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VACUUM CARTRIDGE VMECA Vacuum Cartridge The vacuum pump system is created by installing one or more VMECA Vacuum Cartridge into appropriate sized holes made in customer supplied material. The customer determines the design, size and style of the system.
COMPRESSED AIR
2
KR PAT No.629994 PCT No. PCT/KR 2006/005638
VACUUM
1 Vacuum is created with an air-jet system when 1 Compressed air (3~6bar / 43.5~87 psi) passes at high speed through the 2 pump nozzles
VMECA VACUUM CARTRIDGE IS .. High vacuum flow rate (3X higher) and an extremely quick response time (about 1.5 X greater) compared to typical and conventional air-ejectors. Maintains vacuum despite fluctuations and drops in air pressure (operating using compressed air at a pressure of 3~6 bar / 43.5~87 psi) Located at or near the point of use thus reducing system volume, increasing speed and reducing cycle time. Air at a pressure of 3~6 bar / 43.5~87 psi
APPLICATIONS
VMECA Vacuum Cartridge
VMECA Vacuum Cartridge 2
Specifications subject to change without notice.
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VMECA Vacuum Cartridge pump VMECA Vacuum Cartridge VMECA Micro Cartridge 2 Stage Nozzle Cartridge VC102 : An extremely compact, patented design, multi-stage vacuum ejector Small size and high vacuum level (-85 kPa) at very low (1.7 bar) inlet air pressure.
VMECA Mini Cartridge
2 Stage Nozzle Cartridge VC202 : Small size, Suitable for application that require high operational reliability despite fluctuating or low compressed-air pressure.
3 Stage Nozzle Cartridge VC203 : Extremely large vacuum flow. Suitable for applications that require high operational reliability despite fluctuating or low compressed-air pressure.
VMECA Midi Cartridge
2 Stage Nozzle Cartridge VCL302 : Small size. Suitable for non-sealed system. VC302 : Small size. Suitable for applications that require high operational reliability despite fluctuating or low compressed-air pressure.
3 Stage Nozzle Cartridge VCL303 : Large vacuum flow. Suitable for applications that require quick response time. VC303 : Extremely large vacuum flow. Suitable for applications that require high operational reliability despite fluctuating or low compressed-air pressure. www.uniontech-vacuum.com
Specifications subject to change without notice.
3
VACUUM TURTLE PUMP TURTLE-PUMP Based on VMECA Vacuum Cartridge
Series VTC Max. vacuum level : - 93 kPa (- 27.46 inHg) Max. flow rate : 1,364 Nl/min (48.17 scfm) Supply air pressure : 3 ~ 6 bar max 7 bar (43.5~87 psi, max 101.5 psi)
Air consumption Supply air type Working temp. Noise level
: 194 ~ 608 Nl/min (6.85 ~ 21.47 scfm) : Dry compressed air : - 20°C to +80°C : 50 ~ 65 dBA
Series VTCL Max. vacuum level : - 75 kPa (- 22.15 inHg) Max. flow rate : 1448 Nl/min (51.13 scfm) Supply air pressure : 4 ~ 6 bar (58~87 psi), max 7 bar (101.5 psi) Air consumption : 140 ~ 416 Nl/min (4.9 ~ 14.7 scfm) : Dry compressed air Supply air type : - 20°C to + 80°C (- 4°F to + 176°F) Working temp. Noise level : 60 ~ 65 dBA
Main advantages Patented design. High operational reliability despite fluctuating or low compressed-air pressure. Integrated high dirt holding capacity pleated filter. Automatic vacuum filter cleaning system. Compact size and light weight.
VMECA Twofold SilencerPT assures low noise levels and adjustable exhaust direction. Optional Air-Saving(AS) kit available to minimize energy consumption. Optional factory installed Air control / Vacuum release valves and Vacuum switch available. Easily mountable and interchangeable vacuum cartridge.
Series VTC High vacuum level (-93 kPa / -27.46 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi) High vacuum flow rate to compensate for fluctuating or low compressed air pressure. Suitable for sealed system applications such as lifting metal sheets or glass plate.
Series VTCL Extra high vacuum flow rate and suitable for non-sealed system applications. Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Applications
< Packaging industry > 4
Specifications subject to change without notice.
< Press stamping in Automobile industry >
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VACUUM TURTLE PUMP Comparison of Vacuum Efficiency
Typical installation (Old system)
VMECA Improved system R
(New solution with Turtle Pump)
Vacuum function at running time (Vacuum flow and levels) Vacuum Flow & Levels
Vacuum Flow & Levels
Vacuum function at running time (Vacuum flow and levels)
Drop vacuum flow and levels due to easily be blocked the filter surface by dust according as the running time.
VMECA Turtle pump with built-in filter automatic cleaning system eliminates drop vacuum flow and vacuum levels R
Constant vacuum flow & vacuum level
Required periodic filter cleaning.
Running Time
(Month)
Running Time
(Month)
Comparison of Evacuation time at different Vacuum levels Typical installation (Old System) About 3 times faster !!
VMECA Improved System VTC3031.. Quick evacuation time by minimizing vacuum area with all-in-one system R
Comparison of Vacuum level at different feed pressure R
VMECA Improved System Typical installation (Old System) High operational reliability despite fluctuating or low compressed air pressure (Vacuum level +2%)
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Specifications subject to change without notice.
5
VACUUM PUMP V-PUMP Based on VMECA Vacuum Cartridge
Series VS Max. vacuum level : - 92 kPa (- 27.1 inHg) Max. flow rate : 341 Nl/min (12.04 scfm) Supply air pressure : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi) Air consumption : 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm) Supply air type : Dry compressed air Working temp. : - 20°C to + 80°C (- 4°F to + 176°F) Noise level : 50 ~ 60 dBA
Series VLS Max. vacuum level : - 75kPa (- 22.1 inHg) Max. flow rate : 362 Nl/min (12.8 scfm) Supply air pressure : 4 ~ 6 bar (58 ~ 87 psi), max 7 bar (101.5 psi) Air consumption : 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm) Supply air type : Dry compressed air Working temp. : - 20°C to + 80°C (- 4°F to + 176°F) Noise level : 50 ~ 60 dBA
Main advantages Located at or near the point of use thus reducing system volume, increase and reducing cycle time. High operational reliability despite fluctuating. Quick response time. Easy to distribute Vacuum. (Multiple connection alternatives up to 8 ports.) Optional Air-Saving (AS) kit available to minimize energy consumption. Optional factory installed air control/vacuum release valve and vacuum switch available. Easily mountable and interchangeable vacuum cartridge. VMECA Twofold Silencer assures low noise levels and adjustable exhaust direction.
Series VS High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi) High vacuum flow rate to compensate for fluctuating or low compressed air pressure. Suitable for sealed system applications such as lifting metal sheets or glass plate.
Series VLS Extra high vacuum flow rate and suitable for non-sealed system applications. Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Applications
Typical installation (Old system) VMECA Improved system (New solution with Turtle Pump)
2
1 + 2 + 3 + 4 + 5+ 6 + 8 3 1 5
4 7
8
6
7
6 8
Specifications subject to change without notice.
① Air control valve ② Vacuum pump ③ Digital switch ④ Vacuum pipe line ⑤ Vacuum release control valve ⑥ Release flow ADJ. valve ⑦ Vacuum filter ⑧ Vacuum manifold
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VACUUM PUMP MD-PUMP Based on VMECA Vacuum Cartridge
Series MD Max. vacuum level : - 92 kPa (- 27.1 inHg) : 341 Nl/min (12.04 scfm) Max. flow rate Supply air pressure : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi) : 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm) Air consumption : Dry compressed air Supply air type : - 20°C to + 80°C (- 4°F to + 176°F) Working temp. Noise level : 50 ~ 60 dBA
Series MDL Max. vacuum level : - 75 kPa (- 22.1 inHg) Max. flow rate : 362 Nl/min (12.8 scfm) Supply air pressure : 4 ~ 6 bar (58 ~ 87 psi), max 7 bar (101.5 psi) Air consumption : 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm) Supply air type : Dry compressed air Working temp. : - 20°C to + 80°C (- 4°F to + 176°F) Noise level : 50 ~ 60 dBA
Main advantages Located at or near the point of use thus reducing system volume, increase and reducing cycle time. Compact in size and light weight. Maintain vacuum despite fluctuations and drops in air pressure VMECA Twofold Silencer assures low noise levels (about 30% lower than conventional silencer) Adjustable exhaust direction Optional Air-saving kit (AS-KIT) available to minimize energy consumption. Optional factory installed air control/vacuum release valves and digital vacuum switch available. Easily mountable and interchangeable vacuum cartridge (save the maintenance time)
Series MD High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi) High vacuum flow rate to compensate for fluctuating or low compressed air pressure. Suitable for sealed system applications such as lifting metal sheets or glass plate.
Series MDL Extra high vacuum flow rate and suitable for non-sealed system applications. Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Applications
< Vacuum JIG > < Robot Arm >
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Specifications subject to change without notice.
9 7
VACUUM PUMP PM-PUMP (Premium) Based on VMECA Vacuum Cartridge
Series PM Max. vacuum level : - 92 kPa (-27.1 inHg) Max. flow rate : 341~1364 Nl/min (12.04~48.17 scfm) Supply air pressure : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi) Air consumption : 97~608 Nl/min (3.4~21.4 scfm) Supply air type : Dry compressed air Working temp. : - 20°C to + 80°C (-4°F to + 176°F) Noise level : 60 ~ 65 dBA
Series PML Max. vacuum level : - 75 kPa (-22.1 inHg) Max. flow rate : 362~1448 Nl/min (12.8~51.5 scfm) Supply air pressure : 4 ~ 6 bar (58~87 psi), max 7 bar (101.5 psi) Air consumption : 70 ~ 416 Nl/min (2.5~14.7 scfm) Supply air type : Dry compressed air Working temp. : - 20°C to + 80°C (-4°F to + 176°F) Noise level : 60 ~ 65 dBA
Main advantages Maintain vacuum despite fluctuations and drops in air pressure. Various connection ports are available. Fast evacuation time. Optional Air-saving kit (AS-KIT) available to minimize energy consumption. Optional factory installed air control / vacuum release valves and digital vacuum switch available. Strong with aluminum body. Easily mountable and interchangeable vacuum cartridge. (save the maintenance time) Modular design.
Series PM High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi) High vacuum flow rate to compensate for fluctuating or low compressed air pressure. Suitable for sealed system applications such as lifting metal sheets or glass plate.
Series PML Extra high vacuum flow rate and suitable for non-sealed system applications. Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Applications
8
Specifications subject to change without notice.
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VACUUM PUMP Keyboard-Pumps Based on VTEC multi-stage nozzles
Max. vacuum level
: VKX - 92 kPa (- 27.16 inHg) VKM - 85 kPa (- 25.1 inHg)
Mini-Keyboard(10mm) : VKX 23 Nl/m (0.81scfm) Max. flow rate VKM 26 Nl/m (0.91scfm)
Midi-Keyboard(17mm) : VKX 62 Nl/m (2.19 scfm) Max. flow rate VKM 74 Nl/m (2.61 scfm)
Mega-Keyboard(17mm) : VKX 109 Nl/m (3.85 scfm) Max. flow rate VKM 135 Nl/m (4.76 scfm)
Supply air pressure
: 3 ~ 6 bar, Max. 7 bar
Supply air type Working temp. Noise level
: Dry compressed air : - 20째C to + 80째C (- 4째F to + 176째F) : 50 ~ 65 dBA
(43.5 ~ 87 psi, Max 101.5 psi)
VMECA-Pumps Based on VTEC multi-stage nozzle
One-line pump
Model
: VTOX5 x N (up to 16 stack) / VTOM 5 x N (up to 16 stack) VTOX10 x N (up to 12 stack) / VTOM 10 x N (up to 12 stack)
Max. vacuum level : VTOX : - 92 kPa (- 27.17 inHg) / VTOM : - 85 kPa (- 25.1 inHg) Max. flow rate : VTOX : 32 Nl/min x N (1.13 scfm) / VTOM : 35 Nl/min x N (1.23 scfm ) All vacuum ports operate independent of each other. (Do not affect each other port) Enables vacuum control and vacuum release while utilizing only two input valves. Can be used vacuum port for purging work filter cleaning function.
Mini multiple pump
Model
: VTX5 x N (up to 16 stack) / VTM5 x N (up to 16 stack) VTX10 x N(up to 12 stack) / VTM10 x N(up to 12 stack) Max. vacuum level : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg) Max. flow rate : VTX : 32 Nl/min x N (1.13 scfm) / VTM : 35 Nl/min x N (1.23 scfm) Independent operation of each vacuum line. Can be operated with a single compressed air control valve. Vacuum line does not affect the performance of the other line.
Midi multiple pump
: VTX5 ~ 10 (up to 2~6 stack) / VTM5 ~ 10 (up to 2~6 stack) Model Max. vacuum level : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg) Max. flow rate : VTX : 185 Nl/min x N (6.53 scfm) / VTM : 220 Nl/min x N (7.77 scfm) Modular manifold based system. Can be integrated vacuum filters directly on the pumps. Single control valve is used to for operation of this modular system.
Mini pump
Model
: VTX5 ~ 10 ( A, B, C ) / VTM5 ~ 10 ( A, B, C )
Max. vacuum level : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg) Max. flow rate
: VTX : 185 Nl/min (6.53 scfm) / VTM : 220 Nl/min (7.77 scfm)
Building blocks for the VMECA Modular pump system. Excellent vacuum characteristics in terms of both flow and vacuum levels with minimal air usage. Specified with a vacuum switch or a quick release module attached directly onto the pump.
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Specifications subject to change without notice.
9 9
VACUUM PUMPS VMECA-Pumps Based on VTEC multi-stage nozzle
M / X - Duplex pump
Model
: VTX20 ~ 60 KD / VTM20 ~ 60KD
Max. vacuum level : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg) Max. flow rate : VTX : 332 Nl/min (11.72 scfm) / VTM : 390 Nl/min (13.77 scfm) Includes two mini pump to provide excellent flow characteristics in a compact and fiexible package. Multiple connection ports. Be offered with a pressure switch mounted piggy back to one of the pumps
L / VL / M / X / H - Classic pump
Model
: VTM 25L ~ 100L / VTL25 ~ 200 / VTM25 ~ 200 / VTX25~ 75 / VTH50~150
Max. vacuum level : - 91 kPa (- 26.87 inHg) / - 80 kPa (- 23.62 inHg) / - 92 kPa (- 27.17 inHg) - 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg) Max. flow rate : 1370 Nl/m (48.43 scfm) / 2061 Nl/m (72.78 scfm) / 1580 Nl/m ( 55.8 scfm) 521 Nl/m (18.4 scfm) / 521 Nl/m (18.4 scfm) Represents the most significant base of multi-stage venturi pumps offered. Offer high volume flow rates and excellent vacuum levels with minimal air usage.
MM / MX / H - Midiflex pump
Model
: VTMM100 ~ 200F / VTMX100 ~ 300 / VTH300
Max. vacuum level : - 92 kPa (- 27.17 inHg) / - 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg) Max. flow rate : 2200 Nl/m (77.69 scfm) / 1355 Nl/m (47.85 scfm) / 1042 Nl/m (36 .8 scfm) Very high vacuum flow rates in a compact package. Dual vacuum ports, a pressure gauge and a vacuum gauge.
Mega pump
: VTML200 ~ 1200 Model Max. vacuum level : - 92 kPa (- 27.17 inHg) Max. flow rate
: 14460 Nl/min (510.6 scfm)
Largest compressed air-driven vacuum pump. (compact and light weight) Applicable to larger air volume to be evacuated or to compensate for the leakage flow Complete with vacuum gauge, pressure gauge and mechanical ON/OFF valves.
Conveying Pumps (Air Movers) : VTRA / VTRF : -84.4 kPa (-24.92 inHg) / -33.8 kPa (-9.98 inHg) : 3396 Nl/m (119.9 scfm) / 4670 Nl/m (164.9 scfm) Max. flow rate Supply air pressure : 4~6bar, max 7bar Model
Max. vacuum level
(58~87 psi, max 101.5psi)
Supply air type
: Dry compressed air
Unloading vibrator feeders Reloading hoppers with plastic Regrind Transferring of engine valves in grinding operation Chip removal in drilling operation Transfer power detergent and caustic chemicals Convey peanut husks
10
Specifications subject to change without notice.
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VACUUM SPEEDER VACUUM SPEEDER Based on VMECA Vacuum Cartridge
VCS 202 18M20 / 38M20 / 12M20 Max. vacuum level
: - 90 kPa (- 26.5 inHg)
Max. flow rate
: 41.3 Nl/min (1.45 scfm)
Supply air pressure : 3 ~ 6 bar (43.5 ~ 8 7psi), max 7 bar (101.5 psi) Supply air type
: Dry compressed air
Working temp.
: - 20°C to + 80°C (- 4°F to + 176°F)
Noise level
: 55 ~ 65 dBA
Main advantages VMECA multi-stage vacuum cartridge with silencer built into level compensator. VMECA vacuum speeder mounted close to work (Fast response). High operational reliability despite fluctuating or low compressed-air pressure. Low air consumption (Save energy). Compact size. Easily mountable and interchangeable vacuum cartridge.
Air inlet port - G1/8 VMECA Vacuum Cartridge Silencer Vacuum release port - M5
VACUUM Vacuum
Vacuum Filter
COMPRESSED AIR Compressed-air
Vacuum connection port G1/8 , G38 , G1/2
New solution with VMECA VACUUM SPEEDER
Typical installation (Old system)
R
①
②
③ ④ www.uniontech-vacuum.com
① Vacuum pump ② Vacuum filter ③ Level compensator ④ Suction cup
①+②+③+④ Specifications subject to change without notice.
11
VACUUM SPEEDER VSM / VSMR (Vacuum Speeder) Based on VMECA Vacuum Cartridge
Series VSM 203 / VSMR 203 Max. vacuum level : - 90 kPa (- 26.6 inHg) Max. flow rate : 85 Nl/min (3.0 scfm) Supply air pressure : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi) : 17 ~ 35 Nl/min (0.6 ~ 1.2 scfm) Air consumption : Dry compressed air Supply air type Working temp. : - 20°C to + 80°C (- 4°F to + 176°F) Noise level : 50 ~ 60 dBA
Series VSM 202 / VSMR 202 Max. vacuum level : - 90 kPa (- 26.6 inHg) Max. flow rate : 40 Nl/min (1.4 scfm) Supply air pressure : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi) : 17~35 Nl/min (0.6 ~ 1.2 scfm) Air consumption Supply air type Working temp. Noise level
Main advantages
: Dry compressed air : - 20°C to + 80°C (- 4°F to + 176°F) : 50 ~ 60 dBA
Efficient individul and independent point-of-use vacuum. Extremely quick response. Multiple connection ports available. Quick release system without release control valve. Maintains vacuum despite fluctuations and drops in air pressure. VMECA Twofold SilencerPT assure low noise levels. (about 30% lower than conventional silencer)
GUIDE PIN
Automatic faster release (blow-off) by inflow device of outside air is available without any release control valve or line. (Patent pending) To prevent the Vacuum Speeder from rotating when mounted in the top position use a guide pin inserted into the M5 port on the top of the VSM and extended into the t-frame slot.
INFLOW DEVICE
VACUUM
VACUUM RELEASE
Use a VSM (Vacuum Speeder) as a slave unit with vacuum supplied by another VSM in sealed applications or in applications where quick response time is not required.
SLAVE UNIT VACUUM ON / OFF
Faster release (blow-off) and efficient cleaning of suction cup filters can be achieved by adding controlled compressed air to extra vacuum ports.
VACUUM RELEASE ON / OFF
12
VACUUM
Specifications subject to change without notice.
VACUUM RELEASE
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VACUUM SPEEDER VQ SERIES (Vacuum Speeder) Based on VMECA Vacuum Cartridge
Series VSM 203 / VSMR 203 Max. vacuum level Max. flow rate Supply air pressure
: -90kPa (-675 mmHg)
Air consumption Supply air type Working temperature Noise level
: 32 Nl/min (1.12 scfm)
Main advantages
: 85.8 Nl/min (3.01 scfm) : 4~6 bar, max 7 bar
: Dry compressed air : -20째C~ 80째C (-4째F ~ 176째F) : 55~65 dBA
Vacuum Release & Blow-Off
Integrated with innovative Multi-Stage VMECA Vacuum Cartridge Auto Blow-Off
Filter Cleaning
Compact Size and Light Weight
Air (Off)
Adjustable Blow-Off Air-Flow Fast Response Time Easy Installation and Low Maintenance Cost Automatic Filter Cleaning
Air Control Valve OFF Vacuum Release & Blow-Off
Mesh Filter
Vacuum Release
Low noise level Low Air Consumption (Energy Saving) Integrated Vacuum Filter Quick Release Vacuum Pump + Smart Suction Cup Operation in Limited Space
Quick Release Vacuum Pump + Smart Suction Cup
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Quick Release Vacuum Pump + Suction Pad
Specifications subject to change without notice.
13
V - GRIP V - GRIP Based on VMECA Vacuum Cartridge
Series VG Max. vacuum level : - 74 kPa (- 21.85 inHg) Max. flow rate
: 1448 Nl/min (51.1 scfm)
Supply air pressure : 4 ~ 6 bar (58 ~ 87 psi), max 7bar (101.5 psi) Air consumption
: 416 Nl/min (14.6 scfm)
Supply air type
: Dry compressed air
Working temp.
: - 20°C to + 80°C (- 4°F to + 176°F)
Noise level
: 55 ~ 65 dBA • VMECA Patented Vacuum Cartridge System - High operational reliability despite fluctuating or low compressed air pressure.
• Vacuum Port - G1/8 - Available vacuum release valves.
• Air Inlet Port - G1/4
- Multiple Vacuum cartridge available up to 4 cartridges to high vacuum flow & levels. - Easily mountable and interchangeable vacuum cartridge. - Compact size & light weight.
• Main Body - High operational reliability despite fluctuating
• Mounting Slot
• Internal Free Flow Silencer
- Easy mounting
- Assure low noise level. - Free air flow design to minimize vacuum lose due to back pressure. - No dust collection.
• Check Valve Module - Closes idle suction ports for no vacuum loss - Handles porous & non-porous materials - Adjustable check valve holes according to handling products
• Flexible Sealing Form - Excllent grips both even & uneven surface products. - Long life time. - Easy replacement. Choked
Applications
14
Specifications subject to change without notice.
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FLOATING SUCTION CUP FLOATING SUCTION CUP Based on VTEC multi-stage nozzles
Main advantages Non-contact handling item Intergrated multi-stage nozzle Low air consumption Large vacuum flow and powerful suction force Safe gripping with mark free No moving parts
Suitable for handling • PCB board • Solar cell • Metal • Film • CD & DVD • Thin products • Paper-board • Mirrors • Wood • Plastic
Excellent gripping with metal sheet with holes, convex or concave work pieces
Technical data Model NF 20 06 NF 20 12 NF 40 06 NF 40 12 NF 60 06 NF 60 12
Operating pressure bar (psi) 4 ~6 (58 ~ 87) 4 ~6 (58 ~ 87) 4 ~6 (58 ~ 87) 4 ~6 (58 ~ 87) 4 ~6 (58 ~ 87) 4 ~6 (58 ~ 87)
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Air consumption Nl/min(scfm) 4bar 75 (2.64) 138 (4.87) 53 (1.87) 120 (4.2) 105 (3.7) 160 (5.6)
5bar 82 (2.89) 166 (5.86) 68 (2.4) 128 (4.5) 123 (4.3) 190 (6.7)
Holding force, N (kg) at different pressure 6bar 90 (3.18) 198 (6.99) 82 (2.9) 135 (4.7) 126 (4.4) 223 (7.8)
4bar 1.96 (0.2) 1.96 (0.2) 2.84 (0.29) 4.8 (0.49) 5.78 (0.59) 9.7 (0.99)
5bar 2.15 (0.22) 2.15 (0.22) 3.82 (0.39) 5.78 (0.59) 7.74 (0.79) 12.2 (1.25)
6bar 2.15 (0.22) 2.15 (0.22) 4.8 (0.49) 6.66 (0.68) 8.72 (0.89) 14.6 (1.49)
Weight g AI : 21 Peek : 11.5 AI : 21 Peek : 11.5 AI : 55 Peek : 30 AI : 55 Peek : 30 AI : 130 Peek : 70 AI : 130 Peek : 70
Specifications subject to change without notice.
15
SMART SUCTION CUP SMART SUCTION CUP Based on VTEC multi-stage nozzles
Features Wide angle (Max. angle ± 21°) Always returns back to center position No need for tools and screws to assemble or disassemble Integrated low friction Level Compensator (Type ..’L20’) Spiral Spring (Triangle Shaped) is compressed with no extra wasted space. (Type ..’L20’) Easily interchanges with other cup styles
Ball Joint only ‘F ..
T - BJ.. ..
F’
Ball Joint with long stroke
Ball Joint with short stroke
Short stroke only
‘F ..
‘F ..
‘F ..
T - BJ.. L18..
T’
T - BJ.. L20 - .. F ’
T .. L20 - .. F ’
Application
16
Various Jig Tools in Press Line
Automobile Assembly Line
Glass Transfer Line
Automobile Assembly Line
Specifications subject to change without notice.
www.uniontech-vacuum.com 17
VALOCK SYSTEM VALOCK (Vacuum Auto Lock System) Based on VMECA Vacuum Cartridge
ease n to incr o ti lu o s “New flexible tivity by c u d o r p your itioning” auto-pos Save time Save cost Save space Increase productivity
Series VG25 / VG40 / VG50 Max. vacuum level : - 86 kPa (-25.4 inHg) Max. flow rate : 85 Nl/min (3 scfm) Supply air pressure : 5 ~ 7 bar, max 7 bar (72.5 ~ 101.5 psi, max 101.5 psi)
Air consumption Brake force Acceptable angel Lock torque Supply air type Working temp. Noise level
: 34 ~ 40 Nl/min (1.2~1.41 scfm) : max. 43 kgf : ± 15° X 360° : max. 35 kg.cm : Dry compressed air : - 20°C to + 80°C (- 4°F to + 176°F) : 50 ~ 60 dBA
Main advantages Integrated Auto-locking system. Not shaken or change positioning of handling item on the transfer. Automatic flexible positioning with handling items. (No need vacuum JIG or clamp - lower capital cost) Integrated VMECA Vacuum Cartridge pump with compact design. (Quick response time) Automatic release. (No need vacuum release control valve)
Old system The typical installation which is using with Ball Joint is easy to shakes handling item and tilts to heavy direction on the transfer. So it is necessary of a lot of suction devices to keep hold handling item and various vacuum jigs for different positioning by product’s shape.
New solution with VALOCK The VMECA VALOCK is automatically positioning and powerfully fixes a shaking part to transfer work piece safely. So it can safely transfers work piece by one suction cup with VMECA VALOCK.
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Specifications subject to change without notice.
17
SMART ARM SYSTEM VSA System (Smart Arm System) Based on VMECA Vacuum Cartridge
Features Easy adjustable angle Saving cost Less downtime High durability Quick attachable Light weight Various adapters Strong positioning
VMECA Safety stopper
VMECA Safety stopper
VSA System (Vmeca Smart Arm System) has a VMECA safety stopper which is for prevent the Pad Adapter from falling off by frequency shock, as like the press line.
Suction Cup Adapter (for Oval-shape pads)
With the suction cup adapter (for Oval - shape pads), the detail angle adjustment of the suction cup is possible to be.
Features No need tool Saving cost Less downtime Long life time (life-span) Quick attachable Ball joint integrated Wide Angle
No screw Easy replace rubber part Compact size Easy maintenance Always return back to center position Built in Slide Bearing High durability
(Max. Angle : +/- 21째)
18
Specifications subject to change without notice.
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SUCTION CUPS VB series (Bellows)
VBF series (Bellows Flat)
Features
Features
Slightly curved surfaces Excellent for compensating for difference in level and curvature Good for sheet separation
Good for use on curve surface and for separating thin sheets of materials Very good at compensating for a degree of difference in level and curvature of the work piece Protect dust coming into the pump when useing PE filter inside of the cup. The feet inside the pad provide a good register as well as enhancing the adhesion to the surface.
Uses Plywood, paper board boxes, thin film, electronic parts
VB-M series
VBL series (Bellows Long)
Features
Features
Slightly curved surfaces Can be fitted directly to onto a piece of pipe No fittings required
Greater degree of height compensatuion than regular bellows Provides a buffering effect
Uses Cardboard, packaging machines, thin film sheets, sheet veneer, plastic sheets
Uses Fragile objects, eggs, bread, glass and general food stuffs
Uses Veneer Sheets, Plastic Sheets, Paper Boxes Handing, Cardboard Boxes, Metal Sheets, Plastic
VU series (Universal)
VF series (Flat)
Features
Features
Can cope with small degree of concave curvature Hight lifting capacity Very small pad size available(1.5mm)
Excellent for parallel and horizontal plane lifting applications High lifting capacity Feet provide additional adhesion to reduce shear Large pad sizes available(300mm)
Uses Small compontens, semiconductor chips, packaging materials, printing industry
VS series (Sponge)
Uses Fragile objeects, eggs, bread glass and general food stuffs
VFC series (Flat Curved)
Features
VD series (Deep)
Features
Specifically designed to cope with both flat and curved surfaces Can handle multiple applications with one pad Ideal for automotive environment
Ideal for curved or irregular surfaces Can be used for around comers of products Can be used for gripping edges of products
Uses
Uses Automobile windshields, roofs and door panels, sheet metal, TV picture tubes
Automotive press relief feed, plastic sheets, sheet veneer shaped sheet metal panels, packaging industry and plywood.
KPS series (Plastic Bag Opening) VOU series (Oval Universal) VOC series (Oval Curved)
Features Ideal for round and uneven surfaces Soft sponge pad provides excellent seal Very large sizes available (400mm) Even more effective when used with ball joint
Uses Marble, paving slabs, bricks rough wood, masonry
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Features Designed for bag opening applications Muliple materials available
Uses Plastic bag opening, thin film materials, paper bag handling
Features
Features
Best suitable for handling long objects with flat and curved surfaces. Good lifting forces can be achived with small size. Conductives silicon is excellent for handling PCB board or Electronic components.
Uses Semiconductor chips (PCB board) Electronic components. Small glass cases (e.g.ampoule), Pipe
Ideal for long objects with either flat or curved surfaces Thick and durable lip Suuitable for both horizontal and parallel applications
Uses Long objects with either flat or curved surface, pipe, shaped sheet metal panels, automotive bumpers
Specifications subject to change without notice.
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SUCTION CUPS VBUseries(Bellows & Universal) VBOFseries (Oval, Bellows & Flat) VBX Series (Bellows & Cross groove)
Features
Features
Particularly good for use on curved surface and separating thin sheets of materials in stacks. Enhancing the adhesion to the surface The bellows cup is very good at compensating for a degree of differrence in level and curvature of the work piece, more angular and level compensation can be achieved by using other cup.
Suitable for handling long and narrow objects with flat and curved surfaces Enhancing the adhesion with durable material Stable lifting force can be achieved with this cup for perpendicular and parallel application The feet inside the cup provide an anti-slide.
Uses
Uses
Concaved surface, Plastic pack Sheet metal, Plywood, Carton box
Automotive panels and door, Sheet metal, Press line
FCF / VDF Series
Features FCF Series
Features Particularly good for use on curved surface and for separating thin sheets of materials in stacks. The bellows cup is very good at compensating for a degree of differrence in level and curvature of the work piece, more angular and level compensation can be achieved by using other cup Enhancing the adhesion to the surface
Uses Vaneer sheets, Sheet metal, Plywood, Carton box, Glass
Excellent sealing, even on curved surfaces Handling of sheet - metal parts with small radius curvature Highly wear - resistant and resistant to draw oils. Highest transmission of holding forces and adaptation
Features VDF Series Best adaptation to strongly flat and curved surfaces Good adjustment to different work piece outlines Highly wear - resistant and resistant to draw oils.
NEEDLE GRIPPER Based on VMECA Vacuum Cartridge
Features Double-acting pneumatic cylinder Variable needle stroke Easy Maintenance and needle change Easy operation Safe handling of the work piece
Application Handling of flexible, non-rigid components Handling of materials which are difficult to grip with vacuum such as; Textiles, fleece, felt, carpets, metal foam, insulating mats, foam materials
Easy Interchangeable Needles The needles can be replaced with new one without disassemble the needle gripper.
Needle
bolt Wrench
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Specifications subject to change without notice.
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APPLICATIONS
Pick & place / VMECA Midi keyboard pump
Automobile panel JIG / VMECA Classic pump & suction cup
Palletizing robot / VMECA Classic pump & VB CUP
Automobile windshield handling / VMECA VD CUP www.uniontech-vacuum.com
Packaging industry / VMECA Turtle pump & Suction cup Specifications subject to change without notice.
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WATER FREE WATER FREE Main advantages Excellent remmoval water up to 99%. No filter element replacement. Less pressure loss. No effect in performance by time, flow rate, moisture proportion. Simple design and No moving parts. No electric power required. Air-dryer substitute. Extended pneumatic products lifetime. Failure reduction of pneumatic products. Reduction of maintenance time and cost and pneumatic products. Improvement in quaility.
Model
WF 38 - A
WF 12 - A
WF 34 - A
WF 01 - A
Max. Flow rate (Nl/min / scfm) Pressure drop (bar / psi) Operating pressure (bar / psi) Water drain effect (%) Drainage method Port size Drain outlet Weight (Kg) Size (mm)
1,300 / 45.9
2,000 / 70.6 3,000 / 106 0.2 bar / 2.9 psi
5,000 / 176.6
3 ~ 9.8 bar / 43.5 ~ 142 psi 99 Automatic G1/2 G3/4 Outer Diameter ø 6 hose one touch fitting
G3/8 1.85
2.85 90 x 364
90 x 362
G1
106 x 433
106 x 433
WATER FREE installation Spray printing Equipment VMECA WATER FREE
Dried Air
Moisture
Pipe / Air Hose ( 15m) Compressor
Compressed Air
Application Assemble the Water-Free vertically for optimum performance. Pipe / Air hose should be over 15 meters. Installation should be made closest to the vacuum pump possible. If F. R. L. unit is used, Water-Free should be installed right before the F. R. L. Unit
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Specifications subject to change without notice.
• • • • • • • • • • • •
Eletrical and electronics industries Semiconductor line Phamaceutical produce line Food processing line • Chemical facilities Cosmetic factory • Paint facility Car assembling line • Packaging machine Powder transfering • Electric power plant Wooden machine Precision machine tool • Printing power plant • Ship manufacture Febrics manufacture • Air motors Air bearing NC machine Various air tools Various air cylinder
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ACCESSORIES Vacuum Filters
Features Prevents contaminants and dust from entering the pump (5 micron, 20 micron efficiency) Replaceable elements, simple assembly and disassembly Standard and long bowl sizes available Standard mounting bracket can be attached to either side of units 5 different sizes
Vacuum / Pressure Switches
Features Transfers electrical and/or pneumatic signals when desired vacuum/pressure is achieved Digital, LED, Analog, pneumatic and mechanical types available Many models panel mountable Some models designed to be direct mounted on pumps
Level Compensators (Springs)
Control Valves
Features
Features
Compensates for differences in height of object to be lifted Reduced demand for exact height adjustment Offers a degree of shock absorption Many configurations of size spring and stroke
2/2 Way solenoid valve G1/8“ , G1/4“ ,G3/8“(for air control) indirectly operated with spring return. This valve compact and can control high flow rate of air. Double solenoid valve G1/4“ .(VMS 14D)
Ball Joints
Gauges
Features
Features
Compensates for bending stresses placed on suction cups Most frequently used with flat cups Integral vacuum port through the center of the joint
Pressure gauge measures 0~10 bar (0 ~145 PSI)± 2.5% FSD Vacuum gauge measures 0 to -30 inHg (0 to -100kpa)± l.6% FSD Both panel mountable
VMECA Motion Technology
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Specifications subject to change without notice.
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VACUUM CONVEYOR Based on VMECA Vacuum Cartridge
VMECA Vacuum Conveyor is a highly efficient and durable unit. It is able to transport a huge sum of dry raw material from point “A” to point “B”. The Vacuum Conveyor is able to transport food materials, pharmaceuticals, chemical products and much more! The Vacuum Conveyor will allow your business to grow and run efficiently fitted just right to your application.
C Up to = 9 ton/h
L Up to = 30 m
Some examples of products we have tested successfully Acetylsalicylic acid Dextrin Nutmeg Aromic salt Ferrous carbonate Polyethylene powder Blueberries Fluxing material PVC powder Cane-sugar Sugar Coffee Detergents Nickel powder Baking-powder Potato Flour
Grape-sugar Sand Cheese powder Herb tea Sprayed rubber Chromite sand Liver salts Wheat flour Cosmetic powder Bone glue Fumaric acid Soya meal Chicken liver Kieselguhr Aluminium Graphite
Felspar Plastic granules Beans Floating putty Powdered resin Calcium phosphate Ginger Salt Chalk Gypsum Spices Chocolate powder Lactose Talcum powder Fertilizer Gum
Apricot stones Corn flour Rice Celit Powder Oxide Enamel raw material Peas Debrisan Metal Flakes Mustard seeds Apple sauce Expancel Penicillin Sawdust Frozen
ตัวแทนจำหน าย / Distributor บร�ษัท ยูเนี่ยน เทค เอ็นจ�เนียร��ง จำกัด Union Tech Engineering Co.,Ltd.
84 Leabklongsong Rd., Bangchan, Klongsamwa, Bangkok 10510 Thailand Tel. 0-2907-3530 Fax : 0-2907-3531 E-mail : sales@uniontech-vacuum.com www.uniontech-vacuum.com
Bath salts Fish food Powdered blood Buckwheat flakes Gelatine Rock-salt Cement Gun power Mica Iron oxide Starch Cocoa beans Magnesium oxide Wheat grains Milk powder Wheat