”let’s talk about our Marine HVAC products and services.“
”Actually, we don’t have products.“ GEORG BIELER, MANAGING DIRECTOR AXEL ROTHE, MANAGING DIRECTOR
Although Imtech Marine is not a manufacturer, we are recognised as industry experts in understanding Heating, Ventilation and Air Conditioning technology on board any kind of ship and how it is developing. We not only deliver the special equipment required but provide the optimum HVAC design as an integral part of the energy concept for a ship. Knowhow combined with innovation is our key to success. We have an overall knowledge of how all processes interact on board large cruise ships or navy vessels. It is simple to load a system and update or increase memory with the help of a computer, but there are improvement processes on a ship that are far more complex. Here we have to have a clear view of the future and make allowances in the planning for each vessel’s individual purpose. In addition there are regulations, economic, social
and environmental criteria that also have to be factored in, plus we know that in the ship’s life-cycle other unexpected issues often occur. Acknowledging these critical factors and possible scenarios is our strength. Designing and delivering the optimal Integrated System Solution is our ”product“. Imtech develops the most appropriate concept for the customer’s needs and constantly tries to offer more than it is asked for, which is a genuine advantage for the owner, the shipyard, the operator and of course the other end users – the passengers and the crew. Our whole ship approach and independent design that we develop with long-established suppliers, offer competitive benefits to our customers. Imtech Marine is one of the strongest players in the global maritime market with
a service network of more than 80 offices based along the world’s shipping routes and near major shipbuilding centres. We are specialised in Automation (Platform and Bridge), Navigation & Communication including Connectivity, Energy & Drive Systems, HVAC Solutions and Fire Protection Systems, A/V Entertainment and Maritime Information Services. As the European market leader in fullscope HVAC solutions on board large cruise liners and navy vessels, we have a spectrum of ideas and solutions to improve the plans for new-build projects as well as conversions and life-cycle contracts. With years of experience working on HVAC systems on board German, Dutch, English, Spanish, Polish and Australian frigates, supply ships and corvettes you will find a team of dedicated experts looking forward to working with you on developing your plans.
X green ship SOLUTIONS
IT’S NOT JUST A CASE OF ACHIEVING 30 % SAVINGS IN ENERGY CONSUMPTION.
Decades ago, before the company formerly known as Rud. Otto Meyer became Imtech Deutschland, our slogan was ”Technology for people and the environment“. For us therefore, ”Green“ was neither a new definition nor purely a political meaning. The green colourcoded scales on measurement devices used to be the general guideline for technical conformity. But values have changed with demands now for a far greater precision and awareness about the effects on environmental sustainability, economy improvements and the long-
term impact on society. Additionally, measurements are no longer limited to technical readings but are also to a degree, a reflection of your (and our) brand image and the way we are seen to be fulfilling our social responsibility. Today, more performance with less consumption is no longer a contradiction but has become a clear demand by our customers and essential in our day-to-day business. To achieve optimum efficiency and set new ”Green“ standards also brings important competitive advantages for ship owners. Being aware that the
air conditioning plant is one of the main consumers on board a ship we design and develop air conditioning systems that can operate with significant less energy. As a result, smaller and lighter engines can be used that in turn deliver on-going savings in operating costs. Furthermore, the space required for the HVAC system may also be reduced by optimising the AC-room as well as the trunk and ceiling arrangements. Depending on the system configuration a large number of ducts and pipes can be completely avoided. This means for example that for cruise ships, we can create space for more cabins – which creates more profit.
”IT’S THE COMPETITIVE BENEFITS OF OUR GREEN SHIP SOLUTIONS THAT DRIVES US.“
Heiko Heydelmann, Head of ISS Department Frank Schwarzer, Head of Cruise Ship Department Rüdiger Sommer, Head of Commissioning Maik Steffens, Head of HVAC Control Systems
X green ship SOLUTIONS
25
Calculated Cooling Load
Deadweight
Passengers
24.700 kW
90.000 gt
2.500
Calculated Cooling Load
Deadweight
Passengers
22.300 kW
125.000 gt
3.200
22
Reduction of Energy Consumption – Although Today Ships Are Larger With More Passenger Capacity
For years we have investigated the issue of energy consumption and efficiency in virtually every aspect. Whilst many producers have made their own components to optimise one area, we consider the whole ship approach: its performance requirements and operation times as well as its dependency on design,
6
G reen S hip S olutions
infrastructure, application and climate zones. Today, larger cruise ships which offer much more comfort and performance are built. There is for example a constant demand for more entertainment media or some even have huge glass exterior walls – yet the energy consumption needs to be decreased. Everything is taken into
account, from very simple means such as the use of LED lighting, right up to the integration of decentralised systems. These decentralised systems provide air conditioning according to the local demand in the specific area.
Electrical Systems
Lighting Concepts
Simulation Techniques
Competence Centre green Ships
Shore Connection
Energy Efficient HVAC Systems
optimal Routing
Competence Areas Which Form Our Green Consultancy
With integrated solutions and systems there is the potential to achieve surprisingly large efficiency levels both on new build projects and also on ships which undergo conversions and refurbishments.
G reen S hip S olutions
7
X CABIN SOLUTIONS
SERIOUSLY, WE WORK IN THE TOURISM INDUSTRY too.
The ships we build are hotel complexes or leisure resorts. Except that in our case they have the built-in advantage of ocean-going mobility. Restaurants, wellness spas, leisure and sports facilities plus entertainment and shopping centres – in short, everything today’s discerning holiday-maker demands. Next to perfect service and excellent food, the one thing that determines whether passengers become”repeaters“ is the ambient comfort throughout the ship. And here, HVAC is the defining factor. Imtech has full scope knowledge of all the processes on board and has even helped to simplify their integration. Our systems today are much smaller, more powerful and more economical. They
8
CABIN SOLUTIONS
pay for themselves more quickly and can easily be updated or upgraded. Fully customised Cabin Solutions are now a network of decentralised units that offer individual and fully automatic controls which are linked to the central system. Whether the cabin is empty or occupied and even if a balcony door is open or the bath and shower have raised the humidity level, every situation can be detected and controlled by sensors to provide maximum comfort. Changing factors such as weather, time zones, or the guests’ daily holiday programme (excursions, events etc.) can be accommodated and incorporated into the system. Another advantage is that the maintenance and service of the HVAC system can be carried
out via the corridor installations so that the guests in the cabin are not disturbed. Not to mention the room controller which can be operated via touchscreen or even by an App. On behalf of the guests and the crew, we aim to ensure that no comfort requirement is overlooked.
”GIVING THE BEST TO PASSENGERS AND CREW IS ALSO BEST FOR THE OWNER AND THE SHIPYARD.“ Stefan Schleper, Head of Standards & Logistics Andre Gebken, Project Manager Cruise
X CABIN SOLUTIONs
Balcony Switch
Flat Duct
Customised Swing Down Diffuser
Customised Room Controller
Customised Fan Coil Unit Cabin Automaton •
Key Card
or room thermostat
Components of Imtech Cabin Solutions
Imtech’s Cabin Solutions offer more than simply passenger comfort. Service costs are reduced and the installation is faster. Moreover maintenance is easier and is carried out without disturbing the passenger. Thanks to intelligent decentralisation, both space and energy are saved.
10
CABIN SOLUTIONS
weight comparison 120
40 35
AC-FAN
80
weight per FCU in kg
fan power consumption in W
100
60
40
25 20 15 10 5
EC-FAN
20
30
0
Galvanised Steel
Aluminium
0 0
50
100
150
200
250
300
03 secondary air volume flow in m3/h
02
01. Design
02. Energy
03. Weight
Passenger Cabin Fan Coil Unit FCU-V 4.0 designed to supply a passenger cabin with
The Passenger Cabin Fan Coil Unit FCU-V 4.0 is equipped with an EC fan motor which supplies the cooled return air through the re-heater with a stepless adjustment of air flow and through an outlet diffuser into the cabin.
Using an alternative aluminium casing the Passenger Cabin Fan Coil Unit FCU-V 4.0 is solid and light at the same time.
• filtered, • cooled, • dried / dehumidified and reheated air. The all-embracing design of the Fan Coil Unit and the duct system ensures that the air is supplied silently and without draft at the required temperature and humidity. By the improvement of its hygiene-, energy saving-, installation- and weightproperties the latest generation of the Cabin Fan Coil Unit provides new and even more advantages for the owner, the shipyard and the passenger.
Benefits • Energy saving • Cost saving • Noise reduction and improved comfort
Benefits • Weight saving of approx. 25 % compared to the usual galvanised steel version • Positive influence on ship design • Energy saving and reduction in operating costs
CABIN SOLUTIONS
11
X CABIN SOLUTIONs
colony forming unit in CFU/m²
300
250
200
150
100
50
0
reference
2 weeks later
germ number
barm and mildew
measurement of germ number during AirSolution decontamination of a refridgerating warehouse
04
04. Hygiene To improve the hygienic properties of cabin air, special features such as UV-light filtration or the innovative active agent L.O.G. 4, are available as optional items with the Imtech Cabin Solutions. UV-light filtration Features • Supply air is drawn through the UV-light of the lamp and breaks up the protein chains and a small dose of activated oxygen is released • Activated oxygen reacts with the odour substances and is within a short time reconverted to plain oxygen • Process is completely natural and environmentally friendly Benefits • Effective filtration of bacteria • Healthy condition of supplied air
12
CABIN SOLUTIONS
Active Agent L.O.G. 4
Benefits
Features
• • • •
• Purely organic agent which causes no undesirable side effects • The Agent is natural in terms of composition and thus can be used anywhere without limitations • Long and successful usage in the food industry to reduce germ level in ambient air • Scientific research shows an immense improvement in respect of germ formation in the ambient air
Maintains consistently a high standard of air conditioning system’s hygiene Preventive action against possible health risks to passengers and crew Reduces chance of negative impact of dirty air conditioning equipment on energy consumption Easy installation and maintenance
Hygiene Management System • • •
Imtech technicians carry out microbiological and hygiene status analysis on board and offer recommendations for optimisation Implementation of an integrated solution, development of an individual hygiene management concept According to VDI 6022 and VDI 6032 guidelines combined with active preventative health care in a single complete system
05
05. Automation
06. Modularisation
Overall Benefits
Standard Network Technology with TCP/IP protocol has become the most widely used LAN technology worldwide offering the highest energy saving potential. Multiplex user devices for room control can be provided.
The Passenger Cabin Fan Coil Unit FCU-V 4.0 can be installed behind the wall panels of the passenger corridors. The modular integration on board and the suitability for different duct systems allows an easy and manifold use.
• • •
D evelopment of solutions to meet the special requirements of each individual project U se of certificated materials, parts and methods I mtech has installed more than 14.000 FCUs on board cruise ships
Features Benefits • Interconnection with central AHU, which provides the fresh air • By this optimisation of cooling demand and reduction of chilled water supply • Trend tracking • A larm history and remote control via internet from onshore is possible
• Less installation on site • Invisible maintenance • No disruption of passengers during maintenance works
Benefits • • •
E nergy saving R eduction of cable / cable work / required space E asy monitoring for crew on board without disturbing guests
CABIN SOLUTIONS
13
X Special Solutions
IT’S BETTER TO THINK OF SOLUTIONS RATHER THAN COMPONENTS AND TOOLS.
You might imagine an ATU (Air Treatment Unit) is an ATU and one AHU (Air Handling Unit) is the same as any other AHU. But this is not the case. Just as each navy vessel is built for a specific purpose, so it is with certain components. Requirements can range from heavy-duty, indestructible items to those that are invisible, inaudible or even imperceptible to others. At Imtech Marine, we know from experience that total reliability, extreme robustness and 100 % performance of all components is demanded at all times and that thanks to our on-going stress tests, the shock and vibration resistance of our components have been proved. It is also taken for granted that components have to carry on functioning when the ship may well be on standby for months or when it may have been partially damaged to provide protected areas like citadels – because this could save lives.
14
S pecial S olutions
For this reason, navy vessels in particular have extreme requirements which need special system solutions. This is our speciality. We select the best components to assemble the AHU or ATU so that it corresponds precisely to the requirements, is easy to install and maintain and is more energy efficient. We know that the optimal combination of components is key so we deliver independent product solutions across an entire range of applications and bring common-off-the-shelf products (COTS) from the civil into the naval sector.
”OUR MISSION IS TO SUPPORT THE NAVY’S MISSION.“ Klaus Aulich, Head of Navy Department Rainer Philipp, Head of Navy Business Development
X Special Solutions
Supply Air Filter Section Integrated Electrical Panel
Heat Exchange
Direct Driven Fan
Integrated Cooling Plant
Components of Imtech’s Navy ATU
01. Navy Air Treatment Unit (ATU) Imtech’s newest generation of this ATU has been especially designed as a global solution for naval applications focusing on the optimisation of performance, energy efficiency, easy maintenance and fast installation.
16
S pecial S olutions
Features
Benefits
• ATU complies with EUROVENT and Lloyd’s Register Rules and Regulations • Air volume range from 1,500 m 3/h up to 16,000 m 3/h • Low and high pressure units (up to 2000 Pa external pressure) • Air leakage class: L2 (1.44 l/(s*m²)) • Mechanical solidness class: D1, max. panel deflection 4 mm/m, without deformation • Thermal insulation class: T3 acc. to DIN EN 1886 • Thermal bridge coefficient class: TB3 acc. to DIN EN 1886 • Casing design: double skin sandwich panel • Casing insulation: 50 mm mineral wool • Panel inside and outside material: AISI 316 or acc. to customer requirements • Special edge protection • Frame edges and corners in sea water resistant aluminium • ATU is dismountable and can be reassembled in the compartment
• • • • • • • •
Energy efficient air treatment Easy installation Plug and play system Solid and reliable Latest technology Wide range of capacities Easy maintenance Proven design
All our systems and components meet the requirements of the official classification institutes and the German Navy (Deutsche Marine) for the following regulations: - EMC (electromagnetic compatibility standards, acc. to Stanag 1008 - Switchboard and electrical installation acc. to BV book 3000 (Internal rules of the German Navy) - Vibration test BV book 0240 - Shock tested acc. to BV book 0230, bearing computation w/max. permitted remaining shock of 12 G with shock mounts up to 100 G
Range of ATU Capacities in l/s LK-1
from 1,500 m 3/h
to
2,800 m 3/h
LK-2
from 2,800 m 3/h
to
6,600 m 3/h
LK-3
from 6,600 m 3/h
to
12,000 m 3/h
LK-4
from 1 2,000 m 3/h
to
16,000 m 3/h
Range of ATU Capacities in m 3/h LK-1
from 417 l/s
to
778 l/s
LK-2
from 778 l/s
to
1833 l/s
LK-3
from 1833 l/s
to
3333 l/s
LK-4
from 3333 l/s
to
4444 l/s
S pecial S olutions
17
X Special Solutions
02
03
02. Public Fan Coil Unit (FCU)
03. Air Handling Unit (AHU)
Imtech’s Public FCU has been especially designed for public areas such as restaurants, shops, nightclubs etc.
The Imtech AHU is hard-wearing, solid as well as reliable and comes with state-ofthe-art technology.
Features
Features
•
•
• • •
• •
Decentralised and hidden locations inside ceilings or behind walls Less utility space needed Quick-response to local loads changes by CO 2 and temperature control Equipped with EC fan technology which reaches up to 90 % of efficiency Energy saving during off-peak hours up to 75 % Lower investment costs as fewer distribution ducts from the AC stations to the public areas and to/from outside are needed
Benefits • • • •
18
Saves Saves Saves Saves
investment budget space energy weight
S pecial S olutions
• • •
• • • • •
Air volume range from 2,000 m 3/h up to 32,000 m 3/h Casing mechanical strength 2A acc. to DIN EN 1886 Maintenance friendly acc. to DIN 1946-4 Air leakage class: l2 (1,44 l/ (s·m 2)) applicable to a pressure of 2,500 Pa acc. to DIN EN 1886 Thermal transmittance class: T3 acc. to DIN EN 1886 Thermal bridge coefficient class: TB3 Casing design: double skin sandwich panel Casing insulation: 50 mm mineral wool Panel inside and outside material, galvanised or stainless steel acc. to customers requirements
Benefits • • • • •
Energy efficient air treatment Latest technology Wide range / choice of capacities Easy maintenance Proven and practice-oriented design and installation
04
04
04. Kombivent KVSC and KVSR The Kombivents KVSC and KVSR are equipped with a VAV-airflow controller and an integrated electrical reheater. They are for supply air, come in a rectangular or circular shape and offer a stepless control.
Features
Benefits
• Casing made of galvanised steel • Power supply: 230 V AC; 50/60 Hz or 440 V AC, 60 Hz • Control signal: 2×0...10 V DC2... 10 V DC (analogue) • Volume flow control: differential pressure range from 20 to 800 Pa; max. upstream pressure 1,200 Pa, electronic flow control • Heating element: free spanned heater filament • Safety chain: safety temperature guard and safety temperature limiter
• KVSC (circular) provides heating power of up to 3 kW at approx. 1,100 m 3/h • KVSR (rectangular) provides heating power of up to 9 kW at approx. 3,000 m 3/h • Easy installation • Plug and play • Specially designed to meet customer needs through scalable capacity
S pecial S olutions
19
X Special Solutions
20,0 °C 20,1 °C
9 22,5 °C 22,8 °C
9 H
16,2 °C
59 % 50 %
SA 9 SA
16,1 °C
25,9 %
390 Pa 389 Pa
9
P
15,0 °C 15,0 °C
SA SA
20,1 °C 20,0 °C
9 20,1 °C 20,0 °C
SA
9 21,2 °C 20,0 °C
SA H 76 %
FC
OFF M
H 91 % 30 %
23,0 °C 21,0 °C
9
9 23,0 °C 22,5 °C
Imtech HVAC Automation
05. HVAC Automation The Imtech HVAC control system is very flexible and applicable. Therefore it is suitable for all types of ships and is able to fulfil diverse requirements.
Features • Portfolio comprises design, software programming, installation and commissioning, incl. control applications for the complete HVAC range • Independent of hard- and software suppliers (DDC, sensors, actuators etc.) • Provides all relevant information • Trend curves, alarm history • Remote control via internet possible
20
S pecial S olutions
Benefits • A comfortable and energy efficient cabin control system with remote access is provided • Customised functions and design • Applicable for later upgrades and changes • Central broad monitoring
06
06. Prefabrication Imtech has a long tradition of working with shipyards that dates back to 1915. Few people understand the processes better than we do. A key example of this is our prefabrication solution that reduces the amount of storage space needed in the yard and makes the installation process much easier and faster.
Features
Benefits • Shortened processing time and increased process reliability • Flexibility and independence of inventory planning • No interruptions or stoppages due to material shortages • Optimisation of material flows at the yard • Reduction of assembly times at the yard • Reduction of yard storage areas • Weather-independent and centralised storage
• Area-based delivery of components: panel-, section- or block-orientated as well as delivery for cabin prefabrication • Time schedule based on just-in- sequence conception • CAD System provides duct isometrics and area specific bills of material
S pecial S olutions
21
X Life-Cycle Solutions
SHIPOWNERS WILL ALWAYS ASK FOR RELIABLE COST PLANNING.
The more accurately and reliably we can forecast the long-term costs of operation, the easier it is to make the right decisions. With large investments such as those in shipbuilding, this is certainly a more secure basis for the ship owner. Although it may not be required initially, Imtech Marine will always consider the entire life-cycle of the ship – from new builds to conversions and the final decommissioning. This also includes making an outdated ship ”greener“ and more competitive which ultimately enhances the profit. Life-Cycle Solutions at Imtech means that we really take care of everything – from global supply of
22
LIFE-CYCLE SOLUTIONS
replacement parts to complete overhauls. For the ship owner this means he can accurately assess the costs for each phase in a ship’s life, which gives him a competitive advantage and also provides him with a”mobility servicing guarantee“. As a contract partner we offer one of the most extensive service networks in the world, with over 80 service stations (operating 24/7/365) and special multiservice hubs, as in Fort Lauderdale for example, where nearly every demand can be carried out immediately.
”THINKING IN LIFE-CYCLES IS THE ANSWER.“
SVEN HANKE, HEAD OF SERVICE & Conversion
X Life-Cycle Solutions
US$ 1. Mrd
New Build Phase
End of Building Phase
750 Mio
500 Mio
24
Imtech Set of Spare Parts
Handover to Imtech’s Service & Conversion Team
15 years
Design
3y ears
250 Mio
Design & Installation of New HVAC Refrigeration Plant
Spare Part Management, Trouble Shooting, Technicians for Service on Board
Commissioning of HVAC & Refrigeration Plant, Acceptance by Owner
Preventive Maintenance on All Systems to Ensure a Long Lifetime & Reliability
L ife - C y cle S olutions
Operational Phase
Midlife Report Refitting / Repair / Conversion
Decommissioning
20 years
2M onths
Years
Assistance in Assesment, Preparation & Budget, Planning, Issue of Technical Specification
Project Execution, Site Manager & Installation Team on Board to Ensure Coordination & Quality
L ife - C y cle S olutions
25
X
silver
gold
platinum
Life-Cycle Solutions
01. Managed Service Platinum
02. Managed Service Gold
03. Managed Service Silver
Features
Features
Features
• Quarterly ship inspection • Service technicians on board as required • Team for maintenance works on board • Delivery and installation of replacement parts • Delivery and replacement of spare parts • Control and record of AC automation • Whole HVAC plant optimisation: link of chiller, AHUs and terminal units by means of the automation system • Optimisation of energy consumption • Report of findings to ship’s officers • Crew training • General overhaul of HVAC plant during regular dry docking period
• Semi-annual ship inspection • Service technicians on board for 3 weeks • Inspection of units and fans according to standard check list • Delivery of replacement parts • Control and record AC automation • Whole HVAC plant optimisation: link of chiller, AHUs and terminal units by means of the automation system • Optimisation of energy consumption • Report of findings to ship´s officers • Crew training • General overhaul of HVAC plant during r egular dry docking period
• Annual ship inspection • Service technicians on board for 2 weeks • Inspection of units and fans according to standard check list • Control and record of AC automation • Whole HVAC plant optimisation: link of chiller, AHUs and terminal units by means of the automation system • Report of findings to ship’s officers • Crew training • General overhaul of HVAC plant during regular dry docking period
Upgrade options • • • • • • 26
L ife - C y cle S olutions
Spare part handling Provision cooling plant Main chiller plant Maintenance team Duct cleaning, incl. grease removal Emergency technical service
Upgrade options • • • • • • • •
Spare part handling Provision cooling plant Main chiller plant Maintenance team Duct cleaning incl. grease removal Emergency technical service Optimisation of energy efficiency Replacement parts package
Existing Service Locations 2012
Allover Benefits • • • •
Comprehensive service package Ensures long lifetime Ensures reliability Ensures longterm financial planning
L ife - C y cle S olutions
27
”IF THERE’S NO SOLUTION WE’ll CREATE IT.“
PROF. DR.-ING. RÜDIGER DETZER, DIRECTOR OF RESEARCH AND DEVELOPMENT
X CONSULTING SOLUTIONS
HOW TO BECOME THE INNOVATIVE BENCHMARK.
Everything we can measure, we can also improve. Innovation is what drives our R&D experts to find the best way to make your project more successful. These statements sum up the philosophy of Imtech Marine in our quest to find the optimum solution for your individual needs. Ships after all are not cars where you can use prototypes for testing purposes. That’s why we offer our customers the unique opportunity to carry out almost any type of simulation whether this may be for a complete system or just for one component detail. This of course requires a lot of experience on our part, coupled with intensive fact-finding through applied research. This gives the shipyard, the owner and the investor a host of valuable insights leading to a higher planning reliability and offering a basis for optimising their plans. Our research give details about e.g. operating procedures, energy consumption, as well as security and maintenance costs by using the methods of fluid flow simulation, dynamic system analysis and annual-cycle modelling. Those who wish
to save money by dispensing with these simulations miss out on some exceptional discoveries and valuable benefits in terms of energy savings, comfort enhancements, weight optimisation, air improvements, innovative control options and factors that increase the speed, performance and ultimately the life-span of their ship. They also miss the opportunity to explore new ideas or learn from former mistakes, which can give our customers a real competitive advantage. It is not just new build projects where we can carry out this ”problem and solution“ analysis to clearly identify costs. We can also run different simulations and concept variations on existing cruise ships to determine the payback on investment. This also extends to the training of the crew where simulation values are used to improve operating procedures which in return increases the efficiency and performance of all systems. To us the benefits of this analysis are so convincing that our experts at Imtech Marine are always available to plan and discuss this prior to making any commitment to the simulation phase. C onsulting S olutions
29
X Consulting Solutions
TIME
20
00:00 – 02:00
20
02:00 – 04:00
40
20
04:00 – 06:00
20
06:00 – 08:00
20
08:00 – 10:00
20
10:00 – 12:00
20
Lido Lounges/Bars Restaurants
70
30
30 30 60 50 60 50 95 40
12:00 – 14:00
100
40 40
14:00 – 16:00
100
60
16:00 – 18:00
80 80
65
55
70
18:00 – 20:00
85
65 55
20:00 – 22:00
85 85
30
22:00 – 00:00
80
60
0
10
20
30
40
50
60
70
80
90 100
ENERGY Consumption
Energy Demand According to Occupation Profile
01. Energetic Simulation Not just recently Green Ship Solutions and Energy Saving have become favourite topics of the business. After the propulsion system, the air conditioning plant is one of the main energy consumers
30
C onsulting S olutions
on board a ship. Knowing this, it is quite surprising that costly investment decisions in the field of HVAC are still determined based on rules of thumb and gut feeling. Energetic simulation and
dynamic modelling allow decision makers to perform a thorough and quantitative analysis of all interlinked elements of an air conditioning system.
Features
Benefits
• Real life test • Test at full load and part load conditions • Operation test can be made in different climate areas (e.g. West Caribbean or Baltic Sea) • Benchmark test regarding different system concepts, set-ups and control strategies based on operating tests • Prediction of energy consumption and costs • Illustrative demonstration tool for crew training • Energetic simulation is not restricted to new ships,it can also be applied to check the concepts installed on ships already in service • Development of an optimised control strategy via monitoring of control circuits and parameters • Replication of the ageing and contamination processes of components and development of suitable countermeasures within the scope of a preventative maintenance concept
• Delivery of reliable data about the (annual) energy consumption operating costs providing planning security • C omparison of different technical concepts • Compiling optimisation potential for the reduction of operating costs efficiently via simulation • Predictions about fuel consumption and operating costs on different shipping routes • Safeguard functionality
C onsulting S olutions
31
X Consulting Solutions
STATE ROOM 2 TYPE DL
02
Simulation of Air Speed in a Passenger Cabin on Board a Cruise Vessel
02. Cabin Mock-Up Tests In its laboratory, Imtech is able to test each operating mode in a 1:1 scale mockup cabin. Thus, every possible scenario can be analysed and appropriate solutions developed before any system is assembled in large numbers and put into operation on board a ship.
32
C onsulting S olutions
Features
Benefits
• Performance test (cooling capacity, energy consumption, volume flow and pressure) • Comfort test (noise level, temperature gradients and in-room air velocities as well as temperature gradients) • Test of the equipment’s safety functions • Obtaining data on the interaction of air conditioning components for quantitative analysis • Tangible presentation for customers • Technical installation of large numbers
• Running the simulation allows benchmark of newer variants and to determine payback of possible investment decisions • Development of optimal control strategies • Reduced operating costs • Demonstrations provide costumer confidence
03
03. Computational Fluid Dynamics (CFD) CFD is a numerical simulation which can replicate current flow conditions that are subjected to speed, pollutant concentrations and air temperature disturbances and can verify these within any geometrical space. Even the acoustic calculations of a circuit can be represented. In shipbuilding, the CFD simulation is done by means of turbulent flow models especially in the design of the hull and the optimisation of the propeller and rudder design, or by thermal investigations covering a wide range of engine room applications. Imtech, formerly known as Rud. Otto Meyer (ROM), has been using CFD simulation for more than 20 years.
03
03
Features
References
• Coloured visualisations of flow conditions and temperature layers or exhaust gas concentrations • Video-monitoring of the time flow • Once the model is implemented geometric variations and alterations of the outside conditions can be analysed and evaluated
• Heat transfer in a refrigerated cargo container environment • Interior air flow and air distribution in animal transporters • Investigation of a navy vessel when entering a contaminated area in terms of affected surfaces and necessary sensors • Secure discharging of the flue gases from the funnel at different ispeeds and wind directions
Benefits • Comparison of different technical concepts • Development of solutions by trial and error
C onsulting S olutions
33
X LAST BUT NOT LEAST, PEOPLE’S BUSINESS.
LAST BUT NOT LEAST, THE PEOPLE BEHIND THE ”PRODUCT“. As a company that offers state-of-theart products and full scope service, we know about the importance of committed and motivated employees. Imtech’s high standards and expertise depend on its highly trained staff and we are continuously developing our employees so that the most important skills and services are in house. It is not only our
34
150 years of experience or the number of patents we hold that convince our clients, it’s the quality of the people at Imtech Marine. We know that motivating the staff and giving everyone the opportunity to progress develops a culture of constant learning and improvement. A culture that is reflected in our understanding of the market, the product quality, the
L A S T B U T N O T L E A S T, P E O P L E ’ S B U S I N E S S .
service and the ideas that we pass on to our customers. We are known as a special, multinational team with years of experience, knowledge and the desire to innovate. And we are keen to get to know you.
L A S T B U T N O T L E A S T, P E O P L E ’ S B U S I N E S S .
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”FEEL FREE TO CONTACT US.“
Georg Bieler Managing Director phone: +49 40 53902 388 e-mail: georg.bieler@imtech.de Axel Rothe Managing Director phone: +49 40 899 72 100 e-mail: axel.rothe@imtech.de Prof. Dr. Rüdiger Detzer Director of Research and Development phone: +49 40 6949 2454 e-mail: ruediger.detzer@imtech.de Klaus Aulich Head of Navy Department phone: +49 40 53902 206 e-mail: klaus.aulich@imtech.de Stephan Claußen Head of Competence Center Green Ships phone: +49 40 53902 272 e-mail: stephan.claussen@imtech.de Andre Gebken Project Manager Cruise phone: +49 40 53902 420 e-mail: andre.gebken@imtech.de Sven Hanke Head of Service & Conversion phone: +49 40 53902 252 e-mail: sven.hanke@imtech.de
Imtech Deutschland GmbH & Co. KG Schiffbau-/Dockbautechnik Hammer Straße 32, D-22041 Hamburg, Germany phone: +49 40 53902 0, fax +49 40 53902 566 e-mail: schiffbau-dockbau@imtech.de www.imtechmarine.com
Heiko Heydelmann Head of ISS Department phone: : +49 40 53902 342 e-mail: heiko.heydelmann@imtech.de Rainer Philipp Head of Navy Business Development phone: +49 40 53902 965 e-mail: rainer.philipp@imtech.de Stefan Schleper Head of Standards & Logistics phone: +49 40 53902 396 e-mail: stefan.schleper@imtech.de Frank Schwarzer Head of Cruise Ship Department phone: +49 40 53902 419 e-mail: frank.schwarzer@imtech.de Rüdiger Sommer Head of Commissioning phone: +49 4961 817 235 e-mail: ruediger.sommer@imtech.de Maik Steffens Head of HVAC Control Systems phone: +49 40 53902 232 e-mail: maik.steffens@imtech.de Richard Utermark Head of Sales Department phone: +49 40 53902 313 e-mail: richard.utermark@imtech.de