Rev 2:1
168E
FLANGE NECK
Powder Coated Finish
Components Code
Quantity
F
1
Bolt Kit
Description
Flange Neck
Code
Quantity
A G
2 2
w493
Description
12x100 Bolts, Nuts & Grip Washers 16x50 Set Screws, Nuts & Grip Washers
1. Loosely attach flange neck F using bolts A. 2. Loosely attach type approved towball (not supplied) using set screws G. 3. Tighten all fixings using a calibrated torque tool to the torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
168E 168ED 168ES
VOLVO XC60 2008VOLVO XC70 2007VOLVO V70 Sep 2007-
Powder Coated Finish
e11*9420*8082*01 w464
Components Code Mainframe
Quantity
Description
Bolt Kit Code
Quantity
Description
CB
1
Crossbar
WA
4
12mm Large Round Washers
LP
1
Left Plate
E
4
12x40 Bolts, Grip Washers & 2 Nuts
RP
1
Right Plate
C
4
12x35 Bolts & Grip Washers
(Neck Type) Detachable 'D'
Please See Detachable Neck Box Contents List
Please See Detachable Neck Box Contents List
Swan Neck 'S'
Please See Swan Neck Box Contents List
Please See Swan Neck Box Contents List
Flange Neck 'F'
Please See Flange Neck Box Contents List
Please See Flange Neck Box Contents List
1. Remove the rear bumper (two fixings on the bottom edge, five fixings in each wheel arch, one fixing either side of the boot opening), unclip the corners and pull rearwards. 2. Cut a section from the lower edge of the bumper (see diagram). 3. Remove crash beam (This is not re-fitted). 4. Lower exhaust. (On XC60 remove the heat shield to gain access). 5. Remove the tape from towbar mounting points on the inside of each chassis member. 6. Insert left plate LP and right plate RP into each chassis member. Loosely attach using fasteners C and washers WA. 7. Loosely attach crossbar CB to plates LP and RP using fasteners E. 8. Fully tighten all set screws and nuts. 9. Refit heat shield, exhaust and bumper. Detachable Neck: Attach to crossbar CB using set screws Z. Swan Neck: Attach to crossbar CB using bolts A. Flange Neck: Attach to crossbar CB using bolts A with type approved towball (not supplied) using set screws G. 10. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings specified on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
169E 168ED 168ES
VOLVO XC60 2008VOLVO XC70 2007VOLVO V70 Sep 2007-
Powder Coated Finish
VOLKSWAGEN PASSAT SALOON/ ESTATE 2014-
Bolt Torque Settings Bolt Size (mm)
Pitch Torque Setting (mm) (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com