UNLEASH YOUR POWER WITH NEWEN FIXED-TURNING® www.newen.com • www.facebook.com/newenfixedturning
Always stay one step ahead of the competition. Our latest VISION™ Series allows you to reach a new level of performance.
ONE Machine, ONE Single Tool,
COUNTLESS OPPORTUNITIES
FIXED-TURNING Unmistakably the best! TM
®
OEM Productivity, Job Shop Flexibility.
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CYLINDER BORING MILLS & BARS: Rottler #F88S Bore/Surface Mill Rottler #F24B, #F2B, and #F4VB Air Floats Rottler #6DA4SB Portable Bar NEW Kwik-Way #FL & #FN Portable Bar Kwik-Way #FN-AC/048 Air Float Kwik-Way #FL, #FN, #FW, #FW-VW & #FWS bars Kwik-Way #FL & #FN Overbore Kits VALVE GUIDE & SEAT EQUIPMENT: Serdi #100 & #60 Sunnen #VGS-20C Winona #PH-7000C Winona#PH-2000 & #PH-2000DA Peterson #TCM-25 Kwik-Way #019 HEAD & BLOCK MILL/SURFACERS/FIXTURES: Comec #RP-1200 Surfacer w/CBN Rottler #SFOOE Surfacer w/mill head Kwik-Way #862 Surfacer w/CBN Berco #RSC-1200 Surfacer w/stone Van Norman #570A Rotary Broach Peterson #72 Dry Rock Surfacer LINE BORE EQUIPMENT: Berco #BC-5 (rebuilt & good cond.) Kwik-Way #LBM port. units (New & Used)
SUNNEN HONING EQUIPMENT & RELATED: #CV-616 & #CK-10 Cylinder Hones #CH-100 Line Hones & Mandrels #LBB-1810 Power-Stroked Rod Hones & Shop #LBB-1699, #LBB-1499 & #MBB-1660 Rod Hones & Shop #CRG-780, #CRG-750 & #CRG-500 Cap Grinders Tobin-Arp #CG-8400 Cap Grinder Large #CR Mandrels from 2.9” to 4.5” Large #Y104-5375 and #Y104-6562 Special Made Aluminum mandrels Large Line Hone Mandrels from 3.5” to 5.0” #CK-4000 honing head #HS-30 valve guide hone CYLINDER HONES & ACCESSORIES: Sunnen #CV-616 & #CK-10 Hones Rottler #HP-3 Power –Stroked Hone Sunnen #CK-4000 Hone Head CRANKSHAFT GRINDERS & RELATED: Berco #RTM-425A Grinder (144” cap) Berco #RTM-351A Grinder (in Ohio) Scledum #RG-350 & #RG-270 Grinders RMC #1200 Grinder (50” cap) Kwik-Way #259 Magnaflux (90”) Peterson #B-7500 Magnaflux
MISCELLANEOUS: Berco #RAC-1500 Camgrinder; Storm #75-HYD Camshaft Grinder; ABS Camshaft Polisher; Ammco #6000 & #4000 Brake Lathes; Stewart/Warner #SW-2000 Balancer; DCM Flywheel Grinder; Pollution Controls #DC-4A & #DC-III Ovens; AXE & Charley CockeyHead Pressure Testers; Sioux #2075 & 956 Valve Refacers; Nice Peterson #BK-17 oven; and other equipment too numerous to mention. OUR INVENTORY CHANGES WEEKLY! Check our website for most current listing. EQUIPMENT NEEDED: Sunnen #CV-616 & #CH-100 Hones, Rottler and Sunnen Seat/Guide Machines; Berco, Winona, or Scledum head/block surfacers; Storm #85B Surfacers; Berco #AB651 rod bore; AXE head pressure testers; DCM, Van Norman, & Winona Flywheel Grinders; Storm Kotifin Crankshaft Polisher; Sunnen #VR7000 or 8000 Valve Refacers: Automotive size CBN Surfacers; Kwik-Way #855, #856, & #860 surfacers; Sunnen #CHW-40 Work Stations; Sunnen #PLB-100 Line Bore; and any other equipment we can make money on. WE WILL PURCHASE 1 PIECE OR ENTIRE SHOPS! Come visit us at Booth #5615 at PRI Show in Indianapolis, Dec. 7-9, 2017!!!
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PRI/WINTER 2017 Volmue 144
ADVERTISERS INDEX Abs Products “IT’S IN THERE” Abro Balancing 28-29 Access Industries 5 Aera 26 Air & Power Tools 22 American Gasket 41 Armex 80 Baker Equipment Sales 15,24,25,58 Business Card Marketplace 22 Classifieds 52 Coder 57 CWT Industries 2-3 Dakota Parts 24 Delta Custom Tools 10 DNJ 11 Farris Equipment 4 Ferrea Valves 24 Goodson 58 Inxpress 22 Irontite 47 Jackson Oven Supply 22 Jack Scholler Shop Equipment 32-33 Jamison Equipment 13 K & S Regrinding 24 Kwikway 47 MaxiForce 59 Media Blast & Abrasive 44,46 Mickey Thompson Tires & Wheels 49 Natrium Products Inc. 22 Newen 1,66 (16 pg. pullout)
Pioneer Steel 50-51 PRI Trade Show 7 Quality Cutter Grinding 15 Revco Precision 22 Rottler 82-84 RT Sales 23 Scholler Shop Equipment 32-33 Serdi 35 T & S Machine 16-20 Tierra Tech 31 Turner Technology 14 Ultrasonic 8-9 Winona Van Norman 68-71 Ad Rates/Specifications 53 Events “On the Road” 72 Wisdom from Gary 64
This index is provided as service. The publisher does not assume liability for ommisions or errors.
Reserve your ad space TODAY! Call NOW: 714.671.0217 WWW.TRADER-MAG.COM
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE
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The Charger Production Pressure Blast Machine uses a large 1.0 cubic foot capacity ASME Coded pressure pot to pneumatically push the abrasive to the part using the nozzle ID size and blasting pressure to determine the compressed air usage. Pressure Blasters require less cfm to create the same abrasive velocity during operation. Direct pressure machines produce faster abrasive particle velocity, higher abrasive grain density and greater abrasive frictional heat for heavy coating removal and cross-drill de-burring.
• Three (3) large cabinet sizes all with 36 inch inside height • All three (3) cabinet sizes offer the Space Saving Side Mounted Dust Collector • Operator Platform Included • Direct Pressure can do something siphon can’t….. creates the fastest abrasives velocity….creates the highest frictional heat….blast into blind holes and pneumatically pushes abrasive through cross drill holes. • Blast using light plastic abrasives or heavy steel shot, steel grits and all the other standard abrasives like glass beads, aluminum oxide, silicon carbide • LED Lighting • Boron Carbide Nozzle, • Large 24” ClearView Operator Window • Air Velocity Window Sweep for better visibility • Clean, Strip, Peen using all abrasive types • Also includes many more Standard Features not listed
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts 12 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Shown with optional Turntable
JAMISON: your best source for
Automotive Shop Equipment ROTTLER F67A with 4th Axis
Kwik Way 092 Powerstroke Honing Machine
$7,450
$75,000
Serdi 100 Valve Guide & Seat Machine
Saenz AD-1000 Digital Flowbench
$22,500
Berco ACP-151 Boring Bar
$13,495 DCM Tech HB-3800 Surfacer
Delta Custom Tools
$7,995
$13,900
We are Authorized Dealers for the following lines of parts & equipment:
Look to AXE
PO Box 276 • 1908-11th Street, Emmetsburg, IA 50536 • Fax: 712-852-3570
800-841-5405
www.jamisonequipment.com trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 13
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Comec ACF200– CNC CNC Cylinder Boring/Milling Machine Call us at (888)440-9429 or (800)522-9429 bakerequip@joebakerequipsales.com www.joebakerequipsales.com SEE US AT BOOTH # 5359
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T&S Machines and Tools, Inc. Toll Free 800-766-2069 • Fax 940-668-8006 www.tnsmachines.com • e-mail: info@tnsmachines.com
The Overhead Drive System is Back! When T&S Machines and Tools, Inc acquired the Stewart Warner/Probal project and determined to take balancing to the next level, we held an automotive crankshaft in the air and built a balancer around it. The compact design fits in the smallest workspace of any machine in its class and accommodates any automotive and light industrial shaft. In 2014 T&S stepped up with totally redesigned electronics from the sensors all the way to the computer. This year we have gone back to our Probal roots with one of the features that set them apart, the Overhead Drive System! Just look at our features and benefits now!
Made in U.S.A.
• • • • • • • • • • • • • • •
SEE US AT BOOTH # 5141
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No more changing belts for various diameters! Extremely versatile; can run on any surface! Easy to provide steady pressure! Fast and simple! Quick to change parts out! T&S produces our own electronics in-house, we build our own encoders, sensors, and DAQ boards Solid-filled base Smallest footprint in the industry! Balance in 5 identifiable planes! Auto-measure at selected calibration RPM Mandrel runout compensation for single plane parts T&S takes in simultaneous signals from the most advanced chip design anywhere! T&S/Probal/Stewart Warner dates back to the 1950’s, that’s 70 years of balancing experience! T&S has the best customer service and best support in the industry – Ask a T&S user! T&S challenges any competitor to balance more sensitively or accurately or quickly! T&S is the best value in the industry!
T&S Machines and Tools, Inc. Toll Free 800-766-2069 • Fax 940-668-8006 www.tnsmachines.com • e-mail: info@tnsmachines.com
Simple Solutions to Complex Concerns! PROBAL 500 Deluxe Balancer
Introducing the PROBAL 500 Deluxe Balancer! The new Heavy Metal Drilling Cabinet is built onto the machine so that you no longer have to utilize a separate mill when drilling to add weight. Our rigid drill press assembly is extended to accommodate drilling over the cabinet, and our newly added air lock keeps it in place as you drill. This balance center addresses all your balancing needs! This machine package will include tooling for heavy metal work on top of our normal automotive tooling. You won’t find this kind of value anywhere else! Contact us for current pricing!
Versatility with Value In addition to the standard tooling that is included with every balancer we sell, T&S Machines has developed a comprehensive list of products that just make your balance jobs easier. Here are a few of our field-tested and approved add-ons and options!
Made in U.S.A.
• • • • • • •
Universal Flywheel Arbor Expansion Mandrel Set Spade Drill Kit Extended Height Columns Adjustable Height Column Driveline Packages Vertical Balancer for Flywheels/Discs/Drums • And many more!
SEE US AT BOOTH # 5141
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T&S Machines and Tools, Inc. Toll Free 800-766-2069 • Fax 940-668-8006 www.tnsmachines.com • e-mail: info@tnsmachines.com
Get Your CNC Mill
Back Online!
There is an old adage that goes, “If it ain’t broke, don’t fix it!” The opposite is true as well! Perhaps you have a CNC Mill in your shop and your operating system or your programming interface is dated, erratic or just not as user-friendly as you’d like it to be. We understand that your investment in CNC equipment probably pushed the limits of your budget at the time of purchase, which means if that same machine is not operational or unpredictable now it’s costing you money to sit there. We face the same issues you do from a manufacturer point of view, machines age and require maintenance and when they do you have to call for help. • • • •
Use existing block fixture or install 10” riser and rotary Integrated probing system Enjoy all the functions of our TS-1000! Use existing boring heads or upgrade to full industrial tooling available from any industrial tool supplier • Make torque plates, carb flanges or any other part, one-off or production parts! • Use existing line bore or add The T&S Helical System • Best value in the industry with more features!
Call today and let us help you get your milling machine back online and producing profits for your company! T&S Technical is a phone call away!
F65 packages available!
Made in U.S.A.
We listen and we respond with solutions! Upgrade your spindle motor for faster cutting speeds!
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T&S Machines and Tools, Inc. Toll Free 800-766-2069 • Fax 940-668-8006 www.tnsmachines.com • e-mail: info@tnsmachines.com
Save Your Older Balancer from the Scrapyard!
Dana and Tony from Epoch Industries
Archie Frangoudis - Archie’s Racing Service
“I can’t get my balancer processor to come on, do you have a replacement?” “My left pickup on my balancer won’t read anything, do you have spare parts for this machine?” “My balancer reads one correction and then on the next spin it reads 300 grams different, what do I do?” We hear these desperate questions almost every day in our office at T & S Machines and Tools, Inc. Shop owners have built a business that includes crankshaft balancing or they balance industry-specific parts all day long, every day and then suddenly their 35-year-old balancer goes down. We understand the dilemma and we understand the urgency. Time down is money lost. T & S now offers the PC-5 Electronic Upgrade to meet the cry of those phone calls we get every day. We have been working for the past 5 years on an upgrade system that has been fine-tuned and tested and now includes the same exclusive balancing software sold on our brand new PROBAL 500 Balance System. The PC-5 Electronic Upgrade will update almost any older soft and hard bearing balancers, both automotive and industrial machines. With the Sensor Mapping feature we can run any machine at any speed within our mapped range. The software is maintained in-house so we can include unique balancing correction analysis for any industrial balance job as well.
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Automotive Production Dominator Siphon This 100% welded 12 and 14-gauge steel Production Siphon Blaster includes the patented bolt-on internal abrasive separator reclaimer and a long list of included standard features for use with any abrasive 0-150 mesh and gun sizes 25 to 90 cfm. Three standard cabinet models 3636, 4836 and 4848 all with 36” cabinet heights and side mounted dust collectors for space saving footprint.
• 13”X 24” Large view window • LED Lighting • 10” work ports • Fast Cleaning Siphon Delivery for easy operation and low maintenance • Gun Sizes to 90 cfm for highest frictional heat and fastest cleaning • Quickly remove rust….paint…. carbon….heat discoloration and more using high frictional heat to decrease cleaning time • Space Saving Side Mounted Dust Collector with 700 cfm blower • 220 sq’ MERV Tested Cartridge Filter • Many Part Handling Options Available • Optional HEPA After Filtration for Cell Machine Operations available • Pneumatic Dust Collector Cleaning • More Included Standard Features than any other manufacture of abrasive blasting cabinets in today’s market
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts
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BUSINESS CARD MARKETPLACE
Natrium Soda Blast More Productive! Less Dust! Contact us today to learn more about the free flowing, extremely granular, pure baking soda blast media known as Formula 260! Natrium Products, Inc. 58 Pendleton Street • Cortland, NY 13045 800-962-4203 Fax: 607-753-0552 www.natrium.com
Seat Chuck
#1 (22 a 38mm) #2 (35 a 49mm) #0 (14 a 26mm)
New 14mm to 26mm seat chuck for turning the OD valves in motorcycles and cars. $195.00 for any size. Call 714-671-0728
Subscribe For a free copy of Trader Magazine email your name and mailing address to Submit@Trader-Mag.com or call 714 671-0217
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To receive our Digital/Online version with Clickable Links email us at Submit@Trader-Mag.com TRADER MAGAZINE PRI/Winter trader-mag.com Winter 20172017 trader-mag.com
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ABS CRANK POLISHERS - 3 SIZES This one is going to Midstream Operations in Colorado. How about yours?
FEATURES:
• Polishes crankshafts up to 55˝ • 2-1/8˝ belt • Aircraft aluminum drive wheel & idlers • Steady rest for doing heavier diesel cranks • 5˝ Chucks • Available to handle up to 32˝, 42˝ & 55˝ center to center See our video at: youtube.com/absproducts
591 W. Apollo Street • Brea, CA 92821 ph (714) 671-0728 fax (714) 671-0836 email: sales@abs-products.com www.abs-products.com
Now Pressure Testing Is Not Just A Service For Your Customer It Also Makes Good Profit For Your Shop!
Precision surfacing that you can rely on to last many generations. Berco has 90 Never miss aof leak in an aluminum head, block plus years manufacturing quality or up to a 53” long diesel head. machines that last a lifetime! Quick setup and immersion in heated water Join the thousands of shops that have opens up all leaks for a positive test.
experienced the quality of Berco, but nowrotation at an affordable price. 360º of heavy parts lets you see the exact position of leaks.
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DECEMBER 7–9, 2017 • USA
INDIANAPOLIS, IN
EnginE ProfEssionals, join us for cocktails and aPPEtizErs at thE Pri show! Friday, December 8, 2017 5-8 p.m. Pri trade show, indiana convention center, room 234-237 open bar, appetizers and ErEf silent auction. rsVP online:
www.aera.org/party PlEasE notE: You must rsVP by December 1, 2017. (there is no cost to attend.) rsVP online or contact karen tendering @ aEra: call toll-free 888-326-2372 (or 815-526-7600, ext. 202) or e-mail karen@aera.org. You will receive your credentials after you rsVP.
875 fE inb Er g cour t, sui tE 106, carY , il 60013 • 888-326-2372 or 815-526-7600
26 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
THE FINISH LINE ABS carries over 100 different styles and sizes of belts to meet all of your finishing needs! Soft Back•Diamond•Micro Finish•Hard Back•Cork•Scotch Bright
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 27
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PowerPeen Direct Pressure Blast Cabinet Optional Mobile Work Cart shown with Polyethylene Turntable, Outside Tracks and Door Modification Optional Rubber Cabinet Liners, Operator Platform with Double Steps.
The ABS Products PowerPeen Direct Pressure Blast Cabinet comes in many different cabinets sizes including 60x60x48H model, choose the one right for your application. If you need a Direct Pressure for Plastic, Glass Beads, Aluminum Oxide, Steel Shot/Grit or any abrasive type between 20 to 120 mesh the Power Peen is the right machine for the job saving dollars on the purchase. It includes a long list of standard features and access to a longer list, almost eighty, of optional features to make blasting the part and machine maintenance easy and simple. Patented Separator Reclaimer sends the spent abrasive and dust into the 220 sq.ft. cartridge dust collector complete with hopper dust storage and pneumatic vibrator cleaning cycle. Advanced LED lighting, window sweep, ASME Coded 1.0 cubic foot pressure pot, MERV tested filter cartridge, operator platform and heavy duty bar work grates and more are all included. Add an optional Mobile Work Cart making quick work of loading hard to handle large parts. Call for added information on the machine and options. 714-671-0728
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts 30 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Power Peen Direct Pressure Included Standard Features • 13” x 24” window with protector • Window sweep • 10” work ports • Control panel with all air controls • Safety door switch • Large access door, lockable • 700 cfm blower with silencer • Treadle pedal, full front • LED advanced lighting • Patented separator reclaimer • Abrasive mixing flow control valve • Pneumatic dust collector cleaning vibrator • HD bar work grates • MERV tested cartridge, 220 sq.ft. • Dust storage hopper, 1-1/2 c.f. • 1.0 c.f. pot capacity • Operator platform included • Boron Carbide Nozzle
Come See Us at PRI Booth 5211
www.tierratech.com Tremendous water savings
TierraTech U.S.A. 701 N Bryan, Rd. 78572 - Mission, Texas Tel.(+1) 956 519 4545 sales@tierratech.com \ www.tierratech.com
Faster cleaning
Biodegradable detergents
Quietest equipments of the marketplace
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JACK SCHOLLER EQUIPMENT
USED EQUIPMENT
CRANKSHAFT GRINDERS Berco RTM 300 Crankshaft Grinder - 94”, Arnold Gauge, Dresser, 2 Steady Rest.................................................... $15,000.00 4 Wheels & Hubs Scledum 230 Crankshaft Grinder - Reconditioned, Standard Tooling........................................................................ $15,500.00 Storm Vulcan 15C Crankshaft Grinder with Chucks, Standard Equipment, including............................................... $12,500.00 4-Wheels & Hubs
GUIDE & SEAT MACHINES Peterson TCM25V Guide & Seat Machine, Belt Drive,Air Lock Table........................................................................... $7,500.00 Peterson TCM25 Guide & Seat Machine with 360 Degree Fixture............................................................................... $5,500.00 Peterson TCM25 Guide & Seat Machine with 180 Degree Fixture.............................................................................. $4,500.00 DCM HMC2000 Guide & Seat Machine.......................................................................................................................... $6,500.00 Peterson TCM25 Guide & Seat Machine - Air Lock Table, Gearhead........................................................................... $6,500.00 Variable Speed, Standard Tooling Tobin Arp VGS 2000 Guide & Seat Machine with Standard Tooling............................................................................. $4,500.00
PRESSURE TESTERS Master Tool lPT48A Pressure Tester with Power Rollover............................................................................................ $4,500.00 Delta Pressure Tester, 15” Width, Standard Tooling...................................................................................................... $4,500.00 Master Tool Pressure Tester - 38”.................................................................................................................................. $3,500.00 Peterson PT38 Pressure Tester...................................................................................................................................... $3,500.00 Master Tool Head Oven................................................................................................................................................... $1,000.00
VALVE GRINDERS Sunnen VR6500K Valve Grinder...................................................................................................................................... $3,500.00 Kwik-Way SVS Valve Grinder.......................................................................................................................................... $2,500.00 Sioux 2075 Valve Grinder................................................................................................................................................ $2,500.00
SURFACE MACHINES Master Tool Belt Surfacer - 14”...................................................................................................................................... $2,500.00 Master Tool BS14 Belt Sander, 14” Belt......................................................................................................................... $2,000.00 Winona Van Norman SE1229 Belt Sander, 12” Belt, 220V, 1 PH, 3 HP......................................................................... $2,000.00 Kansas Instruments RG1203 Belt Sander...................................................................................................................... $2,500.00 RMC 1436 Belt Sander 14”............................................................................................................................................. $2,500.00 Berco STC461 Surface Grinder, Standard Tooling....................................................................................................... $27,500.00 Add: CBN Hub for..................................................................................................................................................... $2,000.00 Comec 1000 Auto - CBN Surfacer................................................................................................................................ $12,500.00
ROD HONES, ROD BORING, CAP GRINDERS, ROD HEATERS Sunnen 1699 Rod Hone.................................................................................................................................................. $2,500.00 Peterson CG87 Cap Grinder........................................................................................................................................... $1,800.00 Sunnen CRG750 Cap Grinder......................................................................................................................................... $1,250.00 Sunnen 1299 Rod Hone..................................................................................................................................................... $950.00 RMC-70 Cap Grinder with Heavy Duty Factory Table................................................................................................... $2,500.00
CYLINDER HONE - LINE HONE RMC LM150 Cylinder Hone, In Line Vertical Hone, Standard Tooling........................................................................ $10,500.00 RMC 100 MH Manual Hone - Standard Tooling............................................................................................................. $1,500.00 Sunnen Line Hone Mandral - 15RY4500........................................................................................................................ $2,000.00
Office: 704-924-6803 Jack: 704-906-7980 Sterling: 717-377-1587 Scott: 404-488-4378 32 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
157 Wedgeway Drive • Statesville, NC 28677
FLYWHEEL GRINDERS Peterson FG24 Flywheel Grinder.................................................................................................................................... $4,500.00 Winona FG5000 Flywheel Grinder.................................................................................................................................. $4,000.00 Kansas Instruments FG596 Flywheel Grinder................................................................................................................ $3,250.00 IDL Flywheel Grinder, Standard Tooling......................................................................................................................... $4,000.00
BORING BARS RMC-100 Boring Table, Air Float, Block Length 32” Max. Bore Diameter -5”............................................................. $3,500.00 Berco ACP151A Cylinder Boring Machine, 90 Degree Block Fixture........................................................................... $8,500.00 60 Degree Block Fixture, Tool Sharpener, Standard Tooling Berco ACP151A/M Cylinder Boring Machine, 45 & 30 Degree Fixtures....................................................................... $8,500.00 Tool Sharpener, Standard Tooling Kwik-Way FN Boring Bar with Boring Stand.................................................................................................................. $5,500.00 Kwik-Way FN Boring Bar with Boring Stand.................................................................................................................. $4,500.00
CLEANING EQUIPMENT Peterson BK17 Oven....................................................................................................................................................... $3,500.00 Trinco Glass Bead Machine & Filter............................................................................................................................... $1,250.00 RMC OLC3648 Spray Cabinet, Gas................................................................................................................................ $5,500.00 RMC Rinse Booth with Turntable................................................................................................................................... $1,250.00 Axe Rinse Booth - 1 Year Old - With Turntable.............................................................................................................. $1,250.00 Empire Glass Bead Cabinet - 48 x 48............................................................................................................................. $1,800.00 George Olcott Glass Bead Cabinet................................................................................................................................ $1,250.00 RMC SW2HT Spray Cabinet with Soak Tank................................................................................................................. $2,750.00 GPC 30 Tumbler................................................................................................................................................................. $750.00 RMC Aluminum Head Oven............................................................................................................................................ $1,250.00
MISCELLANEOUS Ammco 4000, 4100, 3000, 7000 Drum & Disc Lathes.............................................................................................. Call for Price 6 - Air Compressors.................................................................................................................................................. Call for Price New Dowell Pin Puller Set.................................................................................................................................................. $175.00 New Piston Pin R & R Set.................................................................................................................................................. $175.00 New Sioux Tapered Pilots.................................................................................................................................................... $37.50 Diamond Flywheel Stones................................................................................................................................................. $175.00 New - Portable Crankshaft Polisher.................................................................................................................................. $675.00 Sioux Seat Grinding Stones - 1-1/8” through 1-1/2”............................................................................................................ $8.95 Sioux Seat Grinding Stones - 1-9/16” through 1-15/16”...................................................................................................... $9.50 Sioux Seat Grinding Stones 2” through 2-1/2”................................................................................................................... $10.50 Sioux Seat Grinding Stones 2-3/4” through 3-1/4”............................................................................................................ $17.50 Kwik-Way Seat Grinding Stones - (Same Sizes and Prices as Sioux) Sunnen Rod Hone Mandrals - CR, PL, KL, LJ, 4UL Series..................................................................................... Call for Price 5 - 4-Wheel Engine Stands.......................................................................................................................................... $100.00 EA
SEE WEBSITE FOR CURRENT LIST
email: jackschollerequipment@roadrunner.com
www.jackschollerequipment.com trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 33
Pro Degree Wheel Pointers - $60.00 Rigid and adjustable with a window sight for accurate cam degreeing. Fits all blocks with a threaded hole on the front, including engines with extra long crank snouts such as a Mopar HEMI and Ford FE. Window can also be located behind the wheel. This will allow you to remove the degree wheel easily for timing adjustments. Works great will all degree wheels through 16” or larger depending on the mounting hole.
3-jaw Jeweler’s Chuck ------------- $325.00 Both chuck & degree wheel ----------- $495
18” Degree Wheel is made from 6061 Billet Aluminum and has a sturdy design with easy to read markings. Part #ST-DegreeWheel-18 -------------------- $225.00 Pointer ------------------------------------------$60.00
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 abs-products.com sales@abs-products.com youtube.com/absproducts
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Valve seat machine with high precision electrospindle on dual air cushions.
The SERDI Legacy still affordable at
$ 41,999
toll free 1-800-447-3790 customerservice @serdi-usa.com
www.facebook.com/ serdi.machines 1526 Litton Drive Stone mountain Georgia 30083 USA
www.serdi.com trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 35
$750.00 HT-6300
Hollow Rams $550.00 HT-6000
Press Ram $200.00 HT-4000 Hollow rams with bolts are used for dampener installation, rocker arm pulling.
1.625” Travel
1.625” Travel
3.000” Travel
$250.00 ea. 2.250 14 pitch
2.750 16 pitch
Puller Plates HT-275016
HT-125014
1/2”
5/16” & 3/8” T-wrenches for rocker arm pulling; LS7 16mm, 1-1/2 pitch threads; Big Block 16mm, 200 pitch thread; Chinese Eagle Crank 5/8” Coarse thread; Ford 3/4”
7/16” Dampener Wrenches for installation $79
ST-LS7 $250.00
Rocker Arm T-Wrench - 4340 chrome moly heat-treated steel w/ rolled threads $200.00 ea. 591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 fax 714-671-0836 sales@abs-products.com abs-products.com youtube.com/absproducts
36 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
HT 4000 Dampener Puller Kit: 1 ea. HT 4000 RAM .................$200.00 1 ea. HT-125014 Puller Plate ....$250.00 3 ea. 7/8” Plungers .................$150.00 1 ea. Bolt Kit .........................$200.00 Total .....................................$800.00 Pump & Hose .........................$350.00 Complete ........................... $1,150.00
HT 6000 LS7 Dampener Puller Kit: 1 ea. HT-6000 RAM ............... $550.00 1 ea. HT-275916 Puller Plate ... $250.00 3 ea. 3/4” Plungers ............... $150.00 1 ea. Bolt Kit ........................ $200.00 ST-LS7 ................................. $200.00 Total ................................. $1,350.00 Pump & Hose ........................ $350.00 Complete .......................... $1,700.00
Heat treated 4340 chrome only preheat treated. T-wrenches are $200.00, available in either 5/16” or 3/8”. Hydraulic Stud Puller Kit:
For 1/4” hose quick disconnect!
HT-6000 RAM ............$550.00 3/8” T-Wrench ...........$200.00 5/16” T-Wrench .........$200.00 Total........................$950.00 Pump & Hose ............$350.00 Complete .............. $1,300.00
For 3/8” hydraulic hose quick disconnect!
ph 714-671-0728 fax 714-671-0836 abs-products.com sales@abs-products.com youtube.com/absproducts
Custom Tools for Performance & Rebuilder Shops trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 37
Pollution Control Workstations
$7,900
.00
Pollution Control Workstations PC-4736-E
47˝ W x 36˝ D, 440 sq. in. filter, removable dust pan, fiberglass grate, plexiglas enclosed top that swings up out of the way for loading, swings down to keep particles out of shop, single motor on the back 3/4 HP @ 750 cfm. Move up to 2HP, 1100 cfm blower.
Upgrade from ABS-4228, this is the latest pollution control workstation from ABS Products. This machine is a must in today’s market where you are working with plastic, fiberglass and carbon fiber that you have to keep out of your lungs.
See More Pollution Control Workstations and many other products: www.youtube.com/absproducts 591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 fax 714-671-0836 sales@abs-products.com abs-products.com 38 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Downdraft Tables with Turntables We are delivering 3 new Downdraft Tables with Turntables to LKQ/Amada of Texas for blowing off blocks and deburring parts. Downdraft 36’ turntable, 2 HP, 1150 CFM for blowing off parts, 440 square feet of fire retardant air filters, non-scratch plexiglass, new-style metal frame.
CALL TO ORDER YOUR CUSTOM SOLUTION TODAY!
714-671-0728
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 fax 714-671-0836 sales@abs-products.com abs-products.com youtube.com/absproducts
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 39
Multi-Abrasive 2-station Blasting Cabinets for Production Engine Rebuilders! PowerPeen 6048
We built this super-flexible two-station blasting system for Gary Kehrer at Platinum Performance Group in Sunnyvale, TX. Gary works on aircraft engines such as the Lycoming prop engine cases pictured above. There is also a photo of the welded steel tubing that works as an engine mount to hold those engines in. They are stripped down to remove paint and magnafluxed, Gary’s shop does it all. He also works on Continental flat 6’s, race boats, aluminum magnesium heads from different manufacturers. Shot peening, plastic media, glass bead, all runs through this versatile production quality machine. If you run a large production shop like Gary’s we have the custom blasting machines you need.
This makes an EXCELLENT shot peening cabinet for diesel cranks or anything!!! Tools for Performance Racing Engine Builders 714-671-0728 abs-products.com sales@abs-products.com youtube.com/absproducts 40 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Excellent maching for shot peening cranks! In fact that’s what we designed it for!
The welded steel tubing that works as an engine mount Lycoming prop engine.
Lycoming prop engine cases on turntable and dolly system, entering the blaster.
Domestic, Japanese and European
Nozzles for shot peening, blasting and plastic media! • A2 tool steel • Heat treated to 80 Rockwell • 6” x 1/2” OD 90 degree nozzle • 5” x 1/2” OD straight nozzle • 3” x 1/2” OD straight nozzle • 4-1/2” x 3/8” OD 90 degree nozzle • 3” x 3/8” OD straight nozzle
Each nozzle: $250.00 Full set: $1250.00
www.americangasket.biz trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 41
THE SAFEST WAY TO STORE CRANK SHAFTS! ABS Products has the Crank Racks to get your shop organized & your stock safely stored!
CH-1 Crank Rack
CH-1 Crank Rack with optional top, V-blocks and one cam hanger.
CH-2 Double Crank Rack
CH-2 Double Crank Rack shown with 32” tubes on the bottom and 26” tubes on the upper level. Each level holds between 20-24 cranks depending upon the model.
ST-VB- Plastic V-Blocks High Density Plastic V Block for Measuring and Inspection of Cams and Cranks. Designed to work with a 1/2” Electrical Conduit. 24” will work with a LS Crank Shaft (an affordable alternative to our Precision VB if you only need to measure & inspect)................................... $149.00
Cranks hang on adjustable flanges Each crank rack contains flanges that can be adjusted to suit your specific crank inventory. This is a rack for every crank.
SAVE MONEY AND FLOOR SPACE!
2 Crank Racks can be connected together with two connecting sections (ES2) to create a 3 space rack
591 West Apollo Street • Brea, CA 92821 phone 714-671-0728 fax 714-671-0836 sales@abs-products.com abs-products.com youtube.com/absproducts 42 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
System on Best Storage the market!
Can Be Arbors perately! Se Bought
Mill Mounted Drilling Platform
ST-VB- V-Blocks High Density Plastic V Block for Measuring and Inspection of Cams and Cranks. Designed to work with a 1/2” Electrical Conduit. 24” will work with a LS Crank Shaft (an affordable alternative to our Precision VB if you only need to measure & inspect)
$149.00
ABS-Products.com Call 714-671-0728
ROD WEIGHING FIXTURES & ROD CENTER Digital Scales also available with 4000 gram capacity by either gram or 1/10 gram increments
Drilling Platforms for Hines & Winona Balancers
714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts
Crank & camshaft storage rack shown with 4 rows of crank hangers and 2 rows of cam hangers. Comes with a set of plastic v-blocks and table-top insert. Crank Rank - Single (as pictured) (42” x 37” x 48”High, 300 lbs.) CR-CH-1 .......................................................................... $995.00 Crank Rack - Double (42” x 42” x 14” 230 lbs. shipped flat) CR-CH-2........................................................................ $1,245.00 Crank Rack - Triple CR-CH-3 ....................................................................... $1,745.00 Crank Rack - Inserts (pair) Optional Table Top for the rack. CR-ES-3 ............................................................................. $95.00
714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts
For $40.00 you can change 2 rows to Cam Hanger they will hold 4 Big Block or 5 Small Block Cams. You will still have 3 rows to hold Cranks.
Tools, Equipment, Machines for Engine Builders & Rebuilders trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 43
3030 PowerPeen Industrial Direct Pressure Each abrasive delivery method (siphon and direct pressure) has its own “best applications” just like engines open to atmosphere and engines using boost to overcome one atmosphere. Each model also has its best application for the cabinet size; one size does not fit all! The PowerPeen 3030 is the smallest cabinet size in a seven cabinet lineup. The 3030 is a compact size with all the features included making it an Industrial Direct Pressure Cabinet in a smaller package. Use for shot peening quick replacement parts or use for glass bead, plastic and all the other media types.
Standard Features • 13” x 24” window with protector • 10” work ports • Control panel with all air controls • Safety door switch • Large access door, lockable • 700 cfm blower with silencer • Treadle pedal, full front • Advanced LED lighting • Patented separator reclaimer • Abrasive mixing flow control valve • Pneumatic dust collector cleaning • Bar work grates • MERV tested cartridge, 220 sq.ft. • Dust storage hopper, 1-1/2 c.f. • 1.0 c.f. pot capacity, Charger model • Operator platform Included • Boron Carbide Nozzles
591 West Apollo Street Brea, CA 92821 Phone (714)257-0484 mediablast.com 44 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
ABS Camshaft Polisher
Camshaft Polisher with 70˝ between centers shown
• Polishes cams from 30˝ to 60˝ long • 5/8˝, 3/4˝, 7/8˝ 1˝, 1-1/8˝, 1-1/2˝ & 2˝ Lobes • Adjustable taper • Polish camshafts with the gear mounted, no need to remove! • Every roller or follower cam will wear a spot on the peak and need to be squared & polished.
This tool follows the profile, 3 laps across the top will square the cam without changing the profile. Wear in period will not require a valve readjustment, no backlash problems. Whatever your crankshaft polishing needs, ABS has a model designed to do the job that meets and exceeds your demands. Portable and custom designed models also available.
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 fax 714-671-0836 sales@abs-products.com abs-products.com youtube.com/absproducts
Come See Us at PRI Booth 5211 trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 45
The Hurricane Wet Blast Machine, For A Finer Finish Media Blast manufactures more than 170 standard models and sizes of blasting cabinets with over 80 optional features for increased productivity, durability, and operator safety. Our extensive line of Wet, Dry, Siphon and Direct Pressure blast cabinet models includes specialty machines for automotive, aerospace, military, precision focused micro blasting, plastic stripping, soda blasting, tumble part processing and shot peening. Cartridge dust collectors, HEPA after filters and separate standing timed reverse pulse cleaning dust collectors are included as standard sandblasting equipment or available option upgrades. The Hurricane Wet Blaster has many applications in the automotive field to include 3-D printing, processing wheels, chemically clean part surface, zero abrasive embedment and the elimination of frictional heat capable of damage and part distortion.
Standard Features • Stainless Steel Cabinet • Seal-less Slurry Pump • 25 to 28 % Abrasive Suspension for faster processing • Negative Pressure Cabinet with Mist Collector Blower and Filter • LED Cabinet Lighting • Positive Locking Window Seal
591 West Apollo Street Brea, CA 92821 Phone (714)257-0484 mediablast.com 46 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 47
ALL NEW, Pro G/S The Pro G/S is a more compact cabinet using smaller amounts of compressed air designed for shops with limited floor space and smaller part volumes. The Pro G/S was designed specifically for use with Grit and Shot or combinations of the two. Applications Finishes and Camouflage Repairs. The included casters allow the machine to be rolled into position,used, and then moved to a stored location.
Attached Dust Collector
FEATURES & BENEFITS • Duplicates Original Factory Finishes • Camouflage Surface Repairs • Reaches Down Into Deep Cylinder Ports • Compact Footprint with Casters • Negative Pressure 100% Welded Dust Collector • 90 sq. ft cartridge filtration • Semi-Automatic Dust Collector Vibrator Cleaning Cycle • Advanced LED Lighting • ASME Coded Pressure Pot with Access Port • LG. 13X24” view window
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts 48 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Come See Us at PRI Booth 5211
STANDING ON THE GAS SINCE 1963. Mickey Thompson was unstoppable. He was the first American to 400+MPH at Bonneville & the manager of Lions Drag Strip. At heart, Mickey was a drag racer, now his DNA lives on in the innovative winning products we build today while we continue to break records in professional drag categories. UNCOMPROMISED CONSTRUCTION / UNDISPUTED PERFORMANCE. #MICKEYTHOMPSONTIRES M/T PROUDLY MAKES TIRES IN THE USA.
MICKEYTHOMPSONTIRES.COM
49
GARAGE AND SHOP ORGANIZERS The Pioneer Steel line of high quality garage and shop organizers meet the high standards you demand for your shop or garage. These new products are a great way to store and organize those loose items and will give your garage, shop or enclosed trailer a cleaner look. Pioneer Steel now has exactly what you need at an affordable price. Over 30 sizes and styles to choose from; made of high quality steel and available in white, red or black durable powder-coat finish. MOUNTING HARDWARE INCLUDED!
2 ROW AEROSOL CAN HOLDER Capacty: 8 cans
2000W 2000R 2000B
SMALL OIL BOTTLE SHELF Capacty: (6) 1 QUART BOTTLES
2010W 2010R 2010B
SMALL AEROSOL CAN RACK Capacty: 6 cans
2002W 2002R 2002B
LARGE OIL BOTTLE SHELF Capacty: (12) 1 QUART BOTTLES
2014W 2014R 2014B
LARGE AEROSOL CAN RACK Capacty: 12 cans
2006W 2006R 2006B
COMBINATION STORAGE SHELVES
2016W 2016R 2016B
PHONE: (714)255-0526 • FAX: (714) 257-0184 50
LARGE OIL BOTTLE HOLDER Capacty: (8) 1 QUART BOTTLES
2008W 2008R 2008B
LOCKABLE ORGANIZER WITH STORAGE SHELF
2022W 2022R 2022B
TOOL BOX
R103
TOOL BOX
HR19
TOOL BOX
R1182-02 R1182-03
PIONEER STEEL CO.
sales@pioneersteelusa.com
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 51
CLASSIFIEDS For Sale - Complete Machine Shop with Service Bays On a Main Street in Springfield Oregon In business for 35 years Please contact Jeff for more info: Jeffccaldwell@aol.com phone: 541-914-6490
KWIK-WAY 092 Power Stroke Engine Cylinder Hone S/N 092-10065 228-861-4200 STORM VULCAN Submerged Arc Crankshaft Welder Model #150 S/N 581-83 228-861-4200 petebloss@aol.com
Face Mill Grinding: Storm Volcan Cutter Plates Re-Sharpened Cam generated face radius for smoother finish. Gene Ohly 626-280-0633 / 626-540-7027 email: aeo3219@yahoo.com
“New” 8˝ Self-Centering Lathe Chuck • 8-Inch 3-Jaw Scroll • 2.55-Inch Bore • Plain back • 2 sets of jaws • Wrench & mounting screws included $199.00 ABS Products: 714 671-0728
Custom 10’ Crank Polisher
V-Block Stand for Crank and Cam Shafts
“Brand New” Extra-large, production crank polisher for those big diesel cranks. Designed and built to handle the extra weight and length of large heavy cranks, 10’ 7” between centers. Uses 5-7/8” x 77” belts.
Measure and inspect cams and cranks with our
Contact us for additional details and price. ABS Products 714 671-0728
light weight, high density plastic, adjustable V-Blocks. Can be expanded up to 22” wide. Only $89.00 ABS Products 714 671-0728
Advertise now in the Trader Classifieds, Call: 714/ 671-0728 www.trader-mag.com 52 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
AD RATES, SPECIFICATIONS & DEADLINES
www.trader-mag.com
The Trader Magazine, your most affordable advertising outlet! Call 714.671.0217 for Mspecials! trader-mag.com PRI/Winter 2017 TRADER AGAZINE 53
The Ultimate Piston Fixtures Jaws can be sold separately for any ring width: 3/16˝ down to .5 mm!
10” Tilting Rotary Table with 8” Chuck & special Piston Jaws
Standard ABS Piston Fixture
See the video: YouTube.com/absproducts Special Diesel Jaws for 6”& 8” Chuck
Special Chuck for Machining Sleeves
Jaws available for 6” & 8” chucks.
714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts
IMPORT TUNERS & MOTORCYCLE BUILDERS: We have many new jaws for small bore motors!!!
7-1/2” Blank Piston Fixture Jaw: We machine this to fit YOUR ring groove! Or you can purchase blanks and machine yourself. Available for 6” and 8” chucks as well. www.performancetradermagazine.com
54 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Update your Piston Ring Grinder to an ABS Ring Grinder!
START SAVING TIME with our Ring Grinders available with Micron Disk, HD Disk or Diamond Plated Hubs. We have what you need for any type of ring! Complete with Micron Disk Micron Disk, 1 - 4” Turntable ---$1,455.00 Micron Disk, 1 - 5” Turntable ---$1,555.00 Micron Disk, 1 - 6” Turntable ---$1,655.00 Diamond or Borzon Disk ----------$325.00
New Scotch Brite Buffing Wheel RG-5953 -----$10.50 ea. New Felt Buffing/Deburring Wheel RG-5952 ---$14.75 ea. New Stick-On Disks RG-5956 --------------10 for $50.00 12 pack of Micron Disks --------------------------$19.25 50 pack of Micron Disks --------------------------$65.00
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 fax 714-671-0836 sales@abs-products.com abs-products.com youtube.com/absproducts
Come See Us at PRI Booth 5211 trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 55
N-200 Stage II Soda Blaster Using GhostFlow™ Technology
STANDARD MACHINE FEATURES • Three (3) Cabinet Sizes • 36x36, 48x36 & 48x48 (w x d) • 13” x 24” ClearView™ Window • Easy Clean MERV Tested Cartridge Filter • Pneumatic Vibrator Dust Collector Cleaning Cycle • Reverse Pulse Dust Collector Cleaning Cycle • 700 CFM Blower w/ Silencer • Easy to use Soda Pressure Generator with Control Panel • ASME Code 0.8 C.F. Pressure Pot • Pot Access Port • Easy Soda Loading Hopper • 9 to 22 CFM Soda Nozzle • Large Side Access Door • Pneumatic Soda Feed System
The N-200 Stage II Soda Blasting Cabinet is one of the most popular of the NEW Soda Models using larger cabinets and larger dust collector sizes. This allows the user to operate longer hours and access other part handling options important to soda blasting applications. This is a great choice for cleaning many automotive parts like automotive heads when you want the original finish and a soluble abrasive to eliminate any abrasive residuals. The Patented Separator Reclaimer prevents 95% of the used soda from transferring into the dust collector. This unique design allows longer daily machine operation and more daily part production. Downdraft Cabinet Airflow using GhostFlow™ Soda Delivery Technology and Used Soda Dropout are what make ABS Products the leaders in soda cabinet technology. (714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts 56 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Check the water jackets, individual combustion chambers, bolt hole and valve jobs without the hassle of bolting on plates or submerging the cylinder head! 1. Floor to Floor in 3 minutes 2. Set up time less than one minute 3. Cast Iron and Aluminum Heads 4. Separate Work Station 5. Easy 6. Profitable
714-671-0728 abs-products.com
VT-3 Vacuum Tester (incl. pump, all parts listed below) $1,750.00 VT-5 Vacuum Tester (incl. pump, all parts listed below) $2,395.00
VT-1250-R-F 1-1/4” round pad with fitting .................$35.75 VT-216-R-F 2-1/16” round pad with fitting ...............$32.95 VT-2000-3000-F 2”x 3” pad with fitting ...........................$32.95 VT-3000-3000-F 3”x 3” pad with fitting ...........................$34.95 VT-2500-4500-F 2-1/2” x 4-1/2” pad with fitting .............$35.75 VT-1250-R 1-1/4” round pad without fitting ............$21.80 VT-2750-R 2-3/4” round pad without fitting ............$21.80 VT-2000-3000 2”x 3” pad without fitting ......................$21.80 VT-3000-4000 3”x 3” pad without fitting ......................$21.80 VT-2500-4500 2-1/2” x 4 1/2” pad without fitting .......$24.80 VT-3000-4000 3”x 4” pad without fitting ......................$22.80 VT-6000-6000 6”x 6” pad without fitting ......................$24.95 VT-3-TP 11”x 35” table pad for VT-3 ...................$62.95 VT-5-TP 17”x 45” table pad for VT-5 ...................$73.70 VT-SP-14 14 mm spark plug adapter ....................$39.00 VT-SP-18 18 mm spark plug adapter ....................$49.00 VT-BHA Bolt hole adapter ...................................$35.20 GA-M Manifold with liquid filled gauge .........$495.00 GA-LG Liquid filled gauge .................................$80.00 VT-3-H 1/4” vacuum hose ..................................$39.00 VT-RV Release valve ..........................................$42.00 VT-TA Table adapter .........................................$10.00 VT-FP Foot pedal ..............................................$62.95 VT-T3 VT-3 table only .....................................$275.00 VT-3-P 3 CFM pump .........................................................$328.98 VT-5-P 5 CFM pump ........................................$475.00 trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 57
INTRODUCING : The High Pressure Oil Gallery Cleaning System Aggressively clean the oil galleries in most engines — Gas to Diesel, Stock to High-Performance. • Combines stainless steel wire brushes, air and water pressure to clean oil galleries quickly and thoroughly • Standard Kit includes a 35"L cleaning wand with pistol grip air/water manifold and 3 brushes ( 3/8", 1/2" & 5/8" dia.) Desription
Jobber
Order No.
Standard Kit
$329.99
HPOG-1000
/8" Cleaning Brush
9.99
HPOG-375
/2" Cleaning Brush
9.99
HPOG-500
/8" Cleaning Brush
9.99
HPOG-625
Optional 18" Wand
49.99
HPOG-18
3 1 5
See it in action at PRI, Booth 5743! Trader-December.indd 1
Wand design creates a vortex action to power scrub the oil galleries clean
1-800-533-8010 • www.goodson.com 10/24/2017 4:02:32 PM
The Best Surfacer The Best On The Planet! Surfacer On The Planet!
Precision surfacing that you can rely on to last many generations. Berco has 90 Precision that youquality can rely on plus yearssurfacing of manufacturing to last many generations. Berco has 90 machines that last a lifetime! plus years of manufacturing quality machines that last aoflifetime! Join the thousands shops that have experienced the quality of Berco, but Now at an an affordable affordable price. price you can join now at the thousands of shops that have experienced the quality of Berco.
58 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
r i a p e ild eebmuan
R
it our Please vis5553 booth #
MAXIFORCE offers complete overhaul kits and spare parts for: YANMAR® / JOHN DEERE® / CATERPILLAR® PERKINS® / SHIBAURA® and MITSUBISHI® engines.
Take advantage and start rebuilding these medium-small bore diesel and reap the benefits of a new profit center for your shop.
YOURSmall ngeMidraDiesel lists Specia
THE AFFORDABLE SOLUTION FOR REBUILDING SMALL BORE DIESEL ENGINES www.MaxiForce.com 1-800-414-2095 ISO 9001:2008 certified
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 59
Get Abrasive! ABS Blasting Media Abrasives for all Applications.
Cleaning parts, removing paint, powder coating, surface blending or surface preparation, ABS has the right type of blasting media for all your needs. We keep a wide variety of types and sizes in stock. Give us a call to discuss which abrasive will work best with your application and machine. BAKING SODA PLASTIC MEDIA
STEEL GRIT
ALUMINUM OXIDE
STEEL SHOT
(714)671-0728 ABS-Products.com sales @abs-products.com info@ abs-products.com youtube.com/absproducts 60
GLASS BEADS
36˝ x 36˝ Special Shot Peening System w/ track
ABS Products Dual Feed PowerPeen • • • • • • • •
36” x 36” shot peener with track and turntable designed to be moved by forklift, run on 110V, be portable 10” arm holes large window rubber lined interior lighting top of the line!
Small step available!
We make these up to 60” x 60” and larger! Call us for your custom shop needs!
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 abs-products.com sales@abs-products.com youtube.com/absproducts trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 61
NEW! Stainless Steel Piston Ring Grinder Stainless Steel Ring Grinder: Our New ultimate ring grinder is made of 303 Stainless Steel. Offering features such as: • Dead Nuts (automatic indicator zero reference return) • The adjustable ring mounting plate has a special 1 inch T-nut allowing complete usage of the abrasive wheel and has ring reference Indicator grooves, for faster and easier initial set up. • Additional adjustable stops for grinding oil rings. • New improved billet stainless ring clamp screws • It offers a high performance variable speed motor • 0-2750 rpms
CWT
Turntables are available in 3 sizes. 4”, 5” and 6”
New! 1” slot and adjustment system! Add a Borzon or Diamond Grinding Disk to any unit for an additional $325.00 RG-9000-D – Ultimate Stainless Steel Ring package contains all 3 turntables and a Diamond or Borzon wheel – $2495.00
• The 4” table accommodates bore sizes from 2.300” to 4.000” • The 5” table accommodates bore sizes from 3.500” to 5.000” • The 6” table accommodates bore sizes from 4.500” to 6.000
Choice of Grinding Disks • PSA Micron Disks • Borzon Grinding Disks are available in 180, 220, 320 grit • Diamond Grinding Disks are available in 180, 220, 320 grit • Deburring wheels are available in Cratex or Scotch Brite Micron
Diamond or Borzon
RG-9000-4 - Disk, 4” Turntable ..................................$1,455.00 ...... $1,755.00 RG-9000-5 - Disk, 5” Turntable ..................................$1,555.00 ......$1,855.00 RG-9000-6 - Disk, 6” Turntable ..................................$1,655.00 ......$1,955.00
Piston Ring Squaring Tool
• Fast, easy and repeatable fixture for squaring • Rings in the bore prior to setting end gaps. Covers bores from 2.000” to 5.000” and will clear head studs. • Places rings 1.000” below the deck to get past head bolt distortion. • No wrenches required. • Change bore sizes in RG-9000-T-6 6” Turntable RG-9000-T-5 5” Turntable RG-9000-T-4 4” Turntable seconds! from 3” to 6” rings - $450 from 3” to 5” rings - $400 from 2” to 4” rings - $350 • NEW! Goes from 5.0” - 8.0” all the same features. Red Anodized. ST-RST - 2.0” - 5.0” - $90.00 ABS Products • 714-671-0728 ST-RST-D - 5.0” - 8.0” - $120.00 ST-RST-3 - New 3” depth - $50.00* ABS-Products.com • youtube.com/absproducts *for use with Torque Plates
Wingnuts machined from billet stock just for us!
62 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 abs-products.com sales@abs-products.com youtube.com/absproducts trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 63
Wisdom from Gary
“There’s my way... or the wrong way”
balancing Flywheel and clutch Assemblies When using a cone-type flywheel mandrel, the first thing to do is check for run out. Some flywheels may have a machined chamfer and are not concentric with the register. If they are not concentric, the surface will not be running true. I personally prefer to balance flywheel and clutch assemblies using a crankshaft or a mandrel like a crankshaft. The clutch needs to be preloaded as if a clutch disk were in place, with three lightweight spacers 120 degrees apart that are the same thickness. This keeps the pressure plate parallel with the flywheel. I’ve seen as much as one ounce of unbalance when the clutch plate is not preloaded. Many clutches fit in the register of the flywheel. Others locate off of special clutch bolts with shoulders. Still others locate off of dowel pins. Many diaphragm clutches locate on every other hole. Make sure you use the clutch bolts that fit the registered holes. When using a cover that was designed to fit on flywheels register, but it’s being bolted on through loose holes need to be indicated concentrically and dowel or roll-pined to locate. All clutches and flywheels should be marked so that they always repeat in the same location. Gary Thompson Founder of ABS Products
Gary spent a lot of time inventing ways to make your job easier, faster and more reliable for more of his wisdom check out our YouTube channel @ABSProducts.com
Gary’s legacy will continue by sharing with you his helpful tips in each issue.
64 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Bob Weights
Bob Weights for virtually any engine. Whether you need a single cylinder bobweight for a Briggs and Stratton or a set of bobweights for a V10 Lamborghini, ABS Products has them in stock. Mini Bob Weights, V6 Kits, V8 Kits, V10 Kits, Diesel Kits
(714)671-0728 ABS-Products.com info@ abs-products.com youtube.com/absproducts
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 65
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts
66 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
COBRA STAGE I SODA BLAST CABINET Cobra Stage I Direct Pressure Soda Blasting Cabinet
Cobra Stage I Soda Blast Cabinet
The Cobra Stage I Soda Blaster is a cost effective model when you need a soda blasting cabinet for smaller parts and lower part production using smaller air compressors.
The smaller footprint requires less shop floor space and two doors allow placement in different locations that a single door machine often does not allow. TM
All Media Blast soda blasters use the All New GhostFlow soda delivery system with low compressed air usage, low soda usage and patented separator reclaimer. The unique soda dropout system with patented separator prevents the sused soda from transferring into the dust collector allowing longer machine operation before dust collector service is required.
Media Blast soda models are available in Stage I, II and III, allowing users to choose the machine that best fits their application needs. Look to the N-200 Soda Stage II unit for larger cabinets with longer daily machine duty cycle, larger dust collector and higher daily soda delivery. The Blizzard Stage III is the most advanced soda model offered today with self-cleaning dust collector that includes manual override controls and cartridge filter monitor gauge.
Low Air Usage
Buying Guide Demo
The Dust Collector on the Cobra Stage I has two cleaning circuits; pneumatic vibrator cleaning cycle and the air pulse cleaning cycle that can be operated together or independently. The All New EasyClean Cartridge Filters are special material making cleaning fast and simple. The machine includes a New Operator Dash Panel allowing easy operator control changes. The Cobra Stage I comes with two nozzles, the 0.147 and the longer 6 inch 90-degree for reaching down into hard to clean areas, this is a direct pressure machine that allows blind hole and cross drill cleaning.
Specifications: Inside Cabinet Overall Cabinet Door (2) Soda Delivery ASME Air Usage Electrical Dust Collector Dust Collector Blower Shipping Weight
42”Wx24”Dx26”H 47”Wx37”Dx63”H 20” x 21-3/4”H 0.8 Cu.Ft. 10-12 CFM 120 Volt-60Hz Easy Clean Cartridge 500 CFM 400 lbs.
Easy to use Operator Control Panel Air Regulator-Gauge-Water Trap Free Standing 0.8 C.F ASME Code Soda Delivery with GhostFlow™ Soda Controls Manual Soda Pot Loading Main Air Inlet Shut-Off Valve Fine Tuning Soda Flow Choke Valve Stainless Steel Soda Metering Valve Vibrator Assist Soda Feed with On-Off Controls Easy to use Full Front Treadle Blast Pedal
Low Soda Flow
SPECIFICATIONS MODEL: New Cobra Stage I Soda Blaster with State of the Art GhostFlow™ soda delivery technology, used soda drop out system, LED Cabinet Lighting and ASME Coded 0.8 C.F. pressure pot with service access port.
Up to one (1) hour daily machine duty cycle suggested Value for Dollar 13” x 24” ClearView™ Anti-Static Window Protector Glass 500 CFM Blower Easy Clean Filters, 90 Sq.Ft. Vibrator Cleaning Cycle Air Pulse Cleaning Cycle Top Window Sweep 8” Work Ports
Right and Left Side Access Doors Operator Work Grates Advanced LED Lighting Used Soda Dropout Hopper Tool-less Window Replacement 10-12 cfm GhostFlow™ Soda Delivery Patented Separator Reclaimer Down Draft Airflow Blow-Off Gun
591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 67
68 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Winona Van Norman Surface Grinders.
Because size matters when you’re taking on the daily grind.
SM101 $24,995
SM130 $26,995 SM70 $11,995
*All prices include freight to customer’s door.
We don’t mean to brag, but the fact is, Winona Van Norman has emerged as the biggest name in surface grinding machines. We build more machines than anybody else. And we build them to go the distance, grinding to the most precise tolerances, head after block, throughout a very long life. One big reason why is our heavy-duty ball screw, the biggest and toughest in the industry. Seated on a rugged, cast-iron base, it drives a table travel of 40.5” on our SM101 and a full 51” on the SM130. And their infinitely variable traverse speeds give you precise control of finishes.
Then there’s the big 14” CBN/PCD Milling Head that glides up and down our power column complete with Auto Return Cycle. It turns tired machinists into smooth operators who deliver consistently high quality results. About the only thing that isn’t oversized about our surface grinders is the price. And there are even more great values where these came VISIT US AT from. We just couldn’t fit them all on the page. Don’t believe us? Pull up our website and DECEMBER 7–9, 2017 INDIANAPOLIS, IN • USA see for yourself.
BOOTH 5417
800-533-8008
Intl: 001-316-219-3500 sales@winonavannorman.com / www.winonavannorman.com Our heavy duty ball screw. Not even close to actual size. Prices on these items are subject to change without notice.
70 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 71
3030 PowerPeen Industrial On the Direct ROAD Pressure PERA 72nd Annual Convention
PERA Annual Convention in Clearwater, FL. was thoroughly enjoyed by all. The seminars were both educational and fun but the highlight of the event was mingling with some of the best people in the industry. We would encourage all to attend this event next year!
AERA/Rottler Open House
Rottler did it again, another fantastic open house! Held at their state of the art facility in Kent, Washington, it was very apparent why Rottler is one of the leaders in the industry. Customers and vendors enjoyed great hospitality, informative workshops and a wonderful time at the LeMay Car museum.
72 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Balancing Slugs, Pins, Plates & Bars
Our heavy metal arrives finished, ready to install, oversized by .002-.003 for a precise press fit. We have the best quality, largest inventory and over 50 years experience with heavy metal for engine and chassis balancing.
Contact our sales team today! (714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts
Come See Us at PRI Booth 5211 • Hundreds of sizes in stock • Custom sizes available upon request • We can cut weld chamfers on any order 73
ABS Products • 714-671-0728 • www.abs-products.com Item
Description
1 thru 9
10 thru 24
25 thru 49
50 thru 99
100 Plus
HM-437-875
Heavy Metal 7/16" x 7/8" Dowel Pins
$23.18
$20.97
$19.53
$18.14
$16.80
HM-437-1100
Heavy Metal 7/16" x 1.100" Dowel Pins
$25.84
$23.40
$21.97
$20.58
$19.17
HM-500-500
Heavy Metal 1/2" x .500"
$10.05
$9.02
$8.30
$7.73
$7.27
HM-500-750
Heavy Metal 1/2" x .750"
$16.49
$14.54
$13.61
$12.45
$11.32
HM-500-830
Heavy Metal 1/2" x .830"
$18.14
$15.84
$14.83
$13.56
$12.32
HM-500-850
Heavy Metal 1/2" x .850"
$18.45
$16.63
$15.56
$14.25
$12.94
HM-500-900
Heavy Metal 1/2" x .900"
$19.07
$17.24
$16.17
$14.95
$13.59
HM-500-950
Heavy Metal 1/2" x .950"
$19.68
$17.63
$16.56
$15.34
$13.97
HM-500-1000
Heavy Metal 1/2" x 1.000"
$20.10
$18.05
$16.61
$15.47
$14.53
HM-500-1100
Heavy Metal 1/2" x 1.100"
$22.33
$20.11
$18.69
$17.00
$15.67
HM-500-1200
Heavy Metal 1/2" x 1.200"
$24.13
$21.81
$20.36
$18.27
$16.57
HM-500-1250
Heavy Metal 1/2" x 1.250"
$25.44
$22.82
$21.13
$19.52
$18.33
HM-625-750
Heavy Metal 5/8" x .750
$21.95
$19.02
$17.10
$15.30
$13.94
HM-625-1000
Heavy Metal 5/8" x 1.000"
$28.93
$25.96
$24.04
$22.23
$20.88
HM-625-1100
Heavy Metal 5/8" x 1.100"
$33.10
$28.96
$26.91
$24.88
$23.19
HM-625-1200
Heavy Metal 5/8" x 1.200"
$35.25
$31.66
$29.31
$27.16
$25.12
HM-625-1250
Heavy Metal 5/8" x 1.250"
$36.16
$32.46
$30.03
$27.74
$26.09
HM-750-750
Heavy Metal 3/4" x .750"
$28.90
$27.42
$25.92
$24.46
$22.96
HM-750-800
Heavy Metal 3/4" x .800
$29.97
$28.49
$26.99
$25.53
$24.03
HM-750-1000
Heavy Metal 3/4" x 1.000"
$31.39
$30.37
$29.58
$25.08
$25.97
HM-750-1100
Heavy Metal 3/4" x 1.100"
$33.85
$30.73
$32.06
$31.06
$28.38
HM-750-1200
Heavy Metal 3/4" x 1.200"
$36.09
$34.96
$33.85
$32.72
$30.32
HM-750-1250
Heavy Metal 3/4" x 1.250"
$38.80
$37.33
$35.83
$34.36
$32.87
HM-875-500
Heavy Metal 7/8" x .500"
$19.62
$18.84
$18.27
$17.15
$16.13
HM-875-700
Heavy Metal 7/8" x .700"
$26.80
$26.15
$25.25
$23.89
$22.79
HM-875-750
Heavy Metal 7/8" x .750"
$27.95
$26.87
$26.07
$25.17
$24.33
HM-875-800
Heavy Metal 7/8" x .800"
$33.70
$30.32
$29.52
$28.62
$27.77
HM-875-1000
Heavy Metal 7/8" x 1.000"
$35.75
$32.23
$29.99
$28.69
$27.79
HM-875-1100
Heavy Metal 7/8" x 1.100"
$38.83
$35.25
$33.03
$31.15
$30.25
HM-875-1200
Heavy Metal 7/8" x 1.200"
$41.25
$37.66
$34.22
$33.52
$31.72
HM-875-1250
Heavy Metal 7/8" x 1.250"
$45.52
$40.85
$37.81
$34.96
$33.61
HM-1000-500
Heavy Metal 1" x .500"
$20.00
$19.59
$18.84
$18.19
$17.64
HM-1000-700
Heavy Metal 1" x .700"
$28.23
$27.42
$26.63
$25.57
$24.71
HM-1000-750
Heavy Metal 1" x .750"
$30.02
$29.81
$28.23
$27.37
$26.49
HM-1000-800
Heavy Metal 1" x .800
$32.61
$31.99
$30.42
$29.54
$28.67
HM-1000-825
Heavy Metal 1" x .825"
$33.08
$32.61
$31.30
$30.43
$29.55
HM-1000-880
Heavy Metal 1" x .880"
$35.18
$34.45
$33.12
$32.14
$31.07
HM-1000-1000
Heavy Metal 1" x 1.000"
$40.01
$39.15
$37.66
$37.55
$35.32
HM-1000-1100
Heavy Metal 1" x 1.100"
$42.26
$41.60
$40.43
$38.40
$36.60
HM-1000-1200
Heavy Metal 1" x 1.200"
$43.64
$42.59
$41.07
$39.80
$38.52
HM-1000-1250
Heavy Metal 1" x 1.250"
$46.72
$44.92
$43.13
$41.40
$40.66
74 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
ABS Products • 714-671-0728 • www.abs-products.com
We stay stocked up!
is ad for Mention th nt! ce discou ri p n m lu o next c
We will cut weld chamfers upon request. Item
Description
1 thru 9
10 thru 24
25 thru 49
50 thru 99
100 Plus
HM-1000-1260
Heavy Metal 1" x 1.260"
$47.32
$45.53
$43.42
$41.69
$40.94
HM-1125-760
Heavy Metal 1 1/8" x .760"
$56.84
$55.75
$54.66
$53.56
$52.47
HM-1125-800
Heavy Metal 1 1/8" x .800"
$57.90
$56.81
$55.72
$54.62
$53.51
HM-1125-1000
Heavy Metal 1 1/8" x 1.000"
$58.92
$57.83
$56.75
$55.64
$54.53
HM-1125-1100
Heavy Metal 1 1/8" x 1.100"
$60.66
$59.50
$58.35
$57.25
$56.08
HM-1125-1200
Heavy Metal 1 1/8" x 1.200"
$62.39
$61.22
$60.08
$58.92
$57.75
HM-1125-1250
Heavy Metal 1 1/8" x 1.250"
$64.71
$63.99
$62.32
$61.11
$59.96
HM-1125-1260
Heavy Metal 1 1/8" x 1.260"
$65.56
$64.86
$63.18
$61.98
$60.77
HM-1125-1850
Heavy Metal 1 1/8" x 1.850
$75.68
$72.97
$71.29
$70.08
$68.88
HM-1250-1000
Heavy Metal 1 1/4" x 1.000"
$67.53
$66.32
$64.97
$63.83
$62.57
HM-1250-1100
Heavy Metal 1 1/4" x 1.100"
$69.89
$68.67
$67.32
$66.18
$64.91
HM-1250-1200
Heavy Metal 1 1/4" x 1.200"
$72.24
$70.89
$69.36
$68.20
$66.88
HM-1250-1250
Heavy Metal 1 1/4" x 1.250"
$74.55
$73.18
$71.77
$70.40
$69.04
HM-1375-500
Heavy Metal 1 3/8" x .500"
$67.37
$66.01
$64.60
$63.23
$61.89
HM-1375-750
Heavy Metal 1 3/8" x .750"
$77.18
$75.76
$74.34
$72.92
$71.67
HM-1375-1000
Heavy Metal 1 3/8" x 1.000"
$81.56
$80.00
$78.55
$77.00
$75.28
HM-1375-1200
Heavy Metal 1 3/8" x 1.200"
$83.86
$82.34
$80.73
$79.22
$77.67
HM-1375-1250
Heavy Metal 1 3/8" x 1.250"
$86.18
$84.72
$83.58
$81.42
$80.06
HM-1500-1000
Heavy Metal 1 1/2" x 1"
$118.48
$116.91
$115.47
$113.92
$112.20
HM-1500-1250
Heavy Metal 1 1/2" x 1250"
$122.30
$120.73
$119.28
$117.73
$115.89
HEAVY METAL BARS are sold by the inch in length Item
Description
Price/Inch 1”W x 12”L
HM-312-4500
Heavy Metal Bars 5/16”H x 4-1/2"L
$25.00/Inch
$112.50
HM-375-6000
Heavy Metal Bars 3/8”H x 6"L
$25.00/Inch
$150.00
HM-437-4000
Heavy Metal Bars 7/16”H x 4"L
$25.00/Inch
$100.00
Item HM-500-12000
Description Heavy Metal Bars 1/2" H x 12" L
Price/Inch 1”W x 12”L $20.10/Inch $241.20
HM-625-12000 HM-750-12000
Heavy Metal Bars 5/8" H x 12" L
$28.93/Inch
$347.16
Heavy Metal Bars 3/4" H x 12" L
$31.39/Inch
$376.68
HM-875-12000
Heavy Metal Bars 7/8" H x 12" L
$35.75/Inch
$411.12
HM-1000-12000
Heavy Metal Bars 1" H x 12" L
$40.01/Inch
$480.12
HM-1125-12000
Heavy Metal Bars 1-1/8" H x 12” L
$58.92/Inch
$621.46
HM-1250-12000
Heavy Metal Bars 1-1/4" H x 17” L
$67.53/Inch
$810.36
HM-1375-12000
Heavy Metal Bars 1-3/8" H x 12" L
$81.56/Inch
$978.72
HM-1500-8000
Heavy Metal Bars 1-1/2" H x 12" L
$118.48/Inch $1,421.76 trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 75
Heavy Metal Checking Weights lf you’re tired of the guess work involved when balancing with heavy metal you need heavy Metal tungsten checking weights! Quickly and accurately establish the exact location and amount of heavy metal needed prior to drilling. our check ing weights fit securely between crankshaft counterweights al lowing the exact simulation of heavy metal. get it right the first time everytime! available in 1/2”, 5/8”, 3/4”, 1”, 1-1/8”, 1-1/4” and 1-3/8” diameters in simulated lengths of 1.200” *made from steel
Part Number Item Description Price CW-100 Checking Weights - 1” Heavy Metal gms ................................................................................................................... 50.00 CW-1125 Checking Weights - 1-1/8” Heavy Metal....................................................................................................................... 60.00 CW-1250 Checking Weights - 1-1/4” Heavy Metal....................................................................................................................... 70.00 CW-1375-1250 Checking Weights - 1-3/8” Heavy Metal for 1.250” long pieces................................................................................... 80.00 CW-1375-750 Checking Weights - 1-3/8” Heavy Metal for .750” long pieces .................................................................................. 80.00 CW-500 Checking Weights - 1/2” Heavy Metal .......................................................................................................................... 30.00 CW-625 Checking Weights - 5/8” Heavy Metal .......................................................................................................................... 35.00 CW-750 Checking Weight - 3/4” Heavy Metal ............................................................................................................................ 40.00 CW-875 Checking Weights - 7/8” Heavy Metal .......................................................................................................................... 45.00 CW-PB Poor Boy Checking Weights - Coupler with bolt - Add Balancing Clay to make any size Chking Wt.................... 7.00
R8 Collet required for straight shanks: 7/16”, 9/16”, 5/8”, 3/4”, 7/8” $125.00 Morse Taper version available for same price
Heavy Metal Start-Up Kit “Get Started Installing and Balancing with Heavy Metal” Getting starled on anything is usually the hardest part, but with the Heavy Metal Start Up Kit you’ll be installing and balancing with heavy metal in no time. We’ve included all the necessary drills and reamers needed for the installation plus enough Heavy Metal for several balance jobs. And just so we could assist you in those balance jobs, we went ahead and included 20 Heavy Metal Checking Weights. These checking weights will enable you to accurately determine the precise amount and location (prior to drilling) where Heavy Metal is needed. Heavy Metal Start-Up Kit comes with: (10) 1” x 1.200” pieces of heavy metal and (8) checking weights (10) 7/8” x 1.200” pieces of heavy metal and (8) checking weights (10) 3/4” x 1.200” pieces of heavy metal and (2) checking weights (5) 5/8” x 1.200” pieces of heavy metal and (2) checking weights (10) 1/2” x 1.200” pieces of heavy metal and (2) checking weights (2) 7/16” x 7/8” heavy metal dowel pins for Chevrolet (1) Drill bit in each of the following sizes: 31/32”, 27/32”, 23/32”, 19/32”, 15/32” (1) Reamer in each of the following sizes: 1”, 7/8”, 3/4”, 5/8”, 1/2” *specify straight shank or Morse taper when ordering Optional 3/4” straight shank to #3 Morse taper and adapter add $59.00 76 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts
ABS Products
The Worlds Largest Inventory of Heavy Metal for Balancing Crankshafts
Finished Pieces
Bar Stock
Flat Plate Heavy Metal Chassis Weights 2-5/8”W x 5-3/8”L x either .140 and .240 Thicknesses; Stackable to bolt on for balancing chassis on Indy cars, stock cars, NASCAR, dragsters ballasts. .140 = 480 grams; .240 = 980 grams Round Bar Stock - 2”D x 2”L & 2”D x 3”L for making your own slugs or chassis balancing. Round Bar Stock 15”L x 1-1/8”D, 1-1/2”D or 1-3/8”D cut your own crankshaft slugs. Call 714-671-0728
“You Can Be The Best if You Buy From ABS” 591 West Apollo Street • Brea, CA 92821 ph 714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 77
EASY REFERENCE BALANCING CHARTS HEAVY METAL BALANCING WEIGHT GAIN CHART DIA. X LENGTH
CONVERSION CHART OUNCES TO GRAMS
TUNGSTEN
STEEL
NET GAIN
7/16" x .875" 1/2" x .750" 1/2" x 1.000"
38 43 57
17 19 25
21 24 32
1/2" x 1.200" 1/2" x 1.250"
65 72
30 31
35 41
5/8" x 1.000"
91
39
52
5/8" x 1.200"
109
47
62
5/8" x 1.250"
114
49
65
3/4" x 1.000"
122
56
66
3/4" x 1.200" 3/4" x 1.250"
147 162
67 70
7/8" x 0.500" 7/8" x 0.700" 7/8" x 0.750"
87 117 127
7/8" x 1.000" 7/8" x 1.100" 7/8" x 1.200"
OZ
GRAMS
1/16
=
1.77
1/8
=
3.54
3/16 1/4
= =
5.31 7.08
5/16 3/8 7/16 1/2 9/16
= = = = =
8.85 10.62 12.39 14.16 15.63
80 92
5/8 11/16
= =
17.70 19.47
38 54 58
49 63 69
3/4
=
21.24
13/16
=
23.04
7/8
=
24.78
169 186 198
77 85 92
92 101 106
7/8" x 1.250"
210
96
114
1" x 0.500"
111
50
61
15/16 1 2 3 4
= = = = =
26.55 28.35 56.70 85.05 113.40
1" x 0.700"
153
70
83
5
=
141.75
1" x 0.750" 1" x 0.850"
164 190
75 85
89 105
6
=
170.10
1" x 1.000"
227
100
127
1" x 1.100"
243
110
133
7 8 9
= = =
198.45 226.80 255.15
1" x 1.200"
265
120
145
10
=
283.50
1" x 1.250"
275
125
150
1-1/8" x 1.000"
282
127
155
1-1/8" x 1.200"
325
153
172
1-1/8" x 1.250"
350
160
190
11 12 13 14
= = = =
311.85 340.20 368.55 396.90
1-1/4" x 1.000"
346
157
189
15
=
425.25
1-1/4" x 1.200"
418
189
229
16
=
453.60
1-1/4" x 1.250"
445
196
249
1-3/8" x 0.750"
328
142
186
1-3/8" x 1.250"
543
237
306
1-1/2" x .600"
304
135
169
1-1/2" x 1.000"
504
226
278
1-1/2" x 1.250"
635
283
352
78 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
714-671-0728 sales@abs-products.com abs-products.com youtube.com/absproducts
ABS 20 Ton Power Hydraulic Floor Shop Press Ideal for heavy metal installation, removing & installing bearings, bushings, balancers and more!
• Load capacity: 20 ton • Overall height: 61.5" • Table height is adjustable in 5" increments • Working Height 1” to 44.5” • Slide in Press Plate Included • Convenient foot operated air/hydraulic motor • Sliding head allows for offset pressing • Heavy-duty H-frame constructed of highgrade steel
Accessories Included
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts 79
Is Non-Destructive Cleaning Critical?
ARMEX Is The Only Choice When cleaning parts that cannot have the specifications or surface tolerances change, the only blasting abrasive to use is ARMEX. Other hard blasting abrasives can remove surface materials, damage threads and change the specifications along with surface tolerances rendering the parts unusable. The gentle physical propriety of baking soda but yet aggressive cleaning ability is what makes ARMEX the only choice. ARMEX is environmentallyfriendly and soluble. It can dissolve in water, oil, antifreeze and transmission fluid. Because ARMEX is soluble it will never leave blasting particles behind in critical or hidden passageways like other hard blasting abrasives which can increases the risk of parts failure when placed back into service. Use ARMEX to clean, de-grease, remove burnt on carbon and paint on a wide variety of materials including steel, aluminum, lead, alloys, plastics, rubber and composites.
Before
After
Before
After
ARMEX for When Non-Destructive Cleaning is Critical.
Learn more at www.armex.com
Before & After
ARMEX and ARM & HAMMER are trademarks of Church & Dwight Co., Inc. Pantone 2758 C
80 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
Blizzard Stage III Soda Blaster Using GhostFlow™ Technology
Production applications are what the Blizzard Stage III was designed for, if you have multiple daily shifts we offer dust collector upgrades to 880 sq.ft. with automatic timed reverse pulse cleaning that includes manual over-ride controls. Clean any part down to the original finish and do it with a water soluble abrasive to eliminate any abrasive residuals and know the part has been unchanged. 95% of the used soda is collected outside the cabinet preventing it from entering the advanced easy clean dust collector with Automatic Timed Reverse Pulse Cleaning Cycle. The Blizzard also includes manual pulse over-ride controls for added cleaning. The Pneumatic Vibratory Cleaning Cycle is also standard allowing the user up to four ways to clean the dust collector to make sure it’s always clean.
STANDARD MACHINE FEATURES
• Four (4) Standard Cabinet Sizes 36x36, 48x36, 48x48 & 6060 (w x d) • 13” x 24” ClearView™ Window with Window Sweep • Easy Clean MERV Tested Cartridge Filters • Auto/Timed Reverse Pulse Dust Collector Cleaning Cycle with manual over-ride controls • Pneumatic Vibrator Dust Collector Cleaning Cycle • Magnahelic Monitor Gauge • 1100 CFM Blower w/ Silencer • Pneumatic Conveyor with 95% Used Soda Collection before the dust collector • Easy to use Soda Pressure Generator • ASME Code 1.0 C.F. Pressure Pot • Pot Access Port • Easy Soda Loading Hopper • 10 to 22 CFM Soda Nozzles • Ergo Flexible Abrasive Hose • Pneumatic Vibrator Soda Feed System
Come See Us at PRI Booth 5211
(714)671-0728 ABS-Products.com sales@abs-products.com youtube.com/absproducts
trader-mag.com PRI/Winter 2017 TRADER MAGAZINE 81
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84 TRADER MAGAZINE PRI/Winter 2017 trader-mag.com
FT ®
ROAD TESTED
SERIES
CNC valve seat machining by interpolation of axes
They machined, they outclassed --- and then they reviewed. See why professionals like you are loving them.
Valve seat machining, one century of evolution and … the solution! Before
NOW
PLUNGING and the carbide form tool
FIXED-TURNING® and the single point tool
x24
Drawing 2
Drawing 1
Chatter Marks
Undulations
The lapping of powder metal valve seats, or of some cast iron valve seats, brings about unavoidable chatter marks. Chatter marks are very harmful to a valve since gases escape through them while the valve is shut. The machined valve seat will consequently deform rapidly and its seal will never be adequate. Chatter marks result from carbide form tools scrapping a large surface of a material with a grainy structure made of different materials (such as powder metals, nodular cast irons...). Traditional valve seats machined with the lapping technique (form tools), all present undulations measuring hundredths of millimeters that are the direct result of irregular cutting efforts on a 360 degree rotation. The resultants of changing cutting efforts transmit irregular forces on machine spindles that will flex more or less depending on the machine and will yield irregular shapes. This phenomenon, well known by operators of manual machines, is compensated for, when large visible defects appear, with quick and forceful pressure on the spindle command. The above results in considerable spindle efforts and, while it can help smooth out small defects, it can in no way rectify the geometry. These undulations, inherent to the very principle of machining by lapping, have unquestionable consequences on valve sealing and require further lapping of each valve on its valve seat to obtain an acceptable seal. Valve lapping, so far accepted out of necessity by engine builders and their customers, has long been banished by engine manufacturers and anyone seeking the minimum quality required by todays engine generations. SERIES
2
x17
CNC valve seat machining by interpolation of axes
x34
Drawing 3
Geometrical precision Machining by Interpolation, FIXED-TURNING®, definitely eliminates all defects shown on Drawings 1 and 2. Micro-chatter marks and undulations are virtually impossible to generate. Single point machining does not allow the formation of such defects. One only needs to consider machining on a lathe to convince oneself. Machining with a turning tool traveling on two interpolated axes generates a circular micro-groove, perfectly round. The depth of the groove and the interval between 2 grooves is controlled by the numerical control of the machine, yielding the finest achievable surface finishes. Much like cutting efforts, reduced considerably (300 times and more), surface finish defects are reduced to levels that rank FIXED-TURNING® at the very top of quality scales defined by leading OEMs.
!
B
FIXED-TURNING®,
Z
the tool that increases one’s skills tenfold… X
C
Like the principle of the turning lathe, FIXED-TURNING® is based on the simultaneous shifting of a single-point cutting tool around two axes (x, z). Unlike the lathe where the piece rotates, FIXED-TURNING® sees the tool rotating beyond its two axes (x, z) while the piece (cylinder head) remains still. The tool, piloted by a numerical system, has the capacity to describe the longest profiles (within the limit of the spindle) together with the most complex ones, including radii, straight lines and diverse concave or convex curves. Like a precision lathe, the FIXED-TURNING® tool machines the most complex shapes with the highest precision. FIXED-TURNING® carries out different operations, including curves, straight lines, inclined in all directions. The NEWEN® numerical control pilots the shifting of the tool so that the cutting section remains identical regardless of the portion of the machined profile. A powerful computer continuously calculates the optimal trajectory of the tool so that the cutting efforts are consistent and reduced to a minimum. Every single shaving, calculated within fractions of a second, is produced in such way that no fluctuation of the cutting efforts can disrupt the balance and the flexibility of the spindle. FIXED-TURNING® performs a perfect operation and ensures the air-tightness of the valve seats. The custom-developed NEWEN® electronic board pilots the numerical axes with an extreme precision and guarantees total uniformity. The computer and its flat touch-screen represent the most user-friendly interface for an operator who shall be freed-up of the programming constraints using the NEWEN® software that enables him to carry out the most complex operations without necessarily having any programming skills. The machining programs are automatically optimized and memorized for the operations to follow one another while the precision repeats itself endlessly.
As in many other domains, the NEWEN® numerical control frees-up the operator and guarantees the excellence of a professional
TM
World Patents: 6,086293; 6,382883B1; 6,382,884B1...
FIXED-TURNING FIXED TURNING Unmistakably the best!
®
TM
3
a technology concentrate! FIXED-TURNING ® numerically controlled axes driven by satellite roller screws and servo- motors of the latest generation. A precision of the tool travelling by interpolation is measured in thousandths of mm. Z-axis ( 250 mm / 9.84’’) mounted on linear ways authorizing any cylinder head position while guarantying systematic balancing of the spindle. Increased work capacity and increased machining precision. A NEWEN ® exclusive. The spindle is built into in the machine head moving on the x,y axis owing to an air cushion. Automatic centering with programmable temporization. Automatic re-centering of the spindle with pneumatic jacks. Control panel fitted with push-buttons, protected by an interchangeable lexan, and a multifunctional electronic wheel. Precision. Reliability.
N pa fr de an sl
Machining spindle mounted on special high precision bearing, greased for life. Powerful transmission via machined high precision spiral-beval pinion set.
15 IP an op
SGC200M , palletizable™, 360° doubleangle manual rollover clamping fixture. Allows quick positioning of most cylinder heads regardless of the valve guide angles. Also allows to simply raise cylinder heads to any desired level and to roll them over for various jobs. This patented system is quick, universal, very rigid, user friendly and does not put any stress on cylinder heads owing to its independant jaws and spherical collet clamping system. Machine parallels mounted on linear ways, greased for life, entirely protected. Simple, fast and efficient mechanical lock to ensure effortless positioning of any cylinder head.
Stress relieved welded frame coated with industrial resin, resistant to any chemical agent (High frequency stabilization during welding).
SERIES
4
Machine head, pressurized by constant air flow for protection of all the precision mechanical components against metallic operating dusts.
CNC valve seat machining by interpolation of axes
So st
E w w E
Technical Characteristics Built-in low-voltage multipoint lighting (LEDs) -- cold light. The work area is particularly well lit, the control of the finished work is improved and, consequently, the operator’s fatigue is reduced.
X-Axis, machine head travel, longitudinal head travel (distance from guide to guide - X)
760mm (29.92”)
Y-Axis, machine head travel
60mm (2.36”)
Y’-Axis, machine parallels travel, mounted on linear ways
200mm (7.87”)
Z-Axis, machine head travel (vertical travel) , mounted on linear ways
250mm (9.84”)
Z’-Axis, spindle sheath travel (for machining purposes only)
80mm (3.15”) 11mm (.43”)
X-Axis, carriage travel, automatic carriage displacement radius 22 mm in diameter (ex : if tool set with a diameter of 20 mm, max machining dia without repositioning tip holder 42mm)
Machining capacity
NEWEN FIXED-TURNING ® machining head featuring atented friction-free, pinion-free and maintenanceree kinematics, capable of machining with the highest egree of precision, year after year. Pilot centered nd held by an original and particularly efficient crush leeve system.
13.5mm - 100+mm (.53” - 3.94+”)
Valve guide reaming capacity
65mm (2.56”)
Possible Profiles Material to be machined
unlimited Any material, from aluminum to tempered steels
Spindle rotation speed
300-2500 Rpm
Spindle motor
15’’ Fanless Industrial PC of the latest generation, P65, with built-in flat touch-screen. A user-friendly nd intuitive dialogue between the machine and the perator. Unlimited memory capacity.
1.5 HP
Spindle, Feed and Carriage motors Hydraulic unit PC
Servo Motors 200 Bars (2,900psi) 15 ‘‘Industrial type with touch screen
Connections
olid honeycomb-design machine upper ways confers tability, longevity and precision to the machine.
5
RS232 – Ethernet Centronics – USB
Operating System
Windows 7 Pro
Electronic suspended cabinet with interchangeable filter
Electronic and electric components interconnected with quick plugs. Electronics entirely protected with stand alone suspended shock-proof cabinet. Electronics conceived and produced by NEWEN ®.
!
NEWEN ® CONTOUR-BB™ : 2-Axis Single Point CNC Valve Seat & Guide Machine. NEWEN FIXED-TURNING® MACHINING PROCESS (PATENTED)
Built-in low-voltage multipoint lighting (LEDs) Electronic depth gauge LVDT Numerical control
NEWEN®
Software
NEWEN®
CYLINDER HEAD DIMENSIONS Maximum height (w/o removing pilot) Maximum length Maximum width
315mm (12.40”) unlimited Approx. 450mm
(17.72”)
MACHINE DIMENSIONS Maximum machine height
2205mm (86.81”)
Maximum machine width
1460mm (57.48”)
Maximum machine depth
1327mm (52.24”)
Machine net weight
800 Kg (1764 Lbs)
Machine gross weight
980 Kg (2160 Lbs)
Voltage
220V Single Phase, 50-60 Hz
Air Pressure
Mini 6 bars, 90 Psi
TM
PACKING DIMENSIONS Height 2090 mm Depth 1380 mm Length 1390 mm
World Patents: 6,086293; 6,382883B1; 6,382,884B1...
FIXED-TURNING FIXED TURNING Unmistakably the best!
®
TM
the extra comfort! FIXED-TURNING ® numerically controlled axes driven by satellite roller screws and servo- motors of the latest generation. A precision of the tool travelling by interpolation is measured in thousandths of mm. Z-axis ( 250 mm / 9.84’’) mounted on linear ways authorizing any cylinder head position while guarantying systematic balancing of the spindle. Increased work capacity and increased machining precision. A NEWEN exclusive. The spindle is built-in the machine head moving on the x,y axis owing to an air cushion. Automatic centering with programmable temporization. Automatic re-centering of the spindle with pneumatic jacks. Control panel fitted with push-buttons and protected by interchangeable lexan, multifunctional electronic wheel. Precision. Reliability.
SGC200M , palletizable™, 360° doubleangle manual rollover clamping fixture. Allows quick positioning of most cylinder heads regardless of the valve guide angles. Also allows to simply raise cylinder heads to any desired level and to roll them over for various jobs. This patented system is quick, universal, very rigid, user friendly and does not put any stress on cylinder heads owing to its independant jaws and spherical collet clamping system. Machine parallels mounted on linear ways, greased for life, entirely protected. Simple, fast and efficient mechanical lock to ensure effortless positioning of any cylinder head.
Stress relieved welded frame coated with industrial resin, resisitant to any chemical agent (High frequency stabilization during welding).
SERIES
6
Machining spindle mounted on special high precision bearing, greased for life. Powerful transmission via machined high precision spiral beval pinion set.
CNC valve seat machining by interpolation of axes
Machine head, pressurized by const air flow for protection of all the precision mechanical compone against metallic operating dusts.
tant n
ents
!
Built-in low-voltage multipoint lighting (LEDs) -- cold light. The work area is particularly well lit, the control of the finished work is improved and, consequently, the operator’s fatigue is reduced.
Technical Characteristics NEWEN ® CONTOUR™ : 2-Axis Single Point CNC Valve Seat & Guide Machine. NEWEN FIXED-TURNING® MACHINING PROCESS (PATENTED) X-Axis, machine head travel, longitudinal head travel (distance from guide to guide - X) Y-Axis, machine head travel
70mm (2.75”)
Y’-Axis, machine parallels travel, mounted on linear ways
200mm (7.87”)
Z-Axis, machine head travel (vertical travel) , mounted on linear ways
250mm (9.84”)
Z’-Axis, spindle sheath travel (for machining purposes only)
NEWEN FIXED-TURNING ® machining head featuring patented friction free, pinion free and maintenance free kinematics, capable of machining with the highest degree of precision, year after year. Pilot centered and held by an original and particularly efficient crush sleeve system.
1240mm (48.82”)
X-Axis, carriage travel, automatic carriage displacement radius 22 mm in diameter
80mm (3.15”) 11mm (.43”)
(ex : if tool set with a diameter of 20 mm, max machining dia without repositioning tip holder 42mm)
Machining capacity Valve guide reaming capacity
13.5mm - 100+mm (.53” - 3.94+”) 65mm (2.56”)
Possible Profiles Material to be machined
Spindle rotation speed
unlimited Any material, from aluminum to tempered steels 300-2500 Rpm
Spindle motor Spindle, Feed and Carriage motors
15’’ Fanless Industrial PC of the latest generation, IP65, with built-in flat touchscreen. A user-friendly and intuitive dialogue between the machine and the operator. Unlimited memory capacity.
Hydraulic unit PC
1.5 HP Servo Motors 200 Bars (2,900psi) 15 ‘‘Industrial type with touch screen
Connections Operating System
7
RS232 – Ethernet Centronics – USB Windows 7 Pro
Electronic suspended cabinet with interchangeable filter
Solid honeycomb-design machine upper ways confers stability, longevity and precision to the machine. Electronic and electric components interconnected with quick plugs. Electronics entirely protected with stand alone suspended shock-proof cabinet. Electronics conceived and produced by NEWEN ®.
Incorportated low-voltage multipoint lighting (LEDs) Electronic depth gauge LVDT Numerical control
NEWEN®
Software
NEWEN®
CYLINDER HEAD DIMENSIONS Maximum height (w/o removing pilot) Maximum length Maximum width
unlimited Approx. 450mm
(17.72”)
MACHINE DIMENSIONS Maximum machine height
2205mm (86.81”)
Maximum machine width
1923mm (75.71”)
Maximum machine depth Machine net weight
TM
315mm (12.40”)
1421mm (55.94”) 1200 Kg (1653 Lbs)
Machine gross weight
1410 Kg (3108Lbs)
Voltage
220V Single Phase, 50-60 Hz
Air Pressure
Mini 6 bars, 90 Psi
PACKING DIMENSIONS Height 2145 mm Depth 1264 mm Length 1948 mm
World Patents: 6,086293; 6,382883B1; 6,382,884B1...
FIXED-TURNING FIXED TURNING Unmistakably the best!
®
TM
reach for the extreme! FIXED-TURNING ® numerically controlled axes driven by satellite roller screws and servo- motors of the latest generation. A precision of the tool travelling by interpolation is measured in thousandths of mm. Z-axis ( 250 mm / 9.84’’) mounted on linear ways authorizing any cylinder head position while guarantying systematic balancing of the spindle. Increased work capacity and increased machining precision. A NEWEN exclusive. The spindle is built-in the machine head moving on the x,y axis owing to an air cushion. Automatic centering with programmable temporization. Automatic re-centering of the spindle with pneumatic jacks. Control panel fitted with push-buttons and protected by interchangeable lexan, multifunctional electronic wheel. Precision. Reliability. Machining spindle mounted on special high precision bearing, greased for life. Powerful transmission via machined high precision spiral beval pinion set.
Machine head, pressurized by constant air flow for protection of all the precision mechanical components against metallic operating dusts.
CONTOUR-CS™, it is all the capabilities and possibilities offered by the CONTOUR™, plus the advantages of an abundant lubrication of the machining operations.
Machine parallels mounted on linear ways, greased for life, entirely protected. Simple, fast and efficient mechanical lock to ensure effortless positioning of any cylinder head. Stress relieved welded frame coated with industrial resin, resistant to any chemical agent (High frequency stabilization during welding). • High output centrifugal pump controlled automatically by the software of the machine. • Coolant circuit including an anti return bypass of the lubricant, flow adjustment valves and flexible tubing. • Three level decanting tank with filtration basket for an efficient below 10 micron filtration. • Clamping system and sealed /watertight tank mounted on bearing rails with pneumatic lock system. • safety feature prohibiting the machine use when the part holding tank is not in a locked position. • Double lexan doors open entirely, while traveling on play free bearing rails for unlimited life and highly comfortable use. • Easy loading and unloading regardless of the dimension of the cylinder head. SERIES
8
NEWEN FIXED-TURNING ® machining head featuring patented friction free, pinion free and maintenance free kinematics, capable of machining with the highest degree of precision, year after year. Pilot centered and held by an original and particularly efficient crush sleeve system.
CNC valve seat machining by interpolation of axes
!
Built-in low-voltage multipoint lighting (LEDs) -- cold light. The work area is particularly well lit, the control of the finished work is improved and, consequently, the operator’s fatigue is reduced.
15’’ Fanless Industrial PC of the latest generation, IP65, with built-in flat touch-screen. A userfriendly and intuitive dialogue between the machine and the operator. Unlimited memory capacity.
Technical Characteristics NEWEN ® CONTOUR-CS™ : 2-Axis Single Point CNC Valve Seat & Guide Machine. NEWEN FIXED-TURNING® MACHINING PROCESS (PATENTED) X-Axis, machine head travel, longitudinal head travel (distance from guide to guide - X) Y-Axis, machine head travel
1240mm (48.82”)
70mm (2.75”)
Y’-Axis, machine parallels travel, mounted on linear ways
200mm (7.87”)
Z-Axis, machine head travel (vertical travel) , mounted on linear ways
250mm (9.84”)
Z’-Axis, spindle sheath travel (for machining purposes only) X-Axis, carriage travel, automatic carriage displacement radius 22 mm in diameter
80mm (3.15”) 11mm (.43”)
(ex : if tool set with a diameter of 20 mm, max machining dia without repositioning tip holder 42mm)
Machining capacity Valve guide reaming capacity
13.5mm - 100+mm (.53” - 3.94+”) 65mm (2.56”)
Possible Profiles
Solid honeycomb-design machine upper ways confers stability, longevity and precision to the machine. Electronic and electric components interconnected with quick plugs. Electronics entirely protected with stand alone suspended shock-proof cabinet. Electronics conceived and produced by NEWEN ®.
Material to be machined
Spindle rotation speed
unlimited Any material, from aluminum to tempered steels 300-2500 Rpm
Spindle motor Spindle, Feed and Carriage motors Hydraulic unit PC
1.5 HP Servo Motors 200 Bars (2,900psi) 15 ‘‘Industrial type with touch screen
Connections Operating System
9
RS232 – Ethernet Centronics – USB Windows 7 Pro
Electronic suspended cabinet with interchangeable filter Incorportated low-voltage multipoint lighting (LEDs) Electronic depth gauge LVDT Numerical control
NEWEN®
Software
NEWEN®
CYLINDER HEAD DIMENSIONS Maximum height (w/o removing pilot) Maximum length Maximum width
315mm (12.40”) unlimited Approx. 450mm
(17.72”)
MACHINE DIMENSIONS Maximum machine height
2205mm (86.81”)
Maximum machine width
1923mm (75.71”)
Maximum machine depth Machine net weight Machine gross weight
TM
1421mm (55.94”) 1200 Kg (1653Lbs) 1410 Kg (3108 Lbs)
Voltage
220V Single Phase, 50-60 Hz
Air Pressure
Mini 6 bars, 90 Psi
PACKING DIMENSIONS Height 2145 mm Depth 1264 mm Length 1948 mm
World Patents: 6,086293; 6,382883B1; 6,382,884B1...
FIXED-TURNING FIXED TURNING Unmistakably the best!
®
TM
objective no-limit! FIXED-TURNING ® numerically controlled axes driven by satellite roller screws and servo- motors of the latest generation. A precision of the tool travelling by interpolation is measured in thousandths of mm. Z-axis (327 mm / 12.87’’): Pantograph™ system (Patented) allows to raise or lower the machine head and spindle at the level of the valve seat to machine. The Pantograph™ is balanced and its movements are pneumatically assisted in order to conserve maximum feel while introducing the centering pilot within the valve guide. The Pantograph™ gives added rigidity to the whole machining head and provides a lot of flexibility. Increased machining precision. A NEWEN exclusive.
NEWEN FIXED-TURNING ® machining head featuring patented friction free, pinion free and maintenance free kinematics, capable of machining with the highest degree of precision, year after year. Pilot centered and held by an original and particularly efficient crush sleeve system.
Control panel fitted with push-buttons and protected by interchangeable lexan, multifunctional electronic wheel. Precision. Reliability.
15’’ Fanles touch-scre and the op
Solid h longev
Stress any ch
Modular upper bench to accommodate smaller size cylinder heads, Featured with SGC200M, palletizable™, 360° double-angle manual rollover clamping fixture. Allows quick positioning of most cylinder heads regardless of the valve guide angles. This patented system is quick, universal, very rigid, user friendly and does not put any stress on cylinder heads owing to its independant jaws and spherical collet system. Heavy duty table to accomodate cylinder heads weighing up to 2 tons and more. Simple, fast and efficient pneumatic lock to ensure effortless positioning of any cylinder head.
SERIES
10
The spindle glides through a spherical housing supported by a double air cushion, spherical and plane. The combination between the rotation of the sphere and its movement on the x and y axes allows the sphere to take any position in space, without any constraint, and to align itself perfectly with respect to the valve guide. Automatic centering with programmable temporization. Automatic re-centering of the spindle with pneumatic jacks.
Machine head, pressurized b constant air flow for protectio of all the precision mechanica components against metallic operating dusts.
CNC valve seat machining by interpolation of axes
Electronic and el Electronics entir Electronics conc
Built-in low-voltage multipoint lighting (LEDs) -- cold light. The work area is particularly well lit, the control of the finished work is improved and, consequently, the operator’s fatigue is reduced.
by on al c
Technical Characteristics NEWEN EPOC-VISION™ : 3+1 Axis Single Point CNC Valve Seat & Guide Machine. NEWEN FIXED-TURNING® MACHINING PROCESS (PATENTED) ®
X-Axis, machine head travel, longitudinal head travel (distance from guide to guide - X) Y-Axis, machine head travel
340mm (13.39”)
Z-Axis, PANTOGRAPH™ system with hydraulic lock
327mm (12.87”)
X-Axis, carriage travel, automatic carriage displacement radius 22 mm in diameter
honeycomb-design machine upper ways confers stability, vity and precision to the machine.
s relieved welded frame coated with industrial resin, resistant to hemical agent (High frequency stabilization during welding).
Possible Profiles
!
• machine stellite valve seats at high speeds with CBN inserts for unparalleled geometry - not permitted by any other system.
11mm (.43”)
Valve guide reaming capacity Material to be machined
Spindle rotation speed Spindle motor Spindle, Feed and Carriage motors Hydraulic unit PC
13.5mm - 240mm (.53” - 9.45”) 90mm (3.54”) unlimited Any material, from aluminum to tempered steels 10-3500 Rpm 5 HP AC Servo Servo Motors 200 Bars (2,900psi)
Connections Operating System
RS232 – Ethernet Centronics – USB Windows 7 Pro
Electronic suspended cabinet with interchangeable filter
• incomparable precision, flexibility and user friendliness.
Electronic depth gauge LVDT
• guaranteed concentricity owing to NEWEN’s Patented centering system. • guaranteed circularity, within 3 microns per 100mm increment, even on valve seats as large as 200mm in diameter. • unparalleled speed of execution: 1 to 3 minutes to machine a 170mm valve seat. • constant speed guarantees perfection each and every time, particularly critical on large diameter valve seats - not permitted by any other system.
lectric components interconnected with quick plugs. rely protected with stand alone suspended shock-proof cabinet. ceived and produced by NEWEN ®. World Patents: 6,086293; 6,382883B1; 6,382,884B1...
11
15 ‘‘Industrial type with touch screen
• adjust actual valve seat angles at will, every one hundredth of degree.
• attain PERFECT SEAL between the valve seat and its valve, the first time, WITHOUT LAPPING.
TM
95mm (3.74”)
(ex : if tool set with a diameter of 20 mm, max machining dia without repositioning tip holder 42mm)
Machining capacity
EPOC-VISION™ The Most Universal Machine Ever Built Machine seats ranging in diameter from 13.5mm (.52’’) to over 240mm (9.45’’), from the smallest multi-valve motorcyle cylinder heads to the largest cylinder heads weighing up to 3 tons or more.
80mm (3.15”)
Y’-Axis, machine parallels travel, mounted on linear ways
Z’-Axis, spindle sheath travel (for machining purposes only)
ss Industrial PC of the latest generation, IP65, with built-in flat een. A user-friendly and intuitive dialogue between the machine perator. Unlimited memory capacity.
1320mm (51.97”)
Incorportated low-voltage multipoint lighting (LEDs) Numerical control
NEWEN®
Software
NEWEN®
CYLINDER HEAD DIMENSIONS Maximum height (w/o removing pilot)
810mm (31.89”)
Maximum length
unlimited
Maximum width
unlimited
MACHINE DIMENSIONS Maximum machine height
2300mm (90.55”)
Maximum machine width
2500mm (98.43”)
Maximum machine depth Machine net weight Machine gross weight
2215mm (87.21”) 1750 Kg (3858Lbs) 2050 Kg (4519 Lbs)
Voltage
220V Single Phase, 50-60 Hz
Air Pressure
Mini 6 bars, 90 Psi
PACKING DIMENSIONS Height 2300 mm Depth 2320 mm Length 1800 mm
FIXED-TURNING FIXED TURNING Unmistakably the best!
®
TM
FIXED-TURNING®, a New Era, Machining the most difficult cylinder heads is achieved within mere minutes per valve seat for the longest profiles, specially made to enhance the output of the engine. The machining of a traditional “3-Angle” profile will be carried out within a few seconds. Motorcycle cylinder heads, the smallest valve seats around and to come (downsizing, at the heart of all the new engine development programs) can be machined with utmost ease and the optimum precision of competition engines...
The high performance market, the mechanical leisure market, are within the reach of any engine rebuilder equipped with a FIXED-TURNING® machine. All the precisions required in Formula 1 or any other demanding high performance mechanical sports can be attained automatically and systematically. Perfection is guaranteed.
Machine with precision all types of valve guides (cast irons, powdered metals, bronze, any alloys...). Ream valve guides with utmost precision, along with valve seat machining, or alone as a separate operation. SERIES
12
NEWEN® machines allow each engine rebuilder to position himself as a specialist in the machining of all engine types. The precision that is achieved systematically when using FIXED-TURNING® machines applies to all the engine types, one no longer has to refuse getting involved in such or such machining on such or such cylinder head type, all the difficult machining operations become a source of additional and significant profits.
High-Performance is a growing and lucrativemarket. The prestige of the high-level professional who gets involved in this specialty shines on his/her entire company.
Machining of a Venturi to accelerate the speed of gases.
CNC valve seat machining by interpolation of axes
Machine all high-precision valve seat counterbores with one same cutting tool. To prepare valve seat housings in all types of cylinder heads, cast iron or aluminum, a precise and profitable job for all the FIXED-TURNING® professionals.
!
a New World of Opportunities... The COGENERATION, also known as “Combined Heat and Power (CHP)”, the transformation of engines to natural gas and bio-fuels (ethanol) requires rapid and precise machining operations of valve seat counter-bores and very hard valve seats. The principles of cogeneration have long been known and put to use in a wide variety of applications. Today, advances in ultra-clean natural gas fired reciprocating engine technology, heat exchangers and system controls, make cogeneration both practical and economical for applications in varying size range. One aspect of power production that has influenced these advances is the ever increasing need for cleaner energy. Emissions control strategies that allow natural gas fueled internal combustion engines to be applied for CHP & ICHM applications at levels equal to or less than current large power plant standards, have further made Cogeneration more practical, economic and accessible for a broader range of commerical and industrial applications. FIXED-TURNING® is the ideal tool for these services which become easy, fast, precise and very profitable. FIXED-TURNING® and its
numerical control, it is the possibility to achieve the impossible in a profitable and repetitive fashion. A technology for all.
To machine all the cam bucket bore housings to oversize dimension in order to insert sleeves in the housings is a simple operation, precise and profitable with FIXED-TURNING®.
Opt for FIXED-TURNING® Perfection, a technology for all and gain access to endless business opportunitites... Your assurance of success!
TM
Another NEWEN exclusive: the machining of Spark Plug Housing.
To machine the seats of Mercedes Actros decompressor valves, “it’s child’s play”.
World Patents: 6,086293; 6,382883B1; 6,382,884B1...
KOMATSU Natural Gas Cylinder Head Valve Seat Hardness: 56/58HRC (573HB+ / 610HV50+) • Insert used: CNTR-FBN-1 • Cutting Speed: 180 m/min • Machining Mode: Dry Cut • Cutting Cycle: 28 sec/seat • Circularity : 1µ to 2.40µ • Surface Finish: 0.20Ra
FIXED-TURNING FIXED TURNING Unmistakably the best! TM
®
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NO LIMIT Chatter Free The untimely chatter marks destroying the surface finish of a valve seat has, for decades, been the engine rebuilder’s nightmare. No cutting tool design, no cutting method, no machine or tool brand have been able to solve this recurrent and fatal quality problem. The origin of this misfortune lies in the very nature of the form-tools used. The highly developped profiles composed of multiple segments generate important and irregular cutting efforts giving life to more or less elevated frequency chatter marks.
With NEWEN® FIXED-TURNING® chatter marks are not only improbable, they are definitely eliminated. The shavings do not exceed 1/1000 of mm² and the cutting efforts cannot, in any case, give place to chatter marks and/or undulations. The most sensitive repairs can be carried out. Unparalleled Geometric Qualities FIXED-TURNING® allows the lightest cuts. Refreshing a valve seat profile a fraction of one thousands is possible, all the cylinder heads can be re-machined while meeting the most stringent specifications. FIXED-TURNING® guarantees geometric qualities never reached before. A perfectly round seat (circularity <3 microns) is the first condition to obtain a perfect seal. The optimum concentricity also obtained with this system, as well as the perfection of angles and radii will give to the engine its very optimum output, superior to its original condition.
Unlimited Valve Seat Profiles There are no impossible valve seat profiles for FIXED-TURNING®. All profiles are feasible, including Venturis, unimaginable with any other known machining systems on the market today. One same single point cutter allows to machine all the valve seats, regardless of their shape and/or composition. The machine has over 300 profiles stored in memory -- the most commonly used ones in the industry. An unlimited number of profiles can be added. Over 300 cutters totally free, always available, never to be renewed. The single point cutter may be a coated tungsten carbide tool (TIN or ceramics coating) but may also be a Cermet, a CBN or a PCD tool, ideal to machine softer materials such as copper beryllium alloys, aluminum alloys or the toughest ones such as stellites materials, induction hardened seats, etc... No more waiting periods, no more headheaches to select the correct profile, no more expensive carbide tip inventory, you are always ready to serve your customers, all your customers, no matter what type of work they might be bringing you, all with 2 or 3 tip-holders and your pilots. Here starts the era of savings! Machining Capacity The NEWEN’s FIXED-TURNING® range stands as the most comprehensive range of machines dedicated to precision valve seat machining. From 13mm to over 200mm and beyond, the system guaranties circularities within 3 microns.
Valve seat angles can be adjusted, SERIES
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Modern heads require minimum machining and very light cuts, making destructive chatter marks unavoidable. The very nature of modern sintered materials accentuate these harmful phenomena. In many instances, it is not possible to rework a valve seat in acceptable conditions.
at will, every one hundreth of a degree. One will attain a PERFECT SEAL between the valve seat and its valve, the first time around, WITHOUT LAPPING.
CNC valve seat machining by interpolation of axes
New perspectives Manufacturing processes have been revolutionized by computers, software and other new technologies. More than ever before, technological revolutions succeed one another, forcing aftermarket service suppliers to adapt at the same pace. OEMs constantly use new materials, optimize designs thereby adding to the difficulty, they multiply cylinder heads models and shapes at a rate never seen before, while tightening machining specifications. The engine rebuilder saw himself banned from the machining of small motorcycle cylinder heads, large industrial cylinder heads..., valve seats too hard, valve seats too soft, until its market got reduced further by numerous limits set forth by OEMs. NEWEN® FIXED-TURNING® elimites all the constraints and limits. The engine rebuilder is once again able to successfully provide its service to everybody. With NEWEN® FIXED-TURNING®, the toughest OEM challenges become “business as usual”.
OEM Productivity, Job Shop Flexibility.
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QUALITY IS NOT ASSUMED! IT IS MEASURED AND PROVEN
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Traditional measuring means are not sufficient to precisely control valve seats and valve guides machined with NEWEN® FIXED-TURNING® machines. NEWEN® has equipped itself with a TALYROND 365XL control machine, especially conceived and dedicated to the measurement of shapes, coaxialities, surface finish... This machine whose resolution is 1/100 of a micron allows to automatically control all geometric parameters that define the quality of a guide and of a valve seat: circularity, concentricity, runout, cylindricity, segment linearity, angle, surface finish... The control reports and graphs resulting from the tests are indisputably recognized by the control departments of the most prestigious OEMs.
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Who is best able to guaranty OEM quality requirements on the following operations...
Machine the hardest valve seats with a 100% guaranteed precision and, of course, chatter free Machine round and concentric valve seats 100% of the time regardless of the material at hand Machine round and concentric valve seats for a 100% seal regardless of the diameter of the seat ranging from 14 to 240mm (.55” to 9.45”) Machine perfectly round valve seat housings within a 0.005mm (.0002”) circularity tolerance and perpendicularity of the resting face (OEM tolerance)
Machine valve guides with OEM “H7” tolerance automatically Carry out all the machining operations in automatic mode with depth tolerances within a few hundredths of mm regardless of the diameters of the valve seats and their hardness Guaranty optimum quality with an operator who only has a few days of training
All NEWEN® FIXED-TURNING® machines automatically and regularly produce valve seats with form defects not exceeding 2 microns (0.002mm / 0.00008”). A quality envied by the most reputable and most avant-garde OEMs.
Guaranty the same quality for decades to come regardless of the materials and precision levels required Guaranty the machining of all the shapes and profiles with 1 standard single point cutting tool Guaranty an inventory of the most complex profiles and make them available at any moment with a few simple touches on the screen Guaranty the ability to machine all existing cylinder types including the ones featuring venturi type shapes (back cuts) below the seats
THE INDUSTRY BENCHMARK
NEWEN FIXED-TURNING® machines
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The best Form-Tool seat & guide machines in the market
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TM
World Patents: 6,086293; 6,382883B1; 6,382,884B1...
FIXED-TURNING FIXED TURNING Unmistakably the best!
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TM
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World Leader in CNC Valve Seat & Guide Equipment 1250 Pacific Oaks Pl• Ste 100 • Escondido, CA 92029 • USA T +1-760-233-0067 • F +1-760-233-0068 • E fixed-turning@newen.com www.newen.com • www.facebook.com/newenfixedturning
Ref.: FTVISION 102017-EN
Your Authorized Agent:
NEWEN® reserves the right to change or revise specifications and product design in connection with any feature of our product contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacement of equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on information available at the time of printing. Pictures not contractual. WORLD PATENTS: 6,086,293; 6,382,883B1; 6,382,884B1... Copyright © NEWEN® 2005-2017 - All Rights Reserved.