Safety rules SAFETY REGULA TIONS

T O Prevent Accidents

Most accidents injuries that occur workshops are the result non - - observance simple and fundamental safety

For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types vehicle, regardless how well was designed and built. A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious

DANGER: Never carry out any lubrication maintenance operations when the engine

General

• Carefully follow specified repair and maintenance

• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - - slip footwear , safety

• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation

• Operate the vehicle and use the implements exclusively from the driver ’ s seat.

• not carry out operations the vehicle with the engine unless specifically

• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing

• All repair and maintenance operations must carried out using extreme care and

• Service steps and platforms used a workshop the field should built compliance with the safety rules

• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should

• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are

• Brakes are inoperative manually released for repair maintenance such cases, the machine should kept constantly under control using blocks similar

• The fuel nozzle should always contact with the filling Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity .

• Only use specified towing points for towing the tractor , connect parts carefully sure that all pins and / locks are secured position before applying traction.

Never remain near the towing cables chains that are operating under load

• T ransport vehicles that cannot driven using a trailer a low - - loading platform trolley ,

• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck firmly secure the tractor the truck trailer and lock the wheels the position.

• Electric battery - - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock

• Always use suitable hoisting lifting devices when raising moving heavy

• T ake extra care bystanders are

• Never pour gasoline diesel oil into wide and low

• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary

• W ear safety goggles with side guards when cleaning parts with compressed air

• Limit the air pressure a maximum bar ( psi ) , according local

47531609 06/05/2013

• not run the engine confined spaces without suitable

• not use naked cause sparks the area when fuel filling handling highly inflammable

• Never use naked flames for lighting when working the machine checking for

• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear

• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all times.

• operating outside the position the vehicle a flat surface and lock working a lock the vehicle position and move a flat area soon safely possible.

• Damaged bent chains cables are not use them for lifting

Always use suitable protective gloves when handling chains

• Chains should always safely Ensure that fastening device strong enough hold the load persons should stop near the fastening trailing chains

• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately

• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container

Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons

• Empty pockets all objects that may fall unobserved into the vehicle parts when

• the presence protruding metal use protective goggles goggles with side special footwear and

• Handle all parts carefully , not put your hands fingers between moving parts, wear suitable safety clothing -safety gloves and

Welding Opera Tions

• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y

• Where remove the part tool that requires arc welding from the tractor

• Disconnect both battery Isolate the cable ends avoid contact with each other and the tractor

• Position the welder ground clamp near possible the area where welding taking

• Remove the electronic control units located the tractor welding carried out near these control units.

• Never allow welding cables lay near across any electrical wiring electronic component while welding progress.

• Metal cables tend fray with repeated Always use suitable protective devices when handling

Art

• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas

• Never place the body , hands fingers near fans rotating

Engine

• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle

• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage

• Never check adjust fan belt tension when the engine running. Never adjust the fuel injection pump when the vehicle

47531609 06/05/2013

Ser Vice Manual

Engine

T4.105, less cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.105, less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.105, with cab, with hi-lo transmission [ZxJY5xxxx] , T4.105, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.105, with cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.85, less cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.85, less cab, with mechanical power shuttle transmission [ZxJY5xxxx]

47531609 06/05/2013

, T4.85, with cab, with hi-lo transmission [ZxJY5xxxx] , T4.85, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.85, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, with cab, with hi-lo transmission [ZxJY5xxxx] , T4.95, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, with cab, with mechanical power shuttle transmission [ZxJY5xxxx]

Engine -

less with mechanical power shuttle transmission [ZxJY5xxxx] , less with mechanical power shuttle transmission [ZxJY5xxxx] , with with - transmission [ZxJY5xxxx] , with with mechanical power shuttle transmission [ZxJY5xxxx] , with with mechanical power shuttle transmission [ZxJY5xxxx] , less with mechanical power shuttle transmission [ZxJY5xxxx] , less with mechanical power shuttle transmission [ZxJY5xxxx] , with with - transmission [ZxJY5xxxx] , with with mechanical power shuttle transmission [ZxJY5xxxx] , with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , less with mechanical power shuttle transmission [ZxJY5xxxx] , with with - transmission [ZxJY5xxxx] , with with mechanical power shuttle transmission [ZxJY5xxxx] , with with mechanical power shuttle transmission [ZxJY5xxxx]

EngineEngine and crankcase - 001

T4.105, less cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.105, less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.105, with cab, with hi-lo transmission [ZxJY5xxxx] , T4.105, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.105, with cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.85, less cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.85, less cab, with mechanical power shuttle transmission [ZxJY5xxxx]

, T4.85, with cab, with hi-lo transmission [ZxJY5xxxx] , T4.85, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.85, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, less cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, with cab, with hi-lo transmission [ZxJY5xxxx] , T4.95, with cab, with mechanical power shuttle transmission [ZxJY5xxxx] , T4.95, with cab, with mechanical power shuttle transmission [ZxJY5xxxx]

Engine - Engine and crankcase

Engine - General specification

General Specifica Tions

4 Cylinders

T emperature adjustment - start opening via thermostat valve ( )

T iming overhead valves operated tappets, rods and rocker arms via the camshaft located the engine block; the camshaft driven the crankshaft using straight - tooth gears Intake:

Clearance between valves and rocker arms with engine The valve clearance hydraulically manual adjustment not necessary

Boost T urbocharged with intercooler

Air cleaning dual cartridge dry air cleaner , with clogged filter indicator with centrifugal pre - filter and automatic dust ejector

Fuel filtration mesh prefilter the supply suction line filter with water - fuel separator , low pressure filter and sensor

Priming pumpInjection pump

T ype

Nozzle type Injection pressure

Filling: sump - Fuel tank

Manual mounted suction filter

BOSCH

High pressure Common Rail control unit HPCRCP4.1 Electro - Injectors 300 - 1400 bar ( - psi ) l ( - gal ) l ( 30.38 gal ) Anti - pollution system

T ype : gas recirculation system EGR Particulate filter DPF* Recommended frequency for renewing filter every 3000 Hours

NOTE: * - For filter maintenance please refer to:( Diesel Particulate Filters (DPF) - Dynamic description manual regeneration the diesel particulate filter (DPF) (55.408) )

Engine - Engine and crankcase

Engine - Remove

Remove the hood (1) indicated Hood - Remove (90.100)

Remove the split pins, retaining pin and front ballast assembly (1) from the

WLAPL4S10C103A 1

Unscrew the fixing screws (1) and remove the front wheel mudguards (2) (if applicable) this both WLAPL4S10C104A 2

Remove the fixing bolts (1) and detach the engine left - hand side panel (2) Carry out the same tion for the side panel Remove the glove

Recover the refrigerant from the system via the connections (1) and (2) using the specific tool 380000315 . Detach the pipe (1) , clear the section brackets and move onto the condenser ( (1) , 5 detach the pipe (2) , clear the section and take the

WLAPL4S10C105A 3

Subsequently onto the front detach the lower pipe (3) the condenser (1) free from any straps disconnect the sensor (2) and take the

Drain the fuel from the tank removing the bottom drain

Unscrew the fixing bolts (1) and remove the righthand steps (2) .

Raise the rear the tractor with a hydraulic put a mechanical stand under the reduction unit with a pneumatic gun remove the left - hand rear wheel retaining and subsequently take f the

10. Detach the tank retaining straps (1) , mark and tach the fuel pipes (2) and extract the fuel tank (3) Remove also the bottom tank guard (4)

1 Unscrew the front central and rear retaining bolts the front axle shaft then remove the guard (1)

Remove the circlip (2) and move the front sleeve (1) the direction indicated the arrow until leased from the groove the front

Remove the circlip (2) retaining the coupling sleeve the propeller shaft (1) the move the sleeve the

14. T ake out the screws fixing the central support (1) the propeller shaft and remove the shaft together with the remove also the shaft end float adjuster shim the

Loosen the union the cab heater radiator coolant return drain and collect the engine

T ake out the plug (1) and drain the oil from the box - - transmission casing.

Loosen the hose (2) clamp DPF and detach the return pipe (1)

18. Loosen the fixing clamps (1) and extract the pipe from the turbine the radiator intercooler (2) Carry out the same operation for the pipe from the radiator intercooler the engine (3)

Loosen the clamp (2) fastening the air intake pipe the then free the air cleaner (4) together with the support bracket (3) from the screws fixing Disconnect the oil vapor pipe (1) the left - hand side the engine the level the fuel pump; remove

Free the air cleaner bracket - casing support (1) from the fixing screws and remove it.

A TTENTION: The filter outlet union DPF (1) (2) its terminal has a decoupler , that responds temperature variations changing length.

A small misalignment the axis the decoupler with respect the axis the turbine outlet (3) would produce adjustment that would longer line with the direction the tractor , but abnormal transversal adjustment that would impair its durability

21. Disconnect all the filter sensors, loosen the clamp (4) , remove the entire filter together with the pressure sensing lambda probe and heat guards undoing the four screws (5) fixing the bottom

WLAPL4S10C122A

A TTENTION: Only you have work the parts underneath the DPF advisable remove the

The top part (1) and the right - hand part (2) should moved a when removing the fixing screws (3) the right the engine (these screws work a vertical slot that allows the support (2) take various positions Before disassembly , take some references the position the unit the engine, that during reassembly possible restore the exact position which was first

T o remove the rear unscrew the two upper screws fastening the support (4) support (1) , move the left (5) unscrew the two upper screws for the centering bushings and that secure the left bracket the support (1) regards removing the support (1) and (2) there are special instructions follow .

WLAPL4S10C123A

Detach the steering system pipes (1) and (2) the pipe delivering oil the spool valve (3) Remove the fixings the bracket (4) from the engine

WLAPL4S10C124A

WLAPL4S10C125A

Detach the power steering spool valve outlet pipe the gearbox spool valve (2) , the same filter detach the gearbox spool valve supply pipe (1) .

Subsequently remove the filter together with the port (3) WLAPL4S10C126A

Disconnect the intake pipes from the pump (1) the pump the oil filter intake pipe from the mission (2) , the junction under the the height the cab support.

Disconnect the delivery line the lift (3) again the height the pipe (2)

Detach the delivery pipes (5) the lift and the power steering anti - cavitation tank (6) the

Detach the unit together with the filter (4) , tank (6) , support and the parts piping disconnected ously

Detach the high pressure - power steering pump WLAPL4S10C127A

Detach the pipes the cooler (1) , dif ferential lock (3) and, applicable, front braking assembly (4) .

29. Free the pipes previously detached from the brackets and clamps secured the the same thing also for the pipes directed the steering system cylinder (2) WLAPL4S10C128A the right - hand detach the cab heating (1) , the pipe inserted the engine (3) ing from the expansion loosen the clamps the detach the lower (4) and upper rubber sleeves joining radiatorWLAPL4S10C134A

31. the right - hand side, remove the guard (1) the starter motor (2) , disconnect the starting the battery cut - f the cable joining the nator , also disconnect the alternator and the battery positive free all the wirings detached from the various clamps.

Detach the clamp bolt (3) then remove the ground cables the engine and battery remove the other clamp bolts the motor and remove the cable (1) the FTP cable - engine interface detach all the connections (2) , leave only those the maxi fuse box and the glow plug control then, after cutting the clamps, collect the cable the front near the control unit (5) the main engine cable (3) disconnect the connecstarting from the one the control unit (4) , from the maxi fuse box and from the various switches and sensors located the engine after freeing from the clamps, move onto the back the height the right - hand the left - hand side disconnect the connector the power cable the cab (1) , free from the clamps and move onto the maxi fuse

Detach the bracket (2) supporting the cab cab power and cup filter (3) , disconnect the pipe that joins the latter the mechanical priming pump the sediment filter

WLAPL4S10C139A

Hook the rear part the engine onto a hoist using chains ropes for the hoisting (apply two eye one the right and one the the upper part the flange containing the Position a fixed stand (2) under the clutch housing (1) near the engine attachment flanging and apply the

WLAPL4S10C129A

Engine - Engine and crankcase

38. Position the movable tractor stand 380000569 (2) (1) with the bracket and adapter plate under the engine and place a wooden block between the points contact between the stand and W edge the axle prevent

WLAPL4S10C140A

Remove the fixing screws (1) between the engine and the WLAPL4S10C130A

Separate the engine (1) from the transmission with the tool 380000569 (2) .

WLAPL4S10C131AA

Insert the fixed stand (1) under the ballast support and secure the front wheels with wooden blocks (2)

WLAPL4S10C132AA