Hyster H177 (H2.50XM) Forklift Parts Catalogue Manual by u1yiuef6

CUSTOMEREDITION

PARTS MANUAL CHALLENGER

H2.00-H3.20XM (H177)

ThisPartsManualisdividedinto13majorsectionswhicharelistedabove.Quickreferencetothesesectionscan bemadebyplacingtherightthumbonthetabofthedesiredsection,bendingthebookbackandthumbingthe pagestothecorrespondingtab.

04/2005 UNITCODEH177 EUROPE SECTIONS 1 FRAME 2 ENGINES 3 FUELSYSTEM 4 ELECTRICALSYSTEM 5 TRANSMISSION 6 STEERINGSYSTEM 7 BRAKESYSTEM 8 HYDRAULICSYSTEM 9 MAST-TWOSTAGELIMITEDFREE-LIFT 10 MAST-TWOSTAGEFULLFREE-LIFT 11 MAST-THREESTAGEFULLFREE-LIFT 12 OPTIONS 13 NUMERICALINDEX

04/2005 UNITCODEH177 EUROPE 1 FRAME

04/2005 UNITCODEH177 EUROPE

DESCRIPTION PAGE COUNTERWEIGHT...........................................................................................................................................1-12 FORKS H2.00-.250XM................................................................................................................... ..............................1-30 H3.00-3.20XM................................................................................................................... ..............................1-31 FRAMEANDFLOORPLATES..............................................................................................................................1-2 HOOD...................................................................................................................................................................1-6 HOODSOUNDLINER CAB DIESEL........................................................................................................................................................1-10 LABELS..............................................................................................................................................................1-23 LOADBACKRESTEXTENSION........................................................................................................................1-28 NOISEABATEMENT HYDROSTATICTRANSMISSION DIESEL........................................................................................................................................................1-26 SEAT FULLSUSPENSION SHEET1OF2 D/B01/2000⇒ ..........1-16 SHEET2OF2 D/B01/2000⇒ .........................................................................................................................................1-18 NON-SUSPENSION D/B11/1998⇒ ..............1-20 SUSPENSIONSEAT ⇒ D/B01/2000................................................................................................................................................1-14 ©2005HYSTERCOMPANY 1-1 SeeServiceManual forserviceprocedures.

SECTION1 FRAME

FRAMEANDFLOORPLATES(Figure1-1)

UNITCODEH177 EUROPE04/2005

04/2005 UNITCODEH177 EUROPE

ITEMPARTNO.DESCRIPTION QTY 1 c 1337179OverheadGuard(Standard)........................................................................................ 1 1 d 1485864OverheadGuard(Standard)........................................................................................ 1 1 c 1352608OverheadGuard (RaisedHeight)................................................................................ 1 1 d 1485866OverheadGuard (RaisedHeight)................................................................................ 1 2292528Capscrew.....................................................................................................................8 3292683Lockwasher..................................................................................................................4 4296423Washer........................................................................................................................8 51390182Nut...............................................................................................................................8 61343647Handle.........................................................................................................................1 7329067Screw...........................................................................................................................2 81363916Plug.............................................................................................................................12 91363917Plug.............................................................................................................................5 101363918Plug.............................................................................................................................2 11 c 1360718Frame..........................................................................................................................1 11 d 1483917Frame..........................................................................................................................1 11 e 1488554Frame..........................................................................................................................1 121461802Mount...........................................................................................................................4 13292536Capscrew............................................................................................................... ......4 14320161Washer........................................................................................................................4 15300939Washer........................................................................................................................4 161359600Nut...............................................................................................................................2 171323052EdgeTrim....................................................................................................................1 182007856Trim.................................................................................................................. ............1 191350231Plug.............................................................................................................................2 20 bc 1339777Floorplate(Front)......................................................................................................... 1 20 bd 1483338Floorplate(Front)......................................................................................................... 1 20 a 1359534Floorplate(Front)......................................................................................................... 1 21 bc 1339773Floorplate(Rear)......................................................................................................... 1 21 bd 1483117Floorplate(Rear)......................................................................................................... 1 21 a 1359535Floorplate(Rear)......................................................................................................... 1 221354090FloorMat..................................................................................................................... 1 23 a 1390611Barrier .......................................................................................................................... 1 241339776Catch...........................................................................................................................1 25 c 1356100Capscrew..................................................................................................................... 4 261390607 Cover...........................................................................................................................1 27292501Capscrew..................................................................................................................... 2 281356525 Liner.............................................................................................................................1 29320158Washer ........................................................................................................................ 2 30292681Lockwasher.................................................................................................................. 2 31302400Locknut........................................................................................................................ 3 321359632 Pan..............................................................................................................................1 33320160 Washer........................................................................................................................ 2 34292682 Lockwasher.................................................................................................................. 2 35136692 Nut...............................................................................................................................2 36287854 Capscrew..................................................................................................................... 2 371359631 Mat...............................................................................................................................1 ©2005HYSTERCOMPANY 1-3 SeeServiceManual forserviceprocedures.

FRAMEANDFLOORPLATES

FOOTNOTES:

b WithoutLowNoise

c ⇒ S/NH177B-24940Y

d S/NH177B24941Y⇔S/NH177B26621Y

e S/NH177B26622Y ⇒

UNITCODEH177 EUROPE04/2005

ITEMPARTNO.DESCRIPTION QTY 38332755Washer........................................................................................................................1 1365827LowNoiseKit(IncludesItems28-38)..........................................................................1

a WithLowNoise

1-5

NOTES

HOOD(Figure1-2)

UNITCODEH177 EUROPE04/2005

04/2005 UNITCODEH177 EUROPE HOOD ITEMPARTNO.DESCRIPTION QTY 1 eh 1343458Panel(LowerLH) 1 1 ei 1485328Panel(LowerLH) 1 1 ch 1347096Panel(LowerLH)......................................................................................................... 1 1 ci 1483881Panel(LowerLH)......................................................................................................... 1 2 h 1343473Panel(LowerRH)........................................................................................................ 1 bh 1373801HoodLatchSer viceKit(IncludesItem)...................................................................... 1 2 i 1483882Panel(LowerRH)........................................................................................................ 1 2 i 1392718Latch(OverCenter)..................................................................................................... 1 3 h 1332670Panel............................................................................................................................1 3 i 1483884Panel............................................................................................................................1 41337148StrikerPlate................................................................................................................. 1 5 f 1386216Latch............................................................................................................................1 5 g 1483250Latch............................................................................................................................1 61359587Grommet................................................................................................................ ......1 7 j 1386217Hood............................................................................................................................1 7 k 1485343Hood............................................................................................................................1 8 f 1460367SeatPan......................................................................................................................1 8 g 1466709SeatPan......................................................................................................................1 91362714CotterPin 2 10237947Pin...............................................................................................................................2 111351008Plate............................................................................................................................1 121347110Plate............................................................................................................................2 13 l 1347088StopScrew 4 13 m 1347088StopScrew .................................................................................................................. 2 14 f 1454096Crossmember.............................................................................................................. 1 14 g 1492342Crossmember.............................................................................................................. 1 15 af 1338569GasSpring(RH).......................................................................................................... 1 15 af 1377992GasSpring(LH)........................................................................................................... 1 15 ag 1513906GasSpring(RH).......................................................................................................... 1 15 cdf 1377992GasSpring................................................................................................................... 2 15 cdg 1513906GasSpring................................................................................................................... 2 161350285Stud.............................................................................................................................4 171347018Clamp..........................................................................................................................6 181350241 Spring 6 191347045 Fastener....................................................................................................................... 4 201350215 Nut(Foldover).............................................................................................................. 4 211352124 Liner.............................................................................................................................1 221352125 Liner(RH).................................................................................................................... 1 231352126 Liner(LH)..................................................................................................................... 1 241350282 Nut...............................................................................................................................2 25280644 Button.......................................................................................................................... 12 2615001Nut...............................................................................................................................4 27199563 Capscrew..................................................................................................................... 4 281339793 Screw ........................................................................................................................... 2 29320156 Washer........................................................................................................................ 4 30136749 Capscrew..................................................................................................................... 4 31313828 Nut...............................................................................................................................13 32320158 Washer........................................................................................................................ 3 331300117 Washer........................................................................................................................ 4 34292681 Lockwasher.................................................................................................................. 4 ©2005HYSTERCOMPANY 1-7 SeeServiceManual forserviceprocedures.

FOOTNOTES:

a Diesel

b IncludesPartNumber1373803Qty4and924012Qty1

c LPG

d Petrol

e PetrolandDiesel

f ⇒ S/NH177B-23563X

g S/NH177B-23564X ⇒

h ⇒ S/NH177B24940Y

i S/NH177B24941Y ⇒

j ⇒ S/NH177B-25059Y

k S/NH177B-25060Y ⇒

l ⇒ S/NH177B-40524A

m S/NH177B-40525A ⇒

UNITCODEH177 EUROPE04/2005 HOOD ITEMPARTNO.DESCRIPTION QTY 35239503Nut.................................................................................................................... ...........4 361354380Capscrew.....................................................................................................................2 37292515Capscrew.....................................................................................................................6 38292682Lockwasher............................................................................................................. .....6 39136692Nut.................................................................................................................... ...........6 40320159Washer........................................................................................................................4 41 a 1382306Washer(Nylon)............................................................................................................2 421386221Button..........................................................................................................................1 431386220Guard...........................................................................................................................1 4412898SnapRing....................................................................................................................1 45227155Screw...........................................................................................................................2 4615931Lockwasher..................................................................................................................2 47 a 1454655HeatShield..................................................................................................................2 48 a 1455464HeatShield..................................................................................................................2 491456546Screw...........................................................................................................................2 50 m 1528948StopScrew..................................................................................................................2

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1-9

NOTES

HOODSOUNDLINER(Figure1-3) CAB DIESEL

UNITCODEH177 EUROPE04/2005

04/2005 UNITCODEH177 EUROPE

ITEMPARTNO.DESCRIPTION QTY 11502777StripSeal.....................................................................................................................1 21502776StripSeal.....................................................................................................................2 31502778StripSeal.....................................................................................................................2 41502779StripSeal.....................................................................................................................2 51502780StripSeal.....................................................................................................................1 61502781StripSeal.....................................................................................................................1 71392718Latch(OverCenter)..................................................................................................... 2 8222024Rivet.............................................................................................................................8 9197066Washer........................................................................................................................8 101502793StripSeal.....................................................................................................................1 111485328Panel(LowerLH)......................................................................................................... 1 121371102HoodLinerRHPanel................................................................................................... 1 131371103HoodLinerLH Panel................................................................................................... 1 14280644Button..........................................................................................................................10 151371100HoodLiner............................................................................................................. ......1 161361087Button..........................................................................................................................4 171382306Washer........................................................................................................................2 ©2005HYSTERCOMPANY 1-11 SeeServiceManual forserviceprocedures.

HOODSOUNDLINER CAB DIESEL

COUNTERWEIGHT(Figure1-4)

UNITCODEH177 EUROPE04/2005