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Safety rules SAFETY REGULA TIONS T O
Prevent Accidents
Most accidents injuries that occur workshops are the result non - - observance simple and fundamental safety
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For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types vehicle, regardless how well was designed and built.
A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
General
• Carefully follow specified repair and maintenance
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - - slip footwear , safety
• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation
• Operate the vehicle and use the implements exclusively from the driver ’ s seat.
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used a workshop the field should built compliance with the safety rules
• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should
• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are
• Brakes are inoperative manually released for repair maintenance such cases, the machine should kept constantly under control using blocks similar
• The fuel nozzle should always contact with the filling Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity .
• Only use specified towing points for towing the tractor , connect parts carefully sure that all pins and / locks are secured position before applying traction. Never remain near the towing cables chains that are operating under load
• T ransport vehicles that cannot driven using a trailer a low - - loading platform trolley ,
• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck firmly secure the tractor the truck trailer and lock the wheels the position.
• Electric battery - - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock
• Always use suitable hoisting lifting devices when raising moving heavy
• T ake extra care bystanders are
• Never pour gasoline diesel oil into wide and low
• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary
• W ear safety goggles with side guards when cleaning parts with compressed air
• Limit the air pressure a maximum bar ( psi ) , according local
51523358 21/08/2018
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• Never use naked flames for lighting when working the machine checking for
• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear
• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all times.
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle position and move a flat area soon safely possible.
• Damaged bent chains cables are not use them for lifting
Always use suitable protective gloves when handling chains
• Chains should always safely Ensure that fastening device strong enough hold the load persons should stop near the fastening trailing chains
• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately
• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container
Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons
• Empty pockets all objects that may fall unobserved into the vehicle parts when
• the presence protruding metal use protective goggles goggles with side special footwear and
• Handle all parts carefully , not put your hands fingers between moving parts, wear suitable safety clothing -safety gloves and
Welding Opera Tions
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y
• Where remove the part tool that requires arc welding from the tractor
• Disconnect both battery Isolate the cable ends avoid contact with each other and the tractor
• Position the welder ground clamp near possible the area where welding taking
• Remove the electronic control units located the tractor welding carried out near these control units.
• Never allow welding cables lay near across any electrical wiring electronic component while welding progress.
• Metal cables tend fray with repeated Always use suitable protective devices when handling
Art
• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never place the body , hands fingers near fans rotating
Engine
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage
• Never check adjust fan belt tension when the engine running. Never adjust the fuel injection pump when the vehicle 51523358
Engine - Remove from transmission
W ARNING very careful avoid contact with hot fluids. fluid extremely hot, allow cool a moderately warm temperature before proceeding.
Burn hazard!
Failure comply could result death serious injury W0362A
W Arning
Hot surface possible!
W ait for all components cool before performing any
Failure comply could result death serious injury . W0251A
Caution
Hot area!
Use care when working near hot components. W ear protective gloves.
Failure comply could result minor moderate injury . C0034A
W Arning
Chemical hazard!
When handling fuel, lubricants, and other service chemicals, follow the instructions.
W ear Personal Protective Equipment (PPE) not smoke use open Collect fluids proper containers. Obey all local and environmental regulations when disposing chemicals.
Failure comply could result death serious injury W0371A
Prior operation:
Remove the front ballast - See Front ballast - Remove (39.140)
Carefully clean the area around the central drain plug (1) the
Use a suitable container collect the transmission
Loosen the central drain plug (1) the transmission and drain the transmission oil.
Replace the central drain plug (1) the transmission.
T ighten the central drain plug (1) the
Carefully clean all the parts contaminated any ing hydraulic
Remove the cab – See Cab and platform - Remove
Remove the transmission drive shaft going from the transmission the front axle - See Front drive shaftRemove (23.314) .
Use a suitable hydraulic lift and position under the oil sump the
Use a second suitable hydraulic lift and position under the swinging arm (1) .
1 Remove the snap ring fixing the half bushes (1) the rear ball joint (2) the swinging arm (3)
Push down the hydraulic lifts and extract the half bushes (1) the rear ball joint (2)
Carefully clean the area around the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger
Use a suitable container collect the transmission Loosen the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger
16. Carefully clean the area around the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the
17. Use a suitable container collect the transmission oil.
18. Loosen the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the
Carefully clean the area around the coupling (1) the intermediate delivery pipe connected the sion oil filter
Use a suitable container collect the transmission
Loosen the coupling (1) the intermediate delivery pipe connected the transmission oil filter .
22. Carefully clean all the parts contaminated any ing hydraulic
23. Carefully clean the area around the sleeve (1) the intermediate delivery pipe connected the sion oil filter
Use a suitable container collect the transmission
25. Loosen the two screw collars (2) the sleeve (1) the intermediate delivery pipe connected the mission oil filter
Loosen the screw collar (3) fixing the sleeve (1) the intermediate delivery pipe connected the sion oil filter
Disconnect the sleeve (1) the intermediate delivery pipe connected the transmission oil filter
Carefully clean all the parts contaminated any ing hydraulic
Carefully clean the area around the connector (1) the steering sensor
30. Disconnect the steering sensor connector (1) .
31. Disconnect the connector cable (1) from the steering sensor
32. Carefully clean the area around the connector (1) the hydraulic fluid pressure sensor
Disconnect the connector (1) the hydraulic fluid pressure sensor .
34. Disconnect the connector cable (1) from the hydraulic fluid pressure sensor
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Carefully clean the area around the connector (1) Disconnect connector (1)
Unclamp the connector (1) from the support bracket (2) MOIL16TR01458AA
38. Loosen the screw (1) and remove the collar (2) .
Loosen the sleeve (3) the oil delivery pipe (4)
Carefully clean the area around the two holes (1) the upper side the clutch bell (2)
41. Restore the thread the two holes (1) the upper side the clutch bell (2)
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MOIL16TR01463AA
Engine - Engine and crankcase
42. Loosen the two screws (1) securing the bracket (2) . Remove the bracket (2) and the cable (3)
Arrange two eyebolts suitable for lifting the
Prepare a hoist and chains / straps that are suitable for lifting the MOIL16TR01461AA
Place a suitable lift under the transmission MOIL16TR01464AA
47. Clean the area around the clutch bell (1) .
Correctly position the two eyebolts (1) , and using the correct lock into the holes the upper face the clutch bell (2)
49. Correctly hook the chains / straps the eyebolts (1) .
Use a suitable tool separate the engine from the
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Loosen the four fastening screws (1) the left - hand side the clutch
52. Repeat for the four fastening screws the right - hand side the clutch
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53. Loosen the four retaining nuts (1) the lower side the clutch
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Using a suitable separate the engine from the transmission.
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Place a suitable bracket under the clutch bell the engine
Place a suitable bracket under the clutch bell the engine side.
Place a suitable bracket under the support bracket the front
Place a suitable bracket under the support bracket the front
Unclamp the chains the eyebolts and free the
MOIL16TR01469AA
MOIL16TR01470AA
Place a suitable bracket under the clutch bell the transmission
Place a suitable bracket under the clutch bell the transmission side.
Engine - Install the transmission
Retrieve the transmission assembly and carefully clean the area around the clutch bell.
Retrieve the front axle and engine assembly and clean the clutch
Arrange two eyebolts suitable for lifting the Prepare a hoist and chains / straps that are suitable for lifting the engine.
Arrange two eyebolts suitable for lifting the Prepare a hoist and chains / straps that are suitable for lifting the
Carefully clean the area around the two holes (1) the upper side the clutch bell (2)
Restore the thread the two holes (1) the upper side the clutch bell (2)
Correctly position the two eyebolts (1) , and using the correct lock into the holes the upper face the clutch bell (2)
Correctly hook the chains / straps the eyebolts (1)
1 Remove any supports positioned under the clutch bell the engine
