 — — —

Tooling: pp. B74–B90 Die Selector Chart: pp. B91–B93

T&B Method Traction Motor Disconnect Lugs for Diesel-Electric Locomotives

± Cat. No. MD 1925 Supplied with Elongated Bolt Hole.

CAT. NO.

CABLE SIZE

DIMENSIONS (IN.) E BOLT SIZE (IN.) B C D APPROX. (IN.) F G H

MD37 MDD61 MD 105 MD 105 MD 125 MD 150 MD 175 MD 225 MD 275 MD 325 MD 375 MD 450 MD 550 MD 650 MD 775 MD 925 MD 1100 MD 1325 MD 1600 MD 1925 MD 2300

37/24 61/24 105/24 91/24 125/24 150/24 175/24 225/24 275/24 325/24 375/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1600/24 1925/24 2300/24

27⁄16 27⁄16 25⁄8 25⁄8 25⁄8 215⁄16 215⁄16 3 3 3 31⁄8 31⁄8 33⁄16 33⁄16 33⁄16 33⁄4 33⁄4 325⁄32 33⁄4 41⁄16 43⁄8

13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 17⁄8 17⁄8 17⁄8 17⁄8 17⁄8 2 2 17⁄8 17⁄8 17⁄8 21⁄16 21⁄16 23⁄32 21⁄16 23⁄32 21⁄8

⁄32 ⁄32 19 ⁄32 19 ⁄32 19 ⁄32 19 ⁄32 19 ⁄32 11 ⁄16 11 ⁄16 11 ⁄16 25 ⁄32 25 ⁄32 15 ⁄16 15 ⁄16 15 ⁄16 11⁄8 111⁄32 15⁄32 111⁄32 111⁄32 119⁄32 19 19

⁄32 ⁄32 5 ⁄32 5 ⁄32 5 ⁄32 .203 .203 .203 .203 .203 .203 .203 .203 .203 .203 .375 .375 .375 .375 .375 .375 5 5

⁄8 ⁄8 7 ⁄16 7 ⁄16 7 ⁄16 5 ⁄8 5 ⁄8 23 ⁄32 23 ⁄32 23 ⁄32 23 ⁄32 23 ⁄32 1 1 1 15⁄32 13⁄8 13⁄4 13⁄8 11⁄2 121⁄32 3 3

⁄8 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 7 ⁄16 3 3

⁄16 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 5 ⁄16 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8

⁄8 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 1 1 1 1 1 1

DIE CODE

26 26 33 33 33 45 45 60 60 60 60 60 76 76 76 87 107 107 107 115 130

NOTE: Some parts may not be current on the system. Contact Tech Services for information. Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-61

Connector Kits

Compression

Color-Keyed® Connector Kit for Copper Cables CAT. NO.

DESCRIPTION

TBM2K-1

Color-Keyed® Connector Kit

STD. PKG.

WT. EACH

CABLE SIZE

QTY.

#8 #6 #4 #2, #3 #8 #6 #4 #2 Max. 15 4-#10 1-#4 10 12 10-12 8-10 8-10-12 6-8 #2AWG

25 25 15 10 15 15 10 5

The kit includes CAT. NO. 54104 54105 54106 54107 54504 54505 54506 54507

ITEMS

54610 54615 54620

Pigtails3-#12 Pigtails Pigtails

54710

C-Tap

54615

C-Tap

One hole lugs One hole lugs One hole lugs One hole lugs 2-way conn. 2-way conn. 2-way conn. 2-way conn.

54720 C-Tap TBM20S OR TBM25S

Min. 4-#12 4-#12 3-#8 10 8 6 8 4 or 5 6 #8

15 15 15 15 1

UL not applicable

Carrying Cases

MDKITL

6 MD8M-2 6 MD6M-2 6 MD4M-2 6 MD2M-2

6 MD8F-2 6 MD6F-2 6 MD4F-2 6 MD2F-2

30 BOOT-1 6 MD1210M-2 6 MD1210F-2

MDPWK23 Case Contents 1 PWK1 6 MD1210F-2 6 MD1210M-2 6 MD8F-2 6 MD8M-2 6 MD6F-2 6 MD6M-2 6 MD4F-2 6 MD4M-2 6 MD2F-2 6 MD2M-2 6 MD1F-2

3 MD2M-3 3 MD1M-3 3 MD10M-3 3 MD20M-3 3 MD30M-3 3 MD40M-3

3 MD2F-3 3 MD1F-3 3 MD10F-3 3 MD20F-3 3 MD30F-3 3 MD40F-3

6 MD1M-2 36 MDBOOT-2 18 MDBOOT-3

24 MDBOOT-2 3 M2D8M-2 12 MD4F-2 6 MD4M-2

3 M2D2M-2 12 M2DBOOT-2 12 MD6F-2 6 MD6M-2

6 MD8M-1 6 MD8F-1 6 MD8M-2 6 MD6M-1

MDKITL Case Contents 1 PWK1 3 M2D4M-2 12 MDBOOT-1 12 M2D8F-2 6 MD6F-1

1 TBM25S 3 M2D6M-2 12 MD2F-2 6 MD2M-2

CAT. NO.

DESCRIPTION

PWK1 PWK4 MDPWK12 MDPWK23

Empty case — includes Color-Keyed® wall chart; make up your own selection of Color-Keyed® lugs, splices, taps or motor disconnects. Metal cabinet that holds four of the PWK1 shells slide out for easy removal of PWK1. Selection of size 1 and 2 male and female motor disconnects plus insulators; to connect 60 single line to single line load motor leads, #12 AWG through #2 AWG; tools not included. Selection of size 2 and 3 male and female motor disconnects plus insulators; to connect 54 single line to single line load motor leads, #12 AWG through #4/0 AWG; tools not included. 2 and 1 male and female motor disconnects plus insulators. To convert single to single line or single line to two line. Includes Tool.

MDKITL

B-62

MDPWK12 Case Contents 1 PWK1 10 MD1210F-1 10 MD1210M-1 10 MD8F-1 10 MD8M-1 10 MD6F-1 10 MD6M-1 30 MDBOOT-2

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Technical Services Tel: 888.862.3289

Connectors for Aluminum/Copper Code Conductor Copper colloidal surface treatment protects, lubricates and enhances conductivity of all electrical connections. Kopr-Shield® Joint Compound • Unique, homogenized blend of pure, polished colloidal copper, rust and corrosion inhibitors

Compression

• Simultaneously protects, lubricates and enhances conductivity of mating surfaces • Extremely adhesive compound flows smoothly into uneven contours and voids, ensuring easy application and complete, positive protection and lubrication • Won’t settle-out, thin, thicken, harden or dry out under the most severe environmental conditions • Excellent temperature characteristics — can be brushed on at -50º F to 250º F (other compounds either turn solid or run like water at these extremes) and remains intact at short terms even at 1,800º F Good connections are one of the most important aspects of electrical work. Mechanics know how much downtime is caused when fluids or oils leak into the raceway system or when they have to look for a weak link in a ground system caused by a high-resistance connection. Mechanics also know how much time is spent keeping contacts, switches, lugs and other connectors clean or replacing parts because of “green scourge” buildup. Thomas & Betts has the solution to improve connections made in thousands of electrical and raceway installations made each day by electricians everywhere. Kopr-Shield® Compound may be used to advantage in all electrical installations. When the environment is hostile to electrical and mechanical connections, Kopr-Shield® Compound is a must!

Use Kopr-Shield® Compound for battery lugs and cables to: • Prevent “green scourge” corrosion • Reduce resistance • Ease terminal installation and removal Use Kopr-Shield® Compound for raceways to: • Lubricate for ease of assembly and disassembly • Improve grounding continuity (exceeds code requirements) Use Kopr-Shield® Compound for fuse clips to: • Eliminate hot spots for even heat distribution • Prevent oxidation by preventing carbon path formation

ALUMA-SHIELD® Aluminum Joint Compound

• Lubricate for easy installation and removal of fuses Use Kopr-Shield® Compound for wiping contacts, drum switches and slip rings to: • Prevent galling, burning, pitting and discoloration • Suppress arching and dissipation of coronas • Lubricate for ease of operation

CAT. NO.

CONTAINS

DESCRIPTION

CAT. NO.

DESCRIPTION

21059

Squeeze Bottle, Pt.

For aluminum cable connections; contains fine zinc particles which break through oxide film on cable strands upon compression of connection; ensures a low resistance contact and seals out air and moisture.

AP8 M53

8 oz. Brush Cap Can 5 Gallon Can

201-31879 201-31879-1 CP8-TB CP16 CP128

11⁄2 oz. Container with Brush 4 oz. Container with Brush 8 oz. Container with Brush 16 oz. Container with Brush 1 Gallon Can

STD. PKG.

WT. LBS./C

96 24 12 12 4

11.46 38.54 64.58 120.83 952.00

NOTE: UL Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC® applications up to 8 KV and 90°C.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-63

Connectors for Aluminum/Copper Code Conductor

Compression

For tight, secure bus-bar connections. Belleville Compression Washers • Essential when bolting aluminum lugs and connectors to bus bars with steel or brass hardware • Maintains constant pressure in heavy-duty, high-temperature applications • Available with or without flat washer When bolting aluminum lugs and connectors to bus bars with steel or brass hardware, the recommended practice to ensure a tight connection is to use a Belleville spring washer on top of a flat washer under the bolt head or nut. For heavy-duty service where the heat rise is expected to exceed 30° C above ambient, this procedure maintains constant pressure as the connector metals expand and contract with temperature changes.

Compression Compression Washer Washer Nut Nut

CAT. NO.

BOLT SIZES (IN.)

DIMENSIONS (IN.) FLAT WASHER BELLEVILLE WASHER A B C D

Belleville Compression Washers Plus Flat Washer 60800B 60801B 60802B 60803B

⁄4 ⁄16 3 ⁄8 1 ⁄2

⁄4 ⁄8 1 11⁄4 3

.067 .074 .083 .109

⁄16 ⁄16 15 ⁄16 13 ⁄16

.055 .065 .075 .095

⁄16 ⁄16 15 ⁄16 13 ⁄16 11⁄2

.055 .065 .075 .095 .110

11 13

Belleville Compression Washer Only SteelSteel or Copper Stud

or Copper Stud

Tin or or Cadmium-Plated Mild Tin Cadmium Steel Flat Washer Plated Mild Steel Flat Washer Aluminum Lug Aluminum Tin-Plated

Lug

Tin Plated

60800 60801 60802 60803 60804

⁄4 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8

— — — — —

1 5

— — — — —

11 13

NOTE: Ordering quantity must be in unit quantities and multiples thereof. The Belleville washer should be installed with a larger flat washer to spread the high stresses of the spring washer edges over a large area of the lug and/or bus bar.

Quick, dependable and versatile. Dragon Tooth® Transition Washers • Connect copper-to-aluminum, copper-to-copper or aluminum-to-aluminum component • Toothed surface penetrates aluminum and copper oxides • Lower installed cost — no need to grind aluminum surfaces, apply compounds or use spring-type washers

CAT NO. DTW14 DTW516 DTW38 DTW12 DTW58

B-64

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United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

SIZE (IN.)

BOLT TORQUE IN LBS.

⁄4 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8

50–80 125–160 160–240 390–540 540–730

1 5

Connectors for Aluminum/Copper Code Conductor Perform equally well on both aluminum and copper conductors. One-Hole Lugs

• Easily matched to the correct Color-Keyed® installing die for positive compressions • Hardened steel dies compress connector around cable, changing round strands to polygonal shapes and cold flowing strands and connector into a solid, homogenous mass • Long compression areas ensure complete contact • Multiple compressions prevent creep of aluminum conductors • Filled with high-temperature oxide-inhibitor compound • Electro-tin plating prevents electrolytic corrosion of copper to ensure lowest contact resistance Material: High-Conductivity Wrought Aluminum Finish: Electro-Tin Plated

60096 60097 60099 60101 60102 60103 60104-TB 60106 60107 60108 60109 60112 60113 60114 60116 60117 60118 60120 60122 60123 60124 60126 60128 60129 60130 60132 60134 60135 60136 60138 60140 60141 60142 60144 60147 60148 60150 60151 60154 60156 60157 60159 60160 60162 60165 60166 60168 60171 60172 60174 60176 60178 60184

#10

1/0

2/0

3/0

4/0

250 kcmil 300 kcmil

350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil

BOLT SIZE (IN.)

#10 1 ⁄4 3 ⁄8 #10 1 ⁄4 5 ⁄16 3 ⁄8 #10 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8 3 ⁄8 1 ⁄2 5 ⁄8 5 ⁄16 3 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8 1 ⁄2 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8

1.09 1.31 1.53 1.22 1.38 1.56 1.60 1.52 1.67 1.83 1.86 1.81 2.00 2.03 1.91 2.06 2.09 2.25 2.30 2.39 2.42 2.89 2.36 2.51 2.51 2.95 2.48 2.64 2.64 3.10 2.58 2.83 2.83 3.15 3.53 3.58 3.90 4.65 3.73 4.05 4.80 3.75 3.80 4.13 4.83 5.58 4.95 4.95 5.70 5.83 5.95 6.03 6.78

DIMENSIONS (IN.) B C D E

.56 .41 .72 .43 .93 .58 .56 .41 .71 .44 .91 .60 .93 .60 .59 .47 .75 .47 .91 .63 .93 .63 .75 .64 .91 .64 .93 .64 .75 .72 .91 .72 .93 .72 1.41 .88 .81 .75 .91 .75 .93 .75 1.41 .88 .81 .88 .97 .88 .97 .88 1.41 .94 .87 .97 1.03 .97 1.03 .97 1.41 1.03 .87 1.06 1.09 1.06 1.09 1.06 1.41 1.06 .88 1.21 .93 1.21 1.25 1.21 2.00 1.21 .93 1.29 1.25 1.29 2.00 1.29 .88 1.39 .93 1.39 1.25 1.39 1.25 1.53 2.00 1.53 1.25 1.65 1.25 1.79 2.00 1.79 2.00 1.92 2.00 2.04 2.00 2.13 2.00 2.50

.06 .07 .06 .09 .09 .06 .06 .13 .13 .09 .09 .19 .19 .19 .19 .19 .19 .13 .19 .19 .19 .16 .19 .19 .19 .19 .22 .22 .22 .22 .22 .22 .22 .22 .25 .25 .25 .25 .27 .27 .27 .28 .28 .28 .33 .33 .38 .38 .38 .37 .38 .40 .50

.270 .270 .270 .280 .280 .280 .280 .350 .350 .350 .350 .460 .460 .460 .510 .510 .510 .510 .560 .560 .560 .560 .620 .620 .620 .620 .700 .700 .700 .700 .770 .770 .770 .770 .857 .857 .857 .857 .917 .917 .917 .990 .990 .990 1.090 1.090 1.180 1.280 1.280 1.360 1.440 1.500 1.770

.22 .34 .44 .22 .34 .44 .44 .22 .34 .44 .44 .34 .44 .44 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .38 .38 .50 .75 .38 .50 .75 .38 .38 .50 .50 .75 .50 .50 .75 .75 .75 .75 .75

COLOR DIE CODE CODE

RED

BLUE

GRAY

GREEN

PINK

GOLD

TAN

OLIVE

RUBY

WHITE

RED

BLUE

BROWN

GREEN

PINK

Compression

• For 90°C, 600V to 35KV applications

CAT. NO.

CABLE SIZE AL/CU

106 BLACK 112 PURPLE 115 YELLOW 140 N/A

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-65

Connectors for Aluminum/Copper Code Conductor

Compression

Designed and approved for use with both aluminum and copper conductors. Two-Hole Lugs DIMENSIONS (IN.)

CAT. NO. 60230 60236 60238 60242 60244 60248 60250 60254 60256 60260 60262 60265 60267 60268 60269 60271 60273 60274 60275 60276 60277 60278 60284

• For 90°C, 600V to 35KV applications • For aluminum and copper concentric conductors and compact code aluminum strandings • Filled with oxide-inhibitor compound Material: High-Conductivity Wrought Aluminum Finish: Electro-Tin Plated

CABLE SIZE

BOLT SIZE (IN.)

1/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 700 kcmil 700 kcmil 750 kcmil 1000 kcmil

⁄8 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2

3.50 3.50 5.03 3.66 5.16 4.58 5.65 4.73 5.80 4.80 5.88 5.50 6.58 5.63 6.70 5.63 6.70 5.75 6.83 5.88 6.95 7.15 7.78

1.90 1.90 3.41 1.18 3.41 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00

.880 .970 .970 1.063 1.063 1.210 1.210 1.290 1.290 1.390 1.390 1.530 1.530 1.650 1.650 1.790 1.790 1.920 1.920 2.040 2.040 2.130 2.500

.19 .22 .22 .22 .22 .25 .25 .27 .27 .28 .28 .33 .33 .38 .38 .38 .38 .37 .37 .38 .38 .40 .50

.62 .70 .70 .77 .77 .86 .86 .92 .92 .99 .99 1.09 1.09 1.18 1.18 1.28 1.28 1.36 1.36 1.44 1.44 1.50 1.77

.38 .38 .75 .38 .75 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .50 .50

1.00 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.75 1.75

DIE CODE

COLOR CODE

TAN

OLIVE

RUBY

WHITE

RED

BLUE

BROWN

GREEN

PINK

106

BLACK

112

PURPLE

115 140

YELLOW N/A

NOTE: Bolt holes 3⁄8" on 1" centers, 1⁄2" on 13⁄4" centers.

Wire barrel factory-filled with oxide inhibiting compound.

Range-Taking Narrow-Tongue Single-Barrel Lugs • For 90° C, 600V to 35KV applications • 11⁄2" wide tongues • Bolt holes on 13⁄4" centers Material: Aluminum Finish: Tin Plated

CAT. NO.

AL-CU CABLE RANGE

60273N 60278N

350-500 kcmil 500-750 kcmil

NO. OF COMPRESSIONS TBM12M 13642, TBM15

BOLT SIZE

⁄2" ⁄2"

4 —

1 1

4 4

* 90° C, 600V to 35KV applications All lugs have 11⁄2" wide tongues. Bolt holes on 13⁄4" centers. Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-66

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Technical Services Tel: 888.862.3289

DIMENSIONS (IN.) B C

67⁄8 71⁄8

31⁄8 311⁄16

19⁄32 11⁄2

HEX DIE NO.

⁄32 ⁄2

99H 115H

COLOR CODE

PINK YELLOW

Connectors for Aluminum Code Conductor Much smaller than standard aluminum lugs for the same cable size. One-Hole Aluminum Compact-Size Equipment Lug* • For 90° C, 600V applications • For use with aluminum cables only

Compression

• Can be directly substituted for equipment mechanical lugs in most applications • Only 7 dies handle all 14 lug sizes • Factory-filled with joint compound • Electro-tin plated • Supplied with Neoprene insulating covers

ALUMINUM

CAT. NO. CABLE SIZE 61102 61107 61112 61116 61122 61130 61136 61142 61148 61156 61162 61165 61171 61178

#8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil

*ALUMINUM RANGE TAKING

BOLT HOLE (IN.)

— — — — — #8-1/0 #1-2/0 — 2/0-4/0 — #4-300 250-350 2/0-500 500-750

⁄4 1 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8

1.33 1.33 1.33 1.75 1.75 2.00 2.00 2.50 2.50 2.50 2.50 3.25 3.25 3.75

.54 .54 .54 .68 .68 .83 .83 1.08 1.08 1.23 1.23 1.23 1.23 1.54

DIMENSIONS (IN.) C D

.50 .50 .50 .55 .55 .64 .64 .78 .78 .98 .98 1.20 1.20 1.49

.14 .14 .14 .20 .20 .20 .20 .23 .23 .25 .25 .41 .41 .41

.37 .37 .37 .48 .48 .57 .57 .70 .70 .85 .85 1.04 1.04 1.33

.25 .25 .25 .25 .25 .38 .38 .38 .38 .50 .50 .56 .56 .81

600V, 90° C This lug with insulating covers for aluminum cables only. This lug is reduced in size as compared to an aluminum lug of the same cable size. It can be substituted for the equipment mechanical lugs in most cases. Factory filled with joint compound. Electro-tin plated. Cover is Neoprene. *For range-taking capability, use TBM8-750/TBM8-750M1 Smart Tool.

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-67

Compression

Splice Connectors for Aluminum/Copper Code Conductor For aluminum-to-copper or aluminum-to-aluminum splicing. Two-Way Splice CONDUCTOR DIMENSIONS (IN.) CAT. NO. CODE A E Connectors

• For 90° C, 600V to 35KV applications • For aluminum and copper concentric conductors and compact code aluminum strandings • Permit aluminum conductors to be spliced to copper or aluminum conductors Material: High-Conductivity Wrought Aluminum Finish: Electro-Tin Plated

60500 60501 60507 60512 60516 60522 60530 60536 60542 60548 60554 60560 60565 60568 60571 60574 60576 60578 60584

10 Str. 8 Str. 6 Str. 4 Str. 2 Str./3 Str. 1 Str. 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil

1.00 1.19 1.63 1.81 1.81 2.38 2.38 2.50 2.81 3.66 3.91 3.97 4.97 4.97 4.97 5.22 5.44 5.69 6.69

.27 .28 .35 .46 .51 .56 .62 .70 .77 .86 .92 .99 1.09 1.18 1.28 1.36 1.44 1.50 1.77

DIE CODE

COLOR CODE

21 24 29 37 42 45 50 54 60 66 71 76 87 94 99 106 112 115 140

RED BLUE GRAY GREEN PINK GOLD TAN OLIVE RUBY WHITE RED BLUE BROWN GREEN PINK BLACK PURPLE YELLOW —

RUBY DIE

T&B 3/0 AL

1/0 CU

RUBY DIE

Splice aluminum conductors to copper conductors of equal ampacities. Aluminum Reducing Connectors E A

Larger I.D. end for Alum. cable

Smaller I.D. end for Copper cable

CAT. NO.

• For 90°C, 600V applications • Filled with high-temperature oxide inhibiting compound • Designed for the right combination of equivalent sizes (Example: 4/0 aluminum to 2/0 copper) • Selection table gives aluminum/ copper equivalents for all sizes Material: High-Conductivity Wrought Aluminum Finish: Electro-Tin Plated

60905 60910 60915 60925 60930 60935 60940 60945 60950 60955 60960 60965 60970 60975 60980 60985

CABLE SIZE ALUMINUM COPPER

8 6 4 1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil

10 8 6 3 2 1 1/0 2/0 3/0 4/0 4/0 250 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil

Die Selector Chart: pp. B93–B95

www.tnb.com

DIE CODE

COLOR KEY

13 ⁄16 15⁄8 113⁄16 23⁄8 23⁄8 21⁄2 213⁄16 33⁄4 4 41⁄16 51⁄16 51⁄16 51⁄16 55⁄16 59⁄16 513⁄16

24 29 37 45 50 54 60 66H 71H 76H 87H 94H 99H 106H 112H 115H

BLUE GRAY GREEN GOLD TAN OLIVE RUBY WHITE RED BLUE BROWN GREEN PINK BLACK PURPLE YELLOW

Selection table gives aluminum/copper equivalents for all sizes. Connectors are filled with a high-temperature oxide inhibiting compound. Tooling: pp. B76–B92

B-68

DIMENSIONS (IN.) A E

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

⁄32 ⁄32 7 ⁄16 17 ⁄32 5 ⁄8 11 ⁄16 3 ⁄4 7 ⁄8 15 ⁄16 1 3 ⁄32 17⁄32 15⁄16 111⁄32 17⁄16 11⁄2 9

Installing Tools: TBM5(s) #10 4/0 TBM6(s) #10 350 kcmil TBM8(s) #10 350 kcmil

Transformer Lug Kits for Aluminum Code Conductor Everything you need to connect to a transformer in one convenient kit. Transformer Lug Kits • For 90° C, 600V applications • For use with aluminum cables only

15-371⁄2 1Ø 15-45 3Ø 50-75 1Ø 75-1121⁄2 3Ø 100-167 1Ø 150-300 3Ø

611CL-SK1 611CL-SK2 611CL-SK3

611CL-SK3 -500

QTY.

NUTS

QTY.

BOLTS

QTY.

WASHERS

QTY.

#8-1/OAL #4-300 kcmil #4-300 kcmil AL

8 4 12

1⁄4-20

1⁄4-20 x 1"

⁄4-20 x 1" ⁄4-20 x 2" 1 ⁄4-20 x 3⁄4"

8 8 3

⁄8-16 x 2"

⁄4-20 x 1"

⁄8-16 x 2"

8 8 16 16 3 3 16 16 3 3 16 16 18 18

⁄4-20

FLAT 1⁄4" SPRING 1⁄4" FLAT 1⁄4" SPRING 1⁄4" FLAT 1⁄4" SPRING 1⁄4" FLAT 3⁄8" SPRING 3⁄8" FLAT 1⁄4" SPRING 1⁄4" FLAT 3⁄8" SPRING 3⁄8" FLAT 3⁄8" SPRING 3⁄8" FLAT 1⁄4" SPRING 1⁄4" FLAT 1⁄4" SPRING 1⁄4" FLAT 1⁄4 SPRING 1⁄4" FLAT 3⁄8" SPRING 3⁄8" FLAT 3⁄8" SPRING 3⁄8"

8 8 16 16 3 3 16 16 18 18

#4-300 kcmil AL

#4-300 kcmil AL #2/0-500 kcmil AL

500 3Ø Mechanical 15-37 1⁄2 1Ø 15-45 3Ø 50-75 1Ø 75-112 1⁄2 3Ø 100-167 1Ø 150-300 3Ø

⁄4-20

⁄8-16

⁄4-20

⁄8-16

⁄4-20

⁄4-20 x 3⁄4"

⁄4-20

1 ⁄4-20 x 1⁄4" ⁄4-20 x 13⁄4" 1 ⁄4-20 x 3⁄4"

8 8 3

⁄8-16 x 2"

622ML-SK1

#14-2 #6-250 #6-250

8 4 12

#6-250 622ML-SK3

622ML-SK4

350-800

1 1

#500-750 kcmil AL

350-800 500 3Ø

611CL-SK4

622ML-SK2

STD. PKG.

AL CABLE RANGE*

#2/0-500MM AL 100-167 1Ø 150-300 3Ø

KIT CONTENTS

**Ready Lugs Mechanical Lugs

KVA SIZES COMPRESSION

TERMINAL LUGS

KIT CAT. NO.

Color-Keyed® Compression Equipment Lugs

TRANSFORMER

Compression

• Include all necessary range-taking compression or mechanical type lugs and bolting hardware to connect to designated transformers

⁄4-20

⁄8-16

* To ensure proper range taking compression on Color-Keyed® equipment lugs, use Smart® Tool (Cat. No. TBM8-750/TBM8-750M-1). ** Largest cable in lug can be applied with standard hex or hand tool.

Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-69

Pin Connectors for Aluminum/Copper Code Conductor

Compression

Converts an aluminum cable into a two-sizes-smaller copper pigtail. Bi-Pin® Bi-Metal Pin Connectors with Insulating Covers* • For 90° C, 600V applications • Upgrades connection by eliminating cold flow and oxidation of aluminum • Reduces oversized aluminum cable • Enables termination of aluminum cable into a copper-only lug • Barrel prefilled with joint compound Material: Copper Wire/Aluminum Body

Strip Length

Finish: Electro-Tin Plated

Length

Insulator: Neoprene (600V dielectric rating)

Diameter of pin connector assy.

Stranded Copper Wire/Cable (Factory Installed)

CAT. NO.

ALUM. CABLE SIZE

COPPER WIRE SIZE

BODY LENGTH AFTER INSTALLING (IN.)

DIE CODE NO.

COLOR KEY

61905A 61910A 61915A 61920A 61925A 61930A 61935 61940 61945 61950 61955 61960 61963 61965 61970 61975

8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700-750 kcmil

10 AWG 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 250 kcmil 350 kcmil 400 kcmil 500 kcmil

17⁄8 17⁄8 19⁄16 19⁄16 15⁄8 155⁄8 115⁄16 21⁄8 21⁄8 23⁄16 21⁄2 21⁄2 33⁄4 33⁄4 33⁄4 33⁄4

24 24 45 45 50 50 50 60 60 66 71H 71H 87H 87H 107H 107H

BLUE BLUE GOLD GOLD ORANGE ORANGE ORANGE RUBY RUBY WHITE RED RED BROWN BROWN ORANGE ORANGE

Insulator Connector installed with insulator

To inspect installation: Match the installing dies to the pin connector permanent embossing. (For tools with code embossing dies)

Body Length Installed

Connector Installed

* 600V 90° C application

Hand Tools — Smart ® Tool Tooling: pp. B76–B92 Die Selector Chart: pp. B93–B95

B-70

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Aluminum Cable (For Termination)

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Flag Lugs for Aluminum/Copper Code Conductor 90° Flag Lugs — 600V, 90° C Material: Aluminum Finish: Tin Plate Insulation: PVC Dip Coated

T&B

Compression

C B

90° E

CAT. NO.

CU STUD CABLE SIZE SIZE (IN.) PHASE

10A-FT-14NTK

1/0

⁄4

20A-FT-14NTK

2/0

30A-FT-14NTK

3/0

40A-FT-14NTK

4/0

⁄4

1 2 3 1 2 3 1 2 3 1 2 3

1.38 2.13 2.88 1.93 2.93 3.93 2.11 3.11 4.11 2.04 3.04 4.04

DIMENSIONS (IN.) DIE C D E F G CODE

CAT. NO.

CU STUD CABLE SIZE SIZE (IN.) PHASE

.94 .64 .19 .62 .25 2.50 50

250A-FT-14NTK 250 kcmil 1⁄4

1.14 .64 .22 .70 .25 2.50 54

350A-FT-12NTK 350 kcmil 1⁄4

1.14 .78 .22 .77 .25 2.75 60

500A-FT-12NTK 500 kcmil 1⁄4

1.14 .78 .25 .86 .25 3.13 66

750A-FT-58NTK 750 kcmil 1⁄4

* Each Cat. No. consists of three connectors, (1) connector per phase.

Tooling: pp. B76–B92

Connectors supplied with Thomas & Betts oxide inhibitor compound in wire bore.

Die Selector Chart: pp. B93–B95

1 2 3 1 2 3 1 2 3 1 2 3

2.31 3.44 4.57 2.31 3.69 5.06 2.56 4.06 5.69 2.63 4.50 6.25

DIMENSIONS (IN.) DIE C D E F G CODE

1.20 .98 .25 .92 .31 3.00 71

1.45 1.09 .31 1.09 .56 3.94 87

1.45 1.20 .38 1.28 .56 4.19 99

1.70 1.49 .38 1.50 .81 4.39 115

Installation tooling: Hand or hydraulic tools.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-71

Heavy-Duty Battery Connectors Tin-Plated Straight Battery Connectors

Compression

Material: High-Conductivity Copper Finish: Electro-Tin Plated Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S BAC10SUBT

BULK CAT. NO.

SAE CABLE SIZE AND COLOR

DESCRIPTION

I.D.

O.D.

PKG. QTY.

BULK PKG. QTY.

COLOR KEY

BAC4SUBT-C BAC2SUBT-C BAC1SUBT-C BAC10SUBT-C BAC20SUBT-C BAC30SUBT-C BAC40SUBT-C BAC4SPBT-C BAC4SNBT-C BAC2SPBT-C BAC2SNBT-C BAC1SPBT-C BAC1SNBT-C BAC10SPBT-C BAC10SNBT-C BAC20SPBT-C BAC20SNBT-C BAC30SPBT-C BAC30SNBT-C BAC40SPBT-C BAC40SNBT-C

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge

Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative

.261 .340 .340 .455 .502 .530 .600 .261 .261 .340 .340 .340 .340 .455 .455 .502 .502 .530 .530 .600 .600

.430 .550 .550 .625 .676 .730 .844 .430 .430 .550 .550 .550 .550 .625 .625 .676 .676 .730 .730 .844 .844

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

GRAY GREEN PINK BLACK ORANGE PURPLE YELLOW GRAY GRAY GREEN GREEN PINK PINK BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW

CAT. NO. BAC4SUBT BAC2SUBT BAC1SUBT BAC10SUBT BAC20SUBT BAC30SUBT BAC40SUBT BAC4SPBT BAC4SNBT BAC2SPBT BAC2SNBT BAC1SPBT BAC1SNBT BAC10SPBT BAC10SNBT BAC20SPBT BAC20SNBT BAC30SPBT BAC30SNBT BAC40SPBT BAC40SNBT

BAC10SPBT

Tin-Plated Flag Battery Connectors Material: High-Conductivity Copper Finish: Electro-Tin Plated Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S BULK CAT. NO.

SAE CABLE SIZE AND COLOR

DESCRIPTION

I.D.

O.D.

PKG. QTY.

BULK PKG. QTY.

COLOR KEY

BAC10FNBL BAC20FNBL BAC30FNBL BAC40FNBL BAC10FPBT-C BAC10FNBT-C BAC20FPBT-C BAC20FNBT-C BAC30FPBT-C BAC30FNBT-C BAC40FPBT-C BAC40FNBT-C

1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge

Flag Universal Flag Universal Flag Universal Flag Universal Flag Positive Flag Negative Flag Positive Flag Negative Flag Positive Flag Negative Flag Positive Flag Negative

.455 .502 .530 .600 .455 .455 .502 .502 .530 .530 .600 .600

.625 .676 .730 .844 .625 .625 .676 .676 .730 .730 .844 .844

5 5 5 5 5 5 5 5 5 5 5 5

100 100 100 100 100 100 100 100 100 100 100 100

BLACK ORANGE PURPLE YELLOW BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW

CAT. NO. BAC10FNBT

2.38 Min

I.D. O.D.

B-72

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BAC10FU BAC20FU BAC30FU BAC40FU BAC10FPBT BAC10FNBT BAC20FPBT BAC20FNBT BAC30FPBT BAC30FNBT BAC40FPBT BAC40FNBT

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Heavy-Duty Battery Connectors Tin-Plated Elbow Battery Connectors Material: High-Conductivity Copper Finish: Electro-Tin Plated Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S

BAC10ERNBT

BAC10ERNBT BAC10ERPBT BAC20ERNBT BAC20ERPBT BAC30ERNBT BAC30ERPBT BAC40ERNBT BAC40ERPBT BAC10ELNBT BAC10ELPBT BAC20ELNBT BAC20ELPBT BAC30ELNBT BAC30ELPBT BAC40ELNBT BAC40ELPBT

BULK CAT. NO.

SAE CABLE SIZE AND COLOR

DESCRIPTION

I.D.

O.D.

PKG. QTY.

BAC10ERNBT-C BAC10ERPBT-C BAC20ERNBT-C BAC20ERPBT-C BAC30ERNBT-C BAC30ERPBT-C BAC40ERNBT-C BAC40ERPBT-C BAC10ELNBT-C BAC10ELPBT-C BAC20ELNBT-C BAC20ELPBT-C BAC30ELNBT-C BAC30ELPBT-C BAC40ELNBT-C BAC40ELPBT-C

1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge

Right Elbow – Negative Right Elbow – Positive Right Elbow – Negative Right Elbow – Positive Right Elbow – Negative Right Elbow – Positive Right Elbow – Negative Right Elbow – Positive Left Elbow – Negative Left Elbow – Positive Left Elbow – Negative Left Elbow – Positive Left Elbow – Negative Left Elbow – Positive Left Elbow – Negative Left Elbow – Positive

.455 .455 .502 .502 .530 .530 .600 .600 .455 .455 .502 .502 .530 .530 .600 .600

.625 .625 .676 .676 .730 .730 .844 .844 .625 .625 .676 .676 .730 .730 .844 .844

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

C ±.020

E ±.010

STUD SIZE

1.143 .615 .750 1.400 .675 .850 1.500 .750 .950 1.550 .825 1.000 1.645 .930 1.100 1.650 1.025 1.100 1.900 1.125 1.350

.365 .467 .521 .571 .632 .701 .766

BULK COLOR PKG. QTY. KEY

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW

Compression

CAT. NO.

BAC10ELNBT

Stackable Battery Connector — Lead-Plated Material: High-Conductivity Copper Finish: Electro-Tin Plated Installing Tools: TBM5-SV or TBM5V

2/0 BATT 2/0 BATT

ORANGE

BAC1038

CAT. NO.

BULK CAT. NO.

BAC438 BAC238 BAC138 BAC1038 BAC2038 BAC3038 BAC4038

273-31853-1 273-31853-2 273-31853-3 273-31853-4 273-31853-5 273-31853-6 273-31853-7

SAE CABLE A M SIZE AND COLOR ±.040 ±.020

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

1.455 1.775 1.875 1.925 2.110 2.025 2.275

W ±020

⁄8 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3

PKG. BULK QTY. PKG. QTY.

10 10 10 10 10 10 10

100 100 100 100 100 100 100

COLOR KEY

GRAY GREEN PINK BLACK ORANGE PURPLE YELLOW

Technical Services Tel: 888.862.3289 www.tnb.com

B-73

Heavy-Duty Battery Connectors

Compression

Color-Keyed® Starter Lugs — Tin Plated

CAT. NO.

BAL414

Material: High-Conductivity Copper Finish: Electro-Tin Plated Installing Tools: TBM5-SV or TBM5V

T& B

2/0 BATT

ORANGE

2/0 BATT

BAL414 BAL4516 BAL438 BAL2516 BAL238 BAL212 BAL1516 BAL138 BAL112 BAL10516 BAL1038 BAL1012 BAL20516 BAL2038 BAL2012 BAL30516 BAL3038 BAL3012 BAL40516 BAL4038 BAL4012

BULK CAT. NO.

SAE CABLE SIZE

273-31852-1 273-31852-2 273-31852-3 — 273-31852-4 273-31852-5 — 273-31852-6 273-31852-7 — 273-31852-8 273-31852-9 — 273-31852-10 273-31852-11 — 273-31852-12 273-31852-13 — 273-31852-14 273-31852-15

4 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge 4/0 Gauge

STUD SIZE (IN.)

A ±04

B ±02

C ±02

D ±02

⁄4 ⁄16 3 ⁄8 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄16 3 ⁄8 1 ⁄2

1.40 1.45 1.45 1.59 1.78 1.77 1.83 1.85 2.20 1.92 1.93 1.97 2.06 2.11 2.11 2.16 2.03 2.35 2.40 2.28 2.60

.52 .61 .61 .69 .67 .76 .76 .75 .75 .83 .83 .88 .93 .93 .93 1.03 1.03 1.03 1.13 1.12 1.12

.40 .36 .36 .40 .55 .54 .49 .55 .75 .50 .55 .53 .50 .55 .55 .55 .55 .75 .59 .55 .75

1.15 1.14 1.14 1.25 1.40 1.40 1.50 1.50 1.70 1.50 1.55 1.53 1.60 1.65 1.65 1.65 1.65 1.85 1.84 1.90 2.10

PKG. BULK QTY. PKG. QTY.

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

COLOR KEY

GRAY GRAY GRAY GREEN GREEN GREEN PINK PINK PINK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW

“Y” Splices

Splices (Two-Way Connectors)

Material: High-Conductivity Copper

Finish: Electro-Tin Plated

BASY30

Installing Tools: TBM5-SV or TBM5V BAS4

CAT. NO. BAS4 BAS2 Conductivity Copper BAS1 Finish: Electro-Tin Plated BAS10 BAS20 Installing Tools: BAS30 TBM5-SV or TBM5V BAS40

Material: High-

B-74

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BULK CAT. NO.

SAE CABLE SIZE

PKG. QTY.

BULK PKG. QTY.

COLOR KEY

273-31852-16 273-31852-17 273-31852-18 273-31852-19 273-31852-20 273-31852-21 273-31852-22

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

10 10 10 10 10 10 10

100 100 100 100 100 100 100

GRAY GREEN PINK BLACK ORANGE PURPLE YELLOW

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Insulating Cover: AC5X3

CAT. NO.

STRIP CABLE SIZE

SAE CABLE SIZE AND COLOR LENGTH

BASY20 2/0-(2)2 2/0 Gauge BASY30 3/0-(2)1 3/0 Gauge BASY40 4/0-(2)1/0 4/0 Gauge

⁄4" ⁄4" 7 ⁄8" 3 3

COLOR KEY

ORANGE PURPLE YELLOW

Battery Cables, Heavy-Duty Battery Cables Abrasion-resistant and engineered for optimum performance at both high and low temperatures. Color-Keyed® Battery/Starter Cables • Fine flexible copper rope stranding PVC jacket conforms to SAE J1127 specifications

• Temperature-rated for 80° C

BC10-25

BC10-25R

• Color-Keyed® markings for fast and accurate identification • Marked in 1-ft. increments for easy measurement • Available in red or black jacket color

CAT. NO.

SAE CABLE SIZE

CABLE LENGTH

CABLE COLOR

CAT. NO.

SAE CABLE SIZE

CABLE LENGTH

CABLE COLOR

BC4-100 BC2-100 BC1-100 BC10-100 BC20-100 BC30-100 BC40-100

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil

BLACK BLACK BLACK BLACK BLACK BLACK BLACK

BC4-25 BC2-25 BC1-25 BC10-25 BC20-25 BC30-25 BC40-25

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil

BLACK BLACK BLACK BLACK BLACK BLACK BLACK

BC4-1000 BC2-500 BC1-500 BC10-500 BC20-500 BC30-500 BC40-500

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

1000 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil

BLACK BLACK BLACK BLACK BLACK BLACK BLACK

BC4-25R BC2-25R BC1-25R BC10-25R BC20-25R BC30-25R BC40-25R

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil

RED RED RED RED RED RED RED

BC4-1000R BC2-500R BC1-500R BC10-500R BC20-500R BC30-500R BC40-500R

4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge

1000 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil

RED RED RED RED RED RED RED

Compression

• Layer of paper separates insulation from copper, providing easy stripping with no stranding damage

• Flexibility ideal for tight spaces and cold environments

Material: High-Conductivity Copper Finish: Electro-Tin Plated Installing Tools: TBM5-SV or TBM5V

Specially designed for demanding industrial and OEM requirements.

Heavy-Duty Battery Cable • 105°C temperature-rated and UL recognized • Heavier PVC jacket conforms to SAE J1127 specifications • Color-Keyed markings for fast and accurate identification ®

• Layer of paper separates insulation from copper for easy stripping with no strand damage • 600V rated available in bulk only • Application-specific — call to order

• Marked in 1-ft. increments for easy measurement United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-75

Mechanical Compression Tools: #8 to 250 MCM TBM25S Crimp Tool

Creates Diamond-style crimp

Compression

• Wide range of #8 to #2 for copper lugs and #10 to #6 for aluminum lugs • Each die has die code embossing • Shure-Stake® mechanism ensures a properly completed crimp each time • Color-coded die wheel rotates into position for proper die nest • Also installs up to green color-coded C-taps and MD2 Series motor disconnects

CAT. NO.

DESCRIPTION

TBM25S

Crimp tool with Shure-Stake® mechanism for #8–#2 copper and #10–#6 aluminum

• Requires two crimps per connector

PKG. QTY.

TBM4S Dieless Crimp Tool Creates Indent-style crimp

• Wide range of #8 to 250 kcmil for copper lugs and #8 to 4/0 for aluminum lugs

• Easily adjusted by turning knurled adjusting wheel and aligning pointer with proper terminal size

• Adjustable indenter eliminates the need to buy and maintain numerous individual dies

• Dieless, adjustable crimper for Color-Keyed® compression connectors

• Shure-Stake® mechanism ensures a properly completed crimp each time

CAT. NO.

DESCRIPTION

TBM4S

Dieless crimp tool with Shure-Stake mechanism for #8–250 kcmil copper and #8–4/0 aluminum

PKG. QTY. ®

TBM5S Crimp Tool CAT. NO.

Creates Diamond-style crimp

TBM5S

• Wide range of #8 to 250 kcmil for copper and #10 to 4/0 for aluminum lugs and splices • Also installs C-taps from 54705 to 54750 • Shure-Stake mechanism ensures a properly completed crimp each time ®

• Includes color-coded, die-code-embossed installation dies

B-76

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United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

COLOR CODE

RED BLUE GRAY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW GOLD TAN OLIVE RUBY WHITE

DIE CAT. NO.

PKG. QTY.

13454

13455 1 13456

13457 13458

Mechanical Compression Tools: #8 to 500 MCM TBM6S Crimp Tool

Creates Diamond-style crimp

CAT. NO. UPPER DIE

CAT. NO. LOWER DIE

RED BLUE GRAY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW GOLD TAN OLIVE RUBY WHITE RED BLUE

13475 13475 13472 13474 13474 13475 13474 13474 13475 13473 13474 13474 13475 13473 13473 13472 13472

13477 13477 13476 13477 13477 13477 13477 13477 13477 13476 13477 13477 13477 13476 13476 13476 13476

• Wide ranges of #8 thru 500 kcmil for copper lugs, splices and taps and #10 thru 350 kcmil for aluminum lugs and splices

TBM6S

• Also installs 63105 through 63140 orange, green and blue H-taps • Shure-Stake® mechanism ensures a properly completed crimp each time • Comes complete with plastic carrying case and wire brush

Carrying Cases for TBM5S and TBM6S

CAT. NO.

DESCRIPTION

295-31365M 295-31365

Steel Carrying Case for TBM5S and TBM6S Plastic Carrying Case for TBM5S and TBM6S

PKG. QTY.

Compression

COLOR CODE

CAT. NO.

PKG. QTY.

1 1

TBM8S Crimp Tool Creates Diamond-style crimp

CAT. NO.

• Installs code copper lugs and connectors #8 through 500 kcmil • Installs aluminum lugs and connectors #10 through 350 kcmil TBM8S

• Shure-Stake® mechanism ensures positive compression • Included dies are color-coded and provide die-code embossing for easy installation and inspection • Installs all code copper compression joints and small C-taps • Comes complete with installing dies and wire brush in plastic carrying case

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

COLOR CODE

RED BLUE GRAY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW GOLD TAN OLIVE RUBY WHITE RED BLUE BROWN

DIE CAT. NO.

PKG. QTY.

13461

13462

13463

13464 13465 13466 13467 13468

Technical Services Tel: 888.862.3289 www.tnb.com

B-77

Power-Assisted Compression Tools: #8 to 500 MCM 25000 Air-Operated Bench-Mount Crimp Tool Compression

• Installs copper and aluminum connectors on wire sizes from 8 AWG to 500 kcmil • Compact, heavy-duty air tool • Simple to operate — just insert stripped wire into connector barrel, position it in crimping nest and depress foot pedal to actuate crimping dies • Uses same crimping dies as TBM6S (see p. B-75)

Creates Diamond-style crimp

CAT. NO.

DESCRIPTION

25000

Air-Operated Bench-Mount Crimp Tool

Battpac® LT BPLT62BSCR/BPLT62500BSCR 6-Ton Compression Tools

PKG. QTY.

NEW!

• Ergonomic design and reduced weight for operator comfort • New double-speed feature decreases crimp time by doubling jaw speed until it reaches load • New, more powerful Ni-MH battery has 50% more energy and less memory effect than old batteries • Rotating head allows maximum flexibility for crimping • Uses TBM62 Series dies

Creates Hex-style crimp

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 500 mcm copper lugs & splices Up to 350 mcm aluminum lugs & splices 54705 to 54750 C-taps

• Output Force: 6 tons • Dimensions (L x W x H): 11" x 33⁄4" x 117⁄8" • Battery: Ni-MH 14.4V 3.0Ah • Weight with Battery: 8 lbs.

CAT. NO.

DESCRIPTION

BPLT62BSCR

Battpac® LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, wrist strap, carrying case (no dies). Complete Battpac® LT Tool Kit with dies TBM6221 through TBM6287.

BPLT62500BSCR

B-78

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

PKG. QTY.

Power-Assisted Compression Tools: #8 to 600 MCM Battpac® LT BPLT6BSCR 6-Ton Compression Tool

NEW!

• Open yoke design allows for maximum crimping flexibility • New double-speed feature decreases crimp time by doubling jaw speed until it reaches load

• Uses 6-TON Series dies and Blackburn “O” and “D” Series dies (requires adapter AU-55K) or uses TBM62 series dies (with adapter AU55-50)

Compression

• New, more powerful Ni-MH battery has 50% more energy and less memory effect than old batteries

Creates Hex-style crimp

• Available as a complete kit with 16 TBM series crimp dies for 8 AWG to 500 MCM copper (10 AWG to 350 MCM aluminum)

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 600 mcm copper lugs & splices Up to 400 mcm aluminum lugs & splices CHT814-10 to CHT214-9 copper H-taps 63105 to 63148 aluminum H-taps 54705 to 54750 C-taps

• Output Force: 6 tons • Dimensions (L x W x H): 11" x 33⁄4" x 117⁄8" • Battery: Ni-MH 14.4V 3.0Ah • Weight with Battery: 8 lbs.

CAT. NO.

DESCRIPTION

PKG. QTY.

BPLT6BSCR

Battpac® LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, carrying case (no dies) BPLT6500BSCR Battpac® LT Tool Kit with Dies. Includes tool, two batteries, charger, shoulder strap, carrying case and 16 crimp dies from TBM6221 through TBM6287

1 1

TBM6H 6-Ton Hydraulic Crimping Head Creates Hex-style crimp

• Lightweight design — weighs less than 7 lbs., including dies • Embosses die code on connection for easy inspection • Uses 6-TON Series and Blackburn “O” and “D” Series dies color-coded for easy matching with Color-Keyed® connectors

• Output Force: 6 tons • Operating Pressure: 10,000 psi nominal • Dimensions (L x W x H): 12" x 21⁄4" x 39⁄16" • Weight without Dies: 6.5 lbs.

CAT. NO.

DESCRIPTION

TBM6H TBM6HD-1

6-Ton Hydraulic Head with Steel Case Die Set for #8 thru 500 kcmil (6-TON21 thru 6-TON87)

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

PKG. QTY.

1 1

Technical Services Tel: 888.862.3289 www.tnb.com

B-79

Power-Assisted Compression Tools: #8 to 750 MCM, #8 to 900 MCM

Compression

TBM12 12-Ton Hydraulic Crimp Head • Rugged steel construction is durable for most applications • Includes five sets of multi-nested dies

Creates Hex-style crimp

• Dies emboss die code on connectors for easy inspection • Closed yoke design yields maximum crimp performance • Uses TBM12D style dies

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices 54755 to 54775 C-taps

CAT. NO. TBM12

• Output Force: 12 tons • Operating Pressure: 10,000 psi nominal • Dimensions (L x W x H): 141⁄4" x 21⁄2" x 37⁄8" • Weight without Dies: 9 lbs.

DESCRIPTION

PKG. QTY.

12-ton Hydraulic Head with Steel Case

If using old style 11700 Series Die Set, use adapter, Cat. No. TBM12D-AR (not included) for adaptation to the above tool. Order adapter separately.

13642M 12-Ton Hydraulic Crimping Head • Rugged steel construction is durable for most applications • Used for Color-Keyed® and Sta-Kon® connectors • The only military-listed hydraulic head (Mil. Spec. MS25441-1) • Uses 11700 Series dies for Color-Keyed® connectors; see Sta-Kon® section for Sta-Kon® dies

Creates Hex-style crimp

B-80

www.tnb.com

• Output Force: 12 tons • Operating Pressure: 10,000 psi nominal • Dimensions (L x W x H): 141⁄2" x 21⁄2" x 315⁄16" • Weight without Dies: 9 lbs.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

CAT. NO.

DESCRIPTION

13642M

12-ton Hydraulic Head with Steel Case

Technical Services Tel: 888.862.3289

PKG. QTY.

Power-Assisted Compression Tools: #8 to 900 MCM TBM8-750M-1 12-Ton Dieless Manual Hydraulic Tool

SMART® Tools • Tool is “smart” because it requires no dies • Automatically compresses to the correct depth based on size of connector in jaws

Creates Indent-style crimp

• C-type head swivels 90º for easy crimp positioning • Forged steel construction is well suited for both field and bench work

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: • Output Force: 12 tons Up to 900 mcm copper lugs & splices • Dimensions (L x W): 211⁄2" x 47⁄32" Up to 750 mcm aluminum • Weight: 13 lbs. lugs & splices

How the SMART® Tool Works The SMART® Tool was engineered with built-in intelligence* that enables it to sense the connector barrel diameter and automatically apply just the right amount of compression force. This eliminates virtually all air spaces and forms the connector and conductor strands into a solid mass, resulting in a high-quality, low-resistance connection. In addition, the tool clearly embosses “T&B” with each compression for positive verification that the correct tool was used.

CAT. NO.

DESCRIPTION

TBM8-750M-1

12-Ton Dieless Manual Hydraulic Compression Tool

PKG. QTY.

Battpac® LT TBM8-750BSCR 12-Ton Dieless Battery-Powered Tool

Compression

• Installs both Color-Keyed® and non-insulated Sta-Kon® connectors

* System Novopress Creates Indent-style crimp

Uniform, Dependable Connections The SMART Tool gives you consistent, high-quality compression connections over a wide range of connector sizes. Available in manual, battery-powered and air-operated versions, this tool easily installs lugs and splices from #8 AWG through 900 mcm copper or 750 mcm aluminum — without changing dies. For the specified wire range, all you need is one tool. You always have the right die size, eliminating die-selection mistakes. ®

Lower Installation Costs Productivity will be greatly improved with the SMART® Tool, especially when installing a variety of connector sizes or types. Initial investment is low, requiring minimal tool inventory. These benefits add up to lower installed cost.

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: • Output Force: 12 tons Up to 900 mcm copper lugs & splices • Dimensions (L x W x H): 191⁄2" x 37⁄8" x 81⁄2" Up to 750 mcm aluminum lugs & splices • Battery: Ni-MH 14.4V 3.0Ah • Weight with Battery: 9 lbs.

C-Type Yoke Offers Installation Convenience The C-type yoke configuration and large die spacing enable the SMART® Tool to slip directly over the connector. This means added speed and convenience when installing two-way splice connectors, especially in confined spaces.

SMART® Tool Range Taking Features The following size Color-Keyed® lugs and splice connectors, when crimped with the SMART® Tools, produce these range taking capabilities:

CAT. NO.

DESCRIPTION

TBM8-750BSCR

Battpac® LT 12-Ton Dieless Battery-Powered Compression Tool. Includes carrying case, charger, two batteries and carry strap.

PKG. QTY.

TBM8-750 12-Ton Dieless Hydraulic Head Creates Indent-style crimp

Copper Standard Wire Size

Range Taking

1/0-AWG 2/0-AWG 4/0-AWG 300 kcmil 350 kcmil 500 kcmil 750 kcmil

#6-1/0 AWG #1-2/0 AWG #2-4/0 AWG #2/0-300 kcmil 250-350 kcmil 250-500 kcmil 500-750 kcmil

Aluminum Standard Range Wire Size Taking

1/0-AWG 2/0-AWG 4/0-AWG 300 kcmil 350 kcmil 500 kcmil 750 kcmil

#6-1/0 AWG #1-2/0 AWG #2-4/0 AWG #2/0-300 kcmil 250-350 kcmil 4/0-500 kcmil 500-750 kcmil

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: • Operating Pressure: 10,000 psi nominal Up to 900 mcm copper lugs & splices • Dimensions (L x W x H): 141⁄2" x 47⁄32" x 29⁄16" Up to 750 mcm aluminum • Weight: 9 lbs. lugs & splices • Output Force: 12 tons

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

CAT. NO.

DESCRIPTION

PKG. QTY.

TBM8-750

12-Ton Dieless Hydraulic Compression Head

Technical Services Tel: 888.862.3289 www.tnb.com

B-81

Power-Assisted Compression Tools: #8 to 900 MCM TBM14M 14-Ton Manual Hydraulic Crimp Tool Creates Hex-style crimp

• Features short fiberglass handles for insulation

Compression

and ease of use in tight spaces

• Two-stage pump provides rapid advance for fast installation • Uses standard T&B Color-Keyed® 15500 Series dies . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps

63105 to 63148 aluminum H-taps 54755 to 54775 C-taps • Output Force: 14 tons • Length: 24" • Weight without Dies: 15.4 lbs.

CAT. NO.

DESCRIPTION

TBM14M

14-ton manual hydraulic crimp tool with case

PKG. QTY.

TBM14MC 14-Ton Compact Manual Hydraulic Crimp Tool

NEW!

• Improved ergonomic design requires less force • 180º rotating head for use in tight spaces Creates Hex-style crimp

• 1.65" jaw opening accommodates large compression terminals and joints

• Dual-speed action pump offers fast advancing

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . .

speed for approach of die to connector and slower, more powerful speed for crimping

• Built-in safety valve bypasses oil supply at maximum pressure

• Pressure-release system can be easy activated

• Installing Range: 63105 to 63148 aluminum H-taps 54755 to 54775 C-taps Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & • Output Force: 14 tons splices • Length: 201⁄2" CHT814-10 to CHT2502-6 copper H- • Weight without Dies: 14 lbs. taps

at any stage of compression

• Uses standard T&B Color-Keyed® 15500 Series dies

CAT. NO.

DESCRIPTION

TBM14MC

14-ton compact hydraulic crimp tool

PKG. QTY.

Battpac® TBM14BSCR Hermetically Sealed 14-Ton Battery-Powered Compression Tool . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps

54755 to 54775 C-taps • Output Force: 14 tons • Dimensions (L x W x H): 19" x 31⁄2" x 101⁄2" • Battery: 14.4V 3.0Ah Ni-Cd • Weight with Battery: 20 lbs.

TBM14BSCR Creates Hex-style crimp

• Weather-resistant, non-ventilated body for maximum protection from the elements

• 75kv live line rated

• Double-speed feature decreases crimp time by doubling jaw speed until it reaches load

• 20-minute rapid battery charger

• Insulated crimping head • Includes two batteries

CAT. NO.

DESCRIPTION

TBM14BSCR

Battpac® 14-Ton Compression Tool. Hermetically sealed unit. 1 Includes carrying case, charger, two batteries, carry strap

• 180˚ rotating head

B-82

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

PKG. QTY.

Power-Assisted Compression Tools: #8 to 900 MCM and #8 to 1500 MCM Battpac® LT BPLT14BSCR/BPLT14BSCRI 14-Ton Battery-Powered Compression Tools . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps

54755 to 54775 C-taps • Output Force: 14 tons • Dimensions (L x W x H): 181⁄8" x 37⁄8" x 10" • Battery: 14.4V 3.0Ah Ni-MH • Weight with Battery: 18.1 lbs.

BPLT14BSCR Creates Hex-style crimp

• Includes two Makita 14.4V Ni-MH batteries (3.0 AMP Hrs.)

• Double-speed feature decreases crimp time by doubling jaw speed until it reaches load

• Built-in LED battery power indicator • On-tool DC power jack

• Rotating head allows maximum flexibility for crimping

CAT. NO.

DESCRIPTION

BPLT14BSCR

Battpac® LT 14-Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap Same as above, but fully insulated

BPLT14BSCRI

PKG. QTY.

Compression

• Reduced weight and ergonomic design

13100A 14-Ton Hydraulic Crimping Head • Rugged design, made to last in field or on bench

• Uses standard T&B Color-Keyed® 15500 Series dies

• C-yoke provides maximum flexibility for crimping

• Operates on 10,000 psi hydraulic pumps

Creates Hex-style crimp

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps 54755 to 54775 C-taps

• Output Force: 14 tons • Operating Pressure: 10,000 psi nominal • Dimensions (L x W x H): 111⁄2" x 21⁄2" x 41⁄4" • Weight without Dies: 10 lbs.

CAT. NO.

DESCRIPTION

13100A

14-ton hydraulic head with steel case

PKG. QTY.

Battpac® TBM15BSCR Hermetically Sealed 15-Ton Battery-Powered Compression Tool • Weather-resistant, nonventilated body for use in the most corrosive environments

• 75kv live line rated • 20-minute rapid battery charger

• High grade forged steel head rotates 180˚ Creates hex-style crimp

• Rapid jaw-advance feature allows the operator quicker compression cycles

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . • Installing Range: Up to 1500 mcm copper lugs & splices Up to 1000 mcm aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-taps 63105 to 63180 aluminum H-taps

• • • •

54755 to 54790 C-taps Output Force: 15 tons Dimensions (L x W x H): 21" x 31⁄2" x 11" Battery: 14.4V 3.0Ah Ni-Cd Weight with Battery: 23.75 lbs.

TBM15BSCR

CAT. NO.

DESCRIPTION

TBM15BSCR

Battpac® 15-Ton Battery-Powered Compression Tool. Hermetically sealed unit. Includes carrying case, charger, two batteries, carry strap

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

PKG. QTY.

Technical Services Tel: 888.862.3289 www.tnb.com

B-83

Power-Assisted Compression Tools: #8 to 1500 or 2000 MCM Battpac® LT BPLT15BSCR 15-Ton Battery-Powered Compression Tool

Compression

• Rotating head allows maximum flexibility for crimping Creates hex-style crimp

• Double-speed feature decreases crimp time by doubling jaw speed until it reaches load • Includes two Makita 14.4V Ni-MH batteries (3.0 AMP Hrs.) • Built-in LED battery power indicator • On-tool DC power jack

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 1500 mcm copper lugs & splices Up to 1000 mcm aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-taps 63105 to 63180 aluminum H-taps 54755 to 54790 C-taps

• Output Force: 15 tons • Dimensions (L x W x H): 21" x 31⁄2" x 11" • Battery: 14.4V 3.0Ah Ni-MH • Weight with Battery: 23.75 lbs.

BPLT15BSCR

CAT. NO.

DESCRIPTION

BPLT15BSCR

Battpac® LT 15-Ton Compression Tool. Includes carrying case, charger, two batteries, and carry strap

PKG. QTY.

TBM15I 15-Ton Hydraulic Crimping Head . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 1500 mcm copper lugs & splices Up to 1000 mcm aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-taps 63105 to 36180 aluminum H-taps 54755 to 54790 C-taps

Creates hex-style crimp

• Output Force: 15 tons • Operating Pressure: 10,000 psi nominal • Dimensions (L x W x H): 153⁄4" x 25⁄8" x 43⁄8" • Weight without Dies: 16.5 lbs.

• Head made of forged steel and insulated with rubber boot • Longer, slimmer design enables easier access into tight spaces, such as in cable tray and central office applications

CAT. NO.

DESCRIPTION

• Wider jaw opening eases crimping of larger lugs, C-taps and H-taps

TBM15I

Insulated 15-Ton Hydraulic Head with Steel Case

• Uses 15600 Series dies; can also use 15500 Series dies with 15500-TB adapter

15600 Series — Fits directly into tool for larger size connectors, 800 kcmil–1,500 kcmil

PKG. QTY.

15500 Series — Used in conjunction with 15500-TB Adapter, #8 AWG–750 kcmil

21940 40-Ton Hydraulic Crimping Head . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 2000 mcm copper lugs & splices Up to 2000 mcm aluminum lugs & splices • Output Force: 40 tons

• Compact design delivers maximum pressure for larger lugs and splices • Ideal for applications requiring larger lugs up to 2000 mcm

• Operating Pressure: 10,000 psi nominal • Dimensions (L x W x H): 12" x 43⁄4" x 73⁄8" • Weight without Dies: 40 lbs.

• Uses 11300 and 11400 Series dies

Creates hex-style crimp

B-84

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

CAT. NO.

DESCRIPTION

21940

40-Ton Hydraulic Head with Steel Case

Technical Services Tel: 888.862.3289

PKG. QTY.

Hydraulic Pumps 13606 Foot-/Hand-Operated and 13604 Hand-Operated Hydraulic Pump 13606 Foot-/Hand-Operated Hydraulic Pump

• 13606 operates with either foot or hand; 13604 is hand operated only

• Built-in safety bypass valve • Factory set at 9,800 psi

• Operates all T&B hydraulic heads • Max. Handle Force: 130 lbs. • Dimensions (L x W x H): 23" x 53⁄4" x 63⁄4" • Weight: 29 lbs.

CAT. NO.

DESCRIPTION

13606 13604

Combination Hand or Foot-Operated Hydraulic Pump Hand-Operated Hydraulic Pump

CAT. NO.

DESCRIPTION

BPLT13970P2

Battpac® LT Pump includes canvas accessories carrying bag, carrying strap, remote hand controller, two batteries, battery charger and non-drip couplings Ni-MH 24V Replacement battery Canvas backpack for pump Power connecting cable with clips Remote foot pedal controller

PKG. QTY.

1 1

Compression

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Nominal Pressure: 9,800 psi • Pumping Capacity: 2.6 cu. in./min. @ 200 psi 0.16 cu. in./min. @ 10,000 psi • Reservoir Volume: 125 cu.in. (0.54 gal.)

Battpac® LT BPLT13970P2 Pump • Small and lightweight • 60 minutes full recharge • Highly visible display indicates battery power level

• Energy consumption limited by automatic shut-off • Easily accessible oil top-up inlet

• Socket for 24 VDC external connection • Operation in any position: on its side or upright • Separate operation/release buttons protect against accidental operation

. . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Nominal Pressure: 10,000 psi • Pumping Capacity: 30 cu.in./min. • Reservoir Volume: 60 cu.in. (.26 gal.)

• Dimensions (L x W x H): 131⁄2" x 61⁄2" x 123⁄4" • Battery: Ni-MH 24V, 3 Ah • Weight with Battery: 20.9 lbs.

Battery Performance Guide In tests, the number of crimps obtained from a fully charged battery, using a remote crimping head, was:

BPLT13970RB BPLT13970RP BPLT13970DC BPLT13970FS

PKG. QTY.

1 1 1 1

• 102 crimps for Cu connectors on 250 kcmil HD Cu conductor • 98 crimps for C-Tap connectors on #2 AWG HD Cu conductor • 76 crimps for Cu sleeve connectors on 500 kcmil HD Cu conductor

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-85

Hydraulic Pumps 13600 Electric Hydraulic Pump

Compression

• Designed for use with single-acting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case • 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Motor: 1⁄2 hp, 115V 50–60 Hz 10 amps • Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi

• Reservoir Volume: 104 cu. in. (.45 gal.) • Basic Pump Dimension: 6" x 8" x 16" • Weight: 25 lbs.

CAT. NO.

DESCRIPTION

13600

Electric Hydraulic Pump — hand or foot switch and non-metallic hose (sold separately) required for operation

PKG. QTY.

You may also need… 13620 13589A 13619 13618 13600S

Hand Switch – 10 ft. Foot Switch – 10 ft. 10 ft. Non-Metallic Hose 20 ft. Non-Metallic Hose “Sled” type stand for 13600 pump

1 1 1 1 1

13610A Electric Hydraulic Pump with Shure-Stake® Control • Shure-Stake® control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping • Designed for use with single-acting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Motor Rating: 1⁄2 hp, 115V, 50-60 Hz, 12.5 amps • Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi

• Reservoir Volume: 104 cu. in. (.45 gal.) • Basic Pump Dimension: 81⁄2" x 101⁄2" x 16" • Weight: 35 lbs.

CAT. NO.

DESCRIPTION

13610A

Electric Hydraulic Pump with Shure-Stake® control — hand or foot switch and non-metallic hose (sold separately) required for operation

PKG. QTY.

You may also need… 13611 13612 13619 13618

B-86

Hand Switch — 10 ft. Foot Switch — 10 ft. 10 ft. Non-Metallic Hose 20 ft. Non-Metallic Hose

www.tnb.com

1 1 1 1

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Hydraulic Pumps and Battery Connector Tools 13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake® Control

Battery Connector Crimp Tools • Adjustable die crimping tool for Color-Keyed® cast and tubular battery connectors

• Designed for perfect crimps every time in heavy-duty OEM applications

• Available with Shure-Stake® mechanism to ensure a complete crimp every time (BCT840S)

• Heavy-duty OEM two-stage pump with high flow rate

• Crimps casting and tubular battery connectors ranging from 4 AWG to 4/0

• Shure-Stake® control mechanism requires 9,800 psi pump pressure before recyling to prevent under-crimping

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . .

• The single die is an integral part of the tool; no dies to lose or misplace

• Motor Rating: 11⁄2 hp, 115V, 60 Hz, 23 amps • Pumping Capacity: 235 cu.in./min. at 200 psi 61 cu.in./min. at 8,000 psi

• Reservoir Volume: 462 cu.in./2 gal. • Dimensions (L x W x H): 10 3⁄4" x 15" x 20 3⁄4" • Weight: 60 lbs.

Compression

• Requires hand or foot control (sold separately)

• Heavy-duty crimping tool including die for 8 AWG-4/0 battery connectors, lugs and splices

• Available with Shure-Stake® mechanism to ensure a complete crimp every time (TBM5SV)

BCT840, BCT840S

TBM5SV, TBM5V

CAT. NO.

DESCRIPTION

BCT840 BCT840S

Dieless Crimp Tool for cast and tubular battery connectors Dieless Crimp Tool with Shure-Stake® mechanism for cast and tubular battery connectors Ratchet Crimp Tool with die for 8 AWG to 4/0 battery connectors Ratchet Crimp Tool with Shure-Stake® mechanism and die for 8 AWG to 4/0 battery connectors

TBM5V TBM5SV CAT. NO.

DESCRIPTION

13810

Heavy-duty electric hydraulic pump with Shure-Stake® control — hand or foot switch and non-metallic hose (sold separately) required for operation

You may also need… 13611 Hand switch — 10 ft. 13612 Foot switch — 10 ft. 13619 10 ft. Non-Metallic Hose 13618 20 ft. Non-Metallic Hose

PKG. QTY.

1 1 1 1

PKG. QTY.

Miscellaneous Hydraulic Pump Accessories 1 1 1 1

CAT. NO.

DESCRIPTION

21061 13798 13799 13614

Hydraulic Oil Male Pioneer Quick Disconnect Coupler Female Pioneer Quick Disconnect Coupler Metallic Reinforced Hose for OEM operations — 10 ft.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

PKG. QTY.

1 1 1 1

Technical Services Tel: 888.862.3289 www.tnb.com

B-87

Strippers, Cutters and Other Tools

Compression

BCS8-40 Cable Stripper

368-CK Cable Stripper

BCS8-40

CAT. NO.

DESCRIPTION

BCS8-40

Cable stripper for 8 AWG-4/0 battery cable with replacement blade provided in the handle

PKG. QTY.

CAT. NO.

DESCRIPTION

368-CK

Cable stripper for #1 to 1,000 kcmil

PKG. QTY.

364RF/366RF Cable Cutters with Fiberglass Handles CAT. NO.

CABLE SIZE

364RF 366RF

Cutter for up to 500 kcmil copper and aluminum Cutter for up to 1,000 kcmil copper and aluminum

PKG. QTY.

1 1

For copper and aluminum cable only. Not for steel. Replacement blades are available through Tool Services.

TBM40HC Hand-Operated Hydraulic Cutting Tool • Specifically designed to cut copper, aluminum and telecommunications cables up to 3.35" O.D. • Offers dual-speed action: fast advancing speed for rapid approach of blades to cable and slower, more powerful speed for cutting • Blades manufactured from high-strength, heat-treated steel to ensure long service life • Head easily opens to enable cutting of existing run cables • Head rotates 180º, enabling operator to position for easiest use • Automatic safety valve bypasses oil when reaching maximum pressure • Pressure release device can also be activated during any point of operation

B-88

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Max. Cutting Capacity: 3.35" O.D. • Dimensions (L x W): 25.69" x 6.89"

• Weight: 14.55 lbs.

CAT. NO.

DESCRIPTION

TBM40HC

Hand-operated hydraulic cutting tool

Technical Services Tel: 888.862.3289

PKG. QTY.

Strippers, Cutters and Other Tools CSR750 Cable Cutter

Battpac® LT BPLT54BSCT Fast-Cycle, Battery-Powered Cutting Tool

. . . . . . Specifications . . . . . .

Compression

• Special advance stroke mechanism requires less handle force

• Max. Cutting Capacity: 21⁄8" O.D. Aluminum; 750 kcmil Copper • Recommended Cutting Range for Consistent Use: 250 kcmil • Batteries: 6.0V • Weight with battery: 4.8 lbs.

• Cuts copper or aluminum cables up to 750 kcmil • Short handles (only 10" long) enable use in tight spaces

CAT. NO.

DESCRIPTION

CSR750

Cutter for up to 750 kcmil copper or aluminum

PKG. QTY.

CAT. NO.

DESCRIPTION

BPLT54BSCT

Battpac® LT Fast-Cycle Cutting Tool. Includes carrying case, charger, two batteries, carry strap

Battpac® TBM54BSCT and TBM54BSCTS Battery-Powered Cutters

PKG. QTY.

Battery Cartridge: (CRCTBP) Battery Type: Sealed NIckel Cadmium

• Removable battery — simply change for continuous use

Voltage: 14.4V DC

• One-handed control of blade advancement and retraction

Rated Current: 1.9Ah

• TBM54BSCTS cuts up to 750 kcmil copper, 21⁄8" O.D. aluminum and 636 kcmil ACSR

Weight: 1.6 lbs.

Dimensions: 3.5"L x 2.7"W x 5.3"H Battery Charger: (CRCTQC)

• TMB54BSCT cuts up to 1,500 kcmil copper and 21⁄8" O.D. aluminum (not for use on ACSR)

Charging Capacity: 20 VA

Guide to Cutting Cycles

Charging Time:15 min. CRCTBP & CRCTBPI 45 min. CRCTBPEI

This guide indicates the number of cutting cycles that the TBM54BSCT and TBM54BSCTS can be expected to perform when the battery is fully charged. These figures are approximate and will vary according to the charging and other operating conditions, such as temperature, humidity and battery condition.

Input Voltage: 120V AC Single Phase

Dimensions: 7.5"L x 3.7"W x 3.5"H Weight: 4 lbs. Optional Accessories: Battery Pack: CRCTBPEI Battery Cartridge: CRCTBPI or CRCTBP

CAT. NO.

CONDUCTOR

TBM54BSCTS

750 kcmil Cu 636 kcmil ACSR 1,000 kcmil Cu 1,500 kcmil Cu; 21⁄8" Al

TBM54BSCT

APPROX. CUTTING CYCLES CRCTBPI & CRCTBP CRCTPBEI

35 50 45 30

105 150 135 90

DC Charger: CRCTDC

. . . . . . Specifications . . . . . . • Motor: 14.4V DC • Dimensions (L x W x H): 16" x 4" x 4.5" • Weight with Battery: 7.2 lbs.

CAT. NO.

DESCRIPTION

TBM54BSCTS TBM54BSCT

Battery-powered cutter for up to 750 kcmil Cu, 21⁄8" O.D. Al and 636 kcmil ACSR Battery-powered cutter for up to 1,500 kcmil Cu, 21⁄8" O.D. Al (not for use on ACSR)

PKG. QTY.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

1 1

Technical Services Tel: 888.862.3289 www.tnb.com

B-89

Compression

Strippers, Cutters and Other Tools Battpac® TBM58BSCT Battery-Powered Cutter

Battpac® LT BPLT58BSCT Battery-Powered Cutter

• Designed for one-handed operation

• Cuts copper, aluminum and ACSR up to 11⁄2" O.D.

• Simply remove pin latch, place over cable, reinsert pin and cut

• Also cuts soft steel bolts, rebar and wire rope

• Built-in bypass pops off if material is beyond cutter’s capacity

• Forged steel head and cutting blades for strength and durability

• Cuts ACSR, aluminum and copper cables up to 11⁄2", regular guy wires and ground rods up to 5⁄8"

• Dual forward speeds enhance productivity

NOTE: Not recommended for use on hardened steel.

• New, more powerful Ni-MH battery has 50% more energy and less memory effect than old batteries

Standard Battpac® Kit Includes: 1 battery-powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CRCTQC 15-minute AC charger

. . . . . . . . . Specifications . . . . . . . . .

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . .

• Output Pressure: 6 tons • Max Cutting Capacity: Soft steel bolts: 11⁄16" (17mm) Rebar & ground rod: 5⁄8" (16mm) ACSR : 11⁄2" (40mm) CU & AL strands: 11⁄2" (40mm) Standard guy wire: 5 ⁄8" (16mm) Wire rope: 3⁄4" (20mm) • Dimensions (H x W x D): 17" x 12" x 3" • Weight with Battery: 14 lbs.

CAT. NO.

DESCRIPTION

TBM58BSCT

Battery-Powered Cutter

• Max. Cutting Capacity: Copper, aluminum & ACSR cable to 11⁄2" O.D. Rebar, ground rod & standard guy wire to 5⁄8" Soft steel bolts to 11⁄16" Wire rope to 3⁄4" PKG. QTY.

• Dimensions (L x W x H): 191⁄2" x 37⁄8" x 97⁄8" • Battery: Ni-MH 14.4V 3.0Ah • Weight with Battery: 16.7 lbs.

CAT. NO.

DESCRIPTION

BPLT58BSCT

Battery-Powered Cutter with carrying case, charger, two batteries and carry strap.

297-32136 Hydraulic Cutting Head

TBM40HCRH Hydraulic Cutting Head

• Heavy-duty cutter with high strength steel blades

• Heat-treated, high-strength steel blades for clean cuts and long service life

• Cuts both aluminum and copper wire to 11⁄2" O.D.

• Quick automatic coupler speeds connection to hydraulic systems

• Cutter supplied with carrying case

PKG. QTY.

• Comes with carrying case

. . . . . . . . . . . Specifications . . . . . . . . . . .

. . . . . . . . . . Specifications . . . . . . . . . .

• Max. Cutting Capacity (aluminum and copper): 11⁄2" O.D. • Dimensions (L x W x H): 141⁄2 x 21⁄2 x 4" • Weight: 8.5 lbs.

• Max. Cutting Capacity (copper, aluminum and telecommunications cable): Up to 3.35" O.D.* • Hydraulic Operating Pressure: 10,000 psi (maximum) • Dimensions (L x W): 15.94" x 5.63" • Weight: 10.8 lbs. * Not designed for cutting steel-reinforced conductors

B-90

CAT. NO.

DESCRIPTION

297-32136

Hydraulic Cutting Head

www.tnb.com

CAT. NO.

DESCRIPTION

TBM40HCRH

Hydraulic Cutting Head

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

PKG. QTY.

PKG QTY.

Strippers, Cutters and Other Tools Blackburn® JB12B 12-Ton Manual Hydraulic Crimp Tool • Self-contained hydraulic crimping tool for copper, aluminum and ASCR connectors • Two-stage, rapid-ram advance mechanism for fast installation • 180º head rotation • Accepts all U-type dies used for Alcoa®, Burndy®, Thomas & Betts® and Blackburn® tools of equivalent tonnage • Installing Range: • Output Force: 12 tons Up to 750 mcm copper lugs & splices • Dimensions (L x W x H): Up to 650 mcm aluminum 223⁄4" x 21⁄2" x 47⁄8" lugs & splices • Weight without Dies: 13 lbs. CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps 54755 to 54770 C-taps

CAT. NO.

DESCRIPTION

JB12B

12-Ton Manual Hydraulic Crimp Tool with Carrying Case

Blackburn® OD581 Mechanical Compression Tool

Blackburn® TBMODBSCR 6-Ton Battery-Powered Compression Tool

PKG. QTY.

Compression

Creates Hex-style crimp

. . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . .

• Equipped with fixed 5⁄8" die in nose • Also accepts standard insert “O,” “D” and 840 dies • Integral self-gauging system in tool head ensures proper adjustment before each crimp • Improved lever-action design reduces force required to crimp by as much as 20% • Fiberglass handles offer light weight, high strength and superior insulating properties

• Versatile battery-powered crimp tool combines the features of an open-yoke tool with the weight and balance of a closed-yoke tool

• Distribution of weight over tool length enhances balance for easier handling and positioning

• Reduces stress for operator when crimping connectors • Ideal for industrial, commercial, telecom and utility applications • Accepts T&B® 6-TON and Blackburn® “O” and “D” dies* . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Installing Range: Up to 4/0 aluminum H-taps Standard C-taps • Output Force: 6 tons

CAT. NO.

DESCRIPTION

OD581

Mechanical Compression Tool with Fixed 5⁄8" Nose Die, Insert Die Cavity for “O,” “D” or 840 Die (sold separately) and 21" Fiberglass Handles

PKG. QTY.

• Dimensions (L x W x H): 12" x 3" x 13" • Battery: Ni-MH 14.4V 3.0 Ah • Weight with Battery: 8 lbs.

CAT. NO.

DESCRIPTION

TBMODBSCR

Battery-Powered 6-TON Crimping Tool — Includes Shoulder Strap, Charger, Carrying Case, Battery Cartridge and Owners Manuals

PKG. QTY.

*T&B® 6-TON and Blackburn® “O” and “D” dies sold separately.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-91

Strippers, Cutters and Other Tools; Seals and Lubricants

Compression

Cable Slicing Die Sets

21649 Cable Bender

• Cuts copper and aluminum insulated cable sizes from #8 AWG through 500 kcmil • Produces clean, squaredend cut, which eliminates extra trimming of conductor strands

BY55

CAT. NO.

DESCRIPTION

21649

Bender for cable up to 750 kcmil

PKG. QTY.

CTR-1 C-Tap Removal Tool

CAT. NO. BY55 40CS 156CS

MAXIMUM CABLE SIZE

TOOLS

PKG. QTY.

2/0 4/0 500 kcmil

TBM6H and TBM6BSCR TBM14M and 13100A and TBM14BSCR TBM15I and TBM15BSCR

1 1 1

Type DX Duct Seal

CAT. NO.

DESCRIPTION

CTR-1

C-Tap Removal Tool

PKG. QTY.

Type WW Wire Bristle Brush

• Seals around junction boxes, flashings, service mast entries, service cable entries and countless other applications

• Removes oxides from conductor surfaces

• Easy to use — forms around irregular surfaces and configurations

• Easy-grip handle with guard to prevent rubber-glove puncture

• Highly resistant to cracking, drying and shrinking

• Replaceable long-life brushes can be rotated

• Cuts and trims easily

• Handle and guard coated with durable, nonconductive plastic for safety

• Gray color can be left as is or painted immediately after application • No unpleasant odor • +20° F to 212° F workable temperature range

CAT. NO.

DESCRIPTION

WWB1 WRB1

Complete Brush with Handle Wire Element Only, Pair

PKG. QTY.

1 1

Silicone Lubricant for High Voltage Electrical Work

• -40° F to 250° F service temperature range • Contains no asbestos CAT. NO.

DESCRIPTION

PKG. QTY.

DX-1 DX-5 DX-5S

1 lb. Slug 5 – 1 lb. Slugs 5 lb. Slug

1 1 1

UL Classified R13335

B-92

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

CAT. NO.

DESCRIPTION

PKG. QTY.

2012 2015 SL5

2 grams 5 grams 5 oz./142 grams

250 tubes 100 tubes 12 tubes

Technical Services Tel: 888.862.3289

Installing Dies Dies for Standard Lugs & Splices (TBM25S – TBM12) CONNECTOR SIZE CODE COPPER FLEX/24 AL/CU

37/24 61/24 91/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24

10 AWG 8 AWG 6 AWG 4 AWG 2 AWG

1 AWG 1/0 2/0 3/0 300 kcmil 4/0 350 kcmil 775/24(short) 250 kcmil 400 kcmil 775/24(long) 300 kcmil 925/24* 500 kcmil 350 kcmil 600 kcmil 1100/24 400 kcmil 1325/24** 700 kcmil 750 kcmil 800 kcmil

500 kcmil 650 kcmil

700 kcmil 900 kcmil 1925/25 750 kcmil 1000 kcmil 800 kcmil 1000 kcmil

RED BLUE BLUE GRAY GRAY BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW GOLD TAN OLIVE OLIVE RUBY RUBY WHITE WHITE RED BLUE BLUE N/A N/A BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW

13461

13454

13462

13455

13463

13456

13464

13457

13465 13466 13467

13458 4/0 only

C-Taps Only

13468

TBM12 HYDRAULIC HEAD DIE DIE CAT. NO. CODE NO.

13475 13475 13472 13474 13474 13475 13474 13474 13475 13473 13474 13474 13475 13473 13473 13472 13472 13479

13477 13477 13476 13477 13477 13477 13477 13477 13477 13476 13477 13477 13477 13476 13476 13476 13476 13476

11732 11733 11734 11735 11736 11737 11738 11739 11740 11771 11738 11739 11740 11741 11742 11743 11744 11745

21 24 29 33 37 42 45 50 54 62 45 50 54 60 66H 71H 76H 80H

TBM12D-1 TBM12D-1 TBM12D-2 TBM12D-2 TBM12D-3 TBM12D-3 TBM12D-4 TBM12D-4 TBM12D-5 TMB12D-5 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 TBM12D-5 TBM12D-4 TBM12D-4

21 24 29 33 37 42 45 50 54 62 45 50 54 60 66H 71H 76H

13478

11746-TB 11747

87H 94H

TBM12D-3 TBM12D-3

87H 94H 94H

11748 11749 11750 11751 11753

99H 106H 107H 112H 115H

TBM12D-2 TBM12D-2

99H 106H

TBM12D-1 TBM12D-1

112H 115H

Compression

8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 2/0 3/0 4/0 250 kcmil

13642M / 13400 TBM8-750M-1 TBM-8/8S TBM-5/5S TBM6/6S / 25000 HYDRAULIC HEAD TBM8-750BSCR TBM8 DIE TBM5 DIE CAT. NO. CAT. NO. DIE DIE COLOR-KEYED DIE COLOR TBM25S TBM4S TBM8-750 CAT. NO. CAT. NO. UPPER DIE LOWER DIE CAT. NO. CODE NO.

* Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 106H.

Dies for Standard Lugs & Splices (OD58) CONNECTOR SIZE CODE COPPER FLEX/24 AL/CU

8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 2/0 3/0 4/0 250 kcmil

37/24 61/24 91/24 125/24 150/24 225/24 275/24 325/24 450/24 550/24

10 AWG 8 AWG 6 AWG 4 AWG 2 AWG

1 AWG 1/0 2/0 3/0

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

COLOR-KEYED OD58 DIE COLOR DIE CAT NO. DIE CODE NO.

RED RED BLUE BLUE GRAY GRAY BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW GOLD TAN TAN OLIVE OLIVE RUBY RUBY

BY15C BY17C BY19C BY21C BY53C BY23C BY28C BY25C BY27C BY31C BY24C BY25C BY31C BY32C

21 24 29 33 37 42 45 50 54 62 45 50 54 60

Technical Services Tel: 888.862.3289 www.tnb.com

B-93

Installing Dies Dies for Standard Lugs & Splices (TBM6H – 21940)

Compression

CONNECTOR SIZE CODE COPPER

FLEX/24

AL/CU

8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 1/0 2/0 3/0 4/0 250 kcmil

37/24 61/24 91/24 125/24 140/24 225/24 275/24 325/24 450/24 550/24

10 AWG 8 AWG 6 AWG 4 AWG 2 AWG

1 AWG 1/0 2/0 3/0 300 kcmil 4/0 350 kcmil 775/24(short) 250 kcmil 400 kcmil 775/24(long) 300 kcmil 925/24* 500 kcmil 600 kcmil

350 kcmil 400 kcmil

1100/24 1325/24**

700 kcmil 750 kcmil 800 kcmil 900 kcmil 1000 kcmil

500 kcmil 650 kcmil

1925/24

700 kcmil 750 kcmil 800 kcmil 1000 kcmil

BPLT6BSCR / TBM6H COLOR-KEYED DIE DIE DIE COLOR CAT. NO. CODE NO.

RED BLUE GRAY BROWN N GREEN PINK BLACK ORANGE PURPLE YELLOW GOLD TAN OLIVE RUBY WHITE RED BLUE

BROWN G GREEN N GREEN

BPLT6BSCR BPLT14BSCR / TBM14M BPLT15BSCR / BPLT62BSCR TBM14MC / 13100A*/ JB12B TBM15I*** DIE DIE DIE DIE DIE DIE CAT. NO. CODE NO. CAT. NO. CODE NO. CAT. NO. CODE NO.

6TON21 6TON24 6TON29 6TON33 6TON37 6TON42 6TON45 6TON50 6TON54 6TON62 6TON45 6TON50 6TON54 6TON60 6TON66 6TON71 6TON76 6TON80

21 24 29 33 37 42 45 50 54 62 45 50 54 60 66H 71H 76H 80H

TBM6221 TBM6224 TBM6229 TBM6233 TBM6237 TBM6242 TBM6245 TBM6250 TBM6254 TBM6262 TBM6245 TBM6250 TBM6254 TBM6260 TBM6266 TBM6271 TBM6276 TBM6280

21 24 29 33 37 42 45 50 54 62 45 50 54 60 66 71 76 80

15520 15522 15527-CK 15528 15513-CK 15508 15526 15530 15511 15510-CK 15526 15530 15511 15532-CK 15534 15514-CK 15512 15517

21 24 29 33 37 42 45 50 54 62 45 50 54 60 66H 71H 76H 80H

6TON87 6TON94

87H 94H

TBM6287

15506

87H

15536-CK

94H

15505 15515-CK

99H 106H

15504

115H

PINK PINK BLACK ORANGE PURPLE YELLOW N/A N/A

99H 106H 107H 112H 115H

15520 15522 15527-CK 15528 15513-CK 15508 15526 15530 15511 15510-CK 15526 15530 15511 15532-CK 15534 15514-CK 15512 15517 15606 15506 15611 15536-CK

21 24 29 33 37 42H 45 50 54H 62 45 50 54H 60 66H 71H 76H 80H 80 87H 94H 94H

15505 15515-CK 15608 15609 15504 15603 15602 15601

99H 106H 107H 112H 115H 125H 140H 150H

21940 (40 TON) DIE DIE CAT. NO. CODE NO.

11401 11402 11333 11334 11405 11406 11407 297-31669-7 11405 11406 11407 11408 11409 11363 11410

29 33 37 42 45 50 54H 62 45 50 54 60 66 71 76

11423 11364

87 94

11424 74506 11425 11426 11308 11416 11418 11419

99 106 107 112 115 125 140 150

*Standard barrel only. Long barrel requires Brown 87H. **Standard barrel only. Long barrel requires Black 106H. ***15500 Series dies require 15500-TB adapter. 15500F for full size die to fit TBM15I without adapter.

Dies for Standard C-Taps CONNECTOR

54705 54710 54715 54720 54725 54730 54735 54740 54745 54750

B-94

COLOR CODE

TBM25S DIE NO.

TBM5/5S DIE NO.

TBM6/6S DIE NO.

TBM8/8S DIE NO.

BPLT6BSCR BPLT62BSCR DIE NO.

TBM6H/BPLT6BSCR DIE NO.

Red RED Blue BLUE Gray GRAY Brown BROWN Green GREEN Pink PINK Black BLACK Orange ORANGE Purple PURPLE Yellow YELLOW

Red Nest Blue Nest Grey Nest Brown Nest Green Nest — — — — —

13454 13454 13454 13454 13455 13455 13455 13455 13456 13456

13475/13477 13475/13477 13472/13476 13474/13477 13474/13477 13475/13477 13474/13477 13474/13477 13475/13477 13473/13478

13461 13461 13461 13461 13462 13462 13462 13462 13463 13463

TBM6221 TBM6224 TBM6229 TBM6233 TBM6237 TBM6242 TBM6245 TBM6250 TBM6254 TBM6262

6TON21 6TON24 6TON29 6TON33 6TON37 6TON42 6TON45 6TON50 6TON54 6TON62

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

Installing Dies Dies for Large C-Taps CONNECTOR

54755 54760 54765 54770 54775 54780 54785 54790

COLOR CODE

13642M/13400 DIE NO.

TBM12 DIE NO.

13100A/JB12B/TBM14M/ BPLT14BSCR DIE NO.

TBM15I/ BPLT15BSCR DIE NO.

BLUE BROWN PINK BLACK YELLOW WHITE N/A N/A

11744 11746-TB 11748 11749 11753 — — —

TBM12D-4 TBM12D-3 TBM12D-2 TBM12D-2 TBM12D-1 — — —

15512 15506 15505 15515-CK 15504 — — —

15512 15506 15505 15515-CK 15504 15603 15603 15603

Dies for Aluminum H-Taps

63105 63110 63118 63125 63140 63148 63160 63169 63170 63180

COLOR CODE

TBM6/6S DIE NO.

TBM8/8S DIE NO.

TBM12 DIE NO.

TBM6H/BPLT6BSCR DIE NO.

13100A/JB12B/TBM14M/ BPLT14BSCR DIE NO.

TBM15I/ BPLT15BSCR DIE NO.

ORANGE GREEN GREEN GREEN BLUE BLUE RED BLACK BLACK BLACK

13455 — — — — — — — — —

13474/13477 13470 13470 13470 13471 13471 — — — —

13462 — — — — — — — — —

TBM12D-4 TBM12D-H TBM12D-H TBM12D-H TBM12D-H TBM12D-H — — — —

6TON50 OJB OJB OJB DBL DBL — — — —

15530 15501A 15501A 15501A 15502 15502 — — — —

15530 15501A 15501A 15501A 15502 15502 15612 15620 15620 15620

Compression

CONNECTOR

TBM5/5S DIE NO.

Dies for High-Voltage Connectors Dies for Copper H-Taps CONNECTOR

CHT814-10 CHT214-9 CHT250214-8 CHT25014-7 CHT2502-6 CHT50010-5 CHT50040-4 CHT75010-3 CHT750350-2 CHT75040-11 CHT750350-1F

DIE CODE NO.

TBM15I, TBM14M, 13100A **ADAPTER** NON-ADAPTER TYPE TYPE

COLOR CODE

TBM6H/BPLT6BSCR DIE NO.

13100A/JB12B/TBM14M/ BPLT14BSCR DIE NO.

TBM15I/ BPLT15BSCR DIE NO.

29R 33R

15CA29R 15CA33R

— —

GREEN BROWN PURPLE PURPLE PURPLE BROWN BROWN YELLOW YELLOW YELLOW WHITE

6TON37R 6TON71R — — — — — — — — —

15CA37RCH 15CA71RCH 15CA80RCH 15CA80RCH 15CA80RCH — — — — — —

15CA37RCH 15CA71RCH 15CA80RCH 15CA80RCH 15CA80RCH 15612CH 15612CH 15620CH 15620CH 15620CH 15620CHF

37R 42R

15CA37R 15CA42R

— —

45R 49R 54R 60R 66R 71R 76R 87R 94R 106R 125R

15CA45R 15CA49R 15CA54R 15CA60R 15CA66R 15CA71R 15CA76R 15CA87R 15CA94R† 15CA106R† —

— — — — — — — — — — 15C125R*

*To be used with TBM15I only. **Use 15500-TB adapter with TBM15I tool. †Not UL Listed in TBM14M/13100A tool.

Dies for Figure 6 & Figure 8 Ground Connectors CONNECTOR 54855L 54865L 54875L 54885L 54895L 54900L

CABLE ELEMENT A

TO CABLE ELEMENT B

TO GROUND ROD ELEMENT B

#6 Sol. – #2 Str. #1 Str. – 250 kcmil #2 Str. – 250 kcmil 250 kcmil – 500 kcmil 250 kcmil – 500 kcmil 250 kcmil – 500 kcmil

#6 Sol. – #2 Str. #6 Sol. – #2 Str. #2 Str. – 250 kcmil #6 Sol. – #2 Str. #2 Str. – 250 kcmil #2 Str. – 250 kcmil

– ⁄2" - 5⁄8" Rod 1 ⁄2" - 5⁄8" Rod 5 ⁄8" - 3⁄4" Rod 5 ⁄8" - 3⁄4" Rod 5 ⁄8" - 3⁄4" Rod 1

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

TO REBAR ELEMENT B

– ⁄8" – 1⁄2" #3 - #4 Rebar 3 ⁄8" – 1⁄2" #3 - #4 Rebar 5 ⁄8" – 3⁄4" #3 - #4 Rebar 5 ⁄8" – 3⁄4" #3 - #4 Rebar 5 ⁄8" – 3⁄4" #3 - #4 Rebar 3

DIE SELECTION ELEMENT A ELEMENT B

15501A 15G86R 15G86R 15G126R 15G126R 15G121R

15501A 15501A 15G86R 15501A 15G86R 15G121R

Technical Services Tel: 888.862.3289 www.tnb.com

B-95

Connectors for Copper Conductor

NEW!

Compression

One-Hole Metric Lugs

Color-Keyed® metric lugs are manufactured from electrolytic copper tube. The dimensions of the tube are designed to obtain the most efficient electrical conductivity and mechanical strength, resisting vibration and pull out. Color-Keyed® metric lugs are annealed to guarantee optimum ductility, which is a necessity for compression connectors having to withstand severe deformation arising when compressed or bending of the tongue that may happen during installation. Connectors have to perform adequately with vibration loads, and annealing is necessary to avoid material failure between the barrel and the tongue. The presence of an inspection hole facilitates full insertion of the conductor, and the barrel length is designed to allow easy and accurate positioning of the dies during the crimping operation. Lugs are electrolytically tin-plated to eliminate oxidation of the copper material. Color-Keyed® metric lugs complement our connector family and meet a growing need for customer’s connector requirements. Details of the appropriate crimping tools and dies are included. Our Technical Services group is always available to provide any technical advice required. Please contact them if sizes are needed additional to those shown in this catalog.

LISTED WIRE CONNECTOR 71 RA

CAT. NO.

COND. SIZE Ø SQMM STUD LOW STRANDED | FLEXIBLE MM

MCC6M4 MCC6M5 MCC6M6 MCC10M4 MCC10M5* MCC10M6* MCC10M8* MCC10M10* MCC16M4* MCC16M5* MCC16M6* MCC16M8* MCC16M10* MCC25M5* MCC25M6* MCC25M8* MCC25M10* MCC35M5* MCC35M6* MCC35M8* MCC35M10* MCC35M12* MCC50M8* MCC50M10* MCC50M12* MCC70M6* MCC70M8* MCC70M10* MCC70M12* MCC70M16* MCC95M8* MCC95M10* MCC95M12*

B-96

4÷6

25 35

35 50

50 70

70 95

www.tnb.com

4 5 6 4 5 6 8 10 4 5 6 8 10 5 6 8 10 5 6 8 10 12 8 10 12 6 8 10 12 16 8 10 12

ØI

3,6 3,6 3,6 4,6 4,6 4,6 4,6 4,6 5,8 5,8 5,8 5,8 5,8 7,0 7,0 7,0 7,0 8,9 8,9 8,9 8,9 8,9 10,0 10,0 10,0 11,3 11,3 11,3 11,3 11,3 13,5 13,5 13,5

DIMENSIONS (MM) B M N L

8,0 9,0 11,0 10,0 10,0 11,0 15,0 18,0 11,5 11,5 11,5 15,0 18,0 14,0 14,0 15,0 18,0 17,0 17,0 17,0 19,0 21,0 19,0 20,0 21,0 21,0 21,0 21,0 22,0 26,0 25,0 25,0 25,0

5,0 6,5 7,0 5,0 6,5 7,0 9,0 11,0 5,0 6,5 7,0 9,0 11,0 6,5 7,0 9,0 11,0 6,5 7,0 9,0 11,0 14,0 9,0 11,0 14,0 8,0 9,0 11,0 14,0 18,0 9,0 11,0 14,0

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

4,0 6,0 6,0 4,0 6,0 6,0 8,0 10,0 4,0 6,0 6,0 8,0 10,0 6,0 6,0 8,0 10,0 6,0 6,0 8,0 10,0 12,0 8,0 10,0 12,0 7,0 8,0 10,0 12,0 16,0 8,0 10,0 12,0

21,5 25,0 25,5 22,5 26,0 26,5 30,5 34,5 25,5 29,0 29,5 33,5 37,5 31,5 32,0 36,0 40,0 34,0 34,5 38,5 42,5 47,5 42,5 46,5 51,5 44,0 46,0 50,0 55,0 63,0 52,5 56,5 61,5

STD. PKG.

4,3 5,3 6,4 4,3 5,3 6,4 8,4 10,5 4,3 5,3 6,4 8,4 10,5 5,3 6,4 8,4 10,5 5,3 6,4 8,4 10,5 13,2 8,4 10,5 13,2 6,4 8,4 10,5 13,2 17,0 8,4 10,5 13,2

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25

Technical Services Tel: 888.862.3289

6 TON TBM62BSCR (CRIMPS)

14 TON BPLT14BSCRI (CRIMPS)

26 TON TBM26MCC (CRIMPS)

60 TON TBM60MCC (CRIMPS)

MCD6-6 (1)

N/A

MCD10-6 (1)

MCD10-14 (1)

N/A

MCD16-6 (1)

MCD16-14 (1)

N/A

MCD25-6 (1)

MCD25-14 (1)

N/A

MCD35-6 (1)

MCD35-14 (1)

N/A

MCD50-6 (2)

MCD50-14 (1)

N/A

MCD70-6 (2)

MCD70-14 (1)

N/A

MCD95-6 (2)

MCD95-14 (1)

N/A

Connectors for Copper Conductor One-Hole Metric Lugs (continued)

CAT. NO.

COND. SIZE Ø SQMM STUD LOW STRANDED | FLEXIBLE MM

MCC120M6 MCC120M8* MCC120M10* MCC120M12* MCC120M16* MCC150M12* MCC150M16* MCC185M10* MCC185M12* MCC185M16* MCC240M10* MCC240M12* MCC240M16* MCC300M10* MCC300M12* MCC300M16* MCC400M10 MCC400M12 MCC400M16 MCC500M10 MCC500M12 MCC500M16 MCC630M16 MCC630M20 MCC800M16 MCC800M20 MCC1000M16 MCC1000M20

120

95 120

150

120 150

185

150 185

240

185 240

300

240

400

300

500

400

630

500

800

630

1000

800

8 8 10 12 16 12 16 10 12 16 10 12 16 10 12 16 12 12 16 16 16 16 16 20 16 20 16 20

ØI

— 15,2 15,2 15,2 15,2 16,7 16,7 19,2 19,2 19,2 21,1 21,1 21,1 23,7 23,7 23,7 27,0 27,0 27,0

— 28,5 28,5 28,5 28,5 31,5 31,5 35,5 35,5 35,5 39,0 39,0 39,0 44,0 44,0 44,0 51,0 51,0 51,0

30,3 33,4 33,4 38,0 38,0 44,0 44,0

56,5 61,6 61,6 72,0 72,0 80,0 80,0

DIMENSIONS (MM) M N L

— 9,0 11,0 14,0 18,0 16,0 19,0 13,0 16,0 19,0 13,0 16,0 19,0 20,0 20,0 22,0 22,0 22,0 22,0

22,0 22,0 24,0 24,0 24,0 24,0 24,0

— 8,0 10,0 12,0 16,0 14,0 17,0 11,0 14,0 17,0 11,0 14,0 17,0 11,0 14,0 19,0 19,0 19,0 19,0

19,0 19,0 23,0 19,0 23,0 19,0 23,0

— 54,0 58,0 63,0 71,0 75,0 81,0 76,0 82,0 88,0 82,0 88,0 94,0 96,0 99,0 10,0 113,0 113,0 113,0

117.0 128.0 134.0 141.0 145.0 158.0 162.0

STD. PKG.

6.4 8.4 10.5 13.2 17.0 13.2 17.0 10.5 13.2 17.0 10.5 13.2 17.0 10.5 13.2 17.0 13.2 13.2 17.0 13,2 17,0 17,0 17,0 21,0 17,0 21,0 17,0 21,0

25 25 25 25 25 25 25 25 25 15 15 15 15 10 10 10 5 5 5 5 5 5 6 6 3 3 2 2

6 TON TBM62BSCR (CRIMPS)

14 TON BPLT14BSCRI (CRIMPS)

26 TON TBM26MCC (CRIMPS)

60 TON TBM60MCC (CRIMPS)

MCD120-6 (2)

MCD120-14 (1)

N/A

MCD150-6 (3)

MCD150-14 (1)

N/A

MCD185-6 (3)

MCD185-14 (1)

N/A

MCD240-6 (3)

MCD240-14 (2)

N/A

MCD300-14 (3)

N/A

MCD400-14 (3)

MCD400-26 (2)

MCD400-60 (2)

N/A

MCD500-26 (2)

MCD500-60 (2)

N/A

MCD630-26 (2)

N/A

MCD630-60 (2) MCD800-60 (2) MCD1000-60 (2)

Compression

LISTED WIRE CONNECTOR 71 RA

* UL Listed

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-97

Connectors for Copper Conductor

Compression

Narrow Tongue Metric Lugs

NEW!

Color-Keyed® narrow tongue metric lugs feature a contained tongue width. Our lugs have been specifically developed for applications with L.V. circuit breakers with reduced space requirements. The tongue width allows a quicker and easier installation. Color-Keyed® narrow tongue metric lugs are manufactured from electrolytic copper tube. The specific design of the barrel and dimensions create the best combination of mechanical strength and electrical conductivity. Color-Keyed® narrow tongue metric lugs are annealed to guarantee optimum ductility and are electrolytically tinplated to avoid oxidation. The barrel is provided with an internal chamfer for easy insertion of the conductor. The length allows easy positioning of the dies for proper crimping.

COND.SIZE FLEXIBLE SQMM

Ø STUD MM

ØI

MCCNT10M5

4,6

9,0

6,5

MCCNT16M5

5,8

9,0

MCCNT25M5

7,0

MCCNT35M6

MCCNT50M6

MCCNT70M6 MCCNT95M8

CAT. NO.

STD. PKG.

6,0

26,0

5,3

100

6,5

6,0

29,0

5,3

100

9,0

6,5

6,0

31,5

5,3

100

8,9

11,5

8,0

7,0

36,5

6,4

100

10,0

11,5

8,0

7,0

40,5

6,4

11,3

11,5

8,0

7.0

44,0

6,4

13,5

15,5

9,0

8,0

52,5

15,2

19,0

14,0

9,0

60,0

8,4

15,2

19,0

14,0

9,0

60,0

10,5

16,7

19,0

18,0

9,0

70,0

8,4

16,7

19,0

18,0

9,0

70,0

10,5

19,2

24,5

18,0

9,0

77,0

10,5

21,1

31,0

13,0

9,0

80,0

10,5

21,1

31,0

16,0

12,0

86,0

13,2

21,1

31,0

19,0

17,0

94,0

17,0

23,7

31,0

16,0

12,0

95,0

13,2

MCCNT120M8

DIMENSIONS (MM) M N

120 MCCNT120M10 MCCNT150M8 150 MCCNT150M10 MCCNT185M10

185

MCCNT240M10 MCCNT240M12

240

MCCNT240M16 MCCNT300M12

B-98

300

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

6 TON TBM62BSCR (CRIMPS)

14 TON BPLT14BSCRI (CRIMPS)

MCD10-6 (1) MCD16-6 (1) MCD25-6 (1) MCD36-6 (1) MCD50-6 (2) MCD70-6 (2) MCD95-6 (2) MCD120-6 (2) MCD120-6 (2) MCD150-6 (3) MCD150-6 (3) MCD185-6 (3) MCD240-6 (3) MCD240-6 (3) MCD240-6 (3)

MCD10-14 (1) MCD16-14 (1) MCD25-14 (1) MCD35-14 (1) MCD50-14 (1) MCD70-14 (1) MCD95-14 (1) MCD120-14 (1) MCD120-14 (1) MCD150-14 (1) MCD150-14 (1) MCD185-14 (1) MCD240-14 (2) MCD240-14 (2) MCD240-14 (2) MCD300-14 (3)

NA /

Connectors for Copper Conductor Two-Way Metric Splice Connectors

NEW!

Color-Keyed® metric splice connectors are designed for joining low voltage conductors. Made of electrolytic copper tube having similar dimensions to the Color-Keyed® metric lugs, these connectors are also annealed and electrolytically tin plated. They feature an internal chamfer at both ends. For easy insertion of the conductor, a center stop is provided to ensure correct positioning.

DIMENSIONS (MM) ØI L

STD. PKG.

6 TON TBM62BSCR (CRIMPS)

14 TON BPLT14BSCRI (CRIMPS)

26 TON TBM26MCC (CRIMPS)

60 TON TBM60MCC (CRIMPS)

N/A N/A MCD6-6 (1 + 1) MCD10-6 (1 + 1) MCD16-6 (1 + 1) MCD25-6 (1 + 1) MCD35-6 (1 + 1) MCD50-6 (2 + 2) MCD70-6 (2 + 2) MCD95-6 (2 + 2) MCD120-6 (2 + 2) MCD150-6 (3 + 3) MCD185-6 (3 + 3) MCD240-6 (3 + 3)

N/A N/A

N/A

MCD400-26 (2 + 2) MCD500-26 (2 + 2) MCD630-26 (2 + 2)

MCD400-60 (2 + 2) MCD500-60 (2 + 2) MCD630-60 (2 + 2) MCD800-60 (2 + 2) MCD1000-60 (2 + 2)

MCST1 MCST2

0.25÷1.5 1.5÷2.5

1,8 2,4

15 15

100 100

MCST6

4÷6

3,6

100

MCST10

4,6

100

MCST16

5,8

100

MCST25

7,0

100

MCST35

25÷35

8,9

100

MCST50

35÷50

10,0

MCST70

50÷70

11,3

MCST95

70÷95

13,5

MCST120

120

95÷120

15,2

MCST150

150

120÷150

16,7

MCST185

185

150÷185

19,2

MCST240

240

185÷240

21,1

MCST300

300

240

23,7

N/A

MCST400

400

300

27,0

N/A

MCST500

500

400

30,3

N/A

MCST630

600÷630

500

33,4

105

N/A

MCST800

800

600

38,0

112

N/A

MCST1000

1,000

800

44,0

120

N/A

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

MCD10-14 (1 +1) MCD16-14 (1 + 1) MCD25-14 (1 + 1) MCD35-14 (1 + 1) MCD50-14 (1 + 1) MCD70-14 (1 + 1) MCD95-14 (1 + 1) MCD120-14 (1 + 1) MCD150-14 (1 + 1) MCD185-14 (1 + 1) MCD240-14 (2 + 2) MCD300-14 (3 + 3) MCD400-14 (3 + 3)

Compression

CAT. NO.

COND. SIZE SQMM LOW STRANDED | FLEXIBLE

Technical Services Tel: 888.862.3289 www.tnb.com

B-99

Metric Compression Tools TBM25MCC Crimp Tool

Compression

• For non-insulated metric connectors • High-precision treated steel jaws • Ergonomically designed molded plastic grips • Compact, lightweight and easy to use • Toggle-action leverage reduces operator effort • Shure-Stake® mechanism ensures a properly completed crimp each time • Automatic handle opening after crimping operation . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . .

CAT. NO.

DESCRIPTION

• Wire Range: .25 – 10 sq. mm • Dimensions (L x W): 9.21" x 2.87"

TBM25MCC

Mechanical Crimp Tool

• Weight: 1.15 lbs.

PKG. QTY.

TBM26MCC 26-Ton Hydraulic Crimping Head • Installs crimp-type electrical connectors on cables up to 1,000 MCM • Includes male automatic coupler for connection to 10,000 psi hydraulic pump • Optional adapter available for use with semicircular slotted dies common to most C-shaped heads (12-ton) available on the market • Sturdy steel carrying case complete with die compartment for holding up to 10 sets of dies available on request . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Output Force: 25.8 tons • Operating Pressure: 10,000 psi nominal

• Dimensions (L x W): 12.4" x 4.7" • Weight: 11.4 lbs.

CAT. NO.

DESCRIPTION

TBM26MCC

26-Ton Hydraulic Presshead

PKG. QTY.

TBM60MCC 60-Ton Hydraulic Crimping Head • Installs crimp-type electrical connectors on cables up to 2,000 MCM • Includes male automatic coupler for connection to 10,000 psi hydraulic pump • Optional adapter available for use with semicircular slotted dies common to most C-shaped heads (12-ton) available on the market • Sturdy steel carrying case complete with die compartment for holding up to 10 sets of dies available on request . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . • Output Force: 58.4 tons • Operating Pressure: 10,000 psi nominal

B-100

www.tnb.com

• Dimensions (L x W): 12" x 7.9" • Weight: 39.6 lbs.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

CAT. NO.

DESCRIPTION

TBM60MCC

60-Ton Hydraulic Presshead

Technical Services Tel: 888.862.3289

PKG. QTY.

Tool Services Count on Thomas & Betts for the Right Tools for the Right Job! Since the 1930s, Thomas & Betts has been supplying tools, dies and connectors. Today, with more than 75 years experience in tools, dies and connectors, Thomas & Betts still sets the standard for innovation, quality and performance for application tooling. Rely on Thomas & Betts tools for labor-saving features, user comfort and convenience, long service life and extraordinary value.

Application Tooling Support — At Your Service

• Tool recommendations based on • Calibration and certification your application and workload (factory or on-site) • Demonstrations • Rental and leasing programs • On-site installation • On-site training • Technical support

• Repair (both warranty and non-warranty) • Loaners for temporary use during repairs • Supplying components and technical documentation for customer-performed repairs

Tool Leasing Program For longer term use, many OEMs find that leasing high-end tools may be more financially attractive than purchasing. Call Tool Services at 1-800-284-TOOL (8665) for more information and a list of Thomas & Betts tools available for lease.

Compression

For more than 40 years, Thomas & Betts’ highly trained, experienced and dedicated Tool Services staff has been supporting customers in every aspect of their tooling needs. With 100-plus years of combined experience, T&B application tool specialists are ready to assist you with:

Thomas & Betts Tool Warranty You can choose Thomas & Betts tools with confidence, because we stand behind them with our warranty. The chart below shows the standard length of warranty for different types of tools. See below for additional warranty details.

Tool Repair Thomas & Betts Tool Services repairs all Thomas & Betts tools, from simple hand tools to hydraulic pumps and crimping heads. Tool Services performs all warranty repairs and can supply you with a temporary loaner tool when necessary. Tool Services can also perform non-warranty repairs, or, if you wish to repair your own tools, contact Tool Services to obtain any needed components, technical documentation and support.

1 Year • Cable Tie Installation Tools

Tool Rental Program

• Dies

• Printers • Cable Cutters & Strippers

For short-term installation projects, sometimes it makes more sense to rent than buy power tools. Thomas & Betts Tool Services understands this and has created a Tool Rental Program, geared specifically for contractors and projects, to meet the need. Renting T&B tools is easy. A rental agreement is available on our web site, and you can pay the rental fee by credit card. Call Tool Services at 1-800-284-TOOL (8665) for more details, including a list of Thomas & Betts tools available for rental.

2 Years • Mechanical Hand Tools with ShureStake® Mechanism

5 Years • Mechanical Hand Tools without ShureStake® Mechanism

• Pneumatic Tools

• Hydraulic Tools (self-contained and remote heads)

• Hydraulic Pumps • Battery-Operated Tools

Call Toll-Free 1-800-284-TOOL (8665) For more information about Thomas & Betts Tool Services: E-Mail us at toolservice@tnb.com Limited Warranty for Tools Thomas & Betts sells tools with the understanding that the user will perform all necessary tests to determine the suitability of each tool for the user’s intended application. Thomas & Betts warrants that its tools will be free from defects in materials and workmanship for the period of time specified above. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions The warranty above is the sole warranty concerning this product, and is in lieu of all other warranties express or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, which are specifically disclaimed. Liability for breach of the above warranty is limited to cost of repair or replacement of the product, and under no circumstances will Thomas & Betts be liable for any indirect, special, incidental or consequential damages. Direct all warranty inquiries to: Thomas & Betts Tool Services 1-800-284-TOOL (8665).

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

B-101