Trend Modular Window System by Trend

MODULAR WINDOW SYSTEM

odular

The Mod Window S Many of the tools are used in more than one of the eight window styles, thus making it even more cost effective for making more than one type of window. So minimal extra tools are required for the new style and not a completely new set.

High Performance Ovolo Window

All of the tooling is fitted with, mainly standard, tungsten carbide disposable inserts, giving constant diameters and profiles. All inserts are available from stock for next day delivery.

69mm

57mm

69mm

High Performance Traditional Flush Ovolo Window

57mm

See pages 19 to 22 88mm

High Performance 20Â° Splay Window

57mm

69mm

See pages 16 to 18

57mm

88mm

69mm

57mm

69mm

All the joints on the outer frame and sash are slot and tenons but no length stops are required for all operations regardless of size, design or style. All timber sections are simply cut to the required aperture size. The individually numbered steel tools and spacers are stacked onto the spindle according to the steps shown on the supplied wallchart. This helps enormously to speed up the assembly process for each operation and changing the tools takes seconds.

one machine, o

See pages 10 to 15

With this new system the manufacture of any size of window can now be completed in 2-3 working hours, and not the typical 6-8 hours. This gives the joinery shop the ability to respond quickly and consistently to customer requests and be able to make small quantities of windows in a very cost effective way. The main benefit of the system is that the fence and spindle height are set once (in seconds with the supplied setting gauge). Then all of the slots, tenons and profiles on the outerframe and sash are machined in one pass without making ANY alterations to the machine, except the spindle speed. This dispenses with lengthy set-up and costly test cuts, which requires the concentration of a skilled joiner/ machinist and almost invariably reduced profit margins.

8 different wind

57mm

To meet this demand the Modular Window System has been designed for small to medium sized joinery companies, builders and developers to enable them to produce timber windows quickly and accurately on a spindle moulder with a sliding table for a low investment cost.

Although each Modular Window System is supplied with step-by-step wallcharts and manuals, on-site training is also available.

69mm

The demand for timber windows has increased significantly in all sectors of construction with new build, replacement or renovation due to the â&#x20AC;&#x2DC;greenâ&#x20AC;&#x2122; credentials of timber windows and concerns over uPVC.

As the accuracy of the joint is built into the tooling dimensions, no test run is required. You can produce a window including sash complete with ironmongery in under three working hours without previous knowledge of window manufacturing (but you must be fully acquainted with spindle moulder operation).

Modular w System

8 styles of window for a wide range of building and architectural requirements. Storm Proof Ovolo Casement Window

Full Splay 9° Window

See pages 27 to 29

See pages 36 to 38

57mm

69mm

57mm

window styles, ne, one set-up.

57mm

Sliding Box Sash Ovolo Window See pages 30 to 32

57mm

Contents: ■

Features, Advantages & Benefits _ 4 - 5

■

Quick Start Reference __________ 6 - 9

■

Machine Specification _____________ 9 High Performance Ovolo ____ 10 - 15 High Performance 20º Splay _ 16 - 18 High Performance Trad Flush 19 - 22

44mm

57mm

Traditional Flush Ovolo _____ 23 - 26 Storm Proof Ovolo _________ 27 - 29

Traditional Flush Ovolo Window

Sliding Box Sash Ovolo ____ 30 - 32 69mm

See pages 23 to 26

EJMA 9º Splay ____________ 33 - 35 Full Splay 9º ______________ 36 - 38

57mm

91mm ■

Alternative Profile Styles __________ 39

■

Tooling Prices _______________ 40 - 41

■

Window Sill Tooling ______________ 42

57mm

Door Tooling __________________ 43 57mm

EJMA 9° Splay Window See page 33 to 35

69mm

57mm

69mm

57mm

■

TSM100 Trend Spindle Moulder 44 - 45

■

Autoplanus Planer Block __________ 46

■

Fit & Go Planer Knife System ______ 47

■

Archpress Clamp ________________ 48

■

Glue Joint Spindle Block __________ 49

■

Trend Thicknesser & Surface Planer 50

■

Network of MWS Dealers __________ 51

91mm 57mm

FEATURES, ADVANTAGES & BENEFITS Set Machine Once Set back-fence once

Setting gauge

Set height once

The gauge is placed on the spindle and the back-fence is adjusted in line with the outer edge of the setting gauge and then not adjusted again.

The top face is then set flush with the table surface in seconds. This does not need to be adjusted again.

The Modular Window System does not require the alteration of the height and depth of the machineâ&#x20AC;&#x2122;s back fence throughout production.

The dual function setting gauge is included in each style and is used to set the spindle height and backfence. All the MWS styles and sizes of windows can then be machined without any changes being required to the machine once set-up.

Single Set-up System

Means it takes seconds to set up the system and this is done only once.

Tools are Shared between Styles

16 Items

15 Items

7 Items

SETTING GAUGE

Shared Tooling 1

7 6

20 18

8 31

31 Items

Tools are shared between most styles of windows so extra tools can simply be purchased. See page 41 for full details of all the tools and how they are shared across the styles.

23 Items

In this example, if the High Performance System is purchased, only an additional 7 items are required to convert to the Storm Proof style.

Making Windows by Numbers

Wallcharts

No test cuts

Clear numbering

Each Modular Window system is supplied with stepby-step wallcharts and individual specification sheets.

The MWS is easy to use and eliminates costly errors as there are no adjustments needed. All tools are clearly numbered.

Changing tools takes seconds! Each tool has an individual number for identification to speed up the assembly process for each operation.

No need for stops

Versatile

No sleeves

Stops are not required when machining slots and tenons; making errors with the joint production is virtually impossible.

The MWS is a versatile system which can be used on a wide range of machine makes within our machine specification. See page 9.

The MWS system does not use sleeved tools for increased flexibility.

Tip setting gauge

Replaceable tips

Simple calculations

A setting gauge is supplied with most tools to accurately set tip position when they are replaced or rotated.

The MWS uses replaceable tipped tools with Industry Standard tips, giving constant profiles now and in the future.

Components are cut to length to suit the aperture size.

Built-in accuracy

Double slot & tenons

Transom & mullion joint

Accuracy is built in to the tooling and initial set-up. So no test run is required.

Complies with BWF recommendations for double slot & tenon on frame joints. Fewer mortises saves time and possible discrepancies.

The system includes the necessary tools to produce the tenons for transoms and mullions. You can also scribe a mechanical joint, fixed with dowels or screws (e.g. see step 3a HP on page 12).

No restrictions

Quick to use

Door production

Other window systems have requirements for a dedicated machine or need a separate machine, one for producing the tenons, and one for profiling.

You can produce a window including sash complete with ironmongery within 2 to 3 working hours.

Doors can also be manufactured with the system. An ovolo profile with 15mm rebate as standard & 18mm rebate (on request) can be produced. See page 43.

System Flexibility Alternative Profile Styles

Thicker sections

Gasket compression

The MWS has 5 alternative moulding profiles including ovolo, lambs tongue, 9째, 20째 and full splay, making it very versatile. See page 39.

Non standard wider sections can be created with the addition of extra spacers and tools.

The MWS has the flexibility to adjust the Euro groove position to accommodate different gasket thicknesses without additional tools being required.

QUICK START REFERENCE Typical steps for making your windows on a spindle moulder with a sliding table. High Performance style shown. Timber preparation 1 Dress your timber to the required 2 3 4

dimensions.

Measure each window aperture height and width. Cut the sections to the required o/a window sizes (this includes sash sizes with the recommended reduction). Windows can be of various sizes, so long as you mark each individual window with a recognised identity.

Setting up

Make sure that the cheeks of the backfence are parallel and aligned.

Place the setting gauge supplied with the system onto the spindle.

Using a steel straight edge adjust the fence position so it is aligned with the outside edge of the larger surface of the setting gauge. Lock off the back-fence.

Using a steel straight edge, raise the spindle until the top of the larger surface of the gauge is aligned with the surface of the table. Lock off the machine.

Fit the s machine table bu to the ba

Slot and tenoning with a mountable table/flush mounted table

3,500 - 4,500 RPM Rip down a number of sections to be used as spelch blocks, and screw one to the sliding table fence.

Fit the No. 5 spacer to the spindle. This always stays on the machine for all operations. This is shown in red on all the wallcharts and specification sheets.

If applicable, fit the compensator spacers to match the thickness of your mountable sliding table.

Change the spindle speed as indicated on the wallchart or in this brochure.

Fit each number brochure facing u

Fit the profiling tools and spacers as shown on the wallchart or in this brochure.

Adjust the cheeks to a 3mm gap each side of the tooling. Check that the tools can rotate freely.

Fit the power feed and adjust the height of the power feed accordingly.

Change the wall

Profiling operations

5,5 Remove the sliding table and the compensator spacer if applicable. Note the No.5 spacer stays on the spindle.

Each system is supplied with a wallchart and individual specification sheets per step. The wall chart can be mounted next to the spindle moulder for quick selection of tools.

On-line Video

A ten minute video covering the production of a High Performance Window is available.

DVD

This video is also available on DVD Product Ref. DVD/MWS ÂŁ3.00.

Fit the sliding table attachment if your machine has not got a flush mounted table built in. Adjust it so that it is parallel to the back-fence.

Make sure the tenon arm is set at 90Âş to the back-fence.

All window styles can be produced on a spindle moulder with a flush sliding table. HPTF and TF windows cannot be produced with a mountable sliding table. Please contact us for further information.

cated e.

Fit each tool by identifying the tool number on the wallchart or in this brochure, and slide it on with number facing upwards.

All spacers also have an identification number as they are part of the system.

Fit the top spacer, followed by the nut and tighten it.

Slot and tenon the ends of each timber section of the outer frame and sashes. Always butt the timber sections against the back-fence. No stops are required. Repeat as necessary for each operation.

height of

Change the spindle speed as indicated on the wallchart or in this brochure.

Profile all the components for the inner sash and outer frame profiles.

Glue up, assemble and clamp the sashes, and leave to dry. See top of page 8.

Once dry, using a spelch piece of timber run behind the sash to prevent break-out, machine the outside profile of each sash.

the urface urface .

5,500 - 6,500 RPM

Continued over page.

Assembly and gluing the outer frames (and sashes)

Dry assemble and check each joint.

Glue up each joint.

...and assemble the frame.

Lightly hammer each joint to ensure they are tight.

Tighten

Fitting the Hardware

Rout the groove for the trickle vents, with the Trend Trickle Vent jig (see below).

And fit both sides of the Trickle vent. The system produces a 12mm groove for a standard Trickle Vent.

Rout the groove for the Espagnolette fittings with the jig (see below).

And fit t system 22mm, o

The system caters for many types of gasket.

Fit the glazing and beads.

Fit the handle.

Secure

Accessories

Espagnolette Routing Jig

This jig enables any 1/2” capacity router to rout the 12mm mortise to accept an Espagnolette lock. Constructed from 10mm Solid laminate with integral steel clamp. It clamps to the sash and repeated passes are taken to reach the depth required. A 30mm guide bush and 12mm cutter are required.

Trickle Vent Routing Jig

This jig enables any 1/2” capacity router to rout the 12mm slot to accept the Trickle Vent. Constructed from 10mm Solid Laminate with integral steel clamp. It clamps to the head and repeated passes are taken to reach the depth required. A 30mm guide bush and 12mm cutter are required.

T10 Router

The T10 1/2” router features a 2000 watt motor with electronic full wave variable speed and soft start, two column precision base, spindle lock for easy cutter changes, micro-adjuster parallel side-fence, precision one-piece multi-slit collet, 3-position revolving depth stop for fast settings and an adjustable inner plate for guide bush accuracy. Includes a 30mm steel guide bush, which is required for the jigs

12mm RouterCutter TCT 12mm cutter with 50mm cut length and 1/2” shank. For use with the Espagnolette and Trickle Vent jigs.

Hand Mitre Shears

All prices are exclusive of VAT

These chrome vanadium shears give accurate mitre cuts of gaskets and are ideal for use in a production environment.

ette

depth

Min. 220mm table aperture

MACHINE SPECIFICATION Min. 240mm hood aperture

Spindle moulder specification for window manufacturing You can use the Modular Window System with any spindle moulder with the following minimum specifications: Tighten up with sash clamps.

Check the diagonals match and adjust if necessary.

120mm minimum

Table top

■ Sliding table (preferably flush with the machine table).

220mmØ Below table surface

■ Spindle shaft diameter of 30mm or 1-1/4”. ■ Usable spindle shaft height of 120mm minimum. ■ Recommended motor power 7.5HP (3 phase supply). ■ Spindle speed 3,500 – 9,000 RPM. ■ Power Feed (mandatory). ■ 220mm aperture diameter required through the machine table. See diagram right.

And fit the Espagnolette lock. The system caters for Espagonette Locks 22mm, or 26mm deep, and 12mm width.

Fit the stays against the datum point for speed and accuracy. The system caters for Friction Stays with 13mm stack height and 16mm base plate.

■ 240mm diameter required inside the hood and with clear vertical access. See picture right.

Please always contact us to confirm suitability of your Spindle Moulder.

Sliding table requirement All designs can be achieved on a flush sliding table. Traditional Flush and High Performance Traditional Flush styles cannot be used on a mountable sliding table. Please contact us for further information. Power Feed 30mm or 1 /1/4” shaft

Secure the sill. (Requires addtional tooling, see page 42).

Drill Bit Guides

A set of self-centring drill for the accurate drilling of pilot holes for hinges to ensure exact alignment. It can be easily dismantled for cleaning and is supplied with a HSS drill bit. Tools have Snappy Quick Change Shank. Please request our main catalogue for full information. See back page.

Description Espagnolette Jig Trickle Vent Jig T10 Router

Product Ref IT/MWS/JIGA IT/MWS/JIGB T10EK

Price £99.00 £99.00 £310.00

240mm diameter required inside hood with clear vertical access (see diagram above) Flush Mounted Sliding Table

220mm aperture diameter through table

Spindle Speed 3,500 - 9,000 RPM

Other makes of router may require a Unibase & 30mm guide bush:

Unibase Sub-base 30mm Guide Bush 12mm Router Cutter Hand Mitre Shears Snappy Drill Bit Guide

UNIBASE GB30 3/73DX1/2TC HM/SHEAR SNAP/DBG/SET

£14.50 £6.50 £31.00 £39.00 £30.50

Recommended motor power 7.5HP (3 phase supply)

See page 44 and 45 for details of our TSM100 Spindle Moulder.

HIGH PERFORMANCE

Ovolo

Dimensions

57mm 69mm

Timber High Performance style windows with the following features: Outer frame section 69mm x 57mm. Sash section 69mm x 57mm. Standard ovolo profile on outer frame and sash. Euro groove for high security espagnolette locking system. All outer frame and sash joints are combed. Will also produce single tenon for mullion and transom joints (mortise hole required). An optional mechanical mullion and transom joint can be produced. Locating check for top-hung or side-hung friction stays and locked night vent position. Can also accommodate egress friction hinges allowing windows to conform to building regulations. 4mm groove width in outer frame to accept standard weather seals. Produces 18mm rebate depths in outer frame. Produces 18mm x 42mm rebates in the sash. Separate routing jigs available for producing a mortise for the espagnolette lock body and the slot in the sash for the trickle vent.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

69mm

57mm

Complete set of 31 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET001 IT/MWS/SET007

Bore 30mm 1-1/4”

Price £3,092.25 £3,092.25

Shared Common Tools When purchasing in conjunction with other styles, please see page 41.

Step 1 Tenon Tools for Outer Frame Jambs Tools/Spacers

30 31 30

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/71054291(7)

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920531(7)

Spacer

IT/71054311(7)

Groover

19x11x6.2

IT/3108577

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

N/A

Alternative profile styles, see page 39.

Recommended Speed 3,500 - 4,500 RPM

Step 2 Slot Tenons for Outer Frame Head & Sill Tools/Spacers

33 34 35 11 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Spacer

Product Ref

IT/1920561(7)

IT/71054331(7) Tenon Head

IT/1920471(7)

IT/71054351(7) Tenon Head

IT/1920551(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

9.6x12x1.5

Spacer

Replacement knives with a /10 are sold in packs of 10.

All prices are exclusive of VAT

Size

Product Ref

14x14x2.0

IT/3008503/10

14x14x2.0

IT/3008503/10

N/A IT/3007507/10 N/A 9.6x12x1.5

IT/3007507/10

Recommended Speed 3,500 - 4,500 RPM

Top View AA

Sash joint

Side View BB

Transom and tenon joint with tenon step 3...

HEAD

TRANSOM

SILL

Plant on sill (Requires sill block - see page 42)

Tools and Spacers

The profile tools in the system can be used for creating the beads, but require changes to the spindle machine settings. See page 14.

JAMB

MULLION

SASH

...or the transom and mullion joint with mechanical fixings

Outer frame joint

Tool Set-up

Machined Profile

29 30 31 30 25 Jamb joint

Tools and Spacers

Tool Set-up

Machined Profile

15 33 34 35 11 5

Head and Sill joint

Step 3 to 8 >

Step 3 Scribe & Tenon for Mullions & Transoms Tools/Spacers

29 3 35 25

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/71054291(7) Tenon Head

Size

Product Ref

Size

Product Ref

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

IT/71054351(7) Tenon Head

Spacer 9.6x12x1.5

IT/3007507/10

N/A 14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

N/A

Alternative profile styles, see page 39.

Recommended Speed 3,500 - 4,500 RPM

ALTERNATIVELY Step 3a Scribe & Tenon for Mullions & Transoms

(for Mechanical Fixings only) Tools/Spacers

remove with saw

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/71054291(7) Tenon Head

IT/1920541(7)

Spacer

IT/71054311(7)

Groover

35 25

Size

Product Ref

Size

Product Ref

30x12x1.5

IT/3101230/10 14x14x2.0

19x11x6.2

IT/3108577

IT/71054351(7) Tenon Head

9.6x12x1.5

IT/3007507/10 14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

IT/3008503/10

IT/1920061(7)

Spacer

N/A 14x14x2.0 14x14x2.0

IT/3008503/10

N/A

Alternative profile styles, see page 39.

IT/3008503/10

Recommended Speed 3,500 - 4,500 RPM

Step 4 Tenon for Sash Rails Tools/Spacers

7 27 7 28

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size 30x12x1.5

Product Ref

Size

IT/71054261(7)

Tenon Head

IT/1927801(7)

Spacer

IT/71054271(7)

Tenon Head

7.5x12x1.5

IT/3107512/10 14x14x2.0

IT/3008503/10

IT/71054281(7)

Ovolo Head

20x23x2.0

IT/3108567

IT/3008503/10

IT/1920061(7)

Spacer

IT/3008503/10

N/A 14x14x2.0 N/A

Alternative profile styles, see page 39.

IT/3101230/10 14x14x2.0

Product Ref

Recommended Speed 3,500 - 4,500 RPM

Step 5 Slot Tenon for Sash Stiles

11 27 7 27 11 5

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref

IT/1920551(7)

Spacer

IT/71054271(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Replacement knives with a /10 are sold in packs of 10.

Size

Product Ref

14x14x2.0

IT/3008503/10

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Tools and Spacers

ToolTool Set-up Set-up

Machined Profile Profile

29 3 35

Transom and mullion joint

Tools and Spacers

Set-up ToolTool Set-up

Profile Machined Profile

29 30 31 35 25

Transom and mullion mechanical joint

Tools and Spacers

ToolTool Set-up Set-up

Machined Profile Profile

26 7 27 7 28

Top and bottom sash rail joint

Tools and Spacers

ToolTool Set-up Set-up

Machined Profile Profile

11 27 7 27 11 5

Sash stiles joint

Step 6 to 8 >

Step 6 Outer Frame Profile Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

24 2 3

Size

Product Ref

IT/71054231(7) Rebate Head

50x12x1.5 IT/3101250/10

14x14x2.0

IT/3008503/10

IT/71054241(7)

Planer Head

7.5x12x1.5 IT/3107512/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

18x18x2.0 IT/3008501/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

Description

Size

Product Ref

N/A 20x20x2.0 IT/3108627

N/A

Alternative profile styles, see page 39.

Replacement Knives

Recommended Speed 5,500 - 6,500 RPM

Step 7 Sash Inner Profile Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/71054231(7) Rebate Head

IT/1920061(7)

Spacer

IT/71054201(7)

Ovolo Head

Size

Product Ref

50x12x1.5

IT/3101250/10

Product Ref

14x14x2.0

IT/3008503/10

N/A 20x20x2.0

IT/3108627

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

Size

Step 8 Sash Outer Profile Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

37 9 12 38 12 5

Replacement Knives Description

Size

Ovolo Head

20x23x2.0

IT/3108599

IT/71054371(7) Rebate Head

50x12x1.5

IT/3108600

IT/1927101(7)

IT/1927201(7)

IT/71054381(7)

IT/1920061(7)

IT/71054361(7)

14x14x2.0

IT/3008503/10

Spacer

N/A

Spacer

Saw cut

N/A

Recommended Speed 5,500 - 6,500 RPM

Euro Groove 19x16.3x2.0 IT/3108601

Product Ref

N/A

Alternative profile styles, see page 39.

OR ALTERNATIVELY

Size

Spacer

Replacement knives with a /10 are sold in packs of 10.

Machining the Beads The profile tools nos. 20 or 36 can be used to create the beads but require changes to the spindle moulder settings.

Product Ref

Saw cut and repeat

Tools and Spacers

ToolTool Set-up Set-up

Machined Profile Profile Jamb

24 2 3 20

Transom and mullion

5 Head and sill

Tools and Spacers

Set-up ToolTool Set-up

Profile Machined Profile Stile

23 5 20 5

Top and bottom rail

Tools and Spacers 36

ToolTool Set-up Set-up

Machined Profile Profile Outer sash profile once glued, assembled and dry.

37 9 12 38 12 5

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

Description Wallchart Specification Manual

Product Ref WALL/MWS/HP MANU/MWS/HP

HIGH PERFORMANCE

20° Splay

Top View AA

Timber high performance 20° splay style windows with the following features:

■ ■ ■ ■ ■ ■

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

Description Wallchart Specification Manual

Product Ref WALL/MWS/HP20 MANU/MWS/HP20

69mm

57mm

■ ■

Side View BB

Outer frame section 69mm x 57mm. Sash section 69mm x 57mm. Standard 20 degree splayed profile on outer frame and sash. Euro groove for high security espagnolette locking system. All outer frame and sash joints are combed. Will also produce single tenon for mullion and transom joints (mortise hole required). An optional mechanical mullion and transom joint can be produced. Locating check for top-hung or side-hung friction stays and locked night vent position. Can also accommodate egress friction hinges allowing windows to conform to building regulations. 4mm groove width in outer frame to accept standard weather seals. Produces 18mm rebate depths in outer frame. Produces 18mm x 42mm rebates in the sash. Separate routing jig available for producing a mortise for the espagnolette lock body. Routing jig also available for producing the slot in the sash for the trickle vent.

69mm

■ ■ ■ ■ ■

57mm

Plant on sill (Requires sill block - see page 42)

Beading The profile tools in the system can be used for creating the beads, but require changes to the spindle machine settings. Shared Common Tools When purchasing in conjunction with other styles, please see page 41.

Complete set of 31 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET061 IT/MWS/SET067

Bore 30mm 1-1/4”

Price £3,092.25 £3,092.25

Step 1 Tenon Tools for Outer Frame Jambs Tools/Spacers

30 31 30 58 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

19x11x6.2

IT/3108577

14x14x2.0

IT/3008503/10

IT/71054581(7) Splayed Head 20x12x1.5

IT/3208001

14x14x2.0

IT/3008503/10

IT/1920061(7)

IT/71054291(7)

IT/1920531(7)

Spacer

IT/71054311(7)

Groover Spacer

Alternative profile styles, see page 39. Replacement knives with a /10 are sold in packs of 10.

All prices are exclusive of VAT

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 2 Slot Tenons for Outer Frame Head & Sill Tools/Spacers

33 34 35

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref

IT/1920561(7)

Spacer

IT/71054331(7) Tenon Head

IT/1920471(7)

IT/71054351(7) Tenon Head

IT/1920551(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Size

Product Ref

14x14x2.0

IT/3008503/10

14x14x2.0

IT/3008503/10

N/A 9.6x12x1.5

IT/3007507/10

9.6x12x1.5

IT/3007507/10

Spacer

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 3 Tenon for Outer Frame Mullions & Transom Tools/Spacers

29 3 35 58

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/71054291(7)

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054351(7)

Tenon Head

IT/71054581(7) Splayed Head 20x12x1.5

IT/1920061(7)

N/A 9.6x12x1.5

remove with saw

(For Mechanical Fixings only)

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

IT/71054291(7) Tenon Head

IT/1920541(7)

Spacer

IT/71054311(7)

Groover

IT/71054351(7) Tenon Head

IT/71054581(7) Splayed Head 20x12x1.5

IT/1920061(7)

35 58

IT/3008503/10

Recommended Speed 3,500 - 4,500 RPM

Tools/Spacers

IT/3008503/10

14x14x2.0 N/A

ALTERNATIVELY Step 3a Scribe & Tenon for Mullions & Transoms

14x14x2.0

IT/3208001

Spacer

Alternative profile styles, see page 39.

IT/3007507/10

30x12x1.5

Product Ref

Size

IT/3101230/10 14x14x2.0

Product Ref IT/3008503/10

N/A 19x11x6.2

IT/3108577

9.6x12x1.5

IT/3007507/10 14x14x2.0

14x14x2.0

IT/3208001

Spacer

14x14x2.0

IT/3008503/10 IT/3008503/10 IT/3008503/10

N/A

Alternative profile styles, see page 39.

Step 4 Tenon for Sash Rails Tools/Spacers

26 7 27 7 60 5

Product Ref. Item No 30mm (1-1/4”) 26

IT/71054261(7)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/3208001

14x14x2.0

IT/3008503/10

IT/1927801(7)

Spacer

IT/71054271(7)

Tenon Head

IT/71054601(7) Splayed Head 20x12x1.5

IT/1920061(7)

Spacer

Alternative profile styles, see page 39. Replacement knives with a /10 are sold in packs of 10.

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 5 to 8 >

Step 5 Slots for Sash Stiles 11

27 7 27 11

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

N/A

IT/71054271(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 6 Outer Frame Profile Tools/Spacers

24 2 3

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Size

Product Ref.

Size

Product Ref.

IT/71054231(7) Rebate Head

Description

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/71054241(7)

Planer Head

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

18x18x2.0

IT/3008501/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054571(7) Splayed Head 20x12x1.5

IT/1920061(7)

N/A

Spacer

N/A

Alternative profile styles, see page 39.

IT/3101220/10

Recommended Speed 5,500 - 6,500 RPM

Step 7 Inner Sash Profile Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/1920061(7)

IT/71054571(7) Splayed Head 20x12x1.5

IT/3101220/10

IT/71054231(7) Rebate Head Spacer

N/A

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

57 5

Step 8 Outer Sash Profile Tools/Spacers

37 9 12 38

12 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/71054591(7) Splayed Head 20x12x1.5

IT/71054371(7) Rebate Head

IT/1927101(7)

Spacer

IT/1927201(7)

Spacer

IT/71054381

IT/1920061(7)

50x12x1.5

Euro Groove 19x16.3x2.0 Spacer

Alternative profile styles, see page 39. Replacement knives with a /10 are sold in packs of 10.

Size

All prices are exclusive of VAT

Product Ref.

Size

IT/3101220/10

Product Ref. -

IT/3108600

14x14x2.0

IT/3008503/10

N/A N/A IT/3108601 N/A

Recommended Speed 5,500 - 6,500 RPM

Ovolo

HIGH PERFORMANCE TRADITIONAL FLUSH Top View AA

Timber High Performance Traditional Flush style windows with the following features:

Description Wallchart Specification Manual

Product Ref WALL/MWS/HPTF MANU/MWS/HPTF

MULLION

SASH

MULLION

TRANSOM

SASH

JAMB

Side View BB

HEAD

SASH

SILL

Dimensions

69mm

57mm

88mm

Sub sill

Plant on sill

57mm

69mm

For tooling for production of the sill, please see page 42.

69mm

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

JAMB

■ Outer frame head and jamb section 88mm x 57mm. Outer frame sill section 88mm x 69mm. Sash section 69mm x 57mm. ■ Combines the look of a Traditional Flush window with the security and weather sealing advantages of a High Performance window. ■ Standard ovolo profile on outer frame and sash. ■ All outer frame and sash joints are combed. ■ Will also produce single tenon for mullion and transom joints (mortise hole required). ■ Euro groove for high security espagnolette locking system. ■ Special frame and sash design conceals view of ironmongery from outside the window. ■ Locating check for top-hung or side-hung friction stays and locked night vent position. ■ Can also accommodate egress friction hinges allowing windows to conform to building regulations. ■ 4mm groove width in outer frame to accept standard weather seals. ■ Produces 18mm rebate depths in outer frame and 18mm x 42mm rebates in the sash. ■ Separate routing jig available for producing a mortise for the espagnolette lock body. ■ Routing jig also available for producing the slot in the sash for the trickle vent.

Warning this style can only be used on a flush sliding table. Beading The profile tools in the system can be used for creating the beads, but require changes to the spindle machine settings. Shared Common Tools When purchasing in conjunction with other styles please see page 41.

88mm

Complete set of 47 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET031 IT/MWS/SET037

Bore 30mm 1-1/4”

Price £5,356.50 94mm £5,356.50

Step 1 Tenon Tools for Outer Frame Jambs to Head 67 30

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x22x2.0

IT/3208053

14x14x2.0

IT/3008503/10

IT/71054671(7)

IT/1920531(7)

IT/71054661(7)

14x14x2.0

IT/3008503/10

IT/71054311(7)

Groover

19x11x6.2

IT/3108577

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

Tools/Spacers

Spacer

N/A

Tenon Head 11.6x12x1.5 IT/3007509/10

Alternative profile styles, see page 39.

5 Replacement knives with a /10 are sold in packs of 10.

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 2 to 10 > All prices are exclusive of VAT

Step 2 Tenon Tools for Outer Frame Jambs to Sill Tools/Spacers

30 69 30 61

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/71054681(7)

Tenon Head

30x22x2.0

IT/3208053

14x14x2.0

IT/3008503/10

IT/1920531(7)

Spacer

IT/71054691(7)

IT/71054611

28 5

N/A

Tenon Head 11.6x12x1.5 IT/3007509/10

14x14x2.0

IT/3008503/10

Groover

19x11x6.2

IT/3108577

14x14x2.0

IT/3008503/10

IT/71054281(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

N/A

Recommended Speed 3,500 - 4,500 RPM

28 Alternative profile styles, see page 39.

Step 3 Slot Tenons for Outer Frame Head & Sill 11

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/1920551(7)

Spacer

IT/71054331(7)

Tenon Head

IT/19204719(7)

Spacer

IT/71054351(7)

Tenon Head

IT/1920061(7)

Spacer

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

N/A 9.6x12x1.5

IT/3007507/10

N/A 9.6x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

11 5

Step 4 Scribe & Tenon for Mullions & Transoms to Head & Jambs Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

98 3 35

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/3208052

14x14x2.0

IT/3008503/10

14x14x2.0

IT/3008503/10

IT/71054671(7)

Tenon Head 20x19.5x2.0

IT/71054981(7)

Tenon Head

IT/1920541(7)

Spacer

IT/71054351(7)

Tenon Head

9.6x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

30x12x1.5

N/A

Recommended Speed 3,500 - 4,500 RPM

Alternative profile styles, see page 39.

IT/3101230/10

Step 5 Scribe & Tenon for Mullion to Sill 68

Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Size

Product Ref.

Size

Product Ref.

IT/71054681(7) Tenon Head

30x22x2.0

IT/3208053

14x14x2.0

IT/3008503/10

IT/71054971(7) Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

IT/71054701(7) Tenon Head

9.6x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

IT/71054281(7) Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

28 5

Replacement Knives

Description

Spacer

Alternative profile styles, see page 39. Replacement knives with a /10 are sold in packs of 10.

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 6 Tenon for Sash Rails Tools/Spacers

7 27 7

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

IT/71054791(7)

Tenon Head

30x12x1.5

IT/1927801(7)

Spacer

IT/71054271(7)

Tenon Head

7.5x12x1.5

IT/3107512

14x14x2.0

IT/3008503/10

IT/71054281(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

Size

Product Ref IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

Alternative profile styles, see page 39.

Product Ref

IT/3101230/10 14x14x2.0

Step 7 Slots for Sash Stiles Tools/Spacers

27 7 27 11

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref

IT/1920551(7)

Spacer

IT/71054271(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Size

Product Ref

14x14x2.0

IT/3008503/10

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 8 Outer Frame Profile for Head & Jambs only 71

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

72 24 2 3 20

Step 9 Mullion Profiling only Step 8 Tooling

Replacement Knives Description

Product Ref

Size

Product Ref

IT/71054711(7) Rebate Head

25x21x2.0 IT/3208054

14x14x2.0

IT/3008503/10

IT/71054721(7)

Planer Head

40x12x1.5 IT/3000528/10

14x14x2.0

IT/3008503/10

IT/71054241(7)

Planer Head

7.5x12x1.5 IT/3107512/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

18x18x2.0 IT/3008501/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

Alternative profile styles, see page 39. Replacement knives with a /10 are sold in packs of 10.

Step 10 Step 8 Tooling

Size

Step 8 Tooling

N/A 15x20x2.0 IT/3108627

N/A

Recommended Speed 5,500 - 6,500 RPM

Transom Profiling only Step 11 Tooling

Recommended Speed 5,500 - 6,500 RPM

Step 11 to 14 >

Step 11 Outer Frame Profile for Sill only 75

72 24 2 3

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref

30x22x2.0 IT/3208057

14x14x2.0

IT/3008503/10

Planer Head

40x12x1.5 IT/3000528/10

14x14x2.0

IT/3008503/10

Planer Head

7.5x12x1.5 IT/3107512/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

18x18x2.0 IT/3008501/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

IT/71054751(7) Rebate Head

IT/71054721(7)

IT/71054241(7)

2 3

Size

N/A 15x20x2.0 IT/3108627

N/A

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

Product Ref

Step 12 Sash Inner Profile Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/71054231(7) Rebate Head

IT/1920061(7)

Spacer

IT/71054201(7)

Ovolo Head

Size

Product Ref

Size

Product Ref

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

20x20x2.0

IT/3108627

N/A

20 Alternative profile styles, see page 39.

Recommended Speed 5,500 - 6,500 RPM

Step 13 Sash Outer Profile for Stiles & Top Rails only 73

37 9 12

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref

Size

Product Ref

IT/71054731(7) Rebate Head

25x18x2.0

IT/3208055

IT/71054371(7) Rebate Head

50x12x1.5

IT/3108600

14x14x2.0

IT/3008503/10

IT/1927101(7)

Spacer

IT/1927201(7)

Spacer

IT/71054381(7)

Euro Groove

12 5

IT/1920061(7)

Spacer

N/A N/A 19x16.3x2

IT/3108601

N/A

Recommended Speed 5,500 - 6,500 RPM

Step 14 Sash Outer Profile for Bottom Rail only 74

37 9 12 38

12 5

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Product Ref

IT/71054741(7) Rebate Head

20x21x2.0

IT/3208056

IT/71054371(7) Rebate Head

50x12x1.5

IT/3108600

IT/1927101(7)

IT/1927201(7)

Spacer

IT/71054381(7)

Euro Groove

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10.

Size

Product Ref

14x14x2.0

IT/3008503/10

N/A N/A 19x16.3x2

IT/3108601

N/A

Recommended Speed 5,500 - 6,500 RPM

TRADITIONAL FLUSH

Ovolo

Top View AA

Side View BB

BB HEAD

SASH

Timber Traditional Flush style windows with the following features:

SILL

Dimensions 91mm

Bore 30mm 1-1/4”

Price £4,309.50 £4,309.50

57mm

Product Ref IT/MWS/SET081 IT/MWS/SET087

57mm

Complete set of 33 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

Product Ref WALL/MWS/TFO MANU/MWS/TFO

57mm

Description Wallchart Specification Manual

JAMB

TRANSOM

69mm

■ Outer frame section 91mm x 57mm. Sash section 57mm x 57mm. ■ An optional 69mm x 57mm bottom rail can also be produced. ■ Standard ovolo profile on outer frame and sash. ■ All outer frame and sash joints are combed. ■ Will also produce single tenon for mullion and transom joints (mortise hole required). ■ Uses standard butt hinges, fasteners and stays. ■ 4mm groove width in outer frame to accept standard weather seals. ■ Produces 15mm rebate depths in outer frame. ■ Produces 15mm x 42mm rebates in the sash. ■ Routing jig also available for producing the slot in the sash for the trickle vent.

91mm

Step 1 Outer Frame Tenon for Jamb to Head Tools/Spacers

30 48 30 47 3 25 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

10x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

Tenon Head 14.6x12x1.5 IT/3108702/10

14x14x2.0

IT/3008503/10

IT/7105461(7)

IT/1920531(7)

Spacer

IT/71054481(7)

Tenon Head

IT/71054471(7)

IT/1920541(7)

Spacer

IT/71054251(7)

Ovolo Head

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10. Alternative profile styles, see page 39.

All prices are exclusive of VAT

N/A

N/A 20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 2 to 14 >

Step 2 Outer Frame Tenon for Jamb to Sill 49

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref

Size

Product Ref

Tenon Disc

19x20x2.0

IT/3108499

14x14x2.0

IT/3008503/10

Tenon Disc

15x10x2.0

IT/3108520

14x14x2.0

IT/3008503/10

IT/71054511(7)

Tenon Disc

18x14.5x2.0

IT/3108521

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054251(7)

Ovolo Head

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

IT/71054491(7)

IT/1920531(7)

Spacer

IT/71054501(7)

50 30

N/A

N/A 20x23x2.0

N/A

Recommended Speed 3,500 - 4,500 RPM

Alternative profile styles, see page 39.

IT/3108567

Step 3 Outer Frame Slots for Head and Sill

11 48 30 48 3 16

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

9.6x12x1.5

IT/3007507/10

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/71054481(7)

Tenon Head

IT/1920531(7)

Spacer

N/A

Spacer

N/A

IT/1920541(7)

IT/71054161(7)

IT/1920061(7)

N/A

Tenon Head 14.6x12x1.5 IT/3108702/10 Spacer

14x14x2.0

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

11 5

Step 4 Tenon for Transom and Mullion to Head & Jambs Tools/Spacers

47 48

6 3 16

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Size

Product Ref.

Tenon Head 14.6x12x1.5 IT/3108702/10

14x14x2.0

IT/3008503/10

IT/71054481(7)

Tenon Head

10x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

IT/7105461(7)

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054161(7)

Tenon Head 14.6x12x1.5 IT/3108702/10

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

IT/71054471(7)

48 6

Description

Size

N/A 20x23x2.0

IT/3108567

N/A

Recommended Speed 3,500 - 4,500 RPM

Alternative profile styles, see page 39.

Product Ref.

Step 5 Tenon for Mullion to Sill only 80

3 25 5

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

IT/71054801(7)

Tenon Head

30x20x2.0

IT/3208050

IT/71054811(7)

Tenon Head

42x19x2.0

IT/3208072

14x14x2.0

IT/3008503/10

20x23x2.0

IT/3108567

IT/1920541(7)

Spacer

IT/71054251(7)

Ovolo Head

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10. Alternative profile styles, see page 39.

Product Ref.

N/A 14x14x2.0

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 6 Tenon for Sash Rails Tools/Spacers

7 8 7 25

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

Tenon Head

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

IT/7105461(7)

IT/1927801(7)

Spacer

IT/7105481(7)

25 5

N/A

Alternative profile styles, see page 39.

Recommended Speed 3,500 - 4,500 RPM

Step 7 Slots for Sash Stile to Top Rail 11

8 7 8 11

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

N/A

IT/7105481(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 8 Slots for Sash Stile to Bottom Rail 11

42 7 42 11

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

N/A

IT/71054421

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 9 Outer Frame for Head and Jambs only Tools/Spacers

2 11 20

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Size

Product Ref.

Size

Product Ref.

IT/71054391(7) Rebate Head

Description

60x12x1.5

IT/3000531/10

14x14x2.0

IT/3008503/10

18x18x2.0

IT/3008501/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

IT/1920551(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10. Alternative profile styles, see page 39.

N/A 15x20x2.0

IT/3108627

N/A

Recommended Speed 5,500 - 6,500 RPM

Step 10 Mullion Profiling only

Step 9 Profiling

Step 11 Transom Profiling only

Step 9 Profiling

Step 9 Tooling

Step 12 Tooling

Recommended Speed 5,500 - 6,500 RPM

Step 12 Outer Frame for Sill only Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

44 2 11

Description

Size

Product Ref.

Size

Product Ref.

IT/71054431(7)

Sill Head

20x12x1.5

IT/3101220/10

14x14x2.0

IT/3008503/10

IT/71054441(7)

Sill Head

17x38x2.0

IT/3108498

IT/7105421(7)

Groover

18x18x2.0

IT/3008501/10

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/71054201(7)

Ovolo Head

15x20x2.0

IT/3108627

IT/1920061(7)

Spacer

Replacement Knives

N/A -

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

N/A

Step 13 Inner Sash Profile Tools/Spacers

5 20

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

50x12x1.5

IT/3101250/10

IT/7105411(7)

Rebate Head

IT/1920061(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

Product Ref.

14x14x2.0

IT/3008503/10

N/A 15x20x2.0

IT/3108627

N/A

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

Size

Step 14 Outer Sash Profile for Bottom Rail only 40

Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

IT/71054401

Splay Head

19.5x20x2.0

IT/3108496

IT/71054411

Splay Head

23x45x2.0

IT/3108497

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10.

Product Ref.

N/A

Recommended Speed 5,500 - 6,500 RPM

STORM PROOF

Ovolo

Top View AA

Side View BB

MULLION

HEAD

SASH

Timber Storm Proof style windows with the following features:

JAMB

TRANSOM

■ Outer frame section 69mm x 57mm. Sash section 57mm x 57mm. ■ Standard ovolo profile on outer frame and sash. ■ All outer frame and sash joints are combed. ■ Will also produce single tenon for mullion and transom joints (mortise hole required). ■ Uses standard cranked hinges, fasteners and stays. ■ 4mm groove width in outer frame to accept standard weather seals. ■ Produces 15mm rebate depths in outer frame. ■ Produces 15mm x 42mm rebates in the sash. ■ Routing jig also available for producing the slot in the sash for the trickle vent.

MULLION

AA SASH

Description Wallchart Specification Manual

Product Ref WALL/MWS/SP MANU/MWS/SP

SASH

SILL

Dimensions

57mm

69mm

Sub sill

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

SASH

(Requires sill block, see page 42)

57mm

Complete set of 23 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET011 IT/MWS/SET017

Bore 30mm 1-1/4”

Price £2,269.00 £2,269.00

Step 1 Tenon Tools for Outer Frame Jambs Tools/Spacers

30 47 30 25 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/7105461(7)

IT/1920531(7)

IT/71054471(7)

IT/1920531(7)

Spacer

IT/71054251(7)

Ovolo Head

IT/1920061(7)

Spacer

Alternative profile styles, see page 39.

All prices are exclusive of VAT

Spacer

N/A

Tenon Head 14.6x12x1.5 IT/3108702/10

14x14x2.0

IT/3008503/10

N/A 20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

Replacement knives with a /10 are sold in packs

Step 2 to 8 >

Step 2 Slot for Outer Frame Head & Sill Tools/Spacers

48 3 35 11

Replacement Knives

Product Ref. Item No 30mm (1-1/4”)

Description

IT/1920561(7)

IT/71054481(7) Tenon Head

Size

Product Ref

Spacer

Size

Product Ref

14x14x2.0

IT/3008503/10

14x14x2.0

IT/3008503/10

N/A 9.6x12x1.5

IT/3007507/10

9.6x12x1.5

IT/3007507/10

IT/1920541(7)

IT/71054351(7) Tenon Head

Spacer

N/A

IT/1920551(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 3 Outer Frame Transom to Head, Sill & Jambs Tools/Spacers

6 3 35

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105461(7)

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054351(7)

Tenon Head

9.6x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

25 5

N/A

Recommended Speed 3,500 - 4,500 RPM

Alternative profile styles, see page 39.

Step 4 Tenon for Sash Rails Tools/Spacers

6 7 8 7 25

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105461(7)

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1927801(7)

Spacer

N/A

IT/7105481(7)

Tenon Head

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

N/A

Alternative profile styles, see page 39.

Recommended Speed 3,500 - 4,500 RPM

Step 5 Slots for Sash Stiles

11 8 7 8 11

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/7105481(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

5 Replacement knives with a /10 are sold in packs of 10.

Size

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 6 Outer Frame Profile Tools/Spacers

2 3

Product Ref. Item No 30mm (1-1/4”)

Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

18x18x2.0

IT/3008501/10

14x14x2.0

IT/3008503/10

15x20x2.0

IT/3108627

IT/1920541(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

Replacement Knives

N/A -

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

N/A

Step 7 Inner Sash Profile Tools/Spacers

5 20

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

50x12x1.5

IT/3101250/10

IT/7105411(7)

Rebate Head

IT/1920061(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

Product Ref.

14x14x2.0

IT/3008503/10

N/A 15x20x2.0

IT/3108627

N/A

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

Size

Step 8 Outer Sash Profile

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Ovolo Head

20x23x2.0

IT/3108599

IT/71054181(7) Rebate Head

47x20x2.0

IT/3108626

14x14x2.0

IT/3008503/10

IT/1920061(7)

IT/7105461(7)

Spacer

Alternative profile styles, see page 39.

Replacement knives with a /10 are sold in packs of 10.

Product Ref.

N/A

Recommended Speed 5,500 - 6,500 RPM

SLIDING BOX SASH

Ovolo

Top View AA Timber Sliding Box Sash style windows with the following features: ■ Top sash head and stiles 57mm x 57mm section. Meeting rail 44mm x 57mm section. ■ Bottom sash stiles 57mm x 57mm section. Meeting rail 44mm x 57mm section. Bottom rail 69mm x 57mm section. ■ Standard ovolo profile on sashes. ■ Tooling will make both top and bottom sashes. Tools from the system can be used to produce the box (spindle moulder will need to be re-set). ■ All sash joints are combed. ■ Will also produce single tenon for putting an optional horn on the top and bottom sashes (mortise hole required). ■ 15mm flat on meeting rail to accommodate fastener. ■ Produces 15mm x 42mm rebates in the sashes. ■ Separate sill block required to run sill section. ■ Routing jig also available for producing the slot in the sash for the trickle vent.

Side View BB

BB AA

TOP SASH

BOTTOM SASH

SILL

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

Description Wallchart Specification Manual

Product Ref WALL/MWS/SBS MANU/MWS/SBS

Complete set of 20 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET071 IT/MWS/SET077

Bore 30mm 1-1/4”

Price £1,983.00 £1,983.00

Step 1 Tenons for Top, Middle & Bottom Rails Tools/Spacers

6 7 8 7 25 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

Tenon Head

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/71054251(7)

Ovolo Head

20x23x2.0

IT/3108567

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

IT/7105461(7)

IT/1927801(7)

Spacer

IT/7105481(7)

25 5

Alternative profile styles, see page 39. Replacement knives with a /10 are sold in packs of 10.

All prices are exclusive of VAT

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 2 Slots for Top Sash Stiles to Top Rail only

11 8 7 8

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

IT/1920551(7)

Spacer

IT/7105481(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Size

Product Ref.

14x14x2.0

IT/3008503/10

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 3 Slots for Stiles to meeting Rails only 11

45 7

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/71054451(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

45 11

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

ALTERNATIVELY Step 3a Tenon Joint when Horns are required

Optional Tools/Spacers

6 77 25

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

20x23x2.0

IT/3108567

IT/7105461(7)

IT/1920871(7)

Spacer

IT/71054251(7)

Ovolo Head

IT/1920061(7)

Spacer

N/A

Alternative profile styles, see page 39.

14x14x2.0

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 4 Slots for Stiles to Bottom Rail only

11 42 7 42 11 5

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

N/A

IT/71054421(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 5 to 7 >

Step 5 Profile Inner Sash (apart from Top Sash meeting Rail) Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

5 20

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

IT/71054201(7)

Ovolo Head

IT/1920061(7)

Spacer

N/A 15x20x2.0

N/A

Recommended Speed 5,500 - 6,500 RPM

Alternative profile styles, see page 39.

IT/3108627

Step 6 Profile Inner Sash (Top Sash Meeting Rail only) Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Recommended Speed 5,500 - 6,500 RPM

Step 7 Profile Outer Sash Bottom Rail only 40

Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/71054401(7)

Splay Head

19.5x20x2.0

IT/3108496

IT/71054411(7)

Splay Head

23x45x2.0

IT/3108497

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10.

N/A

Recommended Speed 5,500 - 6,500 RPM

EJMA

9° Splay Top View AA

BB Side View BB

HEAD

SASH

Timber EJMA 9° Ssplay style windows with the following features: JAMB

SILL

57mm

Dimensions

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

69mm

Plant on sill (Requires sill block to be purchased, see page 42)

Description Wallchart Specification Manual

JAMB

TRANSOM

■ 69mm x 57mm outer frame section. ■ 57mm x 57mm sash section. ■ Traditional EJMA (English Joinery Manufacturers Association) 9 degree splay profile on outer frame and sash. ■ All outer frame and sash joints are combed. ■ Will also produce single tenon for mullion and transom joints (mortise hole required). ■ Uses standard cranked hinges, fasteners and stays. ■ 4mm groove width in outer frame to accept standard weather seals. ■ Produces 15mm rebate depths in outer frame. ■ Produces 15mm x 42mm rebates in the sash. ■ Routing jig also available for producing the slot in the sash for the trickle vent.

57mm

Product Ref WALL/MWS/EJMA MANU/MWS/EJMA

Complete set of 19 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET021 IT/MWS/SET027

Bore 30mm 1-1/4”

Price £1,769.50 £1,769.50

Step 1 Tenon Tools for Outer Frame Tools/Spacers

6 7 8 3 10

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

7.5x12x1.5

IT/3107512/10

IT/7105461(7)

IT/1927801(7)

Spacer

IT/7105481(7)

Tenon Head

IT/1920541(7)

Spacer

IT/71054101(7)

Bevel Head

IT/1920061(7)

Spacer

5 All prices are exclusive of VAT

N/A 14x14x2.0

IT/3008503/10

N/A 20x12x1.5

Recommended Speed 3,500 - 4,500 RPM

IT/3108624

14x14x2.0

IT/3008503/10

N/A Replacement knives with a /10 are sold in packs of 10.

Step 2 to 8 >

Step 2 Slots for Outer Frame Tools/Spacers

8 7 16 11

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

IT/1920561(7)

Spacer

IT/7105481(7)

Tenon Head Spacer

Size

Product Ref

Size

Product Ref

14x14x2.0

IT/3008503/10

N/A 7.5x12x1.5

IT/3107512/10

IT/1927801(7)

IT/71054161(7) Tenon Head 14.6x12x1.5 IT/3108702/10

N/A

IT/1920551(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

14x14x2.0

IT/3008503/10

Recommended Speed 3,500 - 4,500 RPM

Step 3 Tenon for Outer Frame Transom & Mullions Tools/Spacers

6 3 16

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105461(7)

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/71054161(7)

IT/1920061(7)

N/A

Tenon Head 14.6x12x1.5 IT/3108702/10 Spacer

14x14x2.0

IT/3008503/10

N/A

5 5

Recommended Speed 3,500 - 4,500 RPM

Step 4 Tenon for Sash Rails Tools/Spacers

7 8 7 10

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Tenon Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

Tenon Head

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/71054101(7)

Bevel Head

20x12x1.5

IT/3108624

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

IT/7105461(7)

IT/1927801(7)

Spacer

IT/7105481(7)

10 5

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 5 Slots for Sash Stiles

11 8 7 8 11

Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/7105481(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

5 Replacement knives with a /10 are sold in packs of 10.

Size

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 6 Outer Frame Profile Tools/Spacers

2 3

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/7105421(7)

Groover

18x18x2.0

IT/3008501/10

14x14x2.0

IT/3008503/10

IT/1920541(7)

Spacer

IT/7105441(7)

Bevel Head

20x12x1.5

IT/3101220/10

IT/1920061(7)

Spacer

N/A -

N/A

Recommended Speed 5,500 - 6,500 RPM

4 5

Step 7 Inner Sash Profile Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/7105441(7)

Bevel Head

20x12x1.5

IT/3101220/10

IT/1920061(7)

Spacer

N/A

Recommended Speed 5,500 - 6,500 RPM

4 5

Step 8 Outer Sash Profile Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Bevel Head

20x12x1.5

T/3101220/10

IT/71054131(7) Rebate Head

47x20x2.0

IT/3108626

14x14x2.0

IT/3008503/10

IT/1920061(7)

IT/71054141(7)

Spacer

Replacement knives with a /10 are sold in packs of 10.

Product Ref.

N/A

Recommended Speed 5,500 - 6,500 RPM

FULL SPLAY

9°

Top View AA

Timber Full Splay 9° style windows with the following features: Side View BB

BB HEAD

SASH

JAMB

TRANSOM JAMB

■ Outer frame section 69mm x 57mm. Sash section 57mm x 57mm. ■ Standard 9 degree full splay profile on outer frame and sash. ■ All outer frame and sash joints are combed. ■ Will also produce single tenon for mullion and transom joints (mortise hole required). ■ Uses standard cranked hinges, fasteners and stays. ■ 4mm groove width in outer frame to accept standard weather seals. ■ Produces 15mm rebate depths in outer frame. ■ Produces 15mm x 42mm rebates in the sash. ■ Routing jig also available for producing the slot in the sash for the trickle vent.

SILL

57mm

Dimensions

57mm

Sub sill

69mm

(Requires sill block, see page 42)

This system is supplied with a wallchart and individual specification sheets per step. The wallchart can be mounted next to the spindle moulder for quick selection of tools.

Description Wallchart Specification Manual

Product Ref WALL/MWS/FS9 MANU/MWS/FS9

57mm

Complete set of 23 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET041 IT/MWS/SET047

Bore 30mm 1-1/4”

Price £2,354.50 £2,354.50

Step 1 Tenon Tools for Outer Frame Tools/Spacers

6 30 48 30 82

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

9.6x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

TBA

14x14x2.0

IT/3008503/10

IT/7105461(7)

IT/1920531(7)

Spacer

IT/71054481(7)

Tenon Head

IT/71054821(7) 9° Tenon Disc

IT/1920061(7)

Spacer

Replacement knives with a /10 are sold in packs of 10.

All prices are exclusive of VAT

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 2 Outer Frame Slots for Head and Sill Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/71054481(7)

Tenon Head

IT/1920531(7)

Spacer

N/A

IT/1920561(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

N/A 9.6x12x1.5

IT/3007507/10

Recommended Speed 3,500 - 4,500 RPM

15 5

Step 3 Tenon for Outer Frame Transoms & Mullions Tools/Spacers

48 3

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105461(7)

Rebate Head

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/71054481(7)

Tenon Head

9.6x12x1.5

IT/3007507/10

14x14x2.0

IT/3008503/10

Spacer TBA

TBA

IT/1920541(7)

IT/71054821(7) 9° Tenon Disc

IT/1920061(7)

N/A 14x14x2.0

Spacer

IT/3008503/10

N/A

Recommended Speed 3,500 - 4,500 RPM

82 5

Step 4 Tenon for Sash Rails Tools/Spacers

6 7 8 7

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

30x12x1.5

IT/3101230/10

14x14x2.0

IT/3008503/10

IT/7105461(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/7105481(7)

Tenon Head

7.5x12x1.5

IT/3107512/10

14x14x2.0

IT/3008503/10

IT/71054101(7)

Bevel Head

20x12x1.5

IT/3108624

14x14x2.0

IT/3008503/10

IT/1920061(7)

Spacer

N/A

Recommended Speed 3,500 - 4,500 RPM

Step 5 Slots for Sash Stiles Tools/Spacers

11 8 7 8 11 5

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

14x14x2.0

IT/3008503/10

IT/1920551(7)

Spacer

IT/7105481(7)

Tenon Head

IT/1927801(7)

Spacer

N/A

IT/1920061(7)

Spacer

N/A

Replacement knives with a /10 are sold in packs of 10.

N/A 7.5x12x1.5

IT/3107512/10

Recommended Speed 3,500 - 4,500 RPM

Step 6 to 8 >

Step 6 Outer Frame Profile Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

Groover

18x18x2.0

IT/3008501/10

14x14x2.0

IT/3008503/10

TBA

14x14x2.0

IT/3008503/10

IT/7105421(7)

IT/71054541(7) 9° Profile Head

IT/1920061(7)

Spacer

N/A

Recommended Speed 5,500 - 6,500 RPM

Step 7 Inner Sash Profile Tools/Spacers Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

IT/7105411(7)

Rebate Head

50x12x1.5

IT/3101250/10

14x14x2.0

IT/3008503/10

IT/7105441(7)

Bevel Head

20x12x1.5

IT/3101220/10

IT/1920061(7)

Spacer

N/A

Recommended Speed 5,500 - 6,500 RPM

4 5

Step 8 Outer Sash Profile Tools/Spacers

Product Ref. Item No 30mm (1-1/4”)

Replacement Knives Description

Size

Product Ref.

Size

Product Ref.

Bevel Head

20x12x1.5

T/3101220/10

IT/71054181(7) Rebate Head

47x20x2.0

IT/3108626

14x14x2.0

IT/3008503/10

IT/1920061(7)

IT/71054141(7)

Spacer

Replacement knives with a /10 are sold in packs of 10.

N/A

Recommended Speed 5,500 - 6,500 RPM

ALTERNATIVE PROFILE STYLES Optional Profile Styles

Alternative Profile Styles

Alternative profile styles can be achieved by purchasing additional tools and swapping them for the standard profile in most systems. Many of the styles have tools in common when one or more styles are purchased in combination. Therefore please check if you already have the tools required before purchasing them.

system.

✗ Not possible.

9° Splay

20° Splay

9° Full Splay

✓

✗

✓

✗

High Performance Window System

99 100 101 102

✓ High Performance 20° Splay

✓

✓ EJMA Style 9° Splay

✗

✓ Storm Proof Ovolo Casement

✓ ✓

✗

✓

✗

✗ ✗

✗

✓ 58

✗ 59

✓

99 101

✗

99 101

✗

✓

Traditional Flush Ovolo

✓ 57

99 100 101

Sliding Box Sash Ovolo

✓

✗

99 100 101 102

✗

99 100 101 102

✓

High Performance Trad Flush Ovolo

✓required Additional profile tools as indicated. See table below.

Lambs Tongue

Window System

Key:

✓standard Already supplied in window

Ovolo

✓ 57

✗

✓

Full Splay 9°

Tooling Prices Tool No.

Product Ref. Bore 30mm (1-1/4”)

Price

Tool No.

Product Ref. Bore 30mm (1-1/4”)

Price

IT/7105441(7)

£126.00

IT/71054601(7)

£239.50

IT/71054101(7)

£147.50

IT/71054991(7)

£199.00

IT/71054201(7)

£171.00

100

IT/710541001(7)

£199.00

IT/71054251(7)

£235.50

101

IT/710541011(7)

£275.00

102

IT/710541021(7)

£285.00

IT/71054281(7)

£239.50

IT/71054361(7)

£164.50

IT/71054571(7)

£171.00

IT/71054581(7)

£235.50

IT/71054591(7)

£164.50

Bore sizes: IT/XXXXXX1 = 30mm bore IT/XXXXXX7 = 1-1/4” bore

All prices are exclusive of VAT

( 01 T0

This chart shows quantities and prices of each tool in each system. Bore sizes: IT/XXXXXX1 = 30mm bore IT/XXXXXX7 = 1-1/4” bore

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 20 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51 54 55 56 57 58 59 60 61 66 67 68 69 70 71 72 73 74

Rebate Head Grooving Head Spacer 9° Bevel Head Spacer Top Tenon Head Spacer Slot Tenon Disc Spacer Bot Tenon Bevel Disc Spacer Spacer Rebate Head Top Bevel Head Spacer Slot Tenon Disc Rebate Head Ovolo Head Rebate Head Planer Head Bot Tenon Ovolo Disc Top Tenon Head Slot Tenon Disc Bot Tenon Ovolo Disc Top Tenon Head Spacer Grooving Head Slot Tenon Disc Spacer Slot Tenon Disc Top Ovolo Head Rebate Head Euro Groove Head Rebate Head Outer Sash Splay Head Outer Sash Splay Head Slot Tenon Disc 9° Sill Pro Head 9° Sill Pro Head Slot Tenon Disc Slot Tenon Disc Slot Tenon Disc 9° Sill Tenon Disc 9° Slot Tenon Disc 9° Slot Tenon Disc 9° Profile Head Door Top Tenon Disc Door Bottom Tenon Disc 20° Profile Head 20° Frame Tenon Disc 20° Outer Sash Head 20° Sash Tenon Disc Special Groove Slot Tenon Disc Top Tenon Cap Disc Top Splay Tenon Disc Slot Tenon Disc Slot Tenon Disc Outer Frame Cap Outer Frame Rebate Outer Sash Cap Outer Sash Splay Cap

( 31 T0

( 81 T0

( 11 T0

( 71 T0

( 21 T0

( 41 T0

Product Ref.

£ each

IT/7105411(7) IT/7105421(7) IT/1920541(7) IT/7105441(7) IT/1920061(7) IT/7105461(7) IT/1927801(7) IT/7105481(7) IT/1927101(7) IT/71054101(7) IT/1920551(7) IT/1927201(7) IT/71054131(7) IT/71054141(7) IT/1920561(7) IT/71054161(7) IT/71054181(7) IT/71054201(7) IT/71054231(7) IT/71054241(7) IT/71054251(7) IT/71054261(7) IT/71054271(7) IT/71054281(7) IT/71054291(7) IT/1920531(7) IT/71054311(7) IT/71054331(7) IT/1920471(7) IT/71054351(7) IT/71054361(7) IT/71054371(7) IT/71054381(7) IT/71054391(7) IT/71054401(7) IT/71054411(7) IT/71054421(7) IT/71054431(7) IT/71054441(7) IT/71054451(7) IT/71054471(7) IT/71054481(7) IT/71054491(7) IT/71054501(7) IT/71054511(7) IT/71054541(7) IT/71054551(7) IT/71054561(7) IT/71054571(7) IT/71054581(7) IT/71054591(7) IT/71054601(7) IT/71054611(7) IT/71054661(7) IT/71054671(7) IT/71054681(7) IT/71054691(7) IT/71054701(7) IT/71054711(7) IT/71054721(7) IT/71054731(7) IT/71054741(7)

130.00 219.50 18.50 126.00 8.50 138.50 8.50 156.00 2.25 147.50 18.50 3.25 214.00 159.00 18.50 188.00 214.00 171.00 159.00 103.00 235.50 150.50 171.00 239.50 138.50 10.75 198.00 167.50 15.00 177.50 164.50 281.50 164.50 150.00 116.00 159.00 159.00 196.50 212.00 145.00 175.00 175.00 213.00 228.00 247.50 160.00 369.00 330.00 171.00 235.50 164.50 239.50 165.00 153.00 185.00 185.00 160.00 170.00 190.00 185.00 120.00 125.00

High High High Performance Performance Performance Ovolo 20° Splay Trad Flush

Qty

Traditional Flush Ovolo

Storm Proof Ovolo

Sliding Box Sash Ovolo

EJMA 9° Splay Window

Full 9° Splay Window

Door Tooling Ovolo

Qty

1 1 1

2 1 2 2

1 1 1 1 1 1 2 2

2 1 2 2

1 1 1 1 2 1 2 2

1 2

1 1 1 1

1 1

2 2

1 1

1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1

1 1 1 2

1 1 1 1

1 1

1 2

1 1

2 1

1 2 1 1 1 1

3 1 2 2 1

1 1

1 1 1

1 1 1 2 1 1

1 1 2

2 1 2 1 1 1

1 1

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

All prices are exclusive of VAT

( 51 T0

E E E E E E E E E /S 5 /S 5 /S 0 /S 0 /S 0 /S 0 /S 0 /S 0 /S 0 WS 2.2 MWS 2.2 MWS 6.5 MWS 9.5 MWS 9.0 MWS 3.0 MWS 9.5 MWS 4.5 MWS 2.5 M 9 9 5 6 8 6 5 9 0 IT/ £3,0 IT/ £3,0 IT/ £5,3 IT/ £4,3 IT/ £2,2 IT/ £1,9 IT/ £1,7 IT/ £2,3 IT/ £1,0

Tooling Prices

Tool Description

( 61 T0

( 51 T0

.50

Tooling Prices

Continued

This chart shows quantities and prices of each tool in each system. Bore sizes: IT/XXXXXX1 = 30mm bore IT/XXXXXX7 = 1-1/4” bore Tool Description 75 77 80 81 82 97 98 -

Outer Frame Splay Sill Spacer 9° Tran & Sill Tenon Disc 9° Tran & Sill Tenon Disc 9° Tenon Disc Top Tenon Head Top Tenon Head Setting Gauge

Product Ref.

£ each

T/71054751(7) IT/71054771(7) IT/71054801(7) IT/71054811(7) IT/71054821(7) IT/71054971(7) IT/71054981(7) IT/5530740(7) Total No. of Tools

173.00 15.00 173.00 239.00 250.00 260.00 250.00 27.00

High High High Performance Performance Performance Ovolo 20° Splay Trad Flush

Qty

Traditional Flush Ovolo

Storm Proof Ovolo

Sliding Box Sash Ovolo

EJMA 9° Splay Window

Full 9° Splay Window

Door Tooling Ovolo

Qty

1 1

1 1 1

1 31

1 1 1 47

1 33

1 23

1 20

1 19

1 23

Example:

The HP system has 31 tools. If you wish to purchase this with Storm Proof then only 7 extra tools are required. The total cost of HP and Storm Proof will be £4,236.75.

Combination Prices

Shared Tooling

Many styles have tools in common when one or more are purchased in combination. Therefore minimal extra tools need to be purchased. Please see chart for quantity of extra tools and total cost for the complete set of tools (including extra tools required).

Additional Styles

N/A

4 tools £3,902.75

19 tools £5,810.00

20 tools £6,637.75

7 tools £4,236.75

11 tools £4,570.75

9 tools £4,507.25

12 tools £5,079.25

4 tools £3,902.75

N/A

22 tools £6,456.00

22 tools £7,044.25

10 tools £4,807.75

13 tools £4,977.25

9 tools £4,507.25

12 tools £5,079.25

3 tools £5,810.50

6 tools £6,456.50

N/A

20 tools £8,902.00

8 tools £6,666.00

10 tools £6,820.50

9 tools £6,772.00

12 tools £7,343.50

18 tools £6,637.75

20 tools £7,044.25

34 tools £8,902.00

N/A

4 tools £4,884.00

3 tools £4,614.50

5 tools £4,974.50

7 tools £5,384.50

15 tools £4,236.75

18 tools £4,807.75

32 tools £6,665.50

14 tools £4,884.00

N/A

7 tools £3,167.00

5 tools £3,103.50

6 tools £3,286.50

22 tools £4,570.75

24 tools £4,977.25

37 tools £6,820.00

16 tools £4,614.50

10 tools £3,167.00

N/A

8 tools £3,074.00

13 tools £3,667.50

21 tools £4,507.25

37 tools £6,771.50

19 tools £4,974.50

9 tools £3,103.50

9 tools £3,074.00

N/A

7 tools £2,765.00

20 tools £5,079.25

36 tools £7,343.50

17 tools £5,384.50

6 tools £3,286.50

10 tools £3,677.50

3 tools £2,765.00

N/A

4 tools £6,620.50

N/A

20 tools £9,355.50

7 tools £6,954.50

10 tools £7,273.50

9 tools £7,225.00

12 tools £7,797.00

N/A

20 tools £10,166.00

7 tools £7,765.00

10 tools £8,084.00

9 tools £8,035.50

12 tools £8,607.50

N/A

4 tools £5,047.25

19 tools £6,954.50

14 tools £6,851.75

N/A

7 tools £5,134.75

5 tools £5,071.25

6 tools £5,254.25

N/A

4 tools £5,881.75

19 tools £7,789.00

13 tools £7,498.25

N/A

7 tools £5,969.25

N/A

3 tools £5,656.25

N/A

4 tools £6,779.75

18 tools £8,672.00

9 tools £7,803.25

N/A

3 tools £6,554.25

N/A

4 tools £5,381.25

18 tools £7,273.50

12 tools £6,942.75

3 tools £5,134.75

N/A

5 tools £5,405.25

8 tools £5,977.25

N/A

4 tools £5,317.75

19 tools £7,225.00

15 tools £7,284.25

3 tools £5,071.25

7 tools £5,405.25

N/A

5 tools £5,481.25

15 tools £5,134.75

18 tools £5,705.75

31 tools £7,548.50

10 tools £5,189.00

N/A

5 tools £4,001.50

6 tools £4,184.50

+ + + + + + + +

+ +

+ + + + + +

+ + +

1 10

WINDOW SILL TOOLING

Sub Sill

Disposable Insert 9 Degree Sill Block

EN 84

1/ 2

Hard wearing alloy body complete with two disposable carbide straight knives, 8mm radius knives and scribes. Suitable for producing 9 degrees sills in softwood and hardwood on a spindle moulder.

EN847-1/2

9º

Plant on Sill

Spare Parts Description

Product Ref.

Size

T.C. Blade

IT/3000406 IT/3108524 IT/3008503/10 IT/1990338 IT/1990466 IT/1930265 IT/1940035 IT/1933700 IT/1941060

120x13x2.2 R8 14x14x2.0 L = 110 L = 24 M6x16 S3 M5x6.3 T20

Wedge Set Screw Hex Key Torx® Screw Torx® Key

Replacement knives with a /10 are sold in packs of 10.

B 121 121

ØD 150 150

Product Ref. IT/7107081 IT/7107087

Z,V Z2 + 2,V2 Z2 + 2,V2

Ød 30 1-1/4”

Price £319.00 £319.00

Maximum Speed 9,000 RPM

Disposable Insert Rebating Cutter Blocks

Cutterhead body available in steel, complete with disposable tungsten carbide knives and scorers for improved finish. Suitable for producing various thickness rebates in softwood, hardwood and manmade boards (with or without coating) on a spindle moulder.

1/ 2

Spare Parts EN847-1/2

Description T.C. Blade Wedge Torx® Screw Set Screw Torx® Key Hex Key

Product Ref. IT/310 123 0/10 IT/300 850 3/10 IT/199 510 0 IT/193 370 0 IT/193 026 5 IT/194 106 0 IT/194 003 5

Size 30x12x1.5 14x14x2 L=28 M5x6.3 M6x16 T20 S3

Replacement knives with a /10 are sold in packs of 10.

ØD 100 100

B 30 30

Product Ref. IT/733 105 1 IT/733 105 7

Z,V Z2 + V4 Z2 + V4

Ød 30 1-1/4”

Max. t 20 20

Recommended Speed 7,600 - 12,900 RPM

Price £94.50 £94.50

Disposable Insert Radius Proﬁle Cutter Blocks

84 71

Cutterhead bodies in steel, complete with disposable tungsten carbide knives. Suitable for producing various radii coves or rule joints in softwood, hardwood and man-made boards on a spindle moulder. All cutterheads can be used with a 120mm bearing for cutting uniform depth profiles.

EN847-1/2

ØD 128 128

B 8 8

Product Ref. IT/7210311 IT/7210317

Z Z2 Z2

R 4 4

Ød 30 1-1/4”

Max. t 29 29

Price £95.00 £95.00

All prices are exclusive of VAT

Spare Parts Description

Product Ref.

Size

Knives Torx® Screw Torx Key®

IT/3000402 IT/1934250 IT/1941100

R=4 M3x8 T9

Maximum Speed 10,600 RPM

DOOR TOOLING Timber door tooling with the following features: ■ ■ ■ ■ ■

Suitable for 44mm or 57mm thick doors. Will produce 12mm, 1/2” or a 15mm thick tenon. Standard ovolo profile on stile and rail. Produces 15mm rebate depth in stile. Requires mortise hole in separate operation.

Complete set of 10 tools with 30mm bore (or 1-1/4”) including spacers and setting gauge.

Product Ref IT/MWS/SET051 IT/MWS/SET057

Bore 30mm 1-1/4”

Price £1,092.50 £1,092.50

Set prices do not include the tools for step 1a. These are available to special order only.

Step 1 Tenon Tools for 100mm Stile Tools/Spacers

55 3

57 44

Image shown at 65%

Recommended Speed 3,500 - 4,500 RPM

56 5

12 mm

15 mm 1/2”

3 options for tenon thickness

57 44

Product Ref

Size

Product Ref

IT/71054551(7) Tenon Head 40x12x1.5 IT/3000528/10 14x14x2.0 IT/3008503/10

IT/1920541(7)

Spacer

N/A

IT/1920471(7)

Spacer

N/A

IT/1920871(7)

Spacer

IT/71054561(7) Ovolo Head 20x23x2.0

IT/1920061(7)

N/A IT/3108567

Spacer

14x14x2.0 IT/3008503/10

N/A

Replacement knives with a /10 are sold in packs of 10.

To special order Tools/Spacers

Recommended Speed 3,500 - 4,500 RPM

Size

ALTERNATIVELY Step 1a Tenon Tools for 119mm Stile

Image shown at 65%

Replacement Knives

Product Ref. Item No 30mm (1-1/4”) Description

86 5

15 mm

1/2”

12 mm

3 options for tenon thickness

Replacement Knives

Product Ref. Item No 30mm (1-1/4”) Description

Size

Product Ref

Size

Product Ref

IT/71054871(7) Tenon Head 40x12x1.5 IT/3000528/10 14x14x2.0 IT/3008503/10

IT/1920541(7)

Spacer

N/A

IT/1920471(7)

Spacer

N/A

IT/1920871(7)

Spacer

IT/71054861(7) Ovolo Head 20x23x2.0

IT/1920061(7)

N/A IT/3108567

Spacer

14x14x2.0 IT/3008503/10 N/A

Replacement knives with a /10 are sold in packs of 10.

Step 2 Stile Profile Tools/Spacers

57 44

5 20 5

Replacement Knives

Product Ref. Item No 30mm (1-1/4”) Description 1

Size

Product Ref

Size

Product Ref

IT/7105411(7) Rebate Head 50x12x1.5 IT/3101250/10 14x14x2.0 IT/3008503/10

IT/1920061(7)

IT/71054201(7) Ovolo Head 15x20x2.0

Spacer

IT/1920061(7)

Spacer

Recommended Speed 5,500 - 6,500 RPM

N/A IT/3108627

N/A Replacement knives with a /10 are sold in packs of 10.

TSM100 SPINDLE TSM100 The TSM100 spindle moulder is a sturdily built machine complete with a flush mounted sliding table suitable for the modern joinery shop. A cast, precision ground, steel table ensures maximum stability and durability. Five spindle speeds allow for a wide variety of different tooling to be used on the machine from small diameter profiling blocks to large diameter tenon heads for window and door production. The machine has been specially developed to suit our Window System tooling and can produce all eight different styles of windows and doors (optional tenon hood required for doors).

Technical Specification: Motor Power Table Dimensions Sliding Table Dimensions Vertical Spindle Stroke Spindle Diameter Spindle Speeds (RPM) Maximum Useable Spindle Height Maximum Tooling Diameter (with Std. Hood) Maximum Tooling Diameter (with Tenon Hood) Maximum Tooling Diameter Below Table Table Height Diameter of Dust Extraction Port in Hood Diameter of Dust Extraction Port at Base of Machine Overall Dimensions (L x W x H) Voltage Accoustic Power Net Weight

7.5HP (5.5KW) S1 (100%) 1100mm x 940mm 1100mm x 300mm 140mm 30mm (or 1-1/4â&#x20AC;?) 2500, 4200, 6000, 8000, 10000 140mm 240mm 300mm 300mm 920mm 120mm 80mm 1200mm x 1240mm x 1200mm 415V/50Hz (3 phase) 80 dBw(A) 560kg

Flush mounted sliding table

Control panel

Tenoning clamp

The aluminium flush mounted table runs on 8 high precision bearings ensuring smooth running and outstanding accuracy. A slot in the table is used for locating the tenoning clamp or the optional Tenoning Table.

The control panel is mounted on the right-hand side of the machine and contains the soft start (automatic star, delta) button, speed indication lights and emergency stop button. The optional electronic spindle height and tilting adjustment controls would also be mounted here.

The eccentric clamp comes as standard with the machine and fits into the locating slot on the sliding table. It provides firm and positive clamping, essential when performing any tenoning operation.

PINDLE MOULDER Back-fence adjustment

Ring fence

Dusthood

The back-fence has an integral micro-adjuster which controls the position of the complete back-fence.

The ring fence comes as standard with the machine and replaces the back-fence when producing curved and circular work. It comes complete with adjustable guarding, lead on finger and a 100mm diameter dust extraction port.

The hood has a 100mm port for dust extraction. Also a secondary 80mm outlet at the rear of the machine provides extraction from beneath the spindle.

Optional Extras Optional power feed

Optional safety fence

An essential piece of equipment on any spindle moulder. It provides a good finish on the material due to a constant feed speed and is the safest way to profile on a spindle moulder. It must be used with our Modular Window System. Our power feed comes complete with 3 rollers and 4 different speeds. It connects directly to a 3 phase socket on the rear of the machine.

The optional alloy safety fence has individually adjustable sliding fingers that can be locked in position around the cutter heads. It provides good support to the work piece when profiling and prevents the work piece from ‘dropping in’.

Optional table extension

Optional tenoning hood

Optional tenoning table

The optional table extension enables larger sections to be machined easily. Particularly suitable if you want to produce doors and larger windows.

The optional tenoning hood is suitable for use with larger diameter tools (up to 300mm diameter); particularly tenon tools for producing doors.

The 20mm thick tenoning table fits easily into the slot on the sliding table. Used in conjunction with the tenoning clamp and fence; suitable for getting smaller workpieces closer to the cutter heads.

A range of optional extras are available to further enhance the features of the TSM100 Spindle Moulder: ■ Power Feed (mandatory for window & door production). ■ Electronic spindle rise and fall. ■ Manually operated tilting spindle (-5°, + 45°). ■ Electronic tilting spindle. ■ Digital height read out. ■ Tenoning Hood. ■ 20mm thick tenoning table. ■ Front table extension. ■ Alloy safety fence. ■ Speed change by inverter.

Description TSM100 Spindle Moulder 30mm shaft (CE) TSM100 Spindle Moulder 1 1/4” shaft (CE) Optional Power Feed - 3 rollers

Product Ref TSM100/75/30 TSM100/75/114 TPF100

Price £6,600 £6,600 £700

Please contact us for pricing information All prices are exclusive of VAT

Other Optional Equipment:

Alloy Safety Fence Manually Operated Tilting Spindle (-5°, +45°) Electronic Tilting Spindle (-5°, +45°) Electronic Spindle Rise and Fall 20mm thick Tenoning Table Tenoning Hood Table Extension Digital Spindle Height Read Out Reverse Spindle Rotation Speed Change by Inverter (800-10,000 RPM)

PLANER SYSTEM Autoplanus Planer Block Autoplanus is a simple and innovative solution that provides automatic positioning of standard planing knives to reduce knife change and set-up time. The system is suitable for all through-feed planers and moulders. ■ The Autoplanus system eliminates expensive timeconsuming knife changing. Knife changing couldn’t be simpler! ■ A unique system that allows you to plane using standard knives and maintain a constant diameter even after many re-grinds. ■ Simple and quick knife change through innovative magnetic wedge design ensures automatic knife positioning every time.

With one hand holding the knife and the other the wedge (magnet side facing the back of the knife), fit the knife to the wedge.

■ Set all of your planer knives quickly and accurately in minutes not hours! ■ Uses standard planer knives (HPS, HSS or TC quality). ■ Knives can be re-sharpened up to 45 times without any loss of diameter. ■ Excellent cutting performance even in heavy duty applications. ■ Large chip discharge area allows for increased stock removal and better quality finish. ■ Designed for planing all types of wood. ■ An extra set of wedges and planer knives can be kept ready to make knife changeover even quicker.

The knife is held to the wedge by the magnets. By pushing the wedge from the top, the knife can be easily and precisely positioned against the wedge.

■ Other cutterhead lengths are available on request.

The cartridge is then inserted from the side...

Planer Head Blocks Dia. Length Bore Z Autoplanus Planer Head 125 130 40 4 Autoplanus Planer Head 125 230 40 4 Autoplanus Reference Head 145 12 40 4, V4 Spare Knives Length Width Thickness Quality 130 30 3 HPS 230 30 3 HPS 130 30 3 HSS 230 30 3 HSS 130 30 3 TC 230 30 3 TC Spare Wedges Length 130 230

Please contact us for pricing information ...or from the top.

The blades are set in minutes and the planer is ready for use.

SYSTEMS Fit & Go Planer Knife System Fit & Go is the unique auto-positioning system that uses your existing cutterhead and standard planer knives. The specially developed magnetic adaptor ensures that the standard planer knife is automatically set in the cutterhead - every time. A constant diameter is maintained, even after many re-grinds. The system can be used on combination surface planers and thicknessers, universal machines, planers and thicknessers. Please note, the system includes a magnetic adaptor and wedge for each knife.

1. Fit wedge

2. Insert cartridge

Fit the wedge into the slot of your planer head.

Fit the cartridge (adaptor and knife) into the slot.

3. Push in

4. Tighten up

Push down until they stop.

Tighten up the locking nuts.

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Compatibility

Fit & Go has been designed to fit many of the standard planing/ thicknessing machines on the market. We recommend that you check the size of your planer head slot with our compatibility gauge. Please contact our Technical Support Department (01923 249911) for your free gauge.

Available in lengths 400, 410, 430, 500, 510, 520, 530, 630 and 640mm. Please contact us for pricing information

JOINTING SYS Archpress Clamp The new way to joint arch window sections easily, quickly and precisely. This pneumatic press is equipped with a patented positioning system that ensures the timber pieces are correctly aligned, even at the most acute angles. Archpress eliminates old manual clamps and you can joint timber immediately. The Archpress clamp operates completely by pneumatics and with the built in timer it is easy to select the correct length of time to hold the wood pieces in the clamped position. The push-system, combined with the heavy piston force, make it possible to handle the workpiece in only a few seconds after the timber is clamped together and you no longer need to wait for the glue to dry; the timber can be machined straight away.

Height adjustment

Fully adjustable

Timer

Adjusting the clamping height is simple. Just set the thickness of the wood on the laser marked scale and it’s done.

The indexed clamping toggle makes it easy to adjust the Archpress to suit different wood thicknesses and widths. You can also set the angle of the clamping cylinders.

The main switchboard allows you to independently adjust the opening and closing speed and also set the clamping time.

Positioner

Glue tray

Safe

The Archpress requires two-handed operation making it very safe to use.

Technical Specification: Dimensions Stroke Weight Power Requirement The patented positioning system makes placing the workpiece in the correct position extremely easy because: ■ It correctly spaces the right distance between workpieces. ■ It has independent positioning from the workpiece angle. ■ The laser marked scale allows you to align the pieces longitudinally.

Excess glue will fall into the tank which will require cleaning after use. Operates by two-handed valve push buttons for safety.

Please contact us for pricing information

ING SYSTEMS Glue Joint Spindle Block Cutter head body in hard wearing steel complete with disposable tungsten carbide knives. Suitable for producing 15mm deep glue joints in solid timber. ■ Designed for strong end grain joints in solid timber (can also be used for jointing small lengths of timber along the grain). ■ Will joint variable thickness timber from 44mm to 92mm. ■ Produces a 15mm deep finger joint for maximum gluing area. ■ Especially suitable for the Archpress jointing machine to produce arch windows and doors. ■ Special adjustment system allows users to micro-adjust the strength of the joint. ■ Disposable inserts ensure a perfect fitting joint every time.

Ø 180mm Ø 150mm Ø 30mm (1-1/4”)

15mm

7mm

32.1mm

7mm

72mm

10°

min. 44mm

840mm x 370mm x 360mm 40mm 70kg Pneumatics

max. 92mm

Typical arch topped timber window.

10mm

10° 7mm

7mm

32.1mm

10mm

8.3mm 1.6mm

ØD Diameter 150mm (180) 150mm (180)

B Height 44 - 92mm 44 - 92mm

Ød Bore 30mm 1-1/4”

Product Ref. IT/ST/GJ001 IT/ST/GJ007

n(max) 7,800 7,800

Please contact us for pricing information

All prices are exclusive of VAT

Technical Specification:

TTP400 Thickness Planer ■ Robust construction suitable for the modern joinery shop. ■ Working capacity 400mm x 220mm. ■ Motorised pressure roller and out-feed roller ensure a perfect finish on hard woods and soft wood. ■ Cast iron table. ■ Easy to use, ergonomically designed controls. ■ Larger capacity machines (530mm and 630mm wide) are available. ■ Large range of optional extras available, please enquire.

Description TTP400 Thickness Planer

Product Ref TTP400

Robust construction suitable for the modern joinery shop. Cast iron tables provide stability and ensure maximum accuracy. Easy to use, ergonomically designed controls. Larger capacity machine (2,900mm long table) is available. Large range of optional extras available, please enquire.

Technical Specification: Table Size Feed Table Length Maximum Depth of Cut Cutterblock Diameter (4 knives) Fence Dimensions Fence Angle Adjustment Shaft Speed Cutterblock Motor Diameter of Dust Extraction Port Voltage Net Weight

Description TSP400 Surface Planer

415mm x 750mm 400mm 220mm 4mm 8mm 120mm 4,500 rpm 6.5 to 13 M/Min 4HP (3KW) 1.5HP 120mm 415V/50Hz (3 phase) 480kg

Price £5,900.00

TSP400 Surface Planer ■ ■ ■ ■ ■

Table Dimensions Working Capacity Maximum Material Thickness Minimum Material Thickness Maximum Depth of Cut Cutterblock Diameter (4 knives) Shaft Speed Feed Speeds Cutterblock Motor Power Feed Motor Power Diameter of Dust Extraction Port Voltage Net Weight

All prices are exclusive of VAT

2,520mm x 400mm 1,340mm 10mm 120mm 1,200mm x 170mm 90 - 45 Degrees 4,300 rpm 4HP (3KW) 140mm 415V/50Hz (3 phase) 450kg

Product Ref Price TSP400 £6,500.00

NETWORK OF MWS DEALERS We have a network of dedicated Modular Window System dealers around the UK.

Our Industrial Tooling is a high quality, innovative range that has been developed specifically for the UK industrial woodworking market.

SAWBLADES Unique quality long lasting Tungsten Carbide Tipped saw blades.

For advise on MWS products: Colin Peacock Tel: 07779 803704 Email: peacockc@trendm.co.uk

SPINDLE TOOLING Tungsten Carbide multi profile cutter heads, brazed tip & disposable insert tooling.

Ian Small Tel: 07989 329404 Email: smalli@trendm.co.uk

DRILLING TOOLS Region

Dealer

Contact

Gtr Manchester

3 D Tooling Ltd Unit 1, Slade Street, Little Lever, Bolton BL3 1BD

Dave Lord / David Swindles 01204 701000 davelord@btconnect.com

Gloucestershire

Tewkesbury Saw Co Ltd Newtown Trading Estate, Tewkesbury, Gloucestershire GL20 8JG

Bruce Keen 01684 293092 bkeen@tewkesburysaw.co.uk www.tewkesburysaw.co.uk

Norfolk

Norfolk Saw Service Dog Lane, Horsford, Norwich NR10 3DH

Mark Hindle sales@norfolksawservices.co.uk www.norfolksawservices.co.uk

Hampshire

Grovewood Machines Ltd Unit 3, Caker Stream Road, Mill Lane Industrial Estate, Alton, Hampshire GU34 2QA

Nick Groves 01420 83940 info@grovewoodmachines.co.uk www.grovewoodmachines.co.uk

Devon

South West Supplies T/A Armadillo Products, Collect Way, Brunel Ind Est., Newton Abbot, Devon TQ12 4PH

Adrian Welch 0845 0509888

Glasgow

The Saw Centre Ltd 650 Eglinton Street, Glasgow, Lanarkshire G5 9RP

John Drummond 0141 4294444 sales@thesawcentre.co.uk thesawcentre.co.uk

Edinburgh

Saw & Tool Services 50A Sighthill Crescent, Edinburgh EH11 4QD

Andy Mcilwaine 0131 458 3886 andy@sawandtooling.co.uk www.sawandtooling.co.uk

Kent

Wealden Tool Company Ltd Unit 1, Trumans Oast, Willow Lane, Paddock Wood, Tonbridge, Kent TN12 6PF

Alan Arnott 01892 835100 sales@wealdentool.com

Northumberland

M S Woodmachines Ltd 20 Hadrian Road, Woodlands Park, Blyth, Northumberland NE24 3XA

Malcolm Storey 07831 416450 01670 355824 macolmstorey63@btinternet.com

Micrograin Tungsten Carbide Tipped drilling tools, dowel drills & boring bits.

CNC MACHINING Wide range of profile & straight machining router cutters using D-Namic carbide.

adrian.welch@southwestsupplies.co.uk

For all other areas please contact Trend. Phone 01923 249911 for your free Industrial Tooling Catalogue and details of your nearest stockist.

Brochures Industrial Tooling Catalogue

High quality sawblades, spindle tooling, drilling and CNC tools, that have been developed specifically for the UK industrial woodworking market.

Routing & Woodworking Catalogue

Includes 4000 precision engineered and innovative products, which include router cutters, power tools, router tables, jigs, sawblades and a wide range of routing accessories.

CNC SMART Machine Brochure

Computer controlled routing technology, offering high performance machines for a wide variety of applications.

Please phone 01923 249911 or visit: www.trend-uk.com

for your free catalogue requests and details of your nearest stockist.

Colin Peacock Telephone__________ 07779 80374 Colin Peacock Email ____ peacockc@trendm.co.uk Ian Small Telephone ____________ 07989 329404 Ian Small Email ___________ smalli@trendm.co.uk Head Office Telephone __________ 01923 249911 Email __________________ enquiry@trendm.co.uk Web ______________________ www.trend-uk.com

CAT/MWS v1.0

Available from: