Nov-Dec, 2024 | Wire & Cable India
Powering Sustainable India
KEI Industries Leads High Stake Power Transmission Projects...
Dynamic Cables Launches NextGeneration HTLS...
Sterlite Power Transmission: Conductors, OPGW...
CTC Global’s New ACCC® Conductor Facility at Pune
Powering the Future: APAR’s Innovations in Energy...
Tata Power-DDL Integrating Renewable Energy with its High...
Universal Cables: Pioneering Seamless Aluminium Sheathing...
Apar Industries Announces INR 73 Crore Investment to Triple CTC Capacity
HFCL Inaugurates Advanced Defence Equipment Manufacturing Facility...
RR Kabel’s Waghodia Facility Hosts Brand Ambassador Akshay Kumar
Viraj Profiles to Establish Integrated Stainless Steel Plant in Maharashtra...
HFCL Consortium Secures Over INR 8100 Crore Contract Under...
BharatNet Connects over 2.14 lakh Gram Panchayats with Broadband
Maillefer Extrusion Sees Great Potential in Indian Renewable Power Transfer Sector
LAPP to Make Bhopal Unit its Single-Largest Global Manufacturing Facility
Vidya Metal Manufacturing Company Targets 25,000 TPA Capacity with New Rajasthan Facility
Borouge Supporting Mumbai’s Digital & Industrial...
STL CEO Rahul Puri Steers Success in Optical Networking Vertical
HFCL Rewrites Playbook for FutureProof Network Connectivity
KonnArk Group: Serving the Industry with Compounds, Masterbatches & CPW
From the integration of regional grids in 1992 to the achievement of ‘One Nation, One Grid, One Frequency,’ India’s transmission and distribution sector has evolved significantly. As the country’s global primary energy consumption share is projected to grow from 6% to 11% by 2040, the sector is embracing advanced technologies like smart grid, renewable energy integration, automation, energy management systems, Extra High Voltage (EHV) cables, High Tension-Low Sag (HTLS) conductors, subsea cables, OPGW etc. to ensure power efficiency, timely fault detection, and reducing operational losses. The growing emphasis on renewable energy integration and regional development signals a future that provides equitable, widespread, and sustainable energy access to the country, making it one of the leading nations in the power and energy sector.
As India closes in on a recordbreaking year, complete with historical achievements, such as meeting an all-time peak power demand of 250 GW on May 30, 2024 to reducing energy shortages at the national level to a mere 0.1 percent, the third largest global consumer of energy looks forward to a promising future, banking on some of the largest innovations in energy generation, transmission and distribution, ensuring reliable, affordable and clean energy for all.
India intends to transform its power sector into a secure, adaptive, sustainable and digitally-enabled ecosystem that provides reliable and quality energy for all with active participation of stakeholders. The country estimates its peak electricity consumption to reach 458 GW by 2032. In order to meet this peak demand, as well as integrate 500 GW of Renewable Energy installed capacity by 2030 and over 600GW of RE installed capacity by 2032 into the grid, the Government of India has finalised the National Electricity Plan from 2023 to 2032 for both Central and State transmission systems, worth INR 9,15,000 crore.
As per NEP, more than 1,91,000 ckm of transmission lines and 1,270 GVA of transformation capacity will be added
during the 10-year period from 2022-23 to 2031-32 (at 220 kV and above voltage level). In addition, the country intends to add nine HVDC bi-pole links of 33 GW capacity, along with upgradation of maximum operating voltage to 1200 kV AC. The country aims to increase its inter-regional transmission capacity to 143 GW by 2027 and further to 168GW by 2032, from the present level of 119 GW.
The transmission network of 335 GW will evacuate 280 GW of Variable Renewable Energy (VRE) to the Inter-State Transmission System (ISTS) by 2030. Transmission schemes corresponding to 50.9 GW capacity have been approved with a total estimated cost of INR 60,676 crore.
For transitioning large industrial consumers currently participating in the energy efficiency reduction regime (Perform Achieve Trade Scheme) to a GHG emissions reduction regime, a framework for an Indian Carbon Market has been established. It will enable the pricing of GHG emissions reduction and the trading of carbon credit certificates. The government intends to operationalise the trading of certificates of mandatory sectors by October 2026 and of voluntary sectors by April 2026.
A new Central Financial Assistance (CFA) scheme has been approved
to support the development of 15 GW of hydro capacity in the North Eastern States. Under this scheme, the central government will provide equity assistance of up to 24 percent of the project equity, with a maximum of INR 750 crore per project, to encourage participation from North Eastern States. This will facilitate investments and create significant direct employment opportunities for locals. The implementation period is from 2024-25 to 2031-32. The total cost is INR 4,136 crore.
India’s global primary energy consumption share is expected to increase from 6% to 11% by 2040. The country’s demand for energy is expanding considerably due to increasing industrialization and population growth.
Power and energy demands are no longer confined to metropolitan areas, but are expanding to other remote regions.
The government’s vision to integrate over 500 GW of renewable energy into the smart grid by 2030, coupled with ongoing development in the Northeast and other remote regions underscores the potential of the T&D sector.
The energy resources like coal, hydro and renewable are unevenly
distributed in India. Coal reserves are mainly available in the Central and Eastern part of the country, whereas hydro energy resources are primarily available in the Himalayan Range in the Northern and North-Eastern parts. Renewable resources like wind and solar potential are concentrated in states like Tamil Nadu, Andhra Pradesh, Karnataka, Rajasthan, Maharashtra, Gujarat & Ladakh. The skewed distribution of resources necessitated development of a robust transmission and distribution system.
The country faces a plethora of power distribution challenges like insufficient infrastructure and electrification gaps, significant transmission and distribution losses, power theft, fluctuating demand and load management, and unequal integration of renewable energy. As a result of these issues, the energy industry is exploring new technologies to improve the grid’s efficiency, sustainability, and security.
The transmission system plays an important role in supply of power to the consumers through the vital link between the generating stations and the distribution system. The growing emphasis on renewable energy and regional development signals a future that provides equitable, widespread, and sustainable energy access to the country, making it one of the leading nations in the power and energy sector.
The sector is embracing advanced technologies like smart grids, renewable energy integration, automation, energy management systems, Extra High Voltage (EHV) cables, High Tension-Low Sag (HTLS) conductors, subsea cables, OPGW etc. to ensure power transmission efficiency, timely fault detection, and reducing operational losses.
With the intensification of global warming and fossil fuel supplies becoming scarcer, the national grid in
India intends to restructure the energy system. Scientists and academics around the world grapple with issues like high transmission and distribution losses, short circuits, and frequent blackouts that are associated with conventional grids.
By implementing a smart grid, that is, an enhanced electric grid that incorporates renewable resources, communication technologies, and various sensors to make the grid more responsive, seems to be a potential answer to these challenges.
The smart grid is a turning point in the energy sector contributing to the system’s intelligence and ensuring a secure, scalable, and sustainable electric grid. It is capable of increased productivity, scalability, and security of transmission and distribution of energy and power, aiming to achieve higher societal and environmental goals.
Smart grid solutions contribute to reduction of T&D losses, peak load management, improved quality of service, increased reliability, better asset management, renewable integration and better accessibility to electricity.
Sterlite Technologies has come up with Optical Ground Wire (OPGW) technology that facilitates enhanced data capabilities and grid intelligence, ensuring reliable communication within the power infrastructure. The company has an existing manufacturing capacity of 22,000 kms for OPGW, with aim to continue investments in overall capacity expansion of the company in different innovative products , positioning themselves to meet the rising demand in the advanced transmission solutions.
The distribution grids span hundreds of thousands of kilometres, providing a reliable system between all end points and the control centre. However, the
flow of power in these transmission systems may vary from time to time (low and high voltage power transmission). Additionally, faults are only identified when consumers report an outage. Only after the reporting of the issue, the assigned staff identify and fix the issue.
However, this conventional model is transforming with time and the National Smart Grid Mission is modernizing the distribution grid with sophisticated automation and control capabilities. The grid features a Supervisory Control and Data Acquisition System, also known as SCADA.
This is a control system architecture comprising computers, networked data communications and graphical user interfaces for high-level supervision of machines and processes.
SCADA systems significantly enhance electrical distribution by enabling timely fault detection, preventing equipment damage, and reducing downtime through continuous remote monitoring and control. They improve service continuity by swiftly restoring power after faults and optimizing voltage profiles via automatic power factor correction and VAR control. SCADA also reduces labor costs by automating operations and meter readings while providing access to historical data for informed decisionmaking. These capabilities streamline operations, improve reliability, and lower overall costs.
Tata Power is among the first Indian discoms to adopt cutting-edge technologies like Advanced Metering Infrastructure (AMI), smart grids, and Supervisory Control and Data Acquisition (SCADA) systems, significantly enhancing operational efficiency and service reliability. Universal Cables too have installed its VCV lines with SCADA for online monitoring and control of dimensions and process parameters, to ensure
quality product with consistent quality.
Energy management systems can efficiently increase the balance between supply and demand of power (electricity) while reducing peak load during unscheduled periods. The energy management system can handle distributing or exchanging energy among the many energy resources available and economically supplying loads in a stable, safe, and effective manner under all power grid operating situations.
The genuine and reliable transmission of electrical power is the main element for a nation’s economy. As the world today is switching to renewable energy sources (RESs), replacing traditional fuel and integrating battery energy storage systems (BESSs) or energy storage systems (ESSs) into the current network has become a vital transformation, addressing the exponential growth of greenhouse gas (GHG) emissions.
In the smart grid, energy management guarantees supply and demand balance while adhering to all system restrictions for cost-effective, dependable, and safe electrical system operation. It ensures energy optimization, and reduces power generation costs by grouping all systematic procedures, the EMS maintains and reduces the quantity and price of energy required for a particular application to the lowest.
Battery Energy Storage Systems (BESS) are an essential element to maximize the impact of microgrids using the transformative power of energy storage. By decoupling production and consumption, BESS allows the use of energy whenever and wherever it is most needed. It is an essential element to speeding up the replacement of fossil fuels with renewable energy. Battery energy storage systems play an increasingly pivotal role between green
energy supplies and responding to electricity demands.
Energy generated from renewable sources is not constant. There are peaks and troughs of energy supply and managing it is a much more challenging task. The ability to capture this energy and purposefully deploy it can increase the value of this clean energy; by increasing production and potentially reducing costs.
Intelligent battery software uses algorithms to coordinate energy production and computerised control systems are used to decide when to store energy or to release it to the grid. Energy is released from the battery storage system during times of peak demand, keeping costs down and electricity flowing.
Artificial Intelligence (AI) and Machine Learning (ML) has also revolutionized grid management by enabling predictive maintenance, optimizing operations, and enhancing asset management. These technologies can process vast amounts of real-time data from sensors and grid infrastructure, predict failures, detect anomalies, and improve decision-making. Additionally, AI and ML can forecast energy demand patterns, ensuring smarter grid planning and resource allocation.
Tata Power-DDL is one Indian manufacturer that has pioneered the integration of Artificial Intelligence (AI) for energy system modelling and forecasting in 2021, setting new benchmarks for predictive analytics and decision-making in the power sector.
A significant evolution in the transmission and distribution sector is the Extra High Voltage (EHV) cables. These cables are engineered with advanced materials and innovative designs, ensuring superior electrical
performance, lower transmission losses, and high thermal stability. The use of water-blocking compounds, low smoke zero halogen compounds, water-soluble tapes, improved conductor compactness, and corrosion-resistant materials enhances product performance.
Indian wire and cable manufacturers are coming up with innovative products to further strengthen the transmission and distribution of power and energy in India for efficient and reliable transmission over longdistance.
KEI Industries specializes in EHV cables ranging from 1.1 kV to 400kV. These cables are designed for efficient and reliable power transmission over long distances, catering to the demands of urbanization and industrialization. In recent years, KEI Industries has secured several prestigious orders for their EHV cables including metro rail projects, smart city initiatives, supplier for the new Parliament building and Jewar airport projects, all showcasing the company’s demand to meet the demands of highstakes projects.
Universal Cables have championed the EHV XLPE cable in India using the most updated Vertical Continuous Vulcanization (VCV) technology. These cables ensure perfect concentricity, and longitudinal stability of insulation desired for cable quality and long service performance. Universal Cables is also the first company in India to install VCV lines. The company also offers higher copper cross section EHV cables which further enhance the current carrying capacity of cables.
Dynamic Cables too has introduced XLPE cables that have high thermal efficiency that transmit high voltage supply while minimizing energy losses. Further, their EHV cables and conductors are designed for a lifespan of 30–40 years, depending on operating conditions and maintenance practices.
APAR has developed ultra-high strength aluminium clad steel wires that offer superior durability, ensuring optimal performance under high loads and improving line reliability.
High-performance conductors (HPCs) are transforming the T&D sector by enhancing transmission capacity, reducing line sag, and minimizing energy losses. These advanced conductors not only improve grid efficiency but also support the transition to a greener, more sustainable power system. These conductors easily integrate renewable energy assets at a faster rate and at a lesser cost as compared to traditional conductors.
In India and globally, many T&D companies are coming up with highperformance conductors that offer a cost-effective solution for upgrading existing transmission networks, eliminating power transmission constraints while significantly lowering emissions and environmental impact.
CTC Global has come up with ACCC conductors that have become an industry standard due to its exceptional thermal stability, energy efficiency and mechanical strength. One of the fundamental characteristics of the ACCC conductor is that they can be quickly deployed on existing towers and roughly doubles the capacity of the given circuit.
APAR has developed advanced HTLS conductors, as well as twisted pair conductors, ideal for specialized applications, providing reliable and durable solutions for high tensions and specific environmental conditions, thereby reducing line cost by permitting lower sag or longer span. The company has developed advanced conductor design like POWR-ZAD which features Z-shaped interlocked wires. It provides superior aerodynamics and reliability, preventing power line collapse during extreme weather conditions.
Dynamic Cables have come up with next-generation HTLS conductors with advanced composite cores for higher current carrying capacities and reduced sag. These conductors enable higher power transmission without requiring new infrastructure, significantly reducing capital expenditure.
There has been an emergence of subsea cable technology in India. On June 19, 2023, TRAI issued the recommendations on ‘Licensing Framework and Regulatory Mechanism for Submarine Cable Landing in India’, recommending two categories of Cable Landing Station (CLS) locations – (a) Main CLS and (b) CLS Point of Presence (CLS-PoPs).
NEC India has successfully completed the flagship optical submarine cable system connecting Chennai and the Andaman & Nicobar Islands (A&N Islands) for Bharat Sanchar Nigam Limited (BSNL), a Government of India Enterprise.
Spanning approximately 2,300km with 100Gb/s optical waves, the cable system connects Chennai to Port Blair and the islands of Havelock, Little Andaman (Hutbay), Car Nicobar, Kamorta, the Great Nicobar Islands, Long Island and Rangat.
India has undertaken several other significant projects to enhance its global connectivity. Meta has chosen the country as a key location for the 2Africa subsea cable, which will land at a Cable Landing Station (CLS) in Mumbai. In addition, Reliance Jio is supporting the IAX and IEX subsea cables, which are part of global efforts to improve the country’s connectivity across regions. India’s strategic location in the Indian Ocean has made it a key player in the expansion of submarine cable infrastructure.
The country has made the initial move
in the segment, there is still a long way to go. Although NEC has established the first domestic optical submarine cable system, the subsea cable for power transmission is still a distant dream.
Moreover, for India to take a leading role in global submarine cable network connectivity and resilience, a regional approach is needed. Such an approach would consider bolstering India’s indigenous cable manufacturing capacity, considering seabed geopolitical incident responses and investing in Indian Ocean connectivity.
To strengthen its submarine cable security, it needs to extend beyond infrastructure maintenance and repair, and should consider indigenizing its submarine cable manufacturing and supply chain, which currently relies on foreign suppliers. This move toward domestic manufacturing will not only enhance India’s self-reliance but will also mitigate risks associated with supply chain disruptions and foreign influence.
Additionally, India needs to develop a strategy to secure its submarine cables in the face of a seabed geopolitical crisis. This includes increasing monitoring and sensing of critical cable routes, enhancing maritime defence capabilities that will play a key role in the development and long-term sustenance of this segment.
As India’s submarine cable infrastructure continues to expand, addressing the challenges of repair capacity, landing station diversification, and domestic cable connectivity is critical for its 360-degree success.
India’s transmission and distribution (T&D) sector holds immense growth potential but faces a gap in innovative technologies. Recognizing this opportunity, several global companies are
entering the Indian market, introducing advanced, localized solutions that enhance efficiency and performance. Government initiatives like the National Electricity Plan (NEP) and the rising power demand are further driving this expansion, making India an increasingly attractive destination for international players in the sector.
LAPP is one such company that is making its way into the Indian market. The steady growth of India’s GDP and the growing investments in the automotive sector, which have led to an increase in wire and cable demand, have turned LAPP’s focus to India. The company is setting its Bhopal unit as the single largest manufacturing facility for LAPP globally.
Further, LAPP is focusing on putting the right kind of manufacturing and engineering capabilities in place, including investments in new capacities. It aims to increase the amount of Indian-manufactured products owing to the Make-in-India campaign and work on value-added strategies, focusing on the sustainability paradigm—not just in terms of its products but also its operations.
Maillefer Extrusion, which centralizes 80 percent of its R&D around digitization and AI, observes that India is making huge investments in its T&D sector, building infrastructure for renewable energy. The company is in intensive discussion with Indian customers for new production lines in the sector and bringing technology to India that makes this integration process much easier and secure.
They have topography scanner technologies that can map the cable
surface and can capture 360-degree images for regulatory checks and possible problems in the wire and cable segments. This technology can immediately detect problems, and corrective actions can be taken instantly rather than long delayed responses.
As India intends to transform its power sector into a secure, adaptive, sustainable, and digitally-enabled ecosystem that provides reliable and quality energy for all, the transmission and distribution segment in the country is set for a boom with stupendous growth in the coming years, with wire, cable conductors, and technology manufacturers playing an important role in taking the industry on an upward trajectory.
According to a report by Jefferies, the power generation and transmission sectors of India are projected to rise 2.2 times during the period between FY24 and FY30, compared to FY1723. The report expects annual power consumption growth of more than 7 percent and estimates capacity additions to rise significantly, especially in thermal power, where the annual addition rate is set to increase to 17 GW from the current 2.5 GW. Moreover, the annual capacity addition for renewables is expected to rise 3.5 times between FY24 and FY27, as compared to FY10-20.
With several transmission schemes under construction, bidding or in pipeline, the T&D sector provides the investors a massive investment opportunity of over INR 9,15,000 crore in the transmission sector till 2032.
One of the emerging sectors with great
future potential is the submarine cable segment. Around 99 percent of the world’s trans oceanic international digital communications today transit through the global submarine cable networks. These undersea submarine cables are the backbone of today’s fastpaced global economy.
As per the Telecom Regulatory Authority of India (TRAI), during 2017-2021, submarine fiber design capacity on major routes increased at a Compound Annual Growth Rate (CAGR) of 18.2 percent, including upgrades and a new system build. The global submarine communication cables market size is expected to reach USD 40.58 billion in 2028, registering a CAGR of 7.2 percent. India is set to register the highest growth in the Asia Pacific submarine cables industry, with the market size expected to reach USD 78.6 million by 2030.
Another sector boasting of sustainable growth over the past few years is the High Temperature Low Sag (HTLS) conductors. As per experts, India is one of the leading markets for HTLS conductors. The demand is rising globally due to installation of renewables and the refurbishment of aging grids.
India’s transmission and distribution (T&D) sector holds significant potential, driven by continuous innovation and infrastructure upgrades. With a strong focus on modernization and self-sufficiency, the country is enhancing its power capabilities to meet growing demand. Government initiatives, technological advancements, and increasing investments are propelling India toward more resilient and efficient power grid solutions, ensuring long-term energy security and sustainability in the country.
The country estimates its peak electricity consumption to reach 458 GW, and integrate 600 GW of Renewable Energy capacity by 2032. India’s global primary energy consumption share is expected to increase from 6% to 11% by 2040.
From being an INR 70 lakh to over INR 8000 crores debt-free listed company, KEI Industries has, over time, built its reputation in the wire and cable sector, with a highly respected financial credit rating of AA+. The company recently secured several prestigious high stake orders for large-scale infrastructure and power transmission projects like wiring the world’s largest cricket stadium-Narendra Modi Stadium in Ahmedabad; electrification of the new Parliament building in New Delhi; wiring for India’s bullet train project, ensuring safe and efficient operations; wiring India’s longest rail-road bridge-Bogibeel Bridge in Assam; and contributing to the construction of the world’s tallest statue-Statue of Unity in Gujarat; showcasing their command and leadership in the sector. In an exclusive interview with Wire & Cable India, Mr. Akshit Diviaj Gupta, Director, KEI Industries, reflects on KEI Industries’ role as a trusted partner in powering India’s growth with sustainable, safe, and high-quality electrical solutions.
Wire & Cable India: What types of EHV cables and/or conductors do you manufacture for power transmission and distribution systems, and how do they differ in terms of properties and performance?
Akshit Diviaj Gupta: At KEI Industries, we specialize in manufacturing Extra High Voltage (EHV) cables ranging from 1.1 kV to 400kV. These cables are designed for efficient and reliable power transmission over long distances, catering to the demands of urbanization and industrialization. Our EHV cables feature superior insulation systems such as XLPE, which provide excellent thermal performance, reduced dielectric losses, and high mechanical strength. Additionally,our conductors are engineered to handle extreme load conditions, ensuring seamless power distribution in diverse environments.
WCI: What quality control processes are in place to ensure the EHV cables and/or conductors meet industry standards and meet reliability and safety benchmarks for various environmental conditions?
ADG: Quality control is paramount at KEI Industries. Our manufacturing facilities are equipped with advanced testing labs accredited by NABL. We follow stringent quality assurance protocols, including high-voltage testing, partial discharge tests, and tensile strength checks. Our products comply with international standards such as IEC, BS, and IS, ensuring reliability under varying environmental conditions.
From raw material procurement to final testing, every stage of our production process is meticulously monitored. Additionally, our cables are designed to withstand extreme temperatures, moisture, and mechanical stress, ensuring durability and consistent performance across diverse applications.
WCI: Tell us about your major orders that you have bagged recently.
ADG: In recent years, KEI Industries has secured several prestigious orders for large-scale infrastructure and power transmission projects. These include the supply of EHV cables for metro rail projects, smart city initiatives, and renewable energy plants. We have also been a key supplier for the new Parliament building and Jewar airport projects, showcasing our capability to meet the demands of high-stakes projects. These successes underscore
the trust our customers place in our expertise and quality.
KEI Industries has proudly contributed to numerous prestigious projects, showcasing its expertise and commitment to nation-building: Wiring the world’s largest cricket stadium- Narendra Modi Stadium, Ahmedabad; electrification of the new Parliament building, New Delhi; wiring for India’s bullet train project, ensuring safe and efficient operations; electrification of the Konkan Railway Project; wiring India’s longest rail-road bridge-Bogibeel Bridge, Assam; contributing to the construction of the world’s tallest statue-Statue of Unity, Gujarat; developing and completing the entire underground cable infrastructure for Varanasi city, ensuring uninterrupted power distribution.
Other projects include; Ram Mandir project; SKAO project which is world’s largest telescope project; Airoli- Katai Naka tunnel; Mumbai Aqua line metro; and Mumbai Nagpur highway. These achievements reflect KEI Industries role as a trusted partner in powering India’s growth with sustainable, safe, and high-quality electrical solutions.
WCI: What are some of the major challenges you are experiencing in the market?
ADG: The wires and cables industry faces various challenges such as volatile raw material prices, intense competition, and stringent regulatory requirements. Additionally, the increasing emphasis on sustainability has added pressure to innovate while maintaining cost efficiency. However, at KEI Industries, we view these challenges as opportunities to innovate and differentiate ourselves. Our focus on operational efficiency, strategic partnerships, and sustainable solutions has helped us overcome these hurdles effectively.
WCI: Where do you see the market headed in the next 5 years, in terms of growth, innovations, technology integration, and new challenges? How do you see
yourself in that landscape?
ADG: The market for wires and cables is poised for significant growth, driven by rising investments in infrastructure, renewable energy, and urban development. Over the next five years, we anticipate advancements in smart cables, IoT integration, and sustainable manufacturing practices.
KEI is well-positioned to lead this transformation, with its strong R&D capabilities and a future-ready product portfolio. We aim to continue our role as an industry leader by embracing innovation, expanding our global footprint, and setting benchmarks in quality and sustainability.
Our vision is to become a global leader in the wires and cables industry while contributing to India’s infrastructure and energy needs. To achieve this, we are focusing on expanding our manufacturing capacity, introducing sustainable products, and enhancing our presence in untapped international
markets. Additionally, leveraging digital marketing and e-commerce platforms will help us reach end consumers more effectively. KEI’s legacy will be defined by its ability to create value for customers, empower communities, and promote a greener planet. This is the foundation upon which we are building a future-ready organization.
WCI: What role has mentorship or networking played in your entrepreneurial journey?
ADG: Mentorship has been a cornerstone of my entrepreneurial journey. My father has been my greatest mentor, guiding me with the wisdom and experience he has gained over the years. In the last 44 years, my father took his father’s business from INR 70 lakh to over INR 8,000 crores and created a debt-free listed company, a corporate legacy which will be cherished for times to come.
His strategic vision, relentless dedication, and ability to overcome challenges have been well recognized for building the brand ‘KEI’ across the globe, including key economies like the US, Europe, the Middle East, and Australia etc. which has profoundly shaped my approach to business.
My father has been my greatest mentor, guiding me with the wisdom and experience he has gained over the years.
Networking has also played a significant role, allowing me to connect with industry leaders, peers, and innovators. These relationships have provided valuable insights, opened
doors to new opportunities, and helped me navigate the complexities of the market. The combination of my father’s mentorship and a strong professional network has been instrumental in my growth as a leader and in driving KEI Industries forward.
WCI: How do you stay motivated and focused on your goals?
ADG: My motivation is deeply rooted in the support of my family and the broader community. They are my constant source of encouragement, inspiring me to push boundaries and strive for excellence in everything I do. The values and principles instilled in me by my family keep me grounded, while the expectations of the community drive me to ensure that KEI Industries continues to grow and contribute positively to society.
Additionally, I am self-motivated by the goals I set for myself and for the company. I believe in leading by example, staying focused on our vision, and maintaining a disciplined approach to achieving our objectives. The satisfaction of seeing our efforts come to fruition, and the potential to make a lasting impact, keeps me energized and committed to our mission.
WCI: How do you balance innovation and risk with practical business considerations and financial stability?
ADG: Balancing innovation with risk and maintaining financial stability requires a careful, strategic approach. I believe in the importance of thorough risk analysis and due diligence before making any business decisions. No decision is taken in isolation; every move is carefully weighed against its potential impact on the company’s financial health and long-term goals.
Recognizing the value of external expertise, I have sought guidance from renowned consulting firms at various stages of KEI’s growth. Their insights have been invaluable in helping us navigate complex challenges while remaining innovative and competitive.
A testament to our prudent approach is KEI’s current status as a debt-free company with a highly respected financial credit rating of AA+. This financial strength did not come easily—it was earned through diligent management and a commitment to meeting our obligations, even in difficult circumstances.
For instance, when KEI had an unsecured debenture loan of over INR 150 crores due for payment, we managed to clear 100% of it. This achievement not only gained the confidence of our investors but also underscored my commitment to financial responsibility and trustworthiness. In all our endeavors, financial stability remains paramount. While innovation is crucial for growth, it is always balanced with a clear-eyed understanding of the risks involved and the need to maintain the financial integrity of the company.
WCI: How do you see KEI Industries in the next 5 years?
ADG: In the next five years, I envision KEI Industries achieving remarkable growth and solidifying its position as a market leader.
Brand building will remain a core focus, as we continue to strengthen our presence in both domestic and international markets. By expanding our product portfolio and exploring new markets, we intend to diversify our offerings and enhance our global footprint. This will not only contribute to our financial goals but also ensure that KEI remains at the forefront of innovation and industry leadership.
Optical Fibre Project from BSNL worth INR 1625.36 Crore
STL will develop the middle mile of an optical fibre network in Jammu and Kashmir under the BharatNet Phase-3 (Package 13).
Nov 11, 2024
Sterlite Technologies Limited has emerged as the lowest bidder for a project from the Bharat Sanchar Nigam Limited (BSNL) to develop the middle mile of an optical fibre network in Jammu and Kashmir under the BharatNet Phase-3 (Package 13).
STL would be involved in the creation, upgradation and operation & maintenance of the project worth INR 1625.36 crore on a design, build, operate and maintain (DBOM) model, the company said in a stock exchange filing.
The contract involved three years in completion and another 10 years in maintenance of the project, it added.
Backed by robust investments and ongoing capacity expansion, Sterlite Power Transmission Limited (SPTL) is aiming to position itself among the top 10 global wire and cable companies in the near future.
Mr. Reshu Madan, Chief Executive Officer, Global Products & Services (GPS) Business, Sterlite Power Transmission Limited, revealed during an exclusive interaction with Wire & Cable India that STPL is focusing on increasing its manufacturing capacity for conductors to 1,50,000 MT; enhancing its HVAC and HVDC cable capacity through a state-of-the-art greenfield facility and introducing solar cables in its portfolio.The company is strategically aligned to support the evolving energy landscape by offering high-ampacity and fibre integrated power cables, energy-efficient innovative products, and space-efficient transmission solutions.
Mr. Reshu Madan, Chief Executive Officer, Global Products & Services (GPS) Business, Sterlite Power Transmission Limited
Wire & Cable India: What types of EHV cables or conductors do you manufacture for power transmission & distribution systems. How do they differ in terms of properties & performance?
Reshu Madan: Sterlite Power Transmission manufactures two main types of products: overhead transmission products (conductors & OPGW) and underground transmission products (power cables).
Our overhead conductors vary from conventional ACSR, AL59 and AAAC conductors to high performance conductors. The product range spectrum is defined on the basis of current carrying capacity and efficiency. It is used in both new lines and reconductoring of existing lines.
Offerings under the OPGW category encompass products like central steel tube design OPGWs used in low wind load areas and PBT-central core aluminium sheathed tube design OPGWs used for higher wind load areas.
The underground power cables portfolio is classified on the basis of voltage range and specialized applications with usages across data centres and metro segments. The medium voltage cables range from
6.6kV to 45 kV and high voltage cables range from 66 kV to 220 kV. Both these categories use conductors made up of copper and aluminium. Additionally, we also make specialized cables like high ampacity cables, which have enhanced the current carrying capacity compared to traditional cables.
WCI: Tell us about your recent technological innovations or advancements for enhanced efficiencies in power transmission. Have you incorporated these into your products? How do you improve their performance or reduce costs?
RM: The construction of new transmission infrastructure at higher voltage levels is challenged on account of land scarcity. To tackle this constraint, utilities have been increasingly opting for high-performance conductors and reconductoring existing infrastructure. This enables transmission lines to carry higher ampacity without expanding the physical footprint. Sterlite Power Transmission has consistently been at the forefront of innovation to enhance efficiency in power transmission. One of our key advancements has been on developing high performance conductors that deliver high-ampacity and energy-efficient transmission solutions. This technology significantly
reduces line losses and supports the integration of renewable energy into the grid, thereby improving overall efficiency and sustainability.
In addition to the above, we have made substantial progress in Optical Ground Wire (OPGW) technology, introducing high-fibre count variants such as 144-fiber OPGW. This facilitates enhanced data capabilities, grid intelligence and reliable communication within power infrastructure. Our patented products like high ampacity cables and fibre integrated power cables are a testimony to Sterlite’s continued commitment on developing innovative solutions that enable optimized performance, minimize operational costs and ensure future-ready infrastructure capable of meeting evolving energy demands. With the shift towards renewable energy, we are expanding our portfolio with new-age products like solar cables, which demonstrate our preparedness in providing futureready offerings.
WCI: What quality control processes have been initiated by Sterlite Power Transmission to ensure that EHV cables and conductors meet industry standards, as well as reliability and safety benchmarks for various environmental conditions?
RM: At Sterlite Power Transmission, we ensure a robust quality control mechanism to ensure that our EHV cables and conductors meet industry
standards and are reliable across various environmental conditions. Our quality control and assurance process encompasses rigorous testing right from raw material to the finished product, be it the incoming inspection to ascertain raw material defects, the in-process quality checks to monitor process quality or the final pre dispatch check. We conduct comprehensive testing for electrical, mechanical and thermal properties to ensure durability and safety. Type testing is done for all new variants at NABL accredited labs to ensure that our products consistently meet the reliability and safety benchmarks required for power transmission systems globally. Additionally, we conduct online FAT for our clients. We also have periodic reviews and audits to ascertain adherence to our Quality Control Plan. All these measures ensure that we remain fully committed to delivering reliable quality products which abide by all safety rules and regulations.
WCI: What is the typical lifespan of your EHV cables or conductor? What value-added services do you provide to customers in the field?
RM: The lifespan of conductors and EHV cables depends on the type of materials forming up the product. Overhead conductors typically have a life span of around 30 years, whereas cables have a lifespan of around 25 years. We offer engineering support for conductors, which aids in technical evaluation for customers. Additionally, the customers are offered detailed
installation manuals and SOPs.
Our specialized EPC business provides solutions on reconductoring of the existing lines and helps in delivering higher efficiency without considerable line stoppage. In EHV cables, we have dedicated and well-experienced teams, equipped with the latest tools, plans and testing facilities, to conduct route and utility surveying. We also extend support on providing optimal techno commercial and feasible EHV cable installation solutions, along with speedy fault identification & restoration services. In addition to cable supply, we also provide complete EPC solutions, which can be tailored according to customer needs.
WCI: What is your total production capacity and what target are you eyeing? To what markets do you majorly cater?
RM: Sterlite Power Transmission is on a strong growth trajectory with continued investments in augmenting its production capacity. We have an existing manufacturing capacity of 1,00,000 MT for conductors; 22,000 km for OPGW and 2,000 km for power cables. Our aim is to continue investments in capacity expansion through brownfield and greenfield projects, positioning us to meet the rising global demand for advanced transmission solutions. Through these investments, we are eyeing an increase in conductor capacity by 50,000 MT, introduction of new products like solar cables and increase in power cables capacity of HVAC and HVDC cables
We have an existing manufacturing capacity of 1,00,000 MT for conductors; 22,000 km for OPGW and 2,000 km for power cables.
(+/-550 kV) via a planned state-of-theart greenfield facility.
Sterlite has a strong market presence both in the domestic and international market. Our global footprint consists of customers in more than 70 countries spanning across all major regions like North America, Europe, LATAM, Middle East, Africa, SEA, CIS and Oceania. Our target markets primarily include regions where the demand for innovative and space-efficient transmission solutions is growing due to the integration of renewable energy and urbanization. With our ongoing capacity expansion, we are strategically aligned to support the evolving energy landscape by offering high-ampacity, energy-efficient innovative products.
WCI: Tell us about your major orders that you have bagged recently.
RM: Over the last two quarters, Sterlite Power Transmission has bagged orders cumulating to INR 2,700 crore across our Global Products and Services (GPS) business. This growth is driven by high-performance conductors, optical ground wires (OPGW) and power cables across both domestic and international markets. In the overhead conductors segment, major orders are towards supply of conductors for Tariff Based Competitive Bidding (TBCB) transmission projects and green energy transmission projects. We have also received India’s first 144-fiber count OPGW cable order from a state utility. In power cables, the major orders secured are for supply of Medium Voltage (MV) cables under the Government of India’s disaster management scheme which is aimed
at providing uninterrupted and reliable power supply in disaster-prone areas.
Additionally, the specialized EPC services business which focussed on providing upgrade and uprate solutions for existing transmission lines has bagged a significant order to upgrade two vital 66kV lines for a state utility. With a strong order pipeline and increased demand, Sterlite Power Transmission is set to continue its upward trajectory.
WCI: Please walk us through your unique manufacturing setup. What new technologies have you invested in to cater to the demanding market?
RM: Our world-class manufacturing setup is designed to meet the evolving demands of the power transmission sector. We manufacture products ranging from conventional conductors to high performance conductors, power cables and OPGW at our state-of-the-art manufacturing facilities located in Silvassa, Jharsuguda and Haridwar. To cater to the evolving market needs, we have made significant investments in capacity expansion and new age technologies. Digitization in the production process, driving automation and in-process monitoring of production metrics like OEE are some of the initiatives which have invested in. These initiatives will enable us to march towards our philosophy of having a lean production system.
Moreover, our commitment to sustainability remains a central pillar of our strategy. Our investment in green technologies is also reflected in our manufacturing facilities, where we have implemented rooftop solar systems, water harvesting and waste recycling initiatives. These measures not only contribute to a reduced carbon footprint, but also ensure that our operations are environmentally responsible and sustainable. By embracing new age technologies and sustainability, we continue to drive the
power transmission industry forward, positioning ourselves as leaders in an ever evolving global market.
WCI: What are some of the major challenges you are experiencing in the market?
RM: The major challenges which we have been experiencing primarily stem from the rapidly evolving energy landscape and the growing demand for infrastructure that supports the integration of renewable energy. One of the key challenges is the need for grid modernization to accommodate the increasing transmission capacities required for renewable energy sources. This often involves overcoming limitations posed by legacy infrastructure and navigating regulatory complexities, especially in regions with stringent environmental regulations or land acquisition hurdles. In India, for instance, right-of-way (ROW) and land scarcity significantly impact the expansion of high-voltage transmission networks.
Additionally, the aging infrastructure in rural and remote regions is proving inadequate to meet the surging energy demands, which is putting immense pressure on existing grids.
As India continues its renewable energy transition, the need to upgrade the grid infrastructure to accommodate intermittent renewable energy sources becomes a critical challenge. This evolution demands modernization across both high-voltage and distribution networks, addressing the constraints of legacy systems.
Another challenge is around global supply chain disruptions, particularly in securing raw materials and managing lead times for critical components which continue to pose operational challenges.
With the right technological innovations, strategic investments and strong partnerships, we are wellpositioned to address these market
Over the last two quarters, Sterlite Power Transmission has bagged orders cumulating to INR 2,700 crore across our Global Products and Services (GPS) business.
hurdles, while contributing to the development of a more resilient and sustainable energy infrastructure for the future.
WCI: Where do you see the market headed in the next 5 years, in terms of growth, innovations, technology integration and new challenges? How do you see yourself in that landscape?
RM: The wire and cable market is set for a robust growth with a projected compound annual growth rate (CAGR) of 8-10 percent in India and 6-8 percent globally. The demand will be primarily driven by expansion of renewable energy integration, grid modernization and urban infrastructure development.
In terms of innovation, we expect a surge in the adoption of highperformance conductors and specialty cables, which can provide higher ampacity and efficient transmission solutions. These technologies are pivotal in enhancing transmission capacity, supporting grid resilience and facilitating the integration of renewable energy. With the growing complexity of grid infrastructure and the need for space-efficient solutions, especially in densely-populated or environmentally-sensitive regions, we foresee the demand for products that optimize grid capacity, while reducing environmental impact.
Sterlite’s commitment to innovation and the constant endeavour to offer solutions which can address the
modern-day problems ensures that we continue to remain pioneers in the industry. Our product portfolio consists of a wide variety of products ranging from traditional conductors and cables to high-performance conductors, specialized cables and OPGW, proving our mettle to cater to varied requirements. Our specialized EPC service wing enables reconductoring of the existing infrastructure and delivering higher efficiency without significant line stoppage. Looking ahead, we are confident that our commitment to innovation, technology-driven solutions and a focus on sustainability will position us as leaders in the evolving energy landscape and eventually realize our goal of becoming one of the world’s top 10 wire and cable companies.
During an exclusive interaction with Wire & Cable India, Mr. Manish Aggarwal, CEO of Conductor & Telecommunications Businesses at APAR Industries and Managing Director of APAR T&D Projects Pvt Ltd, reveals how APAR is aiming to play a pivotal role in reshaping the energy infrastructure in India and globally, by providing innovative, more energy-efficient and environmentally sustainable solutions.
Wire & Cable India: What types of conductors do you manufacture? How do they differ in terms of properties and performance?
Manish Aggarwal: At APAR, we are committed to crafting the fundamental building blocks for the energy infrastructure, transportation and telecommunication sectors. Our mission is to create a world that is more energy-efficient, environmentally sustainable and safer. With more than 65 years of a commitment to excellence, we have consistently pushed the boundaries of innovation, emerging as a trusted leader, serving prominent companies in power generation, transmission, distribution, automotive, telecom, railways and defence sectors globally. Our reputation as a highly trusted manufacturer and supplier spans
Mr. Manish Aggarwal, CEO of Conductor & Telecommunications Businesses at APAR Industries Limited and Managing Director of APAR T&D Projects Pvt Ltd
We have developed advanced conductor designs like POWER-ZAD, which feature Z-shaped interlocked wires providing superior aerodynamics & reliability, preventing power line collapse during extreme weather conditions.
conductors, cables, specialty oils, polymers and lubricants.
The conductor business of APAR has been the cornerstone of its operations, undergoing significant portfolio expansion and growth over the years. We offer a diverse range of conductor products and solutions designed to meet the unique needs of the power sector globally. Our product range includes conventional, high-performance and advanced HTLS T&D conductors; railway overhead conductors that cover the entire spectrum of bare wires used in electrically operated railway infrastructure; CTC/PICC enamelled strips widely used in transformers, generators and as winding material in the motor industry; copper rods/ wires/busbars/strips catering to switchgear industries, electrical panel manufacturers and electrical substations; aluminium, alloy rods & specialty wires catering to cable industry, fitting & accessories; and Optical Ground Wires (OPGW) extending across power grid management, telecommunication, renewable energy integration & smart infrastructure.
Our T&D portfolio includes conventional conductors like AAC, AAAC, ACSR, AACSR and ACAR, offering high current capacity, high tensile strength, enhanced corrosion resistance, better sag properties and strength-to-weight ratios, which are suitable for low to medium voltage lines in urban areas, long-distance transmission in remote or rugged terrains, and even in challenging environmental conditions.
We have high-performance conductors
like AL59, TACSR and ACSS, which can operate at higher temperatures (up to 250 degree C), offering high ampacity. These are suitable for regions with higher ambient temperatures or corrosive conditions.
Our advanced HTLS conductors such as INVAR, ACCC, ACSS and Gap type (GZTACSR) have enhanced ampacity, lower losses, minimal sag and better thermal performance (up to 210 degree celsius), which are suitable for both new lines and reconductoring applications. These conductors are a key component in modernization of power grids and pursuit of sustainable energy goals.
We offer T&D conductors in various configurations such as round, trapezoidal and Z-shaped wire profiles to meet specific application requirements, concentric-lay stranded conductors (up to 127 strand), along with surface finish options (specular surface finish or non-specular dull finish to reduce glares), to suit specific operational and environmental requirements. We have been innovating in twisted pair conductors, ideal for specialized applications, which provide more reliable and durable solutions for high-tension and specific environmental conditions and help reduce line costs by permitting lower sag or longer spans.
For distribution networks, our AAC, AAAC, ACSR, OPGW and mediumvoltage covered conductors (MVCC) improve safety, extend the lifespan of lines and reduce maintenance requirements, particularly in urban, coastal and high-altitude areas. The key advantage of our product range lies in its adaptability. Whether the focus is
on electrical and thermal performance, durability in extreme environments or cost-efficiency, we deliver solutions that enhance the reliability and efficiency of power networks.
WCI: What recent innovations or advancements have you developed in your technology for enhanced efficiencies in power transmission? Have you incorporated these into your products? How do they improve performance or reduce costs?
MA: APAR has consistently driven innovation to deliver solutions that enhance efficiency, performance and sustainability, reducing costs while tackling critical environmental challenges. We have developed advanced conductor designs like POWER-ZAD, which feature Z-shaped interlocked wires. It provides superior aerodynamics & reliability, preventing power line collapse during extreme weather conditions. Our twisted pair conductors are suitable for hightension and specific environmental conditions.
The ultra-low-sag (ULS) conductors can transfer 400kV equivalent power on a 220kV network. Our composite core conductors, in collaboration with CTC Global, USA, offer higher conductivity, better power transfer and lower power losses, particularly in 11kV to 33kV sub-transmission and distribution lines. The KTAL alloy conductors can operate up to 150 degree celsius without deterioration, improved strength-to-weight ratios & reduced wind load on towers, making them suitable for large-crossing sections in mountainous and hilly terrains.
Our ultra-high strength aluminum clad steel wires offer superior durability, ensuring optimal performance under high loads and improving line reliability. We also have low loss ACSR (LL-ACSR) conductors, high capacity Cu-Ag contact wire, Cu-Mg catenary wires for railways and conductors with high emissivity characteristics, allowing them to operate at lower temperatures. This design maximizes thermal capacity, reduces electrical losses and minimizes capital investment. The OPGW 144/288F and Optical Phased Conductor (OPPC) technologies combine power transmission with data capabilities, enabling real-time monitoring and supporting smart cities, 5G, and IoT infrastructure.
Some of our other new product development initiatives include coated conductors that promise reduced line losses, increased conductor capacity & improved durability in challenging environments and reconductoring solutions with HTLS using emergency restoration systems (ERS). Additionally, we are working on endto-end capability turnkey solutions for MVCC and an enhanced version of Aluminum Carbon Composite Core Conductor (ACCC).
Our investment in state-of-theart testing facilities enables us to rigorously test conductors and cables in line with international standards.
Backed by rigorous testing at our ISO/ IEC 17025-2017 accredited lab, our innovations ensure superior reliability and durability. Through continuous research and development, we are committed to providing cutting-edge products & solutions anticipating future challenges, that optimize energy use, enhance the longevity of infrastructure and reduce operational costs across the power transmission & distribution sectors.
WCI: What quality control processes are in place to ensure the cables and/or conductors meet industry standards and meet reliability and safety benchmarks for various environmental conditions?
MA: APAR implements a comprehensive quality control strategy that spans right from rigorous design validation, high quality raw material selection, frequent supplier audits and stringent checks at the incoming stage. Through well-defined SOPs that encompass rigorous testing and inspection protocols, with extensive testing at each stage, our conductors and cables are built to meet the highest standards of safety, performance and reliability, no matter the environmental conditions in which they are deployed.
We have advanced testing and research facilities compliant to national and international standards, including IEC 738 and IEEE 1138. We have a fully
equipped laboratory accredited with ISO 17025-2017, recognised by the Government of India. APAR’s testing laboratory specialises in physical, electrical, mechanical and chemical testing on overhead bare aluminium conductors, including new-generation conductors (INVAR/GAP/ACSS/ACCC), OPGW cables, corrosion-protection greases for bare overhead conductors and their constituent components.
By implementing comprehensive evaluations across all stages of production, APAR ensures that its conductors and cables deliver consistent and long-lasting performance and remain safe & reliable even under diverse environmental conditions.
WCI: What value-added services, such as engineering support, installation guidelines and maintenance do you provide to customers in the field?
MA: At APAR, we provide comprehensive value-added services that go beyond just delivering products. Through our specialized turnkey solutions, we offer end-to-end support, which means managing the entire process from conceptualization and design to erection, to our customers in both transmission and distribution sectors.
We are a market leader in reconductoring solutions, which maximize transmission capacity within existing corridors, minimize land use and ensure the lowest cost of ownership. We’ve successfully executed over 165 turnkey reconductoring projects. As part of reconductoring works with HTLS, APAR has supplied more than 63,000 km conductors, completed line length of 5,000+ ckm and carried out augmentation for 95 substations. With respect to OPGWLive Line reconductoring works & telecom integration, we have supplied more than 48,000 km, completed OPGW length of 24,000+ km and completed 140+ telecom integrations.
To support these projects, we’ve invested in advanced tools, specialized equipment like tensioners & pullers and extensive training programs for our workforce. We have certified master installers for ACCC conductor installation to minimize risks and keep projects on schedule. Each project is managed with a strong emphasis on safety, guided by dedicated safety supervisors on-site. Additionally, we offer Medium Voltage Covered Conductor (MVCC) end-toend turnkey solutions up to 33kV lines, with high ampacity, reduced line losses and enhanced safety. We are executing a couple of projects for state power distribution companies and have supplied over 16,200 km.
WCI: Which key markets does your company primarily serve? What measures are you implementing in production to meet growing demand?
MA: We serve over 100 countries, catering to a diverse range of major markets, including India, North America, Africa, Europe, and the Middle East. In FY24, the domesticexport ratio stood at 45:55. Our unique manufacturing setup is a combination of state-of-the-art equipment, high speed machines, precise controls and advanced technologies, including industry 4.0, which helps to meet the evolving and diverse demands of the modern energy sector.
Our manufacturing facilities are strategically located in Silvassa & Khatalwada, Gujarat and Jharsugda & Lapanga in Odisha, which enable us to produce world-class quality in massive capacities. These facilities are ISO 9001, ISO 14001, ISO 45001, ISO 17025, IS 5484, IS 733, IS 617, IS 613, IS 1897, IS 398 (Part 1, Part 2, Part 4, Part 5,Part-6) certified. We maintain total in-house control over the design, manufacturing and testing process, enabling us to guarantee innovation and quality, while maintaining cost competitiveness. Our facilities are designed to prioritize adaptability and sustainability, enabling us to address the challenges of a rapidly changing energy landscape, while
providing reliable and future-ready solutions for our customers.
We have undertaken strategic capex to increase production capacity, improve productivity, reduce cost and enhance capabilities to manufacture, test and install high value-added and sustainable products. The capacity is expected to nearly double for copper CTC/PICC and AL-59/AAAC conductors and increase by 166 percent for copper busbar in FY25 (from FY23 levels).
Looking ahead, we are targeting increased market penetration in emerging economies, while strengthening our foothold in established markets, supported by our advanced manufacturing capabilities and commitment to innovation. Globally, we are also targeting partnerships with various utilities and EPCs to expand our market presence.
WCI: What are the key ESG initiatives currently being implemented by APAR?
MA: APAR has integrated sustainability into its core business operations, adopting eco-friendly processes, promoting social responsibility and aligning company values with sustainable development goals. Our manufacturing plants are certified for Integrated Management Systems of Quality, Environment, Health and Safety as per ISO: 9001, 14001 and 45001 standards.
Some of the key initiatives at an organization level include decrease in GHG emissions intensity by 5 percent in FY24 for our cable & conductor businesses, reduction in absolute water footprint from 328,325 KL in FY23 to 314,642 KL in FY24 and water footprint intensity from 22.88 to 19.48 (KL/Rs Cr) in FY24. The company managed to do 61,497 KL of rainwater harvesting through aquifer recharge during FY24.
The initiatives further include the introduction of ESG-linked KRAs for key executives for FY25 and formation of a board-level committee Corporate
APAR is working towards 50 percent GHG emissions intensity reduction by 2030. The share of Renewable Energy (RE) in its overall energy mix increased from 4 percent in FY23 to 7.3 percent in FY24.
Social Responsibility and Sustainability (CSR&S) Committee to enhance the focus on sustainability.
APAR is working towards 50 percent GHG emissions intensity reduction by 2030. The share of Renewable Energy (RE) in its overall energy mix increased from 4 percent in FY23 to 7.3 percent in FY24. Work is also going on to increase the share of RE further through commissioning of wind-solar hybrid energy projects (3.30 MW wind-turbine and 2.80 MWp of solar energy), which is expected save 10,000 tCO2e GHG emission per year
The company prepared its first TCFD (Task force on Climate related Financial Disclosures) report in October, 2024. It is committed to the SBTi, pledging to set science-based emissions reduction targets. APAR is focusing on reducing value chain emissions through increased engagement with suppliers. The company did climate risk assessment and scenario analysis (as per SSP1-RCP2.5, SSP5-RCP8.5 and Net Zero 2050), and quantification of identified risks.
APAR was awarded a score of ‘B’ (management level) by CDP in 2023 for the disclosures. We achieved Silver Status by renowned sustainability rating platform EcoVadis in October, 2023.
From a conductor business perspective, we have several low carbon products. Our ACCC (Aluminium Conductor Composite Core) conductors offer
significant advantages in material efficiency, reduced energy consumption during manufacturing, improved transmission efficiency, extended service life, and favourable results in lifecycle assessments, contributing to lower greenhouse gas emissions. Our high performance HTLS conductors can transmit double the power and are more energy-efficient due to lower resistance. They require less aluminium for equivalent conductivity, leading to reduced carbon footprint and greenhouse gas emissions, along with moderate energy consumption.
WCI: Tell us about your major orders that you have bagged recently.
MA: APAR recently secured significant orders from major TBCB players in India, including PGCIL and leading private developers. Additionally, we have won orders for CTC conductor supply for 30 jobs of 765kV rating transformers for a government-owned electrical technology company and copper OHE conductors for electrification from various zonal railways. We received orders for reconductoring a 66kV network for a state transmission utility to ensure uninterrupted power supply to farmers in Jamnagar, Junagadh and Anjar circle. This reinforces our position as a trusted partner in the domestic transmission sector. On the global front, we have received notable orders from renowned EPCs for key projects across Europe, Africa and North America, reflecting our strong capabilities and reliability in international markets. These orders highlight our ability to deliver high-quality solutions that meet the evolving demands of the power transmission industry worldwide.
WCI: What are some of the major challenges you are experiencing in the market?
MA: The Government of India has set an ambitious target of achieving USD one trillion merchandise exports by 2030. The power sector is expected to contribute significantly to help achieve this target. However, it is facing challenges in navigating the dynamic
and evolving global trade landscape, such as diminishing export incentives, logistical challenges and high MJP/ metal and price fluctuations.
The availability of robust, sea-worthy containers, geopolitical issues and the Red Sea crisis have resulted in levy of peak season surcharges (PSS), increase in ocean freight & TAT and congestion at transhipment ports (e.g. Singapore, Colombo) increasing the TAT. Reduced export incentives make it increasingly difficult to compete with countries like China, and in Europe, Americas, Africa and Australia, where manufacturers benefit from more robust support.
Increase in raw material costs affects pricing stability, profit margins and competitiveness in the market. Additionally, the market is experiencing some challenges domestically, which is impacting the business significantly. Delay in getting approvals for power shutdown is impacting the reconductoring projects.
Factors such as non-availability of 24x7 supply of quality power to manufacturing facilities, for example in Silvassa and in Odisha, along with slower adoption of new and greener products & solutions, require us to continuously innovate, improve operational efficiency and collaborate closely with the stakeholder ecosystem to address these challenges effectively.
WCI: Where do you see the market headed in the next five years, in terms of growth, innovations, technology integration and new challenges? How do you see yourself in that landscape?
MA: The global transmission and distribution (T&D) market is poised for robust growth in the next five years, expected to grow at a CAGR of 6-7 percent.
Globally, the decarbonisation of power generation is spurred by climate commitments and the rise
of renewables, which is projected to account for ~50 percent of the global electricity mix by 2030.
The International Energy Agency (IEA) estimates that achieving net-zero emissions will require USD 4.5 trillion in clean energy investments by 2030, and the need to add / replace ~50million miles of transmission lines by 2040 to meet climate goals and achieve energy security. This expansion, equivalent to the current global grid, will require over USD 600 billion annually in investments by 2030, which is double the current levels.
Transmission lines are vital to connecting renewable energy projects such as the 1,500GW of clean energy awaiting grid connection worldwide and mitigating power bottlenecks. Countries like India are setting a strong example, investing significantly in green energy corridors, mega solar parks, and wind power zones while aiming for 500 GW of renewable energy capacity by 2030. Additionally, inter-continental grid linkages are being explored to leverage time differences and optimize energy distribution globally.
Modernizing transmission grids is driven by the need to incorporate advanced solutions such as energy storage systems, digital technologies, and real-time markets to effectively manage grid imbalances. Key industry-shaping factors include investments in renewable energy transitions, initiatives like One World, One Sun, One Grid (OSOWOG), large-scale HVDC projects, and the rapid urbanization and industrialization in developing countries. Furthermore, the need to modernize aging infrastructure, rising adoption of EVs, proliferation of new data centers, and technological advancements aimed at reducing energy losses are fuelling the demand for innovative solutions in the T&D sector.
However, challenges persist, including lengthy permitting processes, right-
We’ve successfully executed over 165 turnkey reconductoring projects. As part of reconductoring works with HTLS, APAR has supplied more than 63,000 km conductors, and on OPGW Live-Line reconductoring works, we have supplied more than 48,000 km.
of-way issues, and environmental constraints. Intra-state transmission networks face inefficiencies, inadequate investment, and limited access to financing. While building renewable energy plants takes less time, constructing transmission lines remains complex and requires significant government support.
India’s National Electricity Plan (October 2024) outlines the planned addition of 1,91,474 ckm of transmission lines and 12,74,185 MVA of transformation capacity at 220 kV and above voltage levels by 2032, highlighting the
immense potential for infrastructure expansion. By leveraging public-private partnerships, significant investments, and progressive regulatory reforms, India is setting a benchmark for efficient transmission development. As electricity demand continues to rise, these strategic initiatives and innovative solutions will play a pivotal role in accelerating the energy transition and overcoming the operational challenges of transmission infrastructure.
In this evolving landscape of T&D sector, APAR Industries is uniquely positioned to lead the
transformation by offering a diverse portfolio of solutions such as highperformance conductors (HPCs), including high-temperature low-sag conductors(HTLS), covered conductors, continuous transposed conductors (CTCs), EHV cabling solutions, Optical Phase Conductors (OPPC), coated conductors and specialized turnkey solutions to enhance ampacity, lower losses and ensure longevity. By aligning its operations with global energy goals and focusing on sustainability and carbon reduction, APAR plays a pivotal role in reshaping energy infrastructure and ensuring a cleaner and more efficient future.
Established in 1962, Universal Cables has championed the design and development of EHV XLPE cables in India using most updated Vertical Continuous Vulcanization (VCV) technology. Their current annual production capacity of EHV cables is approximately 900 Kms. Further, it is the only company in India to have seamless aluminium sheathing facility to produce seamless corrugated aluminium & smooth aluminium sheathing cables. UCL is also the first company in India to install technological novel Vertical Continuous Vulcanisation (VCV) lines to process the true simultaneous triple extrusion in single cross head with X-Ray units & Supervisory Control And Data Acquisition (SCADA) for online monitoring and control of dimensions and process parameters. In a recent interview with Wire & Cable India, Mr. Tarun Chugh, Chief Marketing Officer, Universal Cables Limited talks about the latest innovation in their company and how it is composing one of the best-in-class cables manufacturers in India.
Wire & Cable India: What types of EHV cables and/or conductors do you manufacture for power transmission and distribution systems, and how do they differ in terms of properties and performance?
Tarun Chugh: We are manufacturing a full range of EHV XLPE cables, right from 66 kV to 400 kV, for cable sizes up to 3000 mm2, which is the highest conductor sizes used in India as of now. We are manufacturing EHV XLPE cables using most updated Vertical Continuous Vulcanization (VCV) technology, ensuring perfect concentricity and longitudinal stability of insulation desired for cable quality and long service performance. Universal Cables Limited (UCL) is also the first company in India to install VCV lines.
WCI: What recent innovations have developed in your technology for enhanced efficiencies in power transmission? Have you incorporated these into your products, and how do they
improve performance or reduce costs?
TC: Innovation and advancement in technology is a continual and ongoing process. We are offering large sizes of cables with segmental conductors to have enhanced current carrying ca-
(COLOR CHANGE)
· Cutting down on waste and rejects during production
· Instant color change during production
· Simple handling and operation
· Extreme small amount of pre-mixed material
· Reduction of setup/production cost
· Synchronized operation (speed of dosing unit synchronized with speed of production machine)
pacities of cables. We are also offering higher copper cross section EHV cables with enamelled conductors, which further enhance current carrying capacities of cables. We are also offering engineering solutions on installation and sheath bonding arrangements
For further information, please contact us: Woywod Kunststoffmaschinen GmbH & Co. Vertriebs-KG Fon +49 (0) 89 854800 · info@woywod.de Endless Opportunities woywod.de/en
of cables for efficient transmission of power with minimum losses depending on site conditions.
We have all variants of metallic sheath facilities required for EHV cables – i.e. lead sheath, aluminium sheath and poly-laminated aluminium sheath. In aluminium sheath, we have two variants – seamless and seam-weld sheath. We are the only company in India to have seamless aluminium sheathing facility. For aluminium sheath EHV cables, conventionally having corrugated aluminium sheath, we have also developed smooth aluminium sheathing cables which compared to corrugated sheath, offers compact cable construction, smooth cable surface, better corrosion protection, lower cable diameter with improved bending properties for ease in handling and installation, and longer delivery length which results in reduction of cable price and project cost to an extent.
WCI: What quality control processes are in place to ensure the EHV cables/conductors meet industry standards and meet reliability and safety benchmarks for various environmental conditions?
TC: The EHV cables are manufactured in an extremely clean environment, and have a completely closed process. Our VCV lines are installed with SIKORA X-Ray units & Supervisory Control And Data Acquisition (SCADA) for online monitoring and control of dimensions and process parameters, to ensure quality product with consistent quality.
All the process data are recorded for each and every length. The cables are subjected to critical quality checks and tests at each and every stage of manufacturing process, and the finished cables are subjected to final routines and samples tests before going out of the factory.
WCI: What is the typical lifespan of your EHV cables/
conductors? What value-added services - such as engineering support, installation guidelines, maintenance etc. do you provide to customers in the field?
TC: The life of cable is not dependent on cable quality alone. It also depends on how well the cables are handled and installed at site, including the quality of accessories, installation of accessories (joints and terminations), bonding arrangements and maintenance of cable systems to protect from any third-party damage.
However, typically the cable life may be considered as thirty to forty years, and may go beyond this also, if all the above factors are considered.
WCI: What is your total production capacity and what target are you eyeing? To what markets do you majorly cater?
TC: Our current annual production capacity of EHV cables is approximately 900 Kms, which we have already peaked and are exploring to enhance our capacity by upgrading our manufacturing lines. The major customers in the EHV segment are government and private electricity transmission companies and EPC companies operating in the transmission segment.
WCI: Tell us about your major orders bagged recently.
TC: We are actively engaged in multiple projects with leading transmission utilities across the country, contributing to the development of critical infrastructure. Additionally, a significant portion of our products is being exported to various international markets, further expanding our global presence.
WCI: Please walk us through your unique manufacturing set up. What new technologies have you invested in to cater to the demanding market?
TC: We are manufacturing EHV cables using VCV technology which is a unique process with distinct benefits in
terms of product quality as compared to conventional processes. We also have a seamless aluminium sheathing line which is unique and we have no competitor in India having this line. We have also developed a smooth aluminium sheathing process, which is also a unique process that requires a specific set of machinery and technical know-how.
As we are catering to export customers, our testing laboratory is equipped with some special testing equipment like – Head Space Gas Chromatography (HSGC), Thermal Gravimetric Analysis (TGA), and Karl Fischer Titration equipment for special tests.
WCI: What are some of the major challenges you are experiencing in the market?
TC: EHV cables play a critical role in the transmission sector. However, for quite some time, from EHV cable perspective, the government has shifted their focus towards the distribution sector rather than transmission. Additionally, the parliamentary and state elections, over the past year, have led to delays and the postponement of several projects. However, the situation is now improving, with projects gradually resuming their course.
WCI: Where do you see the market headed in the next 5 years, in terms of growth, innovations, technology integration and new challenges? How do you see yourself in that landscape?
TC: The EHV cable market is projected to grow at a robust compound annual growth rate (CAGR) of 15% over the next five years. As the demand for HVDC and submarine cables rises in the coming years, there is a significant opportunity in this segment. However, currently, no Indian cable manufacturer provides comprehensive solutions for these advanced technologies. But there is huge scope for this segment in the future.
With around four decades of expertise, Rajasthan-based Dynamic Cables integrates Industry 4.0 technologies, including real-time monitoring, predictive maintenance, rigorous material selection and lean manufacturing, to drive efficiency and consistency in its operations. In an exclusive interview with Wire & Cable India, Mr. Ravindra Jain, Advisor, Dynamic Cables Limited talks about the latest development and innovation at hand. The company recently launched next-generation HTLS conductors featuring advanced composite cores, delivering higher current-carrying capacities and reduced sag. Catering to the renewable energy and power sector both domestically and internationally, the company has earned UL certification. Further, investments in advanced simulation testing facilities ensure compliance with BIS, UL, IEC, and other international standards.
Wire & Cable India: What types of EHV cables and conductors do you manufacture for power transmission and distribution systems?
Ravindra Jain: Our company stands as a trusted, reliable partner specializing in Extra High Voltage (EHV) cables up to 66 kV, MV covered conductors, aerial bunched cables and conductors such as ACSR, AAAC, and HTLS up to 765 kV. We provide innovative, quality, and cost-effective solutions to meet the evolving demands of modern infrastructure. Our products are designed to address modern power transmission needs, including long-distance transmission, urban infrastructure, and renewable energy integration.
WCI: Walk us through your unique manufacturing setup.
RJ: Our manufacturing facilities are equipped with machinery, including CCV extrusion lines, high-speed stranding machines, and advanced quality control systems. Each facility operates under stringent environmental management protocols and is certified with ISO 9001, ISO 14001, and ISO 45001 standards to ensure optimized processes, cost-effectiveness, worldclass quality and sustainability.
The hi-tech manufacturing shop floors,
EV material handling equipment, company vehicles turning into EVs, and our green head office building depicts our commitment towards green initiative.
WCI: How do your products stand out in terms of properties and performance?
RJ: Our cables and conductors are engineered with advanced materials and innovative designs, ensuring superior electrical performance, lower transmission losses, and high thermal stability.
The use of water-blocking compounds, low smoke zero halogen compounds, water-soluble tapes, improved conductor compactness, and corrosion-resistant materials enhances product performance.
WCI: What recent innovations and advancements have developed in your technology to enhance efficiencies in power transmission? How do they improve performance or reduce costs?
RJ: Our proprietary PE insulation formulations are optimized for enhanced dielectric strength and better thermal resistance, allowing for higher operating temperatures and increased load capacities. We are also integrating messaging and OFC systems to provide real-time diagnostics for cables and conductors.
We have recently introduced next-generation HTLS conductors with advanced composite cores for higher current carrying capacities and reduced sag. Apart from that, our Medium Voltage Covered Conductors (MVCC) being produced regularly are safe, reliable and reduce power interruptions and outages. We have taken UL certification through a rigorous process of material selection, manufacturing quality, comprehensive testing as per detailed procedures outlined.
The thermal efficiency of our XLPE cables minimizes energy losses, leading to lower operational costs. Our
HTLS conductors enable higher power transmission without requiring new infrastructure, significantly reducing capital expenditure. Our MVCC product drastically helps in reducing costs towards installation, and even maintenance as well.
WCI: What quality control processes are in place to ensure the cables and conductors meet industry standards and reliability benchmarks?
RJ: We employ a multi-tier quality control system, including raw material verification, online dimensional process monitoring, and high-voltage tests, impulse testing, partial discharge analysis, and accelerated aging tests, to ensure compliance with BIS, IEC, IEEE, UL and other global standards.
Our products are rigorously tested covering routine, acceptance and type tests to perform under extreme environmental conditions. We take utmost precaution in designing robust packaging solutions to withstand all handling issues during transportation and storage.
We are committed to compliance with RoHS and sustainability standards, and eco-friendly initiatives such as reduction of carbon footprint across production processes, development of recyclable and low-impact materials. Our products are approved by UL which speaks volumes about our capability of complying to industry quality standards.
WCI: What is the typical lifespan of your EHV cables and conductors?
RJ: Our EHV cables and conductors are designed for a lifespan of 30–40 years, depending on operating conditions and maintenance practices. Continuous improvements in materials and designs ensure their performance exceeds industry benchmarks over their lifecycle.
WCI: What value-added services do you provide to
customers in the field?
RJ: We offer customizable designs tailored to specific project needs, including conductor type, insulation material, and armoring. Our services include engineering support, on-site installation supervision and testing guidance, training for operational teams, predictive maintenance programs to address urgent requirements and troubleshooting assistance.
WCI: What are the various markets that you serve?
RJ: The market we serve includes utilities and power grids that strengthen the national and regional power networks. We also cater to renewable energy projects- supporting solar farms, wind energy installations, and hydroelectric plants. We uphold the urban infrastructure market, empowering smart city initiatives with reliable power solutions and lastly, we serve industrial applications markets ranging from oil & gas to heavy manufacturing, enabling uninterrupted power supply.
WCI: What new technologies have you invested in to cater to emerging customer and market demands?
RJ: We are investing in enabling production lines with Industry 4.0 analytical support, real-time monitoring systems, predictive maintenance and lean manufacturing for enhanced consistency and operational efficiency.
We have invested in advanced realworld simulation testing facilities for electrical, thermal, and mechanical properties for compliance certifications covering BIS, UL, IEC and other
internationally recognized standards. The entire operations are supported by SAP right from planning to marketing to dispatch and sales thereof.
WCI: What are some of the major challenges you are experiencing in the business?
RJ: The key challenges include fluctuating raw material prices, stringent testing and certification requirements, and the need to implement sustainable practices. Additionally, the transition to renewable energy sources demands a restructure of conventional cable designs to meet stringent requirements of outdoor exposed decentralized power systems.
WCI: Where do you see the market headed in the next 5 years in terms of growth, innovations, technology changes, and new challenges?
RJ: The market is shifting towards high-capacity cables & conductors for renewable energy integration, smart grid-enabled systems, and environmentally sustainable solutions. The demand for specialized cables for solar farms, wind energy installations, electric vehicles, data centers, and
semi-conductor manufacturing will grow significantly as cross-border projects increase. A few of these products are already under our focus area for expansion projects.
WCI: How are you preparing your company for the new emerging scenario?
RJ: We are enhancing our R&D efforts to develop products aligned with green energy projects and expanding our global footprint to meet regional demands. We are building strong teams to ensure we stay at the forefront of innovation. Our R&D team is working on eco-friendly insulation materials and enhanced conductor conductivity to meet growing environmental demands.
WCI: What is your positioning in the emerging landscape of the cable and conductor industry?
RJ: We position ourselves as a global leader in providing high-performance and sustainable cable solutions. Our focus on innovation, quality, and customer-centric services ensures that we are a trusted partner for critical infrastructure projects worldwide.
Dynamic Cables has recently introduced next-generation HTLS conductors with advanced composite cores for higher current carrying capacities and reduced sag.
World’s leading advanced conductor technology supplier, CTC Global has set industrial standards with its high-performance and energy-efficient ACCC® conductors. Contributing to the ‘Make in India’ initiative, CTC Global has recently opened its 5th ACCC® conductor core manufacturing facility in Pune to support the modernization of India’s energy infrastructure, transitioning to a reliable, sustainable and climate-conscious energy system. The company is exploring new applications for its technology in the transmission & distribution sector to meet the future needs of the global energy market. This was revealed by Mr. J.D. Sitton, Chief Executive Officer at CTC Global, during an exclusive interview with Wire & Cable India.
Wire & Cable India: CTC Global is renowned for its innovations in conductor technology. Can you describe your core expertise and how it differentiates CTC Global from other industry players?
J.D. Sitton: CTC Global is the world leader in advanced conductor technology. Its proprietary ACCC® conductor has been successfully implemented by over 300 utilities in over 1,350 projects in 67 countries. CTC Global’s ACCC® conductor is the most extensively tested and field-proven advanced conductor available. It complies with important international standards and is backed by the world’s largest conductor manufacturing and customer support network. CTC Global is differentiated from its competitors by its extensive track record, and its commitment to innovation, quality and respect.
WCI: What has been the driving force behind your company’s growth and success in the global wire and cable industry?
JDS: CTC Global has grown aggressively because its products solve real, pressing problems for transmission utilities around the world. CTC Global products enable faster, cheaper and more efficient expansions of power grids. This, in turn, enables cheaper, more reliable access to electricity. The ACCC® conductor has become an industry standard due to its exceptional thermal stability, energy efficiency and mechanical strength. This, coupled with a global network of manufacturing facilities, authorized manufacturing partners and adherence to its values, allows CTC Global to fulfil its commitments with its products performing as per expectations.
WCI: How has CTC Global embraced new technologies to enhance the performance of its products to cater to developments like smart grid systems or renewable energy integration?
JDS: One of the fundamental characteristics of CTC Global’s ACCC® conductors is that they can be deployed very quickly on existing towers and roughly double the capacity of a given circuit. This enables a utility to easily integrate more renewable energy assets at a faster rate and less cost as compared to traditional conductors. Adding to this, the ACCC® conductor’s additional thermal capability (lower sag, much higher max temperature) allows a utility more capability to adjust its system operations in extreme events. The icing on the cake is the incorporation of optical fibers to enable confirmation of conductor integrity across the useful life of the conductor. This is a definite reliant feature that is unavailable from any other conductor. One of CTC Global’s core values is innovation – we get better at what we do every day. This applies to our products and services as well.
WCI: In your view, what are the most significant challenges facing the current electric grid in terms of meeting future demand and ensuring reliability?
JDS: Electric grids in many countries are experiencing unprecedented demand even as the sources of generation are shifting around and becoming more intermittent. In addition, many electric grids are in
need of refurbishment and need to be reassessed from the perspective of vulnerability to extreme weather. These challenges are well documented and massive capital expenditure is needed. In India, for example, projected peak electricity demand could reach 366 GW by 2032, and estimates for grid investment total over USD 109 billion. To address these challenges, grid modernization with advanced conductors like the ACCC® conductor, which can handle higher loads and harsh conditions, is essential. Smart grid solutions offering real-time monitoring and management will also play a crucial role in ensuring reliability.
WCI: CTC Global has recently opened its 5th ACCC® conductor core manufacturing facility in Pune. How will the new facility enhance CTC Global’s production capacity for ACCC® conductors?
JDS: CTC Global’s Pune facility has been fully loaded since its first month of operation. It is staffed by a very talented, experienced and well-trained team and works closely with CTC Global’s authorized manufacturing partners to drive excellent outcomes for utilities in India. Strategically, it is located in a major manufacturing hub enabling it to reduce lead times, improve supply chain reliability and help meet stringent project deadlines.
The conductor market is poised for growth driven by the global push for electrification, renewable energy integration and grid modernization.
The facility is enabling CTC and its partners to efficiently produce and ship ACCC® conductors, ensuring reliable delivery and supporting our commitment to India’s ‘Make in India’ initiative.
WCI: Given India’s growing energy demands and the government’s push for renewable energy, how does this new facility support the country’s energy infrastructure development?
JDS: India’s ambitious goal of achieving 500 GW renewable energy capacity by 2030 presents a need for modernized infrastructure. The Pune facility supports these goals by locally producing high-performance ACCC® conductors that enhance grid capacity, reduce transmission losses and ensure efficient energy integration. By supporting the modernization of India’s energy infrastructure, we
contribute to the country’s transition to a reliable, sustainable and climateconscious energy system, helping to meet the government’s renewable
energy and climate targets. CTC Global’s ACCC® conductors enable utilities to get more out of their existing assets and build in flexibility
for meeting their future needs.
WCI: What future developments and growth prospects are there for the conductor market, and how are you preparing yourself to fulfill these?
JDS: The conductor market is poised for growth driven by the global push for electrification, renewable energy integration and grid modernization. CTC Global expects increasing demand for high-performance, energyefficient conductors like the ACCC® conductor. To meet this demand, CTC Global continues to innovate, expand manufacturing capacity and strengthen global partnerships. My team and I are also exploring new applications for our technology in transmission & distribution to remain at the forefront of the industry and meet the future needs of the global energy market.
Tata Power Delhi Distribution Limited (Tata Power-DDL) is at the forefront of India’s energy transition, being one of the first distribution companies (discoms) to adopt cuttingedge technologies such as Advanced Metering Infrastructure (AMI), smart grids, and Supervisory Control and Data Acquisition (SCADA) systems. These systems are vital for addressing the complexities of modern energy distribution and maintaining grid stability in the face of fluctuating renewable generation. In an exclusive interview with Wire and Cable India, Mr. Gajanan S. Kale, Chief Executive Officer of Tata Power-DDL, delves into the company’s technological advancements and strategic initiatives aimed at supporting India’s ambitious target of achieving 500 GW of nonfossil-based electricity capacity by 2030. He highlights how Tata PowerDDL’s proactive adoption of modern infrastructure is setting new horizons for the energy sector, positioning the company as a leader in driving the country’s clean energy transition goal.
Wire and Cable India: Can you provide an overview of your company, its history, and key milestones in the power transmission and distribution sector? What is your company’s core expertise in the T&D industry?
Gajanan S. Kale: Tata Power Delhi Distribution Limited (Tata PowerDDL) is a leading power distribution company in India, serving around 9 million people in North and Northwest Delhi. Established in 2002 as a joint venture between Tata Power, India’s largest integrated power utility, and the Government of NCT of Delhi, Tata Power-DDL has consistently been at the forefront of innovation and excellence in the power sector.
Since its inception, Tata Power-DDL has marked several key milestones, reshaping Delhi’s power distribution landscape. Notably, we reduced Aggregate Technical and Commercial (AT&C) losses from 53% in 2002 to below 6%—an achievement unmatched in India’s power distribution sector.
We were also among the first Indian discoms to adopt cutting-edge technologies like Advanced Metering Infrastructure (AMI), smart grids, and Supervisory Control and Data Acquisition (SCADA) systems, significantly enhancing operational efficiency and service reliability.
In 2021, we pioneered the integration of Artificial Intelligence (AI) for energy system modelling and forecasting, setting new benchmarks for predictive analytics and decision-making in the power sector.
Our core expertise lies in leveraging advanced technologies and sustainable practices to ensure reliable, efficient, and consumer-focused power distribution. We specialize in areas such as grid modernization, renewable energy integration, energy efficiency, and consumer-centric innovations.
Additionally, the Tata Power-DDL learning centre plays a crucial role in upskilling talent across the industry, reinforcing our commitment to excellence and leadership in the Transmission and Distribution (T&D) sector.
WCI: What is your outlook for the transmission and distribution sector by 2030? How would you describe the current market sentiment, and what key trends do you anticipate driving the sector’s evolution?
GSK: The ambitious goal of achieving 500 GW of non-fossil-based electricity capacity by 2030 hinges on the development of a robust, reliable, and well-integrated transmission network. To address this challenge, the Indian government, through the Ministry of Power, has established a high-level committee comprising representatives from the Central Electricity Authority, Solar Energy Corporation of India, and Power Grid Corporation of India. This committee is tasked with devising a comprehensive roadmap for integrating over 500 GW of renewable energy capacity into the grid, ensuring a sustainable and dependable power supply.
Tata Power Delhi Distribution Limited highlights the pivotal role of publicprivate partnerships in realizing this vision. Strengthening transmission and distribution networks in step
with the expansion of renewable energy capacity will be crucial to effectively meeting future energy needs while supporting the transition to a sustainable energy future.
WCI: Could you elaborate on the technologies and equipment your company uses in power transmission projects?
GSK: Tata Power-DDL leverages cutting-edge technologies and state-ofthe-art equipment to ensure efficient, reliable, and sustainable power transmission. Our projects incorporate advanced Supervisory Control and Data Acquisition (SCADA) systems for real-time monitoring and control, as well as Geographic Information System (GIS)-based substations that enhance operational efficiency and asset management.
We have employed smart grid technologies, and advanced communication networks to ensure seamless integration of renewable energy sources and load management. Additionally, high-performance transformers, circuit breakers, and XLPE cables are utilized to minimize energy losses and enhance system reliability.
Recently, we have initiated a collaboration project of creating a micro-substation with power voltage transformer, to enable supply of costeffective & stable power to remote areas across India.
Our commitment to innovation and sustainability is further exemplified by the adoption of green energy solutions and energy storage systems to support the growing demands of urban and industrial customers while maintaining environmental stewardship.
WCI: What new technologies will play a crucial role in the near future, and what does the future smart grid adoption look like in India?
GSK: The future of India’s power grid depends significantly on integrating emerging technologies to enhance its reliability, flexibility, and sustainability. As one of the largest synchronous grids globally, India’s grid must evolve to meet growing energy demands, integrate increasing renewable energy sources, and improve operational efficiency. The adoption of cuttingedge technologies will be central to achieving these objectives.
A future-ready grid requires advanced automation systems capable of real-time monitoring, control, and optimization of energy flows. Innovations such as smart grids, Advanced Metering Infrastructure (AMI), and Demand Response Systems will be indispensable for enhancing efficiency, minimizing outages, and managing demand-supply dynamics effectively.
With the rapid adoption of renewable energy sources like solar and wind, which are inherently intermittent, energy storage solutions will be vital. Technologies such as battery storage and pumped hydro storage will enable the capture of surplus renewable energy during low-demand periods and its deployment during peak hours, thereby stabilizing the grid and reducing reliance on fossil fuels.
Artificial Intelligence (AI) and Machine Learning (ML) will revolutionize grid management by enabling predictive maintenance, optimizing operations, and enhancing asset management. These technologies can process vast amounts of real-time data from sensors and grid infrastructure, predict failures, detect anomalies, and improve decision-making. Additionally, AI and ML can forecast energy demand patterns, ensuring smarter grid planning and resource allocation.
The rise of Distributed Energy Resources (DERs) like rooftop solar, electric vehicles (EVs), and smallscale wind or hydro systems calls for a shift toward decentralized grid architectures. Micro-grids will support localized energy generation and consumption, improving resilience and reducing transmission losses. These advancements will also empower consumers, facilitating active participation in energy management, including peer-to-peer energy trading.
We reduced Aggregate Technical and Commercial (AT&C) losses from 53% in 2002 to below 6%, an achievement unmatched in India’s power distribution sector.
Furthermore, with India’s ambitious EV adoption targets, integrating EV charging infrastructure into the grid will be critical. Smart charging systems and vehicle-to-grid (V2G) technologies will not only enable EVs to charge during off-peak hours but also allow them to supply energy back to the grid during peak demand, dynamically balancing supply and demand while supporting grid stability.
WCI: What are the biggest challenges your company faces in the T&D sector? How do you address transmission losses, and what strategies are you implementing to improve efficiency?
GSK: Building power transmission lines is one of the most complex tasks in the power sector. Several challenges arise from factors like terrain, availability of skilled manpower, weather conditions, project timelines,
and environmental clearances. Another significant hurdle is the lack of clear guidelines for projects passing through eco-sensitive areas.
However, it’s important to recognize the proactive role played by the government and its agencies in assisting power transmission service providers. They are addressing many of these challenges through policy changes and updates to bidding guidelines. The overall power sector must align the generation, transmission, and distribution systems to avoid any fallouts and hence a robust infrastructure is essential for a smooth operation.
The government’s evacuation plan to integrate 500 GW by 2030 is a crucial step in the right direction. Additionally, the ‘Gati Shakti’ portal can play a vital role in improving communication, expediting approvals, and ensuring timely project execution.
Technology will remain a driving force in revolutionizing the transmission sector. Technologies like helicopter stringing, helicopter cranes, AI, and drone surveillance have proven highly effective in overcoming challenges related to transmission infrastructure in challenging terrains like Jammu & Kashmir, Ladakh, Uttarakhand, and the north-eastern regions.
Drones, for instance, are now widely used for monitoring transmission lines, reducing the need for human intervention and facilitating quick fault detection and resolution. Similarly, AI-powered SCADA systems are optimizing substation operations, reducing manual oversight.
Other ongoing challenges faced by T&D companies include demand fluctuations, insufficient infrastructure, network encroachment, power theft, and maintaining customer satisfaction.
WCI: How do emerging technologies like artificial intelligence and digitalization
contribute to advancing sustainability and other critical aspects of T&D projects?
GSK: Tata Power Delhi Distribution Limited has been a pioneer among Indian power distribution companies in harnessing the potential of Artificial Intelligence (AI) for energy system modeling and forecasting. As early as 2018, Tata Power-DDL introduced an innovative AI solution designed specifically for Indian discoms to enhance operational efficiency and intelligence. Since then, the company has taken significant strides, including forging partnerships with leading AIspecialized firms, to further advance its capabilities.
The application of AI in energy system modeling and forecasting has proven instrumental in reducing unpredictability and improving efficiency in power balancing and utilization. Additionally, the discom is now leveraging AI for predictive maintenance of grid infrastructure, enabling the early detection of potential issues, minimizing disruptions, and ensuring a more reliable power supply.
WCI: When it comes to exports, how can India strengthen its position in the T&D sector? Are there any key takeaways or lessons India can adopt from international practices?
GSK: As India continues its journey toward becoming a global energy leader, significant opportunities emerge to expand exports in the transmission and distribution sector. With extensive experience in scaling infrastructure, driving technological innovation, and fostering a resilient energy ecosystem, India is well-placed to become a key exporter of T&D products, services, and solutions.
India’s progress in developing cost-effective and cutting-edge technologies, particularly in the renewable energy domain, underscores its potential. By prioritizing research and
We specialize in areas such as grid modernization, renewable energy integration, energy efficiency, and consumercentric innovations.
development (R&D) in areas such as grid automation, energy storage, smart grids, and high-efficiency transformers, India can enhance its global competitiveness.
Nations like Germany and South Korea have demonstrated how a strong focus on R&D in advanced components, such as smart grid technologies and renewable energy integration systems, can lead to thriving export markets.
Expanding India’s T&D exports requires strategic international partnerships with both developed and emerging markets. Collaborations with regions undergoing infrastructure growth, such as Africa, Southeast Asia, and the Middle East, present promising opportunities for India to share its expertise and solutions.
The global transition toward digital grids and smart cities creates new avenues for India’s T&D exports. By offering smart grid solutions, digital substations, and energy management systems equipped with real-time monitoring, predictive analytics, and automation, India can play a pivotal role in addressing the needs of a rapidly evolving global energy landscape.
WCI: What are India’s key requirements for skilling in the T&D sector? What are the current gaps, and how can they be addressed effectively?
GSK: India’s T&D sector grapples with
significant gaps in the sector, including insufficient training infrastructure, outdated curricula misaligned with industry requirements, and difficulties in attracting and retaining skilled talent. This skills gap is particularly pronounced in advanced areas such as artificial intelligence and cloud computing, limiting India’s competitiveness on the global stage.
Since its inception in 2002, Tata Power Delhi Distribution Limited has prioritized the training and skill development of its workforce. The Tata Power-DDL Learning Centre plays a pivotal role in this endeavor, offering targeted training programs designed to upskill employees from various State Utilities. These programs focus on sharing Tata Power-DDL’s transformative practices, equipping participants to adapt to industry changes, and addressing commercial and operational challenges in
distribution operations.
WCI: Lastly, would you like to share a way forward for the T&D Sector in India?
GSK: India’s transmission and distribution sector is brimming with potential, and Tata Power-DDL is at the forefront of driving transformative advancements. The company has been striving to become a benchmark utility and have undertaken significant technological upgrades, including the replacement of outdated infrastructure with smart meters and high-capacity transformers, paving the way for a more efficient and modernized grid.
Through strategic measures to reduce Aggregate Technical and Commercial (AT&C) losses, Tata Power-DDL has successfully decreased dependency on government subsidies. The company has enhanced customer satisfaction by introducing initiatives such as
digitized customer records and self-meter reading, making energy management more accessible and convenient for consumers.
The future growth of India’s T&D sector depends on addressing several critical factors. Strengthening state grids will be pivotal in ensuring reliable electricity supply to even the most remote regions. Robust investments in grid infrastructure are also necessary to efficiently handle the increasing share of renewable energy in the system.
Moreover, the electrification of high-demand sectors, including railways and metro systems, will drive a substantial rise in electricity consumption. This underscores the need for further upgrades to the T&D network to meet the growing energy demands while ensuring seamless and reliable power delivery.
Maillefer Extrusion’s innovations usually set industry standards, which is a result of their constant focus on R&D. Using digitalization and AI, the company has recently introduced a topography scanner and digital scanning computer software and plans to develop a fully unmanned production system, making censoring in production lines completely independent of human intervention. The global technology leader has had a presence in India for decades and sees a huge growth potential here at the backdrop of India making huge investments in building power transfer infrastructure for renewable energy. Mr. Veikko Nieminen, Sales Director, Maillefer Extrusion Oy, revealed this and much more during an exclusive interaction with Wire & Cable India.
Wire & Cable India: Maillefer is known to incorporate Industry 4.0 and the Internet of Things in its operations. Please elaborate.
Veikko Nieminen: The innovations we see today in the wire and cable industry are the innovations done by Maillefer, some 20-30 years ago. Now they have become a sort of industrial standard, being followed by other companies. The innovations we are making today will become industrial standards in the next 10-20 years. This is the result of our constant focus on research and development.
We have a significant R&D department, which is continuously developing new products and working towards fully autonomous production lines. We invest around 6 percent of our revenue in R&D, which helps in retaining our leadership position. Around 80 percent of R&D today is centered around digitalization and AI. When we talk about AI, it implies autonomous lines, power transfer technology, HV cables and power cables. We also manufacture production lines for optical fibre cable manufacturing and have been able to make them already fully autonomous. Our ultimate target is to develop a fully unmanned cable production system,
making censoring in production lines completely independent of operator or human intervention.
WCI: Please share information about your patented technologies or solutions for the EHV cable segment. Kindly share information about your footprint globally and in India for the segment.
VN: When it comes to Extra High Voltage (EHV) cables, what we are actually talking about is modern power transfer technology and assets required for renewable energy transfer, such as solar and wind power. At the international level, green investments have been taking a giant leap for the last 5-10 years. Europe is spending a substantial amount on offshore wind power, so we have developed many products for power cable production there.
In the last three years, Europe has made heavy investments in extra high voltage subsea cable production. New, extra high voltage VCV vertical towers have come up in Finland, Norway and Sweden. Greece and many other countries are also building catenary towers. At Maillefer, we have 100 percent market share in Europe for all subsea extra high voltage cables production lines. We are proud to say that Maillefer is the sole supplier for this segment in Europe.
It started during the Covid-19 pandemic when all the cable producers realized that the continent would soon need significantly increased number of subsea cables and that they don’t
have enough production capacity. So, the cable manufacturing companies started enhancing their capabilities and investing in new production lines. We were not only ready for this but were waiting for this to happen since we had foreseen the deficit in EHV cable products.
Our range for extra high voltage cable products goes beyond 200 kilovolts. In India, we have witnessed an increase in power transfer voltages going all the way up to 500 kilovolt products. Maillefer has been the technological leader in this industry for decades and is looking forward to increased demand in this segment.
Talking about power cable production, we are witnessing an increase in their voltage and insulation thickness, calling for an increase in the sizes of machines & extruders. The subsea cable segment is witnessing a continuous rise in the length of cable products. An extended cable production length leads to a smaller number of joints and better quality.
We have developed bigger extruders for power cable production and are currently promoting a 225 mm extruder in India. Many customers have shown interest in it. Most of our innovations are related to extra high voltage cable production.
WCI: What growth prospects does Maillefer see in India?
We have developed bigger extruders for power cable production and are currently promoting a 225 mm extruder in India.
major Indian cable companies. We are having intensive discussions regarding new production lines for Indian customers. All these new innovations are no more prototypes but are already in production in Europe, so we are able to bring this whole technology to India and they seem to appreciate it because it makes their production much easier and more secure. Since these are extremely capital-intensive investments, the Indian customers feel very comfortable in buying lines from Maillefer because they know that the technology they are getting is highly reliable and the latest technology available in the marketplace.
WCI: What have been your recent innovations and developments for the industry?
At Maillefer, we have 100 percent market share in Europe for all subsea extra high voltage cables production lines.
VN: The Indian economy is experiencing steady growth, with companies, stock exchanges and businesses showing an upward trend. We are very happy to see India making huge investments in building power transfer infrastructure for renewable energy, such as solar and wind power. This increase of green energy is the driving force for our business at Maillefer, not only in India, but globally as well.
We have been in this country for decades now and are known by all
VN: We have introduced a topography scanner to the market, based on Artificial Intelligence. The machine maps the cable surface and captures a 360-degree image, which helps us to take measurements and store data in the computer at a very fast pace. This enables us to check for possible problems in the cable surface, while the product is still in online production. Earlier, this was noticed only after production was already made and in extreme cases, one had to scrap a big amount of cable. Now we can immediately detect if there are some particles on the cable surface or byproducts from the production process and make corrective actions. This is a very important innovation in order to improve the production quality.
Sterlite Technologies Limited has appointed Mr. Rahul Puri as Chief Executive Officer (CEO) of its Optical Networking business. Having previously served as Vice President and General Manager for the EMEIA (Europe, the Middle East, India, and Africa) and APAC (Asia Pacific) regions, this promotion highlights the Board of Directors’ confidence in his leadership and vision for driving STL’s strategic growth. With over 24 years of global cross-functional expertise in business development, sales, marketing, operations, and product management, Mr. Puri has played a crucial role in the company’s growth and strategic initiatives. He has been instrumental in expanding STL’s presence in key global markets and significantly increasing business across the telecom and technology sectors. In an exclusive interview with Wire & Cable India, Mr. Rahul Puri shares insights into his leadership role, strategic priorities, and STL’s growing presence in the telecom and technology sectors.
Wire & Cable India: Congratulations on your elevation to CEO of STL’s Optical Networking Business! Can you share your journey within Sterlite Technologies and how it has shaped your leadership approach?
Rahul Puri: My journey with Sterlite Technologies has been incredibly fulfilling and transformative. Over
the years, I’ve had the privilege of contributing to the company’s growth and strategic initiatives, which has deeply influenced my leadership approach. My focus has always been on expanding STL’s presence in key global markets, significantly increasing our business across the telecom and technology sectors.
Building strong relationships with
our customers, and forming strategic partnerships with global service providers and telecom companies, have been central to our success. These connections have not only positioned STL for sustained growth but also allowed us to stay ahead in the evolving industry landscape.
WCI: What are your key priorities and vision as the CEO
of the ‘Optical Networking Business’?
RP: My key priorities revolve around driving growth across our key markets, including the US, EMEA, and India. We aim to achieve profitable and sustainable growth by maintaining a strong commitment to operational excellence and fostering deep, impactful connections with our customers. This strategic focus will enable us to leverage opportunities and solidify our position as a leader in the telecom and technology sectors.
WCI: How do you plan to leverage your experience managing EMEA and APAC regions in your new role?
RP: Our success story in the EMEA region has been truly remarkable, and I’m proud to say that STL has emerged as a market leader here. We’ve built our business on strong fundamentals by fostering deep relationships with major Tier 1 telcos, Altnets, and enterprise customers.
Our growth has been both organic
through strategic mergers and acquisitions (M&As), allowing us to expand our reach and solidify our presence. Today, our robust business foundation spans over 90 countries in EMEA, putting STL at the forefront. Looking ahead, we’ll leverage the same playbook, tailoring it with a local touch to replicate our success in other regions.
WCI: The optical networking industry is undergoing rapid transformation. What are the current global trends driving this change?
RP: The requirement at present is to build a robust telecom infrastructure to support AI-led digital growth. Additionally, fast installation with a plug-and-play solution is essential to expedite network rollouts. Coherent optical technologies, such as 400G and 800G solutions, are enabling efficient, long-distance data transmission. At the same time, software-defined networking (SDN) and AI-driven automation are making networks more intelligent and adaptable, optimizing traffic management. The shift towards open, interoperable systems is fostering innovation while lowering costs.
WCI: What opportunities and challenges do you foresee for the ‘Optical Networking Business’ in India?
RP: With the surge in data demand, driven by data centers, 5G, IoT, and cloud technologies, there is a clear opportunity for high-capacity, and efficient networking solutions. As India focuses on building infrastructure and expanding broadband reach, optical networking stands at the forefront of this evolution.
India is among the top 3 nations with the largest 5G installed base and more than 100 million users. According to Nasscom, 5G is expected to power up to 2% of India’s GDP, amounting to USD 180 billion by 2030.
The 5G rollout progresses with more than 270 million users, and approximately 6500 towns and cities, 3.5 lakh BTS till date. The telecom companies are projected to spend USD 2 billion on 5G fiberization.
However, the telecom industry is also facing some challenges like managing the increasing complexity of optical networks, particularly with the rapid expansion of fibre infrastructure. Ensuring seamless integration and monitoring during network growth while maintaining quality is critical. Moreover, cybersecurity concerns are becoming more pronounced with the expansion of digital services and cloudbased operations, requiring a heightened focus on securing sensitive data.
WCI: How is Sterlite Technologies adapting to meet the increasing demand for high-speed connectivity and the transition to 5G and beyond?
RP: STL is advancing its optical fibre technology by focusing on advanced fibre solutions tailored to meet the demands of 5G and beyond. STL kept Artificial Intelligence (AI) and data centers at the core of its new product development charter during FY25.
STL further accelerated its efforts in developing products that help mitigate challenges like limited duct space; speedy deployment; and easy, deskilled installations.
My focus has always been on expanding STL’s presence in key global markets, significantly increasing our business across the telecom and technology sectors.
Progressing on its intent of entering the AI-DC segment, the company developed a strong Make-in-India portfolio anchored on its advanced Intelligently Bonded Ribbon Technology. Moreover, STL embedded AI into its ‘Fibre Optic Sensing’ offering and also developed an AIpowered network planning tool for Bharatnet network design.
The company developed industry leading 288-fibre microcable with its 180-micron fibre, and 7-core Multicore Fibre (MCF) for quantum computing and silicon photonics.
WCI: The Indian telecom sector is at a pivotal stage. How does Sterlite Technologies plan to contribute to India’s digital infrastructure growth?
RP: STL is making significant strides in advancing India’s digital infrastructure through its customer-
centricity and product innovation.
Our digital network buildouts, with a focus on building robust, and scalable networks, are playing a key role in the deployment of 5G, broadband, and future-proofed telecom infrastructure across the country.
Additionally, our cutting-edge fibre optical solutions coupled with innovations in optical fibre sensing and AI-driven network management, are poised to enable telecom operators to meet the growing demand for highspeed, reliable connectivity.
STL is also addressing rural connectivity challenges with last mile connectivity, ensuring that underserved areas are connected to the digital ecosystem, and contributing to the government’s ‘Digital India’ mission.
milestones or goals you hope to achieve for the ‘Optical Networking Business’ in the next 5 years?
RP: Our goal in the future is to become one of the top 3 global companies in optical networking business and to be a formidable player in optical connectivity and data center space. We will continue to focus on product innovation to solve customer problems. With proven strategies, we will continue to drive our growth globally.
STL kept Artificial Intelligence (AI) and data centers at the core of its new product development charter during FY25.
Going by the tagline- ‘We keep your industry alive’, LAPP is focusing on transitioning itself from being a mere product company to an end-to-end solution provider. As part of their commitment to India and foreseeing huge growth potential here, the group plans to make Bhopal unit as its single-largest global manufacturing facility by establishing a new plant for low voltage power control and instrumentation cables. It also targets to double its Indian business in the next three years. This was revealed by LAPP India’s newly appointed Managing Director, Mr. Sumit Mitra, during an exclusive interaction with Wire & Cable India.
Wire & Cable India: As you step into this new leadership role, what key priorities have you set for both short-term and longterm growth of LAPP India?
Sumit Mitra: I’m really excited to join LAPP. In the global context, India has been a very strong market for LAPP. We’ve been very successful in the country in the last few years and the growth is expected to continue in the coming years. We have put ourselves on this scorching pace and plan to almost double our business here in the next three years for which we are working on multiple initiatives in different directions. We are very much invested in India and plan to continue this way.
We are building a great team for LAPP in India. The company is focusing on putting the right kind of manufacturing and engineering capabilities, including investments in new capacities. In our quest to further grow our business, we are exploring multiple segments and exciting new areas, such as semiconductor manufacturing, factory automation & digitalization, data centers, and energy storage.
As we enter this next phase of growth for LAPP globally, we are moving away from being a product company to an end-to-end solution provider. The decision follows the mega trends that are shaping our world right now. When we talk about digitalization becoming a big part of our ecosystem, it does not remain limited to a data center, but extends to include digitalization of factories, as well as smart buildings.
WCI: How do you envision LAPP India advancing in terms of product innovation and technological integration?
SM: Innovation is in LAPP’s DNA and a very important part of our business. We are taking some very distinctive paths in terms of innovation. We are focussing on having the right products specific for the Indian market, while trying to be cost-effective. The Indian market has a huge growth potential, but the requirements for performance are quite high. We are looking at ways to become cost-competitive, which calls for its own set of innovations. You can’t just take out a product from Europe and plug it in India. You need to have some localization. Whether it is about the development of local polymers or manufacturing processes, we are looking at ways to improve them.
Another aspect is engineering innovation. We are working on providing to our customers, end-to-end engineering solutions.
WCI: What kind of initiatives have you taken to make your operations more sustainable and what you intend to take in future?
SM: LAPP has a multi-pronged approach towards sustainability. When it comes to sustainability, LAPP is working with BASF, a chemical company. An important component is the use of bio-based plastics. LAPP is coming up with Organic ETHERLINE, the first Ethernet cable with a bio-based TPU sheath material (thermoplastic polyurethane) sourced from BASF, which was previously based on fossil raw materials. The bio-based plastic used is Elastollan® N. It is a corn-based biopolymer. Depending on the type of TPU, the proportion of renewable raw material is 45 to 60%. We are also exploring end-to-end recycling for cables. Since cable has a lot of copper, it has great potential for recycling, and we look forward to introducing something on those lines in future. Currently, it’s a work in progress.
LAPP is an ISO certified company, making efforts to incorporate sustainability and recycling into its building operations and manufacturing
processes. We are looking at ways to reduce our absolute power consumption and increase the efficiency of our ecosystem, while working on green energy. Further, we are working on initiatives to optimize our whole supply chain and make it more efficient.
We are aligning our products with sustainable solutions. We are a significant player in the renewable energy sector, manufacturing very specific products for segments such as solar energy, wind energy and energy storage solutions. Our products are perfect for applications in outdoor, high temperature and harsh working environments.
There is another part to sustainability, which is about the impact that we make on society. We are doing a lot of work in terms of education and healthcare.
WCI: Tell us about your manufacturing facilities in India, with special focus on expansion in the Bhopal plant.
SM: We have three manufacturing facilities in India, at Jigani in Karnataka, Bhopal in Madhya Pradesh and Dharuhera in Haryana. We started operations in India in 1996 by setting up a state-of-the-art manufacturing unit at Jigani in Bangalore, and doubled its production area in 2014. The plant is currently running at almost full capacity.
Dharuhera unit is a small facility, where we are manufacturing some very specialized products and accessories, which were not part of our traditional portfolio.
Run in an extremely impressive way, the unit at Bhopal is the only LAPP facility in India having scope for expansion right now, where we are coming up with a large plant for low voltage power control and instrumentation cables. The Bhopal unit is going to be the single largest manufacturing facility for the LAPP globally.
WCI: What is the future of the
We are very much invested in India and plan to continue this way.
wire and cable industry, both at the Indian and international level?
SM: The future for wire and cable is fantastic. If you look at the global scenario, one of the main reasons for this is increasing digitalization and electrification of the actual physical infrastructure. As we move towards a future having more electrically-operated instruments and gadgets, it promises robust demand and growth for cables and wires.
When it comes to India, there is a second layer to it. India is currently the highest GDP growth country globally, which means the demand will remain. Besides, the Railways sector is taking some real revolutionary steps in terms of modernizing the fleet- including the locomotives, intercity trains, Vande Bharat trains, as well as the metros. Apart from that, the Railways is investing on signaling and safety, which spells into rising demand for cables and wires. Other segments which are growing include the steel industry which is targeted to achieve a crude steel capacity of 300 million tonnes by 2030–31. With new investment coming up in steel, I think it is giving a big growth impetus to India, which is on top of the global digitalization trend. This is a great time to be in this industry. Apart from this there is a continued investment in other infrastructure as well as increasing foreign investments and growing Indian investments in new facilities.
WCI: How do you intend to position LAPP in the Indian context?
SM: LAPP was previously more of a cable manufacturer for different applications. Giving true justification to its tagline, ‘We keep your industry
The future for wire and cable is fantastic. If you look at the global scenario, one of the main reasons for this is increasing digitalization and electrification of the actual physical infrastructure.
alive’, LAPP is focusing on becoming an end-to-end solution provider, which means LAPP will now supply connectors, active devices, passive devices and junction boxes, everything that is required for a communication network. Most of these capabilities are being developed in-house and some will be manufactured in collaboration with certain partners.
Our focus has been on two areas- One is increasing the amount of Indian
manufactured products, owing to initiatives like ‘Make in India,’ which have drastically reduced imports. The second is we are working on a strategy to have a portion of the value added internally within the company. We are strongly focused on the whole sustainability paradigm, which is end-to-end. It’s not about how we make or deliver our products, but about how we run our operations.
LAPP believes that going forward is not possible without people. The company lays a lot of emphasis on team building and people development. I think this is for me personally, the most satisfying part of my job, because there is a huge scope in terms of developing our people not just from technical capabilities, but from the leadership capabilities, so that they can all step up to take these larger roles within our organization as we grow.
WCI: Please tell us about your market footprint and the in-
dustries served by you.
SM: Traditionally, LAPP was into manufacturing instrumentation cables and control cables. We now have the full range of capabilities in terms of instrumentation, control, data and power cable. LAPP India is a leader in cable and connection technology, which provides fieldbus technology, optical transmission systems, industrial connectors, glands, conduits, cable markers, tools, and accessories. The 40,000 products in our global catalog reflect our manufacturing prowess. LAPP products are used in production machinery, industrial robots, public transport, food processing, alternative energy, charging systems for electric vehicles, oil drilling platforms and many more.
With the installation of E-beam, we have extended our range of products to newer segments coming in India, such as semiconductor, e-mobility, rail infrastructure, ship-wiring, nuclear plants, defense, solar power, aerospace, automotive and medical sectors.
HFCL, a prominent telecom equipment manufacturer, is poised to play a crucial role in BharatNet Phase III, emerging as the lowest bidder for contracts totaling approximately INR 8,100 crore. Independently, the company has secured a substantial INR 1,244 crore project to deploy high-speed broadband infrastructure in Punjab, along with an additional INR 746 crore for operations and maintenance over the next decade. In a conversation with Wire & Cable India, Mr. Jitendra Singh Chaudhary, Executive President – Communications, HFCL, shared insights into the company’s new opportunities and initiatives. Beyond its involvement in BharatNet Phase III, HFCL has introduced a 2 Gbps Point-to-Multipoint UBR at the India Mobile Congress 2024, offering an economical mobile backhaul solution that complements both fiber and microwave technologies, setting a new benchmark in network solutions.
ü Cable Compounds
We manufacture speciality compounds which find different applications across a wide spectrum of the wire and cable industry such as power cables, building wires & telecommunication.
OUR PRODUCTS:
ü Bio Compostable Compounds for Food Packaging
ü Engineered Plastics for Appliances
ü Engineered Plastics for Automobiles
ü Reprocessed Compounds for Cables and Automotive
ü Industries
ü Master Batches
ü Plastic Sheets for Packaging
Ph.: +91-130-2219014 , +91-91-9354146393
Email: info@universalpolychem.com
Website: www.universalpolychem.com
Wire & Cable India: Today HFCL is a leading telecom gear maker. What factors helped shape the success story of the company?
Jitendra Singh Chaudhary: Our journey to becoming a leading telecom equipment manufacturer has been driven by several key factors. Our strategic shift from primarily being a system-integrator for telecom and government sectors, to expanding into in-house, design-led telecom products and enterprise solutions has been at the core of this transformation journey. This diversification of our customer base, coupled with our focus on developing end-to-end solutions has also been crucial for our growth story.
A strong commitment to indigenous R&D and innovation has been a cornerstone of our success. We have developed a comprehensive portfolio of digital network products, including IP/MPLS routers, L2/L3 switches, Wi-Fi access points, AI-based Unified Cloud Network Management Solutions (UCNMS), Unlicensed Band Radios (UBR), 5G Fixed Wireless Access (FWA) Customer Premise Equipment (CPE), and HFCL optical fiber cables.
Our ability to address specific market needs with innovative solutions— such as our indigenously designed UBR for 4G/5G backhauling and advanced 5G FWA CPEs—has enabled us to capture significant market share across various sectors.
WCI: How much has HFCL’s communication product line grown over the years? What is the best performing among them?
JSC: Our communications product portfolio has witnessed remarkable growth, particularly during the past two years. One of our standout performers is the UBR, with more than 5,00,000 UBR deployed across all Tier-1 operators in India and several major international operators, commanding an impressive 35% market share in the domestic market.
We are also the only Indian company to have designed and developed 5G FWA CPE, which has been supplying significant volumes to a leading Tier-1 5G operator in India. These solutions are also currently undergoing testing with other operators in domestic and international markets.
Our Wi-Fi solutions have also achieved exceptional success, with our Wi-Fi 6 solutions gaining substantial market share and being widely deployed across diverse sectors such as banking, education, hospitality, airports, and sports stadiums.
WCI: How do AI-enabled cloud services transform enterprise operations, and what benefits do they offer in terms of performance optimization, enhanced security, and scalable solutions for businesses?
JSC: AI-enabled cloud services are fundamentally transforming how enterprises manage and optimize their network operations. Through solutions like IO Canvas, and Unified Cloud Network Management System, organizations can now leverage AI-enhanced predictive analytics to monitor their networks in realtime, allowing them to identify and address potential issues before they impact business operations. This proactive approach represents a significant shift from traditional reactive management methods.
The transformation is particularly evident across three key areas. Firstly, in performance optimization AI analytics provide actionable insights, allowing IT teams to streamline workflows and automate routine tasks. This ensures continuous, uninterrupted connectivity while minimizing the need for manual intervention. For instance, the system can automatically detect performance bottlenecks and suggest optimization measures, enhancing overall network efficiency.
Second, these cloud services integrate
seamlessly with network access control systems and adopt best-inclass security protocols. Real-time enforcement of security policies and continuous monitoring capabilities ensure that organizations can protect their networks against emerging threats while maintaining compliance with global standards.
Finally, with flexible deployment options—whether cloud-based, on-premises, or hybrid—businesses can scale incrementally, starting with current needs and expanding as requirements grow. This flexibility, combined with HFCL’s unified management through a single dashboard, significantly reduces the total cost of ownership while ensuring that enterprises can adapt quickly to evolving business demands.
WCI: You are targeting significant revenue from exports in optical fiber and telecom equipment. What are the major markets, and how much of total production goes to exports?
JSC: We have strategically expanded our global footprint, focusing on key markets such as the UK, the US, Europe, and Africa. To support our international growth, we have established a network of distributor partners, local offices and warehousing facilities in these regions.
We are the only Indian company to have designed and developed 5G FWA CPE.
In addition to exporting optical fiber cables and passive components to global Tier-1 operators across 40 countries, our active telecom products are now being shipped to more than ten countries. The growing demand for our products in international markets is fuelled by our strong OFC business presence and long-standing relationships.
Our robust go-to-market strategy combines direct sales to telcos and key ISP customers with a strong network of distributors and system integrators.
In India, partnerships with industry leaders such as Savex, Ingram, Beetel, and Iris have bolstered our distribution capabilities. Internationally, strategic alliances with the Kenton Group in the UK, NoWire in Sweden, EPS Global in Dublin, and numerous system-integration partners across different regions have played a pivotal role in expanding our customer base and strengthening HFCL’s presence globally.
WCI: What kind of annual investment goes into R&D and quality control resources? What are some of the major innovations that HFCL has produced as a result?
JSC: HFCL’s significant investments in R&D have driven several breakthrough innovations. Another key milestone is our recently launched 2 Gbps Point-to-Multipoint UBR.
Unveiled at the India Mobile Congress 2024, the UBR offers the most costeffective mobile backhaul solution to complement both fiber and microwave. Additionally, our bestin-class IP MPLS routers are poised to play a crucial role in the successful
roll-out of BharatNet Phase-III.
One of our notable achievements is being the first Indian company to integrate OpenRoaming across our Wi-Fi portfolio. Furthermore, our AIpowered IO Canvas, a Unified Cloud Network Management System, marks a significant innovation, delivering unmatched visibility and simplified network management through a single-pane-of-glass interface.
WCI: Which industries are the primary focus for comprehensive Wi-Fi managed solutions, and how is the market responding to their adoption and impact within these sectors?
JSC: Managed Wi-Fi solutions are gaining momentum in key industries such as education, banking, healthcare, and hospitality, each benefiting from tailored capabilities.
In education, these solutions are revolutionizing campus connectivity with high-density coverage, seamless onboarding, and integration with learning management systems, fostering a robust digital learning environment.
For the banking sector, security and reliability are paramount. Managed Wi-Fi ensures secure, highperformance networks that support both customer-facing services and internal operations while ensuring compliance with stringent financial regulations.
In healthcare, these solutions support critical applications by offering separate, secure networks for medical devices, staff, and patients, making them essential for modern healthcare facilities.
The hospitality industry benefits from seamless, high-quality connectivity across hotels and resorts. Features such as advanced analytics and OpenRoamingTM enhance the guest experience while simplifying network
management for staff.
Across these industries, managed Wi-Fi solutions are driving significant improvements in connectivity, security, and operational efficiency, making them an indispensable part of modern digital infrastructure.
WCI: You have been serving sectors such as telecom, defence and railway. Where do your products find major applications? In future, where do you see more growth and how diverse the product demand will become? Please discuss.
JSC: We address diverse connectivity requirements across sectors, including telecom, metro railways, enterprises, and defence networks. Our telecom portfolio including solutions such as managed Wi-Fi, 5G FWA CPEs, L2/L3 switches, IP/ MPLS routers, UBR solutions and UcNMS —deliver seamless and scalable connectivity. Our 5G FWA CPEs, in particular, are designed to support one of the most impactful applications of 5G networks: Fixed Wireless Access (FWA), enabling reliable connectivity for diverse and demanding use cases.
In the defence sector, HFCL has established itself as a key player by developing cutting-edge technologies, including electronic fuses, thermal weapon sights, and ground surveillance radars. A significant milestone is our strategic partnership with General Atomics Aeronautical Systems Incorporated (GA-ASI), where we are developing critical radar sub-systems for their advanced Unmanned Aircraft Systems (UAS). This collaboration underscores our technical excellence and commitment to delivering sophisticated defence solutions.
Looking ahead, we foresee significant growth across sectors fuelled by increased adoption of 5G and the transition from 5G to 6G. By aligning with India’s ‘Make in India’
initiative and collaborating with global technology leaders, HFCL will continue to diversify its product portfolio and lead innovation, driving growth across industries.
WCI: How crucial a role does sustainability play in your entire operations? How would you rate your own standing in the industry? Please discuss some of the distinct practices.
JSC: Sustainability is integral to our operations, guiding our efforts to minimize environmental impact across all aspects of the business. We prioritize energy efficiency in our solutions, designing products that consume less power while maintaining high-quality performance. Our packaging incorporates recyclable and biodegradable materials and we minimize waste by optimizing packaging designs.
Additionally, our focus on product durability, upgradability, and repairability helps lower e-waste. A key milestone in our sustainability journey is our Hyderabad facility, certified as “Zero Waste to Landfill”. This achievement reflects our dedication to sustainable practices and operational excellence.
As for our industry standing, we are proud of our initiatives but remain committed to continuous improvement and innovation. By maintaining strong alignment with
global sustainability standards, we aim to lead the industry in adopting environmentally conscious practices.
WCI: How big a role is HFCL going to play in BharatNet Phase III? Please elaborate
JSC: HFCL is set to play a pivotal role in BharatNet Phase III, a significant initiative aimed at extending highspeed broadband access to rural and remote areas of India. Along with its consortium partners, HFCL has emerged as the lowest bidder (L1) for contracts worth approximately INR 8,100 crore, including INR 6,925 crore for establishing a middle-mile fiber network in Uttar Pradesh (East and West) under BSNL’s oversight. This project includes a 10-year operation and maintenance (O&M) commitment valued at INR 4,155 crore. Independently, HFCL has also secured a INR 1,244 crore contract to deploy high-speed broadband infrastructure in Punjab, with an associated O&M component of INR 746 crore over the next decade. In addition to its role in project execution, HFCL’s diverse product portfolio positions it as a critical supplier for the BharatNet Phase III. The company’s offerings, including IP MPLS routers with SFP pluggable, optical fiber cables, fiber connectivity solutions, and power management solutions are integral to the project. Supported by the government’s Production-Linked Incentive (PLI) scheme, HFCL’s production capabilities ensure reliable delivery of the required physical and digital infrastructure.
By aligning with BharatNet’s objective of bridging the digital divide, HFCL aims to deliver high-speed broadband connectivity to more than 250,000 gram-panchayats covering 640,000 villages. By leveraging its extensive product range and expertise, HFCL is poised to make a significant impact to the success of BharatNet Phase III, aiming to bridge the digital divide in rural and underserved regions of India.
One of our notable achievements is being the first Indian company to integrate OpenRoaming across our Wi-Fi portfolio.
WCI: What are some of the major challenges that have been impacting your operations? How do you see the market in the next 5 years, in terms of growth and major innovations?
JSC: Looking ahead, we see tremendous opportunities in emerging technologies. As a member of the Bharat 6G alliance, we are actively involved in developing next-generation communication technologies. Simultaneously, we are also developing Wi-Fi 7 solutions to overcome the limitations of current Wi-Fi standards.
Our vision for the next five years is to become one of the top five global OEMs for UBR and Wi-Fi endto-end solutions by 2026. We are focused on expanding our 5G FWA solutions, developing 5G Plus and 6G technologies, enhancing our IP MPLS router portfolio, and growing our presence in the data center space.
While the rapid pace of technological advancement and increasing global competition require continuous innovation, we are confident in our ability to bridge these gaps. Our approach of leveraging strategic partnerships with leading global technology firms, investing heavily in R&D, ability to innovate quickly around unique customer requirements, and staying committed to sustainability positions us to lead the way in both domestic and international markets.
Vidya Metal Manufacturing Company is looking forward to a promising 2025 with plans to increase its manufacturing capacity to 25,000 TPA from existing 18,000 TPA through the upcoming facility in Bandapur, Rajasthan. Mr. Abhinav Goyal, Director, Vidya Metal Manufacturing Company Private Limited, revealed during an
exclusive interaction with Wire & Cable India that the company is aiming to become a global leader in the wire industry, while exploring new sectors such as renewable energy, automotive electrification and smart infrastructure for significant growth opportunities.
Wire & Cable India: Kindly share the business journey of VMI Group, outlining major milestones and crucial achievements.
Abhinav Goyal: Vidya Metal Manufacturing Company Private Limited (VMI Group) was founded in 1989 with a vision to support India’s rapidly growing electronic and automotive sectors. From the very beginning, we focused on producing high-quality copper bus bars, DPC wires & strips, and super enamelled aluminium winding wires & strips to meet the critical demands of these industries.
Our seven state-of-the-art facilities at Bhiwadi, Manesar, Bandapur, Chopanki, Daman, Jammu and Pathredi are equipped with certified facilities and globally recognized methodologies like 5S, Total Quality Management (TQM), Six Sigma and Production Part Approval Process (PPAP). These practices ensure that our products meet the highest quality standards, earning us the trust of our customers.
A significant milestone for Vidya Metal Manufacturing Company (VMMC) has been its ability to scale production
of aluminium winding wires and strips to 18,000 TPA of total 80,000 TPA overall production capacity, with plans to increase this capacity to 25,000 tonnes this year to meet growing market demands. What truly defines our contribution is our role as a trusted supplier to several prestigious clients and leading OEMs in industries seeking quality performance in demanding conditions.
WCI: How much has your product portfolio diversified over the years? What are your best-performing products in the market? Where does the major demand come from?
AG: VMMC has evolved significantly since 1989. Our portfolio includes enamelled rectangular aluminum strips, aluminium bus bars, copper rods, copper bus bars and flats, bare copper wires, fibre glass, foils, bare wires, double paper-covered (DPC) copper, aluminum strips, DPC wire & strips, winding wires and polycoated strips. Over the years, we’ve diversified to include a wide range of products that cater to varied industrial needs.
These products cater to critical
applications in industries such as transformers, motors, inverters, pumps, generators, submersible cable wires and compressors. Among our offerings, the copper and aluminium enamelled winding wires, DPC, foil, fibre glass, bus bars and flats are our best-performing products. These are widely preferred by industries for their versatility, quality and consistent performance in demanding conditions.
WCI: Please tell us about your market footprint. How is your total sales volume split between the export and domestic markets?
AG: Currently, our major sales volume comes from the domestic market, which has been our primary focus. India’s rapidly growing sectors, such as energy, transportation and electronics have created a consistent demand for our products. We are proud to be a key supplier to prestigious companies like Bharat Heavy Electricals Limited (BHEL), Tata Power Company Limited, Havells India Limited, HPL Electric & Power Limited, Toshiba Corporation, Livguard Energy Technologies Private Limited, Su-Kam Power Systems Limited and Bajaj Group, along with other major clients and leading original equipment manufacturers (OEMs) in the inverter, electronic appliances, switch gears, fans, battery segments and transformer manufacturing industries. Our products have become critical components in powering infrastructure and energy solutions across India.
Our success in the market is attributed to the consistent quality of our products. Each item undergoes rigorous testing and quality checks to ensure it meets the performance requirements of the most demanding applications. This commitment to quality has earned us a reputation for reliability, which is a key factor driving customer preference. In the domestic market, our ability to quickly adapt to the evolving needs of sectors like OEM, transformer and electronics have been instrumental in maintaining our leadership. For the
domestic market, we’ve been focusing on expanding our footprint by targeting regions with high growth potential and fostering long-term partnerships with our clients.
WCI: Please shed light on the manufacturing and technological capabilities of the production facility. Are there any plans for undertaking capacity expansion?
AG: Our manufacturing facilities form the backbone of VMI Group’s success. Located in Bhiwadi, Manesar, Bandapur, Chopanki, Daman, Jammu and Pathredi, these facilities are designed to meet the highest standards of quality and efficiency. All plants feature state-of-the-art machinery and automated processes that ensure precision and consistency in production. Our facilities are also equipped with globally recognized and certified methodologies like 5S, Total Quality Management (TQM), Six Sigma and Production Part Approval Process (PPAP). These practices ensure that our products meet the highest quality standards, earning us the trust of our customers.
VMI Group takes pride in integrating advanced technologies into its operations. For instance, the computerization of manufacturing processes and management systems has enhanced operational efficiency and allowed us to maintain real-time monitoring of production. This not only ensures better quality control but also minimizes downtime and waste. Our facilities also house new advanced mechanics for faster production cycles, which help us to meet the growing demands of our customers. These include high-speed winding and enamelling machines, automated testing systems and precision cutting tools. By adopting such advanced technologies, we’ve been able to maintain a competitive edge in the market.
Looking ahead, we have ambitious plans for capacity expansion. One of the most exciting developments is
the upcoming production facility in Bandapur, Rajasthan. This new plant will focus on increasing our production capacity while incorporating the latest advancements in manufacturing technology. It will be equipped with highly automated systems and smart machinery to ensure both speed and quality in production. The Bandapur facility is expected to play a crucial role in meeting the increasing demand for our products, both domestically and internationally.
Currently, our facilities have a combined production capacity of 18,000 tons per annum, which we plan to expand to 25,000 tons per annum with the addition of the Bandapur plant. This expansion will allow us to cater to the growing requirements of sectors like OEM, automobile, and electronics.
WCI: What have been the recent developments at VMI and what are your future growth plans?
AG: At VMI, we are continuously evolving to stay ahead of industry demands while contributing to a sustainable future. Some of our recent developments reflect this commitment. On the operations front, we’ve enhanced our focus on domestic markets. As the major contributor to our sales, we’ve been expanding our presence by building strong relationships with major, distinguished clients. This growth has been fueled by our reputation for delivering highquality products.
Another notable development is the solarization of our manufacturing facilities, enabling a portion of our plants to run on renewable energy. This initiative not only reduces our dependence on conventional energy sources but also lowers our carbon footprint, aligning with our vision for a greener future. In terms of environmental responsibility, we’ve implemented several eco-friendly practices. For example, our facilities now feature sewage water treatment plants to ensure proper recycling and
disposal of water. We’ve also launched extensive plantation drives in and around our manufacturing units, contributing to local biodiversity and improving air quality.
As part of our diversification strategy, we are exploring new sectors such as renewable energy, automotive electrification, and smart infrastructure. These emerging areas represent significant growth opportunities, and we are developing products tailored to their unique requirements. Additionally, we aim to expand our research and development efforts to create innovative solutions for industries like energy storage, electric vehicles and green energy solutions. These efforts will help us in addressing the evolving needs of our clients, while staying true to our commitment to sustainability.
WCI: How do you perceive the current state of the wire industry? What are the major ongoing challenges in the Indian wire industry and how can these be overcome? What, according to you, are the primary growth drivers for the industry?
AG: The wire industry is currently at a pivotal stage, driven by rapid expansion of sectors like energy, infrastructure, transportation and electronics. The demand for high-quality wires and related products is growing steadily, particularly in areas like renewable energy (RE), electric vehicles (EVs) and smart infrastructure development.
However, the industry is also facing certain challenges that need to be addressed to unlock its full potential. One of the key challenges is the volatility in raw material prices, especially copper and aluminum, which are vital for wire manufacturing. This price fluctuation not only increases production costs but also makes it difficult for manufacturers to offer consistent pricing to customers. It also impacts pricing in a competitive market. To address this, the industry needs to adopt
strategies like long-term contracts with suppliers, hedging against market fluctuations and exploring alternative materials that can reduce dependency on traditional metals.
Another concern is the need for technological adaptation in small and medium enterprises (SMEs) across the sector. Many units still rely on outdated equipment, leading to inefficiencies and inconsistent product quality. The solution lies in upgrading the infrastructure with advanced manufacturing technologies like automation, digitalization and Industry 4.0. Government initiatives like the Production Linked Incentive (PLI) scheme can also help the manufacturers to overcome current challenges and seize future opportunities. As industries become more demanding, the wire sector must keep up with advancements in materials, manufacturing processes and product specifications to meet higher efficiency and sustainability standards, as well as reduce costs. Additionally, fostering innovation through research and development will enable the production of specialized products tailored to emerging sectors.
The industry also faces issues related to global competition. With the influx of cheaper imports, particularly from countries like China, domestic manufacturers are under pressure to maintain their competitiveness. To address this, Indian manufacturers must focus on quality, innovation and customization to differentiate their products. Additionally, government policies on import duties and promoting Make in India initiatives can provide the much-needed support to domestic players.
Another challenge is global supply chain disruptions, especially in the wake of global events like the Covid-19 pandemic. Delays in raw material procurement and increased logistical costs pose hurdles for manufacturers in meeting delivery timelines and maintaining margins. The industry can mitigate these
issues by diversifying its supplier base, optimizing inventory management and exploring local sourcing options to reduce dependency on imports.
Lastly, environmental sustainability is becoming increasingly important. The wire industry is often associated with high energy consumption and waste generation. To overcome this, companies must adopt eco-friendly practices, such as using RE for production, implementing waste management systems and developing recyclable materials.
WCI: What is your vision and plan for VMI’s future?
AG: Our vision for VMI is to become a global leader in the wire industry by delivering innovative, sustainable and high-quality solutions that drive progress across industries. As we grow, our goal is not just to expand our business but also to create a meaningful impact on society and enhance the lives of our workforce.
One of our primary focus areas for the future is capacity expansion and innovation. With the upcoming production facility in Bandapur, Rajasthan, we aim to increase our manufacturing capacity to 25,000 TPA. This facility will integrate advanced technologies and sustainable practices, ensuring that we meet the evolving demands of sectors like RE, electric vehicles and smart infrastructure. We are also investing in research and development to develop next-generation products that align with global trends in energy efficiency and sustainability.
The welfare of our labor force is at the heart of our vision. At VMI, we believe that our people are our greatest assets. We have implemented programs to enhance the well-being of our workers, including healthcare initiatives, skill development workshops and financial literacy programs. By providing a safe and inclusive work environment, we aim to empower our workforce and enable them to grow alongside the company.
KEC International Limited (under the brand name Asian Cables), a leading manufacturing and exporter of power cables in India, has been selected to supply cable materials for the EHV power supply to the data centre in Mumbai to upgrade its cloud services.
Mumbai is among the world’s rapidly expanding megacities, with a population exceeding 20 million. The city stands as a major centre for finance, commerce, entertainment, and technology. The city is home to some of India’s largest data centres and industrial facilities.
These sectors demand significant energy resources, and Mumbai’s electricity requirements are expected to rise by 50% by 2030. To meet future energy needs, investments in power transmission infrastructure are necessary.
A leading IT service provider is developing the largest data centre in Mumbai to upgrade its cloud services. Such facilities require substantial demand for electricity to power the servers and cooling systems. To meet this demand, an extra-high voltage (EHV) 220kV underground power cable must connect the data centre to the Maharashtra State Electricity Transmission Company Limited (MSETCL) network. This upgrade necessitates increasing the power capacity in the area.
Given the scale of the project, it was necessary to select a cable producer with proven expertise in extra high voltage projects. Without a solid track record, risks like technical errors, safety issues, and performance failures could compromise the project’s success and power supply reliability.
The Maharashtra State Electricity Transmission (MSETCL) Board needed to upgrade the 220kV EHV cable specifications from 2000 sq.mm copper to 2500 sq.mm copper (1600A load capacity) to meet high continuous current ratings of more than 1500 amps for the data centre and industrial complex in Thane.
KEC International Limited, under the brand name Asian Cables, is a leading manufacturing and exporter of power cables in India. They were selected to supply cable materials for the EHV power supply to the data centre.
Some key challenges included:
• Manage the tension in the CCV production line for cable weight of 52kg per metre while maintaining excellent centricity of the insulation and semicon around the conductor
• Installing a larger diameter cable which requires higher pulling forces and larger equipment on-site.
To address these challenges, KEC International chose Borouge Borlink™ LS4201S and DYM-542HVS supersmooth semiconductors along with Jacket: Borstar® HE6062. These materials were specifically selected because of the high production output, electrical performance and optimal adhesion between the semiconductive layers and crosslinked polyethylene (XLPE) insulation, meeting the unique demands of cable manufacturing and installation.
Borouge’s Superclean XLPE materials are manufactured using an advanced closed-loop process that ensures the highest level of cleanliness to withstand high electrical stresses. The insulation material’s performance is enhanced when paired with supersmooth semiconducting layers.
These materials were selected to meet the unique demands during cable manufacturing and installation to ensure the reliability of uninterrupted power flow with a long service life.
“This is our first prestigious data centre project in India with highest conductor size, type and voltage grade and having a large overall cable weight (approximately 52kg/m) which is difficult to handle on site. It was also a great and impressive challenge to manage the line tension in CCV line of insulated core with such a huge weight”, said Mr. Anjan Banerjee, Vice President Technical Service & New Products of KEC International Ltd.
The successful execution of this project has reinforced Borouge’s reputation as a reliable partner for major EHV undertakings. By leveraging Borouge’s innovative solutions and close collaboration with KEC International, this project will enable the growth of Mumbai’s industrial and digital undertakings with reliable, uninterrupted power supply.
Additionally, Borouge’s participation demonstrated the potential of EHV projects in the Indian Subcontinent, showcasing their ability to navigate challenges and deliver outstanding outcomes.
KonnArk Group, a multi-product and multi-locational business conglomerate with a turnover of INR 1500 million, has two companies – KonnArk Polymer Private Limited for manufacturing PVC compounds and masterbatches; and KonnArk Polychem LLP which manufactures Chlorinated Paraffin Wax (CPW), hydrochloric acid & sodium hypochlorite. The Group is looking forward to expanding its operations in the next five years, while staying relevant and competitive in the market. This was revealed by Mr. Murli Ballan, Director, KonnArk Polymers Private Limited, during an exclusive interaction with Wire & Cable India.
Wire & Cable India: Kindly walk us through your business journey, highlighting major milestones and crucial achievements.
Murli Ballan: KonnArk Group is a family-owned company, established in 2007. It’s a multi-product and multilocational business conglomerate, with a turnover of INR 1500 million. We are celebrating our 18th anniversary this year! We specialize in formulation and manufacturing of PVC compounds and PVC masterbatches for wires & cables, automobile, footwear, profile and pharmaceutical industry.
WCI: Kindly walk us through your manufacturing facility and product portfolio. What new products are you planning to launch in the near future?
MB: KonnArk Polymers has one of its kind state-of-the-art manufacturing facilities at Silvassa (DNH & DD), ranked amongst the most modernized and advanced manufacturing plants in India with an installed capacity of 18,000 MTPA for PVC compounds and PVC masterbatches. We also
manufacture ROHS & REACH compliance products as per the requirement of our customers.
KonnArk Polymers has consistently been a leading manufacturer of cable grade compounds and automotive grades, having a production capacity of 18,000 MTPA. Our unrelenting commitment to customer satisfaction and quality resulted in ISO-9001:2015 & IATF 16949:2016 Certification. These compounds pass all regulatory tests as per standards.
We also engage in the manufacturing of Chlorinated Paraffin Wax (CPW), hydrochloric acid & sodium hypochlorite for various industries, including plastic & rubber, wire & cable, textile & artificial leather cloth, automobile engine oil & lubrication, construction, and plant industries. KonnArk Polychem LLP factory, based at Bharuch in Gujarat, has production capacity of 18,000 MTPA. Our technology and quality control is in each area. We think this is one of our strong points and we can provide quick service to our customers.
Currently, we are focusing on improvement and research & development of existing products, which we are manufacturing and supplying pan-India and abroad.
WCI: Please share information about your market footprint. Which markets do you majorly cater to?
MB: KonnArk Group is a multiproduct and multi-locational business conglomerate, with a turnover of INR 1500 million. We have a strong market footprint in industries, such as power & cable, automobile companies, medical & consumer sector, tiles and paver mold, plastic toys, and other manufacturing sectors.
WCI: What are your USPs for the wire and cable segment portfolio that help you stay ahead of the curve?
MB: KonnArk Group manufactures customized Chlorinated Paraffin Wax (CPW) and PVC compound which is phthalate free, based on unique formulas to wire and cable segment. We also produce ZHFR compounds and masterbatches in a variety of colors and properties to meet customer needs. We are using our own manicured CPW, which is one of the main raw materials for producing PVC compounds, wherein we can control the quality of our products.
WCI: Research and Development plays a very crucial part in innovation for any company. Please elaborate about your R&D initiatives.
MB: The R&D team of KonnArk Group researches their customers’ needs and identifies new technologies & ideas constantly. It helps our company to create customized products and improve the existing ones, while also helping us to stay ahead of the competition by catering to new market needs.
WCI: Please discuss some of the major challenges you have been experiencing in the market.
MB: Some of the challenges currently faced by the industry include competition, fake products and local & regional regulations. Manufacturers face competition from countries with lower labor and raw material costs, along with greater subsidies. Local and regional regulations affect various aspects of the manufacturing process. Manufacturers may lose customer trust if their products are counterfeited.
WCI: Where do you see KonnArk Group five years down the line?
MB: KonnArk Group is working with a growth strategy to increase its revenue and market reach, while aiming to expand its operations in the next
five years. It’s a long-term plan that helps a company stay relevant and competitive.
WCI: What, according to you, are the future growth prospects of the wire and cable industry?
MB: The wire and cable industry is expected to grow in the coming years. The global wire and cable market is expected to grow at a compound annual growth rate (CAGR) of 5.6 percent to USD 321.58 billion by 2028. Another estimate projects a CAGR of 8.8 percent from 2025 to 2029, reaching USD 387.3 billion. The wire and cable industry is important for the production of electrical equipment, electronic products and machinery. Low voltage cables are the most common type, used for lighting, internal wiring and power distribution in buildings & facilities.
KonnArk Polymers has consistently been a leading manufacturer of cable grade compounds and automotive grades, having a production capacity of 18,000 MTPA
SWMAI, established over 60 years ago, serves as the apex national body representing steel wire and wire rope manufacturers in India. Its growing membership includes enterprises from both the organized and small-scale sectors, actively contributing to the industry’s development and prosperity. Recognized by the Government of India and steel producers alike, SWMAI plays a pivotal role in facilitating continuous dialogue between the government and industry stakeholders on policy and industryrelated matters.
A major highlight of the meeting was the participation of Mr. Atul Mathur, Executive Director of SAIL (Steel Authority of India Ltd), as the guest invitee. Mr. Mathur shared valuable insights and engaged with members on
several pressing issues. He discussed plans to enhance the production capacity of high-carbon steel at SAIL’s Bhilai plant to meet growing industry demands and emphasized ongoing efforts to improve the quality of wire rods through collaborations with external consultants. Addressing the imbalance in low-carbon wire rod production, he assured members of steps to align output with industry requirements. Furthermore, Mr. Mathur proposed organizing a dedicated meeting between SAIL and SWMAI members to resolve challenges and strengthen partnerships.
The meeting also covered several critical topics, including wire rod availability, pricing concerns, and fostering stronger relationships with government bodies and PSUs. Members raised concerns over
The 54th Annual General Meeting of the Steel Wire Manufacturers Association of India (SWMAI) was held on November 28, 2024, at NESCO, Mumbai. Led by the association’s Chairman, Mr. Sidharth Agrawal, the event witnessed enthusiastic participation from all members, reflecting their collective commitment to addressing industry challenges and seizing opportunities.
the shortage of high-quality wire rods in the Indian industry, which impacts downstream production and pricing. It was noted that wire rod pricing in India remains higher than international market prices, leading to non-competitiveness in the industry. The projection was made that 15% of the targeted 300 million metric tons of steel production should ideally be allocated to wire rod production, with a focus on increasing domestic utility and easing export processes. The association unanimously approved the formation of a task force to advance these engagements.
The AGM concluded with a renewed commitment from SWMAI to tackle industry challenges head-on and create a collaborative environment that fosters sustainable growth and innovation.
Our Product Range
Ÿ Straight Line Wire Drawing Machine
Ÿ Inline Wire Rod Preparation System
Ÿ CO2 Wire Production Line
Ÿ Pay-off & Take-up Systems for Galvanizing Line
Ÿ Pay-off & Take-up Systems for Patenting / Annealing Line
Ÿ Inverted Drawing Machines (IVD)
Ÿ Wet Wire Drawing Machines
Ÿ Vertical / Horizontal Spoolers
Ÿ Dead Block Coilers
Ÿ Pay-offs for Wire
Machine
Ÿ Rewinder Machines
On November 9, 2024, Mikrotek Machines, along with Zeller+Gmelin, Niehoff and Mikrotek Services hosted a prestigious wire symposium in Vadodara, Gujarat, bringing together industry leaders to explore cutting-edge solutions and operational efficiencies in drawing machines. Their collaborative effort highlighted how established organizations can optimize wire drawing plants to ensure efficiency and produce value-added products.
The event served as a dynamic platform for exchanging insights on innovative solutions, emphasizing advancements in technology, research and development, and testing methodologies aimed at upgrading wire and cable manufacturing technologies.
In the event, participants explored ways to maintain uninterrupted machine operations while achieving superior output quality. The symposium underscored Mikrotek’s commitment to fostering industry innovation and efficiency, paving the way for enhanced collaboration and progress across the wire and cable
manufacturing sector.
Mr. Manjunath Ramakrishnappa, Sales Director at Mikrotek Machines emphasizes Mikrotek’s commitment to quality and operational excellence, consistently delivering value-added products to its customers. He attributes the company’s success to its highly skilled workforce, capable of producing top-quality products within tight timeframes. He further shares Mikrotek’s vision to create user-friendly, and high-quality products, generate revenue for stakeholders, and enhance
the standard of living for its employees.
During their presentation, he showcased a six-year growth record highlighting the company’s remarkable progress. Mr. Manjunath revealed that Mikrotek Machines began its journey in 1987 with a monthly production of 750 units. As of 2024, the company has scaled up to producing 30,000 units per month, reflecting significant growth and development. Currently, Mikrotek Machines has a presence in 40 countries, exporting 60% of its inventory. Looking ahead, the company plans to further expand its production capacity to 100,000 units per month by the end of 2025.
Further, Mr. Subbaiah M E, Manager, Mikrotek Machines highlights the key challenges in the wire and cable industry, focusing on operational inefficiencies and quality issues. He pressed on one major concern in the wire and cable sector, that is, wire breakage in drawing machines. He points out that the average rate of wire breakage is 0.3 breaks per turns which is significantly higher than international standards. Additionally, he mentions the machine inefficiency and lower capacity utilization in the industry which is typically around 60–70%, well below the global benchmark of 90%.
Other challenges include surface imperfections such as scratches and poor finishes, high operational costs, and material weight loss, all of which contribute to overall plant inefficiency and reduced productivity. Issues such as the generation of metallic particles, poor surface quality, and oversized bearings further compromise the performance and longevity of wires. Raw material quality and improper lubrication exacerbate these problems, while machine wear and misalignment lead to inconsistent output and increased maintenance costs.
To address these challenges, Subbaiah emphasizes the importance of using suitable lubricants compatible with the materials and processes involved. He also advocates for the implementation of effective filtration systems to eliminate contaminants, along with regular maintenance of equipment and dies. These measures are crucial for enhancing equipment performance, reducing downtime, and maximizing operational efficiency in the wire and cable sector.
He further discusses the various types of dies available at Mikrotek Machines, highlighting the distinctions and
comparative advantages of natural diamond dies, synthetic single-crystal diamond dies, and PCA dies. Each type offers unique benefits and limitations, tailored to specific applications within the industry. Additionally, he delves into the micro-extrusion process and the critical role of wire finishing in achieving optimal quality wires and cables, ensuring they meet the stringent requirements of modern applications.
Taking the discussion forward, Mr. Ravi Kumar, Technical Head, Neihoff of India along with Mr. Daniel Thomas, Managing Director, Niehoff of India underscores the importance of proper machine maintenance to ensure production efficiency. Mr. Ravi Kumar stresses that cleaning the machine is crucial, as excessive copper in dies and lubricant lines can negatively affect operations. He also highlights the need for correctly mounting annealing contact bands and mentions issues like brazing in tubes and pipes, which can cause splits and impact the quality of production.
Further caution is given regarding potential breakages in the annealer, which can diminish efficiency in wire and cable manufacturing. He emphasizes the importance of cleaning the filter paper in the ESC and the blower regularly, recommending a weekly schedule. Cleaning the heat exchanger is also vital to maintain optimal performance.
Regarding lubricants, Mr. Ravi advises using the correct grade of gear oil for machines. His company produces up to 20 grades of gear oil, along with 100 grades each of multiwire and intermediate oils. He recommends changing gear oil every 500 operating hours and replacing filters at the same interval, with an additional filter change at 1200 hours. Regular
cleaning of filters every 300 hours is also essential. He warns against overgreasing, as it can damage the primer belt.
Mr. Ravi further discusses the sealing systems in machines, emphasizing the need to prevent lubricants from leaking into the gearbox. Regular checks of seal conditions are necessary to avoid such issues. He also advises opening machine doors periodically to release trapped air and improve ventilation.
Additionally, he highlights useful machine system upgrades, particularly focusing on magnetic locking mechanisms for enhanced efficiency.
Later in the symposium, Mr. Guido Schiller, Regional Sales Manager- Lubes at Zeller+Gmelin discussed their broad range of products, emphasizing both water-miscible and non-miscible options. They highlighted their expanding presence in India, not only in the wire and cable industry but also in sectors like punching, corrosion protection, and textiles. During the event, they introduced their lubrication series aimed at optimizing wire drawing production, with a focus on solutions for diverse environments.
Among the key products discussed was Multidraw CU MFE, a watermiscible drawing agent for copper wires, specifically designed for use on inline enameling machines in the intermediate and fine drawing range. Another standout product, Multidraw CU MF, is a water-miscible copper wire drawing agent that has become popular due to its exceptional lubricity and ability to maintain machine cleanliness. The company has developed products for countries having high-humidity and hightemperature regions, in contrast to the
Service Through Quality & Innovations
ZHFR / LSZH / HFFR Compounds
• Halogen Free & Low Smoke Density Compounds
• Deficient toxic and corrosive gas generation • Hi-Mechanical Strength
• Delayed burning and low heat generation
• Good Low-temperature resistance• High Insulation and Good ageing properties
Factory: Plot No 19, Ecotech - XII, Greater Noida - 201308, UP
SALIENT FEATURES Scan the QR code to schedule your exclusive one-on-one meeting! Your Success Starts Here!
Corporate Office: A-96, DDA Sheds, Okhla Phase - II, New Delhi - 110020, INDIA
Phone: +91-11-41649535, +91 98100 01282 / +91 98108 01837
Email: info@takkarpolychem.com
Website: www.takkarpolychem.com
CU-GWZ which is predominantly used in European countries, where humidity levels are lower.
Mr. Guido also shared details about their water-miscible solutions for aluminum wire and greasing products, noting the unique challenges that come with water-miscible products. He emphasized that the bacterial and fungal growth can pose significant issues, and the quality of water, especially chloride content, is critical for ensuring effective anti-corrosion properties. For annealing processes, de-mineralized water is essential to achieve the desired results.
Another challenge lies in managing the emulsion level. If it is too low, foam problems can arise, leading to operational inefficiencies. To mitigate this, Mr. Guido recommends regularly testing concentrations with a refractometer to avoid wire breakage and corrosion. The pH level is also a critical factor; low concentration levels can lead to a drop in pH, creating an environment conducive to bacterial growth. Conversely, even with an optimal pH, bacterial contamination remains a potential risk.
To address these issues, Mr. Guido suggests incorporating biocides
to combat microbial growth and using anti-foam agents to minimize foaming. These measures help ensure the reliability and longevity of their products, maintaining their reputation as a trusted solution provider for wire drawing and related applications.
Further, Ms. Mangala N, Techo Commercial Manager, Mikrotek Services explains that crossheads can be categorized into two segments: manual centering and fixed center. Fixed center crossheads are designed to ensure proper alignment once all parts are assembled. These crossheads provide uniform insulation, making them ideal for primary insulation applications. On the other hand, manual centering crossheads are used for larger sizes, ranging from 25-30 mm to 160-175 mm, and are primarily employed in secondary insulation processes, such as manufacturing large, long, and flat cables.
She also highlights the significance of distributors in their production process. These distributors facilitate uniform distribution of material to the faucet, creating a perfectly centered
cable. The internal diagonal-polished surfaces of the distributors enable smooth plastic flow through the channels, ensuring even distribution within the faucet.
In addition to crossheads and distributors, Ms. Mangala discusses the company’s manufacturing of tips and dies, which come in various configurations such as round holes, flat holes, and flat-profile holes. These components are produced in two stages and hardened to a range of 45 to 50 HRC for durability. She also elaborates on velocity sections, which connect the extruder to the process. These sections efficiently convert straight flow into the 90-degree turn required to enter the crossheads. The company provides both main velocity sections and scale velocity sections, ensuring seamless and efficient material flow throughout the process.
All in all, the symposium showcased the power of collaboration and innovation in the wire drawing industry. By bringing together expertise from Mikrotek Machines, Zeller+Gmelin, Niehoff, and Mikrotek Services, the event emphasized the importance of leveraging advanced technologies and operational strategies to drive efficiency and deliver highquality in the wire and cable sector.
Polycab designs, manufactures and type-tests its OPGW cables as per the latest applicable standards - IEEE 1138 and IEC 60794
Nov 6, 2024
Polycab India Limited has commenced production of Optical Ground Wire (OPGW) cables. As OPGW cables have emerged as a trailblazing two-in-one solution for dependable power transmission and high-speed data communication, Polycab has diversified and spread its offerings with OPGW cable manufacturing.
Grasping the need of the hour and responding to global demand for smart grid technologies and appreciable positive impact on the environment, India’s largest manufacturer of wire & cable joined the game-changing journey for a unified
and robust power and data system in the evolving digital landscape.
Providing solutions for customized designs, Polycab gets its OPGW cables designed, manufactured and Type-tested as per the latest applicable standards - IEEE 1138 and IEC 60794, it added.
Apar Industries will increase its annual capacity of Continuous Transposed Conductor business from current 7,350 tonnes to 20,490 tonnes by Q3 FY26, with an investment of INR 73 crore.
Nov 18, 2024
Apar Industries Limited has announced plans to almost triple its annual capacity of the Continuous Transposed Conductor (CTC) line of business from the current 7,350 tonnes to 20,490 tonnes by the third quarter (October to December) of FY26.
The company said in an exchange filing that the capacity expansion, entailing an investment of INR 73 crore, would cater to increased demand available on account of focused prioritization by the Government in power and generation equipment.
The current annual CTC capacity of the company was being utilized to the extent of 98 percent, it said, adding that between November 2024 and March 2025 (end of FY25), an additional capacity of 5,160 tonnes per year would be commissioned.
Apar Industries further said that a further 7,980 tonnes of capacity will be added thereafter, taking the annual CTC capacity to 20,490 tonnes per year by Q3FY26.
The company said it was optimistic about the prospects of the transmission segment in India and worldwide, referring to the National Electricity Plan released in October 2024. As per NEP, the government aimed to add 1,91,474 ckm of transmission lines (from 4,56,716 ckm to 6,48,190 ckm) and 12,74,185 MVA of transformation capacity for 220kV and above voltage levels (from 10,70,950 MVA to 23,45,135 MVA) during the period 2022-32.
The facility will allow HFCL to deliver indigenously-developed, world-class defence technologies to the Indian armed forces, enabling them to operate with greater efficiency and confidence in critical missions.
Dec 27, 2024
HFCL, a major player in the Indian telecom sector, has inaugurated an advanced defence equipment manufacturing facility in Hosur district of Tamil Nadu, to produce cutting-edge technologies for India’s defence sector.
The company said in a stock exchange filing that the facility would allow it to deliver indigenously-developed, worldclass defence technologies to the armed forces, enabling them to operate with greater efficiency and confidence in critical missions.
The new facility at Hosur, which was capable of manufacturing up to 5,000 thermal weapon sights, 2.5 lakh electronic fuses, and 1,000 units each of high-capacity radio relay (HCRR) systems & ground surveillance radars every year, underlined HFCL’s commitment to strengthening India’s self-reliance in defense manufacturing, in line with the
Looking at the growing demand for high-precision defence technologies, HFCL said it aimed to emerge as a global supplier of defence equipment, while meeting the evolving needs of the Indian armed forces.
Brand Ambassador Akshay Kumar toured RR Kabel’s state-of-the-art Waghodia facility, celebrating over seven years of partnership built on shared values of trust, safety & innovation.
Dec 18, 2024
RRKabel Limited, India’s leading exporter of wires and cables with over 25 years of operational excellence, hosted its brand ambassador Akshay Kumar, at its state-ofthe-art manufacturing facility in Waghodia.
During his visit, Kumar toured the state-of-the-art Waghodia facility, witnessing first-hand RR Kabel’s commitment to cutting-edge manufacturing and innovative product development. He also visited the NABL-accredited Lab and witnessed the various quality checks that each wire and cable undergoes.
The facility, which plays a crucial role in producing the company’s extensive range of electrical products, highlighted RR Kabel’s advanced manufacturing capabilities in wires and cables. The event was more than a facility visit. Kumar engaged with a select group of builders, architects, and dealers, further strengthening RR Kabel’s relationships with key industry professionals who drive the company’s growth and innovation.
Speaking on the occasion, Mr. Shreegopal Kabra, Managing Director at RR Kabel said, “Our association with Akshay Kumar is built on shared values of trust, safety and a forward-thinking approach. His visit to our Waghodia facility reaffirms our commitment to delivering world-class products while raising awareness about the importance of electrical safety through impactful initiatives like our #FireSeJyaadaJaanleva campaign among others.”
For over seven years, Akshay Kumar has been more than just a brand ambassador for RR Kabel - he has been the embodiment of the company’s unwavering commitment to safety, quality and industry leadership. Since the start of the association, Akshay has played a pivotal role in shaping the
message of RR Kabel’s safety initiatives. Leveraging his long-standing association with the brand, he brought both credibility and a powerful voice to the crucial cause of fire safety and the importance of wire quality.
His involvement was instrumental in driving public awareness, particularly through impactful campaigns like Fire Se Jyaada Jaanleva, Akalmand Bano Sahi Chuno, Savings ka Superhero, and Wire Ka Fire Test #SerialKiller initiative. He also highlighted the unique safety and quality features of RR Kabel’s FIREX LSOH (Low Smoke Zero Halogen) wires through The ‘Smart’ Choice TVC. Kumar’s endorsement aligned perfectly with the brand’s values, resonated strongly with consumers, and reinforced the mission to ensure electrical safety while building public trust.
RR Kabel’s journey is defined by pioneering achievements. As the first and only Indian wire and cable company to introduce Electron Beam Halogen free house wires with class 2 conductors, the company has consistently set new industry standards. Their state-of-the-art R&D centers in Silvassa and Waghodia, approved by the Department of Scientific and Industrial Research (DSIR), conduct over 700 stringent tests, ensuring every product meets the highest standards of functionality and safety.
As RR Kabel looks ahead, the company remains steadfast in its mission to lead in innovation, sustainability, and safety. With its ongoing investments in Industry 4.0 technologies, renewable energy, and environmentally responsible practices, RR Kabel is poised to continue shaping the future of the electrical industry in India and beyond. The visit by Akshay Kumar is yet another chapter in the inspiring journey of RR Kabel, highlighting its relentless pursuit of excellence and its commitment to empowering communities and industries alike.
The stainless steel plant will be set up in Palghar district. It will generate employment for 3500 people in tribal areas of Maharashtra.
Jan 23, 2025
Viraj Profiles Private Limited has inked a Memorandum of Understanding (MoU) with the Government of Maharashtra to invest INR 12,000 crore for the establishment of an integrated stainless steel plant in Palghar.
The leading global manufacturer and exporter of stainless steel products shared a post on a social networking platform, stating that the MoU was signed between Mr. Neeraj Raja Kochhar, Chairman and Managing Director of Viraj Profiles Private Limited and Mr. Devendra Fadnavis, Chief Minister of Maharashtra.
The initiative will generate employment for 3500 people in the tribal areas of Maharashtra, it added.
HFCL Limited, in collaboration with Rail Vikas Nigam Limited (RVNL) and Aerial Telecom Solutions Private Limited, has won major contracts totaling over INR 8,100 crore under BharatNet Phase III that aims to extend high-speed internet to 6.4 lakh villages, connecting over 250,000 gram panchayats at a minimum bandwidth of 100 Mbps.
Nov 15, 2024
HFCL Limited, in collaboration with Rail Vikas Nigam Limited (RVNL) and Aerial Telecom Solutions Private Limited, has won major contracts totaling over INR 8,100 crore under BharatNet Phase III.
The HFCL-led consortium secured bids valued at approximately INR 6,925 crore to develop middle-mile infrastructure across Uttar Pradesh’s East and West regions. Additionally, HFCL independently won the Punjab circle contract, worth INR 1,244 crore, with subsequent operations and maintenance (O&M) orders over 10 years totaling INR 4,155 crore for the UP regions and INR 746 crore for Punjab.
BharatNet Phase III aims to extend high-speed internet to 6.4 lakh villages, connecting over 250,000 gram panchayats at a minimum bandwidth of 100 Mbps. This project is expected to bridge the digital divide in rural and underserved areas.
HFCL Managing Director Mahendra Nahata highlighted the company’s diverse product portfolio, including routers, optical fiber cables, and transport solutions, positioning it to meet the program’s requirements.
BharatNet has connected more than 2.14 lakh gram panchayats by utilising 6,92,299 km of optical fibre cables, along with radio and satellite technologies. Dec 21, 2024
BharatNet, the world’s largest rural broadband connectivity programme, has helped connect more than 2,14,283 gram panchayats by utilising optical fibre, radio, and satellite technologies.
Launched in October 2011, the project aims to provide affordable, high-speed internet access to every gram panchayat in the country. As per an official statement by the Ministry of Communications, the initiative seeks to empower rural India, fostering inclusive growth and bridging the gap between urban and rural communities. BharatNet is not merely an infrastructure project; it is the backbone of India’s journey towards a truly digital nation.
The project offers affordable internet with broadband services in rural areas starting at INR 99 per month. The estimated monthly internet data usage is 1,37967 TB.
In addition, 11,60,367 Fibre-To-The-Home (FTTH) connections are commissioned and 1,04,574 Wi-Fi hotspots are installed to ensure last-mile connectivity.
It is being implemented in three phases. Phase I was completed in December 2017. During the second phase, the coverage was expanded to add 1.5 lakh more gram panchayats. This phase incorporated collaborative efforts with state governments and private entities. The third phase aims at future-proofing the network by integrating 5G technologies, increasing bandwidth capacity, and ensuring robust last-mile connectivity.
SIKORA has introduced the latest inspection and measuring technologies which monitor the plastic material for the insulation as well as the cable dimensions at crucial positions in the CV lines. From material purity and optimum melt temperature to precise monitoring of cable dimensions, the systems provide a comprehensive quality approach that ensures maximum reliability, safety and cost efficiency – all of which are indispensable for modern energy infrastructures.
Nov 13, 2024
Arecent report identifies cable failures as one of the biggest challenges for offshore wind power in the future and predicts about 3,600 cable failures between 2024 and 2035, which could potentially cause costs of around EUR 61.5 billion. This makes it even more important to ensure the quality of these cable types at the highest level.
For this reason, SIKORA has introduced the latest inspection and measuring technologies which monitor the plastic material for the insulation as well as the cable dimensions at crucial positions in the CV lines.
The purer the XLPE material used, the lower the risk of cable breakdown and the higher the life expectancy of the cable. In particular, when manufacturing long cable length manufacturers aim at using as few cable connectors (joints) as possible, which is why material purity plays a crucial role.
The PURITY SCANNER ADVANCED ensures seamless inspection as it inspects 100% of the material for purity already before extrusion and automatically removes contaminated pellets, for example those with metallic impurities from 50 μm. This ensures that only high-quality, pure material enters the extruder.
Another crucial factor is the melt temperature of the XLPE material during extrusion. The right temperature ensures a homogeneous polymer melt and prevents premature crosslinking. This is where the ULTRATEMP 6000, which is used in the flow channel between the extruder and crosshead, plays a central role. It continuously measures the melt temperature, thus ensuring an optimum temperature and enabling an optimization in extruder output of up to 15%.
Due to the optimized output of the ULTRATEMP 6000, the production length can be increased by up to 115% before cleaning is necessary. This not only leads to higher efficiency but also reduces the number of cable joints –which optimizes both cable quality and costs.
Another SIKORA system used is the X-RAY 8000 ADVANCED, an X-ray measuring system that precisely records the dimensions of the cable, including wall thickness, eccentricity, diameter and ovality, directly in the CV tube.
Visualized in real time, the measured values enable quick centering of the extrusion tools and distortion-free control to the nominal dimension. At the end of the CV line, the X-RAY 8700 NXT measuring system also ensures precise measurement of the “cold values” of the cable.
In combination with the X-RAY 8000 ADVANCED at the beginning of the line, the shrinkage values for all three insulation layers of the cable can be precisely determined. Furthermore, the operator is shown whether the eccentricities of the individual layers and the ovality between the hot and cold measuring points have changed, which is important information during the cross-linking process in the CV tube.
Finally, the LM SMART length measurement system at the end of the CV line ensures that the required cable length is precisely maintained – a further contribution to quality assurance and resource conservation.
The intelligent integration of inspection and measuring systems along the entire CV line ensures the continuous quality of HV and EHV cables. From material purity and optimum melt temperature to precise monitoring of cable dimensions, a comprehensive quality approach ensures maximum reliability, safety and cost efficiency – all of which are indispensable for modern energy infrastructures.
APAR Testing and Research Centre will create new products and enhance existing ones, apart from conducting rigorous testing to ensure that all products of Apar Industries Limited meet the highest standards of quality and performance.
Dec 13, 2024
Apar Industries Limited, leading global manufacturer and supplier of conductors, transmission cables, specialty oils, polymers and lubricants, announced the opening of its new testing and research centre in Rakholi, Dadra and Nagar Haveli.
The USD 1 billion company said that the innovative facility, titled APAR Testing and Research Centre (ATRC), will be a game changer for its Research & Product Application Engineering team.
The company posted a message on a professional social network, saying “With ATRC, we’re diving deep into innovation and product development like never before. Imagine a place where we can create new products and enhance existing ones all under one roof! It’s all about
keeping up with market trends and responding to our customers’ needs in real-time.”
“Equipped with the latest technology, the ATRC will conduct rigorous testing to ensure our products meet the highest standards of quality and performance. We’re committed to excellence and sustainability, and this centre is a huge step in that direction,” it added.
& Exporters of all types
SANT ENGINEERING INDUSTRIES fo nded in the ear b Mr Krishan LaI
Malhotra is the leading Man fact rer and E porter of all t pes of Plas c and Cable Machiner orld ide and is commi ed to fostering E cellence in this field.
We ha e the pleas re to introd ce o rsel es as one of the leading man fact rers and e porters of all t pe Plas cs & Cable machine of ide ranging si es / specifica ons in India ha ing e perience of o r si decades. O r compan strateg is to gi e lot of emphases on C stomer sa sfac on, q alit control & also in co-opera on inno a on / technological, ad ancement in plant & machiner . We dedicated in energ sa ing / cost economic, C stomer Ser ices & en ironment friendl techniq es.
O r e per se in follo ing areas :
• High speed Insulation line and Sheathing line for House Wiring, Multicores Flat / Round & Control Cables.
• High output and best in class Sheathing lines for Power cables.
• Efficient Triple Extrusion line for SIOPLAS (XLPE) cables.
• State of the art Extruders - upto 175 MM.
• Robust Payoffs & Take ups of all types and sizes as per requirement upto 4 Meters
• Cross Head Single / Dual / Triple.
• Haul Off Catterpillars upto 5000 Kgs traction force.
• Capstan • Cooling tanks • Cable grade Compound making machines.
580, Main Faiz Road, Street N0.17, Karol Bagh, New Delhi -110005 (INDIA) Phone: +91 11 23679498, 23521090 | Mobile: +91 9868107361, +91 9717263888 Email: charanjeevmalhotra@gmail.com | Web: www.santengineeringindustries.co.in / www.santengineeringindustries.com
Ram Ratna Wires Limited (RRWL) has announced its approval of investment of INR 253 crore under the Production Linked Incentive (PLI) scheme. The investment will be utilized for the manufacturing of copper tubes and aluminium components for air conditioners.
Jan 21, 2025
Ram Ratna Wires Limited (RRWL), a manufacturer of super enamelled copper winding wires, has announced its approval under the Production Linked Incentive (PLI) scheme for white goods.
The total investment of INR 253 crore focused on manufacturing copper tubes and aluminium components for air conditioners. This initiative aligns with India’s ‘Make in India’ and ‘Aatmanirbhar Bharat’ campaigns, strengthening the domestic manufacturing ecosystem.
The PLI benefits received by the company include incentives of 6% to 4% on incremental sales over five years, post a one-year gestation period. The company expects the domestic production growth from the current 15-20% to 7580%.
Talking about the new development, Shri Mahendrakumar Kabra, Managing Director of Ram Ratna Wires Limited,
said “We are proud to be selected under the PLI scheme, a testament to our commitment to enhancing India’s manufacturing capabilities. This investment will help us expand capacity and position ourselves as leaders in the competitive white goods sector.”
The copper tube segment is crucial for India’s growing air conditioning industry, and exploring aluminium stock for foils and fins presents additional growth in energy-efficient applications.
Madem-Moorecraft Reels USA’s new production line has doubled the production capacity, for nailed wooden reels and is the most advanced in the global group of companies.
Jan 16, 2025
Madem-Moorecraft Reels USA, with the installation of its second manufacturing line for wooden reels, has doubled the production capacity, for nailed wooden reels, in the Denton, TX manufacturing plant. The new production line is the most advanced in the global group of companies by integrating cutting-edge technology for smart production, energy efficiency and customization. Additionally, a second assembly and distribution warehouse, dedicated for the TX market, was added. Currently, Madem-Moorecraft has over 200,000 sf of space in Denton , TX for nailed wood reel manufacturing, plywood reel manufacturing , wood reel recycling, and distribution.
Madem-Moorecraft, a joint venture between Madem Brazil and Moorecraft Reels (USA), operates two manufacturing plants for nailed wooden reels, located in Tarboro, NC
and Denton, TX. The plywood reel manufacturing line is located in Denton, TX. Additionally, Madem-Moorecraft has assembly and distribution warehouses located in TX, AZ, GA, OH, WV and NC. The wood reel recycling program operates in all of our locations and linked directly with our customer base. Future assembly, manufacturing and distribution locations are under consideration to meet the market demand.
The investment will fund the construction of a smelter and refinery with a capacity of 400,000 metric tonnes per year. Vedanta also plans to build a facility producing up to 300,000 tonnes of copper rods annually.
Nov 27, 2024
Vedanta plans to invest USD 2 billion in Saudi Arabia to establish copper-processing facilities, marking a significant move to become a global leader in mining and metals.
The investment will fund the construction of a smelter and refinery with a capacity of 400,000 metric tonnes per year. Vedanta also plans to build a facility producing up to 300,000 tonnes of copper rods annually which is a crucial component for electric cables.
Commenting on the surging demand for copper, Chris Griffith, CEO of Vedanta Base Metals, said, ‘‘This project ties both with our own ambitions as Vedanta to grow in India and the Middle East, and Saudi Arabia’s industrial strategy to secure a copper supply chain.’’
The initial operations will begin with a 125-kilotonne per year
copper rod mill requiring an investment of USD 30 million, with full commercial production expected by 2026.
This venture aligns with Saudi Arabia’s efforts to attract foreign direct investment and diversify its economy under Vision 2030. Despite global challenges in copper refining margins due to oversupply from new smelters in Asia, Vedanta predicts a 40% increase in annual copper demand by 2040.
Polycab India won its second order worth INR 1,549 crore, bringing the total value of its BharatNet Projects orders from BSNL to INR 5,650 crore.
Nov 08, 2024
Polycab India bagged BharatNet Projects orders worth INR 5,650 crore floated by BSNL. The company declared itself as the lowest bidder for the major orders from Bharat Sanchar Nigam Ltd. (BSNL), marking its second order in two consecutive days.
The company bagged the first order worth INR 4,099 crore for the designing, developing, upgrading, and maintaining of the Middle Mile Network for BharatNet’s Package 7 in Karnataka, Goa, and Puducherry under a Design, Build, Operate, and Maintain (DBOM) model. The second order worth INR 1,549 crore covers similar services for the Middle Mile Network in Bihar. The contract is expected to be completed in 3 years, with a maintenance contract set for
10 years. The contract also includes compensation at 5.5 percent of capital expenditure per year for the first five years and 6.5 percent per year for the remaining five.
The company’s consolidated net profit rose 3.35 percent to INR 439.81 crore on a 30.37 percent increase in sales to INR 5,498.42 crore in Q2 FY25 over Q2 FY24.
According to ISSDA, the stainless steel consumption in India has increased from 4.02 million tonnes in FY23 to 4.46 MT in FY24, registering a growth of about 11 percent over FY23, including both flats and longs. The country ’s per capita consumption of stainless steel increased from 2.25 kg in FY19 to 3.1 kg in FY24.
Dec 16, 2024
The stainless steel consumption in the country increased from 4.02 million tonnes in FY23 to 4.46 MT in FY24, registering a growth of about 11 percent over FY23, including both flats and longs. Besides, India’s per capita consumption of stainless steel increased from 2.25 kg in FY19 to 3.1 kg in FY24. The figures were shared by the Indian Stainless Steel Development Association (ISSDA).
Speaking on the positive development, Mr. Rajamani Krishnamurti, President of ISSDA, said the upswing reflected the nation’s growing reliance on sustainable input materials. Over the past two decades, demand for stainless steel has diversified across multiple sectors, although the country’s per capita consumption remains below the global average of 6.5 kg.
As per Mr. Krishnamurti, India had an installed capacity of 7.5 million tonnes, making it capable of producing a diverse range of products that adhered to both national and international standards. The research of ISSDA, in
collaboration with CRISIL, indicated that the country’s stainless steel consumption was projected to reach 12.5–12.7 million tonnes by FY2040 and 19–20 million tonnes by FY2047.
He said the growth would be fueled by infrastructure development and industrial applications in sectors such as automotive, construction, renewable energy, and emerging areas like the green economy, blue economy, defence, and aerospace.
Government initiatives such as Make in India, ProductionLinked Incentives (PLI), favorable trade policies and a strong emphasis on sustainable growth were expected to propel this momentum further.
The ISSDA chairman also listed some of the challenges currently being faced by the industry, including the persistent dumping of substandard stainless steel, particularly from China, which was adversely impacting the domestic manufacturers.
Noting that the country’s current operational capacity
utilisation was just 60 percent, Mr. Krishnamurti urged the Government of India to ensure a level-playing field, empowering domestic producers to operate at their full potential and further strengthen India’s position in the global stainless steel landscape.
As per ISSDA, the demand for stainless steel was expected to increase further, with a projection of per capita consumption of up to 4.5-5.5 kg by FY30, driven by emerging applications in alternative energy, ethanol production, water storage and other key areas of national development.
The HTLS conductor offers increased current-carrying capacity vs normal conductors while operating efficiently at higher temperatures with minimal sag. Indore Specialty Materials will supply OAPIL with its proprietary EnergyCore composite core, in addition to technical support, for the production of composite core based ACER HTLS conductors in Oman.
Nov 26, 2024
Oman
Aluminum Processing Industries SPC (OAPIL), a subsidiary of Oman Cables Industry SAOG and Indore Specialty Materials, a wholly-owned subsidiary of Indore Composite, have signed a Memorandum of Understanding (MoU), which will enable OAPIL to manufacture composite core based High-Temperature Low-Sag (HTLS) conductors - ACER (Aluminum Conductor EnergyCore Reinforced) in Oman.
To address the global requirement for sustainable and efficient power grid infrastructure and enable utilities to increase the transmission capacity at minimal cost of ownership, OAPIL has recently announced investments to initiate the production of HTLS conductors. Such conductors offer increased current-carrying capacity vs normal conductors while operating efficiently at higher temperatures with minimal sag.
As part of this collaboration, Indore Specialty Materials will supply OAPIL with its proprietary EnergyCore composite core, in addition to offering technical support. EnergyCore, an advanced composite material developed by Indore, enhances HTLS conductor performance with superior thermal stability, lightweight properties and exceptional strength - key qualities that contribute to higher efficiency and reliability in transmission lines.
The EnergyCore-based ACER HTLS conductors will be integral in building a more sustainable power infrastructure for the Middle East and beyond.
Commenting on the agreement, Mr. Jehan Alagappan,
Chief Strategy Officer at OAPIL, said, “This collaboration with Indore Specialty Materials will help us venture into advanced conductor manufacturing, while enabling utilities to enhance power grid capacity, reliability and resilience. This investment also helps OAPIL to improve product diversification and create capability to produce high valueadded products in Oman. We are happy to partner with Indore Specialty Materials to support energy transition and electrification efforts.”
Mr. Mukesh Sanghvi, Managing Director at Indore Specialty Materials, also highlighted the significance of the partnership, noting, “This partnership with OAPIL aligns with our commitment to high-performance materials that meet the evolving needs of the power sector. We are excited to bring EnergyCore to OAPIL’s ACER HTLS conductor projects and to provide technical support in manufacturing and conductor design, supporting their goal of delivering reliable, energy-efficient solutions.”
FinoUltra, a range of wires, has been designed to deliver unmatched safety, durability, and performance. The product leverages advanced Electron Beam (E-beam) technology to meet the growing demands of modern infrastructure.
Jan 15, 2025
Finolex Cables has launched FinoUltra, a range of wires designed to deliver unmatched safety, durability and performance. The product leverages advanced Electron Beam (E-beam) technology to meet the growing demands of modern infrastructure across residential, commercial, and industrial applications.
FinoUltra wires utilize E-beam technology to enhance mechanical and thermal properties, allowing them to sustain higher voltages with reduced radial thickness and extending their lifespan to over 50 years. The wires’ advanced E-beam cross-linking technology delivers 75 percent higher current capacity, compared to standard wires, thus reducing energy loss, minimizing overheating and optimizing performance. It also maintains operational integrity at temperatures up to 125oC, making it ideal for use in outdoor and extreme environments.
The wires are engineered to resist temperature fluctuations, UV radiation and chemical exposure, ensuring reliable performance in challenging conditions. With safety as a priority, FinoUltra wires emit negligible smoke during fire incidents, reducing hazards compared to conventional PVC wires. Their pest- and termite-resistant properties further lower risks of electrical damage and potential fire hazards, making them a safe and durable choice.
FinoUltra wires also feature Low Smoke Zero Halogen (LSZH) technology, significantly reducing the emission of
smoke and toxic gases during fires, that will help residents escape a high-risk situation. This feature enhances safety, helping people escape hazardous situations during emergencies. In addition to their safety and durability, FinoUltra wires adhere to RoHS and REACH European
directives, aligning with global sustainability goals.
Commenting on the launch, Mr. Mahesh Viswanathan, Deputy CEO & CFO of Finolex Cables, said, “In line with our capex plans, our E-beam facility went live last month, allowing us to successfully introduce solar cables, which have been extremely well-received. Now, we are proud to introduce FinoUltra, a wire that’s perfect for modern buildings, including malls, hospitals, metro stations, airports and more.”
Mr. Amit Mathur, President - Sales and Marketing, Finolex Cables, added, “The launch of FinoUltra demonstrates our unwavering focus on innovation and customer-centric solutions. By adopting Electron Beam technology, we have developed a product that not only excels in performance but also addresses critical safety and environmental needs. FinoUltra wires are a reliable and future-ready solution for modern infrastructure.”
Windak highlights its innovative solutions for automating cable manufacturing and packaging, including the Coil-in-a-Box system, QuickPac equipment, and advanced spooling technologies like FlexCoilers and AutoReelers to streamline operations, enhance efficiency, and meet the industry’s growing demand for sustainable and high-performance solutions.
Dec 6, 2024
Windak successfully participated in Wire India 2024.
Highlighting emerging trends in the cable sector, Mr. Dieter Gerger, Sales Manager at Windak EMEA GmbH, said, “We observed a strong push toward automating cable packing, enhancing performance, and adopting sustainable solutions, such as packing building wires in plastic-free
boxes. The Indian market’s emphasis on automation and sustainability is clear.”
Windak showcased several cutting-edge solutions, including the Coil-in-a-Box system and QuickPac equipment. These were complemented by demonstrations of their FlexCoilers and AutoReelers, both designed to meet the cable industry’s evolving needs. FlexCoilers are versatile, high-performance
equipment that efficiently handles various coil sizes and short-length coils, catering to the industry’s demand for flexible operations. AutoReelers, known for their fully automated spooling process, significantly boost productivity and enhance the quality of finished products. These innovations were particularly praised for reducing material waste and supporting sustainable practices.
Reflecting on the positive response of their display, Mr. Gerger added: “The enthusiastic response underscores how our solutions align with the industry’s focus on operational excellence, superior performance, sustainability, and uncompromised quality. It was rewarding to see our advanced automation solutions resonate with the market’s evolving priorities.”
With their successful display at the event, Windak reaffirms
its commitment to driving innovation in the cable manufacturing and packaging sector, combining advanced automation with sustainability to meet global and local demands.
The first Infra Safety conclave held in Mumbai explored the transformative role of cabling solutions in shaping the future of real estate.
Jan 6, 2025
Polycab, India’s largest manufacturer of wires and cables, has launched a campaign ‘Infra Safety: Powering India’s Electrical Future,’ aimed at raising awareness about the critical importance of electrical safety, targeting both consumers and professionals to foster a deeper understanding of its role in safeguarding lives and infrastructure.
The first Infra Safety conclave focusing on electrical safety in real estate was recently held in Mumbai. It explored the transformative role of cabling solutions in shaping the future of real estate. The discussion focused on emphasizing the importance of adhering to high safety benchmarks through robust standards and certifications. It also highlighted emerging trends, such as green certifications and fireretardant materials with low smoke emissions, as pivotal advancements driving safer and more sustainable real estate developments.
Underscoring the critical importance of electrical fire safety standards in high-rise buildings, Mr. Bhushan Sawhney, Executive President and Chief Business Officer of Polycab,
cautioned that installing sub-standard products is as perilous as driving without airbags.
Polycab wanted to be a solutions provider, not just a supplier. The company offered training programs in multiple languages and invested in R&D to create safer and more eco-friendly products, he added.
Mr. Bharat Jaisinghani, Executive Director, Polycab, remarked on the scope for the use of Artificial Intelligence to revolutionize cable selection by providing precise recommendations
tailored to specific applications, optimizing both performance and safety. These breakthroughs could redefine the approach to electrical infrastructure. Polycab, as a leader in electrical safety, has been at the forefront of these innovations, he added.
Noting that collaboration was key to creating infrastructure which not only powered progress but also safeguarded lives, Mr. Sawhney said prioritizing electrical safety would ensure that India’s growth story was one of resilience, innovation, and shared prosperity.
Nexans to sell AmerCable to MATTR for an enterprise value of USD 280 million. This agreement aligns with Nexans’ strategy to refocus on electrification and simplify the Group.
Nov 15, 2024
Nexans has announced the execution of an agreement to sell AmerCable, a leading manufacturer of electrical power, control and instrumentation cables for harsh environments, to MATTR for an enterprise value of USD 280 million.
‘‘This agreement aligns with our strategy to refocus on electrification and simplify the Group. Acquired in 2012, AmerCable has been a key pillar of our industry & solutions portfolio. The business went through a significant transformation over the last decade and in the last three years. With the implementation of our SHIFT program, we have brought the business to its full potential and full capacity. It was therefore the appropriate time to look for a new owner that could invest and grow the business further as our cycle was successfully completed. Our AmerCable colleagues will join a company with a great strategic fit and focus on specialty cables in North America,’’ said Christopher Guérin, CEO, Nexans
‘‘AmerCable is a highly respected North American cabling company with exceptional brand and product development capabilities. We plan to grow the business further and expand its successful operations,’’ added, Mike Reeves, CEO, MATTR.
Since 1922, AmerCable has been producing power cables designed to operate reliably over long periods of time in extremely harsh operating environments for mining, and oil & gas markets. Based in the United States, Arkansas, with 300 employees, AmerCable in 2023 reporteed a standard sales of EUR 234 million.
Sterlite Power will deploy Infravision’s innovative transmission construction technology across all of its critical high-voltage transmission projects, spanning voltage levels from 400kV to 765kV. The project will help India’s ambitious mission to construct 50,000 kilometers of transmission lines by 2030.
Nov 15, 2024
Sterlite Power has announced its partnership with Infravision, a company that provides technology-enabled construction and performance solutions, while focusing on enhancing infrastructure performance and safety for the energy and utility sectors.
This collaboration aims to revolutionize India’s transmission infrastructure using advanced, technology-enabled construction methods. India is embarking on an ambitious mission to construct 50,000 kilometers of transmission lines by 2030, creating an unprecedented demand for efficient and scalable solutions.
This strategic collaboration ensures that Sterlite Power will be able to deploy Infravision’s innovative transmission construction technology across all of its critical highvoltage transmission projects. These projects span voltage levels from 400kV to 765kV, reinforcing Sterlite Power’s
competitive advantage by ensuring rapid, reliable delivery under Tariff Based Competitive Bidding (TBCB) timesensitive execution model.
With this collaboration, Infravision and Sterlite Power will accelerate the modernization of India’s power grid, driving sustainable energy access and infrastructure resilience across the country.
The uptick in order intake has resulted in KEC’s order book + L1 being at a record high of over INR 42,500 crore. With this formidable order book and a promising pipeline of tenders, KEC International has a clear visibility of growth in the balance quarters of this year and next year.
Nov 7, 2024
KEC International Ltd has recorded its highest-ever order book (including L1 positions), standing at over INR 42,500 crore.
While the confirmed order book stood at INR 34,088 crore, the RPG Group entity was placed L1 in an order valued at around INR 8,500 crore. The cumulative order inflow in FY25 ( from April 1, 2024 to November 4, 2024) was INR 13,482 crore, marking a 50 percent growth over the comparable level in FY24. The order inflow in FY25 was equally distributed between domestic and international orders.
In the power T&D business vertical, cumulative order inflows stood at around INR 8,494 crore. Besides, SAE Towers, an overseas subsidiary of KEC, received orders worth around INR 809 crore. Thus, power T&D accounted for 69 percent of KEC’s cumulative order inflows in FY25.
Commenting on the company’s performance, Vimal Kejriwal,
MD & CEO, KEC International Ltd, noted, “We are pleased with a solid quarterly performance, marked by robust revenue growth, increase in profitability and a substantial reduction in debt levels. Despite challenges like ongoing manpower shortages and geopolitical uncertainties, we have maintained consistent revenue growth. The uptick in order intake has resulted in our order book + L1 being at a record high of over INR 42,500 crore. With this formidable order book and a promising pipeline of tenders, we have a clear visibility of growth in the balance quarters of this year and next year as well.”
Tata Project & Power Grid Company of Bangladesh completed the USD 120 million, 112-kilometer, 400 kV double-circuit Barapukuria-Bogra transmission line project in just 14 months, with no incidents reported.
Dec 03, 2024
Tata Projects Limited, with the Power Grid Company of Bangladesh (PGCB), has completed the 112-kilometer, 400 kV double-circuit Barapukuria-Bogra transmission line project worth USD 120 million. The ACCC® Stringing was executed on time in just 14 months, from August 30, 2023, to its completion, with no incidents reported.
The project involved the supply of approximately 2,700 km of ACCC® Dhaka-size conductor by Apar Industries and ACCC® hardware by Deravaux (France). Installation was carried out using Zeck tensioners and bull wheels, while porcelain insulators were used throughout. To ensure smooth installation, a team of ACCC® Master Installers –including Mr. Sharrif, Mr. Balaji, Mr. Siva, Mr. Rashdul, Mr. Rupesh, Mr. Asib, and Mr. Renjith – provided on-site training and technical support.
The primary goal of the project is to strengthen the highvoltage transmission network in northern Bangladesh, facilitating the future import of electricity from India, Nepal, and Bhutan. Challenging terrain, including hilly areas and submerged paddy fields, posed logistical difficulties for equipment placement, particularly at angle-tower sites,
but these were successfully navigated. The entire line is supported by pile foundations.
The Barapukuria-Bogra line is part of the larger Barapukuria-Bogra-Kaliakoir 400 kV transmission project. This includes the construction of 112 km of 400 kV doublecircuit lines between Barapukuria and Bogura (executed by Tata Projects) and 140 km from Bogura to Kaliakoir (currently under execution by another EPC contractor). Additional work includes the extension of two 400 kV AIS bays at the Kaliakoir substation and two 230 kV AIS bays at the Parbotipur 230 kV switching station.
Mr. Narendra Kumar, Head of Operations (T&D) Tata Projects Limited said, “When safety, reliability and efficiency are
crucial, incorporating latest technology in project execution becomes inevitable. Tata Projects Limited completed the 400 kV Barapukuria – Bogura EHV transmission line with the use of high capacity ACCC Conductor and high safety & quality standards which paved the way for a more sustainable and robust future for the energy business.”
Mr. Hitesh Mundhada, Vice President- South Asia, CTC Global added, “We are privileged that PGCB, Bangladesh, has consistently chosen ACCC® Conductor for enhancing their transmission network across a range of voltage levels. With more than 45 installations completed and several more underway, we remain deeply committed to advancing PGCB’s goal of dependable and high-quality transmission of electricity throughout the country.”
Nov 19, 2024
Taihan Cable & Solution has signed a memorandum of understanding (MOU) with South Chungcheong Province and Dangjin City to build a second submarine cable plant. The signing ceremony took place at the South Chungcheong Provincial Office.
Under the agreement, Taihan Cable & Solution will construct its second submarine cable plant in the Godae District of the Asan National Industrial Complex in Dangjin City, South Chungcheong Province in South Korea. The company plans to invest USD 718.03 million to complete the second plant by 2027. To meet the growing global demand for submarine cables, the plant will produce 620 kV high-voltage direct current (HVDC) cables and external network submarine cables. It will also feature state-of-the-art equipment such as a vertical continuous vulcanization (VCV) tower.
Song Jong-min, Vice Chairman, Taihan Cable & Solution, said, “Dangjin is not only home to Taihan Cable & Solution’s domestic production infrastructure but also a central hub for logistics and transportation, making it the ideal location to supply submarine cables to both domestic and international markets. We will swiftly establish the second submarine cable plant, helping Dangjin emerge as the core region for South Korea’s submarine cable industry.”
Kim Tae-heum, Governor of South Chungcheong Province, said, “Taihan Cable & Solution will secure a leading position in the global submarine cable market, enhance national competitiveness, and contribute to energy security, raising South Korea’s stature. South Chungcheong Province and Dangjin City will work together to support Taihan Cable & Solution’s growth and success in South Chungcheong Province.”
Earlier, Taihan Cable & Solution completed the first phase of its first submarine cable plant in May 2024. The second phase of the first submarine cable plant is slated for completion in the first half of 2025.
The 96.5-km-long, 400kV Chemia Sidi Bennour transmission line will play a crucial role in strengthening and enhancing Morocco’s national electricity transmission network.
Jan 8, 2025
KEC International Limited has successfully completed its first Transmission and Distribution (T&D) project in Morocco.
As per the company, the 96.5-km-long, 400kV Chemia Sidi Bennour transmission line will play a crucial role in strengthening and enhancing Morocco’s national electricity transmission network.
KEC International is a USD 2.4 billion diversified global infrastructure Engineering, Procurement & Construction (EPC) major, with a presence in the verticals of power transmission & distribution, railways, civil, urban infrastructure, oil & gas pipelines, solar, smart infra and cables.
With over seven decades of experience, footprint in more than
110 countries and execution of projects in over 30 countries, KEC has made an indelible mark on the world map.
KEC’s strengths lie in the areas of design, manufacturing, supply and construction of turnkey projects of power transmission lines of voltages up to 1,200 kV, in setting up sub-stations and power distribution networks, optical fibre cable (OPGW) installations, turnkey railway infrastructure, civil infrastructure projects & renewable energy projects.
Manufactured by SubCom in Tympaki, Heraklion, the nearly 10,000 km IEX cable will connect Mumbai to Europe and land in nine points across seven countries, after commencing operations in 2025.
Nov 7, 2024
Vodafone Greece has announced the successful landing of India-Europe-Xpress (IEX) subsea cable, one of the largest submarine cable systems in the world, at its cable landing station in the island of Crete, opening new avenues in transcontinental connectivity.
Manufactured by SubCom in Tympaki, Heraklion, the nearly 10,000 km IEX cable will connect Mumbai to Europe and land in nine points across seven countries, after commencing operations in 2025. It will land in Djibouti City, Djibouti; Sidi Kerir and Zafarana, Egypt; Tympaki, Greece; Mumbai, India; Savona, Italy; Salalah, Oman; and Neom & Yanbu, Saudi Arabia.
The IEX system is part of a transcontinental project that also includes the India-Asia-Xpress (IAX) system. IEX will connect Mumbai to Europe and seamlessly interconnect the shores of Mumbai, extending IEX east with IAX to reach Singapore. The IEX cable will reach the Middle East and Africa as well as the Mediterranean Sea with anchorages in
Source: Vodafone Greece
France, Italy, and Greece.
Vodafone’s Tympakios submarine fiber optic cable sealing station will be the first cable receiving station in southern Crete, offering increased capacity and resilience to the infrastructure located on the southern side as majority of subsea cables in the Mediterranean are concentrated in the north of the island.
Nikos Plevris, Network Director, Vodafone Greece, said,
“The inauguration of the India-Europe-Xpress (IEX) confirms our initial belief that the new station in Tympaki will create the expected added value in the connectivity of Greece and Crete. It will be open to all projects and providers on a fair and equal basis. As undersea cables connect regions and continents, bridging geographical barriers and enabling global connectivity, Greece can be part of a system that
connects countries, regions and remote areas to the internet & telecommunication networks, promoting economic development. The station will put Greece back on the global digital map and offer additional opportunities for Vodafone partners and connectivity resellers in the region as well as other major cables that intend to connect Crete with different parts of the world.”
The collaboration between Epsilon Composite and OAPIL focuses on manufacturing HVCRC® conductors at OAPIL’s facility in Sohar, Oman. These advanced composite core conductors are renowned for their ability to double current-carrying capacity and withstand higher operating temperatures compared to traditional transmission lines. This makes them essential for utilities seeking to improve grid capacity, reliability, and overall efficiency.
Dec 06, 2024
Epsilon is strengthening its presence in the Middle East following the signature of a partnership with Oman Aluminum Processing Industries SPC (OAPIL), part of Oman Cables and Prysmian. This partnership represents a significant step forward for both companies in addressing the growing demand for advanced High Temperature Low Sag (HTLS) conductors, which play a critical role in modernizing power grids globally.
Epsilon Composite, the parent company of Epsilon Cable, has partnered with Oman Aluminium Processing Industries Limited (OAPIL) to jointly manufacture HVCRC® conductors at OAPIL’s state-of-the-art facility in Sohar, Oman. These composite core conductors, known for their ability to double current-carrying capacity and operate under higher temperatures compared to conventional transmission lines, are crucial for utilities aiming to enhance grid capacity, reliability, and efficiency.
Highlighting the significance of this agreement, Jehan Alagappan, Chief Strategy Officer at OAPIL, said, “We are excited to collaborate with Epsilon Composite on this milestone project, as it strengthens our position as a pioneer in the development of innovative and sustainable conductor technologies. The introduction of HVCRC conductors will empower utilities to address the challenges of increasing electricity demand with minimal total cost of ownership, while promoting energy efficiency and sustainability. This investment and collaboration in added value and advanced products contribute to enhancing power grid capacity, its reliability and resilience.”
For Epsilon Cable, this partnership aligns with its strategy to expand its influence in the Middle East, following its
L to R: Alexandre Lull, General Manager at Epsilon Cable & Jehan Alagappan, Chief Strategy Officer at OAPIL
recent strategic partnership with Riyadh Cables in Saudi Arabia. Alexandre Lull, General Manager at Epsilon Cable, said, “This strategic partnership with OAPIL will help meet the demand from utilities for advanced conductors, supporting both electrification and the energy transition. With its integrated production capabilities, OAPIL is ideally positioned to become one of the top players for HTLS conductors in the Middle East region and beyond. Epsilon and OAPIL’s teams have joined forces to design, manufacture, and install HVCRC conductors, with highly promising momentum underway to qualify HVCRC conductors in Oman and other targeted countries.”
This agreement positions OAPIL and Epsilon Composite as key players in enabling the global energy transition. HVCRC conductors, which reduce energy losses and greenhouse gas emissions, align with the global push toward cleaner and more sustainable energy solutions.
Made with up to 50 percent recycled content, these new compounds add new options for wire & cable manufacturers looking to incorporate more sustainable materials in their cable design.
Jan 15, 2025
Cycle-Tek, a Teknor Apex company, has launched two new grades specifically formulated for flexible cord and IMSA applications: Cycle-Tek® 20401-82A BLK 1 and CycleTek® 20401-82A FR BLK 1.
Made with up to 50 percent recycled content, these new compounds add new options for wire & cable manufacturers looking to incorporate more sustainable materials in their cable design.
“We’re proud to expand our line of sustainable products with Cycle-Tek 20401-82A BLK 1 and Cycle-Tek 2040182A FR BLK 1. By incorporating recycled materials into our formulations, we’re helping to reduce waste to landfills and conserve resources without compromising performance,” said Sunny Mahajan, Business Manager at Cycle-Tek.
Cycle-Tek’s new cost-effective, high-performing PVC compounds come with several benefits, including reduced
environmental impact, flexibility, durability and electrical properties required for demanding applications. They also offer a competitive solution for applications where formal UL recognition is not a requirement. Besides, Cycle-Tek 20401-82A FR BLK 1 provides enhanced flame retardancy for added safety.
These new compounds offer a sustainable solution for a wide range of flexible cable applications, including those in the appliance, power tool, electronics, lighting, and industrial machinery sectors.
PURITY SCANNER ADVANCED from SIKORA has established itself worldwide on the XLPE market. The equipment aids in precise sorting of smallest impurities in the range of 25 µm as well as the sorting of metal particles of 50 µm in size in a single material pass. This further optimizes production processes and contributes to cost-efficient & sustainable production.
Dec 27, 2024
Since plastics are so diverse due to their properties and applications and each market has its own requirements, the sorting requirements are also very individual. PURITY SCANNER ADVANCED from SIKORA has established itself worldwide on the XLPE market.
With the XLPE market differing significantly from standard plastics, it is not just a matter of identifying different materials, cross-contamination or coarse impurities, but offering innovative inspection and sorting systems with PURITY SCANNER ADVANCED.
In addition to the targeted detection and sorting out of the smallest black specks and yellowing, the seamless detection and sorting out of the smallest metal particles is
also indispensable. It is essential that the material transport and the type of sorting itself do not introduce any additional external contamination into the material flow.
Another criterion is the space in the production environment.
The material flow of XLPE runs by gravity directly from the dust removal on one floor to the sorting on the next floor. Space is limited and a cost factor here. Accordingly, the sorting of optical and metallic impurities should be carried out directly on one floor.
Furthermore, the sorting should be carried out in a way that as little as possible of the good, i.e. clean material, is sorted out. Exactly these requirements were brought to the SIKORA development team by XLPE experts from the industry more than ten years ago. Meanwhile, the fourth generation of the PURITY SCANNER ADVANCED is used by numerous customers worldwide.
Experts in the XLPE market are aware of the advantages
of the PURITY SCANNER ADVANCED with regard to the precise sorting of the smallest impurities in the range of 25 μm as well as the sorting of metal particles of 50 μm in size in a single material pass.
Likewise, the numerous users of the PURITY SCANNER ADVANCED know that only a material transport system with a stainless-steel channel will not bring any impurities with it and that a targeted blowing out with cleaned compressed air using an intelligent approach will cause the least possible ejection of clean material.
This further optimizes production processes, ensures the quality of the XLPE material and also contributes to cost-efficient and sustainable production through reduced rejection.
Orbia Advance Corporation Polymer Solutions’ business group Alphagary has announced a significant expansion of its manufacturing facility in Altamira, Mexico. The expansion will add 15,000 tons per year to the facility’s production capacity.
Nov 14, 2024
Orbia Advance Corporation S.A.B. de C.V. Polymer Solutions’ business group Alphagary, a leading global supplier of compounds and additives, has announced a significant expansion of its manufacturing facility in Altamira, Mexico. The company is installing a new production line designed to process materials with FDA-sanctioned ingredients, catering to applications in healthcare, food contact and skin contact industries. This expansion will add 15,000 tons per year to the facility’s production capacity.
The expansion project began in July, with the new assets expected to be operational by the fourth quarter of 2024. The new production line will feature state-of-the-art equipment with advanced safety features.
The decision to expand comes in response to heightened market and customer demand, according to Santiago Urbina, Vice President Commercial at Alphagary. He said, “Our goal is to better serve our customers and respond effectively to growing market needs. Over the past several years, we’ve seen increased demand for specialized materials, particularly in sectors like healthcare and food
safety, where the quality and safety of materials are paramount. By adding this new production line, we will be able to meet these demands more efficiently, while maintaining the high standards of quality and service that our customers have come to expect from Orbia Alphagary. This expansion is a direct reflection of our commitment to staying ahead of market trends and continuously enhancing our capabilities.”
Rick Correia, Operations Director at Alphagary said, “We are committed to incorporating the latest safety technologies in our operations that will significantly enhance the working environment for our employees, reduce potential risks and improve overall efficiency. This investment in safety is just as important as the increased production capacity because we believe that operational excellence starts with the wellbeing of our people and the reliability of our processes.”
The commitment aligns with Alphagary’s ongoing efforts to minimize its environmental impact and conserve natural resources. The new production capabilities will strengthen the company’s position in the market and enhance its ability to provide high-quality materials for critical applications.
These include new orders worth INR 800 crore in the Overhead Conductor division and orders worth INR 380 crore in the Power Cables division of Sterlite Power.
Nov 15, 2024
Sterlite Power, a leading global power products and solutions business, has secured new orders worth INR 1200 crore across its Global Products and Services (GPS) business in Q2 FY’25.
The Overhead Conductor business is witnessing remarkable demand in both domestic and international markets. Sterlite has won new orders worth INR 800 crore for highperformance conductors and Optical Ground Wire (OPGW) products. In the domestic segment, the major orders were towards supply of conductors for green energy transmission projects including Angul-Paradeep, Yalwar, and RunijaIndore Transmission Lines. The export segment saw order wins for high-performance green products from the United States of America, the European Union, Africa, and the Middle East.
The company also received India’s first 144-fiber-count OPGW cable order from a state utility, which reassures client confidence in the company to develop solutions. Export orders for OPGW have been confirmed from regions of Europe and Africa with enormous traction in the domestic market from the Power Grid Corporation of India and state utilities.
The company has also won orders totalling INR 380 crore in Q2 FY’25 covering a mix of medium voltage (MV), high voltage (HV) and extra high voltage (EHV) cables. The major orders were towards supply of cables for state utilities and PSUs.
With cumulative orders wins reaching INR 2700 crore for H1 FY’25, Sterlite Power continues to solidify its market leadership domestically while expanding its reach globally into new regions. The GPS business of Sterlite Power is focused on high-performance, sustainable products, and specialized Engineering, Procurement, and Construction (EPC) services.
RTE has contracted with five suppliers – Prysmian, Nexans, NKT-SolidAl and Hellenic Cables –for the supply and installation of around 5,200 kilometers of underground cables for voltage levels ranging from 90,000 to 400,000 volts.
Nov 5, 2024
RTE has contracted with five suppliers – Prysmian, Nexans, NKT-SolidAl and Hellenic Cables – to secure underground power cable supplies for its projects until 2028. Worth a total of almost EUR 1 billion, this commitment covers the supply and installation of around 5,200 kilometers of underground cables for voltage levels ranging from 90,000 to 400,000 volts.
As part of this contract, all cables will be produced exclusively in Europe at a cost of EUR 668 million. These contracts also cover cable installation and assembly services for around EUR 300 million.
One third of the cables will be produced in France, at both the Prysmian plants in Gron (Yonne) and Montereau-FaultYonne (Seine-et-Marne) and the Nexans plant in Bourgen-Bresse (Ain). With this commitment, RTE is reserving almost all of the French production capacity still available until 2028, for the production of more than 1,700 km.
Xavier Piechaczyk, President of the Board at RTE said, “The electrification, decarbonisation and reindustrialisation of France are synonymous with major investments in the electricity transmission network over the coming years. This new partnership with five major cable makers not only allows us to secure the equipment needed to support the energy transition, but also shows the impact that investing on moving away from fossil energies can have on the French and European manufacturing industry, driving economic growth and employment.”
Massimo Battaini, CEO at Prysmian, said, “The European electrical landscape is undergoing profound changes, and grids are becoming the backbone of the energy transition. This contract confirms Prysmian’s role as a trusted partner, with an attentive focus on the speed, quality and reliability that is needed to develop more efficient and greener power grids. This also represents an exceptional opportunity for Prysmian to actively contribute to the local economic and social development of our sites in France with continued investments aimed at leveraging know-how and technologies available on the territory and creating new jobs.”
Christopher Guérin, CEO at Nexans: “This partnership with
RTE marks a strategic step towards the energy transition in France and Europe. By ensuring local and sustainable production of underground power cables, we strengthen the electricity network’s resilience but also contribute to the economic development of the territories. Nexans is proud to put its expertise at the service of this common ambition for a more reliable electricity grid and a stronger industry.”
Claes Westerlind, President and CEO at NKT (including SolidAl): “We are excited to continue the long-term collaboration with RTE as they modernize and strengthen France’s power grid and support the transition to renewable energy. With the acquisition of SolidAl, we improved our geographic reach in new and existing markets. We look forward to building upon this success by supporting RTE and France’s grid upgrades in the coming years.”
Alexis Alexiou, CEO of Cenergy Holdings (Hellenic Cables): “We are honoured to be part of RTE’s ambitious initiative, which not only strengthens France’s energy infrastructure but also emphasizes sustainable, European-made solutions for the regional electricity transmission network. Hellenic Cables has been continuously expanding its production output, aiming to align with France’s energy transition goals and RTE’s strategic vision.”
Vodafone Idea (Vi) has finalized contracts worth USD 3.6 billion for 4G modernisation and 5G deployment with Nokia, Ericsson from Sweden, and South Korea’s Samsung, covering a three-year period. The capex program is aimed at expanding the 4G population coverage from 1.03 billion to 1.2 billion, launching 5G in key markets and capacity expansion in line with data growth.
Nov 13, 2024
Vodafone Idea (Vi) has finalized contracts worth USD 3.6 billion (around INR 30,000 crore) for 4G modernisation and 5G deployment with Nokia, Ericsson from Sweden, and South Korea’s Samsung, covering a three-year period.
The capex program is aimed at expanding the 4G population coverage from 1.03 billion to 1.2 billion, launching 5G in key markets and capacity expansion in line with data growth. Vi aims to strengthen its 4G operations and launch 5G networks in key cities across its 17 priority circles by March 2025.
Nokia, as part of its recent equipment deal with Vodafone Idea (Vi), will deploy nearly 3,300 new sites by March 2025 to expand Vi’s 4G network in key circles. Additionally, Nokia will upgrade over 42,000 technology sites, and more than 25,000 spectrum expansions across Vi’s network.
Jagbir Singh, CTO of Vodafone Idea, said, “We are working closely with Nokia, and other telecom companies to expand our 4G network coverage to 20 million additional population by March 2025. This will also enhance 4G network capacity by 25 percent, enabling us to offer superior customer experience in nine circles out of our 17 priority circles.”
Vi recently announced the launch of its 4G network in Lakshadweep.
Under the agreement with TenneT, NKT will provide 525 kV XLPE high-voltage direct current (HVDC) onshore and offshore power cable systems for two projects – LanWin7 and NordOstLink. The contracts are expected to be called off in 2026-27 and will have a combined value of approximately USD 1.03 billion.
Dec 27, 2024
The Dutch-German transmission system operator, TenneT, has selected Danish subsea cable and services firm, NKT, to provide onshore and offshore high-voltage cable systems for two projects in Germany as part of its 2 GW grid infrastructure program.
Under the agreement with TenneT, NKT will provide 525 kV XLPE high-voltage direct current (HVDC) onshore and offshore power cable systems for two projects – LanWin7 and NordOstLink.
The contracts are expected to be called off in 2026-27 and will have a combined value of approximately USD 1.03 billion, which includes cable design, engineering, production as well as on- and offshore installation.
The LanWin7 system is one of the offshore grid connection systems planned to connect to the multi-terminal hub in the area of Pöschendorf, Schleswig-Holstein. The NordHub will integrate multiple DC and AC connections, facilitating the efficient transport of wind power from the North Sea to the onshore grid. The NordOstLink project involves laying additional
cables to enhance the capacity and flexibility of the grid.
The projects are expected to be commissioned between 2033-34.
Claes Westerlind, President and CEO at NKT, said, ‘‘We are thrilled to be selected as a key partner for TenneT’s ambitious 2GW Program. We look forward to applying our advanced power cable technology to these two additional projects in Germany, which will enable the energy transition in Europe by facilitating the efficient transport of wind power from the North Sea to the onshore grid.’’
With the LanWin7 and NordOstLink projects, a total of five projects have been awarded to NKT under the framework agreement, which runs until 2028 with possible extension until 2031.
The Wando-Jeju submarine cable construction project connects Wando County in South Jeolla Province to Jeju with a submarine power grid of about 90 kilometers.
Jan 9, 2025
LS Cable & System has successfully completed South Korea’s first voltage-type high-voltage direct current (HVDC) project by constructing a submarine power grid of about 90 kilometers, connecting the mainland with Jeju Island.
The South Korean cable solution provider said the milestone, achieved in collaboration with LS Marine Solution, marked a significant advancement in the nation’s energy infrastructure.
The Wando-Jeju submarine cable construction project connects Wando County in South Jeolla Province to Jeju, enhancing the island’s power supply and integrating renewable energy sources more efficiently.
It is the first project in the country to use voltage-type HVDC technology, which converts alternating current (AC) power into direct current (DC) power, allowing for long-distance, high-capacity transmission with minimal power loss and no electromagnetic wave generation, thus minimizing environmental impact.
Voltage-type HVDC, in particular, enabled bidirectional transmission, enhancing the efficiency of the power grid by integrating irregular renewable energy sources. It further allows real-time control of the direction of electricity supply and quick restoration of electricity during system failures.
As per LS C&S, it has won a plaque of appreciation in recognition of its successful performance and contribution to the stabilization of the power grid during the completion ceremony held at the Dongjeju Conversion Center in Jeju City.
The three-linked Jeju project began in 2020, after LS Cable & System won a bid worth approximately USD 157.43 million in an international tender by Korea Electric Power Corporation (KEPCO).
The JSW Group secured two mines from Hindustan Copper, having a combined capacity of three million TPA.
Dec 27, 2024
The JSW Group has added a new metal into its business. The company secured two copper mines in Jharkhand from state-owned Hindustan Copper, marking its entry into the non-ferrous metal segment, an industry having a vast range of applications in various sectors, including electronics, telecommunications and healthcare.
Media sources said the Sajjan Jindal-led company won the bid against Aditya Birla Group’s Hindalco Industries with a competitive revenue-sharing offer.
Both mines have a combined capacity of three million tonnes per annum. While one of these blocks is virgin, the other one has remained closed for the past 20 years.
Hindustan Copper had previously sought applications for a mine developer-cum-operator (MDO) to re-open and expand the Rakha Copper Mine, as well as develop and operate an underground mine in Chapri.
The company said the mining lease for Rakha expired in 2021 and an extension was currently under progress with the Jharkhand government. The project screening committee had already approved the application for stage one forest clearance for the remaining forest area within the mining lease. The site inspection by various authorities from the State Forest department have already been completed, it added.
Hindustan Copper is implementing expansion projects to increase its mine production capacity to 12.2 million TPA. The decision is expected to boost domestic copper production and reduce dependence on imports.
The development of an underground mine below the existing open cast mine at Malanjkhand Copper Project (MCP) will augment the company’s ore production capacity from 2.5 million TPA to 5 million TPA. The ore production from the open cast mine has now been exhausted and the underground mine is operating below the existing open cast mine leaving some barrier pillars.
Hindustan Copper is the country’s only integrated producer of refined copper and owns all the operating mining leases for copper ore. It is also the only vertically integrated copper producer in the country, involved in mining, smelting, refining, and manufacturing of the metal.
According to the report, the 40,000-km-long fibre-optic subsea cable with an estimated capacity of 320Tbps, will span from the east coast of the US to India via South Africa, and the west coast of the US to India via Australia, covering the globe in the shape of ‘W’.
Dec 2, 2024
Meta, the parent firm of Facebook, Instagram and WhatsApp, is reportedly planning to build a 40,000-kmlong fibre-optic subsea cable with an estimated capacity of 320Tbps, which would encircle the world, incurring an investment of more than USD 10 billion.
As per media reports, the development would enable Meta to become the first company in the world to exclusively own and use a major subsea cable.
Mr. Sunil Tagare, a subsea cable expert and founder of Flag Telecom, said that Meta was likely to make an official announcement in early 2025, giving insights into the intended route and capacity of the cable, as well as the reasons behind building it.
Mr. Tagare, who was the first person to report Meta’s plans back in October, said that the company initially planned to start the cable with a budget of USD 2 billion but as the scope of the project extended, the figure was likely to exceed USD 10 billion.
As per the report, the project was likely to span from the east coast of the US to India via South Africa, and the west coast of the US from India via Australia, covering the globe in the shape of ‘W’.
As per Mr. Tagare, the ambitious project, which would take years to become fully operational, would avoid the routes along the Red Sea, the South China Sea, Egypt, Marseilles, the Straits of Malacca and Singapore, as the routes had become ‘major single points of failure’.
When completed, the project would give Meta a dedicated pipe for data traffic around the world, he added.
The two new cutting-edge vessels will reinforce Prysmian’s submarine project execution capabilities and take its current fleet of six Prysmian’s current fleet of six state-of-the-art cable-laying vessels to eight.
Jan 2, 2025
Prysmian Group has announced an investment of approximately EUR 350 million for two new cable-laying vessels that will reinforce its submarine project execution capabilities.
The first cable-laying vessel will be an evolution of the Monna Lisa class. With a length of approximately 185 m and a breadth of about 34 m, the new vessel will be equipped with advanced cable installation solutions, such as three carousels for a total capacity of 19,000 tonnes, positioning itself among the highest cable loading capacity vessels in the market and enabling a reduced transportation time
from the factory to the site, for an overall improved project efficiency.
A bollard pull in excess of 180 tonnes will allow the vessel to perform complex installation operations of simultaneous cable lay and burial (up to 4 cables) with a variety of ploughs, for an unrivalled optimisation of offshore
operations. The vessel will be equipped with state-of-theart DP3 positioning and seakeeping systems and will be operational by the beginning of 2027. As for Leonardo da Vinci and Monna Lisa, the new vessel will be built by the VARD Group (a subsidiary of the Fincantieri Group), one of the world leaders in the design and construction of specialised vessels for the offshore market.
The other vessel will be the evolution of the Ulisse class, with a length of approximately 167 m and a breadth of about 40 m and will be equipped by two carousels (one of them split in two concentric sections) for a total cable loading capacity of 10,000 tonnes. The state-of-the art DP2 positioning, and seakeeping systems and an eight-point mooring system will enable the ship to meet its operating requirements specialized in shallow-water cable laying and
burial installation, even in harsh environmental conditions. The vessel will be operational by the first half of 2025.
Both vessels will have outstanding green credentials. They will be equipped with high-voltage shore connection systems to power them with clean energy during loading operations, diesel generators suitable for biodiesel blends and battery hybrid systems only for the deep-water-vessel, due to its specific activity.
Prysmian’s current fleet of six state-of-the-art vessels are the world’s most advanced cable-laying vessels, unrivalled for installation of long HVDC interconnections and in very deep water environments. It also has the widest range of high-tech burial equipment, including Hydroplows, HD3 Ploughs and Post Lay Burial machines (Sea Mole, SeaRex and Otter).
The separation will provide increased clarity in the market, strengthening Lynxeo’s role as a fully integrated player, serving a diversified range of critical infrastructure industries including railways, rolling stock, automation, shipbuilding, wind, aerospace and healthcare.
Nov 10, 2024
Nexans announced the business separation of its specialty industrial cable operations Lynxeo ( formerly known as Nexans Industry Solutions & Projects). With 2,000 employees in 9 countries and annual standard sales of over EUR 700 million, Lynxeo is a powerhouse in specialty industrial cables.
The move will allow Lynxeo to further enhance its role in critical industrial segments. With a heritage of more than 100 years serving industrial leaders, Lynxeo has a global manufacturing presence in Europe, Asia, and the United States of America. The business separation provides increased clarity in the market outlook and recognition of the commitment of Lynxeo’s employees, as well as their ability to innovate and provide high-value-added services.
Lynxeo, as a strategic partner to its clients, will continue to support them with critical application products for the great challenges in fields ranging from rolling stock and railway infrastructure to automation, aerospace, shipbuilding, renewable and non-carbon energies, as well as the healthcare sector.
Commenting on the separation of its specialty industrial cable operations, Juan Ignacio Eyzaguirre, General Manager of Lynxeo, said, “I want to recognize the remarkable efforts that have gone into the project of establishing Lynxeo over the past few months. Our company
brings together cutting-edge expertise that is fully aligned with the needs of our clients while addressing future industrial challenges. This is a pivotal moment for our 2,000 employees worldwide who are wired to electrify the industries that move the world. I am deeply honored and delighted to manage this exceptional team.”
Christopher Guérin, CEO of Nexans, added, “Today marks a significant milestone in our strategic roadmap. We take great pride in introducing Lynxeo. Our simplification plan positions Lynxeo as a leader in specialty industrial cables while reaffirming Nexans’ role as a leader in electrification to support the climate transition. We want to see Lynxeo and its people continue to thrive and will review all options as we continue to deliver in full and on time on our promises.”
India’s data transmission capacity is expected to grow four times with the activation of new submarine cables due in 2025, said Trai Chairman Anil Kumar Lahoti at a telecom industry event.
Jan 17, 2025
India’s data transmission capacity is expected to grow four times with the activation of new submarine cables due in 2025 that connect the country to several key markets of the world, shares Trai Chairman Anil Kumar Lahoti at a telecom industry event Digicom Summit.
Trai Chairman said the contribution of the digital economy to the nation’s GDP has grown to about 12 per cent of the GDP which is estimated to reach 20 per cent by 2026-27.
He further adds that since the current growth rate of the digital economy is 2.8 times the GDP growth rate. Accordingly, the government aims for a USD 1 trillion digital economy by 2027-28. The Indian telecom sector, which is the backbone of a digital economy, has witnessed significant development in recent years, setting the stage for a transformative era given unprecedented data consumption, a vast user base, and a policy-type friendly environment.
Lohita emphasized that as of the end of 2023, the total lit capacity and activity and activated capacity of these cables stood at 180 TBPS (terabit per second) and 132 TBPS, respectively. Multiple next-generation systems are due to become operational in 2025, replacing ageing cables. Once the new systems are fully operational, India’s
data transmission capacity is projected to quadruple with additional crucial routes.
He further adds that one of the hallmarks for this increase in data transmission capacity is achieving over 100 times growth in rural broadband subscriptions in the last decade. In licence service areas such as Assam, Bihar, Himachal Pradesh, Odisha and Uttar Pradesh East, the aggregate count of rural broadband connections is significantly higher than the aggregate count of urban broadband connections.
He further acknowledged the effort of telecom operators in providing 4G coverage across 97 per cent of the villages and 5G connectivity in over 99 per cent of districts in the country.
UK energy regulator, Ofgem has approved five new undersea energy links to power millions of homes, with a vision that Britain becomes a net energy exporter with growing amounts of renewable generation.
Nov 15, 2024
UK energy regulator, Ofgem has approved five new undersea energy links which it said would further harness the vast potential of North Sea wind and help to power millions of homes.
The greenlit new projects includes: Tarchon Energy Interconnector, a 610km subsea cable between East Anglia and Niederlangen, Germany would deliver upto 1.4GW of electricity capacity; Mares Connect, a 190km subsea cable between Bodelwyddan, North Wales, to the Republic of Ireland, which will deliver 0.75GW of additional electricity capacity; LirIC, an approximately 142km subsea electricity
interconnector between Kilroot in Northern Ireland to Hunterston in Ayrshire, Scotland will deliver 0.7GW of additional electricity capacity.
The project also includes Offshore Hybrid Assets (OHA) such as LionLink, an OHA that will connect Dutch offshore windfarms to the GB grid with an onshore landing point in Suffolk and providing up to 1.8GW of clean electricity to each country, and Nautilus, an OHA that will connect Belgium offshore windfarms to the GB grid, coming ashore at the Isle of Grain in Kent, and providing up to 1.4GW of offshore wind to each country through subsea electricity cables.
Based on analysis by both Ofgem and the National Energy System Operator (NESO), Britain is expected to become a net energy exporter by 2030 due to the growing amount of renewable generation, the regulator said.
Akshay Kaul, Director General for Infrastructure at Ofgem, said, “We’ve carefully assessed all the proposed projects and only approved those which deliver for consumers in
terms of value, viability and energy security. As we shift to a clean power system more reliant on intermittent wind and solar energy, these new connections will help harness the vast potential of the North Sea and play a key role in making our energy supply cheaper and less reliant on volatile foreign gas markets and associated price spikes.
He added, “With Britain expected to become a net energy exporter in the 2030s, these connections will equip us with world leading technology to export more of our surplus clean power overseas. They will also provide greater access to energy imports, which together with domestic low carbon energy sources such as nuclear and biomass, will provide vital back-up energy sources when renewable generation is more limited here.”
The new projects are all expected to be complete and operational by the end of 2032.
The 2Africa Pearl submarine cable system by 2Africa is one of the world’s longest subsea cable networks, which extends from Bahrain across the Arabian Gulf, India, Pakistan, and onward to Africa and Europe, spans 45,000 km and offers a capacity of 180 terabits per second., whereas the data center park, currently under construction on a 55,000 square meters in Al Qurain area, is set to scale up to 60 megawatts of IT load. This energy-efficient facility aims to diversify the economy and strengthen the ICT sector.
Nov 15, 2024
stc, a digital enabler across Saudi Arabia and the wider region, has announced the inauguration of two highly strategic technological projects for innovation and growth in Bahrain-a ‘2Africa Pearl submarine cable system’ & a new data center park.
Developed by stc Group’s subsidiaries, stc Bahrain and center3, the projects align with the company’s ambitious strategy to expand its international footprint, leveraging advanced technology and innovative solutions. They will be instrumental in advancing digital transformation and global connectivity in Bahrain and the region, empowering key business sectors. The companies invested USD 300 million in the projects.
The 2Africa Pearl submarine cable system and Data Center Park demonstrate stc’s commitment to Bahrain’s Economic Vision 2030, including its net-zero emissions goal by 2060. These projects are a key step in powering Bahrain’s digital future across diverse sectors, from government and healthcare to hospitality and entertainment. The investments will also stimulate job creation and provide valuable training for Bahrain’s next generation.
The 2Africa Pearl submarine cable system by 2Africa is one of the world’s longest subsea cable networks, which extends from Bahrain across the Arabian Gulf, India, Pakistan, and onward to Africa and Europe, spans 45,000 km and offers a capacity of 180 terabits per second.
Meanwhile, the Data Center Park, currently under construction on 55,000 square meters in Al Qurain area, is specifically designed to meet the needs of content providers and global enterprises that require high computing power. Set to scale up to 60 megawatts of IT load, this energy-efficient facility aims to diversify the economy and strengthen the ICT sector.
According to ICRA, the renewable project pipeline, solar PV cell and module prices are expected to improve renewable energy capacity to over 26 GW in FY2025, up from 19 GW in FY2024. This growth is projected to scale further to 32 GW in FY2026, mainly driven by the solar power segment.
Nov 25, 2024
India’s installed renewable energy capacity, including large hydro projects, is projected to grow to 250 GW by March 2026 from 201 GW as of September 2024, according to ICRA. This increase is due to a project pipeline of over 80 GW, driven by enhanced tendering activity in FY2024.
Girishkumar Kadam, Senior Vice President and Co-Group Head of Corporate Ratings, ICRA, said, “The renewable project pipeline, solar PV cell and module prices are expected to improve renewable energy capacity to over 26 GW in FY2025, up from 19 GW in FY2024. This growth is projected to scale further to 32 GW in FY2026, mainly driven by the solar power segment.’’
ICRA estimates the rise in renewable energy capacity over the next five years. This will increase the share of renewable energy, including large hydro projects, and increase India’s total electricity generation from 21% in FY2024 to over 35% by FY2030.
The report also highlights the importance of energy storage projects that integrate the growing share of renewable energy into the grid, given the inconsistency and limited access to renewable sources.
The new orders boosted AESL’s order book to INR 547 billion which is more than three times at the start of the current fiscal year in April 2024.
Jan 20, 2025
Adani Energy Solutions (AESL), India’s largest electricity transmission and distribution company, secured two new transmission projects, boosting its order book to INR 547 billion.
During the third quarter of the fiscal year 2024-25 (OctoberDecember 2024), AESL won two transmission projects in Rajasthan, valued at INR 284.55 billion, which are linked to the renewable energy park. The new orders also include the INR 250 billion Bhadla-Fatehpur HVDC project, the company’s largest order win to date, as per a report by Jefferies.
These project wins have increased AESL’s market share in tariff-based competitive bidding (TBCB) orders to 24 percent, up from 17 percent in the second quarter.
Due to these orders, the company’s order book is more than three times at the start of the current fiscal year in April 2024. The company’s current order book stands at INR 547 billion, compared to INR 170 billion at the beginning of the financial year, marking the highest order book among private sector transmission companies.
L&T’s Power Transmission and Distribution business has secured large orders, both domestically and internationally, to build grid elements. For Q3 FY25, L&T’s order inflow stood at INR 44,400 crore.
Jan 7, 2025
Infrastructure major Larsen & Toubro Limited’s Power Transmission and Distribution (PT&D) business secured large orders, both domestically and internationally, to build grid elements.
The company won an order to implement an advanced distribution management system in West Bengal.
As per an exchange filing by the company, this technology makes power distribution smarter by combining Outage Management System and Distribution Management System functionalities. Through real time monitoring and control of medium and low voltage networks, the reliability of the network will be enhanced with quick isolation of faults and faster restoration.
It has also secured an order for a key 380kV substation in Saudi Arabia, which will facilitate evacuation of solar generation. The L&T’s PT&D division has also bagged orders for establishing a set of EHV substations, including a 400/132kV substation in Dubai.
For Q3 FY25, L&T’s order inflow stood at INR 44,400 crore. As of September 2024, L&T’s order backlog stood at INR 5.1 lakh crore
The project will involve construction of a 350km, 765kV transmission corridor from Fatehgarh III to Beawar in Rajasthan. It will enable evacuation of a part of 20 GW of renewable power from Renewable Energy Zones in Fatehgarh (9.1 GW), Bhadla (8 GW) and Ramgarh (2.9 GW) areas of the state.
Dec 19, 2024
Sterlite Power has bagged a transmission project for evacuation of power from renewable energy zones in Rajasthan under Phase-III Part G. The project was bid through tariff-based competitive bidding process.
Sterlite Power received the Letter of Intent (LoI) from PFC Consulting Limited (a wholly-owned subsidiary of Power Finance Corporation) to build the project, having a period of 35 years.
The entire transmission system forms a critical for integration of over 500 GW renewable energy capacity to the national grid by 2030. The project will involve construction of a 350km, 765kV transmission corridor from Fatehgarh III to Beawar in Rajasthan. It will enable evacuation of a part of 20 GW of renewable power from Renewable Energy Zones in Fatehgarh (9.1 GW), Bhadla (8 GW) and Ramgarh (2.9 GW) areas of the state.
Commenting on the bid win, Pratik Agarwal, Managing
Director, Sterlite Power said, “This is our first green energy project in Rajasthan and 18th transmission project in the country. With strong capabilities and experience, we are well poised to deliver another world class asset to the nation.
Sterlite Power recently commissioned its first green energy project: Lakadia-Vadodara power transmission project in Gujarat. Since its commissioning, the 300-km-long project is playing a vital role in supplying 5,000MW of reliable and green power from renewable energy-rich state of Gujarat to the Indian national grid. It is also one of the largest transmission corridors built in India till date.
This project involves Engineering, Procurement, Construction and Installation (EPCI) of 250 km of 525 kV high-voltage direct current, cross-linked polyethylene (HVDC, XLPE) onshore and offshore export cable systems.
Jan 16, 2025
Nexans has secured a project for LanWin 2, valued at EUR 1 billion, under the TenneT frame agreement awarded in May 2023.
The project involves the Engineering, Procurement, Construction and Installation (EPCI) of 250 km of 525 kV high-voltage direct current, cross-linked polyethylene (HVDC, XLPE) onshore and offshore export cable systems.
Commissioning of the project, which is part of the development of TenneT’s 2 GW offshore grid connection program in the German North Sea, is expected in 2030.
It highlights Nexans’s ongoing partnership with TenneT, following the BalWin3 and LanWin4 projects announced in March 2024, to develop the infrastructure essential to support Germany and Europe’s renewable energy future.
are proud to secure this project under the TenneT framework agreement for the LanWin 2 project. This achievement highlights Nexans’ dedication to delivering innovative cable solutions and reliable project execution to support Europe’s energy transition”.
Telecom Egypt and Alcatel Submarine Networks have announced the successful landing of the Africa-1 subsea cable system in Egypt’s cable landing station on the Red Sea. The subsea cable stretching over 10,000 kilometers with 8 fiber pairs, aims to enhance global connectivity while significantly bolstering broadband traffic capacity.
Nov 6, 2024
Telecom Egypt, a telecom operator in Egypt and one of the largest subsea cables operators in the region, and Alcatel Submarine Networks (ASN) have announced the successful landing of the Africa-1 subsea cable system in Egypt at the Ras Ghareb cable landing station on the Red Sea.
This is the first of two planned landings in Egypt - the second Egypt landing will be on its Mediterranean coast. Built and deployed by ASN, the system links East Africa with the Middle East, South-Central Asia, and Europe.
This low-latency, high-capacity, direct express system extends from Pakistan to France, with initial landings in the UAE, Kenya, Djibouti, Yemen, Sudan, Saudi Arabia, Egypt, and Algeria. The Ras Ghareb landing is the third, following
earlier landings in Karachi, Pakistan, and Mombasa, Kenya.
The subsea cable stretching over 10,000 kilometers with 8 fiber pairs, aims to enhance global connectivity while significantly bolstering broadband traffic capacity.
Mohamed Nasr, Managing Director and Chief Executive Officer of Telecom Egypt, said, ‘‘Partnering with the Africa-1 consortium to build this transformative subsea system is a significant milestone for all parties involved, as well as for the global economy and connectivity. By making additional subsea routes available in the growing markets of the Middle East, Asia, and Africa, this system will boost broadband capabilities and expand our subsea network to meet the rising demand for reliable, highspeed communications, especially for bandwidth-intensive applications such as artificial intelligence.
He adds, ‘‘Africa-1 further enhances Egypt’s position as a regional connectivity hub and helps bridge the digital divide in underserved regions. Our rich subsea infrastructure, available to our partners worldwide, underscores our commitment to delivering superior connectivity solutions that enable both our partners and end-users alike, driving
economic growth across continents, fostering innovation, and providing robust connectivity solutions. We look forward to the operational launch of Africa-1 and the continued expansion of our subsea network to meet the ever-growing demand for seamless global communications.”
Paul Gabla, Chief Sales and Marketing Officer of ASN at Alcatel, said, “We are excited to be part of the Africa-1 subsea cable system, a pivotal project that will be a real game-changer by transforming connectivity across East Africa, the Middle East, South-Central Asia, and Europe. ASN is committed to bringing the most advanced technologies and extensive expertise to ensure the seamless deployment and operation of this high-capacity, low-latency infrastructure. This initiative not only enhances broadband traffic capacity but also provides the diversity and resiliency needed to support the ever-growing demands of global data transmission.”
The International Telecommunication Union (ITU),and the International Cable Protection Committee (ICPC) have formed the International Advisory Body for Submarine Cable Resilience, promoting best practices for governments and industry players to ensure the timely deployment and maintenance of these cables.
Dec 17, 2024
The International Telecommunication Union (ITU), the United Nations Agency for Digital Technologies, and the International Cable Protection Committee (ICPC), the leading industry organisation promoting submarine cable protection, have formed the International Advisory Body for Submarine Cable Resilience to strengthen the resilience of this vital telecommunication infrastructure.
The advisory body will address ways to improve cable resilience by promoting best practices for governments and industry players to ensure the timely deployment and repair of submarine cables, reduce the risks of damage, and enhance the continuity of communications over the cable.
“The submarine cables carry over 99 percent of international data exchanges, making their resilience a global imperative,” said ITU Secretary-General Doreen Bogdan-Martin. “The advisory body will mobilize expertise from around the world to ensure this vital digital infrastructure remains resilient in the face of disasters, accidents, and other risks,” he added.
The advisory body has 40 members including ministers, heads of regulatory authorities, industry executives, and senior experts on the operations of telecommunication cables.
It is co-chaired by H.E. Minister Bosun Tijani, Minister of Communications, Innovation and Digital Economy of the Federal Republic of Nigeria, and Prof. Sandra
Maximiano, Chair of the Board of Directors of the National Communications Authority of the Republic of Portugal.
“Submarine cables are essential to the functioning of our connected world, but they face risks that require coordinated, proactive action,” said Minister Tijani. “Therefore, we are happy to host the inaugural Submarine Cable Resilience Summit to be held in Nigeria in early 2025,” the minister added.
“This initiative underscores the global community’s commitment to strengthening these networks and advancing international cooperation for digital resilience,” said Prof. Maximiano.
The advisory body will meet at least two times a year and will consult with experts on telecommunications, digital resilience infrastructure development, infrastructure investment and international policy to provide strategic guidance and encourage sector-wide collaboration. Dr. Neeraj Mittal, Secretary (Telecom), will represent India in the 40-member international advisory body.
Equipped with the most advanced technology, with an initial design capacity of up to 160 Tbps, the 10,000-km-long submarine cable directly connects Japan, Hong Kong, China, the Philippines, Thailand, Singapore and Vietnam (at Quy Nhon, Binh Dinh), using eight fiber pairs on its main route.
Jan 9, 2025
The Asia Direct Cable (ADC), a new 10,000-km-long submarine cable connecting Japan to Singapore with branches in other Asian countries, has commenced operations in Vietnam.
It is the largest-capacity submarine cable in Vietnam, doubling the capacity of the current AAE-1 cable.
Equipped with the most advanced technology, with an initial design capacity of up to 160 Tbps, the cable directly connects Japan, Hong Kong, China, the Philippines, Thailand, Singapore and Vietnam (at Quy Nhon, Binh Dinh), using eight fiber pairs on its main route.
The milestone underscores Vietnam’s leading position in telecommunications infrastructure in East Asia and Southeast Asia.
The inauguration ceremony of the Asia Direct Cable (ADC) submarine cable system was held in Hanoi by Viettel Business Solutions Corporation (Viettel Solutions), a Vietnam-based telecom operator and an investor in ADC.
According to Mr. Pham Trung Kien, Deputy General Director of Viettel Solutions, “The ADC submarine cable system will expand connections between Vietnam and countries in the
region, creating new opportunities for information exchange, international transactions, and technological development.”
After six years of implementation, the project was successfully completed and accepted on November 8, 2024. It officially began operations on December 19, 2024.
With the ADC cable system coming into operation, Viettel has become the sole investor in Vietnam to own one fiber pair on the main route, with a minimum design capacity of 20 Tbps, along with the entire cable branch and landing station in Vietnam.
The ADC cable not only enhances international connectivity capacity to support modern technologies such as 5G, artificial intelligence (AI), the Internet of Things (IoT), and augmented/ virtual reality (AR/VR) but also contributes to ensuring the safety and stability of Vietnam’s Internet infrastructure.
Beijing University of Post and Telecommunications has made a significant advancement in telecommunications by establishing a field test network capable of 6G transmission using existing 4G infrastructure.
Jan 04, 2025
Engineers from the Beijing University of Post and Telecommunications have made a significant advancement in telecommunications by establishing a field test network capable of 6G transmission using existing 4G infrastructure, according to a news report.
The experimental network employs a novel technique known as semantic communication, reportedly achieving a tenfold enhancement in crucial communication metrics, including capacity, coverage, and efficiency.
The commercial availability of 6G internet services is anticipated around 2030, with ongoing efforts to finalise 6G standards potentially concluding by the end of this decade. 6G networks are projected to utilize higher frequencies than current 5G networks, offering significantly higher capacity and reduced latency.
Several countries are competing to develop the next generation of communication technology. With standards expected to be established as early as next year. Japan, in collaboration with companies like NTT Docomo and Sony, aims to develop key 6G technologies by 2025, with “Beyond 5G” services slated for 2030.
