Rev 2:1
320E
FORD MONDEO SALOON & HATCHBACK
Powder Coated Finish
(Only fits models with unpainted lower skirt) (Exc ST, Edge & Titanium Models) 2000-2007 e11*94/20*3561*00
Components Code
Quantity
CB
1
F
1
LA
1
RA
1
Bolt Kit
Description
Code
Quantity
Crossbar
WA
4
10mm Large Round Washers
Flange Neck
WB
4
10mm Small Round Washers
Left Angle
WC
4
12mm Large Round Washers
Right Angle
E
2
16x50 Set Screws, Nuts & Grip Washers
B
2
10x50 Set Screws, Nuts & Grip Washers
C
2
12x50 Set Screws, Nuts & Grip Washers
A
4
10x110 Bolts, Nuts & Grip Washers
D
2
12x80 Bolts, Nuts & Grip Washers
SP
2
Spacer blocks 30x50x10
BU
4
79x16mm Bush
BC12
4
12mm Bolt Cover
w1612
Description
1.
No need to remove the bumper.
2.
Detach the exhaust from its mountings.
3.
Remove the heat shield.
4.
Release lower edge of the bumper. (4 large nuts on underside of bumper).
5.
Insert bushes BU and bolts A into the chassis through the keyholes with washers WA under the bolt heads.
6.
Attach angles LA and RA to the inside faces of the chassis rails.
7.
Cut the bumper as shown in the diagram.
8.
Pull down bumper and insert crossbar CB.
9.
Loosely attach crossbar CB to rear panel and angles LA and RA using set screws B with washers WB to the top holes and set screws C with washers WC to the bottom holes with spacers SP between crossbar CB and angles LA and RA.
10. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 11. Refit exhaust heat shield and exhaust. 12. Re-attach lower edge of bumper. 13. Attach flange neck F to crossbar CB using bolts D. 14. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. 15. Attach type approved towball (not supplied) using set screws E. 16. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
320E
Powder Coated Finish
FORD MONDEO SALOON & HATCHBACK (Only fits models with unpainted lower skirt) (EXC ST, Edge & Titanium Models)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com