Runnion 2020 Parts and Service Brochure

Page 1

Service • Parts • Financing • Rentals Dependable Equipment • Knowledgeable Technicians • Available Parts www.runnionequipment.com

PARTS & SERVICE


Runnion Equipment Our Family Business

In 1975, Earle and Dorothy Runnion established Runnion Equipment Company to sell, service, and rent truck mounted cranes. The first crane sold by Runnion Equipment Company was a 1963 National Crane boom truck, which also happened to be the second crane ever manufactured by National. This same crane is now on display at the company and remains fully functional. Today, under the guidance of Patrick Runnion and his management team, the company’s primary market includes Illinois, Indiana, and Wisconsin. A strong nationwide presence is maintained, however, with frequent equipment transactions across North America and occasionally overseas. Don’t be surprised to see the Runnion logo proudly displayed on cranes working in Alaska, Hawaii, the British West Indies, or anywhere in between! National Crane is and always has been our flagship brand and our product knowledge is deep. We make it a point to meet the stringent standards required to be named a National Crane Elite Dealer each year. As past president and an active member of the National Crane Dealer Council, Pat Runnion can assure that customer feedback is presented to the highest levels of management within the Manitowoc organization. Over the years we have added to our product line. Our experience with articulating cranes, represented by Palfinger has grown exponentially as each year the number of Palfinger Knucklebooms 2

delivered by our sales team has increased to meet demand. Elliott HiReach work platforms, Dur-A-Lift bucket trucks and Stellar service cranes give Runnion Equipment Company a stable of world class products that allow us to maintain our leadership position in the Midwest and beyond. Product Support in the form of service and parts is crucial to our success. A customer’s return on investment when purchasing equipment depends on that equipment being in the field, up and running. Our investment in our people, training, tools, and our new modern facility clearly demonstrate our commitment to providing our customers with a first-class service experience. This brochure provides a snapshot of what we can provide to our customers in order to get the most from their lifting equipment. We are always ready to ask, “Do you need a lift?” and then deliver!


Trained Technicians When you need them ■ Factory trained union technicians for all services ■ P eriodic refresher courses completed for state-of-the-art knowledge and skills assessment ■ Downtime minimized with timely and accurate diagnostics ■ Certified welders

Factory Training

Because of our commitment to constant training, Runnion Equipment Company maintains an “Elite Dealer” status with our manufacturers. Our Service Department is staffed with factory trained and certified union technicians who diagnose and repair your cranes quickly and correctly—on time and in budget.

Technological Advancements

Our specialized technician’s toolkit includes a laptop computer and a smart phone. They keep abreast of innovations by attending courses and participating in online training on the technological advancements manufactured into today’s cranes and boom trucks, such as computerized monitoring, “smart” operational aids, radio remote control and plug in diagnostics. Equipment inspections are now done on handheld devices and our mobile repair units are equipped with tools and diagnostic aids to handle fast, on site repairs and emergency services.

Classroom and On-the-Job

Runnion combines classroom training with on-the-job experience for a thorough understanding of crane

maintenance and repair. Safety regulations and procedures are emphasized throughout the training process. Technician training includes preventive maintenance inspections, tests, troubleshooting techniques, welding certification, and repair procedures. There are also component courses, which provide more in depth information for specialized technicians. As diagnostic equipment becomes more and more sophisticated, training is critical to maintain cranes properly and optimize operating time.

Safety First

Safety is a part of our everyday business at Runnion Equipment. All of our technicians are required to undergo regular safety meetings and toolbox talks to stay current on safety standards and OSHA requirements. Unsafe practices are not tolerated in our shop. You get peace of mind knowing that our technicians are professionals when they are on your jobsite.

Questions?

service@runnionequipment.com

ADVANTAGE

3


Field Service

■ OSHA inspections at YOUR location ■ Scheduled maintenance at YOUR location ■ E mergency repairs to get you back in operation

■ F actory trained technicians with fully equipped service trucks ■ C rane recovery specialists to minimize damage and prep your unit for towing

On-Site Services—OSHA Inspections, Maintenance, Repairs

Runnion Equipment Company maintains a fleet of service trucks equipped to handle complete inspections, maintenance and most repairs in the field. If your equipment requires more significant attention, we can prepare your machine for transport back to our shop to minimize further damage.

Scheduled Maintenance On-Site

Our factory trained technicians can be dispatched to your jobsite or yard as needed, or we can schedule a technician to come out on a routine basis in order to perform required maintenance and inspections. We can work with you to schedule maintenance and inspection procedures during your downtime in order to optimize your equipment productivity.

ADVANTAGE

4


Parts

Most parts are available within 24 hours

■ If it’s not in stock, we can locate it quickly ■ Wide selection of hydraulic hoses, fittings and fluids ■ Rebuilt and used crane parts available ■ Sources for older, out of production crane parts

Quick Turnaround

Runnion Equipment Company maintains over $800,000 in parts inventory to support the telescoping and articulating equipment that we sell, as well as aftermarket and generic, non-critical parts, to help you control costs. If we don’t have it in stock, we can get it. Our reputation depends on our ability to locate parts quickly.

24-Hour Parts Delivery

Our manufacturers provide 24-hour emergency shipping on critical parts to minimize downtime when your equipment is in for repairs. National Crane in particular specializes in next day delivery emergency service from their state-of-the-art logistics center in Louisville, Kentucky when a customer’s crane is down.

Parts Training

Just like our technicians, each member of our Parts Department undergoes training and testing through our manufacturers and professional associations, which provides them with the methods and materials to locate the parts you need quickly. For reference, the Parts Department maintains a robust schematic and crane manual library for many makes and models and has access to many more resources online.

Accessories

We stock a wide selection of lifting gear, including straps, chains, hooks, and blocks. If you need to replace safety harnesses and lanyards, we have those available, as well as truck sized fire extinguishers, safety triangle sets and emergency flashers and beacons.

All Brands, All Models

We can help you with your parts needs for older, out of production or off-market cranes. Our inventory includes a variety of OEM parts, as well as rebuilt and quality used crane parts. In addition, we maintain contacts across the country to help us locate hard-to-find items quickly.

Hoses

Don’t let a leaky hose stop you. We stock a wide variety of hoses, fittings and fluids to keep your crane running. We make custom hoses while you wait—stop by our Parts Counter. If you prefer, you can drop off or ship your old hose to us, and we will send you a replacement in return.

Email or Fax Your Order

Let us know what you need by calling, emailing or faxing your order. You can pick-up your parts at our location or we can ship them directly to you. Call us at 800-824-6704 Fax us at 708-447-3730 Email us at parts@runnionequipment.com

5


Preventive Maintenance Whatever form of boom truck you own; telescoping, articulated, bucket truck, aerial basket, service truck, etc., due to the function and responsibility of lifting people in the air and lifting loads over property, the safety risk is substantial in regards to this type of equipment. Performing routine maintenance on your equipment will minimize your risk and avoid unplanned downtime as well as unexpected breakdowns and injuries. It will also maximize your earning potential by keeping that equipment in the field working. Runnion Equipment Company will design a preventive maintenance program for your lift equipment that follows manufacturers recommendations, the same regimen the company uses for its own rental fleet and the one recommended by OSHA and ANSI. We can verify service hours periodically to assure that

■ Factory trained technicians ■ Documented maintenance for warranty assurance ■ Any brand, any model ■ On-site or in our shop we perform maintenance activities to meet warranty coverage requirements and we can help you choose and document routine maintenance items that can be performed in your shop by your own people.

Factory Trained Technicians

All services are completed by our technicians who have received extensive factory training on equipment repair, including diagnostics, maintenance, safety features, and operating characteristics.

Comprehensive Crane Inspection

The first step to preventive maintenance is a thorough inspection of your equipment. It is important to spot potential problems before they require more extensive and expensive repairs and cause lost production time. Runnion Equipment can perform an extensive visual, physical and operational examination of your equipment to include: all filters and critical fasteners and mounting hardware, hoist and lifting accessories, wire rope, turntable, boom and jib, all major drive components and all hydraulic components. All inspections and preventive maintenance procedures are performed by our factory trained, certified technicians and will be documented for warranty assurance. If repairs are needed, Runnion Equipment will provide a detailed estimate, including a recommended time frame, so you can budget and plan machine downtime.

6


Crane Inspections Meet OSHA annual inspection requirements with a Runnion Inspection ■ F actory trained technicians ■ I n-depth visual and operational inspection ■ R equirements to meet OSHA standards are included ■ I n our shop, or at your jobsite ■ Variety of plans and options available

ADVANTAGE

Boom Truck Inspection Requirements

All lifting equipment is subject to regular an annual inspection (as detailed in OSHA and ANSI regulations) by a qualified person who has thorough knowledge of the requirements, regulations and standards governing equipment operation as well as manufacturer’s requirements. In addition, the owner of the machinery is required to maintain a record of the dates and results of these inspections with each machine and any deficiencies noted during the annual inspection must be corrected before the unit is put back into operation by the owner. General contractors, developers, architects, property owners and safety managers are well aware of these requirements and expect lifting equipment on their jobsites to comply. In many cases their insurance and bonding agents require documentation of annual inspections before equipment is allowed on site. Jobsites with government funding may have stricter requirements.

Comprehensive Inspection Services

Runnion Equipment factory trained and certified technicians on staff have over 30 years of experience inspecting mobile cranes, aerial lifts, bucket trucks and service cranes under OSHA and ANSI guidelines. Our Premier Annual OSHA and ANSI Inspection Service is detailed, comprehensive and complete. Our technicians perform a full hands-on, covers off operational review of your equipment. Then, we inspect all factory installed safety devices, the hydraulic oil and wire rope, we torque critical mounting and turntable fasteners, the pump/PTO spline is checked and serviced and then we completely lube the machine – one free return oil filter is included in the service. Finally, we verify the placement of safety warning stickers, and equipment is run through full operational cycles by the inspector. Customers receive a detailed cost estimate and briefing of REQUIRED OSHA/ANSI repairs, FACTORY SUGGESTED maintenance items and RUNNION EQUIPMENT suggested maintenance and repairs. We also take the time to identify repairs that the customer can repair on their own – if they prefer. Once repairs are complete, we issue an OSHA report to keep with the machine and affix our OSHA sticker to the machine.

Visual Condition Inspection

This is a two-hour visual and operational “clipboard” inspection of your equipment. Customers receive a full report with a summary of recommendations and an “Annual” inspection sticker for their machine. No repairs or services are provided. If you are considering the purchase of an auction unit or a used unit from a private party, this inspection will give you a heads-up on the general condition of the unit for peace of mind.

Truck Dot Inspections

In order to save you time, Runnion Equipment technicians are qualified to perform annual DOT Vehicle Inspections on your truck chassis while your equipment is in for inspection or repair.

Dielectric Inspections

If you have an insulated unit, Runnion Equipment can provide a dielectric test while your unit is in for an ANSI or OSHA inspection.

Mobile Inspections

Runnion Equipment can schedule a mobile inspection at your facility to save you time. We can transport your unit to our shop in order to complete any necessary repairs better done at Runnion.

First Year OSHA/ANSI Certification

When you purchase your equipment from Runnion, the first year OSHA/ANSI certification is mounted on the machine to keep it in compliance for the initial year of ownership. There is no charge for this service.

7


Rail Services Keep your rail equipment on track

■ HARSCO Hy-Rail repairs and parts ■ R epairs, alignment, adjustments, and maintenance on rail gear ■ Factory trained technicians

Comply with annual inspection requirements Runnion Equipment has many years of experience with railroad inspection and repair equipment. Our union technicians are factory trained to work on products unique to the railroad industry. We are particularly proud to be a Preferred Repair Facility for major fleet management services such as ARI, Element, Emkay, Enterprise and Penske. Our staff works closely with these companies to schedule your services as required. Whether you need attention to the crane, rail gear or the truck itself, we are a one stop shop for Chicago’s railroad community.

FRA Annual Hi-Rail Safety Inspection

The Federal Railroad Administration requires all Hi-Rail equipment to undergo an annual safety inspection. Following the FRA 214.523 guidelines, our factory trained technicians perform the following services: • Inspect Hi-Rail assemblies for loose or missing parts • Inspect guide wheels wear per the manufacturer’s limits • Inspect tram and alignment • Inspect guide wheel wear • Check guide wheel gauge to be within limits • Verify that backup or change of direction alarm is installed and working • Check that a working warning light or beacon is installed on the outside of vehicle • Annual inspection report to keep in the vehicle. 8

Truck Maintenance

When your rail equipment is in for service, Runnion Equipment can address truck concerns as well. • Factory recommended PM services • Brake jobs • Clutch adjustments • DOT inspections and repairs • Full air conditioning repairs and maintenance • Pintle hitches serviced and installed • Safety warning lights and alarms • Window tinting and replacement • Upholstery repairs

Occupational Safety and Health Administration (OSHA/ANSI) Annual Inspection For Your Lifting Equipment Includes: • Hands on operational inspection • Check torque (capabilities of 1,600 ft/lb) • Apply lubricants to boom and outriggers • PTO pump and spline inspection • OSHA inspection sticker • Suggested proactive maintenance • Annual documentation of OSHA inspections

Documentation of certification is required on the vehicle Documentation forms include an inspection report and a sticker or decal


Fleet Maintenance Preventive Maintenance Programs cover all the cranes in your fleet ■ I ncludes fixed prices for preventive maintenance to help you budget costs ■ R educes the need to stock parts at your location so you lower carrying costs ■ Assures that warranty items are addressed ■ S cheduled annual inspection

Convenient Service

Runnion Equipment will work with your team to develop a Fleet Maintenance Program that meets your needs. We’ll arrange to service your equipment where and when it is most convenient for you. Our service trucks can be dispatched to your location during off hours or we can arrange to transport your units to our shop. The goal is to work around your schedule to make sure your fleet is working for you.

On Time Maintenance

All maintenance procedures outlined in your owner’s manuals are completed on time. Annual inspections are scheduled with plenty of time to avoid expiration of your OSHA or ANSI sticker.

Oem Parts

Replacement parts are of the same quality that the factory built into your machine.

Knowledgeable Technicians

Factory trained technicians perform all services, so we get it right the first time.

9


Insurance Services Runnion Equipment’s insurance services minimize your costs and headaches ■ Recover your crane at the accident scene ■ Inspect the crane ■ Provide an estimate for repairs ■ Help get your crane back in operation quickly If your crane is damaged in an accident, we can offer you our Insurance Service to minimize your costs and headaches. Dealing directly with your insurance agency, we will recover your crane to prevent additional damage, inspect it at our shop and provide you and your agent with a complete estimate of repairs. We have the knowledge and experience to rebuild your crane completely, if necessary.

Experienced Technicians

Our technicians have the equipment and knowledge to minimize additional damage to the unit during the recovery process. They assess and photograph the accident site, close up the unit and prepare it for self-transport or tow it to our yard where a thorough inspection is made, and a detailed repair estimate is prepared. In recovery situations, our technicians file a full Accident Report to include conditions surrounding the accident site and the activities going on prior to the accident, which may be helpful in future liability investigations.

Repair Estimates

With our repair estimate, insurance adjusters can better understand the damage sustained by the unit. This process can save time and minimize surprises in the form of additional repairs and requests for additional funds. We make every effort to minimize your costs. Our experience gives us the option of suggesting repairs or rebuilding, rather than replacing components in certain situations. Our repair estimate will include repairs to the truck chassis, if required.

OSHA Crane Recertification

Our estimate includes details for the repairs needed to bring your crane into OSHA 1926.1412 compliance, including a stability test in order to recertify your crane including a stability test if necessary. 10


Informational Seminars & Classes Runnion Equipment offers operation, maintenance, and safety classes and seminars to customers each spring and fall ■ C rane operator certification class ■ Topics for maintenance include proper greasing and visual inspections ■ I nstructional safety classes include proper crane set up, new OSHA regulations and load chart familiarization ■ Attend our scheduled seminars or have us come to your facility

Operator Safety

With any crane purchased from Runnion Equipment, you will receive admission to one of our biannual Boom Truck Operators Safety Classes at no charge. Included in this class are: proper set up, lifting gear safety, understanding ground conditions, power line safety, and how to read your load chart. Some of our customers attend our safety class regularly as part of their loss control program. This class is available at a fee for anyone interested in attending, and we can also schedule the class to be presented to your operators at your location.

ADVANTAGE

Maintenance Seminars

Runnion provides maintenance seminars that include basic boom truck maintenance instruction. Our factory trained mechanics share some of the tricks of the trade that we have learned over the past 40+ years. Proper greasing techniques are revealed that detail the best type of grease, how much to use, commonly overlooked areas. We will show you how to perform a visual inspection; what to look at, what to look for, and how to listen to your crane in order to determine when it is time to call the professionals.

ADVANTAGE

NCCCO Operator Certification Class

As of November 2018, OSHA requires all crane operators to be certified to operate a crane. Runnion Equipment offers a one week long class at our facility in Hodgkins, Illinois that includes classroom training and practical familiarization on one of our cranes. At the completion of the course, you will take the written test and practical test with NCCCO proctors scoring your results. Those who pass the tests receive an Operators License good for five years. We alternate classes for both telescoping boom and knuckle boom cranes. Runnion customers receive a $500 discount on the cost of this class. Class size is limited.

11


Custom Mounting & Chassis Modifications ■ Trailer, barge, pedestal, rolling base crane mounts ■ Tag and pusher axles ■ Fifth wheel addition ■ L engthen and shorten frames ■ Pintle hitches ■ Custom service and plumber bodies

While commercial truck mounted cranes are our specialty, and Runnion Equipment Company is synonymous with “Boom Trucks,” over the years, working closely with our manufacturers, we have developed a variety of mounting options for efficient operation to increase your productivity. If you have a need for a special type body to accommodate dimensional payload, handle tool storage or accept stake sides, we can provide it. If you would like the capability of towing a trailer, we can add a fifth wheel to your chassis, as well as shorten or lengthen the frame, as required. Tag and pusher axles are a common installation for us. If you need to tow a tag trailer or generator to jobsites, we have several pintle hitch capacities to choose from and will install one on your unit.

12


Shop Services ■ H ydraulic repairs are completed quickly, efficiently ■ R emanufactured pumps, motors, and drive units are an economical alternative to buying new ■ B oom tear downs ■ R e-deck your boom truck ■ P ick-up and drop off—No hassle ■ C ustom hydraulic hoses

Repair or Remanufacture

Runnion Equipment offers repairs on many components. If a replacement is required, we provide remanufactured components as an economical alternative. Our remanufacturing services include the following parts: hydraulic pumps, hydraulic cylinders, remote handsets, swing boxes, LMI units, and more. All remanufactured components meet OEM standards and carry a warranty comparable to new component warranties.

Refurbish, Paint, and Trim

Company colors are important to many of our customers. Custom paint jobs and logo decals are no problem and a routine part of our business. If bodywork is required, we can offer you an estimate on that as well. Has the deck on your boom truck seen better days? We can re-deck if for you and freshen up the paint on the frame to look like it was just delivered. In addition, we can install special or custom wheels, tool boxes, trim pieces and even reupholster your seat.

Chase Cars

Eliminate the need to send two drivers. Use one of our Chase Cars to drive back to your location while your crane is on the shop. Runnion Equipment offers free courtesy cars, so you can run errands, visit jobsites or go back to your office while your crane is being repaired. Call ahead to reserve your Chase Car.

Pick-Up and Delivery Service

Avoid the hassle of dropping off your crane. Call Runnion to schedule a pick-up and delivery. We’ll send one of our CDL licensed drivers to your location and bring your unit in for service. Upon completion, we’ll return it to you. There is a nominal fee for this service. Keep your workers working!

Warranty Expiration Alert

Runnion Equipment routinely calls you one month before your factory warranty expires to schedule any repairs that are covered under the warranty. This courtesy avoids the possibility of letting the coverage period lapse without completing needed repairs.

ADVANTAGE

13


Runnion Rents Supplement your fleet with our top quality rental units Rent to Rent

Runnion Equipment Company is an equipment owner, too, with a fleet of cranes, bucket trucks, and aerial lifts available for rent. Whether your need is bigger, smaller, shorter, taller or just an addition to supplement that busy time of the year, Runnion can help. If we don’t stock it, we can locate it through our network of affiliated dealers. Clean, well maintained cranes can be delivered to your jobsite for daily, weekly or monthly rental. Maintenance is performed on the units in our rental fleet at intervals recommended by the manufacturer. Repairs are always completed promptly, so you’ll never be inconvenienced by unexpected downtime.

Rent to Own

Renting from Runnion is the perfect opportunity to try out a model that you’re thinking of purchasing to make sure you have the correct crane for your company. We also offer a Rent-to-Buy option with a generous portion of your rental payment applied to the purchase price of the unit. In many cases, this fee will serve as the down payment when you are financing. Our fleet is routinely updated. We rotate out older models, sell them with our used equipment, and replace them with new cranes.

14

■ Clean, well maintained equipment ■ Delivered to your jobsite ■ Recent models ■ Wide selection

OSHA Inspected

All of our rental cranes are OSHA Certified, assured to be in top working order. Access to federal jobsites is granted with this inspection certification.

Discounted Rentals with Warranty Work

Although your new machine is covered under factory warranty for parts and labor, your rentals are not reimbursed by the manufacturer. Runnion helps you fill your equipment needs with a discounted rental while your equipment is undergoing repairs during the warranty period.

Questions?

rental@runnionequipment.com

ADVANTAGE


Crane Attachments & Accessories Increase your versatility and productivity with a wide selection of attachments If you don't see it, we can build it! www.runnionequipment.com Attachments

Augers Brick Stack Grapples Clamshell Buckets Concrete Buckets Drive Units for Augers Forestry Grapples Gravel Hoppers Headache Balls Hose Reels Hydraulic Dump Boxes Hydraulic Hose Reel

Jibs Lifting Grapples Line Blocks, Single and Multiple Logging Grapples Man Baskets Manual Dump Boxes Oil Coolers Pallet Forks Remote Controls Rock Grapples

Self Dumping Bins Tear Off Pans Universal Forks

Accessories

Chains Jibjacks Outrigger Pads Rigging Straps Safety Equipment

Chassis Services In addition to mounting and servicing your telescoping or articulating crane or bucket arm, Runnion Equipment factory trained technicians can service your truck as well. Our techs attend regular training classes and achieve certifications in air brake technology, refrigerant recycling and service, DOT inspections, and more. We have a stable

of strategic partners in the truck industry representing all major truck manufacturers across the United States that enable us to handle even the most difficult project related to your truck chassis. Runnion Equipment Company is a one stop shop for your truck mounted lifting equipment.

Truck Services Provided

• Factory recommended PM services • Brake jobs and adjustments • Clutch adjustments • Oil changes • DOT inspections and repairs • Certified by MACS to handle full air conditioning repairs and maintenance • Pintle hitches serviced and installed

• Safety warning lights and alarms • Window tinting and replacement • Upholstery repairs • Fifth wheel maintenance • Tag axles serviced • Tire replacement and repair • Cab and chassis bodywork, paint and wrapping • And more

15


Service • Parts • Financing • Rentals Dependable Equipment • Knowledgeable Technicians • Available Parts

www.runnionequipment.com

LOCATIONS

Wisconsin

Caledonia

Illinois Corporate Office 6201 East Ave. Hodgkins, IL 60525 Phone: 800-824-6704 Fax: 708-447-3730 Wisconsin 1021A 27th St. Caledonia, WI 53108 Phone: 262-703-4463 Fax: 262-695-0635 service@runnionequip.com part@runnionequip.com rental@runnionequip.com

Hodgkins

Illinois

Indiana

EQUIPMENT Boom Trucks – Stand Up, Swing Cab, Tractor Mounted Telescoping Knuckleboom/Articulated Material Handling Timber Cranes Truck Mounted Pedestal Mounted Rolling Base Trailer Mount Marine Mount Bucket Trucks Work Platforms/Baskets Sign Cranes Crane Attachments – Forks, Buckets, Roofing Boxes, Line Blocks Aftermarket Accessories – Custom Straps, Slings, Safety Gear High Rail Railroad Gear Mechanics Trucks and Service Bodies

SERVICES Technical on-site field service by factory trained technicians Product and parts support OSHA inspections Operator safety training seminars Preventive maintenance programs Rail gear inspections and maintenance Rental equipment Used equipment Consignments/Trade ins Custom hydraulic hoses Financing assistance


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.