MASMaxAirActuationProductOverview

Page 1

t our u o b a Ask CLE Y C ED anty T I M I r War UNL

LIFE

Max-Air / MAS P RODUCT O VERVIEW

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VALVES AND F I T T I N G S

Vancouver, British Columbia......... 604.594.8431 Edmonton, Alberta...................... 780.436.9051 Calgary, Alberta.......................... 403.252.7262 Max-Air Technology

751 Hoff Road | 204.837.5604 Winnipeg, Manitoba.................... O’Fallon, Missouri 63366 P 636.272.4934 | Montreal, Quebec....................... F 636.272.4937 514.421.6311 Toll Free 888.842.9998 Dartmouth, Nova Scotia.............. 905.683.7303 www.max-airtechnology.com Toronto, Ontario......................... 905.683.7303

02/2010 Rev 5

A L U M I N U M ACTUAT O R S

Introducing the NEW Max-Air Unlimited Cycle Life Warranty* *Refer to document MA020107W for details

Evolution In Engineering Rack & Pinion Actuators Features & Benefits Q

The MAX-AIR rack & pinion pneumatic actuator produces linear torque output in a compact design utilizing the same body and end caps for double acting and spring return units.

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NAMUR VDI/VDE 3845 and ISO 5211 dimensions on all sizes. No special blocks are required to mount solenoid valves, limit switches or positioners.

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The standard angle of rotation is 90Âş. Additional travel rotations of 120Âş, 135Âş, 150Âş and 180Âş are available. UT16 and larger sizes feature a travel stop with Âą 10Âş adjustment in both open and close directions (International Patent). The “patent pendingâ€? bottom plate design, unique to MAXAIR, secures a captive pinion (anti-blowout system) and (standard) or AISI 304 bolts (optional) in either dual ISO patterns, or to customer dimensions.

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All pinions are supplied with anti-blowout retention in both directions.

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The female pinion drive is standard with a double square output drive and optional with a double-D drive, keyed

! " surfaces are anodized for corrosion resistance and wear enhancement.

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! # $ % rotations.

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Pistons incorporate double wear pads to separate the rack from the actuator wall and serve as both guide and wear bearings.

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! ' * " ' metallic materials. The stainless steel end cap fasteners * % corrosion resistant.

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Air pressure operation from 40 to 150 PSI. Water, nitrogen " * the actuator by utilizing one of the specialty coatings described on page 10.

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%

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All units are permanently lubricated at the factory with non-silicone grease.

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Shaft bearings isolate the pinion gear from the housing and support the shaft for high cycle applications.

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* " serial number.

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The pinion teeth are engaged for the full length and stroke of the piston. The pinion height allows manual override without disturbing the position indication.

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100% of all units are factory pressure and leak tested, and % "

2 PRODUCT OVERVIEW

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Temperature range from -10ÂşF to 176ÂşF with standard Buna-N nitrile seals. Higher temperature with optional Viton seals and techno-polymer piston guides and bearings (250ÂşF continuous and 300ÂşF cyclic). Lower temperature available with silicone seals (-40ÂşF).

Indicator: OPEN/CLOSED standard in technopolymer material for 90Âş and 180Âş.

Exclusive to MAX-AIR Pinion: Carbon steel/electroless nickel coated for all sizes (stainless steel available on request as option).

Note: Standard temperature rating for Canadian market is -40ÂşF to 176ÂşF with silicone seals.

End caps and pistons: D ' * ; G for corrosion resistance; corrosion resistant technopolymer pistons are supplied in the UT12 units. Z ' * ; G for corrosion resistance in the UT21 and larger models; corrosion resistant techno-polymer end-caps are supplied in the UT11, UT14 and UT19 models.

Body: ! ; <= >?@ F F G " friction and increase the life of seals H surfaces are anodized for corrosion resistance. Options: hard anodizing * " K<L! $ * coated units or autocatalytic nickel impregnated body protection.

Flange: Technopolymer or die-cast aluminum material. This is our anti-blowout pinion system (Patent pending).

Bearing pad: Technopolymer Large contact area High performance Long life resistance

Spring cartridges: Springs are carbon steel and coated for corrosion resistance. Spring guides are corrosion resistant technopolymer.

Double travel stop: A double travel stop (International Patent) with Âą 10Âş adjustment in both open and close directions in the UT16 and larger models.

NOTE: Max-Air is soon to introduce

watch for upcoming press releases!

Bi-Directional Patented Travel Stop Illustration MAX-Air actuators feature a bi-directional travel stop (International Patent). Side located stops allow a ¹ 10° adjustment in both closing and opening directions, providing a range of adjustment between 70° and 110° of actuator stroke.

< " % " " * " recommended speed stroke. Adjustment of the counter clockwise and clockwise rotation is accomplished by turning the respective left (MAX) and right (0°) adjustment screws to increase or reduce output rotation.

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PRODUCT OVERVIEW 3

ALUMINUM ACTUATORS

Seals:

TECHNO POLYMER ACTUATOR S

TECHNOPOLYM ER ACTUATORS

<" = ' % " actuators is designed to withstand the most arduous environments. Available in three sizes, your applications requiring plastics and corrosion resistance is covered up to 500 in-lbs of torque (Double-Acting).

Ask About Our GRPP Actuators! (Glass-Reinforced Polypropylene)

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Double Acting or Spring Return with spring cartridges made with non-metallic materials ; G

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Carbon steel electroless nickel pinion with anti-blowout protection in both directions.

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The pinion’s lower drive connection is a double square according to ISO 5211/DIN 3337 standards, for ease of valve assembly.

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Upper drilling for accessories and upper pinion machining according to NAMUR VDI/VDE 3845 standards.

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Solenoid valve connection according to NAMUR VDI/VDE 3845 made with an insert in alloy UNI 5076 (ASTM B 179) coated with high corrosion resistance material. Air connections are 1/4� NPT.

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^ ; % G$ " * $ K ' 120 PSI.

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Standard working temperature: -4ÂşF +176ÂşF

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Progressive serial number stamped for traceability.

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100% seal and running test carried out on electronic equipment.

4 PRODUCT OVERVIEW

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DIRECT MOUNT COMPACT DESIGN

<" = `' x % { * " > completely new dimension in limit switches for actuators. Manufactured completely in technopolymer * " % }!= $ ; KF€G $ " and suitable for the most arduous environments.

Quick set cams. The operating position of the switches can be easily changed by adjusting the high resolution spline cams both manually and independently, without the need for additional tools. This operation is electrically safe due to the insulation of the wiring strips and the micro switches. The cams are spring backed and will not be affected by normal vibration.

Compact design. <" = `' x { * " > " $ minimizing valve package envelope size.

Easy wiring. Z $ = `' x { * " > are easy to wire up with plenty of room to bring wires into the enclosure. As standard, they have two conduit entries @#?| }K< = `' x { * " > * " ? %% $ " * " ~ terminal points and the second one with 2 points; therefore, dual coil solenoid valves can be connected. The terminal strips * % " *

Inclusive mounting bracket. A technopolymer mounting bracket is supplied as standard * " " = `' x { * " > " } = x top mounting hole spacing 80 mm by 30 mm. The bracket allows the use of standard NAMUR stem heights of 30 mm and also 20 mm (coupling included with each unit).

High visibility indicator. Our tri-dimensional indicator offers clear location of the current valve position for 90°-120°-135°-150°-180° angles.

Options = `' x { * " > %% * " ? " * " %% % sensors. Switches are available pre-wired to watertight or other types of specialty connectors.

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PRODUCT OVERVIEW 5

LI M IT SWITCH BOX

LIM IT SWITCH BOX

ALUMINUM LIMIT SWITCHES

ALUMINUM LIMIT SWITCHES

Ask About Our New Universal Mounting Bracket in 303 SS.

Features “Quick Set� Cams The operating position of the switches can be easily changed by adjusting the high resolution spline cams manually and independently without the need for additional tools. The cams are spring backed and will not be affected by normal vibration.

Compact Design <" = ' = @'? { * " $ " allowing maintenance of a smaller valve envelope size.

Easy Wiring MS41-2AL is equipped as standard with two (2) conduit entries, 1/2� NPT and one (1) terminal strip with 8 points, angled to allow for easy wiring.

High Visibility Indicator The MS41-2AL comes standard with a high visibility beacon, offering clear location of the current valve position.

Captive Cover Bolts <" * " * " cover bolts.

Mounting Bracket } = x ~ ‡ H with stainless steel fastening hardware for ease in mounting the * " " = @'? { NAMUR H20 actuators thru a techno polymer coupling.

Available ATEX II 3 D and ATEX II 2 G D (EExia) approved. Ask about our CSA listed switches.

Electrical Rating Mechanical Switches

3A @ 250 V AC

K * "

See Ordering Information

Magnetic Switches

= ~ ‚Zƒ „ ?€ '€… =

MS41-2AL 2 Mechanical Switches 6 PRODUCT OVERVIEW

Also available in Stainless Steel.

Standard

Enclosure Protection

KF†#}!= #

Temperature Range

-4°F to 176°F

Conduit Entries

1/2� NPT

Switches

See Below

Terminal

8 Points

! ƒ

> H ! K * ƒ

Weight

1.76 lbs

IS41-2AL ? K

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PS41-2AL ? = K

valve is a revolution in design featuring an electroless nickel plated spool, easy-to-use manual override, ; H G " % " " % " ; * G or spring return (3 way) actuators, you will be way ahead of your competition. ! " ; ‚F@G$ ; ‚F?G ; ‚ K– Open, Closed or Centers in Pressure) and can be used on either lubricated or non-lubricated air.

SV61 Series }!= # $ KF€$

SV71 Series Intrinsically safe, 24 VDC (not pictured)

Ask About Our Solenoids Listed to

SV91 Series }!= †#Š ! Proof, any voltage

NOTE: All solenoids also available with "

Accessories

Dual Coil Series " * are available with dual coils.

! " = %

3 Position Versions Open Centers Closed Centers Centers in Pressure

3-Way & 4-Way Adapter Plates

ƒ = %

Design according to NAMUR VDI/VDE 3845.

Manual override as standard (lockable).

Universal usage: can be mounted on all types of pneumatic actuators (rotary or linear) with a NAMUR connection.

Nylon coil, insulation class F, as standard; technopolymer coil, insulation class H as optional.

Universal application: 3/2 or 4/2 way selectable with a "

K ˆ ^ " @# | }K<

K }!= $ ; KF€G ‰ ^ “ % !! � “! K % !! � “! K % !! ;}!= †G�

Versions: single coil, dual coil and 3 position (open centers, closed centers or center in pressure).

All units are stamped with a progressive traceable serial number.

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PRODUCT OVERVIEW 7

SOLENO I D V A L V E S –NAMUR TYPE

SOLENOID VALVES: NAMUR TYPE <" = ' } = x

POSITIONERS

ROTARY VALVE POSITIONERS

= ' %% " ‹ Z ‚ K $ * " % '? '@€ $ % of rotary actuators. The Positioners operate on the force-balance principal by comparing the standard signal transmitted from a Pneumatic or an Electro-Pneumatic device and the angular rotation of the $ K " ‰%% }!= # `$ % % K % %

H " available. Call our sales team for more details.

Ask About Our Full Line Of Linear Postioners!

POSITION TRANSMITTER & LIMIT SWITCHES = ' %% ' K Transmitter (PTM01) and a stand-alone Position Transmitter with internal Limit Switches (PTM02). The Position Transmitter and Limit Switches can also be ordered as an option within the desired rotary Positioner. Please call for more information.

Independent Position Transmitter 8 PRODUCT OVERVIEW

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ROTARY POSITIONERS

AVAILABLE POSITIONER MODELS Pneumatic Positioners with Gauges PNY01–3-15 PNY02–3-15 PNY03–3-15 PNY04–3-15

PSI, PSI, PSI, PSI,

Universal Universal Universal Universal

MTG MTG, LS MTG, PTM MTG, LS + PTM

Electro-Pneumatic Positioners with Guage PEY01–4-20 mA, Universal MTG PEY02–4-20 mA, Universal MTG, LS PEY03–4-20 mA, Universal MTG, PTM PEY04–4-20 mA, Universal MTG, LS + PTM

Explosion Proof Electro-Pneumatic Positioners PEX01–4-20 PEX02–4-20 PEX03–4-20 PEX04–4-20

mA, mA, mA, mA,

Universal Universal Universal Universal

MTG MTG, LS MTG, PTM MTG, LS + PTM

Stainless Steel Electro-Pneumatic Positioners

regulator is the key to long life performance! ce e!

PES01–4-20 mA, DA, Universal MTG PES02–4-20 mA, SR, Universal MTG PES03–4-20 mA, DA, Universal MTG, LS PES04–4-20 mA, SR, Universal MTG, LS PES05–4-20 mA, DA, Universal MTG, PTM PES06–4-20 mA, SR, Universal MTG, PTM PES07–4-20 mA, DA, Universal MTG, LS + PTM PES07–4-20 mA, SR, Universal MTG, LS + PTM

LS = Limit Switch DA = Double Acting

Max-Air Positioner Product Legend

PTM = Position Transmitter SR = Spring Return

Options Independent Position Transmitters

High Vibration Electro-Pneumatic Positioners

PTM01–Position Transmitter, MTG PTM02–Position Transmitter + LS, MTG

PEVX01–Remote Smart High Vibration, DA, PTM PEVX02–Remote Smart High Vibration, SR, PTM

High & Low Temperature Adder– All Positioners

Positioner Assembly & Piping Options

TEA01–High & Low Temperature Adder

TUBING-SS–SS Tubing + SS Fittings TUBING-NYLON–Nylon Tubing + Air Fittings TUBING-TEFLON–High & Low Temp + Air Fittings

Smart Positioners

GO

SMART!

PE-SMART-DA–SMART 4-20 mA, DA PE-SMART-SR–SMART 4-20 mA, SR

Smart Positioners–Stainless Steel PES-SMART-DA–SS SMART 4-20 mA, DA PES-SMART-SR–SS SMART 4-20 mA, SR

Smart Positioners–Explosion Proof PEX-SMART-DA–EXPL PRF SMART 4-20 mA, DA PEX-SMART-SR–EXPL PRF SMART 4-20 mA, SR

Smart Positioners–Optional Features PTA01–Smart Position Transmitter Adder HCA01–Smart Hart Protocol Adder LSA01–Smart Limit Switch Adder

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PRODUCT OVERVIEW 9

SPECIAL COATINGS = ' %% * % *" " "

SPECIAL COATINGS

limits of service for aluminum actuators. These coatings provide economical alternatives to stainless steel * % $ " % " % actuators. From salt spray to immersion to caustic washdown environments, our specialty coatings can * " " %

I n c re a s e d C o rros ion R e s is tan c e

Material / Finish

Aluminum: Hard Anodized Standard Production

Aluminum: Anodized w/ Polyamide Epoxy coating

Aluminum: Electroless Nickel Infused

Aluminum: PTFE / PFA Coating

Stainless Steel: 300 series

Appearance

Silver-gray with a low gloss appearance

Black with a medium gloss

Medium gloss

Glossy black/ optional white

Silver; low to medium gloss unless polished

General Properties

Good general corrosion properties in most “natural� environments with pH from 4.5 to 8.5. Good resistance to salt air environments. The coating is extremely hard and resistant to abrasion.

This epoxy coating is a relatively thick coating which creates a barrier against many of the chemicals which anodizing alone can not adequately resist. It will resist more acidic or basic environments than anodizing alone.

Uniformly thick coating with essentially no porosity and a reasonably high hardness. The coating is pure, tough, hard, and resistant to many types of corrosion media.

This coating provides complete surface coverage and exhibits excellent corrosion resistance properties in a wide variety of applications. In addition, it is FDA approved for food contact.

304 and 316 Stainless steel are the most commonly used alloys. Both have good corrosion resistance but 316 is generally considered superior, however more expensive.

Relative Cost to Purchase

Lowest cost option Standard Production

Moderate

Moderately high

Moderately high

Highest cost option by a

Highly acidic or basic environments will break down the coating.

Good general corrosion resistance, particularly in salt or alkaline environments. Limited resistance to acids. Surface chalking will occur when exposed to UV radiation. Also suitable for low concentrations of caustic washdown solution

The coating will provide enhanced corrosion protection in very acidic environments but will not withstand attack from strong alkaline media. Also suitable for low to medium concentrations of caustic washdown solutions.

These coatings are resistant to any environment into which an actuator would be installed. Provided the integrity of the surface is intact, the coating can resist a broad array of chemical environments at temperatures ranging from subzero to over 300 degrees F.

Although Stainless steel does offer enhanced corrosion resistance, it also is dramatically higher in both cost and weight. The weight differential will often necessitate the use of special support bracketry.

Performance Limitations

View

(Not Pictured)

(Standard Production)

10 PRODUCT OVERVIEW

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= ' < " " * % * " " % Â… " H " *$ = ' "

180° Actuators 180°/150°/135°/120° Double Acting Actuators = ' < " %% % ' body double acting actuators, from 120° up to 180°. These options allow you to choose the actuator that best % " automation requirements. (Note: 120° actuators are also )

Dribble Control: 3/4 Position Actuators Completely integrated solution integrating a Combination Limit Switch and Solenoid

% Z x # ƒ application.

180° Center Return Spring Actuators (-90°, +90°, Return to Center) For applications where returning to center is $ = ' " " Specially designed and machined, this unit saves hours of engineering redesign when applications require failing to center.

GO-ISO Worm Gear: = = ' < " offers a full line of ISO 5211 designed worm gear operators for control on manual valve ap applications. The line IS 5211 mounting pad offers ISO DS output connection and DSQ for ease of mounting onto

Accumulator Tank Options

Spring Return 180° Actuators % % $ = ' Technology is pleased to introduce our spring return 180° actuator. This solid solution will give you a lifetime e of consistent performance without hassling ing with ˆ <" = ' @~ ° ~ ° Actuator maintains the same high output torques as our standard actuator.

PV01 Series Declutchable Gear Box = ' < " %% a full line of competitive declutchable gear overrides for emergency system control. The PV01 series is lightweight, has a ISO 5211 mounting pad d for ease of mounting, and ISO 5211 DSQ connection. Suitable for both double acting and spring return applications.

Electro-hydraulic Actuators (self-contained unit) A unique approach to providing operational %' $ = ' %% " ' return unit ready to operate without preparing any complicated controls or wiring. Please call or visit our website for more information; *** ' "

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PRODUCT OVERVIEW 11

SPECIAL APPLICATIONS

SPECIAL APPLICATIONS

Max-Air / MAS

& % ; 9 ) B

Did you know that we provide the following services?: Q

2D and 3D Cad Assembly Drawings

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Trained Technical Support Services

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On-site Commissioning Services

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Engineering System Design Services www.mastewart.com

VALVES AND F I T T I N G S

" # $ % & ' )* +,. /2. 3.45 6) $ * 83, .4+ 2,/5 ' 9$ * .,4 :/: 8:+: ; < $ * :,. 348 /+,.

$ = 2,/ +34 84,4 $ > * /5. .:5 +455 ? ) &$ @ # 2,/ +34 84,4

rev. 7.14.09

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