Polyforce 630 Series2

POLYFORCE 630 SERIES 2 HIGH-PRESSURE AND FAST!

• HIGH AND LOW PRESSURE WELDING • SIGNIFICANT DECREASE IN WELDING TIMES • HYDRAULIC CLAMPS WITH CRASH PROTECTION • TRACKED OR WHEEL-BASE OPTIONS • AUTOMATIC AND DATA LOGGING

• CNC OR MANUAL OPERATION • RUGGED CONSTRUCTION FOR REMOTE USE • EASY OPERATION • 3 YEAR WARRANTY • BOSCH REXROTH HYDRAULICS • LOW-NOISE DIESEL GENERATOR

HIGH AND LOW PRESSURE WELDING, EASY TO OPERATE AND MAINTAIN, RUGGED AND RELIABLE – POLYFORCE 630 SERIES 2 The Polyforce630 is proudly designed, engineered and manufactured in Lynbrook, Australia by Worldpoly. A result of more than 50 years and three generations in PE pipe and welding. PolyForce630 is a practical, rugged and impressively productive polyethylene pipe welding system, while respecting the need for a safe, low noise working environment.

With the introduction of high-pressure welding specifications, the need for a single platform solution for contractors operating in remote, unfriendly environments was obvious. While existing solutions answered some of these needs, actual site conditions needed careful understanding. Thankfully Worldpoly brings the required experience to the table.

Worldpolys’ PolyForce630 must be used to be believed; particularly for its’ significant reductions in welding times.

CONSTRUCTION AND WARRANTY PolyForce630 is engineered in Australia for a tough world. With clients in 90 countries, from Australia to Peru, Senegal to Russia, Worldpolys’ experience demanded tough construction, and our 3 year manufacturers’ warranty shows our level of conviction.

In tough environments, everything else is irrelevant if your equipment breaks down. Worldpoly machines go the distance, and are backed by international service, support and training.

FEATURES

• • • • • • • • • •

MAINTENANCE PolyForce630 uses Bosch Rexroth hydraulics, C-top valves, controllers and PLC. Serviceable anywhere.

So tough you won’t believe it.

OPERATION The welding operation uses intuitive controls. Select the welding standard, pipe diameter and wall thickness or SDR. PolyForce automatically controls temperature, time and pressure for the entire weld, and when selected data-logs up to 1000 welds for your QA records.

Alternatively, manual control can be selected. Simple!

The optional wheeled base provides offset steering for pipeline work, and a rugged platform for welding.

High & low pressure welding Tracked or wheeled base options CNC automatic or manual operation Hydraulic clamps with crash protection Hydraulic operation of heating plate and facing tool Easy trench welding Safety Economy – low fuel consumption Flexibility – welding between clamps 2 & 3 or 3 & 4 Pipe lifting rollers

…THERE’S ONLY ONE WORLDPOLY.

FEATURES

HIGH OR LOW PRESSURE WELDING High pressure, low-pressure, ISO, DVS or Australian/ New Zealand welding requirements. Whatever the specification of the next contract.

HYDRAULIC CLAMPS

INTUITIVE CONTROLS

Hydraulically operated, no operator contact is required during open, close or locking functions. Protection against crashing facing tool and heating plate

Easily operated in any conditions, automatic or manual control of temperature time and pressure, data logging, and IP65.

AUTOMATIC AND DATA LOGGING Automatic operation, with 1000 weld data logging when selected. Quality control and safety are fully satisfied.

TECHNICAL SPECIFICATIONS Genuine 36 month international warranty.

Australian Made Provides both high and low pressure welding operation.

Welding operation by simple, intuitive controls: • Welding range 315mm to 630mm, SDR 9 (PN16) to SDR 41 (PN4), according to DVS, ISO and AUS/NZ POP003 high and low force specifications • Easily able to weld between clamps 3 and 4 for tight fittings and fabrications • Entire welding frame with 4 clamps easily removed for trench work, allowing accurate alignment • Fork lift and overhead lifting points.

Includes two-piece reducing liners to weld pipe within the complete specified range: • Metric – 630, 560, 500, 450, 400, 355 and 315mm OD • Optional inch clamps 24”, 22”, 20”, 18”, 16”, 14” and 12” Hydraulic open/close/locking of pipe clamps with clamp crash protection, and no operator contact during operation.

Hydraulically lifted cast Aluminium PTFE coated heating plate with electronic temperature control and insulated cover.

Hydraulically lifted and electrically operated cast Aluminium electric facing tool, thermostatically controlled with current overload protection.

High quality and remotely serviceable Bosch Rexroth electrohydraulic pump, valves and controls.

Wired ready to accept Worldpoly and other data loggers.

Operating voltage: • Standard 400 volt 3 phase 50 Hz 14.6kW, 23A. Requires generator minimum 18 KVA or low-noise Cummins Onan generator supplied on tracked base.

• Alternative 220 volt 3 phase 60 Hz.

Intuitive modular controls located in convenient operator position include: • Easily operated welding controls • Pipe clamps open, close and lock without operator contact Ideal for Occupational Health and Safety requirements • 3 x Emergency stops.

Optional tracked base readily removable for trench work: • Italian tracks • Low-noise low fuel consumption 1500 RPM Cummins Onan diesel generator • Bosch Rexroth hydraulics • Hydraulic pipe lifters front and rear • 2-speed wireless remote control plus emergency wired control • Tracked base ideal as on-site mobile platform when welding machine removed.

Optional Steerable wheeled base readily removable for trench work: • High quality wide profile all-terrain wheels and tyres • Hydraulic pipe lifters front and rear • Offset steering • Not road registrable.

Supplied with the machine: • Two-piece clamps 630 x 560, 630 x 500, 630 x 450, 450 x 400, 450 x 355, 450 x 315mm • Stub end device for welding end fittings (available in Aluminium or Steel) • Tool box including spare blades, thermocouple, tools etc.

Clamp options include: • Optional layer clamps inch: 24” x 22”, 22” x 20”, 20” x 18”, 18” x 16”, 16” x 14” and 14” x 12” • Narrow clamps metric: 630 x 560, 630 x 500, 630 x 450, 630 x 400, 630 x 355, 630 x 315mm, as required for welding injection moulded or short-spigot fittings.

Please note technical specifications of Worldpoly machines may change without notice. Please confirm at time of order.

WORLDPOLY DEALER REGIONS To find a dealer most appropriate for you, match the region colour with the contact detals below.

Australia (Head OfďŹ ce) +61(0)3 8795 3888 +61(0)3 8795 3887 sales@worldpoly.com www.worldpoly.com 2/5 Commercial Drive, Lynbrook VIC 3975 Australia

Spain and Portugal +34 91 692 71 60 info@querotools.com www.quero-sa.es

PRODUCT CATALOGUE

OCTOBER 2013

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Colombia +57 4 3528585 info@tecnopipe.com www.tecnopipe.com

Scandinavia

India +91 22 6797 8056/7/8 info@alliedsolutions.com www.alliedsolutions.com

ALLIED SOLUTIONS I N D I A

Chile +56 2 7387340 +56 2 7387341 ventas@termopro.cl www.termopro.cl

China david.yao@worldpoly.com www.worldpoly.com

Egypt +2026327261 mail.egypoly@link.net www.worldpoly.com

Germany +49 2 81 98 414 0 info@star-kunststoffe.de www.star-kunststoffe.de

P R I VAT E

L I M I T E D

Latin America +56 2 738 7340 +56 2 738 7341 ventas@worldpoly.com www.worldpoly.com

Asia and Middle East +60 4 422 6094 +60125887880 +60174256670 rameiss.paker@worldpoly.com www.worldpoly.com

+47 71173466 pmksalg@pnmtec www.pmktec.info

PMK Technologies

Sub-Saharan Africa +27 32 946 2643 shawn.pretorius@stp-sa.com www.stp-sa.com

United Arab Emirates +97529893921 +971508769083 sales@fptme.com www.fptme.com

TECHNOLOGIES