Engine - Engine and crankcase

Engine - Install

Respect the tightening

Connect the with the Refit the engine the front axle - support assembly with the radiator and cooler

Before refitting the engine the clutch box carefully clean the mating surfaces and apply sealing compound ( 2 ( 0.08 ) diameter), according the diagram shown T ransmission housing - Reseal 14)

Position the engine the clutch casing and secure with the specific

Position and secure the retaining bracket between the radiator and

Secure the pipe joining the main tank the secondary

Position and secure the guard between the radiator and

Connect the air - conditioning system pipes the denser

Insert the transmission oil radiator into its seat and secure

1 Connect and secure the top and bottom sleeves the engine radiator

Connect the steering cylinder control

Connect the electrical connections the secondary tank fuel level and clogged air filter

Position and secure the connecting pipes the cooler , turbocharger , air filter and oil vapour

Position and connect the transmission oil inlet

Position and secure the pipes the transmission oil filter

17. Connect the transmission oil cooler and front axle ferential lock

Carry out operation Drive shaft - Assemble Propeller shafts and only installation

Connect the cooler and front axle dif ferential lock pipes.

20. For models fitted with brakes the front axle essary fill the relevant tank (see dedicated section for the prescribed product and quantity) and bleed the braking

21. Screw the plug the rear transmission casing and fill with oil (see dedicated section for the prescribed product and

Position and secure the ballast

Position and secure the

Install the cab described operation Cab - Install (90.150)

Clutch mechanical release control - Remove

Prior operation:

Disconnect the battery negative Remove the front left - hand

Partially disconnect the fuse holder box (1) and the agnosis socket (2)

Correctly disconnect the electrical connector (1) from the engine starting inhibitor switch (2)

Loosen the two indicated connection screws the switch (2) and the relevant

Store the switch (2) a suitable

Disconnect the retaining clip (1) the clutch (3) control lever cable (2) under the dashboard the right - hand side the

Unscrew the four nuts (1) the master clutch pedal.

Unscrew the nut (1) and release the upper side the spring (2) .

Remove the lower side the spring from the small rod (3)

Manually remove the spring (1) including eyelet screw (2) and store them a suitable

Loosen the screw (1)

1 Move down the tie rod (2)

Manually extract the pedal axle rod (5) and store a suitable place.

Manually remove the master clutch pedal (4) including the tie rod (2) from the pedal holder (3)

14. Remove the seeger (3) and release the tie rod pin (1) . Remove the tie rod (2) and store a suitable Remove the two indicated needle bearings from the clutch pedal

Clutch mechanical release control - Install

Recover and thoroughly clean the master clutch pedal (1) and the tie rod (2)

Install the tie rod pin (1)

Install the tie rod (2) and fasten the seeger (3) .

Install the two indicated needle bearings inside the clutch pedal

Recover and thoroughly clean the pedal axle rod (1)

Recover and thoroughly clean the master clutch pedal holder

Correctly place the master clutch pedal axle (4) the holder (3)

Move down the tie rod (2) .

Correctly insert the rod (5) inside the pedal axle (4) .

Fasten the screw (1)

1 Recover and thoroughly clean the spring (1) including the eyelet screw (2)

Clip the lower side spring the small rod (3)

Correctly place the eyelet screw (2) the upper side the spring.

Fasten the nut (1)

Thoroughly clean the master clutch pedal assembly housing under the dashboard column the left side the

16. Carefully place the master clutch pedal assembly its

Fasten the four indicated nuts (1)

Correctly place and fasten the clip (1) the cable (2) the master clutch pedal (3) under the dashboard column the left side the

Recover and thoroughly clean the engine starting hibitor switch (1)

Correctly connect the electrical connector (2) the switch (1) .

T ighten the two indicated connection screws and the relevant

Next operation:

Connect the battery negative Proceed the clutch pedal calibration through the menu . Reconnect the front left - hand

Clutch hydraulic release control - T ravel adjust

the position the clutch pedal (1) requires after a clutch check that main clutch pedal travel (A) between 148 - 152 (5.9842 ) adjust follows:

• Loosen the locknut (1) and turn the nut (2)

• Check that travel between 148 - 152 ( 5.8268 - )

• T ighten the locknut (1)

• Operate the unit four five times.

• Check that the clutch pedal (1) travel

• necessary , reset the correct value (A) , ously

• After having correctly adjusted pedal check that the entire distance travelled with a maximum load 190 ( 140.14 )

Clutch - Clutch and components

Clutch - General specification

LUK 1 / 1 clutch

T single disk, dry plate dual clutch unit operation: pedal operated main transmission clutch; hand lever operated single Belleville spring disc

LUK 1 clutch

T ype single dry plate clutch Mechanical operation with pedal Engagement and release mechanism spiral springs

Driven plate lining material for P clutch cerametallic pads Driven plate thickness for P .O. clutch ( (1) 2 )

Clutch - Clutch and components

Clutch - T orque

Clutch - Special tools

Mandatory tools

• 380000293 : Clutch adjustment gauge (with 380001760

Not mandatory tools

• 380001760 : Pin for centring and adjustment 1 / 1

• 380000256 : Set wrenches for adjustment levers 1 / 1 LUK

• 50169 : Guide pin for fitting the engine the clutch

Clutch - Sectional view

Longitudinal section 1 / 1 LUK clutch

(1) : P .O. clutch release lever adjuster .

(2) : Belleville spring

(4) : P .O. clutch release levers.

(8) : Main clutch release

(9) : Main clutch

(10) : Main clutch release lever adjuster : P clutch

(D) = 97.5 ( 3.8385 ) Nominal distance release levers (8) from clutch contact surface

(D1) = 139.5 ( 5.4921 ) Nominal distance lease levers (4) from clutch contact surface

NOTE: When apply sealing compound surfaces marked with "X" shown T ransmission housing - Reseal (21.1 14) .

Clutch - Clutch and components

Longitudinal section 1 LUK clutch

(1) : Main clutch disk.

(2) : P clutch release

(D1) = 139.5 ( 5.4921 ) Nominal distance release levers (2) from clutch contact surface

NOTE: When refitting the check that the clutch disks are positioned the drawing.

NOTE: When assembling apply sealing compound surfaces marked with "X" shown T ransmission housing - Reseal (21.1 14)

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Clutch - Clutch and components

Clutch - Remove

Carry out operation cab with platform only removal (see Cab and platform - Remove (90.150) ) (models with

NOTE: Make sure that the bracket 380001613 locking the front axle relation the engine positioned and secured between them.

Carry out platform assembly , only removal (see Cab and platform - Remove (90.150) ) (models with

Remove the front roll bar

Unscrew the plug and drain the front transmission ing (prescribed quantity: l ( 1 1.62 gal )

Loosen the hydraulic pump line piping bolts (1)

Loosen the clamps (1) , (3) and (4) , unscrew the bracket retaining bolts (2) and remove the hydraulic pump line piping (5) .

1

Unscrew the filter piping (1) and (2) .

Clutch - Clutch and components

Unscrew the services distributor piping (3) , (4) and (5)

Disconnect and remove piping (1) , (2) , (3) , (4) , (5) and (6)

Carry out operation exhaust only removal (see

Disconnect the piping (2) , unscrew the clamp (1) , the piping / clutch housing retaining bolt, and remove ing (1) and (3)

Remove the starter motor guard and disconnect the wire (1)

13. Remove the retaining clamps and disconnect the trical wires from the

Disconnect the piping (2)

Clutch - Clutch and components

15. Disconnect the brake piping (1) from the block. Carry out propeller shafts and only removal (see Drive shaft - Disassemble (21.145)

17. Using a chain, connect the engine a hoist and sition a fixed stand under the clutch

Unscrew the bolt (2) accessing the allen screw (1) (on both

Unscrew all the clutch casing engine bolts and detach the engine.

Using tool 380001760 (2) , unscrew the retaining bolts and remove the clutch (1) (models fitted with Power

Clutch - Clutch and components

21. Using tool 380001760 (1) , unscrew the retaining bolts and remove the clutch (2) (models fitted with ical WLSPVNS18C1

Clutch - Install

Apply the torque settings listed Clutch - T orque (18.1 10)

Before refitting the engine the clutch box carefully clean the mating surfaces and apply sealing compound ( 2 ( ) according the diagram shown T ransmission housing - Reseal (21.1 14)

Refit the clutch the using tool 380001760

Using a position the engine−front axle assembly and secure

Carry out Propeller shafts and only (see Drive shaft - Assemble

Connect the brake piping.

Connect the wire the starter motor

Connect the P engagement

Position and connect all the hydraulic

10. Carry out operation, exhaust pipe, only installation (see

1 Position and connect the hydraulic pump supply

Reassemble the removable front roll bar (models with platform).

Carry out platform assembly , only tion (see Cab and platform - Install ) els with

Carry out cab with platform only lation (see Cab - Install (90.150) ) (models with

Screw the plug the rear transmission casing and fill with oil (see Consumables , for prescribed products and

Bleed the