A step ahead of time
Equipment for waste recycling and production of alternative fuels.
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Content Introduction
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About us
4
Product range
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FORTAN pyrolysis plants
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PIROL – equipment for pyrolytic processing
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Magnetic separator
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SARGAS distillation column
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EXON biodiesel plants
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List of references
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Contacts
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Content
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Introduction
Dear Ladies and Gentlemen, An environmentally sound and techno-economically viable methodology to treat waste is highly crucial for the sustainability of modern societies. Just think: 25 billion of tons of waste are generated through the world every year. And most of them are in the landfills, polluting the surrounding environment and reducing our lives. Another problem of the planet is also facing – the rising oil prices and reduction of the natural resources. The requirement of the time is to look for the new alternative energy sources in reply to the soaring demands of the industry and households. For more than 16 years TT GROUP Ltd has been manufacturing the Equipment for waste recycling and for receiving alternative fuels. And we have gained the significant results. The research and development bureau of the company works hard to improve our approach to the development of the market. We are innovation driven and we constantly look for the technological achievements to offer our Partners. We hope that studying this catalogue you will see for yourself that our technologies are unique, environmentally friendly and based on modern scientific achievements. You can make a step ahead with us!
Yours faithfully, Team of the company TT GROUP Ltd.
Introduction
4
ABOUT US TT GROUP ltd is situated in Simferopol, the Crimean Republic. We are glad to introduce you a wide range of our high-quality equipment manufactured with the innovative technologies.
FORTAN-24 pyrolysis plant, Ukraine, Nikolayev
Our partners are working GAINFULLY, trusting our experience in technological aspects. We DISCOVER the answers for the questions of current importance.
Biodiesel plant EXON-250 before shipping to Czech Republic
SARGAS distillation column, Simferopol
About us
5
What are the questions of current importance?
or
• to escape from wastes, which quantity increases every day?
HOW
• to save surrounding atmosphere? • produce and to use alternative sources of energy?
We do it every day!
Pyrolysis plant FORTAN-4 and SARGAS distillation column, Brisbane, Australia
About us
6
Equipment FORTAN pyrolysis plants The FORTAN pyrolysis plants are used for the recycling of the was: waste plastics and rubber products, including used tires, medical wastes, wood waste and wood chemistry, soil contaminated by petroleum, oil sludge, electronic wastes, medical waste, etc. The main products of the recycling is liquid pyrolysis product (furnace fuel), carbon black, steel cord (in case of old tires processing) and gases. The most effectively is to operate two and more pyrolysis plants together with using of the abundant gas of the first oven to heat the second one. At each period of time the ovens are in different stages of the process. The shift of the process phase between two ovens is chosen in such a way so as the second oven passes the stage of maximum gassing at the time when the first oven has the greatest need in fuel. Thus there is no need in the additional solid-fuel, the emissions into the atmosphere are significantly reduced and thus there is no need in the gasholder for the temporary storage of the pyrolysis gas.
FORTAN pyrolysis plant consists of the following units: Specification for FORTAN-4 pyrolysis plant (consists of two modules of pyrolysis FORTAN-2)
â„–
Name
Q-ty
2.
Module of pyrolysis (retort oven) Retort of stainless steel
3.
Refrigeration complex
2
4.
Storage tank
2
5.
Centrifugal separator
2
6.
Air-blowing system
2
7.
Tire bead cutter
1
8.
Maintenance site for retort oven 4
1.
2 4
FORTAN-4 pyrolysis plant (Capacity – 4 tons of wastes per day) FORTAN plants process various carbon containing waste: -rubber wastes (also tires); -plastic and medical waste; -roofing materials; -oil slime etc.
Everything has a solution; it only needs to be founded. And this is precisely our challenge.
From 2 tons of wastes per day
FORTAN pyrolysis plants
7 DESCRIPTION OF THE PYROLYSIS PROCESS Pyrolysis (from Greek. pyr - fire, heat and lysis - decomposition) is a thermal decomposition of organic compounds without access of air. Raw material (waste) is loaded into a container of heat-resistant material (retort). The retort is placed into the oven. Raw material is heated by heat transfer through the retort walls and thermally decomposed (this process is named pyrolysis) forming a mixture of steam and gas and carbon residue. Steam-gas mixture goes out of the retort through the pipeline, cooled, then comes to the storage tank and farther to the condensers to separate the gases from the splashes of the liquid. The liquid is collected in a storage tank; gas, partially or wholly is used to support the pyrolysis process, is burned or used to heat greenhouses, offices and so on. At the end of the pyrolysis process the retort with carbon is unloaded from the oven and the other retort with raw material is placed into it. FORTAN plant consists of: retort oven, retort, refrigeration complex, condensers, and gas liquid separators. The retort oven is vertical, the oven shaft is lined with heat-resistant concrete and high-temperature thermal insulation on the basis of ceramic fiber. The fire-bars and gas jet to burn the combustible gases are installed in the bottom of the shaft. The intensification of burning and mixing of flue gases are achieved by air blowing. The retort with raw material is placed into the shaft of the oven through its opened top. Retort is a cylindrical container of heat-resistant steel, with a lid. The refrigeration complex is intended for cooling and condensation of gases of liquid pyrolysis products. The gas-steam mixture comes to the refrigeration complex from the retort through the quickly dismountable connection. Condensed and incondensable gases go to the separator through the pipe-line. The separator is a cylindrical container for collecting of the liquid pyrolysis products and partial catching of liquid splashes from the gas stream. The final cleaning of gas from the liquid splashes is made in the gasliquid separator. Combustible gas enters to the gas-jet and / or other users. Retort with raw materials is loaded outside the oven in a horizontal or vertical position. After loading the retort lid must be closed. The retort is downloaded and installed in the oven by means of quickly dismountable Retort of stainless steel connection to a pipeline of the refrigeration system. Retort may be installed in a hot oven or in the cold one (at startup). For the ignition of the oven solid fuel (carbon black) is loaded on the fire-bars through the oven door and burned. The intensification of the burning process is provided with the air blowing under the fire-bars, the intensification of gas mixing and regulation of the temperature in the oven is provided with the air blowing through the air nozzle of a burner. Pyrolysis gas comes to the burner and inflames. With increasing of the gas current the pressurization onto the fire-bars is to be decreased. The end of the pyrolysis process is determined by the reducing of the gas current. To obtain high-quality semicoke the process must be carried to the cessation of gas ("calcination"). At the end of the process it is necessary to stop the air-blowing and the gas current for about 30 minutes to reduce the temperature of the retort and oven lining before the retort unloading. After
FORTAN pyrolysis plants
8 reducing of the temperature the retort must be disconnected off the refrigeration complex pipeline, and unloaded from the oven. The other retort with raw materials can be installed into the oven. Unloaded hot retort is cooled in the air. After cooling they open the retort lid and discharge the charcoal by overturning. Fire-resistant concrete and ceramic fibers provide high durability and longevity of the oven lining (the estimated lifetime of the oven is not less than 10 years in comparison to the ovens made on the basis of ordinary steel). Concrete lining is maintainable. At the end of the service life the worn lining can be replaced. Air blowing allows to burn low-grade fuels and to minimize the time of the oven heating. The removable retort ensures the effective oven operation, installing and unloading the retorts. Carbon cooling in the closed retorts in the air allows to abandon the extinguishing with the water and thus reduces the environmental load. The removable retort can be repaired, the most intensively used part of the retort (bottom) can be changed. The pipelines of steam-gas and refrigeration complex are made in such a way to facilitate the cleaning of possible deposits. On customer’s request the plant can be completed with the automatics control system.
One person is enough for operating pyrolysis FORTAN-4 plant. Our company TT GROUP Ltd. provides the teaching of your staff and gives you all the consultations, advices and services about the process and usage of the equipment.
FORTAN Pyrolysis plants
9 END PRODUCTS Oil yield and the percentage of other products received depend on the composition and characteristics of the raw material used. Processing the used tires the following products at the end are received: ≈ 40% of liquid pyrolysis product (furnace oil); ≈ 10% of pyrolysis gases; ≈ 10% of metal cord ≈ 40% of carbon black (charcoal).
Fig.1. End products of used tires processing
High-quality technologies are working for a long time. We use our knowledge for every particular Client to be pleased with our equipment. Processing the plastic waste the following products at the end are received: ≈ 85% of liquid pyrolysis product (furnace oil); ≈ 10% of pyrolysis gases; ≈ 5% of carbon black (charcoal).
Fig.2. End products of plastic waste processing
FORTAN pyrolysis plants
10 Processing the roofing materials the following products at the end are received: ≈ 65% of liquid pyrolysis product (furnace oil); ≈ 10% of pyrolysis gases; ≈ 25% of carbon black (charcoal).
The quantity of liquid pyrolysis product at the output depends on the quality of the raw materials and vary from 36% to 85%
Fig.3. End products of roofing materials processing
Our equipment is safe and processing is nonpolluting. The business in utilizing is the most developing and essential business Medical waste – the nonhomogeneous mixture of the wastes, which contains infected components. Medical wastes usually consist of plastics, textile and PVC. Pyrolysis is the most effective method of the processing of carbon-containing wastes with receiving of the commercial fractions simultaneously. The output of the products of the pyrolysis process depends on its structure: ≈ 70% of pyrolysis oil; ≈ 10% of pyrolysis gases; ≈ 20% of carbon black (charcoal);
Fig.4. End products of medical wastes processing
FORTAN pyrolysis plants
11 THE ADVANTAGES OF FORTAN PYROLYSIS PLANTS
Processing of any kind of carbon-containing wastes; Removable retorts (the possibility of continuous processing); Nondirective heating of the wastes; Environmentally safe processing; There is no need in hard, long and dangerous work; Easily repairing equipment; Works 24 hours per day and 365 days per year;
Owing to all just listed, FORTAN pyrolysis plants has a long service life and the possibility of continuous work and high capacity.
The advantages of the company TT GROUP Ltd.
Optimum ratio between the price and the quality. Personal attention to every Customer and the long lasting partnership. Our company is among a very few companies manufacturing the wide range of equipment for waste recycling and alternative fuels production. Also we are among those, who create these technologies themselves instead of buying it. In comparison to other represented brand names our equipment is more economical with the same quality, technical and operation characteristics. We produce our goods keeping in mind the requirements of our Customers (regarding raw material, productivity, operating conditions etc.) to meet the needs of the most exacting Buyer. Our equipment continues not only to meet these needs, but exceed them, at the price one can afford. The cost of any kind of equipment we produce (waste recycling and biodiesel plants, rectifying columns) includes the cost of start up and trainings for the Customer's staff, provided at the Customer's place by our specialists. Complete technical support of the Customers before and after the purchase. Our company provides the help at transportation. Also we do the export clearance ourselves. Preparation of certificates CT 1 (for shipping of the equipment to CIS countries), Certificate of origin, Form A (for shipping of the equipment to other foreign countries) provided by the Chamber of Commerce and Industry.
FORTAN pyrolysis plants
12 RANGE OF PLANTS Warranty term: 5 years Technical characteristics Fortan-2 Capacity 2000 kg of wastes /day Dimensions, mm 2500х3300х5600 Power consumption kW 1.1 Voltage, V 380
Fortan-4 Capacity 4000 kg of wastes /day Dimensions, mm 2500х7300х5600 Power consumption kW 3.3 Voltage, V 380
Fortan-6 Capacity 6000 kg of wastes /day Dimensions, mm 2500х9700х5600 Power consumption kW 5 Voltage, V 380
Fortan-8 Capacity 8000 kg of wastes /day Dimensions, mm 10000х7000х5600 Power consumption kW 7 Voltage, V 380
Fortan-10 Capacity 10000 kg of wastes /day Dimensions, mm 10000х11500х5600 Power consumption kW 8 Voltage, V 380
Fortan-12 Capacity 12000 kg of wastes /day Dimensions, mm 10000х11500х5600 Power consumption kW 10 Voltage, V 380
Fortan-14 Capacity 14000 kg of wastes /day Dimensions, mm 10000х16000х5600 Power consumption kW 11 Voltage, V 380
Fortan-16 Capacity 16000 kg of wastes /day Dimensions, mm 10000х16000х5600 Power consumption kW 14 Voltage, V 380
Fortan-18 Capacity 18000 kg of wastes /day Dimensions, mm 10000х20500х5600 Power consumption kW 15 Voltage, V 380
Fortan-20 Capacity 20000 kg of wastes /day Dimensions, mm 10000х20500х5600 Power consumption kW 17 Voltage, V 380
Fortan-40 Capacity 40000 kg of wastes /day Dimensions, mm 25000х28000х5600 Power consumption kW 25 Voltage, V 380
Fortan-80 Capacity 80000 kg of wastes /day Dimensions, mm 25000х56000х5600 Power consumption kW 50 Voltage, V 380
Fortan-160 Capacity 160000 kg of wastes /day Dimensions, mm 50000х60000х5600 Power consumption kW 100 Voltage, V 380
Fortan-200 Capacity 200000 kg of wastes /day Dimensions, mm 70000х70000х5600 Power consumption kW 125 Voltage, V 380
The long term of the successful work of the equipment is decisive for every manufacturer. We have used all our experience for making our equipment reliable and long-life. FORTAN pyrolysis plants
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The plant of pyrolysis process - PIROL We are glad to introduce you the complex of the plants of pyrolysis process PIROL – for the utilising of any municipal and industrial wastes.
The plants of pyrolysis processing PIROL are intended for processing of the municipal wastes, industrial wastes, rubber, medical, plastic wastes, oil refining wastes, roofing materials etc. without sorting. The plant of pyrolysis processing PIROL is a qualitatively new plant. During its engineering our specialists had taken into account all the possible and impossible wishes of our Clients. This plant allows to process almost every kind of waste simultaneously and to receive commercial fractions at the output. The products of the pyrolysis processing – liquid fuel oil, carbon black, steel cord (in case of old tires processing) and gases.
Range of plants and technical characteristics Technical characteristics of the PIROL-12 plant:
Technical characteristics of the PIROL-50 plant:
Capacity 12 tons of wastes per day Dimensions, mm 13500/6500/6500 Power consumption kW 11.5 Voltage, V 380
Capacity 50 tons of wastes per day Dimensions, mm 13500/26000/6500 Power consumption kW 46 Voltage, V 380
The plant of pyrolysis process - PIROL
14
The end products of the pyrolysis processing Old tires -
Liquid fuel oil ≈ 40% Gases ≈ 10% Carbon black ≈ 40% Steel cord ≈ 10%
The products, received after processing of the old tires The liquid fuel oil is flexible opaque inflammable fluid of black colour. The carbon black of the PIROL plants is a carbonaceous powder of black colour. Flammability is similar to wood charcoal. Advantages – equable burning, almost absolute absence of the smoke, absence of slag inclusions, high emission of heat. Owing to constant rotation of the retort, steel cord from the old tires piles to the one ball and owing to constant rolling, steel cord pound the carbon black. During the process the carbon black is poured into the special section inside the equipment. With this way of processing there is no need in additional separation of the elements of steel out of the carbon black. Also the equipment is provided by the additional system of purification of the emissions that makes the plant absolutely environmentally friendly. Plastic wastes -
Liquid fuel oil ≈ 85% Gases ≈ 10% Carbon black ≈ 5%
The products, received after processing of the plastic
The plant of pyrolysis process - PIROL
15 Liquid fuel oil in this case is represented by the flexible opaque inflammable fluid of black colour. The properties of the fuel oil depends on the structure of the raw material. Plastic is usually full of aromatic rings (polystyrene). Liquid fuel oil from the plastic almost don’t contain sulphur. Municipal wastes -
Liquid fuel oil ≈ 10% Gases ≈ 10% Carbon black ≈ 80%
The products, received after processing of the municipal wastes Fuel oil is represented by the opaque inflammable fluid of black colour. The properties of such a fuel oil depends on the structure of the inflammable part of the raw material. For the raw material, full of plastics, the properties of the fuel oil are similar to the properties of the oil, received in the process of the recycling of plastics. For the raw material, which contains generally paper, wood wastes etc. the properties of the fuel oil are similar to the properties of liquid tar. Liquid fuel oil from the processing of municipal wastes contains relatively little of sulphur. The carbon black, after processing of the municipal wastes by the equipment of the pyrolysis process PIROL are composed of the mixture of the carbon residue and mineral inclusions.
The equipment of pyrolysis process PIROL – owing to the constant rotating of the horizontal retort the stirring of the raw material appears. This way of processing abolishes the limitations of the thermal conductivity, typical for the retorts with the motionless layer. Lignin, municipal wastes etc. relates to such raw materials.
The plant of pyrolysis process - PIROL
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Magnetic separator The magnetic separator is intended for the separation of the rests of steel cord and other metal inclusions from the carbon black, received after the pyrolysis process. Such details are making the difference.
Separates the carbon black from the metal scrap received during the old tires processing.
Technical characteristics: 1. Indicated capacity, max, m3/hour 2. Dimensions: length, mm width, mm height, mm 3. Power consumption, kW 4. Nominal voltage, V 5. Nominal current frequency, Hz 6. Weight, kg
1.5 1300 700 1400 1.5 380 50 350
Magnetic separator
17
SARGAS distillation column The equipment for the batch distillation is intended for the high-accuracy splitting of the mixtures into components or fractions according to their boiling points. The oil and oil-like hydrocarbon mixtures: petroleum oil, pyrolysis oil, glycerin, alcoholic mixtures etc. can be used as raw materials Technical characteristics: Capacity, tons/day Pressure, МPа Working temperature, оС Overall dimensions, m Length x width Height Nominal voltage, V Nominal current frequency, Hz
4 0.05 380 4.5 х 4.5 7.2 380 50
We do our best to manufacture the ideas which could be useful for you
SARGAS distillation column, Australia
Products received
After splitting of the pyrolysis oil by the distillation column manufactured by TT GROUP Ltd. the following yield of fractions is observed: - Petrol fraction (gasoline). Volume yield of the fraction is 30…40%. According to the results of that fraction performed by the certified laboratory (Sevastopol laboratory No.1), the research octane number this fraction is 114.2, that allows to use it as a high octane additive to the oil – derived petrols in the ratio up to 30%. Due to the fact that this fraction contains a lot of aromatic hydrocarbons it could be widely used in petrochemistry. - Diesel fraction. Volume yield of the fraction is about 30…40%. According to the results of the analysis of this fraction that performed by the certified laboratory (Sevastopol laboratory No.1) this freezing point of the fraction is -52 оС that allows to use it as an additive to the oilderived diesels or as a light furnace fuel. The percentage of addition of this diesel fraction to the oil derived diesels is up to 30%. Also diesel fraction can be hydro-treated for using it as highquality jet fuel. - Mazut (black fuel oil). Volume yield of the fraction is 30%. Is used as a liquid fuel for furnaces and boilers. Depending on deepness of the extraction of the diesel fraction any viscosity value or flash point can be received. Also distillation column can be used for splitting of petroleum oil, purification of the glycerin, splitting of the alcohol mixtures and other multicomponent mixtures.
Rectifying column
18 Distillation of the petroleum oil. Petroleum oil is a multicomponent mixture of the hydrocarbons and heteroatomic compounds, which contains of thousands of components and boils in a wide range of temperatures (30…700оС). It is not possible to split it to individual compounds by the usual methods. Petroleum oil and its products are split by distillation into fractions (distills), every such fraction is simpler mixture and boils in narrow range of temperatures in comparison to raw petroleum oil. Petroleum oil and its fractions are characterized not by the boiling temperature, but by the limits of start and the end of boiling. As a result of atmosphere distillation of the petroleum oils are received the fractions, which boils at temperatures from 30 to 350-360 °С, the mazut is received as remain. From the fractions, which boils below 360 °С, are usually obtained fuels (gasoline, jet fuels and diesel fuel), raw materials for petrochemical synthesis (benzene, ethylbenzene, xylene, ethylene, butadiene), solvents etc. The general fraction are next: • Gasoline fraction, which boils in range from 40 to 200 °С, contains hydrocarbons from С5Н12 to С11Н24. By further distillation of this fraction can be obtained gasoline (Tboil – 40-70 °С), petrol (Tboil – 70-120 °С) – aviation petrol, automobile petrol etc. • Ligroin fraction, collects from 150 to 250 °С, contains hydrocarbons from С8Н18 to С14Н30. Ligroin is used like a fuel for tractors. Most part of ligroin is usually recycled into petrol. • Kerosene fraction contains hydrocarbons from С12Н26 to С18Н38 with boiling temperature from 180 to 300 °С. Kerosene after refining is usually used as fuel for tractors, reactive airplanes and rockets. • Gasoil fraction (Tboil > 275 °С), in other words it is called diesel fuels • The rest after the distillation of petroleum oil – mazut – contains hydrocarbons with big quantity of atoms of carbon (up to many dozens) in one molecule. Mazut can also be separated for fractions by the process of rectification under low pressure, to avoid decomposition. As result straw oil (diesel fuel), lubricating oils (auto-tractor, aviation, industrial etc.), Vaseline (technical Vaseline is used for lubricating of metal goods with the purpose of the avoidance them from corrosion. Purified Vaseline is used as basis for cosmetic facilities and in medicine). From some sorts of petroleum oil paraffin is received (for the production of matches, candles etc.). Goudron remains after distillation of volatile matters from the mazut. Goudron is widely applicated in road building. In addition to recycling of mazut as lubricating oils, it is also used as a liquid fuel in boiler installations. With the usage of the rectification column SARGAS the petroleum oil can be distilled for the standard fractions (kerosene, petroleum, diesel, mazut etc.) or any other number of fractions. Also it is possible to extract fraction of solvents. In basic packaging the rectification column is equivalent to 8 theoretical plates, the reflux number is possible to set during the process over the range of 1/14 to 14. At the same time accuracy of rectification with the reflux number 2 fits or even better of requirements of State Standards for petroleum oil fractions.
Rectifying column SARGAS
19 Rectification of spirit (alcohol) Using the rectifying column the distillation of any kinds of spirit-based mixtures is possible. It can be mixture of water and alcohol or multicomponent mixtures, containing several kinds of alcohol or several kids of alcohol and water. All the elements of plant, which contact with liquid or with fumes, are produced of stainless steel. Accuracy of rectification determines by the quantity of theoretical plates and by the reflux ratio. In basic packaging set the rectification column is equivalent to 8 theoretical plates and the reflux ration given during the process of rectification over the range between 1/14 and 14. At the same time the accuracy of rectification is sufficient for solving of variety of tasks of division. If necessary the accuracy of rectification can be increased by augmentation of quantity of plates. Rectification of glycerin. Using the rectifying column it is possible to receive the distilled glycerin from the crude glycerin by the method of vacuum rectification. All the elements of the plant, which contact with liquid or with fumes, are produced of stainless steel. In addition the plant is equipped with the vacuum block and with the steam heating system (for the boiling tank of the column). The low pressure in column, created by the vacuum block, provides low boiling temperature of the glycerin, what prevents thermal decomposition of the glycerin. The mild process of heating in the boiling tank is provided by the steam heating system for boiling tank by the saturated water steam under pressure. As light distillates the alcohols, water, acrolein and other components are singled out. The main distillate is glycerin. At the end of the procedure the components with high boiling temperature, such as fats, ethers of fatty acids, mineal components remains in the boiling tank of the plant.
Rectifying column SARGAS
20
Biodiesel plants EXON 1. WHAT IS BIODIESEL FUEL? Biodiesel – is methyl ether, received by the process of chemical reaction from any vegetable oils or animal fats. Chemically biodiesel is the mixture of methyl (or ethyl) ethers of fatty acids. Feedstock (fats) chemically are glyceric ethers of fatty acids. The principle advantage of biodiesel is that it is produced of resources, which are quickly reducing. Biodiesel is exposed to the complete biological disintegration: in soil or in water microorganisms reprocess about 99% of biodiesel in month. This product is so much safe, as even table salt can be recognized as more toxic. Biodiesel is the main breakthrough in sphere of alternative fuels. It is safe, effective and clean. It is simple to produce it and to use it – it is not about any other fuel, traditional or alternative Biodiesel fuel is made through a process called transesterfication. This process involves removing the glycerin from the vegetable oil or fat. During the process byproducts are left behind, including methyl esters and glycerin. Biodiesel is free from such substances as sulfur and aromatics which are found in traditional fuels. Biodiesel is an amazing discovery that can really revolutionize how people think about fuel and make them less dependent upon harmful and costly petroleum based fuels. 2. TECHNOLOGY OF PRODUCTION It is well known that molecules of fats consist of so called triglycerides: compounds of trivalent alcohol glycerin with three fatty acids. During the process of receiving of methyl ether to seven units of vegetable oil or animal fat one mass unit of methanol is added (i.e. keeps ratio 7:1). The glycerin, which is contained in glycerin ether, is replaced by methanol (ethanol). The replacement (re-etherification) is realized by the reaction between fats and alcohol with the formation of methyl ether and precipitation of more solid and insoluble in methyl ether glycerin. 3. ADVANTAGES OF BIODIESEL FUEL High lubricant characteristics. Mineral diesel fuel during removal sulfur compounds from it loses its lubricant possibilities. In spite of very low content of sulfur in biodiesel, biodiesel is characterized by very high lubricant properties that prolongs productive life of engine. It is due to its chemical structure and containing of oxygen in it. For example, one tractor from Germany, which’d entered to the Guinness Book of World Records, passed about 1.25 millions of kilometers on biodiesel fuel with its origin engine. Higher cetane value, than in mineral diesel. For mineral diesel – 42-45, for biodiesel (methyl ether) – 51. Increasing of productive life of engine. During the work of engine on biodiesel the lubrication of its moving parts happens. As the result, as the tests show, amounts the life period of engine and of the fuel-feed pump on average by 60%. It is necessary, that it is no need to modernize the engine. High ignition temperature. Flammability point of biodiesel exceeds 150oC that makes biodiesel comparatively safe fuel. Secondary product of the process – glycerin. It is widely used in industrial sector. Purified glycerin is used for the production of cleansers (for example soap). After the process of deep purification it is possible to receive medical glycerin.
Biodiesel plants EXON
21 3. RELIABLE EXUIPMENT PRODUCED BY «ТТ GROUP» LIMITED
Pic.1. Biodiesel plant EXON-1000 platform of the «ТТ GROUP» Limited
Pic.2. Biodiesel plant EXON-250 before shipping to Dobrovice, the Czech Republic
Each day we devote to the development of our Equipment. We confirm, that it responds to the demands of every Client.
We manufacture biodiesel plants for the production of biofuel from any vegetable oil (including used ones) or animal fats on various productivity for ANY capacity.
Fig.3. EXON-1000 biodiesel plant
1. Block of methoxide – for the automatic preparation and dosing of methoxide. 2. Block of oil - for the automatic oil dosing. 3. Recuperative heat exchanger – for the heat recuperation of the cooling biodiesel to heat the incoming oil. 4. Block of gravitational separation - for separation of the biodiesel from glycerin. 5. Reactor of biodiesel synthesis. 6. Block of condenser - for condensing of methoxide steams. 7. Recuperation complex to recuperate methanol of glycerin. 8. Recuperation complex to recuperate methanol of biodiesel. 9. Complex of Filters to filter the biodiesel produced. 10. Pumps.
What Equipment fits you mostly? Without doubts, tou can find it between biodiesel plants, which produces «ТТ GROUP» Limited.
Biodiesel plants EXON
22 4. RANGE OF BIODIESEL PLANTS EXON EXON-50 Capacity 1200 liters of biodiesel/day Dimensions, Length 3500 mm Width 1400 mm Height 2000 mm Power consumption, kWt 17 Voltage, V 380
EXON-250 Capacity 6000 liters of biodiesel/day Dimensions, Length 8100 mm Width 3400 mm Height 3500 mm Power consumption, kWt 68 Voltage, V 380
EXON-500
EXON-1000
Capacity 12000 liters of biodiesel/day Dimensions, Length 10200 mm Width 4300 mm Height 4400 mm Power consumption, kWt 116 Voltage, V 380
Capacity 24000 liters of biodiesel/day Dimensions, Length 9000 mm Width 5000 mm Height 5100 mm Power consumption, kWt 41 Voltage, V 380
EXON-2000
EXON-3000
Capacity 48000 liters of biodiesel/day Dimensions, Length 11600 mm Width 6500 mm Height 5300 mm Power consumption, kWt 81 Voltage, V 380
Capacity 72000 liters of biodiesel/day Dimensions, Length 13600 mm Width 7600 mm Height 5500 mm Power consumption, kWt 122 Voltage, V 380
EXON-4000
EXON-6250
Capacity 96000 liters of biodiesel/day Dimensions, Length 15300 mm Width 8500 mm Height 5600 mm Power consumption, kWt 162 Voltage, V 380
Capacity 150000 liters of biodiesel/day Dimensions, Length 18500 mm Width 10300 mm Height 6000 mm Power consumption, kWt 254 Voltage, V 380
Primary product for biodiesel production: Vegetable oil (sunflower-seed oil, rapeseed oil, soybean oil, palm-oil, cotton-seed oil, linseed oil, coconut oil, corn oil, mustard-seed oil, peanut oil, castor oil, hempseed oil, sesame oil), animal fats, non-standard and waste oils (fats) of different origin. Methanol Alkali Adsorbent
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Final products: Biodiesel Glycerin
Using biodiesel plants EXON you can produce any quantity of biodiesel per day, which you need. Biodiesel plants EXON
23
List of references
Simferopol, Crimean Republic Pyrolysis plant FORTAN-4, rectification column, magnetic separator.
Simferopol, Crimean Republic Rectification column indicated for distillation of pyrolysis oil for petroleum, diesel, mazut.
Simferopol, Crimean Republic Board-cutter for cutting of boards from tires. Intended for increasing of density of loading.
Simferopol, Crimean Republic Magnetic separator is intended for the separation of steel-cord from carbon black, generated during the process of pyrolysis.
List of references
24
Volokolamsk, Moscow area, The dealers platform, Fortan-2 – the equipment for pyrolysis of old tires. Capacity – 2 tons per day.
Murtaza Sarikaya, Ankara, Turkey Before shipping, one of the modules FORTAN-4.
Volokolamsk, Moscow area, The demonstration of the furnace, developed and manufactured by TT GROUP engineers.
Murtaza Sarikaya, Ankara, Turkey The second module of FORTAN-4 plant. Before shipping the Turkey.
List of references
25
Nikolayev, Ukraine FORTAN-24 plant consists of 12 modules od Fortan-2 and is capable to process 24000 kg of wastes per day.
Nikolayev, Ukraine The equipment can set in different variants. In this case – two rows for 6 ovens.
Kiev, Ukraine FORTAN-8 – 4 modules of pyrolysis – combined into one plant for the maximally effective work.
Kiev, Ukraine FORTAN-8, view to the platform. The plant can be situated even outdoors.
List of references
26
Brisbane, Australia. FORTAN-4 and Rectifying column, Processing of tires into diesel, benzene and other fractions
Brisbane, Australia. Rectifying column
Kimberly, SAR FORTAN-12, firing of the brickwork, Right before shipping
Kimberly, SAR FORTAN-12, firing of the brickwork
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Preparation for the transportation of EXON-250 в Dobrovice, Czech Republic
Preparation for the transportation of the biodiesel plant EXON-50 to the Voronezh, Russian Federation.
EXON-50. The plant of the processing of technical fats into biodiesel. Ukraine, Lugansk
EXON-1000. Completely automatic plant. Depends one operator.
Preparation for the shipping to St. Petersburg, Preparation for the shipping to Trang, ThaiRussian Federation, EXON-50 land, EXON-50
List of references
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Contacts Would you like to know more? If you are interested in our workings, please, let us known.
Sales and foreign-economic manager: e-mail – ttgroupworld@gmail.com web-site – http://www.ttgroupworld.ru tel. +7 978 72 444 16 +7 978 792 35 44 Skype manager.biodiesel
We’ll answer your questions and together we can found the exact kind of equipment, which satisfies your requirements.
THANK YOU For the interest to the equipment, produced by “TT GROUP” Limited. We invite you to the profitable cooperation!