When SAFETY matters most! Lookbook

When SAFETY matters most!

Lifesaving products for compressed air

a brand of tri-matic

Protect-Air Quick product overview

The Protect-Air® products in this brochure enable plant managers to comply easily and cost effectively with increasingly stringent Guidelines on the safe usage of pneumatic equipment from industry association such as ISO, OSHA, RoHs, OHSAS, machine Directive, H&S , Puwer etc.

Mission The Protect-Air® product range does provide a range of niche products developed for compressed air systems – protection - units to tackle H&S (Health & Safety) issues where compressed air is concerned to increase effeciency and ensure cost saving production. Our number one consideration is to offer customers added value through broad and deep product lines, knowledge and processing. The increased pressure placed on companies to comply with Health and Safety Legislation, has resulted in a marked increase in safety enclosures and barrier type guarding being implemented into machinery.

Page Page Page Page Page Page

3 5 6 7 8 9

Don’t take risks!

Risk Assessment Key to Symbols Worth knowing In-line Philosophy and Overview HoseGuard ® Airfuse

Pre-set regulators: Page Page Page Page Page

16 20 24 26 30

SaveAir ® ToolReg ® CartReg ® FluidReg ® EcoReg ®

General Conditons of Sales can be downloaded from our web-page – www.protect-air.com.

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Don’t take risks – act now! a brand of tri-matic

Facts and Figures: Globally* • Every day, more than 12 workers die on the job – over 4,000 a year.

• Every year, more than 4.1 million workers suffer a serious job related injury or illness.

• Implementing injury and illness prevention programs could: - Reduce injuries by 15 to 35 % - Save $ 9 billion to $ 23 billion per year in workers‘ compensation costs - reduce indirect costs • approx 10 % relate to compressed air

Danger lurks everywhere!

* According to European Agency for Safety and Health at Work / www.osha.europe.eu

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Don’t take risks – act now!

Ignorance of the law is no excuse

Safety Regulations ISO Standard ISO 4414-11.2010-§5.4.5.11.1 states: When failure of a hose assembly or plastic piping constitutes whiplash hazard, it shall be restrained or shielded by suitable means and / or an air fuse for compressed air shall be mounted.

OHSAS 18001 – Assessment and Risk Control ensures safe working environments MSHA (Mine Safety and Health Administration) Regulations 30 CFR section §56.13021 and 57.13021 Highpressure hose connection: Except where automatic shut-off valves are used.

Safety chains or other suitable locking devices shall be used at connections to machines of high pressure hose line of ¾" inside diameter or larger, and between high pressure hose lines ¾" inside diameter or larger, where a connection failure would create a hazard.

30 CFR section §57.1730 Compressed air; general: compressed air systems states: (e) Safety chains, suitable locking devices, or automatic cut-off valves shall be used at connections to machines of high pressure hose lines of ¾" insidediameter or larger, and between high pressure hose lines of ¾" inside diameter or larger, where a connection failure would create a hazard. For purpose of this paragraph, high pressure means pressure of 100 psi or more.

OSHA Regulations Standards - 29 CFR, 1926.302 (partial) states: (b) (7) All hoses exceeding ½"inside diameter shall have a safety device at the source of supply or branch line to reduce pressure in case of hose failure.

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Risk Assessment Working accidents and illness at work costs money and ruins lives.

Good health and safety is good business – and it is the law.

a brand of tri-matic

The Protect-Air products in this brochure enable plant managers to comply easily and cost effectively with increasingly stringent Guidelines on the safe usage of pneumatic equipment from industry association such as ISO, OSHA, RoHs, OHSAS, machine Directive, H&S , Puwer etc.

• As an employer, the law requires that you assess and manage the health and safety risks of your business.

• A risk assessment is simply a careful examination of what, in your work, could cause harm to people.

• It enables you to decide if you have taken enough precautions, or if you should do more to prevent injury.

• European and International legislations, directives, Regulations, Standard etc. require the consideration of all possible risks by the designers, manufacturers and end users of machine and equipment for industrial and commercial use, so that potential injuries are minimised.

Risk Assessment Analysis ensures Safe Working Environments 5

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Key to Symbols The Protect-Air ® products help plant managers to easily and cost effectively comply with increasingly stringent directives on the safe usage of pneumatic equipment issued by industrial standards organizations such as the ISO, OSHA, RoHs, OHSAS, machine Directive, H&S , Puwer and others.

The following symbols indicate the safety device or protection products required to conform with regulations. Every product listed complies with one or more safety requirements, laws or regulations. The round symbols indicate the primary type of protection offered by the appropriate product.

Does your workplace include hazards and risks that may lead to an incident? If so, you need to install WARNING / HAZARD SIGNS that indicate that precautions must be taken.

Safety General safety symbols. Placed on the first page of the appropriate product range, this draws attiention to the safety features

Injury Protection The risk of personal injury is reduced by the usage of special materials and technical safety features of the products.

Line Burst Protection Use of line burst protectors prevents the feared «whipping effect» and helps prevent injuries.

Compressed Air This symbol always appears on the «Laws and Regulations» pages and highlights the importance and significance of the laws.

• Maintenance Equipment • Safety couplings • Pressure regulators • Tamperproof • Line burst fuses – Airfuse (HoseGuards®)

• Safety ball valves • Safety air guns • Lines • Manometers • Safety Valves • Sound absorbers

• Maintenance Equipment • Pressure regulators • Tamperproof • Line burst fuses – Airfuse (HoseGuards®)

• Safety couplings • Lines • Safety air guns • Safety Valves • Manometers

• Line burst fuses – Airfuse (HoseGuards®)

• Maintenance Equipment • Safety couplings • Pressure regulators • Tamperproof • Line burst fuses – Airfuse (HoseGuards®)

• Safety ball valves • Safety air guns • Lines • Manometers • Safety Valves • Sound absorbers

Eye Protection The risk of eye injury is reduced by use of special materials and technical Safety features of the products.

• Maintenance Equipment • Line burst fuses – Airfuse (HoseGuards®)

• Safety couplings • Manometers • Safety nozzles

Setting Locker These products prevent intentional and unintentional changes in settings, since they include a setting lock.

• Maintenance Equipment • Pressure regulators • Tamperproof

• Safety ball valves • Safety valves

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Worth knowing Calculating the return

a brand of tri-matic

• The ideal pressure for pneumatic tools is Generally 6,3 bar (90 psig) • Every bar (15 psig) of excess pressure essentially wastes 10 % of the energy • For safety reasons, pneumatic guns should not be operated at pressures exceeding 2 bar (30 psig) • The expense for energy amounts to 80 – 90 % of the cost required to produce compressed air • Around 10 KW of electrical energy is required to generate 1 KW of mechanical energy from compressed air • Use of pre-set regulators is an economical way to maintain ideal working pressure in the tool

Cost savings with an additional controller (In-line pre-set tamperproof regulator) Due to the perceived expense of an additional decentralized In-line regulator, many tools, systems and machines are operated using the existing line pressure (for example, 8 -10 bar). Unfortunately the increased costs due to excessive air consumption and the reduced service life of the equipment are often overlooked.

Time in operation (air tools) in hours / year 220 workdays x 8 hours x 10 % rate of use = 176 h / year Costs for compressed air per 1 Nm3 / h 1 Nm/h = 1,25 cent Air consumption of air tools at a line pressure of approx. 8 – 10 bars Air consumption of 58.4 Nm / h x 176 h / year x 1.25 cents per Nm / h = 128,48 H / year

Compressed air consumption of air tools with 6 bar line regulator Air consumption of 46.7 Nm x 176 h / year x 1.25 cents per Nm / h = 102,74 H /year The result of the calculations: In this case an In-line regulator leads to a total savings of 25,74 H / year per tool, while prolonging the service life of the tools and protecting the tools from tampering.

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In-line Philosophy and overview With Protect-Air’s In-line series, use of compressed air becomes simpler, more effective and more economical. The In-line series enables the user to supply any compressed air tool with the ideal air pressure in terms of both purity and quality to provide optimal performance, energy efficiency and economy.

The series is directly installed in the piping systems, pressure hoses or tools at the user’s installation.

In-line regulator SaveAir®

FluidReg®

EcoReg® - made of EcoBrass®/Cuphin®

Type of regulator Diaphragm regulator

Diaphragm regulator

Diaphragm regulator

Application field

Compressed air systems and hoses

Various Fluids: Water, compressed air systems, other fluids. Also available for oxygen, nitrogen etc.

Conforms to the DIN 50930-6 / FDA / EU Drinking Water Directive, food industry, medical industry, etc.

Mode of operation

Reduces air consumption and thus energy costs

Reduces air respectively water consumption and thus energy

Reduces air respectively water consumption and thus energy

Tamperproof

Yes

Yes

Yes

Pressure accuracy

Comparably high pressure accuracy

Comparably high pressure accuracy

Comparably high pressure accuracy

Automatic pressure relief

No

No

No

In-line regulator ToolReg®

CartReg®

Type of regulator Piston regulator

Piston regulator Compressed air tools, especially air blow guns

Application field

Compressed air tools, especially nail-guns, tackers etc.

Mode of operation

Protection against accidents: Reduces air consumption no residual pressure and thus energy costs: remainsin the tool prevents pressure surges

Tamperproof

Yes

Yes

Automatic pressure relief

Yes

No

Installation location

Suitable for use with valves Directly attached to tool and cylinders

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HoseGuard® Airfuse-protection of personnel, machinery and equipment.

a brand of tri-matic

Protect your most important assets: your employees and their equipment.

The HoseGuard ® offers simple but efficient Protection to pneumatic systems in the event of a broken compressed air hose or pipe.

The air supply is immediately shut off by the HoseGuard ®, should the volume of air exceed a set value. This value is factory preset and is set to allow normal air consumption when using air tools.

Should the air consumption exceed the set value, e.g. the air line is severed, then the internal piston instantly shuts off the main flow. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the HoseGuard ® once the main break is repaired.

* TÜV PROOF 12-0145 TÜV Food and Drug Approval: AZ 77318-2

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HoseGuard® Airfuse-protection of personnel, machinery and equipment.

Product Features:

Applications:

• Protects personnel, machinery and plant • Maintenance friendly – repair possible while plant is still working • Economic: competitive pricing, no unnecessary repairs • *Complies with EN ISO 4414-11.2010-§ 5.4.5.11.1 Machine Directive 2006/42/EG • Complies with OSHA USA: 1926 Safety & Health Regulations for Construction Poweroperated hand tools - 1926.302/b.7 OSHA regulations (Standards - 29 CFR) • MSHA (Mine Safety and Health Administration) Regulations: 30 CFR Sections §56.13021 and 57.13021 High-pressure hose connection: 30 CFR Sections §57.1730 Compressed air; general; compressed air systems • OHSAS 18001 – Occupational Health and Safety Standard • Reliable and tamperproof, no adjustment necessary • Light weight – compact size • Compatible with all pneumatic systems • Can be used as a flow blocker • TÜV Approval No. 01-02-0145 • EU Registered Utility Model No. 0025 73 525 • USA / US Design Patent D 475, 126

• Suitable for every application where compressed air is used • Compressed air hoses and systems in chemical and pharmaceutical industries • Cleanrooms • Off - and On-Shore • Medical Industries *) EN ISO 4414-11.2010-§5.4.5.11.1: Failure of hose assemblies and plastic piping: When failure of a hose assembly or plastic piping constitutes a whiplash hazard, it shall be restrained or shielded by suitable means.

In addition an air fuse for compressed air shall be mounted

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HoseGuard速 Airfuse-protection of personnel, machinery and equipment.

a brand of tri-matic

Installations example:

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Technical Data and Ordering Information HoseGuard® The HoseGuard® offers simple but effective protections to pneumatic systems in the event of a brocken compressed air hose or pipe. The air supply is immediately shut off by the HoseGuard®, should the volume of air exceed a set value. This value is factory preset and is set to allow normal air consumption when using air tools. Should the air consumption exceed a set value, e.g. the air is severed, then the internal piston instantly shuts off the main flow. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the HoseGuard® once the main break is repaired.

Thread Connection

Dimensions (mm)

Closing Point Desription at 8 bar / 116 psig

A

B

C

AF

Weight Gram

Maximum Inlet Pressure

Temperature Range

Material

Inlet Thread

Outlet Thread

Order Code BSP

NPT

HoseGuard® Air Fuse Standard Aluminium

BSP/NPT Standard

Approx.

660 Ltrs./Min (23 scfm/min)

49

-

-

22

33

Female

Female

281A0211

281A1211

Standard

Approx.

660 Ltrs./Min (23 scfm/min)

59

49

-

22

40

Male

Female

281A0221

281A1221

Low Flow

Approx.

52 Ltrs./Min (1.8 scfm/min)

49

-

-

22

33

Female

Female

281Z0211-7-50

281Z1211-7-50

Low Flow

Approx.

52 Ltrs./Min (1.8 scfm/min)

59

49

-

22

40

Male

Female

281Z0221-7-50

281Z1221-7-50

High Flow

Approx.

1095 Ltrs./Min (38.6 scfm/min)

49

-

-

22

33

Female

Female

281Z0211-7-900

281Z1211-7-900

High Flow

Approx.

1095 Ltrs./Min (38.6 scfm/min)

59

Male

Female

281Z0221-7-900

281Z1221-7-900

Standard

Approx.

1380 Ltrs./Min (49 scfm/min)

58

-

-

27

60

Female

Female

281A0311

281A1311

Standard

Approx.

1380 Ltrs./Min (49 scfm/min)

70

58

-

27

67

Male

Female

281A0321

281A1321

Standard

Approx.

3180 Ltrs./Min (112 scfm/min)

65

-

-

30

78

Female

Female

281A0411

281A1411

1/2"

Standard

Approx.

3180 Ltrs./Min (112 scfm/min)

79

64

-

30

85

Male

Female

281A0421

281A1421

3/4"

Standard

Approx.

3992 Ltrs./Min (141 scfm/min)

76

-

36

30

107

Female

Female

281A0511

281A1511

3/4"

High Flow

Approx.

5190 Ltrs./Min (183 scfm/min

76

-

36

30

107

Female

Female

281Z0511 High Flow

281Z1511 High Flow

Female

Female

281A0611

281A1611

Female

Female

281Z0611 High Flow

281Z1611 High Flow

Female

Female

281A0911

281A1911

1/4"

1/4"

1/4"

1/4"

1/4"

1/4"

3/8"

3/8"

1/2"

-20 °C to 80°C (-4°F to 176°F) 49

-

22

40 18 bar 255 psig

1"

Standard

Approx.

5185 Ltrs./Min (182 scfm/min)

100

-

50

41

320

1"

High Flow

Approx.

7588 Ltrs./Min (268 scfm/min)

100

-

50

41

320

2"

Standard

Approx.

12915 Ltrs./Min (456 scfm/min)

130

-

80

70

830

-20 °C to 120°C (-4°F to 248°F) 35 bar 500 psig

Housing: Aluminium Other Parts: Nitrile Rubber, plastic, stainless steel

Housing: Aluminium Other Parts: Nitrile Rubber, plastic, stainless steel

Technical Data: Pressure drop: Open: 0,05 01 bar / 07 - 1,5 psig By closing: 0,3 bar/ 5 psig

How the HoseGuard works: P is the inlet.

The air passes the piston 1 and continues through the seat.

The air flow, passing the piston, is slowed down by means of some lengthwise grooves 3 on the outer side of the piston.

If the flow is too high, the air cannot pass the piston quickly enough, and the piston will be pressed against the spring 2 towards the seat.

If the value indicated is exceeded, e.g. if the hose suddenly breaks, the air supply is automatically shut off.

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Technical Data and Ordering Information

a brand of tri-matic

HoseGuard® – Stainless Steel Thread Connection

Desription

Dimensions (mm)

Closing Point at 8 bar / 116 psig

A

B

C

Standard

Approx.

660 Ltrs./Min (23 scfm/min)

Standard

Approx.

660 Ltrs./Min (23 scfm/min)

Low Flow

Approx.

52 Ltrs./Min (1.8 scfm/min)

Low Flow

Approx.

52 Ltrs./Min (1.8 scfm/min)

High Flow

Approx.

1095 Ltrs./Min (38.6 scfm/min)

High Flow

Approx.

1095 Ltrs./Min (38.6 scfm/min)

3/8"

Standard

Approx.

1380 Ltrs./Min (49 scfm/min)

3/8"

Standard

Approx.

1380 Ltrs./Min (49 scfm/min)

1/2"

Standard

Approx.

3180 Ltrs./Min (112 scfm/min)

1/2"

Standard

3/4"

3/4"

1/4"

1/4"

1/4"

1/4"

1/4"

Weight Gram

Maximum Inlet Pressure

Temperature Range

Material

HoseGuard® Air Fuse Stainless Steel - 316L

BSP/NPT 1/4"

AF

50

NPT

Available on request, only 281R0211

281R1211

Male

Female

281R0221

281R1221

281RZ0211-7-50

281RZ1211-7-50

281RZ0221-7-50

281RZ1221-7-50

281RZ0211-7-970

281RZ1211-7-970

281RZ0221-7-970

281RZ1221-7-970

Female

281R0311

281R1311

Male

Female

281R0321

281R1321

Female

Female

281R0411

281R1411

Approx.

3180 Ltrs./Min (112 scfm/min)

Male

Female

281R0421

281R1421

Standard

Approx.

3992 Ltrs./Min (141 scfm/min)

Female

Female

281R0511

281R1511

High Flow

Approx.

5190 Ltrs./Min (183 scfm/min

Female

Female

281RZ0511 High Flow

281RZ1511 High Flow

Female

Female

281R0611

281R1611

Female

Female

281RZ0611 High Flow

281RZ1611 High Flow

Female

Female

281R0911

281R1911

50

-

19.5

19.5

16

Order Code BSP

Female

-

19.5

Outlet Thread

Female

50

-

Inlet Thread

16

16

67

67

67 -20 °C to 80°C (-4°F to 176°F) 18 bar 255 psig

-

67

30

25

Housing: Stainless Steel DIN 17440 Material No. 1.4404 Piston:POMPolyoxymethylene, Kepital F20-03, Spring: Stainless Steel DIN 17224 Material No. 1.4310, O-Ring: Nitrile Rubber (NBR) / viton (FKM) Female Optional: Piston: Stainless Steel

192

1"

Standard

Approx.

5185 Ltrs./Min (182 scfm/min)

100

-

50

41

912

1"

High Flow

Approx.

7588 Ltrs./Min (268 scfm/min)

100

-

50

41

912

2"

Standard

Approx.

12915 Ltrs./Min (456 scfm/min)

130

-

80

70

2215

-20 °C to 120°C (-4°F to 248°F)

Housing: Stainless Steel 316 L Piston:Stainless Steel 316L

35 bar 500 psig

Technical Data: Pressure drop: Open: 0,05 01 bar / 07 - 1,5 psig By closing: 0,3 bar/ 5 psig

Important Information: All the following measurement values (flow for closing function) apply for a HoseGuard® (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet.

If a component is fitted after the HoseGuard® which reduces the flow performance (e.g. linkage, screw fitting, hose etc.), it is possible that the required flow for the de-fined closing point is no longer attained and that the HoseGuard® will not close.

In this case the application must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard®, or a smaller HoseGuard®, depending on the test result.

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Important Information All the following measurement values (flow for closing function) apply for a HoseGuard® (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet.

If a component is fitted after the HoseGuard® which reduces the flow performance (e.g. linkage, screw fitting, hose etc.), it is possible that the required flow for the defined closing point is no longer attained and that the HoseGuard® will not close.

In this case the application must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard®, or a smaller HoseGuard®, depending on the test result.

HoseGuard 1/4’’ Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(barü)

(bar)

(K)

(Nl/min)

15

0.24

287

853

10

0.24

287

724

8

0.24

287

660

6

0.23

288

597

5

0.23

288

547

4

0.23

288

505

14 12 Pressure P1 [barü]

p1

16

10 8 6 4 2 0

500

600 700 800 Flow rate for closing V [Nl/min]

900

HoseGuard 1/4’’ High Flow

Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(barü)

(bar)

(K)

(Nl/min)

15

0.7

291

1430

10

0.7

291

1200

8

0.7

291

1095

6

0.7

291

980

5

0.6

292

900

4

0.6

292

820

14 12

Pressure P1 [barü]

p1

16

10 8 6 4 2 0

800

1000 1200 1400 Flow rate for closing V [Nl/min]

35

45 55 65 Flow rate for closing V [Nl/min]

HoseGuard 1/4’’ Low Flow

Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(barü)

(bar)

(K)

(Nl/min)

15

0

289

70

10

0

289

56

8

0

289

52

6

0

289

48

5

0

289

43

4

0

289

38

14 12

Pressure P1 [barü]

p1

16

10 8 6 4 2 0

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75

HoseGuard 3/8" Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(barü)

(bar)

(K)

(Nl/min)

15

0.2

287

1824

10

0.21

287

1539

8

0.21

287

1380

6

0.22

288

1207

5

0.21

288

1120

4

0.21

288

1020

14 12 Pressure P1 [barü]

p1

16

10 8 6 4 2 0 1000

1500 Flow rate for closing V [Nl/min]

2000

3000 4000 Flow rate for closing V [Nl/min]

5000

HoseGuard 1/2" Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(barü)

(bar)

(K)

(Nl/min)

15

0.41

287

4230

10

0.42

287

3510

8

0.42

287

3180

6

0.44

287

2800

5

0.44

287

2530

4

0.42

287

2220

14 12 Pressure P1 [barü]

p1

16

10 8 6 4 2 0 2000

HoseGuard 3/4" Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(barü)

(bar)

(K)

(Nl/min)

15

0.2

287

5322

10

0.2

287

4412

8

0.2

287

3992

6

0.2

287

3533

5

0.2

287

3200

4

0.21

287

14 Pressure P1 [barü]

p1

16 12 10 8 6 4 2 0 2000

3000

4000

5000

6000

Flow rate for closing V [Nl/min]

2840

HoseGuard 3/4" High Flow Flow measurement according to DIN EN 60534 Air flow rate for closing Dp

T

V

(bar)

(K)

(Nl/min)

15

0.27

284

6920

10

0.27

284

5738

8

0.27

284

5190

6

0.27

284

4580

5

0.26

284

4160

4

0.27

284

14 12

Pressure P1 [barü]

p1 (barü)

16

10 8 6 4 2 0 3000

4000

5000

6000

7000

Flow rate for closing V [Nl/min]

3780

15

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HoseGuard 1" Flow measurement according to DIN EN 60534 Air flow rate for closing

40

Dp

T

V

35

(barü)

(bar)

(K)

(Nl/min)

30

35

0.17

286

10380

30

0.17

286

9632

25

0.17

286

8821

20

0.17

286

7928

15

0.17

286

6910

10

10

0.17

286

5735

5

8

0.17

286

5185

6

0.17

286

4570

5

0.17

286

4230

4

0.17

286

3830

Pressure P1 [barü]

p1

25 20 15

0 3000

5000

7000

9000

11000

Flow rate for closing V [Nl/min]

HoseGuard 1" High Flow Flow measurement according to DIN EN 60534 Air flow rate for closing

40

Dp

T

V

35

(barü)

(bar)

(K)

(Nl/min)

30

35

0.28

286

15151

30

0.28

286

14060

25

0.28

286

12876

20

0.28

286

11572

15

0.28

285

10118

10

10

0.28

285

8390

5

8

0.28

285

7588

6

0.27

285

6720

5

0.28

285

6230

4

0.28

284

5680

Pressure P1 [barü]

p1

25 20 15

0 4000

6000

8000 10000 12000 14000 16000

Flow rate for closing V [Nl/min]

HoseGuard 2" Flow measurement according to DIN EN 60534 Air flow rate for closing p1

Dp

40

T

V

35 30

(bar)

(K)

(Nl/min)

35

0.13

286

25420

30

0.13

286

23588

25

0.13

286

21603

20

0.13

286

19415

15

0.13

277

17219

10

10

0.13

277

14278

5

8

0.13

277

12915

6

0.13

277

11360

5

0.13

275

10320

4

0.13

272

9290

Pressure P1 [barü]

(barü)

25 20 15

0 8000

12000

16000

20000

24000

Flow rate for closing V [Nl/min]

16

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SaveAir速 In-line pre-set energy-saving miniature regulator.

a brand of tri-matic

The SaveAir速 regulator is an independent diaphragm regulator that can be installed in every compressed air system. It supplies a constant, exact outlet pressure regardless of the input pressure. The pressure is factory-set and cannot be changed.

SaveAir速 prevents dynamic pressure waste. This arises when the pressure and flow at the withdrawal point are unnecessarily higher than those specified by the manufacturer to achieve the desired function. Dynamic pressure waste is extremely costly, a waste of energy that may be found throughout industry.

17

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SaveAir® In-line pre-set energy-saving miniature regulator.

Product Benefits:

Applications:

• Supplies tools exclusively with the specified pressure • No pressure gauge needed • Prevents compressed air wastage • Saves energy – reduces costs • Highly reliable • Locked to prevent pressure change – tamper proof • Small and compact • Increases tool service life

• Piping and compressed air systems • Compressed air used in automation for actuation • Control, feeding or transportation • Pick and place units in automatic assembly systems

Installation example:

18

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Technical Data and Ordering Information

a brand of tri-matic

SaveAir® Installation: The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumption.

Medium: Compressed Air Flow Ltrs./min - scfm

Dimensions (mm)

Maximum Inlet Pressure

Outlet Pressure

Tolerances* (at 10 ltrs. Min)

1/4

1 bar

+/- 0,3 bar / 4.35 psig

400 / 14,2

231A0210

1/4

1.5 bar

+/- 0,3 bar / 4.35 psig

400 / 14,2

231A0215

1/4

2 bar

+/- 0,3 bar / 4.35 psig

600 / 21.3

231A0220

1/4

2.5 bar

+/- 0,3 bar / 4.35 psig

600 / 21.3

231A0225

1/4

3 bar

+/- 0,3 bar / 4.35 psig

700 / 24.7

1/4

3.5 bar

+/- 10%

700 / 24.7

1/4

4 bar

+/- 10%

700 / 24.7

1/4

4.5 bar

+/- 10%

700 / 24.7

1/4

5 bar

+/- 10%

700 / 24.7

1/4

5.5 bar

+/- 10%

700 / 24.7

1/4

6 bar

+/- 10%

800 / 28.3

231A0260

1/4

6,5 bar

+/- 10%

800 / 28.3

231A0265

1/4

7 bar

+/- 10%

800 / 28.3

231A0270

1/4

8 bar

+/- 10%

800 / 28.3

Thread Connection

At 12 bar/174 psig Ltrs./Min. Δp:0,5 bar / 7 psig

A

Across Flat

Weight Gram

Temperature Range

Material

Order Code

1/4 BSP SaveAir female-female

BSP

NPT

52

17

80

18 bar 255 psig

Housing: Zinc Diaphragm: NBR Piston: Brass 0°C to 60°C Spring: Stainless Steel, 32°F to 140°F O-Ring: Nitrile Rubber, Valve Seat: PPH

231A0230 231A0235 231A0240 231A0245 231A0250 231A0255

231A0280

1/4" NPT SaveAir female-female

1/4"

15 psig

+/- 0,3 bar / 4.35 psig

400 / 14,2

231AS1215

1/4"

23 psig

+/- 0,3 bar / 4.35 psig

400 / 14,2

231AS1223

1/4"

30 psig

+/- 0,3 bar / 4.35 psig

600 / 21.3

231AS1230

1/4"

35 psig

+/- 0,3 bar / 4.35 psig

600 / 21.3

231AS1235

1/4"

45 psig

+/- 0,3 bar / 4.35 psig

700 / 24.7

1/4"

50 psig

+/- 10%

700 / 24.7

1/4"

60 psig

+/- 10%

700 / 24.7

1/4"

65 psig

+/- 10%

700 / 24.7

1/4"

75 psig

+/- 10%

700 / 24.7

1/4"

80 psig

+/- 10%

700 / 24.7

1/4"

90 psig

+/- 10%

800 / 28.3

52

17

80

18 bar 255 psig

Housing: Zinc Diaphragm: NBR Piston: Brass 0°C to 60°C Spring: Stainless Steel, 32°F to 140°F O-Ring: Nitrile Rubber, Valve Seat: PPH

231AS1245 231AS1250 231AS1260 231AS1265 231AS1275 231AS1280 231AS1290

1/4"

95 psig

+/- 10%

800 / 28.3

231AS1295

1/4"

100 psig

+/- 10%

800 / 28.3

231AS12100

120 psig

+/- 10%

800 / 28.3

231AS12120

1/4" On request:

Other pre-set pressures / FPM diaphragm

*Tolerances

Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa >= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

19

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ToolReg® In-line pre-set regulator with automatic secondary ressure relief.

✓ Don’t let overpressure ruin your performance!

Overpressure in air tools leads to earlier wear and tear and break down. The result is expensive production stops and waste of energy.

The ToolReg® regulator is an independent piston regulator that can be mounted on any pneumatic tool or installed in every compressed air system.

It supplies a constant, exact outlet pressure regardless of the inlet pressure. The pressure is factory-set and cannot be changed.

The ToolReg® prevents dynamic pressure waste.

This arises when the pressure and flow at the withdrawal point are unnecessarily higher than those specified by the manufacturer to achieve the desired function. Dynamic pressure waste is extremely costly, a waste of energy that may be found throughout industry.

For pneumatic tools the ToolReg® must be mounted directly on the tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. do not influence the pressure on the tool itself. Furthermore, the residual pressure in the tool is relieved when it is removed from the compressed air supply line, preventing unintentional actuation of the tool with disastrous consequences.

Pre-set regulators are an economical path to achieve the ideal pressure in the tool (please regard to page 6 Worth knowing).

20

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ToolReg® In-line pre-set regulator with automatic secondary pressure relief.

a brand of tri-matic

Product Benefits

Applications:

• Automatic secondary pressure relief • Protection guaranteed – no residual pressure in the tool • High flow performance (0 – 3.000 Ltrs./ Min / 0 – 105 scfm) • High pressure performance (P1 – inlet pressure up to 25 bar / 355 psig) • Corrosion resistant • Supplies tools exclusively with the specified pressure • No pressure gauge needed • Prevents compressed air waste • Saves energy – reduces costs • Highly reliable • Locked to prevent pressure change – tamper proof • Light weight – small and compact size • Increases tool service life

• In situations where small amounts of compressed air are required but the pressure and flow must be stringently regulated • Pneumatic tools • Particular nailers, tackers etc.

• Furniture, construction and precision engineering trades • Piping and compressed air systems • Compressed air used in automation for actuation • Control, feeding or transportation • Pick and place units in automatic assembly systems

Installation example:

21

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Technical Data and Ordering Information ToolReg® – In-Line Pre Set Regulator Installation: The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with compressed air or neutral gases.

The ToolReg® must be mounted directly on the pneumatic tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. do not influence the pressure on the tool it self. Furthermore, the residual pressure in the tools is relieved when it is removed from the compressed air supply line, preventing unintentional actuation of the tool with disastrous consequences.

Thread Connection

Outlet Pressure

Tolerances* (at 10 ltrs. Min)

Flow Ltrs./min - scfm (Pe = 12bar/180 psig, Δp 0.5 bar/7,5 psig)

A

B

Dimensions (mm)

C

D

Weight Gram E

2 bar

+/- 0,3 bar / 4.35 psig

500 / 17

-

59

-

19

16

19

33

1/4

3 bar

+/- 0,3 bar / 4.35 psig

550 / 19

-

59

-

19

16

19

33

1/4

4 bar

+/- 10%

600 / 21

-

59

-

19

16

19

33

1/4

5 bar

+/- 10%

650 / 23

-

59

-

19

16

19

33

6 bar

+/- 10%

700 / 25

-

59

-

19

16

19

33

1/4

7 bar

+/- 10%

700 / 25

-

59

-

19

16

19

33

1/4

8 bar

+/- 10%

800 / 28

-

59

-

19

16

19

33

2 bar / 30 psig

+/- 0,3 bar / 4.35 psig

500 / 17

-

59

-

19

16

19

33

1/4"

3 bar / 45 psig

+/- 0,3 bar / 4.35 psig

550 / 19

-

59

-

19

16

19

33

1/4"

4 bar / 60 psig

+/- 10%

600 / 21

-

59

-

19

16

19

33

1/4"

5 bar / 75 psig

+/- 10%

650 / 23

-

59

-

19

16

19

33

1/4"

6 bar / 90 psig

+/- 10%

700 / 25

-

59

-

19

16

19

33

1/4"

7 bar / 105 psig

+/- 10%

700 / 25

-

59

-

19

16

19

33

1/4"

8 bar / 120 psig

+/- 10%

800 / 28

-

59

-

19

16

19

33

1/4

2 bar

+/- 0,3 bar / 4.35 psig

500 / 17

69

59

232A0220

25 bar 365psig

Housing: Aluminium other parts: 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232A0230 232A0240 232A0250 232A0260 232A0270 232A0280

1/4

3 bar

+/- 0,3 bar / 4.35 psig

550 / 19

69

59

10

19

16

19

40

1/4

4 bar

+/- 10%

600 / 21

69

59

10

19

16

19

40

1/4

5 bar

+/- 10%

650 / 23

69

59

10

19

16

19

40

1/4

6 bar

+/- 10%

700 / 25

69

59

10

19

16

19

40

1/4

7 bar

+/- 10%

700 / 25

69

59

10

19

16

19

40

1/4

8 bar

+/- 10%

800 / 28

69

59

10

19

16

19

40

232AS1230

25 bar 365psig

Housing: Aluminium other parts: 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232AS1245 232AS1260 232AS1275 232AS1290 232AS12105 232AS12120

1/4" TOOLREG female-male

BSP

10

19

16

19

40

232F0220

25 bar 365psig

Housing: Aluminium other parts: 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232F0230 232F0240 232F0250 232F0260 232F0270 232F0280

1/4" TOOLREG female-male

NPT 1/4"

2 bar / 30 psig

+/- 0,3 bar / 4.35 psig

500 / 17

69

59

-

19

16

19

40

1/4"

3 bar / 45 psig

+/- 0,3 bar / 4.35 psig

550 / 19

69

59

-

19

16

19

40

4 bar / 60 psig

+/- 10%

600 / 21

69

59

-

19

16

19

40

1/4"

5 bar / 75 psig

+/- 10%

650 / 23

69

59

-

19

16

19

40

1/4"

6 bar / 90 psig

+/- 10%

700 / 25

69

59

-

19

16

19

40

1/4"

7 bar / 105 psig

+/- 10%

700 / 25

69

59

-

19

16

19

40

1/4"

8 bar / 120 psig

+/- 10%

800 / 28

69

59

-

19

16

19

40

3/8

2 bar

+/- 0,3 bar / 4.35 psig

1400 / 49

-

63

-

25

22

25

60

3/8

3 bar

+/- 0,3 bar / 4.35 psig

1400 / 49

-

63

-

25

22

25

60

3/8

4 bar

+/- 10%

1800 / 63

-

63

-

25

22

25

60

3/8

5 bar

+/- 10%

1800 / 63

-

63

-

25

22

25

60

3/8

6 bar

+/- 10%

2200 / 77

-

63

-

25

22

25

60

3/8

8 bar

+/- 10%

2600 / 92

-

63

-

25

22

25

60

232FS1230

25 bar 365psig

Housing: Aluminium other parts: 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232FS1245 232FS1260 232FS1275 232FS1290 232FS12105 232FS12120

3/8" TOOLREG female-female

BSP

232A0320

25 bar 365psig

Housing: Aluminium other parts: - 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232A0330 232A0340 232A0350 232A0360 232A0380

3/8" TOOLREG female-female

NPT 3/8"

2 bar / 30 psig

+/- 0,3 bar / 4.35 psig

1400 / 49

-

63

-

25

22

25

60

3/8"

3 bar / 45 psig

+/- 0,3 bar / 4.35 psig

1400 / 49

-

63

-

25

22

25

60

3/8"

4 bar / 60 psig

+/- 10%

1800 / 63

-

63

-

25

22

25

60

3/8"

5 bar / 75 psig

+/- 10%

1800 / 63

-

63

-

25

22

25

60

3/8"

6 bar / 90 psig

+/- 10%

2200 / 77

-

63

-

25

22

25

60

3/8"

8 bar / 120 psig

+/- 10%

2600 / 92

-

63

-

25

22

25

60

On request:

Order Code

1/4" TOOLREG female-female

NPT

1/4"

Material

F

1/4

1/4"

Temperature Range

1/4" TOOLREG female-female

BSP

1/4

Maximum Inlet Pressure

232AS1330

25 bar 365psig

Housing: Aluminium other parts: - 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232AS1345 232AS1360 232AS1375 232AS1390 232AS13130

Version in stainless steel and other pre-set pressures

*Tolerances

Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa >= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

22

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Technical Data and Ordering Information

a brand of tri-matic

ToolReg® – In-Line Pre Set Regulator Installation: The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with compressed air or neutral gases.

The ToolReg® must be mounted directly on the pneumatic tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. do not influence the pressure on the tool it self.

Furthermore, the residual pressure in the tools is relieved when it is removed from the compressed air supply line, preventing unintentional actuation of the tool with disastrous consequences.

Thread Connection

Outlet Pressure

Tolerances* (at 10 ltrs. Min)

Flow Ltrs./min - scfm (Pe = 12bar/180 psig, Δp 0.5 bar/7,5 psig)

A

B

Dimensions (mm) C

D

Weight Gram E

F

Temperature Range

Material

Order Code

1/2" TOOLREG female-female

BSP 1/2

2 bar

+/- 0,3 bar / 4.35 psig

1400 /49

-

68

-

30

27

30

90

1/2

3 bar

+/- 0,3 bar / 4.35 psig

1400 /49

-

68

-

30

27

30

90

1/2

4 bar

+/- 10%

1800 / 63

-

68

-

30

27

30

90

1/2

5 bar

+/- 10%

1800 / 63

-

68

-

30

27

30

90

1/2

6 bar

+/- 10%

2200 / 77

-

68

-

30

27

30

90

1/2

8 bar

+/- 10%

2600 / 92

-

68

-

30

27

30

90

232A0420

25 bar 365psig

Housing: Aluminium other parts: - 0 °C to 80°C Stainless Steel, -32°F to 176°F Nitrile Rubber, Brass, PPH

232A0430 232A0440 232A0450 232A0460 232A0480

1/2" TOOLREG female-female

NPT 1/2"

2 bar / 30 psig

+/- 0,3 bar / 4.35 psig

1400 /49

-

68

-

30

27

30

90

1/2"

3 bar / 45 psig

+/- 0,3 bar / 4.35 psig

1400 /49

-

68

-

30

27

30

90

1/2"

4 bar / 60 psig

+/- 10%

1800 / 63

-

68

-

30

27

30

90

1/2"

5 bar / 75 psig

+/- 10%

1800 / 63

-

68

-

30

27

30

90

1/2"

6 bar / 90 psig

+/- 10%

2200 / 77

-

68

-

30

27

30

90

1/2"

8 bar / 120 psig

+/- 10%

2600 / 92

-

68

-

30

27

30

90

3/4

2 bar

+/- 0,3 bar / 4.35 psig

-

101.5

-

40

34

40

280

3/4

4 bar

+/- 10%

-

101.5

-

40

34

40

280

3/4

6 bar

+/- 10%

-

101.5

-

40

34

40

280

3/4

8 bar

+/- 10%

-

101.5

-

40

34

40

280

232AS1430

25 bar 365psig

- 0 °C to 80°C Housing: Aluminium other parts: -32°F to 176°F Stainless Steel, Nitrile Rubber, Brass, PPH

232AS1445 232AS1460 232AS1475 232AS1490 232AS14140

3/4" TOOLREG female-female

BSP

25 bar 365psig

- 0 °C to 80°C -32°F to 176°F

Housing: Aluminium other parts: Stainless Steel, Nitrile Rubber, Brass, PPH

232A0520 232A0540 232A0560 232A0580

3/4" TOOLREG female-female

NPT 3/4"

2 bar / 30 psig

+/- 0,3 bar / 4.35 psig

-

101.5

-

40

34

40

280

3/4"

4 bar / 60 psig

+/- 10%

-

101.5

-

40

34

40

280

3/4"

6 bar / 90 psig

+/- 10%

-

101.5

-

40

34

40

280

3/4"

8 bar / 120 psig

+/- 10%

-

101.5

-

40

34

40

280

1

2 bar

+/- 0,3 bar / 4.35 psig

1

4 bar

+/- 10%

1

6 bar

+/- 10%

1

8 bar

+/- 10%

25 bar 365psig

- 0 °C to 80°C -32°F to 176°F

Housing: Aluminium other parts: Stainless Steel, Nitrile Rubber, Brass, PPH

232AS1530 232AS1560 232AS1590 232AS15120

1" TOOLREG female-female AVAILABLE ON REQUEST ONLY

BSP

25 bar 365psig

- 0 °C to 80°C -32°F to 176°F

Housing: Aluminium other parts: Stainless Steel, Nitrile Rubber, Brass, PPH

232A0620 232A0640 232A0660 232A0680

1" TOOLREG female-female AVAILABLE ON REQUEST ONLY

NPT 1"

2 bar / 30 psig

+/- 0,3 bar / 4.35 psig

1"

4 bar / 60 psig

+/- 10%

1"

6 bar / 90 psig

+/- 10%

1"

8 bar / 120 psig

+/- 10%

On request:

Maximum Inlet Pressure

25 bar 365psig

- 0 °C to 80°C -32°F to 176°F

Housing: Aluminium other parts: Stainless Steel, Nitrile Rubber, Brass, PPH

232AS1630 232AS1660 232AS1690 232AS16120

Version in stainless steel and other pre-set pressures

*Tolerances

Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa >= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

23

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CartReg® In-line pre-set regulator for air blow guns and pneumatic tools.

The CartReg® pre-set miniature is installed in the compressed air supply line. It is designed to meet OSHA (Occupational Safety & Health administration, USA) and other safety agency requirements for 2 bar / 30 psig maximum pressure for pneumatic air guns.

The CartReg® can easily be threaded into any ¼» air blow gun and pneumatic tool and is an economical means to maintain the ideal pressure requirements.

24

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CartReg® In-line pre-set regulator for air blow guns and pneumatic tools.

Product Benefits: • Safety: protects personnel, machinery and plant by avoiding pressure surges • Ensures optimal air tool efficiency by supplying a constant pre-set pressure • Prevents compressed air waste limits excessive compressed air consumption = reducing energy costs • Easy assembly: can be integrated into any ¼» pneumatic tool • High-pressure performance (P1= inlet pressure up to 12 bar/174 psig Saves energy – reduces costs • High flow performance (up to 350 Ltrs./ Min -12,5 scfm)

a brand of tri-matic

• Lightweight (14 g) and compact (Hexagon 14 mm, length 24 mm) • Locked to prevent pressure change – tamper proof • Competitively priced • Increases tool service life Applications: • Pneumatic air guns • Pneumatic tools • Pick and place units in automatic assembly systems

Installation example:

25

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Technical Data and Ordering Information CartReg® – Miniature – In-Line pre set regulator Installation: The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with compressed air or neutral gases. The CartReg® must be mounted directly on the pneumatic blow gun or tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. do not influence the pressure on the tool it self.

Thread Connection

Outlet Pressure

Tolerances* (at 10 ltrs. Min)

Flow Ltrs./min - scfm (Pe = 12bar/174 psig Δp:0,5 bar / 7 psig)

Dimensions (mm) A

Weight Gram

Maximum Temperature Inlet Pressure Range

Material

Order Code

Across Flat

1/4 BSP CartReg male-male

BSP 1/4

2 bar

+/- 0,6 bar (Pe 6 bar)

1/4

4 bar

+/- 0,8 bar(Pe 6 bar)

1/4

6 bar

+/- 1 bar (Pe 10 bar)

350 / 12.5

24 mm

14 mm

16

12 bar 174 psig

Housing: Brass - 20 °C to + other parts: 60°C Steel, (-4°F to 140°F) Stainless Steel, NBR,

233G0240

Housing: Brass - 20 °C to + other parts: 60°C Steel, (-4°F to 140°F) Stainless Steel, NBR,

233S1260

233G0220

233G0260

1/4" NPT CartReg male-male

NPT 1/4"

2 bar / 30 psig

+/- 8,7 psig (Pe 87 psig)

1/4"

4 bar / 60 psig

+/- 11,6 psig (Pe 87 psig)

1/4"

6 bar / 90 psig

+/- 14,5 psig (Pe 145 psig)

350 / 12.5

28 mm

Other pre-set pressures

On request:

* Tolerances

14 mm

Test medium: Air, 10 Nl / Min / 0.35 scfm

26

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18

12 bar 174 psig

233S1230

233S1290

FluidReg® In-line pre-set regulator for water and other fluids also available on request for oxygen, nitrogen, N20 etc.

a brand of tri-matic

The FluidReg ® is an independent diaphragm regulator that can be installed in every fluid- or compressed air pneumatic system. It supplies a constant, exact outlet pressure regardless of the input pressure. The pressure is factory-set and cannot be changed. This ensures that nobody can alter the specified pressure.

It is well known that the pressure of a water or fluid line normally is too high, fluctuates, and varies according to the height of the building. In that case the In-line FluidReg® protects all equipment and components placed after it, because thus they will only receive the correct pressure This is particularly important for all machinery / plants for /or with dosing of liquids, as this will prevent stops in production. Furthermore if the FluidReg® is combined with a sprinkler nozzle, the best basis for cooling / cleaning by means of-water spray or fog is created.

* TÜV PROOF 51257

27

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FluidReg® In-line pre-set regulator for water and other fluids also available on request for oxygen, nitrogen, N20 etc.

Product Benefits:

Applications:

• • • • • • • • •

• • • • • •

Reduces energy consumption Reliability Service free: no adjustment needed Competitively priced Tamper proof Lightweight – compact construction Easy to mount in any water supply system Extension by sprinkler equipment Increases tool service life

Coffee and soft drinks machines Filling machines Laboratory dosing equipment Pharmacies Food industry Irrigation systems etc.

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Technical Data and Ordering Information

a brand of tri-matic

FluidReg ® Installation: The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. The regulator is intended for use with various fluids such as Oxygen or other media or with compressed air. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumption.

Medium: Water, oxygen, nitrogen, N20, compressed air etc.

Outlet Pressure

Tolerances* (at 10 ltrs. Min)

1/4

1 bar

1/4

Thread Connection

Flow water milli litres/Min

Flow gases Dimensions (mm) Ltrs./min - scfm

Weight Gram

Maximum Inlet Pressure

Temperature Range

Material

Order Code

At 10 bar/145 psig milli litres/Min. Δp:0,8 bar / 11.5 psig

At 12 bar/174 psig Ltrs./Min. Δp:0,5 bar / 7 psig

+/- 0,3 bar / 4.35 psig

3000

400 / 14,2

239A0210

1.5 bar

+/- 0,3 bar / 4.35 psig

3500

400 / 14,2

239A0215

1/4

2 bar

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239A0220

1/4

2.5 bar

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239A0225

1/4

3 bar

+/- 0,3 bar / 4.35 psig

4000

700 / 24.7

1/4

3.5 bar

+/- 10%

4000

700 / 24.7

1/4

4 bar

+/- 10%

4000

700 / 24.7

1/4

4.5 bar

+/- 10%

4000

700 / 24.7

1/4

5 bar

+/- 10%

4000

700 / 24.7

1/4

5.5 bar

+/- 10%

4000

700 / 24.7

1/4

6 bar

+/- 10%

4000

800 / 28.3

239A0260

1/4

6,5 bar

+/- 10%

4000

800 / 28.3

239A0265

1/4

7 bar

+/- 10%

4000

800 / 28.3

239A0270

1/4

8 bar

+/- 10%

4000

800 / 28.3

239A0280

A

Across Flat

1/4 BSP FluidReg female-female

BSP

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Water: 10 bar / 145 psig Other Gases 18 bar / 260 psig

Water: 4°C to 60°C (39°F to 140°F) Other Gases: 0°C to 60°C (32°F to 140°F)

Housing: Brass nickel plated Diaphragm: Nitril / FPM Spring: Stainless Steel Valve Seat: PPH

239A0230 239A0235 239A0240 239A0245 239A0250 239A0255

1/4" NPT FluidReg female-female

NPT 1/4"

15 psig

+/- 0,3 bar / 4.35 psig

3000

400 / 14,2

239AS1215

1/4"

23 psig

+/- 0,3 bar / 4.35 psig

3500

400 / 14,2

239AS1223

1/4"

30 psig

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239AS1230

1/4"

36 psig

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239AS1236

1/4"

45 psig

+/- 0,3 bar / 4.35 psig

4000

700 / 24.7

1/4"

50 psig

+/- 10%

4000

700 / 24.7

1/4"

60 psig

+/- 10%

4000

700 / 24.7

1/4"

65 psig

+/- 10%

4000

700 / 24.7

1/4"

75 psig

+/- 10%

4000

700 / 24.7

1/4"

80 psig

+/- 10%

4000

700 / 24.7

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Water: 10 bar / 145 psig Other Gases 18 bar / 260 psig

Water: 4°C to 60°C (39°F to 140°F) Other Gases: 0°C to 60°C (32°F to 140°F)

Housing: Brass nickel plated Diaphragm: Nitril / FPM Spring: Stainless Steel Valve Seat: PPH

239AS1245 239AS1250 239AS1260 239AS1265 239AS1275 239AS1280

1/4"

90 psig

+/- 10%

4000

800 / 28.3

239AS1290

1/4"

95 psig

+/- 10%

4000

800 / 28.3

239AS1295

1/4"

100 psig

+/- 10%

4000

800 / 28.3

239AS12100

1/4"

120 psig

+/- 10%

4000

800 / 28.3

239AS12120

On request:

Other pre-set pressures

*Tolerances

Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa >= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

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EcoReg® Fluid regulator for drinking water, other fluids, oxygen, nitrogen, N20 etc.

Made of the lead-free brass material Ecobrass / Cuphin® ideal for critical application areas such as drinking water, food industry, medical industry, etc. Conforms to the DIN 50930-6 / FDA/EU drinking water directives and other regulations.

The use of lead-free materials is growing in importance in particular as an alternative material for drinking water applications, where health standards are high. As an alternative material to conventional brass, Protect-Air offers a fluid regulator made of a lead-free brass material Ecobrass® (trade name CUPHIN).* Drinking water is considered the most vital element for life next to air / oxygen. Since there is no alternative to this finite resource, protecting and securing the standard and quality of drinking water is a top priority for engineers, planners and Technicians as well as system operators.

The use of lead-free materials is an increasing priority in particular as an alternative material in the

sanitation, food and medical sectors With their rigorous health standards. The EU drinking water directive plays an important role here. Its 2013 amendment will lower the lead Concentration limit from the current level of 25 microgram per litre of drinking water to 10 microgram.

Free of toxic additives, the Ecobrass / Cuphin ® materials (*see page 31 below) conform to the requirements specified in DIN 50930-6. This makes them particularly suitable for critical applications.

The fluid regulators made of Ecobrass® are minimally susceptible to tension-crack corrosion and are dezincification-resistant, which makes an additional surface treatment unnecessary. This is environmentally friendly, saves cycle times, additional procedures and there by costs.

These are all good reasons to choose Protect-Air Ecobrass® fluid regulators that meet health and safety requirements and in areas that are constantly subject to corrosion risk.

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EcoReg® In-line pre-set regulator for water and other fluids also available on request for oxygen, nitrogen, N20 etc.

a brand of tri-matic

Product Benefits: • • • • • • • • •

Reduces consumption Reliability Service free: no adjustment needed Competitively priced Tamper proof Lightweight – compact construction Easy to mount in any water supply system Extension by sprinkler equipment In compliance with prevailing Food and Feed Code of Law (TÜV) • Increases tool service life • Medical Industry

The EcoReg® fluid regulator is an independent diaphragm pressure regulator that can be installed in all fluid systems. The pressure regulator ensures a constant and precise output pressure independent from the input pressure. The pressure value has been factory preset and cannot be changed. This ensures that no one can manipulate the specified pressure value.

It is generally known that the pressure of fluid lines is usually is too high, fluctuates or varies according to building height. In such cases, the Inline-EcoReg® fluid regulator protects all downstream installations, devices and components, because only the proper pressure is admitted. This is particularily important for all machines and plants dosing fluids because costly stops in production can be avoided.

If the EcoReg® fluid regulator is also combined with a sprinkler nozzle, optimal conditions are created for cooling / cleaning applications with sprayed water or sprayed mists.

*) Ecobrass / Cuphin: Materials for drinking water, etc., must meet increasingly rigorous mechanical and chemical corrosion requirements, in particular regarding hygiene safety. Free of toxic additives, the material Ecobrass / Cuphin® complies with the conditions specified in DIN 50930-6. Thanks to the selected combination of the alloying elements copper, zinc and silicium, Ecobrass / Cuphin® does not require the addition of lead. The material also promises high stability, even when expanded, permitting cold and hot forming; for instance, for processing with hot forging. As a result, Ecobrass / Cuphin® should be better to process than conventional brass materials that contain lead. The high stability and the very good resistance to corrosion of the material additionally offer ideal conditions for tight, wear-resistant connections in sanitation installations that are also subject to strong mechanical forces. The components made of Ecobrass / Cuphin® are minimally susceptible to tension-crack corrosion and are dezincification-resistant, which makes an additional surface treatment unnecessary.

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Technical Data and Ordering Information EcoReg® Installation: Fluid regulator made of lead-free brass material Ecobrass / Cuphin® Ideal for critcal application areas such as drinking water, food industry, medical industry, etc. Conforms to the DIN 50930-6 / FDA / EU drinking water directives and other regulations. The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctuations in a system. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumption.

Medium: Water, oxygen, nitrogen, N20, compressed air, etc.

Thread Connection

Flow water milli litres/Min

Flow gases Ltrs./min - scfm

Dimensions (mm)

Outlet Pressure

Tolerances* (at 10 ltrs. Min)

1/4

1 bar

+/- 0,3 bar / 4.35 psig

3000

400 / 14,2

239C0210

1/4

1.5 bar

+/- 0,3 bar / 4.35 psig

3500

400 / 14,2

239C0215

At 10 bar/145 psig At 12 bar/174 psig milli litres/Min. Ltrs./Min. Δp:0,8 bar / 11.5 Δp:0,5 bar / 7 psig

A

Across Flat

Weight Maximum Inlet Pressure Gram

Temperature Range

Material

Order Code

1/4 BSP FluidReg female-female

BSP

1/4

2 bar

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239C0220

1/4

2.5 bar

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239C0225

1/4

3 bar

+/- 0,3 bar / 4.35 psig

4000

700 / 24.7

1/4

3.5 bar

+/- 10%

4000

700 / 24.7

1/4

4 bar

+/- 10%

4000

700 / 24.7

1/4

4.5 bar

+/- 10%

4000

700 / 24.7

1/4

5 bar

+/- 10%

4000

700 / 24.7

1/4

5.5 bar

+/- 10%

4000

700 / 24.7

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Housing: Ecobrass/Cuphin Water: Spindle: 4 °C to 60°C Water: Ecobrass/Cuphin 10 bar / 145 psig (39°F to 140°F) Diaphragm: Other Gases: Other Gases Nitril / FPM 0 °C to 60°C 18bar / 260psig Spring: (32°F to 140°F) Stainless Steel Valve Seat: PPH

239C0230 239C0235 239C0240 239C0245 239C0250 239C0255

1/4

6 bar

+/- 10%

4000

800 / 28.3

239C0260

1/4

6,5 bar

+/- 10%

4000

800 / 28.3

239C0265

1/4

7 bar

+/- 10%

4000

800 / 28.3

239C0270

1/4

8 bar

+/- 10%

4000

800 / 28.3

239C0280

1/4"

15 psig

+/- 0,3 bar / 4.35 psig

3000

400 / 14.2

239CS1215

1/4"

23 psig

+/- 0,3 bar / 4.35 psig

3500

400 / 14.2

239CS1223

1/4"

30 psig

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

239CS1230

1/4"

36 psig

+/- 0,3 bar / 4.35 psig

4000

600 / 21.3

1/4"

45 psig

+/- 0,3 bar / 4.35 psig

4000

700 / 24.7

1/4"

50 psig

+/- 10%

4000

700 / 24.7

1/4"

60 psig

+/- 10%

4000

700 / 24.7

1/4"

65 psig

+/- 10%

4000

700 / 24.7

1/4"

75 psig

+/- 10%

4000

700 / 24.7

1/4"

80 psig

+/- 10%

4000

700 / 24.7

1/4"

90 psig

+/- 10%

4000

800 / 28.3

1/4"

95 psig

+/- 10%

4000

800 / 28.3

239CS1295

1/4"

100 psig

+/- 10%

4000

800 / 28.3

239CS12100

1/4"

120 psig

+/- 10%

4000

800 / 28.3

239CS12120

1/4" NPT FluidReg female-female

NPT

239CS1236

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Housing: Ecobrass/Cuphin Water: Spindle: 4 °C to 60°C Water: Ecobrass/Cuphin 10 bar / 145 psig (39°F to 140°F) Diaphragm: Other Gases: Other Gases Nitril / FPM 0 °C to 60°C 18bar / 260psig Spring: (32°F to 140°F) Stainless Steel Valve Seat: PPH

239CS1250 239CS1260 239CS1265 239CS1275 239CS1280 239CS1290

On request: Other pre-set pressures

*Tolerances

239CS1245

Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa >= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

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Notes a brand of tri-matic

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Notes

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Notes a brand of tri-matic

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Protect-Air® Partner Please fill in the address.

Technical services Protect-Air® components are available in most of the industrial countries of the world. With a worldwide network of distribution partners we are always close to our customers. Users of our products are guaranteed a first-class service no matter where they are domiciled. A large part of the Protect-Air® product range consists of components that require special technical knowledge of the product, material and applications. TRI-MATIC or the local partner can provide answers to all questions.

Company Profile TRI-MATIC TRI-MATIC presents itself as a manufacturing and distribution company driven by innovation, Swiss quality, know-how and added value. This policy is strictly monitored by a well qualified staff from concept to delivery.

HEAD OFFICE

INTERNATIONAL MARKETING & SALES SUPPORT

TRI-MATIC AG Bösch 82 6331 Hünenberg Switzerland

Protect-Air® Taunusblick 19 61479 Glashütten Germany

Phone: +41 41 780 22 22 Fax: +41 41 780 03 60

Phone: +49 6174 5050 Fax: +49 6174 23893

info@tri-matic.ch www.tri-matic.ch

info@protect-air.com www.protect-air.com