TCS CLASSTONER
The Grav ty Selector s a dry stoner and a gra n class ďŹ er n one s ngle mach ne. It features two stacked decks that are eas ly removed and can be enclosed n the vacuum chamber.
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Group
A spec al feed ng dev ce that does not requ re any adjustment, spreads the product over the ent re w dth of the upper deck. Th s upper deck cons sts of three adjacent s eve sect ons each hav ng
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TCS CLASSTONER
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TCS CLASSTONER rema n on the s eve wh le the l ght fract on floats over the surface of the upper s eve and s del vered from the mach ne. Th s allows for the a r flow to carry out the first separat on wh ch s the removal of the l ght husks, straws and dust. The arr val of stock at the second and th rd s eves, after the prestrat ficat on has taken place on the first s eve, marks the beg nn ng of the d scharge of stones from the heavy product over the lower deck, where stones and part cles of earth are d rected upwards to the d scharge. The heavy gra n fract on s d scharged from ts proper outlet of the lower deck wh le the l ght gra n fract on s d scharged from the outlet at the upper deck. The l ght gra n fract on (depend ng on the mesh open ng of the second and th rd s eve) can vary from 2-3 % up to 20 - 25% of the mach ne capac ty. The ma n advantages of the GRAVITY SELECTOR are: - Incorporates several separat ons n one mach ne, deston ng asp rat ng and concentrat ng of mpur t es. - Saves floor space. - Reduces energy and ma ntenance costs. - Reduces nstallat on costs. - Can be used for clean ng and deston ng of a w de var ety of cereals gra ns and other seeds.
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d fferent s ze open ngs. The osc llat ng movement prov ded by two v brat ng motors, comb ned w th the upwards act on of the a r flow ensures proper strat ficat on of the product by grav ty. Consequently the heavy gra n and the stones
Group
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TCS CLASSTONER
C
D
a
e c
L
b
b
c
E
F
A
B
1200
b -fract on lourde c -fract on legere d -Connect
TECHNICAL FEATURES CARACTERISTIQUES TECHNIQUES
DIMENSIONS mm.
Capac ty
A
TCS-180
C
D
E
1050
TCS-80 TCS-120
B
1610
1450
2000
2200
2000
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1257
c
a -Product nlet
a -Product nlet b -heavy fract on c -l ght fract on d -Asp rat on connect on e -Rough part cles d scharge outlet (Stone,pebble etc..)
MODEL MODELE
b
F
t/h
Motor Moteur kW
L
950
121
121
120
400
1356
133
121
150
500
1900
192
150
200
600
Group
500
We ghts - Po ds Volume sous Kg Gross volume embalage
Net
8
2x0.35
570
633
5.9
16
2x0.68
650
732
7.7
24
2x1.1
790
899
10.3
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PDS DRUM SIEVE
Ma ze (Corn)
Wheat
The pre-clean ng separator s a mach ne ut l zed for the pre-clean ng of gra n. It guarantees the separat on of the gra n from large fore gn bod es, l ke paper, cardboard, b g stones, ron p eces and other s m lar objects. The mach ne cons sts of a metal box wh ch conta ns a rotat ng cyl nder n w re net as well as a spec al
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Barley
R ce
Oats
sp ral wh ch s ďŹ xed on the nternal s de of the cyl nder. The cyl nder rotat on s obta ned by means of a worm geared motor w th cha n transm ss on. The product comes from the upper part of the mach ne and s conveyed to the central part of the rotat ng cyl nder. The con cal shape and the
Group
Soybeans
cyl nder rotat on assure the separat on of mpur t es wh ch are d scharged from the trash outlet. In the upper part of the mach ne there s a socket for the suct on system connect on.
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PDS DRUM SIEVE
Th s drum s eve, wh ch s patented n numerous countr es, can be appl ed n many d fferent ways for preclean ng mater als. It s successfully used n the recept on of granular, mealy, and floury bulk mater als n gra n m lls, bulk storage systems, and other plants n the food process ng and feed manufactur ng ndustr es. The drum s eve separates coarse mpur t es such as p eces of straw, bag tapes, paper, p eces of wood, and corn (ma ze) leaves and cobs, etc. Th s protects downstream process ng and convey ng equ pment from malfunct ons and damage. Des gn The rugged, overhung screen ng drum s d v ded nto an nlet and an outlet cyl nder, made of sheet steel and prov ded w th holes rang ng from 10 to 60 mm. The screen ng drum s h ghly self-clean ng and s add t onally supported n th s funct on by a scraper brush. All components are nstalled ns de an enclosed hous ng that s equ pped w th an asp rat on connect on.
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The follow ng des gn vers ons are ava lable: – Dr ve w th sl p-on gear ng or free shaft end – Inlet w th or w thout dead box – Wear protect on: – w thout spec fic measures for non-abras ve mater als – w th ant -wear nserts n the mater al nlet and outlet (e.g. Creusabro or Rh no-Hyde) for abras ve mater als
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PDS DRUM SIEVE Throughput range accord ng to hole s ze, n t/h Examples:
PRODUCT INLET
SUCTION
Mater al
PDS 200
PDS 300
PDS 600
Wheat
25–100
100–200
200–500
Corn (ma ze)
25–90
90–180
180–450
Soybeans
25–100
100–200
200–500
Barley/oats
25–80
80–160
160–320
Cocoa beans
3–20
20–40
40–80
R ce
15–50
50–100
100–200
F nely ground gra n up to 0.44 t/m3
5–15
15–30
30–60
Coarsely ground gra n 0.55–0.60 t/m
15–60
60–120
120–240
Pellets Ø 9 mm, 0.66 t/m 3
20–90
90–180
180–360
3
OFFALS OUTLET
PRODUCT OUTLET
Type
Power KW
Output T.p.H.
We ght Kg.
PDS 200
2,2
200
850
PDS 300
3
300
1220
PDS 600
4
600
1500
Q
R
C
P N
M
F
L
I
H
O
E
G
B
A
S
Modello A
B
C
E
F
G
H
I
L
M
N
O
P
Q
R
S
PDS 200
2130
1100
1660
1430
640
60
130
200
210
680
210
400
140
220
320
1200
PDS 300
2520
1300
1825
1810
640
70
150
250
255
900
255
400
50
300
340
1600
PDS 600
3550
1800
2200
2710
740
100
300
300
560
1000
550
400
30
500
500
2200
Type
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UTAS UNIVERSAL CLEANER
Pre-Clean ng /Clean ng Separator Mach ne ut l zed for the pre-clean ng and clean ng of gra ns. It s composed of a central osc llat ng body wh ch conta ns alum num frame groups pneumat cally ďŹ xed w th a s ft ng surface of 24 sq. m. The mach nes cons sts of a decantat on group at the nlet and a suct on channel at the outlet.
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Group
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UTAS UNIVERSAL CLEANER Flow diagram 1
2
8
3 4 5
6 7
1 - Machine inlet 2 - Pre-suction channel 3 - Sieve cleaning system 4 - Sieve layer 1 - upper screen shoe 5 - Sieve layer 2 - upper screen shoe
The UTAS Universal Cleaner is a combined multi-purpose air screen cleaning machine of a new and modern machine concept, suitable for the pre-, intensive and final seed cleaning of cereals, corn, beans and fine seeds to the highest standard of quality. The screen layers in the Universal Cleaner can be utilized according to requirements to meet the actual cleaning process either for scalping, grading, sorting or sifting. Construction and description: „ Feeding system The Universal Cleaner is provided with inlet buffer bin and a feeding drum combined with a weight balanced intake flap. The weight rollers on both sides of the intake flap allowing the adjustment of the feed of the product. „ Suction system (Pre-aspiration and main aspiration channel) The pre-suction system, which removes up the dust and lightweight trash before screening, is equipped with a separate expansion chamber supplied with extraction auger and a fingerflap seal system by the outlet. The flowing ability of the product will be improved. The main-suction system is independent from the pre-suction system and incorporates the leak-air principle for easy adjustment of the air volume and velocity. The design of the main aspiration system is based on a double channel with an adjustable flap for controlling the product flow into the air stream. The main aspiration system is completed with separate expansion chamber mounted with extraction auger supplied with a fingerflap seal-system by the outlet. The suction system is prepared for connection to a separate fan or a central aspiration system. „ Screen system Upper screen shoe (Scalper and pre-cleaning screen): The upper screen shoe is supplied with 2 screen layers usable for remove of oversize rejects from the product.
6 - Sieve layer 3 - lower screen shoe 9 7 - Sieve layer 4 - lower screen shoe 8 - Expansion chamber for pre- and main suction channel 9 - Main suction channel
„ UTAS seed flow control system: The first upper screen can be equipped with a special UTAS sieve cleaning system. The UTAS universal sieve cleaning system of the first upper sieve is based on the combination of endless moving chains with blades and rubber balls. This system keeps the screen perforations clear of lodging particles, and controls the rate of movement of the product along the screen surface. The special effect of this system is a smaller overall-sieve surface area compared to conventional cleaners. Lower screen shoe: The lower screen shoe is equipped with 2 screen layers, which can be utilized as lower screens for separation of small particles. All screen segments are interchangeable and mounted in a double size screen frame of aluminium, and a frame for antifreezing rubber balls which are keeping the screen surface clean. „ Drive of the machine: The drive unit includes the main eccentric system, which guarantees a perfect balance and a vibration free motion with motor console and V-belt drive.
Sieve segment and frame for rubber balls
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Group
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UTAS UNIVERSAL CLEANER
Technical data Capacity (Basis: Wheat) Pr-cleaning Seed cleaning Industrial cleaning Drives Fan Screen shoe Machine inlet drum Discharge screw Sieve cleaning upper screen
UTAS 150 t/h t/h t/h
80 10 40
kW kW kW kW kW
15,0-18,0 4,0 0,37 2 x 0,25 0,37
Air volume (Wheat)
m³/h
12.000
Working width
mm
1.500
Screen surface
m²
8,40
Technical data No. of sieve layers Upper screen shoe Lower screen shoe No. of sieve segments Upper screen shoe Lower screen shoe Total No. of sieve segments Dimensions: A B C D Revolution Load, horizontal (FH) Load, vertical (FV) Weight
UTAS 150 pcs. pcs.
2 2
pcs. pcs. pcs.
2 x 10 2 x 10 40
mm mm mm mm Hz kN kN kg
2000 1925 1390 1720 5,0 ±1,2 8,0±1,9 3200
Technical Alteration reserved.
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Group
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UTAS UNIVERSAL CLEANER
Type Intake capac ty (wheat) Intake capac ty (malt ng barley) Total screen surface Pre-screen surface Ma n screen surface
UTAS 152A-2 UTAS 154A-4 UTAS 204A-4 UTAS 206A-6 UTAS 153A-1 UTAS 206A-2 up to 60 t/h up to 120 t/h up to 160 t/h up to 250 t/h up to 60 t/h up to 150 t/h -
-
-
-
up to 45 t/h
up to 120 t/h
12 m² 6 m² 6 m²
24 m² 12 m² 12 m²
32 m² 16 m² 16 m²
48 m² 24 m² 24 m²
12 m² 3 m² 9 m²
32 m² 8 m² 24 m²
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Group
multigrain@multigrain.net
VIBRO FEEDER VIBRO BESLEYICI
MODEL VFI Techn cal features of the equ pment can be mod ďŹ ed w thout any obl gat on of not ce. Data may be not fully n accordance w th the market vers ons.
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Group
multigrain@multigrain.net
VIBRO FEEDER VIBRO BESLEYICI
MODEL VFI VFI-V200
C
C
VFI-200
F
E
B
A
E
F A
B
TECHNICAL FEATURES CARACTERISTIQUES TECHNIQUES
DIMENSIONS mm. MODEL MODELE
A
VFI-200
823
VFI-V200
989
B
400
C
E
445
642
735
785
Motor Moteur Kw
F
300
120
400
150
120
400
0,18
Net
Gross volume Volume sous emballage
50
72
0,5
72
105
0,8
VFI-V200
C D
C D
VFI-200
120
We ghts - Po ds Kg
F
E
E
B
A
F A
B
TECHNICAL FEATURES CARACTERISTIQUES TECHNIQUES
DIMENSIONS mm. MODEL MODELE
A
VFI-200
1068
VFI-V200
1234
B
913
C
D
E
1160
1800
820
1452
1852
965
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Motor Moteur Kw
F
620
120
120
120
150
120
150
Group
0,18
We ghts - Po ds Kg Net
Gross volume Volume sous emballage
130
185
3,1
145
200
3,6
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OMSM Automated magnet c separator Automated magnetic separator Separador magnético automatizado Assurent la protection de votre installation. Protect your equipment. Versichern den Schutz Ihrer Anlage. Ofrecen la protección de sus instalaciones.
Montage en cascade Connection in series Serienmontage Conexión en cascada
PRINCIPE DE FONCTIONNEMENT How it works - Betriebshinweise - Modo de funcionamiento 1
2
3
86
1 : Magnétisation des déchets métalliques lors de l’écoulement de la farine. 2 : Ouverture du volet inox à la verticale avec les déchets toujours magnétisés. Senkrechte Öffnung der aus Edelstahl bestehenden Klappe mit den immer magnetisierten Abfällen Abertura de la válvula de acero inoxidable verticalmente con residuos todavía magnetizados.
3 Demagnetization and draining off the scraps of metal by articulating the tube magnet in end of stroke. Entmagnetisierung und Ableitung der Metallabfälle bei der Ablenkung des Magnets am Laufende
Commande par actionneur pneumatique ou électrique. Permanent magnet : automatic cleaning, stainless steel manufacture. Control whith pneumatic or electrical actuator. Laufender Magnet : automatische Säuberung, Herstellung in Edelstahl. Antrieb durch pneumatischen oder elektrischen Steller. Imán permanente : limpieza automática, fabricación de acero inoxidable. Mando por accionador neumático o eléctrico. www.mult gra n.net
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DVS V bro S fter
The Vertical Vibro Sifter type DVSc, is utilised for the separation of residual flour and for finishing off bran and fine www.mult gra n.net
reduction bran. The machine has a cylindrical steel body supported by four couples of Indian canes and two mult gra n@mult gra n.net
DVS V bro S fter Wide inspection doors for inspection and maintenance. The internal rotor is constituted by vertical beaters with paddles and blades. The gap between beaters and screen can be adjusted. The motor is co-axial to the rotor. The nylon screen is fastened along its whole height. The product inlet is located on top of the machine. The screen sifting surface is kept clean thanks to the vibration of the whole cylindrical body. The vibratory motion is generated by means of counter weights ďŹ xed onto the rotor shaft. The vibratory motion allows an eďŹƒcient sifting and in the meanwhile prevents product from remaining onto the walls www.mult gra n.net
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DVS V bro S fter VIBRATOR SIFTER - DVS BLUTERIE VIBRANTE - DVS a
c
b F
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KE-2 Twinsifter
This machine is composed of two sieve boxes with 8, 10 or 12 special wooden sieves with a laminated plastic coating which favours discharging of the products and avoids their stagnation. www.multigrain.net
This feature is a guarantee of maximum hygiene. Each sieve is equipped with an interchangeable sieve frame, with a sifting surface of 0.60 sq.m. for the Plansifter type KE-2 type 106 and 0.82 sq.m. for the type KE-2 128. multigrain@multigrain.net
KE-2 Twinsifter The plansifter hangs from the ceiling by means of synthetic rods. The disassembly of the sieves and the substitution of the sieve frames are easy and quick operations. The central movement, the drive motor and two sieve boxes are positioned in the plansifter metal structure,
Detail of sieve with sieve holding frame
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which has been equipped with inlet spouts for product inspection. On request, each channel may be provided with 2 inlets, which results in a horizontally divided scheme, allowing two separate sifting passages. The double channel plansifter KE-2 may be equipped with up to 8 outlets per channel.
Detail of sieve holder section multigrain@multigrain.net and view of control movement
KE-2 Twinsifter A
D
B
E
C
C
*A
Sieves height mm. 90 - 100 - 110 - 120 - 140 A B C
C
*A
Machine suspended www.multigrain.net
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KE-2 Twinsifter
X
MODELLO
n° stacci
TYPE
n° sieves
*A
Supercie stacc.
Motore
Peso
Net sieving area
Motor
Weight
mq.
Kw
Kg.
KE-2
8+8
1000
9,60
3
1500
KE-2
10 + 10
1200
12,00
3
1600
KE-2
12 + 12
1250
14,40
3
1700
KE-2
8+8
1000
13, 10
4
2000
KE-2
10 + 10
1200
16,40
4
2200
KE-2
12 + 12
1250
19,70
4
2400
MODELLO
A
B
C
D
E
KE-2
2720
1760
1035
1538
1241
KE-2
3090
1910
1191
1838
1441
TYPE
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DVD INFESTATION DESTROYER-DVD Mill products may contain infestation elements such as eggs, larva or insects. It is necessary, therefore, to prevent any infestation to install the Infestation Destroyer on all ďŹ nished products before these products are
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sent to the packing plant or to bulk delivery bins. The Infestation Destroyer can process all mill products, by a simple variation of its rotation speed, according to the products characteristics.
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DVD INFESTATION DESTROYER-DVD This machine is essential when ďŹ nished products are stored in bins, as bulk storage system must be free from infestation. The product enters the unit through two inlet spouts which direct it to the center of the rotor. The mechanical action of the machine does not result in any deterioration of the product characteristics. The impact pins mounted on the rotor are designed to destroy any kind of infestation. The Infestation Destroyer is designed for connection to an exhaust system. We recommend installation of a Pipe-type Magnetic Separator type DVD directly before the DVT Infestation Destroyed, to prevent metal particles from entering the machine and damaging it. www.multigrain.net
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DVT INFESTATION DESTROYER-DVD
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DVD INFESTATION DESTROYER-DVD
C D
¡-
H
E
F
A
B
TECHNICAL\ FEATURE CARACTERISTIQUES\ TECHNIQUE
DIMENSIONS\ mm MODEL MODELE
A
B
C
D
E
F
H
¡-
DVD\/1 DVD\/18,
825
www.multigrain.net
802
810
960
775
474
90x150
Capacity\ &DSDFLWp Kw t\/
Weights\ -\ Poi Kg Net
7
15
400
486
10
18,5
450
536
200
Gross\ volum Volume\ sous emballage\ Pñ
1,4
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