thermal arc 181i ,211i ,251i

MULTIPROCESS WELDING INVERTERS

230 V

DUAL VOLTAGE

180 A

CC CV

230 V

230/110V

181i 211i 252i

WARRANTY

2

YEARS

210 A

230 V

CC CV

180DC A 230 V

180 A 230 V

DUAL VOLTAGE

WARRANTY DUAL 230/110 V 2 VOLTAGE 230/110V

WARRANTY 210 A 1300 DUAL DC 2A VOLTAGE AC

V PHASE230 YEARS

DUAL VOLTAGE

230/110 V 230/110V

DC

YEARS

SINGLE 230 1

PHASE VPHASE

CC 230 230 CVVV

DUAL 180 180 A220VOLTAGE DUAL VOLTAGE 2 230 V AMP

CC CC AMP CV CV

WARRANTY

230/110V

YEARS 230/115V

W

MIG. Stick. TIG. All in one machine

Fabricator i Series welding systems are self contained, multiprocess welding inverters, designed for MIG, Stick and Lift Arc TIG welding. Each model features an integrated wire feed unit and digital meters, and is supplied complete with a Tweco MIG torch.

Fabricator 181i - The highly portable, lightweight performer compatible with smaller sized wire spools and offering up to 180A of welding power.

Fabricator 211 - Takes the advantages of the 181i and adds spool gun and standard size wire spool compatibility, Power Factor Correction, dual-voltage (230/110V) capability for site work and up to 210A of welding power Fabricator 252i - The ultimate 230V multiprocess system. Offers spool gun and standard size wire spool compatibility, Power Factor Correction, an array of advanced welding features and up to 300A of welding power.

A range of accessories including TIG torches, welding carts, remote pendants and consumables storage solutions is also available.

INVERTER

INVERTER 1) Power Indicator & Overheat Indicator Lights

1

1 2 3 4

2) Digital Meters 3) Arc Control (Inductance) 4) Remote Control Socket 5) Negative Weld Output 50 mm Dinse Receptacle

2

10

9

7) Positive Weld Output 50 mm Dinse Receptacle

11

6

8) MIG Torch Euro Adaptor

10

7

9) Multifunction Control - Voltage, Downslope & Arc Force

8

4

1 2 3 4

1) Digital Meters 3) Trigger Latch Function 4) Arc (Inductance) Control 5) MIG Torch Euro Connector 6) 8 pin Remote Control Socket 7) Negative Weld Output 50 mm Dinse Terminal

10) Amperage / Wirespeed Control

ring

6

5

12

6

11

ction

2) Process Selection 3) Trigger Latch Function 4) Advanced Features 5) 8 pin Receptacle 6) Gas Outlet for TIG Torch 7) Negative Weld Output 50 mm Dinse Terminal

ion ring Featu Correction actor nt operat ie er F Pow ore effic m r

10

9

fo

8

7

13

1) Digital Meters

7

Featu Corre ion actor nt operat ie er F Pow ore effic rm

9 5

MULTIPROCESS WELDING SYSTEM

2) Process Selection

5

6) MIG Torch Polarity Lead

3

INVERTER

MULTIPROCESS WELDING SYSTEM

MULTIPROCESS WELDING SYSTEM

fo

8

8) MIG Torch Polarity Cable

8) MIG Torch Polarity Cable

9) Positive Weld Output 50mm Dinse Terminal

9) Positive Weld Output 50mm Dinse Terminal

10) Multifunction Control Voltage, Down Slop, Arc Force

10) 10 pin Receptacle for Spool Gun 11) MIG Torch Euro Connector

11) Amperage Control

12) MIG Voltage Control 13) Wirespeed / Amperage Control

2301CC 1 1 1 DC 230 230 180 DC DCDCPHASE PHASE V AMP CV PHASE VVPHASE

DC DC

CC 230 CC 180 V AMP CV CV

11

PHASE PHASE

CC 180 180 180 AMP CV AMP

230 230 VV

AMP

CCCC CVCV

DC

DC 180 1180 AMP AMP

PHASE

1 DC

PHASE

230 V

230 1601 1 DUAL 21 ACDUAL230 DCDC 200 PHASE V 2 AMP PHASE VPHASE

1230 230 CC V V CV

PHASE

CC CV

CC CV

180 AMP

WARRANTY WARRANTY

AMP

VOLTAGE

VOLTAGE YEARS 230/110V

DC

230/115V

YEARS

DC DC

CC CC 230 CV CVV

CC 180 180

11

230 230

PHASE PHASE

AMP CV AMP

VV

220 AMP

CCCC CVCV

DC

DUAL

WARRANTY

230/115V

YEARS

180 1180 AMP AMP

PHASE

1AC 2301CC 13001PHASE 230 230 DCDCDCPHASE V CV AMP PHASE V VPHASE DC

2

VOLTAGE

230 V

CC CV

180 AMP

DC DC

WARRANTY CC CC DUAL 220 CC 230 175 180 180 VOLTAGE AMP2 CV CV AMP CVVAMP AMP YEARS 230/115V

11

PHASE PHASE

230 230 VV

CCCC CVCV

DC

DUAL

WARRANTY

2

VOLTAGE

YEARS

230/115V

180 1180 AMP AMP

PHASE

230 V

CC CV

180 AMP

181i I nve r t e r : The THERMAL ARC FABRICATOR 181i is a self contained single phase multi-process welding inverter that is capable of performing GMAW/FCAW (Mig), MMAW (Stick) and GTAW (Lift Tig) welding processes. The unit is equipped with an integrated wire feed unit, voltage reduction device (VRD applicable in stick mode only), digital voltage and amperage meters, and a host of other features in order to fully satisfy the broad operating needs of the modern welding professional.

M a chine Fea t ure s:

Machine Specifications

• Full multi process capabilities: GMAW/FCAW (MIG), MMAW (STICK), GTAW(TIG) • Accepts 100mm or 200mm wire spools • Standards Compliant Voltage Reduction Device (VRD) • Fully compliant to CE Standards • Digital voltage and amperage meters • Enclosure rated to IP23S • 2 Year Limited Warranty

MIG(GMAW/FCAW), Stick (MMAW),

Processes

Three Process Capability:

Lift TIG (GTAW)

Supply Voltage

230 volt AC +/-15%, 50/60Hz

Current Range Rated Output: MIG (GMAW/FCAW) Stick (MMAW) TIG (GTAW) Recommended Generator Power Source Dimensions: (H x W x D) Power Source Weight Warranty

10 – 180 Amps 180A / 23V @ 20% 175A / 27.0V @ 20% 175A / 17.0V @ 25% 9 kVA for max. welding current 410 mm x 210 mm x 450 mm 14.6kg 2 Years

Other Features: V D igital Meters: Voltage and Amperage meters.

V E xcellent Portability: Lightweight, less than 15kg.

V Comprehensive Setup Chart: Weld set up guide for optimum welding performance over a wide range of materials and shielding gases.

V Quick Change Polarity: Simple quick change polarity (no tools required) from the front of the power source.

V O verload Protection: Shuts down the power source to protect the internal electrical components from overheating.

V IP23S: Suitable for outdoor use.

MIG (GMAW/FCAW), STICK (SMAW), TIG (GTAW).

MIG: V I nfinite Voltage Control with optimized starting performance.

V I nductance Control for arc stability and spatter control.

V Tweco MIG Gun with 3m cable and industry standard Euro connection.

V D urable Metal Feed Plate features 2 roll drive system and quick change reversible drive rolls

1

V 1 00 or 200mm Spool Capacity allows easy installation of wire spool sizes.

STICK: V A djustable Arc Force Control for optimum STICK electrode performance.

TIG: V Lift TIG Start: Provides TIG arc starting without use of high frequency.

2

10

1) Power Indicator & Overheat Indicator Lights 2) Digital Meters 3) Arc Control (Inductance) 4) Remote Control Socket

3 9 8

4

5) Negative Weld Output 50 mm Dinse Receptacle 6) MIG Torch Polarity Lead 7) Positive Weld Output 50 mm Dinse Receptacle

5

8) MIG Torch Euro Adaptor 9) Multifunction Control - Voltage, Downslope & Arc Force 10) Amperage / Wirespeed Control

7 6

The Thermal Arc Fabricator 211i is a dual-voltage, full multi process, digital control, DC, CC/CV, MIG/ Stick/Lift TIG inverter power supply designed for precision MIG, DC TIG and Stick welding. This unit is equipped with an integrated wire feed unit, voltage reduction device (applicable in stick mode only), power factor correction, digital voltage and amperage meters and a host of other features in order to fully satisfy the broad operating needs of the modern welding professional.

System Features Local/Remote Switch

Control Panel

Burnback Control MIG Gun / Spool Gun Switch

Easy installation Wire Spool Adaptor & Braking System

MIG Gun Euro Connection

Metal 2 Roll wire drive system with quick change drive rolls and single tension arm

8 pin Remote Receptacle for remote devices & Spool Gun

Comprehensive Welding Setup Chart for welding process parameters

Three Process Capability:

Heavy Duty Welding output terminals with polarity reversal capability

Other Features:

V D ual Voltage: 230V Input allows up to 210A welding output for use in workshops. 110V Input allows up to 140A welding output for on-site work.

MIG: V I nfinite Voltage Control with optimized starting V P FC Power Factor Correction: Up to 40% more electrically performance. efficient than conventional MIG Welders.

V I nductance Control for arc stability and spatter control.

V D igital Meters: Voltage and Amperage meters.

V Tweco MIG Gun with 3m cable and industry standard Euro V E xcellent Portability: Lightweight, only 26kg. connection.

V Comprehensive Setup Chart: Weld set up guide for optimum V D urable Metal Feed Plate features 2 roll drive system, quick welding performance over a wide range of materials and change reversible drive rolls and easy-to-set single scaled shielding gases. wire tension knob.

V Trigger Control: 4T (Latch) eliminates operator fatigue.

V 1 00, 200, or 300mm Spool Capacity allows easy V Remote Receptacle: Enables connection of remote control installation of wire spool sizes. devices and Spool Gun. (Remote function not available in Stick mode.)

V Spool Gun ready.

V Quick Change Polarity: Simple quick change polarity (no STICK: tools required) from the front of the power source.

V A djustable Arc Force Control for optimum STICK electrode V O verload Protection: Shuts down the power source to performance. protect the internal electrical components from overheating.

TIG: V IP23S: Suitable for outdoor use.

V Lift TIG Start: Provides TIG arc starting without use of high frequency.

MIG (GMAW/FCAW), STICK (SMAW), TIG (GTAW).

Control Panel Fault Indicator

Power Indicator

The Fault will illuminate yellow when any of the faults are detected

The Green power indicator illuminates in the presence of power on the control circuitry

Process Mode Button Depress to change process: • MIG (GMAW/FCAW) • TIG (GTAW) • STICK (SMAW)

Digital Meters WFS / AMPS and Volts Left Knob Adjust weld Process value • MIG - Wirefeed speed • TIG - Amperage • STICK - Amperage

Trigger Latch Button Depress to change Trigger Fn: • 2T (On/Off) • 4T (Trigger Hold) - Once the weld arc has started, release the trigger and continue welding - Activate the trigger again or brake the welding arc to finish welding

Middle Knob Voltage, down slop and arc force control Right Knob Arc (Inductance) control

WE L D I N G DC Maximum Output MIG (GMAW/FCAW) Welding Output @ 40˚C STICK (SMAW) Welding Output @ 40˚C TIG (GMAW) Welding Output @ 40˚C

230V Input 210 Amps 210A / 24.5V @ 20% Duty Cycle 130A / 20.5V @ 60% Duty Cycle 101A / 24.1V @ 100% Duty Cycle 200A / 28.0V @ 25% Duty Cycle 160A / 25.2V @ 60% Duty Cycle 101A / 24.1V @ 100% Duty Cycle 200A / 18.0V @ 20% Duty Cycle 130A / 15.2V @ 60% Duty Cycle 101A / 14.4V @ 100% Duty Cycle

110V Input 140 Amps 140A / 19.5V @ 20% Duty Cycle 99A / 19.0V @ 60% Duty Cycle 77A / 17.9V @ 100% Duty Cycle 110A / 25.0V @ 25% Duty Cycle 80A / 23.2V @ 60% Duty Cycle 60A / 22.4V @ 100% Duty Cycle 150A / 16.0V @ 35% Duty Cycle 115A / 14.6V @ 60% Duty Cycle 90 A / 13.6V @ 100% Duty Cycle

Power Source

d im e n si o n s a n d w e ig h t Dimensions H x W x D

435 mm x 266 mm x 617 mm

Weight

26 kg

TECHN I CA L FEAT U RE S Primary Voltage Supply Voltage Range Number of Phases Supply Frequency Generator Requirement Open Circuit Voltage Input Current Current Range Wirefeed Speed Range Warranty Period Approvals Protection Class

230VAC / 110VAC 230V ± 10% / 110V ±10% Single Phase 50/60 Hz 7 kVA (230V) / 4.5 kVA (110V) 79V 15A (230V) 18.3A (110V) 10-210 A (230V) / 10-140 A (110V) 2.5 – 18 m/min 2 Years IEC 60974-1 (CE) IP23S

Work Cable Shield Gas Hose

Electrode Holder

Drive Rolls

Tweco MIG Gun

The Thermal Arc Fabricator 252i is a full multi process, digital control, DC, CC/CV, MIG/Stick/Lift TIG inverter power supply. This is the ultimate unit designed for precision MIG, DC TIG and Stick welding.

Mach i n e Fe at ure s:

Comprehensive Welding Setup Chart for welding process parameters

Metal 2 Roll wire drive system with quick change drive rolls and single tension arm Control Panel

Power Indicator

Fault Indicator

The Green power indicator illuminates in the presence of power on the control circuitry

The Fault will illuminate yellow when any of the faults are detected Process Mode Button

Digital Meters WFS / AMPS and Volts

Depress to change process: • MIG (GMAW/FCAW) • TIG (GTAW) • STICK (SMAW)

Left Knob Adjust weld Process value • MIG - Wirefeed speed • TIG - Amperage • STICK - Amperage

Trigger Latch Button

Right Knob Primary function to set MIG volts • MIG - Push (1 sec) for Inductance • STICK - Push (1 sec) for Arc Force or Dig feature

Advanced Feature Button Depress & Release to enter or exit Depress & Hold to purge shielding gas

Depress to change Trigger Fn: • 2T (On/Off) • 4T (Trigger Hold) - Once the weld arc has started, release the trigger and continue welding - Activate the trigger again or brake the welding arc to finish welding

d im e n si o n s a n d w e ig h t

WE L D I N G DC Maximum Output

300 Amps 250A / 26.5V @ 40% Duty Cycle 200A / 24V @ 60% Duty cycle 150A / 21.5V @ 100% Duty Cycle 230A / 29.2V @ 40% Duty Cycle 200A / 28V @ 60% Duty cycle 150A / 26V @ 100% Duty Cycle 250A / 20V @ 40% Duty Cycle 200A / 18V @ 60% Duty cycle 150A / 16V @ 100% Duty Cycle 5-300 A 14-30 V 1.7 – 17.8 m/min 12.7 mm

MIG (GMAW/FCAW) Welding Output @ 40˚C STICK (SMAW) Welding Output @ 40˚C TIG (GMAW) Welding Output @ 40˚C Current Range MIG Welding Voltage Range Wirefeed Speed Range Maximum Plate Thickness Wire Diameter Range Mild Steel: Stainless Steel: Aluminum: (with Spool Gun) Flux cored: Fitted Feedroll Suits MIG Wire Warranty Period Approvals

440 mm x 260 mm x 600 mm

Weight

29.6 kg

P r im a r y P o w e r Primary Voltage Supply Voltage Range Number of Phases Supply Frequency Rated kVA @ 250 Amps Lead Cord Length Input Current

Nominal 230 VAC 187-276 VAC Single Phase 50/60 Hz 8.2 kVA 2.7 m 22.4 Amps

STICK: V A djustable Arc Force Control for optimum STICK electrode performance.

TIG: V Lift TIG Start: Provides TIG arc starting without use of high frequency.

Other Features:

0.6 - 1.2 mm 0.6 - 0.9 mm 0.8 - 1.2 mm 0.8 - 1.2 mm 0.9 - 1.2 mm 2 Years IEC 60974-1 (CE)

Protection Class

Dimensions H x W x D

IP23S

Three Process Capability: MIG (GMAW/FCAW), STICK (SMAW), TIG (GTAW).

MIG: V I nfinite Voltage Control with optimized starting performance.

V I nductance Control for arc stability and spatter control.

V Tweco MIG Gun with 3m cable and industry standard Euro connection.

V D urable Metal Feed Plate features 2 roll drive system, quick change reversible drive rolls and easy-to-set single scaled wire tension knob.

V 1 00, 200, or 300mm Spool Capacity allows easy installation of wire spool sizes.

V P FC Power Factor Correction: Up to 40% more electrically efficient than conventional MIG Welders.

V D igital Meters: Voltage and Amperage; Preview and Hold capability.

V E xcellent Portability: Lightweight, less than 30kg.

V Comprehensive Setup Chart: Weld set up guide for optimum welding performance over a wide range of materials and shielding gases.

V Trigger Control: 4T (Latch) eliminates operator fatigue.

V Remote Receptacle: Enables connection of remote control devices and Spool Gun. V Quick Change Polarity: Simple quick change polarity (no tools required) from the front of the power source.

V O verload Protection: Shuts down the power source to protect the internal electrical components from overheating.

V IP23S: Suitable for outdoor use.

V Advanced Features: Includes Pre & Post Flow, Down Slope, Hot Start, Spot, Stitch, Burn Back, Wire Sharp, Arc Hour Runtime, Run-In Speed.

V Spool Gun ready.

ADVANCED FEAT U RE S The Fabricator ® 252i welding characteristics are optimized to supply the best welding performance whether in the MIG, TIG or Stick modes. In those situations when you need more control for special weld applications or productivity enhancements go to the Advanced Features if required.

FUNCTION Operator Controls

MIG Local / Remote

TIG Local / Remote

Preflow Time

0 - 5.0 sec.

0 - 5.0 sec.

–

–

Hot Start Run-In

30 - 150%

Spot Weld Stitch Weld

STICK Local / Remote

DESCRIPTION Determines whether the control is at the machine or from a remote device The time shielding gas is turned on before the arc is initiated

On/Off - Time - Amps Higher burst of amps to help initiate the stick electrode arc

–

–

Slower or higher percentage of the set wire feed speed before the arc is initiated to optimize arc starting

On/Off - Time

–

–

Enables Spot Welding

On/Off - Time (Stitch/Dwell)

–

–

Enables Stitch or Skip Welding

Down Slope

–

0 - 30.0 sec.

–

Eliminates the crater that can form at the end of the weld

Burnback

0 - 1.0 sec

–

–

Eliminates the wire from sticking in the weld puddle

Wire Sharp

OFF / ON

–

–

Sharpens the wire ensuring good arc start repeatability

Postflow Time

0 - 30.0 sec.

Wire Feed Speed Units

IPM / mpm

Arc Hour Accumulated Run Time

0 - 10,000 hrs.

0 - 10,000 hrs.

0 - 10,000 hrs.

Records welding arc time

Restore Factory Defaults

No / Yes

No / Yes

No / Yes

Returns power source to the original factory settings

0 - 30.0 sec.

–

The time shielding gas remains on after arc is turned off

–

–

Can be set to "Inches per Minute" or "Meters per Minute"

In addition, the Advanced Features Button can be used to initiate a 30 second gas line purge function to facilitate gas tank connection and setup.

Simply press and hold the button for approximately (2) seconds, gas will purge for (30) seconds. It will stop if pressed again.

FABRICATOR

or der in g in for m at i on

Fabricator Systems Fabricator 181i System (with 3m Tweco WeldSkill 180 MIG Gun) Fabricator 181i System (with 3m Tweco TWE1 MIG Gun) Fabricator 211i System (with 3m Tweco WeldSkill 220 MIG Gun) Fabricator 211i System (with 3m Tweco TWE2 MIG Gun) Fabricator 252i System (with 3m Tweco TWE2 MIG Gun)

W1003186 W1003186/SE W1004207 W1004207/SE W1004408

Options and Accessories

Basic Utility Cart W4014700 Single Cylinder Professional Cart W4015001 Dual Cylinder Professional Cart W4015002 Consumables Storage Box 872726 Remote Foot Control, 7.6m 10-4016 Remote Hand Control, 7.6m 10-4014 Tweco WeldSkill Helmet WHF41001 Replacement Gas Hose W7004930

MIG & TIG Torches Tweco WeldSkill 180A MIG Torch, 3m Tweco WeldSkill 180A MIG Torch, 3.6m Tweco WeldSkill 220A MIG Torch, 3m Tweco WeldSkill 220A MIG Torch, 3.6m Tweco TWE1.3E 250A MIG Torch, 3m Tweco TWE1.4E 250A MIG Torch, 4m Tweco TWE2.3E 250A MIG Torch, 3m Tweco TWE2.4E 250A MIG Torch, 4m Spool Gun (for aluminium welding) Spool Gun (for aluminium welding) Tig Torch 17V with 4m lead Tig Torch 26V with 4m lead Tig Torch 26V with 4m lead

Feed Rolls

(181i) (181i) (211i/252i) (211i/252i) (181i) (181i) (211i/252i) (211i/252i) (211i) (252i) (181i) (211i) (252i)

WS180XE-10-3035 WS180XE-12-3035 WS220XE-10-3035 WS220XE-12-3035 160.540.307 160.540.407 161.550.307 161.550.407 SG160XTA12-3035 SG200TA-25-3545 310.050.002 310.090.001 W4013600

181i / 211i 252i D r i v e R o lls

Dr iv e R o lls

Wire Size

Wire Type

Feed Roll

Wire Size

Wire Type

Top Feed Roll

0.6 mm

HARD

62020

0.6 mm

HARD

407002-001

Bottom Feed Roll 407002-002

0.8 mm

HARD

62020

0.8 mm

HARD

407002-001

407002-002

0.9 mm

HARD

62022

0.9 mm

HARD

407002-001

407002-002

1.2 mm

HARD

62022

1.2 mm

HARD

407002-001

171115-003

0.8 mm

FLUX CORED

62028

0.8 mm

FLUX CORED

375832

407002-002

0.9 mm

FLUX CORED

62028

0.9 mm

FLUX CORED

375832

407002-002

0.8 mm

SOFT

62179

1.2 mm

FLUX CORED

407002-001

170924-010

0.9 mm

SOFT

62179

1.2 mm

SOFT

408023-002

408023-002

1.0 mm

SOFT

62024

1.2 mm

SOFT

62024

Ou tl e t G ui d e s Outlet Guide, .030" - .045" (0.8 mm - 1.2 mm)

872606

Outlet Guide, .023" (0.6 mm)

872605

Victor Technologies Limited (UK) Tel: (44) 1257 261755 Fax: (44) 1257 224800 Victor Technologies Srl (Italy) Tel: (39) 02 36456801 Fax: (39) 02 36456840 www.victortechnologies.eu Form No.FABi (30/04/2012) Europe

Š 2012 Victor Technologies Limited.

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