CCG Cable Terminations - Product Catalogue 2019

CABLE TERMINATIONS

PRODUCT CATALOGUE

2019

Distributed in New Zealand by

CABLE GLANDS JUNCTION BOXES THREAD CONVERTERS CABLE ACCESSORIES

INTRODUCTION RANGE OVERVIEW

Quick Find Table INDUSTRIAL CABLE GLANDS A2 POSI FLEX A2 LSOH BW CW IPLUS

Compression Gland for Unarmoured Cables Compression Gland for Unarmoured Cables Corrosive Environments Compression Gland for Unarmoured Cables Fire Rated Captive Component Gland Armoured Cables IP2X Captive Component Gland Armoured Cables IP66 Captive Component Gland Armoured Cables corrosive environments

VSD/EMC Variable Speed Drive Cable Glands A2 EMC CX/Z VARITEX E1EX-VS

Compression Gland for braided Cables NEW PRODUCT Captive Component Gland Braided & Steel Tap Armour Compression Gland for Copper Tape Cables Captive Component Gland Armoured & Copper Tape Cable NEW PRODUCT

Hazardous Exe & Exde11c Compression Glands A2F POSI GRIP E1EX E1EX Lead Seal E1EXCG

Compression Gland for Unarmoured Cables Compression Gland for Unarmoured Cables Captive Component Gland Armoured Cables Captive Component Gland Armoured Cables with Lead Sheath Captive Component Gland Armoured Cables suitable for Corrosive Evironments

Hazardous Exe & Exde11c Quickstop Resin Injected Barrier Glands A2EX-QS E1EX-QS E1EX-U QS E1EXCG QS

Barrier Compression Gland for Unfilled Unarmoured Cable Barrier Captive Component Gland Suitabe Armoured Cable Barrier Captive Component Gland Suitable MULTI Armoured Cable Barrier Captive Component Gland Corrosive Enviroments for Armoured Cable

Group 1 underground Mining Glands A2F-H A2FX E1EX-U

Double Compression Gland suitable for Fras Hose Unarmoured Cable Compression Gland for Unarmoured Cables Captive Component Gland for Multi Armoured Cables

Junction Boxes Industrial & Mining Installations - Grey IP66/67/68 Bottom Entry Bottom Entry Angle Switch Box Handi-Fit Box 5 Way Box Utility Box Screw Fit Box Firebox

3 Way Bottom Entry Junction Box, scew lid Angled 3 Way Bottom Entry Junction Box, scew lid 3 Way Bottom Entry supplied with 16amp Isolating Switch 4 Way, H & Y Series Junction Box 5 Way Junction Box 4 Way Junction Box 4 Way Junction Box Lid fixed 4 screws NEW PRODUCT Fire Rated Junction Box NEW PRODUCT

Posi Boxes Hazardous Area Installations Exe Exn & DIP - Black Bottom Entry Bottom Entry Angle Posifit Box Angle Box Flameproof FLP Box

3 Way Bottom Entry Junction Box, scew lid Angled 3 Way Bottom Entry Junction Box, scew lid 4 Way “Y” & “H” Series Junction Box

4 Way Junction box Angled Exd Junction Box Group 1 & Group 2 NEW PRODUCT

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 56 58 60 62 66 68 70 74 76

Adaptors /Reducers /Plugs & Couplers

Plugs Dome, Hex Head, Stopper Plugs 78 Breathers Drain Plugs NEW PRODUCT 82 Blanking Plug Non Metalic Blanking Plugs 84 Reducers Metric, BSP, NPT 85 Adaptors Metric, BSP, NPT 91 EX Insulated Adaptor NEW PRODUCT 95 Fixed Elbow Adaptor NEW PRODUCT 96 Adjustable Elbow Adaptor NEW PRODUCT 98 Unions 100 Couplers 104

Gland Accessories

Shrouds, Lock Nuts, Earth Tags 108 Tools 110 Cable Cland Selection Chart 112

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TM

Ex db IIC, Ex eb IIC, Ex tb IIIC, Ex nR IIC COMPRESSION GLAND for Unarmoured Cable Features and Benefits • For highly corrosive Group II, III, Zone 1, 2, 21 and 22 hazardous areas.

• Complete with a gripper seal, deluge proof seal and elastomeric inner seal for complete explosion and ingress protection IP65/66/68.

• Brass parts are encapsulated in a non-corrosive body.

• Marine GradeTM Electroless Nickel Plated entry threads.

• Complete with a thread sealing gasket.

Technical Data Type: Gland Material:

Posi GripTM Brass (Marine GradeTM Electroless Nickel Plated) encapsulated in Glass Reinforced Polyester/PBT Standard Thermoset Elastomer Unarmoured Outer Sheath Adaptor, Reducer, Locknut and Serrated Washer Note: The installer should ensure that the materials are suitable for the installation environment.

Seal Material: Cable Type: Sealing Area: Optional Accessories:

Standards and Certifications Equipment Protection Levels: Operating Temperature: Conformance: IEC/BS EN IECEx ATEX INMETRO (Brazil) TR CU (Russia) SANS IP66/68 100m - Parallel Corrosion Protection Marine ABS DNV-GL

IECEx: Ex db IIC Gb, Ex eb IIC Gb, Ex nR IIC Gc, Ex tb IIIC Db ATEX: II 2GD, II 3G Ex db IIC Gb, Ex eb IIC Gb, Ex nR IIC Gc TR CU: 1Ex d IIC Gb X / 1Ex e IIC Gb X / 2Ex nR IIC Gc X / Ex tb IIIC Db X -20°C to +95°C (continuous) Standard: Certificate: IEC/BS EN 62444 CML 14CA364 IEC 60079 Parts 0, 1, 7, 15, 31 IECEx ITA 12.0014X EN 60079 Parts 0, 1, 7, 31 CML 16ATEX1001X EN 60079 Parts 0, 15 CML 16ATEX4002X ABNT NBR IEC 60079 Parts 0, 1, 7, 15, 31 TÜV 15.0483X ГОСТ Р МЗК 60079-0,7,15,31, ГОСТ IEC 60079-1 TC RU C-ZA.ME92.B.00690 SANS 60079 Parts 0, 1, 7, 15, 31 MASC MS/13-028X IEC 60529 CML 15Y728 ASTM B117-11, BS EN ISO 3231 EXOVA N968667 IEC 60079 Parts 0, 1, 7, 15, 31 and IEC 60529 ABS 14-SG1216922-PDA IEC 60079 Parts 0, 1, 7 and IEC 60529 DNV-GL TAE0000010

C

D

E

B

TM

Exova

Ex ®

TESTING & CERTIFICATION

Conditions for Safe Use - X • The cable glands shall only be used where the temperature, at the point of entry, is between -20°C and +95°C. • The gland may only be used on fixed installations where the cable is clamped or stress applied to the cable is prevented.

• The gland may only be installed / dismantled using the tool provided by CCG (CCG PosiTM Spanner).

• According to IEC 60079-14, 10.6.2: An Ex d gland will only maintain Ex d integrity when used with substantially round, compact and filled cable. If not a CCG QuickStop-ExTM barrier gland should be used.

Product Code 054500 0545-0 054501 054502 054503 054504 054505 054506 054507 054508 054509 054510 054511

Gland Size Reference 00-20ss 0-20s 1-20 2-25 3-32 4-40 5-50 6-63 7-75 8-80 9-90 10-100 11-110

Metric Entry Thread ‘C’ M20x1.5 M20x1.5 M20x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5 M63x1.5 M75x1.5 M80x2.0 M90x2.0 M100x2.0 M110x2.0

Cable Detail

Min ‘D’

Min ‘B’

Max ‘B’

15 15 15 15 15 15 15 15 15 20 20 20 20

3.0 7.0 9.0 14.0 19.0 26.0 34.0 44.0 56.0 65.0 74.0 81.0 86.0

8.5 12.0 15.0 20.0 26.5 34.0 44.5 56.5 67.5 74.0 81.5 91.0 98.0

Maximum Length ‘E’ 42.0 42.0 46.0 51.0 60.0 65.0 75.0 107.0 107.0 128.0 133.0 170.0 170.0

PATENTED

Hexagonal Detail Max ‘Flats’

Max ‘Crns’

*Installation Torque Value Nm

30.0 30.0 34.0 42.0 52.0 62.0 74.0 95.0 111.0 117.0 130.0 140.0 150.0

33.8 33.8 38.3 47.3 58.5 69.8 83.3 106.9 124.9 131.6 146.3 157.5 168.8

14.0 14.0 14.0 20.0 27.0 34.0 40.0 40.0 40.0 40.0 40.0 50.0 50.0

All dimensions are in mm. * Only CCG PosiTM Spanner to be used for installation torque.

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CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance. POSIGRIP-CP151118

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Ex CORROSION GUARD

TM

Ex db IIC, Ex eb IIC, Ex tb IIIC, Ex nR IIC CABLE GLAND for Steel and Aluminium Armoured Cable Features and Benefits • For highly corrosive, wet locations, Group II, III, Zone 1, 2, 21 and 22 hazardous areas.

• Factory fitted captive elastomeric seals for Built-in SafetyTM .

• Two-part handling, freely rotating captive cone and inspectible cone ring provides an armour clamp and earth bond on steel wire and aluminium armour.

• Corrosion GuardTM screws onto the gland body and seals over the outer sheath of the cable giving an IP68 and deluge proof seal protecting the armour and metal parts of the gland.

• Precision manufactured from high quality brass (Marine GradeTM Electroless Nickel Plated).

• Complete with thread sealing gasket.

Technical Data Type: Gland Material: Corrosion Guard Material: Seal Material: Cable Type: Armour Clamping: Sealing Area: Optional Accessories:

Ex Corrosion GuardTM Brass (Marine GradeTM Electroless Nickel Plated) Glass Reinforced Polyester Compound / PBT Standard Thermoset Elastomer Steel Wire, Aluminium Armour Captive Rotating Cone and Inspectible Cone Ring Inner Sheath, Outer Sheath and total enclosure of gland Adaptor, Reducer, Locknut and Serrated Washer Note: The installer should ensure that the materials are suitable for the installation environment.

G C A

Standards and Certifications Equipment Protection Levels: Operating Temperature: Conformance: IEC/BS EN IECEx ATEX INMETRO (Brazil) TR CU (Russia) SANS IP66/68 100m Deluge Protection Corrosion Protection Marine ABS DNV-GL EMC Compatible

IECEx: Ex db IIC Gb, Ex eb IIC Gb, Ex nR IIC Gc, Ex tb IIIC Db II 2GD, II 3G, Ex db IIC Gb, Ex eb IIC Gb, Ex tb IIIC Db, Ex nR IIC Gc ATEX: TR CU: 1Ex d IIC Gb X / 1Ex e IIC Gb X / 2Ex nR IIC Gc X / Ex tb IIIC Db X -20°C to +95°C (continuous) Standard: Certificate: IEC/BS EN 62444 CML 14CA364 IEC 60079 Parts 0, 1, 7, 15, 31 IEC Ex CML 18.0018X EN 60079 Parts 0, 1, 7, 31 CML 16ATEX1001X EN 60079 Parts 0, 15 CML 16ATEX4002X ABNT NBR IEC 60079 Parts 0, 1, 7, 15, 31 TÜV 15.0483X ГОСТ Р МЗК 60079-0, 7, 15, 31, ГОСТ IEC 60079-1 TC RU C-ZA.ME92.B.00690 SANS 60079 Parts 0, 1, 7, 15, 31 MASC MS/13-028X IEC 60529 CML 15Y728 DTS-01 CML 14CA370-2 ASTM B117-11, BS EN ISO 3231 EXOVA N968667 IEC 60079 Parts 0, 1, 7, 15, 31 and IEC 60529 ABS 14-SG1216922-PDA IEC 60079 Parts 0, 1, 7 and IEC 60529 DNV-GL TAE0000010 EN 55011:2009 + A1:2010, SGS EMC197708/1 EN 55022:2010

D

E F

B Exova

Segurança

®

TÜVRheinland ®

OCP 0004

TM

Conditions for Safe Use - X • The cable glands shall only be used where the temperature, at the point of entry, is between -20°C and +95°C. • According to IEC 60079-14, 10.6.2: An Ex d gland will only maintain Ex d integrity when used with substantially round, compact and filled cable that is at least 3m long. If not a CCG QuickStop-Ex™ barrier gland should be used.

Product Code

30

Metric Entry Thread Gland Size Min ‘C’ Reference ‘D’

054700-16 00-16ss M16x1.5 054700 00-20ss M20x1.5 0547-0 0-20s M20x1.5 054701 1-20 M20x1.5 054722 2s-25s M25x1.5 054702 2-25 M25x1.5 054733 3s-32s M32x1.5 054703 3-32 M32x1.5 054744 4s-40s M40x1.5 054704 4-40 M40x1.5 054755 5s-50s M50x1.5 054705 5-50 M50x1.5 054766 6s-63s M63x1.5 054706 6-63 M63x1.5 054777 7s-75s M75x1.5 054707 7-75 M75x1.5 054708 8-80 M80x2.0 054799 9s-90s M90x2.0 054709 9-90 M90x2.0 054710 10-100 M100x2.0 All dimensions are in mm.

15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20

Cable Detail

Armour Dia

Min ‘A’

Max ‘A’

Min ‘B’

Max ‘B’

Max Length ‘E’

Min ‘F’

3.0 3.0 7.0 9.0 11.0 14.0 15.0 19.0 22.0 26.0 29.0 34.0 38.0 44.0 50.0 56.0 59.0 66.0 74.0 81.0

8.5 8.5 12.0 15.0 17.5 20.0 22.0 26.5 31.5 34.0 38.0 44.5 50.0 56.5 62.0 67.5 69.0 75.0 81.5 91.0

8.0 8.0 11.5 14.5 16.0 20.5 23.0 26.5 30.0 33.0 34.0 42.5 45.5 52.5 57.0 65.5 65.0 73.0 82.0 90.0

13.5 13.5 16.0 20.5 24.5 26.5 30.5 33.5 39.5 42.5 47.5 52.5 60.5 65.5 72.5 78.0 77.5 86.5 91.0 100.0

46.0 46.0 46.0 51.0 58.0 58.0 67.0 67.0 74.0 74.0 89.0 89.0 102.0 102.0 106.0 106.0 117.0 117.0 117.0 117.0

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 2.50 3.00 3.00 3.00

Max ‘F’ 0.90 0.90 1.25 1.25 1.60 1.60 2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 3.15 3.15 3.15 3.50 3.50 3.50

PATENTED

Max Dia ‘G’ 33.0 33.0 33.0 36.0 46.0 46.0 53.0 53.0 68.0 68.0 84.0 84.0 110.0 110.0 124.0 124.0 124.0 124.0 140.0 140.0

Hexagonal Detail Max ‘Flats’ 24.0 24.0 24.0 27.0 35.0 35.0 42.0 42.0 52.0 52.0 65.0 65.0 80.0 80.0 96.0 96.0 96.0 111.0 111.0 125.0

Install.

Torque Max ‘Crns’ Value Nm 27.0 21.0 27.0 21.0 27.0 21.0 30.0 21.0 39.0 30.0 39.0 30.0 47.0 42.0 47.0 42.0 59.0 52.0 59.0 52.0 73.0 57.0 73.0 57.0 90.0 66.0 90.0 66.0 108.0 72.0 108.0 72.0 108.0 80.0 125.0 89.0 125.0 89.0 141.0 98.0

CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance. EXCG-CP151118

B

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SCREW FIT 4 WAY JUNCTION BOX Wiring and installation instructions for Srew Fit 4-Way Box with components • • • • • • • • • • • • • • • •

Installation must be carried out by a competent person.

Do not install under live current conditions.

The box must not be modified in any way, as may compromise the integrity of the boxes.

All wiring must be carried out in accordance with the relevant Codes of Practice.

The wiring insulation must not extend by more than 1.0mm from the metal face of the terminal as shown in Figure 1.

The voltage and current value of the terminals in table 2 must not be exceeded.

Only those terminals shown in the terminal schedule may be incorporated in the box, refer Table 1.

Inner cable bedding must protrude into the box by a minimum of 20mm past the cable entry point.

Not more than one single or multiple strand lead shall be connected to either side of the terminals.

Only earth conductors of equal size shall be connected with rail mounted terminals.

All terminal screws used and unused shall be tightened.

A parallel shaft screwdriver of the correct size should be used for rail mounted terminals screws.

Where cables enter the box they must be secured by CCG Cable Glands appropriate to the makeup of the cable.

Unused entry apertures must be blanked with CCG Standard Blanking Plugs.

To maintain IP66/68 a thread seal gasket between the box and cable gland must be installed.

Before replacing the lid, ensure the lid gasket is in place.

TABLE 1 Max Quantity

Tools /Accessories

for general, industrial and mining electrical installations

Box Type

Box Size

ScrewFit 4 Way

1

2.5mm²

12

35

ScrewFit 4 Way

1

4mm² mini terminal

11

15

ScrewFit 4 Way

1

4mm²

11

35

ScrewFit 4 Way

1

6mm²

9

35

ScrewFit 4 Way

1

10mm²

7

35

ScrewFit 4 Way

1

16mm²

5

35

ScrewFit 4 Way

2

2.5mm²

16

35

ScrewFit 4 Way

2

4mm² mini terminal

14

15

ScrewFit 4 Way

2

4mm²

13

35

ScrewFit 4 Way

2

6mm²

11

35

401801

M20

ScrewFit 4 Way

2

10mm²

8

35

401802

M25

ScrewFit 4 Way

2

16mm²

7

35

ScrewFit 4 Way

2

35mm²

5

35

Terminal Type and Size

Rail Size

Pole Mounting Bracket

Pole Mounting Bracket

Product Code 401800

Box Size Reference M20

Non Metallic Plugs IP66/68 complete with washer B D

TABLE 2

AF

VOLTAGE PER TERMINAL CONFIGURATION Terminals

Earth Terminals

Volt

AKZ 4

275V

AKE 4

WDU 2.5

550V

WPE 2.5

WDU 4

550V

WPE 4

WDU 6

550V

WPE 6

WDU 10

550V

WPE 10

WDU 16

550V

WPE 16

WDU 35

550V

WPE 35

WDU 70 N

550V

WPE 70 N

C

FRONT VIEW ‘C’

Product Code

Mini Terminals for conductor sizes 0.5 to 4mm2

Metric Dia ‘A’

Dia Max ‘B’

Dia Max ‘C’

Dia Min ‘D’

Hex Size Max A/F

Torque Value Nm

352820

M20x1.5

5.0

28.0

12.0

10.0

7.0

352825

M25x1.5

5.0

33.0

15.0

10.0

9.0

FIGURE 1

TS 15 Mini Rail

A

The wiring insulation must not extend by more than 1.0mm from the metal face of the terminal as shown below.

Adjustable Terminal Screw Conductor Clamp

Terminal Body Conductor

Wire Insulation

Gap must not exceed 1.0mm Insulated Terminal Connector 0.5mm to 16mm

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3-WAY BOTTOM ENTRY

TM

JUNCTION BOX Ex e IIC, Ex nA IIC, Ex t IIIC for Hazardous Area Installations Features and Benefits • 3-Way Bottom EntryTM Box for hazardous area lighting installations.

• Screw-on lid provides ease of installation. Lid locking with a special key prevents unauthorized tampering.

• Supplied complete with safety securing lid lanyard.

• Only approved CCG cable glands and terminals must be used.

• No exposed metal parts.

• Dust and waterproof to IP66/68, when used with CCG sealed cable glands.

• No drilling or tapping of cable entries required.

• Mounting studs provided for DIN rail if using terminal blocks.

• Internal earthing to all entries and rail provided.

Technical Data 3-Way Bottom EntryTM Box Impact corrosion and UV resistant glass reinforced polyester compound Nitrile Rubber Note: The installer should check that the materials are suitable for the installation environment.

Brass internal earthing and rail mountings Certified Terminals, 3-Blanking Plugs and Box Spanner(Lid Locking Key)

Type: Box Material: Seal Material: Inserts: Optional Accessories:

D C

E

Standards and Certifications IECEx/SANS/IECEx ANZEx: FINISHED: Ex e IIC T6 Gb, Ex nA IIC T6 Gc, Ex tb IIIC T70°C Db IECEx/SANS/IECEx ANZEx: UNFINISHED: Ex e IIC Gb, Ex nA IIC Gc, Ex tb IIIC Db II 2 GD / II 3 GD Ex e IIC T6 Gb, Ex nA IIC T6 Gd, ATEX: FINISHED: Ex tb IIIC T70°C Db ATEX: UNFINISHED: II 2 GD / II 3 GD Ex e IIC Gb, Ex nA IIC Gd, Ex tb IIIC Db Temperature Ambient : -60°C to +55°C (Finished) Service Temperature: -60°C to +110°C (Unfinished) Conformance: Standard: Certificate: Australian/New Zealand/IEC IEC 60079 Parts 0, 7, 15, 31 and IEC 60529 ANZEx 13.4127X (Finished) IEC 60079 Parts 0, 7, 15, 31, and IEC 60529 ANZEx 13.4128U (Unfinished) IECEx IEC 60079 Parts 0, 7, 15, 31 IECEx CML 15.0072X (Finished) IEC 60079 Parts 0, 7, 15, 31 IECEx CML 15.0071U (Unfinished) ATEX EN 60079 Parts 0, 7, 31 CML 14 ATEX 3036X (Finished) EN 60079 Parts 0, 15, 31 CML 14 ATEX 4038X (Finished) EN 60079 Parts 0, 7, 31 CML 14 ATEX 3037U (Unfinished) EN 60079 Parts 0, 15, 31 CML 14 ATEX 4039U (Unfinished) (Finished) INMETRO (Brazil) ABNT NBR IEC 60079 Parts 0, 7, 15, 31, TÜV 15.0481X and IEC 60529 ABNT NBR IEC 60079 Parts 0, 7, 15, 31, TÜV 15.0482U (Unfinished) and IEC 60529 SANS/IEC SANS/IEC60079 Parts 0, 7, 15 MASC S/10-216X (Finished) SANS/IEC60079 Parts 31 and SANS/IEC60529 MASC S/10-216U (Unfinished) IEC 60529 CML 15.0071U IP 66/68 2m Protection Marine ABS IEC 60529 ABS 14-SG1246755-1-PDA DNV-GL IEC 60529 DNV-GL TAE0000011 Deluge Protection DTS-01 CML 14CA370-1 Short Circuit /Continuous Current IEC 60947-7-2, IEC 62444 CATAPULT OR/15/11677_2

B

Equipment Protection Levels:

Code: 100201-B

Code:100202-B

F A

Segurança

®

®

TÜVRheinland TM

PATENTED

®

TÜVRheinland

OCP 0004

Conditions for Safe Use - X • Only the CCG tool supplied shall be used for opening / closing the enclosure.

• Suitably certified cable glands and/or plugs shall be used in the enclosure threaded entries • Terminal blocks shall only be used on the applicable rail and shall allow sufficient space to make connections and to close the cover / lid.

• Only the Weidmuller terminals shown in Table 2 may be used.

• The creepage and clearance between terminal blocks and from the terminal block to any earthed / bonded metallic part shall comply with the EN60079-7 requirements for the acceptable voltage of the terminal blocks.

• The current in the junction box is limited by the size of the conductor and shall not exceed the following:

Product Code

66

Box Size Reference

100201-B 1 100202-B 2 All dimensions are in mm.

Entry Thread ‘A’

Inside Diameter 'B'

Distance Between ‘C’

Mounting Centres ‘D’

M20 x 1.5 M25 x 1.5

61.0 100.0

90.0 92.0

125.0 162.0

Max. Current ≤ 55oC Ambient 8.34 A 11.12 A 14.25 A 19.81 A 26.42 A 42.46 A 52.50 A

Rail Mounting Centres ‘E’ 60.0 92.0

≤ 40oC Ambient 11.90 A 15.86 A 20.33 A 28.26 A 37.68 A 61.98 A 74.88 A

Outer Height ‘F’ 112.0 160.0

CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance.

Conductor / Terminal Block Size

2.5mm² 4mm² 6mm² 6mm² 10mm² 16mm² 35mm²

Dim. ‘ ’ 81.0 3WAYBEEx-JB291018

3-WAY BOTTOM ENTRY JUNCTION BOX

TM

Wiring and Installation instructions for 3-Way Bottom Entry Box without components TM

• Installation must be carried out by a competent person.

• The box must not be modified in any way, as this will invalidate the certification.

• Where cables enter the box they must be secured by CCG Cable Glands appropriate to the make up of the cable.

• Unused entry apertures must be blanked with certified CCG Blanking Plugs.

• To maintain IP 66/68 a thread seal gasket between the box and cable gland must be installed.

• Before replacing the lid, ensure the lid gasket is in place.

• The use of a CCG Box Spanner (Lid Locking Key) is required to maintain the tamper proof integrity of the box, refer Figure 1.

FIGURE 1 To ensure the box apparatus is tamper proof: Screw on, tighten and lock lid in place by means of a CCG Box Spanner (Lid Locking Key).

Wiring and Installation instructions for 3-Way Bottom Entry Box with components TM

• • • • • •

• • • • • • • • • • •

Installation must be carried out by a competent person.

Do not install under live current conditions.

The box must not be modified in any way, as this will invalidate the certification.

All wiring must be carried out in accordance with the relevant Codes of Practice.

The wiring insulation must not extend by more than 1.0mm from the metal face of the terminal as shown in Figure 2.

The voltage and current value of the box must not be exceeded.

See relevant certificate for current limitations for conditions of use / schedule of limitations.

Only those terminals shown in the terminal schedule may be incorporated in the box, refer Table 1.

Inner cable bedding must protrude into the box by a minimum of 20mm past the cable entry point.

Not more than one single or multiple strand lead shall be connected into either side of the terminals.

Only earth conductors of equal size shall be connected with rail mounted terminals.

All terminal screws used and unused shall be tightened.

A parallel shaft screw driver of the correct size should be used for rail mounted terminals screws.

Where cables enter the box they must be secured by CCG Cable Glands appropriate to the make up of the cable.

Unused entry apertures must be blanked with certified CCG Blanking Plugs.

To maintain IP66/68 a thread seal gasket between the box and cable gland must be installed.

Before replacing the lid, ensure the lid gasket is in place.

The use of a CCG Box Spanner (Lid Locking Key) is required to maintain the tamper proof integrity of the box, refer Figure 1.

CCG Box Spanner

CCG Box Lid

CCG Box Base

CCG Box Spanner

Product Code 401501 401502

Box Size 20mm 25mm

TABLE 2 TABLE 1 Box Type 3 Way BE Box 3 Way BE Box 3 Way BE Box 3 Way BE Box 3 Way BE Box 3 Way BE Box 3 Way BE Box 3 Way BE Box

Box Size 1 2 2 2 2 2 2 2

Terminal Type and Size 4mm² mini terminal 2.5mm² 4mm² 4mm² mini terminal 6mm² 10mm² 16 mm² 35mm²

Max Quantity

Rail Size

8 12 10 12 8 7 6 3

15 35 35 15 35 35 35 35

FIGURE 2

TS 15 Mini Rail

Mini Terminals for conductor sizes 0.5 to 4mm2

VOLTAGE PER TERMINAL CONFIGURATION Terminals AKZ 4 WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35

Volt

Earth Terminals

275V 550V 550V 550V 550V 550V 550V

AKE 4 WPE 2.5 WPE 4 WPE 6 WPE 10 WPE 16 WPE 35

The wiring insulation must not extend by more than 1.0mm from the metal face of the terminal as shown below.

Adjustable Terminal Screw Conductor Clamp

Terminal Body Conductor

Wire Insulation

Gap must not exceed 1.0mm TS 35 Top Hat Rail

Terminals for conductor sizes 0.5 to 70mm2

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4-Way / TX-Box

Y-Box

for hazardous installations

for hazardous installations D

D H

ALTERNATIVE BASE MOUNTING ARRANGEMENT

F

C

D E

E

C

F

G A G A

B

PATENTED

Product Code

1003-0-M16 1003-0 100301-M16 100301 100302-M16 100302-M20 100302 100303-M16 100303-M20 100303-M25 100303 100304-M16 100304-M20 100304-M25 100304-M32 100304-M40

Entry Thread ‘A’

* M16 M20 * M16 M20 * M16 * M20 M25 * M16 * M20 * M25 M32 * M16 * M20 * M25 * M32 M40

Distance Mounting Between Centres Inserts ‘D’ ‘C’ 71.0 79.0 71.0 79.0 92.0 92.0 92.0 92.0 108.0 107.0 108.0 107.0 108.0 107.0 166.0 167.0 166.0 167.0 166.0 167.0 166.0 167.0 263.0 240.0 263.0 240.0 263.0 240.0 263.0 240.0 263.0 240.0

Rail Mounting Centres ‘E’ 65.0 65.0 80.0 80.0 98.0 98.0 98.0 150.0 150.0 150.0 150.0 246.0 246.0 246.0 246.0 246.0

Outer Diameter ‘F’

Overall Height ‘G’

100.0 100.0 118.0 118.0 140.0 140.0 140.0 203.0 203.0 203.0 203.0 298.0 298.0 298.0 298.0 298.0

78.0 78.0 98.0 98.0 114.0 114.0 114.0 142.0 142.0 142.0 142.0 186.0 186.0 186.0 186.0 186.0

PATENTED

Distance Entry Internal Distance Mounting Rail Outer Overall Thread Dia. Between Centres Mounting Diameter Height Between Centres Mounting ‘A’ ‘B’ Inserts ‘D’ ‘F’ ‘G’ ‘E’ Holes‘H’ ‘C’ 1009-0-M16 * M16 84.0 60.0 108.0 62.0 100.0 84.0 1009-0 M20 84.0 60.0 108.0 62.0 100.0 84.0 100901-M16 * M16 101.0 75.0 132.0 77.0 116.0 94.0 100901 M20 101.0 75.0 132.0 77.0 116.0 94.0 100902-M16 * M16 123.0 94.0 148.0 95.0 140.0 104.0 42.0 100902-M20 * M20 123.0 94.0 148.0 95.0 140.0 104.0 42.0 100902 M25 123.0 94.0 148.0 95.0 140.0 104.0 42.0 100903-M16 * M16 182.0 150.0 237.0 152.0 205.0 144.0 100903-M20 * M20 182.0 150.0 237.0 152.0 205.0 144.0 100903-M25 * M25 182.0 150.0 237.0 152.0 205.0 144.0 100903 M32 182.0 150.0 237.0 152.0 205.0 144.0 All dimensions are in mm. * Different arrangement of entry sizes are available on request as stated above.

Product Code

All dimensions are in mm. * Different arrangement of entry sizes are available on request as stated above.

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rves the right to make alter ations to the technical data, dimensions, designs and products available without The illust notice. rations cannot be conside

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ered binding. Please contact G forCC assistance.

BREATHER-PL200818

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Email: bnesales@ccgq.com.au Email: bnesales@ccgq.com.au

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Special Note: Cable Glands and Accessories such as Reducers, Adaptors, Stopper Plugs are available in Stainless Steel

Distributed in New Zealand by

TransNet NZ Limited 78 Cryers Road East Tamaki Auckland, 2013 NEW ZEALAND

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