New Holland T9.530 Tier 4B (final) Tractor Service Repair Manual

Page 1

Copyright © 2014 CNH Industrial America LLC. All Rights Reserved.
SERVICE MANUAL
Tier
Tractor PIN ZEF400001 and above Part number 47680535 1st edition English March 2014
T9.435 / T9.480 / T9.530 / T9.565 T9.600 / T9.645 / T9.700
4B (final)

SER VICE MANUAL

T9.435 Europe heavy duty wheeled model [ZEF400001 - ] , T9.480 Europe heavy duty wheeled model [ZEF400001 - ] , T9.530 Europe heavy duty wheeled model [ZEF400001 - ] , T9.530 Europe wheeled scraper model [ZEF400001 - ] , T9.565 Europe heavy duty wheeled model [ZEF400001 - ] ,

T9.600 Europe heavy duty wheeled model [ZEF400001 - ] , T9.600 Europe wheeled scraper model [ZEF400001 - ] , T9.645 Europe wheeled model [ZEF400001 - ] , T9.645 Europe wheeled scraper model [ZEF400001 - ] , T9.700 Europe heavy duty wheeled model [ZEF400001 - ]

47680535 05/03/2014

Link Product / Engine

null Europe heavy duty wheeled model [ZEF400001 - ]

null Europe heavy duty wheeled model [ZEF400001 - ]

null Europe heavy duty wheeled model [ZEF400001 - ]

null Europe wheeled scraper model [ZEF400001 - ]

null Europe heavy duty wheeled model [ZEF400001 - ]

null Europe heavy duty wheeled model [ZEF400001 - ]

null Europe wheeled scraper model [ZEF400001 - ]

null Europe wheeled model [ZEF400001 - ]

null Europe wheeled scraper model [ZEF400001 - ]

null Europe heavy duty wheeled model [ZEF400001 - ]

Product Market Product Engine
Europe F2CFE614A*B
Europe F3HFE613G*B001
Europe F3HFE613B*B001
Europe F3HFE613B*B001
Europe F3HFE613B*B001
Europe F3DFE613J*B001
Europe F3DFE613J*B001
Europe F3DFE613G*B001
Europe F3DFE613G*B001
Europe F3DFE613F*B001 47680535 05/03/2014

Engine cooling system

Fan and drive Selective Catalytic Reduction (SCR) exhaust treatment

13] Powershift transmission

Powershift transmission external controls

Gearbox internal components Powershift transmission internal components

Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and dif
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powered rear axle Rear bevel gear set and dif ferential Planetary and final drives Power T f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.1 10] One-speed rear Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.220] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 47680535 05/03/2014
ferential

Hydraulic systems

Pump control valves

Charge pump V ariable displacement pump

Remote control valves

hydraulic pump and lines

Reservoir , cooler , and filters

Combination pump units

High flow hydraulics and implement couplings

Drawbars and towing hitches

Brakes and controls [33.1 10] Parking brake parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[35.220] Auxiliary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
Frames and ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 [39.1 10] Drawbar and hitch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering control Hydraulic control components Pump Auxiliary steering Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [44.51 Front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V entilation 47680535 05/03/2014

Rear

Selective

Air conditioning Cab pressurizing system Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.302] Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.014] Engine intake and exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.024] T ransmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.046] Rear axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.048] Rear Power T ake-Of f (PT control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 V and (HV AC) control system 1
V
(HV AC) controls
Power
Cab
and
External lighting Cab
T f (PT controls
Electronic modules
Remote control valve electric control
hitch electronic control system
F AUL T CODES Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.124] Pneumatically-adjusted operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 47680535 05/03/2014
Catalytic Reduction (SCR) electrical system
Cab interior 47680535 05/03/2014
INTRODUCTION 47680535 05/03/2014 1
Contents INTRODUCTION Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T orque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T orque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47680535 05/03/2014 2
Product identification
Product identification
Machine orientation

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent countries.

case refer your NEW HOLLAND Sales and Service

INTRODUCTION
47680535 05/03/2014 3

INTRODUCTION

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W

ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

47680535 05/03/2014 4

Safety rules - Personal safety

General safety rules

Use caution when operating the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven

Never permit anyone other than the operator ride the

Never operate the machine under the influence while otherwise

While driving the the seat swivel position must always straight forward and locked position with The seat swivel should only rotated for field

Stay f slopes too steep for safe Shift down before you start down a hill with a heavy A void wheeling.”

not drive high speed with the dif ferential lock Dif ficult steering will occur , and can result field use the dif ferential lock for traction but release for turning row ends.

not exceed implement transport speed the speed rating the implement Review the implements Operator ’ s Manual for specifications. Failure comply could result death serious injury .

For speeds / h ( mph ) , make sure that the weight a trailed vehicle that not equipped with brakes does NOT EXCEED times the T ractor For speeds / h ( mph ) , make sure that the weight the trailed vehicle that not equipped with does NOT EXCEED the weight the T ractor Stopping distance increases with increasing speed the weight the towed load especially hills and

Rear upset can result pulling from wrong location tractor Hitch only the drawbar Use three point hitch only with the implements designed for its use – not a drawbar

not look directly into the front rear HID (high intensity discharge) Eye damage can occur not tamper with the ballast the front rear high intensity discharge (HID) lamp since uses high Personal injury death can occur .

T o avoid possible eye damage from microwave signals emitted the radar sensor , not look directly into the sensor face.

When digging using ground engaging attachments aware buried Contact local utilities determine the locations services.

Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety .

Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury

• NOT use your hand check for leaks. Use a piece cardboard paper .

• Stop remove key and relieve the pressure before connecting disconnecting fluid

• Make sure all components are good condition and tighten all connections before starting the engine izing the

• hydraulic fluid diesel fuel penetrates the seek medical attention immediately

• Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water

Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving

W ear protective equipment when

INTRODUCTION
47680535 05/03/2014 5

NOT attempt remove material from any part the machine while being operated components are

Make sure all guards and shields are good condition and properly installed before operating the Never operate the machine with shields Always close access doors panels before operating the

Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear

A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work

Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during

Never operate engine enclosed spaces harmful exhaust gases may build

Before starting the sure that all controls are neutral park lock

Start the engine only from the operator ’ s the safety start switch the engine can start with the transmission gear not connect short across terminals the starter Attach jumper cables described the manual. Starting gear may cause death serious injury .

Always keep and all lighting clean provide the best possible visibility while operating the Operate controls only when seated the operator ’ s seat, except for those controls expressly intended for use from other

Before leaving the machine: Park machine a firm level

Put all controls neutral park lock position.

Engage park Use wheel chocks

Lower all hydraulic equipment Implements, header , etc.

T urn f engine and remove key

When, due exceptional circumstances, you would decide keep the engine running after leaving the operator ’ s then the following precautions must followed:

Bring the engine low idle

Disengage all drive

W ARNING

Some components may continue run down after disengaging drive systems. Make sure all drive systems are fully disengaged. Failure comply could result death serious injury

Shift the transmission into neutral. Apply the parking

INTRODUCTION
13A
W01
47680535 05/03/2014 6

SER VICE MANUAL

Engine

T9.435
, T9.480 Europe
, T9.530 Europe
, T9.530 Europe
, T9.565
T9.600 Europe
, T9.600 Europe
, T9.645
, T9.645
, T9.700 Europe
47680535 05/03/2014
Europe heavy duty wheeled model [ZEF400001 - ]
heavy duty wheeled model [ZEF400001 - ]
heavy duty wheeled model [ZEF400001 - ]
wheeled scraper model [ZEF400001 - ]
Europe heavy duty wheeled model [ZEF400001 - ] ,
heavy duty wheeled model [ZEF400001 - ]
wheeled scraper model [ZEF400001 - ]
Europe wheeled model [ZEF400001 - ]
Europe wheeled scraper model [ZEF400001 - ]
heavy duty wheeled model [ZEF400001 - ]
Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Fuel tanks Air cleaners and lines [10.310] Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Engine cooling system Fan and drive [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 47680535 05/03/2014

Engine -

Engine and crankcase - 001

T9.435 Europe heavy duty wheeled model [ZEF400001 - ] , T9.480 Europe heavy duty wheeled model [ZEF400001 - ] , T9.530 Europe heavy duty wheeled model [ZEF400001 - ] , T9.530 Europe wheeled scraper model [ZEF400001 - ] , T9.565 Europe heavy duty wheeled model [ZEF400001 - ] ,

T9.600 Europe heavy duty wheeled model [ZEF400001 - ] , T9.600 Europe wheeled scraper model [ZEF400001 - ] , T9.645 Europe wheeled model [ZEF400001 - ] , T9.645 Europe wheeled scraper model [ZEF400001 - ] , T9.700 Europe heavy duty wheeled model [ZEF400001 - ]

47680535 05/03/2014 10.1 [10.001] / 1

Install

Remove - 13L single turbo (*)

Install - 13L single turbo (*)

Remove - 13L dual stage turbo (*)

Install - 13L dual stage turbo (*)

Service instruction - 13L single turbo valve cover access (*)

Service instruction - 13L dual stage turbo, valve cover access (*)

Contents EngineEngine and crankcase - 001 SER VICE Engine Change fluid - Changing engine oil and filter 3 Remove(*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
(*)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (*) See content for specific models 47680535 05/03/2014 10.1 [10.001] / 2

Engine - Engine and crankcase

Engine - Change fluid - Changing engine oil and filter

NOTE: Reduce 300 hours less NEW HOLLAND AMBRA UNITEK MASTERGOLD SBL - 4 not used. Change the engine oil and filter every 600 hours once a year before whichever occurs Y our dealer has approved oil and not use other types oil filters.

NOTE: For best results change the oil and filter while the engine still warm the touch from operation (not The tractor must a level surface.

Remove the engine side engine

Remove the oil pan drain plug and drain the oil from the engine into a container

After all oil has drained, install new washer 98474302 drain center washer plug and install drain T orque drain plug ( )

Clean the area around the filter head and housing the left side the engine. Place a container under the oil filter and turn the filter housing counterclockwise loosen with a ( 2 ) After all oil has drained from the filter , remove the housing with filter

Reinstall

RAIL13TR04406AA 1
O -
Install the new filter cartridge and O - Lightly oil new
RCPH10FWD928BAM 2 47680535 05/03/2014 10.1 [10.001] / 3
the filter assembly onto the tractor not over tighten
O
- ring will leak.

Fill with new oil into the engine oil fill (1) .

NOTE: T otal oil refill capacity will determined how completely the crankcase not fill above the high mark the dipstick (2) when refilling.

Operate the engine for five minutes 1000 RPM . Check for oil leaks the filter base and drain

Stop the W ait approximately five minutes for the oil return the oil pan. Check the oil level the dipstick (2) and add oil

13L engines

Remove the oil pan drain plug and drain the oil from the engine into a container

After all oil has install new washer 98474302 drain plug, center washer plug and install drain T orque drain plug N·m ( )

Place a container under the oil filter the left side the Use a ( 0.75 ) socket open drain bottom This will allow oil drain from the After oil turn the filter housing counterclockwise loosen with a ( 2 ) wrench and remove the filter

Install the new filter cartridge and O -

Reinstall the filter assembly not over tighten the O - ring will leak.

Engine - Engine and crankcase
RAIL13TR04406AA 3 RAIL14TR00085AA 4
47680535 05/03/2014 10.1 [10.001] / 4
RCPH10FWD928BAM 5

Fill with new oil into the engine oil fill (1) .

NOTE: T otal oil refill capacity will determined how completely the crankcase not fill above the high mark the dipstick (2) when refilling.

Operate the engine for five minutes 1000 RPM . Check for oil leaks the filter base and drain

Stop the W ait approximately five minutes for the oil return the oil pan. Check the oil level the dipstick (2) and add oil

Engine - Engine and crankcase
RAIL13TR01857AA 6 47680535 05/03/2014 10.1 [10.001] / 5

Engine - Engine and crankcase

Engine - Remove -

Europe heavy duty wheeled model [ZEF400001 - ]

Prior operation: Hood support - Remove – Row crop frame, engine (90.102) Disconnect the driveshaft from the engine. RAIL13TR02967AA

Label and disconnect the heater hoses from the

NOTE: Plug and cap all disconnected hoses and

Label and disconnect the two hoses for the diesel sions fluid tank RAIL13TR02969AA

1
2
RAIL13TR02966AA
3 47680535 05/03/2014 10.1 [10.001] / 6

Engine - Engine and crankcase

Loosen the hose clamp (1) the turbo.

Remove the air intake tube (2) from the

Disconnect the power cable (1) from the starter

Disconnect the wire (2) from the starter

Remove the bolt (3) and disconnect the ground strap from the engine

Remove the left hand charged air cooler

NOTE: Plug and cap disconnected tubes and

RAIL13TR03051AA 4
RAIL13TR02970AA 5
6 47680535 05/03/2014 10.1 [10.001] / 7
RAIL13TR02978AA

Disconnect the lower radiator hose the

Remove the right hand charged air cooler

Engine - Engine and crankcase
7 1
8
9 47680535 05/03/2014 10.1 [10.001] / 8
RAIL13TR02971AA
Attach a support strap the cooling package frame and the chassis frame shown support the cooling
RAIL13TR02973AA
RAIL13TR02972AA

13. Remove the clamp (1) securing the upper radiator tube the bracket the Remove the upper radiator tube (2)

Cut the ties securing the harness and disconnect the harness.

Loosen the viscous drive from the

NOTE: The fan pulley hub left handed

Engine - Engine and crankcase
RAIL13TR02974AA
1 1
RAIL13TR02976AA
47680535 05/03/2014 10.1 [10.001] / 9
RAIL13TR02979AA

17. With the help assistant remove the fan out the right hand side the

Disconnect the harness lead the air conditioner high pressure switch (1) and the clutch activation lead (2)

Use a breaker bar relieve the tension the tine belt and remove the belt from the air conditioner compressor pulley .

Engine - Engine and crankcase
RAIL13TR02977AA RAIL13TR02981AA
47680535 05/03/2014 10.1 [10.001] /
RAIL13TR02987AA

20. Support the compressor and remove the four ing

RAIL13TR02986AA

Set the compressor the right hand front tire and secure with holding straps shown.

RAIL13TR02982AA

Disconnect the power cable (1) from the alternator

Disconnect the exciter wire (2) from the alternator

RAIL13TR02983AA

Engine - Engine and crankcase
47680535 05/03/2014 10.1 [10.001] / 1 1

Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL.NOWAITING

NOTE:

If there is no response to click on the link above, please download the PDF document first and then clickonit.

24. Disconnect the harness (1) .

Remove the bolt (2) securing the harness the gine

RAIL13TR02985AA

Unplug the connector (1)

Disconnect the main harness (2) from the engine troller .

Disconnect the cable (3) from the junction

Cut the tie (4) securing the harness and cable gether

Move the harness (5) out from behind the junction box and the engine stay with the chassis during the engine

RAIL13TR02988AA

Remove the nut and bolt (1) securing the cable the

Remove the bolts (2) securing the bracket the gine block.

RAIL13TR02984AA

Engine - Engine and crankcase
47680535 05/03/2014 10.1 [10.001] /

33. Remove the bolt (1) securing the harness the gine

Disconnect the fuel inlet hose (2)

NOTE: Plug and cap all disconnected fuel hoses and tings.

RAIL13TR02993AA

Disconnect the fuel return

RAIL13TR02991AA

Remove the right and left hand hold down

NOTE: Left hand side Remove both

RAIL13TR02989AA

Engine - Engine and crankcase
47680535 05/03/2014 10.1 [10.001] /

37. Remove the front hold down bracket.

Attach the 4130 load rotor lifting bale equivalent overhead crane and engine lift brackets.

NOTE: The engine lifting brackets are for vertical lifting only Any lifting device that not vertically line with the lifting brackets can damage the engine rocker arm cover cause bracket

Remove the

Engine - Engine and crankcase
RAIL13TR02994AA RAIL13TR02992AA
47680535 05/03/2014 10.1 [10.001] /
RAIL13TR02990AA

Engine - Engine and crankcase

Engine - Install -

Europe heavy duty wheeled model [ZEF400001 - ]

Set the engine place the chassis.

NOTE: The engine lifting brackets are for vertical lifting only Any lifting device that not vertically line with the lifting brackets can damage the engine rocker arm cover cause bracket

Remove the 4130 load rotor lifting bale equivalent from the engine lift brackets.

Install the front hold down bracket.

T orque the lower engine mount frame bolts (1) - 107 N·m ( - )

T orque the ISO mount nut and bolt 160 - 220 N·m ( 1 - 162 ) .

RAIL13TR02990AA 1
RAIL13TR02992AA 2
RAIL13TR02994AA 3
47680535 05/03/2014 10.1 [10.001] /

Engine - Engine and crankcase

Install the right and left hand hold down brackets.

NOTE: Left hand side Install both T orque the bolts 125 - 150 N·m ( - 1 1 1 )

RAIL13TR02989AA 4

Connect the fuel return

NOTE: Remove the plugs and caps from the disconnected fuel hoses and fittings.

RAIL13TR02991AA 5

Route the harness and secure the engine block with the original bolt (1)

Connect the fuel inlet hose (2)

47680535 05/03/2014 10.1 [10.001] /
RAIL13TR02993AA 6

Engine - Engine and crankcase

1 Secure the bracket the engine block (1) with the original

Secure the cable the bracket with the original nut and bolt (2) . RAIL13TR02984AA 7

Route the harness (1) behind the junction box into it’ s original position.

14. Connect the cable (2) the junction box shown.

Connect the main harness (3) the engine controller Plug the connector (4)

Secure the harness and cable (5) together with a RAIL13TR02988AA

Connect the harness (1)

Route the harness the top the engine and secure with the original bolt (2) RAIL13TR02985AA

8
9 47680535 05/03/2014 10.1 [10.001] /

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.