SERVICE MANUAL
/ T3.55F / T3.65F / T3.75F
Tractor
Part number 47977155
English
February 2016
T3.50F
© 2016 CNHI International. All Rights Reserved.
T3.50F T3.55F T3.65F T3.75F 47977155 10/02/2016
SER VICE MANUAL
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] V alve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 Connecting rods and pistons Crankshaft and flywheel Fuel injection system Engine cooling system Fan and drive Engine lubrication system Clutch [18.1 10] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14] Mechanical transmission 12] Power shuttle transmission Creeper Gearbox Drive (4WD) system Mechanical control control [23.314] Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 Final drive steering and shafts 47977155 10/02/2016
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential [27.120]
and final drives
Hydrostatic drive
Rear hydrostatic transmission
Power T f (PT
Rear mechanical control Clutches
Brakes and controls
Hydraulic service brakes
10] Parking brake parking lock
T railer brake hydraulic control
Hydraulic systems
Auxiliary hydraulic valves and lines
Front hitch cylinders and lines
Main lift system
Steering control Cylinders
Front wheels Electrical systems
Electrical system
Harnesses and connectors
Engine starting system Alternator
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Planetary
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
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Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[35.100]
Steering
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery 47977155 10/02/2016
Engine oil system T ransmission control system Cab controls Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [90.1 10] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 47977155 10/02/2016
INTRODUCTION 47977155 10/02/2016 1
Safety rules
Pay attention this symbol
This warning symbol points out important messages cerning your safety
Carefully read the following safety regulations and serve advised precautions order avoid potential ards and safeguard your health and safety this manual the symbol accompanied the following key - words:
W ARNING: W arnings concerning unsuitable repair ations that may jeopardise the safety Repair
DANGER: Specific warnings concerning potential ards for operator safety for other persons directly indirectly
T o prevent accidents
Most accidents injuries that occur workshops are the result non - observance simple and fundamental safety For this MOST CASES THESE ACCIDENTS CAN A VOIDED foreseeing possible causes and consequently acting with the necessary caution and
Accidents may occur with all types regardless how well was designed and
A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
Safety rules
General guidelines:
• Carefully follow specified repair and maintenance
• not wear unbuttoned flapping clothing such torn open jackets shirts with open zips which could get caught moving Use approved safety clothing such anti - slipping footwear , safety
• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation
• not operate the vehicle use any the implements from dif ferent positions, other than the driver ’ s seat.
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used a workshop the field should built compliance with the safety rules
• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should
• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are 47977155
INTRODUCTION
ANIL15TR0707AA 1
10/02/2016 3
• Brakes are inoperative when manually released for repair maintenance Use blocks similar devices control the machine these
• The fuel nozzle should always contact with the filling aperture: Maintain this contact until the fuel stops flowing into the tank avoid possible sparks due static electricity
• Only use specified towing points for towing the Connect parts carefully Make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under load.
• T ransport vehicles that cannot driven using a trailer a low - loading platform trolley ,
• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck Firmly secure the vehicle the truck trailer and lock the wheels the position used the carrier
• Electric battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock
• Always use suitable hoisting lifting devices when raising moving heavy parts.
• T ake extra care bystanders are
• Never pour petrol diesel oil into open, wide low containers.
• Never use diesel oil other inflammable liquids cleaning Use non - non - toxic commercially available
• W ear safety goggles with side guards when cleaning parts with compressed air
• Limit the air pressure a maximum 2.1 bar , according local
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• All movements must carried out carefully when working under , near the W ear suitable safety hard safety goggles and special
• When carrying out checks with the engine running, request the assistance operator the driver ’ s seat. The operator must maintain visual contact with the service technician all
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle Move a flat area soon safely
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle
Move a flat area soon safely
• Damaged bent chains cables are unreliable. not use them for lifting towing. Always use suitable tective gloves when handling chains
• Chains should always safely Make sure that the hitch - point capable sustaining the load Keep the area near the hitch - chains cables free all
• Maintenance and repair operations must carried out a CLEAN and Y Eliminate any water oil spillage immediately .
• not create piles oil grease - soaked rags they represent a serious fire Always place them into a metal container .
Before starting the tractor its adjust and block the operator ’ s Also check that there are persons within the vehicle implement range
• Empty pockets all objects that may fall unobserved into the vehicle
• the presence protruding metal use protective goggles goggles with side special footwear and gloves.
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted goggles. NEVER LOOK DIRECTL Y
A T THE WELDING ARC WITHOUT SUIT ABLE EYE
• Metal cables tend fray with repeated Always use suitable protective devices when handling
• Handle all parts with great not put your hands fingers between moving Always wear suitable safety clothing - safety goggles, gloves and shoes.
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INTRODUCTION
4
Starting
• Never run the engine confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the body , hands fingers near fans rotating
Engine
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Filling with coolant should only carried out with theengine stopped idling (if
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel
• Never check adjust fan belt tension when the engine Never adjust the fuel injection pump when the vehicle
• Never lubricate the vehicle when the engine running.
Electrical systems
• necessary use auxiliary batteries, remember that both ends the cables must connected follows: (+) with (+) and with(–).
A void short - circuiting the
During leave the battery compartment uncovered improve Never check the battery charge using (metal objects placed the A void sparks flames near the battery smoke prevent explosion hazards.
GAS RELEASED FROM TTERIES HIGHL Y
• Before servicing check for fuel current Eliminate any eventual leaks before proceeding with
• Never charge batteries confined Make sure that there adequate ventilation order prevent dental explosion hazards a result the accumulation gases released during charging
• Always disconnect the batteries before performing any kind servicing the electrical
Hydraulic systems
• A liquid leaking from a tiny hole may almost invisible the same powerful enough penetrate the use a piece cardboard wood for this NEVER WITH YOUR HANDS: any liquid penetrates skin tissue, call for medical aid immediately . Failure treat this condition with correct medical procedure may result serious infection
• order check the pressure the system use suitable
Wheels and tyres
• Make sure that the tyres are correctly inflated the pressure specified the manufacturer Periodically check possible damages the rims and
• Stand away from (at the side of) the tyre when checking inflation
• Only check pressure when the vehicle unloaded and the tyres are avoid incorrect readings a result overnot reuse parts recovered wheels improper welding, brazing heating may weaken the wheel and make
• Never cut weld a rim mounted with inflated
• T o remove the lock both the front and rear vehicle After having raised the position supports according regulations
• Deflate the tyre before removing any object caught the tyre
• Never inflate tyres using inflammable this may result explosions and injury
INTRODUCTION
5
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Engine T3.50F T3.55F T3.65F T3.75F 47977155 10/02/2016
SER VICE MANUAL
CONSUMABLES INDEX Consumable Reference P AGE Loctite® Engine - Install 10.1 / Loctite® Engine - Install / NEW HOLLAND AMBRA AGRIFLU Engine cooling system - Overview / 5 NEW HOLLAND AMBRA AGRIFLU Engine cooling system - Overview / 5 47977155 10/02/2016
Engine - Engine and crankcase
Engine - General specification
General specification 3 cylinder Engine type : –T model turbocharged –(BOSCHpompa) BOSCH 1068 - 1 T T model turbocharged –(BOSCHpompa) BOSCH 1068 - 1 T 3.65F model turbocharged8035.25C.313T (BOSCHpompa) BOSCH 1068 - 2 T model turbocharged(BOSCHpompa) BOSCH 1089 T ype: Fuel injection Diesel 4 stroke Number cylinders line Direct 3 Piston diameter T F model 104 T 3.55 F model 104 T F model 104 T F model 104 Piston stroke 1 T otal displacement : T F model 2930 cm³ T F model 2930 cm³ T 3.65 F model 2930 cm³ T F model 2930 cm³ Compression ratio 18:1 Maximum power T F model 36.8 ( ) T F model ( ) T F model ( ) T F model 53.0 ( ) Maximum torque Maximum torque (Nm) 1400 d / dak: T F model 201 N·m Maximum torque (Nm) 1400 d / dak: T F model 220 Maximum torque (Nm) 1400 d / dak: T 3.65 F model 261 Maximum torque (Nm) 1400 d / dak: T F model 295 N·m Number main bearings 4 Sump Structural cast iron Lubrication with gear pump Pump drive From camshaft Engine speed / oil pump speed ratio 2:1 Oil cleaning Mesh filter oil intake and cartridge filter delivery line Normal oil with engine hot and fast idling speed: 2.93.9 bar ( 42.056.6 psi ) All models Lube pressure relief valve Built into pump housing V alve opening pressure bar ( psi ) For further lubrication data See page Cooling system Coolant circulation Radiator T F and T F models 3 row vertical pipes with copper fins Radiator T 3.65 F and T 3.75 F models 4 row vertical pipes with copper fins attached coolant pump pulley T F , T F , T , T F models blade steel exhauster fan Coolant pump Centrifugal vane - type 47977155 10/02/2016 10.1 [10.001] / 4
Engine - Engine and crankcase
General specification
Engine speed / coolant pump speed ratio / 1
3 cylinder
T emperature control Thermostat Coolant temperature gauge Coloured divided into 3 sections T emperature ranges corresponding each section: Initial white sectionMiddle green section - 105 Final red section 105 - 1
For further cooling system data See page
Rev counter Incorporated instrument panel
Rev counter drive From gear camshaft
T iming
Overhead valves operated a camshaft located the engine block through pushrods and Camshaft driven the crankshaft through helical
For further timing data
Fuel system
Air filter
For valve timing check see Camshaft - Check
Dual cartridge dry air filter with clogged filter indicator , centrifugal pre - filter and automatic dust ejector
Fuel pump Double diaphragm
Fuel Filter Mesh filter fuel supply pump and replaceable cartridge delivery line injection pump.
Minimum fuel flow rate with pump shaft rotating 1600 RPM 100 L / hour
Operated eccentric cam camshaft BOSCH injection pump Distributor type
All - speed governor , incorporated pump: BOSCH Centrifugal counterweights
For further fuel system data:
For fixed advance (pump setting for start delivery before TDC) – Pressure setting – Injection order , and other information regarding the BOSCH pump See pages
T echnical specifications
T urbocharger Holset HX25
Fuel injection pump
Distributor type with incorporated speed governor and automatic advance regulator
Intake: Start:
T ° End: After ° Exhaust: Start: Before ° End: After T ° V alve clearance for timing check 0.45 V alve clearance for normal
(engine cold): Intake 0.250.35 Exhaust -
Before
running
BOSCH pump: T F model L 1 135 T 3.55 F model L 1 134 T F model L 1 136 T 3.75 F model L 1 137 Direction rotation Anti - clockwise Injection order 1 - 2 - 3 47977155 10/02/2016 10.1 [10.001] / 5
Engine - Engine and crankcase
Engine - Remove
DANGER: Lift and handle all heavy parts using able lifting
Make sure that assemblies parts are supported means suitable slings and hooks. Check that one the vicinity the load
W ARNING: Always use suitable tools align holes
NEVER USE FINGERS
Disconnect the s negative cable (1) Drain oil from the transmission /
Unscrew the nut (1) from the weight retaining Remove the weights (2) from the front
Detach the gas struts from the bonnet (1) Disconnect the electrical connection bonnet (1) Remove the guards (2) the right and left hand side the engine.
ANIL15TR00007AB 1
ANIL15TR00008AB 2
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Detach the throttle and accelerator pedal control cable (1) from the
Remove fuel pipe bolt (1) feeding pump.
Disconnect the all electrical connectors.
Disconnect the delivery and return lines (1) the ing
Engine - Engine and crankcase
ANIL15TR00010AB 4
ANIL15TR0001 1AB 5
ANIL15TR00012AA 6
ANIL15TR00013AB 7 47977155 10/02/2016 10.1 [10.001] /
1
10. Remove the hose (1) from the lift pump suction pipe.
Disconnect the hydraulic steering hose (1) and sure indicator (2)
Remove the centre and rear retaining bolts from the front axle drive shaft guard and remove the
Remove the circlip (2) from the front the prop shaft and slide the sleeve (1) , the direction shown the arrow , until free the splines the front
Engine - Engine and crankcase
ANIL15TR00014AB 8
ANIL15TR00015AB 9
ANIL15TR00016A
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14. Remove the circlip (2) from the rear the prop shaft and slide the sleeve (1) , the direction shown the arrow , until free the splines the
ANIL15TR00018AB
15. Remove the middle support bolts (1) from the peller shaft and remove the shaft complete with
ANIL15TR00019AB
Remove the cover from the front panel (1)
ANIL15TR00020AB
Remove the four transmission fixing bolts (1)
ANIL15TR00021AB
- Engine
Engine
and crankcase
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Engine - Engine and crankcase
Position stand underneath the tractor and insert a wedge (1) , either side the prevent the axle from pivoting.
ANIL15TR00022AB
19. Insert a wooden block (1) between the stands and the tractor
ANIL15TR00023AB
Place a fixed stand (1) underneath the draw bar port and apply the
ANIL15TR00024AB
Unscrew the four remaining bolts securing the engine the Separate the engine from the
ANIL15TR00025AA
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23. Place a fixed stand (1) underneath the front weight support and chock the wheels with wooden wedges (2)
ANIL15TR00026AB
24. Slacken the hose clamp (1) from the turbocharger .
ANIL15TR00027AB
Detach hose (1) from the inlet
ANIL15TR00028AB
Detach hose (1) from the turbocharger
ANIL15TR00029AB
Engine - Engine and crankcase
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27. Slacken the hose clamp and detach hose (1) from the intercooler
ANIL15TR00030AB
28. Drain the coolant.
ANIL15TR00031AA
Slacken the hose clamp (1) from the cooler
ANIL15TR00032AB
Slacken the hose clamp and detach hose (1) from the radiator
ANIL15TR00033AB
Engine - Engine and crankcase
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Engine - Engine and crankcase
31. Remove the engine - front axle retaining bolts.
ANIL15TR00034AA
32. Attach the engine the hoist using adjustable chain (1) attached the lifting points provided the
ANIL15TR00035AB
33. Using the hoist, raise the engine slightly and position the moveable stand (1) under the front
ANIL15TR00036AB
Unscrew the four bolts (1) securing the engine the front axle and lower the engine onto a wooden
ANIL15TR00037AB
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Engine - Install
Attach the three hooks adjustable lifting chain the three eye bolts the Raise the engine from the platform and position front the front axle Join the two units using the four securing
Reposition the moveable stand from under the front axle dif ferential housing under the engine inserting a suitably shaped block wood between the stand and the sump
Attach the top radiator hose the thermostat housing and secure with adjustable hose
Refit the fuel
Connect the rigid pipe from the air cleaner the inlet manifold and secure with the
Refit the clutch using tool 295022 Fix the clutch the engine flywheel using the six retaining
Clean the distance collar and the mating surfaces the overdrive clutch housing; scrape away all traces old sealing
Apply L OCTITE ® sealing compound the mating faces engine and distance collar . Fit the distance ring the engine
Apply L OCTITE ® sealing compound the mating faces the overdrive clutch
Remove the fixed stand from under the front weight Remove the wooden wedges from under the front
1 Attach the three hooks adjustable lifting chain the three eye bolts the engine.
12. Place wooden wedges under the rear wheels, check that the handbrake fully and that the fixed and moveable stands are firmly
Assemble the transmission unit with Refit the fuel filter mounting the
Connect the oil suction pipes the pumps; secure the rubber hoses with hose
Fit the tachometer cable and secure the sleeve with the retaining
17. Fit the silencer onto the exhaust manifold, ing replace the gas
Refit the 4WD transmission shaft and - connect the throttle cable the accelerator Make cable adjustments the injection pump lever end.
Connect the delivery and return lines the power steering
Refit the fuel tank lower
Engine - Engine and crankcase
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22. Assemble the fuel tank and refit the tank support and
23. Reconnect the fuse panel connections.
Refit the panel instrument panel and steering
Refit the steering column cover
Attach slings the bonnet the manner described previously the engine removal Screw the bonnet hinge its Attach the gas the electrical leads the headlamps and then remove the
Refit the front weights and secure with the lock
28. Fill the transmission / gearbox with oil.
Fill the radiator with
Connect the battery positive and negative place the plastic battery cover
Engine - Engine and crankcase
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Engine - Engine and crankcase
Engine - Disassemble
W ARNING: Lift and handle all heavy parts using suitable lifting
Make sure that assemblies parts are supported means suitable slings and hooks. Check that one the vicinity the load
Remove the fixing bolt for gas
Loosen the alternator pivot bolt.
Loosen the belt tension adjustment bolt (1)
Release the belt tension adjustment arm unscrewing the retaining
Loosen the alternator and coolant pump drive
Unscrew the bolts securing the fan (1) and pulley the coolant pump. Remove the fan and pulley .
ANIL15TR00038AB 1
ANIL15TR00039AB
2
ANIL15TR00040AB
3
ANIL15TR00041AB 4
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Remove the union (1) order gain access the pump retaining ANIL15TR00042AB 5
Unscrew the coolant pump retaining bolts (1) and move the ANIL15TR00043AB 6
Unscrew the pump support bolts (1) and the silencer support Remove the two ANIL15TR00044AB 7
Engine - Engine and crankcase
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Fit mounting bracket (1) the set 293860 permit attachment the engine the rotary stand 290090
ANIL15TR00045AB 8
1 Fit eyebolt (1) the front the engine place the silencer
Raise the engine from the wooden platform and move the rotary stand 290090 (2) . Secure the stand means the bracket (3) the set 293860
13. Undo the alternator support retaining bolts (1) and move the complete alternator assembly
Unscrew the bolts (1) securing the exhaust manifold the cylinder head and remove the
Remove the thermostat housing retaining bolts (1) and remove the thermostat ANIL15TR00049AB
Engine - Engine and crankcase
9
ANIL15TR00046AB
ANIL15TR00047AB
1 1
ANIL15TR00048AB
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16. Remove the high pressure fuel line unions.
ANIL15TR00050AA
17. Unscrew the bolts (1) securing the suction manifold and remove the
ANIL15TR00051AB Remove the fuel lines (1) the supply
ANIL15TR00052AB
Unscrew the nuts (1) securing the injection pump the timing gear
ANIL15TR00053AB
Engine - Engine and crankcase
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20. Undo screws (1) and remove the injection pump drive gear cover
ANIL15TR00054AB
21. Unscrew the nut (1) securing the injection pump drive gear the pump
ANIL15TR00055AB
22. Extract the injection pump gearing using tool 295942 (1) and remove the injection
ANIL15TR00056AB
Undo the fuel line unions (1) the fuel sedimentation filter
ANIL15TR00057AB
Engine - Engine and crankcase
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24. Unscrew the bolts securing the sedimentation filter support the engine block and remove the complete filter assembly
ANIL15TR00058AB
25. Unscrew the retaining nut (1) and remove the fuel pump support complete with the Retain the gasket for -
ANIL15TR00059AB
Unscrew the power steering pump retaining bolts (1) and remove the pump complete with filter and mulator the delivery
ANIL15TR00060AB
Remove spacer (3) , gasket (2) and the pump drive connector (1)
ANIL15TR00061AB
Engine - Engine and crankcase
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28. Unscrew the starter motor retaining bolts (1) and move starter motor
ANIL15TR00062AB
29. Remove the injector mounting nuts and the spherical washers then the supports and the injectors
30. Remove the rocker cover bolts (1) , washers and seals and then the rocker cover and its
ANIL15TR00063AB
Remove the rocker shaft retaining bolts (2) , then move the entire rocker shaft assembly (1)
Remove the valve collects (1) and withdraw the push rods (2) Retain the collects and push rods forstallation later
ANIL15TR00064AB
ANIL15TR00065AB
Engine - Engine and crankcase
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Engine - Engine and crankcase
33. Unscrew the cylinder head bolts (1) and remove the head using a hoist and lifting hook 290740
Remove the cylinder head
35. T urn the engine upside down the rotary stand. move the sump pan the sump pan (1) and its gasket (2)
Unscrew the sump pan retaining bolts (4) and remove the sump pan using a lifting hook 290740 and lifting chain with
Remove the half - gaskets (1) and (3) between the crankcase and sump pan and the gasket (2) between the timing gear carrier and sump
ANIL15TR00066AA
Remove the gasket (1) between the flywheel carrier and the sump
NOTE: When fitting the gaskets (1) and (3) ) apply RHODORSIL CAF1 silicone sealing compound the ing surfaces.
ANIL15TR00067AB
ANIL15TR00068AB
ANIL15TR00069AB
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ANIL15TR00070AB
ANIL15TR00071AB
ANIL15TR00072AB
Engine - Engine and crankcase
39. Remove the rotating counterweight oil seal O - ring (1) installed the crankcase mating
40. Unscrew the retaining bolts (2) and remove the shaft pulley (1)
Straighten the lock prevent the crankshaft from rotating and unscrew nut (1)
Pull the pulley hub f the crankshaft using tool 291504 (1) and retain the woodruf f key for -
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ANIL15TR00073AB 47977155
43. Unscrew the retaining bolt (1) and remove the timing cover and its
ANIL15TR00074AB
44. Unscrew the retaining bolts and remove the lift pump drive gear carrier (1)
ANIL15TR00075AB
Remove the circlip (1) and remove the thrust washer and the intermediate gear (2)
NOTE: When refitting the intermediate gear see engine timing instructions Camshaft - Check (10.106)
ANIL15TR00076AB
Unscrew the retaining bolts (1) and remove the mediate gear
ANIL15TR00077AB
Engine - Engine and crankcase
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Engine - Engine and crankcase
47. Unscrew the retaining bolts (4) and withdraw the camshaft (2) complete with the camshaft gear (1) and the end plate (3)
ANIL15TR00078AB
48. Remove the circlip (1) and the thrust washer . draw the gear with fuel supply pump camshaft (2) from the opposite
NOTE: This gear transmits drive the injection - assembly see timing instructions Camshaft - Check (10.106)
ANIL15TR00079AB
Unscrew the bolts (1) and remove the timing gear
ANIL15TR00080AB
Renew the O - ring seal (1) installed the lift pump drive shaft lubrication
Remove the crankcase - timing gear case
ANIL15TR00082AB
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[10.001]
Engine - Engine and crankcase
52. Rotate the engine the stand through ° . Unscrew the big - end cap bolts (2) and remove the big - end caps (1) , complete with their half shell
ANIL15TR00081AB
53. Slide the pistons (1) , complete with rings, gudgeon pins and connecting out the cylinder
ANIL15TR00083AB
Unscrew the main bearing cap bolts (1) and remove the main bearing caps with related bearing move the thrust washers located the penultimate main bearing, shown the figure.
Lift the crankshaft clear the crankcase using a hoist and nylon Remove the bearing thrust washers and
ANIL15TR00084AB
T urn the engine the stand 290090 (2) through 180 ° Attach the lifting chain with eye holes the crankcase shown the Raise the hook 290740 with the hoist that the lifting chain der slight Unscrew the bolts securing the crankcase the stand (2) and mounting bracket (3) (from set 293860
Lift the engine clear the Unscrew retaining bolts and remove the rear crankcase housing (1) and its
ANIL15TR00085AB
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