Hyster G019 (H360HD) Forklift Service Repair Manual

General

Thissectionhasthedescriptionandrepairprocedures forthesteeringaxle.Forinformationonthesteering controlunit,seethesection SteeringControlUnit

Description

Thesteeringaxleassemblyincludesanaxleframe, steeringcylinder,tierods,andtwospindleandhub assemblies.Thesteeringaxleisarticulatedandis connectedtotheframewithcenterpivotmounts.

Thecenterpivotmountspermitthesteeringaxle tomoveintheframemountwhenthelifttruck travelsoverroughsurfaces.SeeFigure1,Figure2, Figure3,andFigure4.

Figure 1.SteeringAxleE3.50-5.50XL(E70-120XL,E70-120XL 3)(C098),S3.50-5.50XL(S70-120XL) (D004),S3.50-5.50XM(S70-120XM)(E004,F004)andE3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS)

(F007,G007,H007),H13.00-14.00XM(H300-330HD)(E019,F019,G019),H16.00XM-6(H360HD)(E019, F019,G019),H10.00-12.00XM-12EC(H360HD-EC)(E019,F019,G019)

Figure2.SteeringAxleH8.00-16.00XL(H165-360XL)(D019,E007),H8.00-12.00XM(H170-280HD)

Figure3.SteeringAxleH3.50-5.00XL(H70-110XL)(G005)

Figure4.SteeringAxleH6.00-7.00XL(H135-155XL,H135-155XL 2)(F006,G006)

Thecenterpivotsfortheaxleareinstalledinrubber mountsonthefollowingunits:

H3.50-5.50XL(H70-110XL)(D004)

S3.50-5.50XL(S70-120XL)(G005)

S3.50-5.50XM(S70-120XM)(E004,F004)

E3.50-5.50XL(E70-120XL,E70-120XL 3)(C098)

E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS)(D098/ E098)

Thecenterpivotsfortheaxleareinstalledinthe frameofthelifttruckandrotateinfiberbushings onthefollowingunits:

H6.00-7.00XL(H135-155XL,H135-155XL 2)(F006, G006)

H8.00-16.00XL(H165-360XL)(D019,E007)

H8.00-12.00XM(H170-280HD)(F007,G007,H007), H13.00-14.00XM(H300-330HD)(E019,F019,G019), H16.00XM-6(H360HD)(E019,F019,G019),H10.0012.00XM-12EC(H360HD-EC)(E019,F019,G019)

Theendcapsofthesteeringcylinderarealsothe mountsforthecylinderandareheldtotheaxleby capscrews.Theendsofthepistonrodextendfrom bothendsofthecylinder.Asinglepistonandthe

sealareatthecenterofthepistonrod.Oilpressure ononesideofthepistonmovesthepistoninthebore. Thepistonpushesanequalamountofoilfromthe oppositesideofthecylinder.Theoilreturnstothe steeringcontrolunit.

Whenthepistoninthesteeringcylinderreachesthe endofthestroke,areliefvalvecontrolstheoilpressure.Thereliefvalveforthesteeringsystemisin themanifoldblockthatisinstalledonthesteering controlunit.

Eachspindleturnsontwotaperedrollerbearingsin theaxleframe.Thepreloadonthebearingsiscontrolledbyshimsatthelowerbearingcap.Thetie rodsthatconnectthespindlearmstothecylinderdo nothaveanadjustment.

Thewheelhubsrotateontwotaperedrollerbearingsandareheldonthespindlesbyacastlenut. Thebearingpreloadofthewheelhubsisadjustedby thecastlenut.Thegreasesealsprotectthebearings fromdirtandwater.Wearsleevespreventtheseals fromcausingwearonthehub.

SteeringAxleAssemblyRepair

STEERINGAXLEH3.50-5.00XL (H70-110XL)(G005),S3.50-5.50XL (S70-120XL)(D004),S3.50-5.50XM (S70-120XM)(E004,F004),E3.50-5.50XL (E70-120XL,E70-120XL 3)(C098),AND E3.50-5.50XL,E4.50XLS(E70-120Z, E100ZS)(D098/E098)

WARNING

Putthelifttruckonblocks.Followtheproceduresforraisingthelifttruckdescribedinthe OperatingManualforthislifttruck.Thesurfacemustbesolid,even,andlevel.Makesure theblocksaresolid,one-pieceunits.Makesure theliftingdevicesusedduringrepairscanlift theweightoftheparts.

Thesteeringaxlecanberemovedwithoutremoving thecounterweight.

1. Makesurewheelsaresetforstraighttravel.Put blocksunderframeinfrontofsteerwheelsand undercounterweightsosteeringaxlecanberemoved.Thetopoftheaxleframemusthave clearanceunderthecounterweightsothatthe steeringaxlecanberemoved.

2. Itisnotrequired,butitcanmakeremovalofthe axleeasierifwheelsareremoved.SeeWheels andHubsRepair(AllUnits)forwheelremoval. Disconnecthydrauliclinesatsteeringcylinder. Installcapsoncylinderandputplugsinhydrauliclines.Capswillpreventspindlesfrom turningwhenaxleisremovedfromthelifttruck.

3. Slideafloorjackorforksofanotherlifttruck understeeringaxle.Raiseliftingdeviceuntilit holdstheweightoftheaxleassembly.Remove fourcapscrewsandnutsthatfastentwobracketsunderrubbermounts.Removebracketsand

slowlyloweraxleassembly.Carefullyremove axleassemblyfromunderlifttruck.

Install

1. Installrubbermountsonaxle.Makesurepart numberisawayfromaxleframeandtapered edgeofrubbermountisatthetop.SeeFigure1 andFigure3.

2. Applyalubricantthatisapprovedforusewith rubber(tirelubricant)totherubbermounts. Lubricantisusedwhererubbermountfitsinto framebrackets.

3. Useafloorjackoranotherlifttrucktoputsteeringaxleintopositionintheframe.Makesure rubbermountsfitinsideframebracketsforthe mounts.Ifnecessary,lowerweightofthelift truckontoaxletomakesurerubbermountsfit completelyinframebrackets.

4. Installbottombracketsforrubbermounts.

H3.50-5.00XL(H70-110XL)(G005)units. Tightenfourboltsforbracketsto88N•m (65lbfft).

S3.50-5.50XL(S70-120XL)(D004),S3.505.50XM(S70-120XM)(E004,F004),E3.505.50XL(E70-120XL,E70-120XL 3)(C098),and E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098)units. Tightenfourboltsto 110N•m(81lbfft).

5. Removeplugsandcapsandconnecthydraulic linestosteeringcylinder.Installwheelsifthey wereremoved.

6. Operatesteeringsystemtoremoveairfromsystem.Turnsteeringwheelseveraltimesfromone wheelstoptootherwheelstop.Checkforhydraulicleaks.

STEERINGAXLEH6.00-7.00XL (H135-155XL,H135-155XL 2)(F006, G006),H8.00-16.00XL(H165-360XL)(D019, E007),ANDH8.00-12.00XM(H170-280HD) (F007,G007,H007),H13.00-14.00XM (H300-330HD)(E019,F019,G019), H16.00XM-6(H360HD)(E019,F019,G019), H10.00-12.00XM-12EC(H360HD-EC)(E019, F019,G019)

Putthelifttruckonblocks.Followtheproceduresforraisingthelifttruckdescribedinthe OperatingManualforthislifttruck.Thesurfacemustbesolid,even,andlevel.Makesure theblocksaresolid,one-pieceunits.Makesure theliftingdevicesusedduringrepairscanlift theweightoftheparts.

Thesteeringaxlecanberemovedwithoutremoving thecounterweight.

1. Makesurewheelsaresetforstraighttravel.Put blocksunderframeinfrontofsteerwheels,so steeringaxlecanberemoved.Topofaxleframe musthaveclearanceundercounterweightso steeringaxlecanberemoved.

2. Itisnotrequired,butitcanmakeremovalof theaxleeasierifthewheelsareremoved.Disconnecthydrauliclinesatsteeringcylinder.Installcapsoncylinderandputplugsinhydraulic lines.Capswillpreventspindlesfromturning whenaxleisremovedfromunderthelifttruck.

3. Removetwodustcoversfromopeningsofbearing caps.

4. Slideafloorjackorforksofanotherlifttruck understeeringaxle.Raiseliftingdeviceuntilit holdsweightofaxleassembly.Removefourcapscrewsandwashersthatfastentwobearingcaps toframe.Removebearingcapsandslowlylower axleassembly.Carefullyremoveaxleassembly fromunderlifttruck.

Install WARNING

Excessiveplayinthepivotbushingswillresult inincreasedshockloadingstothepivotpins andincreasedmovementoftheaxle,andmay affectsteeringresponsiveness.Ifmovementin thepivotbushingsismorethan4mm(0.16in.), ordamagetotheO-ringsealsexists,replace thebushings,flanges,andO-rings.

1. InstallO-ring,spacer,andshimsoneachpivot shaft.Lubricatepivotshaftswithmultipurpose greaseandinstallfiberbushing.SeeFigure2 andFigure4.

2. Useafloorjackoranotherlifttrucktoputsteeringaxleintopositioninframe.Makesurefiber bushingsfitintomountsofframe.

3. Installbearingcaps.

H6.00-7.00XL(H135-155XL,H135-155XL 2) (F006,G006)units. Tightencapscrewsto 320N•m(236lbfft).

H8.00-16.00XL(H165-360XL)(D019,E007), andH8.00-12.00XM(H170-280HD)(F007, G007,H007),H13.00-14.00XM(H300-330HD) (E019,F019,G019),H16.00XM-6(H360HD) (E019,F019,G019),H10.00-12.00XM-12EC (H360HD-EC)(E019,F019,G019)units. Tightencapscrewsto380N•m(280lbfft).After installation,makesurethereiszeroclearance betweenshimsandframe.Addorremoveshims asnecessarytogetzeroclearance.

4. Installdustcoversinopeningsofbearingcaps.

5. Removeplugsandcaps,andconnecthydraulic linestosteeringcylinder.Installwheelsifthey wereremoved.

6. Operatesteeringsystemtoremoveairfromsystem.Turnsteeringwheelseveraltimesfromone wheelstoptootherwheelstop.Checkforhydraulicleaks.

WheelsandHubsRepair(AllUnits)

REMOVEANDDISASSEMBLE

WARNING

Completelyremovetheairfromthetirebefore removingthe tireandwheelfromlifttruck. Airpressure inthetirescancausethetireand wheelpartstoexplode,causingseriousinjury ordeath.

1. Raiseaxleto removeweightfromtires,buthave tiresstilltouchingthefloor.Loosenwheelnuts justenough sotheycanbeeasilyremoved.Raise axlesotirescanberemoved.Useatirejackto removetiresandwheels.

2. Ifatirejackisnotavailable,raiseaxleonly enoughsotiresarejusttouchingthefloor.Slide tiresfrom axlewhiletheyarestillonthefloor.

3. Removehub cap,cotterpinandwasher. ForE3.50-5.50XL(E70-120XL,E70-120XL 3) (C098),S3.50-5.50XL(S70-120XL)(D004), S3.50-5.50XM(S70-120XM)(E004,F004)and E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098)lifttruckmodels,seeFigure1,for H8.00-16.00XL(H165-360XL)(D019,E007) andH8.00-12.00XM(H170-280HD)(F007, G007,H007),H13.00-14.00XM(H300-330HD) (E019,F019,G019),H16.00XM-6(H360HD) (E019,F019,G019),H10.00-12.00XM-12EC (H360HD-EC)(E019,F019,G019)lifttruckmodels,see Figure2,forH3.50-5.00XL(H70-110XL) (G005)lifttruckmodelsseefigureFigure3,and forH6.00-7.00XL(H135-155XL,H135-155XL 2) (F006, G006)lifttruckmodels,seeFigure4. Remove outerbearingcone,outerbearingcup, andremovehubfromspindle.

4. Remove innerbearingcone,innerbearingcup andwearsleeve.

5. Remove greasesealfromspindle.

6. Repeat procedureforotherhub.

CLEAN

WARNING

Cleaningsolventscanbeflammableandtoxic andcancause skinirritation.Whenusing cleaningsolvents,alwaysfollowtherecommendationsofthemanufacturer.

Cleanallpartswithsolvent.Makesurebearingsare cleananddry.

INSPECT

Inspectspindletoensureitdoesnothaveanyrough orsharpareasthatwouldpreventthebearingsfrom beingcorrectlyinstalled.Ifnecessary,smoothany roughorsharpareasbeforeinstallingthebearings.

ASSEMBLEAN DINSTALL

1. Ifbearings inhubsmustbereplaced,useapress toinstall newbearingcupsinhub.Installanew wearsleeveinwheelhub.

CAUTION

Donotdamagethesealsduringinstallation.

2. Installgreasesealonspindle.Lubricatebearing conesandsealsurfaceswithgrease.Makesure bearingsarefilledwithgrease.Installbearing coneonspindle.

3. Carefullyslidehubontospindle.Onsomeunits, thehubweighsenoughtorequirealiftingdevice duringinstallation.Installouterbearingcone.

S3.50-5.50XL(S70-120XL)(D004),S3.505.50XM(S70-120XM)(E004,F004),E3.505.50XL(E70-120XL,E70-120XL 3 )(C098),and E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098)units. Installsolidwheelandhub assemblyontospindleandinstallouterbearing cone.

Thank you very much foryourreading.Please Click Here Then Get MoreInformation.

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NOTE: Fornewer E3.50-5.50XL(E70-120XL, E70-120XL 3)(C098) lifttruckmodelsand E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098) lifttruckmodels,gotoStep5.

4. Installwasherandcastlenut.Tightencastlenut to203N•m(150lbfft)whilerotatingwheelhub. Loosencastlenuttolessthan27N•m(20lbfft). Tightencastlenutto34N•m(25lbfft).Tighten castlenutuntilcotterpincanbeinstalled.Installgreasecap.

5. Tightencastlenutto68N•m(50lbfft).Back offonequarterturn.Torquecastlenutto3N•m (25lbfin).Tightennuttonearestslotandlock inplacewithcotterpin.

WARNING

Addairtothetiresonlyinasafetycage.Inspectsafetycagefordamagebeforeuse.When addingair,useacliponchuckwithenough hosetolettheoperatorstandclearofthecage.

6. Installwheelonhub.Becarefulnottodamage threadsonstuds.

7.H3.50-5.00XL(H70-110XL)(G005),H6.007.00XL(H135-155XL,H135-155XL 2)(F006, G006)units. Installwheelsonthehubs.

H3.50-5.00XL(H70-110XL)(G005)units. Tightennutsto645N•m(476lbfft).

H6.00-7.00XL(H135-155XL,H135-155XL 2) (F006),andH6.00-7.00XL(H135-155XL (G006)units. Tightennutsto610to680N•m (450to502lbfft).

H8.00-16.00XL(H165-360XL)(D019,E007), andH8.00-12.00XM(H170-280HD)(F007, G007,H007),H13.00-14.00XM(H300-330HD) (E019,F019,G019),H16.00XM-6(H360HD) (E019,F019,G019),H10.00-12.00XM-12EC (H360HD-EC)(E019,F019,G019)units. Use thefollowingproceduretoinstallwheelsonthe hub:

a. LubricatestudsandnutsasshowninFigure5.Donotgetanyoilonoutersurfaces ofwheelorflangeofnut.

b. Startwithwheelnutatthetopandtighten nutsto65to130N•m(48to96lbfft)in sequenceshown.Makesurethereisnodirt betweenwheelandhub.Thewheelmustfit overthepilotsurfaceandbetightagainstthe hub.Tightennutsto640to680N•m(472to 502lbfft).

WARNING

Whenthewheelshavebeeninstalled,check allwheelnutsafter2to5hoursofoperation. Tightenthenutstothecorrecttorque.When thenutsstaytightafteran8-hourcheck,the intervalforcheckingcanbeextendedtotime specifiedinthePeriodicMaintenancesection.

8. Repeatprocedureforotherwheel.

SpindlesandBearingsRepair(AllUnits)

REMOVE

1. Removewheelsandhubsasdescribedin Wheels andHubsRepair(AllUnits)

CAUTION

Donothitthethreadsorthenutofthetierod.

2. DisconnecttierodsasdescribedinTieRodsRepair(AllUnits)procedures.

3. Removegreasecapfromspindle,Forlifttruck modelsE3.50-5.50XL(E70-120XL,E70-120XL 3) (C098),S3.50-5.50XL(S70-120XL)(D004), S3.50-5.50XM(S70-120XM)(E004,F004)and E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098),seeFigure1.Forlifttruckmodels H8.00-16.00XL(H165-360XL)(D019,E007) andH8.00-12.00XM(H170-280HD)(F007, G007,H007),H13.00-14.00XM(H300-330HD) (E019,F019,G019),H16.00XM-6(H360HD) (E019,F019,G019),H10.00-12.00XM-12EC (H360HD-EC)(E019,F019,G019)seeFigure2. ForlifttruckmodelsH3.50-5.00XL(H70-110XL) (G005),seeFigure3.ForLifttruckmodels

H6.00-7.00XL(H135-155XL,H135-155XL 2) (F006,G006),seeFigure4.Removecapscrews frombearingcapandshims.Ifnecessary,remove bearingcupfrombearingcap.SeeFigure6.

4. Tiltspindleandliftspindlefromaxle.Ifbearingsmustbereplaced,removeupperandlower bearingsandsealsfromspindle.Ifwearsleeves andbearingcupsmustbereplaced,remove themfromaxleframe.Forlifttruckmod-

elsE3.50-5.50XL(E70-120XL,E70-120XL 3) (C098),S3.50-5.50XL(S70-120XL)(D004), S3.50-5.50XM(S70-120XM)(E004,F004)and E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098),seeFigure1.Forlifttruckmodels H8.00-16.00XL(H165-360XL)(D019,E007) andH8.00-12.00XM(H170-280HD)(F007, G007,H007),H13.00-14.00XM(H300-330HD) (E019,F019,G019),H16.00XM-6(H360HD) (E019,F019,G019),H10.00-12.00XM-12EC (H360HD-EC)(E019,F019,G019)seeFigure2. ForlifttruckmodelsH3.50-5.00XL(H70-110XL)

(G005),seeFigure3.ForLifttruckmodels H6.00-7.00XL(H135-155XL,H135-155XL 2) (F006,G006),seeFigure4.

5. Repeatprocedureforotherspindle.

CLEAN

WARNING

Cleaningsolventscanbeflammableandtoxic andcancauseskinirritation.Whenusing cleaningsolvents,alwaysfollowtherecommendationsofthemanufacturer.

Cleanallpartsinsolvent.Makesurebearingsare cleananddry.

1.PRYBAR

2.BEARINGCUP

3.BEARINGCAP

Figure6.BearingCupRemoval

1600SRM326SpindlesandBearingsRepair(AllUnits)

ASSEMBLEANDINSTALL

1. Installnewsealsonspindle.Lubricatesealswith grease.SeeFigure1,Figure2,Figure3,Figure4,Figure7,andFigure8.

2. Lubricatebearingswithwheelbearinggrease. Makesurebearingsarefilledwithgrease.Ifnecessary,pressnewbearingcupsintosteeringaxle frameandbearingcap.Installwearsleevein steeringaxleframe.

3. Installspindleinsteeringaxleandmakethefollowingbearingadjustment:

a.H3.50-5.00XL(H70-110XL)(G005), S3.50-5.50XL(S70-120XL)(D004), S3.50-5.50XM(S70-120XM)(E004,F004), E3.50-5.50XL(E70-120XL,E70-120XL 3) (C098),H6.00-7.00XL(H135-155XL, H135-155XL 2)(F006,G006),and E3.50-5.50XL,E4.50XLS(E70-120Z, E100ZS)(D098/E098)units. Install bearingcapwithoutO-ring.Measure clearancebetweenbearingcapandaxle. Removebearingcapandinstallenough shimstogiveapreload0.00to0.127mm (0.000to0.005in.).InstallO-ringon bearingcap.Installbearingcapandcapscrews.Tightencapscrewsto45N•m (33lbfft)forH3.50-5.00XL(H70-110XL) (G005),S3.50-5.50XL(S70-120XL)(D004), S3.50-5.50XM(S70-120XM)(E004,F004),

E3.50-5.50XL(E70-120XL,E70-120XL 3) (C098),andH6.00-7.00XL(H135-155XL, H135-155XL 2)(F006,G006)unitsand 52N•m(38lbfft)forE3.50-5.50XL, E4.50XLS(E70-120Z,E100ZS)(D098/E098).

NOTE: Spindlebearingsmusthavenoclearance.Installshims0.00to0.13mm(0.000to0.005in.)less thanmeasuredclearance.

b.H8.00-16.00XL(H165-360XL)(D019, E007),andH8.00-12.00XM(H170-280HD) (F007,G007,H007),H13.00-14.00XM (H300-330HD)(E019,F019,G019), H16.00XM-6(H360HD)(E019,F019, G019),H10.00-12.00XM-12EC(H360HDEC)(E019,F019,G019)units. Install bearingcapwithoutshims.Tightenthree capscrewsto20N•m(15lbfft).Rotate spindle,thentightencapscrewsto20N•m (15lbfft)again.Loosencapscrewsand tightenagainto14N•m(10lbfft).Measuregap.Installcorrectamountofshimsto equalthegap.Tightencapscrewsto77N•m (56.8lbfft).

4. Installgreasecapontopofsteeringaxle.Usea sealantbetweengreasecapandsteeringaxle.

5. InstalltierodasdescribedinTieRodsRepair(All Units)procedures.

6. Repeatprocedureforotherspindle.

REMOVE

TieRodsRepair(AllUnits)

1. Removewheelsandhubsasdescribedin Wheel andHubRepair(AllUnits) procedures.

CAUTION

Donothitthethreadsorthenutofthetierod.

NOTE: Spindleandtierodcanberemovedasaunit orseparately.

2.H3.50-5.00XL(H70-110XL)(G005),S3.505.50XL(S70-120XL)(D004),S3.50-5.50XM (S70-120XM)(E004,F004),E3.50-5.50XL (E70-120XL,E70-120XL 3)(C098),and E3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS) (D098/E098)units. Usethefollowingproceduretoremovetierodsontheselifttrucks(see Figure1,Figure3,Figure4):

a. Removecotterpinandcastlenut.Toloosen stud,holdalargehammerbehindspindle armofspindle.Hitsideofspindlearmwith anotherlargehammer.Theshockofthe hammerfromhittingthespindlearmwill normallyloosentaperedstud.

b. Disconnecttierodatretainingpininside dustcover.Itisnecessarytoraisesteer wheels8to15cm(3to6in.)fromthefloor. Removelowersnapring,anduseahammer andadrifttopushpinsfortierodsupward. SeeFigure7.

3.H8.00-16.00XL(H165-360XL)(D019,E007), andH8.00-12.00XM(H170-280HD)(F007, G007,H007),H13.00-14.00XM(H300-330HD) (E019,F019,G019),H16.00XM-6(H360HD) (E019,F019,G019),H10.00-12.00XM-12EC (H360HD-EC)(E019,F019,G019)units. Removecapscrew,anchorpin,andtierodpinfrom eachendofthetierod.SeeFigure8.

4.H6.00-7.00XL(H135-155XL,H135-155XL 2) (F006,G006)units. Removetwosnaprings

andpinfromtierodandsteercylinderrod.Removetwosnapringsandpinfromtierodand spindlearm.Removetierodfromsteercylinder rodandspindlearm.SeeFigure4.

CLEAN

WARNING

Cleaningsolventscanbeflammableandtoxic andcancause skinirritation.Whenusing cleaningsolvents,alwaysfollowtherecommendations ofthemanufacturer.

Cleanallpartsexcepttheendsofthetierodsinsolvent.Makesurebearingsareclean.

INSTALL

1. Usethefollowingproceduretoinstalltierodto spindlearmorsteeringcylinder(seeFigure1, Figure3,Figure4,Figure7,andFigure8):

a.H3.50-5.00XL(H70-110XL)(G005), S3.50-5.50XL(S70-120XL)(D004), E3.50-5.50XL(E70-120XL,E70-120XL 3) (C098),H6.00-7.00XL(H135-155XL, H135-155XL 2)(F006,G006),and E3.50-5.50XL,E4.50XLS(E70-120Z, E100ZS)(D098/E098)units. Install tierodendintospindlearmandtighten castlenutto165N•m(122lbfft).For E3.50-5.50XL,E4.50XLS(E70-120Z, E100ZS) (D098/E098)units tightencastle nutto175N•m(129lbfft).Iftheholeinthe tierodendandtheslotinthecastlenutdo notalign,tightencastlenutuntilcotterpin canbeinstalled.

b.S3.50-5.50XM(S70-120XM)(E004,F004) units. Installtierodendintospindlearm andtightencastlenutto175N•m(129lbfft). Iftheholeinthetierodendandtheslotin thecastlenutdonotalign,tightencastlenut untilcotterpincanbeinstalled.

(D098/E098)

c.H8.00-16.00XL(H165-360XL)(D019, E007)andH8.00-12.00XM(H170-280HD) (F007,G007,H007),H13.00-14.00XM (H300-330HD)(E019,F019,G019), H16.00XM-6(H360HD)(E019,F019, G019),H10.00-12.00XM-12EC(H360HDEC)(E019,F019,G019)units. Installseals ontierodbushings.Useanalignmentpin toalignsealswithbushings.Lubricatepin

withanantiseizecompoundandinstalltie rodpinintothetierodandcylinderrodor spindlearm.Greasefittingsontierodpins mustfacedownward.Installanchorpinand capscrewtofastenthepin.Tightencapscrew intheanchorpinto44N•m(32lbfft).

NOTE: Tierodsdonothaveanadjustment.

Figure7.SteeringAxleS3.50-5.50XL(S70-120XL)(D004),S3.50-5.50XM(S70-120XM)(E004,F004), E3.50-5.50XL(E70-120XL,E70-120XL 3)(C098),andE3.50-5.50XL,E4.50XLS(E70-120Z,E100ZS)