Rev 2:1
803E
BMW X5 (E53)
Powder Coated Finish
e11*94/20*6808*00 Components
Bolt Kit
Code
Quantity
Description
Code
CB
1
Crossbar
WA
4
10mm Large Round Washers
F
1
Flange neck
WB
20
12mm large Round Washers
SB
2
Side Brackets
D
2
16x50 Set Screws, Nuts & Grip Washers
BB
2
Bumper Brackets
B
4
10x25 Set Screws & Grip Washers
C
8
12x70 Bolts, Nuts & Grip Washers
A
4
12x40 Set Screws & Grip Washers
E
2
12x90 Bolts, Nuts & Grip Washers
SP
2
Spacer Plates 40x40x12 Thick
w2188
Description
Quantity
1. Remove the bumper— 4 screws along bottom edge, 2 screws around wheel arch and vertical torx head bolts. 2. Remove the crush beam and hand to customer. 3. Lower exhaust and heat shields. Locate and remove 2 plastic bungs from bottom of chassis rails. Remove boot floor covering and side panels. Remove the bumper arms (3 nuts each side). 4. Insert side brackets SB into ends of chassis rails and loosely attach using bolts A with washers WB. Loosely attach crossbar CB to the side brackets and rear panel using bolts C with washers WB on the upper holes. Loosely attach bumper brackets BB using bolts C with washers WB (shorter end of tube upper most position) refer to diagram. 5. Using crossbar CB as a guide drill through the lower two holes 13mm and secure using bolts C with washers WB and spacer SP between rear panel and crossbar CB. 6. Locate 4 existing threaded holes in the reinforcing pressing inside the boot (covered with tape) and attach using bolts B with washers WA. 7. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing. Then refit bumper (note: t is advisable to refit bumper with the aid of another fitter). 8. Attach centre strut CS to crossbar CB using bolts E. The centre bumper aperture can either be cut to suit or removed and handed back to customer. 9. Check and tighten all fasteners using a calibrated torque tool to the specified torque settings recommended on the towbar drawing.
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com
Rev 2:1
803E
Powder Coated Finish
BMW X5 (E53)
Bolt Torque Settings Bolt Size (mm)
Pitch (mm)
Torque Setting (Nm) 8.8 Tensile
5
0.80
6.09
6
1.00
10.50
8
1.25
25.30
10
1.25
46.00
10
1.50
50.90
12
1.25
83.00
12
1.50
87.81
12
1.75
87.27
14
2.00
139.00
16
2.00
213.00
PLEASE REFER TO YOUR VEHICLE HANDBOOK FOR THE MAXIMUM TOWING WEIGHT This product is finished in a revolutionary industry leading powder coat finish.
Towsure Products Limited, Holme Lane, Hillsborough, Sheffield, S6 4JR T: 0114 250 3000 E: sales@towsure.com
www.towsure.com