Installation_in_concrete

Concrete Construction Installation

KAISER products have offered a reliable basis for good electrical installation since 1904. Product innovations, which have often been developed for you, set standards in the industry. Not infrequently, the results of KAISER research and development have become the standard for all manufacturers.

Naturally, KAISER product manufacture does not only work in accordance with these self-imposed standards, but is of course ISO certified, which ensures consistent product quality year in year out.

KAISER electrical installation for on-site mixed concrete and prefabricated concrete

It goes without saying that meeting delivery deadlines, excellent customer service and an optimal price/performance ratio are also matters of great importance to us.

Installation in concrete.

Electrical installation systems for vertical and horizontal production.

Work with a strong brand - your work can only benefit as a result.

Would you like more information?

Technical consultancy services If you have any questions arising from day-to-day use of the housing, do not hesitate to contact the KAISER technical hotline. If you need any assistance on the building site, we can arrange a date and time to visit you. We can either send our own employees or your regional representative to visit you in such cases.

Technical advice: Phone: + 49 (0) 2355.809.61 E-mail: technik@kaiser-elektro.de

© KAISER GmbH & Co. KG.2007/ 08

Planning software for electrical installation in concrete construction A planning tool with which you can provide your CAD design drawings for electrical installation in concrete construction with production-oriented graphic symbols and clear legends by means of simple “drag-and-drop”. You can find out more about our planning software on pages 46 and 47 of this brochure or by inquiring directly with us.

Technical advice: Phone: + 49 (0) 2355.809.82 E-mail: verkauf@kaiser-elektro.de Download at: www.kaiser-elektro.de >> Info-Service >> Downloads

kai0408loGB2

Technical information We will be pleased to send you information from application brochures and product catalogues right through to installation instructions on request. Simply call our info hotline or order or download the desired information online.

Ordering: KAISER info tel.: + 49 (0) 2355.809.61 KAISER info fax: + 49 (0) 2355.809.21 E-mail: verkauf@kaiser-elektro.de Internet: www.kaiser-elektro.de >> Info-Service

Photo sources: KAISER archive / headlineWerbeagentur.de archive / Daimler-Chrysler AG / fotolia / michaelrasche.com / panthermedia / thomasmayerarchive.de

KAISER GmbH & Co. KG Ramsloh 4 · D-58579 Schalksmühle Tel.+49(0)23 55 . 8 09 . 0 · Fax +49 (0) 23 55 . 8 09 . 21 www.kaiser-elektro.de · info@kaiser-elektro.de

Broschuere Betonbau_rz.indd II-III

01.04.2008 16:03:15

Installation in Concrete

Concrete construction procedure.

In residential and non-residential construction alike, the high planning certainty and efficiency of the concrete construction procedure has been prized for a long time. Short construction times, a high degree of prefabrication, a high level of design freedom and accurately predictable costs — these are the advantages of concrete construction with its different types of formwork and production techniques.

The range of application of concrete spans non-residential construction (schools, administrative buildings, industrial buildings) and residential construction. The concrete is processed in the onsite mixed concrete procedure or industrially prefabricated.

The great versatility of concrete as a construction material along with its favourable physical properties make it the most widelyused construction material in commercial construction.

The KAISER concrete construction systems for on-site mixed concrete and prefabricated concrete offer you planning, costing and installation security. They are robust, keep their shape and create the free space that is essential for professional design, planning and installation. The components of the modular systems guarantee quick and continuous installation from the installation opening for consumers to the electric circuit distributor. With the reliable support systems, you can be assured that the planned installation spaces will fit perfectly even after the concreting. The flexibility offered by our systems assures you the perfect solution for every installation job. Our planning assistants and technical consulting service will be glad to provide assistance from the planning to the implementation of your construction project.

Architecture and technology.

Contents Electrical installation in concrete construction Intelligent solutions for every situation.

Page 04

Concrete construction / Technical fundamentals

Page 06

Installation types / KAISER installation systems

Page 08

The product range / The secure foundation

Page 10

On-site mixed concrete / Technical fundamentals

Page 12

On-site mixed concrete / Wall installation

Page 14

On-site mixed concrete / Ceiling installation

Page 16

On-site mixed concrete / Universal installation housing and junction boxes

Page 18

On-site mixed concrete / Wall-ceiling transitions

Page 20

On-site mixed concrete / Mounting

Page 22

Prefabricated concrete / Technical fundamentals

Page 24

B2

/ Prefabricated concrete / Concrete construction system Prefabricated concrete /

B2

Page 26

/ Support technology Page 28

B2

/ Prefabricated concrete / Conduit interconnectors / Mounting

Page 30

Prefabricated concrete / Ceiling slab boxes

Page 32

Prefabricated concrete / Wall-ceiling transitions

Page 33

Product summary / Concrete construction product range

Page 34

Service / [K.SYS] Electrical planning software

Page 46

02

03

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 2-3

With the [K.SYS] planning software, we offer you useful planning support for on-site mixed concrete and system building construction. (see also page 46).

Further information on KAISER installation systems for concrete construction is available online or directly from KAISER (see also reverse). Technical advice: Phone: +49(0)2355.809.61

01.04.2008 16:04:17

Installation in Concrete

Electrical installation in concrete con struction. Intelligent solutions for every situation.

KAISER installation systems for concrete construction are adapted to the requirements of the relevant production technique as well as those of modern building installation. Many of the products for on-site mixed concrete shown here can also be used in prefabrication.

For the installation of lights and loudspeakers in concrete ceilings and walls, KAISER has a special installation housing product range. The KompaX® and HaloX systems offer the optimal housing for all on-site mixed concrete or concrete finished part requirements. Further information on this product range is available at www.kaiser-elektro.de or by calling our technical hotline.

Our modular product ranges include a wide range of one gang boxes for conventional switch installation as well as switch installation with BUS technology, ceiling exits for smoke detectors, motion detectors and pendant lights, installation housing for the installation of a great variety of devices such as displays, recessed lights and loudspeakers and an installation system for professional conduit laying.

The systems have been tried-and-tested for decades and offer efficiency and certainty for architects, planners and fabricators in the on-site mixed concrete process and in prefabrication, wall and ceiling, horizontal and vertical processing.

04

05

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 4-5

For further information on KAISER installation systems for concrete construction, request the “Free space” and “Installation spaces” brochures. Technical advice: Phone: +49(0)2355.809.61

The KAISER product range for on-site mixed concrete and prefabricated concrete can be found on pages 34-45.

01.04.2008 16:04:38

Installation in Concrete // Technical Fundamentals

Concrete construction. On-site mixed concrete and prefabricated concrete.

All components used in concrete construction must be capable of bearing mechanical, thermal and chemical loads.

One gang boxes and one gang junction boxes as well as empty conduits for feed lines are mounted on the formwork before walls and ceilings are cast. This technology places heavy demands on the load-resistance capability of the installation system, which must withstand the pressure from the concrete flowing into the formwork as well as the subsequent compacting process.

The installation material must also cope with large temperature differences, which—depending on the respective circumstances— can range from minus 5°C to plus 100°C. The materials must also be resistant against formwork oils, waxes, grease, concrete additives and much more. The KAISER concrete construction material i specially designed for these requirements and securely withstands any loads which arise.

The on-site mixed concrete construction method is mostly used when large parts and areas have to be processed. In this case, the concrete mix (either delivered or mixed on-site) is filled into the formwork prepared with reinforcement and installation components and then sealed. After the concrete has set, the formwork is removed and the walls or ceilings are finished.

In the case of on-site mixed concrete, wooden formwork is mostly used. These may be coated with plastics or synthetic resins.

The boxes are mounted on the formwork by simply nailing them on, which ensures a secure hold. Mounting on steel formwork is generally performed with expanding dowels by means of magnets, adhesive foil or hot glue.

In the case of adhesive or magnet mounting and vertical processing, the support pieces must be used for the opposing formwork.

For the installation of boxes on the opposing formwork, the support system on the working formwork ensures a secure hold when concreting.

The prefabrication construction method, which is particularly useful for the series production of individual pieces, involves full or prefabrication in concrete factories.

The finished parts are particularly useful due to high efficiency resulting from short assembly times, weather-independent manufacturing and the consistent quality of the ceiling and wall pieces. The high mechanization in horizontal production on steel formwork tables ensures precise and quick production runs.

The mounting and attachment of an installation system on the steel formwork must be precise, safe and quick. One is working with magnets or mainly hot glue here, and every second counts.

KAISER also offers a practical system for prefabricated concrete with various attachment and support options, guaranteeing a smooth process.

06

07

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 6-7

You can find further information on KAISER installation systems for concrete construction in the product summary or in our full catalogue (see also reverse).

01.04.2008 16:07:00

Installation in Concrete // Installation Types

KAISER concrete construction insta llation systems. For every type of electrical installation.

Installation zones and types are defined in DIN 18015-3.

The zones provide horizontal and vertical guidelines on cable routing in walls, whereas no regulations exist for ceilings and floors. The installation itself is divided up into three basic installation types: 1. Installation with one gang boxes and junction boxes 2. Installation with one gang junction boxes 3. Installation with distribution casings

KAISER offers complete product ranges for each of these three types for on-site mixed concrete and prefabricated concrete.

In addition to the abovementioned basic products, our product ranges feature diverse solutions for complete wall, floor and ceiling installation in concrete.

One gang boxes for vertical and horizontal concrete production are also available for international markets. Alongside the comprehensive concrete construction product range according to VDE for the German standard, KAISER offers installation boxes according to British, Swiss, Italian and American standards. These product ranges are also supplemented by accessories such as robust support elements. (see pages 44-45).

1. Installation with one gang boxes and junction boxes

2. Installation with one gang junction boxes

3. Installation with distribution casings

A junction box is placed at each connection point, from which cables are run to the one gang box and to the next junction box.

The junction boxes for this are located in the upper horizontal installation zone.

Only one gang boxes with additional box volume (to accommodate connector terminals) are used here. The advantage of this installation type resides in the fact that the electrical device can be checked at any time without damaging the wall surface by simply taking out the piece of electrical equipmente.g. switch, socket).

A cable is run to the central distribution casing from every piece of electrical equipment and every exit. This installation is used, for example, in administrative buildings, since when changing the room arrangement the electrical installation can be adapted to the new requirements simply by changing the wiring in the central distribution casing.

08

09

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 8-9

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:07:11

Installation in Concrete

KAISER concrete construction insta llation systems. The secure foundation in wall, floor and ceiling.

KAISER installation systems for concrete construction are developed specially for the requirements of the individual field of application and are suitable for both the on-site mixed concrete procedure and prefabrication. Furthermore, the B2 product range addresses the special requirements of horizontal prefabrication.

For wall and ceiling installation, the KAISER concrete construction product range offers one gang boxes and one gang junction boxes, ceiling and wall light connection boxes, universal installation housing, large conduit boxes, distribution casings and much more. The KAISER system for concrete construction has proved itself as a quick-to-install and reliable system.

10

11

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 10-11

Further information on KAISER installation systems for concrete construction is available on our website or directly from KAISER. Technical advice: Phone: +49(0)2355.809.61

The KAISER product range for on-site mixed concrete and prefabricated concrete can be found on pages 34-45.

01.04.2008 16:08:31

On-Site Mixed Concrete // Fundamentals

On-site mixed concrete. The KAISER installation system.

11 6

7

12

5

10

3 3 4

8

4

2

9

1

The modular KAISER system can be used universally for all concrete construction procedures and formwork types. The individual modules are perfectly coordinated, guaranteeing precise planning and problem-free processing with future-proof installation. Robust support and connection pieces along with comprehensive accessories and tools round off the practice-oriented product range.

The installation of the boxes and junction casings is performed with empty conduits for the feed lines. Together with these conduits, the boxes and casings form a closed system.

All connections between the multi-piece products as well as with conduits and cables are precisely coordinated. The connection openings are produced with KAISER tools so that the stability and absolute tightness of the whole system is ensured and no foreign body or concrete can get into boxes, casings or empty conduits.

12

1 Wall and ceiling transition 90째 2 One gang box for 3-phase supply connector 3 One gang junction box with abutment and support conduit 4 One gang box with abutment and support conduit 5 Wall light connection box 6 Ceiling connection box 7 Ceiling box 45째 8 Potential equalisation casing 9 One gang box and one gang junction box with support conduit 10 Junction casing with abutment and support conduit 11 Wall and ceiling transition 30째 12 Ceiling strip (ceiling exit) 13 Conduit bend support

13

The KAISER colour system facilitates processing and installation and provides safety in every construction phase. The colour coding ensures simple and optimal visual inspection, e.g. of ceiling formwork. Even in the case of large surfaces, you can check that all boxes have been sealed with the correct rear part at a single glance.

Green: Front rings to be attached to the formwork, plaster skin to be removed when the formwork is removed.

Yellow: Box and casing rear parts for wall installation, with support piece holder.

Red:

Box rear parts for ceiling installation, with or without thread for the light hook holder.

Gray:

Intermediate parts in boxes, fixing accessories, etc.

13

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 12-13

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:08:53

On-Site Mixed Concrete // Wall Installation

On-site mixed concrete. Wall installat ion.

For wall installation, a comprehensive range of one gang boxes and one gang junction boxes is available. You can thus prepare the installation quickly and precisely for all types of flush-mounting inserts such as switches, sockets and LED lights. With the simple plug system, any combinations you like can be created in no time.

The support system stabilizes the components in the vertical formwork. One gang boxes, mounted on the working formwork with dowels or nails, require no further securing unless extreme loads are expected. Boxes or casings, attached with magnets or hot glue, must be supported on the second formwork side. If no boxes or casings are intended on the working formwork (e.g. on an exterior wall), but rather on the opposing formwork side, abutments can be mounted on the working formwork and the required distance achieved by means of support pieces or conduits.

Length of the support pieces. (e.g. vertical formwork) General formula: C = A - (B1 + B2) Example: A - Wall thickness = B1 - Standard article thickness for one gang box = B2 - Standard article thickness for abutment =

C - Length of support piece = 157 mm (200 mm - 43 mm)

A B1

Combination in accordance with DIN Single row combination The combination distance for one gang boxes or one gang junction boxes is 71 mm (DIN 49075). To achieve the 91 mm distance for separated low voltage covers, distancing piece 91 is used.

71

91

D

91 71

91

71

B2

E

F

91

91 91

A - Wall thickness B - Standard article thickness C - Length of support element D - Working formwork E - Travel F - Opposing formwork

Installation options for boxes on the working and/or opposing formwork. The attachment and securing of boxes is performed with abutments and support pieces, which fix the boxes securely in place under tension (spring travel).

71

71 71 71

C

Multiple-row combinations.

In multi-row installations, the rows are separated (multi-row cover frame) using distance piece 91. (spacing between rows 91 mm)

71

200 mm 38 mm 5 mm

71 71 A: Box on opposing formwork with abutment on working formwork.

B: Opposing boxes with support piece at distance.

14

C: Box with magnet or hot glue with support piece.

15

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 14-15

Further information on KAISER “Installation systems for concrete construction� is available online or directly from KAISER (see also reverse). Technical advice: Phone: +49(0)2355.809.61

Information on mounting the installation systems can be found on page 22.

01.04.2008 16:09:23

On-Site Mixed Concrete // Ceiling Installation

On-site mixed concrete. Ceiling insta llation.

The ceiling pieces guarantee stable and precise-fit installation openings with minimum effort. For this purpose, our product range offers various installation boxes with flexible conduit insertion options. Screw-in, fully-insulated light hooks provide secure stabilization. Exits with openings of Ø 35 mm or Ø 60 mm always provide sufficient space for your installation.

The ceiling junction boxes offer a lot of space for connections and 8 markings for conduit insertion up to Ø 25 mm. The cap nut integrated in the rear part enables the affixing of a light hook in accordance with VDE 0606 (100N).

The small ceiling boxes can be used, for example, as domed boxes for intermediate walls.

The product range distinguishes itself by virtue of the diverse impact couplings for various conduit diameters as well as the integrated conduit limitation and lock.

The various front rings provide exit openings of Ø 35 mm, Ø 48 mm or Ø 60 mm and the attachment of a fully-insulated light hook in accordance with DIN EN 60670-21. The one-piece box features a stable, universal screw surface for smoke detectors, surface-mounted lights, pendant lights, presence detectors and much more.

48 Ø85

Ø60

Ø35

• Open impact coupling quickly and easily with a single hammer • Combination insert for corrugated and coated conduits M20/M25 in one opening Open with the stroke of a hammer

The innovative KSK (Kaiser impact coupling) technolo• Integrated conduit limitation gy is the new KAISER standavoids the interior shortening of ard for installations in concrete the conduits construction and was devel• Conduit lock provides a stable oped for everyday use on hold when concreting building sites.

M20/M25

Insert M20/M25 conduits

Combination insert M20

Combination insert M25

The impact couplings provide highest levels of extraction safety. The conduit entries are above the first reinforcement so that reinforcement cuts can be avoided.

The large-area junction casing with its impact couplings and wide range of accessories (such as upper frame and sealing cover) is also suitable for damp locations.

M20 - M40

A single hammer stroke opens the impact couplings for ceiling boxes and junction casings. For the attachment to wooden formworks, the two-piece boxes with a green front ring along with the one-piece grey boxes and the junction casings are simply nailed on and stay tightly and securely in place throughout the entire construction phase.

16

17

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 16-17

The KAISER product range for on-site mixed concrete and prefabricated concrete can be found on pages 34-45.

Information on mounting the installation systems can be found on page 23.

01.04.2008 16:10:14

On-Site Mixed Concrete // Installation Housing

On-site mixed concrete. Universal ins tallation housing and junction casings.

Universal installation housing for displays, reading devices, intercoms, access controls, control units, LED lights, loudspeakers or as empty housing for future installations. KAISER housings always provide the space you need, in walls and ceilings.

The large-area junction casings are ideal for use as traction or loop casings, distribution casings or installation housings. With a variety of different sizes and conduit entries, the casings are indispensable in commercial buildings, in which many cables and large cross-sections are used. These casings, which are partly prefabricated with nails, are available with a variety of sealing covers and also in damp room format.

The integrated mineral fibreboard of the installation housing enables individual installation openings and provides installation space for a great variety of devices in walls and ceilings. The interior support conduit stabilizes the housing when concreting.

With the telescopic support, distances between the installation housing, working formwork and opposing formwork can be bridged easily in a continuous, stable and secure manner.

The large-area casing range was specially developed for on-site mixed concrete and distinguishes itself by virtue of the stability of the large-volume casings and the variety of conduit entries (Ă˜ 2 0 mm – Ă˜ 63 mm).

18

19

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 18-19

The KAISER product range of universal installation housings can be found on page 42.

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:12:04

On-Site Mixed Concrete // Wall-Ceiling Transitions

On-site mixed concrete. Wall-ceiling transitions.

Connections, transitions and exits can be mounted simply and precisely and create the perfect basis for a safe and precisefit cable entry. A wide range of options is available for wall and ceiling transitions to allow conduits to be connected or to act as ceiling exits. End and transition bushes (straight or bent) as well as ceiling strips for conduits with a diameter up to 40 mm for variable feeding into dry walls.

Wall and ceiling transition with end and transition bushes.

Wall and ceiling transition with ceiling strip.

Feeding a lightweight wall with the wall and ceiling transit 30°.

Ceiling or wall exit with the wall and ceiling transit 30°.

The building-site tried-and-tested wall-ceiling transitions, the end and transition bushes (straight or bent) and the ceiling strips for conduits up to Ă˜ 40 mm provide a secure hold. All elements of the KAISER concrete construction range are coordinated with one other and guarantee safe cable routing.

For precise-fit floor exits, KAISER offers stable conduit supports and conduit bend supports. For laying cables via the plain concrete ceiling in installation levels or for precise-fit feeding in cavity walls, these components enable perfect stabilization and secure laying for empty conduits on the floor formwork.

Connection between wall and floor under top plaster layer.

Conduit supports and conduit bend supports are simply nailed or screwed onto the wooden formwork.

Exit via plain concrete ceiling or suspended ceiling.

20

21

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 20-21

The KAISER product range for wall and ceiling transitions can be found on pages 35-36.

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:13:24

On-Site Mixed Concrete // Mounting

On-site mixed concrete. Mounting and installation.

The practice-oriented KAISER systems can be precisely and firmly fixed to every formwork type, whether on a ceiling or wall.

The various mounting options—from the simple and quick nailing or screwing to wooden formwork using an expanding dowel and adhesive mounting—will delight every user. Some products are already prefabricated with nails

and the modular, multi-piece systems can be easily combined.

Regardless of whether you are mounting a one gang box or a large installation housing, on the working or the opposing formwork, working horizontally or vertically, KAISER systems always offer you the quick, effective and safe solution.

Useful accessories and tried-and-tested tools make mounting and installation with our products easier for users. The helpful system tools were developed from practice for practice. Professional hole cutters, punches and insulation stripping pliers ensure that your work will always be enjoyable.

Simple mounting of the front ring on the formwork with a suitable mounting system.

The rear parts with conduit or cable are clipped onto the front ring.

Simple and quick mounting of the front ring on the wooden formwork using nails.

The conduit entries are quickly opened with the KAISER punch.

The concrete installation boxes or casings are easily opened with a hammer.

The universal conduit entry is opened with a single hammer stroke.

The ceiling boxes with impact couplings do not require any special tools. The various conduit entries can be easily affixed with a hammer and give the conduits a secure hold. The installation boxes or the junction casing sit just as securely on the formwork and maintain their exact position even when concreting.

Now up to four conduits (M20 or M25) can be inserted.

22

Ceiling boxes with impact couplings are quickly and securely mounted and installed.

23

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 22-23

For support conduits for the mounting of one gang boxes on the opposing formwork or opposite boxes as well as the calculation formula, see page 15.

KAISER system tools for electrical installation in concrete construction can be found on page 39.

01.04.2008 16:14:19

Prefabricated Concrete // Technical Fundamentals

Prefabricated concrete. Installation systems.

1 5

2

7

1 2 3 4 5 6

Oval funnel Wall-ceiling transition 90º Universal installation housings B² one gang junction box 70 Ceiling slab large box 115 B² one gang junction box 50 with extension element 7 Large panelled ceiling box 105

3

4

4

6

Maximising the efficiency of prefabrication in concrete construction depends first and foremost on the throughput times of production. The set-up times for reinforcement and electrical installation play a large role here—particularly in computer-controlled plants with circulation systems. The quality of the pre-installation and consequently the cost-reduced further work (installation) in walls and ceilings is critical for further processing on the building site where the concrete is mixed.

24

The KAISER prefabricated concrete product range consists largely of the B2 system with one gang junction boxes and special ceiling slab boxes. This prefabricated concrete product range is supplemented by intelligent products for conduit installation, such as wall-ceiling transitions and the oval funnel for quicker wall-mounting.

In addition to these products, which were specially developed for prefabricated concrete, all KAISER on-site mixed concrete products can also be used for prefabricated concrete.

25

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 24-25

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:15:51

Prefabricated Concrete // B2 Concrete Construction System

Prefabricated concrete. System B2.

71

26

If the boxes are connected at the back, a press-stud connection with an audible click ensures a secure hold.

83,5

The boxes are clipped together by shaped connectors at a standardised combination distance of 71 mm.

48,5

With only a few system components, you will soon have a full grasp on all tasks for electrical installation in wall and ceiling manufacture. These components are: three one gang junction boxes, the extension panels, the abutment, the conduit connectors, the wall-ceiling transitions and, last but not least, the magnetic wash and the plaster compensation ring. With these self-explanatory products, working with the B2 program is quickly mastered, stockkeeping is rationalised and errors are eliminated.

The rectangular installation boxes with their hinged covers provide more volume than conventional boxes, and the onepiece construction form saves you timeconsuming assembly. 8 or 4 entries for DIN EN conduits of 20 mm to 40 mm diameter enable the use of various conduit supports or conduits. Various options for wiring the boxes up to each make for simple installation. All one gang junction boxes are, depending on formwork mounting possibilities, available with or without plaster skin, the 70 and 50 sizes also with KAISER special adhesive for direct, residue-free gluing on the steel table.

68,5

The B2 concrete construction system was specially developed for the requirements of wall and ceiling manufacture in a horizontal steel formwork. B2 has such a simple and practical design that it saves a great deal time thus also results in significant cost savings.

71

71

27

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 26-27

The KAISER product range for the B2 concrete construction system for prefabricated concrete can be found on pages 43-44.

01.04.2008 16:16:22

Prefabricated Concrete // B2 // Support Technology

Prefabricated concrete. B2 support technology.

Connected crossways, the pieces provide stable and nondeforming support.

A wide range of possibilities for adjusting the installation height.

Different installation heights can be created in 10 mm increments.

Connect the universal extension element and the one-gang junction box with the pressstud connection.

With B2, almost every combination imaginable can be achieved with the individual components. For example, you can take any wall thickness — in 5 mm or 10 mm increments — and insert the one gang junction boxes so that they fit precisely. Single boxes, which should be installed overhead on the formwork table, can also be positioned such that they are stable and do not deform with the aid of the extension elements and the abutment. With the distance piece 142, combinations can be realized for the separate covering of different voltage types or to avoid wall weakening due to offset installation(e.g. for noise, stability or fire protection reasons).

The correct height is achieved through the simple fitting together of the two halves.

Examples for wall thicknesses 160 mm – 230 mm: 230 mm 220 mm 200 mm

71

142

160 mm

28

29

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 28-29

The KAISER product range for the B2 concrete construction system for prefabricated concrete can be found on pages 43-44.

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:17:00

Prefabricated Concrete // B2 // Conduit Interconnectors // Mounting

Prefabricated concrete. B2 conduit int erconnectors and mounting methods.

Conduit connector Ø 32/40

With just a single hand movement, you can open the one gang boxes with the B2 system conduit connectors and mount the connector at the same time. The stable and secure holder, with its flexible clip nose that connects both rigid and flexible conduits securely to the one gang box, is available for conduits with Ø 20/25 mm and Ø 32/40 mm. The completely robust and tight connection even withstands the low and high frequency vibrations of the formwork tables and thus ensures security against slipping and prevents the installation openings from filling up.

For the different mounting possibilities, KAISER offers different box types. The closed (with plaster skin) and the open (without plaster skin) one gang boxes were developed as practice-oriented solutions for daily use in the concrete plant. The boxes are partly prefabricated with special adhesive, which provides a completely secure hold and can be removed from the formwork table without leaving a residue. The other boxes and components are designed for shock-resistant mounting with magnets (adhesive force up to 900 N) as well as hot glue or adhesive foil.

Insert the tip of the conduit connector in the marked position…

KAISER special adhesive: applied at the factory.

Conduit connector Ø 20/25

Clip the conduit connector into the box...

...and simply push down to punch out the marking cleanly.

...and turn the conduit connector with pressure until the marking is cut out.

30

KAISER adhesive foil: for one gang junction boxes with plaster skin.

KAISER B2 magnetic wash: secure and reusable with boxes without plaster skin.

Hot glue: suitable for all versions with plaster skin.

31

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 30-31

The KAISER product range for the B2 concrete construction system for prefabricated concrete can be found on pages 43-44.

01.04.2008 16:18:08

Prefabricated Concrete // Ceiling Boxes // Transitions

105 mm

Prefabricated concrete. Ceiling slab boxes and wall-ceiling transitions.

+/- 1 cm

+/- 2 cm

The large panelled ceiling boxes were developed specifically for industrial production. With two different fitting heights of 105 and 115 mm, they are designed for the specific requirements of works installation and the different space frame heights as well as for maximum installation space. In the concrete plant, the boxes are fixed to the formwork table with hot glue

Ceiling slab box in 105 mm or 115 mm fitting height.

or double-sided adhesive foils and cast. In contrast to on-site mixed concrete ceilings, the conduits are laid after the cranelaying of the panelled ceiling pieces on the building site. To this end, the screw-down covers of the boxes are removed in order to make the precise-fit openings with a KAISER punch in the upper area of the boxes for the conduits and to connect the conduits to the boxes. Even if the fitting of an installation box was omitted during the industrial production or further installation boxes are to be retrofitted, this is still possible. The one gang box can be installed at a later stage in a cored hold of Ø 65 mm in the prefabricated ceiling.

For wall-ceiling transitions, KAISER offers a range of options.

The 90° bend facilitates the pulling in of cables and is suitable for exits above the plain concrete ceiling or for suspended ceilings.

By virtue of its installation height, the wall-ceiling transition 90° is ideal for panelled ceilings. The straight version features an integrated measurement strip. The required distance from the formwork can be fixed in 5 mm increments. Both versions are available for Ø 25 mm conduits, with protective covers and with or without adhesive.

One gang box for retrofitting in the panelled ceiling.

Wall-ceiling transitions as wall exits or as connection pieces between prefabricated pieces.

120 mm 100 mm 80 mm 60 mm 40 mm 20 mm 0 mm Ø 60 mm

Ø 60 mm

The oval funnel simplifies the joining of individual prefabricated components. It provides a tolerance compensation of 2 or 1 cm and ensures a secure insertion of M20 and M25 conduits. The oval funnel can be mounted on steel formworks with hot glue. In the case of wooden formworks, it can be fixed to the auxiliary formwork or formwork edging with nails or wood screws. During mounting, the oval opening is closed with a hinged cover to prevent concrete flowing in during concreting.

Ø 60 mm

Ø 48 mm

Ø 60 mm Ø 35 mm

Ø 60 mm

Ø 60 mm Ø 35 mm

Ø 60 mm

Ø 60 mm Ø 35 mm

The oval funnel compensates tolerances of up to 2 cm (lengthwise) or 1 cm (crosswise).

Ø 60 mm Ø 35 mm

32

33

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 32-33

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:19:09

Installation in Concrete // Product Summary

On-site mixed concrete.

Article No. 1255-40 One gang box - Fitting height 53 mm - 2-piece, 4 screw domes for device attachment, spacing 60 mm - 2 markings for cables and DIN EN conduits up to Ø 25 mm Article No. 1255-43 One gang box - Fitting height 41 mm - 2-piece, 4 screw domes for device attachment, spacing 60 mm - Rear part without holder for support conduit - 2 markings for cables and DIN EN conduits up to Ø 16 mm

Article No. 1260-40 One gang junction box Article No. 1265-40 One gang junction box - Fitting height 77 mm - 4 screw domes for device attachment, spacing 60 mm - 3-piece - 8 markings for cables and DIN EN conduits up to Ø 25 mm

- Fitting height 74 mm - 4 screw domes for device attachment, spacing 60 mm - As large conduit box - 2-piece - 2 markings for cables and DIN EN conduits up to Ø 32 mm - 2 markings for cables and DIN EN conduits up to Ø 25 mm

Article No. 1295-02 Junction casing 128 x 128 x 75 mm -

For terminals up to 6 mm2 2-piece with locking connection Mounting screws spacing 2 x 83.5 mm Possible EN conduit sizes per entry field: 4 x Ø 16 mm, 3 x Ø 20 mm, 1 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm

Article No. 1296-02 Junction housing 180 x 180 x 79 mm

Article No. 1297-02 Junction casing 250 x 220 x 77 mm

- For terminals up to 16 mm2 - 2-piece - Possible DIN EN conduit sizes per entry field: 4 x Ø 16 mm, 4 x Ø 20 mm, 1 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm - For max. 2 circuits, use separator wall

- For terminals up to 16 mm2 - 2-piece - Possible DIN EN conduit sizes per entry field: 6 x Ø 16 mm, 3 x Ø 20 mm, 2 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm - For max. 3 circuits, use separator walls

Article No. 1296-20 Separator wall

Article No. 1259-04 Distance piece 91 - For separate covers for antenna sockets in combinations with sockets without electric shock protection - For multiple row combinations - Suitable for one gang boxes, one gang junction boxes, abutments

Article No. 1248-40 Wall light connection box - Fitting height 53 mm - 2-piece - Space for 3 connector terminals and corresponding cables - 2 markings for cables and DIN EN conduits up to Ø 25 mm - Not to be used as junction box

Article No. 1273-43 Conduit sealing stopper

- For junction casings for electrical circuit separation - Can be retrofitted - Halogen-free - For casing size 180 x 180 mm

Article No. 1276-40 One gang box PERILEX® -

Fitting height 61 mm One gang screw spacing 67 mm 2-piece For cables and DIN EN conduits up to Ø 25 mm - With 2 countersunk screws Ø 4 mm, length 16 mm - For the use of PERILEX® inserts 16 A

Article No. 1297-20 Separator wall - For junction casings for electrical circuit separation - Can be retrofitted - Halogen-free - For casing size 250 x 220 mm

- For sealing off conduits - Halogen-free - For DIN EN conduit nominal size 20, outer Ø: 20 mm Article No. 1095-93 Sealing cover - For casing size 128 x 128 mm Article No. 1096-93 Sealing cover - For casing size 180 x 180 mm Article No. 1097-93 Sealing cover - For casing size 250 x 220 mm

Article No. 1273-44 - For DIN EN conduit nominal size 25, outer Ø: 25 mm Article No. 1273-45 - For DIN EN conduit nominal size 32, outer 32-mm Ø

B

B

A

A A

B

(A) Article No. 1297-75 Potential equalisation casing 16²

Article No. 1275-40 One gang box CEE -

Fitting height 61 mm One gang screw spacing 67 mm 2-piece For cables and DIN EN conduits up to Ø 25 mm - With sealing ring for protection class IP 34 as well as 2 round headed screws Ø 4 mm, length 20 mm - For the use of CEE equipment inserts 16 A

Article No. 1276-70 Junction box -

Fitting height 61 mm With cover and cover screws Cover screw spacing 67 mm 2-piece For cables and DIN EN conduits up to Ø 25 mm

Article No. 1276-71 - Without cover and cover screws

- With potential equalisation rail, protected against corrosion - Incl. sealing cover (not shown) - Fitting dimensions: 250 x 220 x 77 mm - Connection options: 1 circular conductor Ø 8-10 mm, 1 flat strip up to 30 mm wide, 7 cables up to 162, single- and multi-wired (B) Article No. 1295-73 Potential equalisation casing 10² - With potential equalisation rail, protected against corrosion - Incl. sealing cover (not shown) - Fitting dimensions: 128 x 128 x 75 mm - Connection options: 1 circular conductor 6 - 162, also uncut, 6 cables 1.5 - 102 (for bathrooms and similar rooms)

B

C

(A) Article No. 1204-24 End and transition bushes

(A) Article No. 1270-00 Conduit and cable distance piece - Attachment to formwork via expanding dowels, nails or screws - Halogen-free - For fixing cables and conduits to the formwork (B) Article No. 9060-95 Conduit and cable binders for 1270-00

- 2-piece, for wall and ceiling angles 1201-02 - For DIN EN conduits with outer Ø 20.0 mm Article No. 1204-34 - 2-piece, for wall and ceiling angles 1201-04 - For DIN EN conduits with outer Ø 25.0 mm Article No. 1204-29 - 2-piece, for wall and ceiling angles 1201-07 - For DIN EN conduits with outer Ø 32.0 mm (B) Article No. 1203-28 End and transition bushes - 1-piece, for DIN EN conduits with outer Ø 40.0 mm

34

(A) Article No. 1201-02 Wall and ceiling transition 30° - For art. no. 1204-24 (B) Article No. 1201-04 - For art. no. 1204-34 (C) Article No. 1201-07 - For art. no. 1204-29 A - C: For use with end and transition bushes only

35

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 34-35

Products for on-site mixed concrete can also be used for prefabricated concrete.

01.04.2008 16:20:15

Installation in Concrete // Product Summary

On-site mixed concrete.

A

B Article No. 1298-32 Push-on cover with cable exit Article No. 1202-04 Wall and ceiling transition 30° -

Fitting height 62 mm For connecting conduits or as ceiling exit Closed off on formwork side with plaster skin Halogen-free For DIN EN conduits with outer Ø 20.0 mm

Article No. 1202-34 - For DIN EN conduits with outer Ø 25.0 mm Article No. 1202-29 - For DIN EN conduits with outer Ø 32.0 mm

Article No. 1261-14 Wall and ceiling transition 90° - For easier pulling of cables through 90° bends - For fitting to formwork edging - For holding rigid and flexible DIN EN conduits - With sealing covers to protect against foreign bodies - For DIN EN conduit Ø 25 mm

(A) Article No. 1283-33 Ceiling strip (ceiling exit) - L 138 x B 36 x H 29 mm - For DIN EN conduit Ø 20 mm

Article No. 1298-24 Spring cover

- With central plug connection - For art. no. 1246-52/-53/-55/-57 - For mounting, fix wood screw with Ø 3.5 mm and head Ø 6.5 - 7 mm centrally in the ceiling exit - Screw not contained in delivery - Round shape Ø 98 x 5 mm

- Square shape 86 x 86 x 5 mm - With unbreakable metal spring

Article No. 1298-17 - Square shape 86 x 86 x 4 mm

Article No. 1283-34 - L 138 x B 36 x H 29 mm - For DIN EN conduit Ø 25 mm (B) Article No. 1283-06 Ceiling strip (ceiling exit) - L 300 x B 40 x H 30 mm - For DIN EN conduit Ø 20 mm

-

With central plug connection With accompanying screw Ø 3.5 mm For art. no. 1246-52/-53/-55/-57 For mounting, fix wood screw with Ø 3.5 mm and head Ø 6.5 - 7 mm centrally in the ceiling exit - Screw not contained in delivery - Round shape Ø 98 x 5 mm - For 1 cable max. 3 x 1.5 mm2

Article No. 1298-31 Closed push-on cover

Article No. 1298-33 - Round shape Ø 80 x 22 mm - For max. 4 cables 5 x 2.5 mm2

L

A A

B B Article No. 1225-...

Light hooks

(A) Article No. 1283-05 Ceiling strip 25° - L 300 x B 45 x H 65 mm - Conduit entry under 25° to formwork level for DIN EN conduit Ø 20 or 25 mm - With 4 nails 3 x 50 mm (B) Article No. 1283-04 Ceiling strip (ceiling exit) - L 275 x B 80 x H 85 mm - For DIN EN conduits Ø 1 x 20, 2 x 25, 2 x 32, 1 x 40 mm

(A) Article No. 1283-10 Conduit support - For DIN EN conduit Ø 16 - 40 mm - L 130 x B 132 x H 210 mm (B) Article No. 1283-12 Conduit support - Simple steel conduit support Ø 8 mm - Side length 300 x 300 x 300 mm

Article No. 1283-11 Conduit bend support - For the secure laying of conduits from the concrete ceiling for large bend radiuses e.g. signal wires - For DIN EN conduit Ø 16 - 40 mm - L 170 x B 107 x H 225 mm

- Ceiling exit Ø 30 mm - For attaching light hooks - For mounting sealing push-on covers Wood screw Ø 3.5 mm, head Ø 6.5 - 7 mm Attach centrally in the ceiling exit - 2 conduit entries (support shape) parallel to formwork level for DIN EN conduit 20 or 25 mm - With injection-formworked cover for a conduit entry - Without nails

- Ceiling exit 36 x 36 mm - For attaching light hooks and holding clamping material (box shape) - With large attachment surface for smoke detectors or motion detectors under the ceiling (without using dowels) - For mounting sealing push-on covers Wood screw Ø 3.5 mm, head Ø 6.5 - 7 mm Attach centrally in the ceiling exit - 4 conduit entries (support shape) parallel to formwork level, 2 conduit entries (support shape) 30° to formwork level, for DIN EN conduit Ø 20 mm - Without nails

- Ø 100 x 15 mm - Also as sealing cover for reserve conduit exits - Mount the accompanying mounting ring on the exit and fit sealing cover (bayonet fitting) - For art. no. 1246-52/-53/-55/-57

-

Shaft length L 30 mm Shaft length L 40 mm Shaft length L 60 mm Shaft length L 80 mm Shaft length L 100 mm Shaft length L 120 mm Shaft length L 140 mm

1225-30 1225-40 1225-60 1225-80 1225-10 1225-12 1225-14

Article No.1245-60 Universal ceiling and wall exit

Article No.1246-57 Ceiling and wall outlet Ø 85 x 69 mm Article No. 1246-51 Ceiling and wall outlet 90 x 45 x 50 mm

Article No. 1298-30 Cover with mounting ring

- For subsequent screwing into ceiling boxes (DIN EN 60670) - With self-tapping thread (similar to DIN 7998) fully-insulated

Article No.1246-58 Ceiling and wall outlet with nails - With conduit lock - With 2 nails Ø 3.0 x 70 mm - For DIN EN conduits with outside Ø 20.0 mm Article No. 1246-59 - For DIN EN conduits with outside Ø 25.0 mm

- Fitting height 105 mm - With universal screw surface for e.g. smoke detectors or motion detectors - Single-piece with 2 nails 4 x 135 mm - Ceiling exit Ø 48 mm - For attaching self-tapping light hooks in accordance with DIN EN 60670 and for holding clamping material - 4 impact couplings DIN EN Ø 20 or Ø 25 mm with integrated conduit entry limitation and securing - 2 break-out openings DIN EN Ø 20 or Ø 25 mm - 2 break-out openings DIN EN Ø 25 or Ø 32 mm - With nominal breaking point for removing nails - With 2 plaster covers per 25-piece package

Article No. 1245-63 Ceiling junction box

Article No. 1245-62 Ceiling connection box

-

-

Fitting height 99 mm 2-piece, without nails Ceiling exit Ø 60 mm 4 screw domes for device attachment For attaching self-tapping light hooks in accordance with DIN EN 60670 and for holding clamping material - 4 impact couplings DIN EN Ø 20 or Ø 25 mm with integrated conduit entry limitation and securing - 2 break-out openings DIN EN Ø 20 or Ø 25 mm - 2 break-out openings DIN EN Ø 25 or Ø 32 mm

36

Fitting height 99 mm 2-piece, without nails Ceiling exit Ø 35 mm 4 screw domes for device attachment For attaching self-tapping light hooks in accordance with DIN EN 60670 and for holding clamping material - 4 impact couplings DIN EN Ø 20 or Ø 25 mm with integrated conduit entry limitation and securing - 2 break-out openings DIN EN Ø 20 or Ø 25 mm - 2 break-out openings DIN EN Ø 25 or Ø 32 mm

37

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 36-37

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

Products for on-site mixed concrete can also be used for prefabricated concrete.

01.04.2008 16:21:09

Installation in Concrete // Product Summary

On-site mixed concrete.

A

B (A) Article No. 1284-62 Hole punch and expanding dowel fitting tool

Article No. 1212-...

Support conduit Ø 20 mm Article No. 1248-50 Ceiling box 45°

Article No. 1248-44 Domed box 45°

Article No. 1264-50 Ceiling connection box

- Fitting height 55 mm - 2-piece - 4 markings for cables and DIN EN conduits up to Ø 25 mm - With metal nut M5 for light hook (hook length min. 55 mm + plaster thickness) - Ceiling exit Ø 35 mm

- Fitting height 46 mm - 2-piece - 4 markings for cables and DIN EN conduits up to Ø 25 mm - Simple light or ceiling exit - Without hook attachment - Ceiling exit Ø 35 mm

- Fitting height 82 mm - 3-piece - 8 markings for cables and DIN EN conduits up to Ø 25 mm - With metal nut M5 for light hook (hook length min. 85 mm + plaster thickness) - Ceiling exit Ø 35 mm

Article No. 1249-50 - Ceiling exit Ø 60 mm

Article No. 1249-44 - Ceiling exit Ø 60 mm

Article No. 1265-50 - Ceiling exit Ø 60 mm

A

A

B

Article No. 1210-02 Abutment - For supporting wall boxes and casings in horizontal and vertical formworks - for support element 20-mm Ø - Can be combined with itself, one gang boxes, one gang junction boxes, junction casing, universal installation housings and distance pieces 91 - Attachment to formwork via expanding dowels, nails or screws - Halogen-free

- New support conduit Ø 20 mm to support boxes and casings in horizontal and vertical formworks - When ordering, always state the exact length required!

1212-04 1212-06 - Length up to 40 mm 1212-08 - Length 41 to 60 mm 1212-10 - Length 61 to 80 mm 1212-12 - Length 81 to 100 mm 1212-14 - Length101 to 120 mm 1212-16 - Length121 to 140 mm 1212-18 - Length141 to 160 mm 1212-20 - Length161 to 180 mm - Length181 to 200 mm

- For all boxes, casings, bushes, etc.

- For attaching to steel formworks with expanding dowel art. no. 1217-02 - Total length 150 mm / 340 mm Article No. 1284-63: Total length 340 mm (B) Article No. 1284-69 Nail inserter - For all boxes, casings, bushes, etc.

- For attaching to wooden formworks with steel nails max. head Ø 4 mm - Total length 150 mm Article No. 1284-68: Total length 340 mm

B

(A) Article No. 1227-54 Ceiling slab large box 105 (A) Article No. 1227-55 Ceiling slab large box 115 Article No. 1260-50 Ceiling large conduit box - Fitting height 79 mm - 2-piece - 2 markings for cables and DIN EN conduits up to Ø 32 mm - 2 markings for cables and DIN EN conduits up to Ø 25 mm - With metal nut M5 for light hook (hook length min. 75 mm + plaster thickness) - Ceiling exit Ø 60 mm - Especially suitable for hot glue attachment

- 2-piece, particularly suitable for hot glue attachment, for factory fitting - Fitting height 115 mm, with metal nut M5 for light hooks (hook length min. 115 mm + plaster thickness) - 4 markings for cables and DIN EN conduits up to Ø 32 mm - 8 markings for cables and DIN EN conduits up to Ø 25 mm - With screw-down cover for on-site fitting of conduits - Ceiling exit Ø 60 mm - Halogen-free (B) Article No. 1227-50 - 3-piece

- 2-piece, particularly suitable for hot glue attachment, for factory fitting - Fitting height 105 mm, with metal nut M5 for light hooks (hook length min. 105 mm + plaster thickness) - 8 markings for cables / DIN EN conduits up to Ø 25 mm - For space frame heights up to 11 cm (incl. distance rods) - With screw-down cover for on-site fitting of conduits - Ceiling exit Ø 60 mm, halogen-free (B) Article No. 1247-01 - For subsequent installation on-site - Fitting height 100 mm, with metal nut M5 for light hooks (hook length min. 95 mm + plaster thickness) - Halogen-free, required cored hold 65 mm

Article No. 1220-02 Magnet

Article No. 1217-02 Expanding dowel -

For quick attaching to steel formworks 1-piece, made of plastic For boxes, casings, bushes, etc.

Required drill hole Ø 5.5 mm

Article No. 1219-00 Adhesive film

- For the shock-resistant fixing of boxes in horizontal formworks - For vertical formworks, additional support by means of support conduits and abutments is necessary - Degrease formwork - For all boxes with opening size Ø 60 mm - To use: remove plaster skin on front part of box

- For the shock-resistant fixing of boxes and casings in horizontal formworks - For vertical formworks, additional support by means of support conduits and abutments is necessary - Degrease formwork - Double-sided adhesion - Greatest holding force between 15°C and 40 °C

L B

C

A

Article No. 1226-...

Light hooks

(A) Article No. 1286-33 Punch

- For subsequent screwing into ceiling boxes (VDE 0606) - With thread M5, fully-insulated -

Shaft length L 30 mm Shaft length L 55 mm Shaft length L 65 mm Shaft length L 75 mm Shaft length L 85 mm Shaft length L 95 mm Shaft length L105mm Shaft length L115 mm Shaft length L125mm

B

(A) Article No. 1148-93 Push-on cover / Signal cover 1226-30 1226-55 1226-65 1226-75 1226-85 1226-95 1226-97 1226-98 1226-99

- Insertion depth min. 3 mm max. 15 mm - Break-out openings for cable and light hook - For ceiling exit Ø 35 mm (B) Article No. 1259-96 - For ceiling exit Ø 60 mm (C) Article No. 1181-35 - For ceiling and wall light connection boxes - Ceiling exit Ø 35 mm

Article No. 1205-02 Abutment for adhesive film - For supporting wall boxes and casings in horizontal and vertical formworks - for support element 20-mm Ø - Attachment to formwork via adhesive foil 1219-00 - Halogen-free

Article No. 1085-80 Universal opening cutter for plastics -

For making exact entries For low-voltage cables of Ø 4 - 7.5 mm For NYM cables up to 5 x 2.5 or 7 x 1.5 For NYY cables up to 5 x 2.5 For DIN EN conduits (flexible) up to outer Ø 20/25 mm - With 1/4" chuck size for battery-powered drills

- For making exact entries for cables and conduits - With plate ejector - Punch bits exchangeable - For DIN EN conduits with outside Ø 20.0 mm Article No. 1286-34 - For DIN EN conduit with outside Ø 25.0 mm (B) Article No. 1285-33 for Ø 20.0 / 1285-34 for Ø 25.0 punch bit for punch - Consists of cutting plate and cutting stamp, hardened and sharpened

38

Article No. 1284-34 Hole-opening cutter - For enlarging pre-cut holes - Other sizes on request - For DIN EN conduit with oute r Ø 25.0 mm Article No. 1284-35 - For DIN EN conduit with oute r Ø 32.0 mm Article No. 1284-36 - For DIN EN conduit with oute r Ø 40.0 mm

39

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 38-39

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

Products for on-site mixed concrete can also be used for prefabricated concrete.

01.04.2008 16:21:43

Installation in Concrete // Product Summary

On-site mixed concrete.

A

B A

B A

(A) Article No. 1298-06 Junction casing 115 x 115 x 64 mm

Article No. 1298-01 Junction casing 240 x 170 x 100 mm (A) Article No. 1298-20 Upper frame 115 x 115 x 14 mm

- Interior dimensions 103 x 103 x 51 mm - 4 conduit entries for DIN EN conduit Ø 20 mm, 1 conduit entry for DIN EN conduit Ø 20 or 25 mm per side wall - With 4 nails 4 x 80 mm

C

(B) Article No. 1298-07 Junction casing 115 x 115 x 90 mm

(C) Article No. 1298-00 Junction casing 115 x 115 x 155 mm

- Interior dimensions 103 x 103 x 68 mm - 4 conduit entries for DIN EN conduit Ø 20 mm, 2 conduit entries for DIN EN conduit Ø 20 or 25 mm per side wall - With 4 nails 4 x 100 mm

- Interior dimensions 103 x 103 x 126 mm - 4 conduit entries for DIN EN conduit Ø 20 mm, 2 conduit entries for DIN EN conduit Ø 20 or 25 mm per side wall - With 4 nails 4 x 165 mm

A

B

-

For protruding casings Extension length 12 mm For 4 attachment screws Multiple extension possible

(B) Article No. 1298-26 Plug-in cap 130 x 130 x 7 mm - For protruding casings - With 2 screws for central attachment Ø 3.5 x 60 mm or 80 mm - with stick-on symbols

A

- Interior dimensions 197 x 125 x 84 mm - 6 conduit entries for DIN EN conduit Ø 20 or 25 mm, 4 conduit entries for DIN EN conduit Ø 25, 32 or 40 mm per side wall - 2 conduit entries for DIN EN conduit Ø 20 or 25 mm - 2 conduit entries for DIN EN conduit Ø 20 or 25 mm, 2 conduit entries for DIN EN conduit Ø 20, 25 or 32 mm, 1 conduit entry for DIN EN conduit Ø 32, 40 or 50 mm per facing side Article No. 1298-91 Support piece: designed as an internal support to keep dimensions exact in vertical formworks

(A) Article No. 1298-11 Screwed sealing cover 255 x 187 x 5 mm Article No. 1298-05 Junction casing 240 x 170 x 185 mm - Interior dimensions 197 x 125 x 169 mm - 12 conduit entries for DIN EN conduit Ø 20 or 25 mm, 8 conduit entries for DIN EN conduit Ø 25, 32 or 40 mm per side wall - 4 conduit entries for DIN EN conduit Ø 20 or 25 mm, 4 conduit entries for DIN EN conduit Ø 20, 25 or 32 mm, 2 conduit entries for DIN EN conduit Ø 32, 40 or 50 mm per facing side - Not suitable for use with vertical formworks

B

- Single-piece with stabilising cover 4 nails 4 x 135 mm - Interior dimensions 106 x 106 x 90 mm - Multiple impact couplings for DIN EN Ø 20, Ø 25, Ø 32 with integrated conduit entry limitation and securing (for DIN EN Ø 40 mm, use conduit stopper 1261-40) - With nominal breaking point for removing nails Article No. 1297-88 (Upper frame) - Extension length 12 mm / Multiple extension possible - For protruding casings

- Smooth surface with rounded edge - With 4 plastic screws Ø 4 x 30 mm, colour: white Article No. 1298-14 - With 4 plastic screws Ø 4 x 30 mm, colour: black Article No. 1298-15 - With 4 metal screws Ø 4 x 30 mm, colour: white (B) Article No. 1298-70 Sealing cover for humid environments, aluminium 130 x 130 x 4 mm - Aluminium (polished surface) - With full-surface neoprene seal, thickness 2.5 mm - Cover fastening with 4 accompanying screws 4 x 45 mm, non-rusting

(A) Article No. 1298-19 Screwed sealing cover 130 x 130 x 3.5 mm -

Smooth surface with rounded edge Colour: white With cable exit for max. 5 x 1.5 mm2 With plug connection via accompanying screws Ø 3 x 60 and 80 mm

(B) Article No. 1298-21 - With plug connection via accompanying screws Ø 3 x 60 and 80 mm Article No. 1298-22 - With plug connection via 4 plastic feet

- Smooth surface with rounded edge - Cover fastening via screws 3.5 x 45 mm - Colour: white (B) Article No. 1298-71 Sealing cover for humid environments, aluminium 255 x 187 x 5.5 mm - Aluminium (polished surface) - With full-surface neoprene seal, thickness 3.5 mm - Cover fastening with 4 accompanying screws 4 x 45 mm, non-rusting

A

(A) Article No. 1298-10 Screwed sealing cover 130 x 130 x 3.5 mm Article No. 1297-87 Junction casing 115 x 115 x 105 mm

Article No. 1298-92 Support piece: designed as an internal support to keep dimensions exact in vertical formworks

B

(A) Article No. 1298-12 Screwed sealing cover 415 x 305 x 5 mm

Article No. 1298-02 Junction casing 392 x 280 x 121 mm - Interior dimensions 342 x 225 x 100 mm - 3 conduit entries for DIN EN conduit Ø 20 or 25 mm, 6 conduit entries for DIN EN conduit Ø 25, 32 or 40 mm per side wall - 3 conduit entries for DIN EN conduit Ø 40, 50 or 60 mm per side wall - 4 conduit entries for DIN EN conduit Ø 20 or 25 mm, 2 conduit entries for DIN EN conduit Ø 20, 25 or 32 mm, 2 conduit entries for DIN EN conduit Ø 40, 50 or 65 mm per facing side

B

Article No. 1298-04 Junction casing 392 x 280 x 224 mm - Interior dimensions 332 x 225 x 168 mm - 6 conduit entries for DIN EN conduit Ø 20 or 25 mm, 12 conduit entries for DIN EN conduit Ø 25, 32 or 40 mm per side wall - 6 conduit entries for DIN EN conduit Ø 40, 50 or 65 mm, 4 conduit entries for DIN EN conduit Ø 20 or 25 mm, 4 conduit entries for DIN EN conduit Ø 20, 25 or 32 mm, 4 conduit entries for DIN EN conduit Ø 40, 50 or 63 mm per facing side - Not suitable for use with vertical formworks

- Smooth surface with rounded edge - Cover fastening via 4 screws 3.5 x 45 mm - Colour: white (B) Article No. 1298-72 Sealing cover for humid environments, aluminium 415 x 305 x 5.5 mm - Aluminium (polished surface) - With full-surface neoprene seal, thickness 3.5 mm - Cover fastening with 8 accompanying screws 4 x 45 mm, non-rusting - Middle screw attachments are to be performed through the concrete

A A

B B

(A) Article No. 1298-16 Sealing cover Article No. 1298-09 Junction casing 175 x 120 x 65 mm - Interior dimensions 160 x 110 x 52 mm - 7 conduit entries for DIN EN conduit Ø 20 or 25 mm, 1 conduit entry for DIN EN conduit Ø 32 mm per side wall - 2 conduit entries for DIN EN conduit Ø 20 or 25 mm, 1 conduit entry for DIN EN conduit Ø 20 mm, 1 conduit entry for DIN EN conduit Ø 32 mm per facing side - For 4 nails 4 x 100 mm

Article No. 1298-08 Junction casing 170 x 115 x 87 mm - Interior dimensions 160 x 98 x 75 mm - 8 conduit entries for DIN EN conduit Ø 20 or 25 mm, 2 conduit entries for DIN EN conduit Ø 32 mm per side wall - 1 conduit entry for DIN EN conduit Ø 20, 25 or 32 mm, 1 conduit entry for DIN EN conduit Ø 20 mm per facing side - With 4 nails 4 x 100 mm

Smooth surface with rounded edge With 4 plastic screws Ø 4 x 30 mm Colour: white As screw-down cover 185 x 130 x 3.5 mm

Article No. 1298-23 - As push-on cover 185 x 130 x 3.5 mm (B) Article No. 1298-74 Sealing cover for humid environments, aluminium 185 x 130 x 4 mm - Aluminium (polished surface) - With full-surface neoprene seal, thickness 2.5 mm - Cover fastening with 4 accompanying screws 4 x 45 mm, non-rusting

Article No. 1298-03 Junction casing 250 x 105 x 94 mm

(A) Article No. 1298-13 Screw cover 262 x 112 x 5 mm

- Interior dimensions 239 x 90 x 70 mm - 14 conduit entries for DIN EN conduit Ø 20 or 25 mm, 1 conduit entry for DIN EN conduit Ø 32 mm per side wall - 1 conduit entry for DIN EN conduit Ø 63, 50 or 40 mm per facing side - With 4 nails 4 x 165 mm

- Smooth surface with rounded edge - Cover fastening via 4 screws 3.5 x 45 mm, colour: white

Article No. 1298-93 To keep dimensions exact in vertical formworks, an interior support with hard foamed shaped parts is required.

- Aluminium (polished surface) - With full-surface neoprene seal, thickness 4 mm - Cover fastening with 4 accompanying screws 3.5 x 45 mm, non-rusting

(B) Article No. 1298-73 Waterproof cover, aluminium 265 x 115 x 5.5 mm

40

Article No. 1159-23 Telescopic support - For supporting all casings (1298-… without support conduit holder) in vertical wooden formworks - Base plate attached via 4 accompanying nails - Casing attached by screwing on to carrier plate - Adjustable size without extensions for wall thicknesses of 135 to 205 mm + casing height.

Adjustable size with accompanying extension of 195 to 265 mm + casing height.

- Fixing via accompanying clamp - The set size (incl. casing height) should always be at least 2 cm longer than the wall thickness

41

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 40-41

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

Products for on-site mixed concrete can also be used for prefabricated concrete.

01.04.2008 16:22:33

Installation in Concrete // Product Summary

Universal Installation Housing.

Article No. 1223-22 Universal installation housing with mineral fibreboard 90 x 90 x 70 mm

Article No. 1224-22 Universal installation housing with mineral fibreboard 150 x 90 x 70 mm

- 2-piece, consisting of housing and front ring with mineral fibreboard - For cables and conduits up to 4x DIN EN Ø 32 mm - Universal opening size up to max.

L 40 x B 40 mm - For devices with an installation depth up to max. 60 mm - For ceiling thicknesses of 140 mm and higher - For wall thicknesses of 110 mm and higher

- 2-piece, consisting of housing and front ring with mineral fibreboard - Universal opening size up to max. L 100 x B 40 - For devices with an installation depth up to max. 60 mm - For ceiling thicknesses of 140 mm and higher - For wall thicknesses of 110 and higher - Suitable for installation in horizontal and vertical formwork types as well as in masonry

Article No. 1296-22 Universal installation housing with mineral fibreboard 180 x 180 x 90 mm

Article No. 1297-22 Universal installation housing with mineral fibreboard 250 x 220 x 90 mm

- 2-piece, consisting of housing and front ring with mineral fibreboard - Incl. internal support conduit to stabilise the housing - Possible DIN EN conduit sizes per entry field: 4 x Ø 16, 4 x Ø 20 mm, 1 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm - Universal opening size up to max.

L 120 x B 100 mm - For devices with an installation depth up to max. 65 mm - For ceiling thicknesses of 140 mm and higher - For wall thicknesses of 120 mm and higher

- 2-piece, consisting of housing and front ring with mineral fibreboard - Incl. internal support conduit to stabilise the housing - Possible DIN EN conduit sizes per entry field: 6 x Ø 16 mm, 3 x Ø 20 mm, 2 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm - Universal opening size up to max.

L 200 x B 145 mm - For devices with an installation depth up to max. 65 mm - For ceiling thicknesses of 140 mm and higher - For wall thicknesses of 120 mm and higher

Article No. 1295-22 Universal installation housing with mineral fibreboard 128 x 128 x 86 mm - 2-piece, consisting of housing and front ring with mineral fibreboard - Possible DIN EN conduit sizes per entry field: 4 x Ø 16 mm, 3 x Ø 20 mm, 1 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm - Universal opening size up to max.

L 75 x B 50 mm - For devices with an installation depth up to max. 65 mm - For ceiling thicknesses of 140 mm and higher - For wall thicknesses of 120 mm and higher

Article No. 1298-27 Universal installation housing with mineral fibreboard 240 x 170 x 115 mm - 2-piece, consisting of housing and mineral fibreboard - Incl. internal support element to stabilise the housing - Diverse insertion options for DIN EN conduit sizes Ø 20, 32, 40, 50 mm - Universal opening size up to max.

L 194 x B 124 mm - For devices with an installation depth up to max. 98 mm - For ceiling/wall thicknesses of 160 mm and higher

Prefabricated concrete.

Article No. 1262-60 One gang junction box - 1-piece - Fitting height 48.5 mm - 4 screw domes for device attachment, spacing 60 mm - 4 markings for DIN EN conduit Ø 25 mm to be punched out by conduit connector 1261-20/25, 4 markings for DIN EN conduit Ø 16 mm - Attachment to formwork via special adhesive, adhesive foil, magnet or hot glue - Version with plaster skin Article No. 1262-70 - Version with plaster skin, with special adhesive

Article No. 1263-61 One gang junction box - 1-piece - Fitting height 68.5 mm - 4 screw domes for device attachment, spacing 60 mm - 8 markings for DIN EN conduit Ø 25 mm to be punched out by conduit connector 1261-20/25, 4 markings for DIN EN conduit Ø 16 mm - Attachment to formwork via special adhesive or magnet possible - Version without plaster skin Article No. 1263-71 - Version without plaster skin, with special adhesive

Article No. 1262-61 One gang junction box - 1-piece - Fitting height 48.5 mm - 4 screw domes for device attachment, spacing 60 mm - 4 markings for DIN EN conduit Ø 25 mm to be punched out by conduit connector 1261-20/25, 4 markings for DIN EN conduit Ø 16 mm - Attachment to formwork via special adhesive or magnet - Version without plaster skin Article No. 1262-71 - Version without plaster skin, with special adhesive

Article No. 1263-60 One gang junction box - 1-piece - Fitting height 68.5 mm - 4 screw domes for device attachment, spacing 60 mm - 8 markings for DIN EN conduit Ø 25 mm to be punched out by conduit connector 1261-20/25, 4 markings for DIN EN conduit Ø 16 mm - Attachment to formwork via special adhesive, adhesive foil, magnet or hot glue - Version with plaster skin Article No. 1263-70 - Version with plaster skin, with special adhesive

Article No. 1264-61 One gang junction box - 1-piece - Fitting height 83.5 mm - 4 screw domes for device attachment, spacing 60 mm - 4 markings for DIN EN conduit Ø 32/40 mm to be punched out by conduit connector 1261-32/40 - 2 markings for DIN EN conduit Ø 16 mm - Can be attached to formwork via adhesive foil, magnet or hot glue - Version without plaster skin

Article No. 1261-20 Conduit connectors - For punching out markings without tools - For holding rigid and flexible conduits - For DIN EN conduits Ø 20 Article No. 1261-25 for DIN EN conduits Ø 25 Article No. 1261-32 for DIN EN conduits Ø 32

Article No. 1264-60 - Version with plaster skin

Article No. 1261-40 for DIN EN conduits Ø 40

Article No. 1261-06 Universal extension element 105 to 300 mm Article No. 1298-28 Universal installation housing with mineral fibreboard 390 x 280 x 136 mm - 2-piece, consisting of housing and mineral fibreboard - Incl. internal support element to stabilise the housing - Diverse insertion options for DIN EN conduit sizes Ø 20, 32, 40, 50, 60, 65 mm - Universal opening size up to max.

L 344 x B 234 mm - For devices with an installation depth up to max. 115 mm - For ceiling/wall thicknesses of 180 mm and higher

Article No. 1297-24 Universal installation housing with mineral fibreboard 240 x 170 x 200 mm

Article No. 1297-25 Universal installation housing with mineral fibreboard 390 x 280 x 239 mm

- 2-piece, consisting of housing and mineral fibreboard - Incl. internal support element to stabilise the housing - Diverse insertion options for DIN EN conduit sizes Ø 20, 32, 40, 50 mm - Universal opening size up to max.

L 194 x B 124 mm - For devices with an installation depth up to max. 180 mm - For ceiling thicknesses of 240 mm and higher

- 2-piece, consisting of housing and mineral fibreboard - Incl. internal support element to stabilise the housing - Diverse insertion options for DIN EN conduit sizes Ø 20, 32, 40, 50, 60, 65 mm - Universal opening size up to max.

L 344 x B 234 mm - For devices with an installation depth up to max. 200 mm - For ceiling thicknesses of 280 mm and higher

Article No. 1261-10 Stacking elements 10 to 50 mm - For the installation of overhead one gang junction boxes - Fitting heights: vertical 50 mm, horizontal 10 mm - Attachment to one gang junction boxes or abutment via press-stud connector

42

Article No. 1261-11 Abutment - For the installation of overhead one gang junction boxes - For fixing to the formwork - Version without special adhesive Article No. 1261-72 - Version with special adhesive (not shown)

Attachment via adhesive on the formwork table - From 105 - 170 mm ( + box fitting height) - For the installation of overhead one gang junction boxes - Height adjustable in increments of 5 mm Article No. 1261-07 - From 175 - 300 mm ( + box fitting height) Attachment to one gang junction boxes / abutment via press-stud connector Article No. 1261-08 - From 105 - 170 mm ( + box fitting height) Article No. 1261-09 - From 175 - 300 mm ( + box fitting height)

43

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 42-43

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:23:00

Installation in Concrete // Product Summary

Prefabricated concrete.

Article No. 1261-42 Oval funnel Article No. 1261-18 Distancing piece 142

Article No. 1261-80 Magnet

- For connecting all one gang junction boxes in the centre-to-centre distance of 142 mm - For separate covering e.g. low voltage in combinations with sockets without electric shock protection - Also for overhead boxes - With push-button connection for extension elements

- For terminal attachment in the box - For the shock-resistant attachment of one gang junction boxes in horizontal formwork - Adhesive force 900 N - Magnet remains on the formwork table after formwork removal. Not necessary to remove concrete separation materials from the formwork table.

- For the simple connection of DIN EN conduits with tolerance compensation for wall-wall and wall-ceiling transitions - For fitting to formwork edging - For holding rigid and flexible DIN EN conduits Ø 20 mm - With closing cap for protection against foreign bodies Article No. 1261-43 - For holding rigid and flexible DIN EN conduits Ø 25 mm

Article No. 1297-81 One gang box combinations for Swiss equipment inserts Article No. 1200-00 One gang box for Italian and American equipment inserts - 2-piece with snap-in connection - Mounting screws spacing 83 mm - 8 markings for cables and DIN EN conduits up to Ø 25 mm - Fitting height 55 mm - Installation opening 60 x 90 mm

Article No. 1295-02 One gang box for Italian and American equipment inserts For terminals up to 6 mm2 2-piece with snap-in connection Mounting screws spacing 2 x 83.5 mm Possible DIN EN conduit sizes per entry field: 4 x Ø 16 mm, 3 x Ø 20 mm, 1 x Ø 25 mm, 1 x Ø 32 mm, 1 x Ø 40 mm - Fitting height 75 mm - Installation opening 72 x 105 mm -

-

For 2-fold equipment combinations 135 x 70 x 56 mm Interior dimensions 130 x 62 x 50 mm 5 conduit entries for DIN EN conduit Ø 20/25 mm per side wall - 3 conduit entries for DIN EN conduit Ø 20/25 mm per facing side - 2 conduit entries for DIN EN conduit Ø 20/25 mm in the housing base - Incl. stabilising cover

Article No. 1297-89 One gang box combinations for Swiss equipment inserts -

Article No. 1261-12 Wall and ceiling transition - For fitting to formwork edging - For holding rigid and flexible DIN EN conduits Ø 25 mm - With moulded-in measurement strip for precise height fitting in 5 mm increments - With closing cap for protection against foreign bodies - Version without special adhesive Article No. 1261-73 - Version with special adhesive

Article No. 1261-14 Wall-ceiling transition 90° - For easier pulling of cables through 90° bends - For fitting to formwork edging - For holding rigid and flexible DIN EN conduits - With sealing covers to protect against foreign bodies - For DIN EN conduits Ø 25 mm

Article No. 1261-60 Plaster compensation ring

-

- For latching on to one gang junction boxes - Screw spacing to equipment attachment 60 mm - With moulded-in plaster skin to prevent ingress of plaster material

-

For 3-fold equipment combinations 196 x 70 x 56 mm Interior dimensions 185 x 63 x 52 mm 2 conduit entries for DIN EN conduit Ø 20 mm per side wall 1 conduit entry for DIN EN conduit Ø 20/25 mm per side wall 2 conduit entries for DIN EN conduit Ø 20 mm per facing side 1 conduit entry for DIN EN conduit Ø 25 mm per facing side 2 conduit entries for DIN EN conduit Ø 20 mm in the housing base Incl. stabilising cover

Article No. 1297-82 One gang box combinations for Swiss equipment inserts -

For 4-fold equipment combinations 138 x 130 x 66 mm Interior dimensions 122 x 110 x 61 mm 6 conduit entries for DIN EN conduit Ø 20/25 mm per side wall - 2 conduit entries for DIN EN conduit Ø 20/25 mm in the housing base - Incl. stabilising cover

Article No. 1297-83 One gang box combinations for Swiss equipment inserts -

For 6-fold equipment combinations 193 x 138 x 66 mm Interior dimensions 170 x 124 x 54 mm Conduit entries for DIN EN conduit Ø 20/25 mm (10 per side wall, 6 per facing side, 4 in the housing base) - Incl. stabilising cover

International products.

Article No. 1223-41 Box for British equipment inserts 1-gang -

2-piece with snap-in connection Fire resistance 650 °C Halogen-free Device can be aligned at any time via slide nuts M 3.5 One gang screw spacing 60.3 mm For cable, conduits and screw connections up to 4 x DIN EN Ø 32 mm Fitting height 60mm Installation opening 68 x 68 mm

Article No. 1224-41 Box for British equipment inserts 2-gang -

2-piece with snap-in connection Fire resistance 650 °C Halogen-free Device can be aligned at any time via slide nuts M 3.5 One gang screw spacing 60.3 mm For cable, conduits and screw connections up to 6x DIN EN Ø 32 mm Fitting height 60mm Installation opening 68 x 128 mm

Article No. 1297-85 One gang box combinations for Swiss equipment inserts Article No. 1224-99 Sliding nuts for British equipment inserts - 2 items required per one gang box - For clipping into one gang boxes 1223-41/1224-41 - With corrosion protection - Thread M 3.5

-

For 12-fold equipment combinations 253 x 130 x 65 mm Interior dimensions 237 x 122 x 61 mm Conduit entries for DIN EN conduit Ø 20/25 mm (8 per side wall, 6 per facing side, 2 in the housing base) - With Styrofoam moulding for internal support

44

Article No. 1297-84 One gang box combinations for Swiss equipment inserts -

For 9-fold equipment combinations 193 x 190 x 66 mm Interior dimensions 175 x 173 x 54 mm Conduit entries for DIN EN conduit Ø 20/25 mm (10 per side wall, 6 in the housing base) - With Styrofoam moulding for internal support

Article No. 1297-86 One gang box combination for Swiss equipment inserts -

For 12-fold equipment combinations 252 x 193 x 66 mm Interior dimensions 236 x 170 x 54 mm Conduit entries for DIN EN conduit Ø 20/25 mm (12 per side wall, 16 per facing side, 8 in the housing base) - With Styrofoam moulding for internal support

45

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 44-45

Technical advice: Phone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

01.04.2008 16:24:45

Service // Planning Software

[K.SYS] planning software for electri cal installation in concrete construction.

With a click on the program icon in your toolbar, a docking wizard with all functions is opened in your CAD application. Clear circuit symbols for one gang boxes, one gang junction boxes, wall-ceiling transitions or light and loudspeaker housing are provided and can be inserted into your planning by means of simple “drag-anddrop” functionality. Diagrams and short descriptions help you to choose the correct product. You can configure the right installation housing for lights or loudspeakers directly via the article number of the relevant manufacturer.

After selecting a product, simply click on “Add component”. The circuit symbol of the product is automatically attached to the mouse pointer and can then be placed anywhere in the drawing.

With [K.SYS], the KAISER planning software, you can plan components for electrical installation in concrete with just a few mouse clicks. With its clearlydesigned selection windows and wizards as well as the simple “drag-and-drop” functionality, you will always achieve your goals quickly and precisely when planning for on-site mixed concrete or prefabricated components.

Detailed product descriptions with diagrams and quotation request forms, all in plain language. The unique circuit symbols and clear, automatically-generated legends and stock lists represent straightforward, time-saving production aids.

Our [K.SYS] planning software offers you security and efficiency during planning and production in concrete construction.

In the “Stock lists” area, [K.SYS] allows you to display the circuit symbols entered in the layout plan in the legend, generate a query or order form, and enter text for a quotation request. These lists are created automatically with all the components of your drawing.

The buttons “On-site mixed concrete” and “Prefabricated concrete” enable you to switch from production method to the other at any time. In this case, [K.SYS] changes all coordinates automatically and accurately.

You can download the [K.SYS] planning software free of charge from our website: www.kaiser-elektro.de >> Information service >> Downloads

Planning with [K.SYS] — it doesn't come any easier.

46

47

www.kaiser-elektro.de

Broschuere Betonbau_rz.indd 46-47

Further information on the planning software [K.SYS] is available directly from KAISER. Technical advice: Phone: +49(0)2355.809.82 or e-mail verkauf@kaiser-elektro.de

01.04.2008 16:25:25