Catálogo Cables de Aluminio Helukabel by Urkunde

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Cables, Wires & Accessories

Aluminium Cables & Wires Processing and Connection Technology

helukabel-group.com

NOTES Technical modifications © HELUKABEL® GmbH Hemmingen Specifications have been carefully checked and are believed to be correct; however, no responsibility is assumed for inaccuracies. Subject to technical modifications. Consequently all illustrations, numerical data, etc. are provided without guarantee. Color deviations between photos and delivered goods cannot be avoided. Reproduction or duplication of the text and illustrations, in whole or in part, remain reserved. The transfer of copyrights always requires the written consent of HELUKABEL® GmbH. Our General Terms of Delivery and Payment, which can be viewed at www.helukabel-group.com, apply. Length markings The length marking, which cannot be calibrated, is an aid, e.g. for easy material allowance determination or for determination of the length remaining on the drum. Deviation of the line length shown by the marking is up to 1%. Incomplete length markings or length markings missing on sections, deviations of the cable length shown by the length marking do not substantiate any legal obligation whatsoever. Only use calibrated measurement devices to determine line length. Safety notice The cables and wires described in the catalog are produced in accordance with national and international standards, as well as plant standards; application safety, as stipulated in the safety directives, standards, and statutory regulations, as amended, is provided. With the prerequisite of proper and professional installation and use, the possibility of product-specific dangers can be excluded. For each product this catalog describes general information for use. Independent of the above, the applicable DIN VDE specifications apply. However, installation and processing must only be executed by qualified electricians. VDE approval „Extracts from DIN standards with VDE classification are reproduced for the registered limited press run via permit no. 42.015 issued by Deutsches Institut für Normung e.V. [German Institute for Standardization] and VDE Verband der Elektrotechnik Elektronik Informationstechnik e.V. [Institute of Electrical and Electronics Engineers]. Any further reproduction or printing of these materials is subject to a specific permit. The versions of the standards with the most recent issue data are binding for the application thereof. These versions can be obtained from VDE VERLAG GMBH, Bismarckstr. 33, 10625 Berlin, www.vde-verlag.de and Beuth Verlag GmbH, 10772 Berlin.“ Our General Terms of Delivery and Payment, which can be viewed at www.helukabel-group.com, apply

EDITORIAL

We are excited to present you with the first issue of our aluminium catalogue. Aluminium cables have a long standing tradition at our company, so it only made sense to put them into a standalone publication. Aluminium conductors have traditionally been used in ground and medium-voltage applications, and only recently gained a foothold in industries such as automotive and aeroplane manufacturing. Even rigid conductors are no longer the only option. Thanks to our HELUWIND速 WK POWERLINE ALU we have luckily been able to offer a highly flexible cable for several years. We developed this product in collaboration with our clients in the wind power industry. Today, other industries are benefiting from the knowledge obtained during this process. Since we are also aware that even the best wire is not worth much without the appropriate processing and electrical contacting components, we have developed a special C8-crimp technology for our finewire aluminium series. This process achieves the best electrical values and fulfils the high standards of IEC Norm 61238-1 Cl. A for high-current connectors. With this in mind, we hope that this catalogue contains information that interests you and we look forward to hearing from you.

Helmut Luksch, CEO HELUKABEL速 GmbH

TABLE OF CONTENTS

The Benefits of Using Aluminium as a Conductor Material ��

Fields of Application for Aluminium Cables ��

ALUMINIUM CABLE RE/SE/SM 0,6/1KV ��

NAYY ��

NAY2Y ��

NA2XY ��

HELUWIND® WK (N)A2XH ��

NAYCWY ��

ALUMINIUM CABLE RM 6-30KV ��

NA2XSY ��

NA2XS2Y ��

NA2XS(F)2Y ��

NA2XS(FL)2Y ��

HELUWIND® WK POWERLINE ALU: ALUMINIUM CABLES WITH FLEXIBLE, FINE WIRE CONSTRUCTION ��

HELUWIND WK POWERLINE ALU, 105°C 0,6/1 kV ��

HELUWIND WK POWERLINE ALU robust, 105°C 0,6/1 kV ��

HELUWIND® WK POWERLINE ALU, 105°C 1,8/3 kV ��

HELUWIND WK POWERLINE ALU robust, 105°C 1,8/3 kV ��

HELUWIND WK POWERLINE ALU halogen free, 105°C 1,8/3kV ��

HELUWIND WK POWERLINE ALU MS SINGLE, 90°C 3,6/6kV, 12/20kV, 18/30kV ��

HELUWIND® WK POWERLINE ALU MULTICORE, 90°C 0,6/1kV ��

HELUWIND WK POWERLINE ALU SINGLE, 105°C 0,6/1kV ��

ALUMINIUM CABLE RM UL/CSA APPROVED ��

HELUWIND® WK RHH/RHW-2 ALU, UL listed RHW/RHW-2. RW90/R90, FT4 per CSA ��

ALUMINIUM UL listed MV-90 und MV-105, 90-105°C 2,4kV-35kV ��

SPECIAL ALUMINIUM CABLES ��

HELUWIND® WK ALU Tower, 90°C 0,6/1kV ��

CONNECTION TECHNOLOGY ��

Aluminium as a conductor material ��

HELU-S-PK-AL-DIN ��

HELU-S-PK-AL-FG ��

HELU-S-PK-AL/CU ��

HELU-S-PV-AL-DIN ��

HELU-S-PV-AL/CU ��

HELU-S-PAB-AL-DIN ��

HELU-S-PAB-AL/CU-DIN ��

WK-SC-P Bolt Connector ��

WK-SC-T Shear Bolt Connector ��

WK-SL-T Shear Bolt Cable Lug ��

Bolt Cable Lug with Shear Head ��

® ®

® ® ®

TABLE OF CONTENTS

CONTINUATION CONNECTION TECHNOLOGY Bolt Connector with Shear Head ��

Mechanical Split Connector with Shear Head ��

Rollover Insulation Hose ��

Repair Sleeves for shielded single-conductor plastic cable ��

Cable Fittings ��

Medium-Voltage Cable Accessories ��

IREV-S Medium-voltage indoor termination for shrinking ��

FLEV-S Outdoor termination, shrinking type ��

Cable Fittings ��

SK-D, Heat-shrink tube 3:1 with inside adhesive, polyolefine, thick-walled ��

Connection technology for HELUWIND® WK POWERLINE ALU Series ��

TOOLS ��

WK-API 18 ��

WK-electro-hydraulic, battery-operated pump ��

WK-electro-hydraulic radial-piston-pump (230 V) with transport cart ��

HELUTOOL HMPI 20 Mechanical hand press in toolbox ��

HELUTOOL HHPI 20 Hydraulic hand press in toolbox ��

HELUTOOL HAPI 20 Electro hydraulic tool in toolbox ��

HELU-S-PE-SK Inserts hexagonal shape ��

Cable Shear KST 1 ��

CURRENT-CARRYING CAPACITY TABLES ��

PROCESSING INSTRUCTIONS ��

THE BENEFITS OF USING ALUMINIUM AS A CONDUCTOR MATERIAL Choosing conductive metals for different industries and applica-

compared to copper accounts for this significant difference in

tions can be a challenge. Copper is often used in cables and

price. After oxygen and silicon, aluminium is the third most com-

wires because of its excellent conductivity and malleability. But it

mon element in the Earthâ&#x20AC;&#x2122;s upper crust, while copper is ranked

is relatively heavy and expensive compared to aluminium.

25th in availability on the list of raw materials. Assessment of

Switching to aluminium, which is lighter and significantly less

current prices is further reinforced by the volatility of the raw

costly than copper, is a viable option in many cases. Using alu-

materials market.

minium successfully is a matter of understanding the capabilities

Looking at the numbers from the last five years (2010-2014),

of this conductive metal and how to deal with the challenges it

copper prices fluctuated within a range from 4,700 to 7,650

presents.

EUR per ton. In 2004, the annual average value was still at

Copper, which is priced at 5800 EUR per ton, is currently more

2,417 EUR per ton. No such fluctuation range exists in the alu-

than twice as expensive as aluminium, priced at 2272 EUR per

minium sector, which allows for better material planning.

ton (as of 01/05/15). The greater availability of raw aluminium

Development of annual average values in Euro / 100kg 700 700 600 600 500 500 400 400 300 300 200 200 100 100 0 0

2004 2004

2005 2005

Copper Aluminium

2006 2006

2007 2007

2008 2008

2009 2009

2010 2010

2011 2011

2012 2012

2013

2014

2013Chart by courtesy 2014 of Schutzvereinigung DEL-Notiz e.V.

6 facts about the HELUWIND® WK POWERLINE ALU

Cost reduction Weight reduction Excellent flexibility Easy handling Lower risk of theft More stable metal prices

If aluminium is used as a conductor material, its lower conduc-

electrical cables, the lower weight makes them easier to install.

tivity requires a wire size that is approximately one-third larger

High-voltage lines have long been made from aluminium; the

than that of a copper wire. In the end however, the insulating

lighter weight reduces the tensile force placed on wire and masts

material used with the wire plays a crucial role in performance

significantly. But even industries such as automotive manufac-

and an aluminium wire can possess the same current carrying

turing and the aeronautical industry are switching to aluminium

capacity as a H07RN-F copper wire. Aluminium’s larger wire

wires. This is why entire wiring harnesses made of aluminium

size would only be a disadvantage in applications requiring tight

are already installed in the Airbus A380. Aluminium wires can be

spacing, such as when installed in densely packed control boxes.

up to 60 percent lighter than comparable current-carrying cop-

The facts for aluminium speak for themselves when it comes to

per wires.

the issue of weight. As a raw material, aluminium is approxi-

Even for applications that require flexible cable connections,

mately 70 percent lighter in weight than copper. This can be

copper no longer needs to be the first choice. The HELUWIND®

helpful in the efforts of numerous application fields looking to

WK POWERLINE ALU series provides a fine-wired wiring pro-

reduce the weight of all components. Naturally, when used in

gramme, including connection technology.

FIELDS OF APPLICATION FOR ALUMINIUM CABLES

Rail Technology

Media Technology

Combined Heat

ALUM Photovoltaic Plants

Plant Construction

Wind

and Power Plants

Industrial Plants

Substations

INIUM Energy

Mobile Energy Supply

Energy Storage

ALUMINIUM CABLE RE/SE/SM 0,6/1KV

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAYY power cable, 0,6/1 kV, VDE approved

Technical data

● Power and control cable to DIN VDE 0276 part 603, HD 603 S1 and IEC 60502 ● Insulation and sheath-compound of thermoplastic PVC ● Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C ● Permissible operating temperature at conductor +70°C ● Permissible short circuit temperature (short circuit duration max. 5 s) ≤ 300 mm² +160°C > 300 mm² +140°C ● Nominal voltage U0/U 0,6/1 kV ● Test voltage 4 kV ● Max. permissible tensile stress with cable grip at conductor 30 N/mm² ● Current carrying capacity to DIN VDE 0276 part 603, in normal operation table 14 and 15, under short circuit conditions table 17 ● Minimum bending radius single-core 15x cable Ø multi-core 12x cable Ø ● Caloric load values see Technical Informations

Cable structure

Properties

● Aluminium-conductor, to DIN VDE 0295 cl.1 or cl.2, single-wire or multi-wire, BS 6360 cl.1 or cl.2, IEC 60228 cl.1 or cl.2 ● Core insulation of PVC compound type DIV4 to HD 603 S1 ● Core identification to DIN VDE 0293-308, 0276 part 603 ● Cores stranded in concentric layers ● Common core sheath ● Outer sheath of PVC compound type DMV5 to HD 603 S1 ● Sheath colour black

● The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests ● PVC self-extinguishing and flame retardant acc. to DIN VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Highest permissible voltage ● Direct current systems 1,8 kV ● Alternating current systems • Single-phase systems both outer conductors insulated 1,4 kV • Single-phase systems one outer conductor earthed 0,7 kV ● Three-phase systems 1,2 kV

Note

● re = round conductor, single-wire rm = round conductor, multi-wire se = sectional conductor, single-wire sm = sectional conductor, mutli-wire ● J-version = with GN-YE conductor O-version = without GN-YE conductor ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry and distribution boards as well as in subscriber networks, where mechanical damages are not be expected. = The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

No.cores x cross-sec. mm² 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95 4 x 95 4 x 120 4 x 120 4 x 150 4 x 150 4 x 185 4 x 185 4 x 240 4 x 240 4 x 300 4 x 300

Outer Ø app. mm re re re se se se sm se sm se sm se sm se sm se sm

23,0 26,0 28,5 30,0 35,0 39,5 39,5 44,0 44,0 46,0 46,0 51,0 51,0 56,0 56,0 64,0 64,0

Alu weight kg / km 186,0 290,0 406,0 580,0 812,0 1102,0 1102,0 1392,0 1392,0 1740,0 1740,0 2146,0 2146,0 2784,0 2784,0 3480,0 3480,0

Weight app. kg / km 750,0 950,0 1120,0 1151,0 1549,0 2030,0 2030,0 2400,0 2400,0 3030,0 3030,0 3650,0 3650,0 4800,0 4800,0 5596,0 5596,0

J type Part no. 32301 32302 32303 32304 32305 32306 32177 32307 32178 32308 32179 32309 32180 32310 32181 32182 32183

AWG-No. 6 4 2 1 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil

O type Part no. -

32184 32185 32186 32187 32188 32189 32190 32191 32192 32193 32194 32195 32196 32197 32198 32199 32258

AWG-No. 6 4 2 1 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil

Continuation ▶

544

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAYY power cable, 0,6/1 kV, VDE approved No.cores x cross-sec. mm² 5 x 10 5 x 16 5 x 25 5 x 35 5 x 50 5 x 70 5 x 95 5 x 120 5 x 150 5 x 185 5 x 240

Outer Ø app. mm re re re re rm rm rm rm rm rm rm

22,0 25,0 28,0 31,0 35,0 40,0 45,0 49,0 57,8 61,5 70,0

Alu weight kg / km

Weight app. kg / km

145,0 232,0 363,0 508,0 725,0 1015,0 1378,0 1740,0 2175,0 2683,0 3480,0

637,0 832,0 1175,0 1399,0 1855,0 2351,0 3071,0 3631,0 4405,0 5420,0 6860,0

J type Part no. 33275 33276 33277 33278 33279 33280 33281 33282 34041 34043 34045

AWG-No. 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

O type Part no. -

33283 33284 33285 33286 33287 33288 33289 33290 34042 34044 34046

AWG-No. 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

No.cores x cross-sec. mm² 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630

Outer Ø app. mm re re rm rm rm rm rm rm rm rm rm rm

13,0 15,0 16,5 19,0 20,5 22,5 25,0 28,0 30,0 34,0 38,0 43,0

Alu weight kg / km

Weight app. kg / km

102,0 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0

240,0 360,0 410,0 570,0 691,0 804,0 979,0 1253,0 1395,0 1890,0 2600,0 2780,0

J type Part no. 32328 32329 32390 32391 32392 32393 32394 32395 32396 32397 32398 32399

AWG-No. 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil

O type Part no. -

32311 32312 32313 32314 32315 32321 32322 32323 32324 32325 32326 32327

AWG-No. 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil

Dimensions and specifications may be changed without prior notice. (RQ01)

Passendes Kabelzubehör finden Sie in Kapitel X. • Kabelschuhe - Kupfer • Kabelschuhe - Aluminium

545

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAY2Y power cable, 0,6/1kV, with PE-outer sheath

Technical data

Ⴠ Power and control cable to DIN VDE 0276 part 603, HD 603 S1 and IEC 60502 Ⴠ Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C Ⴠ Permissible operating temperature at conductor +70°C Ⴠ Permissible short circuit temperature (short circuit duration max. 5 s) +160°C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4 kV Ⴠ Max. permissible tensile stress with cable grip at conductor 30 N/mm² Ⴠ Minimum bending radius 12x cable Ø

Cable structure

Properties

Ⴠ Aluminium-conductor, to DIN VDE 0295 cl.1, single-wire, BS 6360 cl.1, IEC 60228 cl.1 Ⴠ Core insulation of PVC Ⴠ Core identification GN-YE, BN, BK, GY Ⴠ Cores stranded in concentric layers Ⴠ Common core sheath Ⴠ Outer sheath of PE Ⴠ Sheath colour black

Ⴠ outer sheath PE of not self-extinguishing and flame retardant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Highest permissible voltage Ⴠ Direct current systems 1,8 kV Ⴠ Alternating current systems • Single-phase systems both outer conductors insulated 1,4 kV • Single-phase systems one outer conductor earthed 0,7 kV Ⴠ Three-phase systems 1,2 kV

Note

Ⴠ re = round conductor, single-wire se = sectional conductor, single-wire Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry and distribution boards as well as in subscriber networks. Usable in extreme working conditions due to the robust PE outer sheath. = The product is conformed with the EC Low-Voltage Directive 2006/95/EC. Part no. 31129 31139 31149 31159 31169 31179 31189 31199 31209

No.cores x cross-sec. mm² 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95 4 x 120 4 x 150 4 x 185 4 x 240

Outer Ø app. mm re re se se se se se se se

26,0 28,0 30,0 33,0 38,0 42,0 45,0 51,0 55,0

Alu weight kg / km 290,0 406,0 580,0 812,0 1102,0 1382,0 1740,0 2146,0 2784,0

Weight app. kg / km 970,0 1145,0 1184,0 1578,0 2186,0 2501,0 3180,0 3807,0 4996,0

AWG-No. 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ01)

546

Energy- and Power Cable / Power Cables / Power cables for energy supply

NA2XY power cable, 0,6/1kV, VDE approved, higher current carrying capacity

Technical data

● Power and control cable to DIN VDE 0276 Part 603, HD 603 S1 and IEC 60502 ● Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C ● Permissible operating temperature at conductor +90°C ● Permissible short circuit temperature (short circuit duration max. 5 s) +250°C ● Nominal voltage U0/U 0,6/1 kV ● Test voltage 4 kV ● Max. permissible tensile stress with cable grip at conductor 30 N/mm² ● Minimum bending radius single-core 15x cable Ø multi-core 12x cable Ø

Cable structure

Properties

● Aluminium-conductor to DIN VDE 0295 cl.1 or cl.2, single-wire or multi-wire, BS 6360 cl.1 or cl.2, IEC 60228 cl.1 or cl.2 ● Core insulation of cross-linked polyethylene (XLPE) compound type DIX3 to HD 603 S1 ● Core identification to DIN VDE 0293-308, 0276 part 603 ● Cores stranded in concentric layers ● Outer sheath of PVC compound type DMV6/DMP2 to HD 603 S1 ● Sheath colour black

● The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests ● self-extinguishing and flame retardant acc. to DIN VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Highest permissible voltage ● Direct current systems 1,8 kV ● Alternating current systems • Single-phase systems both outer conductors insulated 1,4 kV • Single-phase systems one outer conductor earthed 0,7 kV ● Three-phase systems 1,2 kV

Note

● re = round conductor, single-wire rm = round conductor, multi-wire se = sectional conductor, single-wire ● J-version = with GN-YE conductor O-version = without GN-YE conductor ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Power distribution cables for use in underground, in water, outdoors, in concrete, indoors, in cable ducts, for power stations, industrial applications and switching systems, as well as in local networks if no mechanical damage is expected. Respecting the permissible operating temperature at the conductor of +90°C permits a higher current carrying capacity than PVC insulated power distribution cables. = The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

No.cores x cross-sec. mm² 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95 4 x 120 4 x 150 4 x 185 4 x 240

Outer Ø app. mm re re re rm rm rm rm rm rm rm rm rm re re re se se se se se se se

11,5 12,5 13,5 15,5 17,0 19,0 20,5 23,0 25,5 28,5 30,0 34,0 21,5 26,0 27,5 30,0 34,0 39,0 42,5 47,5 52,0 58,0

Alu weight kg / km 47,0 73,0 102,0 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 186,0 290,0 406,0 580,0 812,0 1102,0 1392,0 1740,0 2146,0 2784,0

Weight app. kg / km 98,0 150,0 241,0 357,0 409,0 570,0 590,0 804,0 978,0 1253,0 1394,0 1890,0 750,0 950,0 1120,0 1251,0 1548,0 2030,0 2400,0 3030,0 3650,0 4800,0

J type Part no. 33113 33114 33115 33116 33117 33118 33119 33120 33121 33122 33123 33124 33137 33138 33139 33140 33141 33142 33143 33144 33145 33146

AWG-No. 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

O type Part no. -

33125 33126 33127 33128 33129 33130 33131 33132 33133 33134 33135 33136 33147 33148 33149 33150 33151 33152 33153 33154 33155 33156

AWG-No. 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ02)

551

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND® WK (N)A2XH 0,6/1kV, halogen-free

Technical data

● Temperature range fixed installation -40°C to +90°C during assembly -5°C to +50°C ● Operating temperature at conductor max. +90°C ● Nominal voltage U0/U 0,6/1 V ● Test voltage 4 kV ● Approvals production in according to VDE standards, CE compliant ● Minimum bending radius 15 x cable Ø ● Flame test acc. to DIN VDE 0482 part 266-2, BS 4066 part 3, EN 50266-2, IEC 60332-3-24 (equivalent DIN VDE 0472 part 804 cat. C) ● Smoke density acc. to DIN VDE 0482 part 268, HD 606, EN 50268-12, IEC 61034-1-2, BS 7622 Teil 12 (equivalent DIN VDE 0472 Teil 816) ● Corrosivity of combustion gases acc. to VDE 0482 Teil 267, DIN EN 50267-2-2, IEC 60754-2 (equivalent DIN VDE 0472 part 813) ● Halogen free acc. to DIN VDE 0482 part 267, DIN EN 50267-2-1, IEC 60754-1 (equivalent DIN VDE 0472 part 815)

Cable structure

● ALU conductors, stranded conductors acc. to IEC 60228 Cl. 2 ● core insulation cross-linked PE ● Core identification black ● Sheath thermoplastic polymer ● black sheath

Properties

● Halogen-free ● UV resistant

Note

Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135.

Application The HELUWIND® WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

Dimensions and specifications may be changed without prior notice.

Part no.

No. cores x cross-sec. mm2

705031

1 x 185

705032

1 x 240

AWG no.

Outer-Ø AL weight approx. kg/km mm

Weight approx. kg/km

Price EUR/100m AL 0,-

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. kg/km mm

Weight approx. kg/km

Price EUR/100m AL 0,-

22,0

537,0

1100,0

a.A.

705033

1 x 300

600 kcmil

26,9

870,0

1342,0

a.A.

24,2

696,0

1208,0

a.A.

705034

1 x 400

750 kcmil

29,9

1160,0

1843,0

a.A.

Suitable accessories can be found in Chapter X. 350 kcmil

• Cable lug 500 kcmil

Dimensions and specifications may be changed without prior notice.

820

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAYCWY power cable, 0,6/1kV, with concentric copper conductor, VDE approved

Technical data

Cable structure

● Power and control cable to DIN VDE 0276 part 603, HD 603 S1 and IEC 60502 ● Temperature range flexing -5°C to +50°C fixed installation -40°C to +70°C ● Permissible operating temperature at conductor +70°C ● Permissible short circuit temperature (short circuit duration max. 5 s) +160°C ● Nominal voltage U0/U 0,6/1 kV ● Test voltage 4 kV ● Max. permissible tensile stress with cable grip at conductor 30 N/mm² ● Minimum bending radius 12x cable Ø

● Aluminium-conductor, to DIN VDE 0295 cl.1 or cl.2, single-wire or multi-wire, BS 6360 cl.1 or cl.2, IEC 60228 cl.1 or cl.2 ● Core insulation of PVC compound type DIV4 to HD 603 S1 ● Core identification DIN VDE 0293-308 ● Cores stranded concentrically ● Filling compound ● Concentric conductor (Ceander), inner layer of corrugated copper wires, outer layerwith copper tape ● Outer sheath of PVC compound type DMV5 to HD 603 S1 ● Sheath colour black

Properties

Note

● re = round conductor, single-wire rm = round conductor, multi-wire sm = sectional conductor, multi-wire ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Power distribution cables, preferably used for underground installation, primarily in local networks, for industrial applications and switching systems, power stations. Wherever increased electrical and mechanical protection are required. Installation in water, outdoors, in concrete, indoors and in cable ducts. The concentric conductor (C) can be used as a PE or PEN conductor or as a screen. The corrugated design (Ceander) of the conc entric conductor permits any number of cable junctions during assembly, without any conductors having to be cut. This ensures a optimal reliability. = The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

Part no. 36009 36010 36011 36012 36013 36014 36015 36016 36017 36018 36019 36020 36021 36022 36023 36024 36025 36026 36027 36028 36029 36030 32840 32841 32842 32843 32844 32845 32846 32847 32848 32849

No.cores x cross-sec. mm² 3 x 10 3 x 16 3 x 25 3 x 25 3 x 25 3 x 35 3 x 35 3 x 35 3 x 50 3 x 70 3 x 70 3 x 95 3 x 95 3 x 120 3 x 120 3 x 150 3 x 150 3 x 185 3 x 185 3 x 240 3 x 240 3 x 240 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95 4 x 120 4 x 150 4 x 185 4 x 240

Outer Ø app. mm re / 10 re / 16 re / 25 rm / 16 rm / 25 re / 35 sm / 16 sm / 35 sm / 25 sm / 35 sm / 70 sm / 50 sm / 95 sm / 50 sm / 70 sm / 70 sm / 150 sm / 70 sm / 95 sm / 70 sm / 120 sm / 240 re / 16 re / 16 re / 16 sm / 25 sm / 35 sm / 50 sm / 70 sm / 70 sm / 95 sm / 120

20,2 22,3 25,5 26,6 26,6 27,6 26,4 26,4 29,4 32,6 33,4 38,1 38,1 40,8 40,8 44,9 45,5 49,8 49,8 55,4 55,8 56,0 23,9 28,9 30,3 34,8 38,6 44,4 48,7 53,3 59,1 66,0

Cop. weight kg / km 88,0 125,0 170,0 125,0 170,0 240,0 125,0 240,0 170,0 240,0 475,0 340,0 640,0 340,0 475,0 475,0 1000,0 475,0 640,0 475,0 800,0 1665,0 125,0 125,0 125,0 170,0 240,0 340,0 475,0 475,0 640,0 800,0

Alu weight kg / km 87,0 139,0 218,0 218,0 218,0 305,0 305,0 305,0 435,0 609,0 609,0 827,0 827,0 1044,0 1044,0 1305,0 1305,0 1610,0 1610,0 2088,0 2088,0 2088,0 186,0 290,0 406,0 580,0 814,0 1102,0 1392,0 1740,0 2146,0 2784,0

Weight app. kg / km 603,0 754,0 1043,0 1046,0 1101,0 1243,0 1002,0 1107,0 1283,0 1633,0 1838,0 2136,0 2449,0 2517,0 2612,0 3019,0 3517,0 3741,0 3895,0 4539,0 4838,0 5611,0 801,0 1243,0 1282,0 1689,0 2074,0 2779,0 3365,0 3813,0 4877,0 6017,0

AWG-No. 8 6 4 4 4 2 2 2 1 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 500 kcmil 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil

Dimensions and specifications may be changed without prior notice.

547

ALUMINIUM CABLE RM 6-30KV

Energy- and Power Cable / Medium Voltage Power Cables

NA2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated, alu-conductor, single core, screened, PVC-sheath

Technical data

Cable structure

● XLPE-insulated power cables to DIN VDE 0276 part 620, HD 620 S2 and IEC 60502 ● Temperature range during installation up to -5°C ● Operating temperature max. +90°C ● Short circuit temperature +250°C (short circuit duration max. 5 s) ● Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV ● Operating voltages for 6/10 kV = max. 12 kV for 12/20 kV = max. 24 kV for 18/30 kV = max. 36 kV ● Test voltages for 6/10 kV = 15 kV for 12/20 kV = 30 kV for 18/30 kV = 45 kV ● Minimum bending radius 15x cable Ø ● Power ratings see Technical Informations

● Aluminium-conductor, to DIN VDE 0295 cl.2, multi-wire, BS 6360 cl.2, IEC 60228 cl.2 ● Inner semi-conducting coating ● Core insulation of cross-linked polyethylene (XLPE), compound type DIX8 to HD 620 S2 ● Outer extrusion of semi-conducting coating spliced with the insulation ● Wrapping of conductive material ● Screen: Braiding of copper wires with one or two tapes applied helically ● Wrapping ● Outer sheath of PVC compound type DMV6 to HD 620 S2 ● Sheath colour red

Properties

● The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests ● self-extinguishing and flame retardant acc. to DIN VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) ● Installation notes To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason we recommend a peeling tool for installation

Note

● rm = round conductor, multi-wire ● Further dimensions available on request. ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Suitable for installation mostly for power supply stations, in indoors and in cable ducts, outdoor with protected laying, underground and in water as well as for installation on cable trays for industries, switch-boards and power stations. Due to the good laying characteristic, this can also be laid easily in difficult line guideways. The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability.

Part no.

32440 32441 32442 32443 32444 32445 32446 32447 32448 32449 32450 32451 32452 32453 32454 32455 32456 32457 32458 32459 32460 32461 32462 32463 32464 32465 32466 32467

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 150 1 x 185 1 x 185 1 x 240 1 x 240 1 x 300 1 x 400 1 x 500 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 150 1 x 185 1 x 185 1 x 240 1 x 240 1 x 300 1 x 400 1 x 500 1 x 50 1 x 70

Operation voltage max. rm / 16 rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 16 rm / 25 rm / 16 rm / 25 rm / 25 rm / 35 rm / 35 rm / 16 rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 16 rm / 25 rm / 16 rm / 25 rm / 25 rm / 35 rm / 35 rm / 16 rm / 16

12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 24 24 24 24 24 24 24 24 24 36 36

Nominal voltage kV 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 18 / 30 18 / 30

Insulation thickness mm 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 8 8

Sheath thickness Nominal value mm 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5

Outer Ø min. - max. mm 24,0 - 29,0 26,0 - 31,0 26,0 - 32,0 28,0 - 34,0 29,0 - 35,0 29,0 - 35,0 31,0 - 37,0 31,0 - 37,0 33,0 - 39,0 33,0 - 39,0 36,0 - 41,0 40,0 - 45,0 43,0 - 48,0 28,0 - 33,0 30,0 - 35,0 31,0 - 36,0 32,0 - 38,0 33,0 - 39,0 33,0 - 39,0 35,0 - 41,0 35,0 - 41,0 38,0 - 44,0 38,0 - 44,0 40,0 - 46,0 43,0 - 49,0 46,0 - 52,0 32,0 - 38,0 34,0 - 40,0

Cop. weight kg / km 182,0 182,0 182,0 182,0 182,0 283,0 182,0 283,0 182,0 283,0 283,0 394,0 394,0 182,0 182,0 182,0 182,0 182,0 283,0 182,0 283,0 182,0 283,0 283,0 394,0 394,0 182,0 182,0

Alu weight Weight AWG-No. kg / km app. kg / km

145,0 203,0 276,0 348,0 435,0 435,0 537,0 537,0 696,0 696,0 870,0 1160,0 1450,0 145,0 203,0 276,0 348,0 435,0 435,0 537,0 537,0 696,0 696,0 870,0 1160,0 1450,0 145,0 203,0

780,0 875,0 990,0 1110,0 1240,0 1310,0 1405,0 1460,0 1615,0 1660,0 1910,0 2315,0 2750,0 950,0 1110,0 1220,0 1310,0 1460,0 1520,0 1660,0 1720,0 1860,0 1910,0 2220,0 2620,0 3030,0 1260,0 1360,0

1 2/0 3/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1 2/0 3/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1 2/0

Continuation ▶

17 593

Energy- and Power Cable / Medium Voltage Power Cables

NA2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated, alu-conductor, single core, screened, PVC-sheath Part no.

32468 32469 32470 32471 32472 32473 32474 32475 32476 32477 32478

No.cores x cross-sec. mm² 1 x 95 1 x 120 1 x 150 1 x 150 1 x 185 1 x 185 1 x 240 1 x 240 1 x 300 1 x 400 1 x 500

Operation voltage max. rm / 16 rm / 16 rm / 16 rm / 25 rm / 16 rm / 25 rm / 16 rm / 25 rm / 25 rm / 35 rm / 35

36 36 36 36 36 36 36 36 36 36 36

Nominal voltage kV 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30

Insulation thickness mm 8 8 8 8 8 8 8 8 8 8 8

Sheath thickness Nominal value mm 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can be found in our Cable Accessories catalogue.

594

Outer Ø min. - max. mm 35,0 - 41,0 37,0 - 43,0 38,0 - 44,0 38,0 - 44,0 40,0 - 46,0 40,0 - 46,0 42,0 - 48,0 42,0 - 48,0 45,0 - 51,0 48,0 - 54,0 51,0 - 57,0

Cop. weight kg / km 182,0 182,0 182,0 283,0 182,0 283,0 182,0 283,0 283,0 394,0 394,0

Alu weight Weight AWG-No. kg / km app. kg / km

276,0 348,0 435,0 435,0 537,0 537,0 696,0 696,0 870,0 1160,0 1450,0

1510,0 1610,0 1760,0 1810,0 1960,0 2020,0 2210,0 2260,0 2560,0 2960,0 3460,0

3/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, Alu-conductor, single core, screened, PE-sheath

Technical data

Cable structure

● XLPE-insulated power cables to DIN VDE 0276 part 620, HD 620 S2 and IEC 60502 ● Temperature range during installation up to -20°C ● Operating temperature max. +90°C ● Short circuit temperature +250°C (short circuit duration max. 5 s) ● Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV ● Operating voltages for 6/10 kV = max. 12 kV for 12/20 kV = max. 24 kV for 18/30 kV = max. 36 kV ● Test voltages for 6/10 kV = 15 kV for 12/20 kV = 30 kV for 18/30 kV = 45 kV ● Minimum bending radius 15x cable Ø ● Power ratings see Technical Informations

● Aluminium-conductor, to DIN VDE 0295 cl.2, multi-wire, BS 6360 cl.2, IEC 60228 cl.2 ● Inner semi-conducting coating ● Core insulation of cross-linked polyethylene (XLPE), compound type DIX8 to HD 620 S2 ● Outer extrusion of semi-conducting coating spliced with the insulation ● Wrapping of conductive material ● Screen: Braiding of copper wires with one or two tapes applied helically ● Wrapping ● Outer sheath of PE compound type DMP2 to HD 620 S2 ● Sheath colour black

Properties

● The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers ● Installation notes To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason we recommend a peeling tool for installation.

Note

● rm = round conductor, multi-wire ● Further dimensions available on request. ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE sheath is not flame retardant acc. to DIN EN 60332-1-2. The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability.

Part no.

32520 32521 32522 32523 32524 32525 32526 32527 32528 32529 32530 32531 32532 32533 32534 32535 32536 32537 32538 32539 32540 32541 32542 32543 32544 32545 33078 32546

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 150 1 x 185 1 x 185 1 x 240 1 x 240 1 x 300 1 x 400 1 x 500 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 150 1 x 185 1 x 185 1 x 240 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630 1 x 50

12 12 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 24 24 24 24 24 24 24 24 24 24 36

Nominal voltage kV 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 18 / 30

Insulation thickness mm 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 8

Sheath thickness Nominal value mm 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5

Outer Ø min. - max. mm 24,0 - 29,0 26,0 - 31,0 26,0 - 32,0 28,0 - 34,0 29,0 - 35,0 29,0 - 35,0 31,0 - 37,0 33,0 - 39,0 33,0 - 39,0 33,0 - 39,0 36,0 - 41,0 40,0 - 45,0 43,0 - 48,0 28,0 - 33,0 30,0 - 35,0 31,0 - 36,0 32,0 - 38,0 33,0 - 39,0 33,0 - 39,0 35,0 - 41,0 35,0 - 41,0 38,0 - 44,0 38,0 - 44,0 40,0 - 46,0 43,0 - 49,0 46,0 - 52,0 47,0 - 53,0 32,0 - 38,0

Cop. weight kg / km 182,0 182,0 182,0 182,0 182,0 283,0 182,0 283,0 182,0 283,0 283,0 394,0 394,0 182,0 182,0 182,0 182,0 182,0 283,0 182,0 283,0 182,0 283,0 283,0 394,0 394,0 394,0 182,0

Alu weight Weight AWG-No. kg / km app. kg / km

145,0 203,0 276,0 348,0 435,0 435,0 537,0 537,0 696,0 696,0 870,0 1160,0 1450,0 145,0 203,0 276,0 348,0 435,0 435,0 537,0 537,0 696,0 696,0 870,0 1160,0 1450,0 1827,0 145,0

710,0 790,0 920,0 990,0 1110,0 1220,0 1260,0 1370,0 1480,0 1530,0 1820,0 2220,0 2570,0 890,0 970,0 1120,0 1210,0 1370,0 1420,0 1530,0 1570,0 1720,0 1830,0 2070,0 2460,0 2890,0 3370,0 1120,0

Continuation ▶

19 595

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, Alu-conductor, single core, screened, PE-sheath Part no.

32547 32548 32549 32550 32551 32552 32553 32554 32555 32999

No.cores x cross-sec. mm² 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630

Operation voltage max. rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 35

36 36 36 36 36 36 36 36 36 36

Nominal voltage kV 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30

Insulation thickness mm 8 8 8 8 8 8 8 8 8 8

Sheath thickness Nominal value mm 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can be found in our Cable Accessories catalogue.

596

Outer Ø min. - max. mm 34,0 - 40,0 35,0 - 41,0 37,0 - 43,0 38,0 - 44,0 40,0 - 46,0 42,0 - 48,0 45,0 - 51,0 48,0 - 54,0 51,0 - 57,0 52,0 - 59,0

Cop. weight kg / km 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 394,0

Alu weight Weight AWG-No. kg / km app. kg / km

203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0

1270,0 1380,0 1530,0 1720,0 1860,0 2110,0 2370,0 2820,0 3280,0 3770,0

2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, alu-conductor, single core, longitudinally water-tight, screened, PE-sheath

Technical data

Cable structure

● Aluminium-conductor, to DIN VDE 0295 cl.2, multi-wire, BS 6360 cl.2, IEC 60228 cl.2 ● Inner semi-conducting coating ● Core insulation of cross-linked polyethylene (XLPE), compound type DIX8 to HD 620 S2 ● Outer extrusion of semi-conducting coating spliced with the XLPE-insulation ● Longitudinally water-tight, conductive wrapping ● Screen: Braiding of copper wires with one or two tapes applied helically ● Longitudinally water-tight wrapping ● Outer sheath of PE compound typeDMP2 to HD 620 S2 ● Sheath colour black ● Sheath thickness voltage 2,5 mm

Properties

Note

● rm = round conductor, multi-wire ● Further types and dimensions on request. ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Part no. 32600 32601 32602 32603 32604 32605 32606 32607 32608 32609 32610 32611 32612 32613 32614 32615 32616 32617 32618 32619 32620 33090 33091 33097

No.cores x cross-sec. mm² 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630 1 x 800 1 x 1000

rm / 16 rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 35 rm / 35 rm / 35

Operation voltage max. 12 12 12 12 12 12 12 12 12 12 12 24 24 24 24 24 24 24 24 24 24 24 24 24

Nominal voltage kV 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20

Insulation thickness mm 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5

Screen cross-sec. mm² 16 16 16 16 16 25 25 25 25 35 35 16 16 16 16 25 25 25 25 35 35 35 35 35

Outer Ø app. mm 26,0 28,0 30,0 31,0 32,0 34,0 36,0 38,0 40,0 44,0 47,0 33,0 34,0 36,0 37,0 39,0 41,0 43,0 45,0 48,0 50,0 52,0 57,0 62,0

Cop. weight kg / km 182,0 182,0 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 182,0 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 394,0 394,0 394,0

Alu weight Weight AWG-No. kg / km app. kg / km 102,0 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0 2320,0 2900,0

780,0 850,0 980,0 1080,0 1150,0 1280,0 1420,0 1630,0 1950,0 2350,0 2780,0 920,0 1030,0 1140,0 1250,0 1320,0 1570,0 1780,0 2100,0 2480,0 2900,0 3380,0 4400,0 4780,0

2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil 1500 kcmil 2000 kcmil

Continuation ▶

21 597

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, alu-conductor, single core, longitudinally water-tight, screened, PE-sheath Part no. 32621 32622 32623 32624 32625 32626 32627 32628 32629 32630 31219

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630

rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 35

Operation voltage max. 36 36 36 36 36 36 36 36 36 36 36

Nominal voltage kV 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30

Insulation thickness mm 8 8 8 8 8 8 8 8 8 8 8

Screen cross-sec. mm² 16 16 16 16 25 25 25 25 35 35 35

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can be found in our Cable Accessories catalogue.

598

Outer Ø app. mm 37,0 38,0 40,0 42,0 43,0 45,0 47,0 50,0 53,0 56,0 58,0

Cop. weight kg / km 182,0 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 394,0

Alu weight Weight AWG-No. kg / km app. kg / km 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0

1250,0 1500,0 1700,0 1800,0 2050,0 2150,0 2400,0 2700,0 3200,0 3555,0 3790,0

1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kVXLPE-insulated, alu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath

Technical data

● XLPE-insulated power cables to DIN VDE 0276 part 620, HD 620 S2 and IEC 60502 ● Temperature range during installation up to -20°C ● Operating temperature max. + 90°C ● Short circuit temperature 250°C (short circuit duration max. 5 s) ● Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV ● Operating voltages for 6/10 kV = max. 12 kV for 12/20 kV = max. 24 kV for 18/30 kV = max. 36 kV ● Test voltages for 6/10 kV = 15 kV for 12/20 kV = 30 kV for 18/30 kV = 45 kV ● Minimum bending radius 15x cable Ø ● Power ratings see Technical Informations

Cable structure

● Aluminium-conductor, to DIN VDE 0295 cl.2, multi-wire, BS 6360 cl.2, IEC 60228 cl.2 ● Inner semi-conducting coating ● Core insulation of cross-linked polyethylene (XLPE), compound type DIX8 to HD 620 S2 ● Outer extrusion of semi-conducting coating spliced with the XLPE-insulation ● Longitudinally water-tight, conductive wrapping ● Screen: Braiding of copper wires with one or two tapes applied helically ● Longitudinally water-tight wrapping ● Aluminium tape spliced with PE sheath ● Outer sheath of PE compound type DMP2 to HD 620 S2 ● Sheath colour black ● Sheath wall thickness nominal value 2,5 mm

Properties

Note

● rm = round conductor, multi-wire ● Further types and dimensions on request. ● AWG sizes are approximate equivalent values. The actual cross-section is in mm².

Application Installation primarily for power utility grids and in cable ducts, outdoors, underground and in water, and also on pallets for manufacturing plants, switchgear and power stations. The resistant Al/PE-laminated sheathing acts as a cross water barrier. It inhibits the diffusion of water. In case of sheathing damage, water impact is contained at the flaw. The cable can be severely mechanically stressed during installation and operation. The PE sheathing is not flame-retardant to DIN EN 60332-1-2. The internal conductive layer between conductor and VPE insulation and the adherent external conductive layer on the VPE insulation guarantees a design with high operational safety and no partial discharge.

Part no. 38062 38063 38064 38065 38066 38067 38068 38069 38070 38071 38072 38073 38074 38075 38076 33089 38077 38078 38079 38080 38081 38082

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630

rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 35 rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 35

Operation voltage max. 12 12 12 12 12 12 12 12 12 12 12 24 12 24 24 24 24 24 24 24 24 24

Nominal voltage kV 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 6 / 10 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 12 / 20 6 / 10

Insulation thickness mm 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5

Screen cross-sec. mm² 16 16 16 16 25 25 25 25 35 35 35 16 16 16 16 25 25 25 25 35 35 35

Outer Ø app. mm 30,0 32,0 33,0 34,0 36,0 38,0 40,0 42,0 46,0 49,0 51,0 35,0 36,0 38,0 39,0 41,0 43,0 45,0 47,0 50,0 54,0 55,0

Cop. weight kg / km 182,0 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 394,0 182,0 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 394,0

Alu weight Weight AWG-No. kg / km app. kg / km 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0

710,0 890,0 1100,0 1330,0 1450,0 1580,0 1780,0 1990,0 2320,0 2690,0 3160,0 870,0 1060,0 1280,0 1520,0 1650,0 1800,0 2000,0 2230,0 2580,0 2980,0 3480,0

1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil

Continuation ▶

23 599

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kVXLPE-insulated, alu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath Part no. 33084 33085 38083 38084 38085 38086 38087 38088 38089 38090 38091

No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630

rm / 16 rm / 16 rm / 16 rm / 16 rm / 25 rm / 25 rm / 25 rm / 25 rm / 35 rm / 35 rm / 35

Operation voltage max. 36 36 36 36 36 36 36 36 36 36 36

Nominal voltage kV 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 18 / 30 10 / 30 18 / 30 18 / 30 18 / 30 18 / 30

Insulation thickness mm 8 8 8 8 8 8 8 8 8 8 8

Screen cross-sec. mm² 16 16 16 16 25 25 25 25 35 35 35

Dimensions and specifications may be changed without prior notice. (RQ03)

600

Outer Ø app. mm 39,0 40,0 42,0 44,0 45,0 47,0 49,0 52,0 55,0 30,0 60,0

Cop. weight kg / km 182,0 182,0 182,0 182,0 283,0 283,0 283,0 283,0 394,0 394,0 394,0

Alu weight Weight AWG-No. kg / km app. kg / km 145,0 203,0 276,0 348,0 435,0 537,0 696,0 870,0 1160,0 1450,0 1827,0

1100,0 1300,0 1530,0 1780,0 1920,0 2080,0 2300,0 2550,0 2960,0 3380,0 3900,0

1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1250 kcmil

HELUWIND速 WK POWERLINE ALU: ALUMINIUM CABLES WITH FLEXIBLE, FINE WIRE CONSTRUCTION

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND® WK Powerline ALU 105°C 0,6/1kV, WK POWERLINE ALU 105°C flexible 0,6/1kV,ALU-conductor flexible aluminium conductor

Technical data Technical Data ● Temperature range

· Tflexing -20°C to +90°C emperature range fixed installation: -40°C up to +105°C fixed installation -40°C to +105°C -20°C up to +105°C ●flexing: Operating temperature at conductor · Omax. +105°C perating temperature at conductor +105°C ●max. Nominal voltage · N0,6/1 ominal kV voltage (50Hz) kV (50Hz) ●0,6/1 Test voltage · Test voltage 2,5 kV (50Hz) ●2,5 Minimum bending radius kV (50Hz) flexing 10x cable Ø · M inimum bending radius fixed installation 4x cable Ø flexing: 10 x cable diameter ●fixed Flame test installation: 4 x cable diameter · FIEC 60332-1 lame test ●IEC Approvals 60332-1 · Aacc. to DIN VDE 0250-813 pprovals UL/CSA in preparation acc. to DIN VDE 0250-813 UL/CSA in preparation

Cable structure Structure ●Cable Aluminium conductor, fine stranded wires

luminium conductor, finely stranded wires ●· A Special insulation black pecial insulation, black ●· SSheath special compound pecial compound sheath ●· Sblack sheath · Black sheath

Properties ● Properties UV resistant

Abrasion resistant ● ·oil-resistant UV resistant ● ·easy to assemble ● ·recyclable Oil resistant · Easy to assemble · Recyclable Note Please ask for our extended notes/information about the properties and for the necessary Note connection technology. Please ask for our extended notes/information Please contact us with your individual on the properties and for the necessary requirements via connection technology. fax +49 7150 9209 5135.

Application

The WK Powerline ALU is a highly flexible aluminium cable with a finely stranded structure and is designed for use in the power engineering sector; specifically, for power cabling in wind power plants. Thanks to its high degree of flexibility and low tare weight, this cable can be fed into the tower as a single length. This eliminates the need for time-consuming cabling of each individual tower segment. However, its key advantage lies in the process Application reliability the connection technology offers: using this cable can reduce the number of interruptions between the topmost tower segment and the The HELUWIND® WK POWERLINE ALU is a highly flexible, aluminium cable with a finely stranded structure and is designed for use in the power converter from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time engineering sector, specifically for power cabling in industrial applications. Thanks to its high level of flexibility and reduced weight, this cable is an required for installation can drop from several days to a few hours. For torsion applications, we recommend the WK 103-T, WK 135-T or WK 137-T. interesting option compared to fine-stranded copper cables in many applications. ®: either C8 crimp connections or screwed connections The WK Powerline ALU may only be used with certified connection technology from HELUKABEL

(tested in accordance with IEC 61238-1 Cl. A). See the accessories section of the catalogue. The cable is also available with a halogen-free design, ® The HELUWIND WK POWERLINE ALU series kV. unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight, UL/CSA approval or a rated voltage of 1. 8/3 cables can be fed through the tower in one length. This eliminates the need for the time-consuming cabling of individual tower segments. However, = The product is conformed with the EC Low-Voltage Directive 2006/95/EC. the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the Dimensions and specifications may be changed without prior notice. converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK 135-T or WK 137-T.

The HELUWIND® WK POWERLINE ALU may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. The cable is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 1.8/3 kV. The “robust“ version features a high abrasion and mechanical load resistant PUR sheath. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

707062

1 x 70

2/0

17,4

206,0

379,0

on request

707063

1 x 95

3/0

18,8

280,0

480,0

on request

707064

1 x 120

4/0

20,6

355,0

576,0

on request

706408

1 x 150

300 kcmil

22,4

441,0

665,0

on request

706088

1 x 185

350 kcmil

24,5

544,0

950,0

on request

706089

1 x 240

500 kcmil

27,5

706,0

1150,0

on request

706084

1 x 300

600 kcmil

31,9

882,0

1400,0

on request

706085

1 x 400

750 kcmil

36,7

1176,0

1680,0

on request

Dimensions and specifications may be changed without prior notice.

818

HELUWIND® WK POWERLINE ALU robust 105°C 0,6/1kV, flexible aluminium conductor

Technical Data

· Temperature range fixed installation: -40°C up to +105°C flexing: -20°C up to +105°C · Operating temperature at conductor max. +105°C · Nominal voltage 0,6/1 kV (50Hz) · Test voltage 2,5 kV (50Hz) · Minimum bending radius flexing: 10 x cable diameter fixed installation: 4 x cable diameter · Flame test IEC 60332-1 · Approvals acc. to DIN VDE 0250-813 UL/CSA in preparation

Cable Structure · Aluminium conductor, finely stranded wires · Special insulation, black · Special compound sheath · Black sheath

Properties · Extremely abrasion resistant · UV resistant · Oil resistant · Easy to assemble · Recyclable

Note Please ask for our extended notes/information on the properties and for the necessary connection technology. .

Application

The HELUWIND® WK POWERLINE ALU is a highly flexible, aluminium cable with a finely stranded structure and is designed for use in the power engineering sector, specifically for power cabling in industrial applications. Thanks to its high level of flexibility and reduced weight, this cable is an interesting option compared to fine-stranded copper cables in many applications. The HELUWIND® WK POWERLINE ALU series unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight, cables can be fed through the tower in one length. This eliminates the need for the time-consuming cabling of individual tower segments. However, the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK 135-T or WK 137-T. The HELUWIND® WK POWERLINE ALU may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. The cable is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 1.8/3 kV. The “robust“ version features a high abrasion and mechanical load resistant PUR sheath. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

707097

1 x 70

2/0

17,4

206

460

on request

707098

1 x 95

3/0

18,8

280

536

on request

707099

1 x 120

4/0

20,6

355

576

on request

707100

1 x 150

300 kcmil

22,4

441

665

on request

707101

1 x 185

350 kcmil

24,5

544

950

on request

707102

1 x 240

500 kcmil

27,5

706

1150

on request

707103

1 x 300

600 kcmil

31,9

882

1398

on request

707104

1 x 400

750 kcmil

36,7

1176

1588

on request

Dimensions and specifications may be changed without prior notice.

Price EUR/100m AL 0,-

HELUWIND® WK POWERLINE ALU 105°C 1,8/3kV, flexible aluminium conductor, direct burial

Technical Data

· Temperature range fixed installation: -40°C up to +105°C flexing: -20°C up to +105°C · Operating temperature at conductor max. +105°C · Nominal voltage 1,8/3 kV (50Hz) · Test voltage 9 kV (50Hz) · Minimum bending radius flexing: 10 x cable diameter fixed installation: 4 x cable diameter · Flame test IEC 60332-1 · Approvals acc. to DIN VDE 0250-813 UL/CSA in preparation

Cable Structure · Aluminium conductor, finely stranded wires · Special insulation, black · Special compound sheath · Black sheath

Properties · Abrasion resistant · UV resistant · Oil resistant · Easy to assemble · Recyclable

Note Please ask for our extended notes/information on the properties and for the necessary connection technology.

Application

The HELUWIND® WK POWERLINE ALU is a highly flexible, aluminium cable with a finely stranded structure and is designed for use in the power engineering sector, specifically for power cabling in industrial applications. Thanks to its high level of flexibility and reduced weight, this cable is an interesting option compared to fine-stranded copper cables in many applications. The HELUWIND® WK POWERLINE ALU series unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight, cables can be fed through the tower in one length. This eliminates the need for the time-consuming cabling of individual tower segments. However, the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK 135-T or WK 137-T. The HELUWIND® WK POWERLINE ALU may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. The cable is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 0.6/1 kV. The “robust“ version features a high abrasion and mechanical load resistant PUR sheath. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

707647

1 x 185

350 kcmil

544

1020

on request

706578

1 x 240

500 kcmil

28,4

706

1250

on request

707432

1 x 300

600 kcmil

33,2

882

1520

on request

707648

1 x 400

750 kcmil

38,1

1176

1855

on request

Dimensions and specifications may be changed without prior notice.

HELUWIND® WK POWERLINE ALU robust 105°C 1,8/3kV, flexible aluminium conductor

Technical Data

Cable structure · Aluminium conductor, finely stranded wires · Special insulation, black · Special compound sheath · Black sheath

Properties · Extremely abrasion resistant · UV resistant · Oil resistant · Easy to assemble · Recyclable

Note Please ask for our extended notes/information on the properties and for the necessary connection technology.

Application

The HELUWIND® WK POWERLINE ALU is a highly flexible, aluminium cable with a finely stranded structure and is designed for use in the power engineering sector, specifically for power cabling in industrial applications. Thanks to its high level of flexibility and reduced weight, this cable is an interesting option compared to fine-stranded copper cables in many applications. The HELUWIND® WK POWERLINE ALU series unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight, cables can be fed through the tower in one length. This eliminates the need for the time-consuming cabling of individual tower segments. However, the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK 135-T or WK 137-T. The HELUWIND® WK POWERLINE ALU may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 Cl. A. The cable is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 0.6/1 kV. The “robust“ version features a high abrasion and mechanical load resistant PUR sheath. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

707692

1 x 185

350 kcmil

707693

1 x 240

500 kcmil

28,4

544

1020

on request

706

1250

707694

1 x 300

600 kcmil

on request

33,2

882

1520

707695

1 x 400

750 kcmil

on request

38,1

1176

1855

on request

Dimensions and specifications may be changed without prior notice.

HELUWIND® WK POWERLINE ALU halogen free 105°C 1,8/3kV, flexible aluminium conductor

Technical Data

Cable structure · Aluminium conductor, finely stranded wires · Special insulation black · Special compound sheath · Black sheath

Properties · Halogen-free · Abrasion resistant · UV resistant · Oil resistant · Easy to assemble · Recyclable

Note Please ask for our extended notes/information on the properties and for the necessary connection technology.

Application

The HELUWIND® WK POWERLINE ALU is a highly flexible, aluminium cable with a finely stranded structure and is designed for use in the power engineering sector, specifically for power cabling in industrial applications. Thanks to its high level of flexibility and reduced weight, this cable is an interesting option compared to fine-stranded copper cables in many applications. The HELUWIND® WK POWERLINE ALU series unlocks its full potential, when it comes to power wiring of wind power plants. Due to its low weight, cables can be fed through the tower in one length. This eliminates the need for the time-consuming cabling of individual tower segments. However, the key benefit is an increased reliability of the connection technology: The number of interruptions between the topmost tower segment and the converter can be reduced from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time required for installation can drop from several days, to a few hours. For torsion applications, we recommend the HELUWIND® WK 103-T, WK 135-T or WK 137-T. The HELUWIND® WK POWERLINE ALU may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. The cable is also available with UL/CSA approval. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

709143

1 x 185

350 kcmil

26,0

544,0

1020,0

on request

709144

1 x 240

500 kcmil

28,4

706,0

1150,0

on request

709145

1 x 300

600 kcmil

33,2

882,0

1400,0

on request

709146

1 x 400

750 kcmil

38,1

1176,0

1680,0

on request

Dimensions and specifications may be changed without prior notice.

HELUWIND® WK POWERLINE ALU MS SINGLE 3,6/6kV, 12/20kV, 18/30kV, finely stranded aluminium conductor

Technical Data

· Temperature range flexing: -20°C up to +90°C · Nominal voltage 3,6/6kV, 12/20kV, 18/30kV · Maximum short circuit conductor temperature +250°C · Minimum bending radius flexing: 10 x cable diameter fixed installation: 8 x cable diameter

Cable structure

· Conductor: Highly flexible aluminium conductor Extruded inner semi conductive layer · Insulation: Material: EPR 1st semi conductive layer: extruded 2nd semi conductive layer: tape wrapped Screen: wrapped copper wires · Outer sheath: Colour: red Material: special rubber compound

Properties · Oil resistant · UV resistant · Hydrolysis resistant · Ozone resistant · Flame retardant · Heat resistant

Note Please ask for our extended notes/information on the properties and for the necessary connection technology.

Application Designed for use in switchboards and power generators, where very small bending radii are required. In wind turbines, for applications requiring flexible connections; ideal to be fed through the tower in one continuous length. This eliminates cost intensive connection points between the individual tower sections. Not suitable for applications in the cable loop. 3,6/6 (7,2) kV Part no. 712184 712185 712186 712187 712188 712189 712190 712191 712192

No. cores x cross-sec. mm2 50 70 95 120 150 185 240 300 400

AWG no.

Outer Ø approx. mm

1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil

25,0 27,0 28,4 30,8 33,4 34,0 38,1 41,7 46,3

AWG no.

Outer Ø approx. mm

1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil

31,2 33,4 34,8 37,2 39,8 40,4 44,3 47,3 51,7

12/20 (24) kV Part no. 712193 712194 712195 712196 712197 712198 712199 712200 712201

No. cores x cross-sec. mm2 50 70 95 120 150 185 240 300 400

Weight approx. kg/ km 807 932 1039 1231 1492 1633 1610 2293 2791

Weight approx. kg/ km 1214 1389 1516 1756 2043 2208 2535 2884 3421

Dimensions and specifications may be changed without prior notice.

18/30 (36) kV Price

Part no.

on request on request on request on request on request on request on request on request on request

712202 712203 712204 712205 712206 712207 712208 712209 712210

Price on request on request on request on request on request on request on request on request on request

No. cores x cross-sec. mm2 50 70 95 120 150 185 240 300 400

AWG no.

Outer Ø approx. mm

1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil

36,6 38,8 40,2 42,6 45,2 45,8 49,7 52,7 57,1

Weight approx. kg/ km 1648 1853 1997 2285 2586 2771 3139 3529 4123

Price on request on request on request on request on request on request on request on request on request

HELUWIND® WK POWERLINE ALU MULTICORE 0,6/1kV, finely stranded aluminium conductor

Cable structure

Technical Data

· Temperature range fixed installation: -40°C up to +90°C flexing: -20°C up to +90°C · Nominal voltage 0,6/1kV · Minimum bending radius flexing: 8 x cable diameter fixed installation: 6 x cable diameter · Flame retardant EN 60332-1 Low Smoke Emission

· Aluminium conductor, finely stranded · Special PVC insulation · Other colours on request · Core identification colour code · Special PVC compound sheath On request: rubber insulated outer sheath · Black sheath

Properties · Oil resistant · UV resistant · Flexible · Lightweight · Robust · Durable · Easy to assemble

Note Please ask for our extended notes/information on the properties and for the necessary connection technology.

Application

The HELUWIND® WK POWERLINE ALU MULTICORE is a highly flexible aluminium cable with a fine wire stranded structure. Thanks to its high level of flexibility and reduced weight, this cable is suitable for many industrial applications. The HELUWIND® WK POWERLINE ALU MULTICORE may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. The cable is also available in other insulation materials and in a halogen-free design. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

711083

4 x 50

38,8

590

980

on request

711084

4 x 70

2/0

43,0

824

1280

on request

711085

4 x 95

3/0

50,0

1120

1640

on request

711086

4 x 120

4/0

54,5

1420

2005

on request

711087

4 x 150

300 kcmil

58,0

1764

2320

on request

Dimensions and specifications may be changed without prior notice.

HELUWIND® WK POWERLINE ALU SINGLE 0,6/1 kV, flexible aluminium stranded wires

Technical Data

· Temperature range fixed installation: -40°C to +105°C, flexing: -20°C to +90°C · Operating temperature at conductor max. +105°C · Nominal voltage 0.6/1kV (50Hz) · Test voltage 2.5kV (50Hz) · Minimum bending radius 4 x cable diameter according to DIN VDE 0298 Part 3, Table 2 · Non-flammability IEC 60332-1 · Approval conforms to DIN VDE 0250-813 UL/CSA in preparation

Cable Structure

Properties

· Fine-wire aluminium strands · Special insulation, black · Other colours available upon request

· UV resistant · Oil resistant · Easy to assemble · Recyclable

Note Please ask for our extended notes/information on the properties and for the necessary connection technology. .

Application The HELUWIND® WK POWERLINE ALU Single is a highly flexible, fine-wire, single conductor with a 105°C heat-resistant wire insulation. Its reduced weight of up to 50% over comparable copper wires (H07-VK) provides a huge advantage in many applications. The HELUWIND® WK POWERLINE ALU Single may only be used with certified connection technology from HELUKABEL®. This includes C8 crimp connections and screwed connections; both described in the “Connection Technology” section and tested in accordance with IEC 61238-1 cl. A. A space-saving welding technique is available as an additional option. The wire is also available in a halogen-free design, with UL/CSA approval, and a rated voltage of 1.8/3 kV. Suitable for the interior wiring of devices, distributors, and switchboards as well as for protected laying in and on lamps with a nominal voltage up to 1000V AC or up to 750V DC towards the end. Not suitable for direct laying on trays, gutters, or tubs. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

No. cores x Part no. cross-sec. AWG No. mm2

Outer Ø approx. mm

AL Weight approx. kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

No. cores x Part no. cross-sec. AWG No. mm2

Outer Ø approx. mm

AL Weight approx. kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

709914

1 x 70

2/0

15,9

206,0

315,0

on request

709918

1 x 185

350 kcmil

22,1

544,0

950,0

on request

709915

1 x 95

3/0

17,2

280,0

420,0

on request

709919

1 x 240

500 kcmil

25,1

706,0

1060,0

on request

709916

1 x 120

4/0

18,2

355,0

507,0

on request

709920

1 x 300

600 kcmil

27,8

882,0

1290,0

on request

709917

1 x 150

300 kcmil

19,2

441,0

601,0

on request

709921

1 x 400

750 kcmil

32,7

1176,0

1460,0

on request

Dimensions and specifications may be changed without prior notice.

ALUMINIUM CABLE RM UL/CSA APPROVED

HELUWIND® WK RHH/RHW-2 ALU UL listed as types RHW/RHW-2. RW90/R90, FT4 per CSA

Technical Data

· Temperature range flexing -40°C up to +90°C (wet & dry) · Nominal voltage 2000 V · Approvals UL 44 for Thermoset-Insulated Wires and Cables ICEA S-95-658 / NEMA WC70 for Non-shielded 0-2 kV Cables All cross sections are rated VW1 (fire protection classification)

Cable structure

· Conductor: Aluminium AA-8000 alloy compacted conductor, Class B stranding, per ASTM B801 Sizes: 6 AWG - 1000 kcmil · Insulation: Flame retardant thermoset ethylene propylene rubber (EPR) compound · Sheath: Black flame retardant thermoset chlorinated polyethylene (CPE) compound

Properties

· Sheath is rated Oil Resistance I or II per UL 44 · Rated Sun Resistance for CT use, 1/0 AWG and larger · Other cross sections on request · RHH/RHW-2 600 V on request

Application For power, lighting, signal and control circuits installed in wet or dry locations. In conduit, duct, tray, and open air, and aerial installations. Suitable for use in industrial areas, fixed installation in wind turbines and utility systems where flame resistance is essential. 2000 V Part no. 708746 708747 708748 708749 708750 708751 708752 708753 708754 712222 712223 712224 712225 712226 712227 712228

Approximate Cross-section Outside Diameter-Ø AWG/kcmil inch 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000

0,35 0,39 0,45 0,54 0,57 0,61 0,66 0,71 0,82 0,87 0,92 0,96 1,04 1,15 1,24 1,39

Approximate Net Weight lb/kft

Price

71 91 124 174 202 238 281 335 429 491 552 612 729 878 1052 1338

on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request

Dimensions and specifications may be changed without prior notice.

MV-90 / MV-105 ALUMINIUM UL listed

Technical Data

· UL 1072 Medium-Voltage Power Cables MV-90/MV-105 shielded: 5 kV – 46 kV MV-90 non-shielded: 2.4 kV · Temperature range during installation up to -5 °C · Conductor operation temperatures Normal: MV-90: 90 °C (194 °F) MV-105: 105 °C (221 °F) Emergency: 130 °C (266 °F) Short circuit: 250 °C (482 °F) · Maximum operating voltage MV-90/MV-105 shielded: 5 kV /8kV/15kV/25kV/ 35 kV 100% and 133% IL MV-90 non-shielded : 2.4 kV per UL 5 kV, 100% and 3.0 kV, 133% per ICEA · Minimum bending radius MV-90 2,4 KV non-shielded = 8 x OD MV-90 and 105 copper wire shielded = 8 x OD MV-90 and 105 copper tape shielded = 12 x OD

Cable structure

· Conductor: Soft annealed uncoated copper compacted Class B per ASTM B496 or hard drawn Aluminium-1350 compacted Class B per ASTM B400. Sizes: 8 AWG (6 AWG Aluminium) up to 1000 kcmil (on request, larger conductor sizes available) Optional : annealed AA-8000 Aluminium compacted Class B per ASTM B80. · Conductor Shield: · Semi-conducting cross-linked polyethylene (XLPE). · Insulation: MV-90: Thermoset cross-linked polyethylene (XLPE). MV-105: Thermoset ethylene propylene rubber (EPR). · Insulation Shield: MV-90/MV-105 shielded Semi conducting cross-linked polyethylene (XLPE). · Metallic Shield: MV-90/MV-105 shielded Copper wires shield: Solid soft annealed uncoated copper wires per ASTM B3, helically applied and uniformly spaced. Copper tape shield: Soft annealed uncoated copper tape, 5 mil thick, 25% minimum overlap. Jacket: Black sunlight resistance and flame retardant polyvinyl chloride (PVC) compound.

Properties

· Rated as Sunlight Resistance for CT use 1/0 AWG and larger Oil Resistance I jacket Flame retardend (PVC jacked) · MV-90 / MV-105 shielded: ICEA S-93-639/NEMA WC74 5 kV – 46 kV Shielded Power Cables ICEA S-97-682 Standard for Utility Shielded Power Cables Rated 5 kV – 46 kV AEIC CS8 Specification for Extruded Dielectric, Shielded Power Cables Rated 5 kV – 46 kV · MV-90 non-shielded: ICEA S-96-659/NEMA WC71 Standard for non-shielded cables Rated 2001-5000 volts for use in the Distribution of Electrical Energy Optional: · Halogen free · EPR/CPE as FT4 rated

Application MV-90/ MV-105 shielded: Primary power and distribution circuits in industrial and commercial installations, power circuits in generating plants where line to ground fault current are within shield capabilities. May be used in wet or dry locations, installed in raceways, duct, and open air, aerially or directly buried as permitted by NEC. MV-90 non-shielded: Per NEC, use is limited to 2400 V. For use in industrial and utility applications, for dry locations, in accordance with NEC.

Aluminium MV-90 non-shielded 2,4 KV

XLPE Insulated 100% Insulation Level Size Part no. AWG or ALU kcmil 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 750 1000

711136 711137 711138 711139 711140 711141 711142 711143 711144 711145 711146 711147 711148 711149

Part no. copper 711660 711661 711662 711663 711664 711665 711666 711667 711668 711669 711670 711671 711672 711673

Approx. OD inch 0,39 0,42 0,47 0,52 0,55 0,59 0,63 0,68 0,73 0,81 0,90 1,02 1,22 1,38

ALU Weight approx. lb/kft – 74 97 131 151 178 212 254 305 361 474 641 928 1197

Dimensions and specifications may be changed without prior notice.

Copper Weight approx. lb/kft 94 131 187 273 331 405 498 614 760 898 1227 1715 2539 3344

EPR /PVC Insulated 100%/133% Insulation Levels Approx. Part no. Part no. OD ALU copper inch 711150 711674 0,59 711151 711675 0,63 711152 711676 0,67 711153 711677 0,72 711154 711678 0,76 711155 711679 0,79 711156 711680 0,83 711157 711681 0,91 711158 711682 0,96 711159 711683 1,08 711160 711684 1,18 711161 711685 1,30 711162 711686 1,54 711163 711687 1,96

ALU Weight approx. lb/kft – 197 231 279 308 345 389 470 537 660 806 1012 1434 1760

Copper Weight approx. lb/kft 208 254 321 422 488 572 675 831 991 1198 1559 2088 3047 3910

MV-90 / MV-105 ALUMINIUM UL listed MV-90/MV-105 Aluminium Shielded 5KV, 100% /133% Insulation Levels MV-90 XLPE/PVC CU-Tape Shielded Size Part no. AWG or ALU kcmil 8 711164 6 711165 4 711166 2 711167 1 711168 1/0 711169 2/0 711170 3/0 711171 4/0 711172 250 711173 350 711174 500 711175 750 711176 1000 711177

MV-105 EPR/PVC CU-Tape Shielded Size Part no. AWG or ALU kcmil 8 711192 6 711193 4 711194 2 711195 1 711196 1/0 711197 2/0 711198 3/0 711199 4/0 711200 250 711201 350 711202 500 711203 750 711204 1000 711205

CU Wire Shielded Part no. copper 711688 711689 711690 711691 711692 711693 711694 711695 711696 711697 711698 711699 711700 711701

Approx. OD inch 0,59 0,64 0,69 0,72 0,76 0,80, 0,89 0,94 0,99 1,09 1,21 1,41 1,57

ALU Weight approx. lb/kft 188 221 267 295 331 373 460 526 586 724 921 1266 1573

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

245 311 410 475 558 659 821 980 1124 1477 1996 2879 3723

711178 711179 711180 711181 711182 711183 711184 711185 711186 711187 711188 711189 711190 711191

711702 711703 711704 711705 711706 711707 711708 711709 711710 711711 711712 711713 711714 711715

Approx. OD inch 0,63 0,68 0,73 0,76 0,80 0,88 0,93 0,98 1,03 1,13 1,25 1,45 1,61

ALU Weight approx. lb/kft 172 202 250 275 308 382 433 494 559 689 877 1215 1510

Copper Weight approx. lb/kft 229 291 392 455 535 668 793 949 1096 1443 1952 2828 3660

CU Wire Shielded Part no. copper 711716 711717 711718 711719 711720 711721 711722 711723 711724 711725 711726 711727 711728 711729

Approx. OD inch 0,6 0,65 0,70 0,73 0,77 0,81 0,90 0,95 1,01 1,10 1,22 1,43 1,58

ALU Weight approx. lb/kft 204 238 287 316 354 398 488 556 619 761 964 1318 1633

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

260 328 430 496 581 684 849 1011 1157 1515 2039 2931 3783

711206 711207 711208 711209 711210 711211 711212 711213 711214 711215 711216 711217 711218 711219

711730 711731 711732 711733 711734 711735 711736 711737 711738 711739 711740 711741 711742 711743

Approx. OD inch 0,65 0,69 0,76 0,79 0.83 0,91 0,96 1,01 1,06 1,16 1,28 1,50 1,65

ALU Weight approx. lb/kft 188 219 280 307 342 419 472 535 602 737 930 1292 1599

Copper Weight approx. lb/kft 244 309 423 487 568 705 832 990 1140 1490 2005 2905 3749

MV-90 XLPE/PVC Shielded 8KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 6 711220 4 711221 2 711222 1 711223 1/0 711224 2/0 711225 3/0 711226 4/0 711227 250 711228 300 711229 350 711230 400 711231 500 711232 600 711233 750 711234 1000 711235

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 6 711236 4 711237 2 711238 1 711239 1/0 711240 2/0 711241 3/0 711242 4/0 711243 250 711244 300 711245 350 711246 400 711247 500 711248 600 711249 750 711250 1000 711251

CU Wire Shielded Part no. copper 711744 711745 711746 711747 711748 711749 711750 711751 711752 711753 711754 711755 711756 711757 711758 711759

Approx. OD inch 0,65 0,69 0,75 0,78 0,81 0,89 0,94 0,99 1,05 1,10 1,14 1,19 1,29 1,37 1,47 1,62

ALU Weight approx. lb/kft 214 248 296 325 362 440 496 563 625 697 766 834 991 1129 1318 1630

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

270 338 438 504 588 726 857 1018 1163 1341 1519 1694 2066 2419 2931 3780

711284 711285 711286 711287 711288 711289 711290 711291 711292 711293 711294 711295 711296 711297 711298 711299

711808 711809 711810 711811 711812 711813 711814 711815 711816 711817 711818 711819 711820 711821 711822 711823

Approx. OD inch 0,68 0,73 0,78 0,81 0,89 0,93 0,98 1,03 1,08 1,13 1,18 1,22 1,32 1,41 1,50 1,66

ALU Weight approx. lb/kft 200 231 279 305 374 416 469 532 598 666 732 797 946 1085 1267 1568

Copper Weight approx. lb/kft 257 321 422 485 601 703 829 986 1136 1310 1485 1657 2021 2376 2880 3718

CU Wire Shielded Part no. copper 711760 711761 711762 711763 711764 711765 711766 711767 711768 711769 711770 711771 711772 711773 711774 711775

Approx. OD inch 0,7 0,74 0,80 0,83 0,90 0,94 0,99 1,04 1,10 1,15 1,19 1,24 1,34 1,42 1,52 1,67

ALU Weight approx. lb/kft 241 276 326 356 429 476 533 601 666 739 809 879 1039 1180 1372 1688

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

297 366 469 536 656 762 894 1056 1203 1383 1563 1739 2114 2470 2985 3838

711300 711301 711302 711303 711304 711305 711306 711307 711308 711309 711310 711311 711312 711313 711314 711315

711824 711825 711826 711827 711828 711829 711830 711831 711832 711833 711834 711835 711836 711837 711838 711839

Approx. OD inch 0,73 0,78 0,87 0,90 0,94 0,98 1,03 1,08 1,13 1,18 1,23 1,27 1,37 1,46 1,56 1,77

ALU Weight approx. lb/kft 224 256 339 368 405 448 502 566 635 704 771 838 990 1132 1317 1726

Copper Weight approx. lb/kft 280 345 482 548 631 734 863 1021 1172 1349 1524 1698 2066 2423 2930 3876

Dimensions and specifications may be changed without prior notice.

MV-90 / MV-105 ALUMINIUM UL listed MV-105 EPR/PVC Shielded 8KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000

711252 711253 711254 711255 711256 711257 711258 711259 711260 711261 711262 711263 711264 711265 711266 711267

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 6 711268 4 711269 2 711270 1 711271 1/0 711272 2/0 711273 3/0 711274 4/0 711275 250 711276 300 711277 350 711278 400 711279 500 711280 600 711281 750 711282 1000 711283

CU Wire Shielded Part no. copper 711776 711777 711778 711779 711780 711781 711782 711783 711784 711785 711786 711787 711788 711789 711790 711791

Approx. OD inch 0,65 0,70 0,75 0,78 0,82 0,90 0,95 1,00 1,06 1,11 1,15 1,20 1,30 1,38 1,48 1,63

ALU Weight approx. lb/kft 234 271 322 352 392 473 532 602 667 742 814 885 1047 1189 1384 1705

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

291 361 465 532 618 760 893 1057 1205 1386 1567 1744 2122 2480 2997 3855

711316 711317 711318 711319 711320 711321 711322 711323 711324 711325 711326 711327 711328 711329 711330 711331

711840 711841 711842 711843 711844 711845 711846 711847 711848 711849 711850 711851 711852 711853 711854 711855

Approx. OD inch 0,70 0,74 0,81 0,84 0,92 0,96 1,01 1,06 1,12 1,17 1,21 1,25 1,35 1,44 1,55 1,77

ALU Weight approx. lb/kft 215 248 311 339 412 456 511 577 647 717 785 853 1007 1163 1354 1773

Copper Weight approx. lb/kft 271 338 454 519 639 743 872 1032 1184 1362 1539 1713 2082 2353 2967 3923

CU Wire Shielded Part no. copper 711792 711793 711794 711795 711796 711797 711798 711799 711800 711801 711802 711803 711804 711805 711806 711807

Approx. OD inch 0,71 0,75 0,80 0,88 0,91 0,95 1,00 1,05 1,11 1,16 1,20 1,25 1,35 1,43 1,53 1,74

ALU Weight approx. lb/kft 267 306 359 425 468 517 577 650 718 794 868 941 1107 1253 1452 1883

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

324 395 502 605 694 803 938 1104 1255 1439 1621 1801 2182 2544 3065 4033

711332 711333 711334 711335 711336 711337 711338 711339 711340 711341 711342 711343 711344 711345 711346 711347

711856 711857 711858 711859 711860 711861 711862 711863 711864 711865 711866 711867 711868 711869 711870 711871

Approx. OD inch 0,75 0,79 0,90 0,94 0,97 1,01 1,06 1,11 1,17 1,22 1,26 1,31 1,41 1,49 1,60 1,82

ALU Weight approx. lb/kft 244 279 380 411 450 496 553 621 693 765 836 905 1063 1223 1419 1847

Copper Weight approx. lb/kft 300 368 523 591 677 782 914 1076 1231 1410 1589 1765 2139 2513 3032 3997

MV-90 XLPE/PVC Shielded 15KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 2 711348 1 711349 1/0 711350 2/0 711351 3/0 711352 4/0 711353 250 711354 300 711355 350 711356 400 711357 500 711358 600 711359 750 711360 1000 711361

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 2 711362 1 711363 1/0 711364 2/0 711365 3/0 711366 4/0 711367 250 711368 300 711369 350 711370 400 711371 500 711372 600 711373 750 711374 1000 711375

CU Wire Shielded Part no. copper 711872 711873 711874 711875 711876 711877 711878 711879 711880 711881 711882 711883 711884 711885

Approx. OD inch 0,91 0,94 0,97 1,10 1,06 1,11 1,17 1,22 1,29 1,33 1,41 1,49 1,59 1,80

ALU Weight approx. lb/kft 406 438 480 528 587 658 725 800 897 970 1109 1253 1449 1879

Part no. ALU

Part no. copper

549 618 707 814 948 1113 1262 1445 1651 1830 2184 2544 3062 4029

711404 711405 711406 711407 711408 711409 711410 711411 711412 711413 711414 711415 711416 711417

711928 711929 711930 711931 711932 711933 711934 711935 711936 711937 711938 711939 711940 711941

Approx. OD inch 0,94 0,97 1,01 1,05 1,10 1,15 1,20 1,25 1,32 1,37 1,44 1,53 1,62 1,84

ALU Weight approx. lb/kft 382 412 450 495 551 618 689 760 852 922 1055 1201 1390 1810

Copper Weight approx. lb/kft 524 591 677 781 912 1073 1226 1405 1606 1782 2130 2491 3003 3960

CU Wire Shielded Part no. copper 711886 711887 711888 711889 711890 711891 711892 711893 711894 711895 711896 711897 711898 711899

Approx. OD inch 1,00 1,03 1,06 1,10 1,15 1,20 1,28 1,33 1,38 1,42 1,50 1,58 1,74 1,92

ALU Weight approx. lb/kft 472 506 549 600 662 736 830 909 985 1060 1203 1353 1656 2047

Dimensions and specifications may be changed without prior notice.

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

615 686 776 886 1023 1191 1368 1554 1738 1920 2279 2643 3269 4197

711418 711419 711420 711421 711422 711423 711424 711425 711426 711427 711428 711429 711430 711431

711942 711943 711944 711945 711946 711947 711948 711949 711950 711951 711952 711953 711954 711955

Approx. OD inch 1,03 1,06 1,10 1,14 1,19 1,24 1,32 1,37 1,41 1,46 1,53 1,62 1,78 1,96

ALU Weight approx. lb/kft 441 472 513 561 619 689 785 861 933 1005 1142 1293 1592 1968

Copper Weight approx. lb/kft 583 652 740 847 980 1144 1323 1505 1687 1865 2218 2584 3205 4118

MV-90 / MV-105 ALUMINIUM UL listed MV-105 EPR/PVC Shielded 15KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 2 711376 1 711377 1/0 711378 2/0 711379 3/0 711380 4/0 711381 250 711382 300 711383 350 711384 400 711385 500 711386 600 711387 750 711388 1000 711389

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000

711390 711391 711392 711393 711394 711395 711396 711397 711398 711399 711400 711401 711402 711403

CU Wire Shielded Part no. copper 711900 711901 711902 711903 711904 711905 711906 711907 711908 711909 711910 711911 711912 711913

Approx. OD inch 0,92 0,95 0,99 1,03 1,07 1,12 1,18 1,23 1,30 1,34 1,42 1,51 1,60 1,82

ALU Weight approx. lb/kft 451 486 530 582 645 720 791 871 973 1049 1195 1346 1551 1995

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

593 666 757 868 1006 1175 1329 1515 1726 1909 2270 2637 3163 4145

711432 711433 711434 711435 711436 711437 711438 711439 711440 711441 711442 711443 711444 711445

711956 711957 711958 711959 711960 711961 711962 711963 711964 711965 711966 711967 711968 711969

Approx. OD inch 0,98 1,01 1,04 1,08 1,13 1,18 1,24 1,29 1,36 1,40 1,48 1,58 1,69 1,91

ALU Weight approx. lb/kft 437 470 511 560 619 690 766 841 938 1010 1150 1305 1508 1951

Copper Weight approx. lb/kft 580 649 738 846 980 1145 1303 1486 1691 1870 2225 2569 3121 4101

CU Wire Shielded Part no. copper 711914 711915 711916 711917 711918 711919 711920 711921 711922 711923 711924 711925 711926 711927

Approx. OD inch 1,01 1,04 1,08 1,12 1,16 1,22 1,29 1,34 1,39 1,43 1,51 1,60 1,76 1,94

ALU Weight approx. lb/kft 532 569 616 671 738 817 918 1002 1083 1163 1314 1472 1789 2197

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

675 749 843 957 1099 1272 1456 1647 1837 2023 2389 2763 3402 4347

711446 711447 711448 711449 711450 711451 711452 711453 711454 711455 711456 711457 711458 711459

711970 711971 711972 711973 711974 711975 711976 711977 711978 711979 711980 711981 711982 711983

Approx. OD inch 1,07 1,10 1,14 1,18 1,22 1,27 1,35 1,40 1,45 1,49 1,57 1,67 1,85 2,03

ALU Weight approx. lb/kft 511 546 591 642 705 780 883 964 1041 1117 1262 1424 1746 2144

Copper Weight approx. lb/kft 654 726 817 928 1066 1235 1421 1608 1794 1977 2338 2715 3359 4294

MV-90 XLPE/PVC Shielded 25KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1 711460 1/0 711461 2/0 711462 3/0 711463 4/0 711464 250 711465 300 711466 350 711467 400 711468 500 711469 600 711470 750 711471 1000 711472

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1 711473 1/0 711474 2/0 711475 3/0 711476 4/0 711477 250 711478 300 711479 350 711480 400 711481 500 711482 600 711483 750 711484 1000 711485

CU Wire Shielded Part no. copper 711984 711985 711986 711987 711988 711989 711990 711991 711992 711993 711994 711995 711996

Approx. OD inch 1,10 1,14 1,18 1,23 1,30 1,36 1,41 1,45 1,49 1,57 1,66 1,82 2,00

ALU Weight approx. lb/kft 570 616 668 733 834 907 989 1067 1144 1292 1445 1758 2158

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

749 841 953 1092 1288 1444 1633 1820 2003 2366 2735 3370 4307

711512 711513 711514 711515 711516 711517 711518 711519 711520 711521 711522 711523 711524

712036 712037 712038 712039 712040 712041 712042 712043 712044 712045 712046 712047 712048

Approx. OD inch 1,14 1,18 1,22 1,27 1,34 1,40 1,45 1,49 1,54 1,61 1,76 1,86 2,04

ALU Weight approx. lb/kft 535 577 627 688 783 861 939 1014 1087 1229 1487 1692 2078

Copper Weight approx. lb/kft 715 804 913 1048 1238 1399 1583 1767 1947 2304 2778 3305 4228

CU Wire Shielded Part no. copper 711997 711998 711999 712000 712001 712002 712003 712004 712005 712006 712007 712008 712009

Approx. OD inch 1,23 1,29 1,33 1,37 1,43 1,48 1,53 1,58 1,62 1,76 1,88 1,97 2,12

ALU Weight approx. lb/kft 675 747 804 872 953 1031 1116 1198 1278 1534 1748 1969 2333

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

854 974 1090 1233 1408 1569 1761 1951 2138 2610 3039 3582 4483

711525 711526 711527 711528 711529 711530 711531 711532 711533 711534 711535 711536 711537

712049 712050 712051 712052 712053 712054 712055 712056 712057 712058 712059 712060 712061

Approx. OD inch 1,32 1,36 1,41 1,46 1,52 1,57 1,61 1,66 1,79 1,91 2,01 2,16

ALU Weight approx. lb/kft 702 756 821 898 980 1061 1139 1216 1469 1682 1896 2248

Copper Weight approx. lb/kft 929 1042 1181 1353 1517 1706 1893 2076 2544 2972 3509 4398

Dimensions and specifications may be changed without prior notice.

MV-90 / MV-105 ALUMINIUM UL listed MV-105 EPR/PVC Shielded 25KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000

711486 711487 711488 711489 711490 711491 711492 711493 711494 711495 711496 711497 711498

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1 711499 1/0 711500 2/0 711501 3/0 711502 4/0 711503 250 711504 300 711505 350 711506 400 711507 500 711508 600 711509 750 711510 1000 711511

CU Wire Shielded Part no. copper 712010 712011 712012 712013 712014 712015 712016 712017 712018 712019 712020 712021 712022

Approx. OD inch 1,21 1,16 1,20 1,25 1,32 1,38 1,43 1,47 1,52 1,59 1,68 1,84 2,02

ALU Weight approx. lb/kft 649 699 757 827 935 1016 1103 1178 1269 1426 1590 1918 2338

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

829 926 1043 1187 1390 1553 1748 1940 2129 2501 2881 3531 4488

711538 711539 711540 711541 711542 711543 711544 711545 711546 711547 711548 711549 711550

712062 712063 712064 712065 712066 712067 712068 712069 712070 712071 712072 712073 712074

Approx. OD inch 1,18 1,22 1,26 1,30 1,38 1,43 1,48 1,53 1,57 1,65 1,82 1,93 2,11

ALU Weight approx. lb/kft 624 671 726 792 895 983 1066 1147 1226 1376 1649 1875 2286

Copper Weight approx. lb/kft 804 898 1012 1153 1349 1521 1711 1900 2086 2452 2940 3488 4436

CU Wire Shielded Part no. copper 712023 712024 712025 712026 712027 712028 712029 712030 712031 712032 712033 712034 712035

Approx. OD inch 1,23 1,30 1,34 1,39 1,44 1,50 1,55 1,59 1,64 1,78 1,90 1,99 2,14

ALU Weight approx. lb/kft 713 859 922 997 1086 1172 1264 1353 1440 1710 1939 2174 2561

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

910 1086 1208 1358 1541 1709 1909 2106 2300 2786 3229 3787 4711

711551 711552 711553 711554 711555 711556 711557 711558 711559 711560 711561 711562 711563

712075 712076 712077 712078 712079 712080 712081 712082 712083 712084 712085 712086 712087

Approx. OD inch 1,3 1,36 1,4 1,45 1,5 1,56 1,61 1,65 1,7 1,83 1,97 2,08 2,23

ALU Weight approx. lb/kft 746 820 879 951 1036 1130 1219 1304 1387 1655 1882 2122 2501

Copper Weight approx. lb/kft 926 1047 1165 1312 1491 1668 1863 2057 2247 2730 3173 3735 4651

MV-90 XLPE/PVC Shielded 35KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1/0 711564 2/0 711565 3/0 711566 4/0 711567 250 711568 300 711569 350 711570 400 711571 500 711572 600 711573 750 711574 1000 711575

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000

711576 711577 711578 711579 711580 711581 711582 711583 711584 711585 711586 711587

CU Wire Shielded Part no. copper 712088 712089 712090 712091 712092 712093 712094 712095 712096 712097 712098 712099

Approx. OD inch 1,34 1,38 1,42 1,48 1,53 1,58 1,63 1,67 1,81 1,93 2,02 2,17

ALU Weight approx. lb/kft 795 853 923 1006 1085 1172 1255 1337 1598 1816 2040 2409

Part no. ALU

Part no. copper

1022 1139 1284 1461 1623 1817 2009 2197 2674 3107 3653 4559

711612 711613 711614 711615 711616 711617 711618 711619 711620 711621 711622 711623

712136 712137 712138 712139 712140 712141 712142 712143 712144 712145 712146 712147

Approx. OD inch 1,37 1,41 1,46 1,51 1,57 1,62 1,66 1,77 1,84 1,96 2,06 2,21

ALU Weight approx. lb/kft 746 801 868 947 1030 1113 1193 1375 1529 1746 1963 2320

Copper Weight approx. lb/kft 973 1087 1228 1401 1568 1758 1946 2235 2604 3036 3576 4470

CU Wire Shielded Part no. copper 712100 712101 712102 712103 712104 712105 712106 712107 712108 712109 712110 712111

Approx. OD inch 1,49 1,53 1,57 1,63 1,74 1,79 1,84 1,91 1,99 2,08 2,17 2,32

ALU Weight approx. lb/kft 949 1010 1085 1173 1359 1454 1544 1681 1850 2029 2262 2645

Dimensions and specifications may be changed without prior notice.

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

1176 1296 1446 1627 1897 2098 2297 2541 2926 3320 3875 4795

711624 711625 711626 711627 711628 711629 711630 711631 711632 711633 711634 711635

712148 712149 712150 712151 712152 712153 712154 712155 712156 712157 712158 712159

Approx. OD inch 1,52 1,56 1,61 1,66 1,78 1,83 1,87 1,95 2,02 2,11 2,21 2,36

ALU Weight approx. lb/kft 889 947 1018 1102 1295 1385 1472 1604 1767 1947 2175 2545

Copper Weight approx. lb/kft 1116 1223 1379 1557 1832 2030 2225 2464 2843 3238 3787 4695

MV-90 / MV-105 ALUMINIUM UL listed MV-105 EPR/PVC Shielded 35KV Aluminium 100% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000

711588 711589 711590 711591 711592 711593 711594 711595 711596 711597 711598 711599

133% Insulation Level CU-Tape Shielded Size Part no. AWG or ALU kcmil 1/0 711600 2/0 711601 3/0 711602 4/0 711603 250 711604 300 711605 350 711606 400 711607 500 711608 600 711609 750 711610 1000 711611

CU Wire Shielded Part no. copper 712112 712113 712114 712115 712116 712117 712118 712119 712120 712121 712122 712123

Approx. OD inch 1,36 1,40 1,44 1,49 1,55 1,60 1,65 1,75 1,83 1,95 2,04 2,19

ALU Weight approx. lb/kft 920 984 1061 1153 1241 1335 1426 1619 1791 2025 2264 2658

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

1147 1270 1422 1607 1778 1980 2179 2479 2867 3315 3877 4808

711636 711637 711638 711639 711640 711641 711642 711643 711644 711645 711646 711647

712160 712161 712162 712163 712164 712165 712166 712167 712168 712169 712170 712171

Approx. OD inch 1,41 1,45 1,50 1,55 1,61 1,66 1,77 1,81 1,89 2,02 2,13 2,28

ALU Weight approx. lb/kft 881 942 1016 1103 1199 1290 1482 1580 1736 1969 2214 2599

Copper Weight approx. lb/kft 1108 1228 1376 1558 1737 1934 2236 2430 2812 3260 3827 4749

CU Wire Shielded Part no. copper 712124 712125 712126 712127 712128 712129 712130 712131 712132 712133 712134 712135

Approx. OD inch 1,51 1,55 1,60 1,65 1,76 1,81 1,86 1,94 2,01 2,10 2,19 2,35

ALU Weight approx. lb/kft 1115 1184 1267 1365 1565 1669 1769 1919 2100 2296 2548 2960

Copper Weight approx. lb/kft

Part no. ALU

Part no. copper

1341 1470 1628 1820 2103 2314 2522 2776 3176 3586 4161 5110

711648 711649 711650 711651 711652 711653 711654 711655 711656 711657 711658 711659

712172 712173 712174 712175 712176 712177 712178 712179 712180 712181 712182 712183

Approx. OD inch 1,57 1,61 1,65 1,77 1,82 1,87 1,92 1,99 2,07 2,17 2,29 2,44

ALU Weight approx. lb/kft 1064 1130 1210 1409 1516 1616 1711 1853 2031 2229 2487 2892

Copper Weight approx. lb/kft 1291 1416 1570 1864 2053 2260 2465 2713 3106 3519 4100 5042

Dimensions and specifications may be changed without prior notice.

SPECIAL ALUMINIUM CABLES

HELUWIND® WK ALU Tower 0,6/1kV

Technical Data

· Temperature range fixed installation -40°C up to +90°C flexing -25°C up to +50°C · Operating temperature at conductor max. +90°C · Nominal voltage 0,6/1 kV (50Hz) · Test voltage 4 kV (50Hz) · Minimum bending radius 5 x cable diameter · Approvals Flame test IEC 60332-1 acc. to IEC 60502-1

Cable structure · Aluminium conductor, stranded/round shaped (RM), acc. to IEC 60228, Cl. 2 (nv) · Soft annealed aluminium conductor · Insulation: EPR compound, black · Sheath: special PCP compound · Sheath colour: black

Properties · UV resistant · Oil resistant

Application

For medium mechanical stress in dry, damp, wet environments and outdoors; particularly as a power cable in wind turbines, for fixed installations in the tower or lattice tower. Due to the special cable structure, and outer sheath, this cable provides a relative flexibility compared to standard cables (NAYY-NA2XY-NA2XH). Thanks to its increased flexibility, this cable is perfectly suited for connecting wind turbines and external substations (pipes). The cable is also available with a rated voltage of 1,8/3 kV. = The product conforms with the EC Low-Voltage Directive 2006/95/EC.

Part no.

No. cores x cross-sec. mm2

AWG no.

Outer-Ø AL weight approx. approx. mm kg/km

Weight approx. kg/km

Price EUR/100m AL 0,-

708470

1 x 150

300 kcmil

435

790

on request

708471

1 x 185

350 kcmil

537

960

on request

709957

1 x 240

500 kcmil

696

1208

on request

708473

1 x 300

600 kcmil

870

1342

on request

708474

1 x 400

750 kcmil

31,4

1160

1843

on request

Dimensions and specifications may be changed without prior notice.

CONNECTION TECHNOLOGY

ALUMINIUM AS A CONDUCTOR MATERIAL The material characteristics of aluminium are considerably different than those of copper. These differences must be taken into consideration when processing a cable and selecting connection components.

Oxidation in the air When exposed to oxygen, a hard and resistant oxide coating forms within a short period of time on the surface of aluminium. The coating protects the subjacent material from further corrosion. This effect makes aluminium a highly durable material. However, the protective oxide coating on the material surface is not desirable when it comes to electrical engineering. It degrades the conductivity of the aluminium and makes contacting

A C8 crimping’s pressing pattern shows equal conductor distribution in the cable lug.

difficult. If an oxidised conductor is connected without any pretreatment (to remove the coating), the contact resistance will

metals – mainly copper – must also be taken into consideration.

be increased between the aluminium conductor and the

When aluminium comes into contact with more noble metals

connector component. This can result in temperature increases

(metals with higher electropotential) such as copper, iron, or

and, under worst-case conditions, cable fires.

brass, an electrochemical reaction may arise by means of contact

To prevent such problems, the oxide coating must be broken or

element formation. This reaction is activated by conductive

removed physically. This can be done by brushing the bare

liquids — in the field mostly by condensed water (condensation).

aluminium conductor ends before contacts are made and also

In this process, the potential differences produced by the

during the crimping process: Connector components for

electrochemical voltage series play a crucial role. The copper

aluminium conductors are equipped with special contact grease

electrode (anode), electrolyte (water), and the aluminium

from the factory, usually a grainy, abrasive material such as

electrode (cathode) create a contact element. Any voltage

corundum. Combined with high pressure, the corundum

across these elements is short-circuited by the contact between

particles cause an abrasive effect that breaks the nonconductive

the copper and aluminium. The resulting current creates a

oxide coating on the aluminium, improving contact properties

decomposition process in the aluminium, which is visible as a

and electrical connections. The grease also prevents moisture

radiant oxidation point revealing the contamination of tiny

and oxygen from entering and causing anew corrosion of the

copper particles. However, the copper does not decompose. But

contact points. Better quality cable lugs are generally equipped

the decomposition process negatively affects the electrical

with plastic plugs, which prevent the contact grease from drying

connection over the long term, with increasing contact

out or leaking during storage.

resistances that lead to temperature increases and even to fires. Therefore, we recommend using an aluminium/copper (Al/Cu)

Optimal contacting with C8 crimping

cable lug for connecting aluminium to copper peripherals. Bimetal connectors such as Al/Cu cable lugs, press connectors

For fine-wire conductor designs, we recommend that

and connecting bolt pins are manufactured using a friction

IEC 61238-1 Cl. A-tested C8 crimps be used due to the larger

welding process. They are encapsulated to prevent liquids from

oxidising surface of the conductor. C8 crimp’s contours penetrate

penetrating the connection and causing any unwanted creepage.

very deeply into a stranded bundle, equally tear up the individual

The use of Al/Cu connectors and connections is the most

strands, and thus allow for optimum contacts on all strands,

sensible way of combating the effects of oxidation on aluminium.

even in the bundle core. The use of C8 crimps (that have been

Another means of protecting against moisture is installing a

developed as part of the POWERLINE Aluminium series) allows

secondary insulation on the contact area. Depending on the

for the best possible electrical values (low contact resistance)

field of application, mechanical load, and environmental

and mechanical extraction forces to be reached.

conditions, a cold-, a roll-, or a hot-shrink tube can be used. The best protection results are achieved by shrink tubes with inside

Compatibility with electrochemical precious metals

adhesive. At the same time, the electrical contacts should be thoroughly inspected during regularly scheduled maintenance.

When it comes to specifying electrical connection components, the corrosive reactions of aluminium in the presence of other 47

ALUMINIUM AS A CONDUCTOR MATERIAL Decreasing connection strength due to creepage Finally, the creepage behaviour of aluminium is something that must be considered. Aluminium is a softer metal than copper and tends to expand or stretch over time, especially when subjected to higher pressure and temperature. Classic crimp connections suffering from creepage lose strength and would no longer be reliable to ensure proper connectivity. HELUKABELâ&#x20AC;&#x2122;s C8 crimp exhibits a filling degree of 95 percent, which can not be obtained with conventional crimp connections. The described expansion/stretch process is compensated with outstanding extraction values. At the same time, we recommend performing regular maintenance and inspection on all clamping points in accordance with their load levels.

C8-Crimp Connection

C8-Crimp

HELU-S-PK-AL-DIN Aluminium compression cable lug - straight

Compression cable lug HELU-S-PK-AL-DIN

Material

Uninsulated, straight tubular cable lug in eye type design made of aluminium. High quality version for reliable crimping. Designed for conductor type RM acc. to DIN 48201 and circulary reshaped conductors.

AL 99,5 Surface: bare

Note • Code type indicates the required hexagonal crimping insert. • Sleeves are prefilled with contact grease and sealed with plastic plug Dimensions a Diameter of the bore d Inner diameter of the cable inclusion b Flange width l Length to middle of the bore

Part no.

Type

907865 907866 907867 907868 907869 907870 907871 907872 907873 907874 907875 907876 907877 907878 907879 907880 907881 907882 906459 906436 906461 906462 907883 906463 906464 906465 907884 906466 906467 906468 906469 906470 906471 906472 906473 906474 906475 906476 906477

HELU-S-PK-AL-DIN 16-8 HELU-S-PK-AL-DIN 16-10 HELU-S-PK-AL-DIN 25-8 HELU-S-PK-AL-DIN 25-10 HELU-S-PK-AL-DIN 35-8 HELU-S-PK-AL-DIN 35-10 HELU-S-PK-AL-DIN 35-12 HELU-S-PK-AL-DIN 50-8 HELU-S-PK-AL-DIN 50-10 HELU-S-PK-AL-DIN 50-12 HELU-S-PK-AL-DIN 70-10 HELU-S-PK-AL-DIN 70-12 HELU-S-PK-AL-DIN 95-10 HELU-S-PK-AL-DIN 95-12 HELU-S-PK-AL-DIN 95-16 HELU-S-PK-AL-DIN 120-10 HELU-S-PK-AL-DIN 120-12 HELU-S-PK-AL-DIN 120-16 HELU-S-PK-AL-DIN 150-10 HELU-S-PK-AL-DIN 150-12 HELU-S-PK-AL-DIN 150-16 HELU-S-PK-AL-DIN 150-20 HELU-S-PK-AL-DIN 185-10 HELU-S-PK-AL-DIN 185-12 HELU-S-PK-AL-DIN 185-16 HELU-S-PK-AL-DIN 185-20 HELU-S-PK-AL-DIN 240-10 HELU-S-PK-AL-DIN 240-12 HELU-S-PK-AL-DIN 240-16 HELU-S-PK-AL-DIN 240-20 HELU-S-PK-AL-DIN 300-12 HELU-S-PK-AL-DIN 300-16 HELU-S-PK-AL-DIN 300-20 HELU-S-PK-AL-DIN 400-12 HELU-S-PK-AL-DIN 400-16 HELU-S-PK-AL-DIN 400-20 HELU-S-PK-AL-DIN 500-12 HELU-S-PK-AL-DIN 500-16 HELU-S-PK-AL-DIN 500-20

Cross-section RM/SM - SE mm² 16,0 - 25,0 16,0 - 25,0 25,0 - 35,0 25,0 - 35,0 35,0 - 50,0 35,0 - 50,0 35,0 - 50,0 50,0 - 70,0 50,0 - 70,0 50,0 - 70,0 70,0 - 95,0 70,0 - 95,0 95,0 - 120,0 95,0 - 120,0 95,0 - 120,0 120,0 - 150,0 120,0 - 150,0 120,0 - 150,0 150,0 - 185,0 150,0 - 185,0 150,0 - 185,0 150,0 - 185,0 185,0 - 240,0 185,0 - 240,0 185,0 - 240,0 185,0 - 240,0 240,0 - 300,0 240,0 - 300,0 240,0 - 300,0 240,0 - 300,0 300,0 300,0 300,0 400,0 400,0 400,0 500,0 500,0 500,0

a mm

d mm

b mm

l mm

Code type

8,4 10,5 8,4 10,5 8,4 10,5 13,0 8,4 10,5 13,0 10,5 13,0 10,5 13,0 17,0 10,5 13,0 17,0 10,5 13,0 13,0 21,0 10,5 13,0 17,0 21,0 10,5 13,0 17,0 21,0 13,0 17,0 21,0 13,0 17,0 21,0 13,0 17,0 21,0

5,6 5,6 6,8 6,8 8,0 8,0 8,0 10,0 10,0 10,0 11,5 11,5 13,2 13,2 13,2 14,7 14,7 14,7 16,3 16,3 16,3 16,3 18,5 18,5 18,5 18,5 21,0 21,0 21,0 21,0 23,3 23,3 23,3 26,0 26,0 26,0 29,0 29,0 29,0

16,0 18,0 16,0 18,0 20,0 20,0 20,0 23,0 23,0 23,0 28,0 28,0 32,0 32,0 32,0 32,0 32,0 32,0 35,0 35,0 35,0 35,0 40,0 40,0 40,0 40,0 46,0 46,0 46,0 46,0 50,0 50,0 50,0 55,0 55,0 55,0 63,0 63,0 63,0

52,0 52,0 60,0 60,0 67,0 67,0 67,0 74,0 74,0 74,0 84,0 87,0 90,0 90,0 90,0 98,0 98,0 98,0 104,0 104,0 104,0 104,0 109,0 109,0 109,0 109,0 119,0 119,0 119,0 119,0 125,0 125,0 125,0 120,0 120,0 120,0 140,0 140,0 140,0

12 12 12 12 14 14 14 16 16 16 18 18 22 22 22 22 22 22 25 25 25 25 28 28 28 28 32 32 32 32 38 38 38 38 38 38 44 44 44

Dimensions and specifications may be changed without prior notice.

Weight kg / 1000 items 9,6 9,7 14,8 15,3 24,5 24,5 23,5 32,9 28,8 33,8 47,7 47,3 70,1 78,2 76,2 83,8 87,9 86,4 99,8 102,3 100,8 100,2 133,9 133,9 137,5 137,5 182,8 179,4 176,2 179,0 205,4 201,4 194,3 283,0 273,3 240,0 380,0 378,0 373,5

Unit 50 50 50 50 50 50 50 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 5

Net EUR/100 items at a purchase of up to 100 101 - 500 501 - 1000 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r.

o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r.

o. r. = on request

HELU-S-PK-AL-FG compression cable lug, FG, extruded, straight ring design

Technical Data

Material: Surface: Special feature:

Note

Aluminium AL 99,5 bare or tinned smaller connecting flange (b) than DIN compression cable lugs

􁃀􀀃· Sleeve filled with contact grease and sealed with plastic plug 􁃀􀀃· Strain-relieved for aluminium conductors 􁃀􀀃· DIN 46329

HELU-S-PK-AL-FG Part no. bright 906539 906540 906541 906542 906543 906544 906545 906546 906547 906548 906549 906550 906551 906552 906553 906554 906555 906556 906557 906558 906559 906560 906561

Cross section mm2 rm/sm* 95 95 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300 400 400 400 500 500 500

rm = round cable multi-wire sm = sector cable multi-wire

Dimension in mm

Hole M

Key figures

10 12 10 12 16 10 12 16 10 12 16 12 16 20 12 16 20 12 16 20 12 16 20

22 22 22 22 22 25 25 25 28 28 28 32 32 32 34 34 34 38 38 38 44 44 44

13,2 13,2 14,7 14,7 14,7 16,3 16,3 16,3 18,3 18,3 18,3 21,0 21,0 21,0 23,3 23,3 23,3 26,0 26,0 26,0 29,0 29,0 29,0

22,0 22,0 14,7 14,7 14,7 25,0 25,0 25,0 28,5 28,5 28,5 32,0 32,0 32,0 34,0 34,0 34,0 38,5 38,5 38,5 44,0 44,0 44,0

10,5 13,0 10,5 13,0 17,0 10,5 13,0 17,0 10,5 13,0 17,0 13,0 17,0 21,0 13,0 17,0 21,0 13,0 17,0 21,0 13,0 17,0 21,0

25 25 30 30 30 30 30 30 30 30 30 38 38 38 38 38 38 38 38 38 44 44 44

75 75 80 80 80 90 90 90 91 91 91 103 103 103 103 103 103 116 116 116 122 122 122

56 56 56 56 56 60 60 60 60 60 60 70 70 70 70 70 70 73 73 73 79 79 79

Other dimensions available on request. Subject to technical changes. Prices available on request.

HELU-S-PK-AL/CU Copper compression cable lug – straight HELU-S-PK-AL/CU Aluminium/copper compression cable lug - straight

Compression cable lug HELU-S-PK-AL/CU

Material

Non-insulated, straight compression lug in eye type design made of aluminium. High quality version for reliable crimping. Designed for conductor type RM and circulary reshaped conductors.

Part no. Part no. 907568 907569 907570 907568 907571 907569 907572 907570 907573 907571 907574 907572 907575 907573 907576 907574 907577 907575 907578 907576 907579 907577 907580 907578 907581 907579 907582 907580 907583 907581 907584 907582 907585 907583 907586 907584 907587 907585 907588 907586 907589 907587 907590 907588 907591 907589 907592 907590 906478 907591 906172 907592 906173 906478 907593 906172 906479 906173 906480 907593 906481 906479 906482 906480 906483 906481 906185 906482 906484 906483 906485 906185 906486 906484 906487 906485 906488 906489 906490

Cross-section mm² rm/sm se Cross-section 10 RM/SM - SE 16 25 mm² 16 10 - - 25 25 16 - 2535 25 16 - 2535 25 25 - 3535 35 25 - 3550 35 25 - 3550 35 35 - 5050 50 35 - 5070 50 35 - 5070 50 50 - 7070 70 50 - 7095 70 50 - 7095 70 70 - 9595 70 70 - 9595 95 70 - 95 120 95 70 - 95 120 9595 - 120 120 9595 - 120 120 12095 - 120 150 12095 - 120 150 120120 - 150 150 120120 - 150 150 150120 - 150 185 150120 - 150 185 150150 - 185 185 150150 - 185 185 185150 - 185 240 185150 - 185 240 185185 - 240 240 185185 - 240 240 185185 - 240 240 240185 - 240 300 240185 - 240 300 240240 - 300 300 240240 - 300 300 300240 - 300300240 - 300300 300 400 -

Drilling M Boring M 8 8 10 8 88 10 10 12 8 108 10 12 12 8 108 10 12 12 8 108 10 12 12 8 16 0 08 10 16 12 8 16 10 128 10 16 12 8 16 10 128 10 16 12 8 16 10 128 10 16 12 8 16 10 128 10 16 12 8 16 10 20 12 10 16 12 20 16 20 10

a mm a 8,4 mm 8,4 10,5 8,4 8,4 8,4 10,5 10,5 13,0 8,4 8,4 10,5 10,5 13,0 13,0 8,4 8,4 10,5 10,5 13,0 13,0 8,4 8,4 10,5 10,5 13,0 13,0 8,4 17,0 10,5 8,4 13,0 10,5 17,0 13,0 8,4 17,0 10,5 8,4 13,0 10,5 17,0 13,0 8,4 17,0 10,5 8,4 13,0 10,5 17,0 13,0 8,4 17,0 10,5 8,4 13,0 10,5 17,0 13,0 8,4 17,0 10,5 21,0 13,0 10,5 17,0 13,0 21,0 17,0 10,5 21,0 13,0 10,5 17,0 13,0 21,0 17,0 21,0 10,5

Socket: Al 99,5 and Cu acc. to DIN EN 13601 Surface: bare

Note

• Code type indicates the required hexagonal crimping insert. • Al-sleeves are prefilled with contact grease and sealed with plastic plugs

d mm d 5,0 mm 5,6 5,6 5,0 6,8 5,6 6,8 5,6 6,8 6,8 8,0 6,8 8,0 6,8 8,0 8,0 9,8 8,0 9,8 8,0 9,8 9,8 11,2 9,8 11,2 9,8 11,2 11,2 11,2 11,2 13,2 11,2 13,2 11,2 13,2 13,2 13,2 13,2 14,7 13,2 14,7 13,2 14,7 14,7 14,7 14,7 16,3 14,7 16,3 14,7 16,3 16,3 16,3 16,3 18,3 16,3 18,3 16,3 18,3 18,3 18,3 18,3 18,3 18,3 21,0 18,3 21,0 18,3 21,0 21,0 21,0 21,0 23,3 21,0 23,3 21,0 23,3 23,3 26,0

b mm b 20 mm 20 20 20,0 20 20,0 20 20,0 26 20,0 20 20,0 20 26,0 26 20,0 20 20,0 20 26,0 26 20,0 26 20,0 26 26,0 26 26,0 30 26,0 26 26,0 26 30,0 26 26,0 30 26,0 26 26,0 26 30,0 26 26,0 30 26,0 30 26,0 30 30,0 30 30,0 30 30,0 30 30,0 30 30,0 30 30,0 36 30,0 36 30,0 30 36,0 30 36,0 36 30,0 36 30,0 30 36,0 30 36,0 36 36 36

l mm l 50 mm 60 60 50,0 65 60,0 65 60,0 67 65,0 75 65,0 75 67,0 75 75,0 75 75,0 75 75,0 75 75,0 85 75,0 85 75,0 85 85,0 88 10,0 86 85,0 86 88,0 86 86,0 88 86,0 88 86,0 88 88,0 88 88,0 90 88,0 100 88,0 100 90,0 100 100,0 100 100,0 102 100,0 102 100,0 102 102,0 105 102,0 105 102,0 112 105,0 112 105,0 115 112,0 115 112,0 115 115,0 116 115,0 116 116 125

Code Typ Code 10 type 12 12 10 12 12 12 12 12 12 14 12 14 12 14 14 16 14 16 14 16 16 18 16 18 16 18 18 18 18 22 18 22 18 22 22 22 22 22 22 22 22 22 22 22 22 25 22 25 22 25 25 25 25 28 25 28 25 28 28 28 28 28 28 32 28 32 28 32 32 32 32 34 32 34 32 34 34 38

Weight kg/1000 items Weight 26,5 kg / 1000 35,4 items 34,2 26,5 35,7 35,4 34,4 34,2 44,5 35,7 45,5 34,4 44,2 44,5 51,5 45,5 48,7 44,2 47,2 51,5 59,9 48,7 61,9 47,2 73,7 59,9 73,7 61,9 81,0 73,7 102,9 73,7 105,9 81,0 103,4 102,9 109,9 105,9 106,8 103,4 106,8 109,9 104,5 106,8 114,5 106,8 138,8 104,5 138,0 114,5 135,7 138,8 128,8 138,0 183,7 135,7 176,1 128,8 173,1 183,7 196,8 176,1 189,7 173,1 204,1 196,8 204,1 189,7 225,8 204,1 218,5 204,1 218,4 225,8 226,4 218,5 232,2 225,0 328,7

Dimensions a Diameter of the boring d Inner diameter of the cable inclusion b Flange width l Length Unit Unit 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 10 25 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 10 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Net EUR/100 items at a purchase of

up to 500 501-1000 1001-5000 Net EUR/100 items at a purchase of o.r. up to 500 o.r. 501 - 1000o.r. 1001 - 5000 o.r. o.r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o. r. o. r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o.r. o.r. o.r. Continuation o.r. o.r. o.r. o.r. o.r. o.r.

51 15

HELU-S-PK-AL/CU Copper compression cable lug – straight Part no. Part no. 906486 906212 906487 906174 906488 906175 906489 906491 906490 906492 906212 906493 906174 906494 906175 907594 906491 907595 906492 907596 906493 906494 907594 907595 907596

Cross-section Cross-section mm² RM/SM - SE mm² rm/sm se 400 300 - - 400 300 - - 400 300 - - 500 300 - - 500 400 - - 500 400 - - 500 400 - - 625 400 - - 625 500 - - 625 500 - - 500 - - 500 - - 625 - - 625 - - 625 - -

Boring Drilling M M 1012 1216 1620 2010 1012 1216 1620 2012 1016 1220 16 20 12 16 20

a a mm mm 10,5 13,0 13,0 17,0 17,0 21,0 21,0 10,5 10,5 13,0 13,0 17,0 17,0 21,0 21,0 13,0 10,5 17,0 13,0 21,0 17,0 21,0 13,0 17,0 21,0

d d mm mm 23,3 26,0 23,3 26,0 23,3 26,0 23,3 29,0 26,0 29,0 26,0 29,0 26,0 29,0 26,0 35,0 29,0 35,0 29,0 35,0 29,0 29,0 35,0 35,0 35,0

b b mm mm 30,0 36 30,0 36 36,0 36 36,0 44 36,0 44 36,0 44 36,0 44 36,0 50 44,0 50 44,0 50 44,0 44,0 50,0 50,0 50,0

l l mm mm 115,0 125 116,0 125 116,0 125 116,0 140 125,0 140 125,0 140 125,0 140 125,0 177 140,0 177 140,0 177 140,0 140,0 177,0 177,0 177,0

Code Code type Typ 34 38 34 38 34 38 34 44 38 44 38 44 38 44 38 52 44 52 44 52 44 44 52 52 52

Weight Weight kg/1000 kg / 1000 items items 218,4 332,7 226,4 352,6 232,2 341,5 225,0 437,1 328,7 433,3 332,7 428,3 352,6 420,8 341,5 630,1 437,1 770,0 433,3 763,0 428,3 420,8 630,1 770,0 763,0

Unit Unit 5 5 5 5 5 5 5 5 1 1 1 1 1 1 1

5 5 5 1 1 1 1 1 1 1

Net EUR/100 items at a purchase of Net EUR/100 items at a purchase of up to 500 501 - 1000 1001 - 5000 up to 500 501-1000 1001-5000 o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o.r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r.

Dimensions and specifications may be changed without prior notice.

52 16

o. r. = on request

HELU-S-PV-AL-DIN Aluminium press connector

Press connector HELU-S-PV-AL-DIN Press connector for strain-relieved connections of conductors designed acc. to DIN 46267 part 2.

Material

Technical data

Socket: Al 99,5 Surface: bare

Temperature range: up to +120°C

Note

• Code type indicates the required hexagonal crimping insert. • Part No. 907835 is not standardized. • Sleeves are prefilled with contact grease and sealed with plastic plug.

Dimensions d Inner diameter of the cable inclusion l Length

Part no. Part no. 907835 907835 906511 906511 906512 906512 906513 906513 906514 906514 906515 906515 906516 906516 906406 906406 906517 906517 906518 906518 906519 906519 906520 906520 906521 906521

Cross-section Cross-section RM/SM - SE mm² mm² rm/sm se 16 - 25 1625 - 35 25 2535 - 50 35 3550 - 70 50 5070 - 95 70 7095 - 120 95 95 120 - 150 120 120 150 - 185 150 150 185 - 240 185 185 240 - 300 240 240 300 - - 300 300 400 - - 400 500 - - 500 -

d mm

d mm 5,6 6,8 5,6 8,0 6,8 10,0 8,0 11,510,0 13,211,5 14,713,2 16,314,7 18,516,3 21,018,5 23,321,0 26,023,3 29,026,0 29,0

l mm

l mm 55,0 70,055 70,0 85,0 85,0 85,0 85,0 105,0 105,0 105,0 105,0 105,0 105,0 125,0 125,0 125,0 125,0 145,0 145,0 145,0 145,0 210,0 210,0 210,0 210,0

Dimensions and specifications may be changed without prior notice.

Code type Code Typ 12 12 12 14 12 16 14 18 16 22 18 22 22 25 22 28 25 32 28 34 32 38 34 44 38 44

Weight Unit kg / 1000 Gewicht items kg/1000 Items 13,4 50 13,4 15,4 50 15,4 28,5 50 28,5 34,0 25 34,0 55,9 25 55,9 82,1 10 82,1 86,4 10 86,4 111,3 10 111,3 143,5 10 143,5 191,7 10 191,7 227,1 10 227,1 359,0 5 359,0 455,0 5 455,0

Net EUR/100 items at a purchase of Net EUR/100 Items at a purchase of up to 100 101 - 500 501 - 1000 Unit up to 500 501-1000 1001-5000 o. r. o. r. o. r. 50 77,30 o. r. 108,20 o. r. 100,40 o. r. 50 79,10 o. r. 110,70 o. r. 102,80 o. r. 50 81,80 o. r. 114,50 o. r. 106,30 o. r. 25 93,10 o. r. 130,40 o. r. 121,10 o. r. 25 168,80 156,70 120,60 o. r. o. r. o. r. 10 164,30 o. r. 230,00 o. r. 213,60 o. r. 10 165,80 o. r. 232,20 o. r. 215,60 o. r. 10 188,30 o. r. 263,60 o. r. 244,80 o. r. 10 280,20 o. r. 392,20 o. r. 364,20 o. r. 10 478,60 444,40 341,90 o. r. o. r. o. r. 10 613,30 o. r. 858,60 o. r. 797,30 o. r. 5 1459,20 o. r. 2042,90 o. r.1897,00 o. r. 5 2311,30 2146,20 1650,90

o. r. = on request

53 19

HELU-S-PV-AL/CU Aluminium / Copper press connector HELU-S-PV-AL/CU HELU-S-PV-AL/CU Aluminium / Copper press connector Aluminium / Copper press connector HELU-S-PV-AL/CU Aluminium / Copper press connector

Press Connector Material Press Connector Material Socket: Al 99,5 and Cu acc. to DIN EN 13601 HELU-S-PV-AL/CU Press Connector Socket: Al 99,5 and Cu acc. to DIN EN 13601 Surface: bare HELU-S-PV-AL/CU Press connector for aluminium conductors, strain Material Socket: Al 99,5 and Cu acc. to DIN EN 13601 Surface: bare Master: '906049', ProductGroup: 'PG6784', Layout: 'L1033_1' HELU-S-PV-AL/CU Press connector for aluminium conductors, strain relieved Press Connector Material Surface: bare Press connector for aluminium conductors, strain Note relieved Socket: Al 99,5 and Cu acc. to DIN EN 13601 HELU-S-PV-AL/CU Note relieved Al-sleeves are prefilled with contact grease and Surface: bare Press connector for aluminium conductors, strain Al-sleeves are prefilled with contact grease and Note sealed with plastic plug.

relieved

KAC-U Bi-metallic washer

Al-sleeves are prefilled with contact grease and sealed with plastic plug. Note sealed with plastic plug. Al-sleeves are prefilled with contact grease and sealed with plastic plug.

Part no. Part no.

Cross-section Cross-section Code AL CU type Cross-section Cross-section Code RM/SM - SE SE AL / CU AL CU Part no. Cross-section Cross-section type Code mm² mm² RM/SM - SE SE AL / CU AL CU type 907836 16 - 25 6 12 / 5 mm² mm² RM/SM - SE SE AL / CU Part no. Cross-section Cross-section Code 907837 16 10 12 907836 16 - 25 - 25 6 12 / 6 / 5 mm² mm² AL CU type 907838 16 - 25 - 25 16 12 / 6 / 8 907837 16 10 12 907836 16 - 25 6 12 / 5 RM/SM - SE SE AL / CU 907839 25 - 35 10 12 / 6 907838 16 16 12 907837 16 - 25 - 25 10 12 / 8 / 6 mm² mm² 907840 25 - 35 - 35 16 12 / 6 / 8 907839 25 10 12 907838 16 16 12 907836 16 - 25 - 25 6 12 / 8 / 5 907841 25 - 35 25 12 / 10 907840 25 - 35 16 12 / 8 907839 25 - 35 10 12 / 6 907837 16 - 25 10 12 / 6 907842 35 - 35 - 50 16 14 / 10 / 8 907841 25 25 12 907840 25 - 35 16 12 / 8 907838 16 - 25 16 12 / 8 907843 35 - 50 - 50 25 14 / 8 / 10 907842 35 16 14 907841 25 - 35 25 12 / 10 907839 25 - 35 10 12 / 6 907844 35 - 50 - 50 35 14 / 10 / 12 907843 35 25 14 907842 35 - 50 16 14 / 8 907840 25 - 35 16 12 / 8 907845 50 - 70 25 16 / 10 907844 35 - 50 35 14 / 12 907843 35 - 50 25 14 / 10 907841 25 - 35 25 12 / 10 907846 50 - 70 - 70 35 16 / 10 / 12 907845 50 25 16 907844 35 - 50 35 14 / 12 907842 35 - 50 16 14 / 8 907847 50 - 70 - 70 50 16 / 12 / 14 907846 50 35 16 907845 50 - 70 25 16 / 10 907843 35 - 50 25 14 / 10 907848 70 - 70 - 95 25 18 / 14 / 10 907847 50 50 16 907846 50 - 70 35 16 / 12 907844 35 - 50 35 14 / 12 907849 70 - 95 - 95 35 18 / 10 / 12 907848 70 25 18 907847 50 - 70 50 16 / 14 907845 50 - 70 25 16 / 10 907850 70 - 95 50 18 / 14 907849 70 - 95 35 18 / 12 907848 70 - 95 25 18 / 10 907846 50 - 70 35 16 / 12 907851 70 - 95 - 95 70 18 / 14 / 16 907850 70 50 18 907849 70 - 95 35 18 / 12 907847 50- 120 - 70 50 16 / 14 907852 95 35 22 / 16 / 12 907851 70 - 95 70 18 907850 70 - 95 50 18 / 14 907848 70 - 95 25 18 / 10 907853 95 - 120 - 120 50 22 / 12 / 14 907852 95 35 22 907851 70 - 95 70 18 / 16 907849 70 - 95 35 18 / 12 907854 95 - 120 - 120 70 22 / 14 / 26 907853 95 50 22 22 / 12 907852 95 - 120 35 907850 70- 120 - 95 50 18 907855 95 95 22 / 14 / 18 907854 95 - 120 70 22 / 26 907853 95 50 22 / 14 907851 70- 120 - 95 70 18 / 16 907856 120 - 150 50 22 / 14 907855 95 - 120 - 120 95 22 / 26 / 18 907854 95 70 22 907852 95 - 120 35 22 907857 120 - 150 70 22 / 12 / 16 907856 120 - 150 50 22 / 14 907855 95 95 22 907853 95 - 120 - 120 50 22 / 18 / 14 907858 120 - 150 95 22 / 18 907857 120 - 150 70 22 / 16 907856 120 - 150 50 22 / 14 907854 95 - 120 70 22 / 26 907859 120 - 150 - 150 120 22 / 18 / 20 Bi-metallic washer for the processing of 907858 120 95 22 907857 120 - 150 70 22 / 16 aster: '907836', 907855 95 - 120 95 22 906460 ProductGroup: 'PG7756', 150 - 185 70 Layout: 'L138' 25 / 18 / 16 907859 120 - 150 120 22 / 20 aluminium-copper materials. 907858 120 - 150 95 22 / 18 907856 120 - 150 50 22 / 14 906495 150 - 185 95 25 / 18 906460 150 - 150 - 185 70 25 / 20 / 16 907859 120 120 22 Only for use in dry areas. 907857 120 70 22 906209 150 - 150 - 185 120 25 / 16 / 20 906495 150 - 185 95 25 / 18 906460 150 - 185 70 25 / 16 907858 120 - 150 95 22 / 18 906496 150 - 185 - 185 150 25 / 20 / 22 906209 150 120 25 906495 150 - 185 95 25 / 18 907859 120 120 22 906497 185 - 150 - 240 95 28 / 20 / 18 906496 150 - 185 150 25 / 22 906209 150 - 185 120 25 / 20 906460 150 - 185 70 25 / 16 906498 185 - 240 120 28 / 20 906497 185 - 185 - 240 95 28 / 22 / 18 906496 150 150 25 906495 150 95 25 906499 185 - 185 - 240 150 28 / 18 / 22 906498 185 - 240 120 28 / 20 906497 185 - 240 95 28 / 18 906209 150 120 25 906500 185 - 185 - 240 185 28 / 20 / 25 906499 185 - 240 150 28 / 22 906498 185 - 240 120 28 / 20 906496 150 150 25 906501 240 - 185 - 300 120 32 / 22 / 20 906500 185 - 240 185 28 / 25 906499 185 - 240 150 28 / 22 906497 185 - 240 95 28 / 18 906502 240 - 300 - 300 150 32 / 20 / 22 906501 240 120 32 906500 185 - 240 185 28 / 25 906498 185 120 28 906503 240 - 240 - 300 185 32 / 20 / 25 906502 240 - 300 150 32 / 22 240 - 300 120 32 / 20 906501 906499 185 - 240 150 28 / 22 906504 240 - 300 240 32 / 28 906503 240 - 300 - 300 185 32 / 22 / 25 906502 240 150 32 906500 185 185 28 Part no. Cross-section Cross-section Code 906505 300- 240 - - 150 34 / 25 / 22 906504 240 - 300 240 32 / 28 906503 240 - 300 185 32 / 25 906501 240 - 300 120 32 / 20 AL CU type 906506 300 - - - - 185 34 / 22 / 25 906504 906505 300 150 34 240 - 300 32 / 28 906502 240 150 32 RM/SM - SE SE240 906507 300- 300 - - 240 34 / 22 / 28 Part no. Size Inner ØAL / CU 906506 300 - - 185 34 / 25 906505 300 - - 150 34 / 22 906503 240 - 300 185 32 / 25 mm² mm² 906508 300 - - 300 34 / 32 mm 906507 300 - - 240 34 / 25 / 28 185 34 906506 300- 300 - - 906504 240 240 32/ 25 / 28 906509 400 - - 185 906049 8,5 38 906508 300M8 - - x 1,5 300 34 / 28 / 32 906507 300 - - 240 34 906505 300- - - - 150 34/ 28 / 22 906210 400 240 906050 11,0 38 906508 300M10 - - x 1,5 300 34 / 25 / 32 906506 300 - - 185 34 906510 400 - - 300 906051 M12 x 1,5 13,0 38 / 32 906507 300- - - - 240 34 / 28 907860 500 240 906052 M14 x 1,5 15,0 44 / 28 906508 300- - - - 300 34 / 32 907861 500 300 906053 M16 x 1,5 17,0 44 / 32 907862 500 - - 400 44 / 38

Washer KAC-U

d1 d2 l CU AL mm d1 d2 l mm mm CU AL mm d1 d2 l mm mm CU AL mm 3,7 5,6 45,0 mm mm d1 d2 l 45,0 4,4 5,6 3,7 5,6 45,0 CU AL mm 5,5 5,6 56,0 4,4 5,6 45,0 3,7 5,6 45,0 mm mm 4,4 6,8 51,0 5,5 5,6 56,0 4,4 5,6 45,0 5,5 6,8 61,0 4,4 6,8 51,0 5,5 5,6 56,0 3,7 5,6 45,0 7,0 6,8 62,0 5,5 6,8 61,0 4,4 6,8 51,0 4,4 5,6 45,0 5,5 8,0 71,0 7,0 6,8 62,0 5,5 6,8 61,0 5,5 5,6 56,0 7,0 8,0 71,0 5,5 8,0 71,0 7,0 6,8 62,0 4,4 6,8 51,0 8,2 8,0 70,0 7,0 8,0 71,0 5,5 8,0 71,0 5,5 6,8 61,0 7,0 9,8 71,5 8,2 8,0 70,0 7,0 8,0 71,0 7,0 6,8 62,0 8,2 9,8 71,5 7,0 9,8 71,5 8,2 8,0 70,0 5,5 8,0 71,0 10,0 9,8 71,5 8,2 9,8 71,5 7,0 9,8 71,5 7,0 8,0 71,0 7,0 11,2 79,0 10,0 9,8 71,5 8,2 9,8 71,5 8,2 8,0 70,0 8,2 11,2 79,0 7,0 11,2 79,0 10,0 9,8 71,5 7,0 9,8 71,5 10,0 11,2 85,0 8,2 11,2 79,0 7,0 11,2 79,0 8,2 9,8 71,5 11,5 11,2 88,0 10,0 11,2 85,0 8,2 11,2 79,0 10,0 9,8 71,5 8,2 13,2 79,0 11,5 11,2 88,0 10,0 11,2 85,0 7,0 11,2 79,0 10,0 13,2 85,0 8,2 13,2 79,0 11,5 11,2 88,0 8,2 11,2 79,0 11,5 13,2 87,0 10,0 13,2 85,0 8,2 13,2 79,0 10,0 11,2 85,0 13,5 13,2 94,0 11,5 13,2 87,0 10,0 13,2 85,0 11,5 11,2 88,0 10,0 14,7 87,0 13,5 13,2 94,0 11,5 13,2 87,0 8,2 13,2 79,0 11,5 14,7 89,0 10,0 14,7 87,0 13,5 13,2 94,0 10,0 13,2 85,0 13,5 14,7 97,0 11,5 14,7 89,0 10,0 14,7 87,0 11,5 13,2 87,0 15,5 14,7 98,0 E-Al, one side copper plated 13,5 14,7 97,0 11,5 14,7 89,0 13,5 13,2 94,0 11,5 16,3 101,0 15,5 14,7 98,0 13,5 14,7 97,0 10,0 14,7 87,0 13,5 16,3 108,0 11,5 16,3 101,0 15,5 14,7 98,0 11,5 14,7 89,0 15,5 16,3 108,0 13,5 16,3 108,0 11,5 16,3 101,0 13,5 14,7 97,0 17,0 16,3 113,0 15,5 16,3 108,0 13,5 16,3 108,0 15,5 14,7 98,0 13,5 18,3 108,0 17,0 16,3 113,0 15,5 16,3 108,0 11,5 16,3 101,0 15,5 18,3 108,0 13,5 18,3 108,0 17,0 16,3 113,0 13,5 16,3 108,0 17,0 18,3 113,0 15,5 18,3 108,0 13,5 18,3 108,0 15,5 16,3 108,0 19,0 18,3 116,0 17,0 18,3 113,0 15,5 18,3 108,0 17,0 16,3 113,0 15,5 21,0 120,0 19,0 18,3 116,0 17,0 18,3 113,0 13,5 18,3 108,0 17,0 21,0 124,0 15,5 21,0 120,0 19,0 18,3 116,0 15,5 18,3 108,0 19,0 21,0 127,0 17,0 21,0 124,0 15,5 21,0 120,0 17,0 18,3 113,0 21,5 21,0 132,0 19,0 21,0 127,0 17,0 21,0 19,0 18,3 116,0 d1 d2 l 124,0 17,0 23,3 124,0 21,5 21,0 132,0 19,0 21,0 127,0 15,5 21,0 120,0 CU AL mm 19,0 23,3 128,0 17,0 23,3 124,0 21,5 21,0 132,0 17,0 21,0 124,0 mm mm 21,5 23,3 Thickness 134,0 Outer Ø 19,0 23,3 128,0 17,0 23,3 124,0 19,0 21,0 127,0 24,5 23,3 144,0 mm 21,5 23,3 mm 134,0 19,0 23,3 128,0 21,5 21,0 132,0 19,0 26,0 131,0 18,0 1,0 24,5 23,3 144,0 21,5 23,3 134,0 17,0 23,3 124,0 21,5 26,0 135,0 22,0 24,5 23,3 2,0 144,0 19,0 23,3 128,0 24,5 26,0 145,0 28,0 2,0 21,5 23,3 134,0 21,5 29,0 145,0 28,0 2,0 24,5 23,3 144,0 24,5 29,0 155,0 35,0 2,0 27,5 29,0 173,0

Material

Weight kg / 1000 Weight items kg / 1000 Weight items kg / 1000 9,2 items Weight 9,4 9,2 kg / 1000 15,8 9,4 9,2 items 9,9 15,8 9,4 16,1 9,9 15,8 9,2 19,2 16,1 9,9 9,4 21,2 19,2 16,1 15,8 24,1 21,2 19,2 9,9 29,9 24,1 21,2 16,1 26,6 29,9 24,1 19,2 33,4 26,6 29,9 21,2 43,5 33,4 26,6 24,1 36,2 43,5 33,4 29,9 42,2 36,2 43,5 26,6 53,3 42,2 36,2 33,4 64,0 53,3 42,2 43,5 57,4 64,0 53,3 36,2 69,1 57,4 64,0 42,2 78,9 69,1 57,4 53,3 98,8 78,9 69,1 64,0 66,5 98,8 78,9 57,4 76,1 66,5 98,8 69,1 97,7 76,1 66,5 78,9 108,3 97,7 76,1 98,8 95,9 108,3 97,7 66,5 116,6 95,9 108,3 76,1 125,9 116,6 95,9 97,7 155,0 125,9 116,6 108,3 130,0 155,0 125,9 95,9 140,1 130,0 155,0 116,6 169,3 140,1 130,0 125,9 185,3 169,3 140,1 155,0 173,6 185,3 169,3 130,0 200,8 173,6 185,3 140,1 218,4 200,8 173,6 169,3 280,0 218,4 200,8 185,3 Weight 205,1 280,0 218,4 173,6 kg / 1000 225,8 205,1 280,0 200,8 items 290,0 Unit 225,8 205,1 218,4 349,0 290,0 225,8 280,0 267,0 10 349,0 290,0 205,1 329,0 10 349,0 225,8 386,0 10 290,0 402,0 10 349,0 464,1 10 643,6

Technical data Technical data Temperature range: up to +120°C Technical data Temperature range: up to +120°C Temperature range: up to +120°C Technical data Temperature range: up to +120°C Dimensions d1 Dimensions Inner diameter of the cable inclusion, Dimensions d1 Inner diameter of the cable inclusion, copper side d2 d1 copper side Inner diameter of the cable inclusion, Dimensions copper side d2 Inner diameter of the cable inclusion, aluminium side d1 Inner diameter of the cable inclusion, Inner diameter of the cable inclusion, aluminium side ld2 Length copper side aluminium side l Length d2 Inner diameter of the cable inclusion, l Length Unit Net EUR/100 items at a purchase of aluminium side up to 100 101 - 500 501 - 1000 Unit Net EUR/100 items at a purchase of l Length

up to 100 101 - 500 501 - 1000 Net EUR/100 items at a purchase of up to 100 101 - 500 501 - 1000 25 o. r. o. r. o. r. Unit Net EUR/100 items at a purchase of 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. up to 100 101 - 500 501 - 1000 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 10 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 25 o. r. o. r. o. r. 25 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 25 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 25 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 10 o. r. o. r. o. r. o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 5 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 10 o. r. o. r. o. r. 10 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 10 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 10 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. 5555 o. r. o. r. o. r. o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. Dimensions 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. D 55555 Outer diameter o. r. o. r. o. r. o. r. o. r. o. r. 5 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. d 55555 Inner diameter o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. h 55555 Height o. r. o. r. o. r. o. r. o. r. o. r. 5 o. r. o. r. o. r. Unit Net EUR/100 items at a purchase of 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. up to 100 101 - 500 501 - 1000 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. Net EUR/100 items at a purchase of 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. o. r. up to 100 101 - 500 501 - 1000 o. r. 5 o. r. o. r. o. r. 5 o. r. o. r. 5 o. r. o. r. o. r. 15 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. 5 o. r. o. r. o. r. Continuation o. r. o. r. o. r. 15 o. r. o. r. o. r. o. r. o. r. 5 o. r. o. r. o. r. o. r. o. r. o. r. o. r. 15 o. r. o. r. o. r. Continuation o. r. o. r. o. r. o. r. o. r. o. r. 15 o. r. o. r. o. r. o. r. o. r. o. r. Continuation o. r. o. r. o. r. 15 o. r. o. r. o. r. o. r. o. r. o. r. 1 o. r. o. r. o. r. Continuation Unit

HELU-S-PV-AL/CU Aluminium / Copper press connector

Dimensions and specifications may be changed without prior notice. 20 Dimensions and specifications may be changed without prior notice.

54 20

o. r. = on request o. r. = on request

HELU-S-PAB-AL-DIN Aluminium Compression Terminal Pin Type

Aluminium Compression Terminal Pin Type

Material

路 Aluminium Alloy 99,5

HELU-S-PAB-AL-DIN

Note

路 Code type indicates the required hexagonal crimp insert 路 AL-sleeves are prefilled with contact grease and sealed with plastic plug

Part no. 908301 908302 908303 908304 908305 908306 908307 908308 908309 908310

Type HELU-S-PAB-AL-DIN 50 HELU-S-PAB-AL-DIN 70 HELU-S-PAB-AL-DIN 95 HELU-S-PAB-AL-DIN 120 HELU-S-PAB-AL-DIN 150 HELU-S-PAB-AL-DIN 185 HELU-S-PAB-AL-DIN 240 HELU-S-PAB-AL-DIN 300 HELU-S-PAB-AL-DIN 400 HELU-S-PAB-AL-DIN 500

cross section mm虏" se 70 95 120 150 185 240 300 -

rm 50 70 95 120 150 185 240 300 400 500

d d3 L

Dimensions a d d3 D l1 L

depth of bore inner diameter, tube outer diameter, tube outer diameter, pin bolt length total length

key figures

mm 41,0 48,0 48,0 49,0 58,5 58,5 69,0 69,0 70,0 80,0

mm 9,8 11,2 13,2 14,7 16,3 18,3 21,0 23,3 26,0 29,0

mm 16,0 18,5 22,0 23,0 25,0 28,5 32,0 34,0 38,5 44,0

mm 8 10 12 13 14 16 18 20 23 26

mm 25 30 33 38 38 44 44 46 52 58

mm 77 89 93 100 110 120 130 132 140 156

Type 16 18 22 22 25 28 32 34 38 44

HELU-S-PAB-AL/CU-DIN Bimetalic Compression Terminal Pin Type

Bimetalic Compression Terminal Pin Type HELU-S-PAB-AL/CU-DIN

Material

· Aluminium Alloy 99,5 (tube) and bare copper (pin) according to DIN EN 13601 · Surface: bare

l1 D

d d3 L

Note

Dimensions

· Code type indicates the required hexagonal crimp insert · AL-sleeves are prefilled with contact grease and sealed with plastic plug

Part no. 908191 908192 908193 908194 908195 908196 908197 908198 908199 908200 908201 908202 908203

Type HELU-S-PAB-AL/CU-DIN 16 HELU-S-PAB-AL/CU-DIN 25 HELU-S-PAB-AL/CU-DIN 35 HELU-S-PAB-AL/CU-DIN 50 HELU-S-PAB-AL/CU-DIN 70 HELU-S-PAB-AL/CU-DIN 95 HELU-S-PAB-AL/CU-DIN 120 HELU-S-PAB-AL/CU-DIN 150 HELU-S-PAB-AL/CU-DIN 185 HELU-S-PAB-AL/CU-DIN 240 HELU-S-PAB-AL/CU-DIN 300 HELU-S-PAB-AL/CU-DIN 400 HELU-S-PAB-AL/CU-DIN 500

cross section mm²" rm se 16 35 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300 400 500 -

a mm 26,0 31,0 41,0 41,0 48,0 48,0 49,0 58,5 58,5 69,0 69,0 70,0 80,0

d mm 5,6 6,8 8,0 9,8 11,2 13,2 14,7 16,3 18,3 21,0 23,3 26,0 29,0

d3 mm 12,0 12,0 14,0 16,0 18,5 22,0 23,0 25,0 28,5 32,0 34,0 38,5 44,0

a d d3 D l1 L

mm 6 6 7 8 10 12 12 12 14 16 18 20 22

mm 20 20 22 25 30 33 38 38 44 44 46 52 58

depth of bore inner diameter, tube outer diameter, tube outer diameter, pin bolt length total length

L mm 56,0 61,5 72,5 78,0 92,5 95,0 105,0 117,5 124,0 136,5 138,0 150,0 176,0

key figures Type 12 12 14 16 18 22 22 25 28 32 34 38 44

Weight kg/1000 pcs. 15,40 16,00 25,10 34,50 57,80 86,40 96,70 115,20 167,80 223,00 272,40 379,00 575,20

Unit pcs. 25 25 25 25 10 10 10 5 5 5 5 5 5

WK-SC-P Bolt Connector

Design

Technical Data Material: Surface: Dimensions:

• with divider • Conductor channel with transverse grooves and protection against conductor oxidation

Aluminium alloy tin plated d1 = 42 mm d2 = 26.2 mm L1 = 220 mm

These bolt connectors were developed especially for the HELUWIND® WK POWERLINE ALU and successfully tested according to IEC– DIN EN 61238-1 Class A. SICON bolt connector 185-400 + 500 mm² RE Al/Cu + 300 flex Thanks to the special design of the bolts, there are no predetermined breaking points in the threads. Instead the bolt always reliably rips on the surface of the terminal body.

fine-wire SM 120° SE 120° SM 90° SE 90° RE RMV RM Conductor types as per DIN 60228 - 09/2005

• No protrusions on the terminal body • Full utilization of the thread load carrying capacity for every conductor cross section • No special tool required • Gentle shearing off of the shear bolt makes tightening easier

185 - 240 (300 max. Ø 26 mm) 185 (240 pressed round) 185 - 240 185 - 240 185 - 240 185 - 500 185 - 400 185 - 400 Cross section range: aluminium conductor

185 - 240 (300 max. Ø 26 mm) 185 (240 pressed round) 185 - 240 185 - 500 185 - 400 185 - 400 Cross section range: copper conductor

Other conductor cross sections and dimensions on request.

SICON – The first stepless shear bolt 1

A standard hexagonal wrench works on a threaded pin which will be screwed into the hole of the stepless compression bolt. The traction is not interrupted by any step or notch on the bolt.

When screwing in the SICON bolt, the pressure plate loosens on the bottom of the bolt. The bolt now turns on this plate; compared to conventional bolts, no head friction occurs on the conductor. The bolt´s torque generates the contact pressure almost independently of the conductor material. This way, a significantly higher contact pressure is achieved for Aluminium conductors and even fine-wired conductors are not damaged.

The SICON bolt continues to turn until the shearing moment is reached. When screwed in, the thrust bolt is tensioned; on reaching the shearing moment, it stretches axially and tears. Compared with conventional shear bolts, the bolt breaks very smoothly.

The SICON bolt always shears directly on the surface of the terminal body. This ensures that the protrusion is always minimized, irrespective of the conductor to be connected.

Dimensions and specifications may be changed without prior notice.

WK-SC-T Shear Bolt Connector

Bolt connector with shear bolts for HELUWIND® WK POWERLINE ALU fine-wire aluminium conductors. A connection technology with dual shear bolts, especially developed for the WK POWERLINE ALU series. This newly-developed bolt technology differs from conventional techniques as the aluminium conductor is contacted in a 2-step-procedure. First of all, the dual bolt technology fastens the fine-wire aluminium conductor. As a second step a mandrel is inserted into the conductor, what completes the conductor’s crucial sealing and contacting.

Properties • Easy and secure connection system for flexible Cl. 5 aluminium cables tested according to IEC-61238-1 Class A. • New patented two-step shear off bolts provide predetermined torque & ensure reliable and secure contact without damaging fine aluminium strands. • Easier and faster installation - no tools required. • Available for cable cross sections 70 mm² through 500 mm². • Dual connection technology available for connecting the HELUWIND® WK POWERLINE ALU series. Optional: Reduction Connector HELUWIND® WK POWERLINE ALU series to Cl. 2 aluminium HELUWIND® WK POWERLINE ALU series to Cl. 5 copper Part no. and prices on request.

Diameter range table

mm²

150/400

13,7 / 24,6

12,9 / 22,2

150/240

A Ø mm

150 / 400 13,7 / 24,6

mm²

400 (Class 5)

Ø mm

27 / 29

Dimensions and specifications may be changed without prior notice.

185/300 (300 with 90°)

150/185

300 (Class 5) 23,5 / 25

WK-SL-T Shear Bolt Cable Lug

Bolt cable lug with shear bolts for HELUWIND® WK POWERLINE ALU fine-wire aluminium conductors. A connection technology with dual shear bolts, especially developed for the HELUWIND® WK POWERLINE ALU series. This newly-developed bolt technology differs from conventional techniques as the aluminium conductor is contacted in a 2-step-procedure. First of all, the dual bolt technology fastens the fine-wire aluminium conductor. As a second step, a mandrel is inserted into the conductor, what completes the conductor’s crucial sealing and contacting.

Properties • Easy and secure connection system for Cl. 5, flexible aluminium conductors, tested according to IEC-61238-1 Cl. A. • Patented two-step, shear off bolts provide predetermined torque & ensure reliable and secure contact without damaging fine aluminium strands. • Easier and faster installation - no tools required. • Available for cross sections: 70 mm² - 500 mm². • Dual shear bolt cable lugs are designed for connecting the HELUWIND® WK POWERLINE ALU series. Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

Bolt Cable Lug with Shear Head For copper Cl. 5 and aluminium Cl. 2

Bolt Cable Lug with Shear Head

Properties • Available for cross sections 120 mm² through 400 mm² • Tested according to IEC 61238-1 Cl. A • Up to U0 /U (Um) 18/30 (36) kV • Connector: High-strength aluminium alloy • Threaded screws: aluminium alloy with multiple shear heads • Surface: tin-plated for aluminium and copper conductors

Advantages • Designed with insulation throughout the entire length • Suitable for indoor and outdoor applications • Particularly-long sealing length to protect against moisture Not for fine-wire aluminium stranding.

Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

Bolt Connector with Shear Head For copper Cl. 5 and aluminium Cl. 2

Bolt Connector with Shear Head

Properties • Available for cross sections 10 mm² through 1000 mm² • Tested according to IEC 61238-1 Cl. A • Up to U0 /U (Um) 18/30 (36) kV • Connector: High-strength aluminium alloy • Threaded screws: aluminium alloy with multiple shear heads • Surface: tin-plated for aluminium and copper conductors

Advantages • Greater connection area • Conductor connection canal with longitudinal and lateral grooves, which allows for good electrical contacts and tearing up the oxide coating on the conductors Not for fine-wire aluminium stranding.

Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

Mechanical Split Connector with Shear Head For copper Cl. 5 and aluminium Cl. 2

Mechanical Split Connector with Shear Head

Properties • Available for cross sections 120 mm² through 400 mm² • Tested according to IEC 61238-1 Cl. A • Connector: High-strength aluminium alloy • Threaded screws: aluminium alloy with multiple shear heads • Surface: tin-plated for aluminium and copper conductors

Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

Rollover Insulation Hose For fixed connection of a 0.6/1kV single-conductor cable

Field of application

· Good versatility; for connecting and sealing single-conductor and coax cables · Indoors, outdoors, soil, water, installation channels and pipes · Ideal for locations without flames

Approval

· UL/CSA ANSI

Properties

· The hoses consist of a double-walled endless EPDM pipe filled with lubricant, which is easily rolled over the cable and connector. · Large field of application, with only 4 types, the full low-voltage range is covered. · UV-resistant and halogen-free · Resistant against environmental and chemical influences such as alkalis in the soil. · Suitable for press connectors (not included)

Advantages

· Reliable protection against moisture and water · Quick and easy installation without tools · Can be installed at up to -25°C without significant effort · Voltage is immediately switched on after successful installation · Continuous operation temperature range -40°C to +130°C · Can be stored indefinitely

Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

Repair Sleeves for shielded single-conductor plastic cable with bolt connector - U0/U Um) 6/10 (12) kV to 12/20 (24) kV

Sleeve

· Sleeve designed for 12 kV and 24kV plastic-insulated cables: The main design of these sleeves matches the hereafter mentioned MXSU connection sleeves, in which the feeder terminal hose and the sleeve body are roughly twice as long. From prior experience a part of the cable or sleeve will need to be cut out when the cables are damaged, a longer repair bolt connector and a fibre-reinforced cuff are used to restore the conductor connection, which significantly reduces space requirements for the sleeve hole, since the outer hose’s stop position is no longer necessary. This allows for bridging gaps up to 320 mm.

Pressure-resistant sleeve

· Pressure-resistant repair sleeves 24 kV: This sleeve is a special product that was developed during the “Cable Cure” cable refurbishing process. The design matches the repair sleeve for plastic cables. The sleeve’s required compressive strength is achieved by additional, pressure-resistant cuffs over the sleeve body. A bolt connector with the appropriate length allows for smooth replacement of the missing conductor piece after disassembling the existing connection sleeves. This application is available upon request.

Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

Cable

· The sleeves described here are used for repairing cable errors and/or defective sleeves up to 320 mm long on plastic-insulated cables of up to 24 kV. This application is available for the following cables: N(A)YSY, N(A)2YSY, N(A)2XS(FL)2Y, N(A)2YHCaY, N(A)2XS(FL)Y. Additional cable types available upon request.

Note

· For cross sections from 25mm2 to 500mm2

Cable Fittings from Tyco Electronics Raychem GmbH Cable connection RSTI Screened, separable connection system RSTI, 630A up to 36kV, cross section: 25mm - 630mm² for SF6-insulated switchgear with 630A bushings, Type C, 630/1250A according to CENELEC HD506 S1, EN 50180 and EN 50181

Coupling plug RSTI-CC Screened, separable coupling connection system RSTI-CC, 630A up to 36kV, cross section: 25mm² - 630mm² in combination with connection system RSTI for SF6-insulated switchgear with 630A bushings, Type C, 630/1250A according to CENELEC HD506 S1, EN 50180 and EN 50181

Typical application in a switching system.

Dimensions and specifications may be changed without prior notice.

Medium-Voltage Cable Accessories INLINE Junction Box up to 42 kV

Medium-voltage distributor connector for three insulated cable connectors, up to a max. of 42KV The MS distributor connector saves a lot of space, thanks to the inline array of the insulated medium-voltage cable connectors, and is easy to install. • Conductor cross section 25mm² to 300mm² • Connection for many conductor materials, copper or aluminium cables • Voltage level up to 42 kV • Powder-coated metal housing • On request: corrosion resistant high-grade steel for offshore uses • Height: 1200mm/Depth: 400mm/Width: 320mm • For medium-voltage cable connection set type RSTI Part no. and prices on request.

Dimensions and specifications may be changed without prior notice.

IREV-S

Medium-voltage indoor termination for shrinking

IREV-S

The interior sealing ends are suitable for all single-conductor and three-conductor medium-voltage plastic cables with differing conductor layers and sheath designs up to 18/30(36)kV.

Properties

Scope of delivery

· Safe field effect · Easy installation · Broad application range · Excellent external layer behaviour · Unlimited storage stability · Immediately operational

· Unit: 1 · Deferrable silicone control element · Sealing band · Creeping current resistant, weather-proof heat shrink tube · Assembly instruction · Deferrable silicone sheds

Note

􁃀· An additional grounding kit is required for 􀀃cables with copper sheath. 􁃀· Without terminals. 􁃀· 1 unit = 1 set with 3 items.

Single core Part no.

Type

93190 93191 94420 93192 93193 94421 94422 94423 93194 93195 93196 93197 94424 93198 94425 93199 93200

IREV-S12/1 IREV-S12/1 IREV-S12/1 IREV-S12/1 IREV-S12/1 IREV-S12/1 IREV-S12/1 IREV-S24/1 IREV-S24/1 IREV-S24/1 IREV-S24/1 IREV-S24/1 IREV-S24/1 IREV-S36/1 IREV-S36/1 IREV-S36/1 IREV-S36/1

Nominal voltage U0/U(Um) 6/10kV 6/10kV 6/10kV 6/10kV 6/10kV 6/10kV 6/10kV 12/20kV 12/20kV 12/20kV 12/20kV 12/20kV 12/20kV 18/30kV 18/30kV 18/30kV 18/30kV

Cross-section mm2 10,0 - 25,0 25,0 - 95,0 95,0 - 240,0 150,0 - 400,0 240,0 - 500,0 400,0 - 800,0 800,0 - 1000,0 10,0 - 35,0 25,0 - 150,0 70,0 - 240,0 120,0 - 300,0 240,0 - 500,0 630,0 - 1000,0 35,0 - 70,0 50,0 - 150,0 150,0 - 400,0 500,0 - 800,0

Nominal voltage U0/U(Um) 6/10kV 6/10kV 6/10kV 6/10kV 12/20kV 12/20kV 12/20kV 12/20kV

Cross-section mm2 10,0 - 25,0 25,0 - 95,0 95,0 - 240,0 150,0 - 400,0 10,0 - 35,0 25,0 - 95,0 70,0 - 240,0 120,0 - 300,0

Unit

Price

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request

Unit

Price

1 1 1 1 1 1 1 1

on request on request on request on request on request on request on request on request

3-core Part no.

Type

94435 93201 93202 93203 94436 94437 94438 94439

IREV-S12/3 IREV-S12/3 IREV-S12/3 IREV-S12/3 IREV-S24/3 IREV-S24/3 IREV-S24/3 IREV-S24/3

Dimensions and specifications may be changed without prior notice.

FLEV-S

Outdoor termination, shrinking type

FLEV-S

The outside sealing ends are suitable for all single-conductor and three-conductor medium-voltage plastic cables with differing conductor layers and sheath designs up to 18/30(36)kV.

Properties

Scope of delivery

· Safe field effect · Easy installation · Broad application range · Excellent external layer behaviour · Unlimited storage stability · Immediately operational

· Unit: 1 · Deferrable silicone control element · Sealing band · Creeping current resistant, weather-proof heat shrink tube · Assembly instruction · Deferrable silicone sheds

Note

􁃀· An additional grounding kit is required for 􀀃cables with copper sheath. 􁃀· Without terminals. 􁃀· 1 unit = 1 set with 3 items.

Single core Part no.

Type

93360 93361 94426 93362 93363 94427 94428 94429 93364 93365 93366 93380 94430 93367 93368 93369 93370

FLEV-S12/1 FLEV-S12/1 FLEV-S12/1 FLEV-S12/1 FLEV-S12/1 FLEV-S12/1 FLEV-S12/1 FLEV-S24/1 FLEV-S24/1 FLEV-S24/1 FLEV-S24/1 FLEV-S24/1 FLEV-S24/1 FLEV-S36/1 FLEV-S36/1 FLEV-S36/1 FLEV-S36/1

Nominal voltage U0/U(Um) 6/10kV 6/10kV 6/10kV 6/10kV 6/10kV 6/10kV 6/10kV 12/20kV 12/20kV 12/20kV 12/20kV 12/20kV 12/20kV 18/30kV 18/30kV 18/30kV 18/30kV

Nominal voltage U0/U(Um) 6/10kV 6/10kV 6/10kV 6/10kV 12/20kV 12/20kV 12/20kV 12/20kV

Cross-section mm2 10,0 - 25,0 25,0 - 95,0 95,0 - 240,0 150,0 - 400,0 10,0 - 35,0 25,0 - 95,0 70,0 - 240,0 120,0 - 300,0

Unit

Price

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request on request

Unit

Price

1 1 1 1 1 1 1 1

on request on request on request on request on request on request on request on request

3-core Part no.

Type

94443 93371 93372 93373 94444 94445 94446 94447

FLEV-S12/3 FLEV-S12/3 FLEV-S12/3 FLEV-S12/3 FLEV-S24/3 FLEV-S24/3 FLEV-S24/3 FLEV-S24/3

Dimensions and specifications may be changed without prior notice.

Cable Fittings from Tyco Electronics Raychem GmbH Medium-voltage

MXSU Heat-shrink joint Heat-shrink joint MXSU for polymeric insulated cables up to 36kV, cross section: 25mm² - 500mm² incl. mechanical connectors

SXSU Heat-shrink joint Heat-shrink joint SXSU for polymeric insulated cables up to 36kV, cross section: 25mm² - 1200mm² for compression joints

Low-voltage

UAGA Heat-shrink joint Heat-shrink joint UAGA for polymeric insulated cables up to 1kV, cross section: 1.5mm² - 300mm²

VMDU Heat-shrink joint Heat-shrink joint VMDU for control cables, cross section: 4 - 75 x 1.5mm² - 2,5mm²

Dimensions and specifications may be changed without prior notice.

SK-D Heat-shrink tube 3:1 with inside adhesive, polyolefine, thick-walled

SK-D

Polyolefine shrink tube with inside adhesive for repairing insulation and sealing electrical components. For the protection of cable sleeves and terminations for low-voltage applications (600V). Good protection against impact and abrasion.

Material

Technical Data

· PO (Polyolefine) with inside adhesive · Colour: black · halogen-free

Temperature range: -55°C up to +110°C.

Note

Form of shipment: 1.2 m rods Aproval: UR-listed up to size 68,1mm

Application

· Plant and machine construction · Robot construction · Automation technology · Vehicle construction and shipbuilding · Installation technology · Control cabinet construction Black Part no. 905344 905335 905336 905337 905338 905339 905340 905731 905732

Inner Ø before shrinkage mm 8,9 13,0 19,1 27,9 38,1 50,8 68,1 89,9 119,9

Wall thickness mm 1,8 2,4 2,4 3,0 4,1 4,1 4,1 4,1 2,0

Inner Ø after shrinkage mm 3,0 4,1 6,1 8,9 11,9 16,0 22,1 30,0 39,9

Dimensions and specifications may be changed without prior notice.

Content m

Unit

rods of 1,22m rods of 1,22m rods of 1,22m rods of 1,22m rods of 1,22m rods of 1,22m rods of 1,22m rods of 1,22m rods of 1,22m

1 1 1 1 1 1 1 1 1

Price on request on request on request on request on request on request on request on request on request

Connection technology for HELUWIND® WK POWERLINE ALU Series Cross-section mm² HELU-S-PK-AL-DIN

HELU-S-PK-AL-FG

HELU-S-PK-AL/CU

drilling

120

150

185

240

300

400

907873

907875

907877

907880

906459

907874

907876

907878

907881

906436

906463

906469

906472

906475

907879

907882

906461

906464

906470

906473

906476

906462

906465

906471

906474

906477

906539

906541

906544

906547

906540

906542

906545

906548

906553

906556

906559

906543

906546

906549

906554

906557

906560

906555

906558

906561

907578

907581

907585

907589

906478

906479

906486

906490

906491

907579

907582

907586

907590

906172

906480

906487

906212

906492

907583

907587

907591

906173

906481

906488

906174

906493

906482

906489

906175

906494

906515

906516

906406

906517

906519

906520

906521

HELU-S-PAB-AL-DIN

908301

908302

908303

908304

908305

908306

908308

908309

908310

HELU-S-PAB-AL/CU-DIN

908194

908195

908196

908197

908198

908199

908201

908202

908203

WK-SC-P bolt connector

WK-SC-T shear bolt connector

o.r..

o.r.

WK-SL-T shear bolt cable lug

o.r..

o.r.

HELU-S-PV-AL-DIN

ALU/CU 150/70 HELU-S-PV-Al/CU

906460

o.r.

150/95 150/120 150/150 185/95 185/120 185/150 185/185 906495

906209

906496

906497

906498

906499

906500

ALU/CU 240/150 240/185 240/240 300/185 300/240 300/300 400/240 400/300 400/400 906505 Dimensions and specifications may be changed without prior notice.

o.r. = on request

906506

906507

906509

906210

Tools for

906510

907860

907861

907862

-Crimp, see WK-API 18, page 73.

TOOLS

WK-API 18

Electro-hydraulic, hand-held, battery-operated press tool

WK-API 18 Electro-hydraulic, hand-held, battery-operated press tool • Special tool for crimping larger cross sections • Very solid crimping head particularly suitable for special crimping dies with larger crimping widths; allowing for fast processing of larger cross sections • Pressing force: 130 kN • Max. stroke: 42 mm • Head opening: 42 mm • Operating pressure: 700 bar (70 MPa) • Dimensions: W 95mm x L 430mm x H 310mm • Weight: approx. 7,5 kg • Rechargeable battery: Li-Ion; 14,4V; 3,0Ah • Battery charger: 220-240V; 50-60Hz; 7,2-18V • Battery charging time: approx. 50 minutes • HELUWIND WK POWERLINE ALU (finely stranded) up to 400mm² • Aluminium Cl.2 up to 500mm² Part no.

Type

Unit

906647

WK-API 18

Net EUR/item at a purchase of 1 2 - 4 o. r. o. r.

Dimensions and specifications may be changed without prior notice.

5 - 10 o. r.

o. r. = on request

01.07.2015 / Dimensions and specifications may be changed without prior notice.

C8-Crimping dies for HELUWIND® WK POWERLINE ALU Part No.

Cross Section

907014 906434 907200 906446 906206 906766

95 mm² + adapter 906411 150 mm² 185 mm² 240 mm² 300 mm² 400 mm²

Please order crimping dies separately!

WK-electro-hydraulic, battery-operated pump

Note

WK-compact hydraulic pump with battery WK-electro-hydraulic, battery-operated pump

Scope o

• Battery-o • Remote c • Light, compact and robust structure • Flexible h • Double piston technology for rapid, • USB cable high-pressure feed • Li-Ion ba • Quick tool return by high return conveyor • Battery ch volume • Software • Pressure monitoring with an electronic • Shoulder pressure sensor • Carry bag • High-performance battery (lithium-ion) with charge level indicator • Remote control, 1.5 m • Power button located on the device and on the remote control • Remote controlled hydraulic cylinder • Control by means of microcontroller • LED-display (green) for correct processing on the device and remote control • LED-display for battery and processing errors on the device • Automatic energy save mode after 5 min. in idle • Crimp and error message history on internal memory (app. 100000 cycles) • Read out of all cycles and error messages from USB • Permanent supervision of remaining battery load prevents uncompleted crimping cycles WK-electro-hydraulic, Scope of delivery •Note Controlled engine drive for long life of gear, Pressing cylinder and crimping head are not part • Battery-operated pump battery-operated pump engine and battery • Remote control, 1,5m • Light, compact and robust structure •of the product. Please order separately. Automatic and manual retract, retract stop • Flexible hose, 1,5m • Double piston technology for rapid, function • USB cable high-pressure feed • Increased cutting frequency by means of • Li-Ion battery, 18V, 3,0Ah • Quick tool return by high return conveyor automatic cutting detection (pat. pending) • Battery charger volume • Integrated service-management • Software (CD) • Pressure monitoring with an electronic • Software update from USB connection • Shoulder strap pressure sensor • Temperature monitor • Carry bag with additional pockets • High-performance battery (lithium-ion) with • Pump can be carried using shoulder strap, charge level indicator carry bag with additional pockets • Remote control, 1.5 m •WK-electro-hydraulic, Remote control can be fastened to the pump, Note Scope o • Power button located on the device and on belt or shoulder strap Pressing cylinder and crimping head are not part • Battery-o battery-operated pump the remote control •• C8-crimp of the product. Please order separately. • Remote c Light, compact and robust structure • Remote controlled hydraulic cylinder •• Capacity within the range of low pressure • Flexible h Double piston technology for rapid, • Control by means of microcontroller <100 bar: 1.15 lit./min. • USB cabl high-pressure feed • LED-display (green) for correct processing on •• Capacity within the range of high pressure up • Li-Ion ba Quick tool return by high return conveyor the device and remote control to 700 bar: 0.15 lit./min. • Battery c volume • LED-display for battery and processing errors •• Operation pressure: 700 bar (70 MPa) • Software Pressure monitoring with an electronic on the device • Power: 200 W • Shoulder pressure sensor • Automatic energy save mode after 5 min. in •• Battery voltage: 18 V DC • Carry bag High-performance battery (lithium-ion) with idle • Battery capacity: 3.0 Ah charge level indicator • Crimp and error message history on internal •• Operating temperature: -20° C / +55° C Remote control, 1.5 m memory (app. 100000 cycles) •• Measurements (W x L x H): 290 x 190 x 205 Power button located on the device and on • Read out of all cycles and error messages from mm the remote control USB •• Weight: approx. 4.6 kg (with battery) Remote controlled hydraulic cylinder • Permanent supervision of remaining battery • Control by means of microcontroller load prevents uncompleted crimping cycles • LED-display (green) for correct processing on Type Unit Net EUR/item at a p Measurements (W x L x H): 290 x 190 x 205 Part no. • Controlled engine drive for long life of gear, 1 the device and remote control mm engine and battery 906207 WK-Electro hydraulic pump with battery 1 o. r. • LED-display for battery and processing errors Weight: approx. 4.6 kg (with battery) • Automatic and manual retract, retract stop on the device Dimensions and specifications may be changed without prior notice. function • Automatic energy save mode after 5 min. in •Part no. Increased cutting frequency by means of Type Unit Net EUR/item at a purchase of idle automatic cutting detection (pat. pending) 2 - 4 5 - 10 • Crimp and error message history on internal1 906207 WK-Electro hydraulic pump with battery 1 o. r. o. r. o. r. • Integrated service-management memory (app. 100000 cycles) •Dimensions and specifications may be changed without prior notice. Software update from USB connection o. r. = on request • Read out of all cycles and error messages from • Temperature monitor USB • Pump can be carried using shoulder strap, • Permanent supervision of remaining battery carry bag with additional pockets load prevents uncompleted crimping cycles • Remote control can be fastened to the pump, • Controlled engine drive for long life of gear, belt or shoulder strap engine and battery • C8-crimp • Automatic and manual retract, retract stop • Capacity within the range of low pressure function <100 bar: 1.15 lit./min. • Increased cutting frequency by means of • Capacity within the range of high pressure up automatic cutting detection (pat. pending) to 700 bar: 0.15 lit./min. • Integrated service-management • Operation pressure: 700 bar (70 MPa) • Software update from USB connection • Power: 200 W • Temperature monitor • Battery voltage: 18 V DC • Pump can be carried using shoulder strap, • Battery capacity: 3.0 Ah carry bag with additional pockets • Operating temperature: -20° C / +55° C • Remote control can be fastened to the pump, belt or shoulder strap • C8-crimp • Capacity within the range of low pressure 74 <100 bar: 1.15 lit./min. • Capacity within the range of high pressure up

Pressing cylinder and crimping head are not part of the product. Please order separately.

WK-compact hydraulic pump with ba

01.07.2015 / Dimensions and specifications may be changed without prior notice.

cifications may be changed without prior notice.

01.07.2015 / Dimensions and specifications may be changed without prior notice.

WK-Electro-hydraulic radial-piston-pump (230) WK-electro-hydraulic radial-piston-pump (230 V) with transport cart with transport cart

WK-Electro-hydraulic radial-piston-pump (230V) with transport cart • • • • • • • • • • • •

Note

Scope of delivery

Without cutting and crimping tool Optional: 400V version available

• • • •

Electrical controls Pressure control valve Magnet valve Oil sight glass 3 meter high-pressure hose Pump controlled with a foot pedal which is equipped with a high-quality, 3-point safety switch Operating pressure: max. 700 bar Operating voltage: 230V, 50Hz Delivery rate: 0,64l/min Nominal capacity: 0,75 kW Foot pedal with one switch Weight: 32,5 kg

Battery-operated hydraulic compression tool Battery Charger Transport cart

Part no.

Type

Unit

906721

Net EUR/item at a purchase of 1 2 - 4 o. r. o. r.

5 - 10 o. r.

01.07.2015 / Dimensions and specifications may be changed without prior notice.

Dimensions and specifications may be changed without prior notice.

o. r. = on request

HELUTOOL HMPI 20 Mechanical hand press in toolbox

HELUTOOL HMPi20 Hand-operated mechanical compression tool Hand-operated mechanical compression tool for crimping cable lugs and connectors up to 300mm² • Light and compactly construction form • Universal usage: dies for all versions of cable lugs are available • 360° revolving head with quick opening and closing • Continous moveable telescopic handle • Press capacity: approx. 60 kN • Length: 560 up to 830 mm • Weight: 3,6 kg Part no. 907614

Type HMPI 20

Note

Scope of delivery

Exclusive inserts

HELUTOOL HMPi200 including toolbox

Suitable crimping dies HELU-S-PE-SK HELU-S-PE-WM Other crimping dies on request

Cross-section min. - max. mm² -

Dimensions and specifications may be changed without prior notice.

Unit 1

Net EUR/item at a purchase of 1 2 - 4

5 - 10

o. r.

o. r. = on request

HELUTOOL HHPI 20 Hydraulic hand press in toolbox

HELUTOOL HHPI 20 Hydraulic hand press in toolbox • extremely fast operation through two-stage hydraulic pump • large processing area up to 300mm² • rotatable quick release head 180 ° • with folding clasp for effortless operation even in hard reach places • lightweight and portable, compact design • built-in pressure relief valve, even in the case of a false pressing no damage to the tool and inserts • universally applicable: inserts are available for all cable lug types • Press capacity: ca. 62kN • Length: 396 mm • Weight: ca. 2,8 kg

Note

Scope of delivery

Exclusive inserts

HELUTOOL HHPI 20 including toolbox

Suitable crimping dies HELU-S-PE-SK HELU-S-PE-WM Other crimping dies on request

Part no.

Type

Unit

908286

HHPI 20

Dimensions and specifications may be changed without prior notice.

Net EUR/item at a purchase of 1 2 - 4 o. r. o. r.

5 - 10 o. r.

o. r. = on request

HELUTOOL HAPI 20 Battery hydraulic tool in toolbox

HELUTOOL HAPI 20 Battery hydraulic tool in toolbox • extremely fast working through two-stage hydraulic pump • large processing area up to 300 mm² • Quick release fastener 270 ° rotatable • Effortless operation by folding clasp even in hard reach places • Pressure relief button by hand operation available from both sides (left and right) • Built-in relief valve, even at erroneous pressing no damaging the tool or inserts • Lithium-ion battery technology, thereby no memory effect, very low self-discharge • high capacity by 3.0 Ah-battery • Lug for attaching balancers and carrying belt available • ergonomic handle with a balanced weight distribution for fatigue-free and safe work • Casing grip sleeve and pressure relief button entirely of insulating and shock-resistant plastic material • universal application: inserts for all types of cable shoes available • built-in electronic module for: • Permanent battery power level control • Monitoring of the operation and status indication • Display of the next service interval • Error indication in case of malfunction • Press capacity: about 62kN • Operating voltage: 14,4 Volt • Dimensions (WxHxD): B 95 x L 350 x H 310 mm • Weight: 3,9 kg (incl. Battery) • Charger: 220-240V 50-60Hz 7.2 - 18V • Charging time approx 50 min.

Note

Scope of delivery

exclusive dies For cross sections:10-240 mm²

HELUTOOL HAPI including toolbox

Part no.

Type

Unit

908287

HAPI 20

Dimensions and specifications may be changed without prior notice.

Net EUR/item at a purchase of 1 2 - 4 o. r. o. r.

5 - 10 o. r.

o. r. = on request

HELU-S-PE-SK

Inserts hexagonal-shape

Inserts for cable lugs and connectors

Note

For processing HELU-S-PK compression cable lugs and HELU-S-PV tubular compression joints Part no.

Type

908273 908274 908275 908276 908277 908278 908279 908280 908281 908282 908283 908284 908285

SKCU6 SKCU10 SKCU16 SKCU25AL10 SKCU35AL16/25 SKCU50AL35 SKCU70AL50 SKCU95AL70 SKCU120 SKCU150AL95/120 SKCU185AL150 SKCU240AL185 SKCU300AL240

Code type 5 6 8 10 12 14 16 18 20 22 25 28 32

Suitable for: HELUTOOL HMPI 20, HHPI 20 and HAPI 20

Cu mm²

Dimensions and specifications may be changed without prior notice.

6 10 16 25 35 50 70 95 120 150 185 240 300

Al mm² 10 16 + 25 35 50 70 95 + 120 150 185 240

Unit 1 1 1 1 1 1 1 1 1 1 1 1 1

Net EUR/item at a purchase of 1 2 - 4 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r.

5 - 10 o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r. o. r.

o. r. = on request

79 39

KST 1 cable shear

Cable shear KST 1 • • • • •

with telescopic handles for Cu- and Al-cables, single and multi-core Cutting range: up to 26mm Length: 350 - 520 mm Weight: 1400 g

Part no.

Type

Unit

99087

KST 1

01.07.2015 / Dimensions and specifications may be changed without prior notice.

Dimensions and specifications may be changed without prior notice.

Net EUR/item at a purchase of 1 2 - 4 o. r. o. r.

5 - 10 o. r.

o. r. = on request

CURRENT-CARRYING CAPACITY TABLES

CURRENT-CARRYING CAPACITY TABLES Due to legal restrictions, the chapter „Current carrying capacity tables“ is only available in the printed version. To order your free copy, please visit www.helukabel.de/publication-order or fill out and send the form below.

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PROCESSING INSTRUCTIONS

PROCESSING INSTRUCTIONS FOR ALUMINIUM CABLE WITH ALUMINIUM AND ALUMINIUM/COPPER COMPRESSION CABLE LUGS AND PRESS CONNECTORS Aluminium’s material characteristics differ greatly from those of copper. Therefore, only use cable lugs and connectors made of aluminium or an aluminium/copper combination.

Cable lugs

Aluminium compression cable lugs Material: Al 99.5, with pipe measurements pursuant to DIN 46329, insulated throughout the entire length pursuant to DIN 46239. Optional: tin-plated thin layer, tin-plated thick layer. Nominal cross section: 10 mm² - 500 mm² (custom-made products: up to 1000 mm²) Aluminium/copper compression cable lugs Material: Al 99.5 and Cu pursuant to DIN EN 13601; Surface: bare. Nominal cross section: 10 mm² - 500 mm² (custom-made products: up to 1000 mm²). To obtain the optimum fill factor, it is important that the conductor’s diameter and the inner cable lug diameter are ideally matched to one another. Small gaps and ideal friction are important for destroying the non-conductive oxide coating. The markings on DIN cable lugs contain information on: - Manufacturer ID - Tool reference number - Metric screw measurement of the bore hole for the connection bolts - Nominal cross section of the wire in mm² - RE/SE = Single-wire round conductor/sector-shaped conductor - RM/SM = Multi-wire round conductor/sector-shaped conductor Example: 12-150RM/SM-185SE stands for: 12: Metric screw measurement of the bore hole for the connection bolts 150: Nominal cross section of the wire in mm² RM/SM: Multi-wire round conductor and sector-shaped conductor 185: Nominal cross section of the wire in mm² SE: Single-wire sector-shaped conductor K25: Tool reference number

Press connector

Aluminium press connector Material: Al 99.5 with pipe measurements pursuant to DIN 46267, Part 2; Surface: bare. Nominal cross section: 10 mm² - 500 mm² (custom-made products: up to 1000 mm²). Aluminium/copper press connectors Material: Al 99.5 and Cu pursuant to DIN EN 13601; Surface: bare. Nominal cross section: 10 mm² - 500 mm² (custom-made products: up to 1000 mm²).

A. Aluminium conductor crimping die categories: RE = Single-wire round conductor SE = Single-wire sector-shaped conductor RM = Multi-wire round conductor SM = Multi-wire sector-shaped conductor B. Aluminium conductor crimping die categories: Fine-wire strand (POWERLINE ALU Series)

In general, it is recommended to use standardised 6-corner crimping dies pursuant to DIN 48083, part 4. To ensure proper grouting, make sure that the press tool insert that is used always matches the tool reference number on the cable lug or connector. The reference number is mirror inverted on the press surface of the insert to ensure that the reference number remains visible for monitoring and documentation purposes after grouting.

The standard crimping technique is not recommended for a fine-wire aluminium conductor design. For the POWERLINE ALU series, we recommend our specially-developed C8 crimp that is tested according to IEC 61238-1 Cl. A. C8 crimp contours penetrate very deeply into the stranded bundle, equally tear up the individual stands, and make them conductive. With this process, the best values (low contact resistances) and mechanical extraction forces can be reached. The C8 crimp was also tested on multi-wire round conductors (RM).

PROCESSING INSTRUCTIONS FOR ALUMINIUM CABLE WITH ALUMINIUM AND ALUMINIUM/COPPER COMPRESSION CABLE LUGS AND PRESS CONNECTORS Processing steps

1) Dismantle the aluminium conductor 2) R emove the oxide coating from the conductor ends to create a clean contact surface. We recommend using a brass brush solely used for this purpose. 3) I mmediately grease the conductor ends after removing the oxide coating to prevent re-oxidation. 4) R epeat steps 2) and 3) if the conductor can not be connected immediately. 5) S lide the entire cable lug/press connector insertion sleeve over the conductor. While doing so, the contact grease will ooze out from the sides, thereby creating an air-tight seal that prevents re-oxidation. 6) P erform C8 or 6-corner crimping, depending on the conductor. 7) T he connector´s side contact surface (current rail) should be treated as described in No. 2. Optional: Treat the contact surface with contact grease. 8) Tighten clamping point after approx. 200 operating hours.

Pressing procedure

Crimp the cable lug and/or connector using the assigned tools while taking into account the pressing direction. All DIN compression cable lugs have markings for proper crimping. Refer to the manufacturer’s specifications for information on the number of markings (crimps). The correct pressing direction runs in the direction of the conductor, since the conductor material tends to slide out during crimping.

for a secure and reliable connection

First pressing

Insulation after crimping

To prevent corrosion and damage to aluminium conductors in compression cable lugs and/or press connectors, we generally recommend using insulated shrink tubes (warm/cold/rolling-shrink tubes). The shrink tubes used must match the application’s dielectric strength. Furthermore, the shrink tube’s wall thickness must be selected depending on the mechanical load during installation and operation. When vertically laying the cable or in areas with excessive condensation build-up, we recommend using a shrink tube with inside adhesive that prevents moisture from entering the crimped connection over the long run. Examples: •SK-D (thick-walled) under heavy load •SK-M (medium-wall thickness) •SK (thin-walled) under low mechanical load

First pressing

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