SERVICE MANUAL
T4.75N / T4.85N / T4.95N
T4.105N / T4.65V / T4.75V
T4.85V / T4.95V / T4.105V
number 47888373 English July 2016 © 2016 CNH Industrial Italia S.p.A. All Rights Reserved.
Tractor Part
SER VICE MANUAL
T4.105N W ith cab [ZDJE16586T4.105N W ithout cab [ZDJE18360T4.105V W ith cab [ZDJE17896T4.105V W ithout cab [ZDJE13827T4.65V W ith cab [ZDJE10473T4.65V W ithout cab [ZDJE1 1549T4.75N W ith cab [ZDJE10131T4.75N W ithout cab [ZDJE1 1495T4.75V W ith cab [ZDJE10095T4.75V W ithout cab [ZDJE1 1310T4.85N W ith cab [ZDJE09941T4.85N W ithout cab [ZDJE12418T4.85V W ith cab [ZDJE1 1669T4.85V W ithout cab [ZDJE10317T4.95N W ith cab [ZDJE10238T4.95N W ithout cab [ZDJE12231T4.95V W ith cab [ZDJE1 1682T4.95V W ithout cab [ZDJE1 1554 - ] 47888373 18/07/2016
Link Product / Engine
T4.75N With cab [ZDJE10131 - ] Asia Pacific
T4.75N With cab [ZDJE10131 - ] Middle East Africa
T4.75N With cab [ZDJE10131 - ] Europe
T4.75N
1495
Asia Pacific
T4.75N
With cab [ZDJE09941 - ] Europe
With cab [ZDJE09941 - ] Middle East Africa
With cab [ZDJE09941 - ] Asia Pacific
With cab [ZDJE09941 - ] Australia New Zealand F5AE9484G Without cab [ZDJE12418
Asia Pacific
T4.85N Without cab [ZDJE12418
Australia New Zealand F5AE9484G
Without cab [ZDJE12418
Middle East Africa F5AE9484G
Without cab [ZDJE12418
Europe F5AE9484G
T4.95N With cab [ZDJE10238 - ] Middle East Africa F4CE9484
T4.95N With cab [ZDJE10238 - ] Asia Pacific F4CE9484
T4.95N With cab [ZDJE10238 - ] Australia New Zealand F4CE9484
T4.95N With cab [ZDJE10238 - ] Europe F4CE9484
T4.95N Without cab [ZDJE12231
Middle East Africa F4CE9484
Without cab [ZDJE12231
Europe
T4.95N Without cab [ZDJE12231
Asia Pacific F4CE9484
T4.95N Without cab [ZDJE12231
Australia New Zealand F4CE9484
With cab [ZDJE17896 - ] Asia Pacific F4CE9484
47888373 18/07/2016
Product Market Product Engine With
Australia
F4CE9484 With
F4CE9484 With
F4CE9484
F4CE9484 Without
- ] Australia
F4CE9484
Without cab
- ] Asia
F4CE9484 Without
- ] Middle
F4CE9484 Without cab
- ] Europe F4CE9484
cab [ZDJE16586 - ]
New Zealand
cab [ZDJE16586 - ] Europe
cab [ZDJE16586 - ] Middle East Africa
With cab [ZDJE16586 - ] Asia Pacific
cab [ZDJE18360
New Zealand
T4.105N
[ZDJE18360
Pacific
cab [ZDJE18360
East Africa
[ZDJE18360
F5AE9484B
T4.75N With cab [ZDJE10131 - ] Australia New Zealand
F5AE9484B
F5AE9484B
F5AE9484B
- ] Australia
F5AE9484B Without
- ] Middle
F5AE9484B Without
- ] Europe F5AE9484B
Without cab [ZDJE1 1495
New Zealand
cab [ZDJE1 1495
East Africa
cab [ZDJE1 1495
-
Without cab [ZDJE1
]
F5AE9484B
F5AE9484G
F5AE9484G
F5AE9484G
- ]
F5AE9484G
- ]
- ]
- ]
- ]
- ]
F4CE9484
- ]
- ]
T4.95V
T4.95V
Product Market Product Engine T4.105V With cab [ZDJE17896 - ] Middle East Africa F4CE9484 T4.105V With cab [ZDJE17896 - ] Australia New Zealand F4CE9484 T4.105V With cab [ZDJE17896 - ] Europe F4CE9484 T4.105V Without cab [ZDJE13827 - ] Middle East Africa F4CE9484 Without cab [ZDJE13827 - ] Australia New Zealand F4CE9484 Without cab [ZDJE13827 - ] Europe F4CE9484 T4.105V Without cab [ZDJE13827 - ] Asia Pacific F4CE9484 With cab [ZDJE10473 - ] Australia New Zealand F5AE9484A With cab [ZDJE10473 - ] Middle East Africa F5AE9484A With cab [ZDJE10473 - ] Asia Pacific F5AE9484A With cab [ZDJE10473 - ] Europe F5AE9484A Without cab [ZDJE1 1549 - ] Middle East Africa F5AE9484A T4.65V Without cab [ZDJE1 1549 - ] Asia Pacific F5AE9484A T4.65V Without cab [ZDJE1 1549 - ] Europe F5AE9484A Without cab [ZDJE1 1549 - ] Australia New Zealand F5AE9484A T4.75V With cab [ZDJE10095 - ] Asia Pacific F5AE9484B T4.75V With cab [ZDJE10095 - ] Europe F5AE9484B T4.75V With cab [ZDJE10095 - ] Australia New Zealand F5AE9484B T4.75V With cab [ZDJE10095 - ] Middle East Africa F5AE9484B T4.75V Without cab [ZDJE1 1310 - ] Middle East Africa F5AE9484B Without cab [ZDJE1 1310 - ] Asia Pacific F5AE9484B Without cab [ZDJE1 1310 - ] Australia New Zealand F5AE9484B T4.75V Without cab [ZDJE1 1310 - ] Europe F5AE9484B With cab [ZDJE1 1669 - ] Middle East Africa F5AE9484G With cab [ZDJE1 1669 - ] Australia New Zealand F5AE9484G With cab [ZDJE1 1669 - ] Europe F5AE9484G With cab [ZDJE1 1669 - ] Asia Pacific F5AE9484G Without cab [ZDJE10317
] Middle East Africa F5AE9484G
Without cab [ZDJE10317 - ] Europe F5AE9484G Without cab [ZDJE10317 - ] Asia Pacific F5AE9484G Without cab [ZDJE10317 - ] Australia New Zealand F5AE9484G
With cab [ZDJE1 1682 - ] Australia New Zealand F4CE9484
-
T4.85V
T4.95V
With cab [ZDJE1 1682 - ] Europe F4CE9484
With cab [ZDJE1 1682 - ] Middle East Africa F4CE9484
With cab [ZDJE1 1682 - ] Asia Pacific F4CE9484 47888373 18/07/2016
T4.95V
Product Market Product Engine T4.95V Without cab [ZDJE1 1554 - ] Asia Pacific F4CE9484 Without cab [ZDJE1 1554 - ] Europe F4CE9484 Without cab [ZDJE1 1554 - ] Middle East Africa F4CE9484 T4.95V Without cab [ZDJE1 1554 - ] Australia New Zealand F4CE9484 47888373 18/07/2016
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch mechanical release control Clutch hydraulic release control [18.1 10] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.3 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14] Mechanical transmission Mechanical transmission external controls [21.140] Mechanical transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.1 12] Power shuttle transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 [21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 Power shuttle transmission internal components Gearbox internal components Creeper Reverser unit Dif ferential 1 Drive (4WD) system [23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.314] Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powered front axle Front bevel gear set and dif ferential Final drive steering and shafts 47888373 18/07/2016
Axle suspension control
Final drives front axle
Powered rear axle
Rear bevel gear set and dif ferential
Planetary and final drives
gear and final drives
T ake-Of f (PT
Rear mechanical control
Front Power T f (PT Brakes and controls
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear axle system
[27.126] Spur
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.1 10] Parking brake parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.220] T railer brake hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3 Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front hitch controls and lines [35.000] Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 Reservoir , cooler , and filters Fixed displacement pump [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.600] High flow hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 Main lift system 14] hitch control valve [35.1 16] hitch cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9 Hitches, drawbars, and implement couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10] Rear hitch Rear hitch external controls 47888373 18/07/2016
Front hitch Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control [41.200] Hydraulic control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front wheels Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.104] V entilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 Harnesses and connectors [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.302] Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.051] Cab Heating, V entilation, and Air-Conditioning (HV AC) controls . . . . . . . . . . . . . . . . . . . 55.8 [55.050] Heating, V entilation, and (HV AC) control system . . . . . . . . . . . . . . . . . 55.9 Steering control system Cab hitch controls 1 Rear hitch electronic control system External lighting Cab lighting Light harnesses W arning and instruments F AUL T CODES 47888373 18/07/2016
cab, and decals [90.1 10] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.1 14] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 [90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7 [90.160] Cab interior trim and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.8 47888373 18/07/2016
INTRODUCTION 47888373 18/07/2016 1
Contents INTRODUCTION Advice Important notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM REP AIR OPERA TIONS (*) 4 Safety rules SAFETY REGULA TIONS 5 Personal safety CAB AIR CONDITIONING SYSTEM (*) 8 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 (*) See content for specific models 47888373 18/07/2016 2
Safety rules SAFETY REGULA TIONS
T O PREVENT ACCIDENTS
Most accidents injuries that occur workshops are the result non - - observance simple and fundamental safety
For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types vehicle, regardless how well was designed and built. A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
GENERAL
• Carefully follow specified repair and maintenance
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - - slip footwear , safety
• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation
• Operate the vehicle and use the implements exclusively from the driver ’ s seat.
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used a workshop the field should built compliance with the safety rules
• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should
• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are
• Brakes are inoperative manually released for repair maintenance such cases, the machine should kept constantly under control using blocks similar
• The fuel nozzle should always contact with the filling Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity .
• Only use specified towing points for towing the tractor , connect parts carefully sure that all pins and / locks are secured position before applying traction.
Never remain near the towing cables chains that are operating under load
• T ransport vehicles that cannot driven using a trailer a low - - loading platform trolley ,
• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck firmly secure the tractor the truck trailer and lock the wheels the position.
• Electric battery - - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock
• Always use suitable hoisting lifting devices when raising moving heavy
• T ake extra care bystanders are
• Never pour gasoline diesel oil into wide and low
• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary
• W ear safety goggles with side guards when cleaning parts with compressed air
• Limit the air pressure a maximum bar ( psi ) , according local
47888373 18/07/2016
INTRODUCTION
5
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• Never use naked flames for lighting when working the machine checking for
• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear
• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all times.
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle position and move a flat area soon safely possible.
• Damaged bent chains cables are not use them for lifting
Always use suitable protective gloves when handling chains
• Chains should always safely Ensure that fastening device strong enough hold the load persons should stop near the fastening trailing chains
• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately
• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container
Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons
• Empty pockets all objects that may fall unobserved into the vehicle parts when
• the presence protruding metal use protective goggles goggles with side special footwear and
• Handle all parts carefully , not put your hands fingers between moving parts, wear suitable safety clothing -safety gloves and
WELDING OPERA TIONS
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y
• Where remove the part tool that requires arc welding from the tractor
• Disconnect both battery Isolate the cable ends avoid contact with each other and the tractor
• Position the welder ground clamp near possible the area where welding taking
• Remove the electronic control units located the tractor welding carried out near these control units.
• Never allow welding cables lay near across any electrical wiring electronic component while welding progress.
• Metal cables tend fray with repeated Always use suitable protective devices when handling
ART
• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never place the body , hands fingers near fans rotating
ENGINE
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage
• Never check adjust fan belt tension when the engine running. Never adjust the fuel injection pump when the vehicle 47888373 18/07/2016
INTRODUCTION
6
Engine T4.105N W ith cab [ZDJE16586T4.105N W ithout cab [ZDJE18360T4.105V W ith cab [ZDJE17896T4.105V W ithout cab [ZDJE13827T4.65V W ith cab [ZDJE10473T4.65V W ithout cab [ZDJE1 1549T4.75N W ith cab [ZDJE10131T4.75N W ithout cab [ZDJE1 1495T4.75V W ith cab [ZDJE10095T4.75V W ithout cab [ZDJE1 1310T4.85N W ith cab [ZDJE09941T4.85N W ithout cab [ZDJE12418T4.85V W ith cab [ZDJE1 1669T4.85V W ithout cab [ZDJE10317T4.95N W ith cab [ZDJE10238T4.95N W ithout cab [ZDJE12231T4.95V W ith cab [ZDJE1 1682T4.95V W ithout cab [ZDJE1 1554 - ] 47888373 18/07/2016
SER VICE MANUAL
Engine - Engine and crankcase
Engine - Remove
Remove the cab described operation " Cab - Remove (90.150)
Extract the fixing pin and remove the ballast (1) ; screw the retaining screws and retrieve the ballast support (2)
Carry out operation in: Drive shaft - Disassemble (21.145) , propeller shafts and only
Unscrew the plug and drain the front transmission ing (prescribed quantity: l ( 1 gal )
Disconnect the pipes ( (1) and (2) ) the transmission oil cooler and the front axle dif ferential
Disconnect: the transmission oil cooler pipes (1) and the front axle dif ferential lock pipe (2)
WLSPVNS10C1 - 10A 1
WLSPVNS10C1 - 1 2
WLSPVNS10C1 - 12A 3
WLSPVNS10C1 - 13A 4 47888373 18/07/2016 10.1 [10.001] / 3
Unscrew: the retaining bolts the pipe (1) delivering oil the pump and the bolts retaining the pipe (2) the filter
Loosen the related clamps and remove the sleeve (2) from the pipe (1) and remove the transmission oil inlet pipe together with the above - mentioned
Unscrew the fixing clamps and disconnect the pipes ( (1) and (2) ) from the cooler , the sleeve (4) between the air filter and the turbocharger and the oil vapour recirculation pipe (3)
Disconnect the secondary tank fuel level connection (1) and the clogged air filter pressure switch
Engine - Engine and crankcase
14A 5
WLSPVNS10C1 -
WLSPVNS10C1 - 15A 6
WLSPVNS10C1
16A 7
-
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Engine - Engine and crankcase
Engine - Install
Respect the tightening
Connect the with the Refit the engine the front axle - support assembly with the radiator and cooler
Before refitting the engine the clutch box carefully clean the mating surfaces and apply sealing compound ( 2 ( 0.08 ) diameter), according the diagram shown T ransmission housing - Reseal 14)
Position the engine the clutch casing and secure with the specific
Position and secure the retaining bracket between the radiator and
Secure the pipe joining the main tank the secondary
Position and secure the guard between the radiator and
Connect the air - conditioning system pipes the denser
Insert the transmission oil radiator into its seat and secure
1 Connect and secure the top and bottom sleeves the engine radiator
Connect the steering cylinder control
Connect the electrical connections the secondary tank fuel level and clogged air filter
Position and secure the connecting pipes the cooler , turbocharger , air filter and oil vapour
Position and connect the transmission oil inlet
Position and secure the pipes the transmission oil filter
17. Connect the transmission oil cooler and front axle ferential lock
Carry out operation Drive shaft - Assemble Propeller shafts and only installation
Connect the cooler and front axle dif ferential lock pipes.
20. For models fitted with brakes the front axle essary fill the relevant tank (see dedicated section for the prescribed product and quantity) and bleed the braking
21. Screw the plug the rear transmission casing and fill with oil (see dedicated section for the prescribed product and
Position and secure the ballast
Position and secure the
Install the cab described operation Cab - Install (90.150)
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Clutch mechanical release control - Remove
Prior operation:
Disconnect the battery negative Remove the front left - hand
Partially disconnect the fuse holder box (1) and the agnosis socket (2)
Correctly disconnect the electrical connector (1) from the engine starting inhibitor switch (2)
Loosen the two indicated connection screws the switch (2) and the relevant
Store the switch (2) a suitable
Disconnect the retaining clip (1) the clutch (3) control lever cable (2) under the dashboard the right - hand side the
Clutch - Clutch mechanical
release control
MOIL16TR01988AA 1
MOIL16TR01989AA 2
MOIL16TR01344AA 3 47888373 18/07/2016 18.1 [18.100] / 3
Unscrew the four nuts (1) the master clutch pedal.
Unscrew the nut (1) and release the upper side the spring (2) .
Remove the lower side the spring from the small rod (3)
Manually remove the spring (1) including eyelet screw (2) and store them a suitable
Loosen the screw (1)
1 Move down the tie rod (2)
Manually extract the pedal axle rod (5) and store a suitable place.
Manually remove the master clutch pedal (4) including the tie rod (2) from the pedal holder (3)
Clutch mechanical
Clutch -
release control
MOIL16TR00373AA 4
MOIL16TR00374AA 5
MOIL16TR00375AA 6
MOIL16TR00376AA 7 47888373 18/07/2016 18.1 [18.100] / 4
14. Remove the seeger (3) and release the tie rod pin (1) . Remove the tie rod (2) and store a suitable Remove the two indicated needle bearings from the clutch pedal
Clutch - Clutch mechanical release control
MOIL16TR00378AA 8 47888373 18/07/2016 18.1 [18.100] / 5
Clutch mechanical release control - Install
Recover and thoroughly clean the master clutch pedal (1) and the tie rod (2)
Install the tie rod pin (1)
Install the tie rod (2) and fasten the seeger (3) .
Install the two indicated needle bearings inside the clutch pedal
Recover and thoroughly clean the pedal axle rod (1)
Recover and thoroughly clean the master clutch pedal holder
Correctly place the master clutch pedal axle (4) the holder (3)
Move down the tie rod (2) .
Correctly insert the rod (5) inside the pedal axle (4) .
Fasten the screw (1)
Clutch - Clutch mechanical release control
MOIL16TR00379AA 1
MOIL16TR00378AA 2
MOIL16TR00377AA 3
MOIL16TR00376AA 4 47888373 18/07/2016 18.1 [18.100] / 6
1 Recover and thoroughly clean the spring (1) including the eyelet screw (2)
Clip the lower side spring the small rod (3)
Correctly place the eyelet screw (2) the upper side the spring.
Fasten the nut (1)
Thoroughly clean the master clutch pedal assembly housing under the dashboard column the left side the
16. Carefully place the master clutch pedal assembly its
Fasten the four indicated nuts (1)
Correctly place and fasten the clip (1) the cable (2) the master clutch pedal (3) under the dashboard column the left side the
Clutch - Clutch mechanical release control
MOIL16TR00375AA 5
MOIL16TR00374AA 6
MOIL16TR00373AA 7
MOIL16TR01344AA 8 47888373 18/07/2016 18.1 [18.100] / 7
Recover and thoroughly clean the engine starting hibitor switch (1)
Correctly connect the electrical connector (2) the switch (1) .
T ighten the two indicated connection screws and the relevant
Next operation:
Connect the battery negative Proceed the clutch pedal calibration through the menu . Reconnect the front left - hand
Clutch - Clutch mechanical release control
MOIL16TR01989AA 9
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Clutch hydraulic release control - T ravel adjust
the position the clutch pedal (1) requires after a clutch check that main clutch pedal travel (A) between 148 - 152 (5.9842 ) adjust follows:
• Loosen the locknut (1) and turn the nut (2)
• Check that travel between 148 - 152 ( 5.8268 - )
• T ighten the locknut (1)
• Operate the unit four five times.
• Check that the clutch pedal (1) travel
• necessary , reset the correct value (A) , ously
• After having correctly adjusted pedal check that the entire distance travelled with a maximum load 190 ( 140.14 )
Clutch - Clutch hydraulic release control
WLSPVNS18C1 - 48A 1
WLSPVNS18C1 - 49A 2
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Clutch - Clutch and components
Clutch - General specification
LUK 1 / 1 clutch
T
single disk, dry plate dual clutch unit
operation: pedal operated main transmission clutch; hand lever operated
single Belleville spring disc
LUK 1 clutch
T ype single dry plate clutch Mechanical operation with pedal Engagement and release mechanism spiral springs
Driven plate lining material for P clutch cerametallic pads Driven plate thickness for P .O. clutch ( (1) 2 )
ype
Mechanical
P clutch Engagement and release mechanism
P clutch engagement and release mechanism spiral springs
transmission clutch:
mechanical
cerametallic Driven plate lining material for P clutch cerametallic Driven disc thickness: main clutch ( (9) , Fig. 1 9.610.4 ( 0.380.41 ) P clutch ( , 1 ) 7.37.9 ( 0.290.31 ) wear limit see Clutch - Repair - checks and measurements (18.1 10) Clearance between main transmission clutch release sleeve and housing - ( - ) Clearance between main transmission clutch release sleeve and housing 0.0500.151 ( 0.0190.059 ) Clearance between P clutch release sleeve and housing - ( - ) Release lever coplanarity adjustment see Clutch - Alignment 10) Clutch control adjustment see Clutch hydraulic release control - T ravel adjust (18.104)
Driven plate lining material for main
power shuttle transmissions organic agglomerate
transmissions
Driven
7.3
7.9
0.31
Clutch
measurements
47888373 18/07/2016 18.3 [18.1 10] / 3
plate wear limit
-
( 0.2874 -
)
- Repair - checks and
10) Clearance between clutch release sliding sleeve and support - ( - )
Clutch - Clutch and components WLSPVNS18C1 - 02B 1 WLSPVNS18C1 - 03B 2 47888373 18/07/2016 18.3 [18.1 10] / 4
Clutch - Clutch and components
Clutch - T orque
Clutch - Special tools
Mandatory tools
• 380000293 : Clutch adjustment gauge (with 380001760
Not mandatory tools
• 380001760 : Pin for centring and adjustment 1 / 1
• 380000256 : Set wrenches for adjustment levers 1 / 1 LUK
• 50169 : Guide pin for fitting the engine the clutch
Parts tightened Thread T ightening torque 1 / 1 clutch / flywheel retaining bolts X - N·m ( 14.7518.44 ) 22.5 kgm Release command fork securing bolt M16 X 136 - 165 N·m ( 100.31121.70 ) 13.916.1 kgm Clutch housing / engine retaining nuts M12 X 1 - 129 N·m ( 86.2995.15 ) 1 1.613.1 kgm Nut for sleeve cover fixing stud X 1.25 - N·m ( - ) 22.5 kgm
50169 1
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Guide pin for fitting the engine the clutch housing (Mark part with 50169 Measurements mm) made C
Clutch - Sectional view
Longitudinal section 1 / 1 LUK clutch
(1) : P .O. clutch release lever adjuster .
(2) : Belleville spring
(4) : P .O. clutch release levers.
(8) : Main clutch release
(9) : Main clutch
(10) : Main clutch release lever adjuster : P clutch
(D) = 97.5 ( 3.8385 ) Nominal distance release levers (8) from clutch contact surface
(D1) = 139.5 ( 5.4921 ) Nominal distance lease levers (4) from clutch contact surface
NOTE: When apply sealing compound surfaces marked with "X" shown T ransmission housing - Reseal (21.1 14) .
Clutch - Clutch and components
- 02B 1 47888373 18/07/2016 18.3 [18.1 10] / 6
WLSPVNS18C1
Clutch - Clutch and components
Longitudinal section 1 LUK clutch
(1) : Main clutch disk.
(2) : P clutch release
(D1) = 139.5 ( 5.4921 ) Nominal distance release levers (2) from clutch contact surface
NOTE: When refitting the check that the clutch disks are positioned the drawing.
NOTE: When assembling apply sealing compound surfaces marked with "X" shown T ransmission housing - Reseal (21.1 14)
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WLSPVNS18C1 - 03B 2
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Clutch - Clutch and components
Clutch - Remove
Carry out operation cab with platform only removal (see Cab and platform - Remove (90.150) ) (models with
NOTE: Make sure that the bracket 380001613 locking the front axle relation the engine positioned and secured between them.
Carry out platform assembly , only removal (see Cab and platform - Remove (90.150) ) (models with
Remove the front roll bar
Unscrew the plug and drain the front transmission ing (prescribed quantity: l ( 1 1.62 gal )
Loosen the hydraulic pump line piping bolts (1)
Loosen the clamps (1) , (3) and (4) , unscrew the bracket retaining bolts (2) and remove the hydraulic pump line piping (5) .
WLSPVNS18C1 - 05A 1
WLSPVNS18C1 - 06A 2
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1
Unscrew the filter piping (1) and (2) .
Clutch - Clutch and components
Unscrew the services distributor piping (3) , (4) and (5)
Disconnect and remove piping (1) , (2) , (3) , (4) , (5) and (6)
Carry out operation exhaust only removal (see
Disconnect the piping (2) , unscrew the clamp (1) , the piping / clutch housing retaining bolt, and remove ing (1) and (3)
Remove the starter motor guard and disconnect the wire (1)
13. Remove the retaining clamps and disconnect the trical wires from the
Disconnect the piping (2)
WLSPVNS18C1 - 08A 4
WLSPVNS18C1 - 09A 5
WLSPVNS18C1 - 10A 6
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Clutch - Clutch and components
15. Disconnect the brake piping (1) from the block. Carry out propeller shafts and only removal (see Drive shaft - Disassemble (21.145)
17. Using a chain, connect the engine a hoist and sition a fixed stand under the clutch
Unscrew the bolt (2) accessing the allen screw (1) (on both
Unscrew all the clutch casing engine bolts and detach the engine.
Using tool 380001760 (2) , unscrew the retaining bolts and remove the clutch (1) (models fitted with Power
WLSPVNS18C1 - 12A 8
WLSPVNS18C1 - 13A 9
WLSPVNS18C1 - 14A
WLSPVNS18C1 - 15A 1 1 47888373 18/07/2016 18.3 [18.1 10] /
Clutch - Clutch and components
21. Using tool 380001760 (1) , unscrew the retaining bolts and remove the clutch (2) (models fitted with ical WLSPVNS18C1
- 17A 47888373 18/07/2016 18.3 [18.1 10] / 1 1
Clutch - Install
Apply the torque settings listed Clutch - T orque (18.1 10)
Before refitting the engine the clutch box carefully clean the mating surfaces and apply sealing compound ( 2 ( ) according the diagram shown T ransmission housing - Reseal (21.1 14)
Refit the clutch the using tool 380001760
Using a position the engine−front axle assembly and secure
Carry out Propeller shafts and only (see Drive shaft - Assemble
Connect the brake piping.
Connect the wire the starter motor
Connect the P engagement
Position and connect all the hydraulic
10. Carry out operation, exhaust pipe, only installation (see
1 Position and connect the hydraulic pump supply
Reassemble the removable front roll bar (models with platform).
Carry out platform assembly , only tion (see Cab and platform - Install ) els with
Carry out cab with platform only lation (see Cab - Install (90.150) ) (models with
Screw the plug the rear transmission casing and fill with oil (see Consumables , for prescribed products and
Bleed the
Clutch - Clutch and components
47888373 18/07/2016 18.3 [18.1 10] /
Clutch - Clutch and components
Clutch - Overhaul
Dual disk clutch 1 / 1
Unscrew the three P clutch lever adjustment nuts (1)
WLSPVNS18C1 - 19A 1
Recover the pressure plate (1) with the three coil springs (2) and the three washers.
WLSPVNS18C1 - 20A 2
Position three clamps (1) intervals 120° the clutch body and gradually and carefully squeeze the Belleville spring disk.
WLSPVNS18C1 - 21A 3
Extract the six spring retaining pins (1) from their seats. WLSPVNS18C1 -
22A 4 47888373 18/07/2016 18.3 [18.1 10] /
