SERVICE MANUAL T5.100 Electro Command T5.110 Electro Command T5.120 Electro Command Tractor Part number 51487926 English May 2018 © 2018 CNH Industrial Italia S.p.A. All Rights Reserved.
exhaust manifolds and muf fler
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.254] Intake
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.501] Exhaust Gas Recirculation (EGR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch mechanical release control 12] Slip clutch flywheel damper T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 transmission transmission external controls transmission hydraulic components transmission internal components Creeper T ransmission cooler and lines Drive (4WD) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [23.202] control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.314] Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 51487926 1 1/06/2018
and
bevel gear set and dif ferential
Final drive hub, steering knuckles, and shafts
Axle suspension control
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential
Planetary and final drives
Power T ake-Of f (PT
Rear electro-hydraulic
[25.100] Powered
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.122]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
Front axle system
front axle
Front
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [31.104]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.1 14] T wo-speed rear Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 16] rear Power T f (PT Front Power T f (PT control Front Power T f (PT Brakes and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.1 10] Parking brake parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 T railer brake hydraulic control T railer brake pneumatic control [33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.5 Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic systems Combination pump units Regulated/Low pressure system Remote control valves Main lift system 14] hitch control valve 51487926 1 1/06/2018
control
16] hitch cylinder Front hitch controls and lines Front hitch cylinders and lines Reservoir , cooler , and filters Safety and main relief valves 1 Hitches, drawbars, and implement couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 [37.106] Automatic pickup hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 [37.1 10] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3 [37.120] Rear hitch linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.4 [37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.5 Front hitch linkage Frames and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
rods
Steering
Steering control T
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [44.51 Front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520]
wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating V entilation Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51487926 1 1/06/2018
Hydraulic control components Cylinders
Rear
and connectors Cab engine controls Engine control system Engine starting system Alternator Battery Cold start aid Fuel tank system Fuel injection system Engine intake and exhaust system Selective Catalytic Reduction (SCR) electrical system 1 Exhaust Gas Recirculation (EGR) electrical system Engine cooling system Engine oil system Electronic modules Cab transmission controls
ransmission control system
ransmission
sensors
ransmission
switches
ransmission
Drive (4WD)
system
axle
system
axle control system Cab Power T f (PT controls Rear Power T f (PT control system [55.049] Front Power T f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.26 [55.519] Cab brake controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.27 [55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28 [55.032] T railer brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29 51487926 1 1/06/2018
Harnesses
T
T
speed
T
pressure sensors and
T
temperature sensors
control
Front
control
Rear
Cab controls Remote control valve electric control Cab V and (HV AC) controls V and (HV AC) control system [55.523] Cab hitch controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.34 Rear hitch electronic control system [55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.36 [55.91 Satellite navigation systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.37 Autopilot/Autoguidance Wiper and washer system External lighting External lighting switches and relays W arning and instruments ISOBUS components F AUL T CODES Front loader and bucket [82.100] Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories cab, and decals [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.160] Cab interior trim and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.156] Cab windshield and windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 [90.1 18] Protections and footboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 [90.120] operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7 [90.124] operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.8 51487926 1 1/06/2018
Engine hood and panels Engine hood and trims 16] Fenders and guards 1 51487926 1 1/06/2018
INTRODUCTION 51487926 1 1/06/2018 1
Contents INTRODUCTION Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM REP AIR OPERA TIONS 4 Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Personal safety CAB AIR CONDITIONING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product identification - Serial Number (17 Digit PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (*) See content for specific models 51487926 1 1/06/2018 2
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice.
case refer your NEW HOLLAND Sales and Service
INTRODUCTION
51487926 1 1/06/2018 3
Note the Owner W ARNINGS FOR AIR
CONDITIONING SYSTEM REP AIR OPERA TIONS
Starting the system low temperatures can damage the compressor Only operate the air conditioner when the engine hot and the temperature inside the cab least ( 68.00 )
When disconnecting the hoses, close the ends with plastic caps prevent foreign matter and humidity from getting inside the
Handle the thermostatic sensor carefully avoid damage that may prevent ficient system
Always use two spanners unscrew the hose fittings avoid twisting the not use any type engine oil lubricate the compressor and the
Never leave the compressor oil container open, always make sure that tightly closed. left exposed the oil will absorb humidity from the air and may , subsequently , damage the not transfer compressor oil from the original container another container not introduce any additives the compressor oil. Any additional substances could contain elements which are incompatible with the chemical base the refrigerant and thus alter its
Check that the thermostatic sensor correctly inserted the fins the evaporator ensure ficient system
INTRODUCTION
51487926 1 1/06/2018 4
Safety rules
- TIER (FINAL) and AGE ANZ - - - - - - MEA - - -
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
INTRODUCTION
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
51487926 1 1/06/2018 5
Safety rules
ACCIDENT PREVENTION
Most accidents injuries that occur workshops are the result non - observance simple and fundamental safety
For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types machine, regardless how well the machine question was designed and
A careful and prudentmechanic the best insurance against any Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
GENERALITIES
• Carefully follow specified repair and maintenance
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety clothing, e.g: non - - slip footwear , gloves, safety goggles, helmets, etc.
• not carry out repair operations with someone sitting the driver ’ s unless the person a trained technician who assisting with the operation
• Operate the vehicle and use the implements exclusively from the driver ’ s
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out with the greatest care and
• Service stairs and platforms used a workshop the field should built compliance with the safety rules force.
• Disconnect the batteries and label all controls indicate that the vehicle being Block the machine and all equipment which should
• not check fill fuel accumulator nor use starting liquid when smoking near naked these fluids are
• Brakes are inoperative manually released for repair maintenance such the machine should kept constantly under control using blocks similar
• The fuel nozzle should always contact with the filling aperture. Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity
• Only use specified towing points for towing the tractor . Connect the parts carefully and make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under load
• T o move a disabled use a trailer a low - boy ,
• When loading unloading the vehicle from the trailer , other means select a flat area capable sustaining the trailer truck wheels, firmly secure the tractor the truck trailer and lock the wheels the
• For electrical battery - chargers and similar equipment use exclusive auxiliary power supplies with a ficient ground avoid electrical shock
• Always use lifting equipment and similar appropriate capacity lift move heavy
• T ake extra care bystanders are
• Never pour gasoline diesel oil into wide and low
• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary
• W ear safety goggles with side guards when cleaning parts with compressed air .
51487926 1 1/06/2018
INTRODUCTION
6
• Limit the air pressure a maximum bar ( psi ) , according local
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• Never use naked flames for lighting when working the machine checking for
• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear
• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all
• operating outside the workshop, position the machine a flat surface and lock position. working a slope, lock the vehicle position and move a flat area soon possible order ensure a safety
• Damaged bent chains cables are not use them for lifting
Always use suitable protective gloves when handling chains
• Chains should always safely Ensure that the connection strong enough hold the expected persons should stop near the fastening trailing chains
• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately .
• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container
Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons
• Empty pockets all objects that may unintentionally fall into the vehicle parts when
• the presence protruding metal use protective goggles goggles with side special footwear and gloves.
• Handle all parts carefully , not put your hands fingers between moving wear suitable safety clothing -safety gloves and
WELDING OPERA TIONS
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NOT LOOK A T ARC WITHOUT PROPER EYE
• Where remove the part tool that requires arc welding from the tractor
• Disconnect both cables from the battery Isolate the cable ends avoid contact with each other and the tractor
• Position the welder ground clamp near possible the area where welding taking place.
• Remove the electronic control units located the tractor welding carried out near these control
• Never allow welding cables lay on, near across any electrical wiring electronic component while welding
• Metal cables tend fray with repeated Always use suitable protective devices when handling
ART
• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never bring your body , fingers near fans rotating
MOT
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage
• Never check adjust fan belt tension when the engine
INTRODUCTION
51487926 1 1/06/2018 7
Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Fuel tanks Fuel filters [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.254] Intake and exhaust manifolds and muf fler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Selective Catalytic Reduction (SCR) exhaust treatment Exhaust Gas Recirculation (EGR) exhaust treatment [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 Fan and drive Aftercooler [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 1 51487926 1 1/06/2018
Engine - Engine and crankcase
Engine - T orque
MOIL17TR00673GA 1 Part tighten Thread T ighten torque Bolt (5) securing the front axle the engine block M20 x x 130 587 N·m ( ) Bolt (4) securing the engine block the front axle M20 x x 1 587 N·m ( ) Bolt (1) securing the gearbox the engine block M12 x x 121 N·m ( ) Bolt (2) securing the engine block the gearbox M12 x x 121 N·m ( ) Bolt (3) securing the engine block the gearbox M12 x x 121 N·m ( ) 51487926 1 1/06/2018 10.1 [10.001] / 3
Engine - Remove W ARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders.
Failure comply could result death serious injury
W ARNING
A void injury!
W0398A
Handle all parts carefully not place your hands fingers between Use Personal Protective Equipment (PPE) indicated this manual, including protective goggles, gloves, and safety footwear
Failure comply could result death serious injury .
Prior operation:
Hood - Remove (90.100)
Side panels - Remove
Battery - Remove (55.302)
Fuel tank - Remove (10.216) .
Air conditioning - Evacuate
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Fender - Remove 16)
Remove the front ballast (if present) described
Front ballast - Remove (39.140)
Position wooden wedges (1) between the front axle and the front axle support (2) prevent
W0208A
Release the steering cylinder control lines the tening clamps (1) allow the front transmission drive shaft and its protection
Engine - Engine and crankcase
MOIL15TR01239AA 1
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Remove the front transmission drive shaft (1) scribed Front drive shaft - Remove
Position a container for transmission oil recovery under the transmission casing near the plug (1) .
Remove the plug (1) and drain the transmission oil.
Disconnect the inlet pipe (1) the filter loosening the 2 front retaining
Disconnect the hydraulic fitting (2) the heat exchanger
Remove the steering cylinder control lines ing the hydraulic fittings (1) .
10. Disconnect the hydraulic fitting (2) the oil pipe.
1 Uncouple the dif ferential lock fitting (3)
Engine - Engine and crankcase
MOIL15TR01371AA 3
MOIL15TR01232AA 4
MOIL17II00390AA 5
MOIL17TR01698AA 6 51487926 1 1/06/2018 10.1 [10.001] / 5
12. Uncouple the two electrical connectors (1) and the cab steering pump pipe (2)
Disconnect the hydraulic connections (1) and (2) the lines the hydraulic steering control valve.
14. Disconnect the two heating system pipes (3) and the protection screws (4) disconnect the cables from the battery the starter motor
15. Uncouple the oil delivery fitting (1) the control
Disconnect the hydraulic fitting (3) the capacitor (4) and loosen the screw (1) the retaining
17. Disconnect the sensor wiring (2) .
Engine - Engine and crankcase
MOIL17TR01410AA 7
MOIL17TR01412AA 8
MOIL17TR01413AA 9
MOIL17TR01665AA 51487926 1 1/06/2018 10.1 [10.001] / 6
18. Loosen the retaining nuts (1) and remove the plate (2) securing the air - conditioning system lines (3) MOIL17TR00624AA
Disconnect the air conditioning system lines (1) from the cab loosening the screws (2) . MOIL17TR00625AA
20. Loosen the retaining nuts and remove the plate (1) retaining the air - conditioning system lines (2) MOIL17TR00623AA
Uncouple the connector (1) from the brake fluid MOIL17TR01415AA
Engine - Engine and crankcase
1 1
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22. Remove the protection (1) above the ladder loosening the four screws (2)
Remove the cover (3) the fuse compartment using the two retaining clips.
24. Release the fuse compartment below the ladder from the fuse compartment the battery nector and the battery positive and the sensors
MOIL17TR01666AA
Acting from the bottom the loosen the screws (1) securing the cable (2) and bring the fuse compartment the front
26. Bring the cable (1) behind the line the flame guard line allow the front suspension
Loosen the screw (2)
Remove the fuse block cover
Release the cables from the fuse moving the screws (3) securing the cable (1)
MOIL17TR01667AA
MOIL17TR01668AA
Loosen the retaining clamps remove the aftercooler line (1) the left - hand side the MOIL15TR00555AA
Engine - Engine and crankcase
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Engine - Engine and crankcase
Remove the expansion tank support described the procedure Expansion tank - Remove (10.400)
Remove the air filter described the procedure Air cleaner - Remove (10.202)
Remove the retaining clamp (1) release the MOIL15TR01227AA
34. Disconnect the couplings (1) and (2) . MOIL17TR01669AA
Remove the air conditioning line (1) from the compressor . MOIL17TR01670AA
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36. the side, remove the protective grille (1) .
MOIL15TR00544AA
Loosen the retaining clamp (1) and disconnect the line (2) from the conveyor .
38. Loosen the retaining clamp (2) and disconnect the pipe (1) from the conveyor (3)
MOIL15TR01222AA
the remove the protective grille (1)
MOIL15TR01223AA
MOIL17TR01696AA
Engine - Engine and crankcase
51487926 1 1/06/2018 10.1 [10.001] /
Engine - Engine and crankcase
40. Disconnect the return line (1) from the radiator and the delivery line (2) the radiator MOIL17TR01697AA
Position the movable tool for dismantling tractors 3800031 (2) with the support bracket and adapter plate under the Place a wooden block (1) the contact points between the tool and the WLAPL4S10C140A
Remove the retaining screws (1) between the engine casing (2) and the transmission casing (3) MOIL15TR01229AA
Separate the engine (1) from the transmission using the specific tool 3800031 (2) WLAPL4S10C131AA
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44. Insert the fixed jack stand (1) under the ballast support and secure the front wheels with wooden wedges (2)
Position a fixed jack stand (3) under the splined port (1) the front axle Power T ake - f (PT O), placing a wooden plug (2) between parts (3) and (1)
Disconnect the wiring harness starting from the gine control unit (1) the maxi fuse box taking care disconnect the temperature and pressure sensors placed the
MOIL17TR01672AA
47. Loosen the screws (1) and remove the maxi fuse
MOIL17TR01673AA
Engine - Engine and crankcase
WLAPL4S10C132AA
WLAPL4S10C133A
51487926 1 1/06/2018 10.1 [10.001] /
48. Add a rope chain (1) also the front the engine. T ake the slack with the lifting keeping the engine
Loosen the 4 fastening screws (1) per side) the front suspension from the engine
Check that there are parts still connected that interfere with the aftercooler group and the Slowly remove the engine (2) from the front sion (3) avoiding incorrect movements prevent damaging the fan (1) and the radiator body
Engine - Engine and crankcase
WLAPL4S10C136A
MOIL15TR01702AA
51487926 1 1/06/2018 10.1 [10.001] /
WLAPL4S10C138A
Engine - Engine and crankcase
Engine - Install W ARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders.
Failure comply could result death serious injury
W ARNING
A void injury!
W0398A
Handle all parts carefully not place your hands fingers between Use Personal Protective Equipment (PPE) indicated this manual, including protective goggles, gloves, and safety footwear
Failure comply could result death serious injury .
Prior operation:
Engine - Remove (10.001)
Slowly position the engine (2) the front suspension (3) avoiding incorrect movements prevent damaging the fan (1) and the radiator body
W0208A
Secure the front suspension (4) the engine block (2) tightening the screws (1) and (3) described Engine - T orque
WLAPL4S10C138A
1
2 51487926 1 1/06/2018 10.1 [10.001] /
MOIL15TR01702AA
Engine - Engine and crankcase
Using the special tool 3800031 (2) move the whole engine lock front suspension (1) towards the sion
Secure the engine (2) the transmission casing (3) tightening the screws (1) described EngineT orque (10.001)
Remove the special tool (2) 3800031 recovering the adapter plate (1)
Refit the maxi fuse compartment and tighten the screws (1)
WLAPL4S10C131AA 3
MOIL15TR01229AA 4
WLAPL4S10C140A 5
MOIL17TR01673AA 6 51487926 1 1/06/2018 10.1 [10.001] /
Starting from the engine control unit (1) , lay out the electric wiring harness restoring the connections the temperature and pressure sensors placed the
the reconnect the return line (1) from the radiator and the delivery line (2) the radiator .
Engine - Engine and crankcase
MOIL17TR01672AA 7
MOIL17TR01697AA 8
MOIL17TR01696AA 9
Install the protective grill (1) .
MOIL15TR01223AA 51487926 1 1/06/2018 10.1 [10.001] /
T ighten the retaining clamp (2) and connect the pipe (1) from the conveyor (3)
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Engine - Engine and crankcase
1 the side, tighten the retaining clamp (1) and connect the pipe (2) from the conveyor
Install the protective grill (1)
MOIL15TR01222AA 1 1
MOIL15TR00544AA
51487926 1 1/06/2018 10.1 [10.001] /
13. Fit the air conditioning line (1) from the compressor .
MOIL17TR01670AA
Connect the couplings (1) and (2)
MOIL17TR01669AA
15. Fasten the retaining clamp (1) .
