6 minute read
Safety rules
from New Holland L218, L220 Tier 4B (final) Skid Steer Loader Service Repair Manual PIN NDM456673 and abo
by u1yiuef6
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .
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Throughout this manual you will find the signal words DANGER, W ARNING, and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the machine.
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury .
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
L218
L220
Safety rules - Personal safety
Carefully study these precautions, and those included the external attachment operators manual, and insist that they followed those working with and for you.
Thoroughly read and understand this manual and the attachment Operator ’ s Manual before operating this any other
Be sure all people and pets are clear the machine before Sound the three times before starting
Only the operator should the machine when Never allow anyone climb the machine while the machine equipped with Instructors this must only used for training Passengers must not allowed use the Instructors
Keep all shields
Never work around the machine any the attachments while wearing loose clothing that might catch moving
Observe the following precautions whenever lubricating the machine making
• Disengage all clutching levers
• Lower the the ground raise the attachment completely and engage the cylinder safety Completing these actions will prevent the attachment from lowering unexpectedly
• Engage the parking
• Shut f the engine and remove the key
• W ait for all machine movement stop before leaving the operators
Always keep the machine gear while travelling
The machine should always equipped with suf ficient front rear axle weight for safe operation.
Under some field more weight may required the front rear axle for adequate stability This especially important when operating hilly conditions / when using heavy attachments.
Always lower the shut f the set the parking engage the transmission remove the key and wait for all machine movement stop before leaving the operators the attachment machine should become obstructed plugged; set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a before leaving the operators platform removing the obstruction plug. 1 Never disconnect make any adjustments the hydraulic system unless the machine and / the attachment lowered the ground the safety lock(s) the engaged position.
Use the flashing lights highly recommended when operating a public
When transporting a road highway , use accessory lights and devices for adequate warning the tors other this check local government V arious safety lights and devices are available from your NEW HOLLAND CONSTRUCTION dealer
Practice safety 365 days a year
Keep all your equipment safe operating
16. Keep all guards and safety devices place.
Always set the parking shut f the engine and remove the key , engage the transmission wait for all machine attachment motion come a stop, before leaving the operators platform service the machine and
Remember: A careful operator the best insurance against
Extreme care should taken keeping hands and clothing away from moving
Engine - Drain fluid
L218 TIER Final [NDM449275 - ]
L220
Remove the access cover the rear , lower left the machine, exposing the engine oil drain hose and mote oil filter
Remove the drain plug drain the
When the oil has completely reinstall the drain plug and torque - ( - ) .
Engine - Remove
L218 TIER Final [NDM449275 - ]
L220 TIER Final [NDM456673 - ]
W Arning
A void injury! Always the following before servicing the Disengage all drives.
Engage parking brake.
Lower all attachments the raise and engage all safety
Shut off engine.
Remove key from key
Switch off battery key , installed.
W ait for all machine movement stop.
Failure comply could result death serious injury
W Arning
Fire hazard!
When handling diesel observe the following precautions: not smoke.
Never fill the tank when the engine running.
W ipe spilled fuel immediately
Failure comply could result death serious injury .
Danger
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders.
Failure comply will result death serious injury
Prior operation:
T ilt the Roll Over Protection Structure
Prior operation: Disconnect the battery See Battery - Disconnect
Prior operation:
Drain the See
Prior operation:
Drain the oil.
Prior operation:
Recover the A / C refrigerant (if See Air conditioning - Discharging (50.200)
Remove the rear trim panels (1)
Engine - Engine and crankcase
Remove the engine hood strut from the side gently prying the retaining clip just enough release the Disconnect the A / C lines (if Disconnect the lights and disconnect the harness from the hood.
Remove the engine hood mounting hardware from lefthand and right - hand side the engine
Remove the engine hood (1)
Remove the engine cover (1)
Remove the air filter assembly (1) and
Remove the fuel filter assembly (1) and plug the hoses.
Remove the bracket (2) for the air filter assembly
1 Remove the oil fill tube (3)
Disconnect the mount (4) for the oil dip stick from the cooling package
For vertical lift remove the cotter pin the lock pin link for the left Unbolt the boom lock bellcrank (5) and place away from the engine
Remove the bracket (1) for the coolant overflow
Remove the air cooler (1)
16. Remove the coolant overflow bottle. RAIL13SSL0141AA
Remove the radiator (1)
Loosen the alternator mounting bolt (3) and the mounting bolt (2) for the adjustment bolt (1)
Remove the tension from the belt turning the justment screw (1) the alternator RAIL13SSL0139AA
20. Remove the engine fan assembly .
Remove the cooling package bracket assembly (1)
Disconnect the positive battery cable (1) the nator
23. Disconnect the electrical connector (2) the tor
Disconnect the starter ignition wire (3)
Disconnect the positive battery cable (4) the starter
26. applicable, disconnect the supply and return hoses for the heater
NOTE: The supply hose located the left - hand side the engine and the return hose located the right - hand side the
27. Disconnect and cap the lines (1) for the remote, oil filter
RAIL13SSL0129AA
Disconnect and cap the fuel feed line (1) and the fuel return line (2) .
RAIL13SSL0132AA
Remove the access plate (1) for the engine oil
RAPH12SSL0233AA
30. Disconnect the remote drain line (1) from the engine oil
Disconnect the following sensors:
• pressure sensor (1)
• pre - oxidation temperature sensor (2)
• post - oxidation temperature sensor (3)
Unbolt the pressure sensor from the cross member
33. Disconnect both exhaust pipes (2) .
Remove the mounting bolts (1) , and carefully remove the filter / muf fler assembly
Disconnect the joystick linkage (1) from the static pump assembly .
Support the hydrostatic pump assembly with a able lifting
37. Disconnect the ground wire (1) .
Unplug the engine harness (2)
Unbolt the engine harness (3) from the bell
Carefully remove the return spring assembly (4)
Remove the rear engine mount bolts (1)
Remove the front engine mount bolts (1)
43. Unbolt the hydrostatic pump assembly (1) , and gage the pump assembly (1) from the bell
Apply suitable lifting equipment the and carefully lift the engine out the machine.
Engine - Engine and crankcase
Engine - Install
L218 TIER Final [NDM449275 - ]
L220 TIER Final [NDM456673 - ]
Carefully lower the engine into the
Engage the pump assembly into the bell ply L OCTITE ® 243™ the bolts (1) . T orque the bolts (1) - 1 N·m ( - )
Install the front engine mount bolts (1) . Apply L OCTITE ® 243™ the bolts (1) T orque the bolts (1) 163176 ( 120 - 130 )
Engine - Engine and crankcase
Install the rear engine mount bolts (1) . Apply L OCTITE ® 243™ the bolts (1) T orque the bolts (1) 163176 ( 120 - 130 )
RAIL13SSL0134AA 4
Carefully install the return spring assembly (4)
Connect the ground wire (1)
Bolt the engine harness (3) the bell
Connect the engine harness (2) .
RAIL13SSL0135AA 5
Remove the lifting device (1) from the hydrostatic pump assembly
RAIL13SSL0131AA 6
10. Connect the joystick linkage (1) the hydrostatic pump assembly
1 Carefully install the filter / muf fler assembly T orque the bolts (1) - ( - ) .
12. Connect both exhaust pipes (2) . T orque the bolts - N·m ( - )
Attach the pressure sensor the cross member