Rev 2:1
103E 103ED
Powder Coated Finish
VW GOLF HATCHBACK (Mk5) (ExcR32) VW GOLF HATCHBACK (Mk6) & VW GOLF PLUS AUDI A3 HATCHBACK e11*94/20*5771*02
w412
Components
Mainframe
Code
Quantity
CB
1
Crossbar
Description
SP
2
Side Plates
Bolt Kit Code
Quantity
WA
6
12mm Large Round Washers
Description
B
6
12x40 Sets Screws & Grip Washers
BC12
4
12mm Bolt Cover
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
Remove the rear light clusters.
2.
Remove bumper (torque screws under light clusters, on bottom edge of rear panel and around each wheel arch).
3.
Remove the inner bumper from the vehicle and give to customer. Refit fixings to prevent water ingress.
4.
Position the side plates SP inside the chassis rails and loosely attach using forward fasteners B and washers WA in the holes provided.
5.
Attach crossbar CB to the rear holes in the chassis using fasteners B and washers WA and to side plates SP using fasteners B.
6.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
7.
Cut the bumper as the diagram and refit the bumper and the light clusters.
Detachable Neck: Attach to crossbar CB using set screws Z. Flange Neck: Attach to crossbar CB using bolts A then attach type approved towball a50/1 (not supplied) using fasteners C. 8.
Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
103E 103ED
Powder Coated Finish
VW GOLF HATCHBACK (Mk5) (ExcR32) VW GOLF HATCHBACK (Mk6) & VW GOLF PLUS AUDI A3 HATCHBACK
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
103E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A C
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws C. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com