Sterlite Technologies Limited (STL) Building the World’s Digital Backbone 88
Birla Cable Limited Innovation for Sustainability
Finolex Cables Limited Powered By Technology Empowered By Growth 90
RR Kabel Limited Akalmand Bano, Sahi Chuno
Sterlite Power Transmission Limited Global Products & Services (GPS) 86
Apar Industries Limited Tomorrow’s Solutions Today 94
Universal Cables Limited Unwavering Commitment & Legacy of Excellence. 104
Communications
Vishwas 65 Saalo Ka, Suraksha Zindagi Bhar Ki
India Targets INR 9.15 Lakh Crore Investment in Transmission by 2032
NKT Expands Presence in India with New Global Competence Centre in Chennai
Polycab India Powers Mumbai’s First Underground Metro Line
S. Korea’s LS Group and UK’s Global Interconnection Group to Establish USD 1.2 Billion Subsea Cable Factory
Sumitomo Electric’s Subsidiary Acquires Netherlands’ Esteves Group
Sterlite Technologies: Innovation in its DNA
With more than 700 patents in its bag, Sterlite Technologies Limited (STL) has launched a data center cabling portfolio to meet the growing needs of system integration, infrastructure for computers, the GPUs and data center. STL aims to increase its share in the US markets, as well
as improve the quality of India’s digital infrastructure through fiber optic sensing. This was revealed by Dr.
Badri Gomatam, Group Chief Technology Officer, Sterlite Technologies Limited (STL), during an
Wire & Cable India: Kindly walk us through the business journey of Sterlite Technologies Limited, highlighting major achievements and crucial milestones.
Badri Gomatam: STL was founded by Mr. Anil Agarwal in 1988 with the establishment of a copper cable manufacturing unit in Aurangabad. Since then, there has been no looking back. We set up an optical fibre cable manufacturing unit in Silvassa in 1993, followed by an optical fibre plant at Aurangabad in 1995 and a data cable manufacturing unit at Dadra in 2002. The Dadra unit remains one of India’s most advanced speciality cable manufacturing facilities till date. To research and build accessible network technologies of the future, STL set up ‘Centre for Smarter Networks’ at Gurgaon in 2017.
WCI: R&D plays a very important role in the development of any company. Please share your views on this.
BG: At STL, innovation is in our DNA. We basically have had structured journeys over the last 12-13 years. Our core philosophy for product development is our IP in India- the patents. Around 12-13 years ago, we had over 50 plus patents, now we have close to 700 patents. We are capable of defending ourselves and taking action against those infringing our
exclusive interview with Wire & Cable India.
2nd From Right - Dr. Badri Gomatam, Group Chief Technology Officer, Sterlite Technologies Limited (STL)
intellectual property, both in India and abroad. Our R&D department covers all categories, including fibre, glass making, and cable design development. We have a very strong team that creates a lot of value for the algorithm.
WCI: Kindly tell us more about the recent advancements done by STL in the cable segment.
BG: STL is continuously working on improving the density and blow performance of its cables. We are moving to more advanced R&D, putting a lot of tools in our toolkit to improve the size, weight and density of our cables beyond the standard telecom size. We are putting multiple cores of glass in the same fiber within the same 125 micron. We have introduced a 4 core and a 7 core version. We expect this to impact the high density market. We have a huge product portfolio, ranging from large count cables up to 6000 fibres to small count micro cables, comprising 12 fiber to even 1 fiber. Some 7-8 years ago, we developed the rollable ribbon technology and started exporting products on this line. With the help of this technology, the weight of the cable reduced significantly. Due to its small size, the cable consumed less plastic and became very lightweight, while retaining the strength and agility. Other manufacturers recently adopted this technology.
We launched our data center cabling portfolio, which is an end-to-end solution for the next wave of intra data centers. This new portfolio ranges from batch cables to assemblies to
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combinations, etc. Normally, we have been outsourcing, but now we will manufacture high-density, lightweight, small size and cost-effective products under the Make in India campaign. We are very agile and quick in terms of meeting a customer’s requirements. STL is evolving its service capability as well to meet the growing needs of system integration, infrastructure for computers, the GPUs and data center. We are overall well-positioned for the future, considering the fact that with the advent of 6G, more fibers and towers will be deployed.
WCI: Please tell us about your market footprint.
BG: We are well-positioned in the US and Europe, having manufacturing facilities in Italy, in the US, China, and of course in India. We provide services to the UK also. We look forward to having a considerable market share in the US in future as we grow our footprint and continue our upward growth trajectory in India as well.
WCI: How do you envision the future of the industry? What contributions is STL ready to make towards the growth of the industry?
Generative AI, large language models, and the growth of data centers, all this creates an environment for sustainable growth in the times to come.
BG: We are expecting a boom in data centers in the next two years, especially considering the fact that around two-and-a-half billion people across the world, which makes up around 35 percent of the global population, is still unconnected. Even in India there is tremendous scope for growth and regional connectivity. There are many places where the internet has either
Now we will manufacture high-density, lightweight, small size and cost-effective products under the Make in India campaign.
not reached or has reached partially. On top of that, generative AI, large language models, and the growth of data centers, all this creates an environment for sustainable growth in the times to come.
Our major role is in connectivity. We will continue to evolve on that front, having deeper engagement on the special data center side. On the telecom side, fiber to the home is happening. So, we are heavily engaged in the connectivity and the deployment part. We will continue to engage in fiber optic sensing. We are firm believers that the quality of infrastructure can be improved using fiber optic sensing. In India, it can reduce the time to repair networks and observe a failure, and also predict a failure even before it occurs. These are the kinds of technologies we feel will help increase the quality of the network, especially in the context of data centers. As the network availability goes up, both the restoration time and the servicing costs will go down. We feel there is another layer that we can contribute to in the fiber domain - fiber optic sensing.
Nirmal Wires Re-Imagineering Tomorrow with Automation & Data Analytics
Riding high on technology and innovation, leading manufacturers of steel wire, Nirmal Wires Private Limited (Group Nirmal), is looking forward to becoming a holistic solutions provider, in order to meet the evolving needs of their customers. Mr. Nirmal Saraf, Managing Director of the Group, said during his interaction with Wire & Cable India magazine that the group was actively integrating automation and data analytics into its operations and further optimizing its processes to stand as a leader in the industry.
Wire & Cable India: Please tell us about your market footprint. How is your total sales volume split between the export and domestic markets?
Nirmal Saraf: As a Group, we have been able to expand our presence pan-India as well as internationally. Situated in Kolkata, we have a strong presence in the East India market – in B2B sales as well as retail sales. Our projects and B2B sales pan India have seen a high growth trajectory over the past 10 years, with material reaching the remotest places of the North-East to J&K as well as down South in Tamil Nadu and Kerala. Some of the major industries we supply to pan-India are power & energy, general engineering, agriculture, security & fencing, and construction. Nirmal Wires also has approvals in most of the state electricity boards, which has enabled us to deepen our market penetration and simultaneously create a strong brand. We have now been successfully exporting to more than 40 countries for over five years. We have forged great business relationships and a brand name in the overseas markets. Our export numbers have doubled since our last financial year in terms of value and volume, and we are exporting about 30 percent of our total sales.
WCI: How much has your product portfolio diversified over the years? What are your best-performing products in the market? Where does the major demand come from?
NS: Commencing our operations with wire drawing and GI wires, we have achieved diversification across 2000 SKUs, which include aluminum wires & conductors, stranded GI wires, zinc wires and more. We are also pioneers in zinc-aluminum coating technology, being the first in India to successfully manufacture these wires under our brand Niznal (R). We have recently invested in more specialized aluminum conductors as well as alloy & EC grade aluminum rods. We strive to develop innovative solutions as ‘corrosion-prevention’ experts. Our zinc wires and zinc wire rods are new products that we are supplying as a solution for durable and resistant wires. Products that are innovative and really serve the requirements of the customer, are what we think perform the best.
At Nirmal, we strive to be a holistic solutions provider, making sure that our products are best suited for enduse application. Some of our products that have been very well received are Niznal (R), GI stranded wires and aluminum conductors, amongst others. We have seen major demand come from manufacturers and businesses that are like us - quality first. It’s only when our customers care about quality will they want to source top quality raw material, and this helps us stay true to our values. From EPC contractors to engineering goods, defense and safety as well as fencing manufacturers, our wires have been used in a host of different applications.
WCI: Please shed light on the recently-launched zinc wire, in terms of features, target markets and applications.
NS: Our recently-launched products include zinc wire, zinc aluminum wires and a zinc metallizing spray. All our raw material is sourced from LMEapproved brands only. As per ISO 752, our zinc ingots are of special high grade with a composition of +99.995 percent zinc only. Our zinc wires are perfectly suited for metallizing processes, both arc and flame spray with remarkable adhesiveness. The clean and smooth surface of the wire gives high durability to the nozzle. With superior corrosion resistance and excellent electrical conductivity, our zinc wire emerges as the material of choice for industries spanning automotive, construction and electronics, offering unmatched durability and longevity in every application.
Some of the major segments and applications of zinc wires are DI pipes, capacitors, LPG cylinders, wind turbines and finned tubes. Our zinc metallizing spray (Panther series) is a revolutionary solution engineered to deliver superior coating performance and protection in demanding environments. Formulated with the highest quality materials and manufactured to rigorous standards,
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the Panther series offers simple construction, lower production cost per square meter and three times lighter torch with no moving parts. With customizable options and exceptional versatility, our Panther series can be used in structural steel work, offshore oil platforms, wind farms, shipbuilding, bridges & viaducts, fencing, capacitors, cast iron pipes & more.
WCI: R&D apparently plays a significant role in a company’s growth journey. How crucial is R&D to you, and what kind of investment budget have you set aside for the same?
NS: Quality and innovation are deeply rooted in our production initiatives. Our motto, along with our ‘ReImagineering Tomorrow’ philosophy, drives us continually towards exploring new possibilities and redefining industry standards. To achieve this, we invest in state-of-the-art machinery and technology, working with the best technology providers worldwide to develop our production lines. We focus on automation, to ensure that we have the most efficient machines and systems to optimize production. We also have a state-of-the-art laboratory with extensive testing machinery to ensure the quality of every product. We spent two years doing trials and tests for Niznal (R) before its launch and got it tested by IIT. However, our community of employees is our greatest asset. We train and develop
them to ensure they are at par with the prevailing operational standards in the industry. Investment in our processes and people has been key to achieve growth. This has enabled us to deliver quality products, minimize waste and promote sustainability. Laying focus on these areas not only strengthens our competitive standing and improves efficiency, but also contributes to a more sustainable future.
WCI: Please discuss some of the major challenges you have been experiencing in the market. How do you plan to overcome them?
NS: As a prominent player in the Indian wire industry, we are keenly aware of the challenges we face in the competitive landscape. One of the most significant obstacles is the fluctuating availability of raw materials, a factor that can significantly impact production costs and timelines. To mitigate this risk, we are actively exploring alternative sourcing channels and implementing strategies to optimize inventory management. Another pressing concern is the need to enhance our industry’s competitiveness on a global scale. While India boasts a substantial domestic market, there is a vast untapped potential for exports. We believe through prioritizing quality, innovation and customer satisfaction, we can position ourselves as a preferred supplier in international markets. To achieve this, we are investing in research and development to develop
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cutting-edge products that conform to the latest industry standards and requirements. Additionally, we are committed to providing exceptional customer service and building strong relationships with our clients. While challenges pertain, we remain optimistic about what lies in the future. Addressing challenges head-on, discovering and embracing opportunities for growth, we can collectively strengthen the Indian wire industry and secure long-term success.
WCI: Industrial automation is a big trend in the industry. How well prepared are you and share with us the scale of automation you have implemented in your manufacturing set up.
NS: Industrial automation has indeed become a significant trend in the industry, and we acknowledge the need to embrace this change in today’s rapidly changing market. We constantly explore new ways to improve production and operational efficiency, such as utilizing advanced machinery and automation systems to maintain production rate and quality. We have already implemented many proprietary automation processes that have helped improve efficiency by drastically decreasing delays in production. We have also invested in the RFID tag system that tracks the journey of a coil of wire – from raw material to finished product – giving us valuable insights into quality, time and efficiency. These investments have greatly helped us maximize production,
while never compromising on quality. Looking ahead, we are excited about the possibilities that Industry 4.0 presents. We are actively integrating automation and data analytics into our operations to further optimize our processes and meet the evolving needs of our customers. Embracing these changes makes us confident in our ability to stand as a leader in the industry.
WCI: How important a role does sustainability play in your operations and what is your emission target?
NS: At Group Nirmal, we aim to set examples of both quality and environmental sustainability with our innovative manufacturing process. Using a diverse range of technological advancements, we minimize waste and curb emission levels while ensuring that our products meet the highest industry standards. Every step, from raw material sourcing to final assembly, is meticulously monitored to maintain the integrity and performance of our manufacturing process and products. One of our pivotal efforts towards sustainability at our Deulti Plant includes an effluent water treatment unit. All contaminated water that is used in production processes is collected here and filtered, recycled and treated so that it is non-toxic. This treated water is used for many domestic and civil purposes and also used to maintain a pond. At our Khurda Plant as well as our Deulti Plant, we maintain a good green cover around our manufacturing units, comprising various plantations of fruits and vegetables. Initiatives like these help us be more sustainable as well as also engage with the local community around our units harmoniously.
WCI: How do you perceive the current state of the wire industry? What factors do you think will be the primary growth drivers?
NS: The Indian steel and wire industry is poised for growth. Since India has emerged as the second largest producer of crude steel during the last four years (20182021), the world has its eyes on us. The steel wire industry grows vis-a-vis this growth in primary steel. The focus on quality management practices as well as manufacturing practices has propelled manufacturers worldwide to look at the Indian wire market as a good prospective supplier. The push towards value addition has also ensured manufacturing of international quality steel wire & wire products, which has thrown open a wide market nationally and internationally for us. The worldwide push to create an alternative to China has opened doors for the Indian manufacturers and been an important driver of growth. Competitive pricing and global visibility has also greatly driven the demand for wires and steel from the Indian economy.
Supermac Industries: Shaping the New Economy with Technological Innovations
Supermac Industries leads the extrusion machinery manufacturing sector with cutting-edge technological advancements, offering cable extrusion machines with high production-speed & top notch OEE as key elements of its product portfolio. The company is poised to launch its Triple Layer Physical foaming CAT 7 line, along with an innovative silicone cable system that incorporates an IR curing tunnel to improve cable quality and durability. With a strong global footprint, Supermac Industries exports to 30 countries worldwide. The company has also partnered with a leading US supplier of automatic coiling machines, as well as a strategic partner in the U.S. to strengthen its capabilities and unlock new growth opportunities in the American market. Additionally, Supermac Industries maintains a strong collaboration with its European partner for CCV lines, achieving the highest number of operational CCV lines in India. Building on this success, Supermac Industries is now expanding into international markets, exporting its advanced CCV lines globally. In an exclusive interview with Wire & Cable India, Mr. Jasvinder Singh, Managing Director of Supermac Industries (India) Limited, shares insights on the latest technological innovations and the company’s expanding global presence.
Wire & Cable India: Can you tell us about your product portfolio and the USP’s that differentiates you from the competitors?
Jasvinder Singh: Supermac Industries is a reputed cable extruder machine manufacturer & supplier across the world. We are known for our product range – insulation lines for house wiring and control cables, sheathing lines for power cables, tandem extrusion lines for solar cables, triple extrusion lines for sioplas (XLPE) cable, CCV lines for LV/MV power cables upto 132 KVA, etc. carrying the best amalgamation of quality, cost, and delivery. Our products include extrusion machines for THHN wires and LAN cables extrusion. We are a trusted partner in the cable industry, recognized as a top-tier brand for high-end, reliable solutions.
The company has launched a 200mm extruder for XLPE insulation, specifically designed for 220 KV CCV lines & 200mm extruder for sheathing applications, catering to cables with diameters upto 200mm. Building on this momentum, we are gearing up to launch the Triple Layer Physical foaming CAT 7 line. Additionally, Supermac Industries offers innovative solutions in growing areas like high-speed FTTH optical fibre lines, which are a key focus of our product range. These lines utilize precise tension control devices in a closed-loop system for consistent quality. Our specially designed extruders provide accurate extrusion, online diameter control, and capacitance monitoring. We offer various configurations, including tandem, co-extrusion, and single extrusion, allowing for the use of different fillers, yarns, and online corrugation options.
Mr. Jasvinder Singh, Managing Director of Supermac Industries (India) Limited
Moreover, we offer high-speed tandem lines for data cable manufacturing. Supermac Industries is also developing a high-speed extrusion line tailored to produce FEP/PTFE cables, meeting stringent requirements for military, aerospace, aircraft, OEM, and nuclear power applications. Additionally, Supermac Industries has introduced an innovative silicone cable system featuring an online curing tunnel, providing precise and efficient curing for superior cable quality and durability.
WCI: Could you provide insights into your market presence and share details about your export activities?
JS: Supermac Industries exports its products to over 30 countries worldwide, demonstrating a commitment to supporting infrastructure growth in both developing and developed nations. The company has recently expanded its reach to Australia, Mexico, Canada, the USA, and Italy, steadily increasing its global footprint. With a growing presence in Malaysia, Indonesia, Thailand and the Philippines, customers in these regions now have greater access to Supermac’s extensive product range.
WCI: How is Supermac Industries addressing the growing demand for wire and cable solutions in the U.S.?
JS: Supermac Industries has successfully met the demands of the U.S. and other markets by supplying high-speed THHN, building wire, and sheathing lines. Some of the prestigious orders which we have executed are for the U.S. defence and aerospace company and the U.S.-based multinational cable company for which we are an approved supplier.
With the rise of 5G networks and the increasing demand for fibre cables essential for 5G implementation, we have secured significant equipment orders from Europe and the U.S., which are currently underway or have already been fulfilled.
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Our market reach has expanded in both sales and service segments. The U.S. is planning to invest between USD 10-12 billion annually in its transmission and distribution sector, presenting considerable growth opportunities for the wire and cable industry. While challenges such as equipment supply shortages and long lead times exist, we are actively pursuing strategic initiatives to enhance our presence in the U.S. market, which we will gradually implement.
WCI: Could you tell us about recent & noteworthy developments happening at your company?
JS: At Supermac Industries, we are continually evolving to meet the demands of an increasingly complex and high-performing electrical infrastructure market. Recently, we have focused on expanding our manufacturing capabilities, particularly with the goal of enhancing both the quality and efficiency of our production processes. This includes investments in cutting-edge equipment and automation, which enable us to maintain exceptional service levels and provide robust process support to our clients.
One significant area of development has been our work on CCV (Continuous Catenary Vulcanization) extrusion lines, specifically tailored for EHV (Extra High Voltage) cable manufacturing. This enhancement is part of our broader commitment to advancing cable technologies that meet stringent performance and durability standards. Our team has worked extensively on optimizing CCV processes up to 132 KV to ensure these lines meet the highest quality benchmarks, offering greater reliability and long-term service for HV applications.
We also prioritize continuous improvement in our support and service structures. From tailored technical guidance to hands-on process development, we strive to partner closely with our clients, ensuring they receive both the expertise and solutions neces-
sary to thrive in today’s competitive market. As we continue to expand our footprint, we remain committed to delivering high-quality products and services that push the boundaries of what’s possible in conductor and cable technology.
WCI: Supermac Industries has actively implemented Industry 4.0 solutions. How do you envision the future of wire and cable manufacturing evolving?
JS: In our endeavor to conform to Industry 4.0 norms, we have implemented several digital initiatives, especially with regard to the Internet of Things or IoT, which plays a key role in enhancing areas such as process optimization, quality control, crossvendor shop floor integration, energy efficiency, predictive maintenance, and data security.
With the help of our digital partner, we have transformed the way we manufacture our products, seamlessly coordinating with various factories & departments, connecting with customers, and digitizing our workplaces. Our smart infrastructure delivers essential benefits such as a fully managed IoT solution that allows users to easily and securely connect, manage, and ingest data from production lines/assets. This solution allows for real-time monitoring of key parameters, including line uptime and downtime analysis, as well as Overall Equipment Effectiveness (OEE) tracking.
With real-time process traceability, we plan to leverage machine learning to improve our analytics capabilities, offering a comprehensive solution and visibility across all our global plants. Products like Siemens’ Mind Connect Nano provide easy connectivity and data capture during the process.
WCI: How does machine upgradation and new techniques help in the success of the company?
JS: Supermac Industries has always been a front-runner in adopting new
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techniques and making it compatible for customer use. Technologies such as new beltless drives, servo mechanisms and fast responsive communications through software upgradation between machines are some of the new feathers in our cap.
Apart from these new deployments, Supermac Industries also believes in upgrading the existing machines at the customer’s end, so that they get the benefits of new technology. Upgradations like these help the customer in improving productivity and reducing running & downtime costs. Supermac Industries lays special emphasis on upgrades to the existing machines by incorporating new design parts, sometimes changing to new designs like screw barrels to improve productivity and to suit new plastics materials.
WCI: How do you see the future of the wire and cable industry? What are your long-term vision and goals?
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JS: The future of the wire and cable industry is the implementation of Industry 5.0 providing an excellent opportunity to align the organization’s goal with evolving technological advancement and Make-in-India initiative, realizing the full potential of Indian manufacturing capabilities and thereby adapting this change with the AI.
India is at the moment rapidly evolving to become the prime manufacturing hub of the world. We are already in Industry 4.0 and using IoT solutions, AI, and robotics, realizing the necessity of optimal data using cloud computing, innovation and creativity which is transforming the wire and cable sector.
Looking forward, the widespread adoption of Industry 5.0 would require collaborative efforts of wire and cable industry leaders and related associations. The Indian industry and associations can work closely with the government and make short and long-
term plans for the adoption of Industry 5.0 in the wire and cable segment and expand its growth.
WCI: What are your key objectives for participating in Wire India 2024?
JS: Our primary goal at the Wire India 2024 show is to present our extensive product range and solutions to a global audience. In the Indian market, alongside our standard offerings, we’ve successfully implemented advanced high-voltage cable CCV lines that are now in operation, showcasing topquality, fully automated features with the latest in automation technology.
This event will serve as a key platform for expanding our customer base into new and untapped markets. We are excited to introduce our fully automated, high-speed extrusion lines, now enhanced with affordable IoT solutions, as part of a comprehensive and integrated solution to the manufacturers.
Cabopol aims to decrease its greenhouse gas emissions by 30 percent by installing a 1.22 MWp photovoltaic power plant for self-consumption, and double its recycled compounds capacity.
Oct 9, 2024
Aspart of its commitment to sustainability, a global manufacturer of thermoplastic & crosslinked compounds, Cabopol, is making significant investments to reduce carbon footprint of its compounds and decrease greenhouse gas emissions by 30 percent.
The company is installing a 1.22 MWp photovoltaic power plant for self-consumption, which will start operations in June 2025.
In addition, Cabopol has invested in recycling technologies to double its recycled compounds capacity. These compounds, designed for extrusion and injection processes, offer the same quality and performance as traditional raw materials, contributing to a significant reduction in carbon footprints and supporting the shift toward a circular economy.
Through these efforts, Cabopol continues to lead the way in driving sustainable development across the industry.
Since 2019, Cabopol has been making significant investments in smart metering systems and advanced water-saving technologies. These initiatives have resulted in a 34% reduction in electricity consumption, the ability to reuse off-quality products, and a 25% decrease in landfill waste. Additionally, Cabopol has successfully reduced water consumption to just 100 liters per ton of material produced.
Assomac Group: Leading the Way in Innovative Solutions for the Wire and Cable Sector
ASSOMAC Group stands as one of India’s premier manufacturers in the wire machinery domain, offering a diverse array of equipment and accessories utilized by various businesses. The company prides itself on its advanced technology, top-tier equipment, and a dedicated workforce backed by a team of highly skilled and trained professionals. In a relatively short period, ASSOMAC has emerged as a key player both in India and internationally, recognized for producing and supplying turnkey wire drawing plants, wire galvanizing lines, and related machinery. In an exclusive interview, Mr. Ashish Tyagi, Managing Director of ASSOMAC Group, discusses the company’s market presence and technological innovations that distinguish them from their competitors, ultimately providing clients with exceptional technological solutions.
Wire & Cable India: Could you share the recent developments within your company?
Ashish Tyagi: For any forward-thinking organization, new developments are part of a continuous journey. Technology is rapidly evolving, and so are the challenges we face. The global wire and cable market is witnessing substantial growth, and ASSOMAC Group is also on an upward trajectory within this sector. Over the past few years, we’ve invested significantly in advanced machinery to enhance our production capabilities. These state-of-theart machines have improved the quality of our products and boosted our operational efficiency, allowing us to meet the needs of a growing market. As the wire industry evolves and explores new horizons, we remain dedicated to leading in these advancements.
WCI: Can you elaborate on your market presence and the sales volume distribution between export and domestic markets?
AT: Our operations have made a significant impact in both the domestic and international markets. Demand for wire and related products has surged over time, leading to consistent requests for expansion from our customers. We actively participate in the Wire & Tube shows in Düsseldorf, which have yielded promising results, expanding our customer base internationally. Year after year, we see increased attendance at our booth. Additionally, engaging with wire professionals and experts has been rewarding, as these interactions help us stay updated on global innovations, enabling
Mr. Ashish Tyagi, Managing Director, ASSOMAC Group
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us to provide the best technological solutions.
WCI: Could you share some significant milestones of your company?
AT: ASSOMAC Group has many first to its name like manufacturing the first continuous OTO type wire drawing machines in the late 60s, manufacturing first inverted drawing machine in India, first indigenously designed and manufactured straight line wire drawing machine, first indigenously designed and manufactured PAD and nitrogen wiping systems for wire galvanizing and many more such developments. For more than twenty years, we have been continuously honored with Project Export Awards by EEPC of the Government of India. This recognition highlights our dedication to quality and establishes our presence as a significant player in the global market.
WCI: How has your product range evolved over the years? Which products perform the best in the market?
AT: In the engineering goods manufacturing sector, continuous innovation is driven by market demands. Our clients frequently challenge us to design new machines tailored to their specific needs, which has led to an expansion of our product range.
We take pride in our high-quality machinery, which includes Straight Line Machines (SLM), Inverted Vertical Drop Coilers (IVDs), wire ribbing lines, MIG wire lines, wire galvanizing plants, and wire mesh plants. These products are well-regarded in the domestic as well as the international market and are competitive with those from leading manufacturers worldwide. Our commitment to addressing the evolving requirements of our clients is central to our success, prompting us to continually enhance our capabilities and broaden our reach.
WCI: How does the ASSOMAC Group maintain its technological edge in the wire and cable sector?
AT: Our steadfast focus on innovation keeps us at the cutting edge of technological progress. As the global economy approaches a new industrial revolution (IR 4.0), ASSOMAC Group has adeptly harnessed technology to craft an edge for our customers rightfully delivering the best quality and value to them.
The challenges presented by the COVID-19 pandemic imparted invaluable lessons. Our skilled engineers swiftly adapted to digital technologies, allowing for remote plant commissioning and the continuity of operations. We are evolving from traditional machinery to modern solutions that enhance functionality,
reliability, and capacity—all while addressing current environmental concerns. Research and Development play a critical role in our continuous growth, establishing the necessary foundation for future innovations.
WCI: How has automation greatly enhanced ASSOMAC Group’s manufacturing capabilities and infrastructure to strengthen its position in the wire and cable industry?
AT: At ASSOMAC Group over the past three to five years, we have made substantial investments in improving our internal manufacturing capabilities. The implementation of automated systems on our production floor has optimized our processes, resulting in significant time savings and enhanced operational efficiency. This automation has enabled us to manufacture top-notch components and equipment, which significantly benefits our customers throughout our partnerships. We understand that innovations in manufacturing require sustained effort and dedication to continuous improvement, which we have embedded in our company culture. A key element of our success is our committed team of enthusiastic employees at all levels, whose efforts and dedication propel our mission forward.
WCI: What is your perspective on the current state of the wire and cable industry, and how do you envision its future?
AT: The growth of any nation cannot be fully appreciated without acknowledging the crucial role of the wire and cable industry, which is essential for infrastructure development. The wire and cable industries serve as vital components for national progress. For example, the housing and construction sectors utilize a significant variety of wires and cables.
Presently, the demand in India’s steel sector is experiencing robust growth, approximately 13-14% year-on-year for
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the financial year 2023-24, with forecasts indicating a continued growth rate of around 10% moving forward. Notably, the housing and construction industries constitute over 50% of the nation’s steel production, which is also seeing a significant growth. Given its essential role within the steel sector, the wire industry is viewed as a key contributor to our nation’s development. As market trends evolve, we believe the future of this industry looks exceptionally bright.
Construction Begins on Bangladesh’s First PrivatelyOwned Subsea Cable
The 1,300-km cable will connect Cox’s Bazar in Bangladesh to the Campanaowned UMO subsea cable, which runs from Thanlyin in Myanmar to Tuas in Singapore. The project is expected to go into service in the first quarter of 2026.
Sep 16, 2024
The Bangladesh Private Cable System, a consortium of three private companies, has commenced construction on the country’s first privately-owned subsea cable, which will connect the Land of Rivers to the outer world!
The project will supply 45 tbps bandwidth to the country with the help of three fiber pairs owned by BPCS.
The 1,300-km cable will connect Cox’s Bazar in Bangladesh to the Campana-owned UMO subsea cable, which runs from Thanlyin in Myanmar to Tuas in Singapore. The project is expected to go into service in the first quarter of 2026.
BPCS comprises Summit Communications, CdNet Communications and Metacore Subcom Limited. Pioneer Consulting, a subsea cable consulting and management company advising the project, said that it has supported the consortium on route assessment, due diligence, the commissioning of the UMO cable system, and supply contract formation.
As per Mr. Dave Marie, Director of client solutions at Pioneer Consulting, the company was proud to be part of this groundbreaking project, which was poised to change the connectivity landscape of Bangladesh. Pioneer was off to a strong start, with all the contracts in place and
the marine survey completed well before the onset of monsoon season, he said.
Mr. K.M Tariquzzaman, CTO of Summit Communications and project lead for the cable, said that Bangladesh deserved a world-class Internet capacity and accessibility. This new cable would significantly enhance the country’s ability to meet its Internet demand in the coming decade.
Bangladesh’s Internet connectivity was disrupted in April by a break in the SeaMeWe-5 subsea cable, affecting twothirds of the country’s subsea capacity. The SeaMeWe-4 cable also lands in Bangladesh, and the SeaMeWe-6 cable is expected to land there in 2026.
All three cables are partly owned by the Bangladesh Submarine Cable Company (BSCCL).
CONDAT group: Making Inroads in Asia with Sustainable Lubricants
After several years of successful development overseas with its facilities in Brazil (Sao paulo) & USA (Michigan), CONDAT group is looking forward to strengthening its presence in the Asian markets, especially in China, with its innovative and sustainable products. Mr. François Chambellant, China Business Development Director of the 170-year-old company, revealed during an exclusive interaction with Wire & Cable India that they were also working on inventing the most advanced and durable production processes with minimum impact on environment and resources.
Wire & Cable India: Kindly walk us through your business journey, highlighting major milestones and crucial achievements.
François Chambellant: CONDAT group is a family-owned, private company, which was established in 1854. We are celebrating our 170th anniversary this year! We specialize in formulating and producing a wide range of industrial lubricants such as maintenance lubricants and metal-forming lubricants for several industries like wire product applications, metal working, forging, foundry, heat treatment of metals and the glass industry. We always
work in tandem with customers to optimize their performance, their overall efficiency and productivity in the minimum possible costs and support them towards a better future.
WCI: Please tell us about your product portfolio related to the wire and cable industry.
FC: CONDAT group offers a wide range of lubricants for the metal forming market, particularly for all processes concerning wire production such as wire drawing, rolling and cold heading. CONDAT lubricants apply to all wire materials like steel, carbon steel, stainless steel, titanium, tungsten, aluminum or copper alloys. We offer solutions for advanced surface preparation with economic alternatives to phosphate technology. Our range of wire drawing powders is one of the most famous worldwide with our brands VICAFIL and STEELSKIN. Our product portfolio further contains soluble lubricants for wire drawing of electrical cables: from the rod breakdown, multi-pass, single- or multi-wire, enameled and coated wires (tin plated, silver plated, etc).
In addition, CONDAT group offers an entire range of complementary products and services such as high service life maintenance lubricants.
WCI: Tell us about your market footprint, especially in India.
FC: In the last 30 years, CONDAT group has expanded its production
Mr. François Chambellant, China
Business Development Director, CONDAT group
Future plans include expanding and diversifying our activities globally and specifically in Asian markets
facilities all over the world. We established a state-of-the-art manufacturing facility on a green field site at Michigan, to cater to the northern regions of the US in 2000. This was followed by a production facility in Brazil to cover the south of America. Now we are moving forward in Asia, more particularly in China. We set up a new plant - CONDAT Qingdao in the Shandong province of China, which started production in late 2022.
We have been in India for more than 30 years, primarily in the wire industry, thanks to a long-term relationship with
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USHA Lubes. We are also dealing with other sectors such as forging, metal working, and the glass industry. Our business model involves developing partnerships with highly experienced, well-established local entrepreneurs, to provide high level support and service for our valued end customers.
WCI: CONDAT has earned quite a reputation for combining innovation with sustainability. Please comment.
FC: CONDAT group is continuously working on innovation and sustainability. They form an essential part of our growth strategy as we look forward to developing more economic value for our customers in a competitive and sustainable environment. We are constantly innovating to offer advanced technologies with a special focus on their impact. We have been working over the years to eliminate all dangerous substances from our
technologies. We select raw materials with a low impact. For the past more than three years, CONDAT group has been receiving the Platinum grade certification, the highest sustainability rating given to a company by EcoVadis, an independent, global provider of business sustainability ratings. Our company is strongly committed to both the social and environmental impact of our activities.
WCI: Please comment on your future plans.
FC: Future plans include expanding and diversifying our activities globally and specifically in Asian markets, thanks to our strong French (European) R&D center and our new facility in China. We have set an industrial agenda for the next six years in China to consolidate our presence there and to learn more about this very typical market where innovation is really fast.
KLJ Group Expands Sales in Dubai and Singapore, Eyeing Greenfield Acquisition Projects in India & Abroad
With a turnover of INR 109 billion and manufacturing capacity of over 1.4 million TPA, KLJ Group is a business conglomerate which has established itself as the biggest supplier of plasticizers and polymer compounds and the second largest manufacturer of benzyl derivatives in India. Talking about the global presence, they export to more than 90 countries, claiming to be the largest manufacturer of chlorinated paraffin in the world and the third largest plasticizer’s manufacturer in the world. KLJ Group has commissioned a state-of-the-art chlor alkali plant in Qatar. In an exclusive interview with Wire & Cable India, Mr. Sanjay Mittal, Vice President- Sales and Marketing, KLJ Polymers & Chemicals Limited, talks about the recent development at KLJ Group, expanding its sales operations in Dubai and Singapore.
Wire & Cable India: Kindly share about the recent development at KLJ Group?
Sanjay Mittal: The KLJ Group has recently began production of plasticizers and phthalic anhydride at their first integrated facility in Bharuch, Gujarat in June last year. By incorporating a phthalic anhydride (PA) unit, KLJ Group has achieved backward integration in India, enabling the company to utilize approximately 70-75% of phthalic anhydride produced for captive consumption. The company is also happy to share that they have started sales operations from 2 overseas locations –Dubai and Singapore.
WCI: From a humble beginning as Kundalia Industries in 1967 to becoming one of the largest manufacturers of plasticizers and polymer compounds in Asia, how has the KLJ Group evolved in all these years? Please share your major milestones and achievements.
SM: In 1967, KLJ Group started with a modest beginning with a PVC compounding plant in Delhi under the name Kundalia Industries. The progressing years saw the Group diversifying into manufacturing of primary as well secondary plasticizers, mainly catering to PVC industry along with serving many other industrial applications like adhesives, paints and coatings, perfumery, lubricants, catalyst, and many more products and byproducts.
Later on, under the vision and guidance of our management, KLJ Group progressed to be the market leader in the segments/ industries that it operates in – be it polymer compounds, be
Mr. Sanjay Mittal, Vice President- Sales and Marketing, KLJ Polymers & Chemicals Limited
it primary or secondary plasticizers or benzyl derivatives. Today, we can proudly say that KLJ Group is amongst the largest manufacturers and market leaders in plasticizers and polymer compounds in the world.
Throughout the span of 57 years, KLJ Group has never looked back and has added numerous feathers to its cap. The most recent advancement has been the opening of overseas offices in Dubai and Singapore to represent the Group for its various marketing activities abroad. KLJ Group has received many awards and accolades throughout its journey that speak leaps and bounds of its success. Some of these are – Udyog Patra Award in 1982 as self-made man, AIMO Best Productivity Award in 1986, Udyog Vibhushan Award in 1986, Yuvak Ratan Award in 1992 (Highest Honorary Award of Akhil Bhartiya Terapanth Yuva Parishad), State level appreciation by the Govt. of Rajasthan for services
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in the field of education as Bhamashah Educational Institutions in 1997, Swatantra Swaran Jayanti Udyog Award in 1999, Best Productivity Award from All India Plastic Industries Association for three consecutive years, Rashtriya Samman conferred by Govt. of India, Ministry of Finance on June 21, 2000, Outstanding Achievement Award at 3rd International PVC & Chlor Alkali Conference during Vinyl India – 2013, Award for “Product Innovator of the Year in Petrochemicals”. The award was conferred by FICCI on 4th Oct, at Mumbai, during India Chem-201, Shiksha Vibhushan Award 2018 by Govt. of Rajasthan for contribution in the field of education, and Pride of Rajasthan Award 2022 by Govt. of Rajasthan.
KLJ Group has achieved significant milestones over the years. The group entered PVC compounding in 1998, flame retardant plasticizers in 2001, and diversified into various compounds
in 2004. With international expansion in 2008 in Thailand, KLJ brought its plasticizer capacity to over 300,000 TPA. Further the company’s expansion includes benzyl derivatives in 2016, a joint venture in Qatar in 2019, and engineering polymers in 2021. In 2022, an integrated plasticizer facility with 300,000 TPA capacity and 100,000 TPA of phthalic anhydride was launched in Bharuch, Gujarat, strengthening KLJ’s position in the global market.
WCI: Kindly share about your infrastructure and manufacturing capabilities in both India and abroad.
SM: KLJ Group is a multi-product and multi-locational business conglomerate, with a turnover of INR 109 billion (USD 1.4 billion) having manufacturing capacity of over 1.4 million TPA and a 2200+ dedicated and qualified personnel persistently pursuing innovation, development and growth. We have also established ourselves as
the 2nd largest manufacturer of benzyl derivatives in India.
The 21st century marked the company’s diversification into manufacturing of TPR/TPE, EVA, PP, engineering plastics, XLPE, semicon, EPR, ZHFR, PO, compounds etc. and a range of masterbatches, both color and functional. The polymer compounding at Silvassa and Agra has brought KLJ Group among the top Indian polymer compounders with a total capacity in excess of 200,000 TPA.
The Group produces a wide range of plasticizers across the globe and is the 3rd largest manufacturer in the world. Besides this, Group is also the largest manufacturer of chlorinated paraffin in the world. The Group has a dedicated research and development facility for each of its manufacturing units having the facility that spans over a landscape of a total of 55,000 sq. ft. The R&D facilities are recognized by the Department of Scientific & Industrial Research, Government of India. The focus on quality control is also demonstrated by the accreditation of the QA Labs, meeting ISO/IEC 17025:2017 standard, by National Accreditation Bureau of Laboratories (NABL), Government of India.
KLJ Group has advanced equipment like TGA, FTIR, UV, weatherometer, GCs, autoclaves, rheometer, extreme temp. UTM, etc. and application plants for wire, sole, foam sole, film, tubing, injection moulding, flammability, high voltage testing and many more.
Talking about the global presence, KLJ Group has commissioned a state-of-the-art chlor alkali plant in Qatar. The Group has also diversified into the chemistry of benzyl alcohol, benzaldehyde, benzyl chloride and its derivatives.
WCI: What is your USP that sets you apart from others? How do you retain your position as one of the global leaders in plasticizers & polymer compounds?
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SM: We live by our motto ‘Trust Built on Performance.’ With our commitment to offer the best, be it products or cost-performance, we offer best value to the customers. We make continuous efforts to facilitate innovation in the company by constant up-gradation of skills of our people & hardware. The market accepts us as a solution provider with high-quality products that meet their evolving requirements. Our commitment towards our customers is to help them to ‘Stay Ahead-Stay Healthy’ and work with them in the true sense of partners-in-progress. This is the market value for us.
Our market presence is a result of our commitment to the customers. The long-term relationships with the customers are forged with mutual respect and transparent working, being a trustworthy partner with a true sense of collaboration. We are the biggest supplier of plasticizers and polymer compounds in the country. We export to more than 90 countries. It is a strong priority for us to remain in close contact with our customers & deliver quality products on time.
WCI: Kindly give details about your market footprint and major clients.
SM: KLJ Group is a multi-product and multi-locational business conglomerate, with a turnover of INR 109 billion (US$ 1.4 billion) having manufacturing capacity of over 1.4 million TPA and a 2200+ dedicated and qualified personnel persistently pursuing innovation, development and growth. We have also established ourselves as the 2nd largest manufacturer of benzyl derivatives in India. Moreover, the Group also have a trading arm namely KLJ Resources Limited, having Global Ranking among top 50 chemical distributor in the world, mainly into trading and distribution of chemicals and petrochemicals and also into development and building of real estate and infrastructure development, which has so far delivered over 4 million sq. ft. of space.
Our leading position is supported by the large variety of plasticisers we offer, including phthalate, maleate, specialty and flame-Retardant. The Group’s strong market position is underpinned by the large scale of operations and diverse clientele. KLJ Group is expanding plasticisers and polymer compounds capacities, which will further support revenue growth over the medium term. Also, backward integration through captive phthalic anhydride (PAN) capacity will help in improving its operating efficiency and strengthening competitiveness in the plasticisers segment, which should result in better profitability.
The financial risk profile of the group is expected to remain comfortably supported by high net worth, limited dependence on external debt and healthy cash surplus. KLJ Group’s clients include a variety of industries with diverse customer base and export to more than 90 countries. It includes footwear, cables, flexible Polyvinyl Chloride (PVC) films, leather, vinyl flooring, medical equipment, adhesives, perfumes, automobile parts, and rubber belts.
WCI: Discuss the global trends of the polymer compounds sector and how do you foresee the future of the industry?
SM: Future trends in polymer science and technology include sustainable polymers, smart polymers, and nanocomposites. Sustainable polymers are expected to be a significant trend in the future of polymer science. As the world becomes more environmentally conscious, the demand for eco-friendly materials is increasing.
I see that the global polymer market is expected to grow, driven by a number of factors, including- rising demand, lightweight polymers, bio-based polymers, automation, and product quality. The demand for polymers is increasing across a number of industries, including packaging, automotive, electronics, and medical devices. The adoption of lightweight
polymers is growing. Over time, there is a shifting focus towards bio-based polymers, and in the coming years, we plan to explore more on this.
Apart from that, increased automation and flexible production technologies are expected to improve efficiency and reduce production costs. Improved prediction of processes and product quality is expected to increase product reliability and prevent defects from entering the market.
Some of the interesting trends in the polymer industry is that the automotive industry is focusing on component downsizing and functional integration due to pollution control regulations. The Asia-Pacific region is the market leader and we contribute a major chunk in this. Additionally, thermoplastics are going to be the main revenue contributor for the polymer industry.
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WCI: What are your long-term goals for the growth of KLJ Group? Where do you see your company after five years?
SM: The long-term goal of KLJ Group is to achieve well-balanced growth in all the businesses that we are into and make an impact on the industry strictly through ethical business practices, thereby keep building the trust of all the stakeholders. The Group is on a mission to be significantly instrumental to the nation’s economic growth while maintaining its uniqueness in whatever business we commit to.
KLJ Group believes that “Our people are the most valuable assets and key to our achievements, mission of quality, and customer satisfaction.” The trust in our strong dedicated workforce helps us tackle the day-to-day challenges that come in our way by providing the best possible solution.
Future is technology, and our founder
asserts, “New technology has brought in tremendous change in the chemical industry. KLJ Group has already brought in resource optimization at its plants, which has resulted in more than 30% energy saving in one of the products.’’
The group pays special attention to the sustainability of its processes. Not only does this help the company in cost saving, but also helps against global warming. Continuous development of new products and customization as per customers’ requirements is also a step in this direction. Our new plant for manufacturing Benz products is based on a new technology, which has resulted in better yield and quality.
In the coming few years, there are a few new projects under active consideration such as-capacity expansion of Benz products from 15 KT to 40 KT per annum, and other greenfield/acquisition projects both in India and overseas.
Victory Plant and Machinery Expands Production Facilities; Order Book of INR 250 Crores
With over 30 years of expertise, Victory Plant and Machinery is a leading equipment manufacturer in the wire and cable manufacturing industry, both in India and globally. Based in Thane, Mumbai, the company is known for its superior product quality. In an exclusive interview with Wire & Cable India, Mr. P.G. Sabu, Managing Director, and Mr. Melvin Sabu, Director of Victory Plant and Machinery Private Limited, shared insights into the company’s latest developments and its cutting-edge machinery division.
Wire & Cable India: Share some details about Victory Plant and Machinery and its current order position.
P.G. Sabu: With a vast industryexperience, proper product knowledge, and stringent quality control measures, Victory has ensured it delivers high quality machines with superior production capabilities.
Victory Plant and Machinery mainly caters to stranding machines, drum twisters and planetary stranding/ screening/armoring. With the entrusted faith of the Indian cable industry in our company, we have crossed INR 250 crores of order book.
WCI: Shed some light on the recent plant expansion and technological advancements that you have incorporated in your manufacturing facility.
Melvin Sabu: Victory Plant and Machinery has expanded its production facility, underscoring our commitment to innovation and excellence in the machinery industry. This strategic expansion includes the addition of a new assembly unit of 50,000 sq. feet and a state-of-theart machining unit of 25,000 sq. feet, featuring advanced technology that enhances our manufacturing capabilities. Currently, the total plant area stands at 1,60,00 sq. feet.
The new machining unit is equipped
Mr. P.G. Sabu, Managing Director, Victory Plant and Machinery Private Limited
Mr. Melvin Sabu, Director, Victory Plant and Machinery Private Limited
At Victory Plant and Machinery, we believe that this expansion is a crucial step in our journey towards operational excellence and customer satisfaction.
with a cutting-edge CNC Vertical Turning Lathe (VTL) machine with a 5-meter capacity, as well as a 20-meter CNC 5-axis boring machine. These machines will significantly increase our precision and efficiency, allowing us to produce complex components with unparalleled accuracy.
This expansion not only reinforces our position in the market but also enhances our ability to meet the growing demands of our customers. By investing in advanced machinery, we are poised to deliver highquality products that align with industry standards and exceed client expectations.
At Victory Plant and Machinery, we believe that this expansion is a crucial step in our journey towards operational
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excellence and customer satisfaction.
WCI: How do you ensure quality control throughout the manufacturing process?
P.G.S: While Victory Plant and Machinery takes utmost care from sourcing of the material to machine building, the firm also ensures that there is no compromise on the quality of offerings and services. Testing of material before usage, fit and tolerance of machine parts before assembly, proper heat treatment, stress relieving procedures, checks and quality testing are some of the key initiatives taken by the firm at every stage of machine building.
For the new developments and critical applications, a prototype of critical components is first developed and tested, and only once when everything is found okay, the actual production begins. Thus, quality checks at various stages of machine building and proper testing of machine leads to delivering machines of the highest quality.
WCI: What differentiates Victory Plant and Machinery from its competition?
MS: To meet the evolving industry demands and requirements while staying up-to-date with innovations,
Victory Plant and Machinery, carries out a lot of enhancements on all the machines for better production.
With its team of skilled professionals, the firm is trying to bridge all the gaps. Working towards its mission of “non-stop technical innovation, better product quality and better service”, Victory Plant and Machinery, is a name celebrated for its product quality, delivery and unmatched customer services, thus making it one of the preferred suppliers for all major cable manufacturers.
The Victory team comprises of experienced personnel having decades of experience not only in the field of manufacturing cable machineries but also in the application of these machines in the cable industry. Marching ahead with a vision to meet all the upcoming demands of its customers.
WCI: What is your usual lead time in manufacturing and delivering? How significant is customization as an option?
P.G.S: Our lead time for manufacturing and delivery varies based on the type and configuration of the machine, typically ranging from 6 months for smaller machines to 14
months for larger machines. We’ve significantly increased our production capacity to meet the growing industry demand and to shorten our delivery time. We strive to accommodate specific client needs within our manufacturing process, to deliver machines of added value.
Working towards its mission of “non-stop technical innovation, better product quality and better service”, Victory Plant and Machinery Pvt. Ltd., is a name celebrated for its product quality, delivery and unmatched customer services, thus making it one of the preferred suppliers for all major cable manufacturers.
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WCI: What is your view about the wire and cable sector?
MS: While sustained economic growth continues to drive electricity demand in India, the Indian power sector is undergoing a significant change that has redefined the industry outlook. To meet increasing demand for electricity in the country, massive addition to
the installed generating capacity is required. The wires and cables sector is a direct beneficiary of development of power generation and distribution infrastructure. Increase in production capacity of cable companies to meet the increasing demand would significantly increase the requirements of various wire and cable machineries.
LEIBINGER’s Collaboration with Indomax: Ideal Marking and Coding Solutions
Continuous Inkjet (CIJ) printers, with their high-speed, non-contact printing of variable data such as date codes, batch numbers, and product identifiers directly onto cables and wires, have become an indispensable tool in the cable and wire industry. LEIBINGER, a leading German brand renowned for high quality CIJ printers has been a preferred choice of several cable & wire manufacturers in India as well as worldwide. In this interview, Wire & Cable India discussed with Mr. Tim Richards, Area Sales Manager, LEIBINGER, and Mr. Shyam Shet, CEO, Indomax, about LEIBINGER’s business in India, their collaboration and how their synergies are making big contributions to the Indian market.
Wire & Cable India: Can you give us a brief overview of Paul LEIBINGER Gmbh?
Tim Richards: LEIBINGER is a globally operating specialist in coding & marking systems with headquarters in Tuttlingen, Baden-Württemberg (Germany). The third-generation family-run company, founded in 1948, develops and produces industrial inkjet printers as well as inks for various applications –with a workforce of close to 300.
Innovative technologies and an exceptionally high standard of quality are what distinguish LEIBINGER’s advanced coding & marking solutions. As the inventor of a disruptive nozzle sealing technology, LEIBINGER is transforming the industry’s experience working with Continuous Ink Jet (CIJ), leading to greater productivity in the manufacturing of food and industrial products – with tens of thousands of successful installations worldwide. A global network with some 150 distribution partners and subsidiaries in the US and China ensures that LEIBINGER is ideally positioned to maintain close relationships with its many customers worldwide.
WCI: What inspired your journey with Indomax in India? How do the synergies of both the companies
Mr. Shyam Shet, CEO, Indomax
Mr. Tim Richards, Area Sales Manager, LEIBINGER
help serve the market better?
TR: Founded in 2003 and backed by the NKB Technovations Group, Indomax provides innovative solutions that streamline production processes and enhance product traceability. As an official LEIBINGER partner in India since 2017, Indomax has become a trusted leader in industrial marking and coding solutions. In 2018, the company secured its first major contracts in the cable processing industry from prominent Indian manufacturers, marking the beginning of its rapid growth.
With year-on-year success, Indomax achieved a remarkable 30% growth from 2023 to 2024. LEIBINGER printers, known for their Madein-Germany quality, exceptional performance, and reliability, are trusted by manufacturers worldwide. Indomax and LEIBINGER share a commitment to innovation, advanced technology, and a strong customer focus, aiming to support their clients in achieving goals related to productivity, efficiency, and operational cost optimization.
Leibinger and Indomax share a common vision of placing customer first! Indomax’s eye for expert analysis and detailed preparation as well as their customer-focused and hugely energetic approach to business and market development for the LEIBINGER CIJ business are exemplary.
WCI: What specific technologies do you cater to the wire and cable industry? Can you highlight the core USPs of LEIBINGER?
TR: LEIBINGER provides advanced CIJ (Continuous Inkjet) solutions tailored to the wire & cable industry’s key challenges: high productivity, reliability, and cost efficiency. Manufacturers face increasing demands for high-performance cables, compliance with safety standards, and sustainability initiatives like recycling and CO2 reduction - all under rising cost pressures.
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LEIBINGER’s CIJ printers excel in this environment by offering flexible, contactless marking on various surfaces with fast-drying inks that ensure legibility and reliability.
LEIBINGER printers stand out in three key areas that set them apart from the competition:
The world’s only fully automatic nozzle sealing technology, ensuring maximum uptime and productivity. The technology eliminates the need for cleaning and keeps the ink from drying out, preventing clogs and ensuring immediate startup, even in harsh production conditions. This means no cleaning, no production interruptions, and no costly downtime - just seamless printing at all times and smooth operation 24/7.
The LEIBINGER brand is renowned for its unmatched reliability. Germanengineered and with 85% in-house production, the printers are crafted to ensure maximum quality control.
A printer concept designed for minimal operating costs, with reduced maintenance and optimized resource consumption. LEIBINGER’s state-ofthe-art CIJ printers have the lowest Total Cost of Ownership (TCO) offering optimized consumables and power consumption, and minimum
maintenance. Unlike other printer providers, we focus on replacing only necessary spare parts, avoiding the need to replace entire ink core modules. Another key advantage is reduced solvent consumption.
LEIBINGER’s IQJET uses only 2.7 ml of solvent per hour, compared to competitors’ 6-10 ml, resulting in significant cost savings and lower emissions over time. Furthermore, this advanced printer is uniquely designed to be maintenance-free for 5 years—unmatched in the CIJ market, where competitors typically require maintenance every 1.5 to 2 years.
WCI: Tell us the share of CIJ printers’ market in the Indian cable & wire industry.
TR: LEIBINGER printers are used across various industries, including food, beverage, FMCG, pharmaceuticals, automotive, semiconductors, and, of course, wire and cable. Wherever reliable marking is required, LEIBINGER printers are in demand. The cable market is particularly important for us, with India being one of the leading cable manufacturing countries, home to many global leaders—many of whom are already Indomax and LEIBINGER customers. We hold a leading position in this segment. LEIBINGER offers a broad product range, from affordable
entry-level models for standard applications to advanced printers for specialized requirements, ensuring a solution for companies of all sizes.
Shyam Shet: LEIBINGER commands a leading position in the Indian cable & wire segment. Because of its highest productivity and lowest TCO many of the leading cable & wire manufacturers in India like Prysmian, Sterlite Technologies, Finolex Cables, LAPP India, HFCL, Polycab, Birla Cables, Havells India, APAR Industries, SBEE Cables, ZTT India, Aberdare Technologies, West Coast Optilinks, have reflected their faith in LEIBINGER brand.
LEIBINGER captures maximum OFC manufacturers. LEIBINGER JET Rapid wire series makes printing possible at very high speeds of over 700mpm on OFC ribbons and fibres, thus making JET Rapid wire the default choice in these high-speed applications.
WCI: Tell us about the capabilities that CIJ printers should possess to cater to the cable & wire industry. What are the recent technologies and trends emerging in the cable printing sector?
TR: The trends in CIJ printers for the cable and wire industry are increasingly focused on maximum flexibility and seamless operation. In cable extrusion, manufacturers work with a wide variety of materials and colors, requiring marking solutions that can adapt between light and dark cables, as well as different surfaces. Flexibility in switching between different print jobs is essential, as each cable may have unique marking requirements, including regulatory compliance and specific end-use purposes.
CIJ printers must offer easy and quick changeovers between production runs, making user-friendliness and the ability to handle diverse coding and marking needs critical for efficient operations. These capabilities ensure that manufacturers can maintain
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smooth production without delays, while meeting the industry’s high standards for product traceability and compliance.
Another important trend is the push for maximum automation. Coding & marking systems must integrate seamlessly into existing production lines, offering extensive connectivity options. This ensures smooth communication with other systems and allows for efficient operation. Additionally, ease of use is crucial, as operators need solutions that are simple to handle in day-to-day production, reducing downtime and enhancing overall efficiency.
LEIBINGER is a leader in this area with its Plug & Print printers. The IQJET, for example, features an integrated PLC, OPC UA standard, and cloud connectivity. Other LEIBINGER printers, such as the JET 3 up, JET 3 Rapid, and Rapid Wire, also offer a wide range of interface options for seamless integration. Speaking of the JET Rapid and JET Rapid Wire, this brings us to another key trend: speed. Cable manufacturers need to consistently meet their production targets, and LEIBINGER printers reliably mark cables at speeds of up to 1,000 m/min—about as fast as a sprinting lion. This is a record in the CIJ marking market, setting LEIBINGER apart as the fastest solution available for high-speed cable production.
Sustainability and reducing the carbon footprint are also major concerns in the cable market, and this focus will continue to grow. With LEIBINGER systems, our customers are equipped with future-proof solutions that aim for minimal resource consumption, whether it’s solvent use or energy efficiency.
WCI: Can you elaborate on how LEIBINGER’s superior technology has helped your clients with distinct results?
TR: LEIBINGER printers have benefited several customers worldwide in enhancing their productivity and overall printing efficiency! Prysmian, a global leader, recently praised its partnership with LEIBINGER, particularly for providing a coding solution capable of handling a wide range of materials in their production, including rubber, PVC, ETFE, XLPE, and polyurethane. Permanently marking these diverse materials is a significant challenge.
SS: In India one of the leading optic fibre cable manufacturers was finding a challenge of printing on OFC cables at speeds of over 600mpm. Here the LEIBINGER, JET Rapid wire printer series turned out to be saviour. Jet Rapid Wire printer with its unique bevelled print head design and 128 kHz drop frequency made printing at speeds over 600mpm a breeze.
Ink adhesion is a challenge while printing on low surface energy wires, like PE, HDPE, etc. At one such leading customer in India, we offered them our UV curable inks, which provide excellent adhesion and the print quality is as good as permanent.
WCI: It’s clear that after sales service plays a crucial role, can you also elaborate on Indomax’s service infrastructure.
SS: Indomax with its headquarter in Pune and regional offices spread across the major zones in India, is well equipped to serve the customers across the length & breadth of the country.
We believe that it’s important to emphasize that when selecting a marking solution, it’s not just about delivery time but also the quality of consultation and support provided before the purchase and during installation. At Indomax and LEIBINGER, we offer exceptional customer service that goes far beyond the standard. We provide free sampling of your cables—completely non-binding and incredibly fast, within just a few days.
Bry Air Asia: Revolutionizing Wire and Cable Production with Superior Resin Drying
Bry-Air’s Waterless Wonder Dryer and Hot Air Dryer deliver targeted drying solutions for core and surface moisture challenges. Implementing these technologies allows manufacturers to enhance product quality, improve operational efficiency and ensure superior performance.
The wire and cable industry powers the modern world, supporting everything from residential buildings to large industrial facilities and from telecommunications to transportation systems. High-quality, reliable, and efficient wire and cable solutions are vital for uninterrupted service across these sectors.
Wire and cable production relies on various polymers that serve as essential components for insulation, jacketing, and sheathing. Commonly used polymers include PVC (Polyvinyl Chloride), PE (Polyethylene), XLPE (Cross-Linked Polyethylene), TPU (Thermoplastic Polyurethane), and EVA (Ethylene-Vinyl Acetate).
Polymer’s Moisture Related Challenges
Each polymer presents unique moisture-related issues, impacting both quality and performance. The core moisture issues include XLPE and PE. High core moisture compromises insulation, while excess moisture results in voids and bubbles within the insulation, leading to shorter product life. Core moisture accelerates degradation, heightening risks of failure and operational downtime.
Besides, there are surface moisture issues such as PVC and TPU. Surface moisture creates uneven drying, leading to visible surface flaws that detract from appearance and usability. It disrupts extrusion, decreasing production efficiency and causing delays. Surface moisture can also
lead to faults, endangering safety and reliability.
Bry-Air’s Resin Drying Solutions
Bry-Air’s advanced drying technology offers tailored solutions to eliminate both core and surface moisture effectively, ensuring the highest quality standards.
Waterless Wonder Dryer: Bry-Air’s Waterless Wonder Dryer represents a breakthrough in resin drying. This revolutionary dryer is not only highly efficient but also environmentally friendly, operating without water or cooling tower requirements.
The waterless dryer eliminates the need for a heat exchanger, simplifying the setup and reducing both energy consumption and maintenance. Without the requirement for water pipelines, the wonder dryer is easy to operate, shift, or relocate, making it adaptable to various
manufacturing setups and changes in production layout. It delivers exceptional drying capability with a dew point of less than -40 degree C, even when the return air temperature at the desiccant rotor inlet reaches up to 80 degree C. This ensures consistently high-quality drying, which is critical for resin performance in demanding applications.
Hot Air Dryer: Bry-Air’s Hot Air Dryer specifically addresses surface moisture, guaranteeing high-quality surface finishes essential for appearance and durability. It ensures even drying across the surface, eliminating defects and achieving a smooth, uniform appearance. With precise drying
control, the hot air dryer enhances extrusion, boosting production efficiency and reducing waste. The result is a consistent, high-quality product with enhanced electrical safety and performance.
Benefits of Bry-Air Solutions
Bry-Air dryers are engineered with advanced moisture control technology, ensuring the highest quality standards. By maintaining precise moisture levels, these dryers enhance the durability, electrical integrity, and overall performance
Product Profile
of wire and cable products. Bry-Air’s dryers are powered by their proprietary, patented rotor technology, developed through
extensive research to maximize drying efficiency. This unique design not only optimizes moisture removal but also improves the dryer’s longevity and reliability.
In the wire and cable industry, effective moisture control is essential for quality and reliability. Bry-Air’s Waterless Wonder Dryer and Hot Air
Dryer deliver targeted drying solutions for core and surface moisture challenges. Implementing these technologies allows manufacturers to enhance product quality, improve operational efficiency, and ensure superior performance.
With a robust global presence, Bry-Air provides comprehensive support for its customers. Their wide-reaching sales and service network means that assistance and maintenance are readily accessible, ensuring seamless operations worldwide.
LEONI AG’s 50.1% Stake Acquired by China’s Luxshare
Luxshare, a Chinese electronic components manufacturer, has agreed that it will acquire a 50.1% stake in LEONI AG, a cable and harnessing manufacturing firm in Germany, which was previously fully owned by Pierer.
Oct 25, 2024
Austrian entrepreneur Stefan Pierer and Luxshare, a Chinese electronic components manufacturer, have agreed that Luxshare will acquire a 50.1% stake in LEONI AG, an international firm under LEONI Group. Strategic partnership established between Luxshare and Stefan Pierer for LEONI’s Wiring Systems Division (WSD), while Luxshare’s subsidiary TIME Interconnect Singapore will acquire the Automotive Cable Solutions (ACS) division from LEONI AG.
Talking about the new development, Klaus Rinnerberger, CEO of LEONI AG, said, “Having Luxshare as a strong strategic partner will significantly enhance LEONI’s competitiveness across all fronts – from portfolio expansion and market access to technological capabilities and production.”
Grace Wang, Chairman and CEO of Luxshare Group, added, “We are excited about the potential of this partnership. By combining our strengths, we will not only expand our global footprint but also drive innovation and deliver greater value to our customers.”
LEONI’s strong connections with the European and American automotive industries, combined with Luxshare’s presence in China, will create a robust global platform, enabling both companies to maximize their market potential. Luxshare’s expertise in connectors and electronics will
further enhance LEONI WSD’s ability to provide integrated solutions, benefiting its customers. In return, Luxshare will leverage LEONI’s extensive knowledge and leadership in the wiring systems business.
LEONI’s operational strengths in Eastern Europe, North Africa, and the Americas, alongside Luxshare’s extensive production capabilities in China and Vietnam, will enable both partners to meet regional customer needs with flexibility while maintaining global competitiveness.
This partnership will also accelerate LEONI Group’s financial stabilization, reinforcing the progress achieved over the past year.
With Luxshare, we have found the perfect partner to secure LEONI’s long-term success. Both shareholders have demonstrated how a strong business model can propel a company into new markets.This collaboration marks a pivotal step in our journey towards becoming a global leader in the sector,” said Grace Wang.
Company Profile
Mixer S.p.A.: Flexible Medium Voltage Insulation Compounds for Extreme Conditions
Mixer S.p.A., an expert in manufacturing wire and cable compounds, in its recent innovations, has introduced high-flexibility medium voltage insulation compounds that prevent scorch issues, particularly at high extrusion speeds.
Mixer S.p.A., the Italian company with over 25 years of experience in cable industry, is committed to meeting customer needs through personalized support and collaborative strategy. Since its founding in 1996, the company has focused on innovation and reliability, steadily advancing its expertise in wire and cable compounds. By offering its compounds in pellet form rather than strips, Mixer ensures key advantages for its clients, such as more efficient transportation and storage, as well as enhanced product consistency and uniformity.
The company’s portfolio is built on stringent quality control, from raw material selection to the final product, and features a wide range of solutions customized for different applications in the cables market. Among its offerings, Mixer is globally recognized for its rubber-based medium voltage insulation, offering solutions that will guarantee advantages compared to other types of insulation materials such as PVC or XLPE. Flexibility, oil resistance, and resilience in applications that face extreme environmental conditions are some of the main properties that our rubberbased compounds can provide.
Mixer’s insulation solutions cover a variety of grades based on EPR, EPDM, and EPDM-PE blends, available with or without lead. They completely comply with the international specifications for operating temperatures of 90°C and
105°C, withstanding also extremely cold settings as low as -50°C/-60°C. The lead-free options are specifically designed to reduce the environmental impact while maintaining outstanding insulating performance adhering to RoHS regulations for market access in Europe.
In its recent innovations, Mixer has introduced high-flexibility grades that prevent scorch issues, particularly at high extrusion speeds. EKOPREN® 3IS73F and 3IS75F for applications up to 35 kV, and EKOPREN® 3IS74F for applications up to 69 kV represent such solutions, all of them suitable for single core cables. On the other hand, focusing the attention on the multicore applications, it is worth noting the new grades such as EKOPREN® 3IS01A and EKOPREN® 3IS691 which, together their lead-free counterparts EKOPREN® 3IS031 and EKOPREN® 3IS041, ensure low deformation in processes that involve a second step of peroxide-induced crosslinking for the sheathing extrusion. These grades can maintain constant the diameter of each insulation core against the
high pressure generated by the outer sheath, ensuring a high level of flexibility and avoiding partial discharges or breakdown issues. EKOPREN® 3IS041, in particular, is designed for wind turbine applications where high flexibility is strictly required. Besides, focusing on a deep investigation on the raw materials capable to provide the highest quality in terms of electrical properties, the company offers, on one hand, a new grade for applications in single-core cables up to 95 kV named EKOPREN® 3IS721 and, on the other, new grades with enhanced water resistance named EKOPREN® 3IS69W for multicore solutions up to 69 kV and EKOPREN® 3IS75W and 3IS79W for single-core ones, 35 kV and 69 kV respectively.
Mixer S.p.A. continues to stand out by being “Wired Differently,” maintaining a focus on understanding and adapting to its customers’ unique needs. Through innovative materials and custom-tailored solutions, the company ensures reliability and competitiveness, from product design to delivery, for clients worldwide.
Colombo Witnessed Symposium on Efficient Drawing Plants
At a symposium held in Colombo, a comprehensive approach to achieving operational efficiency at drawing plants was jointly presented by Mikrotek Machines, Niehoff and Zeller+Gmelin.
Aiming at delivering the messagehow all the right things put together can help achieve optimal industrial efficiency, thereby increasing outputsMikrotek Machines, Neihoff and Zeller+Gmelin collaborated to organize a wire symposium at Cinnamon Lakeside in the capital city of Sri Lanka.
“We had this concept rolled out in India in 2015. We did one more in 2017. The idea of the symposium is to disseminate practical useful information to the operations team,” Mr. Daniel Thomas, MD, Niehoff of India Private Limited shared.
Mr. Manjunath Ramakrishnappa, Sales Director at Mikrotek Machines stressed on challenges such as wire breakage issues, low machine efficiency, scratches on the wire and poor surface finish and low machine efficiency in the wire industry. The combination of these factors reduces the overall efficiency of the drawing plant, leading to higher investments in expansion and the frequent need to replace dies.
These challenges, he pointed out, are influenced by incorrect die sequence and unsuitable profiles, raw material
(1st from left) Mr. Manjunath Ramakrishnappa, Sales Director at Mikrotek Machines; (2nd from left) Mr. Daniel Thomas, Managing Director, Niehoff of India; (1st from right) Mr. Guido Schiller, Regional Sales Manager- Lubes at Zeller+Gmelin
and lubrication quality, machine wear and alignment issues, and inefficient reconditioning of dies. Along with dies, a suitable lubrication and good filtration system will enhance the drawing plant efficiency, he stressed. Die set plays a very important role for higher productivity. “Every die in the set used or new should conform to the standards at all times to achieve the optimum results. That is the reason regular die maintenance is necessary,” Mr. Ramakrishnappa elucidated.
Mr. Schiller, Regional Sales Manager- Lubes at Zeller+Gmelin delved in the crucial role lubricants play in wire drawing systems. “Deposits of copper soaps in the multi-wire drawing systems can lead to significant contamination of the machines and cause wire breaks. The complex piping system, which supplies several machines from a central supply station, places special demands on the lubricant to prevent contamination and incrustation,” he shared.
Mr. Thomas emphasized the importance of sustainability and
stressed Niehoff’s aligned approach. Wire drawing is an energy guzzling process. So we are constantly working on techniques, technology to reduce energy consumption, he added.
Bengaluru-based Mikrotek Machines is a leading wire drawing die manufacturer; Niehoff, a leading manufacturer of wire drawing machines and drawing lines; and Zeller+Gmelin, founded in Germany’s Eislingen, is a manufacturer of highquality lubricants.
Every die in the set used or new should conform to the standards at all times to achieve the optimum results. That is the reason regular die maintenance is necessary.
Mr. Ramakrishnappa
Sant Engineering Industries Plans Expansion in Medium Voltage Cable Extrusion Lines
Sant Engineering Industries, known for its wide range of wire and cable machinery, is planning to expand its footprint in the medium voltage cable extrusion line and CCV line segment. The company, which strives to serve all leading names in the cable industry, is coming up with its upcoming project - a large cable & wire machinery manufacturing setup, to be established soon near the Delhi borders. In a recent interaction with Mr. Charanjeev Malhotra, its Managing Director, shared his insights about the company’s journey, milestones, and future plans.
Mr. Charanjeev Malhotra,
Managing Director, Sant Engineering Industries
Wire & Cable India: Please share Sant Engineering Industries’ journey, and major milestones. Charanjeev Malhotra: We are a renowned, leading manufacturer of wire and cable machinery. Our journey started around 60 years back, when Shri Krishan Lal Malhotra, Director of Sant Engineering Industries, founded the company with an ambition to serve the wire & cable industry. He was committed and dedicated to making Sant Engineering one of the leading choices for wire & cable machines.
Mr. Charanjeev Malhotra’s leadership has played a significant role in the company’s growth. As we look to the future, the next generation, led by Mr. Jayant Malhotra, shows great promise and potential for continued growth.
We have been committed to growing ‘Sant’ as a brand. We have enriched ourselves with numerous memories of learning, achievements and success, crossing varied milestones. We believe in the theory of continuous learning, where we strive to learn and grow to serve the wire & cable industry in the best way possible. From the first machine which was supplied in 1958, we have grown consistently with our product range boasting of state-of-the-
art insulation & sheathing lines to total extrusion solutions.
WCI: Brief us about your manufacturing set-up and product portfolio.
CM: We have four manufacturing units in the NCT of Delhi. We are equipped with the best machines, such as CNCs, VMCs, the latest lathes, and boring & bending machines. We are proud of our inhouse working capabilities under our experienced team. We are working strictly by taking all quality control measures, meeting the modern day requirements for our range of wire & cable machinery products.
Our product basket includes a diverse range of machines. We have highspeed insulation lines for house wirings (up to 800 MPM), switching & control cables to high output bestin-class sheathing for aerial bunched power cables, and unarmoured & armored cables. We manufacture stateof-the-art extruders ranging from 32 mm to 175 mm. We also manufacture robust payoffs and take-ups of all types & sizes as per requirements up to 4.6 m. Additionally, we produce caterpillars, capstan units, rewinding lines, cable-grade compounding
machines, and cooling tanks. Our product portfolio also includes rotating machines, stranding armouring, core laying & taping machines, optical fiber extrusion, and GI wire coating extrusion lines (for fencing wire). We have received good demand and orders for our triple extrusion technology for Sioplas cables.
WCI: Tell us about your market footprint and recent developments.
CM: For more than 60 years, Sant Engineering Industries has been known for producing quality extrusion equipment that runs for decades. We have installed a good number of wire & cable systems across the country. We can proudly say that today, many aerial bunched and power cable manufacturers are using our extrusion lines. We recently established our footprint in the Gulf and the Middle East markets. We continue to export to Kenya, Nigeria, Ghana, Tanzania,
INTERVIEW
Burkina Faso, Zambia, Ethiopia, Barbados, Congo, etc.
WCI: What are the vision and plans for your company’s future?
CM: At Sant Engineering Industries, we have a thirst to grow globally and expand continuously. We are planning
to expand footprints in medium voltage cable extrusion lines and CCV lines. Our target and vision is to serve all topnotch companies in the cable industry. We are also happy to share that our upcoming project of a large cable & wire machinery manufacturing setup will be coming soon near Delhi borders.
Zumbach Electronic Innovates Latest Measurement Systems for Wires and Cables Industry
Zumbach Electronic will showcase its X-ray measuring system, surface quality measuring system, ultrasonic measurement system for wall thickness and concentricity of flat products, and many other innovative offerings that can transform the landscape of wire and cable industry.
Oct 14, 2024
Zumbach Electronic, a global manufacturer of online measuring systems for optimizing product quality, manufacturing efficiency and production costs for the wire and cable, plastic & rubber extrusion and steel industries, will participate in Wire India 2024, to showcase its latest innovations. These include:
RAYEX S – X-ray measuring system: Based on scanning x-ray technology, the RAYEX® S X-ray measuring system has been designed for in-line utilization, for measuring wall thickness, concentricity, exterior diameter and ovality of single or multi-layer tube and pipe applications including pressure hoses, medical hoses, composite pipes as well as medium and high voltage cables. The latest RAYEX® S models feature a new mechanical design and improved measuring algorithms, for the most accurate measuring results.
SIMAC - Surface quality measuring system: The Zumbach SIMAC® provides an advanced surface quality inspection solution that utilizes image processing to detect and identify material defects and anomalies in the production of cables, pipes and hoses, which would otherwise negatively impact profitability and product reliability. Surface defects that can occur during the manufacturing process include scratches, ridges, bubbles and cracks, as well as incomplete crystallization, burnt material, inclusions, missing coatings and colour defects, which are challenging to identify without an advanced surface quality inspection system.
UMAC WALLMASTER – Ultrasonic measurement & control for wall thickness and concentricity of flat products: Utilizing the ultrasonic measurement principle of WALLMASTER, the UMAC flat support holder brings a proven measuring solution for the ever growing requirements of flat extruded products, allowing in-line measurement, data acquisition and control of products such as flat automotive conductors.
The WALLMASTER technology offers continuous, multi-layer measurement of up to 5 layers simultaneously with cutting-edge digital signal processing. Essential characteristics are the system’s flexibility to cope with huge ranges of material types and product shapes and sizes, combined with the simplified operator interface, making
configuration easy for all. The solution includes an integrated web server and standardized industrial communication protocols that allows connectivity over Profinet IO, EtherNet/IP, Ethernet TCP/IP, OPC UA and more.
Sparktester AST H 15A – Insulation testing of wires & cables for insulating, sheathing and packaging lines: The high frequency Sparktester AST H 15A offers in-line fault testing on single wires and cables during the extruding or rewinding process. Compact in size, Sparktester AST H 15A provides exceptionally high operational reliability, precision and performance, whilst offering an extensive range of industrial interfaces for use with any machine environment.
KW fault detector – Surface fault detection, including lumps and neckdowns in cables, wires, tubes & hoses The optical lump and neckdown fault detectors operate at exceptionally high line speeds whilst maintaining maximum accuracy and stability. Utilizing the most advanced cutting-edge threeaxis measuring optics, they are immune to ambient and scattered light, are dust-resistant and provide intelligent fault processing at the highest level.
Zumbach offers a wide range of solutions based on different measurement technologies including ODAC laser diameter measurement, for external dimension measuring; ODEX eccentricity sensors for diameter, ovality, concentricity and eccentricity measurement of single conductor wires & cables; PROFILEMASTER PMM for complete geometric shape detection with up to 150 geometry captures per second, and much more.
There are more innovative offerings at Hall 1 - Booth L67 at Wire India 2024.
The Titans Who have Wired it All Right
The evolution of the wire and cable industry, from Michael Faraday’s groundbreaking experiments involving magnets and current-carrying wires to the transition from rubber to PVC for insulation, would astonish any keen observer. Over the years, the global wire and cable market has experienced substantial growth, driven by rapid urbanization, an increasing demand for renewable energy, and the rising need for smart grid technology. According to a report by Mordor Intelligence, the market is estimated at USD 228.42 billion in 2024 and is anticipated to grow to USD 298.53 billion by 2029.
In India, the market is valued at USD 19.44 billion in 2024, with projections indicating it could rise to USD 30.11 billion by 2029. This can be attributed to several factors, including major government initiatives.
The projections made by the Union Ministry of Housing and Urban Affairs maintain that India’s urban population is expected to reach 600 million by 2030. This anticipated growth will drive the demand for new housing units, thereby necessitating a significant increase in wires and cables. Additionally, the country has laid down precise ambitious renewable energy goals, as evidenced by the introduction of its National Electricity Plan (Transmission), which aims for a renewable energy capacity of 500 gigawatts (GW) by 2030 and over 600 GW by 2032. The incorporation of renewable energy sources into the current power grid will require sophisticated cables capable of managing diverse loads and ensuring efficient power transmission, thereby boosting the demand for wires and cables. Furthermore, the IT and telecom sectors in India are also contributing enormously to this demand. With India’s Internet subscriber base reaching 936.16 million—comprising 38.57 million wired subscribers and 897.59 million wireless subscribers—the broadband segment has exhibited a compound annual growth rate of 9-10%. Moreover, there is also the rising demand from other sectors, which will become more diverse and robust in the coming years.
To meet the increasing and varied demands of the market, leading as well as emerging companies are striving to fulfill the heightened expectation for high-quality products. Currently, the Indian market, already highly competitive, is dominated by prominent players such as Polycab India Limited, KEI Industries Limited, Sterlite Technologies Limited, Finolex Cables Limited, Havells India Limited, RR Kabel Limited, etc.
Many have successfully established a consistent supply chain, with some offering products that are not only durable and dependable but also prioritize customer safety. This necessitates that manufacturers utilize cutting-edge machinery to produce sophisticated, high-quality products. The fierce competition in the industry and more defined regulations, becoming more
stringent, compel players to prioritize research and development, adhere to regulatory standards across different markets, and integrate best sustainable practices into their core operations. Ultimately, businesses must demonstrate greater accountability and transparency, placing a strong emphasis on both people and the planet. Leading firms have excelled in this regard, embedding these principles into their organizational culture. This development, however, at the same time also underscores the need for more to be done.
wires under the name FinoGreen. This collection includes halogen-free and flame-retardant industrial cables specifically designed to improve safety in electrical installations and reduce the risk of accidents, particularly fires. The newly launched wires not only decrease smoke emissions but also limit the release of hydrochloric acid gas during fire incidents. A month prior, Polycab India unveiled the Polycab Maxima+ Green wire.
The fierce competition in the industry and more defined regulations, becoming more stringent, compel players to prioritize research and development, adhere to regulatory standards across different markets, and integrate best sustainable practices into their core operations. Ultimately, businesses must demonstrate greater accountability and transparency, placing a strong emphasis on both people and the planet
Their achievement on several fronts indicates that they have effectively navigated the market, a process that has taken enormous time and effort. The key lies in understanding the importance of brand journey, which involves meticulously addressing every touchpoint without any compromise, which, apparently, is quite laborious. In April of this year, V-Guard introduced its latest innovation, ‘Arizo’ Wires, engineered to resist melting and enhance eco-safety. By employing advanced e-beam technology, these wires are designed to eliminate halogens and significantly lower smoke emissions, thereby improving electrical safety and sustainability. In the same month, Finolex Cables launched a new range of eco-friendly
Today, sustainability, sounding more of a cliche and yet quintessential in every aspect, has evolved from a mere concept to an essential requirement in the operational framework. The industry has significantly contributed to this shift by adopting sustainable materials. Many companies have focused on utilizing recyclable materials that minimize environmental impact. Additionally, there has been a notable increase in investments in advanced machinery and the optimization of manufacturing processes, leading to enhanced energy efficiency. It is also praiseworthy that a majority of these companies have increased their dependence on renewable energy sources. Looking ahead, the industry’s dedication to sustainability remains strong and promising. Nevertheless, it is important to recognize that further efforts are necessary. The objective is not only to address current needs but also to foster a healthier and more sustainable planet for future generations while achieving growth.
In preparing this edition of Wire & Cable India, we conducted a comprehensive analysis of several listed wire and cable companies within the Indian market to assess their performance based on the aforementioned criteria and practices, and to understand how these efforts have contributed to their success stories. Based on the publicly available as well as shared financial reports, we have ranked them accordingly. The objective is to highlight what it has taken them, how they have done it and what more they will do, of course, innovatively, and thus how they have made it to the top.
SPECIAL FEATURE
POLYCAB INDIA LIMITED
Ideas. Connected.
FINANCIALS
2023-24:
Turnover (total)
INR 180,394 million
Turnover (of wires & cables)
INR 158,922 million
Profit (EBITDA)
INR 24,918 million
2022-23:
Turnover (total)
INR 141,078 million
Turnover (of wires & cables)
INR 125,369 million
Profit (EBITDA)
INR 18,429 million
Growth Rate of Turnover: 28% YoY
Growth Rate of EBITDA: 35%
Net Worth: INR 81,871 million
Market Capitalization:
INR 761,142 million (BSE) INR 760,947 million (NSE)
Maharashtra
Number of Manufacturing Facilities and Locations:
28 Manufacturing Units in states of Gujarat, Maharashtra, Karnataka, Uttarakhand, Tamil Nadu, and the Union Territory of Daman.
Number of Employees: 4,843 on-roll, 10,896 on contract
Production Capacity (wires & cables): 2023-24:
km 2022-23:
Product Portfolio (wires & cables):
• Flexible Wires, Building Wires, LV and MV Power Cables, Communication and Data Cables, Optical-fibre Cables, Rubber Cables.
• Control Cables, Instrumentation Cables, Solar Cables, EHV Power Cables, Other Cables, Special Purpose Cables
• 10,600+ SKUs
Application Areas: Chemicals, Data Centres, Defence, Energy, Infrastructure, Manufacturing, Metals, Oil and Gas, Real Estate, Technology, Telecom, Transport
CSR Activities undertaken:
• Polycab’s CSR activities are not mere charity or donations, they reflect the manner in which the business is conducted by directly focusing on the needs of the Society at large
• 2,000 Trees planted as part of our CSR activities
• INR 264 million CSR expenditure
• CSR Expenditure on HEALTHCARE: 92.9 million
SPECIAL FEATURE
» Village-to-Village Medical Outreach : We continue village-to-village OPD services in remote areas of Halol, Jambughoda and Ghoghamba.
» Malnutrition Camps: We organised camps in Halol focusing on malnutrition. These camps targeted children aged 6 to 19 years and pregnant women, providing crucial screenings and treatments to improve their health outcomes.
» Breast Tumour Detection Camps: In collaboration with Shree Halol Stree Samaj, we conducted breast Tumour detection camps, facilitating timely treatment and improving survival rates.
» Free Dialysis Services in Pune
» Tribal Health Checkups in Nashik
» Nutrition Kits for 4C patients - This facility will offer comprehensive healthcare services, including nutrition kits for TB, Anemic, Leprosy, & Malnutrition patients. Each kit is designed to support the six-month treatment regimen required for TB recovery, benefiting over 240 patients.
• CSR Expenditure on EDUCATION & SKILL DEVELOPMENT: 184.4 million
» In Halol, we identified and developed artisan groups, enhancing their skills and marketability.
» We conducted computer training classes for girls in Halol, focusing on Data Entry Operator (DEO) and Diploma in Computer Applications (DCA) courses.
» Arranged 6 months Course of Domestic Wiring for Girls whereby 143 girls took this Course.
» The LEAAD (Leadership Enrichment for Adolescents through Assessment and Development) programme, a two-day training, emphasised leadership development, moral values, and character building, fostering sustainable growth and personal development. This was conducted in nine Ashram Schools of Halol, Jambughoda & Ghoghamba talukas, covering 600+ students.
» Educational Support for Orphans and Single-Parent Children in Halol.
• CSR Expenditure on Environment: 70.59 million
» Pond Deepening and Water Conservation: Under the ‘Jal Bachao, Jeevan Bachao Yojna’ and the ‘Sujalam Sufalam Yojna’ of the Government of Gujarat (GoG), we undertook pond deepening projects in villages Pratapura & Hansapura of taluka Waghodia.
» Green Village Pilot Project: We promoted plant conservation and the creation of green coverage by distributing fruit and tree saplings and seeds. Smokeless chulas were introduced. 100 such Chulas were made in two villages.
» Waste Management: In collaboration with waste management service providers and Polycab Social Welfare Foundation (PSWF), we implemented a comprehensive solid waste management and recycling project. This was under the “Swachh Bharat Abhiyan” in village Baska, taluka Halol, whereby daily waste is collected from each household, taken to a designated site, where wet & dry waste is segregated and recycled to make products like Tea Compost, Compost, Benches, Tables, Paver Blocks, etc.
New Developments since 2022:
The development of cables conforming to Australian and North American standards
Product Launches since 2022:
• Electron Beam cables and Wires for modern applications
• Lighting and Luminaires for various applications
• Customised solutions across various sectors
Market Footprint:
• 3800+ delaers and distributors: Polycab’s extensive distribution network guarantees product availability and accessibility nationwide, catering to consumers in both urban and rural locales.
• Present in 79 countries.
Market Served (domestic/exports in %) & countries served:
• Company’s international business stood at INR 14.4 billion, contributing to 8% of the overall revenue.
• Polycab continued to be one of the largest exporters of cables in India, exporting to 79 countries across the globe.
No. of EPC Contracts undertaken/ongoing with respective locations:
The Company’s Engineering Procurement & Construction (EPC) business and subsidiaries, clocked INR 9.6 billion in revenue, growing by 169% YoY. Largely, the growth was on account of the projects we have won under the RDSS scheme of the government, wherein we now have a healthy order book, to be executed over the next 3-4 years. Segment EBIT stood at H1.1 billion with EBIT margins at 11.5%. The segment accounted for 5% of total sales for the year under review.
Future Targets:
• Expand production capacities to meet the rising market demand, ensuring our ability to supply high-quality products promptly and efficiently.
• Identify and penetrate unexplored market segments to expand our market footprint and capitalise on new growth opportunities.
• Enhance the efficiency and effectiveness of our existing distribution network to increase sales volume and optimise market coverage.
• Implement new organisational structure to better align with strategic goals and improve functional efficiencies.
• Address execution inefficiencies to improve overall business performance.
• Expand distribution network and enhance influencer management program to increase market reach and drive sales growth.
Joint Ventures:
50:50 strategic joint venture with Techno Electromech Private Limited (TEPL), a manufacturer based in Vadodara, Gujarat, for manufacturing LED lighting and luminaires
• 6 manufacturing units at Bhiwadi; Chopanki; Pathredi in Rajasthan; Rakholi and Chinchpada in Dadra and Nagar Haveli
• 2 backward integration plants for PVC Compound at Harchandpur (Rajasthan) and Dapada (Dadra and Nagar Haveli)
Number of Employees: 6,826
Production Capacity 2023-24:
Cables : 1,41,400 Kms
House wire/ Winding wire : 18,18,400 Kms
Communications cable : 28,800 Kms
Stainless steel wire : 9,000 MT
Actual Production 2023-24:
Cables : 92% Capacity utilization
House Wire : 71% Capacity utilization
Communication cable : 38% Capacity utilization
Stainless steel wire : 90% Capacity utilization
Product Portfolio:
Extra High Voltage Cables, High Voltage Cables, Low Voltage Cables, ESP Cables, Control Cables, House Wire, Single Core/Multicore Flexible Cables, Communication Cables, Instrumentation Cables, Thermocouple Extension/ Compensat, Solar Cables, Rubber Cables, Fire Survival/ Resistant Cables, Marine & Offshore Cables, Winding Wires, Stainless Steel Wires, EV Cables
Application Areas: Power, Oil and Gas, Petrochemical, Steel, Marine, Solar, Windfarm, EPC, Multiplexes, Bank, Hotels, Software Parks, Pharma, Fertilizers, Telecom
Total capex investment deployed in FY 2023-24: INR 400 crores
1. Brownfield Expansion at Pathredi, Rajasthan
• Project cost of INR 125 crore
• Enhances LT power cables capacity by around INR 800-900 crore per annum
• Expected growth rate of 16% to 17% in the current and next financial year
2. Brownfield Expansion at Chinchpada, Silvassa
• Project cost of INR 110-115 crore
• Enhances LT and House Wire capacity of INR 900-1000 crore per annum
• Expected growth rate of 16% to 17% in the current & next FY
Product Launches since 2022:
EV Charging Cable, Solar Cable, Medium Voltage Covered
HAVELLS INDIA LIMITED
Wires That Don’t Catch Fire
18,450 million
16,030 million Turnover (wires & cables) Turnover (wires & cables)
million
Conductor Cable and Conflame Green+ wires (HR – FR-LSH – Lead Free)
Market Footprint: 60+ Countries
Market Served (domestic/exports in %) & countries served: Exports: 13% of Sales
Future Targets:
1. Target to achieve INR 10,000 crores turnover in 2024-2025 and INR 20,000 crores turnover till 2030
2. Greenfield Project in Sanand, Ahmedabad: Estimated investment of INR 1,700-1,800 crore
3. Focus on expanding capabilities in LT, HT, and Extra-High Voltage Cables
4. Aim to maintain a CAGR of 15% to 16% over the next 3 to 4 years
Joint Ventures:
Technical Collaboration with Brugg Kabel
Number of Manufacturing Facilities and Locations:
• 15 manufacturing plants across 8 manufacturing locations - Alwar (Rajasthan), Neemrana (Rajasthan), Ghiloth (Rajasthan), Baddi (Himachal Pradesh), Faridabad (Haryana), Haridwar (Uttarakhand), Sahibabad (Uttar Pradesh) and Sri City (Andhra Pradesh)
• 4 research centres
Growth Rate of Turnover: 14.20% Growth Rate of EBITDA: 15%
74,380 million
SPECIAL FEATURE
Number of Employees: 6,712
Product Portfolio:
Power cables, Flexible cables
CSR Activities undertaken:
• Amount spent on Corporate Social Responsibility (CSR): INR 30 crores Havells’ CSR initiatives are designed to support the nation’s goal of inclusive growth and the United Nations Sustainable Development Goals (SDGs).
• Mid-day Meal & Free Coaching Classes in Alwar (Rajasthan)
The programme has benefited over 95 million students across 300+ Villages in 7 Blocks of Alwar District (Rajasthan). For the 7th consecutive time, Havells Midday Meal programme was awarded with Bhamashah Award for Outstanding CSR performance from State Education Minister of Rajasthan.
• Empowering through Education
» 350+ students, researchers and faculty members have been using the Havells Research Building.
» With the aim to facilitate learning and growth of underprivileged children up to Grade 3, Havells associated with Central Square Foundation (CSF) to implement FLN program in Aligarh (U.P.), in FY 2023-24.
» Havells emerged as a key contributor, benefiting 86,000+ students across 1,700+ schools in Aligarh district through this intervention.
» In FY 2023-24, Havells associated with the Chanakya University, Bangalore and contributed towards the construction of its Data centre and Core IT area.
• Hygiene and Sanitation (Project Baala) Havells ‘Project Baala’ empowers and educates women and girls about menstrual health and hygiene. With over 2,800+ menstrual hygiene workshops, the project has impacted over 6 lakh women and girls in 23 States & 4 UTs across 50 districts. In January 2024, Havells received the National Award for Eminence for Project Baala from the Ministry of Commerce & Industry, under the category of Best CSR Project.
• Environment Conservation Since 2018, Havells has planted over 21 lakh teak trees in the Sagar, Sehore, Vidisha and Raisen districts of Bhopal, achieving the twin purpose of environmental conservation and preservation of flora and fauna.
New Developments since 2022:
• During this period, Havells invested in two greenfield plants – Sri City for Lloyd and Tumkur for Cables.
• Havells is establishing a Cables plant at Tumkur in Karnataka. The greenfield manufacturing plant is expected to become operational in FY 2024-25. Spanning 3,00,000 sq. ft., the initial focus of the plant will be on manufacturing LT, Instrumentation, Control Cables under one roof, aimed at streamlining operations and optimising production processes to maximise output and meet customer requirements effectively.
• The new plant at Tumkur will bolster Havells’ manufacturing and supply chain capabilities in South India, demonstrating strategic foresight and dedication to meeting the growing market demands.
Market Served (domestic/exports in %) & countries served: Asia, Europe, Americas, Middle East, Australia and Africa.
In FY 2023-24, we intensified efforts to develop our international business, leading to a healthy growth in export revenues, especially in cables. As part of this focus, we established subsidiaries in the US for air conditioners and lighting products.
*Inputs based on Company’s Annual Reports
SPECIAL FEATURE
RR KABEL LIMITED
Akalmand Bano, Sahi Chuno
FINANCIALS
2023-24:
Turnover (total)
INR 65,946 million
Turnover (of wires & cables)
INR 58,296 million
Profit (EBITDA)
INR 4,628 million
Turnover (total)
INR 55,992 million
Turnover (of wires & cables) 2022-23:
INR 49,585 million
Profit (EBITDA)
INR 3,233 million
Growth Rate of Turnover: 18%
Growth Rate of EBITDA: 43.20%
Net Worth: INR 18,243.3 million
Market Capitalization: INR 196,020 million as on 30th September, 2024
Maharashtra
: 18
Number of Manufacturing Facilities and Locations: 5 Manufacturing Units at Waghodia, Silvassa, Gagret, Roorkee and Bengaluru
Number of Employees: 3,557 on roll of the company
Production Capacity (of wires & cables)
2023-24:
Actual Production (of wires & cables) 2023-24:
Product Portfolio:
• House Wires
» Heat Resistant Wires
» Flame Retardant Wires
» Low-Smoke Zero Halogen Wires
• Industrial Wires & Cables
» Panel wires
» Multi-Core Flexible Cable
» Control Cables
» Submersible Flat Cable
• Power Cables
» Low-Voltage Power Cable
» Medium-and High-Voltage Power Cables
• Specialty Cables
» Data and Communication Cables
» Instrumentation Cables
» Solar Cables
» Fire and Security Cables
SPECIAL FEATURE
» Silicon Rubber Cables
» Auto Cables
» Battery Cables
» Lift and Elevator Cables
» Appliance Wiring Material
» Power Cord
Application Areas:
• Domestic & Commercial Infrastructures
• Power & Control Panels
• Production & Assembly Lines
• Industrial Instrumentation
• Telecommunication
• Rails, Metros and Airports
• Wind & Solar Power Plants
• Automobile Industries
• Power Distribution & Transmission
• Robotic Technology
CSR Activities undertaken:
• Company focusses on promoting education, training and development, gender equality, and women’s empowerment, and ensuring environmental sustainability.
• Education and Skill Development: RR Kabel has established various programme focussed on education and skill enhancement to empower individuals, particularly in rural areas. Its initiatives include the construction of a Rural Employment Training Centre Building in Jarangloi, Odisha, and setting up computer labs in schools, such as in Sikar, Rajasthan.
• Mission RRoshani: RR Kabel’s integrated programmes are designed to promote education and skill development, and fostering an environment where women can achieve economic independence and personal growth.
• Orphanage and Juvenile Homes: Support for orphanages and homes for juvenile delinquents in Baroda demonstrates the Company’s commitment to nurturing vulnerable sections of society
• Girls Hostel Construction: RR Kabel has undertaken the construction of girls’ hostels in various locations, including Airoli, Navi Mumbai, to provide safe and secure accommodation for female students.
• Ekal Gramothan Foundation: RR Kabel’s integrated programmes are designed to promote education and skill development, and fostering an environment where women can achieve economic independence and personal growth.
New Developments since 2022:
• A critical element of RR Kabel’s strategy in 2023-24
was its focus on capacity expansion and infrastructure development through its Capex plan of ~INR 500 Crores planned for 2023-24 and 2024-25.
• Got listed on NSE and BSE in September 2023 with listing day gain of ~14%
Product Launches since 2022:
• Battery Cable with UL 2726 approval
• Fire Survival Armoured cable IS 17505-1
• 33/33 KV (UE) with product approval IS 7098 P-2
• 38/66KV IS 7098 P-3 HT POWER CABLE IS 7098 P-3
• SOLAR CABLE EN 50618 with CPR Dca.
• SOLAR CABLE with product approval IS 17293
• NAYY & NAY2Y with CPR Eca.
• H07Z1-R with CPR Dca.
• H05Z1Z1-K, 318B with CPR Dca
• H05V2V2-F/309Y, H05V2V2H2-F with BS EN 50525-2-11
• BASEC approval (300/300V & 300/500V)
• A05VV-F 5G X 4 & 6 SQ.MM with CPR Eca
• E-BEAM SOLAR TUV approval for EN 50618 & IEC 62930.
• BS 6724 LSZH Armoured cable with BASEC approval.
• XHH, XHHW, XHH2-W, RHH, RHHW, RHHW-2 with UL 44 approval.
Market Served (domestic/exports in %) & countries served: Exports% of Revenue from Operations in 2023-24: 26%
Market Footprint:
• In 2023-24, RR Kabel maintained its leadership in global wire & cable exports, holding a commanding 10% market share across 67 countries in North America, APAC, Europe, and the Middle East.
• Domestically, it has over 3,900+ distributors and is present on major e-commerce platforms, supported by 1,44,000+ retailers
Future Targets:
RR Kabel is strategically expanding its market presence in South and East India while maintaining strong revenues from the North and West regions, aiming to diversify and drive future growth. Looking ahead, the Company targets moderate growth in the W&Cs segment through continued investments in R&D, innovation, and the expansion of its distribution networks.
Joint Ventures:
35% partner in a joint venture with Bangladesh counterparty under the name RR-Imperial Electricals Limited (“RR Imperial”)
SPECIAL FEATURE
STERLITE POWER TRANSMISSION LIMITED
Global Products & Services (GPS)
FINANCIALS
2023-24:
Turnover (Group)
USD 600 million
Turnover (GPS)
USD 600 million
Profit (EBITDA) (Group + GPS)
USD 60 million
2022-23:
Turnover (Group)
USD 400 million
Turnover (GPS)
USD 400 million
Profit (EBITDA) (Group + GPS)
USD 45 million
Growth Rate of Turnover: 50%
Growth Rate of EBITDA (Group + GPS): 33%
Net Worth:
USD 250 million
Year of Establishment:
Conductors : Since three decades Cables : Since 10 to 12 years
• Power Cables: MV Cables, HV Cables, EHV Cables with end to end solutions both single and three core configuration with option of Copper and Aluminium core, with option to upgrade to high ampacity cables
• OPGW (Upto 96 fibre)
• Specialized EPC services (Reconductoring etc)
• Convergence (Monetization of fibre assets)
Application Areas:
All the above product and service portfolio are used in power transmission and telecom assets
CSR Activities undertaken:
Activities under Anil Aggarwal Foundation, Construction of Nand Ghar, Pravin Aggarwal Foundation, Sterlite Foundation etc
New Developments since 2022: 220kV 2,500 sqmm cables, forayed in new countries
Product Launches since 2022:
• Conductor:
» High performance conductor on Brahmaputra Longest river crossing
» High performance conductor in Hyderabad Voltage upgradation
• Power Cables:
» High Ampacity cable Patent granted recently
» Fibre Integrated Power Cable (FIPC) Patent granted recently
» 220kV 2500 sqmm
• OPGW: 96 fibre (Al-tube 14.2)
Market Footprint:
Pan India Footprint and Exports to 27 countries spanning across Noth America, Europe, LATAM, Middle East, Africa, SEA, CIS and Oceania
Future Targets:
Venture into new products and market expansion
* Inputs Provided by SPTL
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SPECIAL FEATURE
STERLITE TECHNOLOGIES LIMITED (STL)
Building the World’s Digital Backbone
FINANCIALS
2023-24:
(total)
54,780 million
(EBITDA)
6,270 million
Year of Establishment : 1988
Profit (EBITDA) 2022-23:
(total)
69,250 million
9,310 million
Growth Rate of Turnover: (-21%)
Growth Rate of EBITDA: (-32.7%)
Net Worth: INR 29,290 million
Headquarter : Pune, Maharashtra
Branch
Other than India, Overseas offices in Australia, Belgium, China, Columbia, France, Germany, Indonesia, Italy, Korea (the Republic of), Ivory Coast, Malaysia, Mauritius, Mexico, Netherlands, Philippines, Saudi Arabia, Singapore, South Africa, Spain, Sweden, Taiwan, AE, UK, USA
Number of Manufacturing Facilities and Locations:
9 Manufacturing Plants: 2 Units at Aurangabad (Maharashtra), 1 Unit at China, 1 Unit at Silvassa (Union Territory of Dadra & Nagar Haveli), 1 Unit at Dadra, 2 Units at Italy, 1 Unit in Brazil, 1 Unit in USA
• Empowering education through technology: Digital Equaliser and Inclusive Learning ed-tech program has been instrumental in empowering children from rural and marginalised communities with access to quality education, particularly focusing on STEM learning opportunities.
• This year, STL’s commitment to social impact took a leap forward with the launch of the RoboEdge Program. This innovative initiative harnesses the transformative power of digital literacy and future-ready skills in artificial intelligence (AI) and robotics, empowering students in rural Maharashtra and Dadra & Nagar Haveli with the skills they need to thrive in the digital age
• Fostering climate resilience in communities: At the heart of our mission is a dual commitment to operating sustainably and enhancing environmental conservation efforts through our CSR initiatives. Our focus areas encompass afforestation, biodiversity restoration, and water conservation, particularly in water-stressed regions like Chhatrapati Sambhaji Nagar
• Empowering STLers to make a difference: We believe in providing our employees with the opportunity to live their purpose through volunteering initiatives. Whether it is through our global volunteering platform accessible anytime, anywhere, or in-person participation in our CSR programs and special events like World Health Day Cyclothon, Global Handwash day awareness drive, International Girls Child Day session, we encourage our employees to give back to their communities
SPECIAL FEATURE
New Developments since 2022:
• Setting up a world-class production facility in South Carolina, US, has been one of the greatest milestones for us this year. In FY24, we also largely completed our CAPEX cycle with the operationalisation of our greenfield optical fibre cable manufacturing facility in Lugoff, South Carolina, a fully BABAcompliant state-of-the-art facility to serve our US customers from their home ground.
• Most recently, we partnered with our UK-based customer, Connexin, to enable faster implementation of their aggressive fiberisation plans.
• New technology for new-age fibre - Our passion for innovation has driven us to create advanced fibre solutions that will support everything from immersive entertainment to at-scale Gen AI experiences. Some of these include Multicore fibre with 4x capacity, StellarTM fibre with superior bend performance, and miniaturised advanced fibres with diameters of 180 and 160-micron.
• Operating from two strategic delivery centres in Ahmedabad and Bengaluru, STL Digital has independently established three key entities in India, the US, and the UK.
• Developing Australia’s first fully automated metro rail network, enabling high-speed and low-latency fibre infrastructure with ~1000 km of optical fibre cable for Vocus Australia
• We are a major part of Africa’s digital inclusion journey. We are working with telecom operators and network builders in Egypt, UAE, Iraq, Morocco, and Oman to bring digital connectivity to communities across the MENA region and connected communities through BAPS temple in UAE
FINOLEX CABLES LIMITED
Powered By Technology Empowered By Growth
Product Launches since 2022:
• First company to launch Stellar™ - an A2 bend-insensitive fibre with full backward compatibility Amongst the top 2 companies globally - Bringing IBR (Intermittently bonded ribbon) cable technology India’s first multicore fibreMultiverse with 4x capacity Minification of fibre - the world’s slimmest fibre 160-micron Fibre optic sensing - an AI/MLbased sensing solution for network monitoring
• STL Digital developed and launched AInovvTM, a solutioning fabric of powerful Generative AI Services, frameworks, methodologies, and solutions. This industry-leading AI solution will help enterprises accelerate Generative AI-led innovation and adoption.
Market Served (domestic/exports in %) & countries served: Exports: 27% of Sales
Market Footprint:
Manufacturing in 4 continents with customers in more than 100 countries.
Joint Ventures:
Sterlite Global Ventures (Mauritius) Limited
Metallurgica Bresciana S.p.A.
Sterlite Technologies Inc., USA
Sterlite Tech Cables Solutions Limited
STL UK Holdco Limited
*Inputs Based on Company’s Annual Reports
Year of Establishment : 1958
Headquarter : Pune, Maharashtra
Branch : 26 Branches
Number of Manufacturing Facilities and Locations: 5 Manufacturing sites at- Roorkee (Uttarakhand), Urse (Pune), Pimpri (Pune), Verna (Goa) & Ponda (Goa)
2022-23:
Turnover (total)
INR 44,810 million
Turnover (Electrical Cables)
INR 36,835 million
Turnover (Communication Cables)
INR 5,790 million
Profit (EBITDA)
INR 6,937 million
Growth Rate of Turnover: 12%
Growth Rate of EBITDA: 15.10%
Net Worth: INR 42,059 million
SPECIAL FEATURE
Number of Employees: 1,576
Actual Production:
2023-24:
• Electrical Cables: 68,248 MT
• Communication Cables (Metal Based): 7,830 MT
• Communication Cables (OFC): 17,12,351 FKM
2022-23:
• Electrical Cables: 59,082 MT
• Communication Cables (Metal Based): 7,127 MT
• Communication Cables (OFC): 26,26,842 FKM
Product Portfolio:
Electrical Cables, Power & Control Cables, FR PVC Insulated Industrial Cables, FLAMEGARD: FR-LSH Insulated Industrial Cables, FINOGREEN: HFFR Insulated
Industrial Cables, 3 Core Flat Cables, Elevator Cables, Solar Cables, Communication Cables, CCTV Cables, CAT 6 LAN Cables, Optic Fibre Cables, Speaker Cables, RG6 Coaxial Cable, Telephone Cable, Conduits & Fittings, Lighting Products, Fans, Switchgear, Water Heaters, Door Locks.
CSR Activities undertaken:
• In FY 2023-24, we advanced our commitment to education with several initiatives benefiting the communities we serve.
• To foster healthcare, we collaborated with the Sadhu Vaswani Mission and Rotary Club to distribute free artificial limbs, enhancing mobility for those in need. We also provided a cardiac ICU monitor to Dinanath Mangeshkar Hospital in Pune.
• We provided food packets to 250 blind people, at the Blind Organisation of India, Mumbai
• As part of our social welfare initiative, we provided an ambulance to the Mother Teresa Mission
New Developments since 2022:
• In FY 2023-24, we envisaged a capital expenditure outlay of INR 500 crores to expand our product offerings.
• We are setting up our electron beam facility by installing two machines with capacities of 1.0 MeV and 1.5 MeV.
• The Preform facility structure is nearly complete, with production anticipated by the end of 2024. With this, our fibre capacity will double from 4 million to 8 million kilometres and the cabling capacity will increase from 8 million to 10 million kilometres.
• Additionally, we are expanding our auto-cable capacity at our Uttarakhand site, with new equipment expected in FY 2024-25.
Product Launches since 2022: FinoGreen Cable
Market Footprint:
• Present in 36 States and UTs
• 26 Depots
• 5,000 Channel partners
• 24.9% Organised wire industry market share
Market Served (domestic/exports in %) & countries served:
• Exports stood at INR 353 million, nearing to 1% of Total Sales
SPECIAL FEATURE
• Presence in 14 International Countries & 36 Domestic States & UTs
Future Targets:
• Our new product segments surpassed INR 200 crores in revenue for the first time, ending the year at INR 225 crores. We aim to achieve a revenue of INR 500 crores over the next 2-3 years.
APAR INDUSTRIES LIMITED
Tomorrow’s Solutions Today
FINANCIALS
2023-24:
Turnover (total)
INR 161,530 million
Turnover (Cable & Telecom Solutions)
INR 38,589 million
Profit (EBITDA) - Total
INR 16,320 million
Profit (EBITDA) - (Cable & Telecom Solutions) INR 4,380 million
2022-23:
Turnover (total)
INR 143,520 million
Turnover (Cable & Telecom Solutions)
INR 32,634 million
Profit (EBITDA)
INR 13,200 million
Growth Rate of Turnover: 13%
Growth Rate of EBITDA: 24%
Net Worth: INR 38,764.4 million
Market Capitalization: INR 280,650 million
• We plan to scale up our manufacturing facilities, launch new products, enhance brand engagement and broaden our distribution reach while improving operational efficiencies.
APAR Industries Limited operates in diversified business segments, reflecting its extensive capabilities and market reach. Here are the primary areas of focus: conductors, cables, telecom solutions, specialty oils & lubricants, polymers, and specialty automotives.
CSR Activities undertaken:
Total CSR expenditure was Rs. 8,72,78,975 in FY 2023-24 spread across all CSR activities. Since our inception, and much before Corporate Social Responsibility (CSR) became mandatory, our founders have firmly believed that businesses have a responsibility to society at large. Our founders were big believers in the idea that everyone, regardless of religion, gender, caste or class received quality education and healthcare.
We are committed to more than just our business; we’re dedicated to empowering marginalized communities and creating a fairer society. We understand that our actions impact society, the environment, and our stakeholders, and we strive to foster positive change in all these areas.
Our CSR initiatives are centered on four core areas: Healthcare, Education, Rural Development, and Gender Equality.
• Healthcare: Dharmsinh Desai Methodist Memorial Hospital (DDMM), Mobile Medical Unit (MMU)
• Education: Dharmsinh Desai University (DDU), Dr. N. D. Desai Faculty of Medical Science and Research, Govardhan Skill Center (GSC), Sister Nivedita School on Wheels
• Rural Development: Touching live of communities near manufacturing facilities
• Gender Equality: Adruta Children Home
• Dharmsinh Desai University (DDU) - APAR has allocated Rs. 4.15 crore towards the installation of solar panels at the Dharmsinh Desai University in last financial year.
• Govardhan Skill Centre (GSC) - GSC has risen to become India’s 3rd largest skill centre. It is dedicated to the skill development for tribal women, children and youth. It impacts the lives of 3 million residents in the Palghar district. APAR has made a significant impact on the lives of children in the Palghar region with a contribution of ₹63 lakhs in the last finnacial year.
• Dharmsinh Desai Memorial Methodist (DDMM) Heart Institute of Cardiology and Cardiovascular Surgery was established in 1993 to provide accessible cardiac care in Gujarat. As a charitable trust, it has consistently focused on affordability and advanced medical facilities. APAR donated Rs. 70 lakh last year to the DDMM Heart Institute for installing solar panels.
New Developments since 2022:
• Conductors:
» Copper Profiles - T section and Z section
» Customized solutions for Twisted pair condcutors
• Cables:
» UL 1072 MV Cables (XLPE & EPR)- Added UL MV cables
range to our portfolio in addition to existing rich UL portfolio
» High Ampacity LV Cables
» Wind Sector Cables - Includes nacelle, converter, and generator cables, tested for extreme conditions.
» Advanced PV Wires - Solar industry, zero transmission loss, fire retardant, UV resistant.
» DC Solar Cables (CPR-Dca rating) - Developed for the European market.
» Floating Solar Cables - Triple-sheathed AD8 Solar DC cables per EN standards.
» Fire Survival Cables - Supplied for Sydney Metro, withstand up to 1050°C.
» E-Beam Irradiated Cables - Extensive range for renewable energy, automotive, and defense applications.
» Guidance Optical Fiber Wires - Developed for torpedoes, designed to unravel underwater.
» Exported a total of 259,183 MT of all white oil grades combined in FY 23-24.
» Solar project in Saudi Arabia
» Natural Ester products promoted in Indonesia / Pakistan / Philippines
» Proud and leading supplier to major MNCs like J&J, L’Oréal, and PZ Cussons.
» Developed new market in UK/ France/ Germany
• Lubricants:
ENI Industrial launched ENI OSO IM Superclean range of premium hydraulic oils. This oil gives 5 times better wear protection than the conventional hydraulic oils. We are also honoured to get this oil approved by WINDSOR Plastic Injection Moulding Machine OEM who is one of India’s biggest manufactuer of Injection moulding machines.
• Polymers:
TPE & TPV material developement for major automotive manufacturers, Nylon Bondable material development, Halogen free TPE Material with FR V0 characteristics developed for automotive cables application
Product Launches since 2022:
• Conductors: Successsful type tests for ACSR/AW conductor & OPGW products.
• Telecom :
Giga Volt Hybrid Cables: Integrates fiber and copper conductors in a single unit for efficient data and power delivery
SPECIAL FEATURE
• Lubricants: Arkos Gripp Tyres
» Arkos Gripp GO for 2 Wheeler Tyres - Go Range of 2 Wheeler tyres, are exclusively designed in order to enhance fuel efficiency, riding performance and ensure safety with high grip and cornering stability.
» Arkos Gripp Boss for 3 Wheeler tyres - The Boss range of tyres from Arkos Gripp ensures excellent durability and Grip across all terrains with high loading capacity.
» Arkos Gripp Eva forElectric 3 Wheeler Tyres - In Order to cater to the Electric 3 Wheeler Market, Arkos Gripp range of EVA tyres are being introduced. EVA range of tyres provide excellent durability/better wet traction and braking for electric 3 wheelers. Rigidity in tyres ensures smooth rides along with advanced load carrying capacity.
• Polymers: PVC Compounds product range launched
Market Footprint:
• Cables:
» No. of Distributors: Project Distributors for Cables & Wires in India – 40+; Retail Distributors for Wires in India –380+
» No. of Retail dealers: No of retailers pan India – 7400+
» Dealers/Retail Outlets: Close to 12,500 | Mechanics: Close to 1,10,000
• Polymers:
» Domestic Distributors appointed in Noida, Hyderabad & Punjab.
» International Distributors appointed in Bangladesh, Australia & Dubai
Market Served (domestic/exports in %) & countries served:
• Cables:
» Domestic vs Exports ratio – 62% & 38%.
» Countries served – 140+ , Major countries being served are USA, Australia, Italy, Germany, Romania, Spain, Ethiopia, United Arab Emirates, Peru, Colombia etc.
• Speciality Oils :
80% Market share in below markets
» Ethiopia / KSA / Korea /Australia / Vietnam / Indonesia
» UAE / Turkey / RSA/ Malaysia - Local Presence
• Countries of success:
» Turkey
1. Bulk Storage (3500 MT) in bonded tanks in Gebze Port
2. Local blending facility in Istanbul
3. Market share of 50% overall and 85% for the paraffinic grade
4. Total volume 15000 MT and Revenue over $20 million
» South Africa
1. APAR provides the raw material/finished product in
Flexi bags/ ISO Tanks
2. Engen handles the storage and marketing
3. APAR is 1 of 2 companies with ESKOM approval
4. Over 60% market share in RSA market
» Australia
1. Working with DKSH Australia
2. Storage tanks with 2000 KL capacity
3. Market share 50% in transformer oil
4. Market share 57 % in white oil
5. Volume in 2021: 6,175 MT Volume in 2023: 7,200 MT
Over 16% growth in the last 2 years
» Malaysia
1. Local blending facility in Shah Alam, Malaysia
2. Market share of 45% for transformer oil
3. Total volume in FY 23-24 is 1450 MT
4. Volume in FY 24-25 YTD is 600 MT
5. Approvals in TNB
» United Arab Emirates
1. 100% owned subsidiary
2. Crossed volume sales of 100,000 MT in FY 23-24
3. Storage expansion project underway
4. Over 70% market share in transformer oil in the GCC
» Saudi Arabia
1. Neom, Expo 2028 and the FIFA World Cup
2. SEC Approval in place for APAR India
3. Collaboration with Luberef in the LubeHub in Yanbu
4. Manufacturing right across form the Luberef refinery with direct pipeline transfer of base oil
• Lubricants:
» Domestic: Pan India (Eni, Arkos, Poweroil Industrial)
» Exports: Eni - Nepal, Bangladesh & Sri Lanka
» Arkos: Middle East & North Africa (MENA)
» Poweroil: Middle East & North Africa, Nigeria, Bangladesh, Sri Lanka & Nepal
• Polymers:
Exports is less than 5% & we supply to South Asia, Gulf countries, Algeria, Oman, Dubai and Australia
No. of EPC contracts undertaken/ongoing with respective locations:
• Conductors:
» BSTPCL reconductoring project with HTLS - Largest order of Rs. 500 crore for turneky solutions. Started supplying CTC material for the prestigious 765KV rating transformers which will go to BHEL and Power Grid will be the end customer.
» Advanced Aluminium Conductor Composite Core (ACCC) conductors for 132 KV and 220 KV operations, designed for Rajasthan Rajya Vidyut Prasaran Nigam Limited aand Uttar Pradesh Power Transmission Corporation.
» Type registration of HTLS condcutor by National Grid, UK.
» Partnership with SAE Towers, Brazil for delivering GSW cables
• Telecom: with one of the telecom operators in India in three states.
SPECIAL FEATURE
BIRLA
CABLE LIMITED
Innovation for Sustainability
2023-24:
(total)
7,005 million
557.9 million
Year of Establishment : 1992
7,967 million
680.6 million Growth Rate of Turnover: (-) 12.07% Growth Rate of EBITDA: (-) 18.03%
Net Worth: INR 2,234.6 million Market Capitalization: INR 6,772.5 million
Structured LAN Cables : 13,20,000 Boxes of 305m Per Annum
Actual Production 2023-24:
Optical Fibre Cables : Around 75% of Capacity
Structured LAN Cables : Around 93% of Capacity
Product Portfolio:
• Optical Fibre Cables: Central-tube Unarmoured Cable; Multi-tube Single Sheath Unarmoured Cable; Multi-tube Double Sheath Unarmoured Cable; Multi-tube Double Layer Unarmoured Cable; Central-tube Steel Tape Armoured Cable; Multi-tube Single Sheath Armoured Cable; Multi-tube Double Sheath Armoured Cable; Dielectric Rodent Protected Cable; Multi-tube Steel Wire Armoured Cable; Multi-tube FRP Rod Armoured Cable; Multi-tube Ribbon Type Cable; All Di-electric Self Supporting Aerial Cable; Single-tube Figure-8 Type Aerial Cable; Multi-tube Figure-8 Type Aerial Cable; Hybrid (Optical & Copper) Underground Armoured Cable; Drop Cable; Indoor Drop Cable; Central-tube Micro Cable; Multi-tube Micro Cable; Interconnect Cable; Breakout Tight Buffered Unarmoured Cable; Fan out Tight Buffered Unarmoured Cable; and Fibre to Antenna.
• Copper Structured Lan Cables: 4 Pair UTP CAT 5e Cable; 4 Pair FTP CAT 5e Cable; 4 Pair SFTP CAT 5e Cable; Hybrid 4 Pair CAT 5e with 2 F Cable; 4 Pair CAT 5e armoured LSZH Cable; 4 Pair UTP CAT 6 Cable; 2/4Pair CAT 5e Drop Cable – Single Sheath; 2/4Pair CAT 5e Drop Cable – Double Sheath; 2/4Pair Data Communication Cable;
SPECIAL FEATURE
Switchboard Cables (Screened/Unscreened); Automobile Wires, LV Power Cables
WOYWOD – Manufacturer of the well-known PLASTICOLOR Brand presents:
VOLUMETRIC / GRAVIMETRIC
MIXING STATIONS
· Independent operation from extruder consumption
· Highly consistent quality of homogenous material mixture
· Extreme mixing ratios possible, e.g. 1: 2.000
· High precision of dosing (approx. +/- 0,5 % or better)
· Tailor-made to suit customers specific requirement
· No separation of the mixed materials
· Very good reproduction rates
· Small amount of residual material mixture in the neckpiece
For further information, please contact us: Woywod Kunststoffmaschinen GmbH & Co. Vertriebs-KG Fon +49 (0) 89 854800 · info@woywod.de
• Medical facilities at M.P. Birla Hospital, Satna (M.P.)
New Developments since 2023:
Developed Ultra Lightweight Aerial Optical Fibre Cables, Fire Survival Cables, Battery Cables and Connectorised Cabling solutions for Railways & Military Applications
Market Served (domestic/exports in %) & countries served: In domestic sector covering Pan-Indian Market and in Exports covering more than 80 Countries across all continents. Domestic Sales is 89.20% and Exports Sales is 10.80%
No. of EPC Contracts undertaken/ongoing:
• Telecom Cabling Solutions turn-key Projects
• Water Pipeline Projects
• Solar Projects
• Gas Pipeline Projects ·
• Power Cabling Solutions
Future Targets:
The Company has planned for further increase in the capacity of E-Beam Cable facility to cater to the increased business demands in all the user segments like solar energy, railways, ship building and the new technology segments.
Joint Venture:
Birla Visabeira Pvt. Limited
Endless Opportunities woywod.de/en
Dosing & Mixing Systems Made in Germany
SPECIAL FEATURE
UNIVERSAL CABLES LIMITED
Unwavering Commitment & Legacy of Excellence.
(EBITDA)
1,852.9 million
of Establishment : 1962
Headquarter/Branch locations
Registered Office : Satna, Madhya Pradesh
Corporate Office : New Delhi
8 Marketing Offices
Number of Manufacturing Facilities and Locations: Unit 1 : Satna, Madhya Pradesh Unit 2 : Verna, Goa
Number of Employees: 864
Net Worth: INR 7,070.3 million
SPECIAL FEATURE
Product Portfolio:
• XLPE Cables (Extra High Voltage Cables, Medium Voltage Cable, Low Voltage Cables, Aeriel Bunched Cables)
• PVC Cables (Power and Control Cable, Winding Wire, Flat Motor Leads, wires and Flexibles)
• Elastomeric Cables
CSR Activities undertaken:
Contribution to an approved/registered trust ‘Madhav Prasad Priyamvada Birla Apex Charitable Trust’, in which a director and his relative are trustees, for undertaking the following approved CSR projects/programmes/ activities -
• Promoting Education and Education relating to Culture
• Empowerment of physically challenged persons
• Rural Development
• Training for Rural Sports and Nationally recognised Sports.
• Health Care & preventive health care- Part cost of construction of a new block for expansion of hospital beds in the existing building of M.P. Birla Hospital, Satna (M.P.). Development of Medical Facilities by setting up Pathology Equipments, X Ray Machine (Fixed & Portable), NICU Warmer, Phototheraphy, CPAP, AC and upgradation of ICCU Level 3.
New Developments since 2022:
• The Company has successfully completed the Type Test of very specialised 1 x 2500 Sq mm Enameled Copper Conductor 400kV EHV cable at world renowned Testing Laboratory-CESI/IPH, Germany as well as at renowned domestic test laboratory i.e. Central Power Research Institute.
• Company has also suuccessfully completed PQ Test on 1 x 2500 Sqmm, Copper Conductor, 220 kV Cable system at Central Power Research Institure, Bengaluru, India.
• In the HV and MV segment, the Company commands a sizeable market share with widest range of cables in HV and MV segment. The capacity expansion project accomplished in financial year 2020-21 further strengthened its market share.
• The company is expanding its manufacturing capacity in LV, MV, HV/EHV Power cable segment in phased manner to overcome production capacity contraints in order to meet surging demand for the whole range of Power cables i.e. LV, MV, HV/EHV as well as Insulated Widing Wires, Building Wires and Multicore Flexible Cables besides augmenting the production capacity of PVC Compounds for Wire & Cable application.
• Installed all new machines duly configured and equipped with state-of-the-art technology for ensuring optimised productivity and energy efficient performance.
• Apart from the 2 MW rooftop solar plant, Company has also signed a contract for 4 MW Hybrid Power ( Solar + Wind) with M/s Continuum Power with which Comapny uses approximately 60 % of the total power consumption from renewal power sources .
• In addition to 2 MW Capacity Roof Top Solar Power Plant installed in previous (2020-21), the Company has installed
another Roof Top Solar Plant of 500 KW capacity at its Goa Unit during the year (2021-22).
• Identification and sourcing of new and alternate materials for ensuring quality improvement and cost competitiveness.
• Diversification and wider product range to address emerging market opportunities.
• Developed following new varieties of Cables & Capacitors:. High Pass and Band Pass Harmonic Filters for Renewable Energy- upto 33KV.
Product Launches since 2023:
During the year under review, the Company has manufactured and supplied at commercial scale 400kV EHV cables which is the highest voltage segment for underground cables in India.
Market Served (domestic/exports in %) & countries served:
The company has national and international presence. It has been successful in penetrating into European & South American Market in EHV cable segment besides the neighbouring countries such as Bangladesh Sri Lanka etc. The revenue from exports for Company stood at INR 1,019.14 million during the year 2023-24.
No. of EPC Contracts undertaken with respective locations:
• The Company has opened a branch office in Dhaka (Bangladesh) for undertaking EPC projects in the country.
• Vindhya Telelinks Limited, an associate company is engaged in the business of Engineering, Procurement and Construction (EPC) business.
Future Targets:
• Universal Cables expects to complete the ongoing 400kV Cable project during the financial year 2024-25 and hopeful of receiving further turnkey orders from Government utilities which will help in building reasonable strong credential in this niche segment.
• In line with expected demand growth in EHV Cable the Companies capacity augmentation and modernisation has been complete and is helping in garnering additional business from 3rd quarter of 2023-24.
• The Company will continue to invest in new technologies in phases in tandem with demand growth for its overall business transformation.
Joint Ventures:
• Birla Furukawa Fibre Optic Private Limited (BFFOPL)
• Joint Venture of an Associate Company: Birla Visabeira Private Limited (BVPL)
• Wholly owned Subsidiaries of an Associate Company:
» August Agents Limited (AAL)
» Insilco Agents Limited (IAL)
» Laneseda Agents Limited (LAL)
• The Company entered into a Manufacturing Technical Collaboration Agreement with NKT GmbH & Co. KG, Germany on 9th August, 2018 for 400 kV Extra High Voltage XLPE Underground Cables, which continues to remain in force
SPECIAL FEATURE
KEC INTERNATIONAL LIMITED
Building Sustainable Infrastructure
FINANCIALS
2023-24:
Turnover (total)
INR 199,140 million
Turnover (wires & cables)
INR 16,500 million
Profit (EBITDA)
INR 12,150 million
2022-23:
Turnover (total)
INR 172,820 million
Turnover (wires & cables)
INR 17,000 million
Profit (EBITDA)
INR 8,300 million
Growth Rate of Turnover: 15.23%
Growth Rate of EBITDA: 46%
Net Worth: INR 40,960 million
Market Capitalization: INR 178,400 million
Year of Establishment : 1945
Headquarter : Mumbai, Maharashtra
Branch : 39 Branches
Number of Manufacturing Facilities and Locations:
• 8 Manufacturing Plants in Total (Indian and International)
• 5 Manufacturing Plants in India: Maharashtra, Madhya Pradesh, Rajasthan, Karnataka and Gujarat
• 3 International Manufacturing Plants: Dubai, Brazil, Mexico
• Cables are manufactured at 2 plants in Karnataka and Gujarat
Number of Employees: 7,644
Production Capacity 2023-24:
Power Cables : 42,150 km
Instrumentation Cables : 3,600 km
Optical Fibre Cables : 8,00,000 Fkm
Copper Telecom Cables : 6,00,000 Conductor Fkm
Catenary Conductor : 2,040 MTPA
Contact Wire : 3,240 MTPA
Product Portfolio:
Power cables, control & instrumentation cables, railway contact, catenary conductors, signalling & quad cables, telecom cables, & special cables
CSR Activities undertaken:
• Corporate Social Responsibility:
» Target: Reach 2 Lakh CSR beneficiaries by FY26
» Status: CSR beneficiaries for FY24 are 3.3 Lakh
• Through initiatives spanning Education, Employability, Community Development, and Heritage Conservation, we focus on holistic empowerment and creating a maximum positive impact for our stakeholders. Additionally, our employees are encouraged to engage in various volunteering initiatives aimed at achieving societal development goals.
• Swayam Weave & Farm: Aims to provide employment to less privileged sections through specialised skill training programmes
• Pehlay Akshar Schooling: Functional English classes are imparted to children
SPECIAL FEATURE
through various offline and online modes, including TV (DD Program), A-Story-A-Day Campaign, and YouTube.
• Pehlay Akshar Training: Capacity building of government school teachers to create ‘Magic Classrooms’ - safe learning environments for children and effective classes. Establishing Learning Rooms to provide collaborative spaces to students and teachers with functional English curriculum, digital aids, books, and skilled personnel to improve English literacy and 21st century skills.
• Heritage: Upliftment of community areas through the revival of art and experiences in the Banganga region and transforming Worli Koliwada through art, architecture, biodiversity conservation, community development, and creating visitor experiences to rejuvenate the heritage site.
New Developments since 2022:
• Delivered highest ever order book, revenue, and profitability for the business
• Achieved more than 80% growth in Profit before Tax (PBT) as compared to the previous year
• Revitalised dealer business, expanding into new territories and forging partnerships with new dealers
• Commenced the establishment of a new Aluminium Conductor Plant to broaden our product portfolio
Product Launches since 2022:
• Developed 10 new products such as PV Solar cable, Cathodic Protection cable, Concentric cable, Flat Submersible cable, LV Hybrid cable, Railway Signalling Power, etc. in 2022-23
• Re-introduced “Asian Cables” brand to leverage upon a name well respected for its quality and reliability in 2022
• Developed and commercialised seven new products ranging from Green cables, EV charging cables, LT aerial bunch cables, cathodic protection cables, etc in 2023-24
• Developed special PVC grades for various applications such as Metro railways, Low temperature regions Oil & Gas etc.
Market Footprint:
• 110+ countries (Includes EPC, Supply of Towers & Cables)
• 30+ Countries Executed/executing EPC projects in FY24
Market Served (domestic/exports in %) & countries served:
Exports: 29%
Domestic Sales: 71%
Domestic Sales pan India, Exports to 35 countries
Joint Ventures: 34 joint ventures
*Inputs Based on Company’s Annual Reports
SPECIAL FEATURE
V-GUARD INDUSTRIES LIMITED
Reimagining Tomorrow FINANCIALS
2023-24:
48,566.7 million
4,267.1 million Profit (EBITDA)
2022-23:
(total) Turnover (total)
41,270 million
Profit (EBITDA)
3,200 million
Growth Rate of Turnover: 17.70%
Growth Rate of EBITDA: 33%
Net Worth: INR 18,140 million
Year of Establishment : 1996
Headquarter : Kochi, Kerala
Branch : 35 Branch Offices
Number of Manufacturing Facilities and Locations:
• 13 Manufacturing Units pan India
• Wires & Cables are manufactured at 2 plant locations situated at Coimbatore, Tamil Nadu and Kashipur, Uttarakhand
Number of Employees: 2,500
Product Portfolio:
Housing Wiring Cables, Switchgears, Modular Switches, Pumps, Stabilizers, Inverters and Batteries, Solar Power, Systems Solar & Electric Water Heaters, Fans, Air Coolers, Kitchen Appliances (includes Mixer Grinders, Gas Stoves, Water Purifiers, Other Small Kitchen Appliances)
CSR Activities undertaken:
• Edu Care & Skill Development : V-Guard aims at enhancing infrastructure of Govt and Aided school, providing support to students from BPL families for education, supporting intellectually challenged, providing vocational skills to students to help them in finding suitable and rewarding jobs, providing scholarship to best performing students etc.
• Health Care: The programme proposed to support children with disability by providing Mobility devices and corrective surgeries (Club foot, Eye Surgery, Correction of Legs, Hands, Spine and Lips), Extend support to Govt and charitable hospitals in establishment of health infrastructure, providing medical support to individuals suffering from life threatening / debilitating disease and need backing for meeting the hefty expenditure for the treatment and medication.
• Build India & Relief : Through this programme, the Company focus to carry out projects for public infrastructure development, protection of environment, promotion of scientific research and disaster relief and rehabilitation activities.
• Women Empowerment: Through this programme, the Company focus to carry out projects for women Entrepreneurship Development activities
SPECIAL FEATURE
New Developments since 2022:
The Chavadi Plant of the Wires and Cables Division (WCD) achieved remarkable success, winning three Gold Awards at the International Convention on Quality Circles 2023 in Beijing, China in 2023.
Market Served (domestic/exports in %) & countries served: Pan India markets served. Exports to 5 countries: Nepal, Bhutan,
PARAMOUNT COMMUNICATIONS LIMITED
Vishwas 65 Saalo Ka, Suraksha Zindagi Bhar Ki
FINANCIALS
2023-24:
Turnover (total)
INR 10,706 million
Turnover (of wires & cables)
INR 10,210 million
Profit (EBITDA)
INR 1,045 million
Turnover (total)
INR 7,965 million
Turnover (of wires & cables) 2022-23:
INR 7,740 million
Profit (EBITDA)
INR 642 million
Growth Rate of Turnover: 34.40%
Growth Rate of EBITDA: 62.70%
Net Worth: INR 6,240 million
Market Capitalization: INR 26,500 million
Bangladesh, Myanmar, Jamaica
Joint Ventures:
• GUTS Electro-Mech Ltd. (GUTS)
• V-Guard Consumer Products Ltd. (VCPL)
• Sunflame Enterprises Pvt. Ltd. (SEPL)
*Inputs based on Company’s Annual Reports
Year of Establishment : 1994
Headquarter : New Delhi
Number of Manufacturing Facilities and Locations: Unit 1
: Khushkhera, Alwar, Rajasthan Unit 2
: Dharuhera, Rewari, Haryana
Number of Employees: Permanent Employees : 350 Workers/ Contractual staff : 1300
Product Portfolio:
Power Cables, Railway Cables, Telecom Cables, Special Cables, Domestic Wires & Cables, Turnkey Services
Application Areas:
Energy, Transportation, Communication, Infrastructure, National Security, Advanced Research, and Residential Developments
CSR Activities undertaken:
• The CSR obligation for the financial year 2023-24 was INR 3.9 million but the company had spent INR 4.2 million for carrying out the CSR projects.
• Philanthropic initiatives undertaken for
» Promoting education
» Ensuring environment sustainability
» Eradicating poverty and malnutrition
» Healthcare
New Developments since 2022:
• Increased range of LT and HT cables
SPECIAL FEATURE
• 3 new approvals obtained to launch products in international markets
Product Launches since 2022:
• Medium voltage covered conductors (MVCC)
• High-Temperature Low Sag Conductors (HTLS)
• Other specialized cables for growing requirements in power transmission and distribution networks
Market Served (domestic/exports in %) & countries served: FY24: Domestic- 74%, Exports- 26%
DYNAMIC CABLES LIMITED
Igniting the Future
2023-24:
FY 23: Domestic- 50%, Exports- 50%
Market Footprint:
600+ Insititutional Clients
150+ Channel Partners in India
7000+ Registered Electricians
40+ International Clients
Future Targets:
The company plans to set up a greenfield project to double its capacity & revenue by FY28 with comparison to FY24
Turnover (total)
INR 7,680 million
Profit (EBITDA)
INR 772.8 million
2022-23: FINANCIALS
Turnover (total)
INR 6,686 million
Profit (EBITDA)
INR 627.74 million
Growth Rate of Turnover: 14.86%
Growth Rate of EBITDA: 23.11%
Net Worth: INR 2,139.5 million
Market Capitalization - BSE: INR 8,167.2 million
Year of Establishment : 1986
Headquarter : Jaipur, Rajasthan
Branches : Delhi, Mumbai, Vadodra, Kolkata and Hyderabad
Number of Manufacturing Facilities and Locations:
2 Units at Jaipur, Rahjasthan
1 Unit at Reengus, Rajasthan
Actual Production 2023-24: 2022-23 : 34,955 MT 2023-24 : 39,470 MT
Product Portfolio:
Power Cables, Armoured Power Cable, MV Aerial Bunched Cables, LV Aluminium Multicore FRLS Cable, LV Unarmoured Aluminium Power Cable, MV Single Core Aluminium Armoured Power Cable, LV Copper Armoured Cable, LV Copper Power Cable, LV Copper Twin Wire Cable Copper Cable, LV Copper Control Cable, LV Aluminium Flat Cable, Railway Signaling Cable, MV Covered Conductors, ACSR Conductors, AA/AAAConductors, Bare Copper Conductors, LV Aerial Bunched Cable, Stay Wire, UL44
CSR Activities undertaken:
• The expenditure towards Corporate Social Responsibility activities for FY 2023-24 was INR 70,51,719 spread amongst various activities like Construction and provision of High Quality 18 Rooms at Mahtama Gandhi Govt. School, Bani Park, Jaipur; Renovation of Existing Classrooms, Passage, Toilet Blocks along with Furniture, Green
SPECIAL FEATURE
Boards at classrooms at Adarsh Vidhya Mandir Girls Senior Secondary School, Ambabadi, Jaipur; Construction of 04 Classrooms & Toilet Block and Passage & Renovation of 02 Old Classrooms along with new Furniture, Green Boards at classrooms at Government Upper Primary School, Village Gaddi, District Sikar; Construction of 04 new Classrooms and Renovation of Existing Classrooms, Passages and Toilet Block along with new Furniture at Mahatma Gandhi Government School, Goliyawas; Construction of three classrooms, the renovation of nine old classrooms, and the establishment of a toilet block, along with the provision of 75 sets of furniture at Government Senior Secondary School, Sodala, Jaipur, etc.
• The Company also provided CSR funding of INR 5 Lakh support to the Incubation Sector through Liniment Pharma Private Limited.
• It contributed E- Rickshaw and Electric Two Wheeler vehicle to NGO Naya Sawera , who is working for the welfare of the people of different underprivileged sections of society
New Developments since 2022:
Since 2023, the company has seen significant developments particularly driven by the demand for high speed connectivity and the energy transition. This move is a part of Dynamic’s efforts to meet the rising demand for renewable energy infrastructure including high voltage DC cables needed for offshore wind farms & energy transmission projects. The company also aims to expand its production capacity to many folds in near future to handle larger projects. Today, the company is associated with most of the top solar houses in the country including TATA POWER Solar, Vikram Solar, NTPC Solar, Mahendra Susten, Renew Power, AVAADA and many more prestigious Solar EPCs.
Product Launches since 2022:
We launched the EV Point Cables in 2023.These cables combine power and data transmission in a single construction, designed
CHANDRESH CABLES LIMITED: AVOCAB
Safe Rakhega, Mast Chalega
for easy installation & enhanced efficiency for charging stations.
Market Footprint: 42 dealerships in India
Market Served (domestic/exports in %) & countries served:
• Around 79% of turnover is from domestic business and 21% from overseas business
• Countries served: Australia, Benin, Bhutan, Burkina Faso, DR Congo, Egypt, Ethiopia, Gabon, Gambia, Iraq, Jordan, Kenya, Laos, Liberia, Malawi, Mauritania, Mauritius, Mozambique, Myanmar, Nepal, Nigeria, Rwanda, Senegal, Sierra Leone, South Africa, Sri Lanka, Uganda, USA, Zambia & many other reputed countries.
Future Targets:
• The company is targeting the following objectives to establish its brand image globally- Expand Global Market presence, Innovation and technology leadership, Sustainability and Eco-friendly practices, Digital transformation, Customer Centric Solutions, Work force development, Diversify Product portfolio, and Enhance Operational Efficiency.
• Company is aiming to expand its Export market by leveraging the quality of its products to the International quality standards.
• The company is planning to establish the stock points in neighbouring countries to cater the requirements globally.
Joint Venture:
Dynamic Cables is a fast-growing company, looking for Strategic partnerships and acquisitions to expand its product offerings to enter the new markets. It may also look for collaboration with key players in adjacent industries such as energy storage, telecom and other similar industries worldwide.
2023-24:
Turnover (total)
INR 6,850 million
Turnover (total)
2022-23: FINANCIALS INR 5,850 million
Growth Rate (turnover): 17.09 %
Year of Establishment : 1988
Headquarter : Ahmedabad, Gujarat
SPECIAL FEATURE
Branches : Pan India
Number of Manufacturing Facilities and Locations: 3 Units in Gujarat
Actual Production 2023-24: Operating at full capacity
Product Portfolio:
Power Cables upto 66 KV, Control & Instrumentation Cables, Flexible Cables, House wires, Fire Survival Cables, Submersible Cables, CAT 6, Covered Conductors, Aerial Bunched Cables, Airport Cables, Solar DC Cables, and various other Speciality Cables.
New Developments since 2023:
Covered Conductors, Aerial Bunched Cables, Pioneered in taking BIS License for FS Cables
Product Launches since 2023: PICC, Copper Strips, PV Ribbon, Solar Cables
Market Footprint:
Number of dealers/distributors/retail outlets (Domestic & International):
More than 100 dealers pan India and multiple channel partners for exports
Market Served (domestic/exports in %) & countries served:
Domestic: 85%,
Exports: 15% (Africa, Middle East, South Asia, Europe)
Future Targets:
Company on path to cross INR 10,000 million in revenues and get into EHV Segment. Plans are in place to increase the manufacturing capacity for HT Cables, Conductors & Solar Cables. There will be heavy focus on increasing the retail presence across India.
Joint Ventures:
Actively exploring technology tie ups with German counterparts.
Number of Manufacturing Facilities and Locations: 2 Units in Alwar, Rajasthan
Our Product Range
Ÿ Straight Line Wire Drawing Machine
Ÿ Inline Wire Rod Preparation System
Ÿ CO2 Wire Production Line
Ÿ Pay-off & Take-up Systems for Galvanizing Line
Ÿ Pay-off & Take-up Systems for Patenting / Annealing Line
Ÿ Inverted Drawing Machines (IVD)
Ÿ Wet Wire Drawing Machines
Ÿ Vertical / Horizontal Spoolers
Ÿ Dead Block Coilers
Ÿ Pay-offs for Wire Drawing Machine
Ÿ Rewinder Machines
Profit (EBITDA) INR 395 million
Growth Rate of Turnover: 19.28 %
Growth Rate of EBITDA: 4.5 %
Net Worth: INR 1,692 million
Market Capitalization: INR 2,730 million
SPECIAL FEATURE
Number of Employees: 530
Production Capacity:
2023-24 : 65,000 Km cables 2022-23 : 65,000 Km cables
Actual Production:
2023-24 : 35,368 Km cables 2022-23 : 30,652 Km cables
Product Portfolio:
Power cable upto 3.3 kV, Control & Instrumentation cables, Specialised Thermo couple
Heat Resistant and Fire Survival cables, Railway Signalling, Balise cables and other Specialised cables
Application Areas:
Power, Hydrocarbon, Solar, Steel, Cement, Pharma, Chemicals, Paints Industry and also in various infrastructure projects involving building and factories
CSR Activities undertaken:
• Focus on improving academic performance of students by providing quality education and had spent amount for promoting education among children
• Organising health check-up camp in Bhiwadi
New Developments since 2022:
We have obtained;
• CE marking for our products
• Got our products tested at KEMA Lab, Netherland
• Our lab has also received NABL accreditation
Product Launches since 2022:
• Have launched Quad cable for Railway & Metro sectors
• Have launched Specialised VDF and Mining cables
• Have obtained BIS licence for manufacturing of 3.3 kV cables
• Have increase our manufacturing capacity by investing INR 16 crores Capex for Power, Control & Instrumentation cables in the last two years
Market Footprint:
Cords has extensive presence in
• Hydrocarbon projects like Refinery, Petro-chemicals, Terminal automation
• Has strong presence in Thermal, Hydrocarbon, Solar Power
• Cater to major Cement & Steel industriess in the country
• Associated with major infrastructure projects in Buildings, Factories & Roads
Market Served (domestic/exports in %) & countries served:
Domestic : 80%
Export : 20%
Export markets are Middle East countries, European countries, African Countries
Future Targets:
To increase Top line substantially by adding new products, market segments and capacity expansion
India Targets INR 9.15 Lakh Crore Investment in Transmission by 2032
The National Electricity Plan (Transmission) envisioned over 1,91,000 ckm of transmission lines for integration of 10 GW of offshore wind farms, 47 GW of battery energy storage systems and 30 GW of pumped storage plants.
Oct 25, 2024
In order to achieve over 600 GW non-fossil fuel capacity by 2032, the transmission infrastructure of India will need an investment of over INR 9.15 lakh crore. This was revealed by the National Electricity Plan (Transmission), prepared by the Central Electricity Authority (CEA), in consultation with various stakeholders.
The NEP (Transmission), released recently by the Central Electricity Authority (CEA) at a conclave on Indian Power in New Delhi, outlined a comprehensive strategy to achieve the government’s energy transition goals.
It traced the power sector’s evolution, from a mere 1,362 MW installed generating capacity during Independence to 452.69 GW in October, 2024.
The Plan envisioned integration of 10 GW of offshore wind farms, 47 GW of battery energy storage systems and 30 GW of pumped storage plants. It also addressed the power needs of green hydrogen and green ammonia manufacturing hubs, including cross-border interconnections with Nepal, Bhutan, Myanmar, Bangladesh, Sri Lanka as well as
probable interconnections with Saudi Arabia and UAE.
As per the National Electricity Plan, over 1,91,000 ckm of transmission lines and 1270 GVA of transformation capacity have been planned to be added during the 10-year period from 2022-23 to 2031-32 (at 220 kV and above voltage level), along with 33 GW of HVDC bi-pole links. The inter-regional transmission capacity has been planned to increase to 143 GW by 2027 and further to 168 GW by 2032, from the present level of 119 GW.
The transmission plan highlighted new technology options in the transmission sector like hybrid substations, monopole structures, insulated cross arms, dynamic line rating, high performance conductors, upgradation of maximum operating voltage to 1200 kV AC as well as skill development in the transmission sector.
With several transmission schemes under construction, several transmission schemes under bidding and several other transmission schemes in pipeline, the transmission plan provided visibility to the investors of the massive investment opportunity of over INR 9.15 lakh crore in the transmission sector till 2032, it added.
NKT Expands Presence in India with New Global Competence Centre in Chennai
NKT has expanded its operations in India with the establishment of a new global competence centre in Chennai.
Nov 04, 2024
Denmark-based NKT has expanded its Indian operation with the opening of its new office for the Global Competence Centre (G3C) in Chennai to support its growing team.The inauguration was attended by Jens Due Olsen, Chair of the Board, and CEO Claes Westerlind.
“It was a pleasure meeting many of our Indian colleagues and officially opening the new office in Chennai. We are happy to continue growing our presence in India by expanding our talent base and strengthening the contributions from the teams across the value chain for key projects and tenders. Thank you to all the colleagues for the warm welcome during our visit, and for the consistent efforts supporting our growth,” says Claes Westerlind.
NKT has more than 165 skilled employees in India, primarily engineers, operating from our three offices in Chennai, Mumbai and Gurugram, close to Delhi.
(Left to Right): Mr. Claes Westerlind, President & Chief Executive Officer (CEO); Mr. Jens Due Olsen, Chairman, Board Of Director
Polycab India Powers Mumbai’s First Underground Metro Line
Polycab has engineered high-quality cables that have highest industry standards and are specifically designed to meet the demands of underground construction, offering resistance to moisture, fire and other challenging environmental conditions typically found below the ground.
Oct 16, 2024
Polycab India Limited has supplied custom cables for the first underground metro line of Mumbai, Metro Line 3, providing a safer and quicker commuting option for Mumbaikars from Colaba to SEEPZ.
Recently inaugurated by Prime Minister Narendra Modi, the project would give a major boost to Mumbai’s public transportation system.
A release issued by the leading wires and cables manufacturer said the 33.5 km route posed unique challenges, including complex urban landscapes and varying geological conditions.
Polycab was able to overcome these challenges with the help of its high-quality cables that have been engineered to the highest industry standards and specifically designed to meet the demands of underground construction, offering resistance to moisture, fire and other challenging environmental conditions typically found below ground.
Mr. Bhushan Sawhney, Executive President (B2B) of Polycab India, said, “The project showcases Polycab’s commitment to innovation and quality, supporting India’s infrastructure growth with cutting-edge solutions. We’re not just supplying cables; we’re powering the future of sustainable urban transportation. With cables that excel in performance, durability, and safety, Polycab India continues to be the preferred choice for critical infrastructure projects across the country.”
S. Korea’s LS Group and UK’s Global Interconnection Group to Establish USD 1.2 Billion Subsea Cable Factory
A High-voltage direct current (HVDC) cable plant to come up at the south of the River Tyne at the Tyne Renewables Quay site in the UK. The goal is to secure planning permission for the project later this year, with production earmarked to start in 2027.
Oct 28, 2024
Global Interconnection Group, in partnership with LS Group, South Korean conglomerate mostly in electrics, electricity materials and energy sectors, plans to develop a high-voltage direct current (HVDC) cable plant south of the River Tyne at the Tyne Renewables Quay site in the UK. The plan is to bring a USD 1.2 billion cable factory to the bank.
The partners are aiming to secure planning permission for the project later this year, with production earmarked to start in 2027. But they have warned shareholders there are still considerable risks to overcome in getting the development off the ground.
The plant will feed a growing market for high voltage direct
current (HVDC) cables that can be used to transmit power from wind and solar farms. The HVDC cables are said to reduce electricity transmission losses by at least 15% compared with AC power equivalents.
Sumitomo Electric’s Subsidiary Acquires Netherlands’ Esteves Group
Through this acquisition, A.L.M.T. will utilize both companies’ diamond die product lineups, technological capabilities, sales networks and service bases to further strengthen its global business development, including the expansion of sales channels in Europe and the United States.
Sep 25, 2024
Awholly-owned subsidiary of Sumitomo Electric Industries Limited, A.L.M.T. Corp, has completed the acquisition of all shares of Esteves Group from Diamond Tools Group B.V., Netherlands.
Esteves Group is a leading manufacturer of precision diamond tools for the wire and cable industry worldwide, with a product portfolio that includes wire drawing dies, extrusion tools and specialty tools. The company has a history of more than 100 years and seven strategically located facilities in six countries of Europe, North America and Asia.
Through this acquisition, A.L.M.T. will utilize both companies’ diamond die product lineups, technological capabilities, sales networks and service bases to further strengthen its
global business development, including the expansion of sales channels in Europe and the United States.
The Esteves Group brand will continue to be used after this acquisition, and there will be no major changes to the existing service and support structure.
The Sumitomo Electric Group will broadly support the development of infrastructure and industrial fields through the expansion of its business in high-precision, high-strength products that contribute to a green society.
Windak’s Innovative Coiling and Spooling Technologies
Windak brings innovative coiling and spooling technologies, designed to meet the demands of India’s expanding cable manufacturing sector.
Oct 21, 2024
Windak, a global leader in automated cable packaging solutions, has announced its participation at Wire India 2024, which will take place from November 25-27. The Windak’s booth is available at I65.
Windak’s experts will discuss their innovative coiling and spooling technologies, designed to meet the demands of India’s expanding cable manufacturing sector. Windak will focus on its coil-in-a-box solution, which eliminates the need of any plastic by automatically placing the ready coil directly inside the box. This innovation minimizes the impact on machine performance caused by manual handling and optimizes both output and efficiency.
Additionally, Windak is eager to discuss its solar cable spooling solutions, particularly the AR model spooler, which has been successfully tested with solar cables and can operate either inline with an extrusion line or offline from a drum using a Payoff.
The AR Spooler features an option to switch between leftto-right and right-to-left operation, includes a “Change on the Fly” feature, an Intelligent Scrap Handling System, and “NO BREAK” stretch wrap system, making it one of the most
efficient and reliable spooling machines on the market today.
“As India’s cable manufacturing industry continues to expand, automation is crucial for increasing efficiency while maintaining sustainability and competitiveness,” said Dieter Gerger, Sales Manager at Windak Group. “ We want to discuss with the cable manufacturers about automating their cable packaging department and how we can work together to increase output and improve reliability so that they can meet the growing market demands.”
Rosendahl Nextrom to Increase Production Capacity and Efficiency in Datacom and Telecom Sector
Rosendahl Nextrom, a global strategic partner for producers of cable and wire, introduces new equipment in datacom and the telecom sector. Rosendahl Nextrom’s presence will be found at the Wire India 2024 at booth I59.
Oct 21, 2024
Rosendahl Nextrom has introduced high-temperature physical foaming lines that can manufacture cables with high bandwidth demands and help supercomputers think
faster. Additionally, the company offers a new generation of datacom core insulation lines for CAT 7 and CAT 8 compliant cables with a skin-foam-skin construction. The latest achievements in fiber optical cable manufacturing
Hairpin extrusion with a newly developed flat crosshead
Nextrom’s induction furnace for optical fiber preforms
include a high-speed fibre launching system, a high-speed rewinding line and a proof testing & fibre coloring line with automated reel changes. These new solutions reduce operating time and scrap while increasing productivity, quality, and safety for operators.
The company is also revolutionizing preform manufacturing with a combination of Vapor Axial Deposition and Outside Vapor Deposition technologies tailored for producing large-sized preforms with the lowest operational expenses. Furthermore, the telecom fiber drawing process has been optimized to reach impressive speeds of up to 3,500 m/min.
Rosendahl Nextrom also provides innovative solutions for the industry, including busbar insulation, high-end charging cables and high-performance data cables. With the world’s first turnkey extrusion line for hairpin insulation for safe and reliable power supply at 800V+, ,the much slower and less efficient enameling process faces strong competition. The robust insulation with high-performance PEEK contributes to reduced charging times and increased ranges by minimizing energy losses in electric board systems. These solutions support the industry’s shift towards a more sustainable power supply. Their sustainable concept for forming, welding, and jacketing flexible materials and product sizes on a single production line is well-suited for connecting wind farms,
photovoltaic farms, and offshore projects to the power grid.
In the medium-voltage segment, the use of recyclable polypropylene-based compounds eliminates the need for energy-intensive cross-linking. This new manufacturing concept creates a compact and sustainable alternative to conventional XLPE solutions without compromising on electrical properties.
A major focus of Rosendahl Nextrom’s efforts is the thoughtful use of materials, waste reduction, minimizing wear, and enhancing energy efficiency. Their powerful line control offers a wide variety of possibilities to continuously improve production in those areas. Recently, an AI-supported process control, ESG-compliant measurement of CO2 and energy consumption and a powerful tool for maintenance management have been added to the smart portfolio.
In the field of telecom fiber drawing, Nextrom is leading the way towards more sustainable production: A Helium Recovery System recovers up to 90% of the used helium, effectively reducing dependence on this limited resource. The return on investment for this system can be achieved within a year, considering the current prices and availability constraints of helium. Addition, the Nextrom Induction Furnace drastically cuts down on energy consumption.
BUSS Strengthens its Presence in Southeast Asia
BUSS has opened a new sales office in Singapore strengthening its presence in Southeast Asia. Mr. Sien Kiong Lim has been appointed as the new sales manager for the Southeast Asia region.
Nov 04, 2024
BUSS, a customized product-specific processing and compounding solution company, has further expanded its presence in Southeast Asia, with the opening of a new sales office in Singapore. The company is setting another milestone in its international expansion. With the support of the BUSS locations in China and Switzerland, Mr. Sien Kiong Lim will be the new sales manager for the Southeast Asia region from Singapore.
Mr Lim has many years of experience in the industry and is very familiar with the market requirements of our customers. His focus will be on expanding existing customer relationships in Thailand, Indonesia, Malaysia, Singapore and Taiwan, as well as building new business relationships in countries without representation, such as Vietnam, Australia and the Philippines.
With the opening of the sales office in Singapore, BUSS is now even closer to its customers and can provide them with even better support. Mr Lim can rely on close cooperation with the BUSS location in Shanghai, China. This will
make technical support in the region even quicker and easier, whether through the supply of spare parts or the involvement of service experts.
Talking about his new role, Mr. Sien Kiong Lim, said, ‘‘I am very much looking forward to my new role and the opportunity to contribute to the growth of BUSS in this dynamic region. Southeast Asia is an important area for our industry and offers great potential for the future. I am convinced that our new office will bring us even closer to our customers and enable us to offer them customized solutions.
MFL Group’s PEEK Extrusion Lines Addressing New Electrical Insulation Needs
MFL Group is preparing to launch a PEEK testing extrusion line at its Italian site in Spinetoli. Polyether Ether Ketone (PEEK) stands out for its superior insulation performance, remarkable chemical resistance, and ability to operate at temperatures up to 240°C.
Sep 14, 2024
With the increasing demand for advanced electric vehicles, the shift in magnet wire production towards plastic-based electrical insulation is accelerating. This evolution is primarily driven by the latest electric motor technologies, which require greater power and energy density, operating at voltages as high as 1,000 volts.
To meet these demands, motor windings are now insulated using cutting-edge materials like Polyether Ether Ketone (PEEK). PEEK stands out for its superior insulation performance, remarkable chemical resistance, and ability to operate at temperatures up to 240°C. Unlike traditional enameling techniques, PEEK provides increased flexibility, enabling tighter bending radii and significantly boosting energy density due to its thinner insulation layers.
For over ten years, Frigeco has pioneered the development of specialized extrusion lines for producing PEEK-coated cables, particularly for oil pump applications. This experience has allowed them to fine-tune their expertise in processing this material. Recently, the company has made significant
advances in manufacturing insulated magnet wire using both PEEK and PPSU.
The company’s technical prowess has yielded impressive results, including precise control over the crystalline structure of the material, achieving minimal insulation thickness while enhancing its adhesion to the conductor. MFL Group now offers complete machinery solutions for insulated magnet wire production with PEEK, covering every stage, from rod breakdown to final extrusion. Additionally, the company is preparing to launch a PEEK testing extrusion line at our Italian site in Spinetoli.
Niehoff is Expanding its German Manufacturing Facilities
Neihoff held two ground-breaking ceremonies at the company’s headquarters in Schwabach and at its branch plant at Leuterschach marking the start of the construction work. All of the infrastructure projects represent an investment of EUR 15.5 million.
Oct 1, 2024
Niehoff, a leading manufacturer of machinery for wire & cable industry, to meet the growing order volume is expanding its production capacities in Germany. Two ground-breaking ceremonies at the company’s headquarters in Schwabach and at its branch plant at Leuterschach marked the start of the construction work. All of the infrastructure projects represent an investment of EUR 15.5 million.
The factory in Schwabach will be expanded by two halls, a manufacturing hall and a logistics hall, which are scheduled to go into operation in August 2025. At Leuterschach,
Niehoff has acquired a further 3,500m² of factory premises and will build another hall and outdoor facilities there expanding the existing production area by 1,700 m² for storage, assembly and testing.
International Copper Association Elects Hindalco Industries as
its New Member
Hindalco Industries is India’s largest copper producer. Its advanced copper smelter is among Asia’s largest single-location custom smelters.
Oct 25, 2024
The International Copper Association (ICA) has elected Hindalco Industries Ltd, a flagship company of the Aditya Birla Group, as its newest member.
Committed to sustainable growth, Hindalco Industries is India’s largest copper producer. Its advanced copper smelter is among Asia’s largest single-location custom smelters, showcases cutting-edge technology and efficiency in production.
Rohit Pathak, CEO-Copper Business of Hindalco Industries, said,“We are excited to join ICA and collaborate with the global copper fraternity to develop the value chain for this critical metal for the world’s net zero transition. India is going to be one of the most exciting hubs for copper and its products over the next few decades. We believe Hindalco’s membership in ICA, as a global leader, will help strengthen the industry, and we look forward to contributing to sustainability efforts and the development of new applications and products in the copper sector.”
ICA’s President Juan Ignacio Díaz added, “We are excited to welcome Hindalco Industries to ICA as a key global industry player, sharing our vision to advance the future of human development. We need not only more copper, but responsibly produced copper. Hindalco’s global presence and industry leadership in India, as well as their commitment to social responsibility and sustainable, innovative production practices only strengthens the ICA membership.”
Medek & Schörner: Developing Innovative Solutions for Cable and Optical Fibre Manufacturers
Medek & Schörner are developing innovative solutions for cable and optical fibre manufacturers that are virtually unrivaled. They provide premium-quality machines, tailored to the needs of their customers, resulting in productive gains and products of the highest quality. With decades of experience and expertise, they offer comprehensive and joint consultation at the highest level.
Oct 14, 2024
Medek & Schörner, a supplier of cable marking machines and optical fibre processing lines, has announced their participation at Wire India 2024 with their business partner KHU.
As per a release issued by Medek & Schörner, “With our joint forces, we are developing innovative solutions for cable and optical fibre manufacturers that are virtually unrivaled. We are looking forward to presenting them to you. Our customers benefit from our premium-quality machines, which are perfectly tailored to their needs, resulting in productivity gains and products of the highest quality. With decades of experience and expertise, we guarantee comprehensive and joint consultation at the highest level.”
The latest innovations of the company include the newly-designed optical fibre coloring line with increased production speed of more than 3,000 m/min and coloring of up to three optical fibres simultaneously; optical fibre
coloring and curing station using LED irradiation units, resulting in 93 percent less downtime and 81 percent lower energy costs; and new ring marking technology; intelligent and highly improved hot foil sequential meter marker FMS 5 with an innovative marking wheel that memorizes and automatically aligns to different cable diameters; and a cutting-edge intermittent ribbon technology.
The product portfolio of Medek & Schörner comprises optical fibre color coating systems, including ring marking, tight buffering and proof testing; production lines for optical fibre
ribbons, compact fibre units (CFU) and intermittent ribbon; high-quality gravure printers; offset markers for irregular cable surfaces; embossing meter markers and hot foil sequential meter or footage markers; high-speed embossing printer for indent or raised marking; high-performance ring markers; video systems for monitoring the printing quality of high-speed printing machines; laser marking systems for cables; custom-made cable marking machines & optical fibre solutions; and IOT/Industry 4.0 ready interfaces.
They are available at Stand no. I67 at Wire India 2024.
TROESTER Group: Complete Extrusion Systems for the Cable Industry
TROESTER Group will present the latest information and developments such as CCV and VCV lines for MV, HV, and EHV cables up to 1000 kV, rubber CV and CCV lines up to 72 kV, insulation and sheathing systems, CV tubes and components, including the variable Endseal TRENDSEAL, silicone insulation lines with TRIOX ovens, production equipment for submarine cables.
Nov 6, 2024
TROESTER Group, a global leader in manufacturing complete extrusion systems for the cable industry, will showcase its offerings at Wire India 2024. These include CV lines for XLPE and rubber cables, silicone insulation lines, sheathing and insulation lines, and a comprehensive range of downstream equipment such as winders, caterpillars, capstans, and accumulators.
TROESTER Group will present the latest information and developments in the following areas- CCV and VCV lines for MV, HV, and EHV cables up to 1000 kV, rubber CV and CCV lines up to 72 kV, insulation and sheathing systems, CV tubes and components, including the variable Endseal TRENDSEAL, silicone insulation lines with TRIOX ovens, production equipment for submarine cables.
The compounding division of TROESTER (X-Compound)
specializes in complete compounding systems, covering conveying, melting, dispersing, mixing, and degassing. They will also showcase their kneader technology for continuous compounding of HFFR (LSOH), PVC, XLPE, semiconductive materials, and EPR/EPDM.
TROESTER Group is also pleased to introduce TROESTER India, founded in 2021, which has quickly expanded to over 10 dedicated service employees, with further growth planned. This includes four specialists focused on cable and compound equipment. In the near future, TROESTER India will also manage spare parts sales for cable equipment directly, enhancing response time and service quality.
The TROESTER Group discusses their requirements and about new developments in CV technology and market trends at booth no. J46, Hall 1 at the event.
Continuous Kneader
Triple Cross Head
Taihan Constructs First Fibre Optic Cable Plant in Kuwait
This is the first fibre optic cable plant in Kuwait. The plant is located in the Mina Abdullah Industrial area southeast of Kuwait City, spanning 5,000 square meters, and is equipped with production and testing machinery identical to Taihan’s Dangjin cable plant in Korea.
Oct 25, 2024
Taihan Kuwait, an optical cable production corporation, established in partnership with Rank General Trading & Contracting Co., a prominent local construction and trading firm, to construct a fibre optic plant.
This is the first fiber optic cable plant in Kuwait, located in the Mina Abdullah Industrial area southeast of Kuwait City on a plot of land measuring 5,000 square meters. It is equipped with production and testing machinery identical to Taihan’s Dangjin cable plant in Korea. The facility is set to commence operations in mid-September following product certification.
The move comes as global demand for fiber optic cables surges, driven by the expansion of 5G infrastructure supported by the Internet of Things (IoT) and artificial intelligence (AI) technologies. Taihan plans to use this new
plant as a springboard to supply not only Kuwait but also neighboring Gulf Cooperation Council countries like Saudi Arabia and Qatar.
Song Jong-min, Taihan’s vice chairman, said, “Taihan Kuwait will expand its market dominance by supplying top-quality fiber optic cables through advanced technology transferred from Taihan and skilled engineers.”
SETIC & POURTIER: Transforming Wire Industry with Latest Machines, Bows & Services
SETIC & POURTIER have been at the forefront of the wire and cable industry for decades, providing cutting-edge solutions and technologies that meet the evolving needs of their customers.
Oct 14, 2024
SETIC, POURTIER, C2S and Bow Technology are coming together as one in a stall at Wire India 2024 on November 27, 2024.
SETIC deals in special, data communication & LAN cables machinery for automation, low & medium voltage, AI, Robotics, aerospace and data analytics sectors and is a major player in the automotive wire equipment. POURTIER
develops heavy-duty rotating machines to produce all types of power cables: overhead, submarine, high-voltage and extra-high voltage.
C2S Customer Services department maintains machines productivity and enhances product quality. Bow Technology makes high graded carbon bows for all sizes and all brands of double twist equipment.
These four major companies have been at the forefront of
SETIC 2000 mm Large Double Twist
POURTIER Drum twister
the wire and cable industry for decades, providing cuttingedge solutions and technologies that meet the evolving needs of their customers.
The companies are excited about their upcoming projects, including the development of new technologies and expansion into emerging markets. Their goal is to continue leading the industry with innovative and sustainable solutions.
Benjamin Grasset, Sales Manager, SETIC, POURTIER & C2S, says, “India represents a key market for the
cable industry, with rapid growth driven by urbanization, industrialization, and increased infrastructure investments. The Indian wire and cable market continues to grow at a steady pace. Participating in Wire India allows us to strengthen our presence in this strategic market and connect with our key customers. As a leading supplier in the data and power cable industry, we aim to be partners in India’s growth and development.”
They will be available at Booth no: 1N-48 in French Pavilion at Wire India 2024
Prysmian Calls Newly-Launched E Path- The ‘Future’ of Sustainable Cables
Prysmian recently launched E Path, a new and enhanced concept related to a low-impact portfolio, in September 2024. E Path is connected to the group’s sustainability strategy “Sustain, to lead” – a commitment to net-zero goals via sustainable cables and solutions.
Oct 25, 2024
Prysmian, global manufactures and suppliers of cables and systems for the energy, telecom, and construction industries, has called its new and enhanced concept E Path, as the future of sustainable cables.
Taking part in the Green & Net Zero Talk 2024 event organized by RCS Academy, Corriere della Sera and Pianeta 2030, Ms. Cristina Bifulco, Chief Investor Relations, Sustainability and Communication Officer, Prysmian, said: “Cables are not only a product but also a solution. Prysmian, as a company, is the largest buyer of copper worldwide. As leaders, we must ensure that everyone can use electricity generated from renewable sources and data.
“We were the first to develop E Path, our own label, a certification that we give to our cables that meet certain environmental requirements. This is our sense of responsibility. Twenty years ago, Prysmian had already installed fully recyclable cables. This is because Prysmian always tries to look beyond. Prysmian creates the conditions to capture the energy and makes sure it reaches us when we turn on the switch, safely obtaining the energy generated.” Cristina Bifulco said.
“We have the responsibility to develop infrastructures at the service of countries and communities. We must see business as a service to ensure networks are secure and smart. We define ourselves as a company that provides solutions, because we always think about anticipating the problem. We have created devices that allow us to intervene in advance if there are problems. We were the first to aspire to decarbonization, working on our customers’ missions and going beyond the value chain, to reduce
environmental impact and increase access to data. The unique combination of having both electrical infrastructure and supporting the development of digital infrastructure is a way for us to think about the future. This is the role of the leader,” she added.
Prysmian launched E Path, a new and enhanced concept related to a low-impact portfolio, in September 2024. E Path is connected to the group’s sustainability strategy “Sustain, to lead” – a commitment to net-zero goals via sustainable cables and solutions.
It replaced Eco Cable, the first low-impact solution in the cable industry, also introduced by Prysmian. E Path has been fully compliant with new European legislation on green claims. It also got certification from Bureau Veritas.
Prysmian has 13 product families labelled as E Path, which offer low impact and sustainable cabling options for the construction of homes, offices and infrastructure. Prysmian described E Path as the group’s global pledge to provide transparent & clear indications and information, using recognised criteria, on the sustainability of its cables and solutions based on three key drivers: sustainability, reliability, and quality.
NKT Expands Cable Production in Denmark
To support the electrification of Europe, the green transition and the increasing demand for power cable solutions for the critical infrastructure, NKT is investing in medium-voltage cable business, including a significant expansion of its factory in Asnaes of Denmark.
Oct 25, 2024
Since 1891, NKT has been producing cables in Denmark. The company is now expanding its involvement at the factory in Asnaes. NKT has cut the first sod for the expansion of its cable factory in Asnaes. The groundbreaking ceremony for the factory expansion was attended by employees, management and a number of invited guests, who arrived to mark the important milestone.
The expansion of the factory involves the expansion of the production facilities, including a new factory hall and new test facilities. NKT expects to hire approximately 100 new employees in connection with the expansion. The expansion of the factory is expected to be completed in 2026.
Driven by the green transition and the continued electrification of Denmark and the rest of Europe, the market for power cable solutions for the critical infrastructure has grown steadily in recent years and is expected to continue the positive development.
“A robust and expanded electricity grid is essential for the utilization of the increased integration of renewable energy and the continued electrification of society. With our expertise, experience and technology, we are in a good
position to continue to be a leading partner when it comes to the safe expansion and renewal of the electricity grid. Our expansion of the factory in Asnaes underlines our ambitions and strengthens our ability to serve our customers in the best possible way,” says Claes Westerlind, CEO of NKT.
“Even though NKT has grown to be a global company today, our Danish roots are significant. In terms of production, we have a strong foothold in Northern Europe, and our Danish production capacity is an important factor in developing and strengthening our business in medium-voltage cables. We look forward to expanding Danish production and our presence in Asnaes,” says Carlos Fernandez, EVP and head of the Applications business unit covering low and medium voltage cables in NKT.
Nexans Launches Cable Recycling and Recovery ServiceCableLoop
With these new recycling loops, Nexans aims to collect more than 800 metric tons of used cables by 2025. The company plans to expand this circular model by developing waste collection and recovery systems in collaboration with its industrial ecosystem, as well as with electrical equipment installation and distribution partners in France and across Europe.
Oct 14, 2024
At a time when demand for electricity is set to increase by 35% by 2050, Paris-headquartered cable and optical fibre company, Nexans, is stepping up its circular economy strategy and is launching CableLoop, a unique recycling and recovery service for cable offcuts.
Nexans buys used cables or electrical wires or obsolete industrial cables, and transforms them into valuable, infinitely reusable resources for its partners, customers,
Groundbreaking ceremony at NKT’s Asnaes factory in Denmark for cable production.
suppliers and the cable industry.
Two versions of the service are available: CableLoop Enterprises: the service for companies via on-site collection; and CableLoop Professionals: a new service offered by specialized distributors, for professional customers and electricians who can return their used cables to their branch.
With these new recycling loops, Nexans aims to collect more than 800 metric tons of used cables by 2025. The company plans to expand this circular model by developing waste collection and recovery systems in collaboration with its industrial ecosystem, as well as with electrical equipment installation and distribution partners in France and across Europe.
Erbil Copper & Cable Company
Nexans will offer tailor-made logistics solutions and simplified, autonomous waste management on a 24-hour web platform together with traceability of the entire chain of operations.
By actively investing in the recycling of non-ferrous metals, Nexans is promoting the creation of a sustainable cycle geared towards decarbonized energy.
Nexans already recycles over 40,000 metric tons of its own production waste every year. In Europe, this cable sorting and recovery process is partly carried out through the RecyCâbles, a joint venture created with Suez in NoyellesGodault (northwestern France).
Inaugurates First
Copper and Cable Factory in Kurdistan, West Asia
The Copper and Cables project by Erbil is a modern and integrated industrial complex for general trade, occupying a vast area of 175,000 square meters with an investment exceeding USD 80 million. It is a comprehensive industrial complex where all manufacturing processes are conducted, from recycling copper waste to producing copper wires and cables.
Oct 25, 2024
Erbil Copper & Cable Company inaugurates the first copper and cable factory in Kurdistan, West Asia. The mill was inaugurated by Kurdistan’s Prime Minister Masrour Barzani.
In his address at the inauguration, Prime Minister Masrour Barzani expressed pride in the progress of the industrial sector, stating, “We hope to benefit from our natural resources and treasures in producing the raw materials essential for industry.”
He emphasized that developing the industrial sector strengthens the economic infrastructure of the Kurdistan Region, reiterating, “We support the private sector in maintaining local products.’’ He further adds, ‘‘We want the industrial sector to surpass the borders of Kurdistan,” stressing the need to harness all resources to advance the region.
The Copper and Cables project by Erbil is a modern and integrated industrial complex for general trade, occupying a vast area of 175,000 square meters with an investment exceeding USD 80 million. It is a comprehensive industrial complex where all manufacturing processes are conducted, from recycling copper waste to producing copper wires and cables.
It is a strategic project built by local labor and complies with global quality standards, with the purity of the copper used reaching 99.99%. The company’s objectives include
providing copper supplies for wires and cables in the Kurdistan Region, Iraq, and other countries in the region, as well as supporting and servicing major industries, contractors, and entrepreneurs in the Kurdistan Region.
Erbil company’s representative Sadiq Mohammed, said, “This factory, constructed on an area of 70 dunams, houses several production facilities for wires and cables of various types and sizes. This is the most advanced and modern in the region, capable of supplying the entire market of the Kurdistan region and Iraq with products.’’ He further emphasized on the successful exports to Turkey and Greece, and the capability to export to various countries around the world.
He adds, ‘‘The factory’s products will significantly impact the wire and cable market in the Region and Iraq, as the facility utilizes cutting-edge technology. The factory will also provide job opportunities for 700 families.”
Oman Cables to Invest USD 4.9 Million in OAPIL
The investment will be utilized to establish a state-of-the-art production facility in Suhar, aimed at manufacturing advanced composite core conductors.
Nov 04, 2024
Oman
Cables Industry SAOG, a leading cable manufacturer based in Muscat, has announced plans to invest approximately USD 4.9 million into its subsidiary, Oman Aluminum Processing Industries SPC (OAPIL). The decision was approved by the company’s Board of Directors, and is projected to generate a 75 percent internal rate of return (IRR) within three years.
The investment will be utilized to establish a state-of-theart production facility in Suhar, aimed at manufacturing advanced composite core conductors. The conductors are designed to significantly improve the capacity, reliability, and resilience of energy grids, aligning with the global transition toward more sustainable energy solutions.
Cinzia Farisè, Chairperson of the Board of Directors, highlighted, “The project would not only expand OAPIL’s operational scope but also contribute to increased
profitability and diversification for Oman Cables. The new facility will strengthen the company’s presence in international markets, particularly within the rapidly evolving energy infrastructure sector.”
Oman Cables has indicated that further updates on the progress of this investment will be provided in due course as the company positions itself to capitalize on emerging opportunities in the global energy market.
fo nded in the ear
Man fact rer and E porter of all t pes of Plas c and Cable Machiner orld ide and is commi ed to fostering E cellence in this field.
We ha e the pleas re to introd ce o rsel es as one of the leading man fact rers and e porters of all t pe Plas cs & Cable machine of ide ranging si es / specifica ons in India ha ing e perience of o r si decades. O r compan strateg is to gi e lot of emphases on C stomer sa sfac on, q alit control & also in co-opera on inno a on / technological, ad ancement in plant & machiner . We dedicated in energ sa ing / cost economic, C stomer Ser ices & en ironment friendl techniq es.
O r e per se in follo ing areas :
• High speed Insulation line and Sheathing line for House Wiring, Multicores Flat / Round & Control Cables.
• High output and best in class Sheathing lines for Power cables.
• Efficient Triple Extrusion line for SIOPLAS (XLPE) cables.
• State of the art Extruders - upto 175 MM.
• Robust Payoffs & Take ups of all types and sizes as per requirement upto 4 Meters
• Cross Head Single / Dual / Triple.
• Haul Off Catterpillars upto 5000 Kgs traction force.
Cabopol Launches Sustainable Polymer Compounds for Industrial & Automotive Applications
The new range of polypropylene compounds address the need for highperformance and eco-friendly materials, while helping manufacturers meet stringent environmental standards.
Oct 8, 2024
Cabopol Polymer Compounds is proud to introduce the R-Sofiprime range of polypropylene (PP) compounds, designed to meet the growing demand for sustainable materials across various industries.
The R-Sofiprime portfolio now includes two key solutions: a compound with 70 percent recycled content for industrial injection parts and a new grade specifically developed for the automotive industry, containing 35 percent recycled material. These innovative solutions address the need for high-performance and eco-friendly materials, while helping manufacturers meet stringent environmental standards.
The R-Sofiprime compound with 70 percent recycled material is tailored for industrial injection parts, offering an environmentally friendly alternative without sacrificing performance. As industries strive to incorporate more recycled content into essential applications, materials like R-Sofiprime play a crucial role in reducing the carbon footprint of products.
Cabopol has expanded the R-Sofiprime range to include a compound specifically designed for the automotive industry. This new grade contains 35 percent recycled material and meets the demanding performance requirements of automotive applications. As the automotive sector faces increasing pressure to adopt sustainable materials, R-Sofiprime provides a reliable solution that balances recycled content with high durability and functionality, making it ideal for automotive manufacturers aiming to reduce their environmental impact. All components have been meticulously researched and developed to achieve more sustainable benefits without compromising the performance required by OEMs and Tier 1 suppliers.
HFCL’s newly launched advanced 4G & 5G backhauling solutions are highly cost-effective, reducing the total cost of ownership (TCO) to just one-tenth of that of conventional microwave or E-band backhaul solutions. The Rural connectivity solutions consume less than one-third of the power required by typical microwave or E-band solutions.
Oct 15, 2024
HFCL Limited announced the launch of two revolutionary Unlicensed Band Radio (UBR) products at the India Mobile Congress 2024, Pragati Maidan, New Delhi. Promising to address the surging data demands of today’s network environments and yet maintaining sustainability, HFCL’s new launches include: 1 Gbps Small Form Factor 4G/5G backhauling Radio offering unprecedented spectral and power efficiency, and Energy efficient 2 Gbps Point-toMultipoint Rural connectivity UBR.
These designed-in-India UBR products underline HFCL’s position as a key player in the industry for 4G/5G wireless
backhauling and rural connectivity solutions. HFCL’s new UBR devices offer fibre-like speeds, power efficiency, and significant cost reductions on utilities and tower space, enabling telcos and service providers to save on CAPEX and OPEX alike.
Unlike any of traditional backhauling solutions, be it fibre optics, which can be costly and limited in reach, microwave systems which have inherent capacity constraints, and E-band radios which face reliability issues, HFCL’s UBRs deliver superior performance, ultra-high capacity and high reliability at almost one-tenth cost as compared to conventional backhauling methods.
The company has also hit a significant milestone of over 500,000 successful deployments of UBRs across its key markets including India, the UK, Europe, Middle East and Africa
Gbps Small Form Factor UBR: The 1 Gbps UBR features a compact, portable design with an integrated antenna, which is easy to transport and install. Its small form factor is ideal
for rapid deployment in both urban and rural environments and is packed with advanced features like bandwidth aggregation, low latency, minimized jitter, and long range etc. used for 4G and 5G backhauling. Even in compact form, the device provides 1 Gbps throughput, ensuring reliable and fast last-mile access and backhaul connectivity over longer distances. It also includes advanced RF interference mitigation technologies to enhance signal integrity and achievable throughput, optimizing network performance in challenging environments.
Gbps Point-to-Multipoint UBR: The 2 Gbps UBR is ideal for providing connectivity in remote villages from a Gram Panchayat in point-to- multipoint scenario, allowing simultaneous delivery of high-bandwidth to multiple villages from a single fibre-PoP. This makes it an ideal solution for extensive deployments in remote and rural environments.
These innovative UBRs are designed to deliver high throughput in the last-mile and offer telcos and service providers a scalable and robust wireless backhauling solution.
BSNL to Lay 548 Kms Optical Fibre Cables in Himachal Pradesh
The BSNL HP Circle is implementing a state-funded project to lay 548 kilometers of optical fiber cable (OFC) across the tribal districts of Kinnaur and Lahaul & Spiti, aimed at establishing OFC connectivity in these regions.
Oct 25, 2024
To provide high speed digital connectivity in tribal areas, BSNL HP Circle is executing a state-funded project under which 548 KMS optical fibre cable (OFC) will be laid in tribal districts Kinnaur and Lahaul & Spiti for providing OFC connectivity.
Talking about the new project, Vivek Jaiswal, Chief General Manager, BSNL, Himachal Pradesh Circle, said, ‘‘BSNL is offering state of art telecom services to customers in Himachal Pradesh including 4G Mobile, Fiber to the Home (FTTH), MPLS connectivity, and ICT solutions to the government such as smart schools etc. BSNL has upgraded its backbone transmission network as well as access transmission network with latest OTN and MAAN transmission network solutions to cater demand of high bandwidth for next three years and in process of improving it further.’’ He adds, ‘‘It will help customers to get better data speed in BSNL 4G services and FTTH services.”
He further said that BSNL has already commissioned 1068 4G mobile towers in Himachal Pradesh, and plan to commission around 2000 total 4G mobile towers by March
2025 in Himachal Pradesh.
Out of these 2000 4G mobile towers,724 towers, which are under 4G Saturation Project of Govt of India, are in very remote villages of Himachal Pradesh where no other operator’s 4G services are available. These towers will cover 1205 uncovered villages in Himachal Pradesh” he said.
There are also plans to launch 5G mobile services in the BSNL network in the next financial year and actions are being taken in this regard.
TKH Opens Offshore Wind Farm Cables Manufacturing Facility in Eemshaven
Spread over an area of 24,000 square meters, the state-of-the-art production facility worth EUR 150 million has a production capacity of 1,200 kilometers of sea cable per year. The factory produces a unique, robust and durable cable design without the use of traditional materials lead and bitumen, ensuring more sustainability, efficiency and less risk.
Sep 24, 2024
TKH Group, an internationally active group of companies, specializing in creating and delivering innovative telecom, building and industrial solutions, recently opened a new factory at Beatrixhaven in Eemshaven, Netherlands, for offshore wind farm cables production.
With an investment of EUR 150 million, this state-of-the-art production facility is an important milestone for TKH, symbolizing not just the company’s growth ambition and innovation drive, but also its commitment to contributing to the future of sustainable energy, said a release issued by TKH.
It said the factory would focus specifically on the production of inter-array offshore cables that interconnect the wind turbines of offshore wind farms.
With construction starting in September 2022 and the start of production in March this year, the official opening was a moment to celebrate the dedication and hard work of all employees and partners involved.
TKH built this high-tech factory on the site at Beatrixhaven in Eemshaven in a short time to meet the rapidly increasing demand for transport capacity in the offshore wind industry and to guarantee the urgent need for network reliability.
Spread over an area of 24,000 square meters, the factory has a production capacity of 1,200 kilometers of sea cable per year and is built on a site of 7 hectares. The facility is equipped with the latest technologies and innovations. It produces a unique, robust and durable cable design, without the use of traditional materials lead and bitumen, that enables TKF customers to install more sustainably, more efficiently and with less risk.
In addition, the factory has an impressive location on the heavy loading quay. By choosing this location, the factory is as close as possible to the open sea. This offers many advantages for the production and distribution of the interarray offshore cables. The freed-up capacity in Lochem will be used to increase the production capacity of high and medium voltage cables.
Mr. Alexander van der Lof, CEO TKH Group, said: “TKH is not an average cable supplier and is therefore a unique
player in the market, with a high degree of innovation. Various innovative techniques have been applied in this new factory and I am proud to say that we have the most innovative factory for inter-array cables globally located here in the Netherlands.
“We are always looking for differentiation through technical innovations. The changing demand from our customers for integrated systems requires us to integrate knowledge, adaptability and innovative technology. With the arrival of Artificial Intelligence, we see new opportunities to strengthen our solutions both within the connectivity activities and within the other divisions within TKH and to respond to new possibilities that this offers for our customers, as presented today with demos in the Eemshaven.”
Mr. Laurens Pots, Director R&D at TKF, said: “We have a unique cable design in the market, a so-called dry design, which provides enormous efficiency gains and cost savings for our customers. This factory was built using this unique design as a basis. In addition, the cable design specifically takes into account the use of sustainable materials to limit the impact on the vulnerable underwater environment as much as possible.”
The factory was officially opened in the presence of employees, customers, construction partners, suppliers and Mr. Henk Jan Bolding, Mayor of Het Hogeland. In total, more than 250 guests attended the official opening ceremony.
With the opening of this new factory in Eemshaven and a dedicated factory for medium and high-voltage cables in Lochem, TKH is ready for significant capacity expansions in the energy cable infrastructure in the coming years.
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POWERGRID Bags LoI for RE Transmission Project in Gujarat worth
INR 24,819 Crore
Power Grid Corporation of India has received LoI for a marquee project with an estimated cost of INR 24,819 Crore (as per NCT estimations).
Nov 04, 2024
Power Grid Corporation of India Limited has bagged the Letter of Intent (LoI) for the Transmission System for the Evacuation of Power from the Potential Renewable Energy Zone in the Khavda area of Gujarat under Phase-V (8 GW): Part A with an estimated cost of INR 24,819 Crore (as per NCT estimations).
The project includes the construction of 6000 MW, ± 800 kV HVDC terminals at KPS2 in Gujarat & Nagpur, Maharashtra along with ± 800 kV HVDC bipole line traversing between the two states. Additionally, the marquee project includes LILO of Wardha – Raipur 765 kV D/C line at Nagpur in Maharashtra, including supply & installation of various associated equipment/ interconnections at terminal stations.
This is the first HVDC project bid out through TariffBased Competitive Bidding and forms an important part of the scheme to set up a total 30 GW of evacuation from Khavda RE park and enhance the transfer of power towards key load centres.
NHAI Plans to Build Nationwide Optical Fibre Network
NHAI has shown interest in the nationwide rollout of optical fibre networks along major highways under the PPP model. With a vast highway network spanning 146,000 kilometers, the total investments needed could be over INR 35,000 crore.
Nov 04, 2024
The National Highways Authority of India (NHAI), under the PPP model, has plans to lay down its own optical fibre cable (OFC) network, along the major highways. The strategic decision is aimed at building and enhancing the infrastructure for barrier-free tolling and smart highways, besides enabling leasing out of excess network capacity for commercial uses.
With a vast highway network spanning 146,000 kilometers, NHAI’s optical fiber cable (OFC) infrastructure will surpass the comparable networks established by RailTel and Power Grid Corporation of India Ltd (PGCIL) both in scale and reach, positioning it to manage the increasing data demands across the country. Though the exact cost of the planned OFC network will have to be determined,but if the entire existing NHAI network is to be converted to digital ways, the total investments needed could be over INR 35,000 crore.
RailTel has used the track network of railways to lay 62,000 route km OFC duct while PGCIL arm Powergrid Teleservices owns and manages a network under the brand name PowerTel. PGCIL has an overhead optic fibre network using optic ground wire on power transmission lines and is
offering transmission towers for mobile communications. Both PGCIL and RailTel had a head-start in laying of OFC –both started the venture two decades ago –, NHAI’s facility would enable expanding broadband and other telecom services into more parts of the country.
NHAI plans to develop its network through a public-private partnership (PPP) under the Build Operate Transfer (BoT) model. The network rollout will occur in phases,
with bids being solicited in packages. Each successful bidder will enter into a separate concession agreement for the respective package. The project will be managed by National Highways Logistics Management Ltd (NHLML), a subsidiary of NHAI.
NHLML has called for bids from consultants to provide financial and legal advisory services, as well as assistance in modeling and structuring the projects for implementation under the BoT framework. The deadline for submitting bids from consultants and institutions is December.
Earlier, NHAI had announced plans to build approximately 10,000 kilometers of optical fiber cable (OFC) infrastructure nationwide. Pilot routes for the Digital Highway development were identified, including 1,367 kilometers along the DelhiMumbai Expressway and 512 kilometers on the HyderabadBangalore Corridor. Newer highway and expressway sections are being designed with dedicated utility corridors for OFC installation, which will support the future rollout of 5G networks in the region.
Nexans to Invest EUR 90 Million in France to Enhance Copper Production & Recycling Capacity
With an investment of over EUR 90 million in the development of an innovative plant at its Lens site by 2026, Nexans will expand its wire rod production capacity by more than 50% and increase its copper scrap recycling capabilities to handle up to 80,000 metric tons annually.
Oct 25, 2024
Nexans has announced a major industrial partnership agreement with Continuus Properzi, a specialist in continuous casting technologies, to build an innovative copper production and recycling plant at the Nexans site in Lens, northern France, for 2026.
This strategic decision is based on the operational expertise of the Nexans site, founded in 1971 in the industrial center of Lens, and the technological expertise of Continuus Properzi, a supplier of complete installations for the production of ETP (Electrolytic Tough Pitch) and FRHC (Fire Refined High Conductivity) wire rod. The objective is to continuously produce wire rod from recycled copper, through a state-ofthe-art refining method using up to 100% of recycled metal, while optimizing water and energy consumption.
The Lens plant is the only copper rod foundry in France. With this investment of over EUR 90 million, it will increase its wire rod production capacity by over 50%, and boost its copper scrap recycling capacity to manage up to 80,000 metric tons per year.
With this new initiative, the Group has become a key player in the circular economy of the European copper industry. Implemented for the first time in France, this process will help to create a circular model by collecting waste from different sectors of industry across France and reusing it virtuously for new finished products.
This investment is also part of the Group’s efforts to raise the proportion of recycled copper in its cables to 30% by 2030. The new site further consolidates Nexans’ presence in Lens, increasing the number of jobs. It is also in line with the company’s E3 performance model, bringing together economic
performance, the environment and employee engagement.
Christopher Guérin, CEO of Nexans, said, ‘‘By choosing to increase its recycling capacity, Nexans is proving that it is possible to reconcile industrial performance with the preservation of biodiversity. Through this investment in its historic Lens plant, Nexans is ensuring its strategic independence and staying ahead of the raw materials crisis, serving its customers and partners.’’
He adds, ‘‘By supporting employment and investment at our metallurgical site, we are also proving that an innovative industry can be a local industry. I am particularly proud of this partnership, which strengthens our supply chain and enables us to better anticipate a fundamental trend for the Group and our customers, where today’s waste will become tomorrow’s growth.”
Giulio Properzi, President of Continuus-Properzi, said, I feel extremely proud to have signed this strategic agreement with Nexans. Our collaboration is based on the recycling of copper scrap. In compliance with the exacting requirements of Nexans engineering and the Lens site in particular, we have configured an installation that will meet the highest standards in years to come in terms of industrial performance, energy savings and environmental footprint.’’
Sumitomo Electric Pioneers with a High-Speed USB Cable featuring Quick Charging
Sumitomo Electric Industries, Ltd. has achieved the USB-IF certification for a USB 80Gbps 240W Type-C one-meter cable with the testing conducted by Allion Labs, Inc.
Nov 04, 2024
Sumitomo Electric Industries, Ltd. has announced that it became the first company to achieve the USB-IF certification for a USB 80Gbps 240W Type-C one-meter cable with the testing conducted by Allion Labs, Inc. (Allion). This product will be launched in December 2024.
Allion is a third-party certification testing organization accredited by USB Implementers Forum, Inc. (USB-IF). The USB cable meets the demand for high-speed transmission with the increasing multifunctionality of PCs and peripheral devices, achieving bidirectional communication at speeds of up to 80 Gbps (up to 120 Gbps in -Asymmetric communication), the fastest for a USB cable. It allows data communication at the maximum speed of the connected device as well as simultaneous quick charging. Moreover, the product is equipped with the function to automatically determine the appropriate power supply direction from the connected device. The cable allows it to charge quickly with a maximum power delivery capability of 5 A/240 W. While the conventional USB 40 Gbps cable was limited to
connecting up to two 60 Hz 4K displays, this product can simultaneously connect two 60Hz 8K displays or three 144Hz 4K displays. The cable has backward compatibility with other USB protocol. Also, this cable has compatibility with Thunderbolt™ protocol, so this cable can make cable solution fast and easy.
Sumitomo Electric will continue to develop innovative products to enrich and enhance your lives, by leveraging its proprietary technology.
Ducab Group Partners with Schneider Electric for Decarbonization Strategy
Schneider Electric will work closely with Ducab Group to develop a comprehensive ESG and Climate Strategy aimed at achieving significant carbon emissions reductions across Scopes 1, 2, and 3, aligned with the Science Based Targets initiative (SBTi).
Oct 25, 2024
Ducab Group, one of the largest end-to-end solutions providers and manufacturing firms in the UAE, is elevating and expanding its Environmental, Social, and Governance (ESG) and decarbonization strategy following its appointment of Schneider Electric’s sustainability business as a strategic advisor.
This collaboration reflects a shared commitment to the Dubai Clean Energy Strategy 2050 and the wider UAE Net Zero Strategy 2050, setting new benchmarks in sustainable industrial practices and elevating Ducab’s clean energy solutions portfolio.
Schneider Electric will work closely with Ducab Group to develop a comprehensive ESG and Climate Strategy aimed at achieving significant carbon emissions reductions across Scopes 1, 2, and 3, aligned with the Science Based Targets
initiative (SBTi). These efforts will build on the company’s existing sustainability measures, which include two solar PV plants that power half of its Jebel Ali factory and the Blade Smart Factory Project - an Industry 4.0 driven facility optimizing operations.
Ducab is making tangible progress in reducing carbon emissions, optimizing resource use and advancing its ESG objectives, thereby strengthening its standing as a leader in sustainability within the energy industry.
Charles-Edouard Mellagui, CEO of Ducab Cables Business, commented: “While our business continues to thrive, meeting the global demand for sustainability is one of today’s greatest challenges. Our collaboration with Schneider Electric provides a powerful solution, and we plan to build on their expertise in energy management and decarbonization. We remain determined to support the global energy transition by deploying all our innovative products and solutions across all sectors, and this marks a crucial milestone in that journey.”
Amel Chadli, President of Gulf Countries, Schneider Electric, commented: “This collaboration exemplifies Schneider Electric’s commitment to empowering companies to meet the challenges of today while securing a cleaner, more resilient future. It also marks a significant step towards implementing sustainable practices across Ducab’s operations. Together, we are laying the groundwork for a comprehensive ESG strategy that will not only reduce carbon footprints but also set a new standard for industrial decarbonization in the region in line with the Dubai Clean Energy Strategy 2050. Sustainability is not just a corporate responsibility; it’s a solid commitment to future generations.”
As part of the partnership, Schneider Electric will conduct an ESG Double Materiality Assessment for Ducab and facilitate ESG reporting in compliance with global frameworks and GRI standards. In addition, Ducab will leverage Schneider Electric’s EcoStruxure Resource Advisor – a cloud-based solution designed to monitor and track sustainability progress over the long term, integrating AI-driven data to create comprehensive sustainability strategies.
Google’s Subsidiary Seagrass Services Secures Bermuda Site Lease worth USD 4.87 billion for Nuvem Subsea Cable System
Google’ subsidiary will use the 5.9-acre land, worth USD 4.87 billion, for its 7194-km Nuvem transatlantic subsea cable system connecting Annie’s Bay in Bermuda to Sines and São Miguel in Portugal and South Carolina in the US. Nuvem will be the first cable system to directly link Bermuda with Europe.
Sep 24, 2024
The Bermuda Land Management Corporation (BLMC) and Seagrass Services Limited, a local subsidiary of the multinational corporation Google LLC, have signed an agreement to lease a site at Burrows Hill in Bermuda worth USD 4.87 million for 262 years.
Seagrass will use the land as part of its plans for the 7194km Nuvem transatlantic subsea cable system, which will connect Annie’s Bay in Bermuda to Sines and São Miguel in Portugal and South Carolina in the US.
This plan was first announced in September last year when Google committed to investing in Bermuda.
The 5.9 acres land, originally owned by the Government of Bermuda, was leased to the Bermuda Land Development Company (BLDC), which merged with the West End Development Corporation to form the Bermuda Land Management Corporation (BLMC), said Lt. Col. David
Burch, Minister of Public Works.
Speaking in the House of Assembly, Lt. Col. Burch said, ‘‘The site at St. David’s currently housed a remote control car track, which would be moved to another site and the works would be entirely funded by Google.’’
All the connectivity of Bermuda, which boasts of CBUS, CB-1, Gemini Bermuda and GlobeNet cables, is via the US, South America, and the Caribbean. The Nuvem cable will be the first to directly link the island to Europe.
Kataria Industries Acquires Wire Manufacturing Business from Ratlam Wires
The move perfectly aligned with Kataria Industries’ long-term growth strategy, enabling it to better serve a wider range of industries.
Oct 25, 2024
Steel wires maker Kataria Industries has announced the acquisition of the wire manufacturing business from Ratlam Wires for a total consideration of INR 30.6 crore, compared to the Net Asset Value (Net Worth) of INR 30.27 crore, as per the unaudited financials dated October 21, 2024.
A statement issued by the company said the decision was expected to bolster Kataria’s position in the steel wire industry. Ratlam Wires specialized in producing a variety of steel wire products, such as spring steel wires, PC strand wires, and both galvanized & ungalvanized wires.
As per Mr. Arun Kataria, MD, Kataria Industries, the acquisition was aimed at enhancing the company’s turnover and margins through the combined synergies of both
businesses. This move perfectly aligned with the company’s long-term growth strategy, enabling it to better serve a wider range of industries.
Kataria Industries has been engaged in the manufacturing and supply of critical equipment like low relaxation prestressed concrete (LRPC) strands, steel wires, and post-tensioning anchorage systems, used in sectors like infrastructure, roads, bridges, and power transmission & distribution lines.
Ducab Metals Business Doubles Production Capacity to 110,000 TPA
Ducab Metals Business is doubling its annual production capacity for aluminum from 55,000 TPA to 110,000 TPA and increased its bare copper product capacity in response to surging global demand for these UAE-manufactured products.
Oct 25, 2024
Ducab Metals Business (DMB), a subsidiary of Ducab Group, has announced the doubling of its annual production capacity for aluminum from 55,000 TPA to 110,000 TPA and increased its bare copper product capacity in response to surging global demand for these UAEmanufactured products. The announcement was made at the Ducab Metals Business Expansion Forum.
This expansion strengthens DMB’s position in the international metals market and advances the UAE’s operation to a 300 billion industrial strategy, promoting economic diversification and solidifying its position in industrial manufacturing.
Mohammad Almutawa, CEO of Ducab Group, said, “At Ducab, we are committed to boosting our industrial and production capacities through strategic, forward-looking investments that are perfectly aligned with Operation 300bn. This expansion enhances our ability to meet international demand, elevates the Made in the Emirates brand, and
boosts our global competitiveness, all while supporting sustainable business growth and strengthening industrial resilience. These efforts further establish the UAE as a leading hub for future industries and attract greater global investments.”
This recent enlargement of DMB’s facilities at KEZAD Group, which increased the total space by 51,015 square metres, along with the strategic acquisition of GIC Magnet — a leading global supplier of paper-insulated aluminum strips — underscores DMB’s role as a key manufacturing hub. This development enables DMB to better serve industries such as healthcare, automotive, and packaging, thereby broadening its product range and expanding its global footprint.
Adani Deepens Footprint in Khavda with 7GW RE Evacuation Transmission Network
Adani Energy Solutions Limited will invest INR 4,091 crore to build the 298 km transmission project. AESL will commission the project in the next 24 months on build, own, operate and transfer basis, and maintain it for the next 35 years.
Sep 16, 2024
Adani Energy Solutions Limited (AESL), one of India’s largest private transmission and distribution company and part of the globally diversified Adani portfolio, has completed SPV acquisition of Khavda Phase-IV Part-A transmission project after receiving a letter of intent (LOI) from REC Power Development and Consultancy Limited.
Khavda IVA Power Transmission Limited is a special purpose vehicle (SPV) set up by RECPDCL for evacuating 7 GW of Renewable Energy (RE) from Khavda RE park under Phase IV Part A package. The transmission line will connect 765 kV double circuit lines from Khavda to Lakadia and Khavda to Bhuj (both in Gujarat) and set up a transformation capacity of 4,500 MVA.
Khavda, the world’s largest renewable energy park, with a planned generation capacity of 30 GW, will immensely contribute to India’s decarbonization journey.
ASEL will invest INR 4,091 crore to build the 298 km (596 ckm) transmission project. The project also includes setting up of 300 MVAr STATCOM and 3x1500 MVA, 765/400 kV Inter-connecting Transformer (ICTs) with 1x330 MVAr, 765 kV and 1x125 MVAr, 420 kV bus reactors. It will commission the project in the next 24 months on BOOT (Build, Own Operate, and Transfer) basis and maintain it for the next 35 years.
CCPA Issues Guidelines for Preventing and Regulating Greenwashing & Misleading Environmental Claims
These guidelines seek to foster truthful practices and prevent greenwashing and misleading environmental claims. This will enhance consumer trust and encourage sustainable business practices.
Oct 16, 2024
Central Consumer Protection Authority (CCPA) has issued guidelines titled “Guidelines for Prevention and Regulation of Greenwashing or Misleading Environmental Claims, 2024” to address the issue of greenwashing and misleading environmental claims. This decision was informed by Ms. Nidhi Khare, Secretary Department of Consumer Affairs, Government of India, who is also Chief Commissioner of the Authority.
These guidelines seek to foster truthful practices and prevent greenwashing and misleading environmental claims. This will enhance consumer trust and encourage sustainable business practices.
A committee chaired by Ms. Khare, Chief Commissioner of CCPA was constituted on greenwashing. Public suggestions were received from 27 various stakeholders, along with
prominent committee members. CCPA after considerations of the suggestions unveiled the guidelines.
The guidelines are drafted in the wake of the rapid increase of advertisement of green products and the growing number of environmentally aware consumers. Many companies and brands use marketing tactics where they falsely claim or exaggerate the environmental benefits of their products
or services, often using vague or unsubstantiated terms such as “natural,” “eco-friendly,” or “green.” By creating an illusion of environmental responsibility, many unscrupulous companies end up exploiting consumers’ growing environmental sensitivity.
These guidelines are progressive regulations intended to harmonize the proactive efforts of manufacturers and service providers to address environmental issues and rising consumer interest in environmentally positive goods and services.
Some of the key features of the guidelines are- clear definitions: the guidelines provide clear definitions of terms related to greenwashing and environmental claims, ensuring that both businesses and consumers have a common
understanding; transparency requirements: manufacturers and service providers are required to substantiate their environmental claims with credible evidence; prohibition of misleading terms: the use of vague or misleading terms such as “eco-friendly,” “green,” and “sustainable” without proper substantiation is sought to be prohibited; thirdparty certifications: these certifications are also accepted in substantiation of environmental claims; adequate disclosures: the companies are required to provide clear and accessible disclosures of material information.
CCPA seeks to work closely with industry stakeholders, consumer organizations, and regulatory bodies to ensure effective implementation and compliance with the guidelines in the interest of consumers and the public.
Taihan Gets USD 605 Million Contracts for EHV Power Grid in Singapore
The NDC373 project, which is one of the two contracts, amounts to approximately USD 360 million, making it the largest export of extra-high voltage AC transmission networks in the nation’s history.
Oct 25, 2024
Taihan Cable & Solution has gained a contract for an extra-high voltage (EHV) power grid. The company released the information through a public announcement that it had finalized two contracts with SP PowerAssets Limited for the supply and installation of a 400kV EHV power grid, with a total value of approximately USD 605 million. This figure accounts for around 30% of the company’s consolidated sales for 2023.
The NDC373 project, which is one of the two contracts, amounts to approximately USD 360 million, making it the largest export of extra-high voltage AC transmission networks in the nation’s history. This marks the most sizable project that Taihan has ever acquired, whether within the country or overseas.
This endeavor is a key project that SP PowerAssets has meticulously prepared over a long period to effectively address the burgeoning electricity demand stemming from the surging demand of AI and data centers. This grand-scale project entails the construction of a 400kV extra-high voltage underground power grid, the highest voltage in use locally, throughout Singapore, with Taihan undertaking the entire process, from design to production, laying, connection, and testing, in a full turn-key manner.
Song Jong-Min, Vice Chairman, Taihan, said, “Winning
this landmark project in Singapore, a market known for its stringent technical and quality verification requirements, serves as a testament to Taihan’s all-encompassing competitive advantage in technology, quality, and service,” and further affirmed, “We will continue to play a pivotal role in enhancing the national competitiveness by widely promoting the excellence of Korean cable technology and products in key markets across the United States, Europe, and Asia.”
Taihan, having successfully completed the 400kV projects conducted in Singapore in both 2016 and 2022, has now achieved a remarkable feat with the signing of this contract, making it the only company in Korea to have participated in every 400kV full-turnkey project carried out in Singapore.
Nexans Invests EUR 15 Million to Boost Production of LowCarbon Cables
Nexans will install a new stranding machine to produce larger aluminum cable sections, including 400 mm² cables. It will also invest in a new XLPE triple extruder with the best technology in its class. The new machines will commence production in H1 2026.
Sep 12, 2024
Nexans, a key player in the energy transition, has announced its plans to invest EUR 15 million in a production plant at Bourg-en-Bresse, Auvergne-RhôneAlpes (east-central France). The investment will increase the plant’s medium-voltage cable production capacity and support distribution grid operators and installers, to supply renewable energy, including solar and wind farms, in France and Western Europe.
At a time when the demand for electricity is booming and the challenges around it are becoming increasingly crucial, Nexans confirms its role as a prominent partner for the stakeholders in Europe’s electricity distribution systems.
The investment, which will be made from 2024 to 2026, will
in H1 2026.
Leoni Develops Sustainable Wiring Systems for NextGeneration Commercial Vehicles
Leoni ensures that its wiring systems for commercial vehicles are efficient, green and future-proof, from prototype to series production, making a significant contribution to the increasingly sustainable and networked mobility of tomorrow.
Oct 25, 2024
Leoni is taking the development of wiring systems for demanding use in commercial vehicles to a new level, making them efficient, green and future-proof, from prototype to series production, making a significant contribution to the increasingly sustainable and networked mobility of tomorrow.
“As the nervous system of the commercial vehicle, our latest-generation wiring systems not only impress with improved performance values, but also reduce production costs at our customers‘ plants thanks to customized solutions. This applies to both the classic low-voltage segment and the high-voltage segment as one of the key components for commercial vehicles with alternative drive systems and increasingly automated functions. This is made possible by our in-depth expertise, from joint planning and project-specific concept development to the integration of the finished wiring system into the series model, all from a
single source,” says Walter Glück, CTO of Leoni’s wiring systems division WSD.
As a partner in the government-funded ATLAS-L4 research and development project (Automated Transport between Logistics Centers on Level 4 Expressways), Leoni’s
involve installing a new stranding machine to produce new, larger aluminum cable sections, including 400 mm² ones. Nexans will also invest in a new XLPE triple extruder with the best technology in its class. All these machines will be up and running
Leoni’s engineers are developing the redundant wiring system for ATLAS-L4
engineers are developing the redundant wiring system and the intelligent power distributors. Both components make a significant contribution to enabling highly automated trucks to drive on the motorway and thus ensure greater safety, efficiency and fewer traffic jams. ATLAS-L4 will be on show at the IAA Transportation 2024 in Hanover at the stand of project partner MAN Truck & Bus.
The liquid-cooled high-voltage cables from Leoni’s cable division ACS enable an immediate reduction in the CO2 footprint. Instead of traditionally relying on ever larger cable cross-sections to control the high heat generated by high current flows, Leoni Hivocar Cool cables have a coolant supply integrated into the cable. Compared to conventional charging cables, they reduce the cable weight by up to 75 percent. In addition, the liquid-cooled charging cables allow up to 2.5 times the current carrying capacity with correspondingly shorter charging times for commercial vehicles with electric motors.
Leoni’s developers always keep an eye on the effects of charging via the Megawatt Charging System (MCS) on each individual component of the vehicle electrical system. Highly integrated high-voltage distributors, for example, as well as optimized high-voltage wiring systems meet the performance requirements in terms of safety and energy efficiency and enable the wiring system to be optimally positioned in the commercial vehicle. Optional busbars in the overall wiring system also increase the degree of automation in final assembly for customers, which means faster installation times.
“Alternative drives, decarbonization, autonomous driving, connectivity: we help our customers to meet the challenges that the industry’s megatrends pose for the nervous system of their products. As a long-standing partner in the commercial vehicle market, Leoni is known for offering technically strong solutions worldwide. We offer real added value in the form of efficiency and sustainability,” says Xavier Paurise, CSO of Leoni’s wiring systems division WSD.
World’s Second Largest Telecom Market Hosts ITU-WTSA 2024
India, the second largest telecommunications market having a subscriber base of more than 1.2 billion, hosted the International Telecommunication UnionWorld Telecommunication Standardization Assembly. The event witnessed the coming together of more than 3,000 industry leaders, policy-makers and tech experts from over 190 countries, representing telecom, digital, and ICT sectors.
Oct 25, 2024
For the first time in the history of the International Telecommunication Union-World Telecommunication Standardization Assembly, the ITU-WTSA 2024 was hosted in the Asia-Pacific.
India, the second largest telecommunications market having a subscriber base of more than 1.2 billion, became the proud host of the pivotal global event that witnessed the coming together of more than 3,000 industry leaders, policy-makers and tech experts from over 190 countries, representing telecom, digital, and ICT sectors.
Prime Minister Narendra Modi also inaugurated the 8th edition of India Mobile Congress during the event. Speaking on the occasion, he said that WTSA’s objective was to work on global standards while the role of India Mobile Congress was associated with services. While WTSA empowered the world via consensus, India Mobile Congress strengthened it through connectivity. WTSA’s experience would provide new energy to India, he added.
Mr. Modi said in the past 10 years, India has laid optical
fiber eight times the distance between Earth and the Moon. Pointing out the country’s rapid adoption of technology, he said 5G was launched two years ago and today nearly every district was connected with it, making India the world’s second-largest 5G market. India was already progressing towards 6G technology, ensuring a future-ready infrastructure, he added.
WTSA is the governing conference for the standardization work of the International Telecommunication Union, the United Nations Agency for Digital Technologies, organized every four years.
OMS Group to Invest USD 300 Million in Subsea & Terrestrial Infrastructure
The company plans to expand its vessels and subsea networks by investing in robust terrestrial backhaul systems, as well as through MIST, which connects Singapore, Malaysia, Myanmar, Thailand and India.
Oct 17, 2024
OMS Group, a global, integrated telecommunications infrastructure service provider, has allocated USD 300 million for strategic investments in its global subsea cable systems and terrestrial infrastructure.
“As we continue our journey at OMS Group, I am proud to highlight our ongoing investments in vessels, subsea networks through MIST, and robust terrestrial backhaul systems. These initiatives form a critical backbone for the region’s digital economy and reinforce our commitment to comprehensive connectivity solutions. This expansion showcases our established capabilities, ensuring our clients can rely on our proven experience and infrastructure as we grow to meet their evolving needs,” said Datuk Lim Soon Foo, Chairman, OMS Group.
The MIST cable system directly connects Singapore, Malaysia, Myanmar, Thailand and India (Mumbai & Chennai). Spanning 8,100 kilometers, MIST is designed with 12 fiber pairs for a system capacity of more than 216 terabits per second (Tbps).
MIST is part of the Malaysia-based company’s investment in expanding its submarine cable and terrestrial infrastructure in Southeast Asia. The integrated telecommunications infrastructure company has a strong track record in constructing and owning cable landing stations and terrestrial dark fiber in Southeast Asia.
OMS Group provides end-to-end solutions across the digital value chain covering submarine cable installation, installation support and marine maintenance under the telecommunications services; while the interconnect managed services division offers cable landing stations & network backhaul-related services, and data centre connectivity.
NKT Launches Superconducting Power Cable SystemSuperLink
SuperLink will span 15 kilometers, with a power rating of 500 MW and a voltage level of 110 kV. The ongoing tests of the superconducting power cable system are expected to be completed in Q2 2025.
Oct 14, 2024
Established in 1891, NKT, a cable and cable accessories supplier to the energy sector, has inaugurated the test system of the world’s longest superconducting power cable system, SuperLink, in Munich, Germany.
SuperLink is an innovative superconducting power cable system designed for power-dense transmission, enabling the transfer of large amounts of electric power through a compact cable design.
This milestone has been achieved through an innovative design process, continuous testing, and strong collaboration between project owner Stadtwerke München Infrastruktur, a subsidiary of the utility Stadtwerke München, and project partners, with NKT developing the innovative cable solution.
SuperLink will span 15 kilometers, with a power rating of 500 MW and a voltage level of 110 kV. The ongoing tests of the superconducting power cable system are expected to be completed in Q2 2025.
Anders Jensen, Chief Technology Officer, NKT, said, ‘‘The SuperLink project represents true innovation, where we are exploring new, exciting frontiers to leverage the potential of superconducting power cable technology at unprecedented voltage levels. We appreciate the collaboration with Stadtwerke München Infrastruktur and the other partners leading to the inauguration of the test system. This is an important pilot project demonstrating the potential of superconducting technology for optimised access to renewable energy in larger cities such as Munich.”
“We plan to construct a 15-km high-voltage line between the main substation in Menzing and the southern energy site in Sendling. This innovative line will enhance the sustainability
and climate-friendliness of SWM Infrastruktur’s power grid. Moreover, it will contribute to making power grids more efficient, stable, and climate-friendly beyond Munich’s city limits,” says Helge-Uve Braun, Technical Managing Director, Stadtwerke München
To minimize construction work, SuperLink will be installed in very compact ducts. This system will deliver substantial power through a narrow corridor in Munich. The superconducting cable will be cooled to -200ºC using environmentally harmless nitrogen in a closed circuit. A cooling system with redundant back-up coolers will be an integral part of the setup.
Sumitomo Enters Indian Renewable Energy Market with Investment of over USD 650 Million
The project worth over USD 650 million aims to develop and supply 1 GW of power derived from renewable sources such as solar and wind to companies in India within the next few years.
Sep 17, 2024
Sumitomo Corporation and AMPIN Energy Transition Private Limited (hereinafter, “AMPIN Energy Transition”), a renewable energy developer in India, have established a holding company, AMPIN C&I Power Private Limited, to develop renewable energy power sources and promote a corporate Power Purchase Agreement (PPA) business supplying power derived from renewable sources such as solar and wind to client companies in India. With a total project cost of approximately 100 billion yen, this marks Sumitomo Corporation’s first entry into India’s corporate PPA market, with plans for further expansion.
Mr. Seiji Kitajima, General Manager, Energy Innovation Initiative Strategic Business Unit of Sumitomo Corporation, said: “We believe this is one of the largest corporate PPA projects undertaken by a Japanese company in India. We are delighted to collaborate with AMPIN Energy Transition and, through this partnership, will strive to expand renewable energy-based power sources in rapidly growing India.”
Mr. Pinaki Bhattacharya, Founder, MD & CEO of AMPIN Energy Transition, said: “This collaboration with Sumitomo Corporation highlights our unwavering commitment to
accelerating renewable energy adoption in India. By combining our expertise and resources, we aim to codevelop and co-own renewable energy projects that will provide substantial long-term returns while significantly contributing to the nation’s energy transition goals.”
The ceremonial signing in Delhi between Seiji Kitajima, General Manager, Energy Innovation Initiative Strategic Business Unit of Sumitomo Corporation and Pinaki Bhattacharya, Founder, MD & CEO of AMPIN Energy Transition
Kalpataru Projects Wins INR 1,241 Crore Orders in Indian & Overseas Markets
Kalpataru Projects’ new orders include construction of residential and commercial buildings in India, and in the Transmission & Distribution (T&D) sector, both domestically and internationally.
Oct 21, 2024
Kalpataru Projects International Limited (KPIL), one of the leading engineering & construction companies in India, has secured new orders collectively worth INR 1,241 crore in both domestic and international markets.
As per a press release issued by the company, Kalpataru Projects’ new orders include orders in the Transmission & Distribution (T&D) business in both the Indian and overseas markets, as well as residential and commercial building projects in India.
Mr. Manish Mohnot, MD & CEO, KPIL, “We are happy with the robust ordering momentum. These new orders have further strengthened our order book with YTD order inflows reaching over INR 11,000 crores. More importantly, nearly 80-85 percent of the new order inflows including L1 are from our Transmission & Distribution (T&D) and Buildings and
Factories (B&F) business, which gives us good confidence to deliver sustainable growth and profitably on back of our robust capabilities, strong track record and leading market position in these businesses.”
KPIL is currently executing projects in over 30 countries. The company has a global footprint in over 70 countries.
KEC International Gets New Orders of INR 1,142 Crores
The company has been awarded a contract including supplies in the railways in India; orders for the supply of various types of cables, both domestically and internationally; and secured projects from the Middle East and the US for T&D division.
Oct 24, 2024
KEC International Ltd., a global infrastructure in Engineering, Procurement and Construction ( EPC) major, an RPG Group Company, has secured new orders of INR 1,142 crore across its various businesses.
The company’s Transmission & Distribution (T&D) division has secured contracts for projects in the Middle East and the Americas where the company is laying a 380 kV transmission line in Saudi Arabia. The company also provides towers, hardware and poles in the US.
In the railway business, KEC International has secured an order for construction of bridges and associated works for a railway line in the conventional segment in India.
The company has also received orders for supply of various types of cables in India and overseas.
Talking about the new projects in-hand, Mr. Vimal Kejriwal, MD & CEO, KEC International Ltd, said, ‘‘We are pleased
with the continuous inflow of orders. Our international order book has seen significant growth in recent months, particularly in the Middle East, driven by a series of successful order wins in Saudi Arabia and UAE. We are also enthused by the order in Railways, which strengthens our portfolio in the conventional Railway segment. With the above orders, our YTD order intake stands at ~Rs. 13,500 crores, reflecting a robust growth of over ~50% compared to last year.”
L&T Wins New Major Orders for Power Transmission & Distribution Business
L&T’s Power Transmission & Distribution vertical has bagged new orders in the Middle East and Africa. The value of the orders ranges from INR 5,000 to 10,000 crore.
Nov 04, 2024
The Power Transmission & Distribution (PT&D) vertical of Larsen & Toubro has won new orders in the Middle East and Africa for expanding and strengthening the electricity grids at high-voltage levels. The orders include the implementation of an energy management system for country-wide electricity network. One of the orders that the business vertical has won, is in consortium with a leading original equipment manufacturer to build the new National System Control Centre for Kenya. The transmission hub will manage the power flow in the country by integrating diverse generation sources and by despatching power based on merit order.
The hub will be a crucial element in Kenya’s grid for ensuring stable, efficient and reliable operations in view of variable renewable energy sources getting added and the high-
voltage regional interconnections being established. The scope also involves the implementation of backup energy management system at a distant location. L&T will leverage its experience in executing transmission & distribution projects and the expertise in digital energy solutions for this project. In the Middle East, new orders have been secured for the turnkey construction of high-voltage transmission lines in Saudi Arabia. Additional Gas Insulated Substation orders have been received in an ongoing power system expansion project in Qatar.
SMS group and Saarstahl Partner to Accelerate CarbonNeutrality Goals with Advanced Super-Scale Electric Steelmaking Plant
The new EAF will significantly contribute to the Stahl-Holding Saar (SHS) carbon neutrality plan by 2045 under the Power4Steel initiative. The cuttingedge automation will ensure enhanced operational efficiency and safety. With 300 MVA of transformer capacity it is one of the strongest EAF worldwide.
Oct 14, 2024
SMS group was awarded a contract to supply one of the world’s strongest Alternate Current-Electric Arc Furnaces (AC-EAF) and its auxiliaries to Saarstahl, a steel plant in Völklingen, Germany. This will contribute to SHS’ goal to achieve carbon neutrality by 2045. The new 185-tons EAF will be built within an already defined brownfield area. With a transformer capacity of 300 MVA, it will be one of the strongest EAF in the world. Additionally, it will process a flexible mix of up to 100 percent scrap or 80 percent Cold Direct Reduced Iron (CDRI)/ Hot Briquetted Iron (HBI) and 20 percent scrap.
Featuring 9.3-meter shell-diameter - the largest EAF ever built by SMS group - it will have an annual capacity of 1.9 million tons of liquid steel. This investment aligns with SHS’s
strategic plan to utilize a mix of 70-85 percent natural gas and 30-15 percent hydrogen as an energy source by 2030, significantly reducing carbon emissions.
Jochen Burg, CEO SMS group: “We are proud to play a key
role in Europe’s green steel transformation with this major project for Saarstahl and SHS - Stahl-Holding Saar. The project highlights the long-standing partnership between SHS and SMS group. With an installed power of 300 MVA the new EAF is the biggest ever built by SMS group and will set a new milestone in a carbon-neutral future for the steel industry in Europe.”
With phase I starting in October 2024 and the first heat expected in September 2028, the plant will produce various steel grades, including bearing steel, free-cutting steel, and spring steel. The EAF will be equipped with Condoor®, SMS’ enhanced slag door, ensuring significant advantages in terms of safety, productivity, energy savings and environmental impact. Condoor® enables automatic operation, reduces power-off time, ensures a clean slag door sill, saves energy and lowers NOx emissions with a sealed shell. Additionally, it optimizes slag residence time, improving flux and raw material use while reducing electrode, carbon and lime
consumption, thus lowering CO2 footprint.
Part of the scope is also a material handling system with bins designed for specific production grades, a liquid steel handling, refractory repair area, a water treatment plant, compressed air piping, two fume treatment plants, energy recovery and electric/automation systems, noise insulation, hybrid technology cars for scrap bucket movements, auxiliary cranes as well as bay and field piping. The EAF will feature SMS group’s advanced X-Pact® automation, including X-Pact® Sense for leakage detection and X-Pact® Autotap for safe and automated tapping. Genius CM® will be implemented for predictive maintenance, enhancing operational efficiency and safety. Additional innovations include SafEBT-clean for automatic cleaning of the Eccentric Bottom Tapping (EBT) channel to ensure the highest rate of spontaneous EBT opening, SafEBT-fill for automatic sand filling, temperature taking and exchange of probes.
SAIL Teams Up with BHP to Accelerate Potential Pathways to Steel Decarbonization
The collaboration will explore strategies to reduce greenhouse gas emissions by the use of alternate reductants such as hydrogen and biochar in SAIL’s blast furnaces. It will also build local research and development capacity to support the transition of the Indian steel industry towards reduced carbon emissions, aligning with global climate goals.
Oct 18, 2024
The Steel Authority of India Limited (SAIL) has joined forces with BHP, leading global resources company, to promote lower carbon steelmaking technology pathways for the blast furnace route in India.
As per the MoU, the two parties would explore workstreams supporting the potential decarbonization at SAIL’s integrated steel plants which operate blast furnaces with an initial study to assess various strategies to reduce greenhouse gas emissions.
These workstreams would consider the role of alternate reductants for BF such as hydrogen and biochar use, with a view to also building local research and development capability to support the decarbonization transition.
As per a statement issued by SAIL, the deployment of technology and abatements on the blast furnace was critical to progress in decarbonizing India’s and the global steel industry, in the mid & long term, and partnerships were vital in the approach.
SAIL Chairman Mr. Amarendu Prakash said, “SAIL is looking forward to this collaboration with BHP in taking a
step forward towards engaging in developing sustainable ways to produce steel. The emergent need to align the steel sector with climate commitments is non-negotiable. SAIL is committed to contributing towards tackling the issue of climate change through fostering an innovative future for the steel industry in India.”
BHP’s Chief Commercial Officer, Mr. Rag Udd said, “BHP has a long-established relationship with SAIL, and we are pleased to be extending and strengthening this relationship to explore decarbonisation opportunities for the blast furnace route. We recognise that decarbonising this industry is a challenge that we cannot meet alone, and we must come together to leverage shared expertise and resources, to support the development of technologies and capability that could have the potential to create a real change in carbon emissions both now and in the longer term.”
Assam Initiates INR 1,200 Crore Effort to Enhance Power Transmission
The INR 1,200 crore initiative is aimed not only at boosting the power infrastructure but also to elevate safety and service quality for all Assamese. Nov 04, 2024
For better power transmission in the state, Assam has undertaken an extensive INR 1,200 crore initiative aimed at enhancing the safety and reliability of the power supply for residents, with a special focus on rural areas.
In 2024, the state upgraded over 12,000 kilometers of old low-tension (LT) lines with safer, covered conductors. Furthermore, 250 kilometers of new 11 kV lines have been added to strengthen the power infrastructure.
Under the Revamped Distribution Sector Scheme (RDSS), the project also includes the construction of 489 new highvoltage transformers. These upgrades are expected to meet the growing power demand while ensuring improved voltage
stability and reliable power supply.
This initiative will not only boost the power infrastructure but also enhance safety and service quality for the state.
Nexans Bags First Electrical Transmission Project Connecting Orkney Islands with Scotland
The 220kV high voltage alternating current cable will be the largest capacity cable connecting the Orkney Islands to mainland Scotland. It will span 53 km offshore and 16 km onshore route in Finstown, Orkney and Dounreay in Caithness, the UK.
Sep 24, 2024
Nexans has signed a contract for the Orkney Link by SSEN Transmission following the capacity reservation agreement signed in November 2023. The contract includes both the production and the installation of the cable.
The 220kV high voltage alternating current (HVAC) cable will be the largest capacity cable connecting the Orkney Islands to mainland Scotland, spanning a 53-km offshore and 16-km onshore route in total in Finstown, Orkney and Dounreay in Caithness, the UK.
The Orkney Link will exchange up to 220 MW of renewable energy between the islands and the Mainland. It will be a critical step in strengthening the UK power network, supplying demand centres in the North of Scotland and beyond with clean energy from one of the world’s greatest resources of renewable electricity.
Subsea interconnectors, which connect two areas of land together with an underwater electrical cable, are critical for
reliably delivering electricity across the oceans from the places with the greatest supply to those with the greatest demand, increasing network resilience and allowing access to reliable energy for consumers.
Nexans will install the cable using its state-of-the-art cable laying vessels. The project will be delivered in 2027 at multiple locations, including in the UK. It will add to Nexans’ expanding portfolio of interconnectors including the Celtic Interconnector and the Crete-Attica Interconnector.
Jindal Steel & Jindal Renewables Signs India’s Biggest Investment in Green Hydrogen in Odisha
This is the first investment in a hydrogen facility of such size by an Indian steel maker. Jindal Renewables will develop a green hydrogen generation capacity of up to 4,500 TPA, set to commence by December 2025.
Sep 19, 2024
Jindal Steel (JSPL) and Jindal Renewables (JRPL) have announced a Memorandum of Understanding (MOU) to implement India’s biggest investment in green hydrogen by any Indian steelmaker till date. This collaboration underscores both companies’ commitment towards decarbonization and green energy leadership in India’s steel industry.
The MOU outlines JSPL’s plan to integrate green hydrogen into its Direct Reduced Iron (DRI) units in Angul, Odisha. This initiative represents a significant leap towards low emission steel production. In the first phase, Jindal Renewables will develop a green hydrogen generation capacity of up to 4,500 TPA set to commence by December 2025. In addition, the project will also entail a supply of 36,000 TPA of oxygen that will be used in the Angul steelworks. JRPL will also be supplying ~3GW of renewable energy to JSPL’s facilities reducing the steelmaker’s dependence on coal fired energy by 50% in the next 2-3 years. This integration of green energy is expected to drastically lower the company’s carbon footprint.
Mr. Sanjay Singh, Director of Strategy and Corporate Affairs at JSPL, expressed his enthusiasm for the collaboration, stating, “This MOU marks a pivotal moment in our journey towards decarbonisation using green hydrogen and green
Taihan Enters US
Project
energy, accelerating our transition to lower emission steel. By integrating green energy and green hydrogen into our production processes, we are not only reducing our carbon footprint but also setting a new benchmark for the Indian steel industry. This collaboration is a testament to our unwavering commitment to sustainable development and innovation.”
JSPL will provide essential infrastructure and support, while JRPL will handle the development and operation of the green hydrogen and renewable energy facilities. This collaboration underscores a major commitment to decarbonization and green energy leadership in India’s steel industry. With innovative engineering, the MOU aims not only to significantly slash the cost of green hydrogen production but also to ensure sustainable long term business model by locking in offtake for the next 25 years.
HVDC Cable Market with USD 67.43 Million
Taihan will supply 320kV HVDC and 500kV HVAC cables to power grids in Northern California, including Silicon Valley and San Jose.
Sep 24, 2024
Taihan
Cable & Solution has been selected as the cable supplier for a 320kV VSC (Voltage Source Converter)HVDC and 500kV HVAC power project in the United States.
The contract was awarded by LS Power Grid California, LLC, a United States electric utility company. This contract marks Taihan’s official entry into the U.S. HVDC market.
HVDC is a key technology for long-distance, large-scale power transmission, converting alternating current (AC) into direct current (DC) for transmission.
Taihan completes certification testing for HVDC cables system at KEPCO’s Power Research Institute in the Gochang Power Testing Center
As per Taihan Cable & Solution CEO, Song Jong-min, the project contemplates multiple cable orders with a currentlyprojected overall value of approximately USD 67.43 million. It supports efforts to improve reliability of the power grid in Northern California, including regions like Silicon Valley and San Jose, which have seen a surge in electricity demand due to the recent expansion of AI-related businesses and other advanced IT companies.
A release issued by the company said that extra-highvoltage power grids, such as HVDC and 500kV HVAC, required not only product supply but also highly specialized construction capabilities. Proven track records in such projects were a critical measure of success. As Taihan continued to build on its achievements in this high-value, future-oriented market, it would further strengthen its competitive edge in the growing North American market.
The VSC-HVDC project awarded to Taihan Cable & Solution is becoming a global trend as it allows for easier bidirectional power transmission and simpler converter station installation compared to LCC (Line Commutated Converter)-HVDC. It can also be applied to renewable energy generation, such as wind and solar power. In fact, TSOs (transmission system operators) in Europe are increasingly adopting VSC-HVDC for many of their recent grid-connected renewable energy projects and cross-border power grid interconnection projects.
Given the advanced technology required for HVDC cable systems, only a handful of companies worldwide have
successfully commercialized this technology.
Taihan Cable & Solution has focused on strengthening its technological capabilities in the HVDC field and previously developed South Korea’s first 525kV VSC-HVDC cable system, featuring a 3,000-square-millimeter cross-sectional area and a maximum operating temperature of 90 degree C.
With this latest contract, Taihan is poised to actively pursue further HVDC projects both domestically and internationally. The 500kV HVAC cable system, designated as a national core technology, is the highest voltage among commercially available underground cables.
Taihan was the first company in South Korea to develop and commercialize this technology, and it has successfully secured and executed all 500kV HVAC projects conducted in North America.
With this latest win, Taihan has achieved the remarkable accomplishment of carrying out all 500kV projects conducted in the U.S.
This achievement was made possible by demonstrating the competitiveness and technical capabilities of Taihan’s to multiple power authorities in the U.S. Anticipating the increased demand for replacing aging power grids in the U.S., Taihan has focused its efforts on the U.S. market since 2017. The strategic focus on this project has yielded continuous success, with the company recording approximately USD 455 million in new orders this year alone, achieving significant results.
Cyprus & Greece Signs EUR 1.9 Billion MoU on ‘World’s Longest’ Subsea Electric Cable
The Great Sea Interconnector (GSI), will establish a link between Europe’s transmission networks and Cyprus, with an estimated cost of EUR 1.9 billion.
Nov 04, 2024
Greece and Cyprus have inked an agreement through a memorandum of understanding (MoU) on the construction of a subsea electrical cable that will connect continental Europe to the Eastern Mediterranean.
The Great Sea Interconnector (GSI) cable will connect Europe to Cyprus through transmission networks in a project costing EUR 1.9 billion. Plans also include extending the cable to Israel in the future.
Upon completion, the cable will be the longest of its kind globally, spanning 1,240 kilometers (770.5 miles), and will reach depths of up to 3,000 meters, according to the
Source: Reuters
project’s developers. The two ministries said that work on the project is expected to commence in the coming days.
Cyprus President Nikos Christodoulides and Greek Energy Minister Theodoros Skylakakis are seen during a wide-reaching meeting for the Great Sea Interconnector at the Presidential Palace in Nicosia
Hellenic Cables to Supply Cables for the US Offshore Wind Project
Hellenic Cables will supply 65km of 132kV inter-array cables as a part of the project to Leading Light Wind.
Oct 22, 2024
Hellenic Cables, the cables segment of Cenergy Holdings, has announced its partnership with the Leading Light Wind project, one of the largest offshore wind projects in the U.S., located over 40 miles off the coast of New Jersey.
Hellenic Cables will supply 65km of 132kV inter-array cables as a part of the project to Leading Light Wind.
Alexis Alexiou, CEO at Cenergy Holdings, said, “We are honoured to collaborate with Leading Light Wind on this landmark project, which strengthens the U.S. offshore wind supply chain. Our contribution to the Leading Light Wind project underscores Hellenic Cables’ commitment to providing pioneering solutions that support the energy transition and enhance sustainability on a global scale.”
Wes Jacobs, Leading Light Wind Project Director, added, “Leading Light Wind is thrilled to partner with Hellenic Cables to leverage this cutting-edge cable technology. This partnership marks an exciting milestone for Leading Light Wind and will enable innovation and efficiency in our project design.”
L&T Wins Orders Valued INR 10,000 to INR 15,000 Crore to
Build Advanced Grid Systems
Orders include HVDC Transmission Lines & GIS packages in the Middle East, establishing ±500kV HVDC Transmission Links in Saudi Arabia and building two major 400kV Gas Insulated Substations in Abu Dhabi.
Oct 04, 2024
The Power Transmission & Distribution (PT&D) vertical of Larsen & Toubro has won new orders valued between INR 10,000 to INR 15,000 Crore. In the Middle East, L&T has bagged the order for expanding and strengthening the electricity grids at high voltage levels. The different operating regions in Saudi Arabia’s national electricity network are being interconnected through High Voltage Direct Current links that enable exchange of power between regions and enhanced system resilience. L&T has secured orders to establish ±500kV HVDC Transmission Links associated with these interconnections. L&T has also won orders for three more packages involving two 380kV overhead transmission lines and a bulk supply 380kV Gas Insulated Substation. These elements contribute significantly to the renewable generation interconnection and fortification of the grid.
In Abu Dhabi, L&T has received an order to build two major 400kV Gas Insulated Substations. In addition to civil works, the scope also involves series Current Limiting Reactors, Auto Transformers, related control, protection,
substation monitoring & alarm systems including fault and power quality monitoring, telecommunication systems and integration with the Load Dispatch Centre. These substations will enhance the power transfer capacity of the electricity grid.
Commenting on the development Mr T Madhava Das, Whole-time Director & Senior Executive Vice President (Utilities) – Larsen & Toubro, said, “The fortification and modernisation of transmission systems is the foremost step in establishing a secure, resilient grid capable of handling variable renewable generation in an evolving energy market. We thank our customers for entrusting these projects with us.”
Reliance Enters Bhutan’s Renewable Energy Sector with 1,270 MW Projects
Reliance Enterprises will build Bhutan’s largest 500 MW solar plant in Gelephu Mindfulness City, along with a 770 MW hydroelectric project at Zhemgang district.
Oct 14, 2024
In order to support Bhutan’s net zero goals as well as explore new green technologies, Mumbai-based Reliance
Anil Dhirubhai Ambani Group has signed an agreement with Druk Holding and Investments (DHI), the commercial arm of the Bhutanese government, to establish 1,270 MW solar and hydroelectric projects in the neighboring country.
Mr. Anil Ambani, chairman of the Reliance Group, said that they have established a new company by the name of Reliance Enterprises for this venture, which will build a 500 MW solar plant, as well as a 770 MW hydroelectric project, marking the largest foreign direct investment by an Indian company in the green energy sector of Bhutan.
The 500 MW solar plant will be established in Gelephu Mindfulness City in two phases of 250 MW each, over the next two years. It will be Bhutan’s largest clean energy plant, which will help the country to fight climate change. As per the company, land has been allocated for the project and a team of experts from Reliance, Druk Holding and other consultants are currently conducting site studies.
Reliance will further set up the 770 MW hydroelectric project at Bardo Gewog village block in Zhemgang district in the South Asian country. The Chamkharchhu-1 hydropower facility, to be operated under the country’s concession model for run-of-the-river hydro plants, will give a significant boost to Bhutan’s power generation
capacity which is currently at 2.45GW.
Reliance Enterprises will also work on setting up smart distribution and metering systems across Bhutan, further supporting the country’s energy needs with sustainable solutions. As per a statement issued by Reliance Group, the project aims to promote both economic growth and well-being in Bhutan, drawing inspiration from the country’s Gross National Happiness Index.
The agreement was signed by Mr. Harmanjit Singh Nagi, President of Corporate Development at Reliance Power Limited and Mr. Ujjwal Deep Dahal, CEO of Druk Holding and Investments.
Mr. Dahal said, “The partnership between Reliance Enterprises and Druk Holding leverages the strengths of both organizations in the areas of green energy and development. Together, we are committed to delivering world-class clean energy projects that will benefit both India and Bhutan.”
Tata Power to Invest INR 1.2 Lakh Crores in Clean Energy Projects in Rajasthan
Nearly INR 75,000 crore dedicated to renewable energy projects. 10,000 MW of renewable energy capacity (including 6,000 MW solar and 4,000 MW hybrid) to be developed across Bikaner, Jaisalmer, Barmer, and Jodhpur.
Oct 25, 2024
Tata Power, one of India’s largest integrated power companies, has announced the signing of a landmark Memorandum of Understanding (MoU) with the Government of Rajasthan during the ongoing Rising Rajasthan Investor
Meet in New Delhi with an investment plan of INR 1.2 lakh crore.
This ambitious 10-year plan aims to support Rajasthan’s transformation into a power surplus state, providing 24/7 clean, affordable and reliable power supply with investments
in renewable energy projects and manufacturing, transmission, distribution, nuclear power, rooftop installations and EV charging. The MoU will place Rajasthan at the heart of the nation’s clean energy transition, contributing significantly to India’s energy goals.
Investment of nearly INR1.2 lakh crore, with nearly INR 75,000 crore dedicated to renewable energy projects includes 10,000 MW of renewable energy capacity (including 6,000 MW solar and 4,000 MW hybrid) to be developed across Bikaner, Jaisalmer, Barmer, and Jodhpur; an advanced 2,000 MW solar module manufacturing facility with an investment of INR 2000 crore in Jodhpur; investment in State Transmission and Distribution area to modernize the grid infrastructure, reduce energy losses, and improve power quality across the state with investments of nearly INR 20,000 crore for distribution infrastructure and INR 10,000 crore for transmission systems; exploring opportunities to develop Nuclear power plant; proposed INR 1,000 crore investment in setting up 1 lakh EV charging points across Rajasthan to make the state a key player in the country’s transition to e-mobility; rooftop solar power for 10 lakh households to support the PM Surya Ghar Yojana.
This agreement involves comprehensive investment across the power value chain, from generation to transmission and distribution (T&D) reforms, as well as cutting-edge
Dr Praveer Sinha, CEO & MD Tata Power exchanging an MoU for investment of ₹ 1.2 lakh crores in Rajasthan with Mr Alok IAS, ACS Energy Govt of Rajasthan (in light blue shirt) in the presence of Mr. Ajitabh Sharma , IAS , Principal Secretary of Industries, Government of Rajasthan at the Rising Rajasthan Investor summit in New Delhi today.
renewable energy projects across the state, including solar, wind, hybrid, and battery energy storage systems (BESS) including rooftop solar and EV Charging.
This MoU is poised to make Rajasthan a leading renewable energy hub in India, supporting the country’s ambitious target to install 500 GW of renewable capacity by 2030 and achieve net-zero emissions by 2070. By enabling Rajasthan to tap into its immense solar potential, Tata Power is not only supporting the State but also positioning India as a global leader in clean energy.
Rajasthan Govt & UAE Signs INR 3 Lakh Crore Green Energy Agreement
The investment will be made for setting up solar, wind and hybrid projects of 60 GW capacity in the western districts of the state.
Nov 04, 2024
The Rajasthan government in the presence of Chief Minister Bhajanlal Sharma and Investment Minister of UAE Mohammad Hassan Al Suwaidi has signed an INR 3 lakh crore initial agreement with the United Arab Emirates for investment in the field of renewable energy in the state. This investment will be made for setting up solar, wind and hybrid projects of 60 GW capacity in the western districts of the state.Chief Minister Sharma said that the central government has set an ambitious target of producing 500 GW of solar energy in the country.
The partnership between Rajasthan & UAE will be a significant step in achieving the ambitious 500 GW of solar energy in the country. To achieve this target, Rajasthan will have to install 250 GW of solar plants.
Mr. Sharma highlighted the fact that the state government has signed other MoUs worth INR 2.24 lakh crore with public sector undertakings. MoUs have been signed to set up 32,000 MW plants in a tenure of about 10 months.
The Shifting Landscape of Power Transmission and Distribution
With growing populations and expanding economies, the demand for electricity is on the rise, fueling the need for enhanced transmission and distribution networks. The global shift toward renewable energy sources, such as solar and wind, has further amplified the demand for advanced infrastructure to support these energy sources. In response, nations are modernizing their power grids to improve both efficiency and resilience, resulting in high demand for extra high voltage(EHV) cables and conductors. As a result, the global electricity transmission and distribution market is projected to grow from USD 329.47 billion in 2023 to USD 429.43 billion by 2030.
Where does India fit in this shifting landscape? Find out in the upcoming edition of Wire & Cable India how it continues to evolve, in terms of size, latest innovations and technologies, and who has navigated the market right.
