New Holland TD5.95 Tractor Service Repair Manual 1

Page 1

SERVICE MANUAL

Tractor

Part number 47445474

English

August 2013

TD5.65 / TD5.75 / TD5.85 TD5.95 / TD5.105 / TD5.115
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
SER VICE MANUAL TD5.105 , TD5.1 , TD5.65 , TD5.75 , TD5.85 , TD5.95 47445474 30/08/2013
Contents INTRODUCTION Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine and crankcase [10.106] V alve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.103] Crankshaft and flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 Fuel injection system Engine cooling system [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [18.104] Clutch hydraulic release control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 [18.1 10] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [21.1 14] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 Mechanical transmission internal components [21.1 12] Power shuttle transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 Gearbox Power shuttle transmission internal components [21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6 Reverser Four-Wheel Drive (4WD) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive (4WD) gearbox Front axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powered front axle [25.102] Front bevel gear set and dif ferential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 Rear axle system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47445474 30/08/2013

rear axle

bevel gear set and dif ferential

[27.124] Final drive hub, steering knuckles, and shafts

Rear mechanical control

Brakes and controls

Brakes and controls generic

Hydraulic service brakes [33.1

brake parking lock

[33.220] T railer brake hydraulic control

Hydraulic systems

Hydraulic systems

Safety and main relief valves [35.525] Auxiliary hydraulic valves and lines

Rear
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power T ake-Of f (PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powered
[27.106]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4
10] Parking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [41.200] Hydraulic control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 Pump Cylinders Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front wheels Cab climate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 Harnesses and connectors Engine starting system [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 47445474 30/08/2013
Battery [55.512] Cab controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.518] Wiper and washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 W arning and instruments Platform, cab, bodywork, and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 Machine shields and guards 47445474 30/08/2013
INTRODUCTION 47445474 30/08/2013 1
Contents INTRODUCTION Note the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 47445474 30/08/2013 2

Note the Owner

General instructions

Important notice

All maintenance and repair operations described this manual should carried out exclusively the NEW LAND authorised All instructions detailed should carefully observed and special equipment indicated should used necessary

Everyone who carries out service operations described without carefully observing these prescriptions will directly responsible deriving

Shimming

each select adjusting measure them individually using a micrometer and then sum recorded values. not rely measuring the whole shimming set, which may incorrect, rated value indicated for each

Rotating shaft seals

T o correctly install rotating shaft observe the following instructions:

• Let the seal soak into the same oil will seal for least half hour before mounting.

• Thoroughly clean the shaft and ensure that the shaft working surface not

• Place the sealing lip towards the case a hydrodynamic consider the shaft rotation direction and orient grooves order that they deviate the fluid towards the inner side the

• Coat the sealing lip with a thin layer lubricant (oil rather than grease) and fill with grease the gap between the sealing lip and the dust lip double lip

• Insert the seal into its seat and press down using a flat tap the seal with a hammer a

• T ake care insert the seal perpendicularly its seat while you are pressing it. Once the seal settled, ensure that contacts the thrust element

• T o prevent damaging the sealing lip against the shaft, place a suitable protection during installation.

O - rings

Lubricate the O - rings before inserting them into their seats. This will prevent the O - rings from rolling over and twine during mounting which will jeopardise

Sealers

Apply one the following sealers: RTV SILMA RHODORSIL CAF 1 , LOCTITE PLASTIC GASKET over the mating surfaces marked with

Before applying the sealer , prepare the surface follows:

• Remove possible scales using a metal

• Thoroughly degrease the surfaces using one the following cleaning agent: petrol a water and soda

Bearings

advisable heat the bearings - ( 176 - 194 ) before mounting them their shafts and cool them down before inserting them into their seats with external tapping.

Roll pins

When fitting straight roll pins, ensure that the pin notch oriented the direction the fort stress the pin. Coil roll pins can installed any

47445474 30/08/2013

INTRODUCTION
3

INTRODUCTION

Notes for spare parts

Use exclusively genuine NEW HOLLAND spare parts.

Only genuine parts guarantee same quality , safety original components they are the same mounted production.

Only the NEW HOLLAND genuine spare parts can fer this

All spare parts orders should complete with the following data:

• T ractor model (commercial name) and frame number

• Engine type and number .

• Part number the ordered which can found the the parts catalogue”, which the base for order

Notes for equipment

Equipment which NEW HOLLAND proposes and shows this manual are follows:

• Studied and designed expressly for use NEW HOLLAND

• Necessary make a reliable repair

• Accurately built and strictly tested fer ficient and long - lasting working

W e also remind the repair personnel that having these equipment means:

• W ork optimal technical

• Obtain best

• Save time and

• W ork more safely

Notices

W ear limits indicated for some details should intended but not binding The words “front”, “rear”, hand”, and referred the dif ferent parts should intended seen from the operator ’ s seat oriented the normal sense movement the tractor

How move the tractor with the battery removed

Cables from the external power supply should connected exclusively the respective terminals the tractor positive and negative cables using pliers good condition which allow proper and steady contact.

Disconnect all services wind - shield before starting the tractor necessary check the tractor electrical system, check only with the power supply connected. check end, disconnect all services and switch the power supply f before disconnecting the

47445474 30/08/2013 4

Safety rules

Pay attention this symbol

This warning symbol points out important messages involving personal safety Carefully read the safety rules contained herein and follow advised precautions avoid potential hazards and safeguard your safety and personal integrity this manual you will find this symbol together with the following keywords:

W ARNING – gives warning about improper repair operations and deriving potential consequences affecting the service s personal safety

DANGER – gives specific warning about potential dangers for personal safety the operator other persons directly indirectly

T o prevent accidents

Most accidents and personal injuries taking place workshops are due from non - observance some simple and essential prudential rule and safety For this MOST CASES THEY CAN A suf fices foresee possible causes and act consequently with necessary caution and

The possibility that accident might occur with any type machines should not matter how well the machine question was designed and

A wise and careful service technician the best precautions against

Careful observance this only basic precaution would enough avoid many severe

DANGER: Never carry out any lubrication maintenance operations when the engine

Safety rules

Generalities

• Carefully follow specified repair and maintenance

• not wear unbuttoned flapping clothing such torn open jackets shirts with open zips which could get hold into moving W e advise use approved safety clothing such anti - slipping footwear , gloves, safety goggles, helmets, etc.

• Never carry out any repair the machine someone sitting the operator ’ s except they are certified operators assist the operation carried

• Never operate the machine use attachments from a place other than sitting the operator ’ s

• Never carry out any operation the machine when the engine except when specifically

• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing

• All repair and maintenance operations should carried out with the greatest care and

• Service stairs and platforms used a workshop the field should built compliance with the safety rules force.

• Disconnect the batteries and label all controls warn that the tractor being Block the machine and all equipment which should

• Never check fill fuel tanks and accumulator nor use starting liquid you are smoking near open flames such fluids are

• Brakes are inoperative when they are manually released for maintenance such cases, the machine should kept constantly under control using blocks similar

• The fuel filling gun should remain always contact with the filler neck. Maintain this contact until the fuel stops flowing into the tank avoid possible sparks due static electricity

• Use exclusively specified towing points for towing the tractor . Connect parts carefully . Ensure that foreseen pins and / locks are steadily fixed before applying not stop near towing cables chains working under

INTRODUCTION
5
47445474 30/08/2013
SER VICE MANUAL Engine TD5.105 , TD5.1 , TD5.65 , TD5.75 , TD5.85 , TD5.95 47445474 30/08/2013
Contents Engine[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 V alve drive and gears Crankshaft and flywheel [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Engine cooling system Fan and drive 47445474 30/08/2013
EngineEngine and crankcase - 001 TD5.105 , TD5.1 , TD5.65 , TD5.75 , TD5.85 , TD5.95 47445474 30/08/2013 10.1 [10.001] / 1

T A

FUNCTIONAL T A

Disassemble (NEF Engine)

Assemble (NEF Engine)

Check (NEF Engine)

Remove (F5 Engine)

Contents EngineEngine and crankcase - 001 TECHNICAL
Engine General specification 4 T orque 8 Special tools (NEF Engine) Special tools (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 General specification (8000 Engine) 1 1 T orque (8000 Engine) Special tools (8000 Engine)
Engine Overview Exploded view Overview (8000 Engine) SER VICE Engine
Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove (NEF
Install (NEF Engine)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47445474 30/08/2013 10.1 [10.001] / 2
Install (F5 Engine) 109 Remove (8000 Engine) 1 Install (8000 Engine) 122 Remove (8000 Engine) 125 Install (8000 Engine) 140 Check (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Compression test (8000 Engine) 170 DIAGNOSTIC Engine T roubleshooting – (NEF indicator) 172 T roubleshooting (F5 Engine) 174 T roubleshooting (8000 Engine) 176 47445474 30/08/2013 10.1 [10.001] / 3

Engine - Engine and crankcase

Engine - General specification

T able 1 General specification 4 Cylinders technical type: model - type F4CE9487N*J (BOSCH pump) model - type F4CE9484L*J (BOSCH pump) TD5.1 model - type F4CE9484C*J (BOSCH pump) Cycle 4 - stroke Fuel injection Direct Number cylinders line 4 Piston diameter: Model 104 ( 4.0945 ) Piston stroke 132 ( ) T otal displacement: Model 4485 cm³ ( 273.69 in³ ) Compression ratio for models Maximum power: Model - type F4CE9487N*J ( ) Model - type F4CE9484L*J ( 106 ) Model TD5.1 - type F4CE9484C*J ( 1 ) Maximum torque: : - type F4CE9487N*J 390 N·m ( 3452 ) Maximum torque: - type F4CE9484L*J 425 N·m ( 3762 ) Maximum torque: - type F4CE9484C*J 450 N·m ( 3983 ) Maximum torque speed 1300 RPM Number main bearings 5 Sump cast iron Lubrication with lobe pump Pump drive Camshaft Engine speed / oil pump speed ratio 1:1 Oil cleaning Mesh filter oil intake and filtering cartridge delivery line Normal oil pressure with motor warmedslow idling speed bar ( psi ) fast idling speed 3.8 bar ( 55.1 psi ) Cooling system Coolant circulation Radiator models 4 lines vertical pipes with copper fins attached the pulley plastic with blades Coolant pump Centrifugal vane - type Engine speed / coolant pump speed ratio Coolant thermometer Coloured scale divided into 3 sections T emperature ranges corresponding each section: Initial blue section - ( 104 - 140 ) Middle green section (normal working conditions) - 1 ( 140 - 230 ) Final red section 1 - 120 ( 230 - 248 ) T emperature control V thermostat valve Initial opening - ( 178 - 185 ) T iming system Overhead valves
and rocker arms via the camshaft
the engine block; the camshaft
the crankshaft using straight - tooth
Intake: Start: before T 10°± 30’ End: after 30’ Exhaust: 47445474 30/08/2013 10.1 [10.001] / 4
operated rods
located
driven
gears

General specification

Engine - Engine and crankcase

4 Cylinders

Start: before 64°

End: after 26°

V alve - rocker arm clearance (with engine cold) Intake - ( - )

For further timing system technical data see 8

Fuel system

Air cleaning

Dual cartridge dry air filter , with clogged filter indicator with centrifugal pre - filter and automatic dust ejector

Fuel pump With double diaphragm

Fuel filtering

Through wire filter fuel supply and replaceable cartridge delivery line injection pump

Minimum fuel flow rate with pump shaft rotating 1800 RPM l / hour ( gal / hour )

Cam operated Engine timing

BOSCH injection pump Rotating distributor type

All - speed governor , incorporated pump:

BOSCH Centrifugal counterweights

Automatic advance regulator , incorporated pump:

BOSCH Hydraulic

For further fuel system technical data:

Fixed advance (pump setting for start delivery before TDC) -

Pressure setting - Injection order , and other information regarding the BOSCH pump

Refer the data for the relevant engine type the table 1

/ A085BXL

distributor with speed governor and advance regulator incorporated

Exhaust - ( - )
T able 2
urbo
For versions T ype HOLSET HX25W TB1
For versions T ype HOLSET HX25W TB1
For versions F4CE9484L*J: T ype HOLSET HX25W TB1
Injection
BOSCH pump: model - type F4CE9487N*J 4 / F1250 L2023
TD5.105 model - type F4CE9484L*J E 4 / F model - type F4CE9484C*J E 4 / F Direction rotation Anticlockwise Injection order 1 - 3 - 4 - 2 (For all models) T able 3 BOSCH - type injectors: F4CE9487N*J 504254390 DSLA 145 P 1441 -F4CE9484L*J504254390 DSLA 145 P 1441F4CE9484C*J -504254390 DSLA 145 P 1441 Number nozzle holes 7 7 7 Nozzle hole diameter mm: F4CE9487N*J 0 192 -F4CE9484L*J - 0 19247445474 30/08/2013 10.1 [10.001] / 5
T
charger:
/ 1CXL
/ 1CXL
pump Rotating
/ N 504218827)

Engine - Engine and crankcase

Engine - Overview

V iew TD5.95 tractor engines ( ) , TD5.105 ( 106 ) and TD5.1 tractor engines ( 1 )

10.1 [10.001] /
ANIL12TR00052GA 1 47445474 30/08/2013

Engine - Engine and crankcase

Lubrication diagram for engines model. TD5.95, TD5.105 and TD5.1

Oil path under pressure

Oil return path under gravity

Forced - circulation lubrication accomplished the following components:

• Oil housed the front the driven the grooved bushing keyed onto the shank the shaft

• W ater / oil cooler , housed the crankcase

• Oil pressure control valve incorporated the cooler assembly

• pass valve cut - f clogged oil filter , incorporated the cooler assembly

• Cartridge oil filter

47445474 30/08/2013

ANIL12TR00053GA 2
10.1 [10.001] /

Engine - Engine and crankcase

Cooling system diagram

The forced closed - circuit engine cooling system composed the following components:

• A lubricating oil cooler

• A centrifugal coolant pump housed the front the crankcase

• A thermostat valve governing coolant circulation 47445474

ANIL12TR00054GA 3
30/08/2013 10.1 [10.001] /

Engine - Exploded view

Details cylinder head with valve seats fitted engines model. TD5.95, TD5.105, TD5.1

ANIL12TR00055GB 1

Exhaust manifold Fitted valve seats

Intake manifold Thermostat valve

Air heater Injector 47445474 30/08/2013

- Engine
Engine
and crankcase
10.1 [10.001] /

ANIL12TR00056GB 2

Retaining bolts Half bearings

Support Counter - shaft

Retaining bolts Gear Gear Ring

Balancing weight O - ring

47445474 30/08/2013

Engine - Engine and crankcase
Additional counterweights
10.1 [10.001] /

Engine - Overview (8000 Engine)

ANIL12TR01252GB 1

Longitudinal section 3 - cylinder and Models

Rocker shaft pedestal bolts

Cylinder head bolts

Flywheel bolts

Main bearing cap bolts

Big - end cap bolts

Fan and alternator pulley bolts

Crankshaft hub bolts

Engine - Engine and crankcase
47445474 30/08/2013 10.1 [10.001] /
Engine - Engine and crankcase
ANIL12TR01253GA 2
47445474 30/08/2013 10.1 [10.001] /
Cross - section 3 - cylinder TD5. and TD5. Models
Engine - Engine and crankcase ANIL12TR01254H 3 Lubrication system normally aspirated 3 - cylinder engines 47445474 30/08/2013 10.1 [10.001] /

Engine - Engine and crankcase

Oil filler cap Dipstick

Filter safety valve (opens when oil pressure filter inlet exceeds the outlet pressure bar / 2 –

1.7 bar / 2 ( 140.355 psi / 2 –140.355 psi / 2 )

Pump

Filter Oil pressure limiting valve

Switch for low engine oil pressure warning (on dashboard) Screen filter pick - pipe

47445474 30/08/2013 10.1 [10.001] /

Engine - Engine and crankcase

Engine - Remove (NEF Engine)

Disconnect the battery negative lead (1)

Drain the oil from the transmission - gearbox

Drain the cooling

Remove the exhaust attach lifting chains (2) the bonnet (1) and attach the chain the

Disconnect the electrical connection (1)

Detach the gas struts (1) from the

ANIL12TR00057AB 1
ANIL12TR00058AB
2
ANIL12TR00059AB 3
ANIL12TR00060AB 4 47445474 30/08/2013 10.1 [10.001] /

Remove the four bonnet hinge bolts (1) and lift the net clear

Remove the two retaining bolts (1) and the guard (2) the right - left hand side the

Unscrew the nut (1) from the weight retaining move the weights from the front

Unscrew the front central and rear retaining bolts the front axle shaft then remove the guard (1)

Engine - Engine and crankcase
ANIL12TR00061AB 5
ANIL12TR00062AB 6
ANIL12TR00063AB 7
ANIL12TR00065AB 8 47445474 30/08/2013 10.1 [10.001] /

1 Remove the circlip (2) and move the front sleeve (1) the direction indicated the arrow until released from the groove the front

12. Remove the circlip (2) and move the rear sleeve (1) the direction indicated the arrow until released from the groove the ANIL12TR00067AB

Remove the propeller shaft central support (1) ing bolts and extract the shaft together with the ANIL12TR00068AB

Remove the retaining bolts (1) the suction pipe (2) the lift ANIL12TR00069AB

Engine - Engine and crankcase
ANIL12TR00066AB 9
1
1
47445474 30/08/2013 10.1 [10.001] /

15. Disconnect the delivery and return lines from the draulic lift

ANIL12TR00070AB

16. Detach the cab heating pipes (1) and (2) .

ANIL12TR00071AB

Detach the cab air - conditioning pipes (1) and (2)

ANIL12TR00072AB

Extract the plastic fasteners (2) and detach the diesel recovery pipe (3) and delivery pipe (4) the diesel pump (1)

ANIL12TR00073AB

- Engine
crankcase
Engine
and
47445474 30/08/2013 10.1 [10.001] /

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19. Remove two metal clamps (2) and the rigid pipe drawing oil from the transmission housing via lift pump (1) and power steering Remove the fitting the delivery

ANIL12TR00074AB

20. Remove the electrical connection from the brake fluid reservoir and take the brake fluid reservoir (1) from the

ANIL12TR00075AB

21. Disconnect the steering oil delivery and return hoses (1) and (2)

ANIL12TR00076AB

Disconnect A / C compressor inlet (2) and outlet (1)

ANIL12TR00077AB

Engine - Engine and crankcase
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23. Disconnect the connector (1) the harness between engine side and cab ANIL12TR00078AB

24. Remove the retaining clips (1) and detach the flexible cables governing the hand throttle and pedal

Remove the retaining clip (2) and detach the throttle control tie - rod connected the injection ANIL12TR00079AB

Disconnect the electrical connections from alternator (1) and starter motor (2)

ANIL12TR00080AB

Disconnect the electrical connections dryer filter sensor (1) and water fuel sensor (2) ANIL12TR00081AB

Engine - Engine and crankcase
47445474 30/08/2013 10.1 [10.001] /

28. Remove the electrical connection (1) and air filter ging sensor (2)

ANIL12TR00082AB

29. Remove the two retaining bolts and the support gether with relays protecting system (1)

ANIL12TR00083AB

30. Loosen the corresponding retaining clamps and tract the pipes (1) , (2) and (3)

ANIL12TR00084AB

Hitch the engine the hoist with the chains ing the attachments the

ANIL12TR00085AB

Engine - Engine and crankcase
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Engine - Engine and crankcase

32. Position a fixed stand under the over drive clutch housing near the engine attachment flanging and apply the hand

ANIL12TR00086AB

33. Position the movable tool for dismantling tractors 380000569 with the bracket 380000500 and adapter plate 380000844 under the engine and place a wooden block between the points contact tween the tool and tractor

ANIL12TR00087AB

Remove tightening bolts (1) floor mat fixing bracket (2) and take the brackets from both Than move floor mat (3)

ANIL12TR00088AB

Remove four fixing bolts (1) small cover (2) front side the floor Than remove the cover (2) and lease two top transmission fixing bolts using that

ANIL12TR00089AB

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Remove the remaining six retaining bolts the bottom and

ANIL12TR00090AB

37. Separate the engine from the transmission with the

ANIL12TR00091AB

38. Remove the spacer located between the engine and

ANIL12TR00092AB

ANIL12TR00093AB

Engine - Engine and crankcase
tool 380000569 the Insert the fixed under the balast support and secure the front wheels with wooden
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