Rev 2:1
162E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:2
162E 162ED 162ES
Powder Coated Finish
CITROEN C4 COUPE 3 DOOR & C4 HATCHBACK (Exc VTS) 2004-2011 PEUGEOT 307 HATCHBACK 2001-2008 PEUGEOT 308 2007-2014 CITROEN C4 HATCHBACK & DS4 2011- (Exc Cactus) E11 55R-0110703 w556
Components
Mainframe
Description
Bolt Kit
Code
Quantity
Code
Quantity
CB
1
Crossbar
WB
4
10mm Large Round Washers
Description
LA
1
Left Angle
WA
8
8mm Large Round Washers
RA
1
Right Angle
C
4
8x50 Set Screws, Nuts & Grip Washers
B
4
12x35 Set Screws, Nuts & Grip Washers
NT
4
10mm Nuts & Grip Washers
BU
1
Bush 7x19mm
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1.
On C4 Coupe model, remove light clusters and bumper.
2.
Remove the two lashing eyes from the vehicle chassis (where fitted). Remove the 3 existing bolts from the lower rear panel to impact beam. Remove the off centre bolts securing bottom edge of bumper. NOTE: Citroen C4, easier access is gained by un clipping the lower black plastic valance.
3.
Insert set screws C into the lower rear panel with washers WA and fully tighten. On left outer fixing, insert set screws C with bush BU and leave in position. Position angles LA and RA over the studs in the chassis ans rear panel and loosely secure using nuts NT with washers WB and 8mm nuts provided with set screws C and washers WA.
4.
Loosely attach crossbar CB to the angles LA and RA using set screws B. Cut bumper as in bumper cut detail on Towbar Drawing — C4 and C4 coupe may need an undertray cut.
5.
Tighten and check all fixings using a calibrated torque tool to the rcommended torque settings on the towbar drawing. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB using plates CPE10 with set screws Y and bolts W. Flange Neck: Attach to crossbar CB using bolts A. Attach towball (not supplied) using set screws G.
6.
Re attach bumper. PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
162E 162ED 162ES
Powder Coated Finish
CITROEN C4 COUPE 3 Door & C4 Hatchback (Exc VTS) 2004-2011 PEUGEOT 307 Hatchback 2001-2008 PEUGEOT 308 Hatchback (Exc Sports Bumper) 2007CITROEN C4 Hatchback & DS4 2011e11*94/20*7918*01 w563
Components Code Mainframe
Quantity
Description
Bolt Kit Code
Quantity
Description
CB
1
Crossbar
WB
4
10mm Large Round Washers
LA
1
Left Angle
WA
8
8mm Large Round Washers
RA
1
Right Angle
C
4
8x50 Set Screws, Nuts & Grip Washers
B
4
12x35 Set Screws, Nuts & Grip Washers
NT
4
10mm Nuts & Grip Washers
BU
1
Bush 7mmx19xx Diameter
BC12
4
12mm Bolt Cover
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. On C4 Coupe remove light clusters and bumper. 2. Remove and discard the two lashing eyes from the vehicle chassis (where fitted). Remove the 3 existing bolts from the lower rear panel to impact beam. Remove the off-centre bolts securing bottom edge of bumper. Note: Citroen C4 - easier access is gained by unclipping the lower black plastic valance. 3. Insert set screws C into the lower rear panel with washers WA and fully tighten. On left outer fixing insert set screws with bush BU and leave in position. Position angles LA and RA over the studs in the chassis and rear panel and loosely secure using nuts NT with washers WB and 8mm nuts provided with set screws C and washers WA. 4. Loosely attach mainframe CB to angles LA and RA using set screws B. Note: on Peugeot 307 a bumper cut of 20mm deep by 90mm wide is required. The C4 Coupe requires a cut to the bumper and lower dirt shield. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB using fasteners A. Flange Neck: Attach to crossbar CB using bolts A. 5. Attach type approved towball (not supplied) using set screws G. 6. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:4
162E 162ED 162ES
Powder Coated Finish
CITROEN C4 COUPE 3 DOOR & C4 HATCHBACK (Exc VTS) 2004-2011 PEUGEOT 307 HATCHBACK 2001-2008 PEUGEOT 308 2007-2014 CITROEN C4 HATCHBACK & DS4 2011- (Exc Cactus)
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com