Katalog-2008-GB by Wexøe A/S

Product Range 2008 Boxes, housings and systems for electrical installation

KAISER products have been offering a reliable basis for excellent electrical installation since 1904. Product innovations developed for you often set standards in the industry. The results of KAISER research and development have often become the standard for all manufacturers. KAISER manufacturing processes are ISO certiﬁed, ensuring that product quality is maintained, even after many years. Meeting delivery deadlines, excellent customer service and an optimum price/ performance ratio are what we take very seriously at all times. Work with a strong brand – your success is worth it.

Product Range 2008 Boxes, housings and systems

KAISER product information on the internet www.kaiser-elektro.de www.ﬂamox.de www.thermox.de www.kaiser-econ.de

hW0108meGB5

Technical advice If you have any questions relating to the day-to-day use of our products, please do not hesitate to contact the KAISER technical hotline. If you need any assistance on the building site, we can arrange a date and time to visit you. We can either send our own employees or your regional representative to visit you in such cases. Technical hotline: Telephone: +49(0)2355.809.61 Email: technik@kaiser-elektro.de

Would you like more information?

Subject to technical changes. No liability for errors.

Branded products for professional electrical installation.

Photo sources: KAISER Archiv / fotolia.de / guenterschneider.de / headline Werbeagentur.de Archiv / Mercedes-Benz / Meyer Werft / Michael Hierner. Emporis.com / michaelrasche.com / thomasmayerarchive.com / WILA Lichttechnik

KAISER GmbH & Co. KG Ramsloh 4 · D-58579 Schalksmühle Tel.+49(0)2355.809.0 · Fax +49(0)2355.809.21 www.kaiser-elektro.de · info@kaiser-elektro.de kai_U1-U4_GB_kat08.indd 1

Flush-mounting Cavity wall Concrete construction Installation housings Fire protection

Refurbishment

Air-tight installation

19.03.2008 16:41:33 Uhr

14 NETHERLANDS Hofte agenturen B.V. Rendementsweg 3a 3641 SK Mijdrecht Phone: +31 297 23 36 20 Fax: +31 297 25 01 83 www.hofte.nl info@hofte.nl

20 SPAIN Guijarro Hermanos, S.L. c / Isaac Peral 6 · P.I. Leganés 28914 Madrid Phone: +34 91 687 00 22 Fax: +34 91 687 66 16 www.guijarro-hnos.es info@guijarro-hnos.es

9 HUNGARY Ultima Kft. Rétifarkas u. 6 1172 Budapest Phone: +36 1 432 88 20 Fax: +36 1 264 12 54 www.ultima.hu info@ultima.hu

15 NORWAY Stork as Brynsveien 100 1352 Kolsas Phone: +47 67 17 64 00 Fax: +47 67 17 64 01 www.stork.no stork@stork.no

21 SWEDEN Maxel Belysning AB Avestagatan 35 163 53 Spanga Phone: +46 8 445 7440 Fax: +46 8 369 930 www.maxel.se info@maxel.se

10 ICELAND Rafport Nybylavegur 14 200 Kopavogur Phone: +354 554 44 43 Fax: +354 554 41 02 www.rafport.is rafport@rafport.is

16 PORTUGAL D N L Duarte Neves Quinta dos Estrangeiros, Rua D, 78 2665-601 Venda do Pinheiro Phone: +351 219 668 100 Fax: +351 219 862 817 www.duarteneves.pt info@duarteneves.pt

22 UKRAINE Teko Interface wul. Uritzkogo 13 09107 Belaja Zerkow Phone: +380 4463 91 078 Fax: +380 4463 46 580 www.tekointerface.com.ua t.antonova@teko.in.ua

11 IRELAND Core Electrical Ltd. 17 B Goldenbridge Ind. Est. Inchicore · Dublin 8 Phone: +353 1 453 70 33 Fax: +353 1 453 89 11 www.coreelectrical.ie sales@coreelectrical.ie

17 ROMANIA Unilux International S.R.L. 4, Libertatii Blvd. Bl. 117, 7th ﬂoor, Ap.9, Sector 4 761061 Bukarest Phone: +40 21 31 77 801 Fax: +40 21 31 77 803 www.uniluxinternational.ro contact@uniluxinternational.ro

12 LATVIA Vallin Baltic SIA Maskavas str. 322 1063 Riga Phone: +371 6 718 72 04 Fax: +371 6 718 72 05 www.vallin.lv info@vallin.lv

FLUSH-MOUNTING

8 GREECE Expo Ltd. 20-24 Nimfeou, Ilisia 11528 Athens Phone: + 30 210 74 85 560 Fax: + 30 210 77 06 342 www.expo.gr info@expo.gr

CAVITY WALL

LOG d.o.o. Srednje Bitnje 70 4209 Zabnica Phone: +386 4 231 20 00 Fax: +386 4 231 23 31 www.log.si info@log.si

CONCRETE CONSTRUCTION

Vallin Baltic UAB Seimyniskiu str. 5A 09312 Vilnius Phone: +370 527 288 93 Fax: +370 527 288 43 www.vallinbaltic.com info@vallin.lt

INTERNATIONAL

KAISER. As the inventors of the cavity wall box, we are well-known for our outstanding innovations. And once again, in 2008 we are providing you with forwardlooking products and the technology to ensure that your electrical installations are eﬃcient, safe and reliable. You can put your trust in the innovative power of a strong brand.

19 SLOVENIA

18 SLOVAKIA Elektro-Import Slovakia Zamost 235 02952 Hrustin Phone: +421 903 410160 Fax: +421 435 577090 www.elektroimport.cz eim-ski@stonline.sk

TECHN. INFORMATION

Innovations 2008

13 LITHUANIA

FRANCE Jung France SARL 2, rue des Peupliers ZA les Erlens 68920 Wettolsheim Phone: +33 3 89 20 10 10 Fax: +33 3 89 20 10 01 jung-france@wanadoo.fr 7

INSTALLATION HOUSINGS

Foreign agencies International

Denmark · Italy · Luxemburg · Poland · Russia Please contact us for further information 02

203

SERVICE

KAISER – Further supply sources

state: March 2008 Updated information can be found on our homepage: www.kaiser-elektro.de

kai_U1-U4_GB_kat08.indd 2

19.03.2008 16:41:38 Uhr

NEW AND IMPORTANT KAISER Technology for fast and secure installation

ECON-Technology The ECON-Technology seal membrane guarantees air-tightness and provides you with a tool-free cable and conduit entry.

Page 138

FX4-Technology The patented thread design of the FX 4 strap screw allows for up to 40% quicker attachment of cavity wall boxes.

Page 138

KSK-Technology The impact coupling of the innovative KSKTechnology allows for fast mounting and secure conduit installation without reworking.

Page 139

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19.03.2008 11:57:10 Uhr

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NEW AND IMPORTANT M20 / M25 entry for all flush-mounting boxes

UPPLUS is the new generation of KAISER ﬂush-mounting boxes. They are now equipped with the M20/M25 support connectors and oﬀer up to 15% more wiring capacity.

The newly developed and rotation-secure M20/ M25 combination supports are now standard for all KAISER flush-mounting products. The variable conduit entry allows for M20 and M25 conduits to be used in a support. Further entry options for M20 and M25 conduits are located on the box area. 4 screw domes and 2 expanding clamp fields provide flexible attachment options for equipment. Larger box depths also offer considerably more space for installation.

• M20 / M25 combi entry • 4 screw domes, 2 expanding clamp fields • More room for installation M20/M25

M25

M20

M20/M25

M20

M25

M20

04 www.kaiser-elektro.de

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19.03.2008 11:57:32 Uhr

Page 33/115

NEW AND IMPORTANT Air-tight ﬂush-mounting boxes with ECON-Technology

An air-tight flush-mounting installation is guaranteed by the elastic seal membrane of the ECON 10 and ECON 15 one-gang and one-gang junction boxes. They offer many options for conduit and cable entry and can be installed either with plaster or Klemmfix®.

• Air-tight installation space – guaranteed • Tool-free cable/conduit entry • Variable entry options • More room for installation

ECON 10 one-gang box

ECON 15 one-gang junction box

Air-tight installation 05 Further information on the ECON technology can be found in the technical appendix on page 138.

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19.03.2008 11:57:51 Uhr

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NEW AND IMPORTANT FX4-Technology Strap screw for cavity wall boxes

The patented FX4-Technology provides you with the fastest screw attachment method for cavity wall boxes there has ever been. Its steep thread design enables the strap screw to achieve up to 40% faster screw attachment with maximum self-locking function. The new FX4-Technology is used throughout the KAISER cavity wall range.

• 40% faster attachment • Patented thread design • Excellent self-locking junction

The patented steep thread design makes it possible: FX4 screw

Standard screw

KAISER standard

plate screws with FX4-Technology can be fastened up to 40 % faster than conventional screws. 06 www.kaiser-elektro.de

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Further information on the FX4-Technology can be found in the technical appendix on page 138.

19.03.2008 11:58:01 Uhr

Page 99/170

NEW AND IMPORTANT EnoX Air-tight electrical installation in the insulation level

EnoX is the flexible free space for installations according to Energy Saving Regulations (German EnEV) installation. If there is not sufficient space for the electrical installation level, the EnoX housing, which is only 60 mm deep, is inserted into the insulation level to provide an air-tight fit. An uncontrolled exchange of air is avoided by the air-tight housing with an elastic seal membrane. It also guarantees dust-proof installation. • Installation according to Energy Saving Regulations (German EnEV) • No installation level required • For ceilings and walls • Tool-free conduit and cable entry

EnoX installation housing with ECON-Technology

07 Further information on the ECON technology can be found in the technical appendix on page 138.

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19.03.2008 11:58:36 Uhr

NEW AND IMPORTANT

Page 46/129

HWD 90 cavity wall box for fire protection walls

F90

In the event of a fire, the integrated fire retardant coating reacts in a very short time. The material generates foam which reliably seals the installation opening in the fire protection wall. Even with opposing installation, the F90 (fire resistance of min. 90 minutes) wall remains secure despite the installation and without costly enclosures.

• For F30-F90 fire protection ceilings (fire resistance of min. 30 - 90 minutes) • Without costly enclosures • Opposing installation also possible • Retrofitting also possible

HWD 90 one-gang box

HWD 90 one-gang junction box

DIBt-Zulassung Z-19.21-1788

08 www.kaiser-elektro.de

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19.03.2008 11:58:59 Uhr

Page 47/131

HWD 30 ceiling box for fire protection ceilings

Page 46/132

NEW AND IMPORTANT HWD B15 cavity wall box for shipbuilding walls

Fire protection in the ceiling is guaranteed by the HWD 30 ceiling box. Up to fire-resistance class F30 (fire resistance of min. 30 minutes), it remains secure without mineral wool and with mineral wool up to F90 (fire resistance of min. 90 minutes). In the event of a fire, the integrated fire retardant coating immediately generates foam which seals the opening in the ceiling. Even when retrofitted, the HWD 30 provides protection against fire and smoke.

The new HWD B15 fire protection boxes were developed for use in walls used in shipbuilding. With one-gang boxes, a maximum of two, and with onegang junction boxes, a maximum of 4 cables up to Ø 11.5 mm can be configured. In the event of a fire, the integrated fire retardant coating reacts in a very short time. The heat generates foam which seals the installation opening. The B15 category separators remain secure without costly enclosures.

• For F30-F90 fire protection ceilings (fire resistance of 30 - 90 minutes)

• For separators in category B15

• Without costly enclosures

• Without costly enclosures • Retrofitting also possible

• Retrofitting also possible

DIBt-Zulassung Z-19.21-1788

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19.03.2008 11:59:55 Uhr

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NEW AND IMPORTANT Junction casing, ceiling and window exit with innovative KSK-Technology

Ø 48 Ø 85 The new concrete construction range contains universal ceiling and wall exits as well as ceiling junction boxes. The integrated and innovative KSKTechnology allows the ﬂexible conduit entry of crimped and unsheathed installation conduits through an opening without the need for a special tool. One hammer blow is suﬃcient.

• Universal screw surface • Impact coupling for combi conduit entry • Integrated conduit stopper • No internal shortening of the conduits

10 www.kaiser-elektro.de

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48 Ø 85

Ø 60

Ø 35

Further information on the KSK-Technology can be found in the technical appendix on page 139.

19.03.2008 12:00:22 Uhr

Page 85/150

NEW AND IMPORTANT Oval funnel Innovations in concrete construction

+/- 1 cm

+/- 2 cm

The oval funnel simpliﬁes the precise joining of wall and ceiling panels with integrated installation conduits. It oﬀers tolerance compensation of 2 cm lengthways and 1 cm laterally. Secure conduit connection is ensured with M20/M25 conduits.

• For M20 and M25 conduits • Secure joining of electrical installation conduits • Tolerance compensation in the transition • For industrial prefabricated ceiling and wall elements as well as on-site mixed concrete

ca. 11 cm

M25 oval funnel

M20 oval funnel

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19.03.2008 12:00:43 Uhr

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NEW AND IMPORTANT HaloX-O / HaloX-P with KSK-Technology

The new HaloX generation is equipped with the innovative KSK-Technology which guarantees rapid installation of the conduits without time-consuming reworking. The integrated conduit limit stop removes the need for internal shortening of the conduits as well as additional securing against sliding out. 45% more volume as well as the HaloX 40 transformer tunnel provide maximum space with minimum intervention in the statics. Various front parts in round and square shapes always provide the ideal installation hole – even for facing concrete quality.

HaloX-O

The integrated transformer ﬂap provides thermal separation between light installation space and the transformer tunnel and protects the electronics against overheating and premature failure.

• With KSK-Technology • 45% more volume • HaloX40 tunnel for optimal statics • Transformer flap protects against overheating

HaloX-P 12 www.kaiser-elektro.de

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Further information on the KSK-Technology can be found in the technical appendix on page 139.

19.03.2008 12:00:49 Uhr

Page from 92/ab 160

NEW AND IMPORTANT KompaX® 1, 2, 3 with mineral fibreboard

The proven KompaX® installation housings are now also equipped with mineral ﬁbreboard, which allows for variable and exact cut-outs for luminaires and loudspeakers. Inaccuracies in the installation of industrial prefabricated board panels can be corrected with the mineral ﬁbreboard.

• For luminaires and loudspeakers • Accurate, variable installation openings KompaX® 1

• Any cut-out form possible • Tolerance compensation with installation of board panels

KompaX® 2

KompaX® 3 13

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19.03.2008 12:01:00 Uhr

We oﬀer experience.

KAISER products, systems and technology are developed to provide safe, eﬃcient and reliable electrical installation. They are well thought out in every detail. From conventional ﬂushmounting and concrete construction installation to current topics such as airtight installation in low-energy objects.

Quality guaranteed.

This catalogue oﬀers you many ideas and information for use in your everyday work. The front section provides information about new products and technologies. The technical section provides helpful tips and notes for installation.

14 www.kaiser-elektro.de

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19.03.2008 12:01:04 Uhr

For on-site mixed and prefabricated concrete For ceilings and walls.

Installation housings For ceilings and walls. For luminaires, loudspeakers, displays, etc.

International products

58 - 85 139 - 151

86 - 103 152 - 179

104 - 111

One-gang boxes for international projects.

Technical information

112 - 183

Tip and notes on our products. For planners and installers.

Service

184 - 203

From communication right through to article number. 15

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FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION

Concrete construction

INSTALLATION HOUSINGS

For all types of cavity wall. Air-tight and halogen-free.

36 - 57 122 - 138

INTERNATIONAL

Cavity wall

TECHN. INFORMATION

The classic installation range

16 - 35 114 - 121

SERVICE

Flush-mounting / masonry

19.03.2008 12:01:12 Uhr

Flush-mounting and masonry installation

16 www.kaiser-elektro.de

Kapiteleinstiegseiten_GB_2008_rz16 16

Technical information on our flush-mounting and masonry installations can be found from page 114.

19.03.2008 16:26:43 Uhr

Accessories

from page 18 page 21

Universal installation housings

from page 25

Junction boxes

from page 27 page 29

Klemmﬁx® installation system

page 30

Diamond grinding heads

page 31

Universal equipment carrier

page 33

Telescopic equipment carrier, telescopic one-gang box

page 34

ISO box set, ISO extension ring

page 34

Air-tight installation

page 35

One-gang boxes, one-gang junction box with ECON-Technology – air-tight installations

page 35

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

Light connection boxes, ceiling exits

CONCRETE CONSTRUCTION

from page 22

SERVICE

Junction casings

CAVITY WALL

One-gang boxes, one-gang junction boxes

FLUSH-MOUNTING

Flush-mounting and masonry installation

Kapiteleinstiegseiten_GB_2008_rz17 17

19.03.2008 16:26:59 Uhr

FLUSH-MOUNTING CAVITY WALL

• DIN VDE tested (German norm) • ﬁre resistant up to 650°C in accordance with DIN EN 60670 • dimensions in accordance with German DIN 49073 • protection class IP 2X • device screw distance 60 mm • halogen-free • high torsional strength guarantees standardised combination distance of 71 mm due to snap-lock coupling • fully-insulated cable entries

• break-out openings for cables and DIN EN conduits of 20 or 25 mm Ø • suitable for screw or expanding attachment • can also be used as junction box with screw-down cover to German DIN VDE

One-gang box M20

Art. No.

- with 2 screw domes (without screws) - with 2 one-gang screws 15 mm

Inner Outer packg. packg.

1055-02 25 500 1056-02 25 500

Ø 60

Outlet type: replaced by 1055-04 / 1056-04!

One-gang box M20/M25

Art. No.

Inner Outer packg. packg.

- with 4 screw domes - Conduit entries with break-out entries for cables and DIN EN conduits Ø 20/25 mm (2 x M20/M25 in both supports, 2 x M20 and 2 x M25 in the side wall, 1 x M20 in the base of the box)

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang boxes, One-gang junction boxes

- without screws - with 2 one-gang screws 15 mm

1055-04 25 500 1056-04 25 500

UPPLUS

INTERNATIONAL

One-gang junction box M20 - without screws - with 2 one-gang screws 15 mm

Art. No.

Inner Outer packg. packg.

1555-02 25 250 1556-02 25 250

SERVICE

TECHN. INFORMATION

Ø 60

Outlet type: replaced by 1555-04 / 1556-04!

One-gang junction box M20/M25 - with 4 screw domes - Conduit entries with break-out entries for cables and DIN EN conduits Ø 20/25 mm (2 x M20/M25 in both supports, 2 x M25 and 6 x M20 in the side wall, 2 x M20 below the support, 1 x M20 in the base of the box) - without screws - with 2 one-gang screws 15 mm

Art. No.

Inner Outer packg. packg.

1555-04 25 250 1556-04 25 250

UPPLUS 18 www.kaiser-elektro.de

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19.03.2008 12:05:23 Uhr

• Combination supports M20/M25 • 4 screw bosses, 2 expanding cramps cavity • more volume for installation

One-gang junction box

Art. No.

- with side cavities for connections - with 2 one-gang screws 15 mm - side 4x M20, next to the supports 4x M25, in the supports M20/ M25, in the ﬂoor 2x M20, from above 4x multi-lead wiring

1069-02 10 100

UPPLUS Electronics box

Art. No.

Two-gang junction box - for 2 electrical inserts or 1 block insert - can also be used as a junction box (incl. 2 device inserts) - use separating wall to separate circuits Art. no. 9062-22 (not illustrated) - without screws - with 4 device screws 15 mm

A One-gang box / B One-gang junction box 42

NEU

Inner Outer packg. packg.

1655-02 10 100 1656-02 10 100

Art. No.

Inner Outer packg. packg.

- with nail straps as ﬁtting aid - nail Ø max. 3 mm - plaster depth min. 6 mm

Ø 60 63

Art. No.

Ø 60 A - without screws - with 2 one-gang screws 15 mm

1055-62 1056-62

100 100

B - without screws - with 2 one-gang screws 15 mm

1555-62 1556-62

100 100

kai_k08_GB_016-035_unterp.indd Abs1:19

INTERNATIONAL

1068-02 10 100

INSTALLATION HOUSINGS

- twin-chamber box (with separator wall) - for one-gang inserts and electronic components such as EIB 55 actuators, communications equipment (Cat7), radio control elements, alarm modules, etc. - can be combined with one-gang boxes and one-gang junction boxes using a snap-lock coupling to form a combination entry box; will not deform when combined in this way - with 2 one-gang screws 15 mm - 4 supports per M20/M25, next to the supports 6x M20 and 2x M25, under the supports 4 x M20, in the ﬂoor 1x M20 PLUS UP

Inner Outer packg. packg.

TECHN. INFORMATION

Inner Outer packg. packg.

FLUSH-MOUNTING

New support technology

CAVITY WALL

UPPLUS

SERVICE

Accessories • Plaster compensation ring • Connecting and distance pieces • Klemmﬁx® • Signal cover • Equipment screws

CONCRETE CONSTRUCTION

Electronics box, One-gang box and One-gang junction boxes

19.03.2008 12:05:26 Uhr

FLUSH-MOUNTING CAVITY WALL

One-gang boxes, One-gang junction boxes, One-gang boxes for 3-phase supply connector One-gang boxes 16 A • DIN VDE tested (German norm) • dimensions in accordance with German DIN 49073 • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free

One-gang box

Art. No.

- for use in facing masonry - for combinations: use supports Art. No. 1159-01

- without screws - with 2 screws 15 mm, distance 60 mm

1050-00 25 500 1051-00 25 500

Ø 60

One-gang junction box

Art. No.

Inner Outer packg. packg.

- for use in facing masonry - for combinations: use supports Art. No. 1159-01

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Inner Outer packg. packg.

- without screws - with 2 screws 15 mm, distance 60 mm

1550-00 25 250 1551-00 25 250

Ø 60

INTERNATIONAL

PERILEX® One-gang box - for PERILEX® 16 A inserts - only for screw ﬁxing - with 2 countersunk head one-gang screw Ø 4 mm, distance 67 mm, length 25 mm - for protection class IP 2X

Art. No.

Inner Outer packg. packg.

1076-04 10 100

TECHN. INFORMATION

Ø 70

One-gang box CEE

Art. No.

- for CEE 16 A connectors - only for screw ﬁxing - with 2 round headed screws Ø 4 mm, distance 67 mm, length 30 mm - with sealing ring, protection class IP 24

1075-04

Inner Outer packg. packg.

100

SERVICE

Ø 70

20 www.kaiser-elektro.de

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19.03.2008 12:05:28 Uhr

to compensate for deep-seated boxes for 60 mm Ø one-gang boxes and one-gang junction boxes with 2 screwed in screws with 2 ring attachment screws

A - screw distance 60 mm, height 12 mm B - screw distance 60 mm, height 24 mm

1155-61 25 250 1155-62 25 250

Plaster compensation rings Ø 70 mm A

12 24

Art. No.

Inner Outer packg. packg.

to compensate for deep-seated boxes for junction boxes Ø 70 mm with 2 screwed in screws with 2 ring attachment screws

A - screw distance 67 mm, height 12 mm B - screw distance 67 mm, height 24 mm

1155-71 10 100 1155-72 10 100

Distance supports

Art. No.

Tunnel connector

1159-04 25 100 1159-34 25 100

Art. No.

Inner Outer packg. packg.

- for fully-insulated ﬂoor through wiring of one-gang junction boxes A - for supports M20 B - for supports M25

1159-06 10 1159-36 10

kai_k08_GB_016-035_unterp.indd Abs1:21

FLUSH-MOUNTING

Inner Outer packg. packg.

- for separate covers for antenna sockets in combinations - for sockets without electric shock protection - for multiple row combinations A - for supports M20 B - for supports M25

CAVITY WALL

INTERNATIONAL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Plaster compensation rings Ø 60 mm

CONCRETE CONSTRUCTION

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 2X • halogen-free • ﬁts one-gang boxes and one-gang junction boxes for switches and sockets with snap-tunnel supports • plaster compensation rings with same diameter can be stacked • compensation heights, in mm: 12, 24, 36, 48 etc.

INSTALLATION HOUSINGS

Accessories

19.03.2008 12:05:30 Uhr

FLUSH-MOUNTING CAVITY WALL

• for rooms used for medical purposes, biological designs etc. • with screening and potential downlead • dimensions in accordance with DIN 49073 • device screw distance 60 mm • the conductive coating suppresses interference with a high alternating ﬁeld component, whether radiated or received

• a potential conductor only be connected to the potential equalisation and not to the equipment grounding conductor (PE-conductor) Other installation boxes/housings with screening are also available on request.

One-gang junction box -

for ﬂush-mounting ﬁre resistant up to 650 °C in accordance with DIN EN 60670 protection class IP 2X entries to Ø 10.5 mm made by means of universal opening cutter 1085-80 - without screws - halogen-free

One-gang junction box -

for mounting in cavity walls cutting hole Ø 68 mm ﬁre resistant up to 850 °C in accordance with DIN EN 60670 protection class IP 3X with 2 one-gang screws 15 mm break-out openings for cables and DIN EN conduits of 20 mm Ø

TECHN. INFORMATION

INTERNATIONAL

Cover

SERVICE

Art. No.

Inner Outer packg. packg.

1555-88 10 100

Ø 60

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang junction boxes, Cover and Casing with screening

for ﬂush and cavity wall mounting for making screened one-gang junction boxes ﬁre resistant up to 750 °C in accordance with DIN EN 60670 Ø 80 mm

Junction casing -

107 x 107 x 53 mm for ﬂush and cavity wall mounting with screened cover ﬁre resistant up to 850 °C in accordance with DIN EN 60670 with 4 screw domes with 2 x 15 mm cover screws protection class IP 3X when mounting in cavity walls, cutting hole 4 x Ø 35 mm break-out openings for 20 mm Ø DIN EN conduits

Art. No.

Inner Outer packg. packg.

9064-88 10 100

Art. No.

Inner Outer packg. packg.

1164-88

10 100

Art. No.

Inner Outer packg. packg.

9195-88

22 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:22

19.03.2008 12:05:32 Uhr

Junction casing 150

1094-91

100

1094-01 1095-91

100 100

1095-01

100

Art. No.

Inner Outer packg. packg.

- 159 x 159 x 75 mm - for terminals up to 16 mm² - break-out openings for DIN EN conduits: 16 x 20 mm Ø, 8 x 25 mm Ø, 4 x 32 mm Ø - as well as 12 cable entries - maximum of 3 circuits with separator walls - with white cover - halogen-free - in VDE version

Junction casing

1096-01 1096-91

Art. No.

- 240 x 142 x 87 mm - for terminals up to 16 mm² - break-out openings for DIN EN conduits: 24 x 20 mm Ø, 8 x 25 mm Ø, 6 x 32 mm Ø - as well as 12 cable entries - suitable for standard equipment with 70 mm installation height - case can be combined once with one other, dimensions are then 240 x 284 x 87 mm - for max. 4 circuits using separator walls

Junction casing

1092-90

Art. No.

- 238 x 208 x 68 mm - for terminals up to 16 mm² - break-out openings for DIN EN conduits: 20 x 20 mm Ø, 8 x 25 mm Ø, 4 x 32 mm Ø - maximum of 3 circuits with separator walls

1097-92

30 30

FLUSH-MOUNTING

Inner Outer packg. packg.

kai_k08_GB_016-035_unterp.indd Abs1:23

CAVITY WALL

87 x 87 x 60 mm in VDE design, for max. 2 circuits through separator wall for terminals up to 4 mm² break-out openings for DIN EN conduits: 8 x 20 mm Ø as well as 16 cable entries at top halogen-free 107 x 107 x 57 mm in VDE design, for max. 2 circuits through separator wall for terminals up to 6 mm² break-out openings for DIN EN conduits: 4 x 16 mm Ø, 12 x 20 mm Ø, 4 x 25 mm Ø as well as 12 cable entries halogen-free

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

Junction casing 80/100

CONCRETE CONSTRUCTION

• Junction boxes with VDE test marks are delivered with cover (ﬁre resistant up to 750 °C to DIN EN 60670) and cover screws • suitable for installation of DIN connector strips, TS 35 standard rails for terminal strips, ceramic connectors up to16 mm², etc. • cable entries from top

SERVICE

• Casings 80/100/150 can be clipped on to TS 35 standard rails • DIN VDE tested (German norm) • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • for loose terminals up to 4 mm² • protection class IP 2X

INSTALLATION HOUSINGS

Junction casings

19.03.2008 12:05:33 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C / 750 °C in accordance with DIN EN 60670 • protection class IP 2X • sealing screw self-tapping Ø 3.2 mm

Potential equalisation casing 10² / 16 ² B

INTERNATIONAL TECHN. INFORMATION

Inner Outer packg. packg.

1095-73

B - 238 x 208 x 68 mm - with potential equalisation rail, protected against corrosion - connection options: 1 round conductor 8-10 mm in diameter, 1 ﬂat strip up to 30 mm wide, 7 conductors up to 16², single and multiple strands

1097-75

Art. No.

Inner Outer packg. packg.

- for casing size 87 x 87 mm - for casing size 107 x 107 mm - for casing size 159 x 159 mm

1094-13 10 1095-13 10 1096-13 10

1094-93 10 1095-93 10 1096-93 10 1092-93 5 1097-93 5 1092-95 5

ﬁre resistant up to 750 °C in accordance with DIN EN 60670 for casing size 87 x 87 mm for casing size 107 x 107 mm for casing size 165 x 165 mm for casing size 240 x 140 mm for casing size 238 x 208 mm for casing size 240 x 284 mm (2 x junction casing 1092-90)

Separator walls

Art. No.

for junction casings can be retroﬁtted to separate circuits ﬁre resistant up to 650 °C in accordance with DIN EN 60670 halogen-free

for casing size 87 x 87 mm for casing size 107 x 107 mm for casing size 159 x 159 mm for casing size 238 x 208 mm for casing size 240 x 142 mm

Sealing screws

1094-20 1095-20 1096-20 1097-22 1092-20

Art. No.

Inner Outer packg. packg.

10 10 10 10 10

Inner Outer packg. packg.

- in pure brass - self-tapping Ø 3.2 mm - with cross-hole in the screw head through which sealing wire can be pulled - length 15 mm - length 40 mm

SERVICE

Art. No.

A - 107 x 107 x 57 mm - with potential equalisation rail, protected against corrosion - connection options: 1 round conductor 6 - 16², also uncut, 6 conductors 1.5 - 10² (for bathrooms and similar rooms)

Replacement cover

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Potential equalisation casing, Replacement cover, Separator walls, Sealing screws

2444-15 100 1000 2444-40 100 1000

24 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:24

19.03.2008 12:05:35 Uhr

Universal installation housing with mineral ﬁbreboard - 240 x 280 x 102 mm - break-out entries for DIN EN conduits 36 x Ø 20 mm, 16 x Ø 25 mm, 10 x Ø 32 mm, 12 cable entries on top side - 2 parts, comprising of housing and mineral ﬁbreboard - universal opening dimension of max. 189 x 240 mm - for devices with an installation depth of max. 90 mm

Universal installation housing with mineral ﬁbreboard

Art. No.

1092-28

Inner Outer packg. packg.

Art. No.

1097-28

FLUSH-MOUNTING

Inner Outer packg. packg.

kai_k08_GB_016-035_unterp.indd Abs1:25

SERVICE

TECHN. INFORMATION

- 238 x 208 x 83 mm - break-out openings for DIN EN conduits: 20 x Ø 20 mm, 8 x Ø 25 mm, 4 x Ø 32 mm - 2 parts, comprising of housing and mineral ﬁbreboard - universal opening dimension of max. 198 x 168 mm - for devices with an installation depth of max. 70 mm

1092-27

Inner Outer packg. packg.

INSTALLATION HOUSINGS

- 240 x 142 x 102 mm - break-out entries for DIN EN conduits 24 x Ø 20 mm, 12 x Ø 25 mm, 6 x Ø 32 mm, 16 cable entries on top side - 2 parts, comprising of housing and mineral ﬁbreboard - universal opening dimension max. 199 x 102 mm - for devices with an installation depth of max. 90 mm

Art. No.

INTERNATIONAL

Universal installation housing with mineral ﬁbreboard

CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 2X • halogen-free • with mineral ﬁbreboard for cutting out individual installation holes

CONCRETE CONSTRUCTION

Universal installation housings

19.03.2008 12:05:37 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 2X • with mineral ﬁbreboard for cutting out individual installation holes

Universal installation housing with mineral ﬁbreboard - 87 x 87 x 75 mm - break-out entries for DIN EN conduits: 10 x Ø 20 mm and 16 cable entries on top side - 2 parts, comprising of housing and mineral ﬁbreboard - universal opening dimension to max 57 x 57 mm - for devices with an installation depth to max. 60 mm

Universal installation housing with mineral ﬁbreboard - 107 x 107 x 72 mm - break-out entries for DIN EN conduits 4 x Ø 16 mm, 14 x Ø 20 mm, 4 x Ø 25 mm and 12 cable entries on top side - 2 parts, comprising of housing and mineral ﬁbreboard - universal opening dimension to max. 77 x 77 mm - for devices with an installation depth to max. 60 mm

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Universal installation housings

INTERNATIONAL

Universal installation housing with mineral ﬁbreboard

1094-22

Art. No.

1095-22

Art. No.

1096-22

Inner Outer packg. packg.

SERVICE

TECHN. INFORMATION

- 159 x 159 x 90 mm - break-out entries for DIN EN conduits 20 x Ø 20 mm, 10 x Ø 25 mm, 4 x Ø 32 mm - 2 parts, consisting of housing and mineral ﬁbreboard - universal opening dimension to max. 129 x 129 mm - for devices with an installation depth of max. 75 mm

Art. No.

26 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:26

19.03.2008 12:05:38 Uhr

Ø 70

- for 6 terminals 1.5 mm² or 5 terminals 2.5 mm² - 8 break-out openings for 20 mm Ø DIN EN conduits - Klemmﬁx® mounting possible A B -

B Ø 70

without cover and cover screws halogen-free with cover and 2 cover screws for mounting with Klemmﬁx® (1159-12) with broad ﬂange as height stop without cover and cover screws halogen-free

Junction box

1172-02 25 500 1172-92 25 250

1172-08

Art. No.

Inner Outer packg. packg.

with nail straps as ﬁtting aid nail Ø max. 3 mm plaster depth min. 6 mm for 6 terminals 1.5 mm² or 5 terminals 2.5 mm² 8 break-out openings for 20 mm Ø DIN EN conduits without cover and cover screws halogen-free

1172-62

100

Inner Outer packg. packg.

100

Ø 70

Junction box

Art. No.

with plaster disc, cover and cover screw for 6 terminals 1.5 mm² or 5 terminals 2.5 mm² 8 break-out openings for 20 mm Ø DIN EN conduits without ceramic connector Klemmﬁx® mounting possible

Inner Outer packg. packg.

1172-09 25 100

- with 4-pole ceramic connector (Art. No.1172-04) on request - with 5-pole ceramic connector (Art. No.1172-05) on request - with 6-pole ceramic connector (Art. No.1172-06) on request

Ø 70

Junction box

Art. No.

- 1.5 mm² for 8 terminals, 2.5 mm² for 6 terminals or 4 mm² for 4 terminals - 14 break-out openings for 16 mm and 20 mm Ø DIN EN conduits - without cover and cover screws - halogen-free

FLUSH-MOUNTING INSTALLATION HOUSINGS

Art. No.

Inner Outer packg. packg.

1572-02 10 250

INTERNATIONAL

Junction boxes

CAVITY WALL

• according to German DIN VDE 0606, junction box covers may only be removed by tools

TECHN. INFORMATION

• Junction boxes with VDE markings are delivered with cover and cover screws (ﬁre resistant up to 750 °C in accordance with DIN EN 60670) • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 2X • for attaching the cover with screws • break-out openings for 20 mm Ø DIN EN conduits

CONCRETE CONSTRUCTION

Junction boxes

kai_k08_GB_016-035_unterp.indd Abs1:27

SERVICE

Ø 70

19.03.2008 12:05:40 Uhr

FLUSH-MOUNTING CAVITY WALL

• Junction boxes with VDE markings are delivered with cover and cover screws (ﬁre resistant up to 750 °C in accordance with DIN EN 60670)

Cover • ﬂat cover edge • surfaces roughened • countersunk for screw heads • according to German DIN VDE 0606, junction box covers may only be removable by using tools

In-plaster junction box 16

Ø 80

Universal VDE cover / Humid environment cover

Ø 92 mm

1081-04 25 250 1081-05 25 250

Art. No.

Inner Outer packg. packg.

for all one-gang, one-gang junction and junction boxes cover Ø 92 mm screw distance 60 mm screw distance 67 mm central attachment ﬁre resistant up to 750 °C in accordance with DIN EN 60670 halogen-free version

1184-90 25 250

Humid environment cover Ø 90 mm cover screw distance 67 mm central entry with stoppers for countersunk screws Ø 4 mm

1174-99

10 250

Art. No.

Inner Outer packg. packg.

1184-77 25 250

- with permanent elastic spring - halogen-free

INTERNATIONAL TECHN. INFORMATION

Inner Outer packg. packg.

Spring cover

- with board Ø 72 mm for boxes Ø 60 mm - with board Ø 85 mm for boxes Ø 70 mm - with board Ø 95 mm for boxes Ø 80 mm

A Stripping tongs AMZ 2 / B Marking chalk A

B SERVICE

Art. No.

for ﬂat multi-lead wiring (NYIF) 1.5 and 2.5 mm² ceramic connector permanently attached with plaster disc, cover and cover screw junction box ﬁre resistant up to 960 °C, cover to 750 °C in accordance with DIN EN 60670

- with 4-pole ceramic connector - with 5-pole ceramic connector

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

In-plaster junction box, Cover, AMZ 2, Marking chalk

1159-25 50 500 1174-25 50 500 1184-25 25 250

Art. No.

Inner Outer packg. packg.

A - for stripping sheathed cables of 3 x 1.5 - 5 x 2.5 mm², also in installation boxes and casings due to round cut - for longer cables, integrated knife for longitudinal cut can be used - easy to use due to ergonomic design - cutting knife hardened and polished

1190-02

B - for marking of switch symbols and wiring instructions - colour: blue, waterproof

1190-55 12

28 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:28

19.03.2008 12:05:41 Uhr

A B-

with integrated cover for cables and DIN EN conduits of 20 mm Ø not to be used as junction box halogen-free with 2 x 15 mm cover screws for wall light connection boxes 1048-00 and 9148-00

1048-00 25 250

1148-90 25 250

Ø 35

for casting into concrete ceilings 2 parts with locking connection sealed against concrete delivery unit: 1 ceiling light connection box pre-cut for DIN EN conduits 20 mm Ø, 2 reducers/stoppers for use with cable, 1 sealing push-on cover, 1 light hook (fully-insulated) max. load 100 N (10 kg) in accordance with German VDE

Wall and ceiling transit 30° 62

- for DIN EN conduits with outer Ø 20.0 mm

1248-55

Inner Outer packg. packg.

100

Art. No.

Inner Outer packg. packg.

ﬁtting height 62 mm for connecting conduits or as ceiling exit closed oﬀ on formwork side with plaster skin halogen-free

A Ceiling exit bush / B - with light hook and expanding dowel A

Art. No.

INSTALLATION HOUSINGS

Ceiling light connection box

1202-04 30 300

Art. No.

Inner Outer packg. packg.

for multi-lead wiring (NYIF) 1.5 mm² and 2.5 mm² to prevent cable being ripped out wiring feed-through 5.5 x 32 mm halogen-free

A - without light hook B - with light hook and expanding dowel - Ø 10 mm - with brass wedge nut, max. load 100 N (10 kg) to German VDE norm

1144-00 100 500 1144-05 50 250

kai_k08_GB_016-035_unterp.indd Abs1:29

CONCRETE CONSTRUCTION

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

A Wall light connection box / B Cover

FLUSH-MOUNTING

• According to German DIN VDE 0100 Part 559, cables for wall lights must terminate in wall light connection boxes. Wall light connection boxes must have at least one means of attaching wall lights, walls and ceiling light connection boxes must, (According to German DIN VDE 0606) have enough room for 3 individual terminals or have a 3-pole connector.

SERVICE

• DIN VDE tested (German norm) • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 2X

CAVITY WALL

Light connection boxes, Ceiling exits

19.03.2008 12:05:43 Uhr

FLUSH-MOUNTING

Klemmfix®, Signal cover Klemmfix® • 2 versions for all ceramic connector and box types • fire resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free

• with marking tags to ﬁnd boxes and casings after plastering • reusable • after plastering, push the cover into the boxes with a hammer, then remove the cover

Klemmﬁx®

Art. No.

Signal cover A+B

B - for junction boxes, Ø 70 mm - colour: blue

PERILEX®

boxes and CEE one-gang boxes

C - for two-gang junction box 1655-02, 1656-02

INTERNATIONAL

Signal cover A

1159-02 25 250 1159-12 25 250

Art. No.

A - for one-gang boxes and one-gang junction boxes Ø 60 mm

Inner Outer packg. packg.

not suitable for use with chalk or thin plaster for ﬁtting boxes without plaster in openings made with Ø 82 mm hole saw for all types of masonry

A - for one-gang boxes and one-gang junction boxes 1055/1056-02, 1055/1056-04, 1555/1556-02, 1555/1556-04, 1055/1056-21, 1555-/1556-21, 1555-12) B - for junction boxes Ø 70 mm (1172-02, -08, -09, -92)

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Signal cover • for all box types and casings • protects interior of box, screwing dome and screw heads when plastering

Inner Outer packg. packg.

1181-60 50 1000 1181-70 25 250

1181-56

Art. No.

Inner Outer packg. packg.

A - for wall light connection boxes 1048-00

1181-48

100

B - for wall and ceiling lights connection boxes - exit opening Ø 35 mm

1181-35

SERVICE

TECHN. INFORMATION

Signal cover

Art. No.

- for casing 80 - for casing 100

1181-94 1181-95

Inner Outer packg. packg.

50 50

30 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:30

19.03.2008 12:05:45 Uhr

Inner Outer packg. packg.

- cutting depth up to approx. 70 mm - M 18 x 1.5 thread to screw on the direct or chuck attachment

Dust extraction with direct attachment / Chuck attachment

1088-02 1088-03

Art. No.

1 1

10 10

Inner Outer packg. packg.

- for diamond grinding heads Ø 82 + Ø 68 mm, ﬁts vacuum cleaner hoses from Ø 31 - 36 mm - 5/8” thread for Bosch and Flex - M 18 x 2.5, UN thread for AEG and Baier - Chuck attachment with hexagonal spanner 12 mm across jaws

1088-21 1088-16 1088-41

1 1 1

All information on machines is given without liability!

Diamond grinding head without dust extractor

Art. No.

Inner Outer packg. packg.

- cutting depth up to approx. 70 mm - M 18 x 1.5 thread to screw on the direct or chuck attachment - Ø 82 mm when attaching elements with Klemmﬁx® - Ø 68 mm facing masonry

Direct attachment / Chuck attachment

1088-00 1088-01

Art. No.

1 1

10 10

Inner Outer packg. packg.

- for screwing onto the drill spindle A

CONCRETE CONSTRUCTION

- Ø 82 mm when attaching elements with Klemmﬁx® - Ø 68 mm facing masonry

INSTALLATION HOUSINGS

Art. No.

A - 5/8” thread for Bosch and Flex - M18 x 2.5 thread for AEG and Beier

1088-20 1088-15

1 1

B - Chuck attachment with hexagonal spanner 12 mm across jaws

1088-40

INTERNATIONAL

Diamond grinding head with dust extractor

FLUSH-MOUNTING

• grinding heads have grooves giving one-gang box depths • only use drills with min. 1000 W power and 2000 RPM-1

TECHN. INFORMATION

• grinding head Ø 82 mm, for both Klemmﬁx® versions • does not use drill hammer since grinding only • little eﬀort needed, just guide drill • all parts perfectly concentric • good dust extraction when grinding • 98% dust extraction • when used for combinations, exact distances through drilling template

CAVITY WALL

Diamond grinding heads and holders

All information on machines is given without liability! 31

kai_k08_GB_016-035_unterp.indd Abs1:31

SERVICE

19.03.2008 12:05:47 Uhr

FLUSH-MOUNTING CAVITY WALL

Drilling template • with fold-out guide pin for ﬁrst drill hole • with two built-in spirit levels Equipment screws • suitable for ﬁxing equipment and covers • self-tapping Ø 3.2 mm • corrosion resistant in accordance with German DIN VDE

Drilling template 71

Art. No.

for vertical and horizontal pre-drilling of combination distances 71 mm for standard combinations 91 mm for separate covers on low voltage devices with hardened drilling bushes for masonry drill Ø 6 mm

1190-65

Inner Outer packg. packg.

Centring drill

Art. No.

- Ø 6 mm - for all direct and chuck attachments

1088-30

Inner Outer packg. packg.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Accessories for diamond grinding heads, Screws

Equipment screws

Inner Outer packg. packg.

- surface double treated

INTERNATIONAL TECHN. INFORMATION SERVICE

Art. No.

length 15 mm length 20 mm length 25 mm length 40 mm

Box of screws

2471-15 2471-20 2471-25 2471-40

Art. No.

- ﬁlled with one-gang screws, 15, 25 and 40 mm long (100 of each) (Art. No. 2471-15/25/40)

2471-91

100 100 100 100

1000 1000 1000 1000

Inner Outer packg. packg.

32 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:32

19.03.2008 12:05:48 Uhr

- air-tight design with seal membranes - helps prevent leaks in external walls from hollow chamber blocks and hollow blocks or stones - tool-free cable and conduit entries (2 x to M25 in the support area, 2 x up to M25 and 2 x up to M20) - high torsional strength guarantees standardised combination distance of 71 mm due to snap-lock coupling with additional catch mechanism

- with 4 screw domes (without screws) - with 4 device screws 15 mm UPPLUS

ECON 15 One-gang junction box

1055-21 25 500 1056-21 25 500

air-tight design

Art. No.

Inner Outer packg. packg.

- air-tight design with seal membranes - helps prevent leaks in external walls from hollow chamber blocks and hollow blocks or stones - tool-free cable and conduit entries (2 x up to M25 in the support area, 2 x up to 11 mm above the support, 4 x up to M25 and 4 x up to 11 mm) - high torsional strength guarantees standardised combination distance of 71 mm due to snap-lock coupling with additional catch mechanism - for 2 expanding claws

UPPLUS

- with 4 screw domes (without screws) - with 4 device screws 15 mm

One-gang junction box 63

Ø 60

1555-21 25 250 1556-21 25 250 air-tight design

- for avoidance of leakage points in electrical installations in external walls, whether cavity or hollow brick, e.g. cored blocks - prevents loss of energy - stops draughts - protection class IP 2X - entries for 20 mm Ø DIN EN conduits and cable entries up to max. Ø 10.5 mm made using of Universal opening cutter 1085-80 - without screws

Sealing inserts

air-tight design

- for retrofit sealing (air-tightness) of existing one-gang boxes or one-gang junction boxes without flush-mount removal (masonry) and cavity walls - permanently flexible plastic

Art. No.

Inner Outer packg. packg.

1040-01 10 100

For mounting instructions, see Technical information page 121. 33

kai_k08_GB_016-035_unterp.indd Abs1:33

FLUSH-MOUNTING

Inner Outer packg. packg.

1555-12 25 100

Art. No.

CAVITY WALL

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

air-tight design

SERVICE

ECON 10 One-gang box

CONCRETE CONSTRUCTION

ECON system • protection class IP 2X • fully-insulated cable entries

INSTALLATION HOUSINGS

ECON One-gang boxes, One-gang junction boxes, Sealing insert Air-tight design

19.03.2008 12:05:50 Uhr

FLUSH-MOUNTING CAVITY WALL

Telescope equipment carrier - for use with externally-insulated walls and ceilings for secure ﬁxing of lights, motion detectors, etc. - for insulation thicknesses of 80-160 mm - max. attachment surface area for equipment 110 x 110 mm - weight when attached to wall: 30 N (3 kg) - weight when attached to ceiling: 20 N (2 kg) - equipment attached with self-tapping screws with Ø of 3.2 - 4 mm

Telescope switch box - for use with externally-insulated walls and ceilings for secure ﬁxing of sockets, switches, etc. - for insulation thicknesses of 80-170 mm - for attaching equipment with self-tapping screws with Ø of 3.2 x 15 mm (min.) - entries for cables or conduits

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Telescopic equipment carrier and Telescopic switch box, ISO box set, ISO extension ring

ISO box set

Art. No.

1159-20

Art. No.

1159-21

INTERNATIONAL

Art. No.

- mounts on wall surface - for exterior insulation - consists of front part, ISO extension ring and 2 ring attachment screws 40 mm - compensation height 70 mm, can be reduced by 3 x 5 mm to 55 mm - multiple extensions possible with ISO extension ring

1155-03

Inner Outer packg. packg.

TECHN. INFORMATION

Ø 60

ISO extension ring

Art. No.

- lengthens existing boxes when exterior insulation is used - can be attached on top of existing one-gang boxes and one-gang junction boxes - compensation height 50 mm, can be reduced by 3 x 5 mm to 35 mm - multiple extensions possible - 2 x 40 mm ring attachment screws needed, Art. No. 2471-40

Inner Outer packg. packg.

1155-02 10

SERVICE

Ø 60

34 www.kaiser-elektro.de

kai_k08_GB_016-035_unterp.indd Abs1:34

19.03.2008 12:05:52 Uhr

for use with externally-insulated walls for secure ﬁxing of lights, intercoms, motion detectors etc. for insulation thicknesses of 60-160 mm can be extended in steps of 100 mm (max. 360 mm) using extension panels can be reduced in 10 mm steps down to 70 mm with rock wool pre-cut parts through which the equipment carrier can be ﬁlled conduit or cable entry up to max. Ø of 25 mm dimensions (L x W x H) 220 x 100 x 160 mm equipment attached with self-tapping screws with Ø of 3.2 - 4 mm

Extension element

Art. No.

1159-24

Art. No.

1159-27

Inner Outer packg. packg.

kai_k08_GB_016-035_unterp.indd Abs1:35

FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

INTERNATIONAL

- to extend the Universal equipment carrier by 100 mm simply by clipping on - can be reduced in 10 mm steps by cutting - with 2 rock wool inserts to ﬁll the extension panel - dimensions (L x W x H) 220 x 100 x 100 mm

Inner Outer packg. packg.

INSTALLATION HOUSINGS

Universal equipment carrier

CAVITY WALL

• ﬁre resistant up to 650°C in accordance with DIN EN 60670 • halogen-free

CONCRETE CONSTRUCTION

Universal equipment carrier, Extension element

19.03.2008 12:05:53 Uhr

Cavity wall installation

36 www.kaiser-elektro.de

Kapiteleinstiegseiten_GB_2008_rz36 36

Technical information on our products for cavity wall installations can be found on page 122 onwards.

19.03.2008 16:27:18 Uhr

Light connection boxes, light hooks

page 40

Accessories

page 41

Junction casings

from page 42

Universal installation housings

page 44

Accessories

page 45

HWD 90 system for F 90 ﬁre protection walls

page 46

HWD B15 system for ship walls

page 46

HWD 30 system for F 90 ﬁre protection ceilings

page 47

One-gang boxes, one-gang junction boxes with ECON-Technology – air-tight installation

page 47

One gang boxes, one gang junction boxes, Air-tight installation

from page 47

Tools and accessories for air-tight installation

from page 49

Sealing insert for air-tight installation

page 50

Air-tight sleeves

page 50 from page 51

System tools

from page 54

VARIOCUT universal hole cutter

from page 56

Kapiteleinstiegseiten_GB_2008_rz37 37

FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

INTERNATIONAL

Cavity wall box cutters

CAVITY WALL

from page 38

CONCRETE CONSTRUCTION

One-gang boxes, one-gang junction boxes

INSTALLATION HOUSINGS

Cavity wall installation

19.03.2008 16:27:24 Uhr

FLUSH-MOUNTING CAVITY WALL

• DIN VDE tested (German norm) • dimensions in accordance with German DIN 49073 • with holding ring • ﬁre resistant up to 850 °C in accordance with DIN EN 60670 • protection class IP 3X • standardised combination distance 71 mm • fully-insulated through-wiring in combinations of one-gang boxes and junction boxes for switches and sockets possible

• break-out openings for sheathed cabling, low voltage wires and DIN EN conduits • integrated strain relief of NYM cables in accordance with DIN EN 60670, self-clamping of conduits • can also be used as junction box with screw-down cover to German DIN VDE standard The new FX4 strap screws are used throughout the KAISER cavity wall range.

One-gang box

Art. No.

One-gang box

- halogen-free, colour: white

INTERNATIONAL

TECHN. INFORMATION

- halogen-free, colour: white

9061-00 25 250 9061-77 25 250

Art. No.

Inner Outer packg. packg.

cutting hole Ø 68 mm 4 conduit entries for 20 mm Ø DIN EN conduits 4 cable entries 3 x 1.5² 2 cable entries 3 x 2.5 mm² or 5 x 1.5mm² 2 wiring entries for low voltages with 7 support connectors in each 25-unit package

Two-gang junction box -

Inner Outer packg. packg.

cutting hole Ø 68 mm for plate thickness 7 - 28 mm 4 cable entries 3 x 1.5² conduit entries made by means of punch pliers or Universal opening cutter 1085-80

One-gang junction box

SERVICE

9063-01 25 250 9063-77 25 250

Art. No.

Inner Outer packg. packg.

cutting hole Ø 68 mm for plate thickness 7 - 40 mm 2 entries for 20 mm Ø DIN EN conduits 2 wiring entries for low voltages with 7 support connectors in each 25-unit package per 2 cable entries 3 x 1.5 mm² or 3 x 2.5 mm² or 5 x 1.5 mm²

- halogen-free, colour: white

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang boxes, One-gang junction boxes

cutting hole: 2 x Ø 68 mm (centre-to-centre distance 71 mm) for plate thickness 7 - 35 mm for 2 electrical inserts or 1 block insert with 4 screws can also be used as a junction box (incl. 2 device inserts) use separating wall to separate circuits Art. no. 9062-22 (not illustrated)

- halogen-free, colour: white - Connecting clip for stacking boxes

9064-01 25 250 9064-77 25 250

Art. No.

Inner Outer packg. packg.

9062-02 10 100 9062-77 10 100 9062-50 10 -

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kai_k08_GB_036-057_hohl.indd Abs1:38

19.03.2008 12:08:20 Uhr

9068-04 25 250 9068-74 25 250

Art. No.

Inner Outer packg. packg.

cutting hole Ø 68 mm for plate thickness 0.2 - 40 mm for boards that do not permit stepped face cutting 4 conduit entries for 20 mm Ø DIN EN conduits 4 cable entries 3 x 1.5² 2 cable entries 3 x 2.5 mm² or 5 x 1.5mm² 2 wiring entries for low voltages 9068-03 25 250 9068-76 25 250

- halogen-free, colour: white

One-gang boxes PERILEX® / CEE, Junction box

Art. No.

- cutting hole Ø 74 mm, for plate thickness 12.5 - 35 mm - with 2 countersunk screws 4 mm Ø, 16 mm in length to facilitate use of 16 A PERILEX inserts - halogen-free, colour: white

9067-01 10 100 9067-77 10 100

- with sealing ring for protection class IP 34 and 2 round-headed 4 mm Ø 4 equipment screws, length 20 mm, for use with 16 A CEE equipment inserts - halogen-free, colour: white

9075-77 10 100

- with universal cover 1184-90 as Junction box - halogen-free, colour: white

9071-01 10 100 9071-77 10 100

Electronics box

air-tight design

- cutting hole: 2 x Ø 68 mm (centre-to-centre distance 71 mm) - air-tight version with additional sealing lip - tunnel twin-chamber box separator wall and cover that can be wallpapered (cover can be turned through 180° and can be plastered to reduce switching noise) - for one-gang inserts and electronic components such as EIB actuators, communications equipment (Cat7), radio control elements, alarm modules, etc. - halogen-free, colour: white - Connecting clip for stacking boxes

9075-01 10 100

Art. No.

Inner Outer packg. packg.

9062-94 10 100 9062-74 10 100 9062-50 10 39

kai_k08_GB_036-057_hohl.indd Abs1:39

FLUSH-MOUNTING CAVITY WALL

Inner Outer packg. packg.

INTERNATIONAL

One-gang junction box for thin boards

CONCRETE CONSTRUCTION

cutting hole Ø 68 mm for plate thickness 0.2 - 40 mm for boards that do not permit stepped face cutting 2 entries for 20 mm Ø DIN EN conduits 4 cable entries 3 x 1.5²

- halogen-free, colour: white

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

One-gang box for thin boards

INSTALLATION HOUSINGS

One-gang boxes, One-gang junction boxes, Junction box and Electronics box

19.03.2008 12:08:22 Uhr

FLUSH-MOUNTING CAVITY WALL

Light connection boxes, Light hook • DIN VDE tested (German norm) • ﬁre resistant up to 850 °C in accordance with DIN EN 60670 • protection class IP 3X • with holding ring

A Wall light connection box / B Cover A

A-

Art. No.

cutting hole: 2 x Ø 35 mm (centre-to-centre distance 30 mm) for plate thickness 7 - 30 mm 2 entries for 20 mm Ø DIN EN conduits 4 cable entries 3 x 1.5² with inner ﬁtting cover not to be used as junction box if necessary use screw cover 1148-90

B - with 2 x 15 mm cover screws - for wall light connection boxes 9148-00 and 1048-00

Wall light connection box -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

• According to German DIN VDE 0100 Part 559, cables for wall lights must terminate in wall light connection boxes. Wall light connection boxes must have at least one means of attaching wall lights. Walls and ceiling light connection boxes must, (According to German DIN VDE 0606) have enough room for 3 individual terminals or have a 3-pole connector.

air-tight design

TECHN. INFORMATION

INTERNATIONAL

Ceiling light connection boxes

SERVICE

9148-00 25 100

1148-90 25 250

Art. No.

Inner Outer packg. packg.

cutting hole Ø 35 mm for plate thickness 7 - 40 mm 1 cable entry for sheathed cabling 3 x 1.5 mm² with inner ﬁtting cover for 3 connector terminals not to be used as junction box

- halogen-free, colour: white

Inner Outer packg. packg.

cutting hole Ø 68 mm for plate thickness 7 - 35 mm with M5 metal thread for light hooks min. length 55 mm maximum load 20 N (2 kg) can also be used as ceiling light junction box 2 entries for 20 mm Ø DIN EN conduits per 2 cable entries 3 x 1.5 mm² or 3 x 2.5 mm² or 5 x 1.5 mm²

9248-01 25 100 9248-77 25 100

Art. No.

9063-50

Inner Outer packg. packg.

Important! Always screw in light hook completely

Light hook

Art. No.

Inner Outer packg. packg.

- for subsequent screwing into ceiling boxes - with M5 thread, fully-insulated L

- shaft length L 55 mm - shaft length L 65 mm

1226-55 150 1226-65 150

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Inner Outer packg. packg.

- for One-gang boxes and One gang junction boxes outer Ø 68 mm - screw distance 60 mm

A+C

A - height 10 mm

9155-61 25 250

B - height 20 mm

9155-62 25 250

C - for Junction boxes outer Ø 74 mm - screw distance 67 mm - height 12 mm

9155-71 10 100

Support connector

Art. No.

Inner Outer packg. packg.

- for through-wiring of combinations to IP 3X standard

Compensation ring

Art. No.

for all Ø 68 mm cavity wall boxes for oversize drill holes compensation up to Ø 71 mm can also be used for combinations where the formed surfaces are located next to each other

Universal VDE cover Ø 92 mm

9060-97 50 9060-77 50

- halogen-free version

Inner Outer packg. packg.

1184-90 25 250

1184-77 25 250

kai_k08_GB_036-057_hohl.indd Abs1:41

FLUSH-MOUNTING

Inner Outer packg. packg.

9060-40 25 250

Art. No.

for all One-gang, One-gang junction and Junction boxes cover Ø 92 mm screw distance 60 mm screw distance 67 mm central attachment ﬁre resistant up to 750 °C in accordance with DIN EN 60670

INSTALLATION HOUSINGS

- halogen-free, colour: white

INTERNATIONAL

Art. No.

TECHN. INFORMATION

Plaster compensation ring

CAVITY WALL

Plaster compensation ring • to compensate for deep-seated boxes • Plaster compensation rings with same diameter can be stacked • compensation height in mm: 10, 20, 30, 40 or 12, 24, 36, etc. • with 2 screws for attaching equipment and 2 ring attachment screws

SERVICE

• ﬁre resistant up to 850 °C in accordance with DIN EN 60670

CONCRETE CONSTRUCTION

Accessories

19.03.2008 12:08:25 Uhr

FLUSH-MOUNTING CAVITY WALL

• DIN VDE tested (German norm) • ﬁre resistant up to 850 °C in accordance with DIN EN 60670 • protection class IP 3X • with holding ring

• with white cover and cover screws (ﬁre resistant up to 750 °C to DIN EN 60670) • for ﬁtting: DIN connector strips, TS 35 standard rails for terminal strips, etc., ceramic connectors up to 16 mm² • with drilling template (supplied)

Junction casing 107 x 107 x 53 mm

- halogen-free, colour: white

Junction casing 165 x 165 x 72 mm

- halogen-free, colour: white

9195-91 9195-77

Art. No.

10 10

Inner Outer packg. packg.

9196-91 9196-77

Art. No.

10 10

Inner Outer packg. packg.

INTERNATIONAL

- cutting hole 4 x Ø 68 mm - for terminals up to 16 mm² - break-out openings for sheathed and low voltage cables and DIN EN conduits: 8 x 20 mm Ø, 2 x 25 mm Ø, 2 x 32 mm Ø - use separator wall for maximum of 3 circuits

- halogen-free, colour: white TECHN. INFORMATION

Inner Outer packg. packg.

Junction casing 240 x 140 x 72 mm

Junction casing 235 x 205 x 72 mm

9192-91 9192-77

Art. No.

10 10

Inner Outer packg. packg.

- halogen-free, colour: white SERVICE

Art. No.

- cutting hole 4 x Ø 35 mm - for terminals up to 4 mm² - break-out openings for sheathed and low voltage cables and DIN EN conduits: 8 x 25 mm Ø - with 4 screw domes - with 2 x 15 mm cover screws - use separator wall for maximum of 2 circuits

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Junction casings

9197-91 9197-77

10 10

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Cover • ﬁre resistant up to 750 °C in accordance with DIN EN 60670 • ﬂat cover edge • surfaces roughened • countersunk for screw heads

FLUSH-MOUNTING

Junction box Ø 120, Potential equalisation case, Cover, Separator walls

Inner Outer packg. packg.

- cutting hole Ø 120 mm, height 65 mm (Variocut 1089-00 in fully extended position or Bi-metallic cutter 1082-20) - for terminals up to 4 mm² - break-out openings for sheathed and low voltage cables and DIN EN conduits: 4 x 20 mm Ø, 2 x 25 mm Ø - for 2 circuits through separator wall 9073-20 - receptacle for TS 35 standard rail

Potential equalisation casing 10² - cutting hole 4 x Ø 35 mm - 107 x 107 x 53 mm - connection options: 1 round conductor 6 - 16², also uncut, 6 conductors 1.5 - 10² (for bathrooms and similar rooms) - with potential equalisation rail, protected against corrosion - with 4 screw domes - with 2 x 15 mm cover screws

Replacement cover

9073-01 9073-78

Art. No.

9195-73

Art. No.

for casing size 107 x 107 mm for casing size 159 x 159 mm for casing size 240 x 140 mm for casing size 238 x 208 mm

- for junction boxes Ø 120 mm for Art. No. 9073-01/91 - halogen-free version for Art. No. 9073-78/77

10 10

Inner Outer packg. packg.

INSTALLATION HOUSINGS

- halogen-free, colour: white

CONCRETE CONSTRUCTION

Art. No.

Inner Outer packg. packg.

1095-93 10 1096-93 10 1092-93 5 1097-93 5

9073-93 10 9073-79 10

INTERNATIONAL

Junction box Ø 120 mm

CAVITY WALL

According to German DIN VDE 0606, junction box covers may only be removable by using tools

Art. No.

Inner Outer packg. packg.

- to separate circuits -

for casing size 107 x 107 mm for casing size 165 x 165 mm for casing size 240 x 140 mm for casing size 235 x 205 mm for junction boxes Ø 120 mm

9195-20 9196-20 9192-20 9197-20 9073-20

10 10 10 10 10

kai_k08_GB_036-057_hohl.indd Abs1:43

SERVICE

Separator walls

TECHN. INFORMATION

Ø140 mm

19.03.2008 12:08:29 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 850 °C in accordance with DIN EN 60670 • protection class IP 3X • with drilling template (supplied) • with plasterboard sheet for cutting out individual installation holes

Universal installation housings with mineral ﬁbreboard -

Universal installation housings with mineral ﬁbreboard INTERNATIONAL TECHN. INFORMATION SERVICE

9195-22 9195-27

Art. No.

10 10

Inner Outer packg. packg.

9196-22 9196-27

Art. No.

10 10

Inner Outer packg. packg.

240 x 140 x 72 mm cutting hole 4 x Ø 68 mm universal opening dimension of max. 170 x 105 mm for devices with an installation depth of max. 55 mm break-out openings for sheathed and low voltage cables and DIN EN conduits: 8 x 20 mm Ø, 2 x 25 mm Ø, 2 x 32 mm Ø

- halogen-free version

Universal installation housings with mineral ﬁbreboard -

Inner Outer packg. packg.

165 x 165 x 72 mm cutting hole 4 x Ø 68 mm universal opening dimension of max. 110 x 110 mm for devices with an installation depth of max. 50 mm break-out openings for sheathed and low voltage cables and DIN EN conduits: 8 x 20 mm Ø, 2 x 25 mm Ø, 2 x 32 mm Ø

- halogen-free version

Art. No.

107 x 107 x 53 mm cutting hole 4 x Ø 35 mm universal opening dimension of max. 70 x 70 mm for devices with an installation depth of max. 40 mm break-out openings for sheathed and low voltage cables and DIN EN conduits: 8 x 25 mm Ø

- halogen-free version

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Universal installation housings

9192-22 9192-27

Art. No.

10 10

Inner Outer packg. packg.

235 x 205 x 72 mm cutting hole 4 x Ø 68 mm universal opening dimension of max. 190 x 150 mm for devices with an installation depth of max. 50 mm break-out openings for sheathed and low voltage cables and DIN EN conduits: 8 x 20 mm Ø, 2 x 25 mm Ø, 2 x 32 mm Ø

- halogen-free version

9197-22 9197-27

10 10

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Art. No.

Strap screws

9062-21 10 100

9062-90 10

Art. No.

Metal plate

2445-25 100 2000

Art. No.

- 7 mm x 13 mm - for all cavity wall boxes - for the following articles: 9061-.., 9062-.., 9063-.., 9064-.., 9066.., 9067-01, 9068-.., 9071-.., 9073-.., 9075-.., 9148-00, 9195-.., 9248-.., 9300-.., 9098-77, 9263-.., 9264-..

Sealing screws

Inner Outer packg. packg.

2444-15 100 1000 2444-40 100 1000

kai_k08_GB_036-057_hohl.indd Abs1:45

FLUSH-MOUNTING

Inner Outer packg. packg.

2445-50 100 2000

Art. No.

- in pure brass - self-tapping Ø 3.2 mm - with cross-hole in the screw head through which sealing wire can be pulled - length 15 mm - length 40 mm

Inner Outer packg. packg.

INSTALLATION HOUSINGS

- Ø 3 mm, 44.5 mm long, triple threaded - for all cavity wall boxes - for the following articles: 9062-.., 9063-.., 9064-.., 9066-.., 906701, 9068-.., 9071-.., 9073-.., 9075-.., 9192-.., 9195-.., 9196-.., 9197-.., 9248-..,9300-.., 9098-77, 9263-.., 9264-..

INTERNATIONAL

- cutting hole: 2 x Ø 68 mm (centre-to-centre distance 71 mm) - for plate thickness 7 - 35 mm - 1.5 mm² for 10 terminals, 2.5 mm² for 8 terminals or 4 mm² for 6 terminals - 6 entries for 20 mm Ø DIN EN conduits - 6 sheathed cable entries - use separating wall to separate circuits Art. no. 9062-22 (not illustrated) - Replacement cover

Inner Outer packg. packg.

TECHN. INFORMATION

Junction box

CAVITY WALL

• for loose terminals up to 4 mm² • with white cover and cover screws (ﬁre resistant up to 750 °C to DIN EN 60670) • metal parts corrosion resistant to German DIN VDE standard

SERVICE

• DIN VDE tested (German norm) • ﬁre resistant up to 850 °C in accordance with DIN EN 60670 • with holding ring • protection class IP 3X

CONCRETE CONSTRUCTION

Junction box, Accessories

19.03.2008 12:08:33 Uhr

FLUSH-MOUNTING

One-gang box, One-gang junction box HWD 90 and One-gang junction box HWD B15 • DIN VDE tested (German norm) • dimensions in accordance with German DIN 49073 • One-gang screw distance 60 mm • for sheet thickness 7 - 40 mm • integrated strain relief of NYM cables in accordance with DIN EN 60670, self-clamping of conduits

• sound insulation assessment available on request • DIBt (German Institute of Building Technology) approval for HWD 90 products can be found on the Internet under Downloads • Approval EN 1363 for HWD 90 products can be found on the Internet under Downloads • gemäß ÖNORM

Junction box HWD 90

One-gang junction box HWD 90

INTERNATIONAL TECHN. INFORMATION

Fire protection

- for ship walls in the category B 15 interface - cutting hole Ø 74 mm, combination distance 71 mm through single separation of the pre-embossed edge - box height 44 mm - max. per 2 cable entries up to Ø 11.5 mm - protection class IP 3X - halogen-free - in accordance with DIN EN 60670 - in accordance with US-Coastguard standard

One-gang junction box HWD B15

Art. No.

Z-19.21-1788

Fire protection

- for ﬁre protection walls F30 - F90 (ﬁre resistance of min. 30 - 90 minutes) - cutting hole Ø 74 mm, combination distance 71 mm through single separation of the pre-embossed edge - box height 54.5 mm - max. per 4 cable entries Ø 11.5 mm or one three-phase alternating current up to 5 x 2.5 mm - protection class IP 3X / halogen-free - with 5 junction supports for pckg 10 pieces - DIBt approval Z-19.21-1788 (German Institute of Building Technology) - also for installation shafts/installation channels I30 - I90

One-gang box HWD B15

SERVICE

Fire protection

- for ﬁre protection walls F30 - F90 (ﬁre resistance of min. 30 - 90 minutes) - cutting hole Ø 74 mm, combination distance 71 mm through single separation of the pre-embossed edge - box height 44 mm - max. per 2 cable entries up to Ø 11.5 mm - protection class IP 3X - halogen-free - also for installation shafts/installation channels I30 - I90 - DIBt approval Z-19.21-1788 (German Institute of Building Technology)

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

For information on processing, see technical information in attachment appendix page 128

Fire protection

- for ship walls in the category B 15 interface - cutting hole Ø 74 mm, combination distance 71 mm through single separation of the pre-embossed edge - box height 54.5 mm - max. per 4 cable entries up to Ø 11.5 mm - protection class IP 3X - halogen-free - in accordance with DIN EN 60670 - in accordance with US-Coastguard standard - with 5 junction supports for pckg 10 pieces

9463-01 10 100

Art. No.

Z-19.21-1788

Inner Outer packg. packg.

9464-01 10 100

Art. No.

Inner Outer packg. packg.

9463-15 10 100

Art. No.

Inner Outer packg. packg.

9464-15 10 100

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Fire protection

- for one-gang boxes/one-gang junction boxes and ceiling boxes - fire resistance class in accordance with ceiling or wall protection F30-F90 (fire resistance of min. 30 - 90 minutes) - F90 (fire resistance min. 90 minutes) function in conjunction with the one-gang junction box HWD 90 - F30 (fire resistance min. 30 minutes) function in conjunction with ceiling junction box HWD 30 - DIBt approval Z-19.21-1788 (German Institute of Building Technology)

One-gang box ECON 63

Z-19.21-1788

Inner Outer packg. packg.

1184-94 10 100

Art. No.

One-gang junction box ECON 64

9263-21 25 250 9263-77 25 250

air-tight design

Art. No.

Inner Outer packg. packg.

cutting hole Ø 68 mm air-tight design with seal membranes tool-free cable or conduit entries protection class IP 3X 2 entries for 25 mm Ø DIN EN conduits for every 2 cable entries: 3 x 1.5² and 3 x 2.5² or 5 x 1.5² with 7 support connectors in each 25-unit package ﬁre resistant up to 850 °C in accordance with DIN EN 60670

- halogen-free, colour: white

9264-21 25 250 9264-77 25 250 47

kai_k08_GB_036-057_hohl.indd Abs1:47

FLUSH-MOUNTING

Inner Outer packg. packg.

cutting hole Ø 68 mm air-tight design with seal membranes tool-free cable or conduit entries protection class IP 3X 2 entries for 20 mm Ø DIN EN conduits for every 2 cable entries: 3 x 1.5² and 3 x 2.5² or 5 x 1.5² with 7 support connectors in each 25-unit package ﬁre resistant up to 850 °C in accordance with DIN EN 60670

- halogen-free, colour: white

Art. No.

INTERNATIONAL

air-tight design

9463-50 10 100

TECHN. INFORMATION

Fire protection cover HWD 30-90

Z-19.21-1788

Inner Outer packg. packg.

INSTALLATION HOUSINGS

- for non-insulated fire protection ceilings F30 (fire resistance of min. 30 minutes) - fire resistance class F60 when backed with mineral insulation material in accordance with DIN 4102-17, with Rockwool/Termarock 100 up to F90 (fire resistance of min. 60 or 90 minutes) - cutting hole Ø 74 mm - box height 44 mm - max. per 4 cable entries up to Ø 11.5 mm - protection class IP 3X - halogen-free - DIBt approval Z-19.21-1788 (German Institute of Building Technology)

Art. No.

SERVICE

Ceiling box HWD 30

CAVITY WALL

ECON system • integrated strain relief of NYM cables in accordance with DIN EN 60670, self-clamping of conduits • certiﬁcates for air tightness (e.g. blower door test), sound insulation and for use in clean rooms and hygienic areas such as hospitals, medical practices etc. are available

CONCRETE CONSTRUCTION

Ceiling box HWD 30, Fire protection cover HWD 30-90, One-gang junction boxes ECON system

19.03.2008 12:08:37 Uhr

FLUSH-MOUNTING CAVITY WALL

• DIN VDE tested (German norm) • dimensions in accordance with German DIN 49073 • ﬁre resistant up to 850 °C in accordance with DIN EN 60670 • protection class IP 3X • with holding ring • fully-insulated air-tight through-wiring in combinations of boxes and junction boxes for switches and sockets through support connectors

One-gang box for thin boards

Art. No.

Inner Outer packg. packg.

9068-01 10 100 9068-79 10 100

- halogen-free, colour: white

One-gang junction box

air-tight design

Art. No.

Inner Outer packg. packg.

- cutting hole Ø 68 mm - for plate thickness 0.2 - 40 mm - cable or conduit entries to max. Ø 25 mm made by means of universal opening cutter 1085-80 - incl. 10 connection pieces (for each 25 boxes) 9066-01 25 250 9066-77 25 250

- halogen-free, colour: white

INTERNATIONAL TECHN. INFORMATION

air-tight design

cutting hole Ø 68 mm for plate thickness 0.2 - 40 mm for boards that do not permit stepped face cutting cable entries up to max. Ø 10.5 mm can be made using universal opening cutter 1085-80 - in combinations, only use the support connector if boxes are equal in height

One-gang junction box for solid wood

SERVICE

• integrated strain relief of NYM cables in accordance with DIN EN 60670, self-clamping of conduits • completely sealed entries for sheathed and low voltage cable and DIN EN conduits up to 25 mm in diameter with universal opening cutter • certiﬁcates for air tightness (e.g. blower door test), sound insulation and for use in clean rooms and hygienic areas such as hospitals, medical practicesetc. are available

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang boxes, One gang junction boxes Air-tight design

air-tight design

- cutting hole Ø 68 mm - for clamped ﬁxing in solid wood from 10 mm thickness upwards - cable or conduit entries to max. Ø 25 mm made by means of universal opening cutter 1085-80 - not suitable for use with plasterboard or mineral ﬁbreboard!

One-gang box CEE

air-tight design

Art. No.

Inner Outer packg. packg.

9066-12 25 250

Art. No.

Inner Outer packg. packg.

- cutting hole Ø 74 mm - for plate thickness 12.5 - 35 mm - cable entries up to max. Ø 10.5 mm can be made using universal opening cutter 1085-80 - equipment mounting screws distance 67 mm - for use with 16A CEE equipment inserts

- halogen-free, colour: white

9075-12 10 100 9075-78 10 100

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19.03.2008 12:08:40 Uhr

9073-91 9073-77

- halogen-free, colour: white

Wall light connection box -

air-tight design

Art. No.

10 10

Inner Outer packg. packg.

cutting hole Ø 35 mm for sheet thickness 7 - 40 mm 1 cable entry for sheathed cabling 3 x 1.5 mm² with inner ﬁtting cover for 3 connector terminals not to be used as junction box 9248-01 25 100 9248-77 25 100

- halogen-free, colour: white

Sealing foil

for air-tight design

- for sealing between box edge and board material oversized or broken-out drill holes (e.g. in combination areas with plasterboard, mineral ﬁbreboard or similar materials) - for Art. No. 9066-01/77, 9068-01/79, 9248-01, 9263-..., 9264-...

Support connector

for air-tight design

Art. No.

Inner Outer packg. packg.

- for through-wiring of combinations to IP 3X standard air-tight - for Art. No. 9066-01/12, 9068-01, 9263-..., 9264-...

- halogen-free version

9060-98 25 100 9060-78 25 100

kai_k08_GB_036-057_hohl.indd Abs1:49

FLUSH-MOUNTING

Inner Outer packg. packg.

9060-41 25

Art. No.

CAVITY WALL

- cutting hole Ø 120 mm, height 65 mm (Variocut 1089-00 in fully extended position or Bi-metallic cutter 1082-20) - cable or conduit entries to max. Ø 25 mm made by means of universal opening cutter 1085-80 - for 2 circuits through separator wall 9073-20 - receptacle for TS 35 standard rail

CONCRETE CONSTRUCTION

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

air-tight design

SERVICE

Junction box Ø 120 mm

INSTALLATION HOUSINGS

Junction box, Wall light connection box, Sealing foil, Support connector Air-tight installation

19.03.2008 12:08:42 Uhr

FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS

Universal opening cutter, Air-tight sleeves, Sealing application

Universal opening cutter for plastics -

Art. No.

for manufacture of exact entry size for low voltage wiring of Ø 4 - 7.5 mm for sheathed cabling up to 5 x 2.5 or 7 x 1.5 for cable NYY up to 5 x 2.5 for DIN EN conduits (ﬂexible) with outer Ø of up to 20/25 mm with 1/4” chuck size for battery-powered drills

Sealing inserts

air-tight design

- for retrofit sealing (air-tightness) of existing one-gang boxes or one-gang junction boxes without flush-mount removal (masonry) and cavity walls - permanently flexible plastic

air-tight design

Inner Outer packg. packg.

1040-01 10 100

Art. No.

Inner Outer packg. packg.

INTERNATIONAL

TECHN. INFORMATION

Art. No.

For mounting instructions, see Technical information

Air-tight sleeves

SERVICE

1085-80

Inner Outer packg. packg.

Air-tight sleeves

9059-46 10 9059-47 10

air-tight design

- continuous sealing by means of air-tight layers for penetration of cables or conduits - extremely strong adhesion - curing temperature from -5 °C - temperature resistance -30 °C to +90 °C, in the entry area up to 120 °C - UV-resistant, halogen-free - conduit sleeve Ø 15 - 22 mm - conduit sleeve Ø 28 - 35 mm - conduit protective cover Ø 42 - 55 mm - conduit protective cover Ø 50 - 75 mm - conduit protective cover Ø 75 - 90 mm - conduit protective cover Ø 100 - 110 mm

Art. No.

9059-48 9059-49 9059-51 9059-52 9059-53 9059-54

30 30

Inner Outer packg. packg.

10 10 10 10

30 30 8 4 30 30

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19.03.2008 12:08:43 Uhr

Inner Outer packg. packg.

- cutting hole Ø 35 mm, cutting depth 36 mm - with countersink hole saw, without cut-out ejector

1082-10

- cutting hole Ø 68 mm, cutting depth 36 mm - with countersink hole cutter and cut-out ejector

1083-10

- cutting hole Ø 74 mm, cutting depth 36 mm - with countersink hole cutter and cut-out ejector

1084-10

cutting hole Ø 68 mm hardened metal tipped cutting head and countersink hole saw with countersink hole cutter and cut-out ejector cutting depth 36 mm

Hardened metal cutter -

for medium density ﬁbreboard (MDF) and multiplex boards cutting hole Ø 68 mm with countersink hole saw cutting depth 55 mm after removal of countersink hole saw, cutting depth up to 140 mm possible

- Replacement drill (not illustrated)

Hardened metal cutter

Art. No.

1083-70

Inner Outer packg. packg.

Art. No.

Inner Outer packg. packg.

1083-51

1083-53

Art. No.

Inner Outer packg. packg.

- for metal plates A - cutting hole Ø 68 mm - max. cutting depth 15 mm

1083-95

B - cutting hole Ø 74 mm - max. cutting depth 60 mm

1083-74

kai_k08_GB_036-057_hohl.indd Abs1:51

FLUSH-MOUNTING INSTALLATION HOUSINGS

MULTI 2000 HM hardened metal-tipped cutting heads

CAVITY WALL

Art. No.

INTERNATIONAL

MULTI 2000 hardened cutting heads

TECHN. INFORMATION

MULTI 2000 / MULTI 2000 HM • ﬁts all drills with 13 mm chuck

• can be modiﬁed for SDS-plus quick-change chuck • alternatively for 10 mm collets, see Replacement Parts and Accessories • cut-out ejector exchangeable • modular principle • cutting depth 36 mm • after removal of the countersink hole cutter at 1083-10 / 1083-70 / 1084-10, a cutting depth of up to approx. 120 mm can be achieved

SERVICE

• for exact installation openings for cavity wall boxes • high cutting power • long life • for cavity wall boxes perfectly ﬂush mounted with the countersink hole cutter • for all cavity wall materials

CONCRETE CONSTRUCTION

Cavity wall box cutter

19.03.2008 12:08:45 Uhr

FLUSH-MOUNTING CAVITY WALL

Standard cutter / Bi-metallic cutter • for exact installation openings for cavity wall boxes • high cutting power • long life • for cavity wall materials

Cutter assortment • cased, perfect for building site work • for all cavity wall boxes and junction casings • ﬁts all drills with 13 mm chuck

Standard cutter

Art. No.

- without countersink - cutting hole Ø 68 mm - cutting depth 18 mm

Bi-metallic cutter Ø 120 mm

1086-00

Art. No.

Inner Outer packg. packg.

- ﬁts all drills with 13 mm chuck -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Cavity wall box cutter, Cutter range, Materials table

cutting hole Ø 120 mm cutting depth 36 mm for frontal ﬁtting of ThermoX® for cavity wall junction box Art. No. 9073-01/-77/-78/-91

INTERNATIONAL

MULTI 2000 cutter set

Art. No.

1083-20

Inner Outer packg. packg.

SERVICE

TECHN. INFORMATION

- stable plastic case - Contents: 3 Multi 2000 cutter with countersink hole cutter, Ø 35, 68, 74 mm (1082/83/84-10), 1 insulation stripping pliers for sheathed cablings - Accessories: yardstick

1082-20

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19.03.2008 12:08:47 Uhr

- closed version, hardened cutting teeth

MULTI 2000 countersink hole cutter

1082-09 1083-09 1084-09

Art. No.

5 5 5

Inner Outer packg. packg.

- for ﬂush-mounting box and casing installation - inductively hardened - cutting hole Ø 35 mm - cutting hole Ø 68 mm - cutting hole Ø 74 mm

MULTI 2000 carbide cutting head - closed version, hardened metal tipped - cutting hole Ø 68 mm, with cut-out ejector

MULTI 2000 HM countersink hole cutter - hardened metal tipped - for ﬂush-mounting box and casing installation - cutting hole Ø 68 mm

1082-05 1083-05 1084-05

Art. No.

1083-69

Art. No.

1083-65

1 1 1

Inner Outer packg. packg.

kai_k08_GB_036-057_hohl.indd Abs1:53

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

- cutting hole Ø 35 mm, without cut-out ejector - cutting hole Ø 68 mm, with cut-out ejector - cutting hole Ø 74 mm, with cut-out ejector

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

MULTI 2000 cutting heads

CONCRETE CONSTRUCTION

INSTALLATION HOUSINGS

MULTI 2000 spare parts

19.03.2008 12:08:48 Uhr

FLUSH-MOUNTING CAVITY WALL

Spare parts and accessories MULTI 2000

Collets A

A - for 10 mm chuck with twist drill B - for 13 mm chuck with twist drill C - for SDS-plus quick-change chuck without twist drill

1083-31 1083-32 1083-35

Inner Outer packg. packg.

1 1 1

Twist drill

Art. No.

- Ø 6 mm - with clamping shank

1083-30

Inner Outer packg. packg.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Art. No.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Cut-out ejector

Art. No.

- Mounting instructions: ﬁt cutter, pull out old ejector using tool. Press new ejector over collar on base of cutter using tool

Cavity wall box template - for marking cutting-out distances for combinations - standard combination distance 71 mm to German DIN 49 075 as well as 91 mm distance for separate covers as well as 91 mm distance for separate covers for low voltage equipment

1083-37

Art. No.

Inner Outer packg. packg.

1085-99 100

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19.03.2008 12:08:50 Uhr

Saw blades

1085-09 1086-09 1087-09

Art. No.

5 5 5

Inner Outer packg. packg.

- cutting depth 40 mm - closed version - hardened cutting teeth - cutting hole Ø 68 mm - cutting hole Ø 74 mm

Countersink hole cutter - for ﬂush-mounting box and casing installation - inductively hardened - for cut hole Ø 68 mm

Twist drill

1086-08 1087-08

Art. No.

1086-05

Art. No.

- Ø 8 mm, with hexagonal shank - with clamping faces for 18 and 40 mm cutting depths

1086-30

4 4

Inner Outer packg. packg.

kai_k08_GB_036-057_hohl.indd Abs1:55

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

- cutting hole Ø 35 mm - cutting hole Ø 68 mm - cutting hole Ø 74 mm

CAVITY WALL

- cutting depth 18 mm - closed version - hardened cutting teeth

CONCRETE CONSTRUCTION

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Saw blades

INSTALLATION HOUSINGS

Spare parts and standard cutter accessories

19.03.2008 12:08:51 Uhr

FLUSH-MOUNTING CAVITY WALL

VARIOCUT • for light installation openings and circular cut-outs 24-120 mm in diameter • for hand drills with 13 mm chuck (max. power 700 W)

• Warning! Do not use VARIOCUT for installing cavity wall boxes • with dust extractor • ﬁts vacuum cleaner hoses from 31-36 mm

VARIOCUT Universal hole cutter for cavity wall building materials

1089-10

- for circular cut-outs from 65-120 mm - for frontal ﬁtting of ThermoX® Article No. 9300-01/-02/-03/-22 - for cavity wall junction box Article No. 9073-01/-77/-78/-91

1089-00

VARIOCUT Box

Art. No.

- robust metal case - Contents: 1 Variocut 1089-00 (Ø 65-120 mm), 1 cutter unit 1089-01 (Ø 24-68 mm), 1 cutter centring aid 1089-31 (incl. 10 adhesive foils)

1089-25

Art. No.

Inner Outer packg. packg.

- for VARIOCUT universal hole saw - for light installation openings and circular cut-outs of any kind

INTERNATIONAL TECHN. INFORMATION

Inner Outer packg. packg.

- for circular cut-outs from 24-68 mm

Cutter unit for cavity wall materials

SERVICE

Art. No.

- max. cutting depth 45 mm - with hardened metal cutter inserts

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

VARIOCUT Universal hole cutter, VARIOCUT box, Spare parts, Accessories

- Ø 24 - 68 mm

1089-01

- Ø 65 - 120 mm - for cavity wall junction box Article No. 9073-01/-77/-78/-91 - for frontal ﬁtting of ThermoX® Article No. 9300-01/-02/-03/-22

1089-02

Cutter unit for metal

Art. No.

Inner Outer packg. packg.

- for VARIOCUT universal hole saw - for thickness up to 1 mm - for light installation openings and circular cut-outs of any kind - Ø 20 - 64 mm

1089-91

- Ø 61 - 116 mm

1089-92

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19.03.2008 12:08:53 Uhr

Art. No.

Inner Outer packg. packg.

A - for cavity wall materials

1089-33

1 (2 pcs.)

B - for metal

1089-34

1 (2 pcs.)

Twist drill

Art. No.

1083-30

FLUSH-MOUNTING INSTALLATION HOUSINGS

- Ø 6 mm - with clamping shank

Inner Outer packg. packg.

CAVITY WALL

Hardened metal cutter inserts

CONCRETE CONSTRUCTION

VARIOCUT Universal hole cutter spare parts / Accessories

B - for locating centring aid Art. No. 1089-31 - double-sided adhesion - for multiple use

AMZ 2 stripping tongs - for stripping sheathed cables of 3 x 1.5 - 5 x 2.5 mm², also in installation boxes and casings due to round cut - for longer cables, integrated knife for longitudinal cut can be used - easy to use due to ergonomic design - cutting knife hardened and polished

1089-31

1219-10

1 (20 pcs.)

Art. No.

1190-02

Inner Outer packg. packg.

kai_k08_GB_036-057_hohl.indd Abs1:57

INTERNATIONAL

centring aid for VARIOCUT for hard-to-work materials for Ø 6 mm drills with 10 pieces of adhesive foil

Inner Outer packg. packg.

TECHN. INFORMATION

A-

Art. No.

SERVICE

Centering cutter / Adhesive foil

19.03.2008 12:08:55 Uhr

Installation in concrete constructions On-site mixed and prefabricated concrete

58 www.kaiser-elektro.de

Kapiteleinstiegseiten_GB_2008_rz58 58

Technical information from page 139.

19.03.2008 16:27:43 Uhr

from page 62

Separator walls, sealing cover and accessories

page 63

Wall-ceiling transitions

from page 64

Ceiling and wall exits

from page 66

Ceiling and wall exits with KSK-Technology

page 66

Ceiling boxes

page 69

Slab ceiling large boxes

page 70

Fixing accessories

page 71

System tool

from page 72

Junction casings

from page 74

Junction casings with KSK-Technology

page 75

Universal installation housings from page 80

Factory manufacture:

B 2 one-gang junction boxes

from page 82

Universal extension elements

page 84

Wall-ceiling transitions

page 85

Oval funnel

page 85

TECHN. INFORMATION

[K.SYS] planning software for electrical installation in concrete construction. Now available for downloading free of charge: www.kaiser-elektro.de/infoservice/downloads Information on page 186.

Kapiteleinstiegseiten_GB_2008_rz59 59

SERVICE

Junction casings

FLUSH-MOUNTING

page 61 CAVITY WALL

Wall light connection box

CONCRETE CONSTRUCTION

from page 60

INSTALLATION HOUSINGS

On-site mixed concrete: One-gang boxes, one-gang junction boxes

INTERNATIONAL

Installation in concrete constructions On-site mixed and prefabricated concrete

19.03.2008 16:28:10 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • dimensions in accordance with German DIN 49073 • protection class IP 3X • halogen-free • One-gang boxes and one-gang junction boxes can be combined horizontally and vertically with a guaranteed combination distance of 71 mm in such a way that they do not deform

• combinations automatically have fully-insulated cable inlets • suitable for screw or expanding attachment • rear part of box with holder for support element • can also be used as junction box with screw-down cover to German DIN VDE standard • suitable for all types of formwork

One-gang box

Art. No.

Inner Outer packg. packg.

- 4 screw domes, distance 60 mm - 2 parts

Ø 60

- installation height 53 mm - 2 markings for cables and DIN EN conduits to 25 mm Ø

1255-40 10 250

- installation height 41 mm - rear part without holder for support element - 2 markings for cables and DIN EN conduits to 16 mm Ø

1255-43 10 100

One-gang junction box -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang boxes, One-gang junction boxes, Distance piece 91 for on-site mixed concrete

installation height 77 mm 4 screw domes, distance 60 mm 3-part 8 markings for cables and DIN EN conduits to 25 mm Ø

Art. No.

Inner Outer packg. packg.

1265-40 10 100

Ø 60

INTERNATIONAL

One-gang junction box -

installation height 74 mm 4 screw domes, distance 60 mm as large conduit box 2 parts 2 markings for cables and DIN EN conduits to 32 mm Ø 2 markings for cables and DIN EN conduits to 25 mm Ø

Art. No.

Inner Outer packg. packg.

1260-40 10 100

SERVICE

TECHN. INFORMATION

Ø 60

Distance piece 91

Art. No.

- for separate covers for antenna sockets in combinations with sockets without electric shock protection - for multiple row combinations - ﬁts one-gang boxes, one-gang junction boxes, abutments

Inner Outer packg. packg.

1259-04 10 100

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19.03.2008 12:10:13 Uhr

Wall light connection box -

installation height 53 mm 2 parts space for 3 connecting terminals and associated cables 2 markings for cables and DIN EN conduits to 25 mm Ø not to be used as junction box

Art. No.

Inner Outer packg. packg.

1248-40 10 100

Ø 35

installation height 61 mm equipment mounting screws distance 67 mm 2 parts for cables and DIN EN conduits to 25 mm Ø with 2 countersunk screws Ø 4 mm, length 16 mm for use of 16 A PERILEX® inserts

Art. No.

Inner Outer packg. packg.

1276-40 10 100

Ø 70

One-gang box CEE

Art. No.

installation height 61 mm equipment mounting screws distance 67 mm 2 parts for cables and DIN EN conduits to 25 mm Ø with sealing ring for protection class IP 34 and 2 round headed 4 mm Ø equipment screws, length 20 mm - for use of 16 A CEE equipment inserts

FLUSH-MOUNTING INSTALLATION HOUSINGS

One-gang box PERILEX®

CAVITY WALL

• According to German DIN VDE 0100 Part 559, cables for wall lights must terminate in wall light connection boxes. Wall light connection boxes must have at least one means of attaching wall lights. Walls and ceiling light connection boxes must, according to German DIN VDE 0606, have enough room for 3 individual terminals or have a 3-pole connector.

Inner Outer packg. packg.

1275-40 10 100

INTERNATIONAL

• according to German DIN VDE 0606, junction box covers may only be removable using tools • for loose terminals up to 4 mm² • halogen-free

CONCRETE CONSTRUCTION

Wall light connection box, One-gang boxes, Junction box for on-site mixed concrete

Art. No.

Inner Outer packg. packg.

installation height 61 mm cover screw distance 67 mm 2 parts for cables and DIN EN conduits to 25 mm Ø

A - with cover and cover screws B - without cover and cover screws

1276-70 10 100 1276-71 10 100

Ø 70

kai_k08_GB_058-085_beton.indd Abs1:61

SERVICE

Junction box

TECHN. INFORMATION

Ø 70

19.03.2008 12:10:16 Uhr

FLUSH-MOUNTING CAVITY WALL

• according to German DIN VDE 0606, junction box covers may only be removable by using tools • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 3X • suitable for all types of formwork

• rear parts of casing with holder for support element • for loose terminals up to 4 mm² • halogen-free

Junction casing 128 x 128 x 75 mm -

for terminals up to 6 mm² 2 parts with locking connection device screw distance 2 x 83.5 mm for 2x3 modules in monoblock construction (double row) possible DIN EN conduit sizes per entry ﬁeld: 4 x 16 mm Ø, 3 x 20 mm Ø, 1 x 25 mm Ø, 1 x 32 mm Ø, 1 x 40 mm Ø - installation height 75 mm - installation opening 72 x 105 mm

Junction casing 180 x 180 x 79 mm - for terminals up to 16 mm² - 2 parts - possible DIN EN conduit sizes per entry ﬁeld: 4 x 16 mm Ø, 4 x 20 mm Ø, 1 x 25 mm Ø, 1 x 32 mm Ø, 1 x 40 mm Ø - use separator wall for maximum of 2 circuits

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Juction casings, Potential equalisation casings for on-site mixed concrete

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Junction casing 250 x 220 x 77 mm - for terminals up to 16 mm² - 2 parts - possible DIN EN conduit sizes per entry ﬁeld: 6 x 16 mm Ø, 3 x 20 mm Ø, 2 x 25 mm Ø, 1 x 32 mm Ø, 1 x 40 mm Ø - use separator wall for maximum of 3 circuits

Potential equalisation casings A 16 ² / B 10² B

Art. No.

1295-02

Art. No.

1296-02

Art. No.

1297-02

Art. No.

Inner Outer packg. packg.

- with potential equalisation rail, protected against corrosion - incl. sealing cover (not shown) A - fitting dimensions: 250 x 220 x 77 mm - connection options: 1 round conductor 8-10 mm in diameter, 1 flat strip up to 30 mm broad, 7 conductors up to 16², single and multiple strands B - fitting dimensions: 128 x 128 x 75 mm - connection options: 1 round conductor 6 - 16², also uncut, 6 conductors 1.5 - 10² (for bathrooms and similar rooms)

1297-75

1295-73

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19.03.2008 12:10:17 Uhr

- for separating junction casings from electrical circuit - can be retroﬁtted - halogen-free

Sealing cover

1296-20 10 1297-20 10

Art. No.

- for casing size 128 x 128 mm - for casing size 180 x 180 mm - for casing size 250 x 220 mm

Inner Outer packg. packg.

1095-93 10 1096-93 10 1097-93 5

Ø140 mm

Conduit sealing stopper

Art. No.

- for sealing oﬀ conduits - halogen-free - for DIN EN conduit nominal size 20, outer Ø: 20 mm - for DIN EN conduit nominal size 25, outer Ø: 25 mm - for DIN EN conduit nominal size 32, outer Ø: 32 mm

Conduit and Cable distance piece

1273-43 100 1000 1273-44 50 250 1273-45 50 250

Art. No.

Inner Outer packg. packg.

- attachment to formwork via expanding dowels, nails or screws - halogen-free A B

A - for ﬁxing cable and conduit to formwork

1270-00

- 1000

B - conduit and cable distance piece for 1270-00

9060-95 1000 5000

kai_k08_GB_058-085_beton.indd Abs1:63

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

- for casing size 180 x 180 mm - for casing size 250 x 220 mm

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Separator walls

CONCRETE CONSTRUCTION

Sealing cover • ﬁre resistant up to 750 °C in accordance with DIN EN 60670 • ﬂat cover edge • surfaces roughened • countersunk for screw heads

INSTALLATION HOUSINGS

Separator walls, Sealing cover and Accessories for on-site mixed concrete

19.03.2008 12:10:19 Uhr

FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS

Wall and ceiling transitions for on-site mixed concrete • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • for connecting conduits or as ceiling exit • closed oﬀ on formwork side with plaster skin • suitable for all types of formwork • for conduits which meet the DIN EN standard

End and transition bushes AB-

2 parts for wall and ceiling bend 1201-02 for DIN EN conduits with outer Ø 20.0 mm for wall and ceiling bend 1201-04 for DIN EN conduits with outer Ø 25.0 mm for wall and ceiling bend 1201-07 for DIN EN conduits with outer Ø 32.0 mm 1-part for DIN EN conduits with outer Ø 40.0 mm

Wall and ceiling transition 30°

1204-24 60 600 1204-34 30

1204-29 30

1203-28 10

Art. No.

Inner Outer packg. packg.

A - for Art. No. 1204-24 B - for Art. No. 1204-34 C - for Art. No. 1204-29

1201-02 60 600 1201-04 30 60 1201-07 30 60

INTERNATIONAL TECHN. INFORMATION

Inner Outer packg. packg.

- only for use with end and transition bushes

Wall and ceiling transition 30°

- for DIN EN conduits with outer Ø 20.0 mm - for DIN EN conduits with outer Ø 25.0 mm - for DIN EN conduits with outer Ø 32.0 mm

Wall and ceiling transition 90° 60

Art. No.

Inner Outer packg. packg.

ﬁtting height 62 mm for connecting conduits or as ceiling exit closed oﬀ on formwork side with plaster skin halogen-free 1202-04 30 300 1202-34 15 60 1202-29 15 60

Art. No.

Inner Outer packg. packg.

for easier drawing of cable through 90° bends for ﬁtting to formwork edging accepts rigid and ﬂexible DIN EN conduits with sealing cover to protect from foreign bodies

- for 25 mm Ø DIN EN conduits

SERVICE

Art. No.

1261-14

100

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19.03.2008 12:10:21 Uhr

A - L 138 mm, W 36 mm, H 29 mm - for 20 mm Ø DIN EN conduits

1283-33 25 100

- L 138 mm, W 36 mm, H 29 mm - for 25 mm Ø DIN EN conduits

1283-34 25 100 1283-06

A Ceiling strip 25° / B Ceiling strip (ceiling exit) A

Art. No.

Inner Outer packg. packg.

A - L 300 mm, W 45 mm, H 65 mm - conduit entry under 25° to formwork level for 20 mm or 25 mm Ø DIN EN conduits - with 4 nails 3 x 50 mm

1283-05

B - L 275 mm, W 80 mm, H 85 mm - for 1 x 20, 2 x 25, 2 x 32 or 1 x 40 mm Ø DIN EN conduits

1283-04

Use traction and junction casing 1298-03 for DIN EN conduits up to 63 mm in diameter

Conduit supports

Art. No.

- for secure ﬁxing of conduits from concrete ceiling

A - for 16 - 40 mm Ø DIN EN conduits - dimensions (L x W x H) 130 x 132 x 210 mm

1283-10

B - single steel conduit support Ø 8 mm - leg length 300 x 300 x 300 mm

1283-12

Conduit bend support R 160

- for secure ﬁxing of conduits from the concrete ceiling for large bend radiuses, e.g. signal wires - for 16 - 40 mm Ø DIN EN conduits - dimensions (L x W x H) 170 x 107 x 225 mm

Art. No.

1283-11

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:65

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

B - L 300 mm, W 40 mm, H 30 mm - for 20 mm Ø DIN EN conduits

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Ceiling strips (ceiling exit)

CONCRETE CONSTRUCTION

Ceiling strips • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • ceiling exit for intermediate wall feed, exit or conduit connector • accepts large tolerance diﬀerences • open on formwork side

INSTALLATION HOUSINGS

Wall and ceiling transitions, Conduit supports for on-site mixed concrete

19.03.2008 12:10:23 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • for wooden formwork (steel formwork under certain conditions) • central light attachment via self-tapping light hook

• max. load of the light hooks in accordance with DIN EN 60670 50 N (5 kg), • for mounting sealing plug-in covers wood screw Ø 3.5 mm, head Ø 6.5 -7 mm, attach centrally in cover exit

Universal ceiling and wall exit -

Installation height 105 mm with universal mounting surface Ø 85 mm one-part with two 2 nails 4 x 135 mm exit Ø 48 mm for ﬁxing self-tapping light hooks in accordance with DIN EN 60670 and for mounting clamping material 4 impact couplings DIN EN Ø 20 or Ø 25 mm with integrated conduit entry limit and conduit entry lock combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside 2 break-out openings DIN EN Ø 20 or Ø 25 mm 2 break-out openings DIN EN Ø 25 or Ø 32 mm

Ceiling and wall outlet 90 x 45 x 50 mm - ceiling exit Ø 30 mm - for light hook attachment - 2 entries (support shape) parallel to formwork level for 20 mm or 25 mm DIN EN conduits - with formwork sealing cover for one conduit entry - without nails

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Ceiling and wall outlet for on-site mixed concrete

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Ceiling and wall outlet Ø 85 x 69 mm - ceiling exit 36 x 36 mm - for light hook attachment and clamping material holder (box shape) - with large attachment surface for smoke or motion detectors under the ceiling (without need for use dowels) - 4 entries (support shape) parallel to formwork level, 2 entries (support shape) 30° to formwork level, for 20 mm Ø DIN EN conduit - without nails

Ceiling and wall outlet with nails

Art. No.

1245-60

Art. No.

1246-51

Art. No.

1246-57

Art. No.

Inner Outer packg. packg.

- with conduit retainer - with 2 nails Ø 3.0 x 70 mm - for DIN EN conduits with outer Ø 20.0 mm - for DIN EN conduits with outer Ø 25.0 mm

1246-58 1246-59

50 50

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19.03.2008 12:10:25 Uhr

Push-on sealing cover

1298-24 10

Art. No.

Inner Outer packg. packg.

- with central plug-in connector - for Art. No. 1246-52/-53/-55/-57 - for mounting wood screw Ø 3.5 mm, head Ø 6.5 - 7 mm attach centrally in cover exit - screw not included - round shape Ø 98 x 5 mm

1298-31 10

- square shape 86 x 86 x 4 mm

1298-17 10

Push-on cover with cable exit

Art. No.

with central plug-in connector includingscrew Ø 3.5 mm for Art. No. 1246-52/-53/-55/-57 for mounting wood screw Ø 3.5 mm, head Ø 6.5 - 7 mm attach centrally in cover exit - screw not included round shape Ø 98 x 5 mm for 1 cable max. 3 x 1.5 mm² round shape Ø 80 x 22 mm for 4 cables max. 5 x 2.5 mm²

Cover with mounting ring - Ø 100 x 15 mm - can also be used as cover for reserve conduit exits - attach the mounting ring included to the exit and place the sealing cover in position (bayonet ﬁtting) - for Art. No. 1246-52/-53/-55/-57

INTERNATIONAL

1298-32 10

1298-33 10

Art. No.

Inner Outer packg. packg.

1298-30 10

kai_k08_GB_058-085_beton.indd Abs1:67

FLUSH-MOUNTING

Inner Outer packg. packg.

TECHN. INFORMATION

- square shape 86 x 86 x 5 mm - with unbreakable metal spring

Inner Outer packg. packg.

CAVITY WALL

Art. No.

SERVICE

Spring sealing cover

CONCRETE CONSTRUCTION

• ﬁre resistant up to 750 °C in accordance with DIN EN 60670 • halogen-free • for ceiling exits • colour: white • smooth surface with stepped or rounded edge

INSTALLATION HOUSINGS

Sealing cover for ceiling and wall exits for on-site mixed concrete

19.03.2008 12:10:26 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • central light attachment via self-tapping light hook • max. light hooks load in accordance with DIN EN 60670 (50 N) • for ﬁxing self-tapping light hooks in accordance with DIN EN 60670 and for mounting clamping material

Ceiling junction box installation height 99 mm 2 parts without nails exit opening Ø 60 mm 4 screw boss for ﬁxing the device 4 impact couplings DIN EN Ø 20 or Ø 25 mm with integrated conduit entry limit and conduit entry lock - combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside - 2 break-out openings DIN EN Ø 20 or Ø 25 mm - 2 break-out openings DIN EN Ø 25 or Ø 32 mm

Ceiling junction box installation height 99 mm 2 parts without nails exit opening Ø 35 mm 4 screw boss for ﬁxing the device 4 impact couplings DIN EN Ø 20 or Ø 25 mm with integrated conduit entry limit and conduit entry lock - combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside - 2 break-out openings DIN EN Ø 20 or Ø 25 mm - 2 break-out openings DIN EN Ø 25 or Ø 32 mm

INTERNATIONAL

Light hooks, self-tapping

Inner Outer packg. packg.

1245-63 10 100

Art. No.

Inner Outer packg. packg.

1245-62 10 100

Art. No.

Inner Outer packg. packg.

- for subsequent screwing into ceiling boxes - with self-tapping thread (similar to German DIN 7998) fully-insulated -

TECHN. INFORMATION SERVICE

Art. No.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Ceiling connection box, Light hooks for on-site mixed concrete

shaft length L 30 mm shaft length L 40 mm shaft length L 60 mm shaft length L 80 mm shaft length L 100 mm shaft length L 120 mm shaft length L 140 mm

1225-25 1225-40 1225-60 1225-80 1225-10 50 1225-12 50 1225-14 50

100 100 100 100 50 50 50

68 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:68

19.03.2008 12:10:28 Uhr

installation height 55 mm 2 parts 4 markings for cables and DIN EN conduits to 25 mm Ø with M5 metal nut for light hook (hook length min. 55 mm + plaster thickness)

A - exit opening Ø 35 mm B - exit opening Ø 60 mm

Domed box 45°

Art. No.

A - exit opening Ø 35 mm B - exit opening Ø 60 mm

1248-44 10 100 1249-44 10 100

Art. No.

Ceiling large conduit box installation height 79 mm 2 parts 2 markings for cables and DIN EN conduits to 32 mm Ø 2 markings for cables and DIN EN conduits to 25 mm Ø with M5 metal nut for light hook (hook length min. 75 mm + plaster thickness) - exit opening Ø 60 mm - especially suitable for hot glue attachment

1264-50 10 100 1265-50 10 100

Art. No.

Inner Outer packg. packg.

1260-50 10 100

kai_k08_GB_058-085_beton.indd Abs1:69

FLUSH-MOUNTING

Inner Outer packg. packg.

installation height 82 mm 3 parts 8 markings for cables and DIN EN conduits to 25 mm Ø with M5 metal nut for light hook (hook length min. 85 mm + plaster thickness)

A - exit opening Ø 35 mm B - exit opening Ø 60 mm

Inner Outer packg. packg.

installation height 46 mm 2 parts 4 markings for cables and DIN EN conduits to 25 mm Ø simple light or ceiling exit without hook attachment

Ceiling junction box

1248-50 10 250 1249-50 10 250

CAVITY WALL

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

Ceiling box 45°

CONCRETE CONSTRUCTION

• suitable for all types of formwork • maximum light hook load to German VDE 100 N (10 kg) • for conduits which meet the DIN EN standard

SERVICE

• Important! Always screw in light hook completely • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • dimensions in accordance with German DIN 49073 • protection class IP 3X • halogen-free

INSTALLATION HOUSINGS

Ceiling boxes for on-site mixed concrete

19.03.2008 12:10:29 Uhr

FLUSH-MOUNTING CAVITY WALL

Important! Always screw in light hook completely • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 3X • dimensions in accordance with German DIN 49073 • suitable for all types of formwork • maximum light hook load to German VDE 100 N (10 kg) • for conduits which meet the DIN EN

Slab ceiling large box 115

Inner Outer packg. packg.

- 2 parts, especially suitable for hot glue attachment

1227-55

100

- 3 parts

1227-50

100

Slab ceiling large box 105 / retroﬁtting of slab ceiling box A

Art. No.

Inner Outer packg. packg.

A - for factory ﬁtting - installation height 105 mm, with metal nut M5 for light hook (min. hook length 105 mm + plaster thickness) - 8 markings for cables and DIN EN conduits to 25 mm Ø - for space frame heights up to 11 cm (incl. distance pieces) - with screw-down cover for onsite ﬁtting of conduits - exit opening Ø 60 mm, halogen-free - 2 parts, especially suitable for hot glue attachment

1227-54

100

B - for retroﬁtting on the building site - installation height 100 mm, with metal nut M5 for light hook (min. hook length 95 mm + plaster thickness) - halogen-free, required cored hold 65 mm

1247-01

100

Push-on cover / Signal cover INTERNATIONAL

Art. No.

- for factory ﬁtting - installation height 115 mm, with metal nut M5 for light hook (min. hook length: 115 mm + plaster thickness) - 4 markings for cables and DIN EN conduits to 32 mm Ø - 8 markings for cables and DIN EN conduits to 25 mm Ø - with screw-down cover for onsite ﬁtting of conduits - exit opening Ø 60 mm - halogen-free

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Slab ceiling large box, Cover, Light hooks for on-site mixed concrete and slab ceilings

Art. No.

Inner Outer packg. packg.

- plug-in depth min. 3 mm max. 15 mm - breakout openings for wiring and light hook ABC-

for exit opening Ø 35 mm for exit opening Ø 60 mm for wall and ceiling lights connection boxes exit opening Ø 35 mm

1148-93 25 100 1259-96 25 250 1181-35 50

SERVICE

TECHN. INFORMATION

Light hook

Art. No.

for subsequent screwing into ceiling boxes with M5 thread, fully-insulated shaft length L 30 mm shaft length L 55 mm shaft length L 65 mm shaft length L 75 mm shaft length L 85 mm shaft length L 95 mm shaft length L 105 mm shaft length L 115 mm shaft length L 125 mm

1226-30 1226-55 1226-65 1226-75 1226-85 1226-95 1226-97 1226-98 1226-99

Inner Outer packg. packg.

150 150 150 150 100 100 100 100 100

www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:70

19.03.2008 12:10:31 Uhr

250

Ø 20

Art. No.

Support conduit Ø 20 mm - new 20 mm Ø support element to support boxes and casings in horizontal and vertical formwork - always order exact conduit length! - length up to 40 mm - length from 41 up to 60 mm - length from 61 up to 80 mm - length from 81 up to 100 mm - length from 101 up to 120 mm - length from 121 up to 140 mm - length from 141 up to 160 mm - length from 161 up to 180 mm - length from 181 up to 200 mm

Magnet

1210-02

Art. No.

1212-04 1212-06 1212-08 1212-10 1212-12 1212-14 1212-16 1212-18 1212-20 Art. No.

- for anti-shock ﬁxing of boxes in horizontal formwork - for vertical formwork, additional support by means of support element and abutments is necessary - degrease formwork - for all boxes with Ø 60 mm opening - to use: remove plaster skin on front part of box

250

1220-02

Inner Outer packg. packg.

Ø 60

kai_k08_GB_058-085_beton.indd Abs1:71

FLUSH-MOUNTING INSTALLATION HOUSINGS

- for support of boxes and casings in horizontal and vertical formwork - for support element 20 mm Ø - can be combined with itself, with one-gang boxes, one-gang junction boxes, junction casing, universal installation housings and distance pieces 91 - attachment to formwork using expanding dowels, nails or screws

Inner Outer packg. packg.

INTERNATIONAL

Abutment

CAVITY WALL

1205-02

Inner Outer packg. packg.

TECHN. INFORMATION

- for support of boxes and casings in horizontal and vertical formwork - for support element 20 mm Ø - ﬁxing to formwork using 1219-00 adhesive foil

Art. No.

SERVICE

Abutment for adhesive ﬁlm

CONCRETE CONSTRUCTION

Fixing accessories for on-site mixed concrete

19.03.2008 12:10:37 Uhr

FLUSH-MOUNTING CAVITY WALL

• for ﬁxing to steel and wooden formwork • for vertical and horizontal manufacture of walls and ceilings

A Hole punch and expanding dowel ﬁtting tool / B Nail inserter A

- for all boxes, casings, bushes, etc.

AB-

for ﬁxing to steel formwork with expanding dowel 1217-02 total length 150 mm total length 340 mm for ﬁxing to wooden formwork with steel nails max. head Ø 4 mm total length 150 mm total length 340 mm

Expanding dowel for quick ﬁxing to steel formwork 1-part in plastic for boxes, casings, bushes etc. drill hole size required Ø 5.5 mm

Adhesive foil INTERNATIONAL

Art. No.

1 1

1284-69 1284-68

1 1

Inner Outer packg. packg.

1217-02 500 2500

Art. No.

- for anti-shock ﬁxing of boxes and casings in horizontal formwork - for vertical formwork, additional support by means of support element and abutments is necessary - degrease formwork - double-sided adhesion - maximum adhesion qualities between 15 °C and 40 °C

Inner Outer packg. packg.

1284-62 1284-63

Art. No.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Tools, Fixing accessories for on-site mixed concrete

Inner Outer packg. packg.

1219-00 200 1000

SERVICE

TECHN. INFORMATION

Universal opening cutter for plastics -

Art. No.

1085-80

Inner Outer packg. packg.

72 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:72

19.03.2008 12:10:38 Uhr

- for exact entries for cables and conduits - with cut-out ejector - punch bits exchangeable

Punch bit inserts for punch

1286-33 1286-34

Art. No.

1 1

Inner Outer packg. packg.

- consists of cutter plate and cutting punch, hardened and polished - for DIN EN conduits with outer Ø 20.0 mm - for DIN EN conduits with outer Ø 25.0 mm

Hole-opening cutter

1285-33 1285-34

Art. No.

1 1

- for enlarging pre-cut holes - other sizes on request - for DIN EN conduits with outer Ø 25.0 mm - for DIN EN conduits with outer Ø 32.0 mm - for DIN EN conduits with outer Ø 40.0 mm

Step drill

1284-34 1284-35 1284-36

Art. No.

- for manufacturing conduit entry openings Ø M10 - M40

1284-32

1 1 1

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:73

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

- for DIN EN conduits with outer Ø 20.0 mm - for DIN EN conduits with outer Ø 25.0 mm

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Punch

CONCRETE CONSTRUCTION

• Only class 3 type, medium-sized conduits should be used in compacted, shaker-compressed or poured concrete with a minimum pressure requirement of 750 N/5 cm or higher. • KAISER tools are speciﬁcally designed for these types of conduit.

INSTALLATION HOUSINGS

Tools for on-site mixed concrete

19.03.2008 12:10:39 Uhr

FLUSH-MOUNTING CAVITY WALL

• fire resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 3X • halogen-free • for wood and steel formwork in on-site mixed concrete as well as flush-mounting (masonry) installations • with inner fitting cover as adhesive attachment surface

• for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23 • for loose terminals up to 4 mm²

Junction casing 115 x 115 x 64 mm - interior dimensions 103 x 103 x 51 mm - 4 entries for 20 mm Ø DIN EN conduit, 1 entry for 20/25 mm Ø DIN EN conduit per side wall - with 4 nails 4 x 80 mm

Junction casing 115 x 115 x 90 mm - interior dimensions 103 x 103 x 68 mm - 4 entries for 20 mm Ø DIN EN conduit, 2 entries for 20/25 mm Ø DIN EN conduit per side wall - with 4 nails 4 x 100 mm

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Junction casings, Mounting frame, Push-on cover for on-site mixed concrete

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Junction casing 115 x 115 x 155 mm - interior dimensions 103 x 103 x 126 mm - 4 entries for 20 mm Ø DIN EN conduit, 2 entries for 20/25 mm Ø DIN EN conduit per side wall - with 4 nails 4 x 165 mm

A Mounting frame B Push-on cover

Art. No.

1298-06

Art. No.

1298-07

Art. No.

1298-00

Art. No.

Inner Outer packg. packg.

- für vorstehende Kästen

A B

A-

115 x 115 x 14 mm extension size 12 mm for 4 screws multiple extensions possible

B - 130 x 130 x 7 mm - with 2 screws for central attachment Ø 3.5 x 60 mm or 80 mm - with stick-on symbols

1298-20

1298-26

74 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:74

19.03.2008 12:10:42 Uhr

A - interior dimensions 106 x 106 x 90 mm - 4 impact couplings M20/M25, 2 x M25/M32 and 12 x M20 - combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside - traction-proof entry prevents conduits up to DIN EN 32 mm Ø from loosening (for DIN EN 40 mm Ø, use conduit stopper 1261-40) - with 4 nails 4 x 135 mm and stabilising cover - with predetermined breaking point for nail removal

1297-87

B - extension measurement 12 mm / multiple extension possible - for protruding casings

1297-88

Art. No.

Inner Outer packg. packg.

- smooth surface with rounded edge -

with 4 plastic screws Ø 4 x 30 mm colour: white with 4 plastic screws Ø 4 x 30 mm colour: black with 4 metal screws Ø 4 x 30 mm colour: white

Push-ﬁt sealing cover 130 x 130 x 3.5 mm

1298-10 10

1298-14 10

1298-15 10

Art. No.

- smooth surface with rounded edge - colour: white A - with cable exit for max. 5 x 1.5 mm² - with plug connection using supplied screws Ø 3 x 60 and 80 mm

1298-19 10

B - with plug connection using supplied screws Ø 3 x 60 and 80 mm - with plug connection using 4 plastic feet

1298-21 10 1298-22 10

Sealing cover for humid environments, aluminium 130 x 130 x 4 mm - aluminium (polished surface) - with full-surface neoprene seal, thickness 2.5 mm - cover attached with 4 screws included in delivery, 4 x 45 mm, non-rusting

Art. No.

1298-70

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:75

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

Screwed sealing cover 130 x 130 x 3.5 mm

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

A Junction casing 115 x 115 x 105 mm / B Upper frame

CONCRETE CONSTRUCTION

• sealing cover (plastic) ﬁre resistant up to 750 °C in accordance with DIN EN 60670 • halogen-free • countersunk for screw heads

INSTALLATION HOUSINGS

Junction casing, Sealing cover for junction casing 115 x 115 mm for on-site mixed concrete

19.03.2008 12:10:43 Uhr

FLUSH-MOUNTING CAVITY WALL

• Junction casings: ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • protection class IP 3X • halogen-free • for wood and steel formwork in on-site mixed concrete as well as ﬂush-mounting (masonry) installations In the case of extreme loads (e.g. if the block of concrete is at a great height), the casings must be stabilised with interior supports.

• Junction casings with inner ﬁtting cover as adhesive attachment surface • for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23 • for loose terminals up to 4 mm² • sealing cover (plastic) ﬁre resistant up to 750 °C in accordance with DIN EN 60670

Junction casing 175 x 120 x 65 mm - interior dimensions 160 x 110 x 52 mm - 7 entries for 20/25 mm Ø DIN EN conduit, 1 entry for 32 mm Ø DIN EN conduit per side wall - 2 entries for 20/25 mm Ø DIN EN conduit, 1 entry for 20 mm Ø DIN EN conduit, 1 entry for 32 mm Ø DIN EN conduit per facing side - for 4 nails 4 x 100 mm

Junction casing 170 x 115 x 87 mm - interior dimensions 160 x 98 x 75 mm - 8 entries for 20/25 mm Ø DIN EN conduit, 2 entries for 32 mm Ø DIN EN conduit per side wall - 1 entry for 20, 25 or 32 mm Ø DIN EN conduit, 1 entry for 20 mm Ø DIN EN conduit per side wall - with 4 nails 4 x 100 mm

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Junction casings, Sealing cover for on-site mixed concrete

Sealing cover

1298-09

Art. No.

1298-08

Art. No.

Inner Outer packg. packg.

- smooth surface with rounded edge - with 4 plastic screws Ø 4 x 30 mm - colour: white

INTERNATIONAL TECHN. INFORMATION SERVICE

Art. No.

- as screw-down cover 185 x 130 x 3.5 mm

1298-16

- as push-on cover 185 x 130 x 3.5 mm

1298-23

Sealing cover for humid environments, aluminium 185 x 130 x 4 mm - aluminium (polished surface) - with full-surface neoprene seal, thickness 2.5 mm - cover attached with 4 screws, 4 x 45 mm, non-rusting (included)

Art. No.

1298-74

Inner Outer packg. packg.

76 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:76

19.03.2008 12:10:45 Uhr

Art. No.

Inner Outer packg. packg.

- interior dimensions 197 x 125 x 84 mm - 6 entries for 20/25 mm Ø DIN EN conduit, 4 entries for 25, 32 or 40 mm Ø DIN EN conduit per side wall - 2 entries for 20 mm or 25 mm Ø DIN EN conduit - 2 entries for 20/25 mm Ø DIN EN conduit, 2 entries for 20, 25 or 32 mm Ø DIN EN conduit, 1 entry for 32, 40 or 65 mm Ø DIN EN conduit per facing side

1298-01

- Support element: designed as an internal support to keep dimensions exact in vertical formwork

1298-91

Sealing cover 255 x 187 x 5 mm - smooth surface with rounded edge - cover attachment using 3.5 x 45 mm screws - colour: white

Sealing cover for humid environments, aluminium 255 x 187 x 5.5 mm - aluminium (polished surface) - with full-surface neoprene seal, thickness 3.5 mm - cover attached with 4 screws included in delivery, 4 x 45 mm, non-rusting

1298-05

Inner Outer packg. packg.

Art. No.

1298-11

Art. No.

1298-71

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:77

FLUSH-MOUNTING INSTALLATION HOUSINGS

- interior dimensions 197 x 125 x 169 mm - 12 entries for 20/25 mm Ø DIN EN conduit, 8 entries for 25, 32 or 40 mm Ø DIN EN conduit per side wall - 4 entries for 20/25 mm Ø DIN EN conduit, 4 entries for 20, 25 or 32 mm Ø DIN EN conduit, 2 entries for 32, 40 or 65 mm Ø DIN EN conduit per facing side - not suitable for use with upright formwork

Art. No.

INTERNATIONAL

Junction casing 240 x 170 x 185 mm

TECHN. INFORMATION

Junction casing 240 x 170 x 100 mm

CAVITY WALL

• sealing cover (plastic) ﬁre resistant up to 750 °C in accordance with DIN EN 60670 • for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23

SERVICE

CONCRETE CONSTRUCTION

Junction casings, Sealing cover for on-site mixed concrete

19.03.2008 12:10:46 Uhr

FLUSH-MOUNTING CAVITY WALL

• Junction casings: ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • protection class IP 3X • for loose terminals up to 4 mm² • sealing cover (plastic) ﬁre resistant up to 750 °C in accordance with DIN EN 60670

• for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23 • for wood and steel formwork in on-site mixed concrete as well as ﬂush-mounting (masonry) installations

Junction casing 392 x 280 x 121 mm - interior dimensions 342 x 225 x 100 mm - 3 entries for 20/25 mm Ø DIN EN conduit, 6 entries for 25, 32 or 40 mm Ø DIN EN conduit per side wall - 3 entries for 40, 50 or 60 mm Ø DIN EN conduits per side wall - 4 entries for 20/25 mm Ø DIN EN conduit, 2 entries for 20, 25 or 32 mm Ø DIN EN conduit, 2 entries for 40, 50 or 65 mm Ø DIN EN conduit per facing side - Support element: designed as an internal support to keep dimensions exact in vertical formwork

Junction casing 392 x 280 x 224 mm - interior dimensions 332 x 225 x 168 mm - 6 entries for 20/25 mm Ø DIN EN conduit, 12 entries for 25, 32 or 40 mm Ø DIN EN conduit per side wall - 6 entries for 40, 50 or 65 mm Ø DIN EN conduit, 4 entries for 20/25 mm Ø DIN EN conduit, 4 entries for 20, 25 or 32 mm Ø DIN EN conduit, 4 entries for 40, 50 or 63 mm Ø DIN EN conduit per facing side - not suitable for use with upright formwork

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Junction casings, Sealing cover for on-site mixed concrete

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Sealing cover 415 x 305 x 5 mm - smooth surface with rounded edge - cover attachment using 4 oﬀ 3.5 x 45 mm screws - colour: white

Sealing cover for humid environments, aluminium 415 x 305 x 5.5 mm -

aluminium (polished surface) with full-surface neoprene seal, thickness 3.5 mm cover attached with 8 screws (included), 4 x 45 mm, non-rusting central screw fastenings must be made through the concrete

Art. No.

Inner Outer packg. packg.

1298-02

1298-92

Art. No.

1298-04

Art. No.

1298-12

Art. No.

1298-72

Inner Outer packg. packg.

78 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:78

19.03.2008 12:10:48 Uhr

Art. No.

Inner Outer packg. packg.

- interior dimensions 239 x 90 x 70 mm - 14 entries for 20/25 mm Ø DIN EN conduit, 1 entry for 32 mm Ø DIN EN conduit per side wall - 1 entry for 63, 50 or 40 mm Ø DIN EN conduits per facing side - with 4 nails 4 x 165 mm

1298-03

- to keep dimensions exact in upright formwork, interior support with hard foamed shaped parts must be carried out.

1298-93

Sealing cover for humid environments, aluminium 265 x 115 x 5.5 mm - aluminium (polished surface) - with full-surface neoprene seal, thickness 4 mm - cover attached with 4 screws included in delivery, 3.5 x 45 mm, non-rusting (included)

Telescopic support

1298-13 10

Art. No.

1298-73

Art. No.

- for support of all casing (1298.. without support conduit entry) in vertical wooden formwork - base plate attached with 4 nails (included) - casing attached by screwing onto carrier plate - adjustable size without extensions for wall thicknesses of 135 to 205 mm + casing height. Adjustable size of 195 to 265 mm + casing height using extensions included in delivery. - ﬁxing through clamp (included) - Important: Tighten clamp fully! - the size which has been set (incl. casing height) should always be at least 2 cm longer than the wall thickness

Inner Outer packg. packg.

1159-23

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:79

FLUSH-MOUNTING INSTALLATION HOUSINGS

- smooth surface with rounded edge - cover attachment using 4 3.5 x 45 mm screws - colour: white

Art. No.

INTERNATIONAL

Sealing cover 262 x 112 x 5 mm

TECHN. INFORMATION

Junction casing 250 x 105 x 94 mm

CAVITY WALL

• for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23 • for loose terminals up to 4 mm² • sealing cover (plastic) ﬁre resistant up to 750 °C in accordance with DIN EN 60670

SERVICE

• Junction casings: fire resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • protection class IP 3X • for wood and steel formwork in on-site mixed concrete as well as flush-mounting (masonry) installations • Junction casings with inner fitting cover as adhesive attachment surface

CONCRETE CONSTRUCTION

Traction and junction casing, Cover, Telescopic support for on-site mixed concrete

19.03.2008 12:10:50 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • suitable for installation in horizontal and vertical formwork and in masonry

Universal installation housing with mineral ﬁbreboard -

LxWxH = 90 x 90 x 70 mm 2 parts, consisting of housing and front ring with mineral ﬁbreboard universal opening size of up to max. LxW 40x40 mm for loudspeakers, displays and LED lights with ﬁtting depth max. 60 mm for ceiling thicknesses of 140 mm and higher for wall thicknesses of 110 mm and higher

Universal installation housing with mineral ﬁbreboard -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Universal installation housings for concrete ceilings and walls

LxWxH = 150 x 90 x 70 mm 2 parts, consisting of housing and front ring with mineral ﬁbreboard universal opening size up to max. LxW 100x40 mm for loudspeakers, displays and LED lights with ﬁtting depth max. 60 mm for ceiling thicknesses of 140 mm and higher for wall thicknesses of 110 mm and higher

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Universal installation housing with mineral ﬁbreboard -

LxWxH = 128 x 128 x 86 mm 2 parts, consisting of housing and front ring with mineral ﬁbreboard universal opening size up to max. LxW 75x50 mm for loudspeakers, displays and LED lights with ﬁtting depth max. 65 mm for ceiling thicknesses of 140 mm and higher for wall thicknesses of 120 mm and higher

Universal installation housings with mineral ﬁbreboard -

2 parts, consists of support element and seating bearing incl. internal support element to stabilise the housing for loudspeakers, displays and LED lights with ﬁtting depth max. 65 mm for ceiling thicknesses of 140 mm and higher for wall thicknesses of 120 mm and higher 2 parts, consisting of housing and front ring with mineral ﬁbreboard

LxWxH = 180x180x90 mm universal opening size up to max. LxW 120x100 mm LxWxH = 250 x 220 x 90 mm universal opening size up to max. LxW 200x145 mm

Art. No.

1223-22

Art. No.

1224-22

Art. No.

1295-22

Art. No.

Inner Outer packg. packg.

1296-22

1297-22

80 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:80

19.03.2008 12:10:51 Uhr

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • suitable for installation in horizontal and vertical formwork and in masonry • 2 parts, comprising of housing and mineral ﬁbreboard

FLUSH-MOUNTING

Universal installation housings for concrete ceilings and walls

- LxWxH = 390 x 280 x 136 mm - diverse installation options for DIN EN conduit sizes Ø 20, 32, 40, 50, 60, 65 mm - incl. internal ﬁtting mesh to stabilise the housing - universal opening size up to max. LxW 344 x 234 mm - for ceiling/wall thicknesses of 180 mm and higher - for devices with an installation depth of max. 115 mm - support with telescope support - Support element: designed as an internal support to keep dimensions exact in vertical formwork

Universal installation housings with mineral ﬁbreboard -

LxWxH = 240 x 170 x 200 diverse installation options for DIN EN conduit sizes Ø 20, 32, 40, 50 mm incl. internal ﬁtting mesh to stabilise the housing universal opening size to max. L x W 194 x 124 mm for ceiling thicknesses of 240 mm and above for devices with an installation depth of max. 180 mm not suitable for use with upright formwork

Universal installation housings with mineral ﬁbreboard - LxWxH = 390 x 280 x 239 mm - diverse installation options for DIN EN conduit sizes Ø 20, 32, 40, 50, 60, 65 mm - universal opening size to max. L x W 344 x 234 mm - for ceiling thicknesses of 280 mm and above - for devices with an installation depth of max. 200 mm - not suitable for use with upright formwork

1298-91

Art. No.

Inner Outer packg. packg.

1298-28

1298-92

Art. No.

1297-24

Art. No.

1297-25

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:81

CONCRETE CONSTRUCTION

Universal installation housings with mineral ﬁbreboard

INSTALLATION HOUSINGS

- support element: designed as an internal support to keep dimensions exact in vertical formwork

1298-27

INTERNATIONAL

LxWxH = 240 x 170 x 115 mm diverse installation options for DIN EN conduit sizes Ø 20, 32, 40, 50 mm incl. internal ﬁtting mesh to stabilise the housing universal opening size up to max. LxW 194 x 124 mm for ceiling/wall thicknesses of 160 mm and higher for devices with an installation depth of max. 98 mm support with telescope support

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Universal installation housings with mineral ﬁbreboard

CAVITY WALL

For wall installation 1297-22 support using abutment and support element, for 1298-27/-28 use telescope support 1159-23. (see Technical information on page 141).

19.03.2008 12:10:53 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • dimensions in accordance with German DIN 49073 • protection class IP 3X • One-gang junction boxes can be combined horizontally and vertically with a guaranteed combination distance of 71 mm in such a way that they do not deform • combinations automatically have fully-insulated cable inlets

• One-gang junction boxes with press-stud connector at the rear for boxes on opposite side or to facilitate the connection of box and extension elements/abutment • suitable for screw or expanding attachment • can also be used as junction box with screw-down cover to German DIN VDE standard

One-gang junction box

Ø 60

- version with plaster skin - version with plaster skin, with special adhesive

One-gang junction box

Ø 60

INTERNATIONAL

1262-60 1262-70

Art. No.

100 100

Inner Outer packg. packg.

- version without plaster skin - version without plaster skin, with special adhesive

1262-61 1262-71

Art. No.

100 100

Inner Outer packg. packg.

- 1-part - 4 screw domes, distance 60 mm - 8 markings for 25 mm Ø DIN EN conduits to be punched out by conduit interconnector 1261-20/25, 4 markings for 16 mm Ø DIN EN conduit - can be attached to formwork with special adhesive, adhesive foil, magnet or hot glue

68,5

Ø 60 TECHN. INFORMATION

Inner Outer packg. packg.

- 1-part - 4 screw domes, distance 60 mm - 4 markings for 25 mm Ø DIN EN conduits to be punched out by conduit interconnector 1261-20/25, 4 markings for 16 mm Ø DIN EN conduit - attached to the formwork with special adhesive or magnet

48,5

One-gang junction box

- version with plaster skin - version with plaster skin, with special adhesive

One-gang junction box

1263-60 1263-70

Art. No.

100 100

Inner Outer packg. packg.

- 1-part - 4 screw domes, distance 60 mm - 8 markings for 25 mm Ø DIN EN conduits to be punched out by conduit interconnector 1261-20/25, 4 markings for 16 mm Ø DIN EN conduit - attached to the formwork with special adhesive or magnet

68,5

Ø 60 SERVICE

Art. No.

- 1-part - 4 screw domes, distance 60 mm - 4 markings for 25 mm Ø DIN EN conduits to be punched out by conduit interconnector 1261-20/25, 4 markings for 16 mm Ø DIN EN conduit - can be attached to formwork with special adhesive, adhesive foil, magnet or hot glue

48,5

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang junction boxes for horizontal factory manufacture

- version without plaster skin - version without plaster skin, with special adhesive

1263-61 1263-71

100 100

82 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:82

19.03.2008 12:10:54 Uhr

- 1-part - 4 screw domes, distance 60 mm - 4 markings for 32/40 mm Ø DIN EN conduits to be punched out by conduit interconnector 1261-32/40 - 2 markings for 16 mm Ø DIN EN conduits - can be attached to formwork with adhesive foil, magnet or hot glue Ø 60

- version without plaster skin - version with plaster skin

Conduit connectors

1264-61 1264-60

Art. No.

100 100

Inner Outer packg. packg.

- for punching out markings without tools - accepts rigid and ﬂexible DIN EN conduits - for Ø 20 mm DIN EN conduits - for Ø 25 mm DIN EN conduits

Conduit connectors

1261-20 1261-25

Art. No.

100 100

- for toolless cutting-out of markings - accepts rigid and ﬂexible DIN EN conduits - for Ø 32 mm DIN EN conduits - for Ø 40 mm DIN EN conduits

Stacking element 10 to 50 mm - for ﬁtting of overhead one-gang junction boxes at greater heights - ﬁtting height upright 50 mm, horizontal 10 mm - can be attached to one-gang junction boxes or abutment using press-stud connector

1261-32 1261-40

Art. No.

1261-10

100 100

Inner Outer packg. packg.

kai_k08_GB_058-085_beton.indd Abs1:83

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

83,5

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

One-gang junction box

CONCRETE CONSTRUCTION

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free

INSTALLATION HOUSINGS

One-gang junction box, Accessories for horizontal factory manufacture

19.03.2008 12:10:56 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free

Universal extension element 105 to 300 mm

attached using hot glue on formwork table from 105 - 170 mm (+ box installation height) from 175 - 300 mm (+ box installation height) can be attached to one-gang junction boxes or abutment using press-stud connector - from 105 - 170 mm (+ box installation height) - from 175 - 300 mm (+ box installation height)

Abutment A

1261-06 1261-07

50 50

1261-08 1261-09

50 50

Art. No.

Inner Outer packg. packg.

- for ﬁtting of overhead one-gang junction boxes at greater heights - for ﬁxing to formwork A - version without special adhesive B - version with special adhesive

INTERNATIONAL TECHN. INFORMATION

Inner Outer packg. packg.

for lengths under 105 mm, both moulded parts can be shortened as necessary.

Distance piece 142

SERVICE

Art. No.

- for ﬁtting of overhead one-gang junction boxes at greater heights - height adjustable in increments of 5 mm

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Universal extension panels, Abutment, Distance piece 142, Magnet for horizontal factory manufacture

1261-11 1261-72

Art. No.

- for connecting to all one-gang junction boxes at 142 mm centres - for separate covering, e.g. low voltage in combinations with sockets without electric shock protection - also for overhead boxes - with press-stud connector for extension elements

Magnet

1261-18

Art. No.

for clamped ﬁtting in box for anti-shock ﬁxing of one-gang junction boxes in horizontal formwork adhesive force 900 N magnet remains on formwork table after removal of formwork not necessary to remove concrete separation material on formwork table

1261-80

50 50

Inner Outer packg. packg.

84 www.kaiser-elektro.de

kai_k08_GB_058-085_beton.indd Abs1:84

19.03.2008 12:11:00 Uhr

Inner Outer packg. packg.

- for ﬁtting to formwork edging - accepts rigid and ﬂexible DIN EN conduits of 25 mm Ø - with moulded-in measurement strip to achieve the exact installation height in 5 mm steps - with sealing cover to prevent ingress of material - version without special adhesive - version with special adhesive

Wall and ceiling transition 90° -

Art. No.

100 100

Inner Outer packg. packg.

for easier drawing of cable through 90° bends for ﬁtting to formwork edging accepts rigid and ﬂexible DIN EN conduits with sealing cover to protect against foreign bodies

- for 25 mm Ø DIN EN conduits

Plaster compensation ring - for clipping onto one-gang junction box - screw distance to equipment attachment 60 mm - with moulded-in plaster skin to prevent ingress of cleaning material

14,5

1261-12 1261-73

1261-14

Art. No.

100

FLUSH-MOUNTING CAVITY WALL

Art. No.

Inner Outer packg. packg.

1261-60 25 250

INTERNATIONAL

Wall and ceiling transition

CONCRETE CONSTRUCTION

Wall and ceiling transitions • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • for connecting conduits or as ceiling exit • halogen-free

INSTALLATION HOUSINGS

Wall and ceiling transitions, Plaster compensation ring, Oval funnel for horizontal factory manufacture

Art. No.

Inner Outer packg. packg.

- for the simple connection of DIN EN conduits with tolerance compensation for wall-wall and wall-ceiling transitions - for installation on the transition edge - with sealing cover to prevent ingress of material - for use with rigid and ﬂexible DIN EN conduits of 20 mm Ø - accepts rigid and ﬂexible DIN EN conduits of 25 mm Ø

1261-42

100

1261-43

100

kai_k08_GB_058-085_beton.indd Abs1:85

SERVICE

Oval funnel

TECHN. INFORMATION

Ø 60

19.03.2008 12:11:22 Uhr

Concrete and cavity wall installation housings for luminaires, loudspeakers, displays, etc.

86 www.kaiser-elektro.de

Kapiteleinstiegseiten_GB_2008_rz86 86

Technical information on our concrete and cavity wall installation housings can be found from page 152 onwards.

19.03.2008 16:28:30 Uhr

from page 88

HaloX-P system with KSK-Technology for slab ceilings

page 91

KompaX® system for concrete ceilings and walls from page 92 KompaX® system for facing concrete ceilings from page 93 EnoX installation housing with ECONTechnology

FLUSH-MOUNTING

HaloX-O system with KSK-Technology for on-site mixed concrete ceilings

CAVITY WALL

Concrete and cavity wall installation housings for luminaires, loudspeakers, displays, etc.

from page 100

FlamoX® system for ﬁre protection ceilings

from page 102

INSTALLATION HOUSINGS

ThermoX® system for insulated hollow ceilings

CONCRETE CONSTRUCTION

page 99

[K.SYS] planning software for electrical installation in concrete construction. Now available for downloading free of charge: www.kaiser-elektro.de/infoservice/downloads

Kapiteleinstiegseiten_GB_2008_rz87 87

SERVICE

Interactive manufacturer assignment: At www.kaiser-elektro.de you will ﬁnd a planning aid in the form of an interactive manufacturer assignment tool which conﬁgures the ideal KAISER housing for almost all luminaires and loudspeakers from leading manufacturers.

TECHN. INFORMATION

INTERNATIONAL

Information on page 186.

19.03.2008 16:28:42 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • only use certiﬁed (German DIN VDE 0711 or EN 60598) luminaires or those marked with or • use heat-resistant cable for the SEC side • halogen-free

• with KSK-Technology • 45% more volume • HaloX40 tunnel for optimal statics • transformer ﬂap protects from overheating

HaloX-O Housing

Art. No.

for LV and HV luminaires installation height incl. front ring: 133 mm Ø 160 mm 2 impact couplings M20/M25 combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside - max. installation height: LV 105 mm, HV 110 mm - lamp power consumption max. 50 W - for ceilings of 160 mm total thickness and above

HaloX-O Housing with transformer tunnel -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

HaloX-O System for on-site mixed concrete ceilings and walls for LV and HV ﬁtted luminaires and loudspeakers

for LV luminaires installation height incl. front ring: 133 mm Ø 160 mm 4 impact couplings M20/M25 combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside max. installation height: LV 105 mm, HV 110 mm lamp power consumption max. 50 W for ceilings of 160 mm total thickness and above tunnel for 1 electronic safety transformer up to 150 VA SELV, slim shape with separator wall between primary and secondary areas

SERVICE

TECHN. INFORMATION

INTERNATIONAL

HaloX-O Housing with short tunnel

1290-40

Art. No.

1290-41

Art. No.

1290-42

HaloX-O Front rings for ceiling exit (CE)

Art. No.

1290-47 1290-44 1290-45 1290-48 1290-46 1290-49

2 parts with locking connection installation height incl. front ring: 133 mm Ø 160 mm 4 impact couplings M20/M25 combination entry with conduit entry limitation in order to prevent the conduit being shortened on the inside - as terminal box etc. - for ceilings of 160 mm total thickness and above

Ø 68 mm, covering min. Ø 75 mm Ø 75 mm, covering min. Ø 82 mm Ø 80 mm, covering min. Ø 87 mm Ø 85 mm, covering min. Ø 92 mm Ø 95 mm, covering min. Ø 102 mm Ø 100 mm, covering min. Ø 107 mm

Inner Outer packg. packg.

10 10 10 10 10 10

88 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:88

19.03.2008 16:17:40 Uhr

- in facing concrete version Ø 68 mm, luminaire covering min. Ø 80 mm Ø 75 mm, luminaire covering min. Ø 87 mm Ø 80 mm, luminaire covering min. Ø 92 mm Ø 85 mm, luminaire covering min. Ø 97 mm Ø 95 mm, luminaire covering min. Ø 107 mm Ø 100 mm, luminaire covering min. Ø 112 mm

HaloX-O Front rings for square ceiling exit (CE) A

A-

68 x 68 mm luminaire covering min. 75 x 75 mm 75 x 75 mm luminaire covering min. 82 x 82 mm

B - in facing concrete version - 68 x 68 mm, covering min. 80 x 80 mm - 75 x 75 mm, covering min. 87 x 87 mm

HaloX-O Universal front ring for ceiling exit (CE)

1290-85 1290-82 1290-83 1290-86 1290-84 1290-87

Art. No.

8 8 8 8 8 8

Inner Outer packg. packg.

1290-70

1290-71

1290-92 1290-93

8 8

Art. No.

- use of electronic safety transformers only possible for opening sizes of 68 mm or higher - variable ceiling exit (CE) - for Ø (mm): 40, 45, 50, 55, 60, 68, 75, 80, 85, 90, 95, 100 - ﬂushes with ceiling achieved in facing concrete as well by plastering remaining surface (ﬁrst treat remaining surface e.g. with diluted Styrofoam glue, Beto contact)

HaloX-O Universal front ring for ceiling exit (CE)

1290-51

Art. No.

Inner Outer packg. packg.

- use of electronic safety transformers only possible for opening sizes of 68 mm or higher - variable ceiling exit (CE) with mineral ﬁbreboard - ceiling exit fully variable up to Ø 100 mm - time-saving. No further working - surface may need to be smoothed

1290-22

- Replacement mineral ﬁbreboard for HaloX-O

1299-27

kai_k08_GB_086-103_einbau.indd Abs1:89

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

CAVITY WALL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

HaloX-O Front rings for ceiling exit (CE)

CONCRETE CONSTRUCTION

Front rings for facing concrete ceilings • fire resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • elastomer seal with flexible sealing edge • prevents ingress of concrete, discolouring and sand blast dust • for exact flush finishes in facing concrete without additional reworking

INSTALLATION HOUSINGS

HaloX-O System for on-site mixed concrete ceilings and walls for LV and HV ﬁtted luminaires and loudspeakers

19.03.2008 16:17:42 Uhr

FLUSH-MOUNTING CAVITY WALL

HaloX-O System for on-site mixed concrete ceilings and walls for LV and HV ﬁtted luminaires and loudspeakers • ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free

HaloX-O Extension ring for increasing luminaire ﬁtting depth multiple extensions possible extension size 10 mm clipps onto front with 2 distance pieces for tunnel support note ceiling thickness when using extension rings

Installation kit

1290-14

Art. No.

- for retroﬁtting of HaloX-O housings into slab ceilings - basic hole size Ø 150 - 158 mm - note ceiling thickness

1290-11

Inner Outer packg. packg.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Art. No.

90 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:90

For technical information on HaloX-O, see page 152 and HaloX-P see page 156.

19.03.2008 16:17:44 Uhr

for factory fitting for LV and HV luminaires, lamp power max. 50 W installation height 133 mm / 2 part ceiling opening up to Ø 100 mm possible for ceilings of 160 mm total thickness and above 2 impact couplings M20/M25 with combination entry time-saving, without plastering, if necessary close off join Important: Do not glue mineral fibreboard across the entire surface, compress carefully with concrete and ensure that the sheet is correctly embedded in the concrete. - Replacement mineral fibreboard (not illustrated)

HaloX-P Housing with mineral ﬁbreboard and transformer tunnel -

for factory fitting for LV luminaires, lamp wattage max. 50 W installation height 133 mm / 3-part 2 impact couplings M20/M25 with combination entry tunnel for 1 electronic safety transformer up to 150 VA SELV, slim shape with separator wall between primary and secondary areas time-saving, without plastering, if necessary close off join Important: Do not glue mineral fibreboard across the entire surface, compress carefully with concrete and ensure that the sheet is correctly embedded in the concrete.

HaloX-P Housing with mounting plate

1291-22

1299-20

Art. No.

1291-23

Inner Outer packg. packg.

Art. No.

HaloX-P Housing with mounting plate and transformer tunnel for factory fitting for LV and HV luminaires, lamp power max. 50 W installation height 133 mm / 3-part tunnel for 1 electronic safety transformer up to 150 VA SELV, slim shape with separator wall between primary and secondary areas flushes with ceiling achieved in facing concrete as well by plastering remaining surface (first treat remaining surface e.g. with diluted Styrofoam glue, Beto contact) - 2 impact couplings M20/M25 with combination entry - for fitting into existing on-site openings - without mounting plate

1291-15

1291-50

Art. No.

Inner Outer packg. packg.

1291-16

1291-51

10 91

kai_k08_GB_086-103_einbau.indd Abs1:91

FLUSH-MOUNTING

Inner Outer packg. packg.

INTERNATIONAL

for factory fitting for LV and HV luminaires, lamp power max. 50 W installation height 133 mm / 2 parts ceiling opening up to Ø 100 mm possible for ceilings of 160 mm total thickness and above flushes with ceiling achieved in facing concrete as well by plastering remaining surface (first treat remaining surface e.g. with diluted Styrofoam glue, Beto contact) - 2 impact couplings M20/M25 with combination entry - for fitting into existing on-site openings - without mounting plate

Inner Outer packg. packg.

INSTALLATION HOUSINGS

Art. No.

TECHN. INFORMATION

HaloX-P Housing with mineral ﬁbreboard

CAVITY WALL

• for ﬁxed and swivelling lights • max. installation height for LV luminaires 105 mm, HV luminaires 110 mm • lamp power consumption max. 50 W • use heat-resistant cable for the SEC side • use of electronic safety transformers only possible for opening sizes of 68 mm or higher

SERVICE

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • unevenness between plasterboard sheets in the slab ceiling can be compensated by cutting the openings with the VARIOCUT universal hole cutter. • only use certiﬁed (German DIN VDE 0711 or EN 60598) luminaires or those marked with or

CONCRETE CONSTRUCTION

System HaloX-P for slab ceilings for LV and HV ﬁtted luminaires and loudspeakers

19.03.2008 16:17:49 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • for on-site mixed concrete and slab ceilings • for ceiling thicknesses from 18 cm up to 30 cm. The plant must be consulted if the ceiling thickness is greater than 30 cm. • for almost all energy-saving luminaires or loudspeakers • ceiling exit from Ø 160 to 300 mm

• installation heights up to 200 mm possible for luminaires; plant must be consulted for heights above 200 mm • allows installation of additional lighting or loudspeaker accessories, EIB components, emergency supply units, etc. • asymmetric version for low-loss (VVG) and electronic (EVG) ballast devices • only use certiﬁed (German DIN VDE 0711 or EN 60598) luminaires or those marked or

KompaX® 1 Housing for on-site mixed concrete -

ceiling exit (CE) with 160-300 mm Ø for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front and rear parts L x W x H = 585 x 440 x 131 mm (incl. front ring) lamp wattage max. 90 W only in combination with front rings 1293-16 up to 1293-71, 1293-80 to 1293-87 in facing concrete - incl. support elements for installation heights 100/150/200 mm

KompaX® 1 Housing for on-site mixed concrete with mineral ﬁbreboard -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

System KompaX® for concrete ceilings and walls for energy-saving luminaires and loudspeakers

for variable ceiling openings up to 300 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm comprising of front ring, assembled mineral ﬁbreboard and rear part L x W x H = 585 x 440 x 131 mm (incl. front ring) lamp wattage max. 90 W incl. support elements for installation heights 100/150/200 mm

- Replacement mineral ﬁbreboard (not illustrated)

SERVICE

TECHN. INFORMATION

INTERNATIONAL

KompaX® 1 Housing for slab ceilings -

ceiling exit (CE) with 160-300 mm Ø for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front part, ﬁtted mounting ring and rear part L x W x H = 585 x 440 x 131 mm (incl. mounting ring) for ceilings of 18 cm total thickness upwards lamp wattage max. 90 W incl. support elements for installation heights 100/150/200 mm

KompaX® 1 Housing for slab ceilings with mineral ﬁbreboard -

for variable ceiling openings up to 300 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm comprising of front ring, assembled mineral ﬁbreboard and rear part L x W x H = 585 x 440 x 131 mm (incl. mounting ring) for ceilings of 18 cm total thickness upwards lamp wattage max. 90 W incl. support elements for installation heights 100/150/200 mm

- Replacement mineral ﬁbreboard (not illustrated)

Art. No.

1293-00

Art. No.

Inner Outer packg. packg.

1293-27

1293-97

Art. No.

1293-15

Art. No.

Inner Outer packg. packg.

1293-28

1293-98

92 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:92

A selection of suitable luminaires and loudspeakers can be found on the Internet at www.kaiser-elektro.de >> Planning tool.

19.03.2008 16:17:50 Uhr

- is clipped between the front and rear part of the KompaX® 1 housing AB-

for increasing the installation height by 25 mm L x W x H = 585 x 440 x 40 mm with support elements for installation heights of 125/175 mm for increasing installation height by 50 mm L x W x H = 585 x 440 x 65 mm

KompaX® 1 Front rings for ceiling exit (CE) 14 -

ceiling exit Ø 160 mm, covering min. Ø 167 mm ceiling exit Ø 165 mm, covering min. Ø 172 mm ceiling exit Ø 180 mm, covering min. Ø 187 mm ceiling exit Ø 190 mm, covering min. Ø 197 mm ceiling exit Ø 200 mm, covering min. Ø 207 mm ceiling exit Ø 215 mm, covering min. Ø 222 mm ceiling exit Ø 240 mm, covering min. Ø 247 mm ceiling exit Ø 300 mm, covering min. Ø 307 mm

KompaX® 1 Front rings for ceiling exit (CE) in facing concrete design ceiling exit Ø 160 mm, covering min. Ø 172 mm ceiling exit Ø 165 mm, covering min. Ø 177 mm ceiling exit Ø 180 mm, covering min. Ø 192 mm ceiling exit Ø 190 mm, covering min. Ø 202 mm ceiling exit Ø 200 mm, covering min. Ø 212 mm ceiling exit Ø 215 mm, covering min. Ø 227 mm ceiling exit Ø 240 mm, covering min. Ø 252 mm ceiling exit Ø 300 mm, covering min. Ø 312 mm

1293-14

Art. No.

1293-16 1293-66 1293-18 1293-19 1293-20 1293-71 1293-24 1293-30

Art. No.

1293-80 1293-81 1293-82 1293-83 1293-84 1293-85 1293-86 1293-87

Inner Outer packg. packg.

10 10 10 10 10 10 10 10

FLUSH-MOUNTING

Inner Outer packg. packg.

10 10 10 10 10 10 10 10

SERVICE

TECHN. INFORMATION

1293-13

CAVITY WALL

Inner Outer packg. packg.

CONCRETE CONSTRUCTION

Art. No.

INTERNATIONAL

KompaX® 1 Intermediate frame 25 mm / 50 mm

INSTALLATION HOUSINGS

System KompaX® for concrete ceilings and walls for energy-saving luminaires or loudspeakers

Other dimensions and shapes (for ceiling exit) are available at short notice in the form of Styrofoam moulded parts.

kai_k08_GB_086-103_einbau.indd Abs1:93

19.03.2008 16:17:51 Uhr

FLUSH-MOUNTING CAVITY WALL

KompaX® 2 Housing for on-site mixed concrete -

ceiling exit (CE) with Ø of 100-200 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front and rear parts L x W x H = 470 x 290 x 131 mm (incl. front ring) lamp wattage max. 52 W only in combination with front rings 1292-01 up to 1293-66, 1292-80 to 1293-84 in facing concrete - incl. support elements for installation heights 100/150/200 mm

KompaX® 2 Housing for on-site mixed concrete with mineral ﬁbreboard -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

System KompaX® for concrete ceilings and walls for energy-saving luminaires and loudspeakers

for variable ceiling openings up to 180 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front ring, assembled mineral ﬁbreboard and rear part L x W x H = 470 x 290 x 131 mm (incl. front ring) lamp wattage max. 52 W incl. support elements for installation heights 100/150/200 mm

- Replacement mineral ﬁbreboard (not illustrated)

SERVICE

TECHN. INFORMATION

INTERNATIONAL

KompaX® 2 Housing for slab ceilings -

ceiling exit (CE) with Ø of 100-200 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front part, ﬁtted mounting plate and rear part L x W x H = 470 x 290 x 131 mm (incl. mounting plate) for ceilings of 18 cm total thickness upwards lamp wattage max. 52 W incl. support elements for installation heights 100/150/200 mm

KompaX® 2 Housing for on-site mixed concrete with mineral ﬁbreboard -

for variable ceiling openings up to 180 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front ring, assembled mineral ﬁbreboard and rear part L x W x H = 470 x 290 x 131 mm (incl. mounting plate) for ceilings of 18 cm total thickness upwards lamp wattage max. 52 W incl. support elements for installation heights 100/150/200 mm

- Replacement mineral ﬁbreboard (not illustrated)

Art. No.

1292-00

Art. No.

Inner Outer packg. packg.

1292-27 10

1292-97

Art. No.

1292-35

Art. No.

Inner Outer packg. packg.

1292-28 10

1292-98

94 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:94

A selection of suitable luminaires and loudspeakers can be found on the Internet at www.kaiser-elektro.de >> Planning tool.

19.03.2008 16:17:53 Uhr

- is clipped between the front and rear part of the KompaX® 2 housing AB-

for increasing the installation height by 25 mm L x W x H = 470 x 290 x 40 mm with support elements for installation heights of 125/175 mm for increasing the installation height by 50 mm L x W x H = 470 x 290 x 65 mm

KompaX® 2 Front rings for ceiling exit (CE) 14 -

ceiling exit Ø 100 mm, covering min. Ø 107 mm ceiling exit Ø 125 mm, covering min. Ø 132 mm ceiling exit Ø 145 mm, covering min. Ø 152 mm ceiling exit Ø 160 mm, covering min. Ø 167 mm ceiling exit Ø 165 mm, covering min. Ø 172 mm ceiling exit Ø 180 mm, covering min. Ø 187 mm ceiling exit Ø 190 mm, covering min. Ø 197 mm ceiling exit Ø 200 mm, covering min. Ø 207 mm

KompaX® 2 Front rings in exposed concrete version ceiling exit Ø 100 mm, covering min. Ø 112 mm ceiling exit Ø 125 mm, covering min. Ø 137 mm ceiling exit Ø 145 mm, covering min. Ø 157 mm ceiling exit Ø 160 mm, covering min. Ø 172 mm ceiling exit Ø 165 mm, covering min. Ø 177 mm ceiling exit Ø 180 mm, covering min. Ø 192 mm ceiling exit Ø 190 mm, covering min. Ø 202 mm ceiling exit Ø 200 mm, covering min. Ø 212 mm

1292-14

Art. No.

1292-01 1292-06 1292-10 1293-16 1293-66 1293-18 1293-19 1293-20

Art. No.

1292-80 1292-81 1292-82 1293-80 1293-81 1293-82 1293-83 1293-84

Inner Outer packg. packg.

10 10 10 10 10 10 10 10

FLUSH-MOUNTING

Inner Outer packg. packg.

10 10 10 10 10 10 10 10

SERVICE

TECHN. INFORMATION

1292-13

CAVITY WALL

Inner Outer packg. packg.

CONCRETE CONSTRUCTION

Art. No.

INTERNATIONAL

KompaX® 2 Intermediate frame 25 mm / 50 mm

INSTALLATION HOUSINGS

System KompaX® for concrete ceilings and walls for energy-saving luminaires or loudspeakers

Other dimensions and shapes (for ceiling exit) are available at short notice in the form of Styrofoam moulded parts.

kai_k08_GB_086-103_einbau.indd Abs1:95

19.03.2008 16:17:53 Uhr

FLUSH-MOUNTING CAVITY WALL

• ﬁre resistant up to 650 °C in accordance with DIN EN 60670 • halogen-free • for on-site mixed concrete and slab ceilings • for ceiling and wall thicknesses from 16 cm up to 30 cm. The plant must be consulted if the ceiling thickness is greater than 30 cm. • for almost all energy-saving luminaires or loudspeakers

• ceiling or wall exit from Ø 100 to 215 mm • installation heights up to 200 mm possible for luminaires; plant must be consulted for heights above 200 mm • only use certiﬁed (German DIN VDE 0711 or EN 60598) luminaires or those marked or

KompaX® 3 Housing for on-site mixed concrete -

ceiling exit (CE) or wall exit with Ø of 100-215 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front and rear parts Ø x H = 300 x 111 mm (incl. front ring) lamp wattage max. 52 W only in combination with front rings 1292-01 up to 1293-71, 1292-80 up to 1293-85 in facing concrete

KompaX® 3 Housing for on-site mixed concrete with mineral ﬁbreboard -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

System KompaX® for concrete ceilings and walls for energy-saving luminaires or loudspeakers

for variable ceiling openings up to 200 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front ring, assembled mineral ﬁbreboard and rear part Ø x H = 300 x 111 mm (incl. front ring) lamp wattage max. 52 W

- Replacement mineral ﬁbreboard (not illustrated)

SERVICE

TECHN. INFORMATION

INTERNATIONAL

KompaX® 3 Housing for slab ceilings -

ceiling exit (CE) with Ø of 100-200 mm for energy-saving luminaires or loudspeakers installation height for built-in luminaires or loudspeaker max. 100 mm consists of front part, ﬁtted mounting plate and rear part Ø x H = 300 x 111 mm (incl. mounting plate) for ceilings of 160 mm total thickness and above lamp wattage max. 52 W

KompaX® 3 Housing for slab ceilings with mineral ﬁbreboard -

- Replacement mineral ﬁbreboard (not illustrated)

Art. No.

1294-00

Art. No.

Inner Outer packg. packg.

1294-27 10

1294-97

Art. No.

1294-15

Art. No.

Inner Outer packg. packg.

1294-28 10

1294-97

96 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:96

A selection of suitable luminaires and loudspeakers can be found on the Internet at www.kaiser-elektro.de >> Planning tool.

19.03.2008 16:17:54 Uhr

Inner Outer packg. packg.

- is clipped between the front and rear part of the KompaX® 3 housing AB-

for increasing the installation height by 25 mm Ø x H = 300 x 40 mm for increasing the installation height by 50 mm Ø x H = 300 x 65 mm

KompaX® 3 Front rings for ceiling exit (CE) or wall exit 14 -

KompaX® 3 Front rings in exposed concrete version ceiling exit Ø 100 mm, covering min. Ø 112 mm ceiling exit Ø 125 mm, covering min. Ø 137 mm ceiling exit Ø 145 mm, covering min. Ø 157 mm ceiling exit Ø 160 mm, covering min. Ø 172 mm ceiling exit Ø 165 mm, covering min. Ø 177 mm ceiling exit Ø 180 mm, covering min. Ø 192 mm ceiling exit Ø 190 mm, covering min. Ø 202 mm ceiling exit Ø 200 mm, covering min. Ø 212 mm ceiling exit Ø 215 mm, covering min. Ø 227 mm

1294-14

Art. No.

1292-01 1292-06 1292-10 1293-16 1293-66 1293-18 1293-19 1293-20 1293-71

Art. No.

1292-80 1292-81 1292-82 1293-80 1293-81 1293-82 1293-83 1293-84 1293-85

Inner Outer packg. packg.

10 10 10 10 10 10 10 10 10

FLUSH-MOUNTING

Inner Outer packg. packg.

10 10 10 10 10 10 10 10 10

SERVICE

TECHN. INFORMATION

1294-13

CAVITY WALL

Art. No.

INTERNATIONAL

KompaX® 3 Intermediate frame 25 mm / 50 mm

CONCRETE CONSTRUCTION

KompaX® Front rings in exposed concrete version • elastomer seal with flexible sealing edge • prevents ingress of concrete, discolouring and sand blast dust • for exact flush finishes in facing concrete without additional reworking

INSTALLATION HOUSINGS

System KompaX® for concrete ceilings and walls for energy-saving luminaires or loudspeakers

Other dimensions and shapes (for ceiling exit) are available at short notice in the form of Styrofoam moulded parts.

kai_k08_GB_086-103_einbau.indd Abs1:97

19.03.2008 16:17:55 Uhr

FLUSH-MOUNTING CAVITY WALL

KompaX® 3 Installation kit for wall installation

for luminaire or loudspeaker installation heights 100 mm for luminaire or loudspeaker installation heights 125 mm for luminaire or loudspeaker installation heights 150 mm for luminaire or loudspeaker installation heights 175 mm for luminaire or loudspeaker installation heights 200 mm

KompaX® Styrofoam moulded parts for ceiling exit (CE) - all sizes and shapes which deviate from the existing KompaX® front rings for ceiling exits are available as Styrofoam moulded parts - all Styrofoam moulded parts are also available in exposed concrete design on request. - the Styrofoam moulded parts can be attached to the housing prior to delivery or supplied separately with the housings - Example: required ceiling exit Ø 270 mm or 40 mm height of the Styrofoam moulded parts or square/rectangular installation openings

1294-91 1294-92 1294-93 1294-94 1294-95

Art. No.

1292-90

Art. No.

INTERNATIONAL TECHN. INFORMATION

Inner Outer packg. packg.

1 1 1 1 1

Inner Outer packg. packg.

All Styrofoam moulded parts are also available in exposed concrete design on request.

Conduit stopper

SERVICE

Art. No.

- Installation kit for ﬁtting into walls in vertical formwork for the KompaX® 3 housings - 2 parts, consists of support element and seating bearing

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

KompaX® accessories

Inner Outer packg. packg.

for luminaire or loudspeaker housings prevents pipes from being inserted too far secures conduit against falling out even under extreme load for DIN EN conduits, with outer Ø: 20 mm required opening Ø in the housing tunnel: 21 mm (created using universal opening cutter 1085-80)

- for DIN EN conduits, with outer Ø: 20 mm

1274-20 25 100

- for conduits in accordance with DIN EN outer-Ø 25 mm

1274-25 25 100

Threaded connecting piece for inch conduits - for inserting ﬂush conduits 5/8“ and 3/4“

Art. No.

Inner Outer packg. packg.

1074-04

98 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:98

19.03.2008 16:17:56 Uhr

EnoX - luminaire and loudspeaker housing -

air-tight design

Inner Outer packg. packg.

Art. No.

for installing luminaires, loudspeakers, displays and much more 4 x conduit entries for DIN EN conduit up to Ø 25 mm 4 x cable entries 3 x 1.5 mm² 4 x cable entries 5 x 1.5 mm2 or 3 x 2.5 mm² housing depth 60 mm minimum distance inside: min. 40 mm all round for installation devices up to LxW 120 x 220 mm or Ø 120 mm 9350-21

EnoX insulation sealing gasket

air-tight design

Inner Outer packg. packg.

Art. No.

9350-99

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

- for ﬁxing onto the EnoX housing - for sealing the moisture barrier to the housing

FLUSH-MOUNTING

• only use tested heat-resistant cables (N2 GMH 2G) and temperature resistant terminals (e.g. T100) • use of electrical safety transformers up to 105 VA • with 4 strap screws (FX4)

CAVITY WALL

• for luminaires with low voltage or high voltage lamps (in accordance with DIN VDE 0711/EN 60598) and with luminaires labelled or • integrated stress relief (retention force) in accordance with DIN VDE 0606 / DIN EN 60670-1 • protection class IP 3X • ﬁre resistant up to 850 °C, heat resistant up to 220 °C • only for insulation material with heat resistance > 250 °C

CONCRETE CONSTRUCTION

System EnoX for insulated hollow ceilings and cavity walls

• installation in accordance with EnEV (German Energy Saving Regulations) • no installation level required • for ceilings and walls

kai_k08_GB_086-103_einbau.indd Abs1:99

SERVICE

• tool-free cable or conduit entries

19.03.2008 16:18:02 Uhr

FLUSH-MOUNTING CAVITY WALL

ThermoX® system for insulated hollow ceilings for LV and HV fitted luminaires Housings: • fire resistant up to 850 °C in accordance with DIN EN 60670 • 3-part • front can be used on both sides • heat distortion resistant up to 220 °C • halogen-free (preventative fire protection) • only use certified (German DIN VDE 0711 or EN 60598) luminaires or those marked with or • use heat-resistant cable for the SEC side

ThermoX® Housing for low and high-voltage luminaires

INTERNATIONAL TECHN. INFORMATION

air-tight design

time-saving, without plastering, if necessary close off join ceiling exit (CE) up to Ø 86 mm possible for fixed and swivelling lights max. installation height for LV luminaire 65 mm, HV luminaire 70 mm lamp wattage LV: max. 35 W with AL reflector / 20 W Cool-Beam lamp power for HV luminaires max. 35 W with AL reflector (base GU 10) /20 W Cool-Beam - fitted from front, cut hole Ø 120 mm

ThermoX® Front rings / Front part (separate)

Art. No.

9300-22

Art. No.

Inner Outer packg. packg.

- for retroﬁtting or as spare part

A - Front rings - ceiling exit (CE) 68 mm - ceiling exit (CE) 75 mm - ceiling exit (CE) 82 mm

9300-41 9300-42 9300-43

10 10 10

B - Universal front part - ceiling exit (CE) up to Ø 86 mm possible

9300-93

ThermoX® Decorative coverings

Ø125 mm

SERVICE

air-tight design

for LV and HV luminaires for fixed and swivelling lights max. installation height for LV luminaire 65 mm, HV luminaire 70 mm lamp wattage LV: max. 35 W with AL reflector / 20 W Cool-Beam lamp wattage for HV luminaires max. 35 W with AL reflector (socket GU 10) fitted from front, cut hole Ø 120 mm ceiling exit (CE) 68 mm 9300-01 fitted from rear, cut hole Ø 74 mm ceiling exit (CE) 75 mm 9300-02 fitted from rear, cut hole Ø 79 mm ceiling exit (CE) 82 mm 9300-03 fitted from rear, cut hole Ø 86 mm

ThermoX® Universal housing with mineral ﬁbreboard

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

• electronic safety transformers up to 105 VA can be used dimensions max. 123 x 37 x 26 mm, a rounded shape is advantageous for installation and removal (e.g. PC mouse shape) • use heat-resistant terminals (e.g. T 100) • distance of holder and cable to the housing min.10 mm

for ceiling exit (CE) with Ø of 68 and 75 mm metal with galvanised or powder coating only for interiors minimum diameter of the luminaire 79 mm

white (similar to RAL 9016) chrome matt nickel gold

Art. No.

9301-01 9301-02 9301-03 9301-04

Inner Outer packg. packg.

1 1 1 1

10 10 10 10

100 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:100

19.03.2008 16:18:04 Uhr

Bi-metal cutter for ThermoX® housings A

9301-11 9301-12 9301-13 9301-14

Art. No.

1 1 1 1

10 10 10 10

Inner Outer packg. packg.

- ﬁts all drills with 13 mm chuck ABCD-

cutting hole Ø 74 mm for rear fitting of ThermoX® (ceiling exit 68 mm) cutting hole Ø 79 mm for rear fitting of ThermoX® (ceiling exit 75 mm) cutting hole Ø 86 mm for rear fitting of ThermoX® (ceiling exit 82 mm) cutting hole Ø 120 mm cutting depth 36 mm for frontal fitting of ThermoX® for cavity wall junction box Art. No. 9073-01/-77/-78/-91

VARIOCUT Universal hole cutter for cavity wall building materials

1084-00

1082-79

1082-86

1082-20

Art. No.

- for circular cut-outs from 24-68 mm

1089-10

- for circular cut-outs from 65-120 mm - for frontal ﬁtting of ThermoX® Art. No. 9300-01/-02/-03/-22 - for cavity wall junction box Art. No. 9073-01/-77/-78/-91

1089-00

Art. No.

1085-80

Inner Outer packg. packg.

101

kai_k08_GB_086-103_einbau.indd Abs1:101

FLUSH-MOUNTING

Inner Outer packg. packg.

- max. cutting depth 45 mm - with hardened metal cutter inserts

Universal opening cutter for plastics

CAVITY WALL

white (similar to RAL 9016) chrome matt nickel gold

CONCRETE CONSTRUCTION

INTERNATIONAL

for ceiling exit (CE) with Ø of 82 mm metal with galvanised or powder coating only for interiors minimum diameter of the luminaire 86 mm

Inner Outer packg. packg.

TECHN. INFORMATION

Ø125 mm

Art. No.

SERVICE

ThermoX® Decorative coverings

INSTALLATION HOUSINGS

ThermoX® system for insulated hollow ceilings Decorative coverings, Installation tool

19.03.2008 16:18:06 Uhr

FlamoX® Housing for hollow ceilings with ﬁre protection class F30 KAISER GmbH & Co. KG Werk 034

Z-19.15-1582 üf

ans

talt f.

Materialp

- for LV/HV halogen luminaires 35 W Cool-Beam or 50 W Alu - made from galvanised plate with ﬁre retardant coating - for 1 electronic safety transformer up to max. 105 VA rounded shape (PC mouse shape) - external dimensions: Ø = 217 mm, H = 125 mm - exit opening with Ø of up to 100 mm in square or rectangular cut-out, max. diagonal: 100 mm - luminaire installation height max. 85 mm - smoke-tight, halogen-free - DIBt approval Z-19.15-1582 (German Institute of Building Technology) - ABP No. P-MPA-E.04-033

Art. No.

auns

chwe

INSTALLATION HOUSINGS

Art. No.

KAISER GmbH & Co. KG Werk 034

Z-19.15-1582 ans

talt f.

üf

auns

chwe

üf

ans

talt f.

Materialp

INTERNATIONAL

Z-19.15-1582

auns

chwe

9435-02

Art. No.

KAISER GmbH & Co. KG Werk 034

Z-19.15-1582 üf

ans

talt f.

Materialp

9400-05

Inner Outer packg. packg.

uwesen

TECHN. INFORMATION

KAISER GmbH & Co. KG Werk 034

Inner Outer packg. packg.

ﬁre retardant material for ﬁlling joins and gluing board materials type 9400 max. working time 30 mins. can be warehoused for up to 12 months DIBt approval Z-19.11-1583 (German Institute of Building Technology)

uwesen

SERVICE

Art. No.

FlamoX® Fire protection putty -

for energy-saving luminaires, lamp wattage max. 52 W made from galvanised plate with ﬁre retardant coating external dimensions 500 x 320 x 120 (L x W x H) exit opening with Ø of up to 240 mm in square or rectangular cut-out, max. diagonal: 240 mm luminaire or loudspeaker installation height max. 100 mm smoke-tight, halogen-free DIBt approval Z-19.15-1623 (German Institute of Building Technology) ABP No. P-MPA-E.04-033

9435-01

Inner Outer packg. packg.

FlamoX® Housing for hollow ceilings with ﬁre protection class F30 -

uwesen

for energy-saving luminaires, lamp wattage max. 52 W made from galvanised plate with ﬁre retardant coating external dimensions 500 x 320 x 220 (L x W x H) exit opening with Ø of up to 240 mm in square or rectangular cut-out, max. diagonal: 240 mm light or loudspeaker installation height max. 200 mm smoke-tight, halogen-free DIBt approval Z-19.15-1623 (German Institute of Building Technology) ABP No. P-MPA-E.04-033

9430-01

Inner Outer packg. packg.

FlamoX® Housing for hollow ceilings with ﬁre protection class F30 Materialp

FLUSH-MOUNTING

The housings can also be installed in type I, II or III suspended ceilings in accordance with German DIN 4102 T. 4 or DIN EN 1365-2 - ﬁre possibility from below. Both ceiling types were tested in accordance with German DIN 4102-2 or DIN EN 1363-1. These housings can be used in both types of ceiling in new buildings or as a ﬁre protection upgrade in existing buildings.

uwesen

CAVITY WALL

• FlamoX® housings are approved luminaire enclosures for LV/HV halogen luminaires, energy-saving luminaires or loudspeakers in single or double layer suspended room-wide F30 (ﬁre resistance of min. 30 minutes) ceilings, made from various materials with or without retardant. These standardised housings can be installed in one or two-layer independent suspended ceilings in accordance with German DIN 4102 T. 4 or DIN EN 1364-2 - ﬁre possibility from above and below.

CONCRETE CONSTRUCTION

FlamoX® system for hollow ceilings ﬁre protection class F 30 (ﬁre resistance of min. 30 minutes) Housings for LV/HV and energy-saving luminaires and loudspeakers

auns

chwe

102 www.kaiser-elektro.de

kai_k08_GB_086-103_einbau.indd Abs1:102

19.03.2008 16:18:07 Uhr

- Replacement mineral ﬁbreboard for S30 H ﬁre protection housing (Art. No. 9430-01)

FlamoX® Replacement spring - replacement spring for S30 H ﬁre protection housing (Art. No. 9430-01) - clamping range for sheet thickness of 12.5 mm and higher

FlamoX® Spare wiring feed-through

9400-02

Art. No.

9400-03

Inner Outer packg. packg.

Art. No.

9400-04

FLUSH-MOUNTING

Inner Outer packg. packg.

103

kai_k08_GB_086-103_einbau.indd Abs1:103

SERVICE

TECHN. INFORMATION

- wiring feed-through for smoke-tight cable entry - halogen-free

Art. No.

INSTALLATION HOUSINGS

FlamoX® Replacement mineral ﬁbreboard

CAVITY WALL

Caution: When using the FlamoX® Housings, it is absolutely essential to use the KAISER ﬁre protection putty (Art. No. 9400-05) as adhesive. Otherwise, the approval certiﬁcate will become invalid.

INTERNATIONAL

• All FlamoX® products have DIBt (German Institute of Building Technology) approval certificates. These certificates are available on request individually. Further European certificates in preparation.

CONCRETE CONSTRUCTION

FlamoX® system for hollow ceilings ﬁre protection class F 30 Housings for LV/HV and energy-saving luminaires and loudspeakers

19.03.2008 16:18:09 Uhr

FLUSH-MOUNTING CAVITY WALL

One-gang boxes for installation of devices in accordance with national standards • ﬁre resistant up to 650 °C • halogen-free

Flush-mounting - One-gang box 52

with 2 screw domes (without screws) device screw distance 83 mm for 3 modules in monoblock construction (single row) break-out openings in side wall for EN conduits: 2 x 25 mm Ø, 8 x 20 mm Ø - break-out openings in ﬂoor for EN conduits: 1 x 25 mm Ø, 4 x 20 mm Ø, 1 x 16 mm Ø, 2 x low voltage cable

Flush-mounting - One-gang box 52 60 121

with 2 screw domes (without screws) device screw distance 108 mm for 4 modules in monoblock construction (single row) break-out openings in side wall for EN conduits: 4 x 25 mm Ø, 8 x 20 mm Ø - break-out openings in ﬂoor for EN conduits: 2 x 25 mm Ø, 4 x 20 mm Ø, 1 x 16 mm Ø, 4 x low voltage cable

TECHN. INFORMATION

INTERNATIONAL

Concrete construction - One-gang box

SERVICE

1078-12

Inner Outer packg. packg.

100

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Art. No.

2 parts with locking connection device screw distance 83 mm for 3 modules in monoblock construction (single row) 8 markings for cables and DIN EN conduits to 25 mm Ø installation height 55 mm installation opening 60 x 90 mm

Concrete construction - One-gang box -

Art. No.

1078-14

Art. No.

1200-00

Art. No.

1295-02

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

Inner Outer packg. packg.

106 www.kaiser-elektro.de

kai_k08_GB_104-111_intern.indd Abs2:106

19.03.2008 12:18:34 Uhr

Concrete construction - Two-gang box -

2 parts with locking connection ﬁre resistant up to 650 °C halogen-free equipment can be aligned at any time by using to M 3.5 sliding nuts device screw distance 120.6 mm for cable, conduits and screw connections up to 6x DIN EN 32 mm Ø installation height 60 mm installation opening 68 x 128 mm

Sliding nuts for British equipment inserts 2 items required per one-gang box for clipping into equipment boxes 1223-41/1224-41 protected against corrosion thread M 3.5

Art. No.

1224-41

100

Inner Outer packg. packg.

100

Art. No.

1224-99

FLUSH-MOUNTING

Inner Outer packg. packg.

100

107

kai_k08_GB_104-111_intern.indd Abs2:107

SERVICE

TECHN. INFORMATION

1223-41

CAVITY WALL

2 parts with locking connection ﬁre resistant up to 650 °C halogen-free equipment can be aligned at any time by using to M 3.5 sliding nuts device screw distance 60.3 mm for cable, conduits and screw connections up to 4x DIN EN 32 mm Ø installation height 60 mm installation opening 68 x 68 mm

Inner Outer packg. packg.

INSTALLATION HOUSINGS

Art. No.

INTERNATIONAL

Concrete construction - One-gang box

CONCRETE CONSTRUCTION

One-gang boxes for installation of devices in accordance with national standards

19.03.2008 12:18:43 Uhr

FLUSH-MOUNTING CAVITY WALL

One-gang boxes for installation of devices in accordance with national standards

Flush-mounting - One-gang box 50

Flush-mounting - One-gang junction box 65

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

- with 4 screw domes, without screws - for screw or expanding dowel attachment - for spacing in combination 60/71 mm (spacing 60 mm only for boxes of the same height) - break-out openings in side wall for EN conduits 8 x 20 mm Ø, 2 x 16 mm Ø, 2 x 34 x14 mm - break-out openings in ﬂoor for EN conduits: 4 x 16 mm Ø - ﬁre resistant up to 650 °C

- with 4 screw domes, without screws - for screw or expanding dowel attachment - for spacing in combination 60/71 mm (spacing 60 mm only for boxes of the same height) - break-out openings in side wall for EN conduits: 8 x 20 mm Ø, 2 x 16 mm Ø, 2 x 34 x 30 mm - break-out openings in ﬂoor for EN conduits: 4 x 16 mm Ø - ﬁre resistant up to 650 °C

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Cavity wall - One-gang box 45

cutting hole Ø 70 mm for plate thickness 7 - 35 mm One-gang screw distance 60 mm for 60/71 mm spacing combination break-out openings in side wall for EN conduits: 2 x 20 mm Ø break-out openings in ﬂoor for EN conduits: 2 x 16 mm, cables 2 x 3x1.5², 2 x 5x1.5² or 2 x 3x2.5², 2 x low voltage - ﬁre resistant up to 850 °C

Flush-mounting - One-gang junction box 47

with 4 screw domes (without screws) suitable for screw or expanding attachment for spacing in combination 71 mm break-out openings in side wall for EN conduits: 8 x Ø 20 mm break-out openings in ﬂoor for EN conduits: 2 x Ø 20 mm, cables: 1 x 3x1,5², 1 x 5x1,5² or1 x 3x2,5², 1 x low voltage

Art. No.

1078-40

Art. No.

1078-41

Art. No.

9098-04

Art. No.

1076-20

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

108 www.kaiser-elektro.de

kai_k08_GB_104-111_intern.indd Abs2:108

19.03.2008 12:18:45 Uhr

A B

- suitable for screw attachment of equipment - to create combinations in both axis directions, centre-to-centre distance 60 mm - with separator wall - break-out openings for EN conduits: 12 x 20 mm Ø, 4 x 25 mm Ø, 2 x 20 mm Ø and 1 x 25 mm Ø in the ﬂoor - ﬁre resistant up to 650 °C - halogen-free - Signal cover for 1297-98

Cavity wall - One-gang box 65

suitable for screw attachment of equipment cutting hole Ø 83 mm with template (included) for plate thickness 7 - 35 mm for assembling combinations, centre spacing 60 mm 8 break-out openings Ø 20 mm ﬁre resistant up to 850 °C halogen-free

Bi-metallic cutter

Art. No.

for Swiss cavity wall boxes cutting hole Ø 83.5 mm cutting depth Ø 38 mm hexagonal shank SW 10 mm ﬁts all drills with 13 mm chuck

Inner Outer packg. packg.

1298-25

Art. No.

9098-77

1082-84

FLUSH-MOUNTING

Inner Outer packg. packg.

109

kai_k08_GB_104-111_intern.indd Abs2:109

CAVITY WALL

100

1297-98

Art. No.

CONCRETE CONSTRUCTION

Flush-mounting - One-gang box

9098-02

INTERNATIONAL

suitable for screw or expanding attachment with injection-moulded signal cover for assembling combinations, centre spacing 60 mm deep-mounted plaster grips break-out openings for EN conduits: 7 x 20 mm Ø, 1 x 25 mm Ø and 4 x 20 mm Ø in the ﬂoor - ﬁre resistant up to 650 °C - halogen-free

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Flush-mounting - One-gang box

INSTALLATION HOUSINGS

One-gang boxes for installation of devices in accordance with national standards

19.03.2008 12:18:54 Uhr

FLUSH-MOUNTING CAVITY WALL

• fire resistant up to 650 °C (in accordance with IEC 695-2-1) • halogen-free • for wood and steel formwork in on-site mixed concrete as well as flush-mounting (masonry) installations • protection class IP 3X • with inner fitting cover to provide stabilisation, as adhesive attachment surface or with Styrofoam moulded part for internal support

• for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23

Concrete construction - One-gang box - 78 x 78 x 78 mm - internal dimensions 70 x 70 x 56 mm - entries M20 (two on each side, one on the ﬂoor), 2 combination entries M20/25 (one on top side and one at the bottom, if the cover is opened at the side)

Concrete construction - Box combinations -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang boxes for installation of devices in accordance with national standards for on-site mixed concrete

for 2-device combinations 135 x 70 x 56 mm internal dimensions 130 x 62 x 50 mm 5 entries for 20/25 mm Ø DIN EN conduits per side wall 3 entries for 20/25 mm Ø DIN EN conduits per facing side 2 entries for 20/25 mm Ø DIN EN conduits in the base of the housing incl. stabilisation cover

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Concrete construction - Box combinations -

for 3-device combinations 196 x 70 x 56 mm internal dimensions 185 x 63 x 52 mm 2 conduit entries for DIN EN conduit Ø 20 mm per side wall 1 conduit entry for DIN EN conduit Ø 20/25 mm per side wall 2 conduit entries for DIN EN conduit Ø 20 mm per head side 1 conduit entry for DIN EN conduit Ø 25 mm per head side 2 conduit entries for DIN EN conduit Ø 20 mm in the base of the housing incl. stabilisation cover

Concrete construction - Box combinations -

for 4-device combinations 250 x 70 x 70 internal dimensions 246 x 49 x 68 2 conduit entries for DIN EN conduit Ø 20 mm per side wall 1 conduit entry for DIN EN conduit Ø 20/25 mm per side wall 2 conduit entries for DIN EN conduit Ø 20 mm per head side 1 conduit entry for DIN EN conduit Ø 25 mm per head side 2 conduit entries for DIN EN conduit Ø 20 mm in the base of the housing incl. stabilisation cover

Art. No.

Inner Outer packg. packg.

1297-97 50

Art. No.

1297-81

Art. No.

1297-89

Art. No.

1297-90

Inner Outer packg. packg.

110 www.kaiser-elektro.de

kai_k08_GB_104-111_intern.indd Abs2:110

19.03.2008 12:18:56 Uhr

Concrete construction - Box combinations -

for 6-device combinations 193 x 138 x 66 mm interior dimensions 170 x 124 x 54 mm entries for 20/25 mm Ø DIN EN conduit (10 per side wall, 6 per facing side, 4 in the base of the housing) - incl. stabilisation cover

Concrete construction - Box combinations -

for 12-device combinations 253 x 130 x 65 mm interior dimensions 237 x 122 x 61 mm entries for 20/25 mm Ø DIN EN conduit (8 per side wall, 6 per facing side, 2 in the base of the housing) - with Styropor moulded part for internal support

Concrete construction - Box combinations -

for 9-device combinations 193 x 190 x 66 mm interior dimensions 175 x 173 x 54 mm entries for 20/25 mm Ø DIN EN conduit (10 per side wall, 6 in the base of the housing) - with Styropor moulded part for internal support

Art. No.

1297-83

Inner Outer packg. packg.

FLUSH-MOUNTING CAVITY WALL

1297-82

INSTALLATION HOUSINGS

for 4-device combinations 138 x 130 x 66 mm interior dimensions 122 x 110 x 61 mm 6 entries for 20/25 mm Ø DIN EN conduits per side wall 2 entries for 20/25 mm Ø DIN EN conduits in the base of the housing incl. stabilisation cover

Inner Outer packg. packg.

Art. No.

1297-85

Art. No.

1297-84

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

Concrete construction - Box combinations

CONCRETE CONSTRUCTION

One-gang boxes for installation of devices in accordance with national standards for on-site mixed concrete

111

kai_k08_GB_104-111_intern.indd Abs2:111

SERVICE

- for 12x device combinations (Art. No. 1297-86)

19.03.2008 12:18:57 Uhr

International products for equipment installation in accordance with national standards

104 www.kaiser-elektro.de

Kapiteleinstiegseiten_GB_2008_rz104 104

DiskArt 1988

Further information on international products can be obtained by calling our technical hotline on +49 (0) 2355.809.61

19.03.2008 16:29:17 Uhr

IT/US

page 106

Concrete construction one-gang box

IT/US

page 106

Concrete construction one-gang box

page 107

Flush-mounting one-gang box

page 108

Cavity wall one-gang box

page 108

Flush-mounting one-gang box

page 109

Cavity wall one-gang box

page 109

from page 110

INTERNATIONAL

INSTALLATION HOUSINGS

Concrete construction one-gang box combinations

page 109 CONCRETE CONSTRUCTION

Bi-metallic cutter

FLUSH-MOUNTING

Flush-mounting one-gang box

CAVITY WALL

International products for equipment installation in accordance with national standards

Information on page 186.

105

Kapiteleinstiegseiten_GB_2008_rz105 105

SERVICE

TECHN. INFORMATION

[K.SYS] planning software for electrical installation in concrete construction. Now available for downloading free of charge: www.kaiser-elektro.de/infoservice/downloads

19.03.2008 16:29:29 Uhr

FLUSH-MOUNTING CAVITY WALL

One-gang boxes for installation of devices in accordance with national standards • ﬁre resistant up to 650 °C • halogen-free

Flush-mounting - One-gang box 52

Flush-mounting - One-gang box 52 60 121

TECHN. INFORMATION

INTERNATIONAL

Concrete construction - One-gang box

SERVICE

1078-12

Inner Outer packg. packg.

100

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Art. No.

Concrete construction - One-gang box -

Art. No.

1078-14

Art. No.

1200-00

Art. No.

1295-02

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

Inner Outer packg. packg.

106 www.kaiser-elektro.de

kai_k08_GB_104-111_intern.indd Abs2:106

19.03.2008 12:18:34 Uhr

Concrete construction - Two-gang box -

Sliding nuts for British equipment inserts 2 items required per one-gang box for clipping into equipment boxes 1223-41/1224-41 protected against corrosion thread M 3.5

Art. No.

1224-41

100

Inner Outer packg. packg.

100

Art. No.

1224-99

FLUSH-MOUNTING

Inner Outer packg. packg.

100

107

kai_k08_GB_104-111_intern.indd Abs2:107

SERVICE

TECHN. INFORMATION

1223-41

CAVITY WALL

Inner Outer packg. packg.

INSTALLATION HOUSINGS

Art. No.

INTERNATIONAL

Concrete construction - One-gang box

CONCRETE CONSTRUCTION

One-gang boxes for installation of devices in accordance with national standards

19.03.2008 12:18:43 Uhr

FLUSH-MOUNTING CAVITY WALL

One-gang boxes for installation of devices in accordance with national standards

Flush-mounting - One-gang box 50

Flush-mounting - One-gang junction box 65

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

- with 4 screw domes, without screws - for screw or expanding dowel attachment - for spacing in combination 60/71 mm (spacing 60 mm only for boxes of the same height) - break-out openings in side wall for EN conduits: 8 x 20 mm Ø, 2 x 16 mm Ø, 2 x 34 x 30 mm - break-out openings in ﬂoor for EN conduits: 4 x 16 mm Ø - ﬁre resistant up to 650 °C

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Cavity wall - One-gang box 45

Flush-mounting - One-gang junction box 47

Art. No.

1078-40

Art. No.

1078-41

Art. No.

9098-04

Art. No.

1076-20

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

Inner Outer packg. packg.

100

108 www.kaiser-elektro.de

kai_k08_GB_104-111_intern.indd Abs2:108

19.03.2008 12:18:45 Uhr

A B

Cavity wall - One-gang box 65

Bi-metallic cutter

Art. No.

for Swiss cavity wall boxes cutting hole Ø 83.5 mm cutting depth Ø 38 mm hexagonal shank SW 10 mm ﬁts all drills with 13 mm chuck

Inner Outer packg. packg.

1298-25

Art. No.

9098-77

1082-84

FLUSH-MOUNTING

Inner Outer packg. packg.

109

kai_k08_GB_104-111_intern.indd Abs2:109

CAVITY WALL

100

1297-98

Art. No.

CONCRETE CONSTRUCTION

Flush-mounting - One-gang box

9098-02

INTERNATIONAL

Inner Outer packg. packg.

TECHN. INFORMATION

Art. No.

SERVICE

Flush-mounting - One-gang box

INSTALLATION HOUSINGS

One-gang boxes for installation of devices in accordance with national standards

19.03.2008 12:18:54 Uhr

FLUSH-MOUNTING CAVITY WALL

• for vertical formwork attached with adhesive, the casings must be secured with the telescopic support 1159-23

Concrete construction - Box combinations -

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

One-gang boxes for installation of devices in accordance with national standards for on-site mixed concrete

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Concrete construction - Box combinations -

Art. No.

Inner Outer packg. packg.

1297-97 50

Art. No.

1297-81

Art. No.

1297-89

Art. No.

1297-90

Inner Outer packg. packg.

110 www.kaiser-elektro.de

kai_k08_GB_104-111_intern.indd Abs2:110

19.03.2008 12:18:56 Uhr

Concrete construction - Box combinations -

Art. No.

1297-83

Inner Outer packg. packg.

FLUSH-MOUNTING CAVITY WALL

1297-82

INSTALLATION HOUSINGS

Inner Outer packg. packg.

Art. No.

1297-85

Art. No.

1297-84

Inner Outer packg. packg.

INTERNATIONAL

Art. No.

TECHN. INFORMATION

Concrete construction - Box combinations

CONCRETE CONSTRUCTION

One-gang boxes for installation of devices in accordance with national standards for on-site mixed concrete

111

kai_k08_GB_104-111_intern.indd Abs2:111

SERVICE

- for 12x device combinations (Art. No. 1297-86)

19.03.2008 12:18:57 Uhr

Technical information

Drawings and pictograms

airtight

650˚C

halogenfree

112 www.kaiser-elektro.de

Kapiteleinstiegseiten_GB_2008_rz112 112

halogenfree available

Product is suitable for airtight electrical installation. Product is ﬁre-resistant up to 650°C in accordance with DIN EN 60670.

Product is manufactured from halogen-free material.

Product is also available halogen-free.

19.03.2008 16:29:38 Uhr

Flush-mounting: Universal installation housings One-gang box and one-gang junction box with ECON-Technology

page 115

Electronics box

page 116

Klemmﬁx® system

page 117

Universal equipment carrier

max.160 mm Cavity wall:

from page 118

Telescopic equipment carrier

page 120

ISO extension ring, ISO box set

page 121

Air-tight installation

from page 122

CAVITY WALL

page 114

FLUSH-MOUNTING

Technical information

page 126

Universal installation housings

page 127

Fire protection technology

page 128

Fire protection products

Concrete construction:

Universal hole cutter

page 134

System tools

page 135

Installation in clinics

page 136

Mounting cavity wall boxes

page 137

KAISER Technology cavity wall

page 138

KAISER Technology concrete construction

page 139

Universal installation housings from page 140

from page 129

Installation in on-site mixed concrete page 142

Installation housings:

Ø 120

from page 144

Installation in ﬁnished parts

from page 146

B2 for factory manufacture

from page 146

Wall-ceiling transitions

page 149

Oval funnel

page 150

Ceiling and wall exits

page 151

HaloX-O concrete installation housings from page 152 HaloX-P concrete installation housings from page 156

Support technology

KompaX® concrete installation housings from page160

EnoX installation housings

Ø CE Ø 68, Ø 75, Ø 82

from page 170

ThermoX® installation housings from page 172

INSTALLATION HOUSINGS

Air-tight sleeves

INTERNATIONAL

page 125

TECHN. INFORMATION

Electronics box

CONCRETE CONSTRUCTION

One-gang box and one-gang junction box with ECON-Technology page 124

General: CE max. Ø 86

Maximum terminal conﬁguration of installation boxes

from page180

Instructions and regulations

from page182 113

Kapiteleinstiegseiten_GB_2008_rz113 113

SERVICE

FlamoX® installation housings from page 176

19.03.2008 16:29:54 Uhr

Six ﬂush-mounting housing sizes for the most varied of equipment installations always guarantee optimal installation space for equipment of any type.

CAVITY WALL

FLUSH-MOUNTING

Universal installation housings for flush-mounting installation

halogenfree

The intelligent shape of the housing provides stability and a good ﬁt in the wall. • For displays, LED lamps and much more. • For installing almost all shapes and sizes.

Description Universal installation housings with mineral fibreboard

Dimension [LxWxH]

max. opening size

87 x 87 x 75 107 x 107 x 72 159 x 159 x 90 240 x 142 x 102 240 x 280 x 102 238 x 208 x 83 * max. power of halogen lights: 35 W Alu, 20 W Cool Beam

57 77 129 199 189 198

max. installation depth

x 57 x 77 x 129 x 102 x 240 x 168

60 mm 60 mm 75 mm 90 mm 90 mm 70 mm

1094-22 1095-22 1096-22 1092-27 1092-28* 1097-28

Note When sawing the installation hole, pay attention to the maximum stroke length of the saw blade. Mounting instructions

TECHN. INFORMATION SERVICE

Article No.

The range of installation options is almost unlimited for all masonry types, whether for displays, card readers, intercoms, LED lamps or loudspeakers.

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

650 ˚C

When attaching the equipment, only use screws which reach but do not penetrate through the mineral ﬁbreboard! (e.g. SPAX countersunk 3.5 x 15 mm)

Create a suitable wall opening, insert the cables and conduits into the box and ﬁx this (with plaster) into the wall. You can create the installation opening before or after inserting the equipment. 114 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 114

The equipment is attached by simply clamping it to or screwing it into the mineral ﬁbreboard.

Order details from page 25. For further information, request the “Installation spaces” brochure.

19.03.2008 14:16:45 Uhr

be installed with either plaster or Klemmﬁx®. The elastic seal membrane of the ECON-Technology ensures air-tight electrical installation in accordance with EnEV (energy-saving regulations).

CAVITY WALL

Air-tight installation is guaranteed by the 1055 and 1555 ﬂush-mounting boxes with ECON-Technology. They oﬀer a variety of options for air-tight conduit or cable entry and can

FLUSH-MOUNTING

Air-tight ﬂush-mounting boxes with ECON-Technology

• Air-tight, guaranteed. • Quick installation. • Varied entry options.

up to M25

INSTALLATION HOUSINGS

up to M20

up to 11 mm

Mounting screws spacing 60 mm High torsional strength, guaranteed standardised combination distance of 71 mm due to snap-lock coupling with additional catch mechanism

Tool-free cable and conduit entry 2 x up to M25 in strengthened area, 2 x up to 11 mm above the support, 4 x up to M25 and 4 x up to M20 on box area

The tool-free cable and conduit entry of the ECON-Technology makes the process much easier and reduces installation time. Cables or conduits can easily be retroﬁtted into boxes which are already plastered in.

46/66

halogen-free available

Article No. 1555-21 Junction box ECON 15 (depth 66 mm for more installation space)

Precisely ﬁnished stonework is worked according to the tongue and groove principle without mortared butt joints. Vertical chambers can lead to draughts. The ﬂush-mounting boxes are air-tight and ensure a closed design.

airtight

The elasticity of the seal membrane ensures that the ﬁt of the membrane is airtight around the conduit or cable during piercing, so preventing air ﬂow.

INTERNATIONAL

Fully insulated cable route Article No. 1055-21 One-gang box ECON 10 (depth 46 mm) Tool-free cable and conduit entry 2 x up to M25 into strengthened area, 2 x up to M25 and 2 x up to M20 on box area

650 ˚C

Conduits and cables can be pushed into the seal membrane as required. A maximum box volume as well as 4 screw domes and 2 expanding clamp ﬁelds provide adequate space and the correct equipment attachment. 115

TECHN. INFORMATION

up to M25

up to 11 mm up to M25

SERVICE

up to 11 mm up to M25

CONCRETE CONSTRUCTION

• More volume for installation.

Order details from page 35. For information on ECON-Technology, see page 138.

Technik_Teil1_GB_08.indd 115

19.03.2008 14:16:55 Uhr

FLUSH-MOUNTING

Electronics box for electronic components The equipment ﬁtting box offers space for electronic components. The enclosed separator wall also enables you to store diﬀerent kinds of voltages in one box.

UPPLUS • M20/M25 support connector • 4 screw domes, 2 expanding clamp fields

CAVITY WALL

• more volume for installation

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Hidden installation of various electrical components such as wireless modules, EIB actuators, emergency lighting or network transmitter units.

• Diverse flush-mounting box for electronic components. • The accompanying separator wall turns it into a two-chamber box. • For equipment inserts and electronic components. • Optimal for use as an entry box for combinations. • Can be combined with KAISER one-gang boxes through snap-lock coupling. Tunnel twin-chamber box (with separator wall) For equipment inserts and electronic components such as EIB actuators, communications equipment, radio control elements, alarm modules, etc.

149

halogenfree

Can be combined with one-gang boxes and one-gang junction boxes using snap-lock coupling ø 60

Article No. 1068-02

36 127

INTERNATIONAL

650 ˚C

SERVICE

TECHN. INFORMATION

The range of possibilities is very large. For example, a universal wireless transmitter with built-in wire antenna and Venetian blinds actuating button was installed here; another example is the ﬂush-mounting transmitter unit behind a conventional switch. In data network technology, for example, the volume is ideal for accommodating cable lengths.

116 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 116

For order details see page 19. For cavity wall electronics box see page 39.

19.03.2008 14:17:04 Uhr

• Efficient, clean and time-saving. • One uniform box protrusion distance due to depth stop. • Alignment and secure mounting even before plastering. Klemmﬁx®

One-gang box

Signal cover

• Can also be used in sub-zero temperatures: The special plastic remains tough but elastic.

halogenfree

• Dismantling possible before plastering (e.g. with altered combinations). 650 ˚C

• Not suitable for use with lime or thin plaster.

1159-02

1159-12

1181-60/70

1181-56

1181-48

1181-94/95

Diamond cut wall opening (Ø 82 to 84 mm).

Chisel out drilled core.

Place on signal cover. That´s all.

Apply plaster and open box.

Push in box with Klemmﬁx® clipped on.

Proof of stability Tests carried out with 500 N (50 kg) tension force show that all boxes remain stable with no change. Long-term usage in practice conﬁrms this result. Deviations in plastering material and application of the plaster have no eﬀect.

117

SERVICE

Pre-drill; create combination distance for multiple boxes with drilling template.

TECHN. INFORMATION

INTERNATIONAL

1181-35

INSTALLATION HOUSINGS

The exact position of the one-gang box after plastering is indicated by the ﬁne marking tags on the signal cover.

CONCRETE CONSTRUCTION

CAVITY WALL

The Klemmﬁx®-System enables you to reduce mounting time by up to 50% compared with plastering. Once plastering has taken place, the assembly position of the one-gang boxes can be seen immediately.

FLUSH-MOUNTING

Klemmﬁx®-System for plaster-free mounting

For order details see page 30. For diamond grinding heads see page 31.

Technik_Teil1_GB_08.indd 117

19.03.2008 14:17:18 Uhr

The universal equipment carrier enables you to create the mechanical strength needed to attach electrical installations even in heat-insulating exterior facades. The use of push-on connectors makes mounting quick and easy.

Secure mounting of external lights, sockets, motion detectors, external temperature sensors, radio receivers, anemometers, cameras and much more.

INTERNATIONAL

• Secure mounting of various equipment on insulated exterior facades. • Time-saving installation thanks to rectangular construction. • For equipment inserts and electronic components. Housing base

Extension element

Mounting plate

Closing clip

• For insulation thicknesses of up to 360 mm.

Mounting area 100 x 220 mm For insulation thicknesses of 60 to 160 mm. When using max. 2 additional extension elements to max. 360 mm.

100 10

Extension elements can be shortened in 10 mm steps 6 pre-cut entries for conduits and cables up to Ø 25 mm 1 feed-through in the centre of the mounting plate for conduits or cables up to Ø 25 mm Fire-resistant up to 650 °C in accordance with VDE 0606 Halogen-free Article No. 1159-24 Equipment carrier Article No. 1159-27 Extension element

halogenfree

220

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

Universal equipment carrier for insulated exterior facades

650°C

160

100

K - permissible load (kg)

TECHN. INFORMATION

Load dependent on insulation thickness 10 9 8 7 6 5 4 3 2 1 0

60 160 260 S - external insulation - insulation thickness (mm)

360

60 160 160 260 max. 360

max.160 mm

SERVICE

Mounting instructions Equipment carrier is only suitable for vertical installation (upright) (see illustrations). 118 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 118

For order details see page 35.

19.03.2008 14:17:24 Uhr

Fit the rock wool provided.

Heat bridge calculation Temp. not in ºC insulated insulated

Position the mounting plate (with sealing clip below) and close.

When the equipment carrier is correctly installed, hardly any heat losses are measured. Calculation and source: PASSIV HAUS INSTITUT Dr. W. Feist

+20 °C

For one-gang boxes, cut out the openings before mounting. Markings on the interior of the mounting plate make it easier to achieve the exact position.

-10 °C

[mm]

insulated [m2]

not insulated [m2]

160 360

0.027 0.039

0.300 0.520 119

FLUSH-MOUNTING INTERNATIONAL

If necessary, adjust the extension element to suit the insulation thickness.

TECHN. INFORMATION

Screw the base of the housing to the wall.

SERVICE

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Universal equipment carrier for insulated exterior facades

Cavity wall boxes from page 38. For cutters see page 135.

Technik_Teil1_GB_08.indd 119

19.03.2008 14:17:33 Uhr

FLUSH-MOUNTING

Telescopic one-gang box for insulated exterior facades

For stable mounting in electronic installations with externally insulated walls, the telescopic equipment carrier provides the ideal solution. For the secure mounting of lights, motion detectors and much more to walls or ceilings.

For the secure mounting of switches, sockets and similar items to insulated exterior facades.

TECHN. INFORMATION

INTERNATIONAL

Conduit support Base plate

Conduit support

Fixing screw

Equipment carrier

Attachment area max. 110 x 110 mm For insulation thicknesses 80 - 160 mm Weight load on wall 30 N (3 kg) Weight load on ceiling 20 N (2 kg) Article No. 1159-20

Base plate

halogenfree

Fixing screw

One-gang box

One-gang box for screw spacing 60 mm x 48 mm deep 650 ˚C

halogenfree

For insulation thicknesses 80 - 170 mm For attaching equipment with selftapping screws Article No. 1159-21

max. 160 mm

650 ˚C

max. 170 mm 110

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Telescopic equipment carriers for insulated exterior facades

max. 30 N

80-160

max. 160 mm For insulation thicknesses of 80-155 mm, shorten the conduit support. Example: Standard article thickness 155 mm – Insulation thickness 100 mm

80-170

110

(100) (X) 155

= too short. length X 55 mm

For insulation thicknesses of 80-170 mm, shorten the conduit support. Example: Standard article thickness 168 mm – Insulation thickness 100 mm

(X) (100) 168

= too short. length X 68 mm

1 Screw the base plate to the wall. 2 Push the equipment carrier or one-gang box onto the conduit support until the insulation thickness has been reached and secure in this position with the fixing screw. 3 Pull in cables. On the exterior wall: Through the pre-cut openings. Through the exterior wall: Through the base plate and support conduit.

SERVICE

4 Attach insulation and apply plaster. If necessary, insert insulating material e. g. mineral wool, into the cable entry. 5 Connect and mount equipment.

120 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 120

For order details see page 34.

19.03.2008 14:17:47 Uhr

For extending existing KAISER one-gang boxes (or onegang junction boxes). The ISO extension ring is available for use with externally insulated walls. The connecting cables can run out of the wall or on the wall.

If it is not possible to install the box, the ISO box set oﬀers a secure support for mounting equipment.

Installation diameter Ø 60 mm Compensation height 50 mm Can be shortened in (3 x) 5 mm steps Article No. 1155-02

Installation diameter Ø 60 mm Compensation height 70 mm Can be shortened in (3x) 5 mm steps Article No. 1155-03

FLUSH-MOUNTING

ISO box set for insulated exterior facades

The one-gang box must be ﬁtted to the wall and securely fastened. Using 40 mm mounting screws, screw the ISO extension ring to the box. If necessary, secure with additional nails.

For multiple extensions: Break oﬀ the nail straps on all additional extension rings (and if necessary also the supports) and screw the ring onto the box or the mounted ring.

Note

650 ˚C

Each extension ring can be shortened in order to adapt to the insulation thickness. All cavities in the box and extension rings should be ﬁlled with insulating material to prevent a heat bridge from being created.

Secure the front to the wall, break oﬀ the nail straps of the ISO extension ring and screw the ring to the front part (mounting screws 40 mm).

Several ISO extension rings can be mounted to adapt to the insulation thickness (as described on the left).

All cavities in the box and extension rings should be ﬁlled with insulating material to prevent a heat bridge being created.

INSTALLATION HOUSINGS

halogenfree

INTERNATIONAL

650 ˚C

TECHN. INFORMATION

halogenfree

Sealing inserts

Pay attention to the cable routing. If necessary, extend cable prior to installation.

The edge of the seal on the wall surface and the air-tight embedding of the individual leads prevent unwanted air ﬂows.

When the equipment has undergone ﬁnal assembly, the required air-tightness is created. 121

SERVICE

CONCRETE CONSTRUCTION

CAVITY WALL

ISO extension ring for insulated exterior facades

For order details see page 34.

Technik_Teil1_GB_08.indd 121

19.03.2008 14:17:51 Uhr

FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Air-tight cavity wall installation

°C

Average heat-energy consumption based on houses with a living space of 100 m² House type

“Normal house” (existing buildings)

Heating oil consumption

approx. 2200 Ltr./Year

Energy use

187

Low energy house

approx. 850 Ltr./Year 73

Passive house

approx. 180 Ltr./Year 15

No-heat-energy house

approx. 0 Ltr./Year 8,3

Energy self-sufficient house (rare)

approx. 0 Ltr./Year /

The thermographic image highlights the thermal losses which occur in conventional electronic installation. With the help of diﬀerent test procedures such as thermography, the blower-door test and thermo-anemometer measurements, we and various independent institutions have proven the level of air-tightness achieved by KAISER installation systems.

As a constituent part of the EnEV 2007 (energy-saving regulations), the energy performance certiﬁcate will be required in future for both commercial and residential properties. It assesses the energy losses through the building shell and provides buyers and tenants with more transparency regarding the energy eﬃciency of a property. Air-tight electrical installation systems from KAISER have been proven to reduce energy losses which may occur with an air-permeable electrical installation. 122 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 122

19.03.2008 14:18:04 Uhr

9066-01

9066-12

9068-01

9068-12

9060-98

9062-94

9248-01

9300-22

9350-21

9060-41

9059-46

1085-80

1040-01

Air-tight electrical installation systems from KAISER have been proven to reduce energy losses which may occur during air-permeable electrical installation and partially protect the sealing barrier foil. From one-gang boxes, electron-

9075-91

FLUSH-MOUNTING TECHN. INFORMATION

9263-21/9264-21

INTERNATIONAL

Every conventional installation opening breaks this air-tight shell and results in uncontrolled artiﬁcial currents, which often signiﬁcantly weaken energy-saving measures.

ics boxes and lights installation housings through to a wide range of accessories and system tools, we oﬀer you a complete system for professional, air-tight electrical installation. 123

Product order details from page 38.

Technik_Teil1_GB_08.indd 123

SERVICE

In cavity wall insulation in particular, an air-tight building shell, guaranteed largely by the moisture barrier foil, plays an important role in complying with permissible energy values.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Air-tight cavity wall installation

For products for air-tight flush-mounting installation see from page 35. ThermoX® light housing from page 100 or 172.

19.03.2008 14:18:09 Uhr

The air-tight cavity wall box with ECON-Technology can be used for energy-eﬃcient electrical installation in accordance with EnEV, as well as for installations under clean room or hygiene conditions. The elastic seal membrane of the ECON-Technology ensures an electrical installation in accordance with EnEV (energy-saving regulations).

CAVITY WALL

FLUSH-MOUNTING

Air-tight cavity wall boxes with ECON-Technology

CONCRETE CONSTRUCTION

Increased economy due to quick and easy installation: Cables or conduits can be inserted without using a tool.

• Elastic seal membrane for guaranteed air-tightness. • Tool-free conduit and cable entry. • Air-tight combinations available.

Cutting hole Ø 68 mm With holding ring For board thickness 7- 35 mm Mounting screws spacing 60 mm 2 entries for EN conduits up to Ø 20 mm / Ø 25 mm For every 2 cable entries: 3 x 1.5² and 3 x 2.5² and 5 x 1.5² Tested according to German standard DIN VDE 0606 / DIN 49073 Article No. 9263-21 One-gang box ECON 63 (depth 48 mm) Article No. 9264-21 Junction box ECON 64 (depth 61 mm)

halogen-free available

airtight

48/61

850 ˚C

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

• Innovative terminal technology with integrated strain relief.

The elastic ECON-Technology seal membrane ﬁts itself around the cable or conduit during piercing. This prevents uncontrolled air ﬂows.

124 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 124

The ﬂexible and tool-free conduit or cable entry makes the process much easier and reduces installation costs.

Integrated, innovative terminal technology more than meets the requirements of the speciﬁed strain relief. (in accordance with German standard DIN VDE 0606 / DIN EN 60670)

The support connector ensures the air-tight combination of the cavity wall boxes. It is inserted via the adjustable straps.

For order details see page 47. For mounting instructions see page 137.

19.03.2008 14:18:24 Uhr

With the cavity wall electronics box, you can install switching units, electronic components, cables and terminals in cavity walls with no problems. The box can be subdivided and combined and therefore oﬀers a diverse range of usage options.

CAVITY WALL

Cover both sides can be used (see TIP below)

FLUSH-MOUNTING

Cavity wall electronics box for air-tight cavity wall installation

Separator wall

CONCRETE CONSTRUCTION

One-gang box

The electronics box is also suitable for use as an entry box for combinations in the cavity wall.

• Versatile cavity wall box for equipment inserts and electronic components.

INSTALLATION HOUSINGS

• The accompanying separator wall turns it into a two-chamber box. • Can be combined with each other and with one-gang boxes and one-gang junction boxes.

Article No. 9062-94

71 75

halogen-free available

850 ˚C INTERNATIONAL

For equipment inserts and electronic components such as EIB actuators, radio control elements, alarm modules, etc.

airtight

Note For air-tight conduit and cable entries we oﬀer the universal hole cutter (see page 134)

An EIB button interface can be installed together with the driven button. The separator wall enables various voltage types to be installed in one box, for example a switch/ dimmer actuator with an EIB button.

TECHN. INFORMATION

Cutting hole: 2 x Ø 68 mm (centre-to-centre distance 71 mm) Tunnel twin-chamber box separator wall and cover that can be wallpapered

(Cover can be turned through 180° and plastered over to reduce any noise if necessary) 125

SERVICE

TIP

For order details see page 39. For flush-mounting electronics boxes see page 116.

Technik_Teil1_GB_08.indd 125

19.03.2008 14:18:32 Uhr

For sealing conduit and cabling entries in air-tight building shell interiors, use our practical air seal sleeve.

The ﬂexible EPDM seal support adapts to the conduit or cable diameters and stays in position with no further fastening or sticking.

The self-adhesive sleeve sticks securely and permanently on all conventional materials such as foil, cardboard, paper and wood as well as on plywood, MDF, OSB etc. Please read the information below.

CAVITY WALL

FLUSH-MOUNTING

Air seal sleeves for air-tight cavity wall installation

halogenfree

150

for cables Ø 8 – 11 mm Article No. 9059-46

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

The high-quality polyethylene pad is age-resistant and largely heat-resistant. (-30 °C to 90 °C, in the area of feedthrough up to 120 °C)

150

Double cable sleeve for 2 cables Ø 8 – 11 mm Article No. 9059-47

150

• For quick, air-tight feed-throughs. • 8 types for different conduit and cable diameters. • Sticks to almost all surfaces.

for conduits Ø 15 – 22 mm Article No. 9059-48 Ø 25 – 32 mm Article No. 9059-49

230

Ø 42 – 55 mm Article No. 9059-51 Ø 50 – 75 mm Article No. 9059-52 Ø 75 – 90 mm Article No. 9059-53

320

Ø 100 – 110 mm Article No. 9059-54

SERVICE

TECHN. INFORMATION

Note

Push the sleeve over the cable or conduit. Use the talcum provided if the slippage is too low.

Remove the protective foil from the sleeve.

Stick on sleeve and press down ﬁrmly onto the base, beginning in the centre and working outwards.

The adhesion of the sleeves is less strong on some materials. These include outgas-emitting foils or OSB boards which are covered with wax containing parafﬁn. Fine wood ﬁbreboard is not suitable due to its surface characteristics. TIP: If in doubt carry out a test before use.

During processing, please note that the base must be dry and free from dust and grease. The process should be carried out in temperatures above -5 °C, the full adhesive strength is reached after 24 hours. The sleeves have an unlimited shelf life provided that they are stored at room temperature (cool and dry). 126 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 126

For order details see page 50.

19.03.2008 14:18:43 Uhr

Versatile installation volume for equipment of all types.

Simply glue the enclosed drilling template to the wall, open the four corners with a cutter and then cut out the wall opening with a fretsaw or cutter.

x x x x

107 165 140 205

x x x x

53 72 72 72

70 110 170 190

Feed in cables or conduits, push the housing into the wall and ﬁx with a quick coupling piece. Gently smooth oﬀ the edges (use plasticbonded putty).

x x x x

70 110 105 150

max. installation depth 40 mm 50 mm 55 mm 50 mm

Mark the installation hole and open with a fretsaw.

Article No. 9195-22 9196-22 9192-22 9197-22

INTERNATIONAL

107 165 240 235

max. opening size

• With FX4 rapid installation.

Wallpaper or similar and install the desired equipment.

Mounting instructions

Note When sawing the installation hole, pay attention to the maximum stroke length of the saw blade.

When attaching the equipment, only use screws which penetrate but do not pierce through the mineral ﬁbreboard! (e.g. SPAX countersunk 3.5 x 15 mm) 127

For order details see page 44.

Technik_Teil1_GB_08.indd 127

TECHN. INFORMATION

Universal installation housings with mineral fibreboard

Dimension [LxWxH]

• For installing almost all shapes and sizes. 850 ˚C

SERVICE

halogen-free available

INSTALLATION HOUSINGS

• For displays, LED lamps and much more.

Description

CONCRETE CONSTRUCTION

CAVITY WALL

For the installation of almost all equipment sizes and forms in cavity walls, the four housing sizes always oﬀer the optimum installation volume.

FLUSH-MOUNTING

Universal installation housings for cavity wall installation

For further information on KAISER universal installation casings, ask for the “Installation volumes” brochure.

19.03.2008 14:18:50 Uhr

Halogen-free cavity wall boxes should always be used, if increased demands are placed on ﬁre-prevention measures. This applies to public buildings with a large numbers of people, schools, hospitals, hotels or event venues. Buildings containing a high concentration of important items (museums, computer centres etc.) require increased ﬁre prevention measures.

CAVITY WALL

FLUSH-MOUNTING

Fire protection technology

• Fire-proof up to 850 °C. • Heat-resistant up to 105 °C. • Excellent electrical insulation and shockproof and pressure-resistant.

halogenfree

• No oxygen is bonded as a result of chemical reactions. CONCRETE CONSTRUCTION

• No corrosive substances such as hydrochloric acid gas or hydrogen bromide are released.

INSTALLATION HOUSINGS

Fireproofing of cavity wall boxes and casings. For cavity wall boxes with VDE-tested markings, the fire resistance is tested using a hot wire test at 850 °C (in accordance with EN 60695). Proof must be provided that the boxes are selfextinguishing, so that a fire will not be started in the cavity wall boxes if a fault occurs in the electrical installation. Independently of this, the current fire-prevention measures for wall construction must be complied with.

850 ˚C

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Installation of an F 90 metal-framed wall in accordance with German norm DIN 4102 Part 4

Fire protection walls in fire resistance classes F 30 -F180 (fire resistance of min. 30 - 180 minutes) according to DIN 4102-4 have 1 or 2 layers, are non load-bearing with inner separator walls with wall thicknesses up to 100 mm. The insulation material used is defined in accordance with German norm DIN 4102 Part 17. 2 x 12.5 mm plasterboard is often used as boarding. According to German norm DIN 4102, the installation of conventional opposing cavity wall boxes is not permitted and the installation of individual installation boxes is only permitted depending on the melting point of the moulded density and the thickness of the insulation material. This means that the customer must often fit some form of sheath, e.g. with plaster, fibre silicate or similar.

Cavity wall boxes for fire protection walls In these applications, KAISER has developed a cavity wall box (HWD 90) for F 30-F 90 fire protection walls according to DIN 4102-4 and comparable walls with ABP (general construction test certificate). Further information is available on the following pages.

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Technik_Teil1_GB_08.indd 128

Information on KAISER fire protection housings can be found at www.flamox.de and www.thermox.de as well as on page 172 onwards.

19.03.2008 14:18:58 Uhr

74 mm

• Retrofitting also possible. Cutting hole Ø 74 mm Screw spacing 60 mm, with equipment screws Up to 2 cable entries Ø 11.5 mm One-gang box 9463-01 up to 2 cable entries Ø 11.5 mm One-gang junction box 464-01 up to 4 cable entries Ø 11.5 mm or one three-phase current up to 5 x 2.5 mm German norm DIN VDE 0606, DIN EN 60670, DIN 49073 Article No. 9463-01 One-gang box HWD 90 (depth 44 mm) Article No. 9464-01 One-gang junction box HWD 90 (depth 54.5 mm)

The installation is as straightforward as for a conventional cavity wall box. Cut an Ø 74 mm opening.

The exact opening for the cable is created using the KAISER universal hole cutter to be smoke-tight.*

DIBt approval Z-19.21-1788 (German Institute of Building Technology)

9463-01

9464-01

halogenfree

REG. no. B7914

Attachment takes place according to the proven quick installation principle of KAISER cavity wall technology using FX4 strap screws.

Note * Setting universal hole cutter:

INSTALLATION HOUSINGS

• Opposing installation also possible.

for 3 x 1.5 2 set to Ø 8.5 for 5 x 1.5 2 set to Ø 9.5 for 3 x 2.5 2 set to Ø 9.5

INTERNATIONAL

• Without costly enclosures.

71 mm

54.5

The fully-insulated through cabling of one-gang junction boxes below one another is carried out with the support connector. Connection to a one-gang box or several one-gang boxes below each other is with a conventional cable. 129

TECHN. INFORMATION

• For F 30 - F 90 fire protection walls. (fire resistance of min. 30 - 90 minutes)

CONCRETE CONSTRUCTION

CAVITY WALL

Simple combination of onegang junction boxes: Once the cutting holes are made (Ø 74 mm) at the standard distance (71 mm), the marked area of the holding ring must to be removed in order to safeguard the standard distance.

SERVICE

The HWD 90 cavity wall box for F 90 (fire resistance of min. 90 minutes) fire protection walls gives smoke and fire no chance. The intelligent technology reacts immediately to fire and heat and automatically seals the installation openings itself. Thus the fire resistance class of the fire protection wall is guaranteed, escape routes are secured and human lives saved.

FLUSH-MOUNTING

HWD 90 cavity wall box for fire protection walls F 30-F 90 (fire resistance of min. 30 - 90 minutes)

For order details see page 46. HWD 90 corresponds to the requirements of EN 1363.

Technik_Teil1_GB_08.indd 129

19.03.2008 14:19:02 Uhr

FLUSH-MOUNTING CAVITY WALL

HWD 90 Mounting in installation shafts / installation channels I 30-I 90 The HWD 90 cavity wall boxes can also be used in shaft walls for ﬁre protection purposes. The cavity wall boxes satisfy their requirements up to combinations of ﬁve units.

Retroﬁtting in installation shafts

CONCRETE CONSTRUCTION INSTALLATION HOUSINGS

Create a cut-out of 300x300 to 300x600 mm (see table). The cut dimensions of the mineral wool to be inserted must have a circumference which is at least 25 mm larger.

Fix the section in the lower attached CW proﬁle and fasten through the upper planking using dry wall screws.

TECHN. INFORMATION

INTERNATIONAL

Dimensions of mineral 300 x 300 mm 300 x 400 mm 300 x 600 mm

Expansion of protection goal I 30 without insulation material I 60 German norm DIN 4102-17 insulation material I 90 Rockwool/ Termarock 100

DIBt approval Z-19.21-1788 (German Institute for Building Technology)

SERVICE

Combination x1 x 2 or 3 x 4 or 5

Smooth oﬀ the plaster in order to facilitate the wallﬂush insertion of the second board layer.

130 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 130

Chamfer circumference for later plastering.

Mineral wool used in CW proﬁles (rear view).

Create an installation opening of Ø 74 mm. The HWD 90 cavity wall box can now be inserted as in a normal ﬁre protection wall.

Insert CW proﬁle and attach to the boarding using dry wall screws.

Insert planking cut-out (according to ﬁg. 1) and fasten on CW proﬁle.

Attachment takes place according to the strap screw principle of KAISER FX4Technology.

Insert the section of mineral wool into the shaft with the upper CW proﬁle.

Seal the chamfered planking on the transition to the wall with KAISER ﬁre protection putty.

Then plaster the chamfer of the second board layer.

For order details see page 46. For cutter see page 51. For hole cutter see page 50. HWD 90 corresponds to the requirements of EN 1363.

19.03.2008 14:19:15 Uhr

• Without costly enclosures. • Retrofitting also possible.

9463-50

halogenfree

44 REG. no. B7914

DIBt approval Z-19.21-1788 (German Institute for Building Technology)

With F 30 ceilings, the fire protection cover has a fire resistance class of F 30 and with F 90 ceilings the fire resistance class F 90. (fire resistance of min 30 or 90 minutes)

If mineral wool as per German norm DIN 4102-17 is used, the installation will withstand a fire up to fire resistance class F60, with Rockwool/Termarock 100 up to fire resistance class F90. (fire resistance of min. 30 or 90 minutes) 131

SERVICE

TECHN. INFORMATION

F 30 fire resistance class with F 30 ceilings (fire resistance of min. 30 minutes) F 90 fire resistance class with F 90 (fire resistance of min. 90 minutes) ceilings and use of rear insulation with mineral wool (Rockwool/Termarock 100) Cutting hole Ø 74 mm Screw spacing 60 mm, with equipment screws Box height 44 mm Max. 2 cable entries up to Ø 11.5 mm Protection class IP 3X Article No.: 9463-50 Ceiling box HWD 30 Article No.: 1184-94 Fire protection cover F 30-F 90

INSTALLATION HOUSINGS

• For F30-F90 (fire resistance of 30 - 90 minutes) fire protection ceilings.

INTERNATIONAL

Without mineral wool, the installation corresponds to ﬁre resistance class F 30 (ﬁre resistance of min. 30 minutes).

CONCRETE CONSTRUCTION

CAVITY WALL

The HWD 30 ceiling box guarantees reliable fire protection from F30 to F 90. The integrated fire retardant coating generates foam immediately in the event of a fire and seals the opening in the ceiling. Even when retrofitted, the HWD 30 provides protection. Attachment takes place simply in accordance with the proven quick installation principle of strap screws with KAISER FX4-Technology.

FLUSH-MOUNTING

HWD 30 Ceiling box for fire protection ceilings

Technical advice For order details see page 47. Telephone: +49.2355.809.61 HWD 30 corresponds to the requirements of EN 1363.

Technik_Teil1_GB_08.indd 131

19.03.2008 14:19:51 Uhr

FLUSH-MOUNTING

HWD B15 for ship walls In the event of a ﬁre, the new HWD B15 cavity wall boxes for category B15 separators respond in a very short time. The integrated ﬁre retardant coating generates foam and reliably seals the installation opening. HWD B15 cavity wall boxes

provide screening against fire and smoke in the fire protection zone and preserve the B15 function of the fire protection wall for at least 30 minutes of flames.

• For category B15 separators. • Without costly enclosures.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

• Retrofitting also possible.

74 mm

71 mm

Cutting hole Ø 74 mm Screw spacing 60 mm, with equipment screws One-gang box 9463-15 up to 2 cable entries Ø 11.5 mm One-gang junction box 9464-15 up to 4 cable entries Ø 11.5 mm or one three-phase current up to 5 x 2.5 mm DIN VDE 0606, DIN EN 60670, DIN 49073 Article No. 9463-15 One-gang box HWD B15 (depth 44 mm) Article No. 9464-15 One-gang junction box HWD B15 (depth 54.5 mm)

With wall structures made from mineral materials, the cutter (Art. No. 1084-10) ensures quick and simple working. It cuts the required wall bore hole of Ø 74 mm and provides the basis for precise wall-ﬂush box installation. 132 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 132

A maximum of two or four entries up to Ø 11.5 mm can be assigned as well as for ﬂame resistance cables in accordance with ULVO. The opening for the cable entry is made with the KAISER universal hole cutter.

9463-15

9464-15

halogenfree

REG. no. B7914

Combining one-gang junction boxes is very simple. Once the cutting holes are made (74 mm) at the standard distance (71 mm), remove the marked area of the holding ring, in order to ensure the standard distance.

54.5

The fully-insulated through cabling of one-gang junction boxes below one another is carried out with the support connector. Connection to a one-gang box or several onegang boxes below each other is carried out using the cable previously described.

For order details see page 46.

19.03.2008 14:20:04 Uhr

In metal plate, the installation opening is created with the cutter (Art. No. 1083-74). After opening the cable entry with the KAISER universal hole cutter, mount the HWD B15 cavity wall box in the wall using strap screws. Using the HWD B15 cavity wall box avoids the need for costly enclosures, e.g. in metal. This facilitates certiﬁed and fast manufacture for the operator. 133

FLUSH-MOUNTING INTERNATIONAL SERVICE

TECHN. INFORMATION

Electrical installations on cruise ships are also based on the proven KAISER fire protection boxes. We have transferred the experience gained on land to the rapid installation requirements of shipyards and cabin builders and the requirements made by shipping. A fire protection box was developed from the point of view of the operator which prevents fire and smoke passing over category B15 separators without costly enclosures.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Installation on ships

Technical advice Telephone: +49.2355.809.61

Technik_Teil1_GB_08.indd 133

19.03.2008 14:20:12 Uhr

The universal hole cutter is a useful tool which allows you to cut precise openings with the desired diameter in all types of plastic.

CAVITY WALL

FLUSH-MOUNTING

Universal hole cutter for plastic

• For conduit and cabling entries.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

• For air-tight openings.

The universal hole cutter was developed for precise-ﬁt openings and the air-tight entry of conduits and cables.

• For smoke-tight openings. • For strain-relief openings. • For all types of plastic.

Calculate the required diameter in the table at the adjusting device.

In 0 position, press the knob lightly with your thumb and turn the handle to the left until it clicks into place. Push the handle into the casing until the arrow point lies in the opening for required diameter. Turn the handle in the direction of the arrow point until the knob clicks into place again.

Attach the cutting heads to the one-gang box and, applying light pressure, turn to the right until you reach the stop.

TIP

To cut several openings or process hard plastic, it is possible to attach the hole cutter to the ¼”-bit of an electric screwdriver.

Air-tight foil

Sealing inserts

Openings which are too large or not perfectly round and broken-out, which often occur in combinations in plasterboard, mineral ﬁbreboard or similar materials, can be made air-tight with air-tight foil. The foil seals the gap between the edge of the cavity wall box and the board material.

The edge of the seal on the wall surface and the air-tight embedding of the individual leads prevent unwanted air ﬂows. When the equipment has undergone ﬁnal assembly, the required air-tightness will be achieved. Article No. 1040-01

Article No. 9060-41 134 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 134

Order details from page 50.

19.03.2008 14:20:25 Uhr

* some restrictions, ** up to 10 mm, *** up to 1 mm, ****always ventilate

Set the required diameter on the cutter and lock. Set requiered cutting depth.

Mark centre point for drilling (use cutter centring aid if necessary). Set the correct RPM on the drill (see table above). Pre-drill galvanised plate before cutting with a Ø 6 mm drill.

Use VARIOCUT centring drill. Drill through and push the protective cover down ﬂat on the surface. Cut opening, applying light pressure.

As soon as a hole has been drilled, turn oﬀ the drill immediately. Wait until the machine has fully stopped before removing the VARIOCUT and removing the cut-out material.

Materials table Article No.

1082-/1083-/ 1083-70 1084-10

1083-51

1083-95

1086-00

1082-20

1083-74

600 W

1,000 W

600 W

600/1,000 W

1,000 W

Minimum electric drill power required 600 W

600 W

Plasterboard Plywood (up to V20), uncoated.

1,000 k 600

Plywood, coated OSB boards Wood, soft Wood, hard Laminate material (Pertinax etc.) Mineral ﬁbreboard

850

600

1,000

500 450

450

650** 850 650 450

850

600

MDF board Steel plate* Aluminium plate Multiplex boards

TECHN. INFORMATION

recommended RPM min-1

Material

550 450 450 500

700 150* 350

450 200* 200

150* 350

700

* use cutting oil, ** ventilate often

135

SERVICE

FLUSH-MOUNTING

700 - 1,400 700 - 1,400 800 - 1,400 800 - 1,400 800 - 1,400 200 - 400 800 - 1,400 800 - 1,400 250 1,200 200 - 600 (Ø 61 - 116 mm)

CAVITY WALL

Ø 65-120 mm

800 - 1,400 800 - 1,400 800 - 1,400 800 - 1,400 800 - 1,400 300 - 400**** 800 - 1,400 800 - 1,400 400 1,200 300 - 600 (Ø 20 - 64 mm)

CONCRETE CONSTRUCTION

Plasterboard Panels* Wood Ceiling module Plywood OSB boards Mineral ﬁbreboard MDF boards Wall tiles* Hard rubber** Metal***

Ø 24 - 68 mm

INSTALLATION HOUSINGS

recommended RPM min-1

Material

With the VARIOCUT universal hole cutter, you can make safe and clean circular cut-outs in cavity wall materials. The hardened metal cutter inserts enable you to cut variable openings with a cutting depth of 45 mm.

INTERNATIONAL

System tools for cavity wall installation

Order details from page 51.

Technik_Teil1_GB_08.indd 135

19.03.2008 14:20:29 Uhr

Hospitals and similar institutions have particular requirements with regard to hygiene standards. In rooms which are supplied with ﬁltered air, e.g operating theatres or intensive care stations, particle-protected installation must be guaranteed, complying with cleanroom and hygiene requirements. Uncontrolled exchanges of air must be avoided. As these areas frequently have a cavity-wall construction, these requirements also apply to electrical installation. Air-tight cavity wall systems from KAISER comply fully with the legal regulations.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

Installation in clinical and hygiene areas

Cavity wall boxes in radiation protection walls. In places where X-ray equipment is used for examination purposes, the adjoining rooms are subject to certain radiation protection requirements. In order to fulﬁl these requirements, plasterboard panels, for example, are used in the construction of cavity walls. They are coated on the inner side with various thicknesses of lead foil. They are normally used on the side of the wall in which the X-ray equipment is used. All installations, including

the installation of cavity wall boxes, will interrupt this protective measure. In order to restore the protective measures in such cases, various methods are used in practice to guarantee the radiation-safe installation of KAISER cavity wall boxes. All the solution options prevent the rays from passing directly through the wall. In this connection, scattered radiation created in the wall with the open-side solutions can be ignored and is also not taken into consideration in monitoring measurements.

With radiation protection cap Radiation protection caps are in use. These are placed over the cavity wall box from behind on the inside of the wall and ﬁxed to the wall (stud).

With rolled sheet lead Rolled sheet lead in the required thickness is ﬁtted manually in such a way that it acts as a sheath around the onegang boxes and can be screwed onto the radiation protection plates.

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Technik_Teil1_GB_08.indd 136

With lead skirting In the same thickness as the remaining boards, an angled rolled sheet of lead is mounted behind the cavity wall boxes and secured on the additional cross-sections (plaster boards recommended).

Products for cavity wall installation from page 38.

19.03.2008 14:20:34 Uhr

For junction boxes (except ECON = no tool required), all required entries should be created with the hole cutter.

Insert cables or conduits with a slight turn. For simple insertion of the box, press the collapsible base in the centre.

Tighten strap or press terminal box into the opening.

For combinations: insert support connectors.

Creating non-round openings Two-gang junction boxes, junction boxes, electronics boxes, wall light connection boxes

Cutting hole distance: Mark (centre points of the cutting holes).

Cut out 2 holes with Ø 35 or 68 mm.

Remove parts above.

Ready-made installation opening.

Junction casings

INTERNATIONAL

FLUSH-MOUNTING

CAVITY WALL

CONCRETE CONSTRUCTION

Installation of cavity wall boxes, air-tight version

INSTALLATION HOUSINGS

Cavity wall boxes Installation

Cut out 4 holes.

Take out centre part.

Ready-made installation opening.

Delivery condition: Metal and plastic plates are folded in.

Boards 0.2 – 8 mm thick Turn screws to the right and secure box with both straps.

TECHN. INFORMATION

8 - 35 mm

0.2 - 8 mm

Installation of cavity wall boxes, for thin and normal boards

Boards 8 – 35 mm thick Unclip plastic plates prior to installation.

Turn screws to the right and secure the box with the metal straps. 137

SERVICE

Glue on drilling template.

Universal hole cutters see page 134. For KAISER cutters see page 135.

Technik_Teil1_GB_08.indd 137

19.03.2008 14:20:35 Uhr

FX4-Technology Fast installation in the wall. The patented FX4 strap screw provides you with the fastest screw ﬁtting method for cavity wall boxes that there has ever been. Its steep thread design facilitates both a fast, ﬂush and tight installation.

CAVITY WALL

FLUSH-MOUNTING

KAISER Technology innovations FX4-Technology, ECON-Technology

• 40% faster fitting. • Patented thread design.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

• High self-locking function.

ECON-Technology The elastic seal membrane for guaranteed air-tightness is used in one-gang boxes and one-gang junction boxes for cavity wall and ﬂush-mounting as well as in the EnoX installation housing for the installation level. The membrane ﬁts itself around the conduit or cable during piercing. • Air-tight installation space – guaranteed.

INTERNATIONAL

• Tool-free cable/ conduit entry. • Variable entry options.

SERVICE

TECHN. INFORMATION

• Increased wiring volumes.

One-gang box 9263-21 with ECON-Technology for cavity walls 138 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 138

One-gang box 1055-21 with ECON-Technology for flush-mounting

EnoX installation housing 9350-21 with ECON-Technology

Order details for products with ECON-Technology. EnoX installation housing p. 99, cavity wall box p. 47, flush-mounting box p. 35.

19.03.2008 14:20:38 Uhr

• Combination entry for crimped and unsheathed M20/M25 conduits in one opening. Up to four conduits (M20 or M25) can now be inserted.

Ceiling boxes with impact couplings are mounted and installed quickly and securely.

• Conduit lock provides secure support during concreting.

Combi entry (here M20)

Universal ceiling and wall exit 1245-60

TECHN. INFORMATION

The integrated conduit stopper removes the need for internal shortening of the conduits. The stable conduit lock provides secure support by preventing slipping during concreting.

Combi entry (here M25)

Junction casing 1297-87

HaloX-O

HaloX-P

139

SERVICE

The universal conduit entry is opened with a hammer blow.

INTERNATIONAL

• Open impact coupling quickly and simply with one hammer blow.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

The integrated and innovative KSK-Technology in KAISER concrete construction products allows the flexible conduit entry of crimped and unsheathed installation conduits without the need for a special tool. A hammer blow is sufficient to insert the conduit flexibly and securely into one of the openings. This innovative and fast mounting technology saves a great deal of time.

• Integrated conduit stopper removes the need for internal shortening of the conduits.

FLUSH-MOUNTING CAVITY WALL

KAISER Technology innovations KSK-Technology. The revolution in concrete construction installation.

Order details for products with KSK-Technology. HaloX-O p. 88, HaloX-P p. 91, ceiling and wall exit p. 66/68, junction casing p. 75.

Technik_Teil1_GB_08.indd 139

19.03.2008 14:20:47 Uhr

FLUSH-MOUNTING

Universal installation housing for on-site mixed concrete, prefabricated manufacture and masonry The housing system for the installation of almost all equipment sizes and shapes in concrete walls and ceilings consists of nine diﬀerent installation housings and a wide range of accessories.

• For displays, LED lamps and much more. • For installing almost all shapes and sizes. • For installation on walls and ceilings. • For on-site mixed and prefabricated concrete

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

• For horizontal and vertical formwork and masonry.

halogenfree

Installation housings Front part with 650 °C with support conduit mineral fibreboard

Installation housings

Internal support element

Mineral fibreboard

Universal installation housing with mineral ﬁbreboard Dimension LxWxH 90 x 90 x 70 150 x 90 x 70 128 x 128 x 86 180 x 180 x 90 250 x 250 x 90 240 x 170 x 115 240 x 170 x 200 390 x 280 x 136 390 x 280 x 239

max. installation hole LxW 40 x 40 100 x 40 75 x 50 120 x 100 200 x 145 194 x 124 194 x 124 344 x 234 344 x 234

max. installation depth* 60 mm 60 mm 65 mm 65 mm 65 mm 98 mm 180 mm 115 mm 200 mm

min. ceiling thickness 140 mm 140 mm 140 mm 140 mm 140 mm 160 mm 240 mm 180 mm 280 mm

min. wall thickness ** 110 mm 110 mm 120 mm 120 mm 120 mm 160 mm – 180 mm –

Article No.

max. power halogen lights

1223-22 1224-22 1295-22 1296-22 1297-22 1298-27 1297-24 1298-28 1297-25

– – – – – 35 QR-CBC, 50 W Alu 50 W QR-CBC, 75 W Alu 50 W QR-CBC, 75 W Alu 1x75 W QR-CBC, 2x50 W QR-CBC, 2x75 W Alu

* of inserts (displays, LED lamps etc.) ** for walls without fire protection function. For fire protection walls: Remaining wall thickness min. 60 mm The universal installation housings comprise the housing and a front part with mineral fibreboard. Installation openings can easily be incorporated for almost any product.

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Technik_Teil1_GB_08.indd 140

Order details from page 80.

19.03.2008 14:21:01 Uhr

Internal support elements stabilise the interior of the housing. To support opposing housings or the other side of the formwork, use the support element with star-shaped crosssection and abutment (see page 144).

Mounting instructions When attaching the equipment, only use screws which penetrate but do not pierce through the mineral ﬁbreboard!

FLUSH-MOUNTING TECHN. INFORMATION

The sturdy telescopic support enables gaps between the formwork to be bridged ﬁrmly and securely. (see also page 145).

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Universal installation housing for on-site mixed concrete, prefabricated manufacture and masonry

Note (e.g. SPAX countersunk 3.5 x 15 mm)

141

Technik_Teil1_GB_08.indd 141

SERVICE

When ﬁtting several universal installation housings in a tight space, please contact the manufacturer regarding statics and ﬁre protection.

19.03.2008 14:21:17 Uhr

FLUSH-MOUNTING CAVITY WALL

Installation in on-site mixed concrete The KAISER concrete construction system can be used for all concreting processes and types. It oﬀers an extensive range of wall and ceiling boxes for diﬀerent installation situations, as well as practical solutions for wall and ceiling transitions.

In concrete construction, we recommend with vertical wall installation that the vertical cable routing is used with additional routing via the ceiling or ﬂoor. This avoids damage to boxes or empty conduits when ﬁlling concrete into vertical formworks (forming loops).

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

3 3 4

1 Wall-ceiling transition 90° 2 One-gang box for 3-phase supply connector 3 One-gang box with abutment and support element 4 One-gang box with abutment and support element 5 Wall light junction box 6 Ceiling junction box 7 Ceiling box 45° 8 Potential equalisation casing 9 One-gang and one-gang junction box with support element 10 Junction casing with abutment and support element 11 Wall-ceiling transition 30° 12 Ceiling strip 13 Conduit bend support

The KAISER colour system. The diﬀerent colours of the individual components make correct assembly easy. Green: Box and casing front parts Yellow: Box and casing rear parts for wall installation Red: Box and rear parts for ceiling installation Grey: Intermediate parts and ﬁxing accessories Combination in accordance with DIN Single row combination The combination distance for one-gang boxes or one-gang junction boxes is 71 mm (DIN 49075). The swallow-tail catches enable the front of the boxes to be joined easily at the correct distance both horizontally and vertically. To achieve the 91 mm distance for separated low voltage covers, use piece 91.

Multiple-row combination In multi-row installations, the rows are separated (multi-row cover frame) using distance piece 91. (spacing between rows 91 mm) 71

142 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 142

91 71 91

Order details from page 60.

19.03.2008 14:21:24 Uhr

Product mounting

Wood formwork

Nail, Ø 2 mm Wood screw Ø 4 mm

Steel formwork

Threaded dowel M6

Expanding dowel

Magnet

Adhesive film

Weld-on screw M6

Hot glue

CAVITY WALL

Wall and ceiling boxes Casings* Bushes Bends Abutment Ceiling strips Conduit and cable distance piece

FLUSH-MOUNTING

Installation in on-site mixed concrete Wall and ceiling transitions and exits

Ceiling outlet box This box can be used as a domed box e.g. for intermediate walls.

Ceiling exit Possible use: Motion detectors and smoke alarms can be mounted without using dowels.

Wall and ceiling transition with ceiling strip.

Fitting a lightweight wall with the wall and ceiling bend 30°.

Ceiling or wall exit with the wall and ceiling bend 30°.

Mounting without recessed body: Wall-ceiling transition in combination with the oval funnel.

Exits via plain concrete ceiling or suspended ceiling.

Wall-ceiling transitions

TECHN. INFORMATION

Wall and ceiling transition 90° The 90° bend of this transition simpliﬁes the pulling-in of the cables at a later stage. Secure both shaped surfaces to the formwork with hot glue. It is easy to create uninterrupted conduit connections and exits for walls and ceilings.

143

SERVICE

Wall-ceiling transition with end and transition bushes.

INSTALLATION HOUSINGS

Ceiling junction box This ceiling box is for electrical connections. A light hook can also be added for mounting lights securely.

INTERNATIONAL

Ceiling boxes

CONCRETE CONSTRUCTION

* The nails inserted through the interior of the casing for fastening are easily pulled from the housing with pliers after the formwork is removed.

Order details on ceiling boxes from page 69. Order details on wall-ceiling transition on page 64.

Technik_Teil1_GB_08.indd 143

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Support technology with support elements: Concrete walls can be manufactured in upright (vertical) or ﬂat (horizontal) formwork. Horizontal formworks have only one formwork side, while the vertical formwork has two formwork sides: the working formwork and the opposing formwork. All installations, the installation of the reinforcement and all further attachments are carried out on the same formwork side – for vertical formworks on the working formwork.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

Installation in on-site mixed concrete Support technology

A B1

A - Wall thickness B - Standard article thickness C - Length support element D - Working formwork E - Travel F - Opposing formwork

Installation boxes and casings for one side of the wall are fixed directly to the formwork. The boxes and casings intended for the rear side of the wall are mounted using support conduits. After completing the installation work, the casting form is closed. The spring effect of the rear part of the box ensures that box sits flush to the wall when casting takes place (travel max. 5 mm). With larger wall thicknesses (e.g. from 300 mm) or when expecting extreme loads, additional securing of the support element to the reinforcement is necessary (use locking wire). Length of the support elements. (e.g. vertical formwork) General formula:

C = A - (B1 + B2)

Wall thickness:

A = 200 mm

Standard article thickness for one-gang boxes 1255-40: B1 = 38 mm Abutments 1210-02:

B2 = 5 mm

Length support element:

C = 200 mm - (38 mm + 5 mm) C = 157 mm

Boxes on the opposing formwork are mounted on the working formwork with abutments. The support element is then secured which holds the box to the opposing formwork side.

III

For boxes on the opposite side, a box is mounted on the working formwork and the second box is set at the desired distance using the support.

Product description

Article No.

One-gang box One-gang junction box Large conduit box Wall light connection box Junction casings Junction casings Junction casings PERILEX® one-gang box CEE one-gang box Junction box Abutment Abutment with adhesive Box for British equipment inserts 1-gang Box for British equipment inserts 2-gang Box for Italian and American standard Universal installation housings Universal installation housings Universal installation housings Universal installation housings Universal installation housings

1255-40 1265-40 1260-40 1248-40 1295-02/73 1296-02 1297-02/75 1276-40 1275-40 1275-70/71 1210-02 1205-02 1223-41 1224-41 1200-00 1223-22 1224-22 1295-22 1296-22 1297-22

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Technik_Teil1_GB_08.indd 144

Boxes and casings attached with magnets or adhesive ﬁlm, and where no opposing installation is intended, must be secured with abutments and support conduits.

Standard article thickness “B” vertical horizontal 38 44 62 68 59 65 38 44 58 64 64 70 60 66 45 51 45 51 45 51 5 7 5 7 44 50 47 53 39 45 57 63 60 66 71 77 77 83 73 79

Important Take formwork inaccuracies into account when setting the planned wall thickness. Always specify the exact length of the support elements in mm when placing an order.

1212-..

Stable support element with star-shaped section. For direct wiring through the support element (e. g. with opposing boxes in walls without ﬁre protection function), we provide support conduits with a Ø of 20 mm on request.

Order details from page 60.

19.03.2008 14:21:31 Uhr

Wall thickness + 2 cm

CAVITY WALL

When the formwork is closed, the telescopic support and the casing are held between the walls of the formwork. The extra 2 cm length set ensures suﬃcient pressure and secure ﬁxing. Always tighten clamp fully! Adjust telescopic support to suit different wall thicknesses:

Wall thicknesses 20 to 25 cm Set telescopic support to the necessary length.

Wall thicknesses up to 20 cm Shorten 8-sided conduit on base plate and on carrier plate to necessary length.

Wall thicknesses 25 to 30 cm Use the extensions included and set the telescopic support to the necessary length.

The 1298-01/02/03 junction casings must be strengthened by an internal support when ﬁtting into a vertical formwork, otherwise they will be deformed by the high concrete pressure. For this purpose, moulded parts are used as mesh support or styropor inserts, which are

INSTALLATION HOUSINGS

Internal support of junction casings when fitting into walls adjusted precisely to the interior dimensions of the casing and, if necessary, must be adjusted to fit the conduit entry area. The casing dimensions remain in place in addition to this internal support, guaranteeing problemfree processing right through to the final installation.

Installation in vertical formwork

Attach the front part to the formwork using a suitable mounting system.

Create a conduit or cable entry (punch or hole cutter).

CONCRETE CONSTRUCTION

Base plate Carrier plate

Clip rear part with conduit or cable to front part and concrete up.

Open and connect up concrete installation boxes or casings. Fit equipment or cover.

Sound insulation for separator walls Sound insulation test with concrete construction installation boxes using KAISER support element technology in accordance with German norm DIN 52210. Test conditions: Test result: The test on the wall element was carried out with sealed con- On the wall with the fitted installation boxes, values were crete boxes (in accordance with acoustic sealing test) and measured corresponding to the theoretical constructional boxes that were fitted ready for operation. The installation insulation of an untreated wall without one-gang boxes. boxes were installed opposite one another and connected The installed boxes have no influence on the sound insulatwith support elements. ing properties of a separator wall. 145

INTERNATIONAL

Wall thickness + 2 cm

Working formwork Junction casing Conduit clamp

TECHN. INFORMATION

Conduit clamp

SERVICE

Working formwork Junction casing Nail Carrier plate Base plate Opposing formwork

The telescopic support equipment can also be used for securing. If the junction casing is glued onto the working formwork, or if extreme stresses are expected (e.g. if the block of concrete is at a great height), this extra support is recommended (Fig. 2).

Opposing formwork

Support technology with telescopic support: Junction casings and installation housings can also be mounted on both formwork sides in vertical manufacture. This is achieved either by ﬁxing them directly onto the working formwork or by using the telescopic support equipment (Fig. 1).

FLUSH-MOUNTING

Installation in on-site mixed concrete Support technology

Order details from page 77.

Technik_Teil1_GB_08.indd 145

19.03.2008 14:21:36 Uhr

With just a small number of individual components, you can easily tackle any electrical installation job in horizontal wall manufacture. These elements are self-explanatory so that the installation is quickly learned and errors can be avoided. Warehousing is also made easier thanks to the small number of components.

CAVITY WALL

The sideways shaped connector enables the boxes to be clipped together at a standardised distance of 71 mm.

CONCRETE CONSTRUCTION

• Extremely time-efficient. • One-piece unit. • Easy clip connections for combinations or opposing boxes. • Available with or without plaster skin. • Available prefabricated with special adhesive – No glue residues when removing formwork.

halogenfree

68.5

The large number of markings for DIN EN conduits or conduit interconnectors with ø 16, 20, 25, 32 or 40 mm enable a wide range of feed-throughs to take place and oﬀer a large number of combination options for conduits and installation boxes. 71

83.5

Note

INTERNATIONAL

INSTALLATION HOUSINGS

The boxes can be connected at the rear via a pressstud connection which fastens with an audible click for a secure ﬁt.

One-gang junction boxes The most important components of the B2 system are the onegang junction boxes with 48.5, 68.5 or 83.5 mm ﬁtting height. They oﬀer import advantages compared with conventional concrete construction boxes:

48.5

FLUSH-MOUNTING

Installation in concrete ﬁnished parts B² system for factory manufacture

650 ˚C

SERVICE

TECHN. INFORMATION

Mounting options

The KAISER special glue is applied at the factory. (not for 1264-61/62). 146 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 146

The KAISER adhesive ﬁlm is suitable for one-gang junction boxes with a plaster skin.

The KAISER B2 magnet can be removed and reused on boxes without a plaster skin.

The hot glue is suitable for all models with a plaster skin.

For order details see page 82.

19.03.2008 14:21:38 Uhr

FLUSH-MOUNTING CAVITY WALL

Installation in concrete ﬁnished parts B² conduit connectors

With built-in conduit support designed especially for grooved conduits.

Clip the conduit interconnector to the one-gang junction box.

Press the connector downwards and punch out the feed-through fully.

Insert the conduit into the connector.

INTERNATIONAL

Conduit interconnector Ø 20/25 mm

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

In one step you can open the one-gang junction box with the conduit interconnectors of the B2 system and secure the interconnector at the same time. You can instantly create an air-tight and secure connection between junction box, interconnector and conduit (rigid or ﬂexible). High or low frequency vibrations from the formwork tables have no effect on this process.

With built-in conduit support designed especially for grooved conduits.

Insert the tip of the conduit interconnector in the marked position.

Turn the conduit interconnector with pressure against the one-gang box until the feed-through is cut out.

Clip in the interconnector, insert conduit into the interconnector. 147

SERVICE

TECHN. INFORMATION

Conduit interconnector Ø 32/40 mm

For order details see page 83.

Technik_Teil1_GB_08.indd 147

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Note

Even in horizontal wall manufacture, installation boxes are required on both sides of the wall. This is done using either opposing or overhead boxes.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Extension element 10 - 100 mm

Extend in 10/50 mm steps to max.100 mm plus box dimensions.

FLUSH-MOUNTING

Installation in concrete finished parts B² system for factory manufacture

Extension element

Abutment

For overhead boxes, the abutment is required as the starting element on the formwork table. It is available with or without special glue and can be combined with all extension elements as well as one-gang junction boxes.

Bridges of up to 100 mm (plus box installation size) can be created with a simple extension element. With 2 construction heights (10 mm and 50 mm) diﬀerent thicknesses can be achieved. A solid connection is achieved through the stable press-stud connection between the individual elements. Connected crossways, the elements provide stable and non-distorting support.

A wide range of possibilities is available for adjusting the installation height.

Diﬀerent installation heights can be created in steps of 10 mm.

Universal extension element from 105 mm Note

INTERNATIONAL

Extend from 105 mm plus box dimensions

SERVICE

TECHN. INFORMATION

105 to 170 175 to 300 To bridge a gap of more than 105 mm, the ideal solution is the universal extension element. It is available in 2 sizes (105 to 170 mm or 175 to 300 mm), the height can be adjusted in 5 mm steps. Both sizes are available with press-stud connectors and as a hot glue version. Lengths below 105 mm can be achieved by shortening both halves of the extension element. 148 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 148

Connect the universal extension element and the onegang junction box with the press-stud connection.

Create the correct height by ﬁtting the two halves together.

Attach the universal extension element to the formwork table with hot glue.

Order details from page 83.

19.03.2008 14:21:57 Uhr

Wall and ceiling transitions from the B2 system are available in straight or bent (90°) form. They are available assembled with special glue or for attachment with hot glue.

The transitions have covers to protect empty conduits and products against soiling during the cementing process. Connect the cast-in wall-ceiling transitions using a ﬂexible conduit.

FLUSH-MOUNTING

Installation in concrete finished parts Wall and ceiling transitions

CAVITY WALL

Straight wall-ceiling transition

Feed in the conduit.

Connects prefabricated walls with the board cover.

Wall and ceiling transition 90°

Flexible conduit

133

The 90° bend of this transition simpliﬁes the pulling-in of the cables at a later stage. Two shaped surfaces enable mounting with hot glue both on the transition edge and on the formwork table. It is easy to create uninterrupted conduit connections and exits for walls and ceilings. 60

INSTALLATION HOUSINGS

INTERNATIONAL

Open the cover with a screwdriver before installation.

Connects prefabricated walls and solid ceilings

Flexible conduit

84 Rigid or flexible conduit Cover board e.g. plasterboard etc.

TECHN. INFORMATION

Attach the wall-ceiling transition at the exact point on the transition edge.

120

The straight wall-ceiling transition is suitable for installation in prefabricated walls or ceilings. The required dimensions on the transition edge can be set and ﬁxed precisely in 5 mm steps with the integrated measurement lug.

CONCRETE CONSTRUCTION

Connects prefabricated walls and solid ceilings

The bend creates a troublefree junction

The clip nose holds grooved DIN EN conduits Ø 25 mm securely.

Two covers for both side openings.

Exits via plain concrete ceiling or suspended ceilings. 149

SERVICE

Conduit or cable

Order details from page 85. Details on light installation housings for prefabrication can be found from pages 156 onwards.

Technik_Teil1_GB_08.indd 149

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FLUSH-MOUNTING CAVITY WALL

Installation in concrete finished parts Oval funnel The oval funnel simplifies the precise joining of wall and ceiling panels with integrated installation conduits. It ensures secure conduit entry for M20/M25 conduits and avoids a great deal of work as well as openings in the form of polystyrene moulded blocks. The oval funnel is fixed in place on steel formwork with hot glue and on wooden formwork with nails or wood screws. The oval opening is sealed during installation with a hinged cover which prevents the ingress of foreign bodies or concrete slurry.

+/- 1 cm

+/- 2 cm

Oval funnel M20

Oval funnel M25

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Tolerance compensation of 2 cm lengthways and 1 cm horizontally.

• For M20 and M25 conduits. • Precise joining of electrical installation conduits. • Tolerance compensation in the transition. • For industrial prefabricated ceiling and wall elements as well as on-site mixed concrete.

INTERNATIONAL

For simple connection of EN conduits with tolerance compensation with wall-wall and wall-ceiling transitions For ﬁtting to formwork edging Accepts rigid and ﬂexible EN conduits of Ø 20 / 25 mm With sealing cover to prevent ingress of material

SERVICE

TECHN. INFORMATION

Article No. 1261-42 Oval funnel M20 Article No. 1261-43 Oval funnel M25

Empty conduit inserted into the oval funnel. 150 www.kaiser-elektro.de

Technik_Teil1_GB_08.indd 150

Compensation lengthways ± 20 mm.

Wand-ceiling transition mounted in the wall. An additional empty conduit is inserted in the wall-ceiling transition.

Second wall is erected using a crane.

Compensation laterally ± 10 mm.

The oval funnel equalises tolerances lengthways and laterally.

Order details on page 85.

19.03.2008 14:22:15 Uhr

• Integrated conduit stopper.

1245-60

1245-63

1245-62

The junction casing, with extensive accessories such as mounting frames and sealing covers, is also suitable for moisture-prone areas.

The various front parts oﬀer exit openings of Ø 35, Ø 48 or Ø 60 mm and the attachment of a fully-insulated light hook according to German norm DIN 606070-21.

• No internal shortening of the conduits.

The conduit entries are on top of the ﬁrst reinforcement, so avoiding cutting into the reinforcement.

The ceiling and wall exits with a universal screw surface oﬀer the option to securely attach ﬁre alarms, motion sensors and much more without having to use dowels.

The impact coupling oﬀers optional space for two diﬀerent conduit sizes in one opening. The integrated conduit stopper removes the need for internal shortening of the conduits as well as additional securing against sliding out.

• Open impact coupling quickly and simply with one hammer blow. • Combination entry for crimped and unsheathed M20/ Open with a hammer blow The innovative KSK-TechM25 conduits in one opening. nology is the new KAISER standard for installations in • Integrated conduit stopper removes the need for internal concrete construction and shortening of the conduits. was developed for everyday use on construction sites. • Conduit lock provides secure Combi entry M20 hold during concreting. Details on page 139.

FLUSH-MOUNTING CAVITY WALL INSTALLATION HOUSINGS

• Open conduit entry with a hammer blow.

1297-87

Insert M20/M25 conduits

Combi entry M25

151

INTERNATIONAL

• With KSK-Technology.

Ø 35

Ø 60

TECHN. INFORMATION

• Universal screw surface. (1245-60)

48 Ø 85

SERVICE

The new concrete construction range contains universal ceiling and wall exits as well as ceiling junction boxes. The integrated and innovative KSK-Technology facilitates the ﬂexible conduit entry of crimped and unsheathed installation conduits without the need for a special tool. The boxes and the junction casings are simply nailed to wooden formwork and held securely in place for the entire construction phase.

CONCRETE CONSTRUCTION

Ceiling and wall installation in on-site mixed and prefabricated concrete

Technical advice Order details for junction casings on page 75. Telephone: +49.2355.809.61 Order details for ceiling and wall exits from page 66.

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FLUSH-MOUNTING

HaloX-O concrete installation housings for on-site mixed concrete HaloX-O provides you with a comprehensive housing range for halogen luminaires (high voltage and low voltage) and loudspeakers in on-site mixed concrete for a ceiling thickness of 160 mm. Round and square front parts,

front parts with mineral ﬁbreboard, front parts for facing concrete, short tunnel, transformer tunnel and accessories oﬀer a wide range of installation options. Housing

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Transformer tunnel

Front parts with elastomer seals provide sharp outline ceiling cut-outs in facing concrete. Extension ring Height 10 mm (with support feet for transformer tunnel) Front part ceiling Min. Ø exit (CE) trim ring Ø 68 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 95 mm Ø 100 mm 68 x 68 mm 75 x 75 mm

Short tunnel

Trim ring min. Ø for facing concrete

Front parts for facing concrete with elastomer seal (see table left)

75 mm 80 mm 82 mm 87 mm 87 mm 92 mm 92 mm 97 mm 102 mm 107 mm 107 mm 112 mm 75 x 75 mm 80 x 80 mm 82 x 82 mm 87 x 87 mm

Universal front unit with opening size (CE) Ø 40 – 100 mm Universal front unit with mineral fibreboard with variable opening sizes (CE) up to Ø 100 mm

360°

halogenfree

Installation can be rotated by 360°

650 ˚C

Fixed and swivelling luminaires. Lamp wattage max. 50 W. Only use certiﬁed (DIN VDE 0711/ EN 60598) or marked luminaires.

Ø 160 235

94 133 85

Use of electronic transformers (rounded shape) only possible from opening size Ø 68 mm!

70 Ø 40-100 mm

Installation technology for LV luminaires Luminaire selection Halogen low voltage (12 V) min. 30 mm min. 25 mm

Temperature proﬁle

Luminaire selection Halogen high voltage (230 V)

Room temperature 23 °C 31°C 37°C 85°C 46 °C

min. 30 mm min. 20 mm

max. 105 mm

max. 110 mm

Installation depth max. 105 mm (without extension ring).

50 W QR-CBC 51 (Cool Beam Installation depth max. 110 mm (without extension ring). with protective plate).

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Technik_Teil2_GB_08.indd 152

Temperature proﬁle Room temperature 23 °C 85 °C 31 °C 37 °C

50 W lamp with base GZ10/GU10.

Order details from page 88. Information on KSK-Technology from page 139.

19.03.2008 15:11:01 Uhr

FLUSH-MOUNTING

HaloX-O concrete installation housings for on-site mixed concrete

Insert M20/M25 conduits

Combi entry M20

Combi entry M25 CONCRETE CONSTRUCTION

Open with a hammer blow

Connection requirements and circuit examples for low voltage luminaires

230V

Transformer

230 V

12 V

230 V

12 V

Transformer

12 V

12V

PRI 200-250 mm NYM cable in tunnel possible SEC (N2GMH 2G) 200-250 mm

12 V 12 V 12 V Short tunnel

1 x 1290-41 and 4 x 1290-40, 5 x 20 W

1 x 1290-41, 1 x 1290-42 and 3 x 1290-40, 5 x 20 W

With 3 – 5 lighting outlets no junction box is needed on the primary side as extra-low voltages and low voltages are safely isolated from each other.

Housing with transformer tunnel, 1 housing for connection of secondary side plus 3 housings for luminaires.

153

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Close the separator wall after inserting the transformer. The lamp wattage can max. 50 W (e.g. QR CBC 51).

1290-41, 1 x 50 W

12 V

INSTALLATION HOUSINGS

• Combination entry for corrugated and sheathed M20/M25 The innovative KSK-Techconduits in one opening. nology is the new KAISER standard for installations in • Integrated conduit stopper concrete construction and removes the need for internal was developed for everyday shortening of the conduits. use on building sites. • Conduit lock provides secure Details on page 139. support during concreting.

CAVITY WALL

• Open impact coupling quickly and simply with one hammer blow.

For further information on installation housings, request the “Free space” brochure.

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Final assembly front part with mineral ﬁbreboard

FLUSH-MOUNTING INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

HaloX-O concrete installation housings for on-site mixed concrete

After stripping of the formwork, the mineral ﬁbreboard is visible in the concrete ceiling.

Mark the centre points of the cut-outs.

Remove the required ceiling cut-out with the VARIOCUT or cavity wall cutter.

SERVICE

TECHN. INFORMATION

Final assembly of universal front unit

After stripping the formwork, make an incision in the outer edge of the front ring and break oﬀ in the direction of the arrow. 154 www.kaiser-elektro.de

Technik_Teil2_GB_08.indd 154

Create the cut-out as shown in the guide or universally with VARIOCUT. Ø: 40, 45, 50, 55, 60, 68, 75, 80, 85, 90, 95 and 100 mm.

Apply ﬁller or plaster to the pretreated remaining surface (e.g. with diluted polystyrene adhesive as primer) between the concrete ceiling and the cut-out. Then assemble the luminaires.

Order details from page 88. See page 135 for VARIOCUT universal hole cutter.

19.03.2008 15:11:15 Uhr

CONCRETE CONSTRUCTION

CAVITY WALL

The HaloX-O installation kit can be retrofitted in finished slab ceilings (from thickness of 50 mm) with or without a transformer tunnel. Take into account the ceiling thickness and the physical constructional change of the ceiling (fire protection, statics, etc.)

FLUSH-MOUNTING

HaloX-O concrete installation housings in slab ceilings

Make the openings for the Clip on extension rings and conduit entry using a hammer. front unit.

TECHN. INFORMATION

Identify the installation position and drill a core hole Ø 150 – 158 mm.

INTERNATIONAL

INSTALLATION HOUSINGS

For slabs thicker than 50 mm, the housing can be expanded in 10 mm steps using extension ring 1290-14.

5 Insert the HaloX-O unit ﬂush, attach conduits and concrete over the slab ceiling. Before installing the luminaires, ﬁll in or plaster over all existing cavities. Open front unit with knife. Shorten the rear support foot at the marked point.

155

SERVICE

If a transformer tunnel is installed, remove front support foot completely before ﬁtting.

For order details see page 90.

Technik_Teil2_GB_08.indd 155

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FLUSH-MOUNTING

HaloX-P concrete installation housings for slab ceilings / prefabricated • Concrete installation housings for halogen luminaires (LV/HV) and loudspeakers.

HaloX-P offers a stable, easy-to-assemble system for installing halogen luminaires and loudspeakers in slab ceilings with a thickness of 160 mm or more.

• With optional transformer tunnel. • Variable installation diameter. • For luminaires with installation depth of max. 110 mm (high voltage), 105 mm (low voltage).

CAVITY WALL

Rear part

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Transformer tunnel

Housing

Mounting plate

Mineral fibreboard

Fixed and swivelling luminaires.

226

Lamp wattage max. 50 W. Only use certiﬁed (EN 60598) or marked luminaires. Use of electronic transformers (rounded shape) only possible from opening size Ø 68 mm!

halogenfree

70 130

75 85

235

Ø 175

Ø 202

650 ˚C

Luminaire selection Halogen low voltage (12 V)

Temperature proﬁle Room temperature 23 °C 38 °C 44 °C 74 °C 36 °C

min. 30 mm

Luminaire selection Halogen high voltage (230 V)

Room temperature 23 °C 38 °C 44 °C 74 °C

min. 30 mm

min. 25 mm

min. 20 mm

max. 105 mm

max. 110 mm

Installation depth max. 105 mm. 156 www.kaiser-elektro.de

Technik_Teil2_GB_08.indd 156

50 W QR-CBC 51 (Cool Beam with protective plate).

Installation depth max. 110 mm.

Temperature proﬁle

50 W lamp with base GZ10/GU/10.

Order details from page 91. Information on KSK-Technology from page 139.

19.03.2008 15:11:30 Uhr

FLUSH-MOUNTING

HaloX-P concrete installation housings for slab ceilings / prefabricated

Insert M20/M25 conduits

Combi entry M25

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

• Combination entry for corrugated and sheathed M20/ The innovative KSK-TechOpen with a hammer blow M25 conduits in one opening. nology is the new KAISER standard for installations in • Integrated conduit stopper concrete construction and removes the need for internal was developed for everyday shortening of the conduits. use on construction sites. • Conduit lock provides secure Combi entry M20 Details on page 139. support during concreting.

CAVITY WALL

• Open impact coupling quickly and simply with one hammer blow.

Connection requirements for low voltage luminaires

INTERNATIONAL

PRI 200 mm NYM cable in tunnel possible SEC (N2GMH 2G) 200-250 mm.

TECHN. INFORMATION

Close the separator wall after inserting the transformer. The lamp wattage can be max. of 50 W (e.g. QR CBC 51).

Circuit examples for low voltage luminaires

230 V

Trafo 230 V

12 V

Trafo

1291-16/23/51, 1 x 50 W

12 V

1 x 1291-16/23/51 and 4 x 1291-15/20/50, 5 x 20 W 157

SERVICE

12 V 12 V

For further information on installation housings, request the “Free space” brochure.

Technik_Teil2_GB_08.indd 157

19.03.2008 15:11:38 Uhr

Two versions of HaloX-P are available for diﬀerent installation methods.

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

HaloX-P concrete installation housings for slab ceilings / prefabricated

Method 1: With mineral fibreboard This version is fixed to the formwork table in the precast concrete plant and cast in. After installing the conduit and completing the ceiling on the building site, align the ceiling cut-outs (CE). Afterwards the openings are cut through the mineral fibreboard and the base of the housing. Without further rework (surface may need to be smoothed), luminaires and any necessary transformer can be fitted. Installation in the concrete structure

Method 1

Method 2

Fix the HaloX-P housing with mineral ﬁbreboard to the formwork table with hot glue. Apply the glue in at least 4 places.

Method 1/2

Fix the HaloX-P housing with mounting plate to the formwork table with at least 4 adhesive ﬁlms (1219-00).

Mark required position on formwork (X) and attach HaloX-P. Clip the tunnel support onto the distance piece with the spacer included in the delivery.

Installation on the building site

Method 1/2

Method 1/2 Open KSK-Technology with a hammer blow. SERVICE

Method 2: With mounting plate This version is ﬁxed to the formwork table in the precast concrete plant and cast in. After installing the conduit and completing the ceiling on the building site, remove the mounting plates and align the ceiling cut-outs (CE). Then the openings are cut in the base of the housing and the remaining backing surface is easily mortared up.

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Technik_Teil2_GB_08.indd 158

Insert conduits and ﬁnish concreting.

Method 2 After completing the ceiling, unscrew the 4 ﬁxing screws and remove the mounting plate.

Order details on page 91.

19.03.2008 15:11:47 Uhr

Ø 175 Ø 140

max. 20

B = CE max. 120 mm with 20 mm tolerance compensation (2 x 10 mm)

Ø 120

max. 40

A = CE max. 140 mm without tolerance compensation

FLUSH-MOUNTING

C = CE max. 100 mm with 40 mm tolerance compensation (2 x 20mm) C

Ø 100

Fold the separator wall into the housing. After connecting the transformer, press the preformed primary cable into the tunnel with the aid of a tool (e.g. hammer shaft).

INTERNATIONAL

Depending on the installation diameter, you can correct any inaccuracies in the assembly of slab ceilings at a later stage.

TECHN. INFORMATION

Push in the transformer, It is also possible to make close the separator wall and rectangular ceiling cut-outs. The max. permissible cut-out install the luminaire. is based on the diagonal which must not exceed the above diameter.

Using the VARIOCUT universal hole cutter, you can cut variable, accurate installation openings into the mineral ﬁbreboard front parts. 159

SERVICE

Transformer and luminaire installation After removal of the mounting support, remove the mounting plate and determine the position of installation openings and cut the openings, for example with the VARIOCUT. When using the mounting plate, the remaining surface is pretreated with a primer and then mortared up. When using the version with mineral ﬁbreboard, after creating the ceiling exit (e.g . using VARIOCUT) through mineral ﬁbreboard and the base of the housing, smooth the surface if necessary.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

HaloX-P concrete installation housings for slab ceilings / prefabricated

See page 135 for the VARIOCUT universal hole cutter.

Technik_Teil2_GB_08.indd 159

19.03.2008 15:11:50 Uhr

FLUSH-MOUNTING

KompaX® concrete installation housings for on-site mixed concrete and pre-fabrication (slab ceilings) Rear part

KompaX® 1 • Installation housing for luminaires and loudspeakers. • For ceiling thicknesses from 180 – 300 mm*.

CAVITY WALL

Intermediate frame 50 mm

• For installation depths of luminaires and loudspeakers up to 200 mm*. • Ceiling exits from Ø 160 – 300 mm.

Intermediate frame 25 mm Housing

CONCRETE CONSTRUCTION

Front ring ceiling exit (CE) 160 mm 165 mm 180 mm 190 mm 200 mm 215 mm 240 mm 300 mm

Min. Ø covering Min. Ø covering for facing concrete 167 mm 172 mm 172 mm 177 mm 187 mm 192 mm 197 mm 202 mm 207 mm 212 mm 222 mm 227 mm 247 mm 252 mm 307 mm 312 mm

INSTALLATION HOUSINGS

Front ring with elastomer seal ring for facing concrete Mineral fibre front part (for variable installation openings) Polystyrene moulded part Further individual shapes and dimensions are available on request. (See page 164-165).

260 585 INTERNATIONAL

585 Ø 440

131

TECHN. INFORMATION

Ø 440

40 65

340 Ø 440

Intermediate frame 25 To increase installation depth by 25 mm.

(housing for slab ceilings see page 170). Temperature proﬁle

halogenfree

KompaX® 1 3 x TC-D 26 W Sealed luminaire design (matt ﬁnish safety glass pane)

Technik_Teil2_GB_08.indd 160

340

Intermediate frame 50 To increase installation depth by 50 mm.

Front ring for the on-site mixed concrete process.

Luminaire selection

Room temperature 23° C 92°C 76°C 52°C 60°C

160 www.kaiser-elektro.de

Ø 160-300

max.:

KompaX® 1

SERVICE

585

650˚C

Installation downlights with TC lamps Lamp wattage max. 90 W* (e.g. 3 x TC-D 26 W or 2 x TC-T 42 W) Only use certiﬁed luminaires (VDE or EN 60598) or those marked with or Luminaire installation depth without intermediate frame max. 100 mm Luminaire installation depth with intermediate frame max. 200 mm (*Higher system power possible with intermediate frame)

Order details from page 92.

19.03.2008 15:11:56 Uhr

Reduction of ceiling exit (CE)

• Installation housing system for luminaires and loudspeakers. • For on-site mixed concrete and prefabrication • For ceilings and wall thicknesses from 180 mm* (KompaX® 3 from 160 mm). • For installation depths up to 200 mm*. • Ceiling exits from Ø 100 – 300 mm, wall exits up to 215 mm (on-site mixed concrete), 200 mm (prefabrication).

halogenfree

650 ˚C

Housing KompaX® 1 KompaX® 2

Installation depth 100 100

330 290

270 190

160 160

60 60

When installing luminaires with an asymmetrical equipment carrier (e.g. for ballast devices) or loudspeakers with audio processors etc., the distance between the lower edge of the equipment and the lower edge of the concrete ceiling must be at least 40 mm.

40 mm

161 See page 168 for housing volumes table.

Technik_Teil2_GB_08.indd 161

TECHN. INFORMATION

Mounting instructions

SERVICE

Installation dimensions KompaX 1 and 2 When installing luminaires loudspeakers or electronic components in KompaX® housings, comply with the speciﬁcations of the luminaire and loudspeaker manufacturer. The following installation dimensions apply for KompaX® housings (without intermediate frame):

As a rule, the required ceiling cut-out is smaller than the front ring. Remove the cast-in front ring after the formwork is removed and insert a smaller front ring or cut to the required size. Then apply a primer (e.g. diluted polystyrene adhesive) to the remaining surface around the ceiling cutout and then simply smooth over.

INTERNATIONAL

KompaX® system

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Concrete installation housing for luminaires and loudspeakers: in KompaX® 1, 2, 3 for on-site mixed concrete and prefabricated ceilings, KompaX® 3 for on-site mixed concrete and prefabricated walls.

FLUSH-MOUNTING

KompaX® concrete installation housings for on-site mixed concrete and pre-fabrication

* Installation depths greater than 200 mm and ceiling thicknesses from 300 mm can be realised, subject to discussion in advance by phone. Technical advice hotline: +49(0)2355.809.61 19.03.2008 15:12:09 Uhr

FLUSH-MOUNTING

KompaX® concrete installation housings for on-site mixed concrete and pre-fabrication (slab ceilings) Rear part

KompaX® 2 • Installation housings for lights and loudspeakers. • For ceiling thicknesses from 180 – 300 mm*.

CAVITY WALL

Intermediate frame 50 mm

• For installation depths of luminaires and loudspeakers up to 200 mm*.

Intermediate frame 25 mm

• For ceiling exits from Ø 100 – 200 mm.

Housing CONCRETE CONSTRUCTION

Front ring ceiling exit (CE) 100 mm 125 mm 145 mm 160 mm 165 mm 180 mm 190 mm 200 mm

Min. Ø cover

Min. Ø covering for facing concrete 112 mm 137 mm 157 mm 172 mm 177 mm 192 mm 202 mm 212 mm

107 mm 132 mm 152 mm 167 mm 172 mm 187 mm 197 mm 207 mm

INSTALLATION HOUSINGS

470

TECHN. INFORMATION

INTERNATIONAL

470 Ø 290

131 40

Ø 290 65

285

Ø 100-200 285

Ø 290 KompaX® 2 (housing for slab ceilings see page 170).

Intermediate frame 25 To increase installation depth by 25 mm.

Room temperature 23 °C 60°C 56°C 40°C 30°C

KompaX® 2 2 x TC-D 18 W Sealed luminaire design (matt ﬁnish safety glass disc) 162 www.kaiser-elektro.de

Technik_Teil2_GB_08.indd 162

Intermediate frame 50 To increase installation depth by 50 mm.

Front ring for the on-site mixed concrete process

Luminaire selection

Temperature proﬁle

SERVICE

470

halogenfree

650˚C

Installation downlights with TC lamps Lamp wattage max. 52 W* (e.g. 1 x TC-TEL 42 W or 2 x TC-D 26 W) Only use certiﬁed luminaires (VDE or EN 60598) or those marked with or Luminaire installation depth without intermediate frame max. 100 mm Luminaire installation depth with intermediate frame max. 200 mm Larger installation depths on request (*Higher system power possible with intermediate frame)

Order details from page 94. For further information, refer also to the “Free space” brochure.

19.03.2008 15:12:13 Uhr

KompaX® 3

Rear part

• Installation housing for luminaires and loudspeakers.

FLUSH-MOUNTING

KompaX® concrete installation housings for on-site mixed concrete and pre-fabrication

• For prefabricated ceilings and walls.

Housing Front ring ceiling exit (CE) 100 mm 125 mm 145 mm 160 mm 165 mm 180 mm 190 mm 200 mm 215 mm

• Ceiling and wall exits from Ø 100 – 215 mm (on-site mixed concrete) and Ø 100 – 200 mm (prefabrication).

Min. Ø cover 107 mm 132 mm 152 mm 167 mm 172 mm 187 mm 197 mm 207 mm 222 mm

Cover min. Ø for facing concrete 112 mm 137 mm 157 mm 172 mm 177 mm 192 mm 202 mm 212 mm 227 mm

INTERNATIONAL

111 Ø 100-215 Ø 300

Ø 300 KompaX® 3 (housing for slab ceilings see page 170).

Intermediate frame 25 To increase installation depth by 25 mm.

Temperature proﬁle

Intermediate frame 50 To increase installation depth by 50 mm.

Front ring for the on-site mixed concrete process

Luminaire selection

Room temperature 23 °C 57°C 50°C 45°C 42°C

halogenfree

KompaX® 3 1 x TC 42 W Sealed luminaire design (matt ﬁnish safety glass disc)

650˚C

Installation downlights with TC lamps Lamp wattage max. 52 W* (e.g. 1 x TC 42 W or 2 x TC-D 26 W) Only use certiﬁed luminaires (VDE or EN 60598) or those marked with or . Luminaire installation depth without intermediate frame max. 100 mm Luminaire installation depth with intermediate frame max. 200 mm Larger installation depths on request (*Higher system power possible with intermediate frame) 163

Technical advice Telephone: +49(0)2355.809.61 Technik_Teil2_GB_08.indd 163

TECHN. INFORMATION

Ø 300

SERVICE

CAVITY WALL

• For installation depths of luminaires and loudspeakers up to 200 mm*.

CONCRETE CONSTRUCTION

Intermediate frame 25 mm

• For ceiling and wall thicknesses from 160 mm*.

INSTALLATION HOUSINGS

Intermediate frame 50 mm

* Installation depths greater than 200 mm and ceiling thicknesses from 300 mm can be created, subject to discussion in advance by phone. 19.03.2008 15:12:19 Uhr

There are special front rings with elastomer seals in the KompaX® system for sharp outline ceiling openings in facing concrete.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

KompaX® concrete installation housings Accessories for facing concrete and individual shapes.

Mounting instructions Elastomer seals prevent the ingress of concrete, discoloration of the concrete surface, sand blasting dust or porosity on the edge of the concrete. For very accurate results, ensure that the housing is seated securely, e.g. by wiring it to the formwork as well as inserting an expanding joint beam to prevent crack formation. without elastomer seal

with elastomer seal

Polystyrene moulded parts for individual solutions are available for KompaX® housings in various shapes (round, square, rectangular or triangular) and in diﬀerent thicknesses. They can be attached to the housing prior to delivery or enclosed separately with the housings. They are also available for facing concrete.

Planning instructions Almost every conceivable shape can be created with the polystyrene moulded parts. The maximum dimensions of the front parts (diameter/diagonal) are determined by the maximum dimensions of the respective housing front rings. Note that the minimum clamping range of luminaires and loud speakers 164 www.kaiser-elektro.de

Technik_Teil2_GB_08.indd 164

must equal the thickness of the moulded parts plus 8 mm. When the polystyrene moulded parts have a thickness greater than 20 mm, the enclosed support comprising the abutment and support element must be taken into account.

Order details from page 93.

19.03.2008 15:12:31 Uhr

• For luminaires and loudspeakers. • Accurate, variable installation openings. • Any cut-out shape possible. • Tolerance compensation with installation of panels.

Ø 260

max. 20

Ø 160

max. 110

Ø 190

KompaX® 1 A = CE max. 300 mm without tolerance compensation B = CE max. 260 mm with 40 mm tolerance compensation (2 x 20 mm) C = CE max. 190 mm with 110 mm tolerance compensation (2 x 55 mm)

max. 80

max. 20

B INTERNATIONAL

Ø 180

Ø 100

KompaX® 2 A = CE max. 180 mm without tolerance compensation B = CE max. 160 mm with 20 mm tolerance compensation (2 x 10 mm) C = CE max. 100 mm with 80 mm tolerance compensation (2 x 40 mm)

max. 80

Ø 120

KompaX® 3 A = CE max. 200 mm without tolerance compensation B = CE max. 180 mm with 20 mm tolerance compensation (2 x 10 mm) C = CE max. 120 mm with 80 mm tolerance compensation (2 x 40 mm) 165

TECHN. INFORMATION

max. 40

A Ø 247 Ø 200

Ø 216 Ø 180

Ø 340 Ø 300

Depending on the installation diameter, you can correct any inaccuracies in the assembly or ﬁxing of slab ceilings at a later stage.

SERVICE

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

The proven KompaX® installation housings for on-site mixed concrete and prefabricated concrete are now also available with mineral ﬁbreboard. It allows for variable and exact cut-outs for luminaires and loudspeakers. Inaccuracies in the installation of industrial prefabricated board panels can be corrected with the mineral ﬁbreboard.

FLUSH-MOUNTING

KompaX® concrete installation housings Mineral fibreboard

Order details from page 92.

Technik_Teil2_GB_08.indd 165

19.03.2008 15:12:52 Uhr

FLUSH-MOUNTING

Installation in on-site mixed concrete ceiling (KompaX® 1, 2, 3) Clip the front ring to the housing and open the desired conduit or cable entries. Position the prepared housing and attach it securely to the housing with four nails. Feed in the conduits and insert the support conduit supplied (only KompaX® 1 and 2). If necessary, ﬁt intermediate frames, then clip on the rear part. Secure the housing to the reinforcement with locking wire or cable ties. The ceiling can now be cast. After removing the formwork, saw open the visible front part with a fretsaw, so that the luminaire or loudspeaker can be mounted.

INSTALLATION HOUSINGS INTERNATIONAL

The housing should also be secured to the reinforcement.

Fix the housing to the formwork with 2 intermediate frames and a support conduit.

Secure and ﬁrm seating of casing during concreting.

Installation in on-site mixed concrete wall (KompaX® 3) By using the stabilising installation kit, KompaX® 3 housings can also be wall-mounted. The housing must be attached to the formwork with at least 4 nails (possible installation on the opposing formwork is to be clariﬁed at the building site). Fit housing with installation kit and, if necessary, intermediate frames. To provide further protection, attach the housing to the formwork or reinforcement (if used with facing concrete) by means of tensioning wires or cable ties through the eyelets (pay attention to of the housing when pouring in and compressing the concrete). After removing the formwork, saw the front part open with a fretsaw and remove the installation kit so that the luminaire or loudspeaker can be mounted.

TECHN. INFORMATION SERVICE

Clip front ring to the housing.

CONCRETE CONSTRUCTION

CAVITY WALL

KompaX® concrete installation housings for on-site mixed concrete

Pre-assemble housing with installation kit.

Attach to the formwork with tensioning wire and nails.

Note With installation thicknesses in excess of 150 mm, use as few intermediate frames as possible (preferably 1 x 50 mm instead of 2x1x25 mm).

After removing the formwork, remove the bridges and open the front part.

Luminaires and loudspeakers can be installed.

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Technik_Teil2_GB_08.indd 166

19.03.2008 15:12:54 Uhr

CAVITY WALL

All KompaX® housings can also be installed in slab ceilings. In this design, they come with a mounting ring (KompaX® 1), a mounting plate (KompaX® 2 and 3) or mineral ﬁbreboard.

FLUSH-MOUNTING

KompaX® concrete installation housings for prefabrication

470

131

111

Ø 440

Ø 300

Ø 290

KompaX® 1 with mounting ring for slab ceilings

KompaX® 2 with mounting ring for slab ceilings

KompaX® 3 with mounting ring for slab ceilings

Installation in slab ceilings Pre-assembly in the concrete structure. Fix the housing to the designated position on the formwork table; glue must be applied to the housing in at least four places (adhesive film or hot glue). To secure the housing against floating, attach it to the reinforcement with locking wire or cable ties or by inserting steel bars under the space frame (see figure 1). Then pour on the concrete (see figure 2). Note: The support conduits and instructions must be inserted before pouring concrete into the housing. Final assembly at the building site. After extracting the installation instructions and removing the support elements, the openings required for cables and conduits can be created. If the installation height is to increased, the intermediate frames can be inserted now. With KompaX® 1 and 2, the suitable support element must be inserted before the housing is sealed again. The concrete can now be poured in.

When using mineral fibreboard, the ceiling cut-outs are marked out exactly flush. At the same time, the openings are cut through the mineral fibreboard and the base of the housing. Without further reworking (surface may need to be smoothed), the installation housings can now be mounted. When using mounting rings, all fixing screws are unscrewed after the formwork is removed and the mounting rings or plates simply pulled out. Now mark precise position of the installation openings so that the corresponding front rings can be inserted or screwed on. Treat the remaining surface between the edge of the concrete and the front ring with a primer (diluted polystyrene adhesive) and smooth over. The required installation opening can now be sawn out with a fretsaw. After the ceiling has been plastered or painted, luminaires or loudspeakers can be installed.

167

INTERNATIONAL

260 585

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

KompaX® 3 with mineral fibreboard for slab ceilings

TECHN. INFORMATION

KompaX® 2 with mineral fibreboard for slab ceilings

SERVICE

KompaX® 1 with mineral fibreboard for slab ceilings

Technical advice Telephone: +49(0)2355.809.61

Technik_Teil2_GB_08.indd 167

19.03.2008 15:13:03 Uhr

FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS INTERNATIONAL

HaloX and KompaX® concrete installation housings Technical building instructions Technical building instructions for concrete ceilings. When installing KAISER installation housings in concrete, please refer to our work and installation instructions. 1. Statics The universal housings and their dimensions have very little influence on the statics of concrete ceilings. Nevertheless, when using these housings, allowance should be made for their influence on the static calculations. All values regarding number, size and distance between centres of the housings as well as the possible fire protection class of the ceiling must conform with the statics. Further points to be taken into account are: • the housings must be arranged in line with the stress support axis of the reinforcement. • the distance between centres of the housings must be at least three times the dimensions of the housing. • a supplementary reinforcement (joint beam) must be provided for all housings that break into the existing reinforcement, if the static calculations indicate it is required or to limit crack formation. 2. Fire protection Fire protection, and thus the fire protection class of a ceiling, is affected to only a small extent by fitting luminaire and loudspeaker housings. From the technical fire protection viewpoint, no limitations are necessary on the axial spacing of HaloX and KompaX® housings in F30 ceilings. In F90 ceilings the axial spacing of HaloX housings should be at least 1 m, and with KompaX® housings 1.3 m. Additional reinforcement must be

put into place next to the housings. The table below gives an overview of the required min. ceiling or wall thicknesses in fire protection classes F30 or F90. All data is based on installation heights of the housing without intermediate frames or extension rings. Float plaster or class A building material plaster (none cumbustible) should be used. A technical fire protection certificate can be provided upon request. 3. Sound transmission KAISER concrete housings do not generally resonate since they are never fully open on any side. The housings are seated securely in the concrete ceiling and therefore do not amplify any vibrations registered. Technical sound transmission certification may be requested for this purpose. 4. Heat conductance/Heat protection Luminaires and loudspeakers built into HaloX or KompaX® housings have little or no effect on the statics of a ceiling due to heat transmitted to the concrete. Compared to metal concrete housings, the reflection of heat from the luminaires or loudspeakers is appreciably lower. This improves the efficiency and working life of the lamp and other operating components.

TECHN. INFORMATION

5. Electrical installation In principle, only VDE approved luminaires and VDE approved ﬁttings should be used; luminaires must conform to DIN VDE 0711 / EN 60598. The builder of the system retains responsibility for selection of suitable equipment such as luminaires, transformers or loudspeakers, their materials and their correct installation according to the technical safety standards for installation, lighting and loudspeakers. The manufacturer reserves the right to make changes to materials, designs and products.

Housing volumes (dm3) KompaX®1 KompaX®2 18 10 Volume increase by use of an intermediate frame in dm3 Intermediate frame 25 5 2.5 Intermediate frame 50 10 5

KompaX®3 5.6 1.4 2.8

Minimum concrete covering in concrete ceilings KompaX® 1/2 F 30 ceiling plastered

KompaX® 3*

50 30

F 30 ceiling unplastered 50 F 90 ceiling plastered

HaloX 50

50 160

180

140

F 90 ceiling unplastered 80

180

210

160

180

50 50

SERVICE

Creation of heat bridges leading to a “condensation point” being formed is avoided by the use of underﬂoor noise insulation panels and a top plaster layer or through heat insulating measures.

160

190

180

210

* Minimum concrete covering of the housing for wall installation 60 mm. 168 www.kaiser-elektro.de

Technik_Teil2_GB_08.indd 168

Technical advice Telephone: +49(0)2355.809.61

19.03.2008 15:13:08 Uhr

Technik_Teil2_GB_08.indd 169

SERVICE

169

19.03.2008 15:13:13 Uhr

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

EnoX housings are used in lightweight ceilings and walls in which an air-tight building shell to create of an energyeﬃcient building installation is required. An uncontrolled exchange of air is avoided by the air-tight housing with an elastic seal membrane, dust-proof installation is guaranteed and a thermally protected installation space of 300x200x55 mm created.

CAVITY WALL

FLUSH-MOUNTING

EnoX for flat air-tight electrical installation in the insulation level.

• Installation according to the German EnEV (energy-saving regulations). • Air-tight installation space. • Tool-free conduit and cable entry. • For ceilings and walls in renovations and new buildings. For luminaires with low and high voltage lamps (according to DIN VDE 0711/EN 60598) as well as lamps marked with or

Insulation sealing gasket for sealing with the water vapour regulating layer Article No. 9350-99

Max. 35 W Cool Beam, 50 W aluminium reﬂector Minimum internal distance: 40 mm all round 4 x conduit entry for DIN EN conduit up to Ø 25 mm 4 x cable entry 3 x 1.5 mm2 4 x cable entry 5 x 1.5 mm2 or 3 x 2.5 mm2 strain relief according to DIN VDE 0606 / DIN EN 60670 Protection class IP 3X Fire resistance 850 °C, resistance to thermal deformation up to 220 °C Thermally protected installation space of 300x200x55 mm With 4 FX4 strap screws Only use certiﬁed heat-resistant cables (N2 GMH 2G) and temperature-resistant terminals (e.g. T100).

Gehäusetiefe 60 mm

364 mm 300 mm

264 mm 200 mm

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Versatile installation space if there is insuﬃcient space for electrical installation in the insulation level.

Mindestabstand 12,5 mm

max. 50 W Alu

Cool Beam max. 35 W

min. 40 mm

DIN EN tube Ø ≤ 25 mm 5 x 1,5 mm2 / 3 x 2,5 mm2 3 x 1,5 mm2

Use of electronic safety transformers up to 105 VA TECHN. INFORMATION

Article No. 9350-21

Temperature proﬁle

Room temperature 23 °C 55 °C 106 °C 66 °C

Room temperature 23 °C 40 °C 85 °C 50 °C

Room temperature 23 °C 48 °C 101 °C 63 °C

SERVICE

LV 35 W Cool Beam

LV 35 W Alu

LV 50 W Alu

Tool-free insertion facilitates a secure installation with strain relief according to VDE 0606/DIN EN 60670. 170 www.kaiser-elektro.de

Technik_Teil2_GB_08.indd 170

For order details see page 99. For information on ECON-Technology, see page 138.

19.03.2008 15:13:16 Uhr

The installation of the EnoX housing takes place within or on the rafter over the joint beam in wood or metal. In accordance with the cavity wall box principle, the housing is attached to the joint beam by strap attachment or to an OSB panel. The divided moisture barrier is made air-tight again using compo-

nent-sealing adhesive foil or the KAISER insulation sealing gasket. Before attaching the boarding, completely remove the vapour barrier foil from inside the housing. Together with the moisture barrier, the EnoX housing now forms a unit for air-tight installation in accordance with EnEV. (energy-saving regulations)

CONCRETE CONSTRUCTION

CAVITY WALL

Wood joint beam on the rafter.

FLUSH-MOUNTING

EnoX Installation

INSTALLATION HOUSINGS

Wood joint beam within the rafter.

Creates the installation opening for luminaires.

171

SERVICE

TECHN. INFORMATION

INTERNATIONAL

Installation with OSB panel.

Technical advice Tel.: +49(0)2355.809.61

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FLUSH-MOUNTING

ThermoX® installation housings for insulated hollow ceilings ThermoX® installation housings for the installation of halogen luminaires in various diﬀerent ceilings. The housing protects the surrounding material (moisture barrier foil, insulation etc.) from the lamp’s very high operating temperatures and creates an air-tight seal.

• Installation housings for halogen luminaires (low voltage and high voltage). • Fire preventative and air-tight.

CAVITY WALL

• For insulated hollow ceilings. • Two different front part types. Closing cover for transformer opening

• Ceiling cut out (CE) up to Ø 86 mm.

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Quick fastening for cavity wall insulation

• Can be installed from above and below.

Installation housing

Front part bayonet fastening

(can be used on both sides) Mineral fibre front part

(for variable installation openings) Decorative covering Ø125 (white, similar to RAL 9016, chrome-plated, matt nickel or goldplated)

Max. lamp wattage 20 W (Cool Beam) 35W (Alu reflector) At a distance > 50 mm around the housing: 35 W (Cool Beam), 50 W (Alu reflector), (see graphic below right)

halogenfree

Only use certified (DIN VDE 0711/ EN 60598) or marked luminaires Use heat-resistant cable for SEC side e.g. N2GMH 2G.

airtight

Use temperature-resistant terminals e.g. T100 Halogen-free Resistant to thermal deformation up to 220 °C Fireproof up to 850 °C in accordance with VDE 0606 / DIN EN 60670

850˚C

Use of electronic safety transformers up to 105 VA, dimensions max. 123 x 37 x 26 mm (rounded shape (PC mouse shape)

Luminaire selection Halogen low voltage (12 V)

Temperature proﬁle max.: 48° 59° 81°

43°

Ø 120 30

90 80 Ø CE Ø 68, Ø 75, Ø 82

CE max. Ø 86

Luminaire selection Halogen high voltage (230 V)

Temperature proﬁle max.: 74° 89° 56°

min. min. 2520 mm mm

min. 25 mm

max. 70 mm

max. 65 mm

SERVICE

• Integrated transformer cover.

Usable lamps: Cool Beam max. 20 W, ALU reﬂector max. 35 W

Room temperature 23 °C, ALU reﬂector 35 W

Usable lamps: Cool Beam max. 20 W, ALU reﬂector max. 35 W

Room temperature 23 °C, ALU reﬂector 35 W

172 www.thermox.de

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Luminaire selection Halogen (LV 12 V / HV 230 V) x = min. 50 mm x x

Temperature proﬁle Halogen low voltage (12 V) max.: 70° 76° 54° 51°

FLUSH-MOUNTING INTERNATIONAL

Preventative fire protection is one of the main functions of the housing: ThermoX® protects the surrounding material from the extremely high temperatures which can arise when using halogen lamps (over 200 °C). The housing must not be installed wrapped in insulating material. The socket and wiring distance to the housing must be at least 10 mm. This protective feature can be included in new buildings and retrofitted in existing buildings. ThermoX® allows air-tight insulation, as it does not destroy the moisture barrier foil (this foil helps to create the air-tight building shell). Due to their air-tightness, ThermoX® housings are also suitable for use in all suspended ceiling systems where an uncontrolled exchange of air must be avoided (e.g. air conditioning or cooling ceilings) and dust-proof installation is required (e.g. prevention of dust particles through removal of materials).

Transformer and luminaire installation

Decorative covering Insert transformer... ...insert closing cover...

...install luminaires and a decorative covering if required. That´s it!

TECHN. INFORMATION

Air-tight installation and preventative ﬁre protection

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

ThermoX® installation housings for insulated hollow ceilings

Temperature proﬁle Halogen high voltage (230 V) max.: 71° 77° 52°

Usable lamps at “x”: Cool Beam max. 35 W, ALU reﬂector max. 50 W

Room temperature 23 °C, ALU reﬂector 50 W

Room temperature 23°C, ALU reﬂector 50 W 173

SERVICE

60°

For further information on the ThermoX® installation housings, request our ThermoX® brochure.

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ThermoX® installation housings can be incorporated into slab and tiled ceilings as well as seamless sub-ceiling constructions made from plasterboard, mineral ﬁbreboard, MDF and plywood with double slats and a layer of insulation above Installation can take place from above or below (e.g. retroﬁtting).

Dimensions of the double slats min. 60 mm

Insulation Damp block Double slats Plasterboard Panels

Installation from above into slab ceiling during ceiling assembly

Retroﬁtting with decorative covering from below in slab ceiling

Cut the installation opening and insert the housing from above. The front part is shaped in such a way that the housing sits securely in the planking. Once the luminaire has been ﬁtted, the opening is completely concealed.

Cut the installation opening, insert the housing from below and ﬁx in place with the quick coupling piece. The housing is decoratively concealed by the KAISER decorative covering and the luminaire.

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

ThermoX® installation housings Installation options

SERVICE

Decorative covering

174 www.thermox.de

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Mounting instructions

Plasterboard installation from below with mineral ﬁbreboard, decorative covering and smoothing

Before beginning installation, check that the installation depth is suﬃcient. Cut the installation opening, insert the housing from below and ﬁx it in place with the quick coupling piece. Either smooth out the ceiling or use a decorative covering.

TECHN. INFORMATION

Cut the installation opening: Insert the housing from below and ﬁx into place with the quick coupling piece. Mark the opening for the luminaires and cut it out. Smooth (close) over the joint using either wallpaper or a decorative covering.

INTERNATIONAL

Plasterboard installation from below with decorative covering and smoothing

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Prior to installation, check that there is sufficient installation depth in the ceiling. Minimum thickness of the double slats: 60 mm.

FLUSH-MOUNTING

ThermoX® installation housings Installation options

Decorative covering

175

SERVICE

Decorative covering

Detailed installation instructions can be found at www.thermox.de

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FLUSH-MOUNTING

FlamoX®-S 30 E

The FlamoX®-S30 H is suitable for the installation of low and high voltage halogen luminaires as well as loudspeakers and other components. F30 fire protection class is achieved thanks to the integral fire retardant coating (fire resistance of min. 30 minutes).

The FlamoX®-S30 E is suitable for the installation of downlights with compact fluorescent lamps as well as loudspeakers. F30 fire protection class is achieved by the use of the integral fire retardant coating.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FlamoX®-S 30 H installation housings for F30 suspended fire protection ceilings

For LV and HV luminaires as well as loudspeakers

For built-in ceiling downlights with TC lamps as well as loudspeakers

Lamp wattage LV/HV 35 W Cool Beam / 50 W Alu reﬂectors Only use certiﬁed (DIN VDE 0711/ EN 60598) luminaires or those marked with or . Use of electronic safety transformers up to 105 VA, dimensions max. 123 x 37 x 26 mm (rounded shape, e.g. PC mouse shape) Luminaire installation depth max. 85 mm

Ø 217

Only use certiﬁed (DIN VDE 0711/ EN 60598) luminaires or those marked with or . Accepts low-loss and electronic device Installation depth max. 100/200 mm Max. installation dimensions (see drawing)

halogenfree

220 (120) 320

500

halogenfree

Ceiling cut-out max. Ø 240 mm / max.

100 mm

INTERNATIONAL

Ceiling cut out max. Ø 100 mm / max.

Lamp wattage max. 52 W 125

240 mm

Temperature proﬁle TC Downlight

Luminaire selection TC Downlight

29.2° 75.2° 63.8° 71.2° 47.0° min.10 mm

SERVICE

TECHN. INFORMATION

max.100 mm Room temperature 23 °C 52 W TC Temperature proﬁle Halogen low voltage/ high voltage

Luminaire selection Halogen low voltage/ high voltage

74.0° 62.4° 75.0° 74.2°

Temperature proﬁle TC Downlight

Luminaire selection TC Downlight

70.6° 65.2° 58.8° 90.3° 35.1° min. 20 mm max. 85 mm

min. 10 mm max. 200 mm Room temperature 23 °C 52 W TC

Room temperature 23 °C 35 W Cool Beam 176 www.flamox.de

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FlamoX® housings have been approved by the German Institute for Building Technology (DIBt approval Z-19.15-1582 for S30 H, Z-19.15-1623 for S30 E) as well as undergoing a general building inspection test (ABP no. P-MPA-E.04-033). Flamox® housings have also received certiﬁcation from the Provincial Government Vienna, Austria, Landesregierung (MA 64-BA 25/2004) and the Centrum voor Brandveiligheid, Netherlands, (2006-CVB-R0118).

CONCRETE CONSTRUCTION

CAVITY WALL

FlamoX® for hollow ceilings with fire protection class F30 For independent suspended ceilings (one or two-layer according to DIN 4102 P.4 or DIN EN 1364-2) with possibility of fire from above and below. For suspended ceilings of construction type I, II, III (DIN 4102 P. 4 or DIN EN1365-2) with possibility of fire from below. Both ceiling types are tested in accordance with DIN 4102-2 or DIN EN1363-1.

FLUSH-MOUNTING

FlamoX® installation housings for F30 suspended fire protection ceilings (fire resistance of min. 30 minutes)

FlamoX®-S 30 H, circuit examples for low voltage luminaires 230 V

12 V

Example 1: 9430-01, 1 x 50 W Alu

Trafo

12 V

230 V INTERNATIONAL

12 V

Example 2: 5 x 9430-01, 5 x 20 W Cool Beam

ABP and DIBt approval Fire resistance class S30 in accordance with DIN 4102-9

Delivery condition FlamoX® housings are manufactured from galvanised steel plate and treated with a fire retardant coating. The partition in the FlamoX®-S30 H is glued with fire protection putty (Art No. 9400-05). Spring elements or fixing screws for use in the ceiling cut-outs are included in the delivery. Included with each

housing are a approval certiﬁcate, installation instructions and a sticker for sub-distribution.

FlamoX®-S 30 H, connection requirements for low voltage luminaires Lamp wattage max. 50 W with Alu reflectors max. 35 W with Cool Beam other lamps on request

177

TECHN. INFORMATION

Trafo

SERVICE

FlamoX® system • Fire protection housing system for luminaires and loudspeakers. • For one or two-layer, suspended F30 fire protection hollow ceilings. • Possibility of fire from above and below. • Two designs, three sizes. • Intelligent, automatic partitioning. • ABP and DIBt approval (German Institiute of Building Technology) • Ceiling cut outs up to Ø 240 mm. • Smoke-tight and halogen-free. • For new buildings and as a fire protection upgrade in existing buildings.

INSTALLATION HOUSINGS

S30

For further information on the FlamoX® installation housings, request our “FlamoX®” brochure.

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Edge joint

CAVITY WALL

FLUSH-MOUNTING

FlamoX®-S 30 H installation housing Installation

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

Sealing bead

Installation example FlamoX®-S 30 H in a double-layer F30 fire protection ceiling (new building) 1. Mark the housing position on the first boarding layer. 2. Cut out the ceiling exit.

6. Measure housing position and insert the second boarding layer.

3. Insert the connection cables.

7. Mark installation opening and cut it out.

4. Insert the connected housing.

8. Connect the luminaire or loudspeaker and insert it.

INTERNATIONAL

5. Spout edge joints and sealing bead with KAISER fire protection putty.

max. 5x2.5² Ø10.5 3x1.5² Ø 7.5 1.

TECHN. INFORMATION

2. 223228 max. 100

6 1.

1. 2. 20

2. 2.

C B

max. 50 W Alu, max. 35 Cool Beam

9400-05 SERVICE

2. 1.

A = primary cable, B = secondary cable C = SELV electronic transformer max.105 VA 178 www.flamox.de

Technik_Teil2_GB_08.indd 178

Fire protection putty Art. No. 9400-05 see page 102.

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Installation example FlamoX®-S 30 E in a double-layer F30 fire protection ceiling 1. Mark the ceiling exit.

2. Place the auxiliary frame structure in position.

3. Insert the FlamoX® housing. y

4. Screw the housing to the profile.

320

6. Spray KAISER fire protection putty all around the lower edge. 7. Screw the first and second boarding layers together from below. 8. Mark the installation opening and cut it out. 9. Connect the luminaire or loudspeaker and insert it.

Article No. 9400-05 max. 5x2.5² Ø10.5 3x1.5² Ø 7.5

max. 240 1.

x 2.

1. max. 52 W

The mounting of luminaires, loudspeakers etc. is dependent on the installation dimensions (diameter and height) stipulated by the respective manufacturer. With panel thicknesses of more than 25 mm and installation housings with an asymmetrical equipment carrier, ensure that there is suﬃcient swivel radius and clamping range have been given.

179

FLUSH-MOUNTING TECHN. INFORMATION

Mounting note

SERVICE

5. Feed in the connecting cables.

INSTALLATION HOUSINGS

INTERNATIONAL

CONCRETE CONSTRUCTION

CAVITY WALL

FlamoX®-S 30 E installation housing Installation

Detailed installation instructions and test certificates can be found at www.flamox.de

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FLUSH-MOUNTING

Max. number of terminals per one-gang box, one-gang junction box, junction box and junction casing, according to DIN VDE 0606 P.1 For safety reasons (avoidance of overheating in junction boxes) the DIN VDE 0606 P.1 standard limits the number of terminals and conductors in a junction box. A certain cubic volume is required for every terminal pole (terminal volumetric unit). This volume includes the space for the connection terminals, conductors and for movement of wiring in the junction box. According to DIN VDE 0606 P.1, for one-gang boxes, one-gang junction boxes, junction boxes and junction casings, unsecured insulated single terminals may be used only for wire cross-sections of 1.5, 2.5 and 4 mm2. For crosssections above 6 mm2 terminals must be ﬁxed in position.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Technical information Number of terminals per box or casing

Max. no. of terminals. Values in ( ) are with equipment ﬁtted. Article No.

SERVICE

TECHN. INFORMATION

INTERNATIONAL

1.5 10... 1050-00 1051-00 1055-.. 1056-.. 1068-02 1069-02 1081-.. 1092-.. 1094-.. 1095-.. 1096-.. 1097-..

Wire cross-section (in mm 2) 2.5 4 6 10

6 6 6 6 9 (7) 8 (7) 6 18 9 11 18 18

5 5 5 5 7 (6) 6 (5) 6 15 7 9 15 15

11... 1172-..

12... 1227-50 1227-55 1245-62 1245-63 1246-57 1247-01 1248-44

11 10 7 7 4 8 4

9 8 5 5 6 3

Article No. 16

6 (4)

12 5 7 12 12

4 4

5 8 8

6 6

5 5

1.5 1248-50 1248-55 1249-44 1249-50 1255-40 1255-43 1255-45 1260-40 1260-50 1262-.. 1263-.. 1264-50 1264-60/61 1265-40 1265-50 1276-70 1280-02 1295-02 1296-02 1297-02 1297-87 1298-00 1298-01 1298-02 1298-03

4 4 5 5 6 (3) 6 6 8 (6) 8 7 (4) 8 (7) 8 8 (7) 8 (5) 8 8 8 18 18 18 17 18 18 18 18

Wire cross-section (in mm 2) 2.5 4 6 10 3 3 5 5 5 5 5 6 (5) 6 6 (5) 6 (5) 6 6 (5) 6 (5) 6 6 6 15 15 15 14 15 15 15 15

5 5 (4) 5 (4) 5 5 (4) 5 5 5 12 12 12 11 12 12 12 12

8 8 8 7 8 8 8 8

6 6 5 6 6 6 6

5 5 4 5 5 5 5

180 www.kaiser-elektro.de

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18 18 12 17 18 18

15 15 10 14 15 15

15... 1550-.. 1551-.. 1555-.. 1555-12 1556-.. 1572-02

6 (5) 6 (5) 6 (5) 6 (5) 6 (5) 8

5 (4) 5 (4) 5 (4) 5 (3) 5 (4) 6

16... 1656-02

9 (6)

17... 1756-02 90... 9061-.. 9062-.. 9062-74/94

12 12 8 11 12 12

8 8 5 7 8 8

6 6 4 5 6 6

16 5 5 3 4 5 5

1,5 9062-21 9063-.. 9063-50 9064-.. 9066-.. 9068-01/79 9068-04/74 9068-03/76 9071-.. 9073-..

Wire cross-section (in mm 2) 2,5 4 6 10

10 6 6 7 (5) 6 (4) 6 (3) 6 7 (5) 7 11

8 5 5 5 (4) 4 (3) 5 5 5 (4) 5 9

91... 9192-.. 9195-.. 9196-.. 9197-..

18 10 18 18

15 8 15 15

12 6 12 12

92... 9263-.. 9264-..

6 7(5)

5 5(4)

94... 9463-01 9464-01 9464-15

4 6 (3) 6 (3)

3 4 4

FLUSH-MOUNTING

6 INTERNATIONAL

1298-04 1298-05 1298-06 1298-07 1298-08 1298-09

Article No.

8 5 8 8

6 6

5 5

7 (5)

5 4 10 (7) 8 (5) 10 (12) 8 (10)

6 6 (8)

5 (6)

4 (5)

181

TECHN. INFORMATION

1.5

Wire cross-section (in mm 2) 2.5 4 6 10

SERVICE

Article No.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Technical information

Technical advice: Telephone: +49.2355.809.61

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FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS INTERNATIONAL TECHN. INFORMATION SERVICE

Technical information Screening Screened installation boxes must be used in a wide variety of applications. According to DIN VDE 0100 Part 710 in rooms used for medical purposes: for non-medical electrical equipment outside these rooms but functionally connected to them, e.g. EDP systems, communications equipment, control systems, etc. In living quarters, this type of installation may be recommended for physiological reasons. EIB building system equipment For ﬂush-mounting or cavity wall installation, special one-gang boxes (electronics boxes) are shown in the corresponding section of the product range. Electrical installations in hygienically important areas such as hospitals, medical practices, ambulances, etc.

For reasons of cost, the interiors of such buildings are often built using lightweight or plasterboard materials. The resulting cavities can very easily become a refuge for harmful insects. The air-tight versions of the cavity wall boxes avoid both transmission of bacteria from insects and undesirable ingress or egress of filtered air (for example in operating theatres or intensive care stations). A corresponding certificate of proof is available on request. Disposal KAISER products do not fall under regulations for the disposal of electrical/ electronics waste and currently are not required to be marked in accordance with these. KAISER‘s trade partners in Germany (electrical wholesalers) offer installers and end users a return service as a means of disposing of the packaging (thereby returning the packaging for recycling).

Fireproof according to VDE 0606 standard The test is carried out in accordance with VDE 0471 / DIN EN 60695 P. 2-10. It is carried out as a hot wire test at the following test temperatures. Test temperatures

650°C

Flushmounting Concrete construction

750°C

Set in plaster

750°C

Covers/ ceiling

850°C

Cavity wall

850˚C

960°C

Terminals

960˚C

650°C

650˚C

750˚C

Maintaining functionality of cables and wiring systems Functionality is maintained in an electrical system when no short circuit and no interruption of power occurs in the cable/ wiring system after a fire protection test. Maintenance of functionality is split into classes from E 30 - E 90 to DIN 4102 P.12. This means that the systems must be able to withstand fire for a period of between 30 and 90 minutes. The materials used for these measures must be made of non-flammable materials (materials class A). Junction boxes In addition to space for equipment, onegang junction boxes have space for at least 3 VDE connection terminals. All KAISER one-gang junction boxes may be used as a junction box if a screw-down cover with a fire protection rating of 750°C according to DIN VDE 0606 is used. Halogen-free materials (preventative fire protection) In order to prevent injury to persons or property damage, the use of halogenfree materials may be specified. All KAISER flush-mounting and concrete installation boxes, casings, lights and loudspeaker housings are halogen-free. Boxes and casings for cavity wall mounting as well as several accessory parts are available as halogen-free articles in the product range. Cavity wall boxes According to DIN VDE 0606, cavity wall boxes are subject to special safety tests and must be marked with the symbol .

Combinations Combinations for multiple masking frames of the equipment are created by lining up one-gang boxes and/or onegang junction boxes. The combination spacing for this is 71 mm according to DIN 49075. Combinations of 3-phase and low voltage equipment, for example antenna sockets, may be used together only when sockets with electric shock protection are used. If sockets without electric shock protection are used (still available), then these must have separate covers. The distance between the installation boxes is normally 91 mm (more if necessary) and is created by tools or the use of suitable distance pieces. Conduits and cables DIN 60423 contains the dimensions for electrical conduits. DIN EN 61386 regulates the names and properties. This standard contains explicit information about dimensions, designations and qualities of the conduits. Seven different outer diameters are available – suitable for any kind of installation from flush-mounting to concrete construction: outer Ø 16, 20, 25, 32, 40, 50 and 63 mm. The following types of conduit and cables may be used for each type of construction in question: Flush-mounting (masonry) construction Sheathed cables such as NYM, cables such as NYY and flat-lead cable such as NYIF may be used in dry rooms with the so-called set-in plaster technique. For light-weight conduits of class 2 (min. pressure resistance of 320N/5 cm) or higher, cable of type HO7V... (insulated individual leads) as well as sheathed cables, e.g. NYM, may be used. Manufacturer‘s designation of conduit, e.g. Fränkische Rohrwerke FBY-EL (flexible) Kupa-EL (smooth, flexible) Hegler Heglerflex EYL (flexible) Heglerplast EL (rigid) PIPELIFE FB-E-L (flexible) IPM-E-LF (rigid)

182 www.kaiser-elektro.de

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Concrete construction Cables without a protective conduit, e.g. NYY or NYZXY, may be used. Feed-throughs or connections at points vulnerable to impact such as wall-ceiling intersections may only be made in accordance with DIN VDE 0606 in concrete construction installation boxes or casings if the cable or wires have the outer sheath removed. For medium-weight conduits of class 3 (min. pressure resistance 750 N/5 cm) or higher, cable of type HO7V... (insulated individual leads) as well as sheathed cables, e.g. NYM may be used. Manufacturer‘s designation of conduit, e.g. Fränkische Rohrwerke FFKuS-EM-F (ﬂexible) FFKuS-EM-F105 (ﬂexible)

Flush-mounting product range: Impact-resistant polystyrene polyethylene

Protection types In accordance with DIN VDE 0606 P.1, the minimum protection class of ﬂushmounting and concrete installation boxes must be IP 2X, cavity wall boxes must conform with IP 3X. These oﬀer protection against foreign bodies and contact required by EN 60529/DIN VDE 0470. For installation boxes that have been set in too deeply or later tiled over, the required protection class can be realised by the use of plaster compensation rings. Areas to be protected When installation boxes are installed in bathrooms etc., the requirements of DIN VDE 0100 P.701 must be met.

Hegler Heglerflex-ESPM (flexible) Heglerflex-ESPM105 (flexible) Heglerplast-EPKM (rigid) PIPELIFE Ku-P-AS-E-MF-105 (flexible) RP-E-SF-UV (flexible) KuMS-E-MF (flexible) PSM-v-E-SF (rigid) Since there are currently no definitions contained in the standard for minimum pressure resistance that relate to the type of installation, the manufacturer‘s specifications must be followed, especially for concrete constructions.

Radiation protection In hospitals and medical practices that are, for example, equipped with X-ray equipment, the diagnosis and treatment rooms must be screened in such a way that no radiation penetrates the adjoining walls. The necessary radiation protection is a constructional measure normally carried out by using panels covered with various thicknesses of lead foil. The measurement, for example of X-ray equipment, is carried out according to DIN 6812 and 6815.

Emissions are unknown in normal use.

Cavity wall product range: Polypropylene Concrete construction product range: Polyethylene Mounting technology: Polypropylene Lights and loudspeaker housing product range: polyethylene/polyamide, galvanised steel plate, ﬁre retardant coating Wall light connection boxes According to DIN VDE 0100 Part 559, wall light connection boxes must be used wherever feed wiring for wall lights terminates. KAISER wall light connection boxes have space for at least 3 connector terminals and reserve cables and a screw attachment for ﬁtting lights. The builder of the installation retains responsibility for selection of suitable boxes or casings and their correct installation according to technical safety standards. (See table on page 180 for overview of test markings) Any technical advice given by us is according to our current knowledge and we bear no liability for it. This also applies to any protective rights of third parties.

183

FLUSH-MOUNTING

Protection of plasterwork According to DIN 18382, protection of an installation and any equipment necessary to provide protection of the installation are additional responsibilities of the installation engineer providing this service. Installation boxes are normally closed oﬀ with a so-called plaster or signal cover.

Environmental friendliness KAISER installation materials are manufactured from plastics that meet the conditions speciﬁed in anti-pollution legislation. They meet the legal requirements for use of materials.

CAVITY WALL

Telephone boxes In accordance with standard datasheet FTZ 731 TR1 of the German Federal Telecommunications Oﬃce in Darmstadt, only one-gang boxes conforming to DIN 49073 P.1 may be used for telecommunications inserts.

CONCRETE CONSTRUCTION

PIPELIFE FB-E-LF (ﬂexible) KuMS-E-MF (ﬂexible)

Potential compensation Every building must have a main potential compensation point. In accordance with DIN VDE 0100 T.701, rooms with baths or showers and covered swimming baths must have additional potential compensation. To ensure accessibility for later disconnection and measurement, it is advisable to place the additional potential compensation point in an appropriate housing containing a potential compensation terminal strip. In accordance with DIN VDE 0100 Part 710, rooms used for medical purposes must have special potential compensation installed.

INSTALLATION HOUSINGS

Hegler Heglerflex-EYLF (flexible) Heglerflex-EL (flexible) Heglerplast-EL (rigid)

When installation openings are made for installation boxes, the radiation protection is interrupted at these points. Such openings must again be protected against radiation through the use of lead inserts, e.g. lead covers, lead skirting, etc.

INTERNATIONAL

Fränkische Rohrwerke FBY-EL-F (ﬂexible) FFKu-EL-F (ﬂexible)

Light hooks Hanging appliances for lights, such as hooks, must conform to DIN EN 60670 P. 21 / DIN VDE 0100 P. 559 min. 50 N or must be able to carry a safety load of ﬁve times the speciﬁed weight of the light.

TECHN. INFORMATION

Cavity wall construction Cables and wires may be used without a protective conduit if their sheath is made from ﬂame-resistant plastic, e.g. PVC for sheathed NYM wires. Flat-lead cables are not permitted. For lightweight conduits of class 2 (min. pressure requirement 320 N/5 cm) or higher, and if additionally ﬁre-protected, cable of type of HO7V... (insulated individual leads) and sheathed cable such as NYM may be used. Manufacturer‘s designation of conduit, e.g.

SERVICE

Technical information

Technical advice: Telephone: +49.2355.809.61

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Active partnership and cooperation for us means accompanying our products throughout their entire lifecycle, from determining the requirements to creating the next generation. We will always be there for you whenever you have questions about building installa-

tion. We are with you during the planning phases, share in the development of operational solutions, advise you on questions of installation, even on the building site. We also provide useful tools for all construction phases. Our printed and virtual documentation

answers many questions and supplies practical information. You can of course also contact us at any time by telephone or e-mail. Telephone: +49(0)2355.809.0 E-mail: info@kaiser-elektro.de www.kaiser-elektro.de

Quotation request text At www.kaiser-elektro.de or www.ausschreiben.de, you will ﬁnd detailed quotation request texts for all relevant KAISER products in the usual ﬁle formats.

Information on the Internet You will ﬁnd detailed product information and useful downloads on our websites.

Manufacturer assignment Our website includes a database with information on which luminaire and loudspeaker manufacturers supply which installation housings. It contains data on ceilings, luminaires, loudspeakers, ﬁre protection classes and, of course, KAISER installation housings.

www.kaiser-elektro.de >> Information service >> Quotation request texts www.ausschreiben.de >> Product manufacturers >> Electrical installation technology >> KAISER

www.kaiser-elektro.de www.ﬂamox.de www.thermox.de www.kaiser-econ.de

www.kaiser-elektro.de >> Planning tool

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

FLUSH-MOUNTING

Service Planning documents and product information

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Telephone: +49(0)2355.809.61 Fax: +49(0)2355.809.21 E-mail: verkauf@kaiser-elektro.de Download: www.kaiser-elektro.de Ordering: www.kaiser-elektro.de >> Information service

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FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

Technical hotline: Telephone: +49(0)2355.809.61 E-mail: technik@kaiser-elektro.de

Technical information We will be pleased to send you information such as application brochures and product catalogues right through to installation instructions. If you need any assistance at the building site, we can arrange a date and time to visit you.

INTERNATIONAL

Product training Professional training courses for KAISER products and various topics relating to building installation take place regularly at our oﬃces. We can also oﬀer such courses at your premises if you wish. Please contact us for further information.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Service Planning documents and product information

19.03.2008 15:50:38 Uhr

FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Service [K.SYS] planning software for electrical installation in concrete construction.

Using the [K.SYS] planning software from KAISER, you can plan components for electrical installation in concrete with just a few clicks of your mouse. With clearly laid out selection windows and wizards as well as the simple “drag and drop” function, you will always reach your goal quickly and accurately when planning for on-site mixed concrete and for prefabricated parts. This software is easy to use and includes detailed product descriptions with illustrations and quotation request texts. The clear circuit symbols and the well laid out, automatically generated legends and parts lists provide clear, time-saving help in manufacturing. Our [K.SYS] planning software oﬀers you security and eﬃciency when planning and working with concrete constructions. Planning with [K.SYS] – it couldn‘t be simpler.

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Technical advice: Telephone: +49(0)2355.809.82 or Email verkauf@kaiser-elektro.de

19.03.2008 15:50:40 Uhr

The [K.SYS] planning software can be downloaded free of charge from our website: www.kaiser-elektro.de >> Information service >> Downloads

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FLUSH-MOUNTING INTERNATIONAL

The buttons “on-site mixed concrete” and “prefabricated concrete” give you the option of switching from one manufacturing process to another at any time. [K.SYS] then automatically and reliably changes all coordinates.

TECHN. INFORMATION

In the “Parts lists” area, [K.SYS] offers a special option: the circuit symbols which are entered in the ﬂoor plan can be represented in the legend, and you can easily generate a query, an order form and the quotation request texts. These lists are automatically compiled with all the components from your drawing.

SERVICE

One click on the program icon opens a docking wizard with all the functions in your CAD application. Clear circuit symbols for one-gang boxes, one-gang junction boxes, wall-ceiling transitions or lights and loudspeaker housings can be selected and simply dragged and dropped into your plan. Illustrations and short descriptions help you to select the correct product. You can conﬁgure the correct installation housing for lights or loudspeakers using the article number of the respective manufacturer. After selecting the product, simply click on “Insert part”. The circuit symbol for the product is then automatically attached to the mouse pointer, enabling it to be positioned where you wish in the drawing.

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Service [K.SYS] planning software for electrical installation in concrete construction.

19.03.2008 15:50:47 Uhr

FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS INTERNATIONAL TECHN. INFORMATION SERVICE

Service Test marks KAISER products are manufactured in accordance with DIN, VDE, EN and IEC regulations. Insofar as required by regulations, approval certiﬁcates from the VDE Testing and Certiﬁcation Centre as well as a number of other European testing centres have been issued for the products contained in this catalogue. Germany

DiskArt 1988

VDE VERBAND DER ELEKTROTECHNIK ELEKTRONIK INFORMATIONSTECHNIK Approval Certiﬁcate GL – Prüfstelle für Schiﬀbau GERMANISCHER LLOYD ÖSTERREICHISCHER VERBAND FÜR ELEKTROTECHNIK COMITE ELECTROTECHNIQUE BELGE asbl ELEKTROTECHNICKY´ Republik ZKUSEBNI ÚSTAV MAGYAR ELÉKTROTECHNIKAI ELLENõRZõ INTÉZET SLOVENSKI INSTITUT ZA KAKOVOST IN MEROSLOVJE VERBAND FÜR ELEKTRO-, ENERGIE- UND INFORMATIONSTECHNIK KEMAKEUR

Austria Belgium Czech Republic Hungary Slovenia Switzerland UK

Article No. 10… 1048-00 1050/51-.. 1055-02 1055-04 1055-21 1055-62 1056-02 1056-04 1056-62 1068-02 1069-02 1075-04 1076-04 1076-20 1077-04 1078-40 1081-04 1081-05 1092-90 1094-01 1094-91 1095-01 1095-91 1096-01 1096-91 1097-75 1097-92 11… 1155-61 1155-62 1155-71 1155-72 1172-02 1172-08 1172-09 1172-62 1172-72 1172-92 1172-98 12… 1205-.. 1223-41 1224-41 1227-50 1227-55 1248-40 1248-44 1248-50 1248-55 1249-44 1249-50 1255-40 1255-43 1255-45 1260-40 1264-50 1265-40 1265-50 1262-.. 1263-.. 1275-.. 1275-40 1276-.. 1276-40 1276-70

BS 4662

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BS 4662

Article No. 1295-02 1295-73 1296-02 1297-02 1297-75 1297-98 15… 1550-00 1551-00 1555-02 1555-04 1555-12 1555-21 1555-62 1556-02 1556-04 1556-62 1572-02 1572-92 1572-93 16… 1655-02 1656-02 90… 9061-00 9062-.. 9062-21 9062-93 9062-94/74 9063-.. 9063-50 9064-.. 9066-.. 9067-.. 9068-01 9068-03 9068-04 9068-74 9068-76 9068-79 9071-.. 9073-.. 9075-01 9098-02 9098-04 9098-77 91… 9148-.. 9192-.. 9195-73 9195-.. 9196-.. 9197-75 9197-.. 92… 9248-01 9263-.. 9264-.. 93… 9364-15 94… 9463-15 9463-50 9464-01 9464-15

BS 4662

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3. Passing of risk The risk shall pass to the purchaser, even when carriage freight paid delivery has been agreed: 1. When the delivery package has been brought to the shipping department or been collected, if assembly or mounting are not included in the delivery package. The goods shall be packaged with the utmost care. The goods shall be shipped in the manner deemed most appropriate by the supplier. At the request of the purchaser, the supplier shall insure the shipment against breakages and damage caused in transit or by ﬁre. 2. Should the shipping, delivery, start or performance of installation or mounting be delayed at the request of the purchaser or for reasons for which he is responsible, the risk shall pass to the purchaser for the duration of the delay. However, the supplier shall be obliged to take out insurance cover if requested to do so by the purchaser. The costs for such cover shall be borne by the purchaser. 4. Retention of title The goods shall remain the property of the supplier until the purchaser has satisﬁed all claims which the supplier can make on him under the terms of the business relationship. Prior to this time, pledging the goods or transfer by way of security shall be forbidden, and the goods may only be resold to the trade in the normal course of business subject to the proviso that the reseller receives payment from him customers.

5. Terms of payment 1. Payment is to be made in euros and free of transaction charges to the designated account of the supplier. 2. The purchaser may only offset those claims that are uncontested or have been recognised by declaratory judgement. 3. Unless otherwise agreed, the purchaser shall have 30 days . /. to effect net payment and shall be granted a 3% discount if payment is made within 10 days, both counted from the date the invoice is issued. 6. Shipping costs The prices shall apply for terms of delivery ex works for the acceptance of sealed shipping cartons for which no packaging costs are levied. If cartons are broken open, a surcharge of 5 EUR shall be levied per carton, irrespective of the value of the order. 7. Free delivery Orders for sealed delivery within the Federal Republic of Germany which have a net value of 800 EUR or more shall be delivered free to the purchaser‘s address. 8. Returns Goods may only be returned in exceptional circumstances and must first be approved by us. If we are not notified in advance, returns will not be accepted by our distribu-

10. Liability for defects The supplier shall be liable for defects as follows (if the delivered goods do not exhibit the warranted characteristics, this shall also be deemed a defect): 1. If parts or services become unserviceable or if their serviceability becomes seriously impaired within 12 months (regardless of the operation period) of the day of the passing of the risk, and if such unserviceability is due to factors which date from a time prior to the passing of the risk (in particular faulty construction, poor quality material or faulty workmanship), the supplier must either repair or replace the parts or perform the services again free of charge. Should such defects be discovered, the supplier must be informed in writing without delay. 2. The purchaser must comply with his contractual obligations, in particular the agreed terms of payment. If a complaint in respect of defects is lodged, the purchaser may withhold payments to a value considered appropriate in light of said defects. If, however, the contract concerns the operation of trade, the purchaser may only withhold payment if there is absolutely no doubt as to the legitimacy of the complaint that has been lodged. General information 1. The issue of this catalogue renders all previous editions null and void. 2. This edition only contains KAISER standard product ranges. Special product ranges and developments on request. 3. KAISER catalogues in other foreign languages are available on request. 4. We make every eﬀort to ensure that technical advice given by us is correct. Such advice is given on a purely non-binding basis. The installer of electrical installation systems shall be responsible for the selection of suitable installation boxes, the materials for such boxes and performing installation in a safe manner.

FLUSH-MOUNTING

>> Subject to technical changes. No liability for errors.

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CAVITY WALL

2. Part-deliveries are permitted.

CONCRETE CONSTRUCTION

9. Acceptance 1. Even if they exhibit minor defects, the delivery items must be accepted by the purchaser.

INSTALLATION HOUSINGS

2. Prices The gross prices are recommended retail prices given in euros and exclusive of VAT.

Should external warehousing facilities be used for goods from the supplier to which the supplier still retains ownership rights, the supplier must be informed of this. In such cases, the purchaser must conclude an individual agreement with the warehouse company in order to ensure that no liens will be executed on the goods to which the supplier still retains ownership rights. When such goods are delivered, the warehouse company must be informed in writing that the goods in question are the property of the supplier and are only being stored with the warehouse company on the proviso that it does not acquire a lien on the goods.

tion warehouse and shall be returned at the expense of the consignor.

INTERNATIONAL

1. Scope of deliveries or services The written declarations of both parties shall carry equal weight in all matters relating to the scope of deliveries or services. If a contract has been concluded without such mutual declaration, either the written order conﬁrmation from the supplier or service provider (hereinafter: supplier), shall be decisive. If such a document has not been issued, the written order from the purchaser shall be decisive. Supplementary agreements shall only be valid if conﬁrmed in writing.

Any intervention costs shall be borne by the purchaser. If the combined value of the security interests of the supplier exceeds the value of all secured claims by more than 20%, the supplier shall release a corresponding portion of the security rights if so requested by the purchaser. Should the purchaser breach the contract (in particular if it defaults on payment), the supplier shall be entitled to take back the goods under his ownership or, if necessary, enforce assignment or claims for return against third parties. All costs arising from the return and recycling of the goods shall be borne by the purchaser. Should the supplier take back goods to which still retains ownership rights, this shall not be interpreted as terminating the contract.

SERVICE

The version of the “General Terms and Conditions of Delivery of the ZVEI for Products and Services in the Electrical Industry” which is in force at the time in question shall apply as well as the following supplementary regulations of KAISER GmbH & Co.KG. The place of performance shall be Schalksmühle and the place of jurisdiction Lüdenscheid.

TECHN. INFORMATION

Service Terms and conditions of delivery and payment

19.03.2008 15:50:52 Uhr

FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS INTERNATIONAL TECHN. INFORMATION SERVICE

Service Article numbers index Article No.

10... 1040-01 1040-01 1048-00 1050-00 1051-00 1055-02 1055-04 1055-21 1055-62 1056-02 1056-04 1056-21 1056-62 1068-02 1069-02 1074-04 1075-04 1076-04 1076-20 1078-12 1078-14 1078-40 1078-41 1081-04 1081-05 1082-05 1082-09 1082-10 1082-20 1082-79 1082-84 1082-86 1083-05 1083-09 1083-10 1083-20 1083-30 1083-31 1083-32 1083-35 1083-37 1083-51 1083-53 1083-65 1083-69 1083-70 1083-74 1083-95 1084-00 1084-05 1084-09 1084-10 1085-09 1085-80 1085-99 1086-00 1086-05 1086-08 1086-09 1086-30 1087-08 1087-09 1088-00 1088-01 1088-02 1088-03 1088-15 1088-16 1088-20 1088-21 1088-30 1088-40 1088-41 1089-00

Page

50 33 29 20 20 18 18 33 19 18 18 33 19 19 19 98 20 20 108 106 106 108 108 28 28 53 53 51 52/101 101 109 101 53 53 51 52 54/57 54 54 54 54 51 51 53 53 51 51 51 101 53 53 51 55 50/72/101 54 52 55 55 55 55 55 55 31 31 31 31 31 31 31 31 32 31 31 56/101

Article No.

Page

1089-01 1089-02 1089-10 1089-25 1089-31 1089-33 1089-34 1089-91 1089-92 1092-20 1092-27 1092-28 1092-90 1092-93 1092-95 1094-01 1094-13 1094-20 1094-22 1094-91 1094-93 1095-01 1095-13 1095-20 1095-22 1095-73 1095-91 1095-93 1096-01 1096-13 1096-20 1096-22 1096-91 1096-93 1097-22 1097-28 1097-75 1097-92 1097-93

56 56 56/ 101 56 57 57 57 56 56 24 25 25 23 24/43 24 23 24 24 26 23 24 23 24 24 26 24 23 24/43/63 23 24 24 26 23 24/43/63 24 25 24 23 24/43/63

11... 1144-00 1144-05 1148-90 1148-93 1155-02 1155-03 1155-61 1155-62 1155-71 1155-72 1159-02 1159-04 1159-06 1159-12 1159-20 1159-21 1159-23 1159-24 1159-25 1159-27 1159-34 1159-36 1164-88 1172-02 1172-08 1172-09 1172-62 1172-92 1174-25 1174-99 1181-35 1181-48 1181-56 1181-60

29 29 29/40 70 34 34 21 21 21 21 30 21 21 30 34 34 79 35 28 35 21 21 22 27 27 27 27 27 28 28 30/70 30 30 30

Article No.

Page

1181-70 1181-94 1181-95 1184-25 1184-77 1184-90 1184-94 1190-02 1190-55 1190-65

30 30 30 28 28/41 28/41 47 28/57 28 32

12... 1200-00 1201-02 1201-04 1201-07 1202-04 1202-29 1202-34 1203-28 1204-24 1204-29 1204-34 1205-02 1210-02 1212-04 1212-06 1212-08 1212-10 1212-12 1212-14 1212-16 1212-18 1212-20 1217-02 1219-00 1219-10 1220-02 1223-22 1223-41 1224-22 1224-41 1224-99 1225-10 1225-12 1225-14 1225-30 1225-40 1225-60 1225-80 1226-30 1226-55 1226-65 1226-75 1226-85 1226-95 1226-97 1226-98 1226-99 1227-50 1227-54 1227-55 1245-60 1245-62 1245-63 1246-51 1246-57 1246-58 1246-59 1247-01 1248-40 1248-44 1248-50 1248-55 1249-44

106 64 64 64 29/64 64 64 64 64 64 64 71 71 71 71 71 71 71 71 71 71 71 72 72 57 71 80 107 80 107 107 68 68 68 68 68 68 68 70 40/70 40/70 70 70 70 70 70 70 70 70 70 66 68 68 66 66 66 66 70 61 69 69 29 69

Article No.

1249-50 1255-40 1255-43 1259-04 1259-96 1260-40 1260-50 1261-06 1261-07 1261-08 1261-09 1261-10 1261-11 1261-12 1261-14 1261-18 1261-20 1261-25 1261-32 1261-40 1261-42 1261-43 1261-60 1261-72 1261-73 1261-80 1262-60 1262-61 1262-70 1262-71 1263-60 1263-61 1263-70 1263-71 1264-50 1264-60 1264-61 1265-40 1265-50 1270-00 1273-43 1273-44 1273-45 1274-20 1274-25 1275-40 1276-40 1276-70 1276-71 1283-04 1283-05 1283-06 1283-10 1283-11 1283-12 1283-33 1283-34 1284-32 1284-34 1284-35 1284-36 1284-62 1284-63 1284-68 1284-69 1285-33 1285-34 1286-33 1286-34 1290-11 1290-14 1290-22 1290-40 1290-41 1290-42

Page

69 60 60 60 70 60 69 84 84 84 84 83 84 85 64/85 84 83 83 83 83 85 85 85 84 85 84 82 82 82 82 82 82 82 82 69 83 83 60 69 63 63 63 63 98 98 61 61 61 61 65 65 65 65 65 65 65 65 73 73 73 73 72 72 72 72 73 73 73 73 90 90 89 88 88 88

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20 20 18 18 33 33 19 22

Page

18 18 33 19 27

16... 1655-02 1656-02

19 19

24... 2444-15 2444-40 2445-25 2445-50 2471-15 2471-20 2471-25 2471-40 2471-91

24/45 24/45 45 45 32 32 32 32 32

90... 9059-46 9059-47 9059-48 9059-49 9059-51 9059-52 9059-53 9059-54 9060-40 9060-41 9060-77 9060-78 9060-95 9060-97 9060-98 9061-00 9061-77 9062-02 9062-21 9062-50 9062-74 9062-77 9062-90 9062-94 9063-01 9063-50 9063-77 9064-01 9064-77 9064-88 9066-01 9066-12 9066-77 9067-01 9067-77 9068-01 9068-03 9068-04 9068-74 9068-76 9068-79 9071-01 9071-77 9073-01 9073-20 9073-77 9073-78 9073-79 9073-91 9073-93 9075-01 9075-12 9075-77

50 50 50 50 50 50 50 50 41 49 41 49 63 41 49 38 38 38 45 38/39 39 38 38/45 39 38 40 38 38 38 22 48 48 48 39 39 48 39 39 39 39 48 39 39 43 43 49 43 43 49 43 39 48 39

Article No.

Page

9075-78 9098-02 9098-04 9098-77

48 109 108 109

91... 9148-00 9155-61 9155-62 9155-71 9192-20 9192-22 9192-27 9192-77 9192-91 9195-20 9195-22 9195-27 9195-73 9195-77 9195-88 9195-91 9196-20 9196-22 9196-27 9196-77 9196-91 9197-20 9197-22 9197-27 9197-77 9197-91

40 41 41 41 43 44 44 42 42 43 44 44 43 42 22 42 43 44 44 42 42 43 44 44 42 42

92... 9248-01 9248-77 9263-21 9263-77 9264-21 9264-77

40/49 40/49 47 47 47 47

93... 9300-01 9300-02 9300-03 9300-22 9300-41 9300-42 9300-43 9300-93 9301-01 9301-02 9301-03 9301-04 9301-11 9301-12 9301-13 9301-14 9350-21 9350-99

100 100 100 100 100 100 100 100 100 100 100 100 101 101 101 101 99 99

94... 9400-02 9400-03 9400-04 9400-05 9430-01 9435-01 9435-02 9463-01 9463-15 9463-50 9464-01 9464-15

103 103 103 102 102 102 102 46 46 47 46 46

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FLUSH-MOUNTING

15... 1550-00 1551-00 1555-02 1555-04 1555-12 1555-21 1555-62 1555-88

Article No.

1556-02 1556-04 1556-21 1556-62 1572-02

CAVITY WALL

Page

62/106 80 62 62 63 80 62 63 80 81 81 62 110 111 111 111 111 75 75 110 110 110 109 74 77 78 79 78 77 74 74 76 76 75 77 78 79 75 75 76 67 75 74 75 75 76 67 109 74 81 81 67 67 67 67 75 77 78 79 76 77/81 78/81 79 91 89

CONCRETE CONSTRUCTION

Article No.

1295-02 1295-22 1295-73 1296-02 1296-20 1296-22 1297-02 1297-20 1297-22 1297-24 1297-25 1297-75 1297-81 1297-82 1297-83 1297-84 1297-85 1297-87 1297-88 1297-89 1297-90 1297-97 1297-98 1298-00 1298-01 1298-02 1298-03 1298-04 1298-05 1298-06 1298-07 1298-08 1298-09 1298-10 1298-11 1298-12 1298-13 1298-14 1298-15 1298-16 1298-17 1298-19 1298-20 1298-21 1298-22 1298-23 1298-24 1298-25 1298-26 1298-27 1298-28 1298-30 1298-31 1298-32 1298-33 1298-70 1298-71 1298-72 1298-73 1298-74 1298-91 1298-92 1298-93 1299-20 1299-27

INSTALLATION HOUSINGS

88 88 88 88 88 88 89 89 89 89 89 89 89 89 89 89 89 91 91 91 91 91 91 94 95/97 95/97 95/97 95 95 94 94 94 95/97 95/97 95/97 98 94 94 92 93 93 92 93/95/97 93/95/97 93/95/97 93/95/97 93 92 92 93 93/95/97 93/97 93/95/97 93/95/97 93/95/97 93/95/97 93/95/97 93/97 93 93 92 92 96 97 97 96 96 96 98 98 98 98 98 96 96

INTERNATIONAL

Page

TECHN. INFORMATION

Article No.

1290-44 1290-45 1290-46 1290-47 1290-48 1290-49 1290-51 1290-70 1290-71 1290-82 1290-83 1290-84 1290-85 1290-86 1290-87 1290-92 1290-93 1291-15 1291-16 1291-22 1291-23 1291-50 1291-51 1292-00 1292-01 1292-06 1292-10 1292-13 1292-14 1292-27 1292-28 1292-35 1292-80 1292-81 1292-82 1292-90 1292-97 1292-98 1293-00 1293-13 1293-14 1293-15 1293-16 1293-18 1293-19 1293-20 1293-24 1293-27 1293-28 1293-30 1293-66 1293-71 1293-80 1293-81 1293-82 1293-83 1293-84 1293-85 1293-86 1293-87 1293-97 1293-98 1294-00 1294-13 1294-14 1294-15 1294-27 1294-28 1294-91 1294-92 1294-93 1294-94 1294-95 1294-97 1294-98

SERVICE

Service Article numbers index

19.03.2008 15:50:54 Uhr

FLUSH-MOUNTING

Article Overview A Abutment for adhesive ﬁlm Abutments

Dust extractor for diamond grinding head 71 71 / 84

- Cavity wall

- Flush-mounting

- Concrete construction

- Cavity wall

End and transition bushes

EnoX insulation ceiling gasket

CAVITY WALL

Air seal sleeves

B Bi-metallic cutter

52 / 101 / 109

CONCRETE CONSTRUCTION INSTALLATION HOUSINGS INTERNATIONAL

EnoX luminaires and loudspeaker housings

Equipment screws

Expanding dowel

Extension elements

Cavity wall template

Ceiling and wall exits

Ceiling bend 30°

Ceiling box 45°

Ceiling connection box with KSK technology

Ceiling connection box

Ceiling exit bush

Ceiling large conduit box

Ceiling light connection boxes

72 33 / 83

F FlamoX® ﬁre protection housings FlamoX® ﬁre protection putty

102

FlamoX® replacement mineral ﬁbreboard FlamoX® replacement spring

103

FlamoX® replacement wiring feed-through

103

102 103

HaloX-O extension ring

- Cavity wall

HaloX-O front parts

Ceiling strip 25°

HaloX-O housing with short tunnel

Ceiling strips (ceiling exit)

HaloX-O housing with transformer tunnel

Centring drill

HaloX-O housing

Chuck attachment

HaloX-O installation kit

Collets for MULTI 2000 / SDS plus

HaloX-O square front parts

HaloX-O universal front part

- Flush-mounting

Compensation ring

21 / 41

90 88 / 89

Conduit and cable distance piece

HaloX-P housing with mineral ﬁbreboard

Conduit bend support

and transformer tunnel

Conduit connectors

HaloX-P housing with mineral ﬁbreboard

Conduit sealing stopper

HaloX-P housing with mounting plate

Conduit stopper

and transformer tunnel

Conduit supports

HaloX-P housing with mounting plate

Countersink hole cutter

Hardened metal cutter inserts for VARIOCUT

Cover for junction casings

Hardened metal cutters for MDF

Hardened metal cutters for metal panels

Cover for wall and ceiling lights connection boxes 29 / 40

Hole punch and expanding dowel ﬁtting tool

Cover with mounting ring

Hole-opening cutter

Cut-out ejector

Humid environment cover

Cutter centring aid

HWD 30 ceiling box

Cutter unit (replacement) for VARIOCUT

HWD 30-90 ﬁre protection cover

HWD 90 one-gang junction box

HWD 90 one-gang box

HWD B15 one-gang box

HWD B15 one-gang junction box

Cover for screened boxes

TECHN. INFORMATION

E Electronics box

Adhesive ﬁlm

SERVICE

D Diamond grinding head Direct attachment Distance piece

Distancing piece 142

Distancing piece 91

In-plaster junction box

Domed box 45°

Insulation stripping pliers AMZ 2

Drilling template

ISO box set

28 28 / 57 34

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ISO extension ring

J Junction boxes

- Flush-mounting

- Cavity wall

One-gang boxes 18 / 19 / 20 / 22 / 35 / 108

Congress Centre, Lucerne18 / 19 / 20 / 106 / 108 / 109 - Flush-mounting

- Cavity wall

38 / 39 / 48

- Cavity wall

- Concrete construction

60 / 82 / 83

- Concrete construction

Junction boxes

38 / 39 / 48 / 108 / 109 60 / 106 / 107 / 110

One-gang junction box with ECON-Technology

- Flush-mounting

- Cavity wall

39 / 43 / 45 / 49

- Concrete construction

- Flush-mounting

- Cavity wall

Oval funnel

CAVITY WALL

BIG BIZ, Vienna - Flush-mounting

One-gang box with ECON-Technology

FLUSH-MOUNTING

Article Overview

Junction casings

- Flush-mounting

- Cavity wall 30 93 / 95 / 97

39 / 48

- Concrete construction

Plaster compensation ring

KompaX® front rings 93 / 95 / 97 KompaX® housings for on-site mixed concrete

- Flush-mounting

- Cavity wall

with mineral ﬁbreboard 92 / 94 / 96 KompaX® housings for on-site mixed concrete 92 / 94 / 96 KompaX® housings for panel ceilings

- Concrete construction - Flush-mounting

with mineral ﬁbreboard KompaX® housings for panel ceilings

92 / 94 / 96

- Cavity wall

92 / 94 / 96

- Concrete construction

Punch bit inserts

KompaX® installation kit for walls KompaX® intermediate frame KompaX® polystyrene moulded parts

98 93 / 95 / 97 98

L Light hooks

Marking chalk Metal strap Mounting frame

Punch

Push-on cover

70 / 74

R 40 / 68 / 70

M Magnet

62 / 85

Potential equalisation casing

Replacement cover for junction casings

24 / 43

S 71 / 84

Saw blades

Screw box

Screw cover

74 / 75

Sealing foil

75 / 76 / 77 / 78 / 79 49

MULTI 2000 countersink hole cutter

Sealing insert

35 / 50

MULTI 2000 cutter range

Sealing screws

24 / 45

MULTI 2000 cutter

Separator walls for junction casings

MULTI 2000 cutting heads (replacement)

- Flush-mounting

MULTI 2000 HM countersink hole cutter

- Cavity wall

MULTI 2000 HM cutter

- Concrete construction

MULTI 2000 HM cutting heads (replacement)

Signal cover

30 / 70

Sliding nuts

107

Spring cover

N Nail inserter

Spring cover - Humid environment cover

67 75 / 76 / 77 / 78 / 79

- Push-on cover

67 / 76

One-gang box combinations for concrete

Standard cutter

Step drill

construction

INTERNATIONAL

Klemmﬁx® KompaX® front rings for facing concrete

Panelled ceiling large boxes PERILEX®/CEE one-gang boxes

CONCRETE CONSTRUCTION

62 / 74 / 75 / 76 / 77 / 78

110 / 111

TECHN. INFORMATION

- Concrete construction

INSTALLATION HOUSINGS

22 / 23

- Cavity wall

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SERVICE SERVICE

- Flush-mounting

19.03.2008 15:50:56 Uhr

FLUSH-MOUNTING

Article Overview Strap screws for FX4 technology

Support connectors - Cavity wall boxes

- Air-tight cavity wall boxes

Support element

CAVITY WALL

T Telescopic equipment carrier

Telescopic one-gang box

Telescopic support ThermoX® decorative coverings

79 100 / 101

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

ThermoX® front part (separate) ThermoX® front rings

100

ThermoX® housing for LV and HV lights ThermoX® universal housing

100 100

Traction and junction casing

Tunnel connector

Twist drill for MULTI 2000

Twist drill for standard cutter

Twist drill for VARIOCUT

Two-gang junction box - Flush-mounting

- Cavity wall

U Universal ceiling-wall exit with KSK technology

Universal equipment carrier

Universal extension elements Universal hole cutter

84 50 / 72 / 101

Universal installation housings - Flush-mounting - Cavity wall

INTERNATIONAL

100

25 / 26 44

- Concrete construction

80 / 81

Universal VDE cover

28 / 41

V VARIOCUT box VARIOCUT universal hole cutter

56 56 / 101

SERVICE

TECHN. INFORMATION

W Wall and ceiling transition

Wall light connection boxes - Flush-mounting - Cavity wall - Concrete construction Wall-ceiling bend 30° Wall-ceiling transition 90°

KAISER system tools: Bi-metallic cutter Diamond grinding head Drilling template Hardened metal cutter Hole punch and expanding dowel fitting tool Hole-opening cutter Insulation stripping pliers AMZ MULTI 2000 cutter range Nail inserter Punch Universal hole cutter VARIOCUT universal hole cutter

Page Page Page Page

52 / 101 / 109 / 135 31 / 117 32 51 / 135

Page Page Page Page Page Page Page Page

72 73 28 / 57 52 / 135 72 73 50 / 72 / 101 / 134 56 / 101 / 135

40 / 49 61 64 64 / 85

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82 / 146 99 / 170 102 / 176 88 / 152 46 / 133 30 / 121 92 / 160 51 / 135 100 / 172 56 / 135

KAISER technology: ECON-Technology ﬂush-mounting ECON-Technology cavity wall ECON-Technology installation housing FX4-Technology KSK-Technology

Page 138 Page 138 Page 138 Page 138 Page 139

Air-tight cavity wall installation

from Page 115

Air-tight flush-mounting installation

from Page 122

Fire protection technology for ship walls

from Page 132

Fire protection technology

from Page128 / 176

Housing stock

from Page 118 / 176

Individual installation options Installation in low-energy buildings Installation in radiation protection walls Installation in the clinical and hygiene sector

Page114 / 127 / 140 from Page 118

FLUSH-MOUNTING

Page 136 Page 136

Luminaires installation housings

from Page 152

Loudspeaker installation housings

from Page 152

On-site mixed concrete construction

from Page 142

Prefabricated concrete construction

from Page 146

Screened cavity wall and flush-mounting installation

from Page 22

Universal installation housings for cavity wall installation

from Page 127

Universal installation housings for concrete construction installation

from Page 140

Universal installation housings for flushed-mounting installation

from Page 114 195

Technik_Teil3_GB_08.indd 195

INTERNATIONAL

Page Page Page Page Page Page Page Page Page Page

TECHN. INFORMATION

B2 EnoX FlamoX® HaloX HWD 90 Klemmfix® KompaX® MULTI 2000 cutter ThermoX® VARIOCUT

KAISER expert topics:

SERVICE SERVICE

KAISER product brands:

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Article Overview

19.03.2008 15:50:59 Uhr

Three strong brands for Europe.

FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

We create trust.

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FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION

Our experience and innovative product developments make us a familiar, internationally active and reliable partner in the market. The KAISER, HELIA and AGRO brands provide their customers with security and trust. Across Europe.

INSTALLATION HOUSINGS

In this way, we are always able to take on new challenges. We work closely with international partners and, thanks to our innovations, see ourselves as a problem solver in the electrical trade.

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SERVICE SERVICE

TECHN. INFORMATION

With its subsidiaries in Belgium and Switzerland, the KAISER corporate association has a strong sales network in the European market. The association is expanded by the international agents, making the brand a powerful source of on-site advice.

INTERNATIONAL

KAISER headquarters, Schalksm端hle

19.03.2008 15:51:02 Uhr

FLUSH-MOUNTING

We guarantee quality.

Zollverein School, Essen

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Hochstädtplatz, Vienna

INTERNATIONAL

KAISER installation systems provide you with versatile free space for planning creativity and technical installations of all kinds. In private houses as well as public buildings, architects and planners trust our product knowledge, which is as forward-looking and enduring as their creations.

SERVICE

TECHN. INFORMATION

Decades of experience and the knowledge gained from discussions with users and installers give you the ﬂexibility you need on a daily basis for your installation work. We give you the certainty that you are working with products which continue to be developed in line with the ever-increasing demands of the markets.

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FLUSH-MOUNTING

Meyer Werft, Papenburg

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

Trias, Berlin

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SERVICE SERVICE

TECHN. INFORMATION

INTERNATIONAL

Trust through experience.

19.03.2008 15:51:07 Uhr

The KAISER brand nurtures strong and reliable partnerships with both craftsmen and the trade, as well as trade associations and cooperatives. Regular training for KAISER products and seminars on topical issues in building installation are just as important

when oﬀering qualiﬁed support to our partners as the advice provided directly on the construction site by our experienced employees.

FLUSH-MOUNTING SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

CAVITY WALL

We oﬀer solutions.

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FLUSH-MOUNTING CAVITY WALL CONCRETE CONSTRUCTION INSTALLATION HOUSINGS INTERNATIONAL

Our constant research and closeness to the market enable us to develop innovative products with which we are investing in the future - both yours and ours. The high demands made of our brands and our developers form the basis for installation systems which are used in many architecturally demanding properties.

Progress through innovation.

The KAISER brand nurtures strong and reliable partnerships with both craftsmen and the trade, as well as trade associations and cooperatives.

201

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SERVICE SERVICE

TECHN. INFORMATION

KAISER develops innovative products and technologies that capture the attention of the market. As a company with many well-known brands, this enables us to make our customers and partners a quality and performance promise.

19.03.2008 15:51:12 Uhr

FLUSH-MOUNTING

Foreign agencies International KAISER – Headquarter

CAVITY WALL

KAISER GmbH & Co. KG Ramsloh 4 D-58579 Schalksmühle Phone: +49 (0) 23 55 .8 09 .0 Fax: +49 (0) 23 55 .8 09 .21 www.kaiser-elektro.de info@kaiser-elektro.de

6 15 5

KAISER – Subsidiaries

SERVICE

TECHN. INFORMATION

INTERNATIONAL

INSTALLATION HOUSINGS

CONCRETE CONSTRUCTION

BELGIUM N.V. PLASTIC COLOR Puursesteenweg 363 B-2880 Bornem Phone: +32(0)3.899.40.40 Fax: +32(0)3.899.40.50 www.helia-elektro.be info@helia-elektro.be

3 18

1 9 19

17 2

SWITZERLAND

AGRO AG Korbackerweg 7 CH-5502 Hunzenschwil Phone: +41(0)62.88.94.747 Fax: +41(0)62.88.94.750 www.agro.ch info@agro.ch

KAISER – Foreign agencies AUSTRIA Siblik Elektrik GmbH & Co.KG Murbangasse 6 1108 Wien / Vienna Phone: +43 1 68 00 61 27 Fax: +43 1 68 00 65 9 www.siblik.com info@siblik.com 1

2 BULGARIA RETRA A. Georgiev „21 Vek“ 8 1700 Soﬁa Phone: +359 2 6 87 207 Fax: +359 2 6 87 207

3 CZECH REPUBLIC

EIM Elektro-Import Jablonec s.r.o. Marsovice 137 46801 Jablonec nad Nisou Phone: +420 483 34 62 31 Fax: +420 483 30 20 54 www.elektroimport.cz info@elektroimport.cz 4 CROATIA

Daljinsko Upravljanje d.o.o. B. Smetane 10 10000 Zagreb Phone: +385 1 38 86 677 Fax: +385 1 38 80 247 www.daljinsko-upravljanje.hr daljinsko-upravljanje@inet.hr

ESTONIA Vallin Baltic AS Mäepealse 2 12618 Tallinn Phone: +372 65 93 200 Fax: +372 65 93 201 www.vallin.ee info@vallin.ee 5

6 FINLAND OY DJS Automation AB Vitikka 1 D 02630 Espoo Phone: +358 9 439 1600 Fax: +358 9 439 16060 www.djsautomation.ﬁ info@djsautomation.ﬁ

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