New Holland T5.115 Tractor Service Repair Manual by u1yiuef6

T5.95 / T5.105 T5.115 Tractor

number 84568014

March

SERVICE MANUAL

Part

English

2013

SERVICEMANUAL T5.105 T5.115 T5.95 8456801422/03/2013

LinkProduct/Engine ProductMarketProductEngine T5.105 Europe F5DFL413B*A006 T5.105 NorthAmericaF5DFL413B*A006 T5.105 International Region F5DFL413B*A006 T5.115 NorthAmericaF5DFL413A*A002 T5.115 International Region F5DFL413A*A002 T5.115 Europe F5DFL413A*A002 T5.95 Europe F5DFL413C*A003 International Region F5DFL413C*A003 T5.95 NorthAmericaF5DFL413C*A003 8456801422/03/2013

INTRODUCTION Engine.......................................................................................10 [10.414]Fananddrive......................................................................10.2 [10.501]ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhaust treatment....................................................................................10.3 Clutch.......................................................................................18 Transmission..............................................................................21 [21.112]Powershuttletransmission.........................................................21.2 [21.148]Transmission/Reardriveinternalcomponents.....................................21.5 [21.154]Powershuttletransmissioninternalcomponents..................................21.6 [21.168]Hi-Lounit...........................................................................21.9 Four-WheelDrive(4WD)system..................................................23 [23.202]Electro-hydrauliccontrol...........................................................23.1 [23.304]Four-WheelDrive(4WD)gearbox.................................................23.2 [23.314]Driveshaft..........................................................................23.3 Frontaxlesystem.......................................................................25 [25.100]Poweredfrontaxle.................................................................25.1 8456801422/03/2013

Contents

[27.106]Rearbevelgearsetanddifferential................................................27.2 [27.120]Planetaryandfinaldrives..........................................................27.3 PowerTake-Off(PTO).................................................................31 [31.104]Rearelectro-hydrauliccontrol......................................................31.1 [31.116]Three-speedrearPowerTake-Off(PTO)..........................................31.2 [31.114]Two-speedrearPowerTake-Off(PTO)............................................31.3 Brakesandcontrols....................................................................33 [33.110]Parkingbrakeorparkinglock......................................................33.3 [35.355]Hydraulichandcontrol.............................................................35.2 [35.204]Remotecontrolvalves.............................................................35.3 [35.114]Three-pointhitchcontrolvalve.....................................................35.4 Hitches,drawbars,andimplementcouplings..................................37 Steering.....................................................................................41 [41.200]Hydrauliccontrolcomponents......................................................41.1 Wheels......................................................................................44 Electricalsystems.......................................................................55 [55.000]Electricalsystem...................................................................55.1 8456801422/03/2013

[55.201]Enginestartingsystem.............................................................55.3 [55.640]Electronicmodules.................................................................55.6 Platform,cab,bodywork,anddecals.............................................90 [90.100]Enginehoodandpanels...........................................................90.2 8456801422/03/2013

INTRODUCTION 8456801422/03/2013 1

CULTUREservicetechnicians,instrictaccordancewiththeinstructionsgivenandusinganyspecifictoolsnecessary. Anyoneperformingtheoperationsdescribedhereinwithoutstrictlyfollowingtheinstructionsispersonallyresponsible

INTRODUCTION Advice IMPORTANTNOTICE

8456801422/03/2013 3

SafetyrulesSAFETYREGULATIONS

TOPREVENTACCIDENTS

Accidentsmayoccurwithalltypesofvehicle,regardlessofhowwellitwasdesignedandbuilt.

GENERAL

•

• Itisadvisedtowearapprovedsafetyclothing,e.g:non--slipfootwear,gloves,safetygoggles,helmets,etc.

• Donotcarryoutrepairoperationswithsomeonesittinginthedriver’sseat,unlessthepersonisatrainedtechnician

• Operatethevehicleandusetheimplementsexclusivelyfromthedriver’sseat.

•

• Servicestepsandplatformsusedinaworkshoporinthefieldshouldbebuiltincompliancewiththesafetyrulesin

• Disconnectthebatteriesandlabelallcontrolstoindicatethatthevehicleisbeingserviced.Blockthemachineand

• Donotcheckorfillfueltanks,accumulatorbatteries,norusestartingliquidwhensmokingornearnakedflames,

•

• arecompletedinordertoavoidpossiblesparkscausedbytheaccumulationofstaticelectricity.

• aresecuredinpositionbeforeapplyingtraction.

• Transportvehiclesthatcannotbedrivenusingatraileroralow--loadingplatformtrolley,ifavailable.

• position.

• efficientgroundinsulationtoavoidelectricalshockhazards.

•

• Neverusegasoline,dieseloilorotherinflammableliquidsascleaningagents.Usenon-flammablenon-toxicpro-

•

• Limittheairpressuretoamaximumof ( 8456801422/03/2013

INTRODUCTION

• • •

• Allmovementsmustbecarriedoutcarefullywhenworkingunder,onornearthevehicleandwearprotectiveequip-

• Whencarryingoutcheckswiththeenginerunning,requesttheassistanceofanoperatorinthedriver’sseat.The operatormustmaintainvisualcontactwiththeservicetechnicianatalltimes.

• lockthevehicleinpositionandmovetoaflatareaassoonasissafelypossible.

•

WELDINGOPERATIONS

•

Beforestartingthevehicleorimplements,makesurethatthedriver’sseatislockedinpositionandalwayscheck

•

• Removetheelectroniccontrolunitslocatedonthetractorifweldingistobecarriedoutnearthesecontrolunits.

• inprogress.

•

STARTUP

ENGINE

• offuelspillage

• Nevercheckoradjustfanbelttensionwhentheengineisrunning.

INTRODUCTION

•

• •

•

8456801422/03/2013

SERVICEMANUAL Engine T5.105 T5.115 T5.95 8456801422/03/2013

Engine-Generalspecification GENERALSPECIFICATIONS 4Cylinders T5.95 T5.105 F5DFL413C*A003 F5DFL413B*A006 F5DFL413B*A002 Enginerpm 2400-2500RPM 2300RPM Cycle Fuelinjection Direct Numberofcylindersinline 4 99mm ( ) 110mm ( 4.3307in ) Totaldisplacement: 3400cm³ Compressionratio Allmodels MaximumPowerOutput: T5.105 Maximumpowerspeed 73kW ( 99Hp ) 79kW ( 107Hp ) 84kW ( 114Hp ) 2300RPM Peaktorque T5.95 T5.115 Peaktorquespeed 407N·m ( ) 444N·m ( 327.48lbft ) ( 340.02lbft ) 1500RPM Torqueincrease T5.95 T5.105 34% 35% 32% T5.95 T5.105 T5.115 62.7kW ( 85.1Hp ) ( ) 73.9kW ( 100.4Hp ) Numberofmainbearings 5 Sump Lubrication Pumpdrive fromcrankshaft Oilfiltration meshscreenonoilintakeandfiltercartridgeondeliveryline Engineoilpressureswitchoperatingpressures: -contactsclosing*withdecreasingpressure. -contactsopening*withincreasingpressure. warninglightison 0.2bar ( 2.90psi ) ( ) Cooling coolantcirculation closing Capacity withfiverowsofverticalpipes 16l ( 4.23USgal ) ø520mm ( ) Coolantpump Coolantthermometer coloredscaledividedintothreesections Temperaturerangescorrespondingtoeachsection: normaltemperature hightemperature darkbluearea viathermostatvalve 80°C ( 176.00°F ) 8456801422/03/2013 10.1[10.001]/3

GENERALSPECIFICATIONS

4Cylinders

Timing overheadvalvesoperatedbytappets,rodsandrockerarms viathecamshaftlocatedintheengineblock;thecamshaftis

Intake: P.M.S. 19° 37° Exhaust: P.M.S. 61° 21° Clearancebetweenvalvesandrockerarmswith

Turbochargedwith intercooler Aircleaning

Primingpump Injectionpump Type Nozzlestype Injectionpressure Manualmountedonthesuctionlinefilter BOSCH HighpressureCommonRailcontrolunit ( ) Filling: Enginesump Fueltank ( ) 140l ( 36.98USgal ) Type: Exhaustgasrecyclingsystem EGR Particulatefilter DPF* Recommendedfrequencyforrenewingfilter every3000hours

8456801422/03/2013 10.1[10.001]/4

Turbocharging

dualcartridgedryaircleaner,withcloggedfilterindicatorwith Fuelfiltration water-fuelseparator,lowpressurefilterandsensor.

NOTE:* )

Engine-Remove (1) asindicatedin Hood-Remove (90.100)

WLAPL4S10C101A 1 assembly (1) fromthesupport.

WLAPL4S10C103A 2

andremovethefront wheelmudguards (2) (ifapplicable)Dothisonboth

WLAPL4S10C104A 3

anddetachtheengine

.Carryoutthesameoperationfortheright−handsidepaneltoo.Removethe WLAPL4S10C105A 4

8456801422/03/2013 10.1[10.001]/5

2.Freethebottomstepsoftheladderwiththeretainer (1) (2)

(1)

(2)

6.Recovertherefrigerantfromthesystemviathe connections (1) and (2) usingthespecifictool 380000315 (1) ( (1) , 6 (2) takeittothecab. WLAPL4S10C106AA 5 (3) onthecondenser (1) freeitfromanystrapsor (2) andtakeittothe cab. WLAPL4S10C107A 6 drainplug. WLAPL4S10C108A 7 (1) handsteps (2) WLAPL4S10C109A 8 8456801422/03/2013 10.1[10.001]/6

10.Raisetherearofthetractorwithahydraulicjack,put WLAPL4S10C110A 9 (1) ,markanddetachthefuelpipes (2) andextractthefueltank (3) Removealsothebottomtankguard (4) WLAPL4S10C111A thefrontaxleshaftguard,thenremovetheguard (1) . WLAPL4S10C112AA 11 (2) andmovethefrontsleeve (1) WLAPL4S10C113AA 8456801422/03/2013 10.1[10.001]/7

WLAPL4S10C114AA

(1) thepropellershaftandremovetheshafttogetherwith shimontheback.

WLAPL4S10C115AA returnpipe,drainandcollecttheenginecoolant.

WLAPL4S10C116A

(1) box--transmissioncasing. WLAPL4S10C117A

14.Removethecirclip (2) retainingthecouplingsleeve ofthepropellershaft (1)

8456801422/03/2013 10.1[10.001]/8

18.Loosenthedevicejoiningtheoutletonthefilter DPF , freetheoutlettubefromanybracketsfasteningitto

WLAPL4S10C118A

(1) andextractthepipe fromtheturbinetotheradiator intercooler(2) outthesameoperationforthepipefromtheradiator intercooler totheengine (3) .

WLAPL4S10C119A

(2) fasteningtheairintakepipe totheturbine,thenfreetheaircleaner (4) together withthesupportbracket (3) Disconnecttheoilvaporpipe (1) oftheengineatthelevelofthefuelpump;removeit

WLAPL4S10C120A

(1) from

WLAPL4S10C121A

ATTENTION: Thefilteroutletunion DPF(1) atitsterminal (2)

8456801422/03/2013 10.1[10.001]/9

(4)

Asmallmisalignmentoftheaxisofthedecouplerwithrespecttotheaxisoftheturbineoutlet (3) wouldproduce

22.Disconnectallthefiltersensors,loosentheclamp

lambda probeand heatguardsbyundoingthefourscrews (5) fixingit

WLAPL4S10C122A

ATTENTION: neaththe DPF

Thetoppart (1) (2)

screws (3) totherightoftheengine(thesescrewsworkon averticalslotthatallowsthesupport (2) totakeonvarious positionsinheight).Beforedisassembly,takesomereferencesonthepositionoftheunitontheengine,sothat duringreassemblyitispossibletorestoreittotheexact

WLAPL4S10C123A

screwsfasteningthesupport (4) support (1) (5) unscrewthetwoupper screwsforthecenteringbushingsandthatsecure theleftbrackettothesupport (1) Asregardsremovingthesupport (1) and (2) there arenospecialinstructionstofollow.

WLAPL4S10C124A (1) and (2) andthe pipedeliveringoiltothespoolvalve (3) Removethefastenersofthebracket (4) gine

WLAPL4S10C125A

8456801422/03/2013 10.1[10.001]/10

thegearboxspoolvalve (2)

thegearboxspoolvalvesupplypipe (1) .

port (3)

WLAPL4S10C126A

mission (2)

(1) onthe

attheheightofthecabsupport.

Disconnectthedeliverylinetothelift (3) againatthe heightofthepipe (2)

Detachthedeliverypipes (5) totheliftandtothe powersteeringanti-cavitationtank (6) (4) (6) ,

WLAPL4S10C127A (1) (3) and,ifapplicable,frontbrakingassembly (4) .

dothesamethingalsoforthepipesdirectedtothe steeringsystemcylinder (2)

WLAPL4S10C128A

(1)

(3)

(4) andupper rubbersleevesjoiningradiator-engine.

WLAPL4S10C134A

8456801422/03/2013 10.1[10.001]/11

(1) onthe startermotor (2) batterycut-offswitch,thecablejoiningittothealterthevariousclamps.

(3) thenremovetheground

WLAPL4S10C135A

(1) ofthe FTP detachalltheconnections (2) then,aftercuttingtheclamps,collectthecableonthe frontnearthecontrolunit (5)

(3) disconnecttheconnec(4) themaxifuseboxandfromthevariousswitchesand fromtheclamps,moveitontothebackattheheight

WLAPL4S10C137A 36.Ontheleft-handsidedisconnecttheconnectorofthe powercableofthecab (1) ,freeitfromtheclamps

(2) (3) thatjoinsthelattertothemechanicalprimingpump

WLAPL4S10C139A

afixedstand (2) undertheclutchhousing (1) near

WLAPL4S10C129A

8456801422/03/2013 10.1[10.001]/12

39.Positionthemovabletoolfordismantlingtractors 380000569(2) withthebracketandadapterplate undertheengineandplaceawoodenblock (1) betweenthepointsofcontactbetweenthetooland

Wedgetheaxletopreventswinging.

WLAPL4S10C140A (1) betweentheengine

WLAPL4S10C130A (1) fromthetransmissionwith thetool 380000569(2) .

WLAPL4S10C131AA (1) undertheballastsupport andsecurethefrontwheelswithwoodenblocks (2)

WLAPL4S10C132AA

8456801422/03/2013

10.1[10.001]/13

43.Positionafixedstand (3) underthesupportofthe groove (1) ofthefrontaxledriveplacingawooden plugbetweenparts (3) and (1) WLAPL4S10C133A abletoreleasethehoistwiththecouplingdevicein Addaropeorchainalsoonthefrontoftheengine WLAPL4S10C136A (1) fasteningthefrontaxlesupport (2) totheengine.Removetheadjusterspacersfor (4) /sump (3) WLAPL4S10C141A (2) from (3) tryingtoavoidincorrectmovements withthehoistinordernottodamagetheradiatorfins (1) (2) ona WLAPL4S10C138A 8456801422/03/2013 10.1[10.001]/14

47.Removetheviscouscoupling (1) ,whereapplicable, togetherwiththefan (2) WLAPL4S10C144A (4) belt (5) (2) theflexiblebelt (3) (1) WLAPL4S10C145A 8456801422/03/2013 10.1[10.001]/15

followingthisprocedure:

Engine-Install 1.-Refittheflexiblebeltonthealternatorandtakeup theslackaccordingtotheprocedurein Accessory

therelevantpipesupportsecureitwiththescrews polyv usethetool 380200011 . (1) (2) polyv (3) recesshousesthebracket (1) (4) .Tail.Usedtodrivethe polyv beltinthepulley (5) edge (2) WLAPL4S10C101C 1 8456801422/03/2013 10.1[10.001]/16

(1)

andtherelatedcompressor

2 polyv(2) beltisperfectlyhoused

(2)

keepingthetool 380200011 ontotheclutchofthecompressorattheinnermost

andtightenthethreescrewstakingcaretospreada filmofthreadlockontheendssotheydonotcome

8.-Applytherequiredtorquesettings(seeenginesection) theplatformsupport. incorrectoperationswiththehoistsoasnottolet ingboltsandthenecessaryadjusterspacersforthe monobloc/sumpsupport.

380000569

undertheengineandplaceawooden blockinbetweenthepointofcontactbetweenthe

8456801422/03/2013 10.1[10.001]/17

WLAPL4S10C142A

WLAPL4S10C143A 3

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16.-Apply L OCTITE

13.-Removethefixedstandpreviouslypositionedunder thesupportofthegrooveofthedriveofthefrontaxle

gineandclutchcasingmatingsurfaces.

presenceoftwoorthreeworkerstousethemovable toolfordismantlingtractors 380000569 tomovethe engine/frontaxleassemblyclosetothegearbox.

calconnectionstopreventcrushingbetweenthetwo bodies.Duringthisphase,itismoreovernecessary ingfantohelpthecouplingbetweenthesleeveand 20.-Securebothassembliesbytighteningallthebolts lockingtheenginetothegearbox.

viouslyfittedundertheclutchcasingandrecoverthe movabletoolfordismantlingtractors 380000569 . imentfilter.

23.-Ontheleft-handside,connectthecabpowercable connector,takeitontothemaxifuseboxandlockit

24.-Returnthemainenginecablebackintoposition, connecttheconnectorstothesensorsandswitches 25.-Layoutthe

26.-Fitthestartermotorbackon,thenconnectthetwo groundwiresontheengineandbatterysystem.

tool 380000569

®518

FTP

8456801422/03/2013 10.1[10.001]/18

cut-offswitchandalternator.Fittheguardbackonto 28.-Refitthetwodeliveryandreturnlinestothecab heaterandthepipeinsertedonthelowersleeve steeringoildrainpipeandthesupplypipetothe onthetransmissionoilfilterassemblyandfixthe

twosuctionlinesfromthefiltertothepump.

ceedasfollows:

DPF

(1) ontherightone (2)

(5) securingittotheengine (1) and (2) totheenginewiththefourscrewsinposition (3) spectingthereferencemarksmadewhendisman-

(5) tothesupport (1) withthe

(4) totheenginewiththetwo

port (5) andwiththetwoupperscrewstothesupport (1)

DPF

Observation:

Ifafterrefittingthe DPF

entireunitintopositionandfasteningthefourfixing screwsoftheassemblytothecradle.

tertothecradletherearetwothreadedbushings (2) heldinpositionbyagrubscrew (1)

thebushinginoroutbytheamountnecessaryto

WLAPL4S10C124A 4

WLAPL4S10C146A 5 8456801422/03/2013 10.1[10.001]/19

ontheinletpipeontheradiator.Refitthesleeves intercooler and

38.-Fittheexhaustpipebackonandtightentherelevant retainingclamps. adjusttheshaftendfloat.

tankinpositionandsecureittighteningtherelevant returnthewheelintopositionandmountthefixing

45.-Reconnecttheair-conditioningpipesandthesen-

47.-Rechargetheair-conditioningsystemwithrefrigerantusingthespecificcontrolunit 380000315 .

49.-Refitthefrontwheelmudguards,ifapplicable,and pin. Hood-Install (90.100) 8456801422/03/2013 10.1[10.001]/20

andthatofthealternatorpivot (1)

(2) thenloosen

sioner (4)

WLAPL4S55C301A 1

(1) , (2) and (3) , 1

Thedrivebeltistensionedasfollows:

(5) , 1

Componentsoffigure 2 :

.Alternatorpulley.

Accessorybelt-Tensionadjustbelt

(3)

(2) (3) (4) (5)

(1)

8456801422/03/2013 10.2[10.414]/3

WLAPL4S55C301B 2

DieselParticulateFilters(DPF)-Torque MOIL12APL92 1 TORQUESETTINGS Torquesettings No. Parttotighten Threadsize 1 GastemperaturesensoronDPF intake 2 DPFfilterfirstsectiontemperature sensor 3 Pressurepipefittingonturbineside M14x1.540.5to49.54.14to5.1230.2to36.9 4 Pressurepipefittingonmufflerside 5 Lambdasensor 6Airtemperaturesensor M12x1.515to251.55to2.599to18.6 8456801422/03/2013 10.3[10.501]/3

DieselParticulateFilters(DPF)-GeneralspecificationInstallation measurements MOIL12APL104 1 8456801422/03/2013 10.3[10.501]/4

308.6mm ( 12.1496in 1.5mm ( 0.0591in fixingholes (10) andtheonewiththeadjustablefixingholes (11)

46mm ( 1.8110in 1mm ( 0.0394in

134mm ( 5.2756in 1mm ( 0.0394in

)Distancebetweenthecentreoftheturbineorthecentreoftheunionof thedecoupler/turbineandtheadjustablefilterfixingbushings (12)

)Distancebetweenthecentreoftheturbineorthecentreoftheunion/ turbineandthebandsupportingsurface (4) withsetfixingholesonthefiltersupport.

5.InitialpartoftheDPFfilter,connectedwiththesleeve. (15) totheturbine. (14)

(6) \endpart (7) (6) \initialpart (5) (3)

keeponetohandandtoreassembleitbeforestartingtodisassemblethefiltersothatthedecouplerundergoes

21.Exhaustgastemperaturesensortotheintakeofthemiddlepartofthefilter.

(12) (15)

8456801422/03/2013 10.3[10.501]/5

DieselParticulateFilters(DPF)-Dynamicdescriptionmanual regenerationofthedieselparticulatefilter(DPF)

Adieselparticulatefilter (DPF) isadevicedesignedtoremovepollutingdieselengineparticulatefromexhaustgas;

Theregenerationprocessissignaledtotheoperatoronthecentralmonitorofthedashboardandwithanacoustic signal.Theindicationisnecessaryforthepurposesofsafetytowarntheoperatoraboutthehighexhausttemperature

Theautomaticregenerationshallnotaffectengineperformance.Duringtheprocedure,theoperatorcancontinue

Undercertainoperatingconditionsautomaticregenerationmightnotbecompleted(enginecontinuouslystoppingand dashboardandthesamesymbolappearsevery5minutesonthecentralmonitorwiththeword “ON” combinedwithasinglebeep.Onconcludingtheoperationthesymbolappearswiththeword “OFF” . regeneration.

NOTICE: Ifthefilterisnotregeneratedwhenrequired,whethermanuallyorbyforcing,thefunctionalityofthefilteris

DPFtoberegenerated

Whenthefollowingwarningsappearonthedashboarditisnecessarytoproceedasfollows:

Startofautomaticregenerationor,withthecontrol,start offorcedregeneration

Imagelegend:

WLAPL4S55C111A 1

DPFtoberegenerated Lowseverity

Automaticregenerationinhibited,onlystartofforcedregenerationwithcontrol

DCAPLT5NE058S3A 2

(A) (B) (C) (D) (E)

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