4_A-Turning

Page 1

A

Turning

Guide of Selecting Turning Tools

General turning

Guide of selecting general turning tools

Selection A

Guide of selecting turning tools

For roughing CNMG-DR

CNMM-DR

CNMG-ER

cutting edge length

12,16,19

12,16,19,25

12,16,19

25

15

15

15

Page

A47

A48

A48

A48

A54

A55

A55

DNMM-ER

CNMM-ER

DNMG-DR

DNMM-DR

DNMG-ER

SNMG-DR

SNMM-DR

SNMG-ER

SNMM-ER

TNMG-DR

TNMM-DR

TNMG-ER

cutting edge length

15

12,15,19

12,15,19,25

12,15,19

25

16,22,27

16,22,27

16,22

Page

A55

A60

A60-A61

A61

A61

A68

A69

A69

CNMG-DR

Negative Inserts

cutting edge length

12,16,19

Page

A47

Step

WNMG-DR cutting edge length

06,08

Page

A77

1 I want to order inserts :

•Shape, •Size, •Chipbreaker

For heavy machining DNMM-HDR

SNMM-HDR

TNMM-HDR

175.32-22/227

175.32-24

cutting edge length

12,16,19

15

12,15,19,25

16,22,27

19

19,30

19

Page

CNMM-HDR A48

A55

A62

A70

A80

A80

175.32-25 A80

For profiling TNMX

YNMX/YNUX

cutting edge length

19

11,15

18,25

16

Page

A80

A81

A81

A79

KNUX

CN□□(Negative inserts)

Good working condition

Workpiece material

Cast iron Non-ferrous metal

Dimensions(mm)

Heat resistant alloy, Ti alloy

CNMG120408-NM

12.9

12.7

4.76

5.16

0.8

CNMG120412-NM

12.9

12.7

4.76

5.16

1.2

CNMG120408-DR

12.9

12.7

4.76

5.16

0.8

● ★ ● ★ ●

CNMG120412-DR

12.9

12.7

4.76

5.16

1.2

○ ☆ ● ★ ○

CNMG120416-DR

12.9

12.7

4.76

5.16

1.6

CNMG160608-DR

16.1 15.875 6.35

6.35

CNMG160612-DR

16.1 15.875 6.35

CNMG160616-DR

16.1 15.875 6.35

CNMG190608-DR

19.3 15.875 6.35

CNMG190612-DR CNMG190616-DR CNMG190624-DR

19.3 19.05 6.35

L

I.C

S

d

r

12.9

12.7

4.76

5.16

0.4

YD201

YD101

YD051

YC40

Cemented carbide YC10

YNG151C

YBD252

YBD152

YBD151

YBD102

YBD052

YBM251

YBM151

YBG302

YBG202

YBG102

r 0.4

YBC351

d 5.16

YBC251

S 4.76

YBC152

I.C 12.7

YBC151

L 12.9

NM

YNG151

Cermet Coated cermet

Coated cemented carbide

Type

CNMG120404-NM

Bad working condition

Stainless steel

Dimensions(mm) Inserts shape

Normal working condition

Steel

YBC252

175.32-28

2

For semifinishing

DR

Light-loading roughing

Step : Details of inserts •Shape, •Size, •Chipbreaker, •Grade, •Stock

0.8

○ ☆

6.35

1.2

● ★ ○

6.35

1.6

○ ★ ●

7.94

0.8

○ ☆

19.3 19.05 6.35

7.94

1.2

● ☆ ● ★ ●

19.3 19.05 6.35

7.94

1.6

☆ ● ★ ●

7.94

2.4

Applicable toolholders •Approach angle, Page

● ☆ ●

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

○Available grade and produce according to order

Applicable tools PCBNR/L

PCLNR/L Kr:95o

Kr:75o

Page

A146

MCBNR/L Kr:75o

A147

MCLNR/L Kr:95o

A158

PCLNR/L Kr:95o

A159

A204

Applicable tools Insert code key

Chipbreaker selection reference

Grade selection reference

PCBNR/L

Recommended cutting parameters

Kr:75o

Page

CN□□

Corresponding toolholders of insert

A146

PCLNR/L Kr:95o

A147

Clamping system P

PCBNR/L

3

Kr:75o

Step : Selecting toolholder •Toolholder type, Size, •Stock •Operation genre, •Applicable inserts

Example is R type

Stock

Basic dimensions(mm)

Screw

Shim

Wrench

Lever

Shim pin

LEM8×21

C12AP

WH30L

L4

SP4

LEM8×25

C16AP

WH30L

L5

SP5

Type

PCBNR/L

R

L

a

b

L

h

s

e

2020K12

20

20

125

20

17

27

2525M12

25

25

150

25

22

27

3232P12

32

32

170

32

27

27

2525M16

25

25

150

25

22

33

3232P16

32

32

170

32

27

33

3232P19

32

32

170

32

27

38

For roughing LEM10×27

4040S19

40

40

250

40

35

38

4040S2507

40

40

250

40

35

50

4040S2509

40

40

250

40

35

50

C19AP

WH40L

L6

SP6

WH50L

L8

SP8

DR Double -side

C25AP-07 LEM12×36A C25AP

▲Stock available △Produce according to order

Applicable inserts For finishing

Application

For semi-finishing

DF

PM A44

A44

EF

EM

Tool hol der typ e

A 2

Cast iron machining Without chipbreaker

HDR A47

A48

Singleside

A49

A48

ER

A46

NM A45

Double -side

DR A46

A44

NF

For roughing

DR

A45

DM

SF Inserts shape

Heavy loaded turning

Double -side

A48

ER A47

Singleside

A48

PCBNR/LK/M/P12

CN1204

CN1204

CN1204

CN1204

CN1204

PCBNR/LM/P16

CN1606

CN1606

CN1606

CN1606

CN1606

CN1906

CN1906

CN1906

CN1906

PCBNR/LP/S19 PCBNR/LS2507

CN2507

PCBNR/LS2509

CN2509

A47

Step

4 Return to locate insert :


Turning

Guide of Selecting Turning Tools

A General turning

Guide of selecting general turning tools

Selection B

Guide of selecting turning tools

Turning toolholders for external machining ■ P-type clamping system PCBNR/L

Approach

angle Page

PCLNR/L

75°

PDJNR/L

95°

A146

93°

A147

PSSNR/L

PSBNR/L

63°

A148

PTFNR/L

Approach 45° angle Page A153

PDNNR/L

A149

PTTNR/L

PTGNR/L

PSDNN

PSKNR/L

75°

45°

75°

A150

A151

A152

PCBNR/L

PWLNR/L

90°

60°

90°

95°

A154

A155

A156

A157

Approach angle

■ M-Type clamping system MCBNR/L

Approach

angle Page

MCLNR/L

75°

MDJNR/L

95°

A158

93°

A159

MSDNN

MRGNR/L

MSBNR/L

MSRNR/L

MSKNR/L

75°

75°

75°

62°30'

A160

MTGNR/L

Approach 45° angle Page A165

MDPNN

A161

MTJNR/L

A162

MTFNR/L

A163

MVVNN

Page

1

75°

Step : I want to order toolholder •Approach angle, •Clamping system

A146

A164

MVJNR/L

MWLNR/L

90°

93°

90°

72°30'

93°

95°

A166

A167

A168

A169

A170

A171

MRDNN

Approach angle

Page

A172

A172

CN□□

Corresponding toolholders of insert

Clamping system P

PCBNR/L

Kr:75

o

Example is R type

Stock

Basic dimensions(mm)

Screw

Shim

Wrench

Lever

Shim pin

LEM8×21

C12AP

WH30L

L4

SP4

LEM8×25

C16AP

WH30L

L5

SP5

C19AP

WH40L

L6

SP6

WH50L

L8

SP8

Type

PCBNR/L

R

L

a

b

L

h

s

e

2020K12

20

20

125

20

17

27

2525M12

25

25

150

25

22

27

3232P12

32

32

170

32

27

27

2525M16

25

25

150

25

22

33

3232P16

32

32

170

32

27

33

3232P19

32

32

170

32

27

38

4040S19

40

40

250

40

35

38

4040S2507

40

40

250

40

35

50

4040S2509

40

40

250

40

35

50

LEM10×27

For finishing

DF

C25AP-07 LEM12×36A

A44

C25AP

▲Stock available △Produce according to order

2

Applicable inserts For finishing

For semi-finishing

DF

PM A45

DM

SF

EF

A46

EM

A47

Singleside

A48

A46

NM

Double -side

A48

ER

A45

A47

Singleside

A48

CN1204

CN1204

CN1204

CN1204

CN1204

PCBNR/LM/P16

CN1606

CN1606

CN1606

CN1606

CN1606

CN1906

CN1906

CN1906

CN1906

PCBNR/LS2507

CN2507

PCBNR/LS2509

CN2509

Dimensions(mm)

CN□□(Negative inserts)

Good working condition

Bad working condition

Workpiece material

Stainless steel

L

I.C

S

d

r

12.9

12.7

4.76

5.16

0.4

Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy

YD101

S

d

r

CNMG120404-NM

12.9

12.7

4.76

5.16

0.4

CNMG120408-NM

12.9

12.7

4.76

5.16

0.8

CNMG120412-NM

12.9

12.7

4.76

5.16

1.2

CNMG120408-DR

12.9

12.7

4.76

5.16

0.8

● ★ ● ★ ●

CNMG120412-DR

12.9

12.7

4.76

5.16

1.2

○ ☆ ● ★ ○

CNMG120416-DR

12.9

12.7

4.76

5.16

1.6

CNMG160608-DR

16.1 15.875 6.35

6.35

0.8

○ ☆

CNMG160612-DR

16.1 15.875 6.35

6.35

1.2

● ★ ○

CNMG160616-DR

16.1 15.875 6.35

6.35

1.6

○ ★ ●

CNMG190608-DR

19.3 15.875 6.35

7.94

0.8

○ ☆

CNMG190612-DR

19.3 19.05 6.35

7.94

1.2

● ☆ ● ★ ●

CNMG190616-DR

19.3 19.05 6.35

7.94

1.6

☆ ● ★ ●

CNMG190624-DR

19.3 19.05 6.35

7.94

2.4

YC40

I.C

YC10

L

NM

3

Cemented carbide YD051

YNG151C

YBD252

YBD152

YBD151

YBD102

YBD052

YBM251

YBM151

YBG302

YBG202

YBG102

YBC351

YBC251

YBC152

YNG151

Cermet Coated cermet

Coated cemented carbide

Type

YBC151

Dimensions(mm) Inserts shape

Normal working condition

Steel

YBC252

To o lh ol der typ e

PCBNR/LK/M/P12

PCBNR/LP/S19

Step : Details of toolholder •Toolholders type, Size, •Operation genre •Applicable inserts

A49

A48

ER

A44

NF

Cast iron machining Without chipbreaker

HDR

Double -side

DR

A44

Inserts shape

Heavy loaded turning

For roughing

DR

A44

YD201

Application

Step : Details of insert •Shape, •Size, •Chipbreaker, •Grade, •Stock

For semifinishing

DR

Light-loading roughing

Applicable toolholders

Applicable tools

☆Recommended grade and produce according to order ○Available grade and produce according to order

Page

A146

Insert code key

A147

MCBNR/L Kr:75o

A158

Grade selection reference

PCLNR/L Kr:95o

MCLNR/L Kr:95o

Kr:95o

A159

A146

A147

Step

PCLNR/L

Chipbreaker selection reference

Page

4

: Return to locate toolholder

Applicable tools PCLNR/L Kr:95o

Kr:75o

● ☆ ●

●Available grade and always stock available

Kr:75o

PCBNR/L

★Recommended grade and always stock available

PCBNR/L

•Approach angle, •Page

A204

Recommended cutting parameters

A 3


A

Turning

Guide of Selecting Turning Tools

General turning

Guide of selecting parting and grooving tools

Guide of selecting turning tools

External parting, grooving and turning tools

Example is R type

Stock

Recommended inserts

Basic dimensions(mm)

Screw

Wrench

GB70-85-M5×20

WH40L

GB70-85-M6×20

WH50L

GB70-85-M5×20

WH40L

GB70-85-M6×20

WH50L

GB70-85-M6×20

WH50L

Type

Tools for parting and grooving QER/L

QEED

QECDR/L

QEFD

QEGD

A258

QFDR/L

QEHD

C-QDR/L

QEHS QEHD QEHS QEKD QEKS

Page

A267-A268

QEKD

A269

QEKS

H×B

L

S

W

ar max

1616R/L10

16×16

125

15

2.5

10

ZED025

1616R/L17

16×16

125

15

2.5

17

ZED025

2020R/L10

20×20

125

19

2.5

10

ZED025

2020R/L17

20×20

125

19

2.5

17

ZED025

2525R/L10

25×25

150

19

2.5

10

ZED025

2525R/L17

25×25

150

19

2.5

17

ZED025

1616R/L10

16×16

125

14.8

3

10

ZFD03

1616R/L17

16×16

125

14.8

3

17

ZFD03

2020R/L10

20×20

125

18.8

3

10

ZFD03

2020R/L17

20×20

125

18.8

3

17

2525R/L10

25×25

150

23.8

3

10

2525R/L17

25×25

150

23.8

3

17

ZFD03

2020R/L13

20×20

140

18.5

4

13

ZGD04

2020R/L22

20×20

140

18.5

4

22

ZGD04

2525R/L13

25×25

150

23.5

4

13

ZGD04

2525R/L22

25×25

150

23.5

4

22

ZGD04

3232R/L13

32×32

170

30.5

4

13

ZGD04

3232R/L22

32×32

170

30.5

4

22

ZGD04

2525R/L13

25×25

150

23

5

13

ZHD05

2525R/L22

25×25

150

23

5

22

ZHD05

2525N30

25×25

150

12.5

5

30

ZHS05

3232R/L13

32×32

170

30.5

5

13

ZHD05

3232R/L22

32×32

170

30.5

5

22

ZHD05

3232N30

32×32

170

16

5

30

ZHS05

2525R/L13

25×25

150

22.6

6

13

ZKD06

2525R/L22

25×25

150

22.6

6

22

ZKD06

2525N30

25×25

150

12.5

6

30

ZKS06

3232R/L13

32×32

170

29.6

6

13

ZKD06

3232R/L22

32×32

170

29.6

6

22

ZKD06

3232N30

Parting inserts

ZFD03 ZFD03

Double cutting edges

Grade

GB70-85-M6×20

170

16

6

30

P

WH50L

Cutting Depth

S+0.1

R±0.1

2.5

0.2

17

0

GB70-85-M6×20

32×32

Single cutting edge

Basic dimensions(mm) Type Lamax

YBG202

YBG302

M YBC151

K

N

YBG202

YBG302

YBG302

YD101

★ ☆

ZPED02502-MG ZPFD0302-MG

3.0

0.2

17

ZPGD0402-MG

4.0

0.2

22

ZPHD0503-MG

5.0

0.3

22

ZPKD0604-MG

6.0

0.4

22

Single cutting edge

A257

L

Double cutting edges

Page

R

ZPES02502-MG

2.5

0.2

ZPFS0302-MG

3.0

0.2

ZPGS0402-MG

4.0

0.2

ZPHS0503-MG

5.0

0.3

ZPKS0604-MG

6.0

0.4

WH50L

1

2

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

ZKS06

3

Toolholder type, Size and applicable inserts

○Available grade and produce according to order

Insert type, Chipbreaker, Size and grade

Parting inserts

Double cutting edges

Single cutting edge

Grade Basic dimensions(mm)

P

Type

Parting and grooving inserts

2.5

0.2

17

2.5,3,4,5,6

2.5,3,4,5,6

2.5,3,4,5,6

Page

A248

A248

A249

Selecting insert type

Lamax

YBG202

YGB302

M YBC151

K

N

YBG202

YBG302

YBG302

YD101

ZPED02502-MG ZPFD0302-MG

3.0

0.2

17

ZPGD0402-MG

4.0

0.2

22

ZPHD0503-MG

5.0

0.3

22

ZPKD0604-MG

6.0

0.4

22

Single cutting edge

ZTD-MG

Edge width

1

A 4

ZPS-MG

R±0.1

Double cutting edges

ZPD-MG

Cutting depth

S+0.1 0

The little squirrel series

Single-end cutting edge is only installed on parting blade

▲Stock available △Produce according to order

Selection of toolholder type

ZPES02502-MG

2.5

0.2

ZPFS0302-MG

3.0

0.2

ZPGS0402-MG

4.0

0.2

ZPHS0503-MG

5.0

0.3

ZPKS0604-MG

6.0

0.4

Single-end cutting edge is only installed on parting blade

★recommended grade and always stock available

☆Gecommended grade and produce according to order

●Available grade and always stock available

2

○Available grade and produce according to order

Insert type, Chipbreaker, Size and grade


Turning

Guide of Selecting Turning Tools

A General turning

Guide of selecting threading tools

Guide of Selecting Turning tools

External threading tools

ISO metric thread (with end) ISO 965-1980 DIN 13 GB/T 197-2003 Class of tolerance:6g/6H

Example is R type

Basic dimensions(mm) Type

Applicable inserts Inserts screw

Shim

Shim screw

Wrench

Stock a

h

b

L

s R type

SWR

Threading tools

16

16

16

100

20

20

20

20

125

25

SWL

25

25

25

150

32

S

ØI.C

ød

32

32

25

170

32

RT11.01N-1.00GM

LT11.01N-1.00GM

1.00

3.18

6.35

2.8

3232P16

32

32

32

170

40

RT11.01N-1.25GM

LT11.01N-1.25GM

1.25

3.18

6.35

2.8

6.35

2.8

25

25

150

32

LT11.01N-1.50GM

3.18

25

RT11.01N-1.50GM

1.50

2525M22

RT11.01N-1.75GM

LT11.01N-1.75GM

1.75

3.18

6.35

2.8

RT11.01N-2.00GM

LT11.01N-2.00GM

2.00

3.18

6.35

2.8

RT16.01N-1.00GM

LT16.01N-1.00GM

1.00

3.97

9.525

4.4

RT16.01N-1.25GM

LT16.01N-1.25GM

1.25

3.97

9.525

4.4

RT16.01N-1.50GM

LT16.01N-1.50GM

1.50

3.97

9.525

4.4

RT16.01N-1.75GM

LT16.01N-1.75GM

1.75

3.97

9.525

4.4

RT16.01N-2.00GM

LT16.01N-2.00GM

2.00

3.97

9.525

4.4

RT16.01N-2.50GM

LT16.01N-2.50GM

2.5

3.97

9.525

4.4

3225P22

32

32

25

170

32

3232P22

32

32

32

170

40

4040S22

40

40

40

250

50

1616H16

16

16

16

100

20

2020K16

20

20

20

125

25

RT16.01W-

A291

I60M5×17

I60M3.5×12

MT16-M

MT22-M

SM4×8C

SM4×8C

WT15IP

WT15IP WT20IP

The left hand tools

2525M16

25

25

25

150

32

3225P16

32

32

25

170

32

RT16.01N-3.00GM

LT16.01N-3.00GM

3.00

3.97

9.525

4.4

3232P16

32

32

32

170

40

RT22.01N-3.50GM

LT22.01N-3.50GM

3.50

5.56

12.7

5.5

2525M22

32

RT22.01N-4.00GM

LT22.01N-4.00GM

4.00

5.56

12.7

5.5

RT22.01N-4.50GM

LT22.01N-4.50GM

4.50

5.56

12.7

5.5

RT22.01N-5.00GM

LT22.01N-5.00GM

5.00

5.56

12.7

5.5

☆ ☆ ☆

25 32

25 32

25 25

150 170

LT16.01W-

MT16-M

SM4×8C

32 LT22.01W-

A290

I60M3.5×12

The right hand tools

3232P22

32

32

32

170

40

4040S22

40

40

40

250

50

I60M5×17

MT22-M

SM4×8C

WT15IP

WT15IP WT20IP

RT22.01N-5.50GM

LT22.01N-5.50GM

5.50

5.56

12.7

5.5

RT22.01N-6.00GM

LT22.01N-6.00GM

6.00

5.56

12.7

5.5

▲Stock available △Produce according to order

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

1

Recommended coating grade YBG201 R L

3225P16

3225P22

Page

Basic dimensions(mm) Pitch/mm (pitch/Inch)

2525M16

RT22.01W-

SNR/L

L type Type

Internal thread

SWR/L

1616H16 2020K16

2

Selection of toolholder type

3

Toolholder type, Size and applicable inserts

○Available grade and produce according to order

Insert type, Chipbreaker, Size and grade

ISO metric thread (with end) ISO 965-1980 DIN 13 GB/T 197-2003 Class of tolerance:6g/6H

R type

L type Type

The right hand tools

Threading inserts ISO metric thread

External thread

General pitch thread

Internal thread

External thread

Internal thread

Pitch/ Number of pitch

1~6

1~6

0.5~5

0.5~5

Page

A282

A283

A284

A284

Internal thread

Illustration shows the right hand tools

Basic dimensions(mm) The left hand tools

Pitch/mm (pitch/Inch)

ØI.C

ød

LT11.01N-1.00GM

1.00

3.18

6.35

2.8

RT11.01N-1.25GM

LT11.01N-1.25GM

1.25

3.18

6.35

2.8

RT11.01N-1.50GM

LT11.01N-1.50GM

1.50

3.18

6.35

2.8

RT11.01N-1.75GM

LT11.01N-1.75GM

1.75

3.18

6.35

2.8

RT11.01N-2.00GM

LT11.01N-2.00GM

2.00

3.18

6.35

2.8

RT16.01N-1.00GM

LT16.01N-1.00GM

1.00

3.97

9.525

4.4

RT16.01N-1.25GM

LT16.01N-1.25GM

1.25

3.97

9.525

4.4

RT16.01N-1.50GM

LT16.01N-1.50GM

1.50

3.97

9.525

4.4

★ ☆

RT16.01N-1.75GM

LT16.01N-1.75GM

1.75

3.97

9.525

4.4

RT16.01N-2.00GM

LT16.01N-2.00GM

2.00

3.97

9.525

4.4

RT16.01N-2.50GM

LT16.01N-2.50GM

2.5

3.97

9.525

4.4

RT16.01N-3.00GM

LT16.01N-3.00GM

3.00

3.97

9.525

4.4

RT22.01N-3.50GM

LT22.01N-3.50GM

3.50

5.56

12.7

5.5

RT22.01N-4.00GM

LT22.01N-4.00GM

4.00

5.56

12.7

5.5

RT22.01N-4.50GM

LT22.01N-4.50GM

4.50

5.56

12.7

5.5

RT22.01N-5.00GM

LT22.01N-5.00GM

5.00

5.56

12.7

5.5

RT22.01N-5.50GM

LT22.01N-5.50GM

5.50

5.56

12.7

5.5

RT22.01N-6.00GM

LT22.01N-6.00GM

6.00

5.56

12.7

5.5

★Recommended grade and always stock available

☆Recommended grade and produce according to order

●Available grade and always stock available

1

Selecting insert category

Recommended coating grade YBG201 R L

S

RT11.01N-1.00GM

2

○Available grade and produce according to order

Insert type, Chipbreaker, Size and grade

A 5


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