Dragon Sourcing - 龙 源 Your Tailored Sourcing Approach to LCC Sourcing
Case Study: Multiple Categories Sourcing Project Review, Shanghai, Oct. 25th 2013
Time schedule for all categories -The time schedule is finalized according to the last conference call on 30-Sep.
No.
Category
1
Engineering service
W1
W2
W3
W4
W5
W6
W7
W8
2
Construction service
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11 W12 W13
W14
W15
W16
W17
3
Pipelines
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14 W15
4
Tank
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
5
Automation
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
W17
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13 W14
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10 W11 W12
22-Jul 29-Jul 5-Aug 12-Aug 19-Aug 26-Aug 2-Sep 9-Sep 16-Sep 23-Sep 30-Sep 7-Oct 14-Oct 21-Oct 28-Oct 4-Nov 11-Nov 18-Nov 25-Nov 2-Dec 9-Dec
UtilitiesElectrical parts
W1
W2
W3
W4
W18 W19
6
UtilitiesMechanical parts 7
Part of production line
Today Process before audit © 2013 Dragon Sourcing. All rights reserved.
Finalized audit week 2
National Holiday
Introduction of DS team for this project Richard Laub DS CEO
Olivier Levy DS Managing Director
Vivian Xu client Account Manager
Capex
Cardboard Packaging
Burke Gu Buying Analyst
Sara Deng Category Buying Engineering
William Gu Category Buying Engineer
Vivian Xu client Account Manager
Vivian Xu client Account Manager
Š 2013 Dragon Sourcing. All rights reserved.
3
In charge of utilities mechanical, electrical and automation In charge of pipelines and tank
In charge of construction service and part of production line
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- On going
6. Utilities- On going 7. Part of production line-On going
Š 2013 Dragon Sourcing. All rights reserved.
4
Time schedule for engineering service -The whole process is on schedule, 6 suppliers visited by client with DS Steps
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to include in the RFI process
3
Develop the RFI – jointly with client – to include all key supplier qualification criteria (e.g.: financial, related experience , company certificate, CV of the main persons of the project)
4
Administration and chasing for completion of an NDA with suppliers that have been preselected
5
Administer the RFI process to ensure as high a return rate as
6
Analyze responses based on qualitative criteria and using a balance score card and recommend suppliers which client needs to take through a formal qualification process
7
Carry out interview with pre-selected suppliers. 3 options exist: • Option 1: Dragon Sourcing carries out qualification interview • Option 2: client carries out qualification interview • Option 3: Dragon Sourcing carries out initial qualification process followed by client interview with suppliers recommended by Dragon Sourcing
8
Support contract negotiations between client and qualified suppliers
W1 22-Jul
W2 29-Jul
W3 5-Aug
W4 12-Aug
W5 19-Aug
W6 26-Aug
W7 2-Sep
W8 9-Sep
Today © 2013 Dragon Sourcing. All rights reserved.
5
Process before audit
Audit week
Milestones
Indentified suppliers’ status for engineering service 6 suppliers were visited from Sep.4th to Sep.11th Number of suppliers initially identified 25
Supplier indentified
Number of suppliers NDA sent 25 NDA sent
Number of suppliers signed 15
RFI sent
Number of suppliers RFI sent 15
Intend to respond
Number of suppliers intend to respond 14
RFI received
Selected for interview
Number of suppliers internal checking 2
Number of suppliers intend to sign 0
Number of suppliers decline to respond 1
Number of suppliers RFI received 14
Number of suppliers strong recommend to interview 4
Number of suppliers can be interviewed 6
Number of suppliers finally select to interview 6 Negotiate contract
Š 2013 Dragon Sourcing. All rights reserved.
6
Number of supplier decline to sign 8
-2 suppliers don’t agree the items in the NDA -2 supplier think the NDA is too complicated, -4 suppliers give up the project finally
Score card analysis for engineering service company after adjusted by client
#
Country
Supplier Name
Company Background
Project Company Cooperation related Qualification
Total
Rank by client adjusted score card
Rank by original score card
1
1
1
Local
Supplier 1
30
39
17
10
max score 100 96
2
Foreign
Suppleir 2
29
37
15
10
91
2
2
3
Local
Suppleir 3
22
36
14
10
82
3
3
4
Foreign
Suppleir 4
27
28
13
10
78
4
4
5
Foreign
Suppleir 5
19
32
16
9
75
5
5
6
Foreign
Suppleir 6
16
37
12
10
75
5
6
7
Foreign
Suppleir 7
19
37
9
10
75
5
6
8
Foreign
Suppleir 8
26
35
4
9
73
6
6
9
Foreign
Suppleir 9
19
34
8
10
71
7
7
10
Foreign
Suppleir 10
20
37
6
7
70
8
9
11
Foreign
Suppleir 11
30
22
6
9
67
9
9
12
Foreign
Suppleir 12
13
35
9
10
67
9
10
13
Local
Suppleir 13
26
20
13
7
65
10
8
14
Foreign
Suppleir 14
19
22
6
10
57
11
13
15
Local
Suppleir 15
19
27
3
7
56
12
12
16
Foreign
Suppleir 16
22
20
7
7
55
13
11
17
Local
Suppleir 17
19
21
7
4
50
14
14
18
Local
Suppleir 18
15
13
8
7
42
15
15
19
Foreign
Suppleir 19
13
12
5
5
34
16
16
Average
67
30%
40%
20%
10%
Š 2013 Dragon Sourcing. All rights reserved.
7
5 suppliers client already interviewed before the project 6 suppliers client visited with DS
Audit results for 6 engineering service suppliers Date
Time Morning
4-Sep-13 Afternoon Morning 5-Sep-13 Afternoon
Morning 6-Sep-13 Afternoon
Supplier to be visited xxx (Rank No.8)
Visit project site
xxx (Rank No.10)
Visit supplier office and do interview
xxx (Rank No.5)
Visit supplier office and do interview
Morning 9-Sep-13 Afternoon Morning 10-Sep-13 Afternoon 11-Sep-13
Morning
Recommended level after audit
Agenda
Attendee
Visit supplier office and do interview XXX
Visit project site
Visit project site Visit supplier office and do interview
xxx (Rank No.13)
xxx (Rank No.14)
xxx (Rank No.1)
Afternoon
Š 2013 Dragon Sourcing. All rights reserved.
XXX Visit project site Visit supplier office and do interview Visit project site) Visit supplier office and do interview Visit project site
8
XXX
Immediate next steps
Actions 1.
Responsible
Deadline
client/DS
11-Oct
client will inform DS the audit results for the engineering service and DS will prepare thank you lettter to the suppliers who have not been selected
Š 2013 Dragon Sourcing. All rights reserved.
9
Remarks
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- On going
6. Utilities- On going 7. Part of production line-On going
Š 2013 Dragon Sourcing. All rights reserved.
10
Time schedule for construction service -Next week we will contact the supplier who declined the project before due to the location problem and continue the RFI administration and NDA process Steps
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers around Shanghai to include in the RFI process
3
Develop the RFI – jointly with client – to include all key supplier qualification criteria (e.g.: financial, related experience , company certificate, CV of the main persons of the project)
4
Administration and chasing for completion of an NDA with suppliers that have been preselected
5
Administer the RFI process to ensure as high a return rate as
6
Analyze responses based on qualitative criteria and using a balance score card and recommend suppliers which client needs to take through a formal qualification process
7
Carry out interview with pre-selected suppliers. 3 options exist: • Option 1: Dragon Sourcing carries out qualification interview • Option 2: client carries out qualification interview • Option 3: Dragon Sourcing carries out initial qualification process followed by client interview with suppliers recommended by Dragon Sourcing
W1 22Jul
W2 W3 29- 5Jul Aug
W4 12Aug
W5 19Aug
W6 26Aug
W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 29- 16- 23- 30- 7-Oct 14- 21- 28- 4-Nov 11- 18- 25- 2-Dec Oct Oct Oct Nov Nov Nov Sep Sep Sep Sep Sep
N a t i o n a l H o l i d a y
Today © 2013 Dragon Sourcing. All rights reserved.
Process before audit
11
Original audit week
Days base approach
Milestones
Indentified suppliers’ status for construction service -6 RFIs are received so far including 2 EPCM company xxx and xxx
Supplier indentified
Number of suppliers initially identified EOCM company: 17
Number of suppliers initially identified Construction company: 34
Number of suppliers NDA sent 13
Number of suppliers pending to sent NDA 6
Number of suppliers decline the project 15
NDA sent
Number of suppliers signed 6
RFI sent
Intend to respond
RFI received
Number of suppliers intend to sign 0
Number of suppliers internal checking 1
Number of supplier decline to sign 6
Number of suppliers RFI sent 6
Number of suppliers RFI intend to respond 5
Number of suppliers RFI not intend to respond 1
Number of suppliers RFI received 5
Number of suppliers RFI received 2 (xxx , xxx)
Selected for interview
Negotiate contract
Š 2013 Dragon Sourcing. All rights reserved.
Remark: Double check with these supplier if they are interested in the project
12
Score card analysis for construction service company -7 suppliers’ RFI are analyzed by score card, the average score is 76 points, 3 suppliers’ score are over 80 points, 1 supplier’s score is over 90 points
#
1 2 3 4 5 6 7
100 90 80 70 60 50 40 30 20 10 0
Country
Local Local Local Local Local foreign Local
Supplier Name
Company Background
Project related
Company Qualification
Cooperation
Total
30%
40%
20%
10%
max score 100
28 26 20 20 19 16 23
36 33 34 36 25 24 16
18 18 20 18 13 16 12
10 7 9 7 10 10 7
92 84 83 81 66 66 58
Average
76
Supplier 1 Supplier 2 Supplier 3 Supplier 4 Supplier 5 Supplier 6 Supplier 7
Rank by score card 1 2 3 4 5 5 7
Remark: Supplier No.5 and No.6 are EPCM companies
92 84
© 2013 Dragon Sourcing. All rights reserved.
83
81 66
Cooperation
66
58
Company Qualification Project related Company Background Total
13
Suppliers recommend to interview according to the score card and filled RFI - 4 suppliers are recommended to the interview stage
Country
China
Supplier name
Xxx
City
Shanghai
Province
Shanghai
Score card ranking
Strength
weakness
1
-Good company capability -Big construction group in China -Has a lot of experience in food industry -Full certificate
-Has experience in Hangzhou but not in Xiaoshan
-English skill is not good
China
xxx
Hangzhou
Zhejiang
2
-Good company capability -Big construction group in China -Has a lot of experience in food industry -Full certificate
China
xxx
Qidong
Jiangsu
3
-Acceptable company capability -Full certificate -Good English skill
-Middle size construction company
4
-Acceptable company back ground -Full certificate -Has a lot of experience in food industry
-English skill is not good -Middle size construction company
China
xxx
Shanghai
Š 2013 Dragon Sourcing. All rights reserved.
Shanghai
14
Immediate next steps
Actions
Responsible
Deadline
1.
Re-contact the suppliers reject the project before and collect NDA and RFI
DS
14-Nov
2.
RFI analysis and recommend suppliers for audit
DS
22-Nov
3.
Finalize suppliers for aduit
client/DS
25-Nov
Š 2013 Dragon Sourcing. All rights reserved.
15
Remarks
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- On going
6. Utilities- On going 7. Part of production line-On going
Š 2013 Dragon Sourcing. All rights reserved.
16
Demand analysis Tube TT straight length 4m / DN 65
Tube TT curve 90° / DN 65
Tube TT tee standard / DN 65
Material: AISI 304, Weight: 56.95kg, Quantity: 800m
Material: AISI 304, Weight: 12.67kg, Quantity: 300pcs
Material: AISI 304, Weight: 18.41kg,Quantity: 150pcs
Tube TT straight length 4m / DN 150
Tube TT curve 90° / DN 150
Tube TT tee standard / DN 150b
Material: AISI 304, Weight: 27.57kg, Quantity: 800m
Material: AISI 304, Weight: 34.18kg, Quantity: 300pcs
Material: AISI 304, Weight: 48.38kg, Quantity: 150pcs
© 2013 Dragon Sourcing. All rights reserved.
17
Time schedule for pipelines
Next week we will push the suppliers who haven’t replied the RFI and provide the RFI analysis result by score card Steps
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to prescreening process
3
Carry out a phone pre-screening of the suppliers based on (1) maximum 4-5 screening criteria per category with these criteria to be provided by client
4
Develop the RFI-RFQ – jointly with client– to include all key supplier qualification criteria
5
Administer the RFI process to ensure as high a return rate as possible
6
Analyze RFI responses by score card and recommend suppliers which client needs to the RFQ process
7
Administrate RFQ and NDA process
8
Analyze RFQ responses by score card and recommend suppliers with client for audit
9
Carry out audits with pre-selected suppliers. 3 options exist: Option 1: Dragon Sourcing carries out qualification audits Option 2: client carries out qualification audits Option 3: Dragon Sourcing carries out initial qualification process followed by client audit with suppliers recommended by Dragon Sourcing
© 2013 Dragon Sourcing. All rights reserved.
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 12-Aug 19-Aug 26-Aug 2-Sep 9-Sep 16-Sep 23-Sep 30-Sep 7-Oct 14-Oct 21-Oct 28-Oct 4-Nov 11-Nov 18-Nov
N a t i o n a l H o l i d a y
Process before audit
18
Original audit week
Today
Current audit week
Milestones
Status of identified suppliers for pipelines -284 supplier identified initially, 90/284 suppliers go to pre-screening process, 36/90 suppliers who meet all criteria go to the RFI process, 14/36 suppliers have replied RFI Supplier indentified
Telphone screening
Number of suppliers initially identified 284 No. of suppliers successfully contacted 265
No. of suppliers not contacted yet 0
No. of suppliers unsuccessfully contacted 19
No. of suppliers go to pre-screening 90
No. of suppliers need to double check 6
No. of suppliers declined the project 169
No. of suppliers intend to respond 36
No. of suppliers not intend to respond 0
No. of suppliers need to further contact 0
No. of suppliers RFI received by DS 14
No. of suppliers RFI pending to receive 22
No. of suppliers RFI sent 36 RFI sent
NDA sent
RFQ sent
Selected for audit
Selected for sample
Negotiate contract
Š 2013 Dragon Sourcing. All rights reserved.
19
Next Steps Below are the proposed next steps with responsibilities and deadlines according to the schedule. The deadlines need to be adjusted to take into account the client availability. Actions
Responsible
Deadline
1.
Analyze RFI result and recommend suppliers for RFQ process and NDA process
DS
31-Oct
2.
Administrate RFQ and NDA process
DS
11-Nov
3.
Analyze RFQ result and recommend suppliers for audit
DS
15-Nov
Š 2013 Dragon Sourcing. All rights reserved.
20
Remarks
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- On going
6. Utilities- On going 7. Part of production line-On going
Š 2013 Dragon Sourcing. All rights reserved.
21
Demand analysis Vessel 6.25 m³ with agitator
Vessel 12.5 m³ with agitator
Vessel 35 m³
No pictures
Material: AISI 304L/304, Weight: N/A, Height: 5,310mm, Out diameter: 2,110 mm , 2~10pcs Vessel 35 m³ with agitator
Material: AISI 304L/304, Weight: 5,500kg Height; 7,755mm, Out diameter: 3,000 mm, 2~10pcs © 2013 Dragon Sourcing. All rights reserved.
Material: AISI 304L/304, Weight: 2,700kg, Height; 5,635mm, Out diameter: 2,600 mm, 2~10pcs Vessel 120 m³
Material: AISI 304/304L, Weight: 12,000kg Height; 12,000mm, Out diameter: 3,800 mm, 2~10pcs 22
Material: AISI 304L/304, Weight: 4,500kg Height; 7,755mm, Out diameter: 3,000 mm, 2~10pcs
Time schedule for tank Pre-screening process has completed, next week we will start RFI administration process Steps
W1 W2 W3 16-Sep 23-Sep 30-Sep
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to pre-screening process
3
Carry out a phone pre-screening of the suppliers based on (1) maximum 4-5 screening criteria per category with these criteria to be provided by client
4
Develop the RFI-RFQ – jointly with client– to include all key supplier qualification criteria
5
Administer the RFI process to ensure as high a return rate as possible
6
Analyze RFI responses by score card and recommend suppliers which client needs to the RFQ process
7
Administrate RFQ and NDA process
8
Analyze RFQ responses by score card and recommend suppliers with client for audit
9
Carry out audits with pre-selected suppliers. 3 options exist: Option 1: Dragon Sourcing carries out qualification audits Option 2: client carries out qualification audits Option 3: Dragon Sourcing carries out initial qualification process followed by client audit with suppliers recommended by Dragon Sourcing
© 2013 Dragon Sourcing. All rights reserved.
Process before audit
W4 7-Oct
W5 14-Oct
W6 21-Oct
W7 28-Oct
W8 4-Nov
W9 W10 W11 11-Nov 18-Nov 25-Nov
N a t i o n a l H o l i d a y
Today 23
Original audit week
Current audit week
Milestones
Status of identified suppliers for tank -83 suppliers identified, 51/83 go to the pre-screening process, 39/83 suppliers are selected to the RFI process, 21/39 suppliers have replied RFI, 16/39 suppliers are pending to receive Supplier indentified
Telphone screening
Number of suppliers initially identified 83 No. of suppliers successfully contacted 78
No. of suppliers not contacted yet 0
No. of suppliers unsuccessfully contacted 5
No. of suppliers go to pre-screening 51
No. of suppliers need to double check 0
No. of suppliers eliminated 27
No. of suppliers RFI sent 39 RFI sent
Don’t produce what client need
No. of suppliers intend to respond 37
No. of suppliers not intend to respond 2
No. of suppliers RFI received by DS 21
No. of suppliers RFI pending to receive 16
NDA sent
RFQ sent
Selected for audit
Selected for sample
Negotiate contract
Š 2013 Dragon Sourcing. All rights reserved.
24
Next Steps Below are the proposed next steps with responsibilities and deadlines according to the schedule. The deadlines need to be adjusted to take into account the client availability. Actions
Responsible
Deadline
1. Administrate RFI process
DS
31-Oct
2. Develop and finalize score card template
DS
31-Oct
3. Analyze RFI result and recommend suppliers for RFQ process and NDA process
DS
4-Nov
4. Administrate RFQ and NDA process
DS
15-Nov
5. Analyze RFQ result and recommend suppliers for audit
DS
20-Nov
Š 2013 Dragon Sourcing. All rights reserved.
25
Remarks
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- On going
6. Utilities- On going 7. Part of production line-On going 8. Q & A
Š 2013 Dragon Sourcing. All rights reserved.
26
Time schedule for automation We will continue telephone pre-screening process next week and develop RFI template Steps
W1 W2 W3 16-Sep 23-Sep 30-Sep
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to pre-screening process
3
Carry out a phone pre-screening of the suppliers based on (1) maximum 4-5 screening criteria per category with these criteria to be provided by client
4
Develop the RFI-RFQ – jointly with client– to include all key supplier qualification criteria
5
Administer the RFI process to ensure as high a return rate as possible
6
Analyze RFI responses by score card and recommend suppliers which client needs to the RFQ process
7
Administrate RFQ and NDA process
8
Analyze RFQ responses by score card and recommend suppliers with client for audit
9
Carry out audits with pre-selected suppliers. 3 options exist: Option 1: Dragon Sourcing carries out qualification audits Option 2: client carries out qualification audits Option 3: Dragon Sourcing carries out initial qualification process followed by client audit with suppliers recommended by Dragon Sourcing
© 2013 Dragon Sourcing. All rights reserved.
Process before audit
W4 7-Oct
W5 14-Oct
W6 21-Oct
W7 28-Oct
W8 4-Nov
W9 W10 W11 11-Nov 18-Nov 25-Nov
N a t i o n a l H o l i d a y
Today 27
Original audit week
Current audit week
Milestones
Status of identified suppliers for automation -70 suppliers identified so far including the 13 utilities suppliers, 36/70 suppliers go to the pre-screening process Number of suppliers initially identified Utilities: 13 Automation: 57
Supplier indentified
Telphone screening
RFI sent
NDA sent
No. of suppliers successfully contacted Utilities: 13 Automation: 57
No. of suppliers not contacted yet 0
No. of suppliers unsuccessfully contacted 0
No. of suppliers go to pre-screening Utilities: 12 Automation: 25
No. of suppliers need to double check 0
No. of suppliers eliminated Utilities: 1 Automation: 32
Utilities: -7 suppliers only do electrical related -3 suppliers only do mechanical related -3 supplier do whole process Automation: -4 suppliers only do utilities related -3 suppliers do production or process related -17 suppliers do whole process
RFQ sent
Selected for audit
Selected for sample
Negotiate contract
© 2013 Dragon Sourcing. All rights reserved.
28
Next Steps Below are the proposed next steps with responsibilities and deadlines according to the schedule. The deadlines need to be adjusted to take into account the client availability. Actions
Responsible
Deadline
DS
31-Oct
client/DS
31-Oct
1.
Telephone pre-screening process
2.
Prepare RFI-RFQ template and validate RFI-RFQ template
3.
Administrate RFI process
DS
31-Oct
4.
Develop and finalize score card template
DS
5-Nov
5.
Analyze RFI result and recommend suppliers for RFQ process and NDA process
DS
7-Nov
6.
Administrate RFQ and NDA process
DS
15-Nov
7.
Analyze RFQ result and recommend suppliers for audit
DS
20-Nov
Š 2013 Dragon Sourcing. All rights reserved.
29
Remarks
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- Not started yet
6. Utilities- On going 7. Part of production line-On going
Š 2013 Dragon Sourcing. All rights reserved.
30
Demand analysis-utility (electrical parts) MV switchgear
LV switchboard
UPS
Diesel Generator
Š 2013 Dragon Sourcing. All rights reserved.
31
transformer
Time schedule for utilities-electrical parts Next week we will push the suppliers who haven’t replied the RFI and provide the RFI analysis result by score card Step s
W1
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to pre-screening process
3
4
W2
W3
W4
W5
W6
W13 W14 W15 111812-Aug 19-Aug 26-Aug 2-Sep 9-Sep 16-Sep 23-Sep 30-Sep 7-Oct 14-Oct 21-Oct 28-Oct 4-Nov Nov Nov
Carry out a phone pre-screening of the suppliers based on (1) maximum 4-5 screening criteria per category with these criteria to be provided by client Develop the RFI-RFQ – jointly with client– to include all key supplier qualification criteria
5
Administer the RFI process to ensure as high a return rate as possible
6
Analyze RFI responses by score card and recommend suppliers which client needs to the RFQ process
7
Administrate RFQ and NDA process
8
Analyze RFQ responses by score card and recommend suppliers with client for audit
9
Carry out audits with pre-selected suppliers. 3 options exist: Option 1: Dragon Sourcing carries out qualification audits Option 2: client carries out qualification audits Option 3: Dragon Sourcing carries out initial qualification process followed by client audit with suppliers recommended by Dragon Sourcing
W7
W8
W9
W10
W11
W12
W16 W17 25Nov 2-Dec
N a t i o n a l H o l i d a y
Today © 2013 Dragon Sourcing. All rights reserved.
Process before audit
32
Original audit week
Current audit week
Milestones
Status of identified suppliers for utilities-electrical parts -223 equipment suppliers and 23 installation suppliers initially identified, 64/223 equipments suppliers have been sent RFI, 37/64 suppliers replied RFI, 19/64 suppliers are pending to receive Number of suppliers initially identified Equipment: 223 Installation: 23
Supplier indentified
Telphone screening
No. of suppliers successfully contacted Equipment: 223 Installation:23
No. of suppliers not contacted yet 0
No. of suppliers unsuccessfully contacted 0
No. of suppliers go to pre-screening Equipment: 87 Installation:8
No. of suppliers need to double check Equipment: 0 Installation:6
No. of suppliers eliminated Equipment: 136 Installation:13
No. of suppliers RFI sent Equipment: 64 Installation: 8 RFI sent
No. of suppliers intend to respond 56
No. of suppliers not intend to respond 8
No. of suppliers RFI received by DS 37
No. of suppliers RFI pending to receive 19
No. of suppliers need to further contact 0
NDA sent
RFQ sent
Selected for audit
-These 37 suppliers are selected according to the results of the pre-screening process -18 suppliers belong to group 1: switchgear & switchboard & transformer suppliers -6 suppliers belong to group 2: UPS suppliers -13 suppliers belong to group 3: diesel generator suppliers
-8 suppliers belong to group 1: switchgear & switchboard & transformer suppliers -4 suppliers belong to group 2: UPS suppliers -7 suppliers belong to group 3: diesel generator suppliers
Selected for sample
Negotiate contract
Š 2013 Dragon Sourcing. All rights reserved.
33
Next Steps-electrical parts Below are the proposed next steps with responsibilities and deadlines according to the schedule. The deadlines need to be adjusted to take into account the client availability. Actions
Responsible
Deadline
1.
Analyze RFI result and recommend suppliers for RFQ process and NDA process
DS
31-Oct
2.
Administrate RFQ and NDA process
DS
22-Nov
3.
Analyze RFQ result and recommend suppliers for audit
DS
26-Nov
Š 2013 Dragon Sourcing. All rights reserved.
34
Remarks
Demand analysis-utility (mechanical parts) Chiller
Cooling tower for chillers
-Chiller, (6/11°C) each 2,5 MW cooling capacity, watercooled, 3 pcs -Chiller, (-5/0°C) each 0,7 MW cooling capacity, watercooled, 2 pcs -Chiller, (-3/2°C) each 1,0 MW cooling capacity, warehouse, 2 ps
-(30/35°C), each 2 MW capacityfor chillers -8 pcs
Pumps for cold and hot water
Heat exchanger
-steam/hotwater (60/50°C) each 1,5 MW heating capacity -4 pcs -Total 40 pcs © 2013 Dragon Sourcing. All rights reserved.
35
AHU
-airflow 50.000 m3/h -30 pcs
Compressed air and dryer
-compressors (8 bar) aircooled, each 30 m3/min capacity -2 pcs
Time schedule for utilities-mechanical parts Next week we will continue the telephone pre-screening process and start RFI administration process for some items Steps
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to prescreening process
3
Carry out a phone pre-screening of the suppliers based on (1) maximum 4-5 screening criteria per category with these criteria to be provided by client
4
Develop the RFI-RFQ – jointly with client– to include all key supplier qualification criteria
5
Administer the RFI process to ensure as high a return rate as possible
6
Analyze RFI responses by score card and recommend suppliers which client needs to the RFQ process
7
Administrate RFQ and NDA process
8
Analyze RFQ responses by score card and recommend suppliers with client for audit
9
Carry out supplier audit
© 2013 Dragon Sourcing. All rights reserved.
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 9-Sep 16-Sep 23-Sep 30-Sep 7-Oct 14-Oct 21-Oct 28-Oct 4-Nov 11-Nov 18-Nov 25-Nov 2-Dec 9-Dec
N a t i o n a l H o l i d a y
Process before audit
36
Today
Original audit week
Current audit week
Milestones
Status of identified suppliers for utilities-mechanical parts -409 equipment suppliers identified so far, 336/409 suppliers contacted, 73/409 suppliers pending to contact, 116/336 suppliers go to pre-screening process, 75/336 suppliers need further contact, 145/336 suppliers eliminated from the process Number of suppliers initially identified Equipment: 409
Supplier indentified
Telphone screening
RFI sent
No. of suppliers successfully contacted Equipment: 336
No. of suppliers not contacted yet Equipment: 73
No. of suppliers unsuccessfully contacted 0
No. of suppliers go to pre-screening Equipment: 116
No. of suppliers need to double check Equipment: 75
No. of suppliers eliminated Equipment: 145
-Chiller & AHU : 71 suppliers -Cooling tower: 25 suppliers -Heat exchange: 9 suppliers -Pump: 5 suppliers -Air compressor: 6 suppliers
-Cooling tower: 26 suppliers -Heat exchange: 4 suppliers -Pump: 45 suppliers
NDA sent
RFQ sent
Selected for audit
Selected for sample
Negotiate contract
© 2013 Dragon Sourcing. All rights reserved.
37
Main reasons are suppliers can’t meet requirements or don’t produce want we want
Next Steps-mechanical parts Below are the proposed next steps with responsibilities and deadlines according to the schedule. The deadlines need to be adjusted to take into account the client availability. Actions
Responsible
Deadline
1.
Telephone pre-screening process for pump and valve
DS
31-Oct
2.
Analyze pre-screening results and finalize list for RFI process
client/DS
31-Oct
3.
Administrate RFI process
DS
8-Nov
4.
Develop and finalize score card template
DS
8-Nov
5.
Analyze RFI result and recommend suppliers for RFQ process and NDA process
DS
14-Nov
6.
Administrate RFQ and NDA process
DS
29-Nov
7.
Analyze RFQ result and recommend suppliers for audit
DS
4-Dec
Š 2013 Dragon Sourcing. All rights reserved.
38
Remarks
Agenda
1. Engineering service- Finished 2. Construction service- On going
3. Pipelines- On going 4. Tank- On going 5. Automation- Not started yet
6. Utilities- On going 7. Part of production line-On going
Š 2013 Dragon Sourcing. All rights reserved.
39
Demand analysis- equipments for part of the production line Pump
Air Dryer
Root type blower
Mixer
Refining system
Cooling system-tempering machine
Š 2013 Dragon Sourcing. All rights reserved.
40
Demand analysis- equipments for part of the production line Pressure vessel
Š 2013 Dragon Sourcing. All rights reserved.
Roaster
41
Valves
Demand analysis- part of the production line Conveyor belt
Š 2013 Dragon Sourcing. All rights reserved.
42
Demand analysis- part of the production line In pusher chain
Š 2013 Dragon Sourcing. All rights reserved.
43
Time schedule for part of production line We will continue pre-screening process and develop the RFI Steps
W1 W2 W3 23-Sep 30-Sep 7-Oct
Approach
1
Collect detailed technical information
2
Identify list of potential suppliers in China to prescreening process
3
Carry out a phone pre-screening of the suppliers based on (1) maximum 4-5 screening criteria per category with these criteria to be provided by client
4
Develop the RFI-RFQ – jointly with client– to include all key supplier qualification criteria
5
Administer the RFI process to ensure as high a return rate as possible
6
Analyze RFI responses by score card and recommend suppliers which client needs to the RFQ process
7
Administrate RFQ and NDA process
8
Analyze RFQ responses by score card and recommend suppliers with client for audit
9
Carry out audit
© 2013 Dragon Sourcing. All rights reserved.
W4 W5 W6 14-Oct 21-Oct 28-Oct
W7 W8 W9 W10 W11 4-Nov 11-Nov 18-Nov 25-Nov 2-Dec
W12 9-Dec
N a t i o n a l H o l i d a y
Process before audit
44
Today
Original audit week
Current audit week
Milestones
Status of identified suppliers for part of production line -248 suppliers have been identified so far, including 198 equipment suppliers and 50 production line suppliers Supplier indentified
Telphone screening
RFI sent
NDA sent
RFQ sent
Selected for audit
Number of suppliers initially identified Equipment: 293 Production line: 50 No. of suppliers successfully contacted Equipment: 63 Production line: 33
No. of suppliers not contacted yet Equipment: 230 Production line: 17
No. of suppliers unsuccessfully contacted Equipment: 0 Production line: 0
No. of suppliers go to pre-screening Equipment: 63 Production line: 5
No. of suppliers need to double check Equipment: 0 Production line: 28
No. of suppliers eliminated Equipment: 0 Production line: 0
Remark: Supplier number for equipments: -Air dryer : 41 suppliers -Tempering machine: 17 suppliers -Pump: 41 suppliers -Refining machine: 22 suppliers -Mixer: 17 suppliers -Blower: 50 suppliers -Roaster: 10 suppliers -Valve: 95 suppliers
Selected for sample
Negotiate contract
Š 2013 Dragon Sourcing. All rights reserved.
45
Next Steps-mechanical parts Below are the proposed next steps with responsibilities and deadlines according to the schedule. The deadlines need to be adjusted to take into account the client availability. Actions
Responsible
Deadline
DS
31-Oct
client/DS
31-Oct
1.
Telephone pre-screening process
2.
Analyze pre-screening results and finalize list for RFI process
3.
Administrate RFI process
DS
15-Nov
4.
Develop and finalize score card template
DS
15-Nov
5.
Analyze RFI result and recommend suppliers for RFQ process and NDA process
DS
19-Nov
6.
Administrate RFQ and NDA process
DS
29-Nov
7.
Analyze RFQ result and recommend suppliers for audit
DS
4-Dec
Š 2013 Dragon Sourcing. All rights reserved.
46
Remarks