Industrial Product Catalogue
w w w . i p ex i n c . co m ISSUE
D AT E :
OCTOBER
2014
•
P roce s s P i pi ng Sys te m s
•
Doubl e Contai nm ent Sys te m s
•
Aci d Was te P i pi ng Sys te m s
•
Com pres s e d Ai r Sys te m s
•
Th er m opl as t i c Val ves
•
Speci al t y P rod ucts
We build tough products for tough environments.®
28
Committed to
EXCELLENCE As one of the world’s leading manufacturer’s of thermoplastic pipe, valves, fittings and related products for plumbing and mechanical applications, IPEX offers a comprehensive range of integrated solutions to meet the needs of engineers and contractors in commercial, institutional, industrial and residential construction.
Contents 01
PROCESS PIPING SYSTEMS Xirtec PVC & Corzan CPVC Clear-Guard High Pressure Clear PVC Pipe
78
Enpure High Purity Duraplus ABS Industrial
45
DOUBLE CONTAINMENT SYSTEMS Encase Acid Waste PP Double Containment Guardian Vinyl Double Containment CustomGuard Clear-Guard Centra-Guard
57
ACID WASTE PIPING SYSTEMS Enfield Electrofusion Acid Waste System Labline Mechanical Joint Acid Waste System Floway Polypropylene Floor Drains Plenumline Mechanical Joint Acid Waste System Neutratank Neutralization Tanks
94
87
COMPRESSED AIR SYSTEMS Duraplus Airline Duratec Airline
99
THERMOPLASTIC VALVES Ball Valves Butterfly Valves Diaphragm Valves Check & Vent Valves Specialty Valves Quarter Turn Automation
129
SPECIALTY PRODUCTS Ventilation Duct Grooved PVC Pipe Well Casings
135 137
MUNICIPAL PRODUCT LINE SHEET MECHANICAL PRODUCT LINE SHEET
PHYSICAL PROPERTIES PVC (POLYVINYL CHLORIDE) CPVC (CHLORINATED POLYVINYL CHLORIDE)
MATERIALS PROPERTIES PVC
CPVC (STANDARD)
CORZAN CPVC (HIGH IMPACT)
STANDARDS
12454
23447
24448
ASTM D1784
1.42
1.50
1.51
ASTM D792
7,000
7,500
7,320
ASTM D638
400,000
380,000
423,000
ASTM D638
14,500
11,400
13,200
ASTM D790
0.65
2.0
10.0
ASTM D256
9,000
10,100
10,100
ASTM D695
0.38
0.33
0.33
2,000
2,000
2,000
Coefficient of thermal expansion in./in./°F (x 10-5)
3.0
3.8
3.4
Linear expansion, in./10°F per 100' of pipe
0.36
0.44 - 0.46
0.41
140°F (60°C)
200°F (93°C)
200°F (93°C)
Deflection temperature under load, °F at 66 psi
173
n/a
n/a
ASTM D648
Deflection temperature under load, °F at 264 psi
160
212
239
ASTM D648
Thermal conductivity, BTU.in./hr.ft2.°F
1.2
0.95
0.95
ASTM C177
Burning rate
Self extinguish
Self extinguish
Self extinguish
ASTM D635
Burning class
V-0
V-0
V-0
UL-94
Flash ignition, °F
730
900
900
Limited oxygen index (%)
43
60
60
ASTM D2863-70
0.05
0.03
0.03
ASTM D570
Cell classification Specific gravity Tensile strength, psi at 73°F Modulus of elasticity tensile, psi at 73°F Flexural strength, psi Izod impact, ft.lbs./in. at 73°F, notched Compressive strength, psi Poisson’s ratio Working stress, psi at 73°F
Maximum operating temperature under pressure
Water absorption, %, (24 hrs. at 73°F)
ASTM D696
* The properties listed in this table represent general material properties and should be used as a guideline only.
)0%8 OFFERS A COMPREHENSIVE RANGE OF INTEGRATED PROCESS PIPING SYSTEMS n PIPE FITTINGS FLANGES STRAINERS AND VALVES IN 06# #06# POLYPROPYLENE AND !"3 n DESIGNED TO MEET THE TEMPERATURE PRESSURE AND SIZE REQUIREMENTS OF A WIDE RANGE OF CHEMICAL PROCESSING AND SIMILAR INDUSTRIAL APPLICATIONS )N ADDITION TO COSTING LESS THAN COMMON AND EXOTIC METAL SYSTEMS )0%8 THERMOPLASTIC PROCESS PIPING SYSTEMS ARE LIGHTWEIGHT AS WELL AS EASY TO HANDLE STORE CUT AND JOIN SO TRANSPORTATION AND INSTALLATION COST ARE SUBSTANTIALLY LOWER 7HEN YOU SPECIFY A HIGH PERFORMANCE PROCESS PIPING SYSTEM FROM )0%8 YOU GET THE ADDED BENEFITS OF A COMPLETE PIPING SOLUTION THAT IS ENGINEERED FOR TOTAL INTEGRATION AND BACKED BY COMPREHENSIVE COAST TO COAST SUPPORT n ALL FROM ONE RELIABLE SOURCE
Process Piping Systems Xirtec PVC & Corzan CPVC
2
Clear-Guard Clear PVC Pipe
26
Enpure High Purity
28
Duraplus ABS Industrial
36
XIRTEC PVC & CORZAN CPVC
PVC Sch 40 - 1/2" - 24" (12mm - 600mm) PVC Sch 80 - 1/4" - 24" (6mm - 600mm) CPVC Sch 40 & 80 - 1/4" - 16" (6mm - 400mm)
APPLICATIONS 4(% )0%8 3934%- !$6!.4!'%
s 0LANT CHEMICAL DISTRIBUTION LINES
)0%8 VINYL PROCESS PIPING SYSTEMS A COMPLETE LINE OF PIPE FITTINGS
s 7ATER AND WASTEWATER
FLANGES STRAINERS AND VALVES TO MEET ALL YOUR PROCESS SYSTEM
s !CID SYSTEMS FOR REFINERIES PICKLING LINES AND PLATING SHOPS
REQUIREMENTS )0%8 DEVELOPED THE 8IRTEC¤ 06# AND #ORZAN¤ #06# SYSTEMS TO
s #HLORINE INJECTION CHLORINE DIOXIDE AND CHLORALKALI PLANT PIPING
MEET INDUSTRY DEMANDS FOR A COMPLETE 0IPE 6ALVES AND &ITTINGS 06&
s 3TEEL WIRE PLANTS
PACKAGE THAT IS DESIGNED PRODUCED AND BACKED BY A SINGLE MANUFACTURER
s "ATTERY MANUFACTURING
4HESE SYSTEMS ARE ENGINEERED AND MANUFACTURED TO )0%8 S STRICT QUALITY
PERFORMANCE AND DIMENSIONAL STANDARDS AND THEREFORE ELIMINATE THE PROBLEMS INHERENT IN PURCHASING AND INSTALLING PIPING SYSTEM COMPONENTS MANUFACTURED BY SEVERAL DIFFERENT COMPANIES )0%8 HIGH PERFORMANCE VINYL SYSTEMS ARE DESIGNED TO MEET THE TEMPERATURE PRESSURE AND SIZE REQUIREMENTS OF PIPING SYSTEMS USED IN
2
s !LUM AND CAUSTIC HANDLING SYSTEMS s #IRCUIT BOARD MANUFACTURING s 3EMICONDUCTOR s 0HARMACEUTICAL
CHEMICAL PROCESSES AND OTHER INDUSTRIAL APPLICATIONS 4HEY FEATURE
s #OOLING WATER AND COOLING TOWER SYSTEMS
OUTSTANDING RESISTANCE TO PHOTODEGRADATION CREEP STRESS AND IMMUNITY
s 4AILING AND SLURRY LINES
TO OXIDATION AND ARE EXCEPTIONALLY SUITED FOR USE WITH A WIDE RANGE OF
s 7ASHWATER RECOVERY SYSTEMS
ACIDS ALCOHOLS SALTS AND HALOGENS 4HE PERFECT EXTENDED SERVICE
s 0LANT WATER SUPPLY
LOW MAINTENANCE ALTERNATIVE TO COMMON AND EXOTIC METAL SYSTEMS 8IRTEC PIPE AND FITTINGS AND #ORZAN PIPE ARE AVAILABLE IN 3CHEDULE AND )03 #ORZAN FITTINGS ARE AVAILABLE IN 3CHEDULE !LL PIPE AND
s &ISH FARMING s 7ATERWORKS s !QUARIUMS AND SWIMMING POOLS s )RRIGATION SYSTEMS IN GOLF COURSES
GREENHOUSES ETC
STANDARDS
XIRTEC
PVC
CORZAN
FITTINGS ARE ALSO AVAILABLE IN CAST IRON SIZES FOR UNDERGROUND APPLICATIONS
s "RINE AND SEAWATER SYSTEMS
AND
CPVC
s "LEACH LINES IN TEXTILE AND PAPER MILLS
8)24%# !34- $
#/2:!. !34- &
#3! " .3&
#AUTION $O NOT USE OR TEST 06# OR #06# WITH COMPRESSED AIR OR OTHER GASES INCLUDING AIR OVER WATER BOOSTERS
5,#
ADVANTAGES
1
Lower Installation Costs, Easy Handling
2
Extended Life
)N ADDITION TO A LOWER MATERIAL COST 8IRTEC #ORZAN PIPE CAN SIGNIFICANTLY REDUCE LABOUR AND TRANSPORTATION COSTS ON A TYPICAL INSTALLATION 4HE REASON 4HEY ARE LIGHTWEIGHT
EASILY HANDLED STORED CUT AND JOINED
8IRTEC 06# AND #ORZAN #06# PROVIDE YEARS OF MAINTENANCE FREE SERVICE /UR MATERIALS WILL NOT RUST PIT SCALE OR CORRODE ON EITHER INTERIOR OR EXTERIOR SURFACES 4HERMOPLASTIC PIPING SYSTEMS IN A VARIETY OF DEMANDING INDUSTRIAL APPLICATIONS HAVE OPERATED SUCCESSFULLY FOR OVER YEARS
3
Superior Underground Performance 8IRTEC AND #ORZAN #06# ARE IMMUNE TO DAMAGE FROM NATURALLY CORROSIVE SOIL CONDITIONS AS WELL AS ELECTROCHEMICAL AND GALVANIC CORROSION 4HIS IS PARTICULARLY ADVANTAGEOUS IN UNDERGROUND INSTALLATIONS WHERE GALVANIC REACTION OFTEN CAUSES DAMAGE TO METAL PIPING PRODUCTS
4
Exceptional Chemical Resistance
5
Improved Flow
4HE )0%8 VINYL SYSTEMS INCLUDING PIPE VALVES AND FITTINGS PROVIDE OUTSTANDING RESISTANCE TO A WIDE RANGE OF CHEMICALS SUCH AS MOST ACIDS ALCOHOLS ALKALIES SALT SOLUTIONS HALOGENS AND MORE
8IRTEC AND #ORZAN HAVE A SUBSTANTIALLY LOWER 2OUGHNESS &ACTOR THAN METAL AND OTHER MATERIALS AND SINCE THEY DO NOT RUST PIT SCALE OR CORRODE THE INTERIOR WALLS REMAIN SMOOTH IN VIRTUALLY ANY SERVICE
6
3
Potable Water Approved
7
XIRTEC
8IRTEC POLYVINYL CHLORIDE 06# AND #ORZAN CHLORINATED POLYVINYL CHLORIDE #06# ARE SUITABLE FOR USE WITH POTABLE WATER AS LISTED WITH THE .ATIONAL 3ANITATION &OUNDATION .3& AND #3! )NTERNATIONAL
Exceptional Temperature Range
7ITH A LOW THERMAL CONDUCTIVITY FACTOR )0%8 VINYL SYSTEMS HAVE LESS HEAT LOSS OR GAIN THUS SUSTAINING SERVICE TEMPERATURE MORE EFFICIENTLY THAN METAL PIPING !S A RESULT PIPE INSULATION NEEDS MAY BE REDUCED
7ITH ENERGY CONSERVATION A PRIME CONCERN YOU CAN RELY ON THE FACT THAT )0%8 S MANUFACTURING PROCESS FOR 8IRTEC AND #ORZAN PIPING MATERIALS REQUIRES LESS THAN HALF THE ENERGY NEEDED TO PRODUCE THE EQUIVALENT SIZE OF CARBON STEEL OR STEEL ALLOY MATERIALS
DID YOU KNOW? One of the outstanding characteristics of PVC is its resistance to ignition. This is demonstrated by its flash point of 730 F (388 C), compared to 400 F (204 C) for wood chips. CPVC offers an even greater fire safety profile than PVC. CPVC’s ignition resistance is demonstrated by its flash point of 900 F (482 C), with a low flame spread as well.
CPVC
Environmentally Responsible
i
CORZAN
9
Lower Thermal Conductivity
AND
8
PVC
)0%8 VINYL SYSTEMS ARE DESIGNED TO MEET A BROAD RANGE OF SERVICE TEMPERATURES 8IRTEC HAS A RECOMMENDED MAXIMUM SERVICE TEMPERATURE OF & # IN PRESSURE WITH A HIGHER LIMIT OF & # FOR INTERMITTENT GRAVITY FLOW
PRODUCT SELECTION CHART PIPE PRESSURE RATINGS – XIRTEC140 PVC AND CORZAN CPVC Sizes Diameter
XIRTEC
PVC
AND
CORZAN
CPVC
4
IPEX schedule 40
IPEX Schedule 80 *Max. Pressure Wall Thickness 73°F
I.D.
*Max. Pressure 73°F
O.D.
Wall Thickness
I.D.
(in.)
(in.)
(in.)
(in.)
(psi)
(in.)
(in.)
(psi)
n
n
n
n
n
n
XIRTEC 140 PRESSURE PIPE Dimension
PRODUCT CODE
inches
mm
X g
X M
PVC Sch 40 PVC Sch 40 PVC Sch 40 White White Grey Plain End Bell End Bell End
PVC Sch 80 PVC Sch 80 CPVC Sch 80 CPVC Sch 40 CPVC Sch 80 Grey Grey Solvent Plain End Plain End Plain End Bell End Bell End n
n
n
n
X g
X M
n
n
n
n
X g
X M
n
n
n
n
X g
X M
n
n
n
n
X g
X M
n
n
n
n
n
X g
X M
n
n
n
n
n
X g
X M
n
n
n
n
n
n
X g
X M
n
n
n
n
n
X g
X M
n
n
n
n
n
X g
X M
n
n
n
n
n
X g
X M
n
n
n
n
n
n
n
X g
X M
n
n
n
n
n
n
n
X g
X M
n
n
X g
X M
n
n
X g
X M
n
n
X g
X M
n
n
X g
X M
n
X g
X M
n
X g
X M
n
n
X g
X M
n
X g
X M
X g
X M
n
n
n
n
n
X g
X M
X M
X M
n
X g
X M
n
X M
n
n
n
X M
n
n
X M
n
n
n
n
n
X M
n
n
n
n
n
X g
X M
n
n
n
n
n
✝ &ABRICATED FITTINGS ❚ -OLDED FITTINGS PSI MAX WORKING PRESSURE NON SHOCK & &
✝ )NDICATES FABRICATED AND FIBERGLASS REINFORCED PIPE FITTINGS ◗ )NDICATES 3ERIES &ABRICATED AND &IBERGLASS REINFORCED PIPE FITTINGS 4HE MAXIMUM CONTINUOUS WORKING PRESSURE OF FITTINGS IS PSI # & UNDER IDEAL CONDITIONS NO PROVISIONS HAVE BEEN MADE FOR PRESSURE SURGES WATER HAMMER OR OTHER CONDITIONS WHICH SHOULD BE CONSIDERED
CPVC
&/2 8)24%# 06# 3#(%$5,% '2%9
CORZAN
&/2 8)24%# 06# 3#(%$5,% 7()4%
AND
X g X g
PVC
X g X g
XIRTEC
X g X g
5
PRODUCT SELECTION CHART - XIRTEC 140 PVC SCH. 40 WHITE & SCH. 40 GREY FITTINGS Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Tee 3OC X 3OC X 3OC
XIRTEC
PVC
AND
CORZAN
CPVC
6
❚ ❚ ✝ ✝ ✝ ✝ ✝ ✝ ✝
X X X X X X X X X X X X X X X X X X X X X X X X
Tee &PT X &PT X &PT
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Reducing Tee 3OC X 3OC X 3OC
Tee 3OC X 3OC X &PT X X X X X X X X X X X X X X X X X X X X X X X X
Dimension inches
❚ ✝ ◗ 3EE PAGE FOR DESCRIPTIONS
✝ ✝ ✝ ✝ ◗ ◗ ◗
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Reducing Tee 3OC X 3OC X 3OC CONT D X X
X X
Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Reducing Tee 3OC X 3OC X &PT
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
✝
X X
X X
✝
X X X X
✝
X X X X
X X X X
X X X X
X X X X
X X
X X
X X
X X
✝
X X
X X
✝
X X X X
X X
X X
✝
X X X X
X X
X X
✝
X X X X
X X
X X
✝
X X X X
X X
X X
✝
X X X X
X X
X X
✝
X X
X X
X X
X X
✝
X X
X X
X X
X X
✝
X X
X X
X X
X X
✝
X X
X X
X X
X X
✝
✝
X X
X X
X X
X X
✝
✝
X X
X X
X X
X X
✝
✝
X X
X X
X X
X X
✝
✝
X X X X
X X
X X
✝
✝
X X X X
X X
X X
✝
◗
X X X X
X X
✝
◗
X X X X
X X
X X
✝
◗
X X X X
X X
X X
✝
◗
X X
X X
X X
X X
✝
◗
X X
X X
X X
✝
◗
X X
X X
X X
X X
✝
◗
X X
X X
✝
◗
X X
X X
X X
✝
◗
X X
X X
X X
X X
✝
◗
X X
X X
X X
X X
X X
✝
◗
X X
X X
✝
◗
X X
X X
X X
✝
◗
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
❚ ✝ ◗ 3EE PAGE FOR DESCRIPTIONS
CPVC
X X
X X
CORZAN
X X
X X
AND
X X
PVC
X X
XIRTEC
X X
7
PRODUCT SELECTION CHART - XIRTEC 140 PVC SCH. 40 WHITE & SCH. 40 GREY FITTINGS Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
CPVC CORZAN AND
90ยบ Street Elbow -PT X &PT
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
90ยบ Elbow 3OC X &PT
PVC
Sch 40 White Sch 40 Grey Product Code Product Code
XIRTEC
mm
90ยบ Street Elbow 3PIG X 3OC
90ยบ Elbow 3OC X 3OC
8
Dimension inches
90ยบ Reducing Elbow 3OC X 3OC X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
90ยบ Elbow &PT X &PT
90ยบ Reducing Elbow 3OC X &PT
X
X
X
X
X
X
Side Outlet Elbow 3OC X 3OC X 3OC
90ยบ Street Elbow -T X 3OC
X X
X X
X X
X X
โ โ โ 3EE PAGE FOR DESCRIPTIONS
Side Outlet Elbow 3OC X 3OC X &PT
Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
22-1/2ยบ Radius Bends - 6D 3P X 3P
45ยบ Elbow 3OC X 3OC
N A
โ
โ
N A
โ
โ
โ
โ
โ
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โ
โ
โ
โ
90ยบ Radius Bends - 6D 3P X 3P
Hose Adapter )NSERT X )03 3OC
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
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N A
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N A
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โ โ โ 3EE PAGE FOR DESCRIPTIONS
!34- $ 0LASTIC )NSERT FITTING FOR POLYETHYLENE
CPVC
CORZAN
AND
45ยบ Radius Bends - 6D 3P X 3P
PVC
Hose Adapter )NSERT X -T XIRTEC
9
PRODUCT SELECTION CHART - XIRTEC 140 PVC SCH. 40 WHITE & SCH. 40 GREY FITTINGS Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Cross 3OC X 3OC X 3OC X 3OC
Coupling 3OC X 3OC
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
â——
�
�
â——
�
�
â——
�
â——
�
â——
�
â——
� � � �
Reducing Cross 3OC X 3OC X 3OC X 3OC
CPVC CORZAN AND PVC
Sch 40 White Sch 40 Grey Product Code Product Code
XIRTEC
mm
10
Dimension inches
X
X
�
X
X
�
X
X
�
Female Adapter 3OC X &PT
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
X
X
�
Coupling &PT X &PT
Female Adapter 3PIG X &PT
Reducing Coupling 3OC X 3OC
Reducing Female Adapter 3OC X &PT
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
� � ◗ 3EE PAGE FOR DESCRIPTIONS
Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Concentric Coupling 3OC X 3OC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝
❚ ✝ ◗ 3EE PAGE FOR DESCRIPTIONS
✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗
✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝
✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ✝ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗
11
◗
◗ ◗ ◗
Reducing Male Adapter -T X 3OC X X X X X X X X X X X X X X
X X X X X X X X X X X X X X
CPVC
✝
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
CORZAN
✝
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
AND
✝
PVC
IPS to PIP Adapter 3PIG X 3OC
Sch 40 White Sch 40 Grey Product Code Product Code
XIRTEC
mm
Eccentric Coupling 3OC X 3OC
Male Adapter 3OC X -T
Dimension inches
PRODUCT SELECTION CHART - XIRTEC 140 PVC SCH. 40 WHITE & SCH. 40 GREY FITTINGS Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Spigot x Female Adapter 3PIG X &PT
Reducer Bushing 3PIG X 3OC
XIRTEC
PVC
AND
CORZAN
CPVC
12
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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mm
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X
X
X
X
X
X
X
X
X
X
X
X
T.T. Bushing -PT X &04
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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X X X X X X X X X X X X X X X X X X X X X
X
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X
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X
� � ◗ 3EE PAGE FOR DESCRIPTIONS
Sch 40 White Sch 40 Grey Product Code Product Code
Reducer Bushing 3PIG X 3OC CON T
Riser Extension &PT X -PT
Dimension inches
X X X X X X X X X X X X X X X X X X X X X
� � � � � � � � � � � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗ ◗
Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Reducer Bushing 3PIG X &PT
45º Wye 3OC X 3OC X 3OC PSI K0A MAX
❚ ❚ ❚ ❚ ❚ ❚
✝
✝
✝
✝
✝
✝
✝
✝
✝
✝
✝
✝
✝
◗
◗
◗
45º Reducing Wye 3OC X 3OC X 3OC PSI K0A MAX
✝
1/2" - 2" - 235 psi maximum internal pressure rating @ 73ºF MM K0A MAXIMUM INTERNAL PRESSURE RATING # 3" - 6" - 150 psi maximum internal pressure rating @ 73ºF MM K0A MAXIMUM INTERNAL PRESSURE RATING # ❚ ✝ ◗ 3EE PAGE FOR DESCRIPTIONS
X X
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X X X X
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X X X X
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X X
✝
X X X X
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X X X X
✝
X X X X
✝
X X
◗
X X X X
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X X X X
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X X X X
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X X X X
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X X X X
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X X X X
◗
X X X X
◗
X X X X
◗
X X X X
◗
X X X X
◗
X X
X X
13
CPVC
X X
CORZAN
AND
45º Wye 3OC X 3OC X 3OC X X
Sch 40 White Sch 40 Grey Product Code Product Code
PVC
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
mm
XIRTEC
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Dimension inches
PRODUCT SELECTION CHART - XIRTEC 140 PVC SCH. 40 WHITE & SCH. 40 GREY FITTINGS Dimension inches
mm
Sch 40 White Sch 40 Grey Product Code Product Code
Cap 3OC
Dimension inches
�
�
�
�
�
�
�
�
�
â——
�
â——
�
â——
PVC
AND
CPVC
CORZAN
Union 3OC X 3OC "UNA / RING 3EAL
Union &PT X &PT "UNA / RING 3EAL
� � ◗ 3EE PAGE FOR DESCRIPTIONS
�
Saddles 0IPE /$ X 3OC 2ATED FOR PSI K0A /PEN %NDED s s s 4HESE s SIZES ARE BUSHED s s s s s
Plug 3PIG
XIRTEC
Sch 40 White Sch 40 Grey Product Code Product Code
Plug -PT
Cap &PT
14
mm
s
X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X
Saddles 0IPE /$ X &PT 2ATED FOR PSI K0A /PEN %NDED X X X X X X X X X
X X X X X X X X X
PRODUCT SELECTION CHART Dimension inches mm
Tee
Tee
PVC Sch 80 CPVC Sch 80 Product Code Product Code
โ
โ
โ
โ
โ
โ
โ
โ
โ
3OC X 3OC X &PT
&PT X &PT X &PT
&PT X &PT
โ โ โ 3EE PAGE FOR DESCRIPTIONS
โ โ โ โ โ โ โ โ โ
15
3OC X 3OC
โ โ โ โ โ โ โ
โ โ
CPVC
โ
CORZAN
90ยบ Elbow
AND
3OC X 3OC X 3OC
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
PVC
PVC Sch 80 CPVC Sch 80 Product Code Product Code
XIRTEC
90ยบ Elbow
Dimension inches mm
Reducing Tee
3OC X 3OC X 3OC
Tee
XIRTEC 140 PVC SCH. 80 & CORZAN CPVC SCH. 80 FITTINGS
PRODUCT SELECTION CHART Dimension inches mm
90ยบ Elbow
CPVC CORZAN AND
PVC Sch 80 CPVC Sch 80 Product Code Product Code
3OC X 3OC
โ
โ
โ
โ
3OC X 3OC
11-1/4ยบ Elbow
3OC X 3OC
โ
โ
โ
โ
โ
โ
45ยบ Elbow
Cross
PVC
Dimension inches mm
22-1/2ยบ Elbow
3OC X &PT
XIRTEC
PVC Sch 80 CPVC Sch 80 Product Code Product Code
45ยบ Elbow
16
XIRTEC 140 PVC SCH. 80 & CORZAN CPVC SCH. 80 FITTINGS
โ โ
3OC X 3OC X 3OC X 3OC
Coupling
&PT X &PT
โ
3OC X 3OC
30ยบ Elbow
3OC X 3OC
โ โ โ 3EE PAGE FOR DESCRIPTIONS
โ
โ
โ
โ
โ
โ
Dimension inches mm
Coupling
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Dimension inches mm
45º Wye
&PT X &PT
PVC Sch 80 CPVC Sch 80 Product Code Product Code
3OC X 3OC X 3OC
❚
❚
❚
❚
❚
❚
❚
❚
❚
❚
X
X
❚
❚
✝
X
X
✝
Reducer Coupling X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
&PT X &PT
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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X
X
X
X
X
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X
✝
X
X
✝
X
X
✝
X
X
X
X
17
CPVC
❚ ✝ ◗ 3EE PAGE FOR DESCRIPTIONS
X
CORZAN
X
X
X
AND
X
X
PVC
X
3PIG X 3OC FLUSHSTYLE
XIRTEC
X X
Reducer Coupling
3" - 6" - 150 psi maximum internal pressure rating @ 73ºF MM K0A MAXIMUM INTERNAL PRESSURE RATING #
Reducer Bushing
3OC X 3OC X
1/2" - 2" - 235 psi maximum internal pressure rating @ 73ºF MM K0A MAXIMUM INTERNAL PRESSURE RATING #
PRODUCT SELECTION CHART Dimension inches mm
Reducer Bushing
PVC Sch 80 CPVC Sch 80 Product Code Product Code
PVC XIRTEC
Dimension inches mm
T T Bushing
3PIG X &PT FLUSHSTYLE
PVC Sch 80 CPVC Sch 80 Product Code Product Code
-PT X &PT FLUSHSTYLE
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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X
X
X
X
X
X
X
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X
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X
X
X
X
X
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X
X
X
X
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X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X
X X
Female Adapter
3OC X &PT
X
X
X
X
X
X
AND
CORZAN
CPVC
18
XIRTEC 140 PVC SCH. 80 & CORZAN CPVC SCH. 80 FITTINGS
Male Adapter
3OC X -PT
� � ◗ 3EE PAGE FOR DESCRIPTIONS
�
�
Dimension inches mm
Female Adapter
Dimension inches mm
Cap
3OC X &PT 33 REINFORCED
PVC Sch 80 CPVC Sch 80 Product Code Product Code
&PT
Female Adapter
3PIG X &PT 33 REINFORCED
Hose Adapter
Plug
(OSE X -PT
-PT
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
Plug
3PIG
3OC
โ
โ
โ
โ
โ โ โ 3EE PAGE FOR DESCRIPTIONS
90ยบ Radius Bends - 6D 3PIG X 3PIG
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
โ
CPVC
CORZAN
AND
PVC
19
XIRTEC
Cap
PVC Sch 80 CPVC Sch 80 Product Code Product Code
PRODUCT SELECTION CHART Dimension inches mm
XIRTEC 140 PVC SCH. 80 & CORZAN CPVC SCH. 80 FITTINGS
PVC Sch 80 CPVC Sch 80 Product Code Product Code
45Âş Radius Bends - 6D 3PIG X 3PIG
Dimension inches mm
Union 3OC X &PT 6ITON ¤ / RING 3EAL �
� � � � � � �
20
�
CPVC CORZAN AND PVC XIRTEC
� �
� � � � � � � � � � � � �
Union &PT X &PT 6ITON ¤ / RING 3EAL
� � ◗ 3EE PAGE FOR DESCRIPTIONS
Tank Adapter 3OC X &PT
�
�
�
Tank Adapter &PT X &PT
Union 3OC X 3OC 6ITON ¤ / RING 3EAL
�
22-1/2Âş Radius Bends - 6D 3PIG X 3PIG
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Flange
3OC SOLID STYLE
� � � � � � �
Dimension inches mm
Flange
"LIND
� � �◆ �◆ �◆ �◆ �◆
� � � � � � � � � � � � � � � � �
�
�
âœ?â–ź
âœ?â–ź
â–ź -OLDED HUB C W COATED METAL RINGS
Vanstone Flange
3OC W 06# 2ING
â–ź
â–ź
â–ź -OLDED HUB C W COATED METAL RINGS
21
Vanstone Flange
3OC W 3TEEL 2ING
�
�
�
.OTE THESE FLANGES ARE RATED AT PSI K0A MAXIMUM OPERATING
CPVC
�
CORZAN
� � ◗ 3EE PAGE FOR DESCRIPTIONS
AND
3OC W &IBRE ,OC 2ING
PVC
3PIG X 3PIG
PVC Sch 80 CPVC Sch 80 Product Code Product Code
XIRTEC
â—† $OMED FLANGE
No-Leak Flange
Dimension inches mm
Heavy Duty Vanstone Flange
&PT SOLID STYLE
Flange
PVC Sch 80 CPVC Sch 80 Product Code Product Code
PRODUCT SELECTION CHART Dimension inches mm
XIRTEC 140 PVC SCH. 80 & CORZAN CPVC SCH. 80 FITTINGS
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Vanstone Flange 3PIG
Dimension inches mm
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Nipples
�
�
1/4" (6mm) diameter CLOSE
3/8" (9mm) diameter
Vanstone Flange &PT
22
CLOSE
1/8" Flange Gasket
CLOSE
.EOPRENE
XIRTEC
AND
PVC
CORZAN
CPVC
1/2" (12mm) diameter
� � ◗ 3EE PAGE FOR DESCRIPTIONS
Dimension inches mm
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Dimension inches mm
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Nipples
Nipples
1-1/2" (40mm) diameter
3/4" (20mm) diameter CLOSE
CLOSE
1" (25mm) diameter
1-1/4" (32mm) diameter
� � ◗ 3EE PAGE FOR DESCRIPTIONS
CLOSE
23
2-1/2" (65mm) diameter CLOSE
3" (75mm) diameter CLOSE
4" (100mm) diameter CLOSE
CPVC
2" (50mm) diameter
CORZAN
AND
PVC
CLOSE
XIRTEC
CLOSE
PRODUCT SELECTION CHART Dimension inches mm
XIRTEC 140 PVC SCH. 80 & CORZAN CPVC SCH. 80 FITTINGS
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Dimension inches mm
PVC Sch 80 CPVC Sch 80 Product Code Product Code
Polypropylene Pipe Clamps
Expansion Joint MM 4RAVEL %0$
Strut Base Expansion Joint MM 4RAVEL %0$-
Expansion Joint MM 4RAVEL 6ITON ¤
Pipe Straps HOLES
Expansion Joint MM 4RAVEL 6ITON
Pipe Straps 06# #OATED 3TEEL HOLES
¤
PVC
AND
CORZAN
CPVC
24
.OTE 3TRUT "ASES ARE SOLD INDIVIDUALLY TWO 3TRUT "ASES ARE REQUIRED TO CREATE ONE 3TRUT "ASE 5NIT %XAMPLE )F YOU REQUIRE COMPLETE 3TRUT "ASE 5NITS YOU MUST ORDER STRUT BASES
“U� Bend
MM / # FOR )CE 2INK 0IPING
"ARBED END
0LAIN %ND 3PIGOT
XIRTEC
&ITS MM )$ 0OLY 0IPE
� � ◗ 3EE PAGE FOR DESCRIPTIONS
IPEX Industrial CADonDemand Center REGISTER TO GAIN ACCESS TO: s #OMPLETE DIMENSIONS OF 3CHEDULE AND 3CHEDULE 8IRTEC 06# AND #ORZAN #06# FITTINGS s $ $ #!$ DRAWING FORMATS AVAILABLE s $ $ 6ALVE #!$ DRAWINGS AVAILABLE SOON s ")- COMING SOON
2EGISTER AT www.ipexinc.com
HIGH PRESSURE CLEAR-GUARD 1/2" - 8" (12mm - 200mm) CLEAR PVC PIPE APPLICATIONS )0%8 #LEAR 'UARD4- #LEAR 06# PIPE PROVIDES A COST EFFECTIVE MULTIPURPOSE SOLUTION FOR MANY DIFFERENT PIPING APPLICATIONS 4HE BENEFITS OF RIGID 8IRTEC¤ 06# PIPING ARE WELL DOCUMENTED INCLUDING LIGHT WEIGHT FLEXIBILITY DURABILITY AND EXCEPTIONAL CORROSION RESISTANCE 4HESE BENEFITS WITH THE ADDITION OF CLARITY ARE NOW AVAILABLE IN OUR #LEAR 'UARD #LEAR 06# PIPE PRODUCT /UR CLARITY PROVIDES VISIBILITY FOR SEVERAL APPLICATIONS INCLUDING DUAL CONTAINMENT CLEAN ROOM AND SITE GLASS APPLICATIONS 7ITH )0%8 S NEW HIGH PRESSURE CLEAR 06# PIPE YOU CAN SPECIFY 3CHEDULE CLEAR PIPE FOR APPLICATIONS WHERE PREVIOUSLY ONLY 3CHEDULE CLEAR PIPE WOULD SUFFICE /UR HIGH PRESSURE FORMULATION WITH A LONG TERM HYDROSTATIC DESIGN BASIS OF PSI ALLOWS FOR BETTER CLARITY AND MORE VERSATILITY FOR VARIOUS APPLICATIONS
s #LEAR 'UARD $UAL #ONTAINMENT 3YSTEMS s $UAL #ONTAINMENT FOR (IGH 0URITY 4UBING s ,EAK $ETECTION 3YSTEMS s !GRICULTURAL !QUACULTURAL !PPLICATIONS s #HEMICAL 0ROCESSING "LENDING s (EALTHCARE (OSPITAL 5SE s ,ABORATORY !PPLICATIONS s %NVIRONMENTAL !PPLICATIONS s 3IGHT 'AUGE !SSEMBLIES s $ISPLAYS %XHIBITS s &OOD "EVERAGE 0ROCESSING s AND MORE
ADVANTAGES
CLEAR-GUARD CLEAR PVC PIPE
26
1
Sizes range from 1/2" to 8" Schedule 40 pipe
2
Standard 10 foot lengths
3
20 foot lengths available by special order
4
Certified to NSF-61
5
3,150 psi HDB – tested in accordance with ASTM D2837
6
STANDARDS
Pressure and Vacuum service
#LEAR 'UARD4- #LEAR 06# PIPE IS DESIGNED FOR INDOOR APPLICATIONS WHERE THERE IS NO SIGNIFICANT EXPOSURE TO ULTRAVIOLET SOURCES OR TO DIRECT SUNLIGHT
COMPATIBILITY & PRESSURE RATING )0%8 #LEAR 'UARD #LEAR 06# PIPE IS PRODUCED FROM A RIGID
VIRGIN 0OLYVINYL #HLORIDE 06# COMPOUND WITH A #ELL #LASSIFICATION OF PER !34- $ 4HIS MATERIAL ALSO ENABLES #LEAR 'UARD #LEAR 06# PIPING TO CARRY A MAXIMUM SERVICE TEMPERATURE OF ย & WHEN APPROPRIATE TEMPERATURE PRESSURE DE RATING FACTORS ARE APPLIED
Operating Temperature (ยบF)
Operating Pressure De-rating Factor
!S WITH OUR 8IRTEC 06# PIPING SYSTEM OUR PRESSURE RATINGS ARE DEPENDENT ON THE PIPE DIAMETER AND THE OPERATING TEMPERATURE OF THE SYSTEM !S TEMPERATURES INCREASE THE PRESSURE RATING OF THE SYSTEM DECREASES 2EFER TO THE TABLE FOR DE RATING FACTORS ON OUR #LEAR 'UARD PRESSURE RATINGS
4HIS MATERIAL IS COMPATIBLE WITH 8IRTEC 06# PIPE FITTINGS AND VALVES AND CAN BE JOINED INTO EXISTING 06# SYSTEMS USING THE APPROPRIATE SOLVENT CEMENT JOINING PROCESS
JOINING TECHNIQUES )0%8 #LEAR 'UARD #LEAR 06# PIPE IS EASILY JOINED BY THE SOLVENT CEMENTING PROCESS PROVIDING A QUICK STRONG LEAK TIGHT SEAL FOR PRESSURE APPLICATIONS 4O MAINTAIN THE SYSTEM S CLARITY )0%8 RECOMMENDS THE USE OF A CLEAR MEDIUMBODIED FAST SETTING CEMENT IN CONJUNCTION WITH A CLEAR PRIMER FOR OPTIMUM JOINT INTEGRITY !S AN ADDED ADVANTAGE DUE TO THE PRODUCT S TRANSPARENCY JOINT INTEGRITY IS READILY IDENTIFIED DURING THE SOLVENT CEMENT JOINING PROCESS $ETAILS ON PROPER SOLVENT CEMENTING TECHNIQUES ARE AVAILABLE AND MUST BE REVIEWED FOR PROPER ASSEMBLY AND JOINT INTEGRITY
27
Size
DID YOU KNOW? Clear-GuardTM has a higher Pressure Rating when compared to the competition
IPEX Clear-Guard PVC 3150 = HDB* @ 73ยบF Product Code Sch 40 Pressure Rating
($" (YDROSTATIC $ESIGN "ASIS n THE ESTABLISHED STRESS VALUE FOR A COMPOUND AT A SPECIFIC TEMPERATUERE
CLEAR-GUARD CLEAR PVC PIPE
i
ENPURE HIGH PURITY
1/2" - 4" (12mm - 100mm)
APPLICATIONS %NPURE¤ PROVES ITSELF AS THE SUPERIOR HIGH PURITY SYSTEM MANUFACTURING INDUSTRIES AND RESEARCH FACILITIES ARE INCREASINGLY REQUIRING HIGH PURITY WATER SYSTEMS THAT WILL MEET THE STRINGENT REQUIREMENTS OF THEIR OPERATIONS 7HETHER THE APPLICATION IS FOR ULTRA PURE WATER OR FOR TRANSPORTING CHEMICALLY PURE AGENTS OF FOODSTUFFS WATER PURIFICATION TECHNOLOGIES SUCH AS DISTILLATION DE IONIZATION REVERSE OSMOSIS AND FILTRATION ELIMINATE A VARIETY OF IMPURITIES SUCH AS BACTERIA PARTICULATES AND BOTH ORGANIC AND INORGANIC CONTAMINANTS 4HE PURITY OF A SYSTEM DEPENDS ON THE LEACH ABILITY OF THE MATERIAL AND JOINING METHOD USED TO ASSEMBLE THE SYSTEM 4RADITIONAL MATERIALS USED FOR HANDLING HIGH PURITY WATER HAVE BEEN METAL AND GLASS PIPING 4HE ISSUE IS THAT METALS CAN EXHIBIT PROBLEMS WITH TRACE METAL CONTAMINATION AND ELEMENTS SUCH AS SODIUM BORON
SILICA LEAD AND ARSENIC CAN BE LEACHED OUT OF GLASS PIPING /VER THE PAST TWENTY YEARS ADVANCES IN THERMOPLASTIC TECHNOLOGY HAVE ENABLED THE EFFECTIVE USE OF PLASTICS FOR HIGH PURITY WATER DISTRIBUTION SYSTEMS EVEN IN AGGRESSIVE ULTRA HIGH PURITY APPLICATIONS
s &OOD PROCESSING
s ,ABORATORIES
s (OSPITALS
s 5NIVERSITIES
s 2ESEARCH FACILITIES
s "IOTECHNOLOGY
s #HEMICAL MANUFACTURING s 0HOTOGRAPHIC CHEMICAL PROCESSING s %FFLUENT TREATMENT PLANTS s 7ATER TREATMENT PLANTS s 0HARMACEUTICAL MANUFACTURING STANDARDS
&$! #ODE OF &EDERAL 2EGULATIONS #&2 4ITLE
DID YOU KNOW?
ENPURE HIGH PURITY
28
Enpure is manufactured from special high purity natural polypropylene materials. No regrind material or pigment is used in the production of pipe or fittings. Using virgin un-pigmented material ensures purity. To avoid contamination during manufacturing, the pipe is capped and boxed immediately after production. Enpure is a low-cost solution with a high resistance to chemicals, corrosion, and abrasion. It also has improved flow characteristics compared to traditional purity systems.
ADVANTAGES
1
2
3
Virgin Material %NPURE IS MANUFACTURED FROM SPECIAL HIGH PURITY VIRGIN POLYPROPYLENE MATERIALS .O REGRIND MATERIAL IS USED IN THE MANUFACTURING PROCESS THEREBY AVOIDING CONTAMINATION BY COLORANTS OR OTHER MATERIALS AND POTENTIAL LOSS OF PHYSICAL PROPERTIES DUE TO THE INCORPORATION OF HEAT STRESSED MATERIALS
Abrasion Resistance 4HE INHERENT ABRASION RESISTANCE OF NATURAL 00 ALLOWS SUBSTANTIAL INCREASES IN LIFE EXPECTANCY COMPARED TO OTHER MATERIALS )N MANY APPLICATIONS NATURAL POLYPROPYLENE OUT PERFORMS OTHER MATERIALS SUCH AS METALS
6
Corrosion Resistance
7
Extended Life
8
Lower Costs
9
Service Temperature
Improved Flow )0%8 PIPING IS SMOOTH AND HAS A SUBSTANTIALLY LOWER ROUGHNESS FACTOR THAN METAL AND OTHER MATERIALS AND SINCE THERMOPLASTICS DO NOT RUST PIT SCALE OR CORRODE
THE INTERIOR WALLS REMAIN SMOOTH IN VIRTUALLY ANY SERVICE
4
Biological Resistance
5
Chemical Resistance
%NPURE NATURAL 00 PIPING IS RESISTANT TO FUNGI AND BACTERIAL GROWTH 4HE SMOOTHNESS OF THE INTERIOR WALLS INHIBITS BACTERIAL GROWTH BY ELIMINATING SITES WHERE BACTERIA CAN ADHERE %NPURE NATURAL 00 OFFERS A COMPLETE HIGH PURITY SYSTEM INCLUDING PIPE FITTINGS AND VALVES WITH OUTSTANDING RESISTANCE TO MOST ORGANIC AND INORGANIC CHEMICALS IN COMMON USE )T IS POTENTIALLY VULNERABLE TO STRONG OXIDIZING ACIDS CERTAIN ORGANIC SOLVENTS AND CHLORINATED HYDROCARBONS
10
/UR THERMOPLASTIC MATERIALS ARE IMMUNE TO DAMAGE FROM NATURALLY CORROSIVE SOIL CONDITIONS AS WELL AS ELECTROCHEMICAL OR GALVANIC CORROSION 4HESE NON CORRODING PROPERTIES EXTEND SERVICE LIFE AND LOWER MAINTENANCE COSTS EVEN IN BELOW GRADE APPLICATIONS /NCE PROPERLY SELECTED FOR THE APPLICATION AND CORRECTLY INSTALLED %NPURE PRODUCTS PROVIDE YEARS OF MAINTENANCE FREE SERVICE )0%8 %NPURE NATURAL 00 HAS LOWER MATERIAL AND INSTALLATION COSTS THAN OTHER COMPARABLE MATERIALS SUCH AS STAINLESS STEEL OR 06$&
)0%8 %NPURE LINE OF PIPE FITTINGS AND VALVES ARE DESIGNED TO MEET THE HIGHEST PURITY STANDARDS )T IS BECAUSE OF THIS THAT THERE ARE NO ADDITIVES IN THE VIRGIN POLYPROPYLENE MATERIAL !DDITIVES SUCH AS ANTIOXIDANTS AND 56 STABILIZERS HELP THERMOPLASTIC MATERIALS WITH OXIDATION RESISTANCE 3INCE %NPURE DOES NOT CONTAIN THESE ADDITIVES IT IS PRESSURE RATED AT ย & ย # AND WILL EXPERIENCE LOWER PRESSURE CAPABILITIES AND A SHORTENED SERVICE LIFE IF OPERATED AT ELEVATED TEMPERATURES
Standards and Approvals )0%8 MANUFACTURES THE WIDEST RANGE OF THERMOPLASTIC PIPING SYSTEMS AVAILABLE !LL PRODUCTS ARE PRODUCED TO THE STRICTEST INTERNAL QUALITY CONTROL SPECIFICATIONS AND MEET OR EXCEED APPLICABLE REGULATORY STANDARDS
29 !54/-!4%$ 6!,6%3
!S IS THE CASE WITH OTHER THERMOPLASTIC COMPONENTS IN A PROCESSING SYSTEM A VALVE MUST BE SELECTED BASED ON THE CHARACTERISTICS OF THE FLUID MEDIUM THE SYSTEMgS OPERATING PARAMETERS AND ITS INTENDED FUNCTION FOR A PARTICULAR APPLICATION #ERTAIN VALVE TYPES ARE MORE SUITABLE THAN OTHERS FOR ON OFF SERVICE THROTTLING OR MODULATING
AUTOMATION BACK FLOW PREVENTION ETC 4HE FOLLOWING TABLE SUMMARIZES THE VALVES OFFERED AS PART OF THE %NPURE SYSTEM
)0%8 CAN PROVIDE QUARTER TURN PNEUMATIC OR ELECTRIC ACTUATORS AND MOUNTING ASSEMBLIES FOR %NPURE BALL VALVES 0NEUMATIC ACTUATOR BONNETS ARE ALSO AVAILABLE FOR %NPURE DIAPHRAGM VALVES ! WIDE SELECTION OF ACCESSORIES SUCH AS PILOT SOLENOID VALVES POSITION INDICATORS AND MICROSWITCHES ALLOW VARIOUS CONTROL AND FEEDBACK OPTIONS 0LEASE REFER TO THE 4HERMOPLASTIC 6ALVES AND 1UARTER 4URN !UTOMATION LITERATURE OR CONTACT )0%8 FOR FURTHER DETAILS REGARDING AVAILABILITY
3OME OTHER CONSIDERATIONS THAT MAY BE IMPORTANT WHEN SELECTING A VALVE INCLUDE PHYSICAL SPACE REQUIREMENTS OR CONSTRAINTS CONNECTION STYLE MANUAL OR REMOTE OPERATION
AS WELL AS POSITION INDICATION OR FEEDBACK
%.052% .!452!, 00 6!,6%3 Valve Type 6+$ 3ERIES "ALL 6ALVES
Sizes Materials
Pressure Connections/ Rating (psi) Style at 73ยบF
.ATURAL 00
3OCKET
&LANGE
6- 3ERIES .ATURAL $IAPHRAGM 6ALVES 00
3OCKET
&LANGE
32 3ERIES .ATURAL "ALL #HECK 6ALVES 00
3OCKET
&LANGE
ENPURE HIGH PURITY
6!,6% 3%,%#4)/.
SHORT FORM SPECIFICATIONS SCOPE
VALVES
!LL HIGH PURITY WATER PIPING AS SHOWN ON DRAWINGS SHALL BE SOCKET FUSED VIRGIN NATURAL POLYPROPYLENE CONTAINING NO REGRIND MATERIAL AS MANUFACTURED BY )0%8 4HE COMPLETE SYSTEM OF PIPING VALVES FITTINGS FAUCETS PIPE SUPPORTS AND FUSION EQUIPMENT SHALL BE SUPPLIED AND WARRANTED BY A SINGLE MANUFACTURER
!LL VALVES SHALL BE MANUFACTURED FROM VIRGIN UNPIGMENTED TYPE (OMOPOLYMER POLYPROPYLENE CONFORMING TO !34- $
USING NO ANTIOXIDANTS OR PLASTICIZERS THAT COULD COMPROMISE WATER QUALITY 6ALVES SHALL BE DESIGNED FOR SOCKET FUSION UTILIZING )0%8 SOCKET FUSION TOOLS AND SHALL HAVE A WORKING DESIGN PRESSURE OF PSI & K0A #
DIMENSIONS 0HYSICAL DIMENSIONS OF %NPURE 00 PIPE AND FITTINGS SHALL MEET OR EXCEED 3CHEDULE AND 3CHEDULE REQUIREMENTS
PIPING 0IPING SHALL BE MANUFACTURED IN g OR g M OR M LENGTHS TO 3CHEDULE AND 3CHEDULE DIMENSIONS FROM VIRGIN
UNPIGMENTED 4YPE HIGH IMPACT COPOLYMER POLYPROPYLENE CONFORMING TO !34- $
USING NO ANTIOXIDANTS OR PLASTICIZERS 0IPING SHALL BE CAPPED AT EACH END AND BOXED FOR PROTECTION AND CLEANLINESS AT THE POINT OF MANUFACTURING
s !LL BALL VALVES SHALL BE DOUBLE BLOCKING TYPE WITH O RING CUSHIONS UNDER THE 04&% SEATS IN LINE MICRO ADJUSTMENT CAPABILITY AND INCORPORATE A SPANNER WRENCH IN THE HANDLE s !LL DIAPHRAGM VALVES SHALL BE WEIR STYLE FEATURING SMOOTH NON DRILLED '2& BONNETS WITH INTEGRATED FASTENERS FOR CLEANLINESS AND RISING POSITION INDICATOR s !LL VALVES WITH %0$- DIAPHRAGMS SHALL FEATURE CONCENTRIC RIDGES ON VALVE BODY AND SMOOTH DIAPHRAGMS s !LL VALVES WITH 04&% DIAPHRAGM SHALL FEATURE MACHINED SMOOTH BODIES AND RIGID 04&% DIAPHRAGMS FOR POSITIVE SEAL AND LONGER CYCLE LIFE s !LL BALL CHECK VALVES SHALL BE SINGLE UNION DESIGN WITH MICRO ADJUSTABLE LOCKING SEAT CARRIER
SUPPORTS FITTINGS
ENPURE HIGH PURITY
30
&ITTINGS SHALL BE MANUFACTURED FROM VIRGIN UNPIGMENTED
4YPE HIGH IMPACT COPOLYMER POLYPROPYLENE CONFORMING TO !34- $ USING NO ANTIOXIDANTS OR PLASTICIZERS &ITTINGS SHALL BE DESIGNED FOR SOCKET FUSION UTILIZING )0%8 SOCKET FUSION TOOLS AND SHALL HAVE A WORKING DESIGN PRESSURE OF PSI AT & K0A # !LL FITTINGS SHALL BE PACKAGED IN POLYBAGS AT THE POINT OF MANUFACTURING TO PRESERVE FITTING CLEANLINESS
FAUCETS !LL METAL FAUCETS SHALL BE POLYSTER POWERED LACQUER COATED AND HAVE NON PIGMENTED POLYPROPYLENE WETTED PARTS &AUCETS SHALL BE RECIRCULATING STYLE TO ENSURE THE ELIMINATION OF STATIC WATER POCKETS AND SHALL BE RATED AT PSI & K0A # !LL FAUCETS SHALL BE FULLY COMPATIBLE WITH ALL OTHER NATURAL POLYPROPYLENE PIPING COMPONENTS IN TERMS OF DIMENSIONS QUALITY AND PURITY
!LL PIPING SUPPORTS SHALL INCORPORATE )0%8 #OBRA CLIPS MANUFACTURED FROM 5 6 STABILIZED POLYPROPYLENE AND DESIGNED TO ALLOW FREE AXIAL PIPE MOVEMENT DURING EXPANSION AND CONTRACTION OF A PIPE SYSTEM 3UPPORT SPACINGS SHALL BE TO THE MANUFACTURERgS RECOMMENDATIONS FOR THE DESIGN TEMPERATURE OF THE SYSTEM
INSTALLATION )NSTALLATION SHALL BE IN ACCORDANCE WITH THE CONTRACT DRAWINGS THE MANUFACTURERgS RECOMMENDATIONS AND THE LOCAL BUILDING CODES 4HE ENTIRE SYSTEM SHALL BE INSTALLED STRESS FREE AND IN PROPER ALIGNMENT WITH DUE ALLOWANCE FOR EXPANSION AND CONTRACTION
TESTING 4HE WATER TESTING REQUIREMENTS ON ANY COMPLETE PIPING SYSTEM VARY DRAMATICALLY DEPENDING ON THE OPERATING PRESSURE TEMPERATURE INSTALLATION CONDITIONS JOINTING METHOD AND THE PROPOSED SERVICE MEDIUM )F THE TESTING IS NOT DETERMINED BY THE ENGINEER OR GOVERNED BY REGULATORY CODE THE MANUFACTURER SHOULD BE CONTACTED Air or compressed gas shall never be used for pressure testing rigid thermoplastic piping systems.
*/).).' -%4(/$3 *OINING METHODS SHOULD ALSO BE CONSIDERED WHEN REVIEWING SOURCES OF POTENTIAL CONTAMINATION .OT ALL JOINING METHODS ARE EQUAL 3OME JOINING METHODS CAN INTRODUCE CONTAMINANTS INTO THE SYSTEM THAT ARE NOT INTRODUCED BY THE PIPE MATERIAL ITSELF
"ELOW IS A BREAKDOWN OF THE MOST COMMON JOINING METHODS AND THEIR POTENTIAL AFFECTS ON PURITY 4O ENSURE A CONTAMINATION FREE SYSTEM %NPURE UTILIZES A SOCKET FUSION JOINING METHOD
Purity Level
Joining Methods
Description
•
4HREADED -ETAL *OINTS
4HREADED METAL COMPONENTS MAY CAUSE LEACHING OF CONTAINED METALS LOCAL STAGNATION OF FLUID FLOW AND MAY PRODUCE POTENTIAL SITES FOR BACTERIAL GROWTH WHEN USED WITH HIGH PURITY WATER
•• •••
3OLDERED -ETAL *OINTS
/XIDATION AT WELDED BRAISED OR SOLDERED METAL JOINTS CAN CAUSE CONTAMINATION WHEN EXPOSED TO THE HIGH PURITY WATER
3OLVENT 7ELDED *OINTS
3OLVENT WELDED PLASTIC JOINTS UNLESS CAREFULLY MADE AND CURED CAN CONTRIBUTE CONTAMINATION TO HIGH PURITY WATER
••••
3OCKET &USION
3OCKET FUSION IS A SIMPLE PROCESS OF MELTING AND FUSING COMPONENTS TOGETHER RESULTING IN A CLEAN HOMOGENEOUS JOINT !S NO COMPOUNDS ARE USED IN THE PROCESS SOURCES OF MATERIAL CONTAMINATION ARE ELIMINATED &OR THESE TYPES OF APPLICATIONS SOCKET FUSION IS THE JOINING METHOD OF CHOICE
PRODUCT SELECTION CHART Dimension inches
Product Code
Schedule 40 Pipe g ,ENGTHS
Dimension inches
Product Code
Schedule 80 Pipe g ,ENGTHS
Schedule 40 Pipe g ,ENGTHS
Schedule 80 Pipe g ,ENGTHS
.OTE g %NPURE PIPE LENGTHS ARE NON STOCK ITEMS AVAILABLE UPON SPECIAL REQUEST
.OTE g %NPURE PIPE LENGTHS ARE NON STOCK ITEMS AVAILABLE UPON SPECIAL REQUEST
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL %NPURE SYSTEM COMPONENTS WITH COMPONENTS OF OTHER BRANDS
31
ENPURE HIGH PURITY
PRODUCT SELECTION CHART Dimension inches
Product Code
Dimension inches
Product Code
Coupling 3OC
Cap 3OC
Stub Flange 3OC
90ยบ Elbow 3OC
.OTE /NE STUB FLANGE AND ONE STEEL BACKING FLANGE ARE REQUIRED FOR COMPLETE FLANGE SYSTEM
45ยบ Elbow 3OC
ENPURE HIGH PURITY
32
Tee 3OC
ยฎ
Union w/ Viton Seals 3OC
Steel Backing Flange !3! $RILLING
.OTE /NE STUB FLANGE AND ONE STEEL BACKING FLANGE ARE REQUIRED FOR COMPLETE FLANGE SYSTEM
Blind Flange !3! $RILLING
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL %NPURE SYSTEM COMPONENTS WITH COMPONENTS OF OTHER BRANDS
Dimension inches
Product Code
X
X
X
X
X
X
X
X
Reducer Bushing 3OC
Dimension inches
Product Code
Female Adapter 3OC X &04
X
X
X
X
X
X
X
8
X
X
X
90ยบ Bend 3OC
Nipple - 6" Long 3P X -04
Cobra Pipe Clip 00
End Connectors for True Union Ball Valves 3OC
UPP Diaphragm Valve - PTFE Diaphragm 3OC
.OTE AND PIPE CLIPS ARE SUPPLIED WITHOUT RETAINING BANDS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL %NPURE SYSTEM COMPONENTS WITH COMPONENTS OF OTHER BRANDS
33
ENPURE HIGH PURITY
VKD True Union Ball Valve w/ Viton ยฎ Seals 3OC
PRODUCT SELECTION CHART Dimension inches
Dimension inches
Product Code
UPP Diaphragm Valve - EPDM Diaphragm 3OC
Product Code
Heater Bushing Set- PTFE Coated X 3OC X 3P
Single Union Ball Check Valve w/ VitonÂŽ Seats & Seals 3OC
Socket Fusion Joining Kit c/w Full Set of Heater Bushings
ENPURE HIGH PURITY
34
Recirculating Faucet 3P
Tempilstiks
TO
TO
Socket Fusion Joining Tool - Paddle Only TO
TO
Bench Fusion Joining Kit c/w Full Set of Heater Bushings TO
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL %NPURE SYSTEM COMPONENTS WITH COMPONENTS OF OTHER BRANDS
IPEX TECHNICAL MANUALS available at www.ipexinc.com
Obtaining the most up-to-date technical information has never been easier with our innovative ON-LINE DIGITAL MANUALS
WHAT YOU CAN DO 3HORTCUT TO SPECIFIC CHAPTERS FROM 4ABLE OF #ONTENTS
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DURAPLUS ABS INDUSTRIAL
3/8" - 12" (10mm - 300mm
APPLICATIONS 4HE $URAPLUS¤ )NDUSTRIAL 0IPING 3YSTEM BY )0%8 OFFERS A COMPLETE RANGE OF !"3 PRESSURE PIPE VALVES AND FITTINGS THAT ARE IDEAL FOR DEMANDING APPLICATIONS RANGING FROM ABRASIVE SLURRIES AND SEPARATION REAGENTS TO CAUSTIC PROCESSES AND LOW TEMPERATURE GLYCOL SYSTEMS 4HESE RUGGED $URAPLUS COMPONENTS OPERATE OVER A WIDE RANGE OF TEMPERATURES WHILE DELIVERING EXCELLENT MATERIAL PROPERTIES INCLUDING s %XCEPTIONAL 4OUGHNESS s .ON 4OXICITY s #ORROSION 2ESISTANCE 4HIS DESIGN AND INSTALLATION MANUAL PROVIDES THE MOST UP TO DATE COMPREHENSIVE INFORMATION ABOUT )0%8 S $URAPLUS !"3 )NDUSTRIAL 0IPING 3YSTEM "Y COMBINING )0%8 S LABORATORY TEST RESULTS WITH OVER YEARS OF FIELD EXPERIENCE WE HAVE PRODUCED A MANUAL SUITED TO ENGINEERS
CONTRACTORS AND DISTRIBUTORS ALIKE !LL ASPECTS OF $URAPLUS ARE DESCRIBED HERE n FROM BASIC RAW MATERIAL PROPERTIES THROUGH TO INSTALLATION PROCEDURES OF THE FINISHED PRODUCT
DURAPLUS ABS INDUSTRIAL
#OOLING 4OWER 0IPES (UMIDIFICATION 3UPPLY ,INES
• Off Shore Applications h-UDv 3YSTEMS 4OPSIDE LOW PRESSURE /PERATIONS 6ACUUM 3YSTEMS $RILL #UTTINGS 4RANSPORT $ECK 7ASH 3YSTEM n 3UPPLY $RAINAGE
$ELUGE 3YSTEMS %MERGENCY 3HOWERS %YE "ATHS #HILLED 7ATER !IR #ONDITIONING 0OTABLE 7ATER "LACK 7ATER $RAINAGE #OMPRESSED !IR
s Mining 3LURRIES 7ATER ,INES 6ENT 0IPING
#HEMICAL 4REATMENT 4AILING ,INES
'LYCOL #HILLED ,INES
STANDARDS
$52!0,53¤ &%!452%3 s (IGH IMPACT STRENGTH s /UTSTANDING DUCTILITY s 7IDE CHEMICAL RESISTANCE s #OMPETITIVE INSTALLED COST
#HILLED 7ATER ,INES #ONDENSATE $RAIN ,INES
s Secondary Loop Refrigeration
)0%8 OFFERS MATCHED $URAPLUS PIPES FITTINGS AND VALVES IN )03 SIZES RANGING FROM TO NOMINAL DIAMETER SUITABLE FOR PRESSURES UP TO PSI AT & # DEPENDING ON THE SIZE
36
s Chilled water / HVAC
s /PERATING RANGE FROM & TO & s ,ONG TERM 56 RESISTANCE s -ULTIPLE PROVEN AND EASY JOINING METHODS
4HE !"3 COMPOUND USED IN THE MANUFACTURING OF $URAPLUS !"3 )NDUSTRIAL 0IPE COMPLIES WITH THE MATERIAL REQUIREMENTS OF !34- $ h3TANDARD 3PECIFICATION FOR 2IGID !CRYLONITRILE "UTADIENE 3TYRENE !"3 -ATERIALS FOR 0IPE AND &ITTINGSv 4HE !"3 MATERIAL HAS AN ):/$ IMPACT RESISTANCE OF NOT LESS THAN FT LB IN AT n & PER !34- $
ADVANTAGES
1
Lightweight
5
2
Simple, reliable joining method 3OLVENT CEMENTED JOINTS CAN BE MADE QUICKLY AND EASILY WITHOUT EXPENSIVE EQUIPMENT OR CERTIFICATIONS &LANGING AND THREADED JOINTS ARE ALSO POSSIBLE
3 4
6
Wide range of pressure and temperature capabilities /PERATING PRESSURES FROM DRAINAGE UP TO PSI AND TEMPERATURE RANGE FROM & TO & # TO # MAKE THIS PRODUCT SUITABLE FOR THE HARSHEST ENVIRONMENTS
Lower maintenance costs $URAPLUS )NDUSTRIAL !"3 HAS EXCELLENT CHEMICAL RESISTANCE CORROSION RESISTANCE AND IMPACT RESISTANCE RESULTING IN A PIPING SYSTEM THAT LASTS LONGER
Grooved joints !LLOW QUICK ASSEMBLY AND DISASSEMBLY PIPE ROTATION FOR EVEN WEAR AND CLEANING OF INDIVIDUAL PIPE SECTIONS
Lower installation costs $URAPLUS )NDUSTRIAL !"3 IS LESS EXPENSIVE TO INSTALL BECAUSE OF ITS SIMPLE JOINING METHODS n ITS LIGHTWEIGHT AND EASE OF HANDLING
$URAPLUS )NDUSTRIAL !"3 MATERIAL IS THE WEIGHT OF STEEL AND THE WEIGHT OF COPPER
7
No heat, no sparks, no open flames 0IPE CAN BE JOINED TO FITTING WITHOUT THE NECESSITY OF HEAT
8
Abrasion resistance 4HE RUBBER LIKE POLY BUTADIENE PHASE GIVES $URAPLUS )NDUSTRIAL !"3 EXCEPTIONALLY GOOD ABRASION RESISTANCE TO SLURRIES AND OTHER ABRASIVE MEDIA
SHORT FORM SPECIFICATIONS GENERAL
i
DID YOU KNOW? Duraplus Industrial ABS is an extremely versatile process piping system that combines ruggedness, chemical resistance, light weight and ease of installation. The most common applications for Duraplus Industrial ABS utilizes its outstanding impact resistance, ductility and abrasion resistance at both low and high temperatures.
$URAPLUS !"3 IS DESIGNED FOR INDUSTRIAL PRESSURE PIPE APPLICATIONS WHERE THE EXTREMELY HIGH IMPACT RESISTANCE AND DUCTILITY OF THE MATERIAL OFFERS SOME INSURANCE AGAINST INTERNAL AND EXTERNAL SHOCK LOADINGS AND SITE ABUSE CONDITIONS )T S UNIQUE COMBINATION OF !"3 PROPERTIES n NON TOXICITY PURITY CORROSION AND CHEMICAL RESISTANCE
TOUGHNESS LOW HYDRAULIC RESISTANCE AND THE ABILITY TO PERFORM OVER A WIDE TEMPERATURE RANGE & TO & ENSURES EXCELLENT IN SERVICE PERFORMANCE AND SYSTEM LIFE
MATERIAL SPECIFICATION 0IPE AND FITTINGS SHALL BE MANUFACTURED FROM A COPOLYMERIC MATERIAL n !CRYLONITRILE "UTADIENE 3TYRENE !"3 n CONFORMING TO A CELL CLASSIFICATION IN ACCORDANCE WITH !34- $ -ATERIAL FOR BOTH PIPE AND FITTINGS SHALL HAVE A DESIGN STRESS OF NOT LESS THAN PSI AND SHALL BE DESIGNED WITH A TO SAFETY FACTOR FOR A YEAR LIFESPAN WHEN OPERATED UNDER CONTINUOUS PRESSURE 4HE MATERIAL SHALL HAVE AN IZOD IMPACT RESISTANCE VALUE OF NOT LESS THAN FT LB AT & AND FT LB AT & WHEN TESTED IN ACCORDANCE WITH !34- $ METHOD @!
PIPE 0IPES SHALL BE MANUFACTURED BY )0%8 AND DESIGNED ON A 3TANDARD $IMENSION 2ATIO 3$2 BASIS TO GIVE VARIOUS PRESSURE RATINGS AS DESCRIBED BELOW Pipe Class
SDR
Continuous Pressure Rating at 73°F (23°C)
Size Range
#LASS PSI
3$2
PSI BAR
#LASS PSI
3$2
PSI BAR
#LASS PSI
3$2
PSI BAR
TO
#LASS PSI
3$2
PSI BAR
TO
#LASS PSI
3$2
PSI BAR
TO
&ITTINGS SHALL BE OF THE SOCKET TYPE DESIGNED FOR SOLVENT WELDING AS SUPPLIED BY )0%8 &ITTINGS SHALL BE DESIGNED AND MANUFACTURED SO THAT THEY WITHSTAND THE CONTINUOUS PRESSURES APPLICABLE TO THE MAXIMUM PRESSURE NATIVE OF THE PIPE
SOLVENT CEMENT !LL JOINTS SHALL BE MADE WITH 'RAY $URAPLUS !"3 SOLVENT CEMENT AS SUPPLIED BY )0%8 4HE SOLVENT CEMENT SHALL BE DESIGNED TO WITHSTAND CONTINUOUS APPLIED PRESSURES UP TO PSI AT &
DESIGN AND INSTALLATION 4HE DESIGN AND INSTALLATION OF !"3 PRESSURE SYSTEMS SHALL BE PERFORMED IN ACCORDANCE WITH THE RECOMMENDATIONS DETAILED IN THE (ANDLING AND )NSTALLATION SECTION OF THIS MANUAL LOCAL AND NATIONAL REGULATIONS WHERE APPLICABLE 4O ENSURE THE FULL INTEGRITY OF THE COMPLETED SYSTEM ALL COMPONENTS SHALL BE SUPPLIED BY )0%8
DURAPLUS ABS INDUSTRIAL
FITTINGS
37
PRODUCT SELECTION CHART Dimension inches
Product Code
Pipe - 90 psi at 73ยบ F
Dimension inches
Product Code
Class "T" 3UITABLE FOR 4HREADING
3TANDARD LENGTH OF PIPE IS FEET
Pipe - 145 psi at 73ยบ F
Saddle Clip 0OLYPROPYLENE
3TANDARD LENGTH OF PIPE IS FEET
Pipe - 180 psi at 73ยบ F
.OTE PSI PIPE IS A NON STOCK ITEM AVAILABLE UPON SPECIAL REQUEST
-INIMUM RUNS ARE REQUIRED
38
Cobra Pipe Clip 0OLYPROPYLENE
3TANDARD LENGTH OF PIPE IS FEET DURAPLUS ABS INDUSTRIAL
Pipe - 230 psi at 73ยบ F
.OTE AND PIPE CLIPS ARE SUPPLIED WITHOUT RETAINING BANDS
4HE STANDARD PIPE LENGTH FOR AND PIPE IS FEET 4HE STANDARD LENGTH FOR ALL OTHER SIZES IS FEET /NLY THE CORRECT $URAPLUSยค CEMENT WILL PROVIDE A COMPATIBLE JOINT !LL WARRANTIES VOID IF OTHER CEMENT USED
Dimension inches
Product Code
Coupling 3OC
Dimension inches
Product Code
Gasket - Full Face, Drilled ASA 150, .EOPRENE
Flange - Stub 3OC
Flange - Full Face, Drilled ASA 150 3OC
.OTE ! METAL BACKING RING MUST BE USED WITH THIS FLANGE
39 Gasket - Stub Flange, .EOPRENE
.OTE )T IS ESSENTIAL THAT STEEL BACKING RINGS ARE USED WITH ALL TYPES OF STUB FULL FACE AND BLIND FLANGES
.OTE ! METAL BACKING RING MUST BE USED WITH THIS FLANGE
/NLY THE CORRECT $URAPLUS¤ CEMENT WILL PROVIDE A COMPATIBLE JOINT !LL WARRANTIES VOID IF OTHER CEMENT USED
DURAPLUS ABS INDUSTRIAL
.OTE ! METAL BACKING RING MUST BE USED WITH THIS FLANGE
Flange - Full Face, Undrilled 3OC
PRODUCT SELECTION CHART Dimension inches
Dimension inches
Product Code
Backing Ring - Galv, M.S. Drilled ASA 150
Union ABS 3OC X "RASS &EMALE 4HREAD
$ISCONTINUED WHEN STOCK IS DEPLETED
90ยบ Elbow 3OC
.OTE &OR USE WITH FLANGES
Blind Flange - Drilled ASA 150
.OTE ! METAL BACKING RING MUST BE USED WITH THIS FLANGE 5NDRILLED FLANGES ARE AVAILABLE AT THE SAME PRICE AS DRILLED /RDER CODE
40
Product Code
/NLY AVAILABLE IN SPIGOT X SPIGOT
DURAPLUS ABS INDUSTRIAL
Cap 3OC
45ยบ Elbow 3OC
Union - EPDM Seal 3OC
/NLY AVAILABLE IN SPIGOT X SPIGOT
/NLY THE CORRECT $URAPLUSยค CEMENT WILL PROVIDE A COMPATIBLE JOINT !LL WARRANTIES VOID IF OTHER CEMENT USED
Dimension inches
Product Code
90ยบ Bend - Short Radius 3OC
Dimension inches
Product Code
Saddle 3OC
X
X
X
X
X
X
X
X
!LL 4HREADS ARE "30 TAPERED UNLESS OTHERWISE NOTED
45ยบ Wye 3OC
90ยบ Bend - Long Radius 3P #ENTER ,INE 2ADIUS X$
45ยบ Wye - Fabricated 3P X 3P
0LEASE NOTE CENTER LINE RADIUS OF VARIES FROM X$
45ยบ Bend - Long Radius 3P #ENTER ,INE 2ADIUS X$
41
Reducer Bushing 3P X 3OC
X
X
Tee 3OC
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
/NLY AVAILABLE IN SPIGOT TEES
/NLY THE CORRECT $URAPLUSยค CEMENT WILL PROVIDE A COMPATIBLE JOINT !LL WARRANTIES VOID IF OTHER CEMENT USED
DURAPLUS ABS INDUSTRIAL
0LEASE NOTE CENTER LINE RADIUS OF VARIES FROM X$
X
PRODUCT SELECTION CHART Dimension inches
Dimension inches
Product Code
Reducer Bushing -ALE 4HREAD X &EMALE 4HREAD
Female Adapter 3P X &EMALE 4HREAD
X
X
X
$ISCONTINUED WHEN STOCK IS DEPLETED !LL 4HREADS ARE "30 TAPERED UNLESS OTHERWISE NOTED
Reducer Bushing 3P X &EMALE 4HREAD
Nipple 3P X .04
X
X
Reducer Coupler 3OC
DURAPLUS ABS INDUSTRIAL
X
$ISCONTINUED WHEN STOCK IS DEPLETED !LL 4HREADS ARE "30 TAPERED UNLESS OTHERWISE NOTED
42
Product Code
X
X
X
X
X
X
X
X
X
X
X
X
.OTE 3YSTEMS USING PLASTIC THREADED COMPONENTS ARE RESTRICTED TO PSI 4HE USE OF 04&% SEALING TAPE IS RECOMMENDED !LL 4HREADS ARE "30 TAPERED UNLESS OTHERWISE NOTED
Plug -ALE 4HREAD
Adapter Coupling 3OC X &EMALE 4HREAD
VM Manual Diaphragm Valve %0$- $IAPHRAGM 3P
.OTE /THER DIAPHRAGM MATERIALS ARE AVAILABLE UPON REQUEST
/NLY THE CORRECT $URAPLUS¤ CEMENT WILL PROVIDE A COMPATIBLE JOINT !LL WARRANTIES VOID IF OTHER CEMENT USED
Dimension inches
Dimension inches
Product Code
VKD True Union Ball Valve %0$- 3EALS 3OC
Product Code
FK, Viton ® Seals 'LASS FILLED 00 BODY
Single Union Ball Check Valve %0$- 3OC
#HEMICAL DUTY #$ INCORPORATING MORE CHEMICALLY RESISTANT COMPONENTS THIS VALVE CAN BE USED WITH A WIDE RANGE OF ORGANIC OR INORGANIC CHEMICALS EVEN AT ELEVATED TEMPERATURES
RV Y-Strainer %0$- 3EALS 3OC
Liquid Quantity
Product Code
PINT
QUART
PINT
QUART
L Port Ball Valve %0$- 3OC
Solvent Cement
Solvent Cement
$ISCONTINUED WHEN STOCK IS DEPLETED .OTE 4 0ORT VALVES ARE AVAILABLE UPON 2EQUEST !LL 4HREADS ARE "30 TAPERED UNLESS OTHERWISE NOTED
Joints FK, EPDM Seals 'LASS FILLED 00 "ODY
!N INDICATION OF THE NUMBER OF JOINTS LIKELY TO BE MADE PER QUART OF $URAPLUS¤ CEMENT IS AS FOLLOWS IT IS RECOMMENDED THAT -%+ #LEANER ORDER EQUALS ONE HALF THE QUANTITY OF SOLVENT CEMENT REQUIRED
Pipe Size inches
Number of Joints
'ENERAL SERVICE '3 OFFERED PRIMARILY FOR USE WITH WATER BUT SUITABLE FOR A WIDE RANGE OF DILUTED CHEMICALS SWIMMING POOLS IRRIGATION
POTABLE WATER ETC 4HE '3 VALVE IS ALSO SUITABLE FOR COMPRESSED AIR AND GASES
/NLY THE CORRECT $URAPLUS CEMENT WILL PROVIDE A COMPATIBLE JOINT !LL WARRANTIES VOID IF OTHER CEMENT USED ¤
43
DURAPLUS ABS INDUSTRIAL
A Safe Place to Grow
IPEX Protects Your Investment Certain environments demand fail-safe systems. No leaks. No risk. IPEX understands the complexity of design and installation for demanding DOUBLE CONTAINMENT APPLICATIONS. And, unlike other manufacturers, our specialists are part of a division of IPEX dedicated solely to the design, production and installation of state-of-the-art double containment systems. With more than 20 years of experience and success, we are the proven experts. The IPEX family of double containment systems includes: GuardianTM PVC and CPVC, and Clear-GuardTM PVC pressure and drainage systems, EncaseTM PolyPro drainage systems,
CustomGuard® FRP and metal pressure systems and Centra-GuardTM leak detection systems. Safety and environmental concerns are top priorities on today’s industrial agenda. Reduction of emissions, energy conservation and prevention of ground water contamination are some of the areas where regulations are increasingly defining an important line between utilization and exploitation of our planet’s resources. For most common chemical-waste or process applications, IPEX offers systems that are both simple yet highly advanced technologies.
Double Containment Systems We build tough products for tough environments® Products are manufactured by IPEX Inc. GuardianTM, Clear-GuardTM, EncaseTM, CustomGuard®, and Centra-GuardTM are trademarks of IPEX Branding Inc.
Call 1-866-473-9462 or visit www.ipexinc.com
3AFETY AND ENVIRONMENTAL CONCERNS ARE TOP PRIORITIES ON TODAY S INDUSTRIAL AGENDA 2EDUCTION OF EMISSIONS ENERGY CONSERVATION AND PREVENTION OF GROUND WATER CONTAMINATION ARE SOME OF THE AREAS WHERE REGULATIONS ARE INCREASINGLY DEFINING AN IMPORTANT LINE BETWEEN UTILIZATION AND EXPLOITATION OF OUR PLANET S RESOURCES &OR MOST COMMON CHEMICAL WASTE OR PROCESS APPLICATIONS )0%8 OFFERS SYSTEMS THAT ARE BOTH SIMPLE YET HIGHLY ADVANCED STATE OF THE ART TECHNOLOGIES 4HESE SYSTEMS UTILIZE PRE ASSEMBLED COMPONENTS THAT GUARANTEE RELIABILITY EASE OF INSTALLATION FEWER JOINTS UP TO LESS AND QUICK DELIVERY #ERTAIN ENVIRONMENTS DEMAND FAIL SAFE SYSTEMS .O LEAKS .O RISK 4HE PROFESSIONALS AT )0%8 UNDERSTAND THE COMPLEXITY OF DESIGN AND INSTALLATION FOR DEMANDING DOUBLE CONTAINMENT APPLICATIONS
Double Containment Systems Encase
46
Guardian
52
Customguard
53
Clear-Guard
54
Centra-Guard
55
ENCASE ACID WASTE PP DOUBLE CONTAINMENT
!T THE HEART OF OUR PATENTED %NCASE POLYPRO SYSTEM IS ITS ELECTROFUSION FITTING WITH A GROUNDBREAKING HEAVY GAUGE RESISTANCE WIRE MOLDED INTO THE SOCKET 4HE RESULT IS A PREMIER SYSTEM THAT OFFERS CONSIDERABLE REDUCTION OF INSTALLATION TIME AND THE HIGHEST QUALITY BUBBLE TIGHT JOINTS AVAILABLE
i
1-1/2" - 8" (38mm - 200mm
DID YOU KNOW? Encase is a polypropylene piping system that uses proven Enfusion joining methods to provide an easyto-install, safe, reliable and costeffective method to convey chemical waste under gravity-flow conditions.
ADVANTAGES
1
Polypropylene Material
7
2
46
ENCASE ACID WASTE PP DOUBLE CONTAINMENT
3
%LIMINATES DIFFERENTIAL EXPANSION PROBLEMS #HEMICAL RESISTANCE IS THE SAME FOR THE ENTIRE PIPING SYSTEM 3YSTEM INTEGRITY IS MAINTAINED IN THE EVENT OF A PRIMARY PIPE LEAK
Restrained System
Easy System Testing
Same Material Inside and Out
%XPANSION ANCHOR PLATES ARE INSTALLED ON EACH FITTING TO CONTROL EXPANSION .O EXPANSION LOOPS NECESSARY
4
8
Full Product Range TO PRIMARY SIZES AVAILABLE -ANUFACTURED IN BOTH NON FLAME RETARDANT AS WELL AS FLAME RETARDANT MATERIAL FOR ABOVE GROUND INSTALLATION
5
9
Drainage Pattern Fittings
Modular Design #OMPONENTS ARE FACTORY FABRICATED 4HE ONLY SITE JOINING NECESSARY IS THE FUSION OF COUPLINGS TO PIPES AND FITTINGS 2EDUCES LABOR COSTS
4HE PRIMARY PIPE CAN BE INSPECTED AND TESTED PRIOR TO CLOSING THE SECONDARY JOINT IMPOSSIBLE WITH BUTT WELDED SYSTEMS !NY SUSPECT PRIMARY JOINTS CAN BE RE FUSED PRIOR TO FINAL CLOSURE OF THE SECONDARY PIPE
Leak Detection Compatible
%NSURES SMOOTH CHEMICAL FLOW %NFIELD PIPING HAS BEEN USED FOR CHEMICAL WASTE FOR OVER YEARS
6
Fast Joining Method !LL SITE JOINTS ARE MADE BY ELECTROFUSION USING AN %NFUSION (AND (ELD 5NIT 1UICK AND SIMPLE TO MAKE WITHOUT THE NEED FOR COSTLY AND CUMBERSOME BUTT FUSION MACHINES 0ROVEN TECHNOLOGY .ARROWER TRENCH WIDTHS THAN FOR BUTT FUSION RESULTING IN QUICKER AND CHEAPER INSTALLATION *OINTS CAN BE MADE IN THE TRENCH WHICH REDUCES INSTALLATION TIME !UTOMATIC MICROPROCESSOR CONTROLLED %NFUSION UNIT ENSURES JOINT REPEATABILITY
4HIRTY YEARS OF SUCCESS IN CHEMICAL WASTE APPLICATIONS (IGH CORROSION RESISTANCE 7IDE TEMPERATURE RANGE %XCELLENT CHEMICAL RESISTANCE
%NCASE IS COMPATIBLE WITH ALL COMMON TYPES OF LEAK DETECTION SYSTEMS 5PON REQUEST PIPE IS FURNISHED WITH KNOT FREE TWINE TO ALLOW INSERTION OF A PULL ROPE FOR LEAK DETECTION CABLE INSTALLATION MINIMIZING INSTALLATION TIME
Full Product Backup
10
%XPERT PERSONNEL ARE AVAILABLE TO ASSIST IN EVERY FACET OF THE %NCASE PRODUCT
SHORT FORM SPECIFICATIONS GENERAL !CID WASTE DOUBLE CONTAINMENT DRAIN LINES SHALL BE %NCASE MANUFACTURED BY )0%8 WITH NO SUBSTITUTIONS 0IPE AND FITTINGS SHALL BE MANUFACTURED FROM 3CHEDULE POLYPROPYLENE AND JOINED BY THE %NFUSION METHOD Material
Carrier
Containment
00
MATERIAL 0IPE FITTINGS INTERNAL PIPE SUPPORTS AND ANCHOR PLATES SHALL BE MANUFACTURED FROM 4YPE HOMOPOLYMER OR 4YPE COPOLYMER POLYPROPYLENE MATERIAL AS DESCRIBED IN !34- $
PIPE AND FITTINGS – CONSTRUCTION !LL PIPE FITTINGS SHALL BE FACTORY ASSEMBLED AND OF UNITIZED CONSTRUCTION
WITH THE PRIMARY AND SECONDARY COMPONENTS INTEGRALLY ANCHORED TOGETHER TO PREVENT MOVEMENT OF THE PRIMARY PIPE FITTING WITH IN THE CONTAINMENT PIPE FITTING !LL PIPING COMPONENTS SHALL BE MANUFACTURED TO 3CHEDULE DIMENSIONS 4HE PRIMARY PIPE SHALL BE ADEQUATELY SUPPORTED BY MEANS OF SUPPORT PLATES WELDED TO THE PRIMARY PIPE !NCHOR PLATES SHALL BE PROVIDED AT EACH END OF THE PIPE FITTING SECTION TO RESTRAIN PIPE EXPANSION !LL ANCHOR PLATES MUST BE MECHANICALLY LOCATED IN A MACHINED RECESS ON THE INSIDE OF EACH SECONDARY PIPE FITTING AND WELDED TO BOTH THE PRIMARY AND SECONDARY PIPE FITTING SECTIONS
FACTORY WELDED JOINTS !LL FACTORY JOINTS SHALL BE MADE EITHER BY BUTT FUSION OR %NFUSION *OINING BY MEANS OF FILLET WELDING IS EXPRESSLY FORBIDDEN
SITE JOINTS !LL SITE JOINTS SHALL BE MADE USING %NFUSION COUPLINGS MANUFACTURED FROM POLYPROPYLENE WITH A NICKEL CHROME RESISTANCE WIRE MOLDED IN PLACE #OMPONENTS WITH COPPER WIRE ELEMENTS ARE PROHIBITED 3OLVENT BUTT WELDED OR FILLET WELDED SITE JOINTS ARE ALSO PROHIBITED
INSTALLATION )NSTALLATION SHALL BE IN ACCORDANCE WITH THE CONTRACT DRAWINGS THE MANUFACTURER S RECOMMENDATIONS AND THE LOCAL PLUMBING CODE 4HE ENTIRE INSTALLATION SHALL BE INSTALLED IN PROPER ALIGNMENT AND FREE OF STRESS
4HE SYSTEM SHALL BE TESTED IN ACCORDANCE WITH THE MANUFACTURER S RECOMMENDATIONS AND THE LOCAL PLUMBING CODE 4HE PRIMARY PIPE SHALL BE TESTED PRIOR TO MAKING THE SECONDARY JOINTS )F 3ECONDARY PIPE CANNOT BE HYDRO TESTED AS DETERMINED BY THE ENGINEER OR AUTHORITY HAVING JURISDICTION THEN THE USE OF NITROGEN OR AIR AT A -!8)-5- PSI GAUGE SHALL BE ALLOWED )T IS IMPERATIVE THAT A WORKING PRESSURE REGULATOR BE USED DURING THE PNEUMATIC TEST TO ENSURE THAT OVER PRESSURIZATION OF THE 06#
BEYOND PSI CANNOT OCCUR 4HE FOLLOWING MUST ALSO BE NOTED !IR OR NITROGEN UNDER PRESSURE IS COMPRESSED AND THEREFORE POSES A POTENTIAL HAZARD )F A FAILURE OF THE PIPE OR FITTING OCCURS DURING SUCH TEST THE AIR EXITS AT THE FAILURE POINT AND EXPANDS RAPIDLY 4HIS INCREASE IN VELOCITY CAN CAUSE THE SYSTEM TO FAIL IN A CATASTROPHIC MODE 4HEREFORE DURING SUCH AIR TEST ALL PERSONNEL INVOLVED IN THE TEST OR PRESENT IN THE TEST SURROUNDING AREA MUST BE AWARE OF SUCH A POSSIBILITY AND TAKE ALL NECESSARY PRECAUTIONS 0RECAUTIONS INCLUDE BUT ARE NOT LIMITED TO TAKING EXTREME CARE NOT TO IMPACT OR DAMAGE THE SYSTEM IN ANY WAY 3UCH PROCEDURE IS A LIMITED EXCEPTION TO )0%8 STANDARD POLICY WHICH FORBIDS THE USE OF ITS RIGID SYSTEMS WITH ANY COMPRESSED GASES
ENCASE ACID WASTE PP DOUBLE CONTAINMENT
TESTING
47
PRODUCT SELECTION CHART Dimension inches Primary secondary
Dimension inches Primary secondary
Product Code
Schedule 40 Pipe 3OC X 3P g .OMINAL ,ENGTHS
Product Code
1/8 Bend 3OC X 3P
Schedule 40 Pipe Spool 3OC X 3OC g .OMINAL ,ENGTHS
1/4 Bend 3OC X 3P
45ยบ Wye 3OC X 3P X 3OC
Secondary Coupling 3OC
X
X
X
X
X
X
48 Reducing Wye 3OC X 3P X 3OC ENCASE ACID WASTE PP DOUBLE CONTAINMENT
Primary Coupling 3OC
X
X
X
X
X
X
X
X
X
X
X
X
Secondary Repair Coupling 3OC
X
X
X
X
Combination Wye & 1/8 Bend 3OC X 3P X 3OC
%NCASE COMPONENTS SHOULD ONLY BE JOINED USING )0%8 #ONTROL 5NITS .&200 IS THE STANDARD MATERIAL OF CONSTRUCTION FOR ALL %NCASE COMPONENTS &200 IS AVAILABLE ON REQUEST
Dimension inches Primary secondary
Reducing Combination Wye & 1/8 Bend 3OC X 3P X 3OC X X
X X
Dimension inches Primary secondary
Product Code
Product Code
P-Trap 3OC X 3P
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Floor Drain 3P
Double Wye 3OC X 3P
End Cap 3OC
Reducing Coupling 3OC X 3P X
X
X
X
X
X
49
X
X
X
X
X
X
X
X
End Seal 3OC X 3P
X
X
X
X
X
X
X
X
X
X
Flange - ASA 150 3OC P-Trap 3OC X 3P
%NCASE COMPONENTS SHOULD ONLY BE JOINED USING )0%8 #ONTROL 5NITS .&200 IS THE STANDARD MATERIAL OF CONSTRUCTION FOR ALL %NCASE COMPONENTS &200 IS AVAILABLE ON REQUEST
ENCASE ACID WASTE PP DOUBLE CONTAINMENT
X X
PRODUCT SELECTION CHART Dimension inches Primary secondary
Product Code
Blind Flange - ASA 150
Dimension inches Primary secondary
Product Code
Secondary Hub Clamp
IPEX Control Unit #URRENT 3TYLE
Access Tee 3OC X 3P X 3P
X
X
X
X
+IT INCLUDES HUB CLAMPS THRU
CONNECTOR CABLE g LINK CABLE
Connector Cable /LD 3TYLE -ACHINE
Cleanout 3P
ENCASE ACID WASTE PP DOUBLE CONTAINMENT
50
Link Cable c/w EZ Connector
Cleanout Assembly 3OC
Connector Cable #URRENT 3TYLE -ACHINE
FT %:
FT %:
FT %:
FT %:
Encase Link Cable c/w Link Lead Primary Hub Clamp c/w Brass Nut
FT
$ESIGNED TO BE LEFT ON
%NCASE COMPONENTS SHOULD ONLY BE JOINED USING )0%8 #ONTROL 5NITS .&200 IS THE STANDARD MATERIAL OF CONSTRUCTION FOR ALL %NCASE COMPONENTS &200 IS AVAILABLE ON REQUEST
Dimension inches Primary secondary
Above Ground Leak Detection Station with Sensor
Dimension inches Primary secondary
Product Code
5 Zone Panel
CENTRA-GUARD
Product Code
ZONE
1
2
OFF / ON
3
POWER
TM
4
5
ALARM/LOCKOUT
IPEX GUARDIAN CENTRA GUARD DOUBLE CONTAINED PIPING SYSTEMS LEAK DETECTION U.S. PATENT NO. 5,343,191
Below Ground Leak Detection Station with Sensor
10 Zone Panel
CENTRA-GUARD
TM
ZONE
1
2
3
4
5
ZONE
6
7
8
9
10
OFF / ON
POWER
ALARM/LOCKOUT
IPEX GUARDIAN CENTRA GUARD DOUBLE CONTAINED PIPING SYSTEMS LEAK DETECTION U.S. PATENT NO. 5,343,191
Leak Detection Jumper Cable
51
ENCASE ACID WASTE PP DOUBLE CONTAINMENT
%NCASE COMPONENTS SHOULD ONLY BE JOINED USING )0%8 #ONTROL 5NITS .&200 IS THE STANDARD MATERIAL OF CONSTRUCTION FOR ALL %NCASE COMPONENTS &200 IS AVAILABLE ON REQUEST
GUARDIAN VINYL DOUBLE CONTAINMENT SYSTEMS
&OR MORE THAN YEARS 'UARDIAN SYSTEMS HAVE BEEN THE BENCHMARK IN PRESSURE AND DRAINAGE DOUBLE CONTAINMENT 'UARDIAN SYSTEMS ARE AVAILABLE IN TOUGH INDUSTRIAL GRADE 06# AND EVEN TOUGHER HIGH TEMPERATURE #06# &OR INSTANT LEAK DETECTION OF OVERHEAD PIPING #LEAR 'UARD CLEAR 06# CONTAINMENT PIPE IS ALSO AVAILABLE 'UARDIAN S PATENTED #ENTRA ,OCK DESIGN REDUCES THE REQUIRED JOINTS BY
Material
Carrier
Containment
8IRTEC 06#
#ORZAN #06#
#LEAR 'UARD 06#
N A
,ARGER SIZES ARE AVAILABLE FROM )0%8
SPECIFICATIONS Material Selection 8IRTEC¤ 06# AND #ORZAN¤ #06# ARE THE CHOSEN MATERIALS FOR THE 'UARDIAN SYSTEMS )0%8 CONTROLS NOT ONLY THE DESIGN AND FABRICATION OF THE SYSTEMS BUT ALSO THE BLENDING OF THE 06# RESIN THE EXTRUSION AND INJECTION MOLDING OF MOST COMPONENTS 4HIS UNPARALLELED CONSISTENCY OF QUALITY AND RESIN AS WELL AS DIMENSIONAL COMPATIBILITY RESULTS IN SUPERIOR SYSTEMS THAT ARE UNMATCHED IN THE INDUSTRY #LEAR 'UARD UTILIZES A FAIL SAFE FULLY PRESSURE RATED CLEAR 06# THAT USES A SOLVENT CEMENT JOINTING METHOD IDENTICAL TO TRADITIONAL VINYL PRESSURE PIPE 4HIS ELIMINATES THE NEED FOR EXPENSIVE CAULKING GUNS AND EPOXY ADHESIVE FOR ASSEMBLY #LEAR 'UARD CAN BE USED IN CONJUNCTION WITH BOTH 3CHEDULE AND 8IRTEC 06# OR #ORZAN #06# PRIMARY PIPE
Design
GUARDIAN
52
'UARDIAN AND #LEAR 'UARD SYSTEMS OFFER A COMPLETE SELECTION OF PRETESTED MODULAR COMPONENTS WHICH ARE EXTREMELY EASY TO INSTALL /UR #ENTRA LOK4- PATENTED DESIGN ALLOWS )0%8 TO OFFER VINYL SYSTEMS WHICH AVERAGE UP TO FEWER OVERALL JOINTS AND UP TO FEWER FIELD JOINTS 3INCE JOINTS ARE ALWAYS THE MOST COMMON SOURCE OF PREMATURE FAILURES AND LEAKS IT IS EASY TO REALIZE THE IMMENSE IMPACT THE #ENTRA LOK DESIGN HAS ON MAINTENANCE REPAIR AND INSTALLATION COSTS 4HE PATENTED INGENUITY AND SIMPLICITY OF THE #ENTRA LOK DESIGN ALSO REDUCES THE PURCHASE COST OF )0%8 SYSTEMS MAKING 'UARDIAN AND #LEAR 'UARD THE INDUSTRY S MOST COST EFFECTIVE VINYL SYSTEM !S WITH ALL OUR CONTAINMENT SYSTEMS THE )0%8 PATENTED #ENTRA 'UARD POINT OF COLLECTION OR CABLE LEAK DETECTION SYSTEMS ARE ALSO AVAILABLE
General %ACH CONTAINED PIPING SYSTEM SHALL CONSIST OF 8IRTEC¤ 06# PRIMARY PIPING SYSTEM SUPPORTED WITHIN A 8IRTEC¤ 06# SECONDARY CONTAINMENT HOUSING #ARRIER FITTING SIZES THROUGH WILL USE #ENTRA ,OK ;5 3 0ATENT .O = MOLDED SUPPORTS MINIMIZING THE NUMBER OF FIELD FACTORY ASSEMBLED FITTING JOINTS #ARRIER SIZES AND LARGER WILL USE )0%8 STANDARD POLYPROPYLENE FITTING DISCS TO SUPPORT AND CENTRALIZE %ACH SYSTEM SHALL BE PROVIDED WITH SUITABLE DRAINS AND VENTS AND BE DESIGNED TO PROVIDE COMPLETE DRAINAGE OF BOTH THE PRIMARY AND SECONDARY CONTAINMENT PIPING )NTERSTITIAL SUPPORTING DEVICES SHALL BE MADE FROM 0OLYPROPYLENE #ENTRA 'UIDE SUPPORTS AND SHALL BE PROVIDED WITHIN THE SECONDARY CONTAINMENT PIPE AND SHALL BE DESIGNED TO ALLOW CONTINUOUS DRAINAGE IN THE ANNULAR SPACE TO THE DRAIN POINTS $RAIN FITTINGS SHALL BE DESIGNED TO ALLOW A VALVE ATTACHMENT TO BE MADE SO THAT THE SECONDARY CONTAINMENT COMPARTMENT MAY BE READILY DRAINED AND MANUALLY CHECKED FOR LEAKS
FOR PRICING CONTACT YOUR IPEX REPRESENTATIVE .
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DID YOU KNOW? Made from PVC and Corzan® CPVC, these systems offer a complete selection of pre-tested modular components that are considered unmatched in the industry.
THE CUSTOMGUARD OPTION
#USTOM DESIGNED AND FABRICATED DOUBLE CONTAIN MENT SYSTEMS INCLUDING DISSIMILAR MATERIAL SYSTEMS
#USTOM'UARD IS UNLIKE OTHER SYSTEMS THAT TRY TO RUN EVERYTHING THROUGH THE SAME MATERIAL /UR SPECIALISTS WILL RECOMMEND AND PROVIDE THE ABSOLUTE BEST SYSTEM FOR EACH INDIVIDUAL APPLICATION LOOKING NOT ONLY AT CHEMICAL COMPATIBILITY BUT ALSO AT COST MATERIAL AND INSTALLATION LIFE EXPECTANCY AND TURN AROUND TIME &OR APPLICATIONS WITH MORE DEMANDING MECHANICAL CHEMICAL AND OR THERMAL REQUIREMENTS )0%8 HAS DEVELOPED OUR #USTOM'UARD OFFERING #USTOM'UARD INCLUDES A VARIETY OF DIFFERENT SYSTEM CHOICES RANGING FROM &LUOROPOLYMERS E G 06$&
4HERMOSETS &20 AND CARBON AND STAINLESS STEEL TO HYBRID COMBINATIONS !PPLICATIONS THAT REQUIRE SUCH MATERIALS ARE OBVIOUSLY COMPLEX EACH DEMANDING EXPERTISE AND SPECIALIZED KNOWLEDGE TO DESIGN AN EFFECTIVE SYSTEM 4HE #USTOM'UARD OPTION INCLUDES MATERIAL SELECTION DESIGN
SPECIFICATION SUPPORT IF NEEDED AND FABRICATION OF PRE ASSEMBLED SPOOLED PIECES TO MINIMIZE INSTALLATION TIME AND FIELD JOINTS
i
DID YOU KNOW? Together with Encase and Guardian, Custom Guard sets IPEX apart from any other double containment system. Custom Guard is available in several different materials. Unlike other manufacturers, IPEX is not constrained by a limited material selection. This variety enables IPEX to provide customers with the best solution for their double containment needs. Material
Carrier
Containment
&20 -ETALS $ISSIMILAR
53
FOR PRICING CONTACT YOUR IPEX REPRESENTATIVE . Material Selection #ARBON AND STAINLESS STEEL COPPER FIBERGLASS POLYESTER AND VINYLESTER RESINS 06$& 00 AND DISSIMILAR MATERIALS ARE ALL AVAILABLE IN #USTOM'UARD¤ SYSTEMS 4HIS COMPREHENSIVE OFFERING UNMATCHED BY ANY ONE COMPANY GIVES )0%8 THE UNIQUE ABILITY TO EXAMINE JUST ABOUT ANY DOUBLE CONTAINMENT REQUIREMENT AND TRULY OFFER THE BEST SUITED MOST COST EFFECTIVE SYSTEM 7HILE OTHER MANUFACTURERS HAVE VESTED INTERESTS IN RECOMMENDING THEIR ONE AND ONLY MATERIAL SYSTEM )0%8 ISN T CONFINED BY THAT LIMITATION
Design $RAWING ON MORE THAN YEARS OF EXPERIENCE IN DOUBLE CONTAINMENT )0%8 HAS DEVELOPED A VARIETY OF PRODUCT SPECIFIC DESIGNS TO MAXIMIZE EFFICIENCY AND REDUCE INSTALLATION COSTS !S WITH ALL OUR CONTAINMENT SYSTEMS OUR OWN PATENTED #ENTRA 'UARD˜ POINT OF COLLECTION OR CABLE LEAK DETECTION SYSTEMS ARE ALSO AVAILABLE
General %ACH CONTAINED PIPING SYSTEM SHALL CONSIST OF 3CHEDULE ! #ARBON 3TEEL PRIMARY PIPING SYSTEM SUPPORTED WITHIN A 5, &20 SECONDARY CONTAINMENT HOUSING %ACH SYSTEM SHALL BE PROVIDED WITH SUITABLE DRAINS AND VENTS AND BE DESIGNED TO PROVIDE COMPLETE DRAINAGE OF BOTH THE PRIMARY AND SECONDARY CONTAINMENT PIPING )NTERSTITIAL SUPPORTING DEVICES SHALL BE MADE FROM 0OLYPROPYLENE #ENTRA 'UIDE SUPPORTS AND SHALL BE PROVIDED WITHIN THE SECONDARY CONTAINMENT PIPE AND SHALL BE DESIGNED TO ALLOW CONTINUOUS DRAINAGE IN THE ANNULAR SPACE TO THE DRAIN POINTS $RAIN FITTINGS SHALL BE DESIGNED TO ALLOW A VALVE ATTACHMENT TO BE MADE SO THAT THE SECONDARY CONTAINMENT COMPARTMENT MAY BE READILY DRAINED AND MANUALLY CHECKED FOR LEAKS
CUSTOMGUARD
SPECIFICATIONS
THE CLEAR-GUARD OPTION
#LEAR 'UARDgS FAIL SAFE FULLY PRESSURE RATED CLEAR CONTAINMENT SYSTEM ALLOWS FOR EASY DETECTION OF LEAKS AND ELIMINATES THE RISKS ASSOCIATED WITH PIPING AGGRESSIVE CHEMICALS OVERHEAD #LEAR 'UARD UTILIZES 'UARDIANgS PATENTED #ENTRA ,OK FITTING DESIGN WHICH REDUCES THE REQUIRED JOINTS BY &ITTINGS ARE AVAILABLE IN CLEAR OR OPAQUE CONTAINMENT FITTINGS
Material
Carrier
Containment
06#
FOR PRICING CONTACT YOUR IPEX REPRESENTATIVE .
SPECIFICATIONS General %ACH CONTAINED PIPING SYSTEM SHALL CONSIST OF 8IRTEC 06# OR #ORZAN #06# PRIMARY PIPING SYSTEM SUPPORTED WITHIN A #LEAR 'UARD 3CHEDULE CLEAR 06# SECONDARY CONTAINMENT HOUSING #ARRIER FITTING SIZES THROUGH WILL USE #ENTRA ,OK ;5 3 0ATENT .O = MOLDED SUPPORTS MINIMIZING THE NUMBER OF FIELD FACTORY ASSEMBLED FITTING JOINTS %ACH SYSTEM SHALL BE PROVIDED WITH SUITABLE DRAINS AND VENTS AND BE DESIGNED TO PROVIDE COMPLETE DRAINAGE OF BOTH THE PRIMARY AND SECONDARY CONTAINMENT PIPING )NTERSTITIAL SUPPORTING DEVICES SHALL BE MADE FROM 0OLYPROPYLENE #ENTRA 'UIDE SUPPORTS AND SHALL BE PROVIDED WITHIN THE SECONDARY CONTAINMENT PIPE AND SHALL BE DESIGNED TO ALLOW CONTINUOUS DRAINAGE IN THE ANNULAR SPACE TO THE DRAIN POINTS $RAIN FITTINGS SHALL BE DESIGNED TO ALLOW A VALVE ATTACHMENT TO BE MADE SO THAT THE SECONDARY CONTAINMENT COMPARTMENT MAYBE READILY DRAINED AND MANUALLY CHECKED
CLEAR-GUARD
54
FOR LEAKS
CENTRA-GUARD LEAK DETECTION
)N MANY SITUATIONS AS FOR EXAMPLE IN BURIED SYSTEMS DOUBLE CONTAINMENT PROTECTION BY ITSELF MAY NOT BE ENOUGH )N THESE APPLICATIONS IT IS CRITICAL THAT A LEAK IS IMMEDIATELY DETECTED AND LOCATED !LTHOUGH MANY DIFFERENT LEAK DETECTION SYSTEMS ARE AVAILABLE ON THE MARKET TODAY ONLY ONE OFFERS A COMBINATION OF ADVANCED FEATURES RELIABILITY RE USABILITY AND COST EFFECTIVENESS #ENTRA 'UARD AN INNOVATIVE AND PATENTED LEAK DETECTION SYSTEM .O CABLES TO STRING DURING INSTALLATION NO FALSE ALARMS DUE TO CONDENSATION AND ALWAYS RE USABLE THIS PATENTED SYSTEM FEATURES SELF CONTAINED CAPACITIVE PROXIMITY SENSORS WITH SENSING POINT ADJUSTMENT CONNECTED TO A .%-! ENCLOSED CONTROL PANEL WITH BOTH AUDIBLE AND VISUAL SIGNALS 0ART OF THIS INGENIOUS SYSTEM ARE ITS TWO DIFFERENT SENSOR HOUSING DESIGNS ONE SPECIFICALLY FOR OVER HEAD APPLICATIONS AND ONE FOR BELOW GRADE APPLICATIONS 4HE INITIAL COST OF THE #ENTRA 'UARD SYSTEM IS OFFSET TENFOLD BY THE SAVINGS REALIZED IN AVOIDING THE MUCH HIGHER COSTS OF AN ENVIRONMENTAL CLEANUP OR LOST PRODUCTION
FOR PRICING CONTACT YOUR IPEX REPRESENTATIVE . APPLICATIONS
55
s ABOVE GROUND SUSPENDED PIPELINE APPLICATIONS WITH SENSORS HOUSED IN A UNDERGROUND PIPELINE SYSTEMS WITH DRIP LEG ASSEMBLY
OVERVIEW 4HE BASIC CONCEPT BEHIND CABLE LEAK DETECTION IS THAT A MONITOR DETECTS ANY CHANGES IN THE ELECTRICAL PROPERTIES OF THE CABLE CAUSED BY CONTACT WITH A LIQUID 4HE MONITOR THEN RAISES AN ALARM IN THE PLANT TO WARN OPERATORS THAT A LEAK HAS BEEN DETECTED 5SUALLY THE DETECTION SYSTEM WILL PINPOINT THE LEAK AND REPORT ITS LOCATION 4HIS ALLOWS OPERATORS TO QUICKLY RECTIFY THE SITUATION #ENTRA 'UARD IS THE ONLY NON INTRUSIVE LEAK DETECTION SYSTEM AVAILABLE 4HE SENSOR NEVER COMES IN CONTACT WITH THE MEDIA
CENTRA-GUARD LEAK DETECTION
SADDLE TYPE CLAMP AS WELL AS
#(//3% &2/- ! 7)$% 2!.'% /& 3934%- /04)/.3 )0%8 OFFERS AN EXTREMELY WIDE ARRAY OF MATERIALS AND SIZES 9OU CAN SPECIFY VIRTUALLY ANY PIPING MATERIAL TO CREATE A SYSTEM THAT CONTAINS WHATEVER CORROSIVE OR HAZARDOUS SUBSTANCE YOUR APPLICATION HANDLES )F YOU DON T SEE WHAT YOU NEED LISTED HERE CALL US /THER SYSTEMS OR SIZES MAY BE AVAILABLE OR WE MAY HAVE SUGGESTIONS FOR SUBSTITUTIONS
SYSTEM Carrier
DOUBLE CONTAINMENT SYSTEMS
56
Containment
Carrier SIZE inches
SYSTEM Carrier
Containment
Carrier SIZE inches
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&OR MORE THAN YEARS )0%8 HAS BEEN SUPPLYING INDUSTRIAL COMMERCIAL SCHOOL AND HOSPITAL LABORATORIES THROUGHOUT .ORTH !MERICA WITH HIGH QUALITY EASY TO INSTALL ACID WASTE SYSTEMS DESIGNED TO HANDLE A WIDE VARIETY OF CHEMICALS AND P( LEVELS /UR COMPREHENSIVE LINE OF DEDICATED ACID WASTE CONVEYANCE NEUTRALIZATION AND MONITORING SYSTEMS OFFERS INNOVATIVE FEATURES NOT AVAILABLE WITH ANY OTHER SYSTEM )N FACT )0%8 %NFIELD4- ELECTROFUSION AND ,ABLINE¤ MECHANICAL JOINT SYSTEMS HAVE LONG BEEN RECOGNIZED AS THE INDUSTRY BENCHMARK FOR PERFORMANCE AND RELIABILITY AND ARE AMONG THE MOST WIDELY SPECIFIED SYSTEMS IN .ORTH !MERICA !LSO AVAILABLE THROUGH )0%8 IS THE NEXT GENERATION % COMPLIANT 0LENUMLINE4SYSTEM MADE OF FLAME RETARDANT 06$& FOR EXTREMELY DEMANDING APPLICATIONS SUCH AS RETURN AIR PLENUMS 4HE COMPLETE RANGE OF )0%8 INTEGRATED TOTAL SOLUTIONS FOR ACID WASTE APPLICATIONS ALSO INCLUDES OUR .EUTRATANK¤ NEUTRALIZATION TANKS
.EUTRASYSTEM 4- P( MONITORING SYSTEM &LOWAY4- DRAINS AND %NCASE4- DOUBLE CONTAINMENT SYSTEMS
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58
Labline Mechanical-Joint Acid Waste System FRPP
70
Floway Polypropylene Floor Drains
76
Plenumline Mechanical Joint Acid Waste System FR-PVDF
78
Neutratank Neutralization Tanks HDPE & PP
82
PRODUCT ENFIELD TITLE 4" - SYSTEMS 16" (100mm - 300mm) PRODUCT TITLE ACID WASTE ELECTROFUSION STANDARDS %NFIELD ELECTROFUSION FITTINGS ARE MOLDED WITH AN INTEGRAL RESISTANCE WIRE IN THE SOCKET WITH JOINTING COMPLETED BY ENERGIZING THE RESISTANCE WIRE VIA A MICROPROCESSOR CONTROLLED %NFUSION #ONTROL 5NIT 4HE RESULT OF THESE INNOVATIONS IS AN UNPARALLELED LEVEL OF JOINT RELIABILITY AND REPEATABILITY %NFIELD HAS PROVEN OVER TIME THAT IT PRODUCES THE OPTIMUM LEVEL OF PERFORMANCE WHERE IT MATTERS MOST AT THE JOINT INTERFACE )T OFFERS UNPRECEDENTED CONTROL OF JOINTING CONTROLLED FIT CONTROLLED TEMPERATURE AND CONTROLLED TIME
ADVANTAGES
1
58
2
Several joints can be made at one time
3 4
Proven reliability FOR OVER A DECADE
5 6
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
Positive reliable joints MADE IN MINUTES INSTALLATION TIME IS REDUCED
Enfield is manufactured from polypropylene WHICH HAS AN OPERATING TEMPERATURE RANGE FROM ÂŽ& ÂŽ# TO ÂŽ& ÂŽ#
4HIS ALLOWS SYSTEMS TO BE FLUSHED WITH BOILING WATER Heavy gauge resistance wire MOLDED INTO SOCKETS NO LOOSE COMPONENTS CONTROLLED FUSION OF JOINTS Easy connecting HEAVY DUTY SOCKET TERMINAL POSTS COMPLETE WITH PROTECTION EARS
7
Microprocessor controlled Enfusion unit ENSURES SECURE
8
Matched system HIGH QUALITY PIPE AND FITTINGS ARE MATCHED TO GIVE EASE OF INSTALLATION AND LONG TERM RELIABILITY
9
Easy to install EVEN IN DIFFICULT AREAS
10
Installed cost 50% less than glass
11
Breakage factor eliminated
12
Maintenance free
JOINTS AND JOINT REPEATABILITY
.3& APPROVED )!0-/ LISTED #3! CERTIFIED -EETS !34- & $ AND #3! "
i
DID YOU KNOW? EnfieldÂŽ offers polypro fittings, constructed with a heavy gauge resistance wire that is integrally molded into the socket. These are considered to be the premier fittings on the market.
SHORT FORM SPECIFICATIONS GENERAL
JOINTS
!CID WASTE DRAIN AND VENT SYSTEM AS SHOWN ON DRAWINGS
SHALL BE .3& LISTED AND #3! CERTIFIED 3CHEDULE
POLYPROPYLENE AS MANUFACTURED BY )0%8 3YSTEM TO INCLUDE PIPE SUPPLIED IN FT LENGTHS OR FT LENGTHS IF .&200 IS SPECIFIED FITTINGS TRAPS AND NEUTRALIZATION TANKS FROM THE SAME MANUFACTURER )T SHALL ALSO INCLUDE RECOMMENDED ADAPTERS TO CONNECT TO OTHER PIPING MATERIALS WHERE APPLICABLE
#ONNECTIONS BETWEEN POLYPROPYLENE PIPE AND FITTINGS SHALL BE MADE USING THE %NFIELD JOINT !LL JOINTS SHALL HAVE A FUSION CYCLE CONTROLLED BY A MICROPROCESSOR OPERATED WATERPROOF %NFUSION CONTROL UNIT EQUIPPED WITH INPUT AND OUTPUT VOLTAGE SENSORS AMBIENT TEMPERATURE SENSORS TO AUTOMATICALLY ADJUST FUSION TIME AND AUDIBLE ALARMS TO INDICATE CYCLE INTERRUPTIONS AND COMPLETION OF THE JOINING PROCESS 4HE UNIT SHALL BE CAPABLE OF FUSING MULTIPLE JOINTS AND WITH A MINIMUM CAPABILITY OF EIGHT JOINTS WITH THE SAME FUSION TIME AS A SINGLE JOINT
MATERIAL 0IPE SHALL BE MADE FROM .3& LISTED 4YPE FLAME RETARDANT POLYPROPYLENE CONFORMING TO !34- $ WITH A MAXIMUM AVERAGE FLAME SPREAD OF ZERO SECONDS AND A MAXIMUM EXTENT OF BURNING OF MM IN ACCORDANCE WITH !34- $ -ATCHED FITTINGS SHALL BE MADE FROM .3& LISTED FLAME RETARDANT POLYPROPYLENE WITH AVERAGE MAXIMUM BURN TIME OF SECONDS AND MAXIMUM EXTENT OF BURNING OF MM IN ACCORDANCE WITH !34- $ )F .&200 PIPE IS SPECIFIED IT SHALL BE MADE FROM .3& LISTED AND #3! CERTIFIED 3CHEDULE 00 AS MANUFACTURED BY )0%8 0IPE SHALL COMPLY WITH !34& AND MATERIAL USED SHALL COMPLY WITH THE MATERIAL REQUIREMENTS OF !34- $
FITTINGS &ITTINGS SHALL BE .3& LISTED AND HAVE AN INTEGRAL HEAVY GAUGE NICKEL CHROME ELECTRICAL RESISTANCE WIRE MOLDED IN PLACE IN THE FITTING BODY #OPPER WIRE ELEMENTS LOOSE WIRE OR OTHER LOOSE JOINT COMPONENTS ARE PROHIBITED &ITTINGS SHALL BE %NFIELD OR APPROVED EQUAL
#ONNECTIONS BETWEEN POLYPROPYLENE AND OTHER PIPING MATERIALS SHALL BE MADE USING %NFIELD ADAPTERS ACCORDING TO MANUFACTURER S )0%8 RECOMMENDATIONS !LL ELECTROFUSION MACHINES SHALL BE THIRD PARTY CERTIFIED BY 5, AND #3!
INSTALLATION AND TESTING )NSTALLATION AND TESTING SHALL BE IN ACCORDANCE WITH THE CONTRACT DRAWINGS THE MANUFACTURER S RECOMMENDATIONS AND THE LOCAL PLUMBING CODES 4ESTING WITH COMPRESSED AIR IS PROHIBITED 4HE ENTIRE SYSTEM SHALL BE INSTALLED FREE OF STRESS AND IN PROPER ALIGNMENT (ORIZONTAL SUPPORTS SHALL PROVIDE A WIDE BEARING AREA AND BE FREE OF BURRS OR SHARP EDGES 3UPPORT SPACINGS SHALL BE IN ACCORDANCE WITH THE MANUFACTURER S RECOMMENDATIONS AND LOCAL PLUMBING CODES 6ERTICAL PIPING SHALL HAVE RISER CLAMPS AT EACH FLOOR 0IPE SUPPORTS SHOULD BE INSTALLED SO THAT HORIZONTAL PIPING IS IN UNIFORM ALIGNMENT AND WITH A UNIFORM SLOPE OF AT LEAST
59
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
PRODUCT SELECTION CHART Dimension inches
Product Code
AW Polypropylene Pipe &LAME 2ETARDANT 3CH
Dimension inches
Product Code
AW Polypropylene Pipe &LAME 2ETARDANT 3CH
g ,ENGTHS
g ,ENGTHS .OTE g 3CHEDULE &2 PIPE IS A NON STOCK ITEM AVAILABLE UPON SPECIAL ORDER
AW Polypropylene Pipe &LAME 2ETARDANT 3CH
g ,ENGTHS .OTE g 3CHEDULE &2 PIPE IS A NON STOCK ITEM AVAILABLE UPON SPECIAL ORDER
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
60
AW Polypropylene Pipe &LAME 2ETARDANT 3CH
AW Polypropylene Pipe "LACK .ON &LAME 2ETARDANT 3CH
g ,ENGTHS .OTE g 3CHEDULE &2 PIPE IS A NON STOCK ITEM AVAILABLE UPON SPECIAL ORDER
AW Polypropylene Pipe "LACK .ON &LAME 2ETARDANT 3CH
g ,ENGTHS
g ,ENGTHS
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension inches
Product Code
Black Non-Flame Retardant Enfield Coupling
Dimension inches
Product Code
90ยบ Sweep 3OC
90ยบ Sweep 3OC X 3P Coupling 3OC
1/8 Bend 3OC
Fabricated Repair Coupling 3OC
61
1/8 Bend 3OC X 3P
Fabricated 1/8 Bend 3OC
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
PRODUCT SELECTION CHART Dimension inches
Product Code
1/4 Bend (90°) 3OC
Dimension inches
Product Code
Fabricated Sanitary Tee 3OC
1/4 Bend (90°) 3OC X 3P
1/4 Bend 3OC X ,OOSE .UT
Reducing Sanitary Tee 3OC X
X
X
X
X
&ABRICATED
Fabricated Reducing Sanitary Tee 3OC Fabricated 1/4 Bend (90°) 3OC
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
62
Sanitary Tee 3OC
X
X
X
X
X
X
X
X
X
X
X
X
X
Double Sanitary Tee 3OC
&ABRICATED
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension inches
Product Code
Reducing Double Sanitary Tee 3OC
Dimension inches
Product Code
Fabricated Reducing Wye 3OC
X
X
X
X
X
X
X
X
X
45ยบ Wye 3OC
X
X
X
X
X
X
X
X
Combination Wye & 1/8 Bend ,ONG 4URN 7YE 3OC
Fabricated 45ยบ Wye 3OC
63
X
X
X
X
X
X
X
X
X
X
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
Fabricated Combination Wye & 1/8 Bend 3OC
Reducing Wye 3OC
PRODUCT SELECTION CHART Dimension inches
Product Code
Reducing Combination Wye & 1/8 Bend 3OC
Reducing Double 45ยบ Wye 3OC
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
&ABRICATED
Fabricated Reducing Double 45ยบ Wye 3OC X
X
X
X
X
X
X
X
X
X
X
Fabricated Double Combination Wye & 1/8 Bend 3OC
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
Product Code
X
Fabricated Reducing Combination Wye & 1/8 Bend 3OC
64
Dimension inches
Fabricated Double 45ยบ Wye 3OC
Fabricated Reducing Double Combination Wye & 1/8 Bend 3OC X
X
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension inches
Product Code
True Wye 3OC
Dimension inches
Product Code
Fabricated Cleanout Tee 3P
Molded Cleanout Tee 3P
Reducing True Wye 3OC X
X
Fabricated Cap 3OC
Cleanout 3P
Flange - ASA 150 3OC
Cleanout Plug -ALE 4HREAD
Fabricated Flange - ASA 150 3OC
Cleanout w/ Brass Plug 3P
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
65
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
&ABRICATED
PRODUCT SELECTION CHART Dimension inches
Product Code
Blind Flange - ASA 150
Dimension inches
Product Code
Adapter &EMALE 4HREAD X ,OOSE .UT
Adapter 3OC X ,OOSE .UT
Fabricated Blind Flange - ASA 150
Male Adapter 3OC X -ALE 4HREAD
Reducing Bushing 3OC X 3P
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
66
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
$ISCONTINUED WHEN STOCK IS DEPLETED
Female Adapter 3OC X &EMALE 4HREAD
Glass Adapter 3OC X "EAD
No Hub Adapter 3OC X -* 3P
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension inches
Product Code
3"/12" FRPP Tail Piece Adapter
Dimension inches
Product Code
P Trap - 3 piece 3OC
X
X
C W 3PIG X "RASS #OMPRESSION 2ING
3HIPPED AS PIECES
1-1/2" x 12" FRPP Swivel Sink Strainer Adapter 3P X &EMALE 4HREAD Pipe Clip X
C W 6ITON¤ 'ASKET
FRPP Swivel Sink Strainer Adapter 3P X &EMALE 4HREAD
Universal Trap 3OLID "ASE 0 4YPE 3OC X &EMALE 4HREAD
C W 6ITON¤ 'ASKET
0REGROOVED FOR ,ABLINE .UT AND /LIVE ARE EXTRA
Universal Trap #LEAR "ASE 0 4YPE 3OC X &EMALE 4HREAD P Trap - 2 piece 3OC
Universal Trap 3OLID "ASE 3 4YPE 3OC
Fabricated P Trap - 2 piece 3OC
3HIPPED AS PIECES
Universal Trap #LEAR "ASE 3 4YPE 3OC
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
3HIPPED AS PIECES
67
PRODUCT SELECTION CHART Dimension inches
Product Code
Description
Product Code
Connector Cable .%7 3TYLE -ACHINE
Compensator Joint
Enfusion Control Unit #OMPLETE +IT
Connector Cable /LD 3TYLE -ACHINE
+IT INCLUDES HUB CLAMPS THRU
CONNECTOR CABLE g LINK CABLE
Connector Cable %: #ONNECTOR #ABLE
Extension Pins
0RICED PER EXTENSION PIN
Enfusion Hub Clamp - New T Bar Handle & Bushing
ENFIELD ELECTROFUSION ACID WASTE SYSTEMS
68
Link Cable C W %: #ONNECTOR
FT %:
FT %:
FT %:
FT %:
Link Cable C W ,INK ,EAD Stainless Steel T Handle FOR (UB #LAMPS TO
FT
FT
FT
!-0
Fuses Oil Impregnated Brass Bushings FOR #LAMPS TO
-),!-0
-),!-0
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Health Care Systems
At IPEX you get more than products. You get our knowledge. You get more than just purity with EnpureTM. You get peace of mind. Enpure is one of the most complete and dependable pure-water thermoplastic piping systems available today. From the manufacturing of cosmetics to solutions for medical use, from purewater lab applications to dialysis machines, Enpure is designed to meet all challenges. Manufactured with FDA approved materials, Enpure natural polypropylene pipe, valves and fittings eliminate the potential of contamination to your pure process. And, unlike conventional systems, Enpure is designed as a socket fusion system. No hazardous chemicals are used for joining. Connections are as “clean” as any other components in the system.
For more than 20 years IPEX has provided laboratories throughout North America with complete acid waste systems designed to take a variety of chemicals. Pour it, flush it or dump it – from school labs to industrial labs, LablineTM polypro, and PlenumlineTM FR-PVDF acid waste systems are built to handle it. Since their introduction, Labline and Plenumline mechanical joints have revolutionized the industry – and they continue to be regarded as state-of-the-art. Labline and Plenumline also feature a new no-heat Elastolive for quicker installation and higher performance. Backed by IPEX’s 50 years of experience, Enpure, Labline and Plenumline are built to our strict quality, performance and dimensional standards.
Acid Waste Systems We build tough products for tough environments® Products are manufactured by IPEX Inc. EnpureTM, LablineTM and PlenumlineTM are trademarks of IPEX Branding Inc.
Call 1-866-473-9462 or visit www.ipexinc.com
PRODUCT TITLE LABLINE MECHANICAL JOINT 4" - 16" (100mm - 300mm) PRODUCT TITLE ACID WASTE SYSTEMS STANDARDS ,ABLINE -ECHANICAL *OINT HAS DISPLACED THE MORE EXPENSIVE AND DIFFICULT TO INSTALL GLASS AND METAL SYSTEMS 'ONE IS THE NEED FOR FUSING
CAULKING OR WELDING OF JOINTS *OINING OF THE ,ABLINE 3YSTEM IS COMPLETE IN JUST SECONDS AND ONCE THE NUT IS LOCKED INTO PLACE THE END USER IS ASSURED OF MANY YEARS OF TROUBLE FREE SERVICE 9ET BECAUSE IT IS A MECHANICAL JOINT THE SYSTEM CAN BE EASILY DISMANTLED AND RE USED
MAKING IT IDEAL FOR MODULAR DESIGNS AND FOR SYSTEMS THAT MAY REQUIRE RE MODELING IN THE FUTURE
ADVANTAGES
1 2 3
LABLINE MECHANICAL JOINT
70
4 5 6 7
30 second jointing SAVE ON INSTALLATION TIME Proven reliability FOR OVER YEARS Labline is manufactured from polypropylene WHICH HAS AN OPERATING TEMPERATURE RANGE FROM ÂŽ& ÂŽ# TO ÂŽ& ÂŽ#
4HIS ALLOWS SYSTEMS TO BE FLUSHED WITH BOILING WATER All plastic construction NO GALVANIC ACTION ELECTROLYSIS OR CORROSION IN THE JOINT
Simple, inexpensive, non-temperamental tools Easy to install EVEN IN DIFFICULT AREAS Mastered by plumbers in minutes. .O PRE HEATING REQUIRED TO INSTALL OLIVE
8
System changes during installation can be done without spoiling fittings
9
Can be disassembled and re-used
10
Ideal for modular systems
11
Ideal for remodeling
12
Matched system HIGH QUALITY PIPE AND FITTINGS ARE MATCHED TO GIVE EASE OF INSTALLATION AND LONG TERM RELIABILITY
.3& APPROVED )!0-/ LISTED #3! CERTIFIED -EETS !34- & $ AND #3! "
i
DID YOU KNOW? Both Labline® and PlenumlineTM contain no-heat ElastolivesTM for quick installation and high performance.
SHORT FORM SPECIFICATIONS GENERAL !CID WASTE DRAIN AND VENT SYSTEM AS SHOWN ON DRAWINGS
SHALL BE .3& LISTED 3CHEDULE POLYPROPYLENE AS MANUFACTURED BY )0%8 TO INCLUDE PIPE SUPPLIED IN FT LENGTHS OR FT LENGTHS IF .&200 IS SPECIFIED
AND MATCHED FITTINGS TRAPS AND NEUTRALIZATION TANKS FROM THE SAME MANUFACTURER )T SHALL ALSO INCLUDE RECOMMENDED ADAPTERS TO CONNECT TO OTHER PIPING MATERIALS WHERE APPLICABLE
MATERIAL 0IPE SHALL BE MADE FROM .3& LISTED 4YPE FLAME RETARDANT POLYPROPYLENE CONFORMING TO !34- $ WITH A MAXIMUM AVERAGE FLAME SPREAD OF ZERO SECONDS AND A MAXIMUM EXTENT OF BURNING OF MM IN ACCORDANCE WITH !34- $ -ATCHED FITTINGS SHALL BE MADE FROM .3& LISTED FLAME RETARDANT POLYPROPYLENE WITH AVERAGE MAXIMUM BURN TIME OF SECONDS AND MAXIMUM EXTENT OF BURNING OF MM IN ACCORDANCE WITH !34- $
)F .&200 PIPE IS SPECIFIED IT SHALL BE MADE FROM .3& LISTED AND #3! CERTIFIED 3CHEDULE 00 AS MANUFACTURED BY )0%8 0IPE SHALL COMPLY WITH !34& AND MATERIAL USED SHALL COMPLY WITH THE MATERIAL REQUIREMENTS OF !34- $
FITTINGS &ITTINGS SHALL BE .3& LISTED BE OF ALL PLASTIC CONSTRUCTION AND BE DESIGNED TO LOCK INTO A MACHINED GROOVE ON THE MATING PIPING !LL FITTINGS SHALL HAVE INTEGRALLY MOLDED UNION CONNECTIONS .O METALLIC GRAB RINGS OR CLAMPS SHALL BE ALLOWED &ITTINGS CONTAINING %6! ETHYLENE VINYL ACETATE ARE STRICTLY PROHIBITED #OUPLINGS SHALL NOT BE ADDED TO MAKE MECHANICAL JOINT FITTINGS &ITTINGS SHALL BE ,ABLINE OR APPROVED EQUIVALENT
JOINTS #ONNECTIONS BETWEEN POLYPROPYLENE PIPE AND MATCHED FITTINGS SHALL BE MADE USING THE ,ABLINE *OINT
71
INSTALLATION AND TESTING
LABLINE MECHANICAL JOINT
)NSTALLATION AND TESTING SHALL BE IN ACCORDANCE WITH THE CONTRACT DRAWINGS THE MANUFACTURER S RECOMMENDATIONS AND THE LOCAL PLUMBING CODES 4ESTING WITH COMPRESSED AIR IS PROHIBITED 4HE ENTIRE SYSTEM SHALL BE INSTALLED FREE OF STRESS AND IN PROPER ALIGNMENT (ORIZONTAL SUPPORTS SHALL PROVIDE A WIDE BEARING AREA AND BE FREE OF BURRS OR SHARP EDGES 3UPPORT SPACINGS SHALL BE IN ACCORDANCE WITH THE MANUFACTURER S RECOMMENDATIONS AND LOCAL PLUMBING CODES 6ERTICAL PIPING SHALL HAVE RISER CLAMPS AT EACH FLOOR 0IPE SUPPORTS SHALL BE INSTALLED SO THAT HORIZONTAL PIPING IS IN UNIFORM ALIGNMENT AND WITH A UNIFORM SLOPE OF AT LEAST PER FOOT OR IN ACCORDANCE WITH THE LOCAL PLUMBING CODES
PRODUCT SELECTION CHART Dimension inches
Product Code
Dimension inches
X
X
X
X
X
X
Product Code
Reducing Sanitary Tee
Coupling
1/8 Bend (45°)
Cleanout Tee
Loose Nut 1/8 Bend (45°) -* X ,OOSE .UT
45º Wye
X
X
X
X
X
X
1/4 Bend (90°)
LABLINE MECHANICAL JOINT
72
Loose Nut 1/4 Bend -* X ,OOSE .UT
Reducing 45º Wye
Combination Wye & 1/8 Bend
Sanitary Tee
!LL ,ABLINE FITTINGS ARE FURNISHED ASSEMBLED WITH /LIVES AND 5NION .UTS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension inches
Product Code
Reducing Combination Wye & 1/8 Bend
Dimension inches
Product Code
Reducing Coupling ,OOSE .UT X -*
X
X
X
X
X
X
X
X
X
X
X
X
,OOSE NUT NOT FURNISHED
Threaded Adapter -ALE 4HREAD X &EMALE 4HREAD
Double Wye
X
X
Male Adapter -* X -ALE 4HREAD
Reducing Double Wye
X
X
X
X
X
X
Female Adapter -* X &EMALE 4HREAD
73
Double Wye & 1/8 Bend
Glass Adapter -* X "EAD
Reducing Double Wye & 1/8 Bend X
X
X
X
X
X
No Hub Adapter -* X 3PIGOT
!LL ,ABLINE FITTINGS ARE FURNISHED ASSEMBLED WITH /LIVES AND 5NION .UTS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
LABLINE MECHANICAL JOINT
PRODUCT SELECTION CHART Dimension inches
Product Code
4RANSPARENT "ASE
Cleanout Plug
Dimension inches
Product Code
Universal Trap &EMALE 4HREAD X -*
00 "ASE /NLY
#LEAR "ASE /NLY
/ RING 'ASKET /NLY
Vent Loop 5 "END
4OP !SSEMBLY &OR 7 7
Universal Trap, S-Type &EMALE 4HREAD X -* P Trap 0IECE
P Trap PIECE ,ONG 2ADIUS
LABLINE MECHANICAL JOINT
74
4RANSPARENT "ASE
Sink Outlet w/ Plug
S Trap 0IECE
Sink Outlet Plug
Sink Overflow
Running Trap 0IECE
!LL ,ABLINE FITTINGS ARE FURNISHED ASSEMBLED WITH /LIVES AND 5NION .UTS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension inches
Product Code
X $EEP
X $EEP
Cup Sink 2OUND
Dimension inches
Product Code
No Heat Elastolive 9ELLOW
Cup Sink /VAL
Grooving Tool X
X
Spanner
Dilution Trap
4RANSPARENT "ASE
Grooving Tool & Spanner Combination Set
Pipe Clip
Union Nut
!LL ,ABLINE FITTINGS ARE FURNISHED ASSEMBLED WITH /LIVES AND 5NION .UTS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
LABLINE MECHANICAL JOINT
75
FLOWAY POLYPROPYLENE FLOOR DRAINS
&OR EFFICIENTLY MANAGING CHEMICAL SPILLS OUR &LOWAY4- ADJUSTABLE AND NON ADJUSTABLE POLYPROPYLENE DRAIN PORTS ARE SPECIALLY DESIGNED TO FEED INTO )0%8 ACID WASTE SYSTEMS
ADVANTAGES
76
1
Rated for pedestrian traffic and available in sizes from 2" to 6".
2
FlowayTM drains can be optionally configured with adjustable strainers, round funnels, sediment baskets and plain end or threaded outlets.
3
Adjustable feature allows easy leveling after pouring of finished floors
PRODUCT SELECTION CHART
FLOWAY POLYPROPYLENE FLOOR DRAINS
Dimension Inches
Product Code
F1000 Series Adjustable Floor Drain
F1000 Series Adjustable Floor Drain
%NFIELD
%NFIELD
,ABLINE
,ABLINE
W 3EDIMENT "ASKET AND 2OUND &UNNEL
F1000 Series Adjustable Floor Drain
F1000 Series Adjustable Floor Drain
%NFIELD
%NFIELD
,ABLINE
,ABLINE
W 3EDIMENT "ASKET
W 2OUND &UNNEL /NLY
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
PRODUCT SELECTION CHART Dimension Inches
Product Code
F4000 Series Non-Adjustable Floor Drain
Dimension Inches
Product Code
Gas Tight Plug
%NFIELD
,ABLINE
Allenhead Vandalproof Screws 3ET OF SCREWS
F4000 Series Non-Adjustable Floor Drain %NFIELD
,ABLINE
Blank Cover for F Series Drains
& 3ERIES
& 3ERIES
W 3EDIMENT "ASKET
F4000 Series Non-Adjustable Floor Drain %NFIELD
,ABLINE
Round Funnel
W 3EDIMENT "ASKET 2OUND &UNNEL
Sediment Basket Strainer for F Series Drains & 3ERIES
& 3ERIES
77
F4000 Series Non-Adjustable Floor Drain
Grid Strainers for F Series Drains
& 3ERIES
& 3ERIES
W 2OUND &UNNEL /NLY
Male Iron Pipe Floor Cleanout with Brass Cover ADJUSTABLE #LEANOUT 3P
Threaded Outlet
FPT Tap for Priming Drain Assembly
)0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
FLOWAY POLYPROPYLENE FLOOR DRAINS
%NFIELD ,ABLINE
PLENUMLINE MECHANICAL JOINT ACID WASTE SYSTEM STANDARDS 0LENUMLINE MECHANICAL JOINT ACID WASTE SYSTEMS EASILY DISPLACE COSTLY AND DIFFICULT TO INSTALL GLASS AND METAL SYSTEMS 7ITH 0LENUMLINE
TIME CONSUMING METHODS ASSOCIATED WITH CONVENTIONAL HEAVY AND BRITTLE SYSTEMS ARE REPLACED BY A TIME PROVEN MECHANICAL JOINT THAT TAKES ONLY SECONDS TO COMPLETE /NCE THE 0LENUMLINE NUT IS LOCKED IN PLACE THE END USER IS ASSURED OF MANY YEARS OF TROUBLE FREE SERVICE )N ADDITION MECHANICAL JOINT SYSTEMS CAN EASILY BE DISMANTLED AND RE USED MAKING 0LENUMLINE IDEAL FOR MODULAR DESIGNS AND FUTURE EXPANSIONS
ADVANTAGES
1
Ideally suited to plenum applications
2 3
30-second joints shorten installation time
PLENUMLINE MECHANICAL JOINT
78
Manufactured from Flame Retardant PVDF WHICH HAS AN OPERATING TEMPERATURE RANGE FROM Â & Â # TO Â & Â # 7ITH THIS HIGH UPPER LIMIT 0LENUMLINE SYSTEMS CAN BE FLUSHED WITH BOILING WATER
4
All-plastic construction eliminates galvanic action, electrolysis and corrosion in the joint.
5
Easy to install EVEN IN TIGHT AREAS BY USING SIMPLE INEXPENSIVE
6
Modularized design MEANS 0LENUMLINE COMPONENTS CAN BE DISASSEMBLED AND RE USED )N ADDITION SYSTEM MODIFICATIONS DURING INSTALLATION CAN BE PERFORMED WITHOUT DAMAGING FITTINGS
7
High-quality pipe and fittings ARE MATCHED TO SIMPLIFY
8
Flame Retardant PVDF MATERIAL EXHIBITS A FLAME SPREAD INDEX
TOOLS -ECHANICAL JOINTS ARE MASTERED BY PLUMBERS IN MINUTES NO PRE HEATING IS REQUIRED TO INSTALL THE NEW BLUE ELASTOLIVE
INSTALLATION AND EXTEND LONG TERM RELIABILITY OF AND SMOKE DEVELOPMENT INDEX OF AS TESTED IN ACCORDANCE WITH !34- % AND 5, AND ALSO MEETS &LAME 3MOKE LIMITS OF 5,# 3
)!0-/ LISTED -EETS !34- & 3TANDARD SPECIFICATION FOR 0OLYVINYLIDENE &LUORIDE 06$& #ORROSIVE 7ASTE $RAINAGE 3YSTEMS
SHORT FORM SPECIFICATIONS GENERAL
i
DID YOU KNOW? IPEX Plenumline is a robust acid waste system, made from flame-retardant PVDF thermoplastic, designed for challenging conditions, including highly restrictive return air plenum applications and high-temperature corrosive chemical waste situations.
!CID WASTE DRAIN AND VENT SYSTEM AS SHOWN ON DRAWINGS SHALL BE )!0-/ LISTED 3CHEDULE &2 06$& AS MANUFACTURED BY )0%8 TO INCLUDE PIPE SUPPLIED IN FT LENGTHS AND MATCHED FITTINGS TRAPS AND NEUTRALIZATION TANKS FROM THE SAME MANUFACTURER )T SHALL ALSO INCLUDE RECOMMENDED ADAPTERS TO CONNECT TO OTHER PIPING MATERIALS WHERE APPLICABLE
MATERIAL 0IPE AND FITTINGS SHALL BE MADE FROM +YNAR
FLAME RETARDANT 06$& CONFORMING TO !34- & WITH A LIMITING OXYGEN INDEX ,/) OF 2ESIN MUST HAVE A VERTICAL BURN RATING OF 6 +YNAR RESIN BASED ON TESTING TO !34- % 5, MUST HAVE SURFACE BURNING CHARACTERISTICS GREATER THAN OR EQUAL TO A FLAME SPREAD AND SMOKE DEVELOPMENT
FITTINGS &ITTINGS SHALL BE THIRD PARTY CERTIFIED TO !34- & AND !34- % AND )!0-/ APPROVED BE OF ALL PLASTIC CONSTRUCTION AND A TAPERED ELASTIC RETAINING RING SHALL BE DESIGNED TO LOCK INTO A MACHINED GROOVE ON THE MATING PIPING !LL FITTINGS SHALL HAVE INTEGRALLY MOLDED UNION CONNECTIONS .O METALLIC GRAB RINGS OR CLAMPS SHALL BE ALLOWED &ITTINGS SHALL BE 0LENUMLINE˜ OR APPROVED EQUAL
INSTALLATION AND TESTING
PLENUMLINE MECHANICAL JOINT
)NSTALLATION AND TESTING SHALL BE IN ACCORDANCE WITH THE CONTRACT DRAWINGS THE MANUFACTURERgS RECOMMENDATIONS AND THE LOCAL PLUMBING CODES 4ESTING WITH COMPRESSED AIR INCLUDING AIR BOOSTER OVER WATER IS PROHIBITED 4HE ENTIRE SYSTEM SHALL BE INSTALLED FREE OF STRESS AND IN PROPER ALIGNMENT (ORIZONTAL SUPPORTS SHALL PROVIDE A WIDE BEARING AREA AND BE FREE OF BURRS OR SHARP EDGES 3UPPORT SPACINGS SHALL BE IN ACCORDANCE WITH THE MANUFACTURERgS RECOMMENDATIONS AND LOCAL PLUMBING CODES 6ERTICAL PIPING SHALL HAVE RISER CLAMPS AT EACH FLOOR 0IPE SUPPORTS SHALL BE INSTALLED SO THAT HORIZONTAL PIPING IS IN UNIFORM ALIGNMENT AND WITH A UNIFORM SLOPE OF AT LEAST PER FOOT OR IN ACCORDANCE WITH THE LOCAL PLUMBING CODE REQUIREMENTS
79
PRODUCT SELECTION CHART Dimension Inches
Product Code
Pipe
Dimension Inches
Product Code
Cleanout Tee
Coupling
45ยบ Wye
1/8 Bend Reducing 45ยบ Wye
X
X
X
X
X
Loose Nut 1/8 Bend
Combination Wye & 1/8 Bend
1/4 Bend
PLENUMLINE MECHANICAL JOINT
80
Reducing combination Wye & 1/8 Bend
Loose Nut 1/4 Bend ,OOSE .UT X -*
X
X
X
X
X
Double 45ยบ Wye &ABRICATED
X
X
Sanitary Tee
Reducing Sanitary Tee
Reducing Double Wye
X
X
X
X
X
X
X
X
X
!LL FITTINGS ARE FURNISHED ASSEMBLED WITH /LIVES AND 5NION .UTS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
Dimension Inches
Dimension Inches
Product Code
Double Wye & 1/8 Bend
Product Code
Loose Nut - Reducing Coupling ,OOSE .UT X -*
X
X
X
X
X
.OTE ,OOSE .UT AND /LIVE NOT FURNISHED
Male Adapter -* X -ALE 4HREAD
Flange &ABRICATED
Female Adapter -* X &EMALE 4HREAD
7HILE QUANTITIES LAST /BSOLETE WHEN STOCK DEPLETED
Tail Piece Adapter 3P X "RASS #OMPRESSION 2ING X
Cleanout Plug
No Heat Elastolive "LUE
U Bend for P-Trap
.OTE "LUE OLIVE NUT IS NOT INTERCHANGEABLE WITH THE &200 9ELLOW OLIVE NUT
81
Union Nut P-Trap PIECE
Grooving Tool & Spanner Combination Set
P-Trap ,ONG 2ADIUS PIECE
Spanner
Running Trap
Fabricated Cap
Grooving Tool
!LL FITTINGS ARE FURNISHED ASSEMBLED WITH /LIVES AND 5NION .UTS )0%8 COMPONENTS ARE DIMENSIONALLY MATCHED DO NOT INSTALL SYSTEM OF MIXED BRANDS WITHOUT OUR EXPRESSED WRITTEN CONSENT
PLENUMLINE MECHANICAL JOINT
HDPE & POLYPROPYLENE NEUTRALIZATION TANKS
)0%8 OFFERS A COMPLETE RANGE OF .EUTRATANK¤ NEUTRALIZATION TANKS AS WELL AS DILUTION SAMPLING AND P( TANKS FOR MANAGING CONCENTRATIONS AND P( LEVELS IN ACID WASTE SYSTEMS .EUTRATANKS ARE MADE OF HIGH DENSITY POLYETHYLENE OR POLYPROPYLENE MATERIAL WITH A ONE PIECE ROTATIONALLY MOLDED SEAMLESS CONSTRUCTION A BOLT DOWN FLANGED TOP AND COMBINATION %: !CCESS COVER .EUTRATANKS ARE AVAILABLE IN SIZES FROM GALLONS TO GALLONS TO SUIT MOST POTENTIAL DESIGN CONDITIONS
ADVANTAGES
1
Cylindrical and rectangular limestone neutralization tanks from 5 to 2000 gallons are available.
2
A variety of lids, inlets, outlets and accessories are offered.
3
Dilution tanks are available in 1, 2 and 5-gallon sizes.
NEUTRALIZATION TANKS
82
SHORT FORM SPECIFICATIONS #ONTRACTOR SHALL FURNISH AND INSTALL ($0% 0OLYPROPYLENE .EUTRALIZATION 4ANK 4ANK SHALL BE ROTATIONALLY MOLDED SEAMLESS CONSTRUCTION WITH FLANGED TOP AND WELDED OR BOLT DOWN COVER AS SUPPLIED BY )0%8 4ANK SHALL BE .EUTRATANK .O #4 HAVING GALLON CAPACITY COMPLETE WITH INLET AND OUTLET AND VENT CONNECTION 4ANK TO BE DIAMETER X HIGH 4ANK SHALL BE INSTALLED IN ACCORDANCE WITH MANUFACTURER S RECOMMENDATIONS #ONTRACTOR SHALL FURNISH AND FILL THE TANK PRIOR TO INSTALLATION WITH LIMESTONE CHIPS AS SUPPLIED BY )0%8 TO A LEVEL JUST BELOW THE TANK OUTLET 7ATER SHOULD BE ADDED TO THE TANK PRIOR TO PLACEMENT OF THE LIMESTONE CHIPS
i
DID YOU KNOW? Neutratank®s are used for limestone neutralization of chemical waste prior to discharge into the sewer.
PRODUCT SELECTION CHART Gallons
Inlet/Outlet Inches
Product Code
Inlet/Outlet Inches
Product Code
*HDPE EZ 0LAIN %ND
Gallons
HDPE HD Bolted Flat 0LAIN %ND
/BSOLETE WHEN STOCK IS DEPLETED
HDPE Standard Domed 0LAIN %ND
HDPE Steel Pedestrian 0LAIN %ND
%: 3TANDARD $OMED ($ &LAT COVERS ARE NOT SUITABLE FOR PEDESTRIAN TRAFFIC !LWAYS USE STEEL PEDESTRIAN COVERS .EUTRATANKS ARE NOT RATED FOR ( LIVE LOADING )N AREAS REQUIRING ( LOADING POSITION THE TANK BELOW A $EPARTMENT OF 4RANSPORTATION APPROVED MANHOLE COVER 2EGULAR TANKS AND TO GALLON CYLINDRICAL TANKS ARE AVAILABLE ON REQUEST
83
NEUTRALIZATION TANKS
PRODUCT SELECTION CHART Gallons
Inlet/Outlet Inches
Product Code
Polypro Standard Domed 0LAIN %ND
NEUTRALIZATION TANKS
84
Gallons
Inlet/Outlet Inches
Product Code
Polypro Steel Pedestrian 0LAIN %ND
Polypro HD Bolted Flat 0LAIN %ND Inlet / Outlet
Tank Size
Inlet / Outlet Tank Sizes & Connection Options 0LAIN %ND -04 &04
&LANGED
GAL TO GAL
0LAIN %ND -04 &04 &LANGED
GAL TO GAL
0LAIN %ND -04 &04 &LANGED
GAL TO GAL
&LANGED
GAL TO GAL
0LAIN %ND -04 &04 &LANGED
GAL TO GAL
&LANGED
GAL TO GAL
%: 3TANDARD $OMED ($ &LAT COVERS ARE NOT SUITABLE FOR PEDESTRIAN TRAFFIC !LWAYS USE STEEL PEDESTRIAN COVERS .EUTRATANKS ARE NOT RATED FOR ( ,IVE ,OADING )N AREAS REQUIRING ( LOADING POSITION THE TANK BELOW A $EPARTMENT OF 4RANSPORTATION APPROVED MANHOLE COVER 2EGULAR TANKS AND TO GALLON CYLINDRICAL TANKS ARE AVAILABLE ON REQUEST
Gallons
Ext Length Inches
HDPE Non-Adjustable Extension
Inlet/Outlet Inches
Product Code
Product Code
HDPE Plain End Vent TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
HDPE MPT Connection
0OLYPRO .ON !DJUSTABLE EXTENSIONS ARE AVAILABLE UPON REQUEST
Variable Extension OF 6ERTICAL !DJUSTMENT
HDPE FPT Connection
TO
TO
TO
TO
TO
TO
TO
TO
TO
TO
HDPE Flange Connection
PolyPro Plain End Vent
&20 /VERWRAP IS FOR TANKS WITHOUT EXTENSIONS 0LEASE CONTACT )0%8 FOR &20 OVERWRAP PRICING ON TANKS WITH NON ADJUSTABLE EXTENSIONS
PolyPro MPT Connection
NEUTRALIZATION TANKS
FRP Overwrap
85
PRODUCT SELECTION CHART Inlet/Outlet Inches
PolyPro FPT Connection
Neutralizing Agent ,IMESTONE "AGS
Diameter Inches
Product Code
Neutrasystem pH Monitoring & Recording System
NEUTRALIZATION TANKS
Product Code
Threaded Manway
PolyPro Flange Connection
86
Diameter Inches
Product Code
LBS
4#
./4% & / " 3HIPPING ,OCATION
Tank Size
Loading (lbs.)
Limestone Loading Guide for Neutralization
P( -ONITOR W 4ANK !LARM
P( -ONITOR W 4ANK !LARM #HART
P( -ONITOR W !LARM
P( -ONITOR W !LARM #HART
%: 3TANDARD $OMED ($ &LAT COVERS ARE NOT SUITABLE FOR PEDESTRIAN TRAFFIC !LWAYS USE STEEL PEDESTRIAN COVERS .EUTRATANKS ARE NOT RATED FOR ( ,IVE ,OADING )N AREAS REQUIRING ( LOADING POSITION THE TANK BELOW A $EPARTMENT OF 4RANSPORTATION APPROVED MANHOLE COVER 2EGULAR TANKS AND TO GALLON CYLINDRICAL TANKS ARE AVAILABLE ON REQUEST
)0%8 OFFERS TWO COMPRESSED AIR SYSTEMS DESIGNED TO MEET THE REQUIREMENTS OF A WIDE RANGE OF APPLICATIONS 7HEN YOU SPECIFY A HIGH PERFORMANCE PIPING SYSTEMS FROM )0%8 YOU GET THE ADDED BENEFITS OF A COMPLETE PIPING SOLUTION THAT IS ENGINEERED FOR TOTAL INTEGRATION AND BACKED BY COMPREHENSIVE COAST TO COAST SUPPORT n ALL FROM ONE RELIABLE SOURCE
Compressed Air Systems Duraplus Airline
88
Duratec Airline
94
DURAPLUS AIR-LINE SYSTEM
1/2" - 4" (20mm - 110mm)
APPLICATIONS #OMPRESSED AIR A MAJOR SOURCE OF INDUSTRIAL ENERGY IS BEING USED INCREASINGLY IN BOTH THE MANUFACTURING AND PROCESSING INDUSTRIES 4HERE ITS DISTINCT ADVANTAGES OF CLEANLINESS FLEXIBILITY SAFETY AND ECONOMY OF USE COMPARED WITH OTHER ENERGY SOURCES ARE FULLY EXPLOITED
s 0LANT AIR
s 6ENTILATION
s 6ALVE ACTUATION s &OOD AND BEVERAGE n #/ DELIVERY
-ODERN PROCESS EQUIPMENT PNEUMATIC CONTROLS AND INSTRUMENTATION DEMAND A SUPPLY OF CLEAN UNCONTAMINATED AIR AND THIS HAS PROMPTED THE DEVELOPMENT IN RECENT YEARS OF MORE ADVANCED DESIGNS OF COMPRESSORS AND ANCILLARY EQUIPMENT
STANDARDS
$URAPLUS !IR ,INE IS MANUFACTURED FROM A SPECIALLY FORMULATED !CRYLONITRILE "UTADIENE 3TYRENE !"3 BLEND THAT HAS A HIGH PERFORMANCE CO EXTRUDED LINER WHICH GREATLY ENHANCES ITS MECHANICAL AND CHEMICAL PROPERTIES $URAPLUS FITTINGS ARE MANUFACTURED USING AN ALLOY BLEND OF !"3 AND THE LINER MATERIAL ENSURING HIGH PERFORMANCE OF THE WHOLE SYSTEM
!34- $
ADVANTAGES
1
Safety 4HE "UTADIENE COMPONENT OF $URAPLUS !IR ,INE CONTRIBUTES RESISTANCE TO ACCIDENTAL DAMAGE AND PREVENTS MATERIAL FRACTURE SHOULD THE PIPE BE SUBJECTED TO SEVERE IMPACT $URAPLUS HAS BEEN DESIGNED AND TESTED TO WITHSTAND IMPACT FOR A LARGE RANGE OF TEMPERATURES AND HAS A DESIGN LIFE OF YEARS WITH A FACTOR OF SAFETY OF
DURAPLUS AIR-LINE SYSTEM
88
2
4
Clean $URAPLUS PRODUCTS ARE PACKAGED TO PROTECT THE SURFACE FINISH OF THE PIPE AND FITTINGS AND TO PREVENT CONTAMINATION BEFORE USE 4HE SMOOTH LINER OF $URAPLUS !IR ,INE CANNOT RUST CORRODE OR FORM LOOSE SCALE ENSURING AIR REMAINS CLEAN THROUGHOUT THE LIFE OF THE SYSTEM
5
7
Smooth Interior ,ESS FRICTION MEANS LOWER PRESSURE DROPS AND HIGHER FLOW RATES ALLOWING FOR SMALLER PIPE DIAMETERS TO BE USED IN SOME CASES
Leak Free System #ORRECTLY MADE SOLVENT WELDED JOINTS ARE LEAK FREE AND CAN GREATLY REDUCE RUNNING COSTS
8
Metric Sized & Colour Coded $URAPLUS !IR ,INE IS METRIC SIZED TO PREVENT MIXING WITH ) 0 3 SIZED 06# AND #06# PIPE !LSO THE $URAPLUS !IRLINE IS COLOUR CODED BLUE TO COMPLY WITH THE )3/ STANDARDS FOR COMPRESSED AIR PRODUCTS
Low Installation Costs $URAPLUS !IR ,INE PIPE REDUCES COSTS ON A TYPICAL INSTALLATION NOT ONLY FOR MATERIALS BUT ALSO FOR LABOR AND TRANSPORTATION COSTS WHEN COMPARED TO TRADITIONAL MATERIALS 4HE REASON )TS LIGHTWEIGHT CONSTRUCTION AND SIMPLE ASSEMBLY PROCEDURES ,IKE ALL THERMOPLASTICS
$URAPLUS IS EASILY HANDLED STORED CUT JOINED AND INSTALLED !S A RESULT PROJECT COSTS FOR INSTALLED $URAPLUS SYSTEMS ARE SIGNIFICANTLY LOWER 2EQUIREMENTS FOR HEAVY INSTALLATION EQUIPMENT ARE ALSO ELIMINATED
i
Ease of Use
$URAPLUS !IR ,INE IS ONE SIXTH THE WEIGHT OF STEEL AND CAN DID YOU KNOW? BE JOINED BY SOLVENT WELDING FOR EASY ON SITE MODIFICATIONS AND REPAIRS WITHOUT REQUIRING SPECIAL TRAINING OR EQUIPMENT
Wide Range of Applications 4HE ADVANCED LINER AND !"3 MATERIAL COMBINATION PROTECTS AGAINST STRAY CHEMICALS WHICH MAY SOMETIMES CAUSE PROBLEMS FOR ORDINARY SYSTEMS $URAPLUS !IR ,INE IS NOW COMPATIBLE WITH EVEN MORE COMPRESSOR LUBRICANTS
3
6
9
Proven &ROM MANUFACTURING TO THE MARKETPLACE $URAPLUS !IR ,INE IS SUPPORTED BY THE TECHNICAL EXPERIENCE GAINED THROUGH OVER YEARS OF THERMOPLASTIC PRESSURE PIPING PRODUCTION "OTH RAW MATERIAL AND FINISHED !IR ,INE PRODUCTS ARE SUBJECTED TO RIGOROUS TESTS INCLUDING AGING WEATHERING AND STRESSED ENVIRONMENTAL TESTS TO ENSURE COMPLETE SYSTEM INTEGRITY OVER THE DESIGNED OPERATING LIFE
i
DID YOU KNOW? Duraplus Air-Line is corrosion-resistant and features metal-to-ABS special adapter fittings, single and multi-port wall brackets, high-efficiency dropper bends and blue color-coding for easy identification.
SHORT FORM SPECIFICATIONS GENERAL
FITTINGS
$URAPLUS !"3 !IR ,INE IS DESIGNED FOR INDUSTRIAL COMPRESSED AIR PIPE APPLICATIONS WHERE THE EXTREMELY HIGH IMPACT RESISTANCE AND DUCTILITY OF THE MATERIAL OFFERS SOME INSURANCE AGAINST INTERNAL AND EXTERNAL SHOCK LOADINGS AND SITE ABUSE CONDITIONS )TS UNIQUE COMBINATION OF !"3 PROPERTIES nNON TOXICITY PURITY
CORROSION AND CHEMICAL RESISTANCE TOUGHNESS LOW HYDRAULIC RESISTANCE AND THE ABILITY TO PERFORM OVER A WIDE TEMPERATURE RANGE  & n  &  # n  #
ENSURES EXCELLENT IN SERVICE PERFORMANCE AND SYSTEM LIFE
&ITTINGS SHALL BE OF THE SOCKET TYPE DESIGNED FOR SOLVENT WELDING AS SUPPLIED BY )0%8
MATERIAL SPECIFICATIONS 0IPE SHALL BE MANUFACTURED FROM AN !CRYLONITRILE "UTADIENE 3TYRENE !"3 BLEND WITH A CO EXTRUDED LINER &ITTING SHALL BE MANUFACTURED FROM AN !"3 BLEND -ATERIAL FOR BOTH PIPE AND FITTINGS SHALL BE DESIGNED WITH A TO SAFETY FACTOR FOR A YEAR LIFESPAN WHEN OPERATED UNDER CONTINUOUS PRESSURE 0IPE AND FITTINGS ARE CAPABLE OF WITHSTANDING A CONTINUOUS WORKING PRESSURE OF PSI AT Â & K0A AT Â # IN ACCORDANCE WITH !34$ AND CARRY A $). " FIRE RATING
&ITTINGS SHALL BE DESIGNED AND MANUFACTURED TO WITHSTAND THE CONTINUOUS PRESSURES APPLICABLE TO THE MAXIMUM PRESSURE RATING OF THE PIPE 4HE SOCKETS AND FITTINGS SHALL HAVE A Â TAPER THE DIAMETER DECREASING FROM THE MOUTH TO THE ROOT
BALL VALVES - VKD 4HE VALVE BODY STEM BALL AND UNIONS SHALL BE MADE OF $URAPLUS¤ !"3 COMPOUND WHICH SHALL MEET OR EXCEED THE REQUIREMENTS OF CELL CLASSIFICATION ACCORDING TO !34- $ "ALL VALVES SHALL BE DOUBLE BLOCKING TYPE WITH RING CUSHIONS UNDER THE 04&% SEATS IN LINE MICRO ADJUSTMENT CAPABILITY AND INCORPORATE A SPANNER WRENCH IN THE HANDLE
BUTTERFLY VALVES - FK 4HE VALVE BODY SHALL ALSO BE MADE OF GLASS REINFORCED POLYPROPYLENE '200 OBTAINED FROM HOMOPOLYMER POLYPROPYLENE 00( 4HE VALVE DISC SHALL ALSO BE MADE OF !"3 COMPOUND !LL BUTTERFLY VALVES SHALL HAVE NON WETTED STAINLESS STEEL SHAFTS AND A WAFER OR LUG DESIGN WITH !.3) FLANGE CONNECTIONS 4HE LINER SHALL COMPLETELY ISOLATE THE VALVE BODY FROM THE PROCESS FLOW AND ACT AS A FLANGE GASKET ON BOTH SIDES OF THE VALVE
PIPE
SOLVENT CEMENT
0IPES SHALL BE MANUFACTURED BY )0%8 AND DESIGNED IN METRIC SIZES THAT COMPLY WITH THE DIMENSIONAL REQUIREMENTS OF $).
AND )3/
!LL JOINTS SHALL BE MADE WITH "LUE $URAPLUS !IR ,INE !"3 SOLVENT CEMENT AS SUPPLIED BY )0%8 4HE SOLVENT CEMENT SHALL BE DESIGNED TO WITHSTAND CONTINUOUS APPLIED PRESSURES UP TO PSI AT Â &
DESIGN AND INSTALLATION 4HE DESIGN AND INSTALLATION OF !"3 PRESSURE SYSTEMS SHALL BE PERFORMED IN ACCORDANCE WITH THE RECOMMENDATIONS DETAILED IN THE (ANDLING AND )NSTALLATION SECTION OF THIS MANUAL AND IN LOCAL AND NATIONAL REGULATIONS WHERE APPLICABLE 4O ENSURE THE FULL INTEGRITY OF THE COMPLETED SYSTEM ALL COMPONENTS SHALL BE SUPPLIED BY )0%8
89
DURAPLUS AIR-LINE SYSTEM
4HE MATERIAL SHALL HAVE AN IZOD IMPACT RESISTANCE VALUE OF NO LESS THAN FT LB IN AT Â & WHEN TESTED IN ACCORDANCE WITH !34- $ METHOD g!g 0IPE BORE CONTAINS A CO EXTRUDED LINER AND FITTINGS ARE MANUFACTURED USING AN ALLOY BLEND OF !"3 AND THE LINER MATERIAL
PRODUCT SELECTION CHART Dimension Inches mm
Dimension Inches mm
Product Code
Pipe
Product Code
90ยบ Elbow 3OC
MM PIPE IN FT LENGTHS PIPE IN FT LENGTHS 0RICED PER FOOT
45ยบ Elbow 3OC Dropper Bend 3P
Cobra Pipe Clip
DURAPLUS AIR-LINE SYSTEM
90
90ยบ Bend 3OC
.OTE AND PIPE CLIPS ARE SUPPLIED WITHOUT RETAINING BANDS
Coupling 3OC
Cap 3OC
#ERTAIN COMPRESSOR AND LUBRICANT OILS WILL DAMAGE YOUR $URAPLUS !IR ,INE INSTALLATION "EFORE USING ANY OILS IN THE SYSTEM CONTACT )0%8 TO OBTAIN A LIST OF RECOMMENDED OILS OR TO CONFIRM INDIVIDUAL OIL SUITABILITY
Dimension Inches mm
Dimension Inches mm
Product Code
Tee - Equal 3OC
Product Code
Reducer Coupling 3P 3OC X 3OC
X X
X X
X X
X X
X X
X X
Tee - Reducer 3OC X
X
X
X
X
Flange Stub 3OC
.OTE ! METAL BACKING RING MUST BE USED WITH THIS FLANGE
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Reducer Bushing 3OC X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Backing Ring 'ALV - 3
.OTE &OR USE WITH FLANGES
Flange - Blind (GRAY !"3 Socket Union
91
.OTE ! BACKING RING MUST BE USED WITH THIS FLANGE
#ERTAIN COMPRESSOR AND LUBRICANT OILS WILL DAMAGE YOUR $URAPLUS !IR ,INE INSTALLATION "EFORE USING ANY OILS IN THE SYSTEM CONTACT )0%8 TO OBTAIN A LIST OF RECOMMENDED OILS OR TO CONFIRM INDIVIDUAL OIL SUITABILITY
DURAPLUS AIR-LINE SYSTEM
X
Gasket 3OC FLAT NEOPRENE
PRODUCT SELECTION CHART Dimension Inches mm
Dimension Inches mm
Product Code
Female Adapter 3OC X &EMALE 4HREAD
Product Code
True Union Ball Valve 3OC PSI AT ÂŽ& 6ITON 3EALS
X
X
X
X
X
X
'REY $URAPLUS !"3 VALVES MAY BE SUBSTITUTED AT TIME OF ORDER
Female Adapter 3P X &EMALE 4HREAD X
X
X
X
End Connectors
Plug -ALE 4HREAD
'REY $URAPLUS !"3 VALVES MAY BE SUBSTITUTED AT TIME OF ORDER
Wall Bracket 3OC X &EMALE 4HREAD "RASS BODY X
X
X
X
X
X
Product Code
Quantity
Significant Number
Air-Line Solvent Cement
92
PINT
QUART
PINT
QUART
Wall Bracket -ULTIPORT X
X
DURAPLUS AIR-LINE SYSTEM
)NLET MALE THREAD /UTLET FEMALE
MEK Cleaner
Butterfly Valve - FK -ANUAL 6ITON 3EALS 'LASS FILLED 00 "ODY
Joints
!N INDICATION OF THE NUMBER OF JOINTS LIKELY TO BE MADE PER QUART OF $URAPLUS¤ CEMENT IS AS FOLLOWS IT IS RECOMMENDED THAT -%+ CLEANER ORDERS EQUALS ONE HALF THE QUANTITY OF SOLVENT CEMENT REQUIRED
Pipe Size
Composite Union 3OC X -ALE 4HREAD !IR LINE TO "RASS X X
X X
Number of Joints
inches
mm
X
X
X
X
X
X
#ERTAIN COMPRESSOR AND LUBRICANT OILS WILL DAMAGE YOUR $URAPLUS !IR ,INE INSTALLATION "EFORE USING ANY OILS IN THE SYSTEM CONTACT )0%8 TO OBTAIN A LIST OF RECOMMENDED OILS OR TO CONFIRM INDIVIDUAL OIL SUITABILITY
Compressed Air
Your Compressed Air System for the 21st Century When your plant’s compressed air system leaks, more than just air is getting out. You’re losing money in the form of wasted energy, wear and tear on your compressors and increased operating
and
costs.
Duratec
unique
time
saving
piping
®
maintenance Airline,
and
a
money-
system,
is
designed to reduce leaks and costs. A tough piping system that meets ASME codes and OSHA safety requirements, Duratec Airline requires less time, labor and money to install and maintain than
traditional systems. Its long, lightweight coils cut down on the number of potential leak points in your system. Duratec fittings are quick and easy to install and feature double O-ring seals that ensure maximum joint integrity. Duratec requires no special tools or installation training and eliminates the
need
for
soldering
and
threading. And because Duratec is so quickly and easily installed, modified, and adapted to existing metal systems, it can reduce your plant’s downtime. So stop your compressed air system’s problems before they become big news — Install Duratec.
Compressed Air Systems We build tough products for tough environments® Products are manufactured by IPEX Inc. Duratec® is a trademark of IPEX Branding Inc.
Call 1-866-473-9462 or visit www.ipexinc.com
DURATEC AIRLINE SYSTEMS
3/8" - 1"
APPLICATIONS $URATEC IS AN INNOVATIVE COMPRESSED AIR AND INERT GAS DISTRIBUTION SYSTEM DESIGNED TO BE ABSOLUTELY LEAK PROOF INSTALLED QUICKLY AND EASILY AND MAINTAINED COST EFFECTIVELY !S A RESULT $URATEC SAVES YOU TIME AND MONEY
s 0LANT AIR
4RADITIONAL METALLIC COMPRESSED AIR SYSTEMS ARE A MAIN CAUSE OF UNNECESSARY ENERGY USE EXCESSIVE WEAR AND TEAR ON COMPRESSORS AND HIGH CONSUMPTION OF COMPRESSOR OILS AND FILTERS 4HE CULPRITS #ORROSION AND LEAKAGE AT PIPE JOINTS AND FITTING CONNECTIONS WHICH OFTEN GO UNDETECTED UNTIL THEY RE DISCOVERED DURING A DETAILED COMPRESSED AIR SYSTEM AUDIT
s 3EMI CONDUCTOR TOOL HOOK UP
$URATEC PIPE COMES IN LONG FOOT OR FOOT COILS WHICH SIGNIFICANTLY REDUCES THE NUMBER OF JOINTS IN YOUR SYSTEM $URATEC FITTINGS FEATURE UNIQUE DOUBLE O RING SEALS TO ENSURE LONG TERM JOINT INTEGRITY !ND THE ENTIRE $URATEC SYSTEM CAN BE EASILY AND QUICKLY INSTALLED MODIFIED OR EXPANDED WITHOUT THE NEED FOR SPECIALIZED EQUIPMENT
i DURATEC AIR-LINE SYSTEM
94
s -ANUFACTURING HAND TOOL OPERATION s -ANUAL AND AUTOMATED WELDING OPERATIONS
s 6ALVE ACTUATION CONTROL SYSTEMS s -ICROBULK INERT GAS DELIVERY SYSTEMS s 2OBOTIC INSTALLATIONS STANDARDS
#3! " "
!34- &
!3-% " "
&$! #OMPLIANT
.3) !34- &
DID YOU KNOW? To make designing, sizing and installing a Duratec compressed air system easy, IPEX offers comprehensive reference tools, such as our Duratec Technical Manual. To download this manual visit our website at www.ipexinc.com.
.ATIONAL #2. /! # #ERTIFIED TO /3(! 3AFETY 2EGULATIONS
HDPE Aluminum 15)#+ ).34!,,!4)/.
HDPE Cutting and joining Duratec is fast and simple. #UT PIPE SQUARE USING PLASTIC PIPE CUTTER 3LIDE NUT AND SPLIT RING OVER PIPE AND BEVEL THE INSIDE OF THE PIPE BY INSERTING THEN ROTATING THE BEVELING TOOL 0USH THE FITTING INTO THE PIPE 4URN THE NUT FINGER TIGHT PLUS ONE FULL TURN WITH A WRENCH
1
2
s )NERT GAS DISTRIBUTION
3
4
ADVANTAGES
1
Low Installation Costs $URATEC REDUCES COSTS ON A TYPICAL INSTALLATION NOT ONLY FOR MATERIALS BUT ALSO FOR LABOUR AND TRANSPORTATION COSTS WHEN COMPARED TO TRADITIONAL MATERIALS (OW $URATEC S LIGHTWEIGHT CONSTRUCTION AND SIMPLE ASSEMBLY PROCEDURES
2
Smooth Interior
9
,ESS FRICTION MEANS LOWER PRESSURE DROPS AND HIGHER FLOW RATES 4HIS MAY ALLOW FOR SMALLER PIPE SIZES TO BE USED
10
$URATEC IS DESIGNED NOT TO RUST SCALE OR PIT /NCE PROPERLY SELECTED FOR THE APPLICATION AND CORRECTLY INSTALLED $URATEC !IRLINE 3YSTEMS WILL PROVIDE YEARS s 0LANT CHEMICAL DISTRIBUTION LINES OF MAINTENANCE FREE SERVICE
Ease of Handling $URATEC IS LIGHTER THAN THE EQUIVALENT DIAMETER OF COPPER AND 3#( CARBON STEEL
3
Quick Removable Connections
s 7ATER AND WASTEWATER
11
Quick Installation .O SPECIAL TRAINING OR EQUIPMENT IS REQUIRED TO COMPLETE A $URATEC SYSTEM
5
Clean
12
!LL $URATEC PIPE IS PACKAGED IN CARDBOARD BOXES PREVENTING CONTAMINATION BEFORE USE 4HE SMOOTH ($0% INNER LAYER CANNOT RUST CORRODE OR FORM LOOSE SCALE #LEAN AIR REMAINS CLEAN THROUGHOUT THE LIFE OF THE SYSTEM
6
Flexible Yet Rigid
13
Pressure loss means money loss -ETAL SYSTEMS CAN LOSE PRESSURE DUE TO PIN HOLE LEAKS AND LEAKAGE AT CONNECTIONS ALL OF WHICH RESULT IN INCREASED ENERGY COSTS $URATEC S HIGH QUALITY CONSTRUCTION ON THE OTHER HAND GUARANTEES CONSISTENT PRESSURE FOR YEARS TO COME
14
Performance )0%8 ENGINEERED $URATEC PIPE AND FITTINGS TO PROVIDE TOP NOTCH PERFORMANCE 2ATED FOR LONG TERM CONTINUOUS OPERATING PRESSURES OF PSI AT & AND PSI AT & $URATEC PIPE AND FITTING ASSEMBLIES ARE ALSO CAPABLE OF SUSTAINING QUICK BURST PRESSURES IN EXCESS OF PSI 4HIS BUILT IN SAFETY FACTOR ENSURES SYSTEM PERFORMANCE AND PROVIDES PEACE OF MIND FOR DESIGNERS AND FACILITY MANAGERS
SHORT FORM SPECIFICATIONS !LL COMPRESSED AIR AND INERT GAS PIPE IN SIZES AND SMALLER SHALL BE 0% !, 0% COMPOSITE PIPE MADE WITH HIGH DENSITY POLYETHYLENE AND ALUMINUM CONFORMING TO !34- & AND #3! " 0% !, 0% PIPE SHALL MEET THE HEALTH AND SAFETY REQUIREMENTS OF /3(!
95
!LL COMPRESSED AIR AND INERT GAS FITTINGS IN SIZES AND SMALLER SHALL BE NICKEL PLATED BRASS OR STAINLESS STEEL AND SHALL CONFORM TO THE DIMENSIONAL AND PHYSICAL REQUIREMENTS OF !34- & AND #3! " &ITTINGS SHALL ALSO BE #2. REGISTERED !LL PIPE FITTINGS AND ACCESSORIES SHALL BE $URATEC !IR ,INE AS MANUFACTURED BY )0%8
DURATEC AIR-LINE SYSTEM
8
Safe $URATEC S UNIQUE COMPOSITE CONSTRUCTION MEANS THAT ACCIDENTAL IMPACT OR PUNCTURE OF THE PIPE RESULTS IN A SAFE DUCTILE MODE OF FAILURE $URATEC PIPE HAS BEEN THIRD PARTY TESTED AND CERTIFIED TO STRINGENT /3(! SAFETY REQUIREMENTS FOR COMPRESSED AIR SYSTEMS STANDARDS THAT GUARANTEE SAFETY COMES FIRST
Lower Operating Costs $UE TO $URATEC S ADVANTAGES OVER METAL SYSTEMS IT COSTS YOU LESS TIME LABOUR AND MONEY TO KEEP A $URATEC SYSTEM IN OPTIMAL CONDITION
Fewer Fittings $URATEC PIPE COMES IN CONVENIENT FT AND FT COILS ELIMINATING SEVERAL JOINTS AND THE NEED FOR THREADING OR SOLDERING
$UE TO ITS COMPOSITE STRUCTURE $URATEC PIPE CAN BE EASILY BENT BY HAND AND WILL MAINTAIN ITS DESIRED SHAPE 4HIS UNIQUE FEATURE ALLOWS FOR STRAIGHT PROFESSIONAL LOOKING INSTALLATION AND ELIMINATES SAGGING
7
Corrosion Resistant $URATEC S TOUGH OUTER ($0% LAYER PROTECTS IT AGAINST CORROSION AND DETERIORATION AND ENSURES LONG SERVICE LIFE EVEN IN THE MOST AGGRESSIVE MANUFACTURING ENVIRONMENTS )TS INNER ($0% LAYER IS UNAFFECTED BY INERT GASES AND COMMONLY USED COMPRESSOR OILS #OMBINED WITH ITS INDUSTRIAL NICKEL PLATED $URATEC FITTINGS THE SYSTEM PROVIDES LONG TERM PERFORMANCE SUPERIOR TO METAL PIPING SYSTEMS
4HREADING IS NOT REQUIRED !LL JOINTS HAVE DOUBLE O RING SEALS AND CAN BE QUICKLY ASSEMBLED OR DISASSEMBLED %ASY ON SITE MODIFICATIONS AND REPAIRS CAN BE MADE
4
Extended Life
PRODUCT SELECTION CHART Dimension inches
Product Code
Dimension inches
Coil Length feet
HDPE-AL-HDPE PSI ÂŽ& PSI ÂŽ& !34- &
Product Code
Duratec x Male Thread Adapter Stainless Steel $ X -04 33
$ X -04 33
$ X -04 33
$ X -04 33
Duratec Airline x Tubing Adapter $ X -04
Dimension inches
Product Code
Duratec x Male Thread Adapter $ X -04
$ X -04
$ X -04
$ X -04
$ X -04
$ X -04
$ X -04
$ X -04
$ X -04
$ X -04
Duratec x Female Thread Wing Back (or Drop-Ear) 90Âş Elbow $ X &04
Duratec x Female Thread Adapter
DURATEC AIR-LINE SYSTEM
96
$ X &04
Duratec x Duratec x Duratec Tee
$ X &04
$ X &04
$ X &04
Duratec x Duratec 90° Elbow $ X $
$ X $
$ X $
$ X $
Duratec x Duratec x Duratec Reducing Tee
!
Wall Bracket -ULTIPORT X
)NLET -04 /UTLET &04
X X
#
"
X X
X X
X X
X X
X X
X X
! X " X #
PRODUCT SELECTION CHART Dimension inches
Product Code
Duratec Coupling
Dimension inches
Product Code
Plastic Pipe Cutter Replacement SS Blade
Duratec Pipe Clip
3PLIT 2ING $
Duratec x Cap
Replacement Split Ring 5-in-1 Bevelling Tool TO "EVELING 4OOL
3PLIT 2ING $
3PLIT 2ING $
3PLIT 2ING $
Duratec Airline Replacement O-Ring Duratec x Duratec x Female Thread Tee
$ X $ X &04
$ X $ X &04
97 Protective Heat Shrink Sleeve Duratec Reducing Coupling
X
X
(EATSHRINK 3LEEVE FOR &ITTINGS
(EATSHRINK 3LEEVE FOR &ITTINGS
Composite Pipe Bending Tool Kit UP TO
Duratec Airline Ball Valve
"ENDING 4OOL +IT
Composite Pipe Bending Spring Plastic Pipe Cutter TO 0IPE #UTTER
DURATEC AIR-LINE SYSTEM COMPRESSED AIR
X
Join the IPEX Winning Tradition Our Strength: An all-star line-up of thermoplastic pipe, valves and fittings, designed and built to work together in any process piping application. The IPEX Advantage: Only IPEX offers a complete system of pipe, valves and fittings engineered and manufactured to IPEX’s strict quality, performance and dimensional standards. With Xirtec®140 (industrial grade PVC) and Corzan® (CPVC), you can be confident that all the material you need is designed, manufactured and backed by the same company. www.ipexinc.com Products are manufactured by IPEX Inc. Xirtec® is a trademark of IPEX Branding Inc.
Toll Free: 1-866-473-9462
Industrial Systems Tough Products for Tough Environments® Corzan® is a registered trademark of The Lubrizol Corp.
)0%8 OFFERS ONE OF THE MOST COMPREHENSIVE RANGES OF HIGH QUALITY HIGH PERFORMANCE THERMOPLASTIC VALVES AND ACTUATION PRODUCTS AVAILABLE TODAY 7ITH MORE THAN YEARS OF DESIGN AND MANUFACTURING EXPERIENCE OUR LIGHTWEIGHT LONG LIFE MAINTENANCE FREE VALVES WILL SAVE YOU TIME AND MONEY /UR HIGH TECH AUTOMATED MANUFACTURING AND TESTING FACILITY ENSURES UNPARALLELED RELIABILITY FOR EACH AND EVERY VALVE
Thermoplastic Valves Ball Valves
102
Butterfly Valves
107
Diaphragm Valves
110
Check and Vent Valves
117
Specialty Valves
120
Quarter Turn Automation
122
THERMOPLASTIC VALVES Manual & Actuated Thermoplastic Valves )0%8 OFFERS ONE OF THE MOST COMPREHENSIVE RANGES OF HIGH QUALITY HIGH PERFORMANCE THERMOPLASTIC VALVES AND ACTUATION PRODUCTS AVAILABLE TODAY 7ITH MORE THAN YEARS OF DESIGN AND MANUFACTURING EXPERIENCE OUR LIGHTWEIGHT LONG LIFE MAINTENANCE FREE VALVES WILL SAVE YOU TIME AND MONEY -ATERIAL OPTIONS SUCH AS 06# #06# 00 06$& AND !"3 MAKE OUR CORROSION RESISTANT VALVES IDEAL FOR USE IN A WIDE VARIETY OF APPLICATIONS 1UARTER TURN PNEUMATIC AND ELECTRIC ACTUATION PNEUMATICALLY ACTUATED DIAPHRAGM VALVES AND MANY OPTIONS AND ACCESSORIES ALLOW FOR FULLY AUTOMATED CONTROL 7HETHER A VALVE IS REQUIRED FOR ISOLATION DIVERSION
CONTROL OR THROTTLING )0%8 HAS A SOLUTION TO MEET YOUR NEEDS
THERMOPLASTIC VALVES
100
APPLICATIONS s )NDUSTRIAL 0ROCESSES s )RRIGATION s #HEMICAL 0RODUCTION s !QUATIC ,IFE s 7ATER 4REATMENT s 'ENERAL 0LUMBING s 7ATER AND 7ASTE
s 0OOL AND 3PA
Ball Valves
Butterfly Valves
On/Off Service
✓
✓
High Capacity
✓
✓ ✓
Throttling Quick & Frequent Cycling
Diaphragm Valves
Check & Vent Valves
✓
✓
✓
✓ ✓
Slurries/Dirty Fluids
✓ ✓
Filtering Back Flow Prevention
✓
Air & Gas Release
✓ ✓
Electro-Mechanical Control Actuation
Specialty Valves
✓
✓
✓
101
THERMOPLASTIC VALVES
VKD SERIES BALL VALVES - TRUE UNION 4HE NEXT GENERATION INDUSTRIAL VALVE FEATURES THE PATENTED $UAL "LOCK¤ SYSTEM WHICH ALLOWS LOCKING OF THE UNION NUTS IN A PRESET POSITION ASSURING SEAL INTEGRITY UNDER SEVERE SERVICE CONDITIONS ! PATENTED SEAT STOP CARRIER HIGH QUALITY STEM AND BALL SUPPORT SYSTEM INTEGRAL MOUNTING FLANGE AND BRACKETING
AND A MULTIFUNCTIONAL LOCKING HANDLE STANDARD ON SIZES TO SET THIS VALVE APART FROM THE REST 4HE 6+$ IS AVAILABLE IN 06# #06# 00 AND !"3 WITH 04&% SEATS AND EITHER %0$- OR 6ITON¤ SEALS 0RESSURE UP TO PSI AT & DEPENDING ON THE MATERIAL 3IZES n
End Connection
Size inches
EPDM Product Code
Viton® Product Code
PVC, w/ PTFE Seats 3 4
3 4
3 4
3 4
3 4
3 4
3 4
3OCKET
3OCKET
3OCKET
Corzan ® CPVC, w/ PTFE Seats 3 4
3 4
3 4
3 4
3 4
3 4
3 4
3OCKET
3OCKET
3OCKET
4HREADED
4HREADED
4HREADED
4HREADED
4HREADED
4HREADED
3OCKET
MM
3OCKET
MM
3OCKET
MM
3OCKET
MM
3OCKET
MM
3OCKET
MM
102
BALL VALVES
PP, w/ PTFE Seats
PP, w/ PTFE Seats
TKD SERIES 3-WAY BALL VALVES - TRUE UNION 4HE 4+$ OFFERS A HOST OF ADVANCED FEATURES THAT SET IT APART FROM OTHER MULTI PORT VALVES 4HE PATENTED SEAT STOP CARRIER ALLOWS FOR IN LINE MICRO ADJUSTMENT OF THE BALL SEATING AND FEATURES O RING CUSHIONING TO MINIMIZE WEAR AND PREVENT SEIZING )NTEGRAL MOUNTING FLANGE AND BRACKETING ALLOWS FOR DIRECT ACTUATION AND SIMPLE SUPPORT WHILE A LOCKING HANDLE CAN PREVENT IMPROPER POSITIONING 4HE 4+$ IS AVAILABLE IN 06# WITH 04&% SEATS AND EITHER %0$- OR 6ITON¤ SEALS /THER MATERIALS ARE AVAILABLE UPON REQUEST 0RESSURE PSI AT & 3IZES n
End Connection
Size inches
EPDM Product Code
Viton® Product Code
PVC, w/ PTFE Seats , L-Port 3 4
3 4
3 4
3 4
3 4
3 4
PVC, w/ PTFE Seats , T-Port 3 4
3 4
3 4
3 4
3 4
3 4
"ALL VALVES ARE GENERALLY USED FOR ON OFF SERVICE BUT CAN RANGE FROM SIMPLE MOLDED IN PLACE CONSTRUCTION TO HIGH END INDUSTRIAL DESIGNS WITH MANY FEATURES AND BENEFITS -ULTI PORT
103
BALL VALVES ALLOW FOR MIXING DIVERTING AND BYPASSING FLOW %XTENSIVE MATERIAL OPTIONS PROVIDE FOR COMPLETE CHEMICAL FEATURE FULL PORT FLOW BLOCKING TRUE UNION ENDS AND COMPACT ERGONOMIC DESIGNS ALLOWING FOR SIMPLE INSTALLATION AND MAINTENANCE
BALL VALVES
COMPATIBILITY IN HIGHLY CORROSIVE PROCESSES -ANY BALL VALVES
VKD AND TKD BALL VALVE ACCESSORIES Size inches
Product Code
Locking Handle Kit - VKD & TKD
.OTE 4HE LOCKING ATTACHMENT FITS ON THE STANDARD HANDLE
Size inches
A
Dimensions B (min)
Product Code
Stem Extension Kit - VKD & TKD
MM
MM
MM
MM
MM
MM
.OTE 4HE KIT INCLUDES TOP AND BOTTOM 06# COMPONENTS AS WELL AS A LENGTH OF EXTENSION PIPE THAT MUST BE SOLVENT WELDED TOGETHER TO ACHIEVE THE DESIRED EXTENSION LENGTH 4HE MINIMUM LENGTH TO WHICH THE EXTENSION PIPE CAN BE CUT IS SHOWN IN THE ADJACENT TABLE &OR LONGER EXTENSIONS CONTACT )0%8 #USTOMER 3ERVICE
Size inches
104
Product Code
BALL VALVES
Wall / Panel Mounting Kit - VKD only THRU
THRU
.OTE 4HE KIT INCLUDES THE MOUNTING PLATE BRASS INSERTS AND SCREWS
Size inches
PVC Kit Product Code
CPVC Kit Product Code
ANSI 150 Flanging Kit - VKD & TKD
PVC Kit INCLUDES 06# &LANGE .UT 06$& LOCKING RING AND 4RUE UNION NUT CPVC Kit INCLUDES #06# &LANGE .UT 06$& LOCKING RING AND 4RUE UNION NUT 4HIS IS A ./. 34/#+).' ITEM &OR /%- BUSINESS PLEASE CONTACT #USTOMER 3ERVICE FOR PRICING AND STOCKING OPTIONS
VXE/VX SERIES BALL VALVES – TRUE UNION 4HESE ULTRA COMPACT VALVES FEATURE A FULL PORT BI DIRECTIONAL DOUBLE BLOCK DESIGN 4HE TRUE UNION STYLE ALLOWS THE VALVE TO BE EASILY REMOVED FROM THE PIPING SYSTEM AND FULLY SERVICED ! THREADED SEAT STOP CARRIER PROVIDES IMPROVED SEAL INTEGRITY UNDER TOUGH SERVICE CONDITIONS WHILE THE REMOVABLE HANDLE ALSO FUNCTIONS AS A TOOL FOR BALL SEAT ADJUSTMENT 4HE %ASY&IT 68% 3ERIES 4RUE 5NION "ALL 6ALVES REPRESENT THE LASTEST INNOVATION IN THERMOPLASTIC BALL VALVE MANUFACTURING TECHNOLOGY 4HE 68% 3ERIES IS DESIGNED FOR INDUSTRIAL
GENERAL PURPOSE AND / % - APPLICATIONS 4HIS VALVE FEATURES AN ULTRA COMPACT DOUBLE BLOCK DESIGN AND FULL PORT BI DIRECTIONAL OPERATION 4HE TRUE UNION DESIGN ALLOWS THE VALVE TO BE EASILY REMOVED FROM THE PIPING SYSTEM AND FULLY SERVICED ! THREADED SEAT STOP CARRIER PROVIDES IMPROVED SEAL INTEGRITY UNDER TOUGH SERVICE CONDITIONS WHILE THE %ASY&IT MULTIFUNCTION HANDLE DOUBLES AS A TOOL FOR BALL SEAT ADJUSTMENT AND FOR TIGHTENING UNION NUTS PRECISELY
Model
End Conn.
Size inches
EPDM Product Code
Viton® Product Code
PVC, w/ PTFE Seats
68%
68
3 4
3 4
3 4
3 4
3 4
3 4
3OCKET
3OCKET
3OCKET
4HREADED
4HREADED
3OCKET
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
PVC, w/ PTFE Seats VXE
VX 68%
68
0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE
0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE
3IZES
3IZES
68% 68 3ERIES BALL VALVES ARE PART OF OUR COMPLETE SYSTEM OF PIPE VALVES AND FITTINGS ENGINEERED AND MANUFACTURED TO OUR STRICT QUALITY PERFORMANCE AND DIMENSIONAL STANDARDS
68%
68
68% ✓ 7ATER TREATMENT
✓ 7ASH WATER AND RECOVERY SYSTEMS
✓ 3WIMMING POOLS
✓ !CID 0RODUCTS (ANDLING FOR 2EFINERIES -ETAL 7ORKS ETC
✓ #HLORINE )NJECTION 3YSTEMS "LEACH $YE AND !CID ,INES
✓ !LUM AND &ERRIC #HLORIDE (ANDLING
✓ !QUARIUMS
✓ 0ULP AND #HEMICAL 2ECOVERY 3YSTEMS ✓ )RRIGATION ✓ $EIONIZED 7ATER
3 4
3 4
3 4
3 4
3 4
3OCKET
3OCKET
3OCKET
4HREADED
4HREADED
3OCKET
Corzan ® CPVC, w/ PTFE Seats
%8!-0,% !00,)#!4)/.3 ✓ 0LANT WATER SUPPLY AND DISTRIBUTION
3 4
68
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
.OTE 4HE VALVE IS A WITH 6ENTURIED ENDS
105
BALL VALVES
4HE 68 SERIES IS DESIGNED FOR INDUSTRIAL GENERAL PURPOSE AND / % - APPLICATIONS 4HE 68 SERIES IS IDEAL FOR USE IN LIGHT INDUSTRIAL AND WATER APPLICATIONS 4HESE VALVES FEATURE AN ULTRA COMPACT DOUBLE BLOCK DESIGN AND FULL PORT BI DIRECTIONAL OPERATION 4HE TRUE UNION DESIGN ALLOWS THE VALVE TO BE EASILY REMOVED FROM THE PIPING SYSTEM AND FULLY SERVICED ! THREADED SEAT STOP CARRIER PROVIDES IMPROVED SEAL INTEGRITY UNDER TOUGH SERVICE CONDITIONS WHILE THE REMOVABLE HANDLE ALSO FUNCTIONS AS A TOOL FOR BALL SEAT ADJUSTMENT
Corzan ® CPVC, w/ PTFE Seats
VEE SERIES BALL VALVES – TRUE UNION 4HE 6%% IS IDEAL FOR LIGHT INDUSTRIAL AND WATER APPLICATIONS 4HE 6%% SHARES MANY FEATURES WITH THE 68% SUCH AS THE ULTRA COMPACT DOUBLE BLOCK DESIGN AND FULL PORT BI DIRECTIONAL OPERATION ! THREADED SEAT STOP CARRIER PROVIDES IMPROVED SEAL INTEGRITY UNDER TOUGH SERVICE CONDITIONS WHILE THE REMOVABLE HANDLE ALSO FUNCTIONS AS A TOOL FOR BALL SEAT ADJUSTMENT 4HE 6%% ALSO FEATURES THE %!39&)4 MULTIFUNCTION HANDLE WHICH DOUBLES AS A TOOL FOR BALL SEAT ADJUSTMENT AND FOR TIGHTENING UNION NUTS PRECISELY 4HE 6%% IS ALSO AVAILABLE EXCLUSIVELY IN 06# WITH %0$- SEALS AND EITHER SOCKET OR THREADED END CONNECTIONS 0RESSURE 3IZES
PSI AT Â & n
VEE
End Connection
Size inches
VEE Product Code
PVC, EPDM w/ PTFE-HDPE Seats 3OCKET
3OCKET
3OCKET
3OCKET
3OCKET
3OCKET
4HREADED
4HREADED
4HREADED
4HREADED
4HREADED
4HREADED
%8!-0,% !00,)#!4)/.3 ✓ 3WIMMING POOLS ✓ !QUARIUMS ✓ ,IGHT DURY INDUSTRIAL
MP SERIES COMPACT BALL VALVES
BALL VALVES
106
!VAILABLE IN BOTH 3CHEDULE GREY 06# AND 3CHEDULE WHITE 06# WITH EITHER SOCKET OR THREADED CONNECTIONS %0$SEALS AND 04&% SEATS MAKE THIS VALVE IDEALLY SUITED TO ALL KINDS OF PLUMBING AND INDUSTRIAL APPLICATIONS WHERE A COMPACT
INEXPENSIVE ON OFF VALVE IS REQUIRED 0RESSURE PSI AT Â & 3IZES n
End Connection
Size inches
Sch 80 Grey Product Code
Sch 40 White Product Code
PVC, EPDM w/ PTFE 3OCKET
3OCKET
3OCKET
3OCKET
3OCKET
3OCKET
PVC, EPDM w/ PTFE 4HREADED
4HREADED
4HREADED
4HREADED
4HREADED
4HREADED
FK SERIES BUTTERFLY VALVES 4HE &+ OFFERS SUPERIOR STRENGTH AS WELL AS EXCELLENT CHEMICAL RESISTANCE NEEDED TO OPERATE IN THE CORROSIVE ENVIRONMENTS OFTEN FOUND NEAR FLANGED CONNECTIONS 4HE SPECIAL TRAPEZOID SHAPE OF THE LINER AND A SERRATED BODY CAVITY GUARANTEE A BUBBLE TIGHT SEAL WHILE KEEPING BREAK AWAY TORQUE AT AN ABSOLUTE MINIMUM $OUBLE SELF LUBRICATING SEALS AVAILABLE IN EITHER %0$- OR 6ITON¤ DIRECT ACTUATOR MOUNT CAPABILITY AND CHOICE OF A LEVER HANDLE OR MOUNTED GEAR BOX ARE JUST A FEW MORE FEATURES OF THIS TECHNOLOGICALLY ADVANCED VALVE 4HE BODY IS MADE OF STANDARD GLASS FILLED 00 WHILE DISCS ARE AVAILABLE IN 00 06# #06# 06$& AND !"3 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZES n
Size inches
EPDM Product Code
Viton® Product Code
PP Disc, Wafer Style
.OTE !VAILABLE WITH STAINLESS STEEL SHAFT
Size inches
Product Code
Infinite Adjustable Handle Kit
,%6%2 (!.$,%
.OTE !VAILABLE WITH STAINLESS STEEL SHAFT
Size inches
EPDM Product Code
Viton® Product Code
107
PP Disc, Wafer Style, Gear Box
.OTE !VAILABLE WITH STAINLESS STEEL SHAFT
BUTTERFLY VALVES
7)4( -/5.4%$ '%!2 "/8
FK SERIES LUGGED BUTTERFLY VALVES 4HIS &+ VERSION FEATURES THE WORLDgS FIRST INTEGRAL LUG DESIGN 5NLIKE OTHER PLASTIC BUTTERFLY VALVES THESE VALVES FEATURE STAINLESS STEEL LUGS PERMANENTLY ANCHORED IN THE BODY OF THE VALVE 4HIS UNIQUE DESIGN PROVIDES FOR FULL BI DIRECTIONAL OPERATION AND ALLOWS DISASSEMBLY AND ASSEMBLY OF THE DOWNSTREAM FLANGE CONNECTION WITHOUT WEAKENING THE INTEGRITY OF THE UPSTREAM CONNECTION TO THE PRESSURIZED LINE 4HE SAME BODY DISC AND SEAL MATERIAL OPTIONS AS THE NORMAL &+ ARE AVAILABLE FOR THE LUGGED VERSION 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZES n
Size inches
EPDM Product Code
Viton® Product Code
PP Disc, SS Lugs
.OTE 06# #06# !"3 AND 06$& DISCS ARE AVAILABLE ON REQUEST .OTE !VAILABLE WITH STAINLESS STEEL SHAFT
PP Disc, SS Lugs, Gear Box
,%6%2 (!.$,%
.OTE 06# #06# !"3 AND 06$& DISCS ARE AVAILABLE UPON REQUEST n BUTTERFLY VALVES ARE AVAILABLE ON REQUEST .OTE !VAILABLE WITH STAINLESS STEEL SHAFT 'EAR OPERATED VALVES ARE MADE TO ORDER
108
BUTTERFLY VALVES
7)4( -/5.4%$ '%!2 "/8
FE SERIES BUTTERFLY VALVES 4HE &% INCORPORATES MANY OF THE FEATURES AND BENEFITS OF OUR INDUSTRIAL &+ VALVE YET IS ONE OF THE MOST COMPETITIVELY PRICED THERMOPLASTIC BUTTERFLY VALVES AVAILABLE TODAY 4HE ALL 06# CONSTRUCTION WITH %0$- LINER MAKES THIS VALVE THE PERFECT CHOICE FOR APPLICATIONS RANGING FROM SWIMMING POOLS TO CHEMICAL PROCESSES 4HE &% CAN BE OPERATED BY EITHER A LEVER HANDLE OR MOUNTED GEAR BOX 0RESSURE UP TO PSI AT Â & DEPENDING ON THE SIZE 3IZES n
Size inches
EPDM Product Code
PVC Body & Disc, Wafer Style
."2 AND 6ITON¤ LINED VALVES ARE AVAILABLE UPON REQUEST
PVC Body & Disc, Wafer Style, Gear Box ,%6%2 (!.$,%
."2 AND 6ITON LINED VALVES ARE AVAILABLE UPON REQUEST ¤
4HESE HIGHLY VERSATILE VALVES CAN BE USED FOR SIMPLE ON OFF SERVICE BUT ALSO FOR PROCESSES REQUIRING PRECISE THROTTLING 7)4( -/5.4%$ '%!2 "/8
109
%ND OF LINE INSTALLATION OF A LUGGED VERSION ALLOWS FOR DOWNSTREAM PIPING DISASSEMBLY WITH THE UPSTREAM SYSTEM STILL UNDER PRESSURE 4HE EXTENSIVE SIZE RANGE AND MATERIAL APPLICATIONS 7ITH SIMPLE DIRECT MOUNTING FOR ACTUATION
AUTOMATED PROCESS CONTROL CAN BE EASILY ACHIEVED
BUTTERFLY VALVES
AVAILABILITY MAKE THEM SUITABLE FOR A WIDE RANGE OF
VM SERIES DIAPHRAGM VALVES - MANUAL HAND WHEEL 4HE 6- SERIES WEIR STYLE DIAPHRAGM VALVES ARE AVAILABLE IN 06# #06# 00 OR 06$& FOUR BODY STYLES AND THREE CHOICES OF DIAPHRAGMS %0$- 6ITON¤ OR 04&% !BLE TO BE MOUNTED IN ANY POSITION THE 6- IS IDEAL FOR EITHER VERY CLEAN OR ABRASIVE SLURRY APPLICATIONS ! UNIQUE AND PROPRIETARY 04&% DIAPHRAGM DESIGN AVAILABLE AUTOMATION AND MULTIPLE ACCESSORIES MAKE THIS ONE OF THE MOST ADVANCED AND VERSATILE LINES IN THE INDUSTRY 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZE n
End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
PVC Body 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
&LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
End Connection
Size mm
PVC Body 4 5 4 5 4 5 4 5 4 5 4 5
PVC Body End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
Corzan ® CPVC Body
DIAPHRAGM VALVES
110
3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
Corzan ® CPVC Body 4 5 4 5 4 5 4 5 4 5 4 5
PP Body
Corzan ® CPVC Body &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
EPDM Viton® PTFE Product Code Product Code Product Code
3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
MM MM MM MM MM MM MM MM MM
MM MM MM MM MM MM
PP Body 4 5 4 5 4 5 4 5 4 5 4 5
.OTE %0$- DIAPHRAGMS HAVE %0$- O RINGS 6ITON¤ AND 04&% DIAPHRAGMS HAVE 6ITON¤ O RINGS &OR !"3 AND U 00 6- DIAPHRAGM VALVES PLEASE REFER TO THE $URAPLUS !"3 )NDUSTRIAL AND %NPURE /THER OPTIONS ARE AVAILABLE ON REQUEST 6- 3ERIES $IAPHRAGM VALVES ARE MADE TO ORDER
VM SERIES PNEUMATIC DIAPHRAGM VALVES - NORMALLY OPEN (AIR TO AIR) PNEUMATIC 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZE n
End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
PVC Body 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
&LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
End Connection
Size mm
PVC Body 4 5 4 5 4 5 4 5 4 5 4 5
PVC Body End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
Corzan ® CPVC Body 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
Corzan ® CPVC Body 4 5 4 5 4 5 4 5 4 5 4 5
Corzan ® CPVC Body &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
EPDM Viton® PTFE Product Code Product Code Product Code
PP Body 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
MM MM MM MM MM MM MM MM MM
MM MM MM MM MM MM
PP Body 4 5 4 5 4 5 4 5 4 5 4 5
.OTE %0$- DIAPHRAGMS HAVE %0$- O RINGS 6ITON¤ AND 04&% DIAPHRAGMS HAVE 6ITON¤ O RINGS &OR !"3 AND U 00 6- DIAPHRAGM VALVES PLEASE REFER TO THE $URAPLUS !"3 )NDUSTRIAL AND %NPURE /THER OPTIONS ARE AVAILABLE ON REQUEST 6- 3ERIES $IAPHRAGM VALVES ARE MADE TO ORDER
111
DIAPHRAGM VALVES
VM SERIES PNEUMATIC DIAPHRAGM VALVES - NORMALLY CLOSED PNEUMATIC 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZE n
End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
PVC Body 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
&LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
End Connection
Size mm
PVC Body 4 5 4 5 4 5 4 5 4 5 4 5
PVC Body End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
Corzan ® CPVC Body
DIAPHRAGM VALVES
112
3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
Corzan ® CPVC Body 4 5 4 5 4 5 4 5 4 5 4 5
PP Body
Corzan ® CPVC Body &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
EPDM Viton® PTFE Product Code Product Code Product Code
3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT 3PIGOT
MM MM MM MM MM MM MM MM MM
MM MM MM MM MM MM
PP Body 4 5 4 5 4 5 4 5 4 5 4 5
.OTE %0$- DIAPHRAGMS HAVE %0$- O RINGS 6ITON¤ AND 04&% DIAPHRAGMS HAVE 6ITON¤ O RINGS /THER OPTIONS ARE AVAILABLE ON REQUEST 6- 3ERIES $IAPHRAGM VALVES ARE MADE TO ORDER
DV SERIES DIAPHRAGM VALVES - MANUAL HANDWHEEL 4HE $6 IS A RUGGED INDUSTRIAL PRODUCT IDEAL FOR THROTTLING OR USE IN ABRASIVE SLURRY LINES 4HE RAISING POSITION INDICATOR ALSO FUNCTIONS AS AN ADJUSTABLE TRAVEL STOP 4HIS FEATURE CAN BE USED TO AVOID OVER COMPRESSION OF THE %0$- OR 04&% DIAPHRAGM OR AS A TRAVEL LIMITER ALLOWING DIFFERENT SETTINGS FOR THE CLOSED POSITION 4HE MOLDED FLANGED BODY ELIMINATES POTENTIALLY LEAKY JOINTS WHILE FEATURING END TO END DIMENSIONS IDENTICAL TO MOST PLASTIC LINED METAL DIAPHRAGM VALVES
ALLOWING FOR DIRECT REPLACEMENT 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZES n
End Connection
Size inches
EPDM Product Code
&LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
End Connection
Size inches
PTFE Product Code
PVC Body
PVC Body &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED &LANGED
CM SERIES COMPACT DIAPHRAGM VALVES
0RESSURE UP TO PSI AT & 3IZE IN 06# AND #06# MM n MM IN 00 AND 06$&
113 End Size EPDM Viton PTFE Connection inches Product Code Product Code Product Code ®
PVC Body 4 5 3 4 4 5 3 4 4 5 3OCKET
Corzan ® CPVC Body 4 5 3OCKET
End Connection
Size mm
EPDM Viton® PTFE Product Code Product Code Product Code
PP Body 3OCKET 3PIGOT 4 5 3OCKET
MM MM MM
MM MM MM
PVDF Body 3OCKET 3PIGOT 4 5 3OCKET
DIAPHRAGM VALVES
4HE #- IS A COMPACT DESIGN WITH TRUE UNION ENDS AVAILABLE IN 06# #06# 00 OR 06$& 7ITH THREE DIAPHRAGM OPTIONS %0$- 6ITON¤ OR 04&% THESE MANUALLY OPERATED OR PNEUMATICALLY ACTUATED VALVES ARE IDEAL FOR /%-S ! STANDARD POSITION INDICATOR AND INTEGRATED MOUNTING BUSHINGS COMPLETE THE LONG LIST OF FEATURES
CM SERIES COMPACT DIAPHRAGM VALVES - NORMALLY CLOSED PNEUMATIC 0RESSURE UP TO PSI AT & 3IZE IN 06# AND #06# MM n MM IN 00 AND 06$&
End Size EPDM Viton® PTFE Connection inches Product Code Product Code Product Code
PVC Body 4 5 3OCKET
Corzan ® CPVC Body 4 5 3OCKET
End Connection
Size mm
EPDM Viton® PTFE Product Code Product Code Product Code
PP Body 3OCKET 3PIGOT 4 5 3OCKET
MM MM MM
MM MM MM
PVDF Body 3OCKET 3PIGOT 4 5 3OCKET
.OTE %0$- DIAPHRAGMS HAVE %0$- O RINGS 6ITON¤ AND 04&% DIAPHRAGMS HAVE 6ITON¤ O RINGS
DM SERIES DIAPHRAGM VALVES - DIRECT ACTING PNEUMATIC
DIAPHRAGM VALVES
114
!VAILABLE IN BOTH 06# AND #06# AND WITH EITHER AN %0$- OR 6ITON¤ DIAPHRAGM ITS RUGGED CONSTRUCTION ALLOWS THE ULTRA COMPACT $- TO HANDLE EVEN EXTREMELY AGGRESSIVE MEDIA 4HE DIRECT OPERATION OF THE DIAPHRAGM DOES NOT REQUIRE A CLOSING SPRING WHICH MAKES THE SMALL $- PARTICULARLY SUITABLE WHEN SPACE IS AT A PREMIUM
End Connection
Size inches
EPDM Product Code
Viton® Product Code
3PIGOT
3PIGOT
0RESSURE UP TO PSI AT & DEPENDING UPON THE AVAILABLE CONTROL PRESSURE
3PIGOT
3PIGOT
3IZES n
3PIGOT
3PIGOT
4RUE 5NION
4RUE 5NION
4RUE 5NION
4RUE 5NION
4RUE 5NION
4RUE 5NION
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
PVC Body
PVC Body
PVC Body
DM SERIES DIAPHRAGM VALVES - DIRECT ACTING PNEUMATIC W/STROKE LIMITER & POSITION INDICATOR 0RESSURE UP TO PSI AT & DEPENDING UPON THE AVAILABLE CONTROL PRESSURE 3IZES n
End Connection
Size inches
EPDM Product Code
Viton® Product Code
3PIGOT
3PIGOT
3PIGOT
3PIGOT
3PIGOT
3PIGOT
4RUE 5NION
4RUE 5NION
4RUE 5NION
4RUE 5NION
4RUE 5NION
4RUE 5NION
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
PVC Body
PVC Body
PVC Body
$IAPHRAGM VALVES ARE THE PERFECT SOLUTION WHEN PRECISE FLOW THROTTLING IS REQUIRED 4HE WEIR STYLE DESIGN NO DEAD SPACE IN THE VALVE IS EXTREMELY GOOD FOR ABRASIVE SLURRIES 4HESE VALVES ARE WIDELY USED IN HIGH PURITY
.OTE %0$- DIAPHRAGMS HAVE %0$- O RINGS 6ITON AND 04&% DIAPHRAGMS HAVE 6ITON¤ O RINGS ¤
115
APPLICATIONS BECAUSE THEIR DESIGN PREVENTS FRICTION AND SUBSEQUENT PARTICLE CREATION WHEN CYCLING -ANY BODY AND DIAPHRAGM MATERIAL OPTIONS ARE AVAILABLE AS WELL AS DIAPHRAGM VALVES
SIMPLE PNEUMATIC ACTUATION
DIAPHRAGM VALVES - AUTOMATION & ACCESSORIES )0%8 DIAPHRAGM VALVES CAN BE PNEUMATICALLY ACTUATED PROVIDING PRECISE CONTROL OF CRITICAL APPLICATIONS 4HE NORMALLY CLOSED FAIL CLOSE NORMALLY OPEN FAIL OPEN AND DOUBLE ACTING 6- VALVES MAKE UP OF ONE OF THE MOST EXTENSIVE RANGES IN THE INDUSTRY 4HE ACTUATED #- PROVIDES A COMPACT SOLUTION TO AUTOMATED NEEDS WHILE THE $- EMPLOYS AN EFFICIENT DIRECT ACTING DESIGN !LL PNEUMATIC DIAPHRAGM VALVES CAN BE OUTFITTED WITH MANY OPTIONS AND ACCESSORIES SUCH AS STROKE LIMITERS
OPTICAL AND ELECTRIC POSITION INDICATORS ELECTRO PNEUMATIC POSITIONERS PILOT VALVES AND VARIOUS COMBINATIONS THEREOF
Size inches
Valve Series
Product Code
Stroke Limiter W /PTICAL 0OSITION )NDICATOR -ANUAL /VERRIDE 6- .#
6- .#
6- ./ $!
6- ./ $!
0ROTECTION CAP INCLUDED FOR 6-
Electrical Position Indicator -ECHANICAL 3WITCH
Valve Series
Size inches
Product Code
Pilot Solenoid Valve $IRECT -OUNT ."2 3EALS 6!#
#- .#
6- .#
6- .#
6- .#
6- .#
6- -ANUAL
6-
6- -ANUAL
#-
6- -ANUAL
6- -ANUAL
6- -ANUAL
3PECIAL MACHINING NEEDED FOR THE VALVE BONNET AND COMPRESSOR
Pilot Solenoid Valve 2EMOTE -OUNT ."2 3EALS 6!# . !
.OTE /THER VOLTAGES ARE AVAILABLE UPON REQUEST
Microswitch Box %LECTROMECHANICAL 3WITCHES 6- .#
6- .#
6- ./
Optical Position Indicator
DIAPHRAGM VALVES
116
6- .# ./ $!
6- .# ./ $!
0ROTECTION CAP INCLUDED SEE ASSEMBLY INSTRUCTIONS
Microswitch Box )NDUCTIVE 3WITCHES 6- .#
6- .#
6- ./
Compact Microswitch Box %LECTROMECHANICAL 3WITCHES
Stroke Limiter 6- .# 6- .#
6- .#
6- .#
6- .#
6- .#
6- ./ $!
6- ./
6- ./ $!
6- ./
0ROTECTION CAP INCLUDED FOR 6-
!CTUATOR MUST HAVE THE METAL CAP
6- ./
#- .# ./
Compact Microswitch Box )NDUCTIVE 3WITCHES
Stroke Limiter W /PTICAL 0OSITION )NDICATOR 6- .#
6- .#
6- .#
6- .#
6- .#
6- .#
6- .#
6- ./
6- ./ $!
6- ./
6- ./ $!
0ROTECTION CAP INCLUDED FOR 6-
!CTUATOR MUST HAVE THE METAL CAP
6- ./
#- .# ./
SXE SERIES BALL CHECK VALVES – TRUE UNION 4HE )0%8 %!39&)4 38% 3ERIES 4RUE 5NION "ALL #HECK 6ALVES REPRESENT THE LATEST INNOVATION IN THERMOPLASTIC VALVE MANUFACTURING TECHNOLOGY 4HE 38% IS A COMPLEMENT TO THE 68% AND 6%% BALL VALVE PRODUCT LINES WITH MANY OF THE SAME FEATURES 38% INTRODUCES AN ADVANCED METHOD OF INSTALLATION PROVIDING TROUBLE FREE SERVICE FOR INDUSTRIAL /%AND WATER SERVICE APPLICATIONS )T IS DESIGNED TO WORK WITH JUST A FEW PSI OF BACK PRESSURE FOR POSITIVE SHUTOFF IN BOTH VERTICAL AND HORIZONTAL INSTALLATIONS 0RESSURE 3IZES
PSI AT Â & n
7ITH OPTIMIZED FLUID DYNAMICS DESIGN THE 38% HAS AN IMPROVED #V VALUE 4HE SEAT STOP CARRIER IS A THREADED DESIGN FOR SAFE DISCONNECTION UPSTREAM 4HE BALL IS MACHINED SMOOTH FOR OPTIMAL SERVICE AND PROLONGED LIFE 4HE 38% ALSO UTILIZES THE %!39&)4 TORQUE WRENCH TO TIGHTEN UNION NUTS WITH DEFINED TORQUE AND THE %!39&)4 ,#% LABELLING SYSTEM FOR CUSTOM IDENTIFICATION
End Connection
Size inches
EPDM Product Code
FPM Product Code
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
PVC
#HECK VALVES SHOULD BE USED WHENEVER THERE IS A NEED TO PREVENT BACK FLOW OF PROCESS MEDIA 4HIS MAY BE WHEN TWO INCOMPATIBLE FLUIDS CANNOT BE ALLOWED TO MIX OR WHEN REVERSE FLOW WOULD CAUSE UNDESIRABLE DRAINAGE OF A SYSTEM LINE OR TANK -ANY STYLES EXIST INCLUDING SIMPLE BALL CHECKS HEAVY DUTY SWING CHECKS AND HIGHLY EFFICIENT PISTON CHECKS 4HESE VALVES ARE TYPICALLY GRAVITY OPERATED AND REQUIRE VERY LITTLE BACK PRESSURE TO SEAL !IR RELEASE VALVES SAFELY ALLOW ANY ENTRAPPED AIR OR GAS TO ESCAPE AVOIDING DAMAGE TO THE PIPING SYSTEM
CHECK AND VENT VALVES
CPVC
117
VR SERIES PISTON CHECK VALVES - TRUE UNION, Y-PATTERN 4HE 62 FEATURES AN ALL 06# CONSTRUCTION OF HIGH PERFORMANCE COMPONENTS 4HIS 9 PATTERN VALVE WILL PERFORM EQUALLY AS WELL IN BOTH VERTICAL AND HORIZONTAL ORIENTATIONS 7ITH AN INCREASED FLOW RATE YET LOW RETURN PRESSURE POSITIVE SEAL AND TOP ENTRY MAINTENANCE OUR 62 PISTON CHECK VALVE FAR EXCEEDS THE LIMITED PERFORMANCE OF OTHER POPULAR CHECK VALVES "OTH %0$- AND 6ITON¤ SEALS ARE AVAILABLE
End Connection
Size inches
EPDM Product Code
Viton® Product Code
3 4
3 4
3 4
3 4
3 4
3 4
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
PVC
0RESSURE UP TO PSI DEPENDING ON THE SIZE 3IZES n
PVC
End Connection
Size inches
EPDM Product Code
4HREADED
4HREADED
3OCKET
3OCKET
&LANGED
&LANGED
PVC, NOT True Union
CHECK AND VENT VALVES
118
SC SERIES SWING CHECK VALVES 4HE 3# COMBINES SUPERIOR FLOW RATE WITH MAXIMUM VERSATILITY 7ITH STAINLESS WETTED PARTS AND HARDWARE TOP ENTRY DESIGN
AND EXTREMELY LOW BACK PRESSURE REQUIREMENTS THESE FLANGED VALVES ARE THE PERFECT CHOICE FOR BACK FLOW PREVENTION IN LARGE DIAMETER LINES BOTH VERTICAL AND HORIZONTAL 4HE 3# IS AVAILABLE IN 06# WITH EITHER %0$- OR 6ITON¤ SEALS 0RESSURE UP TO PSI AT & DEPENDING ON THE SIZE 3IZES n
End Connection
Size inches
EPDM Product
Viton® Product Code
&LANGED
&LANGED
&LANGED
&LANGED
PVC
VA SERIES AIR RELEASE VALVES - SINGLE UNION 4HE 6! IS ONE OF ONLY TWO SUCH PLASTIC VALVES IN THE INDUSTRY
AND THE ONLY ONE CONTROLLED BY MEDIA AND NOT PRESSURE $ESIGNED FOR TANKS SLURRIES OR START UPS THE 6! VALVE WILL ECONOMICALLY AND EFFICIENTLY ELIMINATE AIR OR GAS POCKETS AS WELL AS BREAK POTENTIALLY DANGEROUS VACUUMS 4HIS NO SPILL VALVE IS OFFERED IN 06# WITH %0$- SEALS 6ITON¤ SEALING KITS ARE ALSO AVAILABLE
PVC, Single Union
0RESSURE PSI 3IZES AND
.OTE 6ALVES SUPPLIED WITH DUAL SOCKET THREADED END CONNECTORS FOR THE EXHAUST PORT
Size inches
EPDM Product Code
119
Size inches
Product Code
Viton ® O-ring Set
CHECK AND VENT VALVES
RV SERIES SEDIMENT STRAINERS - TRUE UNION - Y PATTERN 4HE 26 9 PATTERN STRAINER PROTECTS CRITICAL PIPELINE COMPONENTS BY REMOVING SOLIDS AND SUSPENDED IMPURITIES #LEAR 06# CONSTRUCTION ALLOWS FOR INSPECTION OF THE SCREEN WHILE IN SERVICE WHEREAS THE BOTTOM ENTRY DESIGN PERMITS MAINTENANCE ON THE VALVE WHILE IN LINE 4HE 26 IS AVAILABLE WITH EITHER %0$- OR 6ITON¤ SEALS AS WELL AS IN #ORZAN¤ #06# 0RESSURE UP TO PSI DEPENDING ON THE SIZE 3IZES n
End Connection
Size inches
EPDM Product Code
VitonÂŽ Product Code
Clear PVC True Union, w/PVC 35 Mesh Screen 3 4
3 4
3 4
3 4
3 4
3 4
Clear PVC True Union, w/PVC 35 Mesh Screen &LANGED
&LANGED
&LANGED
&LANGED
&LANGED
&LANGED
End Connection
RV Series Sediment Strainer Replacement Screens Size Inches
Product Code
PVC 18 Mesh - 3/32"
SPECIALTY VALVES
120
PVC 35 Mesh - 1/32"
SS 35 Mesh - 1/32"
Size Inches
Product Code
PVC 30 Mesh - 5/64"
PVC 50 Mesh - 3/64"
PP 30 Mesh - 1/16"
Size inches
VitonÂŽ Product Code
CPVC True Union, w/PP 30 Mesh Screen 3 4
3 4
3 4
3 4
3 4
3 4
End Connection
Size inches
EPDM Product Code
VitonÂŽ Product Code
Clear PVC NOT True Union, w/PVC 35 Mesh Screen 4HREADED
4HREADED
3OCKET
3OCKET
&LANGED
&LANGED
Sizes ASTM Mesh
Hole Pitch inches
PVC
Availability SS
-ESH
8
-ESH
8
-ESH
8
-ESH
8
8
-ESH
8
PP
SF SERIES 2-WAY SOLENOID VALVES - TRUE UNION, NORMALLY CLOSED, 110 VAC 4HE 3& IS A DUTY CYCLE SOLENOID VALVE AND IS AVAILABLE IN 06# WITH %0$- OR 6ITON¤ SEALS 2EMOTE OPERATION AND A QUICK CYCLE TIME ALLOW FOR PRECISE CONTROL OF MEDIA IN AUTOMATED APPLICATIONS 7ITH THEIR SHUTTER DESIGN STANDARD MANUAL OVERRIDE AND POSITION INDICATOR THESE VALVES WILL OUTLAST AND OUTPERFORM MORE CONVENTIONAL DIAPHRAGM STYLE SOLENOID VALVES 0RESSURE UP TO PSI DEPENDING ON THE SIZE 3IZES AND
Orifice Size
Size inches
EPDM Product Code
Viton® Product Code
PVC, True Union, Normally Closed, FNPT Threaded
.OTE WAY VALVES AND OTHER VOLTAGES ARE AVAILABLE ON REQUEST
VV ANGLE SEAT VALVE - TRUE UNION, Y-PATTERN 3IZES n
End Connection
Size inches
EPDM Product Code
PVC, True Union w/ PTFE Gland Packing 3 4
3 4
3 4
3 4
3 4
3 4
LV SERIES LAB VALVES WITH FNPT, MNPT AND HOSE CONNECTORS 4HE ,6 IS AN INGENIOUS 06# QUARTER TURN PRODUCT SUPPLIED WITH AN ASSORTMENT OF CONNECTIONS THAT MATCH UP WITH MANY KINDS OF PIPE OR HOSE 0RESSURE PSI AT & 3IZES
Size inches
Product Code
LV Series Lab Valve w FNPT, MNPT & Hose Connectors
SPECIALTY VALVES
.OTE 6ITON¤ SEALING SETS ARE AVAILABLE ON REQUEST PLEASE CONTACT CUSTOMER SERVICE
121
QUARTER TURN AUTOMATION Quarter Turn Automation Pneumatic / Electric !UTOMATION IS AN IDEAL SOLUTION FOR PRECISE CONTROL OF MANY VALVES IN A SYSTEM WHEN VALVES ARE REMOTELY LOCATED OR WHEN THE PROCESS REQUIRES CONSTANT MONITORING AND ADJUSTMENT 0NEUMATIC AND ELECTRIC ACTUATORS CAN BE EASILY FITTED ON OUR BALL MULTI PORT AND BUTTERFLY VALVES 3OME FEATURES AND FUNCTIONS INCLUDE NORMALLY CLOSED NORMALLY OPEN OR DOUBLE ACTING OPERATION CORROSION RESISTANT ALUMINUM BODIES PRE LOADED SPRINGS AND ADJUSTABLE CAMS -ANY ACCESSORIES SUCH AS VISUAL POSITION INDICATORS LIMIT SWITCHES AND WAY SOLENOIDS AND POSITIONERS ARE ALSO AVAILABLE &OR FURTHER INFORMATION PLEASE REFER TO THE )0%8 )NDUSTRIAL 4ECHNICAL -ANUAL 6OLUME )8 ENTITLED 1UARTER 4URN !UTOMATION
PNEUMATIC ACTUATORS OVERVIEW
QUARTER TURN AUTOMATION
122
i
DID YOU KNOW? The three basic control functions available through quarter turn automation are: 1. Double Acting– This requires external power for each stroke. For example, power to open the valve, then power to close the valve. 2. Normally Open– Also referred to as ‘fail safe open’, the default position is open and the actuator requires power to close the valve. 3. Normally Closed– Also referred to as ‘fail safe closed’, the default position is closed and the actuator requires power to open the valve.
0NEUMATIC ACTUATORS ARE THE MOST COMMON CHOICE FOR QUARTER TURN PLASTIC VALVES IN PROCESS APPLICATIONS #OMPRESSED AIR SYSTEMS ARE READILY AVAILABLE IN ANY PLANT AND THE COST OF THE ACTUATOR ITSELF IS GENERALLY LOWER THAN THAT OF AN ELECTRIC UNIT WITH A COMPARABLE TORQUE OUTPUT 4YPICAL QUARTER TURN AUTOMATION SELDOM REQUIRES POSITIONING SOMETHING ACHIEVED MORE EASILY WITH AN ELECTRIC ACTUATOR THEREFORE THE CYCLE LIFE OF A PNEUMATIC UNIT WILL BE SUBSTANTIALLY GREATER AND WILL BE INTRINSICALLY SAFER THAN AN ELECTRIC ACTUATOR IN ELECTRICAL ACTUATORS OVERVIEW VOLATILE ENVIRONMENTS 7HILE THERE ARE MANY !LTHOUGH SLIGHTLY MORE EXPENSIVE THAN PNEUMATICS ELECTRIC DIFFERENT KINDS OF PNEUMATIC ACTUATORS A RACK ACTUATORS HAVE CERTAIN DESIRABLE BENEFITS 4HEY ARE THE PREFERRED AND PINION STYLE IS THE PREFERRED CHOICE WITHIN THE CHOICE WHEN CYCLE TIME IS AN ISSUE AS A QUICK CLOSING PLASTIC PIPING INDUSTRY 4HIS TYPE OF ACTUATOR IS PNEUMATICALLY ACTUATED VALVE COULD CAUSE A DAMAGING PRESSURE QUITE TOUGH AND RUGGED AND HAS A HIGH CYCLE LIFE SURGE CONDITION WATER HAMMER 4HE USE OF AN ELECTRIC ACTUATOR MAY 4HEY GENERALLY HAVE A COMPACT SIMPLE ALSO BE PREFERRED WHEN THE DISTANCE FROM THE POWER SOURCE IS CONSTRUCTION AND CERTAIN MODELS CAN BE QUITE CONSIDERABLE 4HE FRICTION LOSSES IN LONG RUNS OF COMPRESSED AIR LINE LIGHT IN WEIGHT 4HE DESIGN ALSO ALLOWS THE SAME MAY RESULT IN REDUCED EFFICIENCY AND OR ADDITIONAL COMPRESSOR BASIC ACTUATOR TO BE USED AS A DOUBLE ACTING OR STATIONS )N ADDITION ELECTRIC ACTUATORS ARE THE PREFERRED IF NOT THE WITH MINOR ADDITIONS A SPRING RETURN UNIT ONLY CHOICE WHEN A QUARTERTURN VALVE LIKE A MULTI PORT IS USED )N THIS CASE IT IS POSSIBLE THAT THE TRAVEL REQUIRED IS NOT JUST Â TO Â BUT Â TO Â TO Â ! RACK AND PINION ACTUATOR WOULD NEED FOUR SEPARATE PISTONS AND A MULTIPLICITY OF RELATED AIR CHAMBERS WHEREAS THIS IS EASILY ACCOMPLISHED WITH AN ELECTRIC UNIT -OST ELECTRIC ACTUATORS HAVE A CAM LIMIT SWITCH ARRANGEMENT WHICH ALLOWS THE UNIT TO BE SET UP FOR A VARIETY OF ROTATIONS 4HE TWO STANDARD LIMIT SWITCHES CAN BE USED TO PROVIDE A REMOTE LOCATION WITH AN OPEN OR CLOSED SIGNAL ! MULTITUDE OF VOLTAGES BOTH FOR !# AND $# CURRENT ARE ALSO TYPICALLY AVAILABLE
VKD SERIES BALL VALVE - TRUE UNION, PNEUMATIC - DOUBLE ACTING End Connection
Size inches
EPDM VitonÂŽ Product Code Product Code
Size inches
EPDM VitonÂŽ Product Code Product Code
Corzan ÂŽ CPVC w PTFE Seats
PVC w PTFE Seats 3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
End Connection
3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
Pneumatic - Spring Return, Normally Open
Pneumatic - Spring Return, Normally Open
PVC w PTFE Seats
Corzan ÂŽ CPVC w PTFE Seats
3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
Pneumatic - Spring Return, Normally Closed
Pneumatic - Spring Return, Normally Closed
PVC w PTFE Seats
Corzan ÂŽ CPVC w PTFE Seats
3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
VKD SERIES BALL VALVE - ELECTRIC - DOUBLE ACTING, 110 VAC End Connection
Size inches
PVC w PTFE Seats 3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
End Connection
Size inches
Corzan ÂŽ CPVC w PTFE Seats
3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
For electric valve actuation, you must order three separate components. Contact IPEX Sales for assistance.
123
QUARTER TURN AUTOMATION
3 4 3 4 3 4 3 4 3 4 3 4 3OCKET 3OCKET 3OCKET
TKD SERIES 3-WAY BALL VALVE - TRUE UNION, PNEUMATIC - DOUBLE ACTING End Connection
Size inches
EPDM VitonÂŽ Product Code Product Code
QUARTER TURN AUTOMATION
Size inches
EPDM VitonÂŽ Product Code Product Code
PVC w PTFE Seats, T-Port
PVC w PTFE Seats, L-Port
124
End Connection
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
Pneumatic - Spring Return, Normally Open
Pneumatic - Spring Return, Normally Open
PVC w PTFE Seats, L-Port
PVC w PTFE Seats, T-Port
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
Pneumatic - Spring Return, Normally Closed
Pneumatic - Spring Return, Normally Closed
PVC w PTFE Seats, L-Port
PVC w PTFE Seats, T-Port
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
TKD SERIES 3-WAY BALL VALVE - ELECTRIC - DOUBLE ACTING, 110 VAC End Connection
Size inches
PVC w PTFE Seats, L-Port
End Connection
Size inches
PVC w PTFE Seats, T-Port
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
3 4
For electric valve actuation, you must order three separate components. Contact IPEX Sales for assistance.
.OTE #USTOMER MUST SPECIFY gOPENg AND gCLOSEDg POSITIONS FOR WAY ACTUATED VALVES 3EE TECHNICAL MANUAL FOR DETAILS %LECTRIC ACTUATORS CAN BE CONFIGURED FOR EITHER Â OR Â OPERATION
FK SERIES BUTTERFLY VALVE - DOUBLE ACTING Size inches
EPDM Product Code
VitonÂŽ Product Code
PP Disc, Wafer Style
Size inches
EPDM Product Code
VitonÂŽ Product Code
PP Disc, SS Lugs
Pneumatic - Spring Return, Normally Open
Pneumatic - Spring Return, Normally Open
PP Disc, Wafer Style
PP Disc, SS Lugs
Pneumatic - Spring Return, Normally Closed
Pneumatic - Spring Return, Normally Closed
PP Disc, Wafer Style
PP Disc, SS Lugs
FK SERIES BUTTERFLY VALVES - ELECTRIC - DOUBLE ACTING, 110 VAC Size inches
PP Disc, Wafer Style
Size inches
PP Disc, SS Lugs
For electric valve actuation, you must order three separate components. Contact IPEX Sales for assistance.
.OTE 06# #06# !"3 AND 06$& DISCS ARE AVAILABLE ON REQUEST AND ELECTRICALLY ACTUATED BUTTERFLY VALVES ARE AVAILABLE ON REQUEST
125
QUARTER TURN AUTOMATION
FE SERIES BUTTERFLY VALVE PNEUMATIC - DOUBLE ACTING Size inches
EPDM Product Code
Size inches
EPDM Product Code
Pneumatic - Spring Return, Normally Open
PVC Body & Disc, Wafer Style
PVC Body & Disc, Wafer Style
.OTE ."2 AND 6ITON LINED VALVES ARE AVAILABLE ON REQUEST ¤
Pneumatic - Spring Return, Normally Closed PVC Body & Disc, Wafer Style
QUARTER TURN AUTOMATION
126
FE SERIES BUTTERFLY VALVE ELECTRIC - DOUBLE ACTING, 110 VAC Size inches
PVC Body & Disc, Wafer Style
For electric valve actuation, you must order three separate components.
Contact IPEX Sales for assistance.
AND ELECTRICALLY ACTUATED BUTTERFLY VALVES ARE AVAILABLE UPON REQUEST
PNEUMATIC ACTUATOR ACCESSORIES Component Style
Product Code
Pilot Solenoids - 6!# 7AY
MOUNTING ACCESSORIES Size Inches
Mounting Detail
Product Code
VKD & TKD Series Ball Valve Mounting Kit
.%-! 8
& & MM
.%-!
& MM
& & MM
.OTE 0ILOT SOLENOIDS MEET .!-52 MOUNTING SPECIFICATIONS /THER VOLTAGES AVAILABLE
Limit Switches .%-! 8 -ECHANICAL
0ROXIMITY
.OTE ,IMIT SWITCHES INCLUDE UNIVERSAL MOUNTING BRACKETS )3/
Positioners PSI
M!
M! W LIMIT SWITCH ,3 M! W POSITION TRANSMITTER 04 M! W ,3 04
M! ) SAFE
.OTE !LL POSITIONERS INCLUDE UNIVERSAL MOUNTING BRACKETS )3/ AND GAGES 3EVERAL OTHER POSITIONERS AVAILABLE INCLUDING )NTRINSICALLY 3AFE %XPLOSION PROOF 3MART
3TAINLESS 3TEEL AND (IGH 6IBRATION MODELS WITH LIMIT SWITCH AND POSITION TRANSMITTER OPTIONS 0LEASE CONTACT )0%8 FOR MORE INFORMATION
& MM
& & MM
& & MM
& & MM
& & MM
& & MM
& & MM
& & MM
6+$
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VX Series Ball Valve Mounting Kit
& & MM
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& & MM
& & MM
& & MM
& & MM
Spacer Plate for FK Series Butterfly Valves & &
&
X
MM X MM
X
MM X MM
X
MM X MM
X
MM X MM
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Other 3ANDWICH $ECLUTCH 'EARBOX )3/
-UFFLER "RASS "RONZE
3PEED #ONTROL "RASS "RONZE
.OTE $ECLUTCHABLE GEARBOX HAS -!8)-5TORQUE RATING OF IN LBS &OR HIGHER TORQUE VALUES PLEASE CONTACT )0%8 FOR LARGER SIZE GEARBOX MODELS
Square Stem Adapter
127
QUARTER TURN AUTOMATION
There are pipe and fittings... and then there are valves IPEX offers one of the most comprehensive ranges of
you can be confident that all the material you need is
high quality, high performance thermoplastic valves and
designed, manufactured and backed by the same company.
actuation products available today. With more than 65 years of design and manufacturing experience, our lightweight, long life, maintenance free valves will save you time
Xirtec®140 and Corzan® high-performance systems feature
outstanding
resistance
to
photodegradation, creep stress and immunity to oxidation and are exceptionally suited for use with
and money.
a wide range of acids, alcohols,
IPEX thermoplastic valves
salts and halogens. The perfect
are part of our complete systems of pipe, fittings and valves engineered and manufactured to IPEX’s strict quality,
long service/low maintenance alternative to common and exotic metal systems. Also, our network of manufacturing and customer
performance and dimensional standards. With
service facilities across North America ensures fast, reliable
Xirtec®140 (industrial grade PVC) and Corzan® (CPVC),
service and expert technical support.
Thermoplastic Valves We build tough products for tough environments® Products are manufactured by IPEX Inc.
Call 1-866-473-9462 or visit www.ipexinc.com
)0%8 S HIGHLY CHEMICALLY RESISTANT 06# VENTILATION DUCT SYSTEMS FEATURE SEAMLESS PIPE FOR GREATER FLOW RATES 4HEIR LIGHT WEIGHT ALLOWS FOR EASIER HANDLING ON THE JOB WHICH MEANS LOWER INSTALLATION COSTS &OR APPLICATIONS WHERE QUICK ASSEMBLY IS REQUIRED UNDER ADVERSE CONDITIONS )0%8 OFFERS FACTORY GROOVED 06# PIPE DESIGNED TO MATE EASILY WITH MECHANICAL GROOVED COUPLINGS !ND )0%8 WELL CASINGS OFFER CORROSION RESISTANT MAINTENANCE FREE PROTECTION FOR WELL DROP PIPE AND SUBMERSIBLE PUMPS
Specialty Products Ventilation Duct
130
Well Casings
132
Grooved PVC Pipe
133
SPECIALTY PRODUCTS Ventilation Duct STANDARDS !34- $
PVC & CPVC Exhaust System Ducting
#!. 5,# 3
)0%8 06# #06# EXHAUST SYSTEM DUCTING PROVIDES EFFECTIVE SOLUTIONS FOR INDUSTRIAL VENTILATION SYSTEMS PROTECTING WORKERS AND THE ENVIRONMENT FROM CONTAMINATED AIR
PVC ADVANTAGES
1
PVC cell class 12454 as per ASTM D1784
5
2
Extruded seamless PVC duct in all standard diameters 6" through 24"
Low installed cost as compared to noncorrosive metallics
6
For use in industrial and institutional fume handling systems requiring high resistance to corrosive vapors
Light weight allows longer runs and speeds installation with simple tools and piping techniques
7
Ideal for plating, metal finishing and laboratory installations
Low maintenance requirements over extended service periods
8
Low flame spread rating of 10 as per CAN/ULC S102.2
3
4
130
VENTILATION
DUCT
CPVC ADVANTAGES
1
Extruded seamless CPVC duct in all standard diameters 6" through 16"
6
Low installed cost as compared to noncorrosive exotic metal systems and PVDF
2
CPVC withstands exhaust temperatures up to 200°F
7
3
CPVC cell class 23447 as per ASTM 1784
Light weight allows for ease of handling and installation and reduces transportation and labor costs
4
CPVC is inert to most mineral acids, bases, salts, and aliphatic hydrocarbons, and compares favorably to other non-metals in corrosive chemical environments.
8
Low maintenance requirements over extended service periods
9
Low flame spread rating of 10 and smoke development classification of 25 as per CAN/ULC S102.2
5
Ideal for chemical processing, semiconductor fabrication, metal plating & finishing, pulp & paper, waste water treatment plants, and laboratory installations
10
CorzanŽ CPVC compound meets and is listed FM 4910 “Clean Room Materials Flammability Test Protocol� approval standard
Duct Dimensions Duct Size Diameter (in x ft)
Product Code
Average O.D. (in.)
Average I.D. (in.)
Average Wall Thickness (in.)
PVC Weight (lbs/ft)
CPVC Weight (lbs/ft)
X
X
X
X
X
X
X
n
X
n
X
n
g LENGTHS AVAILABLE UPON REQUEST 4HESE PRODUCTS ARE FOR ATMOSPHERIC VENTING ONLY $O NOT USE IN PRESSURIZED AIR OR GAS SYSTEMS #06# $UCT IS ONLY AVAILABLE UP TO DIAMETER
131
VENTILATION DUCT
PVC Well Casing )0%8 BELL END 06# WELL CASING PROVIDES CORROSION RESISTANT
MAINTENANCE FREE PROTECTION FOR WELL DROP PIPE AND SUBMERSIBLE PUMPS )TS LIGHT WEIGHT FACILITATES INSTALLATION WITH CONVENTIONAL TOOLS AND PIPING TECHNIQUES )T IS MANUFACTURED TO !34- STANDARDS AND IS AVAILABLE THROUGHOUT .ORTH !MERICA FROM )0%8 S FULLY STOCKED SERVICE CENTERS
!34- $ !34- $ !34- & !34- $ 3CH PIPE ONLY
ADVANTAGES
PVC WELL CASING
132
1
Meets ASTM D1784, D1785, D2665 (Sch 40 pipe only) and F480 specifications.
2
Third-party certified by NSF.
3
Solvent weld joints are strong and water tight.
4
Installation can be accomplished with lighter setting equipment than is required for metallic piping.
5
Electrically non-conductive which reduces job site work hazards.
6
Non-toxic and non-leaching with excellent chemical resistance.
7
Available in bell end 2" - 16" or plain end for threading 2" - 12".
Dimensions for Xirtec140 PVC Well Casing Pipe – ASTM F480 Outside Diameter (in.)
Minimum Wall Thickness (in.)
Pipe Size (in.)
Product Code
Average
Tolerance on Avg
SDR21
Sch 40
Sch 80
Bell Length (in.)
›
›
›
›
›
›
›
›
›
›
›
Grooved PVC Pipe )0%8 06# PIPE CAN BE ROLL OR CUT GROOVED AT EACH END FOR QUICK CONNECTION USING MECHANICAL COUPLINGS SPECIFICALLY DESIGNED FOR 06# PIPE 4HIS METHOD CAN BE USED IN ANY APPLICATION WHERE 06# PIPE IS ACCEPTABLE AND WHERE IT IS DESIRABLE TO HAVE A MEANS FOR QUICK ASSEMBLY UNDER ADVERSE CONDITIONS
ADVANTAGES
1 2
4 5
DID YOU KNOW? For more information on our Specialty Products, you can download our Vinyl Process Piping Systems Technical Manual quickly and easily. Just go to our website: www.ipexinc.com.
Completely re-usable pressure system that does not require threading, solvent welding, or flanging. Joints are mechanically locked to produce a secure, leak-tight connection under pressure or vacuum. 3EE COUPLING MANUFACTURER S PRODUCT INFORMATION FOR DETAILS ON PRESSURE CAPABILITIES
3
i
A union at every joint allows for speed and ease of assembly and field maintenance. In abrasive applications, pipe can easily be rotated to distribute wear evenly. Flexible system permits laying on rough or uneven terrain. When using a gasket-type coupler, each joint will absorb some expansion and contraction due to temperature changes.
7
Grooved systems facilitate fast add-ons, modifications or re-location of the pipe.
Piping Material PVC Sch 40
Pipe Size (inches)
Piping Material PVC Sch 80
133
#ONSULT AN )0%8 REPRESENTATIVE FOR DETAILED DESIGN CONSIDERATIONS
GROOVED PVC PIPE
6
Recommended Piping for Roll Grooved Joints
NOTES ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ???????????????????????????????????????????????????? ????????????????????????????????????????????????????
MUNICIPAL PRODUCT OVERVIEW Blue Brute® CIOD
BIONAX®
4" – 12" (100mm – 300mm) !77! # PRESSuRE PIPE And fittinGS
4" – 18" (100mm – 450mm) 14", 16 & !77! # MOLECuLARLY EnHAnCED 06# PIPE DESIGnED FOR WATERMAInS SEWAGE FORCEMAInS IRRIGATIOn LInES AnD InDuSTRIAL PROCESS PIPInG -ADE FROM BIAXIALLY ORIEnTED 06#
ES NEW SIZ 18"
Cycle Tough® 1/2" – 24" (12mm – 600mm) )03/$ 06# PRESSuRE PIPE And fittinGS FOR IRRIGATIOn AnD FORCE MAIn APPLICATIOnS
PRESSURE PIPING SYSTEMS
IPEX Fusible™ 4" – 36" (100mm – 900mm) &uSIBLE "RuTE #)/$ AnD &uSIBLE &uSIBL 3ERIES )03 PIPES ARE MOnOLITHIC 3ERIES FuLLY RESTRAInED 06# PIPE SYSTEMS FOR TREnCHLESS OR DIRECT BuRY APPLICATIOnS
TerraBrute® CR 4" – 12" (100mm – 300mm) .OnMETALLIC !77! # 06# PRESSuRE PIPE SYSTEM FOR ($$ APPLICATIOnS WHICH WITHSTAnDS uP TO LBS OF PuLL FORCE
IPEX Centurion® 14" – 48" (350mm – 1200mm) !77! # LARGE DIAMETER PRESSuRE PIPE And fittinGS
Q-Line®
135
Gold901™
3/4" & 1" (20mm & 25mm) !77! # COMPOSITE WATER SERVICE TuBInG
®
™
Philmac 3G Valves & Fittings 1/2" – 2" (12mm – 50mm) 7ATER LInE COMPRESSIOn fittinGS In #43 /$ AnD )$ 3ERIES
Blue904® 3/4" – 2" (19mm – 51mm) 0%8 WATER SERVICE TuBInG MADE TO #43 /$ 3$2
3/4" – 2" (20mm – 50mm) 0OLYETHYLEnE WATER SERVICE LInE MADE TO #43 /$
WATER SERVICE SYSTEMS
Enviro-TiteŽ 4" – 15" (100mm – 375mm) 3$2 AnD 3$2 SEWER PIPES MADE FROM RECYCLED MATERIAL
SEWER PIPING SYSTEMS
Ring-TiteŽ 4" – 42" (100mm – 1050mm) 3$2 AnD 3$2 SEWER PIPE And fittinGS
Perma-Loc™ 21" – 36" (525mm – 900mm) 3PIRAL WOund PVC profile sewer PIPE WITH FuSIOn WELDED SEAMS
Ultra-X2Ž 30" – 36" (750mm – 900mm) $ual wall PVC profile sewer pipe And fittinGS uP TO MM
Ultra-RibŽ 8" – 24" (200mm – 600mm) 06# OPEn-profile SEWER PIPE And fittinGS
LifeSaverÂŽ (IGH IMPACT ($0% ADJuSTMEnT unITS DESIGnED TO BRInG MAnHOLE AnD CATCHBASIn CASTInGS uP TO THE EXACT HEIGHT OF THE ROADWAY AnD PREVEnTS ROAD DAMAGE CAuSED BY Infiltration
TEMPESTÂŽ Storm Sewer Inlet Controls 6" sewer outlet pipe and larger #OST EFFECTIVE )nLET #OnTROL $EVICES THAT WORK TOGETHER ACROSS A SERIES OF CATCH BASInS TO LIMIT THE AMOunT OF STORM WATER RunOFF THAT CAn EnTER A COMBInED SEWER SYSTEM DuRInG A STORM EVEnT
SPECIALTY PRODUCTS Vortex Flow™ Insert #uSTOM DESIGnED THE 6ORTEX &LOW )nSERT ELIMInATES ODOROuS EMISSIOnS AnD MInIMIZES CORROSIOn In VERTICAL SEWER DROPS
Products manufactured by IPEX Inc. Blue BruteÂŽ, BIONAXÂŽ, IPEX CenturionÂŽ, IPEX FusibleTM, TerraBruteÂŽ CR, Cycle ToughÂŽ, Blue904TM, Q-LineÂŽ, Gold901TM, PhilmacÂŽ 3GTM, Ultra-RibÂŽ, Ultra-X2TM, PermalLocTM, Ring-TiteÂŽ, Enviro-TiteÂŽ, Vortex FlowTM, and Life SaverÂŽ are trademarks of IPEX Branding Inc. Fusible PVCTM is a trademark of Underground Solutions Inc. used under license.
PLUMBING & MECHANICAL PRODUCT OVERVIEW AquaRiseŽ 1/2" – 4" (12mm – 100mm) )03 3$2 #06# PIPE VALVES And fittinGS FOR HOT AnD COLD WATER DISTRIBuTIOn
POTABLE WATER
Pipe-with-the-StripeŽ 1/2" – 2" (12mm – 50mm) 0IPE WITH THE 3TRIPE IS AVAILABLE In STAnDARD And CSA-certified PolyethylenE WITH A PERMAnEnT COLOuRED STRIPE )$ SYSTEM
Blue904™ 3/4" – 2" (19mm – 50mm) 0%8 WATER SERVICE TuBInG MADE TO #43 /$ 3$2
Q-LineÂŽ 3/4" & 1" (20mm & 25mm) !77! # COMPOSITE WATER SERVICE TuBInG
PhilmacŽ 3G™ Compression Fittings 3/4" – 2" (20mm – 50mm) 7ATER LInE COMPRESSIOn fittinGS In #43 /$ AnD )$ 3ERIES SIZES
137
System 636Ž Flue Gas Venting 1-1/2" – 8" (40mm – 200mm) 06# &'6 4YPE "( #LASS )) ! VEnT PIPE AnD fittinGS AnD #06# &'6 4YPE "( #LASS )) " VEnT
XIRTEC & CORZAN
Xirtec 140Ž PVC – CorzanŽ CPVC 1/2" – 24" (12mm – 600mm) XIRTEC 140Ž: 06# 3CHEDuLE & PIPE And fittinGS SYSTEMS CORZANŽ: #06# 3CHEDuLE PIPE And fittinGS systems cell classification &
GAS VENTING
Solvent Weld Sewer & Drain Piping Systems
ÂŽ
Drainway ABS DWV Systems
3" – 6" (75mm – 150mm) 06# "uILDInG $RAIn 3EWER FOR SAnITARY STORM OR SEPTIC DRAInAGE 0ERFORATED PIPE FOR PERIMETER DRAInAGE OR septic fields.
1-1/4" – 6" (32mm – 150mm) !"3 $76 PIPE And fittinGS Also available in cell core.
DWV SYSTEMS
Backwater Valves 1-1/2" – 6" (40mm – 150mm) !VAILABLE In BOTH 06# AnD !"3 LIGHTWEIGHT CORROSIOn RESISTAnT PLASTIC
DWV System 15Ž & System XFRŽ 1-1/2" – 24" (40mm – 600mm) System 15: $RAIn 7ASTE AnD 6EnT PIPInG FOR LOW RISE COMMERCIAL OR RESIDEnTIAL InSTALLATIOn System XFR: $RAIn 7ASTE AnD 6EnT PIPInG FOR HIGH RISE COMMERCIAL OR RESIDEnTIAL InCLuDInG AIR PLEnuM InSTALLATIOnS
Cements & Primers ! COMPLETE RAnGE OF CEMEnTS PRIMERS AnD APPLICATORS SPECIALLY FORMuLATED FOR YOuR PIPE VALVES And fittinGS
FIRE PROTECTION
CEMENTS & PRIMERS
BlazemasterŽ Fire Sprinkler Systems 3/4" – 3" (20mm – 75mm) #06# 0IPE & &ITTInGS FOR &IRE 3PRInKLER 3YSTEMS
Products manufactured by IPEX Inc. AquaRiseŽ, Polyethylene Pipe-with-the-StripeŽ, Blue 904™, Q-LineŽ, PhilmacŽ 3G™, DrainwayŽ, System 15Ž & System XFRŽ, Xirtec 140Ž and System 636Ž are trademarks of IPEX Branding Inc. CorzanŽ and BlazeMasterŽ are registered trademarks of the Lubrizol Corporation.
Bookmark Our Website www.ipexinc.com
PRODUCT INFO, TECHNICAL DOCUMENTS, ONLINE TRAINING & MUCH MORE ...
OUR TECHNICAL MANUALS INCLUDE: • Standards • Specifications • Dimensions
• Pressure Ratings • Design Calculations • and much more ...
available at www.ipexinc.com
SALES AND CUSTOMER SERVICE Call IPEX Inc Toll Free: (866) 473-9462 w w w. i p e x i n c . c o m About the IPEX Group of Companies As leading suppliers of thermoplastic piping systems, the IPEX Group of Companies provides our customers with some of the world’s largest and most comprehensive product lines. All IPEX products are backed by more than 50 years of experience. With state-of-the-art manufacturing facilities and distribution centers across North America, we have established a reputation for product innovation, quality, end-user focus and performance. Markets served by IPEX group products are: • Industrial process piping systems • Double containment systems • Acid waste systems • High purity systems • Compressed air and inert gas piping system • Manual and actuated thermoplastic valves • Industrial, plumbing and electrical cements • Electrical systems • Telecommunications and utility piping systems • Industrial process piping systems • Municipal pressure and gravity piping systems • Plumbing and mechanical piping systems • PE Electrofusion systems for gas and water • Irrigation systems • PVC, CPVC, PP, PVCO, ABS, PEX, FR-PVDF, NFRPP, FRPP, HDPE, PVDF and PE pipe and fittings (1./2” – 48”)
Products are manufactured by IPEX Inc. Valves are manufactured by FIP S.P.A. and distributed in Canada by IPEX Inc. Centra-GuardTM, Centra-LokTM, Clear-GuardTM, CustomGuard®, Duraplus®, Duratec®, EncaseTM, Enfield®, EnpureTM, FlowayTM, GuardianTM, Labline®, Neutratank®, Neutrasystem2TM, PlenumlineTM and Xirtec®140 are trademarks of IPEX Branding Inc. Corzan® is a registered trademark of the Lubrizol Corp.
This literature is published in good faith and is believed to be reliable. However, it does not represent and/or warrant in any manner the information and suggestions contained in this brochure. Data presented is the result of laboratory tests and field experience. A policy of ongoing product improvement is maintained. This may result in modifications of features and/or specifications without notice.
CTINNAIP140601C © 2014 IPEX