Tt magazine issue8

ISSUE 8 • JULY 2014

OUR Y E SHART ON OUR D AN EC E J G O A R P KP O O B FACE

!

N I W

2 S PAGE SEE E DETAIL R O M FOR

THE TRADE MAGAZINE

BY ENGINEERS FOR ENGINEERS A LOOK AT WHAT’S INSIDE SUPERBRIGHT WORK SPACE LIGHTING PAGE

8

Valid from 1 July 2014 to 31 August 2014. While stocks last.

PAGE

0 6

PAGE PAGE

00 0 11

PAGE

0 5

ASTRO ENVIRONMENT LTD

WHEN IT PAYS TO SUCK

vacuum pumps; as were cyclones, piping and bubbler tanks.

The tank was taken to Warner Construction in Waitara for the building phase , where a new sub frame was constructed to house the equipment for the hydro excavator. To complete the build, an Iveco 360 hp motor was installed to power the twin

Astro acknowledge the support of Alan Warner and Jason (Sleepy) Sleep of Warner Construction in Waitara in ensuring the successful completion of the Hydro Excavators.

A wide range of technical support was required in determining the location of the specialist equipment on board, which included hydraulic systems, electrical wiring, hydraulic boom, valves and finally the paint job in what, all up, was a 6 When Astro won a contract with the Nelson City Council for the month build process and 3 day commissioning. What Spraying of biosolids (treated sewage) into the pine plantations was created is certainly impressive and included some, on Rabbit Island, Richmond, Nelson, David designed and built but far from all, of the following specs’: the specialised track and pumping equipment required. The -Lube blowers with 3000 cfm @ 27 inches of mercury Company then continued to grow, with the establishment of a -12 vacuum pumps powered by a 360 hp diesel engine septic Waste Division and the acquisition of an imported vacuum -6 inch valves controlled by air operated 24 volt truck from Japan. solenoids -3000 ltr reservoir for two water blast system With the destruction of inner Christchurch after the earthquake, Astro was contracted to City Care (along with other vacuum truck (5800 psi and 3600 psi) -8000 ltr debris tank operators). This was a defining moment for Astro as seeing and inspecting specialised vacuum equipment from all over the The Hydro Excavator is used to locate power cables, dig holes world motivated David to build a new Hydro Excavator, having for highway safety barriers, locate gas pipelines, and locate previously building 6 vacuum trucks and trailers. To do this telecommunications. They replace the mechanical excavators Astro purchased a 2006 8x4 Foden 450 hp fuel tanker and and eliminate damage to this infrastructure by locating them in a converted its 6000 litre tank, with the help of TED Engineering more friendly and safe manner. As a result utility companies are in Taupo, into the required 8000 litres. now requesting Hydro Excavators to undertake their work Astro Environmental Ltd was established in 1997, by David Quickenden. The company was set up set up after David saw an opening in Nelson on the back of the upgrade of the Bells Island sewage plant.

Do you work for a business that has something to crow about?

WIN! In this edition of the Trade Tools magazine,

we will be giving $500 worth of Trade Tool Vouchers!!

Contact mark@tradetools.co.nz to tell us about it – from shed based rebuild projects through Simply share your project on our facebook page before to multi-million dollar ventures; if there’s great engineering going on, we would love to hear about it!

31 August 2014 to go in the draw to win.

400MM OAL Pry Bar End is 1/2” Lining up end is centreless ground.

WILDE PRY BARS CRC BRAKLEEN 600GM

All in natural finish & forged from High Carbon Alloy Steel, Heat Treated for strength and durability.

• Removes contaminants from industrial machinery, brake linings, pads, drums and callipers • Non-staining, and noncorrosive and leaves no residue NZFSA Approved C12

450MM OAL Pry Bar End is 5/8” Lining up end is centreless ground.

26.00

$

21.00

$

3151300

3151320

600MM OAL Pry Bar End is 3/4”, Lining up end is centreless ground

33.00

$

3151340

8

$ .95

2850660

DIAMOND BURR SET 20PC 3mm shank diamond burr set in various head configurations

HIGH QUALITY MEASURING AT GREAT PRICING

69.99

$

6041300

6PC MEASURING SET

Includes: • Digital caliper, range 0-150mm/0-6”, resolution 0.01mm/0.0005” • Outside micrometer, range 0-25mm, graduation 0.01mm • Dial indicator, range 0-10mm, graduation 0.01mm • 90° beveled edge square, 100x70mm, grade 0 • Scriber. Steel rule, 150mm/6”

2

132 .

90

$

490

Order Online at www.tradetools.co.nz

020

0

We accept

BI-METAL HACKSAW BLADES

NILFISK AERO 26/21-PC LIGHT INDUSTRIAL VACUUM

Bi-metal unique® High Speed Steel SafeFlex® Heavy-Duty Hacksaw Blades. These conventional bi-metal hacksaw blades offer a sturdier construction An excellent choice for demanding off-hand use or light powerassisted machine application.

32TPI - 10 PACK

24TPI - 10 PACK

6045360

6045300

15

$

.00

15

$

.00

18TPI - 10 PACK

15

Aero .00 $ 26-21PC 6045250

285.00

$

W0000312

GEARWRENCH 16PC STD. RATCHETING WRENCH SET KD9416 - (8-24MM)

Power outlet with automatic start/stop for electric power tools. Washable PET filter element with high filtration efficiency. Push & Clean semi-automatic filter cleaning system.

Flat top for deposit of hand tools and boxes.

Blow function. Integrated container lifting handle for easy and convenient disposal Efficient suction power with 210 mbar vacuum. Recessed interface to protect switch and power outlet. Built-in flexible storage of suction hose and accessories Compact and ergonomic design for easy transportation and disposal. Robust design with large wheels, steady footprint.

1 Year Trade Warranty

WIT

H FR

BON

358.00

$

+ FREE 7PC STD. RATCHETING WRENCH SET KD9317 (5/16” - ¾”)

Wet & Dry Filter

3350160

GearWrench spanners offer 5 degrees of movement to turn fasteners, versus 30 degrees on standard combination wrenches. The small ratcheting box end head design enables access to tight spots where a ratchet won’t fit. Both sets come with a wrench locker rack that holds the wrenches in place for easy transport and storage.

E

U S !E

Auto On/Off for power tools

Blow Function

Push&Clean

Container Lifting Handle

FRONT BACK OR BOTH SIDES...

IN ONE PASS

DEBURR MASTER Deburr Master tools are constructed with precision machined, solid tool steel and can be used on single or multi-spindle drilling machines, lathes, NC machine tools, machining centres as well as hand tools.

Each tool is fitted with a replaceable standard blade made of high-speed steel with Double Action cutting faces unless otherwise specified. Special tools and sizes are available to cope with a range of diameters from 2.0 – 50mm.

Simply adjust the setscrew in the shank end for desired chamfer based on the hardness of the material and the RPM being used.

For further information contact your Rep, phone 0800 4TOOLS, or email sales@tradetools.co.nz

MOUNTED POINT KITS

A selection of the most popular Mounted Points to suit any Die grinding application. Don’t get caught compromising again!

All prices exclude GST

NEW

L!!

E MOD

STAINLESS STEEL MAGNETIC BASE PARTS TRAYS For storage of nuts, bolts, screws, etc. whilst working. Trays have a magnetic base for affixing to metal objects such as vehicle bodywork, tool boxes etc. Magnetism transfers to inner surface of tray to retain small metal parts, nuts, bolts, etc. A Tough plastic cover protects magnetic base from damage.

LARGE RECTANGULAR 290mmx270mm

20

$

.00

RECTANGULAR 240mmx140mm

16.00

$

7203380

7203390

SET 1 – 3MM SHANK, 10 PCS

SET 2 - 6MM SHANK,10PCS

Includes:

Includes:

B42, B44, B52, B53, B61, B82, B121, B131, B133 and B135

A1, A3, A5, A12, A15, A24, A25, A36, A38, A39

36

$

.96

$

44.95

ROUND 150mm

9

$ .00 7203370

W0000314

W0000313

Phone in your order: 0800 4 TOOLS

3

HIGH SPEED STEEL, HIGH QUALITY, METRIC SPLIT DIE AND DIE NUT SETS • Forget “easy wear” carbon steel imitations • Sizes M3 – M12

DIE NUT SETS

WAS $140, NOW

10000

$

RICO ¾” DR SOCKET SET 27 PIECE

Manufactured from carbon steel, hardened, tempered and chrome plated. Metal case Multi hex sockets 12 AF Sockets • 7/8, 15/16, 1 inch, 1-1/8, 1-3/16, 1-5/16, 1-3/8, 1-7/16, 1-5/8, 1-3/4, 1-7/8, 2 inch Multi hex sockets 10 Metric Sockets • 22, 24, 27, 30, 32, 36, 38, 41, 46, 50mm ¾’ D rive Accessories: • 1 x Ratchet handle • 1 x Sliding T-handle • 1 x Extension 100mm (4 inch) $ .00 • 1 x Extension 200mm (8 inch) Metal case 3621240

199

6455600

SOLDERING GUN KIT

200W Soldering Gun with LED Light and three power settings in blow mould case.

Kit includes: • 10gm Solder reel $ .00 • 10gm Soldering Flux 3047880 • 3 Soldering Tips

SPLIT DIE SETS WAS $150, NOW

110.00

$

52

6492600

TOLEDO RULES

35

F O %

F

300MM/12” SS RULE 4917640 $17.00

150MM/6” SS RULE 4917480 $8.00

NOGA RAPID BURR 12mm hexagonal painted handle and S10 Blade.

Steel housing for long life of handle. Blade is replaceable.

12.95

$

1840490

NOGA PROMO SET

Best value on offer here! Includes 10 blades - tool will take all common blades.

23.95

$

1840430

4

Order Online at www.tradetools.co.nz

NO MORE ALUMINIUM/ PLASTIC TURNING WITH KMT INSERTS High positive Chip Breaker Geometry designed specifically for Aluminium & Plastic materials with a ground sharp cutting edge and Mirror polished surface to prevent chip welding, galling or chip control problems a distant memory.

All geometries provide excellent performance on a wide range of cutting depths and feed rates.

CCGT INSERT 4050100 CCGT060202-AL K10 INSERT 4050260 CCGT060204-AL K10 INSERT 4050500 CCGT09T302-AL K10 INSERT 4050580 CCGT09T304-AL K10 INSERT 4050860 CCGT09T308-AL K10 INSERT

$8.39 $8.39 $8.70 $9.33 $9.33

DCGT INSERT 4055100 DCGT070202-AL K10 INSERT 4055140 DCGT070204-AL K10 INSERT 4055460 DCGT11T302-AL K10 INSERT 4055580 DCGT11T304-AL K10 INSERT 4055820 DCGT11T308-AL K10 INSERT

$7.77 $7.77 $8.88 $9.66 $9.66

RCGT INSERT 4077220 RCGT0803MO-AL K10 INSERT $9.58 4077340 RCGT10T3M0-AL K10 INSERT $12.47 TCGT INSERT 4092140 TCGT090204-AL K10 INSERT 4092220 TCGT110204-AL K10 INSERT 4092540 TCGT16T304-AL K10 INSERT 4092740 TCGT16T308-AL K10 INSERT

$8.32 $9.95 $12.76 $12.76

VCGT INSERT 4125140 VCGT160404-AL K10 INSERT 4125220 VCGT220530 AL K10 INSERT

$17.25 $25.74

We accept

6”/150MM VERNIER CALIPER 500-196-20 • Accuracy +/-0.001” • Moulded Plastic Case • Rolling Thumb Wheel, Control Buttons on Face, Zero, On/Off and Inch/mm, Absolute Scales • Constructed from Stainless Steel • Display Large LCD

LY ON AST! FER CKS L F O STO ILE WH

175.00

$

4825280

7011S-10 MAGNETIC BASE WITH FINE ADJ & 513-404E DIAL INDICATOR COMBO SET 8”/200MM VERNIER CALIPER 500-197-30

• Accuracy +/-0.001” • Moulded Plastic Case • Rolling Thumb Wheel, Control Buttons on Face, .00 Zero, On/Off and Inch/mm, Absolute Scales • Constructed from Stainless Steel • Display Large LCD

249

$

4825500

• 513-404E Dial Test Indicator (Made in Japan) • Range – 0.8mm – Graduations – 0.01mm • 2mm Carbide Stylus • Fine adjustment on magnetic base • Fully Jewelled

189.00 (combo)

$

4820120 + 4840720

$10 each

CIMGLIDE® 68 is a specially formulated MACHINE TOOL lubricant for all horizontal slideways.

Meeting the Cincinnati Machine P47 Specification, it combines mineral oil and extreme pressure additives to assist in eliminating stick-slip to ensure machines run at their optimal performance.

or

3 for $25 RICO PLASTIC AIR DUSTER GUN

Suitable for use in the following machine tool applications: • Horizontal slideways Feed mechanisms • Tables, Gear boxes & Hydraulic systems • CIMGLIDE® 68 is designed for minimal impact on water based metalworking fluids.

Fitted with brass air inlet ferrule (female). Suitable for quick removal of chips, dust and particulates from any surface.

3251340

Available in the following sizes: 2831295 Cimglide Slideway 5L $32 2831300 Cimglide Slideway 20L $105 2831310 Cimglide Slideway 200L $800

$

119

QESTA ANTI SURGE JUMP LEADS

3325520

The Anti Surge protection provides extra safety for your vehicle while being jump started from another vehicle. This eliminates the possibility of an electronic surge damaging the vehicles on board computer.

HITACHI D10VC2

Q400AS 400AMP ANTI-SURGE JUMPER LEADS - 3.0M

• 10mm keyed chuck • 460W • Compact and lightweight reversible drill for industrial applications • Variable speed with a maximum no-load speed of 2300 rpm • This compact unit is perfect for pilot holes, rivet holes, etc.

• Anti-slip rubberised housing

////////HI-SPEED $29.95 7022180

Suits 4 cylinder engines

$

47.00

W0000315

Q750AS 750AMP ANTI-SURGE JUMPER LEADS - 3.6M Suits 6 and 8 cylinder vehicles that require a higher Cold Cranking Amperage

99.00

$

W0000316

PIN CHUCK SET

Set contains: • 1 x chuck •3 x collets 0-2.4mm dia range

All prices exclude GST

ANTI SURGE JUMP LEADS Phone in your order: 0800 4 TOOLS

5

HITACHI CORDLESS 18V PROSERIES TWIN PACK 5.0AH KC18DSDL

TOPTUL 31PC S/DRIVER BIT SET

1/4” Hex Shank Slotted Insert Bits: 4, 5.5, 6.5 mm PH: PH1, PH2, PH3 Pozi: PZ1, PZ2, PZ3 Hex: 3, 4, 5, 6mm Torx: T10, T15, T20, T25, T27, T30, T40. Torx Security: T10, T15, T20, T25, T27, T30, T40 SQ: SQ1, SQ2 1/4”M x 1/4”F Quick Change Magnetic Bit Holder 70mmL Waterproof Impact Plastic Storage Case

32.65

$

3808720

BAHCO ADJUSTABLE WRENCH PACK 1 x 150mm, 1 x 200mm, 1 x 250mm. More than a century of experience in manufacturing adjustable wrenches – why settle for poor imitations.

1

DS18DSDL 13mm PROSeries Impact Drill Heavy duty model – 92Nm hard torque output Heavy duty 2-speed gearbox with metal gear transmission, variable speed and reverse

WR18DSDL PROSeries Impact Wrench Max torque: 255Nm 1/2” square drive Variable speed and reverse

.00 $ Standard with 2x 5.0Ah 3327315 Energy Li-ion batteries, fan-cooled smart charger and robust carry case

685

ADD A GRINDER AT COST!!!!

Hitachi 3 Year Heavy Duty Warranty, when online registration is completed via Hitachi Power Tools New Zealand website.

125mm Grinder skin for only $135*

G18DSLNN

125mm grinding wheel Compatible with ALL Hitachi 18V slide batteries Standard with grinding wheel, wrench and side handle Supplied without batteries, charger and carry case

+

135.00**

$

3326335

*Limited time availability

**only available at this price with KC18DSDL purchase

ADJUSTABLE HEAD CROW BAR Indexing head Pry Bar. The position of the head is adjustable to multiple different angles. Simple but robust pushbutton spring-loaded release and contoured grip handles. Manufactured from Chromevanadium, 250mm long, 330gm with contoured rubberised handle.

Introductory Price!!!

3PC SPANNER SET

89.95

$

W0000085

F FBERS

% OJOB

3 0L COB

T AL

AL

18.95

$

3151750

COBALT JOBBER

• Cobalt 135deg Heavy Duty • Produced from Industrial Grade NAS cobalt Steel • Superior Red Hardness for High Temperature applications • Less end load pressure required • Split point penetrates on contact & prevents “wandering” of the bit Available in Number, Letter, Metric & Imperial sizes

6

Order Online at www.tradetools.co.nz

We accept

TAP WRENCHES & DIE STOCK

HPH ABRASIVES BUY PACK LOTS AND SAVE!

A large selection of both available Enquire about other sizes or variations

Reinforced INOX cutting, DC grinding at VERY competitive rates.

TAP WRENCHES

INOX CUTTING WHEELS

1060180 1060380 1060580 1060600 1061030

100mm x 1.0mm x 16mm 115mm x 1.0mm x 22.23mm 125mm x 0.8mm x 22.23mm 125mm x 1.0 x 22.23mm 230mm x 2.0 x 22.23mm

METAL GRINDING DISCS

1062150 1062350 1062610 1062745 1062840

100mm x 6.5mm x 16mm 115mm x 6.5mm x 22.23mm 125mm x 6.5mm x 22.23mm 180mm x 6.5mm x 22.23mm 230mm x 6.5mm x 22.23mm

Box of 25 Box of 50 Box of 25 Box of 50 Box of 10

$0.97 $1.07 $1.25 $1.21 $3.16

Per Disc Per Disc Per Disc Per Disc Per Disc

Box of 5 Box of 25 Box of 25 Box of 5 Box of 5

$1.48 $1.77 $2.02 $3.68 $4.68

Per Disc Per Disc Per Disc Per Disc Per Disc

All prices exclude GST

Straight tap wrench 1”-2” capacity 6531320 $92.83 Straight tap wrench 5/16” to 1” capacity 6531350 $47.11 Straight tap wrench 1/4” to 3/4” capacity 6531360 $31.16 Straight tap wrench 3/16” to 5/8” capacity 6531380 $21.08 Straight tap wrench 5/32” to 3/8” capacity 6531390 $14.97 Straight tap wrench, 1/16” to 1/4” capacity 6531400 $14.25

DIE STOCKS

13/16” dia. Circular Button die holder 6530240 $8.09 1” dia. Circular Button die holder 6530220 $10.11 1-5/16” dia. Circular Button die stock 6530210 $13.77 1-1/2” dia. Circular Button die holder 6530190 $15.72

HASSAY SAVAGE KEYWAY BROACH SET

2” dia. Circular button die holder solar 6530170 $23.98

BROACH SET 10 & 12mm BROACHES with 32 35 38 40 & 42mm BUSHES Only 6 available at this VERY low price - nationwide!!

E RUNOUT PRIC

549.00

$

1435

145

BAHCO 9938 CIRCLIP PLIER SET

TOPTUL HEX KEYS SETS Long series with Ball end imperial 9pc 1/16” - 3/8”

Set of three re-settable pliers for both internal and external circlips: 160 mm, 200 mm and 250 mm. These patented pliers are equipped with interchangeable tips (straight, 15° and 90°) which can easily be adapted for use with internal or external circlips as required.

IMP

$18.95 3800860

5 sets of tips are supplied with the -160 & -200 and 6 sets with the -250.

TRADE TOOLS 8M METRIC TAPE

10.00

$

4928880

The pliers can be used for internal circlips from 8 to 100 mm diameter and for external circlips from 3 to 100 mm.

This set covers a range of applications previously requiring up to ten conventional pliers. The pliers have a regulation stop mechanism which makes use easier and prevents the circlips from being damaged due to excessive force being applied.

239.00

$

W0000317

All prices exclude GST

Phone in your order: 0800 4 TOOLS

7

VARTA BATTERIES

QESTA SUPERBRIGHT WORK SPACE LIGHTING

HIGH ENERGY AA and AAA, 10 X Battery Packs.

High Energy is the most powerful of all VARTA batteries; developed especially for power-hungry devices, e.g. audio equipment, LED flashlights and computer devices.

Q1147 – 160 L.E.D FLOOR MOUNTED FLOOD LIGHT

Q1148 - 160 L.E.D TRIPOD FLOOD LIGHT WITH BATTERY BACKUP • 12W / 600 Lumens • 12V DC & 240V AC Chargers Included • 3 Hours Work Time • 5 Hours Charge Time • 240V 10A Accessory Socket (with Switch)

$

10 PACK AA

18.50

$

• 10W / 600 Lumens • 240V / 50Hz • Light Head Size: 220mm x 180mm • 3M Power Cord

$

3041000

10 PACK AAA

11.50

95

$

3041040

W0000318

Q1181 - 160 L.E.D RECHARGEABLE WORK LIGHT • 12W / 600 Lumens • 12V DC & 240V AC Chargers Included • 3 Hours Work Time • 5 Hours Charge Time • Light Head Size: 220mm x 180mm

239

$

W0000319

113

W0000320 Q1189 - 30W SUPER BRIGHT L.E.D WORK LIGHT

TOPTUL SCREWDRIVER SET 8 PC Designed for the NZ market -8 piece • 1 x Flat 3x75, 4x100, 5.5x100, 6.5x150, 8x175mm • 1 x Pozi 2x100, Phillips 2x100, Square 2x125mm • New style ergonomic cushion grip knurled handles (PP+TPR material) • Magnetic tips

• 30W / 1800 Lumens • 240V, 50Hz Power Supply • Aluminium Die Cast Body • 5M Power Cable with Cable Collect Hooks • Light Angle Adjustable Vertically & Horizontally

$

299

W0000321

CIMTAP TAPPING COMPOUNDS

CIMTAP Tapping fluid & paste are water-soluble compounds that contains chemical and extreme pressure (EP) type lubricants. Recommended for a wide range of tapping operations, from hand tapping to high production automatic jobs on ferrous and nonferrous metals. The fluid is perfect for blind holes, deep vertical holes and high production operations requiring quick application, while the paste provides greater adherence in applications where fluids are not suitable. Cimtap will not contaminate your machines coolant.

CIMTAP II FLUID 16OZ

15.00

39.95

$

All lights are IP44 Rated (Waterproof, Dustproof & Splashproof), and comply with AS/NZ Electrical Standards. ** It is not recommended to run lights for more than 8-hours continuously (240V only).

3808560

AIR DIE GRINDERS

HPH PREMIUM SAFETY GLASSES

These grinders are ideal for many automotive and industrial high-speed grinding, de-burring and polishing applications.

A contoured throttle lever with positive self-locking, prevents accidental starting of motor.

All have a rear exhaust.

• Individually Packaged • Highest quality crystal clear optics guaranteed • Anti Fog • Scratch Resistant • Soft Temple inserts & Nose Bridge • CERTIFIED: AUSTRALIAN, NZ, USA, EUROPE INTERNATIONAL QUALITY ASSURANCE: ISO9001, CERTIFIED: Australian Standard AS / NZS 1337.1, Europe EN166 (DIN Germany), USA ANSI Z87.7.

CIMTAP PASTE 16OZ

LED

15.00

$

$

2831260

2831250

WIT

BON

HC

OMBU S O

EXTENDED NECK

155.00

$

3252000

STANDARD

69.00

$

Singles 5827800 SAFETY GLASSES CLEAR 5827820 SAFETY GLASSES SMOKED

R !

DE OR -JULY E T D I A M L ES RIV AR

Box of 6 5827810 SAFETY GLASSES CLEAR (BOX OF 6) $19.99 ($3.33 each!!)

5827830 SAFETY GLASSES SMOKED (BOX OF 6) $19.99 ($3.33 each!!)

Combo 5827840 SAFETY GLASSES 1 x SMOKED,

2 x CLEAR plus BONUS LED LIGHT

BUY BULK AND SAVE!!

8

3251980

$5.50 each $5.50 each

Order Online at www.tradetools.co.nz

$13.99 ($4.66 each!!)

MINI

65.00

$

3251960

We accept

INFRARED NON CONTACT THERMOMETER EM520 series handheld infrared thermometer is designed for quick, basic temperature checks.

Just aim the laser sighting at the centre of your target, pull the trigger, and read the temperature on the LCD.

HIGH QUALITY MEASURING AT GREAT PRICING

INSIZE metric micrometers represent exceptional value. Special care has been taken in design and workmanship to ensure high precision and long life. They meet industry standards for specification and accuracy.

• Carbide measuring faces - Painted cast frame • Micro-fine clear graduations on satin chrome finish • Measuring face 6.5mm, Flatness 0.0008mm • Ratchet stop for exact repetitive readings • Includes deluxe foam lined plastic case and wrench • Resolution 0.01mm • Supplied with setting standards

This handheld infrared gun also offers a dot laser sighting feature.

Range: -20°C to 520°C / -4°F to 968°F

$85

0-25MM

3028240

30.75

50-75MM

36.75

$

DIGITAL TACHOMETER LCD-DISPLAY PHOTO & CONTACT TYPE Normally over $150!

$

4912280

$

48.00 4912660

4912520

75-100MM

54.00

$

4912780

INSIZE Series 3203 outside micrometer sets are supplied in a deluxe fitted foam lined plastic & aluminium case, along with adjustment wrenches and setting standards

99.00

$

25-50MM

3029100

• Easy adjustment for recalibrating • Carbide tipped anvils, Flatness 0.0008mm • Micro-fine clear graduations on satin chrome finish • Deluxe blow mould case • Painted cast frame • Resolution:0.01mm

0-150MM - 6PC

243.75

$

0-100MM - 4PC This unit can be used to measure rotational speed (RPM) and also surface speed. The instrument features a wide measurement range, and has a high resolution display, and the memory recalls the maximum, minimum and last reading. The unit offers the choice of either Photo (non-contact) measurement option or if required a Touch or Contact mode LOCTITE 248 19gm general purpose Threadlocker for all nut and bolt applications.

123.v

4913400

$

4913360

150-300MM - 6PC

$

479.25 4913380

LOCTITE 548 18gm Gasket eliminator

LOCTITE 268 19gm High Strength Threadlocker, Breakaway torque 17Nm

39.00

$

29.00

$

39.00

$

2828200

2828420

2828230

LOCTITE 561 19gm Pipe Sealant for immediate low pressure sealing

29.00

$

2828430

STICKS THE BEST THING ABOUT THE AUSSIES (AFTER THE GOLD COAST….)

SUTTON HAND TAP SETS

Set of 3, includes: Taper, Intermediate & Bottom 6570210 Sutton M3 hand tap set $33.00 6570260 Sutton M4 hand tap set $30.00 6570320 Sutton M5 hand tap set $32.00 6570380 Sutton M6 hand tap set $33.00 6570440 Sutton M8 hand taps set $35.00 6570530 Sutton M10 hand tap set $45.00 6570610 Sutton M12 hand tap set $65.00

All prices exclude GST

T!

HE LO

GET T

$

24 9

.00

W0

000171

HOOK AND PICK SET 5PCE MAGNETIC TIP WITH INTERCHANGABLE PICKS

Heat treated, high carbon steel spicks with hexagonal aluminium handle.

14.75

$

3036820

Phone in your order: 0800 4 TOOLS

9

LOCKING PLIER CHAIN CLAMP 18”

Professional grade quality Chrome molybdenum handle Adjustable chain locking positions Ideal for holding awkward shapes Nickel plated finish

POWER BAR RATCHET HEAD 1/2DR Reversible 3 way ratchet mechanism (Left, Right, Fixed position), 24 geared ratchet, plain handle gri and extra torque for those stubborn nuts.

2900

$

52.00

$

3807740

3805060

ABANAKI DISK SKIMMER

The inexpensive way to remove unwanted tramp oils from coolants and parts washers, but with all the quality that you expect from Abanaki!

• Durable engineered polymer housing won’t corrode • Capped troughs prevent oil drips • Boomerang blades wipe more oil off disk • Shaft is sealed to prevent premature motor wear from oil contamination This is a “Disk” type oil skimmer with 12.5mm x 305mm disk and 230V fan cooled gear motor. Skimmer is constructed entirely of plastic and features plastic motor housing and frame. Capacity approx 4.3L/hr @ 3RPM. Can be easily fitted to most coolant tanks, belt type skimmer available on request dependant on fitting and location.

PRYOR FOUNT SETS 3 & 4mm

To mark sharp faced, positive impressions into most metals and many plastics. Simply build a series of characters into a holder and with one strike produce a mark with uniform legibility. A complete Fount Set comprises of multiple characters, spacers, tweezers, locking key and hand holder. Sets supplied in a strong plastic case with components for accurate storage and easy character selection.

3MM SET

549

$

.00

W0000199

4MM SET

567.00

$

W0000200

$

495.00

W0000205

3326200

W0000029

W0000030

Extensive modular system offering a vast range of: • Countersinking • Grooving • Boring • Turning • Int/Ext threading • Counterboring • Parting

OF SWITZERLAND

Manufacturers of both traditional and modern engineering product, offering almost 100 years of innovative, professional solutions.

10

Order Online at www.tradetools.co.nz

We accept

ELECTRONIC STETHOSCOPE KIT

SUTTON 6PC MILLING CUTTER SETS

• Sound amplification with volume control.

• Headset combined with ear defender to cut out back ground noise.

• 2 probe tip, lengths 60 and 290mm • 9 volt alkaline battery for about 30 hour’s continuous operation • Instrument case and battery included

Great multi use sets to have in any workshop • For general milling of slots & cavities • Suitable for materials up to 850 N/mm2 • For soft steels & non-ferrous material

SLOT DRILL SET SD2M 6 piece 4, 5, 6, 8, 10, 12mm

$150

W0000224

END MILL SET EM2M 6 piece 4, 5, 6, 8, 10, 12mm

$120

W0000225

59.95

$

3029080

1/2”DR SOCKET SET 43PC COMBINATION MET/AF FACOM 467 SERIES RATCHET WRENCHES UNBEATABLY COMPACT: Reversible ratchet system incorporated within a compact ring head.

Ideal for reaching into awkward spaces.

Satin Chrome Finish Ratchet Increment: 5deg (6deg for sizes 8 & 9) Offset: 15deg

The TOPTUL GCAD4303 1/2” drive professional socket set comes in a metal case contains the following 43 pieces 20 x SOCKETS - 1/2” FLANK DRIVE (6 PNT) 8, 10, 11, 12, 13, 14, 15, 16, 17, 18,19, 21, 22, 23, 24, 26, 27, 29, 30, 32mm • 14 x SOCKETS - 1/2” FLANK DRIVE (6 PNT) 3/8”, 7/16”, 1/2”, 9/16, 5/8”, 11/16”, 3/4”, 13/16”, 7/8”, 15/16”, 1”, 1-1/16”, 1-1/8”, 1-1/4” • 2 x SPARK PLUG SOCKETS - 1/2” DRIVE 16 and 21mm • 1 x RATCHET - 36 TEETH REVERSIBLE WITH QUICK RELEASE - 270mm • 3 X EXTENSION BARS - 75mm, 125mm and 250mm • 1 x UNIVERSAL JOINT

215.00

$

3806100

6PC STUBBY SET

Includes: 8,10,11,12,13 & 14mm (c/w clip case)

118.00

$

3741340

COMPARE OUR PRICING COMPARE THE RESULTS! MINERAL - CIMPERIAL 1070

Soluble metalworking fluid recommended for a wide variety of heavy duty machining and grinding operations “one fluid for all operations” Suits both individual machine sumps and central system applications.

Metals: Carbon Steels, High Speed Steel, Cast Steels, Alloy Steels, Tool Steel, Stainless Steel, Cast Iron, Aluminum, Bronze, Brass & Copper Metals.

Duty Range: For moderate to heavy-duty operations.

2831100 Cimperial 1070 - 5L $65 2831110 Cimperial 1070 - 20L $220 2831130 Cimperial 1070 - 200L $1700

All prices exclude GST

SEMI SYNTHETIC – CIMSTAR 70HFP

SYNTHETIC – CIMTEC C205

Metals: Most Aluminum Alloys, Cast Iron, Nodular Iron, Carbon Steels, High Speed Steels, High Alloy Steels, Stainless Steels, Most Non-Ferrous Alloys Duty Range: For moderate to heavy-duty operations

Metals: Cast Iron, Nodular Iron, Carbon Steels, Ferrous metals Duty Range: Moderate to some heavy-duty.

Recommended for High Fluid Pressure and High Volume. Flow Applications where minimization of foam is critical. It can be used for machining and grinding operations of ferrous and some non-ferrous materials, chlorine free.

2831170 Cimstar 70HFP - 5L $55 2831180 Cimstar 70HFP - 20L $185 2831190 Cimstar 70HFP - 200L $1500

Extremely low foaming, clear biostable synthetic for central systems and individual machines. Well suited for applications where foam and ferrous corrosion control are critical. Very resistant to attack by mould and bacteria. Excellent settling properties allowing the mix to remain clean.

Exceptional tramp oil rejection.

2830960 Cimtec C205 - 5L $39 2830980 Cimtec C205 - 20L $120 2831000 Cimtec C205 - 200L $950

Phone in your order: 0800 4 TOOLS

11

COMMON HIGH FEED CARBIDE MILLINGINSERT Q & A EDGE DAMAGE This month we explore insert wear and failure, and what you should look for when your insert fails. we have selected some of the more common problems you can encounter.

FLANK WEAR Flank wear or Abrasion is considered normal tool wear.

It occurs between the flank of the tool and the workpiece. It is directly related to the cutting conditions. The higher the speed and feed the more quickly flank wear will develop. As this is normal wear it is the type of wear that you should expect and is predictable on all cutting operations.

Possible Solutions for excessive flank wear: • Reduce the Cutting Speed • Select a more wear resistant grade NOTCH WEAR Tool failure through notching is normally associated with machining Stainless Steels and High Temperature Alloys. The notch condition develops on the depth of cut line. It is caused by Oxidation of the machined surface and local stress concentration, causing the complex Oxide formed at high temperatures to break off the insert, taking particles of carbide with it. Surface hardening from the previous cut and hard micro inclusions in the workpiece material also cause a notch to form.

Possible Solutions for Notch Wear: • Reduce the Cutting Speed • Select a more wear resistant grade • Reduce the Feed • Select a smaller entering angle CRATER WEAR Tool failure through Cratering is a common form of wear.

This type of wear is associated with cutting Steel as opposed to nonferrous materials, which cause Abrasive wear only. It is caused by the chip welding to the insert surface as it passes over it.

The welding action causes the chip to break off minute articles of the insert as it moves across the tool. This forms a crater in the insert directly behind the cutting edge. The cutting edge will be weakened if the crater depth is excessive. Possible solutions to stop Crater Wear: • Select a more wear resistant insert grade in the steel area of application.

• Change the chipbreaker geometry.

• Use coolant.

• Reduce the cutting speed.

PLASTIC DEFORMATION Plastic Deformation is the result of high mechanical stresses and excessive temperature. The heat softens the insert structure and the high pressure on the insert causes it to deform.

Plastic Deformation can occur either as a raising or as a lowering of the cutting edge. Possible

solutions to Plastic Deformation include: • Reduce the cutting speed.

• Reduce the feed.

• Select a harder and more wear resistant insert grade.

• Use coolant.

• Select an insert with a larger nose radius.

include: • Change the feed.

• Change the cutting depth.

• Select a different entrance angle.

• Select a different chip-breaker geometry.

• Select a tougher insert grade.

BUILT UP EDGE Built up Edge is the adhesion of material to the cutting edge and will occur when turning and milling certain grades of steel which have a tendency to adhere to the tool. This is most likely to occur at low cutting speeds and/or when using an insert with to small a rake angle. This builtup edge breaks off and takes pieces of the coating and substrate material with it. Possible solutions are: • Increase the cutting speed.

• Use a coolant or stop using a coolant.

• Select an insert with a sharper cutting edge geometry.

• Increase the feed.

INSERT BREAKAGE Can be caused by Mechanical overload or a combination of mechanical and thermal load that is so great that the insert breaks during the first seconds in cut. Another cause is when one of the earlier mentioned wear patterns has become too severe.

Possible solutions to Insert Breakage include any of the following: • Reduce the feed.

• Reduce the cutting depth.

• Select a tougher insert grade.

• Select an insert with a stronger cutting edge or with a chip-breaker geometry for larger feeds.

• Select a thicker insert.

• Check the workpiece for hard inclusions or difficult entry.

INSERT CHIPPING Insert Chipping can be caused by abrasive wear and local stress concentration.

Hard micro inclusions in the workpiece material cause local stress concentration. Interrupted cuts and vibrations also cause local stress concentrations.

Possible solutions to Insert Chipping: • Increase the cutting speed.

• Reduce the feed (especially at the entrance or exit).

• Select a stronger cutting edge geometry.

• Select a tougher insert grade.

• Reduce the risk of vibrations.

VIBRATIONS This can be caused by a number of problems including that the machine, workpiece or the tool is insufficiently sturdy or stable.

Always try to determine the source of the vibrations.

Possible solutions to Vibration problems: • Improve the stability of the tool and workpiece.

• Change the cutting speed.

• Increase the feed.

• Reduce the cutting depth.

• Select a sharper cutting chip breaker geometry.

THERMAL CRACKING Thermal Cracking is caused by the rapid change in the thermal load or operating temperature at the cutting edge. Temperature differences between warm and cold zones cause thermal stress. This causes fatigue which leads to small cracks forming along the cutting edge. Possible solutions to Thermal Cracking are: • Use an abundant supply of coolant or alternatively do not use coolant at all.

• Reduce the cutting speed.

• Reduce the feed.

• Select a tougher hard insert grade.

• Use a different machining method (ratio between time in cut and time out of cut).

CHIP HAMMERING Chips colliding with the cutting edge cause chip hammering.

This action causes Abrasive wear and mechanical overload which damages the cutting edge. Possible solutions to Chip Hammering

POOR SURFACE FINISH Once again this can be caused by a number of reasons including the machine, workpiece or tool is insufficiently sturdy or stable. The combination of cutting edge geometry and cutting conditions is incorrect. Possible ways to improve the Surface Finish include: • Reduce the feed.

• Increase the cutting speed.

• Use coolant.

• Improve the stability of the tool and workpiece.

• Select a sharper cutting chip breaker geometry.

• Use a wiper geometry.

To sum up what has been covered, some of the early indications of insert cutting edge failure include:

• Excessive Heat development • Excessive Insert wear • Insert chipping • Higher power required • Poor heat dispersal • Tolerances of workpiece • Poor chip control • Reduced Surface finish • Noise during machining • Workpiece Burring • Vibrations Images courtesy of SECO Tools.

0800 4 TOOLS •

www.tradetools.co.nz

DISCLAIMER: We are a fair minded company and try to exceed the requirements of fair trading legislation in NZ. All Prices exclude GST and are current at the time of publication.

Stocks however may not always be available, but we can generally offer a substitute if you contact us to discuss. Errors and omissions can happen too; the images printed are sometimes generic (and may in the odd case be completely incorrect). Once again if it looks wrong or too good to be true, contact us so we can set the record straight!