New Holland T4.80V Tractor Service Repair Manual by u1yiuef6

SERVICE

MANUAL

T4.100N W ith cab [ZHLJ01382T4.100N W ithout cab [ZHLJ01816T4.100V W ith cab [ZHLJ00619T4.100V W ithout cab, T4.1 10N W ith cab [ZHLJ01217T4.1 10N W ithout cab [ZHLJ02312T4.1 10V W ith cab [ZHLJ01709T4.1 10V W ithout cab [ZHLJ01680T4.80N W ith cab [ZHLJ02071T4.80N W ithout cab [ZHLJ01960T4.80V W ith cab [ZGLJ04271T4.80V W ithout cab [ZHLJ02720T4.90N W ith cab [ZHLJ01597T4.90N W ithout cab [ZHLJ01779T4.90V W ith cab [ZHLJ00171T4.90V W ithout cab [ZHLJ03996 - ] 51523366 22/08/2018

SER VICE MANUAL

Link Product / Engine

Product Market Product Engine With cab [ZHLJ01382 - ] Australia New Zealand F5DFL413K*C001 With cab [ZHLJ01382 - ] Europe F5DFL413K*C001 With cab [ZHLJ01382 - ] Asia Pacific F5DFL413K*C001 With cab [ZHLJ01382 - ] Middle East Africa F5DFL413K*C001 With cab [ZHLJ01382 - ] Latin America F5DFL413K*C001 Without cab [ZHLJ01816 - ] Asia Pacific F5DFL413K*C001 T4.100N Without cab [ZHLJ01816 - ] Australia New Zealand F5DFL413K*C001 Without cab [ZHLJ01816 - ] Latin America F5DFL413K*C001 Without cab [ZHLJ01816 - ] Europe F5DFL413K*C001 T4.100N Without cab [ZHLJ01816 - ] Middle East Africa F5DFL413K*C001 10N With cab [ZHLJ01217 - ] Australia New Zealand F5DFL413J*C002 10N With cab [ZHLJ01217 - ] Europe F5DFL413J*C002 10N With cab [ZHLJ01217 - ] Asia Pacific F5DFL413J*C002 10N With cab [ZHLJ01217 - ] Middle East Africa F5DFL413J*C002 10N With cab [ZHLJ01217 - ] Latin America F5DFL413J*C002 10N Without cab [ZHLJ02312 - ] Middle East Africa F5DFL413J*C002 T4.1 10N Without cab [ZHLJ02312 - ] Australia New Zealand F5DFL413J*C002 T4.1 10N Without cab [ZHLJ02312 - ] Europe F5DFL413J*C002 10N Without cab [ZHLJ02312 - ] Asia Pacific F5DFL413J*C002 T4.1 10N Without cab [ZHLJ02312 - ] Latin America F5DFL413J*C002 With cab [ZHLJ02071 - ] Latin America F5DFL413B*H001 With cab [ZHLJ02071 - ] Australia New Zealand F5DFL413B*H001 With cab [ZHLJ02071 - ] Middle East Africa F5DFL413B*H001 With cab [ZHLJ02071 - ] Europe F5DFL413B*H001 With cab [ZHLJ02071 - ] Asia Pacific F5DFL413B*H001 Without cab [ZHLJ01960 - ] Australia New Zealand F5DFL413B*H001 Without cab [ZHLJ01960 - ] Europe F5DFL413B*H001 T4.80N Without cab [ZHLJ01960 - ] Asia Pacific F5DFL413B*H001 Without cab [ZHLJ01960 - ] Latin America F5DFL413B*H001 T4.80N Without cab [ZHLJ01960 - ] Middle East Africa F5DFL413B*H001 T4.90N With cab [ZHLJ01597 - ] Australia New Zealand F5DFL413L*C001 T4.90N With cab [ZHLJ01597 - ] Europe F5DFL413L*C001 T4.90N With cab [ZHLJ01597 - ] Middle East Africa F5DFL413L*C001 With cab [ZHLJ01597 - ] Latin America F5DFL413L*C001 51523366 22/08/2018

Product Market Product Engine T4.90N With cab [ZHLJ01597 - ] Asia Pacific F5DFL413L*C001 T4.90N Without cab [ZHLJ01779 - ] Australia New Zealand F5DFL413L*C001 Without cab [ZHLJ01779 - ] Asia Pacific F5DFL413L*C001 Without cab [ZHLJ01779 - ] Europe F5DFL413L*C001 T4.90N Without cab [ZHLJ01779 - ] Middle East Africa F5DFL413L*C001 Without cab [ZHLJ01779 - ] Latin America F5DFL413L*C001 With cab [ZHLJ00619 - ] Australia New Zealand F5DFL413K*C001 With cab [ZHLJ00619 - ] Latin America F5DFL413K*C001 With cab [ZHLJ00619 - ] Asia Pacific F5DFL413K*C001 With cab [ZHLJ00619 - ] Middle East Africa F5DFL413K*C001 T4.100V With cab [ZHLJ00619 - ] Europe F5DFL413K*C001 T4.100V Without cab Australia New Zealand F5DFL413K*C001 T4.100V Without cab Asia Pacific F5DFL413K*C001 T4.100V Without cab Europe F5DFL413K*C001 T4.100V Without cab Middle East Africa F5DFL413K*C001 T4.100V Without cab Latin America F5DFL413K*C001 10V With cab [ZHLJ01709 - ] Latin America F5DFL413J*C002 10V With cab [ZHLJ01709 - ] Asia Pacific F5DFL413J*C002 10V With cab [ZHLJ01709 - ] Australia New Zealand F5DFL413J*C002 10V With cab [ZHLJ01709 - ] Middle East Africa F5DFL413J*C002 10V With cab [ZHLJ01709 - ] Europe F5DFL413J*C002 10V Without cab [ZHLJ01680 - ] Australia New Zealand F5DFL413J*C002 10V Without cab [ZHLJ01680 - ] Asia Pacific F5DFL413J*C002 T4.1 10V Without cab [ZHLJ01680 - ] Latin America F5DFL413J*C002 10V Without cab [ZHLJ01680 - ] Middle East Africa F5DFL413J*C002 T4.1 10V Without cab [ZHLJ01680 - ] Europe F5DFL413J*C002 With cab [ZGLJ04271 - ] Australia New Zealand F5DFL413B*H001 With cab [ZGLJ04271 - ] Middle East Africa F5DFL413B*H001 With cab [ZGLJ04271 - ] Asia Pacific F5DFL413B*H001 T4.80V With cab [ZGLJ04271 - ] Latin America F5DFL413B*H001 T4.80V With cab [ZGLJ04271 - ] Europe F5DFL413B*H001 T4.80V Without cab [ZHLJ02720 - ] Europe F5DFL413B*H001 T4.80V Without cab [ZHLJ02720 - ] Latin America F5DFL413B*H001 T4.80V Without cab [ZHLJ02720 - ] Asia Pacific F5DFL413B*H001 T4.80V Without cab [ZHLJ02720 - ] Australia New Zealand F5DFL413B*H001 T4.80V Without cab [ZHLJ02720 - ] Middle East Africa F5DFL413B*H001

With cab [ZHLJ00171 - ] Middle East Africa F5DFL413L*C001

With cab [ZHLJ00171 - ] Latin America F5DFL413L*C001

With cab [ZHLJ00171 - ] Australia New Zealand F5DFL413L*C001

With cab [ZHLJ00171 - ] Europe F5DFL413L*C001

With cab [ZHLJ00171 - ] Asia Pacific F5DFL413L*C001 Without cab [ZHLJ03996 - ] Europe F5DFL413L*C001 Without cab [ZHLJ03996 - ] Latin America F5DFL413L*C001 51523366 22/08/2018

T4.90V

Product Market Product Engine T4.90V Without cab [ZHLJ03996 - ] Asia Pacific F5DFL413L*C001 T4.90V Without cab [ZHLJ03996 - ] Middle East Africa F5DFL413L*C001 T4.90V Without cab [ZHLJ03996 - ] Australia New Zealand F5DFL413L*C001 51523366 22/08/2018

Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.1 14] Pump drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Air cleaners and lines Intake and exhaust manifolds and muf fler Exhaust Gas Recirculation (EGR) exhaust treatment Engine cooling system Fan and drive Aftercooler Engine lubrication system 1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch mechanical release control Clutch hydraulic release control 10] Clutch and components T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [21.1 14] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.130] Mechanical transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.100] Mechanical transmission hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.140] Mechanical transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 12] Power shuttle transmission Power shuttle transmission external controls Power shuttle transmission hydraulic components Power shuttle transmission internal components Creeper 51523366 22/08/2018

Front bevel gear set and dif ferential

Final drive steering and shafts

Final drives front axle

Planetary and final drives

Spur gear and final drives

Rear mechanical control

Front Power T f (PT control

Front Power T f (PT Brakes and controls

Reverser unit 1 T ransmission

T ransmission/Rear

Dif ferential Drive (4WD)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . control Drive

[23.314] Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3

axle

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

cooler and lines 18]

drive

system

(4WD) gearbox

Front

system

Powered front axle

Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [27.100] Powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120]

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 [27.126]

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.4 Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51523366 22/08/2018

Hydraulic service brakes 10] Parking brake parking lock

T railer

Hydraulic systems Hydraulic systems [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 Remote

Main lift

hitch

Front

Hitches,

couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [37.120] Rear three-point

linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 [37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 Front hitch

Rear hitch Frames and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control Hydraulic control components Cylinders Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front wheels [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating V entilation Air conditioning 51523366 22/08/2018

brake hydraulic control

control valves

system 14]

control valve

hydraulic adjustment Front hitch controls and lines

hitch cylinders and lines

drawbars, and implement

hitch

linkage 10]

Cab pressurizing system Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.015] Engine control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.302] Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.01 Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.014] Engine intake and exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 Exhaust Gas Recirculation (EGR) electrical system Electronic modules 1 Cab transmission controls [55.024] T ransmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 [55.021] T ransmission pressure sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 [55.541] Cab Drive (FWD) controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 Drive (4WD) control system Cab axle controls Cab Power T f (PT controls Rear Power T f (PT control system [55.049] Front Power T f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.20 [55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21 [55.032] T railer brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.22 [55.512] Cab controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23 [55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24 [55.051] Cab Heating, V entilation, and Air-Conditioning (HV AC) controls . . . . . . . . . . . . . . . . . 55.25 [55.050] Heating, V entilation, and Air-Conditioning (HV AC) control system . . . . . . . . . . . . . . . 55.26 51523366 22/08/2018

Cab hitch controls

Rear hitch electronic control system

Wiper and washer system

External lighting

External lighting switches and relays

Cab lighting

W arning and instruments

F AUL T CODES

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories

Platform, cab, bodywork, and decals

Cab

Cab interior

Cab interior trim and panels

Cab doors and hatches

. . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

51523366 22/08/2018

10] Operator platform less cab 18] Protections and footboards 14] Operator protections operator seat operator seat Engine hood and panels

INTRODUCTION 51523366 22/08/2018 1

Contents INTRODUCTION Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM REP AIR OPERA TIONS (*) 4 Safety rules (*) 5 Safety rules SAFETY REGULA TIONS 6 Personal safety CAB AIR CONDITIONING SYSTEM (*) 9 Safety rules - Ecology and the environment Engine cooling system - Basic instructions (*) 1 1 Basic instructions - Shop and assembly T orque - Standard torque data for hydraulic connections Capacities (*) Capacities (*) Capacities (*) Consumables Consumables (*) Plates - Product identification Product identification (*) See content for specific models 51523366 22/08/2018 2

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice.

case refer your NEW HOLLAND Sales and Service

INTRODUCTION

51523366 22/08/2018 3

Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM REP AIR OPERA TIONS

Starting the system low temperatures can damage the compressor . Only operate the air conditioner when the engine hot and the temperature inside the cab least ( )

When disconnecting the close the ends with plastic caps prevent foreign matter and humidity from getting inside the

Handle the thermostatic sensor carefully avoid damage that may prevent ficient system

Always use two spanners unscrew the hose fittings avoid twisting the fitting. not use any type engine oil lubricate the compressor and the Never leave the compressor oil container always make sure that tightly left exposed the oil will absorb humidity from the air and may , subsequently , damage the not transfer compressor oil from the original container another container not introduce any additives the compressor oil. Any additional substances could contain elements which are incompatible with the chemical base the refrigerant and thus alter its Check that the thermostatic sensor correctly inserted the fins the evaporator ensure ficient system ation.

INTRODUCTION

With cab [ZHLJ01382 - ] ANZ - - - - - - - - - MEA - -With cab [ZHLJ00619 - ] ANZ - - - - - - - - - MEA - -10N With cab [ZHLJ01217 - ] ANZ - - - - - - - - - MEA - -10V With cab [ZHLJ01709 - ] ANZ - - - - - - - - - MEA - -With cab [ZHLJ02071 - ] ANZ - - - - - - - - - MEA - -With cab [ZGLJ04271 - ] ANZ - - - - - - - - - MEA - -With cab [ZHLJ01597 - ] ANZ - - - - - - - - - MEA - -With cab [ZHLJ00171 - ] ANZ - - - - - - - - - MEA - - -

51523366 22/08/2018 4

Safety rules

- TIER (INTERIM) and AGE IIIB ANZ - -

TIER (INTERIM) and AGE IIIB ANZ

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words DANGER, W ARNING, and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the machine.

DANGER indicates a hazardous situation that, not avoided, will result death serious injury .

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation not could result machine property

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

INTRODUCTION

- - - - - - - MEA - --

- - - - - - - - - MEA - - -

51523366 22/08/2018 5

Engine T4.100N W ith cab [ZHLJ01382T4.100N W ithout cab [ZHLJ01816T4.100V W ith cab [ZHLJ00619T4.100V W ithout cab, T4.1 10N W ith cab [ZHLJ01217T4.1 10N W ithout cab [ZHLJ02312T4.1 10V W ith cab [ZHLJ01709T4.1 10V W ithout cab [ZHLJ01680T4.80N W ith cab [ZHLJ02071T4.80N W ithout cab [ZHLJ01960T4.80V W ith cab [ZGLJ04271T4.80V W ithout cab [ZHLJ02720T4.90N W ith cab [ZHLJ01597T4.90N W ithout cab [ZHLJ01779T4.90V W ith cab [ZHLJ00171T4.90V W ithout cab [ZHLJ03996 - ] 51523366 22/08/2018

SER VICE MANUAL

Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 14] Pump drives Fuel tanks [10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Air cleaners and lines Intake and exhaust manifolds and muf fler Exhaust Gas Recirculation (EGR) exhaust treatment [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 Fan and drive Aftercooler [10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 1 51523366 22/08/2018

EngineEngine and crankcase - 001 T4.100N W ith cab [ZHLJ01382T4.100N W ithout cab [ZHLJ01816T4.100V W ith cab [ZHLJ00619T4.100V W ithout cab, T4.1 10N W ith cab [ZHLJ01217T4.1 10N W ithout cab [ZHLJ02312T4.1 10V W ith cab [ZHLJ01709T4.1 10V W ithout cab [ZHLJ01680T4.80N W ith cab [ZHLJ02071T4.80N W ithout cab [ZHLJ01960T4.80V W ith cab [ZGLJ04271T4.80V W ithout cab [ZHLJ02720T4.90N W ith cab [ZHLJ01597T4.90N W ithout cab [ZHLJ01779T4.90V W ith cab [ZHLJ00171T4.90V W ithout cab [ZHLJ03996 - ] 51523366 22/08/2018 10.1 [10.001] / 1

Engine - Engine and crankcase

Engine - Remove from transmission

W ARNING

Burn hazard!

very careful avoid contact with hot fluids. fluid extremely hot, allow cool a moderately warm temperature before proceeding.

Failure comply could result death serious injury

W ARNING

Hot surface possible!

W ait for all components cool before performing any

W0362A

Failure comply could result death serious injury . W0251A

CAUTION

Hot area!

Use care when working near hot components. W ear protective gloves.

Failure comply could result minor moderate injury . C0034A

W ARNING

Chemical hazard!

When handling fuel, lubricants, and other service chemicals, follow the instructions.

W ear Personal Protective Equipment (PPE) not smoke use open Collect fluids proper containers. Obey all local and environmental regulations when disposing chemicals.

Failure comply could result death serious injury

Prior operation:

Remove the front ballast - See Front ballast - Remove (39.140)

Carefully clean the area around the central drain plug (1) the

Use a suitable container collect the transmission

Loosen the central drain plug (1) the transmission and drain the transmission oil.

Replace the central drain plug (1) the transmission.

T ighten the central drain plug (1) the

Carefully clean all the parts contaminated any ing hydraulic

Remove the cab – See Cab and platform - Remove

Remove the transmission drive shaft going from the transmission the front axle (only models with dard front axle) – See Front drive shaft - Remove

Remove the transmission drive shaft going from the transmission the front axle (only models with front axle SuperSteer™ ) - See Front drive shaft - Remove (23.314)

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10. Use a suitable hydraulic lift and position under the oil sump the engine (only models with front axle SuperSteer™ )

1 Use a second suitable hydraulic lift and position under the swinging arm (1) (only models with front axle SuperSteer™ )

12. Remove the snap ring fixing the half bushes (1) the rear ball joint (2) the swinging arm (3) (only models with front axle SuperSteer™ )

Push down the hydraulic lifts and extract the half bushes (1) the rear ball joint (2) (only models with front axle SuperSteer™ )

Carefully clean the area around the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger

Use a suitable container collect the transmission

Loosen the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger

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17. Carefully clean the area around the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the

18. Use a suitable container collect the transmission oil.

19. Loosen the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the

Carefully clean the area around the coupling (1) the intermediate delivery pipe connected the sion oil filter

Use a suitable container collect the transmission

Loosen the coupling (1) the intermediate delivery pipe connected the transmission oil filter .

23. Carefully clean all the parts contaminated any ing hydraulic

24. Carefully clean the area around the sleeve (1) the intermediate delivery pipe connected the sion oil filter

Use a suitable container collect the transmission

26. Loosen the two screw collars (2) the sleeve (1) the intermediate delivery pipe connected the mission oil filter

Loosen the screw collar (3) fixing the sleeve (1) the intermediate delivery pipe connected the sion oil filter

Disconnect the sleeve (1) the intermediate delivery pipe connected the transmission oil filter

Carefully clean all the parts contaminated any ing hydraulic

Carefully clean the area around the connector (1) the steering sensor

31. Disconnect the steering sensor connector (1) .

32. Disconnect the connector cable (1) from the steering sensor

Engine - Engine and crankcase

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33. Carefully clean the area around the connector (1) the hydraulic fluid pressure sensor

Disconnect the connector (1) the hydraulic fluid pressure sensor .

35. Disconnect the connector cable (1) from the hydraulic fluid pressure sensor

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Carefully clean the area around the connector (1) Disconnect connector (1)

Unclamp the connector (1) from the support bracket (2) MOIL16TR01458AA

39. Loosen the screw (1) and remove the collar (2) .

Loosen the sleeve (3) the oil delivery pipe (4)

Carefully clean the area around the two holes (1) the upper side the clutch bell (2)

42. Restore the thread the two holes (1) the upper side the clutch bell (2)

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Engine - Engine and crankcase

1 1

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Engine - Engine and crankcase

43. Loosen the two screws (1) securing the bracket (2) . Remove the bracket (2) and the cable (3)

Arrange two eyebolts suitable for lifting the

Prepare a hoist and chains / straps that are suitable for lifting the MOIL16TR01461AA

Place a suitable lift under the transmission MOIL16TR01464AA

48. Clean the area around the clutch bell (1) .

Correctly position the two eyebolts (1) , and using the correct lock into the holes the upper face the clutch bell (2)

50. Correctly hook the chains / straps the eyebolts (1) .

Use a suitable tool separate the engine from the

MOIL16TR01465AA

Loosen the four fastening screws (1) the left - hand side the clutch

53. Repeat for the four fastening screws the right - hand side the clutch

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54. Loosen the four retaining nuts (1) the lower side the clutch

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Using a suitable separate the engine from the transmission.

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Place a suitable bracket under the clutch bell the engine

Place a suitable bracket under the clutch bell the engine side.

Place a suitable bracket under the support bracket the front

Unclamp the chains the eyebolts and free the

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MOIL16TR01470AA

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Place a suitable bracket under the clutch bell the transmission

Place a suitable bracket under the clutch bell the transmission side.

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Engine - Install the transmission

Retrieve the transmission assembly and carefully clean the area around the clutch bell.

Retrieve the front axle and engine assembly and clean the clutch

Arrange two eyebolts suitable for lifting the Prepare a hoist and chains / straps that are suitable for lifting the engine.

Arrange two eyebolts suitable for lifting the Prepare a hoist and chains / straps that are suitable for lifting the

Carefully clean the area around the two holes (1) the upper side the clutch bell (2)

Restore the thread the two holes (1) the upper side the clutch bell (2)

Correctly position the two eyebolts (1) , and using the correct lock into the holes the upper face the clutch bell (2)

Correctly hook the chains / straps the eyebolts (1)

1 Remove any supports positioned under the clutch bell the engine

Engine - Engine and crankcase

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Engine - Engine and crankcase

Remove any supports positioned under the support bracket (1) the front Use a suitable tool fit the transmission the

Apply suitable sealing paste the coupling face (1) the transmission clutch bell.

15. Using a suitable tool, move the engine closer the

16. T ighten the four fastening screws (1) the left - hand side the clutch bell and tighten the prescribed

Repeat for the four fastening screws the right - hand side the clutch bell (1)

T ighten the four retaining nuts (1) the lower side the clutch bell and tighten the prescribed

19. Carefully clean all the parts contaminated any ing paste

Unclamp the chains the eyebolts and free the en-

21. Remove the two eyebolts used lift the engine.

22. Remove any supports positioned under the clutch bell the transmission

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Remove any supports positioned under the sion

24. Retrieve and carefully clean the bracket (1) .

25. Correctly position the cable (2) .

Correctly position the bracket (1) its housing the

T ighten the two screws (3) which fix the bracket (1) place.

Carefully clean the area around the sleeve (1) the oil delivery pipe (2)

29. T ighten the sleeve (1) the oil delivery pipe (2) .

30. Retrieve the collar (3) and position correctly its

T ighten the fastening screw (4) the collar (2)

Carefully clean the area around the connector (1) the steering sensor

Correctly position the connector cable (1) the ing sensor

Connect the steering sensor connector (1)

Engine - Engine and crankcase

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35. Carefully clean the area around the connector (1) the hydraulic fluid pressure sensor

Correctly position the connector cable (1) the hydraulic fluid pressure sensor .

37. Connect the connector (1) the hydraulic fluid sure sensor

MOIL16TR01460AA

Carefully clean the area around the connector (1)

Fasten the connector (1) the support bracket (2)

Connect the connector (1)

41. Carefully clean the area around the sleeve (1) the intermediate delivery pipe connected the sion oil filter

Connect the sleeve (1) the intermediate delivery pipe connected the transmission oil filter

T ighten the two screw collars (2) the sleeve (1) the intermediate delivery pipe connected the mission oil filter

T ighten the screw collar (3) fixing the sleeve (1) the intermediate delivery pipe connected the sion oil filter .

Carefully clean the area around the coupling (1) the intermediate delivery pipe connected the sion oil filter

Correctly connect the coupling (1) the intermediate delivery pipe connected the transmission oil filter

T ighten the coupling (1) the intermediate delivery pipe connected the transmission oil filter

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MOIL16TR01457AA

MOIL16TR01456AA

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48. Carefully clean the area around the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the

49. Correctly connect the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the

T ighten the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the MOIL16TR01455AA

Carefully clean the area around the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger

Correctly connect (1) the intermediate delivery and turn pipes the transmission oil exchanger

53. T ighten the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger MOIL16TR01454AA

54. Use a suitable hydraulic lift and position under the oil sump the engine (only models with front axle SuperSteer™ )

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Use a second suitable hydraulic lift and position under the swinging arm (1) (only models with front axle SuperSteer™ )

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- Engine and crankcase

Engine

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56. Push down the hydraulic lifts and correctly position the half bushes (1) the rear ball joint (2) (only els with front axle SuperSteer™ )

57. Position the snap ring fixing the half bushes (1) the rear ball joint (2) the swinging arm (3) (only models with front axle SuperSteer™ )

Refit the transmission drive shaft going from the transmission the front axle (only models with front axle SuperSteer™ ) - See Front drive shaft - Install (23.314) .

59. Refit the transmission drive shaft going from the mission the front axle (only models with standard front axle) - See Front drive shaft - Install (23.314)

Next operation:

Reattach the cab – See Cab and platform - Install (90.150)

T the transmission oil level - See T ransmission drive housing - Level make 18) Refit the front ballast - See Front ballast - Install (39.140)

Engine - Engine and crankcase

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Engine - Remove from transmission

W ARNING

Burn hazard!

very careful avoid contact with hot fluids. fluid extremely hot, allow cool a moderately warm temperature before proceeding.

Failure comply could result death serious injury

W ARNING

Hot surface possible!

W ait for all components cool before performing any

Failure comply could result death serious injury .

CAUTION

Hot area!

Use care when working near hot components. W ear protective gloves.

Failure comply could result minor moderate injury .

W ARNING

Chemical hazard!

W0362A

W0251A

C0034A

When handling fuel, lubricants, and other service chemicals, follow the instructions.

W ear Personal Protective Equipment (PPE) not smoke use open Collect fluids proper containers. Obey all local and environmental regulations when disposing chemicals.

Failure comply could result death serious injury

Prior operation:

Remove the front ballast - See Front ballast - Remove (39.140)

Carefully clean the area around the central drain plug (1) the

Use a suitable container collect the transmission

Loosen the central drain plug (1) the transmission and drain the transmission oil.

Replace the central drain plug (1) the transmission.

T ighten the central drain plug (1) the

Carefully clean all the parts contaminated any ing hydraulic

Remove the operator platform – See Platform - Remove 10)

Remove the transmission drive shaft going from the transmission the front axle (only models with dard front axle) – See Front drive shaft - Remove

Remove the transmission drive shaft going from the transmission the front axle (only models with front axle SuperSteer™ ) - See Front drive shaft - Remove (23.314)

W0371A

Engine

Engine -

and crankcase

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10. Use a suitable hydraulic lift and position under the oil sump the engine (only models with front axle SuperSteer™ )

1 Use a second suitable hydraulic lift and position under the swinging arm (1) (only models with front axle SuperSteer™ )

12. Remove the snap ring fixing the half bushes (1) the rear ball joint (2) the swinging arm (3) (only models with front axle SuperSteer™ )

Push down the hydraulic lifts and extract the half bushes (1) the rear ball joint (2) (only models with front axle SuperSteer™ )

Carefully clean the area around the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger

Use a suitable container collect the transmission

Loosen the couplings (1) the intermediate delivery and return pipes the transmission oil exchanger

Engine - Engine and crankcase

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MOIL16TR01452AA 3

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17. Carefully clean the area around the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the

18. Use a suitable container collect the transmission oil.

19. Loosen the coupling (1) the intermediate dif ferential oil delivery pipe the left - hand side the

Carefully clean the area around the coupling (1) the intermediate delivery pipe connected the sion oil filter

Use a suitable container collect the transmission

Loosen the coupling (1) the intermediate delivery pipe connected the transmission oil filter .

23. Carefully clean all the parts contaminated any ing hydraulic

24. Carefully clean the area around the sleeve (1) the intermediate delivery pipe connected the sion oil filter

Use a suitable container collect the transmission

26. Loosen the two screw collars (2) the sleeve (1) the intermediate delivery pipe connected the mission oil filter

Loosen the screw collar (3) fixing the sleeve (1) the intermediate delivery pipe connected the sion oil filter

Disconnect the sleeve (1) the intermediate delivery pipe connected the transmission oil filter

Carefully clean all the parts contaminated any ing hydraulic

Carefully clean the area around the connector (1) the steering sensor

31. Disconnect the steering sensor connector (1) .

32. Disconnect the connector cable (1) from the steering sensor

Engine - Engine and crankcase

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33. Carefully clean the area around the connector (1) the hydraulic fluid pressure sensor

Disconnect the connector (1) the hydraulic fluid pressure sensor .

35. Disconnect the connector cable (1) from the hydraulic fluid pressure sensor

Carefully clean the area around the connector (1) Disconnect connector (1)

Unclamp the connector (1) from the support bracket (2)

39. Loosen the screw (1) and remove the collar (2) .

Loosen the sleeve (3) the oil delivery pipe (4)

Carefully clean the area around the two holes (1) the upper side the clutch bell (2)

42. Restore the thread the two holes (1) the upper side the clutch bell (2)

Engine - Engine and crankcase

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New Holland T4.80V Tractor Service Repair Manual

Link Product / Engine

Foreword - Important notice regarding equipment servicing

Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM REP AIR OPERA TIONS

Safety rules

Personal safety

Engine - Engine and crankcase

Engine - Remove from transmission

W ARNING

W ARNING

CAUTION

W ARNING

Engine - Engine and crankcase

Engine - Install the transmission

Engine - Engine and crankcase

Engine - Remove from transmission

W ARNING

CAUTION

W ARNING

Articles inside

Engine - Engine and crankcase

Engine - Engine and crankcase