Tommy Hew Chi Khiew s3267896
Component
Figure 1, Main Body Explored view
17
14 15
8
19
9
13
3
18
2
22
7
11
1
21
20 6
12
4
5
10
16
Figure 2, Main Blade Explored View
5 8 4 1 6 7 2 3
Figure 3, Landing part Explored view
Part : Side Plate A Quantity
:2
Ref Number : 1(Fig 1) Photograph Ref :
Material
: Stainless Steel
Material type : Metal Manufacture : Forming - Pressing
Colors : Gold Surface : Shiny And reflected Weight
:1g
Overall Dimensions
50 x 26 x 1
Part : Side Plate B Quantity
:2
Ref Number : 2 (Fig 1)
Photograph Ref :
Material
: Stainless Steel
Material type : Metal Manufacture : Forming - Pressing
Colors : Gold Surface : Shiny And reflected Weight
: 1g
Overall Dimensions
50 x 23 x 1
Part : Motor Quantity
: 3 x 2 qua / 15 x 1 qua
Ref Number : 3 & 15 (Fig 1) Photograph Ref :
Material
: Aluminum
Material type : Metal Manufacture : Forming - Rolling Join - Welding
Colors : Silver Surface : Shiny And reflected Weight
: 3.5g
Overall Dimensions
3
15
3 : 25.92 x 7 x 7 15: 19.50 x 4 x 4
Part : Motor3 Quantity
gear
:2
Ref Number : 4 (Fig 1) Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : White Surface : Satin Weight
: 0.2 g
Overall Dimensions
3.5 x 3.5 x 3
5
9
8
Part : Gear Tubes
17
Quantity
: 5 x 2 qua / 9, 8, 7 x 1qua
Ref Number : 5, 9, 8, 7 (Fig 1) Photograph Ref :
Material
: Aluminum
Material type : Metal Manufacture : Forming - Rolling
Colors : Silver Surface : Shiny And reflected Weight
: 2g
Overall Dimensions
5 : 17.5 x 1.5 x 1.5 8 : 24 x 2 x 2 9 : 37.5 x 1.5 x 1.5 17: 72.3 x 1 x 1
Part : 5 rode gear Quantity
:2
Ref Number : 7
(Fig 1)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : White Surface : Satin Weight
: 0.2 g
Overall Dimensions
7: 9.4 x 9.4 x 2.5
Part : Motor base
Quantity
:1
Ref Number :
7 (Fig 1)
Photograph Ref :
Material
Material type : Plastic Manufacture : Forming - Injection
5
: ABS
Colors : Black Surface : Mat finished
Weight
: 1.3 g
Overall Dimensions
17 x 47.9 x 20.4
Part : Motor base Quantity
:1
Ref Number :
10 (Fig 1)
5
Photograph Ref :
5
Material
5
Material type : Plastic Manufacture : Forming - Injection
Colors : Black 5
Surface : Mat finished
Weight
: 1.2 g
Overall Dimensions
: ABS
29.05 x 17.9 x 14.3
Part : Structure tube Quantity
: 11 x 1 qua
/ 12 x 2qua
Ref Number : 11 & 12 (Fig 1) Photograph Ref :
11
12
Material
: Aluminum
Material type : Metal Manufacture : Forming - Rolling
Colors : 11 Gold / 12 Silver Surface : Shiny And reflected Weight
: (11)1.5 g,
(12), 6g
Overall Dimensions 11 : 16 x 3 x 3 12 : 47.74 x 1.5 x 1.5
Part : Rear Motor base Quantity
:1
Ref Number :
13 (Fig 1)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.4 g
Overall Dimensions
15 x 4 x 11
Part : Rear Turbine Quantity
:1
Ref Number :
14 (Fig 1)
Photograph Ref :
Material
: PVC
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.2 g
Overall Dimensions
30.8 x 5.22 x 2.50
Part : Structure Connector Quantity
:2
Ref Number :
16 (Fig 1)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.4 g
Overall Dimensions
11.16 x 4 x 2
Part : Mid balancing Structure Quantity
:1
Ref Number :
18 (Fig 1)
Photograph Ref :
Material
: PVC
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.2g
Overall Dimensions
23.51 x 23 x 1.5
Part : Rear balance structure Quantity
:1
Ref Number : 19 (Fig 1) Photograph Ref :
Material
: PVC
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.5 g
Overall Dimensions
24 x 35.7 x 1.5
Part : Main Blade gear Quantity
:2
Ref Number :
20 (Fig 1)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.4 g
Overall Dimensions
11.99 x 11.99 x 3
Part : Mid balancing Structure Quantity
:1
Ref Number :
21 (Fig 1)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.4 g
Overall Dimensions
12.92 x 13.92 x 10
Part : Rear balancing Structure Quantity
:1
Ref Number :
22 (Fig 1)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.3 g
Overall Dimensions
9.67 x 3.9 x 4.39
Part : Top Blade Structure Quantity
:1
Ref Number :
1 (Fig 2)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
:1g
Overall Dimensions
24.20 x 5.8 x 4.30
Part : Main Blade Quantity
:4
Ref Number :
2 (Fig 2)
Photograph Ref :
Material
: PVC
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
:2g
Overall Dimensions
95 x 19.23 x 5.96
Part : Lower Blade Structure Quantity
:1
Ref Number :
3 (Fig 2)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 1g
Overall Dimensions
24.20 x 5.8 x 2.3
Part : Top Blade Structure Quantity
:1
Ref Number :
4 (Fig 2)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.7 g
Overall Dimensions
24.20 x 5.8 x 4.30
Part : Stabilizer Bar Quantity
:1
Ref Number :
5 (Fig 2)
Photograph Ref :
Material
: PVC, Stainless steel rod on the end
Material type : Plastic, Metal Manufacture : Forming - Injection, PVC Forming - Rolling, Steel rod Injection molding with steel rod.
Colors : Black Surface : Mat finished Weight
: 2.2 g
Overall Dimensions
122.16 x 6 x 5
Part : Stabilizer Structure Quantity
:2
Ref Number :
6 (Fig 2)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 0.1 g
Overall Dimensions
10.30 x 3.8 x 2
Part : Lower Blade Structure Quantity
:1
Ref Number :
7 (Fig 2)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 2.5 g
Overall Dimensions
24.20 x 5.8 x 15
Part : Lower Blade Structure Quantity
:1
Ref Number :
8 (Fig 2)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 1.5 g
Overall Dimensions
2.5 x 7.7 x 15
Part : Landing structure Quantity
:1
Ref Number :
1 (Fig 3)
Photograph Ref :
Material
: ABS
Material type : Plastic Manufacture : Forming - Injection
Colors : Black Surface : Mat finished Weight
: 1.2 g
Overall Dimensions
46.61 x 7.06 x 11.13
Part : Landing structure Quantity
:1
Ref Number :
1 (Fig 3)
Photograph Ref :
Material
: Aluminum
Material type : Metal Manufacture : Forming- Rolling Blending
Colors : Chromes finishing Surface : Reflection Weight
:
0.8 g
Overall Dimensions
46.61 x 7.06 x 11.13
Material/Process Data Sheet
Material Process
ABS plastic ABS Acrylonitrile Butadiene Styrene, It a flame retardant material, High heat resistance, High impact resistance, High flows, High Glossiness, and good dimensional stability. Easy to working with ABS Process of Abs, Could be Injection molding, brow molding, 3D rapids technology, also milling. But ABS has a limit in weathering resistance, because it will melt with heat, also it also producing high smoke generation is harmful for the environment.
PVC plastic PVC (Polyvinyl chloride) is a versatile thermoplastic material obtained from ethylene and salt by vinyl chloride polymerization. PVC is resistant to aggressive environment factors, therefore its can be using for outdoor product. PVC can be flexible, not easily to break a part. As my product, mostly all the turbine and blade it made out of PVC. PVC can be using up to 100 years or even more. Its can be recyclable as more then other plastic. PVC, Can be injection molding, forming, also can be milling.
Aluminum Aluminums is a part of metal member, its same like steel, brass, and copper, It can be melted, Cast, reformed and machines. In metal members, aluminum are the most lightest material, It specifics weight of 2.7 g/ cm3, about third times lighter then steel. It’s also can be adapter to other application required by modifying the composition of its alloys. Aluminum is 100 percent recyclable with no downgrading of its qualities. Its just need 5 percent of the energy required to produce the primary metal initially is need in the recycling process. Properties of aluminum, Lightweight, Strong, Long lasting, very ductile, good reflective properties and infinitely recyclable. Manufacturing process Casting, Forming, machines and laser cutting. Aluminum can react to foods, which may affect color and flavor.
Critical review of the product Throughout this few weeks in the class, I learned about many things and getting more interesting on how to explored the product behind stories, Ric has bought us some great films about how the manufacturing working behinds the product. I think as a designer, it’s been in-creditable usefully for us in our future development. For my exploded projects, I pick phone in the beginning of the class, but I found, there was only interesting mechanisms on the slide-phone is two magnets detecting themselves and increasing the smoothness of phone sliding preformed. Therefore, I decided to do something more fun, more complex, and less digital. Finally, I came out the RC helicopter, Firstly I very impressing how the simple mechanisms came together, and turn the helicopter to the air. After an hours dissembled the products, and labor it out, its wasn’t that complicated to me, I looks up to every components was on the plane, and also rethinks the way to works better for manufactures in the future. I jump in to cads and cad out the helicopter with soildworks, its took me another 2 hours to completed all the measurement from the components I got, and used another hours to cad the whole plane out. Mostly all the components is reasonable, but expects, the whole little helicopter have some much bolts inside, this may be will effecting the producing time, and also will give a lots of weight in the plane, if I had a chance to recreating the products, I will definitely removed most of the bolts, replacing the snap fits mechanisms to the products component, this may given it more lightweight to fly on the sky as well, more efficiently to the producing lines.