Schaltbau_A_20e

Connect - Contact - Control

Circular Connectors

Ă˜64

44.5

Series G Series GM

123

A 20.en

2

Modular connector system: G and GM Series Our G and GM Series connectors are of rugged design providing high-performance reliability and maximun safety in harsh environments. Their modular design lets you build the right connector for every application quickly and easily . Sealed to IP54 and IP67 respectively, our G and

GM Series circular connectors are dustproof, pressure proof and water protected. They are also resistant to the effects of most acids and alkalis as well as the extremes of temperature.

Metal shells: Series G18, G28, G42, G57

Thermoplastic shells: Series GM42, GM57

Series G connectors come in 4 shell sizes and a variety of contact arrangements (2 to 48 contacts). The shells made of aluminium die-cast alloy and featuring bayonet or threaded coupling are highly resistant to shock, vibration and the harsh environmental conditions the connector is subjected to.

Series GM connectors are available in 2 shell sizes and with contact arrangements of 8 up to 64 contacts. The connectors feature threaded coupling and are sealed to IP67. The shells are made of Polyamide-6. The contact inserts are partly identical with the ones of the G Series, in addition to that, however, there is the option of an insert with 64 contacts.

Features  Modular design: The modular design of the G and GM Series lets you build many different plug and socket configurations to fit your application: ● Customized and cost-effective realisation of your application. ● Variety of configurations, e.g. plugs and right-angle plugs, receptacles and cable-connecting receptacles and their flange mount versions  Materials: Contacts:

● High-quality spring-loaded wiping contacts ensure a low contact resistance that does not deteriorate due to the constant pressure of the springs.

 Interchangeable inserts: Contact inserts are completely interchangeable between plug and receptacle shell at any time. Thus the fully insulated female inserts can always be mounted on the live part irrespective of the shell.  Polarization: Male and female inserts feature five different key positions max. which provide fool-proof orientation and polarization of connector components. This allows the unmistakable connection of 5 connectors of similar type but for different voltages to one and the same piece of equipment.

● Contact finish: galvanically silver plated and passivated contacts. Gold plated contacts on request. ● Series G: Solder lugs, crimped connections, and screw-type clamping units ● Series GM: Solder lugs and crimped connections ● Crimp contacts are removable Inserts:

● Series G: High-temperature thermoset ● Series GM: High-temperature thermoset, thermoplastic

Shells:

● Series G: Aluminium die-cast alloy, hammertone enamelled: noncorrosive, impact resistant, shock-, dust-, and splash-proof ● Series GM: Polyamide-6, noncorrosive, impact resistant, dustproof and sealed against pressurised water, UL-listed

G18 and G28 Series connectors

3

Applications, Variants, Standards Applications G Series connectors are specifically designed for applications where reliability under difficult conditions is paramount.

The hammer-toned enamelled aluminium die-cast shell makes the connector resistant to a wide range of stresses as they occur in public transport, mining and metallurgy, the marine, construction site, and power plant equipment industries, as well as the environmental and food and beverage sectors.

GM Series connectors are the cost-effective alternative for situations that allow the use of a plastic connector and may benefit from the added degree of protection that comes along with it.

Variants In this catalogue only stock items are presented. Do you need a variant such as a connector with a different layout?

Do not hesitate to contact us! Maybe the connector you are looking for is among our many special designs. If not, we also deliver connectors manufactured to customer requirements. In this case, however, minimum order quantities apply.

Standards  Electrical and mechanical characteristics of connectors to IEC 60512, IEC 61984  Degree of protection in compliance with IEC 60529  Material flammability rating: UL 94-V0

Shell size, contact arrangement  Series G18 ● Shell size G18 reflects the size of the contact insert which has a diameter of 18 mm ● Contact arrangement: 3, 4, 5, 8 or 12 pole connector without protective earthing contact (PE)  Series G28 ● Shell size G28 reflects the size of the contact insert which has a diameter of 28 mm ● Contact arrangement: 2, 3, 4, 5, 6, and 7 pole connector with PE or 5, 12, 16 and 24 pole connector without PE  Series G42 ● Shell size G42 reflects the size of the contact insert which has a diameter of 42 mm ● Contact arrangement: 3, 4, 6, 6+2, 8, 10, 12, 14, 20 pole connector with PE or 24 pole connector without PE

G42 and G57 Series connectors

 Series G57 ● Shell size G57 reflects the size of the contact insert which has a diameter of 57 mm ● Contact arrangement: 4, 16, 24, 32, 48 pole connector with PE or 4+5 pole connector without PE  Series GM42 ● Shell size GM42 reflects the size of the contact insert which has a diameter of 42 mm ● Contact arrangement: 6+2, 10, 12, 14, 20 and 64 pole connector with PE  Series GM57 ● Shell size GM57 reflects the size of the contact insert which has a diameter of 57 mm ● Contact arrangement: 4, 16, 32, and 48 pole connector with PE

GM42 and GM57 Series connectors

4

Specifications Connector type

Series G18 3 pole

Number of contacts

4 pole

5 pole

8 pole

12 pole

Contact arrangement

Contact identification marked on insert: Pin insert: Rear view Socket insert: Front view Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512) Key positions (polarization) Contacts Maximum rated current of individual contact, see also page 44 Outer diameter of contact/ Contact type/size (crimp contacts) PE contact * Diameter solder contacts Diameter screw-type contacts Contact type/size (crimp contacts)

2

7

2

7

1 2

5 4

3

1

7

8

6

1

9

2 3

10

8

2 12

11

7

3 4

5

5

25 V

25 V

25 V

25 V

25 V

5

5

3

5

2

3 x 16 A

4 x 16 A

5 x 7.5 A

8 x 16 A

12 x 7.5 A

∅ 1.58 mm

∅ 1.58 mm

∅ 1.58 mm

∅ 1.58 mm A

∅ 1.58 mm

-------

-------

-------

-------

-------

4

5

4

6

5

Wire section and rated current of individual contact Solder contacts: 0.50 mm² 0.75 mm² ... 1.00 mm² 1.50 mm² 2.50 mm²

/AWG 20 /AWG 18 ... 16 /AWG 14 /AWG 12

------16 A

------16 A

Crimp contacts: 0.50 mm² 0.75 mm² ... 1.00 mm² 1.50 mm² 2.50 mm² 4.00 mm² 6.00 mm²

/AWG 20 /AWG 18 ... 16 /AWG 14 /AWG 12 /AWG 10 /AWG 9

-------------

-------------

Screw-type contact: 2.50 mm²

/AWG 12

---

---

7.5 A (socket) 7.5 A (pin) -----

------16 A

7.5 A (socket) 7.5 A (pin) -----

-------------

7.5 A 10 A 16 A 16 A -----

-------------

---

---

---

Contact resistance (IEC 60512-2)

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

Insulation resistance (IEC 60512-2)

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

Range of operating temperature **

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

IP54

IP54

IP54

IP54

IP54

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

5,000

5,000

5,000

5,000

5,000

Degree of protection when mated or coupled (IEC 60529) Test standard (IEC 60068-1) (tmin[°C]/tmax[°C]/ttesting time[days]) Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) Contact retention (crimp contacts) Materials Shells Inserts Flammability rating Seals Contacts Solder contacts Crimp contacts Plating: Solder contacts Crimp contacts

--- ***

--- ***

--- *** Aluminium die-cast alloy Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene Brass Copper wrought alloy Ag Ag (Au on request)

* PE = Protective conductor terminal ** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43. *** Soldering and screw type contacts are permanently mounted in the insert

> 75 N

--- ***

5

Specifications Series G28 2 pole + PE

3 pole + PE

4 pole + PE

6 5

2

5

7

5 pole

6

1

2

5 pole + PE

1

6

7 3

4

PE

PE

230 V/400 V PE contact

230 V/400 V PE contact

230 V/400 V PE contact

5

5

2x 27.5 A

1

6 3

4

7-pole + PE

1

6

5

7 3

4

6 pole + PE

2 3

4

5

1 2

7

3

4

PE

PE

PE

42 V

230 V/400 V PE contact

230 V/400 V PE contact

230 V/400 V PE contact

5

5

5

5

5

3 x 26 A

4 x 25 A

5 x 23 A

5 x 23 A

6 x 22 A

7 x 20 A

∅ 2.3 mm

∅ 2.3 mm

∅ 2.3 mm

∅ 2.3 mm

∅ 2.3 mm

∅ 2.3 mm

∅ 2.3 mm B

∅ 3 mm ∅ 2.3 mm ---

∅ 3 mm ∅ 2.3 mm ---

∅ 3 mm -----

-------

∅ 3 mm -----

∅ 3 mm -----

------27.5 A

------27.5 A

------27.5 A

------27.5 A

------27.5 A

------27.5 A

------27.5 A

-------------

-------------

-------------

-------------

-------------

-------------

7.5 A 10 A 16 A 27.5 A 35 A 35 A

PE

∅ 3 mm H

27.5 A

27.5 A

---

---

---

---

---

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

IP54

IP54

IP54

IP54

IP54

IP54

IP54

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

5,000

5,000

5,000

5,000

5,000

5,000

5,000

--- ***

--- ***

--- ***

--- *** Aluminium die-cast alloy Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene Brass Copper wrought alloy Ag Ag

--- ***

--- ***

> 75 N

6

Specifications Connector type

Series G28 continued 12 pole

Number of contacts

16 pole

Series G42 24 pole

3 pole + PE

3 pole + PE

Contact arrangement

Contact identification marked on insert: Pin insert: Rear view Socket insert: Front view Rated voltage (IEC 60038) Pollution degree 3 (IEC 60512) Key positions (polarization) Contacts Maximum rated current of individual contact, see also page 44 Outer diameter of contact / Contact type/size (crimp contacts) PE-contact * Diameter solder contacts Diameter screw-type contacts Contact type/size (crimp contacts) Wire section and rated current of individual contact Solder contacts: 0.50 mm² /AWG 20 0.75 mm² ... 1 mm² /AWG 18 ... 16 1.50 mm² /AWG 14 2.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9 16 mm² /AWG 5 Crimp contacts: 0.75 mm² ... 1 mm² 1.50 mm² 2.50 mm² 4 mm² 6 mm²

/AWG 18 ... 16 /AWG 14 /AWG 12 /AWG 10 /AWG 9

Screw-type contacts

11

12

1

2

3

11 4

10 9

8

7

6

5

10 9

1

12

8

2

16

13

15

14 7

6

3 4 5

14 1 2 13 22 15 3 12 21 23 16 4

9

1

4 6

11 20 24 17 5 10 19 18 6 9 8 7

PE

PE

6

3

42 V

42 V

42 V

230 V/400 V

230 V/400 V

5

5

5

5

5

12 x 16 A

16 x 16 A

24 x 7.5 A

3 x 63 A

3 x 20 A

∅ 1.58 mm

∅ 1.58 mm

∅ 1.58 mm

∅ 6 mm

∅ 3 mm

-------

-------

-------

∅ 6 mm -----

∅ 3 mm -----

------27.5 A -------

------27.5 A -------

------------80 A

--------35 A -----

-----------

-----------

-----------

-----------

-----------

---

---

---

---

---

7.5 A (socket) 7.5 A (pin) -----------

PE contact

PE contact

Contact resistance (IEC 60512-2)

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

Insulation resistance (IEC 60512-2)

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

Range of operating temperature **

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

IP54

IP54

IP54

IP54

IP54

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

5,000

5,000

5,000

5,000

5,000

Degree of protection when mated or coupled (IEC 60529) Test standard (IEC 60068-1) (tmin[°C]/tmax[°C]/ttesting time[days]) Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) Contact retention (crimp contacts) Materials Shells Inserts Flammability rating Seals Contacts Solder contacts Crimp contacts Plating: Solder contacts Crimp contacts

--- ***

--- ***

--- ***

--- ***

--- ***

Aluminium die-cast alloy Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene

Aluminium die-cast alloy Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene

Brass Copper wrought alloy Ag Ag

Brass Copper wrought alloy Ag Ag

* PE = Protective conductor terminal ** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43. *** Soldering and screw type contacts are permanently mounted in the insert

7

Specifications Series G42 continued 6 pole + PE

4

1

44

3

2

33

PE

55 66 PE PE

11 22

6 pole + PE

Series G42/GM42 8 pole + PE

24 pole

9

2 5 6 7 8 9 10 11 12 13 14 15

9 7 6

11

8 2

7

3

6

1 2

11

PE

PE

3

230 V/400 V

230 V/400 V

230 V/400 V

230 V/400 V

5

5

5

5

4 x 63 A

6 x 63 A

6 x 20 A

∅ 6 mm

∅ 6 mm

∅ 6 mm -----

PE contact

PE contact

PE contact

PE contact

22 23 24 25 26 27 28 29 30 31 32 35

42 V

6+2 pole + PE

10 pole + PE

3 1

5 P2

P1

10

9

4

2 6

4 pole + PE

PE

500 V

1

2

8

3

7

4

6

PE

5

500 V

PE contact

PE contact

5

5

5

8 x 20 A

24 x 10 A

8 x 25 A

10 x 25 A

∅ 3 mm

∅ 3 mm

∅ 1.58 mm

∅ 3 mm H

∅ 2.3 mm

∅ 6 mm -----

∅ 3 mm -----

∅ 3 mm -----

-------

----H

∅ 3 mm

------------80 A

------------80 A

--------35 A -----

--------35 A -----

------16 A -------

---------------

------27.5 A -------

-----------

-----------

-----------

-----------

-----------

10 A 16 A 27.5 A 35 A 50 A

-----------

---

---

---

---

---

---

---

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

IP54

IP54

IP54 / IP67

IP54 / IP67

IP54 / IP67

IP54 / IP67

IP54 / IP67

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

5,000

5,000

5,000

5,000

5,000

5,000

5,000

--- ***

--- ***

--- ***

--- ***

--- ***

> 75 N

--- ***

Aluminium die-cast alloy Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene

Aluminium die-cast alloy / Polyamide-6 Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene

Brass Copper wrought alloy Ag Ag

Brass Copper wrought alloy Ag Ag

8

Specifications Connector type Number of contacts

Series G42/GM42 continued 12 pole + PE

14 pole + PE

Series GM42 20 pole + PE

64 pole + PE

12 12 11 22 13 13 14 33 19 14 19 20 99 18 18 20 15 15 44 17 16 16 17 55 88 77 PE 66 PE

55 55 54 54 56 53 56 38 38 53 57 39 37 37 52 57 39 52 58 36 51 40 21 20 20 36 51 58 41 40 21 19 19 35 35 42 41 22 18 17 34 22 9 88 7 18 34 42 23 9 23 10 2 7 66 17 33 33 43 10 2 43 1 3 24 16 59 3 16 32 50 59 44 24 11 1 50 44 25 11 12 PE 4 55 15 32 4 14 15 31 25 26 12 45 14 26 45 46 27 13 30 31 46 47 27 28 13 29 30 49 60 60 61 47 28 29 48 49 61 48

Contact arrangement

Contact identification marked on insert: Pin insert: Rear view Socket insert: Front view Rated voltage (IEC 60038) Pollution degree 3 (IEC 60512)

9

8 7

12

1 10

11

6 5

PE

8

3

7

4

10

9

2

14 6

1 11 13

2

12

PE

5

3 4

10 10

11 11

62 63 64

230 V/400 V PE contact

230 V/400 V PE contact

230 V/400 V PE contact

25 V / 3x 230 V/400 V PE contact

5

5

5

5

12 x 25 A

14 x 16 A

20 x 10 A

64 x 10 A

Outer diameter of contact / Contact type/size (crimp contacts)

∅ 3 mm H

∅ 2.3 mm B

∅ 1.58 mm A

∅ 1.6 mm G

PE contact * Diameter solder contacts Diameter screw-type contact Contact type/size (crimp contacts)

∅ 3 mm --H

∅ 3 mm --H

∅ 3 mm --H

∅ 1.6 mm --G

------35 A -------

----27.5 A ---------

----16 A ---------

---------------

--10 A 16 A 27.5 A 35 A 50 A

7.5 A 10 A 16 A 27.5 A 35 A 35 A

7.5 A 10 A 16 A 16 A -----

7.5 A 10 A 16 A 16 A -----

Key positions (polarization) Contacts Maximum rated current of individual contact, see also page 44

Wire sections and rated current of individual contact Solder contacts: 0.75 mm² ... 1 mm² /AWG 18 ... 16 1.50 mm² /AWG 14 2.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9 16 mm² /AWG 5 35 mm² /AWG 1 Crimp contacts **: 0.50 mm² /AWG 20 0.75 mm² ... 1 mm² /AWG 18 ... 16 1.50 mm² /AWG 14 2.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² / AWG 9 Screw-type contacts Contact resistance (IEC 60512-2)

---

---

---

---

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

Insulation resistance (IEC 60512-2)

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

Range of operating temperature **

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

IP54/IP67

IP54/IP67

IP54/IP67

IP67

-25/100/21

-25/100/21

-25/100/21

-25/100/21

5,000

5,000

5,000

500

> 75 N

> 75 N

> 75 N

> 40 N

Degree of protection when mated or coupled (IEC 60529) Test standard (IEC 60068-1) (tmin[°C]/tmax[°C]/ttesting time[days]) Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) Contact retention (crimp contacts) Materials Shells Inserts Flammability rating Seals Contacts Solder contacts Crimp contacts Plating: Solder contacts Crimp contacts

Aluminium die-cast alloy / Polyamide-6 Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene Brass Copper wrought alloy Ag Ag

* PE = Protective conductor terminal ** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43. *** Soldering and screw type contacts are permanently mounted in the insert

9

Specifications Series G57/GM57

Series G57

Series G57/GM57

Series G57

Series G57/GM57

Series G57/GM57

4 pole + PE

4+5 pole

16 pole + PE

24 pole + PE

32 pole + PE

48 pole + PE

14 1 2 22 15 3 23 16 4 24 17 5 9 19 18 6 8 PE 7

16 1 2 15 14 27 28 17 3 13 26 32 18 4 12 25 31 29 19 5 30 20 11 24 6 23 22 21 7 10 9 PE 8

37 38 39 36 19 20 21 22 40 35 18 5 6 7 8 23 41 9 24 42 34 17 4 1 33 16 3 2 PE 10 25 43 32 15 14 13 12 11 26 44 31 30 29 28 27 45 48 47 46

1

4

2

3 PE

8

1

5

4

9

2

7

3

6

12

14 1

13

2

11 21 10 20 9

16

3

4 17 5 6

PE

12

13

11 21 10 20

230 V/400 V

25 V

230 V/400 V

230 V/400 V

230 V/400 V

230 V/400 V

5

5

5

5

5

5

PE contact

PE contact

PE contact

PE contact

PE contact

4 x 100 A

4 x 50 A

5 x 35 A

16 x 20 A

24 x 20 A

32 x 16 A

48 x 7.5 A

∅ 10 mm

∅ 8 mm

∅ 3 mm

∅ 3 mm

∅ 3 mm

∅ 1.58 mm A

∅ 2.3 mm B

∅ 3 mm -----

∅ 3 mm -----

∅ 3 mm --H

∅ 3 mm --H

---------------

∅ 10 mm -----

-------

--------50 A 80 A 110 A

--------50 A -----

------35 A -------

------35 A -------

------35 A -------

----27.5 A ---------

-------------

-------------

-------------

-------------

-------------

7.5 A 10 A 16 A 16 A -----

---

---

< 10 mΩ

--< 10 mΩ

7.5 A 10 A 16 A 27.5 A 35 A 35 A

---

---

---

---

< 10 mΩ

< 10 mΩ

< 10 mΩ

< 10 mΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

> 500 MΩ

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

-25° C ... 100° C

IP54

IP54 / IP67

IP54

IP54 / IP67

IP54 / IP67

IP54 / IP67

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

-25/100/21

5,000

5,000

5,000

5,000

5,000

5,000

> 75 N

> 75 N

--- ***

--- ***

--- ***

--- ***

Aluminium die-cast alloy / Polyamide-6 Polyamide-6 / thermoset UL 94-V0 Perbunane, neoprene Brass Copper wrought alloy Ag Ag

10 Gehäuse Shell part Teil 22

T18-x Cable support sleeve (Page 16)

Gehäuse Shell part Teil 11

Kontakt Contact

Kontakteinsatz Insert

Verschluss Protection

G18 E-xP/L Pin inserts (Page 19)

G18 ST Plug (Page 16)

G18 VK Protection cap, plug (Page 18)

G18 E-xS/L Socket inserts (Page 19)

G18 STK Plug, short (Page 16)

SAC-x,xx-Ag Pin (Page 44) G18 WS 90° plug (Page 16)

G18 E-8P/C Pin insert (Page 19)

G18 Plug

BAC-x,xx-Ag Socket (Page 44)

G18 E-8S/C Socket insert (Page 19) BS-A Filler plug (Page 44)

Shell part 2

T28-x Cable support sleeve + G28 SH Cable clamp (Page 22)

G28 AD Pg21 Adapter (Page 24)

Shell part 1

Contact

Insert

G28 E-xP/L Pin insert (Page 25)

G28 ST Plug (Page 20)

G28 E-xS/L Socket insert (Page 25)

G28 ST M42 Plug (Page 20)

G28 E-xP/S Pin inserts (Page 25)

G28 WS 90° plug (Page 20)

OVERVIEW

G28 Plug

G28 E-xS/S Socket inserts (Page 25)

G28 WS M42 90° plug (Page 21)

Protection

SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44)

G28 E-7P/C Pin insert (Page 25)

BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44)

BS-B Filler plug (Page 44)

G28 E-7S/C Socket insert (Page 25)

G28 VK Protection cap, plug (Page 24)

G28 IK Insulating cover (Page 24)

11 Verschluss Protection

Kontakteinsatz Insert

Kontakt Contact

G18 E-xP/L Pin inserts (Page 19)

Gehäuse Shell part Teil 11

G18 KD Cable-connecting receptacle (Page 17)

Gehäuse Shell part Teil 22

T18-x Cable support sleeve (Page 16)

G18 VD Protection cap, receptacle (Page 18) G18 E-xS/L Socket inserts (Page 19)

G18 DU Pg9 G18 DU Pg16 G18 DU M16 Backshell for surface mounting (Page 18)

G18 DD Receptacle with hinged lid (Page 17)

G18 DU Wi Pg9 G18 DU Wi M16 Backshell 45° for surface mounting (Page 18)

Shell part 1

Shell part 2

G18 E-8P/C Pin insert (Page 19) BAC-x,xx-Ag Socket (Page 44)

G18 E-8S/C Socket insert (Page 19) BS-A Filler plug (Page 44)

Protection

Insert

Contact

G28 E-xP/L Pin inserts (Page 25)

G28 KD Cable-connecting receptacle (Page 21)

G28 VD Protection cap, receptacle (Page 24) G28 E-xS/L Socket inserts (Page 25)

G28 E-xP/S Pin inserts (Page 25)

G28 DF Flange mount receptacle (Page 22)

G28 E-xS/S Socket inserts (Page 25)

SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44)

BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44) G28 E-7S/C Socket insert (Page 25)

BS-B Filler plug (Page 44)

G28 DD Receptacle with hinged lid (Page 23)

G28 DU Pg16 Backshell for surface mounting (Page 23)

G28 DU Wi Pg16 Backshell 45° for surface mounting (Page 23)

OVERVIEW

G28 E-7P/C Pin insert (Page 25)

G28 DK M42 Flange mount receptacle (Page 22)

T28-x Cable support sleeve + G28 SH Cable clamp (Page 22)

G28 Receptacle

G28 IK Insulating cover (Page 24)

G28 KF Cable-connecting receptacle with flange (Page 21)

G18 Receptacle

SAC-x,xx-Ag Pin (Page 44)

G18 DF Flange mount receptacle (Page 17)

12 Gehäuse Shell part Teil 22

T42-x Cable support sleeve + G42 SH Cable clamp (Page 27)

Gehäuse Shell part Teil 11

Kontakt Contact

Kontakteinsatz Insert

G42 E-xP/L Pin inserts (Page 31)

G42 ST Plug (Page 26)

Verschluss Protection

G42 VK Protection cap, plug (Page 30)

G42 E-xS/L Socket inserts (Page 31)

G42 WS 90° plug (Page 26)

G42 VK Ke Protection cap, plug (Page 30)

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44) G42 E-xP/C Pin inserts (Page 31)

G42 Plug

BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44)

G42 WS Tg 90° plug (Page 26)

Shell part 2

Shell part 1

G42 E-xS/C Socket inserts (Page 31) BS-A Filler plug BS-B Filler plug (Page 44)

Contact

G57 E-xP/L Pin inserts (Page 38)

G57 ST Tr Plug (Page 32) G57 TR-46 Bell-shaped cable sleeve + G57 KT/xx-yy Parts of clamp + G57 DI-xx Sealing ring (Page 37)

G57 Plug

G57 WS Tg 90° plug (Page 33)

G57 E-xS/L Socket inserts (Page 38)

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44) G57 E-xP/C Pin inserts (Page 38)

T42-x Cable support sleeve + G57 SH Cable clamp (Page 37)

Protection

G57 VK Protection cap, plug (Page 36)

G57 WS Tr 90° plug (Page 32)

G57 ST Tg Plug (Page 32)

OVERVIEW

Insert

G42 GK Protection cap, plug (Page 30)

G57 ST Kt Plug (Page 33)

BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44)

BS-A Filler plug BS-B Filler plug (Page 44) G57 WS Kt 90° plug (Page 33)

G57 E-xS/C Socket inserts (Page 38)

G57 GK Protection cap, plug (Page 36)

13 Verschluss Protection

Kontakteinsatz Insert

Kontakt Contact

Gehäuse Shell part Teil 11

G42 E-xP/L Pin inserts (Page 31)

G42 KD Cable-connecting receptacle (Page 27)

G42 E-xS/L Socket inserts (Page 31)

G42 KF Cable-connecting receptacle with flange (Page 27)

G42 VD Protection cap, receptacle (Page 30)

G42 DF Tg Flange mount receptacle (Page 28) BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44)

G42 E-xS/C Socket inserts (Page 31)

G42 DD Receptacle with hinged lid (Page 28) BS-A Filler plug BS-B Filler plug (Page 44)

Insert

Contact

G57 E-xP/L Pin inserts (Page 38)

Shell part 1

G57 KD Tr / G57 KF Tr Cable-connecting receptacle/with flange (Page 34)

G57 DF Flange mount receptacle (Page 35)

G42 DU Pg21 G42 DU M25 Backshell for surface mounting (Page 29)

G42 DU Wi Pg21 G42 DU Wi M25 Backshell 45° for surface mounting

Shell part 2

G57 TR-46 Bell-shaped cable sleeve + G57 KT/xx-yy Parts of clamp + G57 DI-xx Sealing ring (Page 37)

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44)

G57 DD Receptacle with hinged lid (Page 36)

BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44) G57 E-xS/C Socket inserts (Page 38)

BS-A Filler plug BS-B Filler plug (Page 44)

G57 KD Kt / G57 KF Kt Cable-connecting receptacle/with flange - for cable support sleeve (Page 34 / 35)

T42-x Cable support sleeve + G42 SH Cable clamp (Page 27)

OVERVIEW

G57 E-xP/C Pin inserts (Page 38)

G57 Receptacle

G57 DF Tg Flange mount receptacle with trapezoidal thread (Page 35)

G57 E-xS/L Socket inserts (Page 38)

G42 Receptacle

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44) G42 E-xP/C Pin inserts (Page 31)

G57 VD Protection cap, receptacle (Page 37)

T42-x Cable support sleeve + G42 SH Cable clamp (Page 27)

G42 DF Flange mount receptacle (Page 28)

G42 VD Tg Protection cap, receptacle with trapezoidal thread (Page 30)

Protection

Gehäuse Shell part Teil 22

14 Geh채use Shell part Teil 22

GM42 VS Pg29 Cable gland (Page 40)

Geh채use Shell part Teil 11

Kontakt Contact

Kontakteinsatz Insert

Verschluss Protection

G42 E-xP/L Pin inserts (Page 41)

GM42 ST Pg29 Plug (Page 39)

GM42 VK Protection cap, plug (Page 41)

GM42 RD Pg21 Adapter + M3 VPg21 Cable gland (Page 40)

G42 E-xS/L Socket inserts (Page 41)

GM42 SF Plug (Page 39)

GM42 Plug

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin SGC x,xx-Ag Pin (Page 44)

BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket BGC x,xx-Ag Socket (Page 44)

BS-A Filler plug BS-B Filler plug (Page 44)

Shell part 2

GM57 VS Pg36 Cable gland (Page 42)

Shell part 1

Contact

G42 E-xP/C GM42 E-64P+PE/C Pin inserts (Page 41)

G42 E-xS/C GM42 E-64S+PE/C Socket inserts (Page 41)

Insert

Protection

G57 E-xP/L Pin inserts (Page 43)

GM57 ST Pg36 Plug (Page 42)

GM57 VK Protection cap, plug (Page 43)

OVERVIEW

GM57 Plug

G57 E-xS/L Socket inserts (Page 43)

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44) G57 E-xP/C Pin inserts (Page 43) BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44)

BS-A Filler plug BS-B Filler plug (Page 44)

G57 E-xS/C Socket inserts (Page 43)

15 Verschluss Protection

Kontakteinsatz Insert

Kontakt Contact

G42 E-xP/L Pin inserts (Page 41)

GM42 VD Protection cap, receptacle (Page 41)

Geh채use Shell part Teil 22

GM42 KD Cable-connecting receptacle (Page 39)

GM42 VS Pg29 Cable gland (Page 40)

G42 E-xS/L Socket inserts (Page 41)

G42 E-xS/C GM42 E-64S+PE/C Socket inserts (Page 41)

Insert

GM42 RD Pg21 Adapter + M3 VPg21 Cable gland (Page 40)

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin SGC x,xx-Ag Pin (Page 44)

BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket BGC x,xx-Ag Socket (Seite 44)

GM42 DF Flange mount receptacle (Page 40)

GM42 WG Backshell 90째 for surface mounting (Page 40)

BS-A Filler plug BS-B Filler plug (Page 44)

Contact

G57 E-xP/L Pin inserts (Page 43)

Shell part 1

GM42 Receptacle

G42 E-xP/C GM42 E-64P+PE/C Pin inserts (Page 41)

Protection

Geh채use Shell part Teil 11

Shell part 2

GM57 DF Flange mount receptacle (Page 42)

GM57 VD Protection cap, receptacle (Page 43)

SAC-x,xx-Ag-09 Pin SBC-x,xx-Ag Pin SHC x,xx-Ag Pin (Page 44)

BAC-x,xx-Ag Socket BBC-x,xx-Ag Socket BHC x,xx-Ag Socket (Page 44) G57 E-xS/C Socket inserts (Page 43)

BS-A Filler plug BS-B Filler plug (Page 44)

OVERVIEW

G57 E-xP/C Pin inserts (Page 43)

GM57 Receptacle

G57 E-xS/L Socket inserts (Page 43)

16

G18 ST

G18 STK

Plug

Series G18

Plug, short

Ø37

Ø37

Shell part 1

72

G18 WS

49

90°Art.-Nr.: plug 1-1410-279433

Series G18

Art.-Nr.: 1-1410-133325 Art.-Bez.: G18 STK Stecker

Shell part 1

53

Ø37

Art.-Bez.: G18 ST Stecker

77.3

Art.-Nr.: 1-1410-279444

T18-X

Art.-Bez.: G18 WS Winkelstecker Cable support sleeve

Series G18

Cable Ø

Ø21

Shell part 2

50

Art.-Nr.: 1-2410-197...

Ordering code

Cable diameter [mm]

T18-7,5

7.5

T18-8,5

8.5

T18-9,5

9.5

T18-10,5

10.5

T18-11,5

11.5

T18-13

13.0

T18-14,5

14.5

Note: The cable support sleeve is for use with the plugs G18 ST, G18 STK, and G18 WS as well as the receptacle G18 KD.

Art.-Bez.: T18-.. Kabeltülle Reduced scale diagrams / dimensions in mm

17

G18 KD

Series G18

Cable-connecting receptacle

Ø30.6

Shell part 1

70

Art.-Nr.: 1-1410-279422 Art.-Bez.: G18 KD Kabeldose

G18 DF

Flange mount receptacle

Series G18 Shell part 1

Ø18.5

Ø26

Ø4.5

18.6

28

29

38

Art.-Nr.: 1-1410-279400 Art.-Bez.: G18 DF Dose mit Flansch

G18 DD

Series G18

Receptacle with hinged lid

Shell part 1

28 38

Reduced scale diagrams / dimensions in mm

Art.-Nr.: 1-1410-182986

Ø18.5

Ø29

48

Ø4.5

25

18

G18 DU Pg9, G18 DU Pg16, G18 DU M16

Series G18

Backshell for surface mounting

Shell part 2

50 40

Ø29.5

40

Ø4.5

28

38

M4

Pg9, Pg16 or M16

Pg9, Pg16 or M16

28 38

Ordering code

Thread

G18 DU Pg9

Pg size Pg9

G18 DU Pg16

Pg size Pg16

G18 DU M16

Metric size M16

Note: Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.

Backshells with two cable entries can also be used as surface mounted junction boxes.

The flange mounted receptacle and backshell are sealed to IP54.

40

G18 DU WiArt.-Nr.: Pg9, G18 DU Wi M16 1-1410-279455

Backshell 45° for surface mounting

Series G18

Art.-Bez.: G18 DU Pg16 Dosenuntersatz

Shell part 2

40

48 Ordering code

Thread

G18 DU Wi Pg9

Pg size Pg9

G18 DU Wi M16

Metric size M16

Note: 45° backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.

The flange mounted receptacle and 45° backshell are sealed to IP54..

38

28

Ø4.5

Pg9 or M16

M4 28

G18 VK, G18 VD Protection caps Art.-Nr.: 1-1410-980973 Du Wi Dosenuntersatz gewinkelt G18 VK ProtectionArt.-Bez.: cap forG18 plugs

Series G18 G18 VD Protection cap for receptacles Ø38.5

Protection

Ø30.5

19

115

Chain

Note G18 VD: For this article minimum order quantities apply.

So, please contact us.

Art.-Nr.: 1-1410-154696

Reduced scale diagrams / dimensions in mm

Art.-Bez.: G18 VD Verschlussdeckel für Dosen

19

G18 E-3P/4P/5P/8P/12P G18 E-3S/4S/5S/8S/12S

Series G18

Pin insert 3/4/5/8/12 pole Socket insert 3/4/5/8/12 pole

6 5

5

3 4

Ø20.5

C

Ø20.5

Pin insert G18 E-8P/L

Socket insert G18 E-8S/L

Connector type

G18 Series

Number of contacts Art.-Nr.:1-1410-279353

3 pole

Art.-Nr.:1-1410-279342 4 pole 5 pole

Contact arrangement Art.-Bez.: G18 E-8P/L Kontakteinsatz

Contact identification marked on insert:

Pin insert: Socket insert:

2

8

6

D

4

D

3

E

8

1

7

B

E

B

7

C

1

2

Inserts

A

A

Rear view Front view

Ordering code Pin inserts - solder contacts Socket inserts - solder contacts Pin inserts - crimp contacts Socket inserts - crimp contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512) Key positions (polarization) Contacts ** Maximum rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts)

Art.-Bez.: G18 E-8S/L Kontakteinsatz 2

7 5

2

7 5

4

1

2

5 4

3

1

7

2

8

6 5

12 pole

3 4

1

9 8

10

2 12

11

7 6

3 4

5

G18 E-3P/L G18 E-3S/L -----

G18 E-4P/L G18 E-4S/L -----

G18 E-5P/L G18 E-5S/L -----

G18 E-8P/L G18 E-8S/L G18 E-8P/C * G18 E-8S/C *

G18 E-12P/L G18 E-12S/L -----

25 V

25 V

25 V

25 V

25 V

5

5

3

5

2

3x 16 A

4x 16 A

5x 7.5 A

8x 16 A

12x 7.5 A

∅ 1.58 mm ---

∅ 1.58 mm ---

∅ 1.58 mm ---

∅ 1.58 mm Type A

∅ 1.58 mm ---

* If implemented accordingly, the 8 pole insert for crimp contacts is intermateable with the 3 pole and 4 pole insert for solder contacts ** For detailed information on individual contacts see page 44

Reduced scale diagrams / dimensions in mm

8 pole

20

G28 ST

Series G28

Plug

Shell part 1

33.6

Ø49.2

41

Ø4.5

94

G28 ST M42

Plug with thread M42x1.5

Series G28

Ø4.5

Shell part 1

46

M42x1.5

33.6

41

Note: This plug can only be used with the corresponding receptacle G28 DK M42. The mated connector is sealed to IP67.

94

Series G28

90° plug

78

Ø49.2

Shell part 1

Ø4.5

G28 WS

33.6 41 114

Reduced scale diagrams / dimensions in mm

21

G28 WS M42

Series G28

90° plug with thread M42x1.5

Note: This plug can only be used with the corresponding receptacle G28 DK M42. The mated connector is sealed to IP67.

Ø4.5

79

Ø51

M42x1.5

Shell part 1

41

46

33.6 41 114

G28 KD

Series G28

Cable-connecting receptacle

Shell part 1

33.6

41

Ø4.5

100

G28 KF

Series G28

Cable-connecting receptacle with flange

Shell part 1

30

Ø4.5

33.6

41

Ø4.5

36 100

Reduced scale diagrams / dimensions in mm

46

22

T28-x, G28 SH

Series G28

Cable support sleeve, Cable clamp

Ø29

Cable Ø

Shell part 2

Ordering code T28-10/13

Figure A Cable support sleeve T28-x

T28-13/16 T28-16/18,5

55

T28-18,5/20,5 T28-20,5/22

Figure

10 ... 13

Fig. A

13 ... 16

Fig. A

16 ... 18,5

Fig. A

18,5 ... 20,5

Fig. A

20,5 ... 22

Fig. A

20

Fig. B

Ø 20

G28 SH

Cable diameter [mm]

Figure B Cable clamp G28 SH

G28 DF

Note: Cable support sleeve and cable clamp are for use with the plugs G28 ST, G28 ST M42, G28 WS and G28 WS M42 as well as the receptacles G28 KD and G28 KF.

33.6 41.6

Series G28

Flange mount receptacle 44.5

Shell part 1

Ø37

Ø4.5

5

36

31.5

46

G28 DK M42

Flange mount receptacle with thread M42x1.5 and protection cap

5

M42x1.5

Series G28 Shell part 1

Ø5.5

Ø36

Front view (without cap)

30

Note:

This receptacle can only be used with the corresponding plug G28 ST M42 or G28 WS M42. The mated connector is sealed to IP67.

36 42

46

Reduced scale diagrams / dimensions in mm

23

G28 DD

Series G28

Receptacle with hinged lid

Shell part 1

71.5

Ø37

61.5

Ø4.5

5.5

11

1

36

29 50

46

G28 DU Pg16

Series G28

Backshell for surface mounting 51

Shell part 2 Note: Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.

Backshells with two cable entries can also be used as surface mounted junction boxes.

The knockout entries are designed for steel conduit thread (Pg) termination and high-strength cable glands.

The flange mounted receptacle and backshell are sealed to IP54.

6

M4

36 46

G28 DU Wi Pg16

48

4xØ4.5

36

46

Pg16

Pg16

Series G28

Backshell 45° for surface mounting Pg16 Ø4

.5

Shell part 2

46

36

36

54

46

5 6.

M4

6.5

Pg16 69

Reduced scale diagrams / dimensions in mm

24

G28 AD Pg21

Series G28

Adapter

Shell part 2

Pg21

M33x1

Ø40

32

Note:

The adapter for size Pg21 cable glands is for use with the following plugs: ● G28 ST, G28 ST M42 ● G28 WS, G28 WS M42

8 25

Series G28

Protection caps

G28 VK Protection cap for plugs

G28 VD Protection cap for receptacles 24

Ø46.5

Ø39.3

Ø42.2

Ø

37

35.5

G28 IK

Protection

Ø 39

G28 VK, G28 VD

Series G28

Insulating cover

G28 IK Insulating cover

Protection Ø6.4

16

Note:

7.5 ±0.1

Ø5.4

Ø3.5

6.4

The insulating cover is used for protecting the screwtype terminals of the following contact inserts: ● G28 E-2P+PE/S, G28 E-2S+PE/S ● G28 E-3P+PE/S, G28 E-3S+PE/S

4.8

Reduced scale diagrams / dimensions in mm

25

G28 Pin insert G28 Socket insert

Series G28

2+PE/3+PE/4+PE/5/5+PE/6+PE/7+PE/12/16/24 pole

Inserts D

4

3

A

2

2

C

C

B

Socket insert G28 E-7S/L

B

Connector type

G28 Series

Number of contacts

2 pole + PE

Contact arrangement Contact identification marked on insert:

2

4 pole + PE

5

5 pole 6

1

6

1

2

7

5 pole + PE

4

4

3

1 7

7 4

3

3

G28 E-2P+PE/L G28 E-2S+PE/L ----G28 E-2P+PE/S G28 E-2S+PE/S

G28 E-3P+PE/L G28 E-3S+PE/L ----G28 E-3P+PE/S G28 E-3S+PE/S

G28 E-4P+PE/L G28 E-4S+PE/L ---------

G28 E-5P/L G28 E-5S/L ---------

G28 E-5P+PE/L G28 E-5S+PE/L ---------

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

42 V

230 V / 400 V PE contact

5

5

5

5

5

2x 27.5 A ∅ 2.3 mm ---

3x 26 A ∅ 2.3 mm ---

4x 25 A ∅ 2.3 mm ---

5x 23 A ∅ 2.3 mm ---

5x 16 A ∅ 2.3 mm ---

∅ 3 mm --∅ 2.3 mm

∅ 3 mm --∅ 2.3 mm

∅ 3 mm -----

-------

∅ 3 mm -----

6 pole + PE

7 pole + PE

16 pole

24 pole

Key positions (polarization) Contacts ** Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts) PE contact *** Diameter solder contacts Contact type/size (crimp contacts) Diameter screw-type contacts

3 pole + PE

6

5

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Pin inserts, screw-type contacts Socket inserts, screw-type contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512)

Connector type

G28 Series

Number of contacts

Contact arrangement Contact identification marked on insert: Pin insert: Socket insert:

1

3

Pin insert G28 E-7P/L

Pin insert: Socket insert:

6 7

PE

A

PE

7 1

5

4

Ø30.5

6

Ø30.5

D

5

E

E

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Pin inserts, screw-type contacts Socket inserts, screw-type contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512) Key positions (polarization) Contacts ** Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts) PE contact *** Diameter solder contacts Contact type/size (crimp contacts) Diameter screw-type contacts

5

6

1

4

2 3

5 4

6

1 7

2 3

12 pole 2

3

4

5

6 7

1 12

2

11 10

9

8

1 12

4

3

5

13

14

16

15

11 10

9

14 1 2 22 15 3 12 21 23 16 4 13

6 7 8

11 20 24 17 5 10 19 18 6 9 8 7

G28 E-6P+PE/L G28 E-6S+PE/L ---------

G28 E-7P+PE/L G28 E-7S+PE/L G28 E-7P+PE/C* G28 E-7S+PE/C* -----

G28 E-12P/L G28 E-12S/L ---------

G28 E-16P/L G28 E-16S/L ---------

G28 E-24P/L G28 E-24S/L ---------

230 V / 400 V PE contact

230 V / 400 V PE contact

42 V

42 V

42 V

5

5

5

5

5

6x 22 A ∅ 2.3 mm ---

7x 20 A ∅ 2.3 mm Typ B

12x 16 A ∅ 1.58 mm ---

16x 16 A ∅ 1.58 mm ---

24x 7.5 A ∅ 1.58 mm ---

∅ 3 mm -----

∅ 3 mm Typ H ---

-------

-------

-------

* If implemented accordingly, the 7 pole insert for crimp contacts is intermateable with the 2 ... 6 pole inserts for solder contacts ** For detailed information on individual contacts see page 44 *** PE = Protective conductor terminal, for details about PE contacts refer to page 44

26

G42 ST

Series G42

Plug

Ø64.2

44.5

55

Shell part 1

Ø4.5 119

G42 WS

Series G42

90° plug

Ø4.5

> 97

Ø64.2

55

Shell part 1

44.5 55

G42 WS Tg

145.2

Serie G42

90°plug with trapezoidal thread

65

Tr60x3

55

Shell part 1

Ø4.5

> 97

Note: This plug can only be used with the corresponding receptacle G42 DF Tg. The mated connector is sealed to IP67.

44.5 55

145.2

Reduced scale diagrams / dimensions in mm

27

T42-x, G42 SH

Series G42

Cable support sleeve, Cable clamp

Shell part 2

cable-Ø

Ø40

Figure A Cable support sleeve T42-x

Ordering code T42-14/18

65

T42-18/22

44.5

Figure B Cable clamp G42 SH

Cable diameter [mm]

Figure

14 ... 18

Fig. A

18 ... 22

Fig. A

T42-22/26,5

22 ... 26.5

Fig. A

T42-26,5/31

26.5 ... 31

Fig. A

30

Fig. B

G42 SH

Note: Cable support sleeve and cable clamp are for use with the plugs G42 ST, G42 WS and G42 WS Tg as well as the receptacles G42 KD, G42 KF and also G57 KD Kt and G57 KF Kt.

30

Ø

53

G42 KD

Series G42

Cable-connecting receptacle

44.5

55

Shell part 1

Ø4,5 138.5

G42 KF

Series G42

Cable-connecting receptacle with flange

Shell part 1

55 50 60

Reduced scale diagrams / dimensions in mm

44.5

Ø4 .5

Ø4.5

33 138.5

28

G42 DF

Series G42

Flange mount receptacle

Shell part 1

Ø4

.5

33

50 60

G42 DF Tg

50

Series G42

Flange mount receptacle with flange and trapezoidal thread

Tr60x3

Shell part 1

Ø5

.1

33

50 60

G42 DD

Note: This receptacle can only be used with the corresponding plug G42 WS Tg. The mated connector is sealed to IP67.

50

Series G42

Receptacle with hinged lid

89

Shell part 1

Ø4 .5

50 60

41.5 54

Reduced scale diagrams / dimensions in mm

29

G42 DU Pg21, G42 DU M25

Series G42

Backshell for surface mounting 63

M4

70

50

Shell part 2

Pg21

4xØ4.5

60

Pg21 or M25

50 60

Note: For this article minimum order quantities apply.

Please, contact us.

G42 DU Wi Pg21, G42 DU Wi M25 60 50

Thread

G42 DU Pg21

Pg size Pg21

G42 DU M25

Metric size M25

Note: Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.

Backshells with two cable entries can also be used as surface mounted junction boxes.

The flange mounted receptacle and backshell are sealed to IP54.

Do not use this backshell with the following pin and socket inserts: G42 E-4/S+PE/L, G42 E-4/P+PE/L, G42 E-6/S+PE/L-2, G42 E-6/P+PE/L-2.

No connection of protective conductor possible for the following pin and socket inserts: G42 E-3/S+PE/L-2, G42 E-3/P+PE/L-2.

Backshell 45° for surface mounting

Series G42 Shell part 2

94 Pg21 or M25

.5

68

Ø4

M4 50 60 Note: For this article minimum order quantities apply.

Please, contact us.

Reduced scale diagrams / dimensions in mm

Ordering code

Ordering code

Thread

G42 DU Wi Pg21

Pg size Pg21

G42 DU Wi M25

Metric size M25

Note: Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.

Backshells with two cable entries can also be used as surface mounted junction boxes.

The flange mounted receptacle and backshell are sealed to IP54.

Do not use this backshell with the following pin and socket inserts: G42 E-4/S+PE/L, G42 E-4/P+PE/L, G42 E-6/S+PE/L-2, G42 E-6/P+PE/L-2.

No connection of the protective conductor possible for the following pin and socket inserts: G42 E-3/S+PE/L-2, G42 E-3/P+PE/L-2.

30

G42 VD, G42 VD Tg

Series G42

Protection caps for receptacles

G42 VD Protection cap for receptacles

G42 VD Tg Protection cap for receptacles with trapezoidal thread

Protection

36

Ø61.5

Tr60x3

65

Ø 67

28

Protection caps for plugs

G42 VK Ke Protection cap with chain for plugs

Art.-Bez.: G42 VD Tg Verschlussdeckel f. Dose 1-1412-- cap for plugs G42Art.-Nr.: VK Protection

Ø53.5

Ø53.5

Rubber cap for plugs

G42 GK Rubber cap for plugs

Protection

38

38

G42 GK

Series G42

Ø 53

G42 VK Ke, G42 VK

Series G42 Protection

Ø70

34

Reduced scale diagrams / dimensions in mm

31

G42 Pin inserts G42 Socket inserts

Series G42

3+PE/4+PE/6+PE/6+2+PE/8+PE/10+PE/12+PE/ 14+PE/ 20+PE/24 pole

Inserts

13

A

1 2

12

PE

5

1

PE

14

6

7 D

8

E

Socket insert G42 E-14S+PE/L

Connector type

G42 Series

Number of contacts

3 pole + PE

Contact arrangement Contact identification marked on insert: Pin insert: Socket insert:

13

9

Pin insert G42 E-14P+PE/L

5

12 11

10

4 B 3 C

C 4

3

Ø44,5 Ø44.5

14 11

B

2

6

A

10

E 8 D 7

Ø44.5

9

4 pole + PE

6 pole + PE

9

4

1

6

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512)

3 pole + PE

1

4 6

3

G42 E-3P+PE/L-2 G42 E-3P+PE/L G42 E-3S+PE/L-2 G42 E-3S+PE/L ---------

2

3

1

6

3

6+2 pole + PE

9

5

4

6 pole + PE

7

2 11

6

2

3

2 1

3

4 5

6

P2

P1

G42 E-4P+PE/L G42 E-6P+PE/L-2 G42 E-6P+PE/L --G42 E-4S+PE/L G42 E-6S+PE/L-2 G42 E-6S+PE/L --------G42 E-6+2P+PE/C ------G42 E-6+2S+PE/C

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

500 V PE contact

Key positions (polarization)

5

5

5

5

5

5

Contacts ** Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts)

3x 63 A ∅ 6 mm ---

3x 20 A ∅ 3 mm ---

4x 63 A ∅ 6 mm ---

6x 63 A ∅ 6 mm ---

6x 20 A ∅ 3 mm ---

8x 25 A ∅ 3 mm Type H

PE contact *** Diameter solder contacts Contact type/size (crimp contacts)

∅ 6 mm ---

∅ 3 mm ---

∅ 6 mm ---

∅ 6 mm ---

∅ 3 mm ---

--Type H

8 pole + PE

10 pole + PE

12 pole + PE

20 pole + PE

24 pole

Connector type

G42 Series

Number of contacts Contact arrangement Contact identification marked on insert: Pin insert: Socket insert:

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512) Key positions (polarization)

8

9

1

7 6

2 11

3

10

9

1

3 4

7 6

9

8

2

8 5

7

12

1

5

8

3

14

7

4

G42 E-8P+PE/L G42 E-10P+PE/L G42 E-12P+PE/L G42 E-8S+PE/L G42 E-10S+PE/L G42 E-12S+PE/L ----G42 E-12P+PE/C ----G42 E-12S+PE/C

10

9

2

10 11

6

14 pole + PE 1 11 13

6

2

12

3 4

5

10

12

11

9

19 18

8

1 13

2

14

20 15

17 16

7

6

3 4 5

G42 E-14P+PE/L G42 E-20P+PE/L G42 E-14S+PE/L G42 E-20S+PE/L G42 E-14P+PE/C* G42 E-20P+PE/C G42 E-14S+PE/C* G42 E-20S+PE/C

2 5 6 7 8 9 10 11 12 13 14 15 22 23 24 25 26 27 28 29 30 31 32 35

G42 E-24P/L G42 E-24S/L -----

230 V / 400 V PE contact

500 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

42 V

5

5

5

5

5

5

Contacts ** Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts)

8x 20 A ∅ 3 mm ---

10x 25 A ∅ 2.3 mm ---

12x 25 A ∅ 3 mm Typ H

14x 16 A ∅ 2.3 mm Typ B

20x 10 A ∅ 1.58 mm Typ A

24x 10 A ∅ 1.58 mm ---

PE contact *** Diameter solder contacts Contact type/size (crimp contacts)

∅ 3 mm ---

∅ 3 mm ---

∅ 3 mm Type H

∅ 3 mm Type H

∅ 3 mm Type H

-----

* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts ** For detailed information on individual contacts see page 44 *** PE = Protective conductor terminal, for details about PE contacts refer to page 44

32

G57 ST Tr

Series G57

Plug

Ø85.4

M55x2

Shell part 1

119.4

G57 ST Tg

Series G57

Plug with trapezoidal thread

Ø92

M55x2

Tr80x16P8

Shell part 1

Note: This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.

117 85

Series G57

90° plug

Shell part 1

119

Ø85.4

G57 WS Tr

M55x2 165.6

Reduced scale diagrams / dimensions in mm

33

G57 WS Tg

Series G57

90° plug with trapezoidal thread

122

Ø92

Tr80x16P8

Shell part 1

85

Note: This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.

70

M55x2 179.4

G57 ST Kt

Series G57

Plug

63

Ø85.4

75

Shell part 1

Ø4.3 141

G57 WS Kt

Series G57

90° plug

Ø4.3

147

Ø85.4

Shell part 1

63 75 168 Reduced scale diagrams / dimensions in mm

4.5

38 44.5

55

65 80

G57 KD Tr

168,5

Cable-connecting receptacle for bell-shaped cable sleeve

34 Series G57 Shell part 1

38

65 168.5

M55x2

M55x2

80

Ø75

128

4,5 Ø75

128

Series G57

Cable-connecting receptacle for cable support sleeve 44,5

55

G57 KD Kt

Shell part 1

55

4.5

168,5

44.5

Ø75

Ø6,8

6

Ø6.8

Tr80x16P8

168.5

Ø75

6

Cable-connecting receptacle with flange for bell-shaped cable sleeve 40,3

65 Ø7

56

65

Ø7

M55x2

80

6 40.3 56

80

38

65 80

Series G57 Shell part 1

Tr80x16P8

G57 KF Tr

Note: Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.

Ø7

65 Ø7

6

37

128

Reduced scale diagrams / dimensions in mm

55 44.5

65 80

G57 KF Kt

128

Ø7 4.5

Cable-connecting receptacle with flange for cable support sleeve Ø7

4.5

Ø6.8

55

Shell part 1

6

44.5

65

38 168.5 Tr80x16P8

80

65

Note: Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.

38

168.5

80

40.3 M55x2

65 80

56

Series G57

Flange mount receptacle M55x2

G57 DF

Series G57

168.5 44.5

Ø75

38

55

35

Ø7

Shell part 1

6

Ø75

128

Ø75

55

4.5

4.5

44.5

65

128

52,5 44.5

55

80

37

168.5

Ø75

Series G57

Flange mount receptacle with trapezoidal thread 168.5 6

Ø7 Ø6.8

6

Shell part 1 130.5

Ø83

Ø6.8

10 6 65 65 80 80

37 40.3 51 56

65

40.3

Reduced scale diagrams / dimensions in mm

80 Ø7

566

Tr80x16P8

Ø75

Tr80x16P8

G57 DF Tg

Note: This receptacle can only be used with the corresponding plug G57 ST Tg. The mated connector is sealed to IP67.

37

65 80

G57 DD

36

52,5

Receptacle with hinged lid

Series G57

Ø83

130.5

Shell part 1

Ø7

10 6 65 80

G57 VK

Protection cap

G57 VK Protection cap for plugs

37 51

Series G57 Protection

45.6

G57 GK

Ø72.5

Ø76.5

37

Rubber cap for plugs

G57 GK Rubber cap for plugs

Series G57 Protection

Ø94

42

Reduced scale diagrams / dimensions in mm

37

G57 GD

Series G57

Protection cap for receptacles

Protection

G57 VD Protection cap for receptacles 46

Ø84

27

G57 Tr-46 + G57 KT/xx-yy + G57 DI-xx

Bell-shaped cable sleeve

Ø70

M55x2

Shell part 2

Figure A Bell-shaped cable sleeve G57 TR-46

Cable ∅ [mm]

32

73

Figure B Parts of clamp

Figure C Sealing ring G57 DI-30

G57 TR-46

G57 KT/30-36

G57 DI-32 G57 DI-34

36

G57 DI-36

38

G57 DI-38

40

G57 TR-46

G57 KT/38-44

42

51

Figure C Sealing ring G57 DI-xx

34

Cable Ø

Figure B Parts of clamp G57 KT/xx-yy

Ordering code Figure A Bell-shaped cable sleeve

30

55

G57 DI-40 G57 DI-42

Note: The bell-shaped cable sleeve and its accessories are for use with the plugs G57 ST Tr, G57 ST Tg, G57 WS Tr, and G57 WS Tg as well as the receptacles G57 KD Tr and G57 KF Tr.

12

2x

G57 SH + T42-x

Series G57

Series G57

Cable clamp + cable support sleeve

Figure A Cable clamp G57 SH

Shell part 2

63

Cable ∅ [mm]

74.5

---

Ø41

Cable Ø

Figure B Cable support sleeve T42-x

65 Reduced scale diagrams / dimensions in mm

Ordering code Figure A Cable clamp G57 SH

Figure B Cable support sleeve ---

14

... 18

---

T42-14/18

18

... 22

---

T42-18/22

22

... 26.5

---

T42-22/26,5

---

T42-26,5/31

26.5 ... 31

Note: Cable support sleeve and cable clamp are for use with the plugs G57 ST Kt and G57 WS Kt. For the receptacles G57 KD Kt and G57 KF Kt use cable clamp G42 SH along with the cable support sleeve T42-x (see page 27).

38

G57 Pin inserts G57 Socket inserts

Series G57

4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole 4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole

Inserts A

12

23

21

17

24

20

18

6 7

19

11

E

16

10 9

11 10

3

23

16

20

24

17

19

9 8

18 PE

4 5 6

7

Ø59.8

Ø59.8

Pin insert G57 E-24P+PE/L

Socket insert G57 E-24S+PE/L

Connector type

G57 Series

Number of contacts

4 pole + PE

Contact arrangement Contact identification marked on insert: Pin insert: Socket insert:

2

15

21

8

PE

1

22

12

D

C

22

A

C

5

15

14

13

13

B

4

14

E

B

3

1

D

2

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512) Key positions (polarization) Contacts * Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts) PE contact ** Diameter solder contacts Contact type/size (crimp contacts)

4

1 2

3

4 + 5 pole 8

1

5

4

9

2

7

3

6

16 pole + PE

24 pole + PE

32 pole + PE

48 pole + PE

14 1

14 1 2 22 15 3 21 16 23 4 11 24 20 17 5 10 9 19 18 6 8 7

16 1 2 3 27 28 17 18 4 13 26 32 29 25 19 31 12 5 30 20 24 6 11 23 22 21 10 7 9 8

37 38 39 36 19 20 21 22 40 35 18 5 6 7 8 23 41 9 24 42 34 17 4 1

12

13

11 21 10 20

2 16

3

4 17 5 6

9

12

13

14

15

10 25 43 33 16 3 2 32 15 14 13 12 11 26 44 31 30 29 28 27 45 48 47 46

G57 E-4P+PE/L G57 E-4S+PE/L

G57 E-4P+5/L G57 E-4S+5/L

-----

-----

-----

-----

230 V / 400 V PE contact

25 V

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

5

5

5

5

5

5

G57 E-16P+PE/L G57 E-24P+PE/L G57 E-32P+PE/L G57 E-16S+PE/L G57 E-24S+PE/L G57 E-32S+PE/L

-----

G57 E-32P+PE/C G57 E-48P+PE/C G57 E-32S+PE/C G57 E-48S+PE/C

4x 100 A

4x 50 A 5x 35 A

16x 20 A

24x 20 A

32x 16 A

48x 7.5 A

∅ 10 mm

∅ 8 mm ∅ 3 mm

∅ 3 mm

∅ 3 mm

∅ 1.58 mm

∅ 2.3 mm

---

---

---

---

Type A

Type B

∅ 10 mm

---

∅ 3 mm

∅ 3 mm

∅ 3 mm

∅ 3 mm

---

---

---

---

Type H

Type H

* For detailed information on individual contacts see page 44 ** PE = Protective conductor terminal, for details about PE contacts refer to page 44

Reduced scale diagrams / dimensions in mm

39

GM42 ST Pg29

Series GM42

Plug

Ă&#x2DC;65

Pg29

Tr55x6P3

Shell part 1

103

GM42 SF

Series GM42

Flange mount plug

Tr55x6P3

Shell part 1

50 approx. 63

GM42 KD

60

Cable-connecting receptacle

Series GM42

Pg29

Tr55x6P3

Shell part 1

101

Reduced scale diagrams / dimensions in mm

40

GM42 DF

Series GM42

Flange mount receptacle

Shell part 1

Tr55x6P3

32

Ø4

.5

60.5

50 60

GM42 VS Pg29 Cable gland for cables ∅ 18 ... 24 mm GM42 RD Pg21 + M3 VPg21 Adapter + cable gland for cables ∅ 14 ... 18 mm

Series GM42

Ø20.5

Pg L3 Ø18 ... 24

Pg21

Pg29

Series part 2

24

L1 L4

GM42 RD Pg21

L2

GM42 VS Pg29 or M3 VPg21

Cable Ø

Adapter

Cable gland

L1

L2

L3

L4

14 ... 18

GM42 RD Pg21

M3 VPg21

16

28.5

Pg21

30

18 ... 24

---

GM42 VS Pg29

18

32.5

Pg29

41

GM42 WG

Backshell 90°

Series GM42 Shell part 2

89

.3

50

60

Ø4

66.5

50

60

.5 Ø3

Reduced scale diagrams / dimensions in mm

41

GM42 VK, GM42 VD

Protection caps

Series GM42

GM42 VK Protection cap for plugs

GM42 VD Protection cap for receptacles

Protection

39

46.5

Ø65

Tr55x6P3

Tr55x6P3

52.5

33

G42 Pin inserts G42 Socket inserts

6+2+PE/10+PE/12+PE/14+PE/ 20+PE/64+PE pole 6+2+PE/10+PE/12+PE/14+PE/ 20+PE/64+PE pole

Series GM42

Inserts

20

D

8

17

2

7 PE

16 14 15 6 3 4 5 C B

B

4

C

5

14 15

6 16 PE 13 20 12 17 19 18 7 11 10 9 8 D E 1

Pin insert G42 E-20P+PE/L

Socket insert G42 E-20S+PE/L

Connector type

GM42 Series

Number of contacts

6+2 pole + PE

Contact arrangement Contact identification marked on insert: Pin insert: Socket insert:

3

Ø44.5

A

2

9

19 18

13

1

E

A

12

10

Ø44.5

11

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512)

2 1

3

10

9

4 5

6

P2

P1

10 pole + PE 1

8

3 4 6

9

8

2

7

12 pole + PE

5

7

12

1

5

8

3

14

7

4

--G42 E-10P+PE/L G42 E-12P+PE/L --G42 E-10S+PE/L G42 E-12S+PE/L G42 E-6+2P+PE/C --G42 E-12P+PE/C --G42 E-12S+PE/C G42 E-6+2S+PE/C

10

9

2

10 11

6

14 pole + PE 1 11 13

6

2

12

3 4

5

20 pole + PE

10

11

12 19

1 13

2

14

3

9 18 20 15 4 17 16 8 5 6 7

64 pole + PE 58 42 43 59 44 45 60

57 41 23 24 25 46 61

56 40 22 10 11 26 47

55 39 21 9 1 12 27

54 38 53 37 20 36 19 18 8 7 6 2 3 5 4 14 13 28 29

52 35 17 16 15 30 48

62 63 64

G42 E-14P+PE/L G42 E-20P+PE/L --G42 E-14S+PE/L G42 E-20S+PE/L --G42 E-14P+PE/C* G42 E-20P+PE/C GM42 E-64P+PE/C G42 E-14S+PE/C* G42 E-20S+PE/C GM42 E-64S+PE/C 61x 25 V 230 V / 400 V 230 V / 400 V 3x 230 V / 400 V PE contact PE contact PE contact

500 V PE contact

500 V PE contact

230 V / 400 V PE contact

5

5

5

5

5

5

Contacts ** Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts)

8x 25 A ∅ 3 mm Type H

10x 25 A ∅ 2.3 mm ---

12x 25 A ∅ 3 mm Type H

14x 16 A ∅ 2.3 mm Type B

20x 10 A ∅ 1.58 mm Type A

64x 10 A ∅ 1.6 mm Type G

PE contact *** Diameter solder contacts Contact type/size (crimp contacts)

--Type H

∅ 3 mm ---

∅ 3 mm Type H

∅ 3 mm Type H

∅ 3 mm Type H

∅ 1.6 mm Type G

Key positions (polarization)

51 34 33 50 32 31 49

* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts ** For detailed information on individual contacts see page 44 *** PE = Protective conductor terminal, for details about PE contacts refer to page 44

42

GM57 ST Pg36

Series GM57

Plug

Pg36

Tr72x6P3

Shell part 1

Ø80

130

GM57 DF

Series GM57

Flange mount receptacle

Tr72x6P3

Shell part 1

Ø6.8

39

65 64

Series GM57

Cable gland for cables ∅ 28 ... 31 mm

Shell part 2

3

Ø34

Pg36

Ø36

50

Ø31

GM57 VS Pg36

80

17.5 34.5

Reduced scale diagrams / dimensions in mm

43 Protection caps

Series GM57

GM57 VK Protection cap for plugs

Protection

GM57 VD Protection cap for receptacles 44

Tr72x6P3

Tr72x6P3

57

38

51

G57 Pin inserts G57 Socket inserts

Ø80

GM57 VK, GM57 VD

Series GM57

4+PE / 16+PE / 32+PE / 48+PE pole 4+PE / 16+PE / 32+PE / 48+PE pole

Inserts 6 10

24 11

12

9

23

31 25

26 14 13

PE

22

30

32

27 15

7

20 6

3 4

Ø59.8

29

21

8

20

19

18

2 16

A

28

1

Ø59.8

8

21

29 19

18

17

9

22

30

PE

23

31 32

17 2

7

3 10 24

25

26

15 27 16 28

A 1

C

E

5

D

B

Pin insert G57 E-24P+PE/L

Socket insert G57 E-24S+PE/L

Connector type

GM57 Series

Number of contacts

4 pole + PE

Contact arrangement Contact identification marked on insert: Pin insert: Socket insert:

C 5

4

12

14

13

B

D 11

E

Rear view Front view

Ordering code Pin inserts, solder contacts Socket inserts, solder contacts Pin inserts, crimp contacts Socket inserts, crimp contacts Rated voltage (IEC 60038) at pollution degree 3 (IEC 60512) Key positions (polarization)

4

1

32 pole + PE

48 pole + PE

14 1

16 1 2 3 27 28 17 18 4 13 26 32 29 25 19 31 12 5 30 20 24 6 11 23 22 21 10 7 9 8

37 38 39 36 19 20 21 22 40 35 18 5 6 7 8 23 41 9 24 42 34 17 4 1

12

2

3

16 pole + PE 13

11 21 10 20

2 16

3

4 17 5 6

9

14

15

10 25 43 33 16 3 2 32 15 14 13 12 11 26 44 31 30 29 28 27 45 48 47 46

G57 E-4P+PE/L G57 E-4S+PE/L -----

G57 E-16P+PE/L G57 E-16S+PE/L -----

G57 E-32P+PE/L G57 E-32S+PE/L G57 E-32P+PE/C G57 E-32S+PE/C

----G57 E-48P+PE/C G57 E-48S+PE/C

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

230 V / 400 V PE contact

5

5

5

5

Contacts * Max. rated current of individual contact Outer diameter of contact Contact type/size (crimp contacts)

4x 100 A ∅ 10 mm ---

16x 20 A ∅ 3 mm ---

32x 16 A ∅ 1.58 mm Type A

48x 7.5 A ∅ 2.3 mm Type B

PE contact ** Diameter solder contacts Contact type/size (crimp contacts)

∅ 10 mm ---

∅ 3 mm ---

∅ 3 mm Type H

∅ 3 mm Type H

* For detailed information on individual contacts see page 44 ** PE = Protective conductor terminal, for details about PE contacts refer to page 44

44

Contacts

Series G/GM

Crimp contacts (pin/socket) and Filler plug

Contacts

 Ordering code, contacts

09 = Specail design G42/G57 Series

S A C -1,00-Ag-09

Contakt type S = Pin, B = Socket

Contact plating Ag = Silver plated

Contact diameter Type A = 1.58 mm ∅ Type B = 2.3 mm ∅ Type H = 3 mm ∅ Type G = 1.6 mm ∅

Wire gauge C = Crimp contact

 Contacts SAC-x, BAC-x, BS-A Crimp contacts (Pin/Socket) and Filler plug: Ø1.58

Identification

Ø3.76

Wire gauge

Ø1.58

Identification

Ø3.76

Wire gauge 19.5

L1

Filler plug:

L2

Pin contact

Socket contact

Ordering code Ø2.3 Identification SAC-0,50-Ag SAC-1,00-Ag

L1 Ø5.15 28.6 28.6

SAC-1,50-Ag L1 Ø1.58 Identification SAC-2,50-Ag

28.6 Ø3.76 28.6

Identification Wire gauge No groove

BS-A: Unimplemented contact cavities can be fitted with filler plugs

Termination

Ordering code Ø2.3 Identification BAC-0,50-Ag

1 groove

BAC-1,00-Ag

2 grooves Wire gauge 3 grooves

BAC-1,50-Ag L2 Ø1.58 Identification BAC-2,50-Ag

L2 Ø5.15 28.6 28.6 28.6 Ø3.76 28.6

Identification Wire gauge No groove

Wire gauge

Rated current

AWG 20

7.5 A

1 groove

AWG 18 ... 16

10 A

2 grooves Wire gauge 3 grooves

AWG 14

16 A

AWG 12

27.5 A

SAC-1,00-Ag-09

32.6

1 groove

AWG 18 ... 16

10 A

SAC-1,50-Ag-09 L1 Identification Ø3

32.6

2 grooves

AWG 14

16 A

Ø7.2

Wire gauge

Ø3

L2 Identification

Ø7.2

Wire gauge

 Contacts SBC-x, BBC-x, BS-B Crimp contacts (Pin/Socket) and Filler plug: Ø2.3

Identification

Ø5.15

Wire gauge

Ø2.3

Identification

L1 Ø1.58

Identification L1

Ø1.6 Pin contact

Ø3.76

Wire gauge

Ø3.2

Wire gauge

L1 Ordering code Identification Ø3 SBC-0,50-Ag L1 SBC-1,00-Ag Ø2.3 Identification SBC-1,50-Ag

SBC-2,50-Ag L1 Ø1.58 Identification SBC-4,00-Ag SBC-6,00-Ag L1 Ø1.6

L1

Ø5.15

31

L1

Identification

Ø1.58

Identification L2

Ø1.6 Socket contact L2 Ordering code

Ø7.2 40.4

Wire gauge No groove

40.4 Ø5.15 40.4

1 groove Wire gauge 2 grooves

Identification Ø3 BBC-0,50-Ag L2 BBC-1,00-Ag Ø2.3 Identification BBC-1,50-Ag

3 grooves

BBC-2,50-Ag

39.0 Ø3.7639.0 39.0

Ø3.76

Wire gauge

Ø3.5

Wire gauge L2

Ø2.3

Ø7.2 Ø5.15

SHC-1,50-Ag Identification Ø3 SHC-2,50-Ag SHC-4,00-Ag

L1

SHC-6,00-Ag L1

Rated current

AWG 20

7.5 A

37.0 Ø5.15 37.0

1 groove Wire gauge 2 grooves

AWG 18 ... 16

10 A

AWG 14

16 A

3 grooves

AWG 12

27.5 A

35.6 Ø3.7635.6

gauge 1 wideWire groove

AWG 10

35 A

BBC-6,00-Ag L2

35.6

2 wide grooves

AWG 9

35 A

Wire gauge Wire gauge

Ø1.6

L2

Ø3.5

Wire gauge

Ø3

Identification

Ø7.2

Wire gauge

Ø2.3

L2 Identification

Ø5.15

Wire gauge

L2

L1

Ordering code Ø1.6 SHC-1,00-Ag

Wire gauge

Wire gauge No groove

2 wide grooves

L1 Pin contact

Termination

L2 Ø1.58 Identification BBC-4,00-Ag

Wire gauge

Identification

BS-B: Unimplemented contact cavities can be fitted with filler plugs

gauge 1 wideWire groove

Ø3.2

L1 Identification

Identification

Filler plug:

Ø7.2 37.0

 Contacts SHC-x, BHC-x Crimp contacts (Pin/Socket): Ø3

Wire gauge

L2

Socket contact L1

L2

Identification Wire gauge 1 groove

Ordering code Ø1.6 BHC-1,00-Ag

2 grooves Wire gauge

Identification Ø3 BHC-1,50-Ag

43.6

3 grooves

BHC-2,50-Ag

46.6

1 wide groove

BHC-4,00-Ag

46.6

2 wide grooves

BHC-6,00-Ag

Ø3.2 43.6 43.6 Ø7.2

Termination L2

Identification Wire gauge 1 groove

Wire gauge

Wire gauge 2 grooves

AWG 14

16 A

42.4

3 grooves

AWG 12

27.5 A

45.4

1 wide groove

AWG 10

35 A

45.4

2 wide grooves

AWG 9

35 A

Ø3.5 42.4 Ø7.2 42.4

L2 L2

AWG 18 ... 16

Rated current 10 A

 Contacts SGC-x, BGC-x Crimp contacts (Pin/Socket): Ø1.6

Ø3.2

Wire gauge

Ø1.6

L1

Wire gauge

L2

Pin contact Ordering code

Ø3.5

Socket contact L1

Identification

Ordering code

Termination L2

Identification

Wire gauge

Rated current

SGC-0,37-Ag

25,0

---

BGC-0,37-Ag

21,6

---

AWG 25 ... 21

SGC-0,50-Ag

25,0

---

BGC-0,50-Ag

21,6

---

AWG 20

7.5 A

SGC-1,00-Ag

25,0

---

BGC-1,00-Ag

21,6

---

AWG 18 ... 16

10 A

SGC-1,50-Ag

25,0

---

BGC-1,50-Ag

21,6

---

AWG 14

16 A

SGC-2,50-Ag

25,0

---

BGC-2,50-Ag

21,6

---

AWG 12

27.5 A

Note: PE contacts must be at least of the same AWG size as the main contacts.

5A

Reduced scale diagrams / dimensions in mm

45

Derating curves

Series G/GM

15 15

2.5□□ 2,5 2,5 2.5

10

□ 2,5 2.5 2.5□□ 2,5 1.5 1,5

Permissible Zulässiger Permissible Zulässiger operating Betriebsstrom operating Betriebsstrom current current [A] [A] Permissible Zulässiger operating Betriebsstrom Permissible Zulässiger Permissible Zulässiger operating Betriebsstrom operating Betriebsstrom current current [A][A] [A]current [A][A] [A] [A][A]

2,5 □ 2.5

15 15 15 15

55

1.5□□ 1,5 1,5 1.5 1/0.75 □ 1/0,75 1.5 1,5 1.5□□ 1,5 1/0.75□□ 1/0,75 1/0.75 1/0,75 0.5 □ 0,5 1/0.75 1/0,75 1/0.75□□ 1/0,75 0.5□□ 0,5 0.5 0,5

55

0.5 0,5 0.5□□ 0,5

10 10 10 10 5

0 0

00 0000

10

20

10

1,5□□□□ 20 1,5 1.5 1.5 20pol 20pol 20 pole pole 1/0,75□□20 1/0.75 20pol pole 1,5□□□□ 20 1.5 32pol 32 pole 1,5 1.5 20pol 20pol 20 pole 1/0,75□□□□ 1/0,75 1/0.75 1/0.75 20pol 20pol 20 pole 20 pole □ 20pol 0,5 20 pole 0.5 □ 32 1,5□□□□ 1,5 1.5 1.5 32pol 32pol 32 pole pole 32pol 32 pole 1/0,75 1/0.75□□□□20 1/0,75 1/0.75 20pol 20pol 20 pole □□ □ 20 □□ □□ 1,5 1,5□ 1.5 1.5 32pol 32pol 32 32 pole pole 20pol 20pol 0,5 0,5 20 0.5 0.5 □□ 32 0,5 0.5 32pol pole 32pol 32pol 32 pole 32 pole 1/0,75 1/0,75 1/0.75□□□□ 1/0.75 □ □ □ □ 20pol 20pol 0,5 0,5 20 20 pole pole 0.5 0.5 32pol 32pol 32 32 pole pole 1/0,75 1/0,75 1/0.75 1/0.75 0,5□□□□□□□□ 0,5 0.5 0.5

10 10 10 10

30

5 55 55 0

20

40

60

Number Number Polzahl Polzahl ofofcontacts contacts

4□ 44□□ 2,5 □ 44□□ 2,5□□ 2,5

25 25 20 25 25 20 20 15 20 20 15 15 10 15 15

2,5 2,5□□ 1,5 1.5 □ 1,5 1,5 1.5□□ 1.5

10 10 5 10 10

1,5 1,5 1.5 1.5□□

55 0 55 0 00 0000

80

Umgebungstemperatur Ambient temperature [°C] [°C] 20 40 40 60 60 80 80 00 00 20 Ambient temperature [°C] [°C] Ambient 20 20 temperature 40 40 60 60 [°C] 0Umgebungstemperatur 0Umgebungstemperatur 80 80

Number Polzahl contacts ofof20 contacts 00 Number 20 10 10 Polzahl 30 30

30 30

30 30 25 30 30

0,5 0,5□□□□ 32 0.5 0.5 32pol 32pol 32 pole pole

0 00

Number Polzahl of contacts 20 20 10 30 10 30

44□□ 2pol 2 pole 30

10

20

30

30 30 30 25 25 30 30 30 25 25 25 20 20 25 25 25

Betriebsstrom Betriebsstrom [A] [A] Zulässiger Zulässiger Betriebsstrom [A] Zulässiger Betriebsstrom Betriebsstrom [A][A] [A][A] Zulässiger Zulässiger Permissible Permissible operating operating current current Permissible operating Permissible Permissible operating operating current current [A]current [A] [A]

15

15 15 15 Current Strom Current Strom bei at 20° bei at [A] C [A] Strom bei at Current Strom Current Strom bei atCurrent 20° bei atC C20° 20° [A] C20° [A] C [A]

pole 1,5 □□ 22pol 1.5 2,5 □□ 32 2.5 32pol pole 2pol 2pole pole 1,5□□□□ 22pol 1,5 1.5 1.5 2,5□□□□ 32 2,5 2.5 2.5 32pol 32pol 32 pole pole 2pol 2pole pole 1,5 1,5□□□□ 22pol 1.5 1.5 2,5 2,5□□□□ 32 2.5 2.5 32pol 32pol 32 pole pole 1,5 □□ 20 1.5 20pol pole

Outer diameter of contact 2.3 mm (pin, front view)

Current Strom Current Strom bei at 20° bei at [A] C [A] Strom bei at Current Strom Current Strom bei atCurrent 20° bei atC C20° 20° [A] C20° [A] C [A]

Outer diameter of contact 1.58 mm (pin, front view) Outer diameter of contact 1.6 mm (pin, front view)

20 20 20 15 15 20 20 20 15 15 15 10 10 15 15 15 10 10 10 55 10 10 10

□□□2pol 2,5 2.5 2,5 2.5 2pol pole 22pole 20 pole 44□□ 20pol □□□2pol 2,5 2,5 2.5 2.5 2pol 22pole pole 20pol 20pole pole 20 44□4□□20pol □ □ 2,5 2.5 32pol 32 pole 20pol 20 20pole pole 44□4□□20pol □□□32pol 2,5 2.5 2,5 2.5 32pol 32pole pole 32 32 pole 1,5 1.5□□ 32pol 2,5 2.5 48pol 48 pole □□ □□ □32pol 2,5 2,5 2.5 2.5 32pol 32 32pole pole □□□32pol 32pol 32pole pole 32 1,5 1.5 1,5 1.5 □□□48pol 2,5 2.5 2,5 2.5 48pol 48pole pole 48 48pol 48 pole □□□□32pol 1,5 1.5 32pol 32 32pole 1,5 1.5 □□□48pol 2,5 2,5 2.5 2.5 48pol 48 48pole pole □□□48pol 48pol 48pole pole 48 1,5 1.5 1,5 1.5

555 00 □□□48pol 48pol 48 48pole pole 1,5 1,5 1.5 1.5 55500 20 20 40 40 60 60 80 80 000 Umgebungstemperatur Ambient temperature [°C] 20 20 40 40 40 60 60 60 80 80 80 000000 20

50

Number Polzahl of contacts 20 30 10 20 30 50 50 10

Number Polzahl contacts Polzahl ofofcontacts 00 Number 20 10 10 20 30 30 50 50

temperature temperature Ambient [°C] [°C] 20 20 20 40 40 40 60 60 60 80 0Umgebungstemperatur 0Umgebungstemperatur 0Ambient 80 80

Number Number Polzahl Polzahl ofofcontacts contacts

temperature[°C] Umgebungstemperatur Umgebungstemperatur Ambient Ambienttemperature [°C]

Umgebungstemperatur Umgebungstemperatur Ambient Ambienttemperature temperature[°C] [°C] [°C]

44□4□□ 2pol 2pol pole 22pole □□ 2pol 2,5 2pole pole 42.5 4□4□□ 2pol 2pol 22 pole

Outer diameter of contact 3 mm (pin, front view)

6 □ 3pol 3 pole 6□

44□□ □ 2,5 2.5 44□□ □□□ 2.5 2,5 2.5 2,5 1,5 1.5 2.5 2,5 2.5□□ 2,5 1,5 1.5□□ 1,5 1.5 1,5 1.5 1,5 1.5□□

20 10 30 55 0 00 Number Polzahl of contacts 00 20 20 10 30 10 30 00 Number Polzahl contacts Polzahl ofofcontacts 00 Number 20 20 10 10 30 30

30 30 25 30 30 25 25 20 25 25 20 20 15 20 20 15 15 10 15 15 10 10 5 10 10 5 50

24 24pole 24pol pole 1,5 1.5 1.5□□24pol 1,5

20 40 60 80 55 0 00 Umgebungstemperatur Ambient temperature [°C] [°C] 20 40 40 60 60 80 00 20 80 00

Ambient temperature [°C] [°C] Ambient 20 20 temperature 40 40 60 60 [°C] 0Umgebungstemperatur 0Umgebungstemperatur 80 80

Number Number Polzahl Polzahl ofofcontacts contacts

Umgebungstemperatur Umgebungstemperatur Ambient Ambienttemperature temperature[°C] [°C] [°C]

Outer diameter of contact 6 mm (pin, front view) Outer diameter of contact 8 mm (pin, front view) 120

120 120 100 120 120 100 100 80 100 100

85 □

Current Strom Current Strom bei at 20° bei at [A] C [A] Strom bei at Current Strom Current Strom bei atCurrent 20° bei atC C20° 20° [A] C20° [A] C [A]

85□□ 85 85 85□□ 25 □

80 80 60 80 80

16 25□□ 25 □□ □ 25 25□ 16 16 10 □ 16 16□□

60 60 40 60 60

10□□ 10

40 40 20 40 40

10 10□□

20 20 0 20 20 0 20 25 5 10 00 Number Polzahl of contacts 00 20 25 20 25 55 10 10 00 Number Polzahl ofcontacts contacts of 00 Number 20 25 25 20 55 Polzahl 10 10 Number Number Polzahl Polzahl ofofcontacts contacts

120 120 100 120 120 100 100 80 100 100

35 □ 4pol 4 pole

Permissible Zulässiger Permissible Zulässiger operating Betriebsstrom operating Betriebsstrom current current [A] [A] Permissible Zulässiger operating Betriebsstrom Betriebsstrom Betriebsstrom [A][A] [A][A] Permissible Zulässiger Permissible Zulässiger operating operating current current [A]current [A] [A][A]

120

35□□ 4pol 35 4pole pole 44pol 25 □ 4pol 4 pole 35 35□□ 4pol 44pol 4pole pole 16□□□ 4pol pole 25 4pol 25 4pole 4pol pole 44 16 pole 35 □ 16pol 16 16 25 25□□ 4pol 44pol 4pole pole □ 4pol 10 4 pole pole 16 16pol pole 16 35□□ 16pol 35 16 16 16 44pol 4pol 4pole pole 25□□ 16pol 16 16 16pol pole pole 35 35□□ 16pol 10 10 4pole 4pol pole 4 4pol 16 pole 16□□□ 16pol 16pole 16pol pole 16 25 16pol 25 10 10□□ 4pol 44pol 4pole pole 16pole 16pol pole 16 16 16 25 25□□ 16pol 16 pole 10 □ 16pol 16 16pole 16pol pole 16 16□□ 16pol

80 80 60 80 80 60 60 40 60 60

40 40 20 40 40

16pole 16pol pole 16 10□□ 16pol 10 20 20 16 16pole 16pol pole 0 10 10□□ 16pol 20 20 0 20 40 60 80 00 [°C] Umgebungstemperatur Ambient temperature [°C] 20 40 40 60 60 80 00 20 80 00 [°C] [°C] Ambient temperature Ambient 20 20 temperature 40 40 60 60 [°C] 0Umgebungstemperatur 0Umgebungstemperatur 80 80 [°C] [°C] Umgebungstemperatur Umgebungstemperatur Ambient Ambienttemperature temperature[°C]

Outer diameter of contact 10 mm (pin, front view) 100

25 □

100 100

100 100

25□□ 25

100 100 100

100 100 80

25 25□□ 16 □

80 80

60 60

16□□ 16 10 □ 16 16□□ 10□□ 10

60 60 40

6□□□ 10 10

40 40

66□□

60 80 80

66□□

40 40 20 20 20 0 20 20

Betriebsstrom Betriebsstrom [A] [A] Zulässiger Zulässiger Zulässiger Betriebsstrom [A] Betriebsstrom Betriebsstrom [A][A] [A][A] Zulässiger Zulässiger Permissible Permissible operating operating current current Permissible operating Permissible Permissible operating operating current current [A]current [A] [A]

Current Strom Current Strom bei at 20° bei at [A] C [A] Strom bei at Current Strom Current Strom bei atCurrent 20° bei atC C20° 20° [A] C20° [A] C [A]

66□□ □ 646□□

Current Strom Current Strom bei at 20° bei at [A] C [A] Strom bei at Current Strom Current Strom bei atCurrent 20° bei atC C20° 20° [A] C20° [A] C [A]

30 30 25 30 30 25 25 20 25 25 20 20 15 20 20 15 15 10 15 15 10 10 5 10 10 5 50

12 pole 6□□ □ 12pol 6□ 64 3pole 3pol pole 33pol 3pol 3 pole 12 12pol pole 12 pole 66□□12pol 3 3pol 3pole 3pol pole □ 16 16pol pole 4□□ 3pol 44 3pole pole 33pol 12 12pole 12pol pole 66□□12pol 4 33pol 3pol 3pole pole □ □□ 16 16pol pole 16 4□ 44 □16pol 2.5 2,5 3pole 3pol pole □ 20pol 20 pole 16 16pole 16pol pole 44 4□□16pol 2.5□□ 3pol 2,5 2.5 2,5 3pole 3pol pole □ 33pol 1.5 1,5 3 pole □ □ 20pole 20pol pole 20 44 □20pol 2.5□ 20pol 2,5 20 2.5 2,5 33pol 3pol 3pole pole 20 20 20pol pole 44□□20pol 1.5 1,5 1.5 1,5 3pole 3pol 3 3pol 2.5□□□20pol 2,5 2.5 2,5 20pole 20pol 20 24 24pol pole 1.5 1,5 1.5 1,5 1.5□□ 3pol 1,5 33pol 3pole pole 2.5 2,5 2.5□□20pol 2,5 20 20pole 20pol pole 24pole 24pol pole 24 1.5□□24pol 1,5 1.5 1,5

30 Permissible Zulässiger Permissible Zulässiger operating Betriebsstrom operating Betriebsstrom current current [A] [A] Permissible Zulässiger operating Betriebsstrom Betriebsstrom Betriebsstrom [A][A] [A][A] Permissible Zulässiger Permissible Zulässiger operating operating current current [A]current [A] [A][A]

30

25 25 6pol pole □□ □3pol □□ 25 25 25 pole 363pole 3pol

80 80 80

□□□□6pol 16 16 pole 3pol 33 3pol 25 25 25 6pol 6pole 6

60 60 80 80 80

6pole pole 6pol □□ □□ 16 16 25 25 25 6pol 6 pole □ □6pol □ 16 16 16 3pole pole 36 3pol 3pol 10 10□□ 3pol 3 pole □□□6pol 6 6 pole 6pol 16 16 16 33 pole 3pol 3pol □ □ 6pol pole 10 10 □□□3pol 10 10 10 3pol 3pole pole 36 63 6pole 6pol 6□ 6□□□ 6pol 16 16 16 3pol pole □□□6pol 3pol 3pol 36 3pole 6pol pole 6 10 10 10 66□6□□3pol 3pol pole 33pole □□□ 6pol 666pole pole 10 10 10 6pol pole 66□□ 6pol 66□6□□3pol 3pol 33pole pole 6pol pole 66pole 66□6□□6pol

60 60 60 60 60 60 40 40

40 40 40 40 40 40 20 20 20 20 20

0

5

10

25

20

00 Number Polzahl of contacts 00 25 20 25 20 55 10 10 00 Number Polzahl ofcontacts contacts of 00 Number 25 25 20 20 55 Polzahl 10 10 Number Number Polzahl Polzahl ofofcontacts contacts

25 25□□ 3pol 3 pole

100 100 100 80 80

020 0 20 20 20 40 40 60 60 80 00 20 80 000 [°C] Umgebungstemperatur Ambient temperature[°C] 20 20 40 40 40 60 60 60 80 000 20 80 80 000

temperature[°C] [°C] temperature[°C] [°C] Ambient 20 20 20 40 40 40 60 60 60 80 0Umgebungstemperatur 0Umgebungstemperatur 0Ambient 80 80 temperature[°C] [°C] [°C] Umgebungstemperatur Umgebungstemperatur Ambient Ambienttemperature[°C]

6pol 66pole pole 66□6□□6pol

Werkzeuge 46

Gxx MS

Series G/GM

Assembly tools for G18, G28, G42 and G57 Series

Accessories

Gxx MS Assembly tools for assembling pin and socket inserts in plugs and receptacles Ordering code

Description

G18 MS

Assembly tool

G28 MS

Assembly tool

G42 MS

Assembly tool

G42 MS *

Assembly tool, special design Tightening torque 15 Nm

G57 MS

Assembly tool

G57 MS **

Assembly tool, special design Tightening torque 20 Nm

Assembly tool, special design, for the following contact inserts: ** G57 E-3S+2+PE/L * G42 E-3S+PE/L-2 G42 E-3P+PE/L-2 G57 E-3P+2+PE/L G42 E-4S+PE/L G57 E-4S+PE/L G42 E-4P+PE/L G57 E-4P+PE/L G42 E-6S+PE/L-2 G42 E-6P+PE/L-2

AWZ-x

Extraction tool,

EWZ-E

Series G/GM

Insertion tool

AWZ-x Extraction tool

Accessories Ordering code

Description

AWZ-A

Extraction tool for crimp contacts, Type A

AWZ-B

Extraction tool for crimp contacts, Type B

AWZ-C/H

Extraction tool for crimp contacts, Type C and H

AWZ-G

Extraction tool for crimp contacts, Type G

EWZ-E Insertion tool Ordering code EWZ-E

CWZ-600

Description Insertion tool for crimp contacts, Type G

Series G/GM

Crimp tool

Accessories

CWZ-600 Crimp tool Ordering code CWZ-600

Description Crimp tool for wire gauges AWG 25 ... 9 (0.14 mm2 ... 6 mm2)

Reduced scale diagrams

47

Assembly instructions G Series

Series G

Assembly of plugs:

cables AWG 10 ... 7). Terminate cable conductors to contacts (crimp, solder, screw-type), see page 46, 'Assembly instructions contacts'.

Place components 6 through 10 on cable in sequence shown. Trim the individual cable conductors to the desired length and strip the insulation to a length of 7 mm (with cables AWG 20 ... 12) and 12 mm respectively (with 17

7 or 12

11

10

9

8

5

6

7

Assembly of contact insert in plug:

4

3

2

2a

1

12

Assembly of components for sealing 7 , 8 and for strain relief 9 through 11 : Before you screw the cable gland 9 to the back of the plug shell (tightening torque approx.

5 Nm) make sure that the connection of the individual conductors is not too tight and the cables are free from stress and strain.

Bring earth sleeve 3 into line with the centre of the plug shell 6 and press it in. Fit contact insert 2 / 2a into plug shell. Ensure key position for polarization is correct. Tighten with threaded ring 1 by means of assembly tool 12 .

Assembly of receptacles: 17

7 or 12

4

16

Assembly of contact inserts in receptacles: Fit contact insert 14 / 14a in receptacle shell. Ensure key position for polarization is correct. Tighten insert with threaded ring 13 by means of assembly tool 12 .

5a

14a

14

13

12

48

Assembly instructions GM Series

Series GM

Assembly of plugs:

9

8a

8

7

5

6

Place components 9 , 8 or 8a , 7 , 6 on cable in sequence shown. Crimp stripped individual cable conductors to contacts 5 or 5a . The edge of the insulation where the wire is stripped should abut on the point of crimping. Fit crimped contacts 5 or 5a into contact insert 2 or 14 .

5a

2

14

Make sure that clip is locked in place in contact insert.

We recommend checking of the established contact.

The contact retention test force is 40 N. Fit contact insert 2 or 14 into plug shell 6 . Take care that key position for polarization is correct.

Assembly instructions contacts

Series G/GM

Crimped connection: Wire gauge

Crimp tool

0.5 ... 1.5 mm² / AWG 20 ... 14

SBZ

Crimp tool

2.5 mm² / AWG 12

SBZ

Crimp tool

4.0 ... 6.0 mm² / AWG 10 ... 9

SBZ

Crimp tool

Extraction tool Extraction tool for contacts Type A AWZ-B Extraction tool for contacts Type B AWZ-C/H Extraction tool for contacts Type C/H AWZ-A

For connecting the protective conductor and the PE Fit crimped contacts 5 or 5a into contact insert 2 or 14 moving from centre to perimeter. contact a 100 mm long additional green yellow earth Make sure that clip is locked in place in contact insert. wire is required (see diagrams on page 45). Crimp We recommend checking of the established contacts. commercial cable lugs 17 to protective conductor and The contact retention test force is 40 N. other end of additional earth wire and fasten both cables with screw 4 to the earth sleeve 3 of the plug For a better protection against contact a number of in16 . shell or directly to the receptacle shell serts Montagehinweise Katalog A20, Seite 43come with a sleeve 14 which is to be assembled in the shell together with the insert.

Datei: Seite43---GM-Montage-Stecker.eps

Soldered connections (AWG 20 ... 1): ● Solder contacts are pre-assembled in the factory and cannot be disassembled from the inserts by the user. ● Choose soldering iron and kind of accessories which ensure that only a short time is needed for soldering. ● The intended use of crimp contacts is that of a solderless connection. So do not use them for soldered connections.

49

Mounting holes

Series G/GM

Mounting holes for panel mount receptacles: G42 Series

Ø4.5 or M4

Ø6.5 or M6

Ø4.5 or M4

21

.5

M4 or Ø4.5

G57 Series

.5

G28 Series

28

G18 Series

Ø3 7

0

28

11

11

Ø3

Ø7

Ø5

3

1

36 50 65

Mounting instructions:

GM42 Series

● Please refer to the diagrams shown for the dimensions of the mounting holes as required for panel mount and bulkhead receptacles. ● Cutouts for protective conductors of G28 and G42 connectors are only required for panels and bulkheads thicker than 3 mm.

With thickness > 12 mm please observe the required clearance and creepage distances.

GM57 Series Ø6.5 or M6

Ø4.5 or M4

Ø5

4

Ø7

3

50 65

Reduced scale diagrams / dimensions in mm

50

RoHS 2002/95/EC

Electrical Components and Systems for Railway Engineering and Industrial Applications

Schaltbau GmbH manufactures in com-pliance with RoHS. The LV Series connectors are RoHS compliant.

Certified ISO 14001 by

Certified ISO 9001 by

Schaltbau GmbH has an environment management system that has been certiďŹ ed since 1994.

Schaltbau GmbH has a quality management system that has been certiďŹ ed since 1994.

Connectors

Connectors manufactured to industry standards Connectors to suit the special requirements of communications engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements

Snap-action switches

Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements

Contactors

Single and multi-pole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches Special contactors to suit customer requirements

Control devices

Master controllers and reversers for railway applications Toggle switch devices Handles and foot switches for railway applications (dead-man equipment) Switching elements with high breaking capacity Emergency brake handles Signal devices

Transportation system equipment

Power supplies for passenger coaches (electric equipment) Battery chargers for locomotives and passenger coaches High-voltage equipment for single and multi-phase operation Heating devices and heating controls Design and engineering services for high-voltage equipment Special equipment to suit customer requirements

Schaltbau GmbH Klausenburger Strasse 6 81677 Munich Germany Phone +49 89 9 30 05-0 Fax +49 89 9 30 05-350 e-Mail contact@schaltbau.de Internet www.schaltbau.de A1833/0606/2.0

Printed in Germany

with compliments:

We reserve the right to make technical alterations without prior notice.

For updated product information visit www.schaltbau-gmbh.de.

Issued January 2007