Micro Marvel
ENGLISH
Overcoming vibration through careful tool design, micro geometry & coating 2 flute high positive rake design Inceased metal removal rates & improves productivity
+
Corner Radius For more precise finishing and superior corner protection. Available geometries: Square End (SE) Corner Radius (CR) Ball Nose (BN)
45º
r
Micro Geometry Unique geometry for superior surface smoothness
TiSiN Coating Tough PVD coating for superior wear and chipping resistance, prolonging tool life and enabling higher speeds and feeds
Multiple neck lengths per diameter. Reduced neck diameter to avoid heeling Improves preformance in off center contour milling applications
Reinforced neck design for better stability Performs high precision roughing and finishing without deflection.
MICRO CARBIDE ENDMILLS
bn
Case Study Micro Endmill Series
Sutton Tools range of micro endmills represents world's latest technologies to provide increases in both performance and tool life. The key to successful long-reach or depth machining is to minimise or eliminate the vibration produced in the cutting action. Vibration can be detrimental to the tool life of the endmill and lead to poor surface finish. This problem is typically solved by adjusting the cutting conditions to suit the material group, or by improving the machining conditions such as tool holding or clamping. Sutton Tools micro endmill range overcomes vibration, through careful tool design, micro geometry & coating, without the need to sacrifice productivity & tool life. Tool Design Positive rake angle removes material by slicing through the material rather than by scraping, which in turn reduces the power needed to penetrate the workpiece.
+
Micro geometry – unique edge geometry for superior surface finish. Hairline margin creates a wiper edge effect, which produces 60-70% better surface smoothness than standard tools.
Coating TiSiN is an extremely wear-resistant, multilayer coating for high speed and high efficiency machining in minimum or zero lubrication. This tough PVD coating increases wear resistance and performance up to 62HRC. Profile Ranges 1. Square End (SE) 2. Corner Radius (CR) 3. Ball Nose (BN)
Neck reduction – to avoid heeling. Improves performance in off-centre contour milling applications. Reinforced neck design for stability. Multiple neck length per diameter
Case Study - Tool Load comparison – Sutton Tools Vs Competitor Comparison of Stress Concentration Tool Machine Coolant Size Material Vc n Fz Vf Z Ae Ap
Sutton Tools E580 VS. Competitor Makino S33 external flood 2mm S55C Carbon Steel 18m/min 3000RPM (18m/min) 0.05mm/tooth 300 mm/min (0.05mm/z) 2 flutes 0.15mm 3mm
(N) 600 Stress on trati C o n c e n e d by reduc an more th
20%
0 Sutton
Application Example – E582 4mm ballnose Workpiece Tool
Cutting Conditions
Material: NIMAX (Chemical Compostion of C:0.1 Mn:2.5 Cr:3.0 Ni:1.0) Hardness: 44 HRC Catalogue Code Sutton Tools E582 Coating TiSiN Cutting Speed 15,000RPM Feed Rate 1,300mm/min Axial Depth of Cut (Ap) 0.05mm Radial Depth of Cut (Pƒ) 0.05mm Velocity (Vc) 189m/min Feed per Tooth (Fz) 0.043mm/z Material Removal Rate (Q) 0.003cm3/min
Competitor
Endmills Carbide, Micro, 2 Flute, Long Reach
- For precision milling of cavities - Suitable for materials up to 35-62 HRC - TiSiN for longer tool life
Catalogue Code
E580
Discount Group
B0210
Material
VHM
Surface Finish
TiSiN
Application
3
N
Geometry
R40
Shank Form (DIN 6535)
HA
Shank Tolerance
h6
Size Ref.
d1 *
l1
l2
l3
d2
d3
z
Item #
0021 0022 0023 0041 0042 0051 0052 0053 0061 0062 0081 0082 0083 0101 0102 0103 0104 0105 0121 0122 0123 0151 0152 0153 0154 0155 0201 0202 0203 0204 0205 0206 0207 0251 0252 0301 0302 0303
0.2
50
0.2
0.5
4
0.16
2
E580 0021 E580 0022 E580 0023 E580 0041 E580 0042 E580 0051 E580 0052 E580 0053 E580 0061 E580 0062 E580 0081 E580 0082 E580 0083 E580 0101 E580 0102 E580 0103 E580 0104 E580 0105 E580 0121 E580 0122 E580 0123 E580 0151 E580 0152 E580 0153 E580 0154 E580 0155 E580 0201 E580 0202 E580 0203 E580 0204 E580 0205 E580 0206 E580 0207 E580 0251 E580 0252 E580 0301 E580 0302 E580 0303
0.4 0.5
0.6 0.8
1
1.2
1.5
2
2.5 3
50
0.2
1
4
0.16
2
50
0.2
1.5
4
0.16
2
50
0.4
2
4
0.37
2
50
0.4
4
4
0.37
2 2
50
0.7
2
4
0.45
50
0.7
4
4
0.45
2
50
0.7
6
4
0.45
2
50
0.9
4
4
0.55
2
50
0.9
8
4
0.55
2 2
50
1.2
4
4
0.75
50
1.2
6
4
0.75
2
50
1.2
8
4
0.75
2
50
1.5
6
4
0.95
2
50
1.5
8
4
0.95
2 2
50
1.5
10
4
0.95
50
1.5
12
4
0.95
2
50
1.5
16
4
0.95
2
50
1.8
6
4
1.15
2
50
1.8
10
4
1.15
2
50
1.8
12
4
1.15
2
50
2.3
6
4
1.45
2
50
2.3
8
4
1.45
2 2
50
2.3
12
4
1.45
50
2.3
16
4
1.45
2
60
2.3
20
4
1.45
2
50
3.0
6
4
1.95
2
50
3.0
8
4
1.95
2 2
50
3.0
10
4
1.95
50
3.0
12
4
1.95
2
50
3.0
16
4
1.95
2
60
3.0
20
4
1.95
2
75
3.0
25
4
1.95
2 2
50
3.7
8
4
2.40
50
3.7
12
4
2.40
2
60
4.5
16
6
2.85
2
60
4.5
20
6
2.85
2
75
4.5
25
6
2.85
2
3 www.sutton.com.au
Endmills Carbide, Micro, 2 Flute, Corner Rad
- For precision milling of cavities - Suitable for materials up to 35-62 HRC - TiSiN for longer tool life
r Catalogue Code
E581
Discount Group
B0210
Material
VHM
Surface Finish
TiSiN
Application
3
N
Geometry
R40
Shank Form (DIN 6535)
HA
Shank Tolerance
h6
Size Ref.
d1 *
l1
l2
l3
d2
d3
z
rad
Item #
0021 0022 0023 0041 0042 0051 0052 0053 0061 0062 0081 0082 0083 0101 0102 0103 0104 0105 0121 0122 0123 0151 0152 0153 0154 0155 0201 0202 0203 0204 0205 0206 0207 0251 0252 0301 0302 0303
0.2
50
0.3
0.5
4
0.16
2
0.02
50
0.3
1
4
0.16
2
0.02
50
0.3
1.5
4
0.16
2
0.02
50
0.6
2
4
0.37
2
0.03
50
0.6
4
4
0.37
2
0.03
50
0.7
2
4
0.45
2
0.05
50
0.7
4
4
0.45
2
0.05
50
0.7
6
4
0.45
2
0.05
50
0.9
4
4
0.55
2
0.05
50
0.9
8
4
0.55
2
0.05
50
1.2
6
4
0.75
2
0.08
50
1.2
6
4
0.75
2
0.08
50
1.2
8
4
0.75
2
0.08
50
1.5
6
4
0.95
2
0.1
50
1.5
8
4
0.95
2
0.1
50
1.5
10
4
0.95
2
0.1
50
1.5
12
4
0.95
2
0.1
50
1.5
16
4
0.95
2
0.1
50
1.8
6
4
1.15
2
0.1
50
1.8
10
4
1.15
2
0.1
50
1.8
12
4
1.15
2
0.1
50
2.3
6
4
1.45
2
0.15
50
2.3
8
4
1.45
2
0.15
50
2.3
12
4
1.45
2
0.15
50
2.3
16
4
1.45
2
0.15
60
2.3
20
4
1.45
2
0.15
50
3.0
6
4
1.95
2
0.2
50
3.0
8
4
1.95
2
0.2
50
3.0
10
4
1.95
2
0.2
50
3.0
12
4
1.95
2
0.2
50
3.0
16
4
1.95
2
0.2
60
3.0
20
4
1.95
2
0.2
75
3.0
25
4
1.95
2
0.2
50
3.7
8
4
2.40
2
0.3
50
3.7
12
4
2.40
2
0.3
60
4.5
16
6
2.95
2
0.3
60
4.5
20
6
2.95
2
0.3
75
4.5
25
6
2.95
2
0.3
E581 0021 E581 0022 E581 0023 E581 0041 E581 0042 E581 0051 E581 0052 E581 0053 E581 0061 E581 0062 E581 0081 E581 0082 E581 0083 E581 0101 E581 0102 E581 0103 E581 0104 E581 0105 E581 0121 E581 0122 E581 0123 E581 0151 E581 0152 E581 0153 E581 0154 E581 0155 E581 0201 E581 0202 E581 0203 E581 0204 E581 0205 E581 0206 E581 0207 E581 0251 E581 0252 E581 0301 E581 0302 E581 0303
0.4 0.5
0.6 0.8
1
1.2
1.5
2
2.5 3
4
www.sutton.com.au
Endmills Carbide, Micro, Ballnose, 2 Flute, Long Reach
- For profile & contour milling in long reach applications - Suitable for materials up to 35-62 HRC - TiSiN for longer tool life
Catalogue Code
E582
Discount Group
B0210
Material
VHM
Surface Finish
TiSiN
Application
N
Geometry
R30
Shank Form (DIN 6535)
HA
Shank Tolerance
h6
Size Ref.
d1 *
l1
l2
l3
d2
d3
z
Item #
0021 0022 0023 0041 0042 0051 0052 0061 0062 0063 0064 0081 0082 0083 0101 0102 0103 0104 0105 0106 0107 0121 0123 0122 0151 0152 0153 0154 0201 0202 0203 0204 0205 0206 0301 0302 0303 0304
0.2
50
0.2
0.5
4
0.15
2
E582 0021 E582 0022 E582 0023 E582 0041 E582 0042 E582 0051 E582 0052 E582 0061 E582 0062 E582 0063 E582 0064 E582 0081 E582 0082 E582 0083 E582 0101 E582 0102 E582 0103 E582 0104 E582 0105 E582 0106 E582 0107 E582 0121 E582 0123 E582 0122 E582 0151 E582 0152 E582 0153 E582 0154 E582 0201 E582 0202 E582 0203 E582 0204 E582 0205 E582 0206 E582 0301 E582 0302 E582 0303 E582 0304
0.4 0.5 0.6
0.6 0.8
1
1.2
1.5
2
3
50
0.2
1
4
0.15
2
50
0.2
1.5
4
0.15
2
50
0.4
2
4
0.35
2
50
0.4
4
4
0.35
2 2
50
0.4
2
4
0.45
50
0.4
6
4
0.45
2
50
0.5
2
4
0.55
2
50
0.5
4
4
0.55
2
50
0.5
6
4
0.55
2 2
50
0.5
8
4
0.55
50
0.6
4
4
0.75
2
50
0.6
8
4
0.75
2
50
0.6
10
4
0.75
2
50
0.8
4
4
0.95
2 2
50
0.8
6
4
0.95
50
0.8
8
4
0.95
2
50
0.8
10
4
0.95
2
50
0.8
12
4
0.95
2
50
0.8
14
4
0.95
2
60
0.8
20
4
0.95
2
50
1.0
8
4
1.15
2
50
1.0
10
4
1.15
2 2
50
1.0
12
4
1.15
50
1.2
8
4
1.45
2
50
1.2
12
4
1.45
2
50
1.2
16
4
1.45
2
50
1.2
18
4
1.45
2 2
50
1.6
6
4
1.95
50
1.6
8
4
1.95
2
50
1.6
12
4
1.95
2
50
1.6
16
4
1.95
2
60
1.6
20
4
1.95
2 2
75
1.6
30
4
1.95
50
2.4
10
6
2.85
2
60
2.4
16
6
2.85
2
75
2.4
25
6
2.85
2
75
2.4
30
6
2.85
2
5 www.sutton.com.au
6
13
0.5 1 1.5 2 4 2 4 6 4 6 4 6 8 6 8 10 12 16 6 10 12 6 8 12 16 20 6 8 10 12 16 20 25 8 12 16 20 25
Ø
0.2 0.2 0.2 0.4 0.4 0.5 0.5 0.5 0.6 0.6 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 3.0 3.0 3.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ae x Ø
Depth of Cut
0.040 0.016 0.011 0.032 0.016 0.050 0.025 0.017 0.040 0.024 0.064 0.046 0.032 0.067 0.050 0.040 0.033 0.025 0.096 0.060 0.048 0.150 0.120 0.075 0.060 0.046 0.267 0.200 0.160 0.133 0.100 0.080 0.067 0.333 0.250 0.240 0.200 0.150
ap
25 23 22 47 37 63 51 43 63 54 75 70 59 70 64 59 54 44 75 64 59 80 75 64 59 54 80 80 75 70 64 59 54 80 80 75 70 64
Vc
0.003 0.003 0.003 0.004 0.003 0.004 0.003 0.003 0.007 0.006 0.007 0.007 0.006 0.008 0.008 0.007 0.006 0.005 0.010 0.008 0.008 0.013 0.012 0.010 0.009 0.008 0.015 0.015 0.014 0.013 0.012 0.011 0.010 0.018 0.018 0.020 0.018 0.017
Fz
40000 37400 34800 37400 29600 40000 32200 27000 33554 28540 29762 27693 23555 22155 20499 18844 17189 13878 19841 17083 15703 16977 15873 13666 12563 11459 12733 12733 11905 11077 10250 9422 8594 10186 10186 7936 7385 6833
n
240 210 182 280 175 320 207 146 443 321 466 404 292 383 328 277 231 150 406 301 254 444 388 287 243 202 398 398 348 301 258 218 181 382 382 325 281 241
Vf
0.034 0.014 0.010 0.027 0.014 0.043 0.021 0.014 0.034 0.020 0.054 0.039 0.027 0.057 0.043 0.034 0.028 0.021 0.082 0.051 0.041 0.128 0.102 0.064 0.051 0.039 0.227 0.170 0.136 0.113 0.085 0.068 0.057 0.283 0.213 0.204 0.170 0.128
ap 25 23 22 47 37 63 51 43 65 56 85 79 67 87 81 74 68 55 94 81 74 100 94 81 74 68 100 100 94 87 81 74 68 100 100 94 87 81
Vc 0.003 0.003 0.003 0.004 0.003 0.004 0.003 0.003 0.004 0.004 0.007 0.007 0.006 0.008 0.008 0.007 0.006 0.005 0.010 0.008 0.008 0.013 0.012 0.010 0.009 0.008 0.015 0.015 0.014 0.013 0.012 0.011 0.010 0.018 0.018 0.020 0.018 0.017
Fz 40000 37400 34800 37400 29600 40000 32200 27000 34800 29600 33581 31246 26577 27693 25624 23555 21486 17348 24802 21353 19629 21221 19842 17083 15704 14324 15916 15916 14881 13846 12812 11777 10743 12733 12733 9920 9231 8541
n 240 210 182 280 175 320 207 146 303 219 524 453 328 492 421 356 296 193 519 385 325 569 497 369 312 259 510 510 445 386 330 279 232 489 489 416 360 308
Vf
Mild Steels, Carbon Steels Cast Iron SS400, Nodular Iron, Malleable (Up to 1600 N/Mm²) – M15, M18, M22, M25 Iron – M10, M11, M12, M13, M14
Application Guide Micro carbide endmills ap 0.028 0.011 0.008 0.022 0.011 0.035 0.018 0.012 0.028 0.017 0.045 0.032 0.022 0.047 0.035 0.028 0.023 0.018 0.067 0.042 0.034 0.105 0.084 0.053 0.042 0.032 0.187 0.140 0.112 0.093 0.070 0.056 0.047 0.233 0.175 0.168 0.140 0.105
25 23 22 47 37 62 50 42 59 50 65 61 52 61 56 52 47 38 65 56 52 70 65 56 52 47 70 70 65 61 56 52 47 70 70 65 61 56
Vc 0.003 0.003 0.003 0.004 0.003 0.007 0.005 0.004 0.007 0.006 0.007 0.007 0.006 0.008 0.008 0.007 0.006 0.005 0.010 0.008 0.008 0.013 0.012 0.010 0.009 0.008 0.015 0.015 0.014 0.013 0.012 0.011 0.010 0.018 0.018 0.020 0.018 0.017
Fz 40000 37400 34800 37400 29600 39099 31474 26391 31246 26577 26042 24231 20610 19385 17937 16489 15040 12144 17361 14947 13740 14855 13889 11958 10992 10027 11141 11141 10416 9692 8968 8244 7520 8913 8913 6944 6461 5979
n
Alloy Steels, Tools Steels M17, M19, M21, M23, M24
Vf 240 210 182 280 175 513 332 234 423 306 410 355 257 337 289 244 203 132 357 265 224 391 341 253 214 178 350 350 306 265 227 192 159 336 336 285 247 212
ap 0.034 0.014 0.010 0.027 0.014 0.043 0.021 0.014 0.034 0.020 0.054 0.039 0.027 0.057 0.043 0.034 0.028 0.021 0.082 0.051 0.041 0.128 0.102 0.064 0.051 0.039 0.227 0.170 0.136 0.113 0.085 0.068 0.057 0.283 0.213 0.204 0.170 0.128
25 23 22 47 37 62 50 42 59 50 65 61 52 61 56 52 47 38 65 56 52 70 65 56 52 47 70 70 65 61 56 52 47 70 70 65 61 56
Vc 0.003 0.003 0.003 0.004 0.003 0.007 0.005 0.004 0.007 0.006 0.007 0.007 0.006 0.008 0.008 0.007 0.006 0.005 0.010 0.008 0.008 0.013 0.012 0.010 0.009 0.008 0.015 0.015 0.014 0.013 0.012 0.011 0.010 0.018 0.018 0.020 0.018 0.017
Fz
n 40000 37400 34800 37400 29600 39099 31474 26391 31246 26577 26042 24231 20610 19385 17937 16489 15040 12144 17361 14947 13740 14855 13889 11958 10992 10027 11141 11141 10416 9692 8968 8244 7520 8913 8913 6944 6461 5979
Stainless Steel M16, M20
Vf 240 210 182 280 175 513 332 234 423 306 410 355 257 337 289 244 203 132 357 265 224 391 341 253 214 178 350 350 306 265 227 192 159 336 336 285 247 212
ap 0.034 0.014 0.010 0.027 0.014 0.043 0.021 0.014 0.034 0.020 0.054 0.039 0.027 0.057 0.043 0.034 0.028 0.021 0.082 0.051 0.041 0.128 0.102 0.064 0.051 0.039 0.227 0.170 0.136 0.113 0.085 0.068 0.057 0.283 0.213 0.204 0.170 0.128
25 23 22 47 37 62 50 42 59 50 65 61 52 61 56 52 47 38 65 56 52 70 65 56 52 47 70 70 65 61 56 52 47 70 70 65 61 56
Vc 0.002 0.002 0.002 0.003 0.002 0.004 0.003 0.003 0.004 0.003 0.005 0.005 0.004 0.006 0.005 0.005 0.004 0.004 0.007 0.006 0.006 0.009 0.008 0.007 0.006 0.006 0.011 0.011 0.010 0.010 0.009 0.008 0.007 0.013 0.013 0.014 0.013 0.012
Fz 40000 37400 34800 37400 29600 39099 31474 26391 31246 26577 26042 24231 20610 19385 17937 16489 15040 12144 17361 14947 13740 14855 13889 11958 10992 10027 11141 11141 10416 9692 8968 8244 7520 8913 8913 6944 6461 5979
n
Hardened Steels M26
Vf 160 140 121 210 131 315 204 143 254 184 278 241 174 226 194 164 136 89 250 186 157 259 226 168 142 118 252 252 220 190 163 138 115 230 230 193 167 143
ap 0.034 0.014 0.010 0.027 0.014 0.043 0.021 0.014 0.034 0.020 0.054 0.039 0.027 0.057 0.043 0.034 0.028 0.021 0.082 0.051 0.041 0.128 0.102 0.064 0.051 0.039 0.227 0.170 0.136 0.113 0.085 0.068 0.057 0.283 0.213 0.204 0.170 0.128
25 23 22 47 37 57 45 38 52 44 56 52 44 52 48 44 41 33 56 48 44 60 56 48 44 41 60 60 56 52 48 44 41 60 60 56 52 48
Vc 0.001 0.001 0.001 0.003 0.002 0.004 0.003 0.002 0.003 0.003 0.004 0.004 0.003 0.005 0.004 0.004 0.004 0.003 0.006 0.005 0.005 0.008 0.007 0.006 0.006 0.005 0.010 0.010 0.009 0.009 0.008 0.007 0.007 0.012 0.012 0.013 0.012 0.011
Fz
40000 37400 34800 37301 29522 35916 28912 24243 27693 23555 22321 20770 17666 16616 15374 14133 12891 10409 14881 12812 11777 12732 11904 10249 9422 8594 9550 9550 8929 8308 7687 7067 6446 7640 7640 5952 5538 5125
n
Hardened Steels M28, M33
Vf
Ap
E581
www.sutton.com.au
Ae
80 70 61 209 131 264 171 120 181 131 198 171 124 166 142 120 100 65 188 139 118 212 185 137 116 97 197 197 172 149 128 108 90 191 191 162 140 120
E580
www.sutton.com.au
0.20 0.20 0.15 0.20 0.10 0.20 0.10 0.20 0.15 0.10 0.10 0.20 0.15 0.10 0.20 0.15 0.15 0.10 0.10 0.10 0.10 0.15 0.15 0.10 0.20 0.20 0.15 0.15 0.10 0.10 0.20 0.20 0.15 0.10
LEGEND
0.05 0.05 0.05 0.05 0.02 0.05 0.02 0.05 0.05 0.02 0.02 0.05 0.05 0.02 0.05 0.05 0.05 0.02 0.02 0.02 0.02 0.05 0.05 0.02 0.05 0.05 0.05 0.05 0.02 0.02 0.05 0.05 0.05 0.02
ae x Ø ap x Ø
Fz
0.003 0.003 0.002 0.004 0.003 0.004 0.003 0.006 0.004 0.004 0.004 0.007 0.005 0.005 0.009 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.014 0.014 0.010 0.010 0.010 0.010 0.019 0.019 0.013 0.013
Vc
25 25 21 50 35 63 44 73 62 51 51 80 68 56 80 68 68 56 56 56 48 68 68 56 80 80 68 68 56 56 80 80 68 56
40000 40000 34000 40000 28000 40000 28000 38568 32783 26998 26998 31831 27056 22282 25465 21645 21645 17826 17826 17826 15279 18037 18037 14854 12733 12733 10823 10823 8913 8913 8488 8488 7215 5942
n
240 240 144 320 160 320 160 469 281 234 234 462 277 231 449 269 269 224 224 224 179 239 239 199 359 359 215 215 179 179 328 328 197 164
Vf 25 25 21 50 35 62 43 68 57 47 47 70 60 49 70 60 60 49 49 49 42 60 60 49 70 70 60 60 49 49 70 70 60 49
Vc 0.003 0.003 0.002 0.004 0.003 0.006 0.004 0.006 0.004 0.004 0.004 0.007 0.005 0.005 0.007 0.005 0.005 0.005 0.005 0.005 0.005 0.006 0.006 0.006 0.014 0.014 0.010 0.010 0.010 0.010 0.019 0.019 0.013 0.013
Fz 40000 40000 34000 40000 28000 39099 27369 35916 30528 25141 25141 27852 23674 19496 22282 18940 18940 15597 15597 15597 13369 15783 15783 12998 11141 11141 9469 9469 7798 7798 7427 7427 6313 5199
n 240 240 144 320 160 433 217 448 269 224 224 406 244 203 395 237 237 197 197 197 158 210 210 175 315 315 189 189 158 158 289 289 173 144
Vf
Mild Steels, Carbon Steels Cast Iron SS400, Nodular Iron, Malleable (Up to 1600 N/Mm²) – M15, M18, M22, M25 Iron – M10, M11, M12, M13, M14
Ø = nominal tool diameter (mm) n = Spindel speed (RPM-1) vc = Cutting speed (m/min) Fz = Feed rate per tooth (mm/tooth) vf = Feed rate (mm/min) ap = Cutting depth (mm) ae = Cutting width (mm)
13
0.5 1 1.5 2 4 2 6 2 4 6 8 4 6 8 4 6 8 10 12 14 20 8 10 12 6 8 12 16 20 30 10 16 25 30
Ø
0.2 0.2 0.2 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.6 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0
Depth of Cut 25 25 21 50 35 62 43 68 57 47 47 70 60 49 70 60 60 49 49 49 42 60 60 49 70 70 60 60 49 49 70 70 60 49
Vc 0.003 0.003 0.002 0.004 0.003 0.006 0.004 0.006 0.004 0.004 0.004 0.007 0.005 0.005 0.009 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.014 0.014 0.010 0.010 0.010 0.010 0.019 0.019 0.013 0.013
Fz 40000 40000 34000 40000 28000 39099 27369 35916 30528 25141 25141 27852 23674 19496 22282 18940 18940 15597 15597 15597 13369 15783 15783 12998 11141 11141 9469 9469 7798 7798 7427 7427 6313 5199
n
Alloy Steels, Tools Steels M17, M19, M21, M23, M24
Vf 240 240 144 320 160 433 217 448 269 224 224 406 244 203 395 237 237 197 197 197 158 210 210 175 315 315 189 189 158 158 289 289 173 144
25 25 21 50 35 62 43 68 57 47 47 70 60 49 70 60 60 49 49 49 42 60 60 49 70 70 60 60 49 49 70 70 60 49
Vc 0.003 0.003 0.002 0.004 0.003 0.006 0.004 0.006 0.004 0.004 0.004 0.007 0.005 0.005 0.009 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.014 0.014 0.010 0.010 0.010 0.010 0.019 0.019 0.013 0.013
Fz 40000 40000 34000 40000 28000 39099 27369 35916 30528 25141 25141 27852 23674 19496 22282 18940 18940 15597 15597 15597 13369 15783 15783 12998 11141 11141 9469 9469 7798 7798 7427 7427 6313 5199
n
Stainless Steel M16, M20
Vf 240 240 144 320 160 433 217 448 269 224 224 406 244 203 395 237 237 197 197 197 158 210 210 175 315 315 189 189 158 158 289 289 173 144
25 25 21 50 35 62 43 68 57 47 47 70 60 49 70 60 60 49 49 49 42 60 60 49 70 70 60 60 49 49 70 70 60 49
Vc 0.002 0.002 0.001 0.002 0.001 0.004 0.003 0.005 0.003 0.003 0.003 0.005 0.004 0.004 0.006 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.009 0.009 0.006 0.006 0.006 0.006 0.013 0.013 0.009 0.009
Fz 40000 40000 34000 40000 28000 39099 27369 35916 30528 25141 25141 27852 23674 19496 22282 18940 18940 15597 15597 15597 13369 15783 15783 12998 11141 11141 9469 9469 7798 7798 7427 7427 6313 5199
n
Hardened Steels M26
Vf 160 160 96 160 80 315 157 336 201 168 168 295 177 147 280 168 168 140 140 140 112 140 140 117 211 211 126 126 105 105 202 202 121 101
25 25 21 50 35 57 40 60 51 42 42 60 51 42 60 51 51 42 42 42 36 51 51 42 60 60 51 51 42 42 60 60 51 42
Vc 0.001 0.001 0.001 0.004 0.003 0.004 0.003 0.004 0.003 0.003 0.003 0.004 0.003 0.003 0.005 0.004 0.004 0.004 0.004 0.004 0.003 0.004 0.004 0.004 0.009 0.009 0.006 0.006 0.006 0.006 0.013 0.013 0.009 0.009
Fz
Ae
40000 40000 34000 39895 27926 35916 25141 31831 27056 22282 22282 23873 20292 16711 19099 16234 16234 13369 13369 13369 11459 13528 13528 11141 9550 9550 8117 8117 6685 6685 6366 6366 5411 4456
n
Hardened Steels M28, M33
Vf 80 80 48 280 140 264 132 276 166 138 138 255 153 127 226 136 136 113 113 113 90 121 121 101 181 181 109 109 91 91 169 169 101 85
Ap
E582
7
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