SERVICE MANUAL

TK4020F / TK4020V / TK4030

TK4030F / TK4030V / TK4040

TK4040M / TK4050 / TK4050M / TK4060

Tractor

Part number 47830952

English

February 2015

Link Product / Engine

Product Market Product Engine

TK4020F Middle East Africa F5AE9484A

TK4020F Asia Pacific F5AE9484A

TK4020F Europe F5AE9484A

TK4020F Australia New Zealand F5AE9484A

TK4020V Asia Pacific F5AE9484A

TK4020V Australia New Zealand F5AE9484A

TK4020V Europe F5AE9484A

TK4020V Middle East Africa F5AE9484A

TK4030 Australia New Zealand F5AE9484B

TK4030 Middle East Africa F5AE9484B

TK4030 Asia Pacific F5AE9484B

TK4030 Europe F5AE9484B

TK4030F Middle East Africa F5AE9484B

TK4030F Asia Pacific F5AE9484B

TK4030F Europe F5AE9484B

TK4030F Australia New Zealand F5AE9484B

TK4030V Asia Pacific F5AE9484B

TK4030V Middle East Africa F5AE9484B

TK4030V Europe F5AE9484B

TK4030V Australia New Zealand F5AE9484B

TK4040 Middle East Africa F5AE9484G

TK4040 Australia New Zealand F5AE9484G

TK4040 Europe F5AE9484G

TK4040 Asia Pacific F5AE9484G

TK4040M Europe F5AE9484G

TK4040M Asia Pacific F5AE9484G

TK4040M Australia New Zealand F5AE9484G

TK4040M Middle East Africa F5AE9484G

TK4050 Europe F4CE9487N

TK4050 Australia New Zealand F4CE9487N

TK4050 Middle East Africa F4CE9487N

TK4050 Asia Pacific F4CE9487N

TK4050M Asia Pacific F4CE9487N

TK4050M Middle East Africa F4CE9487N

TK4050M Europe F4CE9487N

TK4050M Australia New Zealand F4CE9487N

TK4060 Europe F4CE9487A

TK4060 Asia Pacific F4CE9487A

TK4060 Middle East Africa F4CE9487A

TK4060 Australia New Zealand F4CE9487A

Safety rules

Safety regulations

W arning and danger symbol

This warning symbol points out important messages cerning your safety

Carefully read the following safety regulations and serve advised precautions order avoid potential ards and safeguard your health and safety this manual the symbol accompanied the following key - words:

ARNING” W arnings concerning unsuitable repair erations that may jeopardise the safety repair nel.

“DANGER” Specific warnings concerning potential ards for operator safety for other persons directly indirectly

T o prevent accidents

Most accidents injuries that occur workshops are the result non - observance simple and fundamental safety For this most cases these accidents can avoided: foreseeing possible causes and consequently acting with the necessary caution and

Accidents may occur with all types regardless how well was designed and

A careful and judicious service technician the best antee against

Precise observance the most basic safety rule mally suf ficient avoid many serious

“DANGER” – Never carry out any cleaning, lubrication maintenance operations when the engine

Safety regulations

General guidelines

• Carefully follow specified repair and maintenance

• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - slip footwear , safety

• not carry out repair operations with someone sitting the driver ’ s unless the person a trained technician who assisting with the operation question.

• not operate the vehicle use any the implements from dif ferent other than the driver ’ s

• not carry out operations the vehicle with the engine running, unless specifically indicated.

• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing

• All repair and maintenance operations must carried out using extreme care and

• Service steps and platforms used a workshop the field should built compliance with the safety rules

• Disconnect the batteries and label all controls indicate that the vehicle being Block the machine and all equipment which should

• not check fill fuel accumulator nor use starting liquid when smoking near naked these fluids are

• Brakes are inoperative when manually released for repair maintenance purposes: use blocks similar devices control the machine these

• The fuel nozzle should always contact with the filling aperture: maintain this contact until the fuel stops flowing into the tank avoid possible sparks due static electricity build -

• Only use specified towing points for towing the Connect parts carefully: make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under

• T ransport vehicles that cannot driven using a trailer a low - loading platform trolley , available.

• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck Firmly secure the vehicle the truck trailer and lock the wheels the position used the carrier

• Electric battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock hazards.

• Always use suitable hoisting lifting devices when raising moving heavy

• T ake extra care bystanders are present.

• Never pour petrol diesel oil into wide low

• Never use gasoline, diesel oil other inflammable liquids cleaning agents: use noninflammable, non toxic commercially available

• W ear safety goggles with side guards when cleaning parts with compressed air

• Limit the air pressure a maximum bar , according local

• not run the engine confined spaces without suitable

• not use naked cause sparks the area when fuel filling handling highly inflammable

• Never use naked flames for lighting when working the machine checking for

• All movements must carried out carefully when working under , near the W ear protective ment: goggles and special footwear

• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all

• operating outside the workshop, position the vehicle a flat surface and lock position. working a slope, lock the vehicle Move a flat area soon safely

• Damaged bent chains cables are unreliable: not use them for lifting Always use suitable tive gloves when handling chains

• Chains should always safely secured: make sure that the hitch - point capable sustaining the load Keep the area near the hitch - chains cables free all

• Maintenance and repair operations must carried out a clean and dry Eliminate any water oil spillage immediately .

• not create piles oil grease - soaked rags: they represent a serious fire Always store rags a closed metal container

Before starting the tractor its adjust and block the operator ’ s Also check that there are persons within the vehicle implement range

• Empty pockets all objects that may fall unobserved into the vehicle

• the presence protruding metal use protective goggles goggles with side special footwear and gloves. 47830952 26/03/2015

Engine - Engine and crankcase

Engine - Remove DANGER

Heavy objects!

Lift and handle all heavy components using lifting equipment with adequate capacity . Always support units parts with suitable slings hooks. Make sure the work area clear all bystanders. Failure comply will result death serious injury

NOTE: The pictures showing disassembly were made a machine with a NEF

For the arrangement the elements between the two NEF and F5A , keep mind that the gears the timing system are respectively the flywheel side for the former and the fan side for the latter . The removal operations are similar for both A note shows the differences between the two

Perform operations Clutch - Remove 10) Then proceed follows:

Remove the right - hand (1) and left - hand support the safety roof. MOLI1 1K0009AB 1

Remove the left - hand (1) and right - hand shrouds the radiator MOLI1 1K0010AB 2

T ake f the muf fler (1) and related flame

Place a container for the coolant under the plug (1) . Then drain the Detach the sleeve (2) from the lower piping the gine and drain f the remaining

NOTE: the F5A again the right - hand side the the cover the engine oil cooler there a rigid sleeve where there a collect most the coolant from the then loosen the clamp the flexible extract and collect the rest the

Detach the fuel pipe from the priming pump (1) and the return pipe (2) from the injection

NOTE: the F5A the injection looking the machine from the same the left and the ing pump the

For models TK4050 and TK4060 Detach the flow and return pipes (1) from the heat exchanger

NOTE: This applies only NEF

Detach the oil supply and intake tubes for the SteeringO - Matic the unit pump (1) Also remove the tank with the the unit (2) , only for models TK4050 and TK4060 , remove the oil delivery pipe the transmission and the bypass valve

From the unit (3) , remove the supply tube the lift. Disconnect the intake Remove the entire pump

NOTE: the F5A engine, looking the machine from the same the pump not with three pumps but only addition mounted the left - hand

Remove the filter (1) with the supply tube the pump.

Detach from the engine side:

• Upper radiator sleeve (1)

• Air supply sleeve the turbocharger (2)

• Oil vapor collection pipe from the engine breather (3)

• Air supply sleeve from the turbocharger the cooler (4) the left - hand side:

• Air supply sleeve from the intercooler the intake

NOTE: the the sleeves the intercooler are that the pipe that the right - hand side the intercooler goes the intake manifold. The pipe that the left - hand side the intercooler goes the turbocharger

Disconnect the upper radiator support (1) from the damper support for the bonnet (2) . Then remove it. Remove the relay the grid heater (3) , including the support and the supply disconnecting from the alternator , and the supply the grid heater , disconnecting from the intake Also remove the battery charge cable from the alternator .

12. Disconnect the abovementioned support from the gine removing the screws (1) and (2) the lefthand the same the right - hand move the washers (3)