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Fire-protection technology

Fire protection. One-gang boxes and installation housings for fire-protection walls and ceilings.

KAISER products have been offering a reliable basis for excellent electrical installation since 1904. Product innovations developed for you often set standards in the industry. The results of KAISER research and development frequently become the standard for all manufacturers. Of course, KAISER products are not only manufactured in accordance with the standards we have set ourselves. Our manufacturing process is ISO-certified to ensure consistent quality which lasts for decades. Of course, we take meeting delivery deadlines, excellent customer service and an optimal price/performance ratio very seriously. Work with a strong brand – your success is worth it.

Would you like more information? Technical information We will be happy to send you information on request, from application brochures and product catalogues to installation instructions. Simply call us on our info hotline or you can download or order the information you need on the Internet. Placing orders: KAISER information fax: + 49 (0)2355.809.21 E-mail: verkauf@kaiser-elektro.de Website: www.kaiser-elektro.de >> Info service

Energy efficiency

Energy efficiency. Electrical installation in energy-saving buildings.

Product Range 2008 Boxes, housings and systems for electrical installation

KAISER manufacturing processes are ISO certified, ensuring that product quality is maintained, even after many years.

Meeting delivery deadlines, excellent customer service and an optimum price/ performance ratio are what we take very seriously at all times.

kai0409LoGB20

Work with a strong brand – your success is worth it.

KAISER product information on the internet www.kaiser-elektro.de www.flamox.de www.thermox.de www.kaiser-econ.de

Subject to technical changes. No liability for errors. hW0108meGB5 © KAISER GmbH & Co. KG.2008

Would you like more information? Technical advice If you have any questions relating to the day-to-day use of our products, please do not hesitate to contact the KAISER technical hotline. If you need any assistance on the building site, we can arrange a date and time to visit you. We can either send our own employees or your regional representative to visit you in such cases. Technical hotline: Telephone: +49(0)2355.809.61 Email: technik@kaiser-elektro.de

Product Range 2008 Boxes, housings and systems

Branded products for professional electrical installation.

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Ramsloh 4 · D-58579 Schalksmühle Tel. +49 (0) 23 55 . 8 09 . 0 · Fax +49 (0) 23 55 . 8 09 . 21 www.kaiser-elektro.de · info@kaiser-elektro.de

Technical advice If you have any questions about the day-to-day use of our products, please contact the KAISER technical hotline. If you need any assistance on the building site, we can arrange a date and time to visit you. We can send either our own employees or your regional representative to visit you in such cases. Technical hotline: Telephone: + 49 (0)2355.809.61

Refurbishment

Air-tight installation

19.03.2008 16:41:33 Uhr

E-mail: technik@kaiser-elektro.de

KAISER product information on the Internet: www.kaiser-elektro.de www.einbaugehaeuse.info www.flamox.de www.thermox.de www.kaiser-econ.de

Image sources: KAISER Archiv / headlineWerbeagentur.de Archiv / Meyer Werft / VELUX GmbH Deutschland

KAISER GmbH & Co. KG Ramsloh 4 · D-58579 Schalksmühle Tel.+49(0)2355.809.0 · Fax +49 (0) 23 55 . 8 09 . 21 www.kaiser-elektro.de · info@kaiser-elektro.de

Flush-mounting Cavity wall Concrete construction Installation housings Fire protection

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KAISER GmbH & Co. KG

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Fire-protection technology

Fire-protection technology. For walls and ceilings.

Experience shows that a fire can occur anywhere. Even strict fire regulations provide no guarantee against fire. The greatest risk is not caused by the building itself, but by technical and electrical equipment. This places great demands on planners and installers of building technology. More than 90% of fire deaths and approximately 70% of property damage are not the direct result of the fire but of the hazardous and toxic smoke produced by the fire. So, in addition to avoiding and combating fire, the main aim is to prevent the formation and dispersion of smoke gas.

KAISER fire-protection systems offer you reliable solutions for installations in fire protection ceilings and walls. These solutions also ensure the required fire-protection classes if a fire starts. Intelligent products for active and preventative fire-protection produced in halogen-free and fire-resistant materials, which correspond to the current statutory and technical requirements. Products for walls and ceilings in buildings and for shipbuilding walls. Products whose reliability can save lives and prevent catastrophes.

Fire-protection technology Statutory principles DIN 4102 Statutory principles

The most important tasks of preventative fire protection are the saving of human life and minimising of property damage. To do this, above all it is necessary to guarantee the functional integrity of the building technology, the availability of the escape routes, and access by the emergency services.

AFSTECHNOLOGY Protecting escape routes in emergencies

HWD90 Cavity wall boxes for F90 fire-protection walls

HWD30 For fire-protection ceilings

HWDB15 For shipbuilding walls

FlamoX Installation housings for luminaires and loudspeakers

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ThermoX Installation housings for halogen luminaires

Product information Halogen-free and fire-resistant

Product summary HWD 90 / ThermoX® / FlamoX®

03 Further information on KAISER products as well as on KAISER fire-protection technology can be obtained from our website or directly from KAISER. Technical advice - Telephone: +49(0)2355.809.61

Fire-protection technology // Statutory principles

Fire protection. Statutory principles.

residential building

building

other buildings *FFL ≤ 13 m

with minor height H≤8m *FFL ≤ 7 m

tower blocks 1 lounge *FFL ≤ 22 m

≤ 8m

*FFL ≤ 7 m

≥ 3 WE

≤ 2 WE

1 WE

7 m < *FFL ≤ 13 m

*FFL ≤ 22 m

Feuerwehreinsatz Steckleitern fire-fighting operationmit with scaling ladders

Inadequate or defective fire protection is not guaranteed according to German Construction Contract Procedures [VOB} or the German Civil Code [BGB], but is considered to be an intentionally concealed defect. Concealed defects are subject to a 30-year term of liability. In the event of physical injury (fatality), the full extent of §319* (endangerment in construction) of the German Criminal Code applies.

Building classification 1

Building classification 2

Building classification 3

Building classification 4

Building classification 5

• Free-standing building

• Up to 7 m high

• Other buildings

• Up to 13 m high

• Other buildings

• Max. two housing

• Up to 7 m high

including under-

• At least three hous-

ground buildings

up to 7 m high • Max. one residential unit (max. 400 m2)

units units (max. 400 m2 in total)

ing units

and • Free-standing building for agricultural or forestry use *finished floor level

(1) Whoever, in the planning, management or execution of a construction or the demolition of a structure, violates generally accepted engineering standards, and thereby endangers the life or limb of another human being, shall be punished with imprisonment for not more than five years or a fine.

The building regulations (BauO) or state building regulations (LBO) are an essential part of the public building law. The jurisdiction for building law lies with the federal states of Germany. The BauO specifies the conditions which all construction projects must observe. The requirements apply to the land and to any buildings erected on it. The requirements include:

(2) Whoever, in engaging in a profession or trade, violates generally accepted engineering standards in the planning, management or execution of a project to install technical fixtures in a structure or to modify installed fixtures of this nature, and thereby endangers the life or limb of another human being, shall be similarly punished.

• • • • •

* §319 Endangerment in construction

(3) Whoever causes the danger negligently, shall be punished with imprisonment for not more than three years or a fine. (4) Whoever in cases under subsections (1) and (2) acts negligently and causes the danger negligently, shall be punished with imprisonment for not more than two years or a fine.

Observation of clearances The statics Regulations for emergency exits Protection against moisture Fire protection and heat protection

The BauO also includes associated ordinances, technical provisions and construction regulatory standards. The Commission of Experts has drawn up model building regulations. For the most part, these building regulations have matching provisions.

All state building regulations differentiate between: • Buildings of normal type or usage (residential and buildings of comparable use) • Buildings of special type or usage (industrial, public assembly or hospitals ...)

** Blanket clause (in similar form is the foundation of all building regulations) "Building constructions must be furnished in such a way that the onset of fire and smoke is prevented in the interests of avoiding danger to life and health (...) and, in a fire, effective extinguishing measures and the rescue of people and animals are possible."

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05 ** State building regulations, Part 3 – General requirements of construction work (§§ 11-16) Building regulations for the state of North Rhine-Westphalia – State building regulations – (BauO NRW) In the version as published on 1 March 2000 (GV.NRW.S 256/SGV.NRW.233)

Fire-protection technology // Technical principles

DIN 4102. Building material classes. Fire resistance. Walls. Ceilings.

A1 n on-combustible materials without organic elements

B1 c ombustible materials without organic elements

A2 non-combustible materials with organic elements

B2 c ombustible materials normally inflammable

The fire behaviour of building materials is influenced by the type, design, surface, dimensions, material combinations and processing technology. Building materials are grouped into classes according to their fire behaviour: A non-combustible building materials B combustible building materials The fire-resistance period is the minimum time in minutes which a building component exposed to fire must not exceed an average rise in temperature of 140 K (max. 180 K at individual sites) on the side not exposed to the fire. The fire-resistance period is divided into the following classes: 30/60/90/120/180 minutes.

Fire-protection classes in accordance with DIN 4102 are identified with abbreviations depending on the component. Examples of fire-protection classes: Walls, ceilings, supports F 30/60/... Fire-protection walls F 90/120/... FS closures (doors etc.) T 30/60/... Cable enclosures S 30/60/90/... Installation channels I 30/60/90/... Conduit feed-throughs R 30/60/90/... Functional integrity of electr. cables E 30/60/90/...

Examples of descriptions (walls, ceilings, supports): F 30-A fire-retarding/non-combustible building materials F 30-B fire-retarding/combustible building materials F 90-A fire-resistant/non-combustible building materials F 30-AB fire-retarding/non-combustible and combustible building materials

Fire-protection walls with fire-protection classes F30-F180 in accordance with DIN 4102-4 are 1 or 2-layer, non load-bearing, internal separator walls with wall thicknesses from 100 mm. The insulating material used is defined in accordance with DIN 4102 Part 17. 2 x 12.5 mm plasterboard is often used for boarding. According to DIN 4102, the opposing installation of conventional cavity wall boxes is not allowed and the installation of individual installation boxes is only permitted depending on the melting point, the gross density and the thickness of the insulation material. The customer often needs to fit some form of sheath, e.g. with plaster, fibre silicate or similar. Cavity wall box for fire-protection walls For this area of application, KAISER has developed a cavity wall box for F90 fireprotection walls in accordance with DIN 4102-4 Tab. 48 (see page 10).

• Installation of an F90 metal stud walling in accordance with DIN 4102 Part 4

Fire-protection ceilings in accordance with DIN 4102 are either independent ceiling constructions or suspended ceilings used with ceilings of construction type I, II or III (concrete ceilings, brick ceilings). From fire-protection class F30 upwards, DIN 4102 requires a closed visible surface. Openings, for example for luminaires, must be equipped with a corresponding enclosure. FlamoX® installation housings from KAISER (see page 18) are fire-protection housings specially developed for F30 ceilings.

• Construction type I, II, III Sub-ceilingsbelow rough ceilings in accordance with DIN 4102-4 of construction type I, II, III. The ceiling construction - rough ceilings and Sub-ceiling – provides the required fire resistance.

Brandlast von der Deckenunterseite

Brandlast von der Deckenunterseite und Brandlast von der Deckenoberseite

Brandlast aus dem Deckenhohlraum

• Installation of a 2-layer F30 fire protection ceiling in accordance with DIN 4102 Part 4 a) Spacing of the vernier brackets 1000 mm b) Spacing of the carrier profile 500 mm c) Spacing of the basic profile 1000 mm

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• Independent sub-ceilings The self-supporting sub-ceiling provides the necessary fire resistance independently of the rough ceiling.

b 07

DIN 4102 establishes testing procedures and Part 4 contains a composition and application of materials, components and special parts for various fire-protection classes.

Fire-protection technology // AFSTECHNOLOGY

AFStechnology. Protecting escape routes in emergencies.

TECHNIK

AFS – Active Fire Stop. The technology that guarantees preventative, active fire protection. If a fire starts from above, below, the front or the back, the fast-acting insulation layer in housings and boxes reacts immediately, generating foam which reliably seals the installation opening. The fire-protection class of the ceiling is retained up to S30 and of the wall up to F90. This successfully prevents the spread of smoke and fire.

In the event of a fire, KAISER AFS-technology maintains the fire-protection class of ceilings and walls, even with opposing installation, without expensive and time-consuming encasing.

The high level of reliability of the AFS-technology saves lives and prevents catastrophes in buildings and on ships. In cavity wall and ceiling boxes as well as in FlamoX® installation housings, this intelligent technology is already the new KAISER standard. KAISERTECHNOLOGY. For your future.

S30

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09 Additional information on KAISER fire-protection technology can be found on our website or directly from KAISER on + 49 (0)2355.809.61.

Preventative fire protection // HWD 90 cavity wall box

HWD 90 cavity wall box. For fire-prote ction wa lls.

Smoke and fire have no chance against the KAISER HWD90 cavity wall box for F30 - F90 fire-protection walls. Intelligent AFStechnology reacts immediately to fire and heat, and automatically seals the installation openings. This guarantees the fire-protection class of the fire-protection wall, protects escape routes and saves lives.

Without expensive encasing and with its much higher safety levels, the HWD90 lets you install switches or sockets in fire-protection walls without changing the fire-protection class. Even opposing box installation and retrofits can be carried out without any problems.

Keeps escape routes free in emergencies. If there is a fire, the integrated insulation layer of the KAISER AFS-technology reacts automatically in the shortest possible time. The material generates foam and reliably seals the installation opening in the fire-protection wall.

The DIBt approval and various awards demonstrate the excellent quality of KAISER HWD90 one-gang boxes.

F90 DIBt approval Z-19.21-1788 (German Institute of Building Technology)

Even with opposing installation, the F90 wall remains just as secure as with one-sided installation, despite the installation and without expensive and time-consuming encasing.

HWD 90 one-gang box

HWD 90 one-gang junction box

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F90

11 Additional information on KAISER fire-protection technology can be found on our website or directly from KAISER on + 49 (0)2355.809.61.

Preventative fire protection // HWD 90 cavity wall box

HWD 90 cavity wall box. For F90 fire-protection walls.

KAISER cavity wall boxes for fire-protection walls up to F 90 are suitable for all standard installation equipment such as switches, buttons, dimmers, automatic control switches, etc. The internal dimensions correspond to DIN 49073 Part 1. This product's fast installation time - no need for time-consuming encasing - and its reliable function make it an indispensable aid in modern installation technology.

The cavity wall boxes offer guaranteed safety for fire-protection walls up to F90. In addition to the reliability of the KAISER brand, this guarantee is also backed by the certification of the DIBt construction approval. In fire tests, the reliable function of the cavity wall boxes was repeatedly tested and verified.

Installation is as easy as for a conventional cavity wall box. Cut an opening with Ø 74 mm.

Attachment is carried out using the tried-and-tested quick-fit principle of FX4 cavity wall technology.

The exact opening for the cable is created smoke-tight with the KAISER universal opening cutter.*

Even opposing boxes can be installed with a wall thickness of 100 mm or greater.

To combine several cavity wall boxes, after creating the cutting holes (Ø 74 mm) at a standard distance (71 mm), simply remove the marked thinner area of the holding ring in order to ensure the standard distance. Using support connectors to connect the one-gang junction boxes to each other makes through-wiring easy.

74 mm

71 mm

halogen-free

REG.-Nr. B7914

DIBt approval Z-19.21-1788 (German Institute of Building Technology)

Fire-protection cover

Cutting hole Ø 74 mm Screw spacing 60 mm, with device screws

Up to 2 cable entries Ø 11.5 mm One-gang junction box 9464-01 up to 4 cable entries Ø 11.5 mm or one three-phase current up to 5 x 2.5 mm2

Halogen-free DIN VDE 0606, DIN EN 60670, DIN 49073

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HWD 90 one-gang box for F90 fire-protection walls

54.5 HWD 90 one-gang junction box for F90 fire-protection walls

13 * Setting universal opening cutter:

mm2

For 3 x 1.5 set to Ø 8.5 For 5 x 1.5 mm2 set to Ø 9.5 2 For 3 x 2.5 mm set to Ø 9.5

Technical advice Telephone: + 49 (0)2355.809.61

Preventative fire protection // HWD 30 cavity wall box

Fire protection in installation shafts.

HWD 30. For fire-protection ceilings.

In installation shafts and channels, the HWD 90 one-gang boxes (in combinations of up to five) guarantee fire-protection class I30-I90. Without insulation, fire-protection class I30 is achieved. With insulation, the fire-protection class increases to I90.

The HWD 30 ceiling box guarantees fire protection from F30 to F90. If a fire starts, the integrated insulation layer of the KAISER AFS-technology immediately generates foam and seals the opening in the ceiling. Even when retrofitted, the HWD 30 provides protection. Installation is easy with the tried-and-tested quick-fit system of screws with KAISER FX4 -technology.

HWD90 boxes are even suitable for retrofitting in installation shafts and channels . The wall cut-out enables front installation through the wall of the shaft. Insulation is added in accordance with the fireprotection class, and the cut-out is sealed before installation of the cavity wall box. A quick and safe alternative to rear encasing.

Without mineral wool, the installation corresponds to fireprotection class F30 (see above).

halogen-free

REG.-Nr. B7914

If mineral wool in accordance with DIN 4102-17 is used, the installation will withstand fire up to fire-protection class F60, and with Rockwool/Termarock 100 up to fire-protection class F90.

The fire-protection cover has the fire-protection class F 30 to F 90.

DIBt approval Z-19.21-1788 (German Institute of Building Technology)

Fire-protection class F30 for F30 ceilings Fire-protection class F90 for F90 ceilings and use of rear insulation with mineral wool (Rockwool/Termarock 100)

Cutting hole Ø 74 mm Screw spacing 60 mm, with device screws Box height 44 mm Max. for every 2 cable entries up to Ø 11.5 mm

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44 HWD 30 ceiling box

Preventative fire protection // HWD B15 cavity wall box

HWD B15. For shipbuilding walls.

Electrical installations on cruise ships require optimal functionality and safety. Our experience of fire-protection technology in buildings has been used to fulfil the fast installation needs of shipyards, cabin builders and the shipping industry. The user now has a fire-protection box which is very easy to install and completely prevents the spread of fire and smoke via category B 15 separators.

The new HWD B15 cavity wall boxes for category B15 separators react to a fire very quickly. The integrated insulation layer of the KAISER AFS-technology foams up and seals the installation opening. HWD B15 cavity wall boxes provide screening against fire and smoke in the fire-protection zone and preserve the B15 function of the fire-protection wall for at least 30 minutes of flames.

NEW

The HWD B15 is suitable for both metal-clad and mineral-based shipbuilding walls. Expensive, time-consuming and heavy metal encasing is not necessary. The user is guaranteed a certified and fast installation. For thin boards, e.g. made of metal, one-gang boxes and one-gang junction boxes are available, too. The peculiarity of these boxes are their screws equipped with long metal straps enabling the fixing of the boxes even on boards with only a wall thickness of 0,2 mm. 9463-14

TYPE APPROVED PRODUCT

Cut an installation opening with the cutter (Art. No. 1083-74).

Open the cable entry with the KAISER universal opening cutter.

Fit the HWD B15 cavity wall box in the wall using screws.

Combine boxes by making just a small cut. (see also page 13)

halogen-free

9464-14

REG.-Nr. B7914

Fire-protection cover Cutting hole Ø 74 mm

54.5

With metal straps for thin boarding. Fastening straps 0.2–40 mm 9463-15

9464-15

Screw spacing 60 mm, with device screws One-gang box 9463-14/ -15 up to 2 cable entries Ø 11,5 mm

One-gang junction box 9464-14/ -15 up to 4 cable entries Ø 11,5 mm DIN VDE 0606, DIN EN 60670, DIN 49073 In compliance with US Coastguard requirements

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54.5 Fastening straps 7–40 mm

Preventative fire protection // FlamoX® installation housings

FlamoX . Intelligent fire protection.

FlamoX® installation housings for suspended F30 fireprotection ceilings. The FlamoX® system with KAISER AFS-technology protects people and property if a fire starts. When luminaires or loudspeakers are installed in F30 fire-protection ceilings, the housings acquire this fire-protection class and prevent the spread of fire and smoke. This protects escape routes and installation levels in buildings. When you plan with FlamoX®, you plan with safety.

Minutes that count. If fire-protection enclosures do not function quickly enough in an emergency, escape routes can become death traps. If a fire starts, a few seconds can often mean the difference between life and death. If the fire load comes from above or below, the fast-acting insulation layer of the KAISER AFS-technology in the FlamoX® housings reacts immediately to seal the housing safely. The ceiling opening is completely sealed extremely quickly and the S30 fire-protection enclosure is perfect and secure.

www.flamox.de

19 You can find additional information on the products and KAISER fire-protection technology on our website or directly from KAISER.

Preventative fire protection // FlamoX® installation housings

FlamoX . Planning freedom and safety. ®

Trust and control. Safety-relevant products and systems designed to protect human life must satisfy extremely careful checks. Even the smallest error can have catastrophic consequences. We take this responsibility very seriously. The FlamoX® system has been subjected to repeated tests and inspections in accordance with DIN 4102 and has received the following DIBt approvals: Z-19.15-1582 (FlamoX® -S30 H) Z-19.15-1623 (FlamoX® -S30 E) Z-19.11-1583 (fire-protection putty) as well as General Construction Approval Certificate from the Material Testing Institute of North Rhine-Westphalia number P-MPA-E-04-033.3. Approvals also exist for Switzerland, Austria and the Netherlands. We have also applied for approvals for other European countries. One of the hardest tests for the FlamoX® housings was definitely the fire test at MPA-NRW-Erwitte. They were exposed to an extreme fire load from above and below under real-life conditions. We were only satisfied with the results after completion of several tests, and now we back the product 100%. All KAISER products comply with all current EN and DIN standards as well as the statutory regulations. They are manufactured in Germany in an ISO-certified manufacturing process. We leave nothing to chance – especially your safety.

The right system for every situation. The FlamoX® system lets you safely install luminaires and loudspeakers from almost all leading manufacturers. For use in one-layer or two-layer selfsupporting F30 ceilings, with or without insulation, or in suspended ceiling constructions, in connection with ceilings of types I, II or III in accordance with DIN 4102, in a newbuild or as a fire protection upgrade during renovation.

The FlamoX® housings offer the planner maximum design freedom without compromising on safety. The housing system also offers you the free space to make your plans independently of the manufacturer, even during the construction phase.

ABP and DIBt approval

fire-resistance class S30 in accordance with DIN 4102-9

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21 FlamoX®

Additional information on installation housings can be found on our website or directly from KAISER.

Preventative fire protection // FlamoX® installation housings

FlamoX . Save time the safe way. ®

Edge joint Sealing bead

Mounting and installation. Labour time and wages are key factors in efficient construction planning. Installation of the FlamoX® housing is easy – and also economical in every sense of the word. In general, installing the FlamoX® housing only takes a few easy steps. The work steps vary depending on the ceiling structure – one or two layers – and the housing type. The installation steps are also a little simpler for a newbuild than for retrofitting during renovation. In every case, the housing provides sufficient space, convenience and safety for the installation.

FlamoX® - S30 H installation example in a two-layer F30 fire-protection ceiling

Example of FlamoX® - S30 E installation in a two-layer F30 fire-protection ceiling

1. Mark the housing position on the first boarding.

1. Mark the ceiling cut-out.

2. Cut out the ceiling cut-out.

2. Place the auxiliary frame construction in place.

3. Insert the connection cables.

3. Insert the FlamoX® housing.

4. Insert the wired-up housing.

4. Screw the housing to the profile.

5. Apply KAISER fire-protection putty to edge joints and sealing bead.

5. Insert the connection cables.

6. Measure housing position and insert the second boarding layer.

6. Apply KAISER fire-protection putty to the lower edge.

7. Mark and cut installation opening.

7. Screw the first and second boarding layers in place from below.

8. Connect and insert the luminaire or loudspeaker.

8. Mark and cut the installation opening. 9. Connect and insert the luminaire or loudspeaker.

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23 You can find more information and download a complete installation manual on the adjacent website or directly from KAISER.

Preventative fire protection // FlamoX® installation housings

FlamoX - S30 H. ®

For high-voltage/low-voltage halogen luminaires and loudspeakers.

FlamoX - S30 E. ®

For energy-saving lamps (TC) and loudspeakers.

FlamoX® -S30 H. The small, round housing for low-voltage and high-voltage halogen luminaires (with transformers), loudspeakers and other components with a diameter of up to 100 mm and an installation depth of 85 mm. With integrated insulation layer, quick-fit springs (effective from sheet thickness of 12.5 mm upwards) and the mineral fibreboard for the installation opening. A complete system, ready to install, which offers safety in next to no time.

FlamoX® -S30 E. The large, rectangular housing for downlights with compact fluorescent lights, ballast devices and loudspeakers. With sturdy securing plates, four cable entries and large dimensions. Depending on the height of the intermediate ceiling, there are two housing variants: Type 1 with a maximum luminaire installation height of 100 mm, and type 2 for a luminaire installation depth up to 200 mm. The maximum installation opening is Ø 240 mm.

Temperature profile Halogen low-voltage/high-voltage 74,0 °C 62,4 °C

75,0 °C

Luminaire selection Halogen low-voltage/high-voltage

74,2 °C

Temperature profile TC downlight

Luminaire selection TC downlight

Temperature profile TC downlight

29,2 °C 75,2 °C 63,8 °C 71,2 °C 47,0 °C

70,6 °C 65,2 °C

Luminaire selection TC downlight

58,8 °C 90,3 °C 35,1 °C

min. 10 mm min. 20 mm

min. 10 mm

max. 85 mm

Room temperature 23 °C, 35 W Cool Beam

halogen-free

ABP and DIBt approval

TECHNIK

fire-resistance class S30 in accordance with DIN 4102-9

For ceiling installation downlights with TC lamps and loudspeakers Lamp power max. 52 W Use only certified (DIN VDE 0711/ EN 60598) luminaires or those certified with or .

ABP and DIBt approval

halogen-free

Accepts low-loss (low-loss ballast) and electronic (EB) ballast devices. Installation depth max. 100/200 mm Max. Alu installation dimension 290 mm (see sketch)

Use of electronic safety transformers up to 105 VA, max. dimensions 123 x 37 x 26 mm (rounded shape, e.g. PC mouse)

Luminaire installation depth max. 85 mm

125 320 Exit opening max. Ø 100 mm / max. 100 mm

Ø 217

Exit max. Ø 240 mm / max.

500

320

500

240 mm

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fire-resistance class S30 in accordance with DIN 4102-9

120

Room temperature 23 °C, 52 W TC

220

For low-voltage and high-voltage luminaires and loudspeakers Lamp power low-voltage/high-voltage 35 W Cool Beam / 50 W aluminium reflectors Use only certified (DIN VDE 0711/ EN 60598) luminaires or those certified with or .

max. 200 mm

max. 100 mm

25 Our technical consulting service will be happy to answer all your questions about FlamoX® installation housings. Technical hotline: Telephone: + 49 (0) 2355.809.61, e-mail: technik@kaiser-elektro.de

Preventative fire protection // ThermoX® installation housings

ThermoX . Preventative fire protection.

ThermoX . Keeps the heat under control.

The intelligent ThermoX® housing system offers protection against the possibility of fire caused by extremely hot halogen lamps in intermediate ceilings and ceiling areas. In particular, this system protects the moisture barrier foil, a vital part of the airtight building shell.

The extreme heat from halogen lamps can compromise the safety of buildings, material assets and in particular, the people living there. Moisture barrier foils and very dry components, for example insulation materials or wood structures, are in direct contact with these hot lamps.

ThermoX® was developed for the installation of halogen luminaires in wood-panelled and tiled ceilings and also for seamless sub-ceiling constructions such as plasterboard, mineral fibreboards, MDF and plywood with double slats and a layer of insulation above. If you want to install luminaires in new or existing buildings, or to use low or high-voltage lamps, ThermoX® is always the perfect solution for the airtight installation of halogen luminaires in insulated hollow ceilings.

Safety in the form of ThermoX® ThermoX® housings shield all combustible materials. They effectively eliminate the invisible but life-threatening danger and offer preventative protection for people, buildings and materials.

There is a possible risk of fire from the lamps with temperatures in excess of 200°C after the lamps have been switched on for only a short time. The extreme heat can be dangerous to all the materials in the ceiling construction and can cause a catastrophe.

< 80˚C

> 200˚C

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27 Weitere Informationen zu ThermoX®-Leuchtengehäusen finden Sie auf unserer Website oder direkt bei KAISER.

Preventative fire protection // ThermoX® installation housings

ThermoX . Installation variants.

ThermoX® installation housings for slab and tiled ceilings and also seamless sub-ceiling constructions such as plasterboard, mineral fibreboards, MDF and plywood with cross-battening and a covering layer of insulation. Installation can be carried out from above or below (e. g. retrofit installation).

Slab ceiling/installation from above: During the ceiling installation Cut an installation hole and insert the housing from above. The shape of the front part ensures an exact and secure fit in the boarding. After the luminaire has been installed, the opening is completely concealed.

Plasterboard/installation from below: Installation with decorative covering/smoothing Before installation, check that the required installation depth is available. Cut an installation hole, chamfer the bottom edge of the installation hole (countersink), insert the housing from below and fix in place with a fast screw attachment.

Slab ceilings /installation from below: Retrofit installation with decorative covering Cut an installation hole, insert the housing from below and fix in place with a FX4 fast screw attachment. The housing is attractively concealed by the KAISER decorative covering and the luminaire.

Insulation Moisture barrier Cross-battening

Cross-battening size min. 60 mm Plasterboard

Panels

Plasterboard /installation from below: Installation with decorative covering/smoothing Cut an installation hole and chamfer the bottom edge of the installation hole (countersink): Insert the housing from below and fix in place with a fast screw attachment. Mark opening for luminaires and cut. Smooth the joint (close) or simply wallpaper the surface.

Decorative covering

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29 Weitere Informationen sowie eine vollständige Montageanleitung zum Downloaden finden Sie auf nebenstehender Website oder direkt bei KAISER.

Preventative fire protection // ThermoX® installation housings

ThermoX . Reliable technology right down to the smallest detail. ®

You can use our decorative coverings - available in four different finishes and two sizes – to cover the installation in the best possible way when installation takes place from below. Simply clip the decorative covering beneath the luminaire to optimise the design quality of your luminaires, either in the same finish or in contrasting colours.

Luminaire selection

Temperature profile

Luminaire selection

Halogen low voltage (12 V) max.:

48°C

59°C

81°C

43°C

max.:

89°C 56°C

max. 70 mm

max. 65 mm

The intelligent front part can be used on both sides for ceiling cut-outs of 68, 75 and 82 mm. Depending on the installation method, simply turn the front part to ensure that the luminaire always fits tightly. The universal front part (mineral fibreboard) is suitable for variable installation openings up to 86 mm.

74°C

min. 25 mm

The special transformer closing cap is used for easy installation and removal of an electronic transformer and to shield it from the high lamp temperatures. It also provides sufficient space for cables and contains a built-in terminal attachment.

Temperature profile

Halogen high voltage (230 V)

Usable lamps: Cool Beam max. 20 W, Alu reflector max. 35 W

Room temperature 23°C Alu reflector 35 W

Usable lamps: Cool Beam max. 20 W, Alu reflector max. 35 W

Luminaire selection

Temperature profile

Halogen low voltage (12 V) Halogen low voltage (12 V) Halogen high voltage (230 V)

Halogen high voltage (230 V)

x = min. 50 mm

max.:

70°C 76°C 54°C 51°C

71°C

Room temperature 23°C Alu reflector 35 W

77°C 52°C

x x

60 °C

Usable lamps at 'x': Cool Beam max. 35 W, Alu reflector max. 50 W

Room temperature 23°C Alu reflector 50 W

60 °C

Room temperature 23°C Alu reflector 50 W

Ø 120 Max. lamp power 20 W (Cool Beam) 35 W (aluminium reflector) With distance > 50 mm around the housing: 35 W (Cool Beam), 50 W (aluminium reflector), (see graphic above right) KAISER's innovative FX4 quick-fit technology guarantees rapid installation and a secure fit when products are installed from the front. The housing's special plastic is halogen-free, resistant to heat deformation up to 220 °C, and fulfils the hot wire test at 850 °C (VDE 0606/DIN EN 60670).

Only use certified (DIN VDE 0711/ EN 60598) luminaires or those certified or . with Use heat-resistant cable for the secondary side, e.g. N2GMH 2G Use temperature-resistant terminals e.g. T100. Halogen-free Resistant to heat deformation up to 220 °C Fire-resistant up to 850 °C in accordance with VDE 0606/DIN EN 60670 Use of electronic safety transformers permissible up to 105 VA, max. dimensions 123 x 37 x 26 mm (rounded shape: PC mouse)

www.thermox.de

luftairdicht tight

90 80

850˚C

Ø Ø 68, Ø 75, Ø 82

halogen-free

max. Ø 86

31 You can find more information and download a complete installation manual on the adjacent website or directly from KAISER.

Fire-protection technology // Halogen-free and fire-resistant

Halogen-free and fire-resistant

Fire-protection technology // Product summary

Fire protection. Products.

Art-Nr. 9463-01 HWD 90 one-gang box - max. 2 cable entries up to Ø 11.5 mm - Box height 44 mm

Art-Nr. 9463-50 HWD 30 ceiling box - max. 2 cable entries up to Ø 11.5 mm - Box height 44 mm

Art-Nr. 9464-01 HWD 90 one-gang junction box - max. 4 cable entries up to Ø 11.5 mm or one three-phase alternating current up to 5 x 2.5 mm - Box height 54,5 mm

Art-Nr. 9464-50 HWD 30 ceiling junction box - max. 4 cable entries up to Ø 11.5 mm - Box height 54,5 mm

- Cutting hole Ø 74 mm - Screw spacing 60 mm, with device screws - For sheet thicknesses 7 - 40 mm - Packing unit x 10 (applies to both) and support connectors x 5 (only one-gang junction box) - DIN VDE 0606, DIN EN 60670, DIN 49073 - DIBt approval Z-19.21-1788

Always use halogen-free cavity wall boxes when fire-protection measures are very important. This applies to public buildings with a high person volume, schools, hospitals, hotels or event venues. Buildings containing a high concentration of important objects (museums, computer centres etc.) also require increased fire-protection measures. Fire resistance of cavity wall boxes and casings. The fireresistance of cavity wall boxes with VDE test marks is tested with a hot wire test, i.e. without an open flame, at 850 °C (in accordance with VDE 0471 / IEC 695 Part 2-10). It is important to demonstrate that the boxes are self-extinguishing so that a fire cannot start in the cavity wall boxes if a fault occurs in the electrical installation. In addition, it is necessary to comply with the current fire-protection measures for wall construction.

Art. No. 1184-94 F 30-F 90 fire-protection cover

- For uninsulated F30 fire-protection ceilings - F60 fire-protection class with the addition of mineral installation materials in accordance with DIN 4102-17, with Rockwool/Termarock 100 up to F90 - Cutting hole Ø 74 mm - Screw spacing 60 mm, with device screws - For sheet thicknesses 7 - 40 mm - Protection class IP 3X - Halogen-free - DIN VDE 0606, DIN EN 60670, DIN 49073 - DIBt approval Z-19.21-1788

Art. No. 1085-80 Universal opening cutter for plastics

Art-Nr. 9463-15 HWD B15 one-gang box - max. 2 cable entries up to Ø 11.5 mm - Box height 44 mm

Art-Nr. 9463-14 HWD B15 one-gang box - max. 2 cable entries up to Ø 11.5 mm - Box height 44 mm

Art-Nr. 9464-15 HWD B15 one-gang junction box - max. 4 cable entries up to Ø 11.5 mm - Box height 54,5 mm

Art-Nr. 9464-14 HWD B15 one-gang junction box - max. 4 cable entries up to Ø 11.5 mm - Box height 54,5 mm

- For shipbuilding walls with category B15 separators - For sheet thicknesses 7 - 40 mm - Cutting hole Ø 74 mm - Screw spacing 60 mm, with device screws - Packing unit x 10 (applies to both) and support connectors x 5 (only one-gang junction box) - According to DIN VDE 0606, DIN EN 60670, DIN 49073 - US Coastguard

- For shipbuilding walls with category B15 separators - For sheet thicknesses 0,2 - 40 mm - Cutting hole Ø 74 mm - Screw spacing 60 mm, with device screws - Packing unit x 10 (applies to both) and support connectors x 5 (only one-gang junction box) - According to DIN VDE 0606, DIN EN 60670, DIN 49073 - US Coastguard

TYPE APPROVED PRODUCT

- For one-gang/one-gang junction boxes and ceiling boxes - Fire-protection class in accordance with the protection of the ceiling or wall (F30-F90) - F90 function in conjunction with HWD 90 one-gang junction box - F30 function in conjunction with HWD 30 ceiling junction box DIBt approval Z-19.21-1788

- For creating exact entry sizes - For low-voltage cabling of Ø 4 - 7.5 mm - For NYM cabling up to 5 x 2.5 mm2 or 7 x 1.5 mm2 - For NYY cabling 5 x 2.5 mm2 - For DIN EN conduits with external Ø up to 20 mm / Ø 25 mm - With 1/4" chuck size for battery-powered drills

TYPE APPROVED PRODUCT

• Fire-resistant up to 850 °C • Temperature-resistant up to 105 °C • Good electrical insulation • Shock and pressure-resistant • No corrosive substances such as hydrochloric acid gas or hydrogen bromide are released.

halogen-free

850˚C

www.kaiser-elektro.de

33 You will find a complete list of all KAISER products and systems in our current catalogue, which you can order by telephone or e-mail.

Fire protection // Product summary

Fire protection. Products.

Art. No. 9430-01 FlamoX® -S30 H fire-protection housing for low-voltage/high-voltage halogen luminaires 35 W Cool Beam or 50 W aluminium - Made of galvanised plate with insulation layer - For sheet thicknesses from 12.5 mm - For 1 electronic safety transformer up to max. 105 VA rounded shape (PC mouse shape) - External diameters Ø 217 mm, H = 125 mm - Exit opening with Ø of up to 100 mm in square or rectangular cut-out, max. diagonal 100 mm - Luminaire installation height max. 85 mm - Smoke-tight, halogen-free - DIBt approval Z-19.15-1582 - ABP no. P-MPA-E.04-033

Art. No. 9435-01 FlamoX® -S30 E fire-protection housing for energy-saving lamps, lamp power max. 52 W

Art. No. 9435-02 FlamoX® -S30 E fire protection housing for energy-saving lamps, lamp power max. 52 W

- Made of galvanised plate with insulation layer - External dimensions 500 x 320 x 220 mm (L x W x H) - Exit opening with Ø of up to 240 mm in square or rectangular cut-out, max. diagonal 240 mm - Luminaire or loudspeaker installation height max. 200 mm - Smoke-tight, halogen-free - DIBt approval Z-19.15-1623 - ABP no. P-MPA-E.04-033

- Made of galvanised plate with insulation layer - External dimensions 500 x 320 x 120 mm (L x W x H) - Exit opening with Ø up to 240 mm in square or rectangular cut-out, max. diagonal 240 mm - Luminaire or loudspeaker installation height max. 100 mm - Smoke-tight, halogen-free - DIBt approval Z-19.15-1623 - ABP no. P-MPA-E.04-033

Art. No. 1089-00 VARIOCUT universal hole cutter for circular cut-outs from 65-120 mm Art. No. 1089-10 VARIOCUT universal hole cutter for circular cut-outs from 24-68 mm - - - - -

Cutting depth max. 45 mm With hardened metal cutter inserts For cavity wall materials With dust extractor Accepts vacuum cleaner hoses from 31 - 36 mm

MULTI 4000 cutter head hardened cutting points

Art. No. 1084-00/1082-79/1082-86/1082-20 Bi-metallic cutter for ThermoX® housing

Art. No. 1082-10 Cutting hole Ø 35 mm, cutting depth 36 mm - With countersink hole cutter without plate ejector

- Fits all drills with 13 mm chuck 1084-00 cutting hole Ø 74 mm - For rear installation of ThermoX® (Ø 68) 1082-79 cutting hole Ø 79 mm - For rear installation of ThermoX® (Ø 75) 1082-86 cutting hole Ø 86 mm - For rear installation of ThermoX® (Ø 82)

Art. No. 1083-10 Cutting hole Ø 68 mm, cutting depth 36 mm - With countersink hole cutter and plate ejector Art. No. 1084-10 Cutting hole Ø 74 mm, cutting depth 36 mm - With countersink hole cutter and plate ejector

Note! Do not use for installing cavity wall boxes.

Ø Art. No. 9400-05 FlamoX® fire-protection putty

Art. No. 9300-01/02/03 ThermoX® housing for low-voltage and high-voltage luminaires

Art. No. 9300-22 ThermoX® housing with universal front part (mineral fibre)

- For filling joints and gluing slab materials - Type 9400 - Processing time 30 min. - Can be stored for up to 12 months - DIBt approval Z-19.11-1583

- For fixed and swivelling luminaires - Max. installation height low-voltage luminaires 65 mm, high-voltage luminaires 70 mm - Lamp power low-voltage max. 35 W with Alu reflector / 20 W Cool Beam - Lamp power high-voltage max. 35 W with Alu reflector, 20 W Cool Beam - Installed from the front, cutting hole Ø 120 mm

- Time-saving – if not plastered, close joint if necessary - Ceiling exit (Ø) possible up to 86 mm - For fixed and swivelling luminaires - Max. installation height low-voltage luminaires 65 mm, high-voltage luminaires 70 mm - Lamp power low-voltage max. 35 W with Alu reflector / 20 W Cool Beam - Lamp power high-voltage max. 35 W with Alu reflector 20 W Cool Beam - Installed from the front, cutting hole Ø 120 mm

9300-01 Ceiling exit (Ø) 68 mm - Installed from rear, cutting hole – Ø 74 mm

Bi-metallic cutter Ø 120 mm Art. No. 1082-20

Art. No. 1083-74 Hardened metal cutter

- Fits all drills with 13 mm chuck

- For metal plates

- - -

Cutting hole Ø 120 mm For front installation of ThermoX® For cavity wall junction boxes Art. No. 9073-01/-77/-78/-91

- Cutting hole Ø 74 mm - Cutting depth 60 mm

9300-02 Ceiling exit (Ø) 75 mm - Installed from rear, cutting hole – Ø 79 mm 9300-03 Ceiling exit (Ø) 82 mm - Installed from rear, cutting hole – Ø 86 mm

Ø 125 mm

Art. No. 9301-XX - Metal with galvanised or powder coating - Only for interiors Decorative covering (Ø) 68 and 75 mm 9301-01 white (similar to RAL 9016) 9301-02 chrome-plated 9301-03 matt nickel (similar to stainless steel) 9301-04 gold-plated Decorative covering (Ø) 82 mm 9301-11 white (similar to RAL 9016) 9301-12 chrome-plated 9301-13 matt nickel (similar to stainless steel) 9301-14 gold-plated

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Art. No. 9300-41/42/43 Front parts Art. No. 9300-93 Universal front part, single - Mineral fibre - Ceiling exit (Ø) up to Ø 86 mm possible

- Available as a single part for retrofitting or as a spare part 9300-41 Ceiling exit (Ø) 68 mm 9300-42 Ceiling exit (Ø) 75 mm 9300-43 Ceiling exit (Ø) 82 mm